NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL

PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-HSEGE-006
Rev-00

HAZARD IDENTIFICATION PLAN FOR STM

AREA
Date: 15th FEB-2015

CATEGORY

HSE PROCEDURE

TITLE

HAZARD IDENTIFICATION PLAN (STM Area)

DOCUMENT
REFERENCE

NSH-SAOMPP-HSE-GE-11

Page 1 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948

HAZARD IDENTIFICATION PLAN FOR STM

AREA

NSH-SAOMPP-HSEGE-006
Rev-00

00
Revisin

15TH Feb 2015

Date

Date: 15th FEB-2015

For Review
Description

PRINCE JOSE
Prepared By

MOHAN PILLAI
Reviewed By

BOBBY PAUL
Approved By

REVISION HISTORY

Index
1. Background
2. Objective
3. Assignment of Responsibility
4. Types of Hazards and Controls
4.1 Process safety related hazards
4.2 Survey
4.3 Demolition
4.4 Civil Work/ Concreting
4.5 Erections Pipe and Structure
4.6 Electrical
4.7 Welding
4.8 Trust boring
4.9 Controlled Blasted
4.10

Flow Line Tie In

4.11

Hydro testing

4.12

Final Inspection.

4.13

General Health and Safety Related Hazards.

4.14

Loss of Amenity to Workforce and Community

Page 2 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-HSEGE-006
Rev-00

HAZARD IDENTIFICATION PLAN FOR STM

AREA
Date: 15th FEB-2015

4.15

Other Risk to The Biophysical Environment

4.16

Training

5. Program Review
6. Attachments
Appendix A: Risk Survey
Appendix B: Safety Checklist

HAZARD IDENTIFICATION PLAN DEMOLITION OF PIPELINE

General Information

NSH is contracted for installation of all phases of well sites, flow lines,
trunk lines, laterals, headers, manifolds, transfer lines and any other
pipelines with all associated facilities, such as instrumentation,
communication, fencing, site preparation, civil work, and mechanical
work in Northern Area as requested by SAUDI ARAMCO.

The contract comprises of installation of all phases of well tie-in piping,

which includes but is not limited to communications, Electrical &
Instrumentation, Civil/structural, flow lines, water injection lines, trunk
lines, test lines, production and test headers, and any other pipelines
directed by SAUDI ARAMCO in the Onshore Oil and Gas fields.

1.

BACKGROUND
Page 3 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-HSEGE-006
Rev-00

HAZARD IDENTIFICATION PLAN FOR STM

AREA
Date: 15th FEB-2015

Nasser S Al-Hajri Corporation is committed to provide safe work environment to its

workforce and keep them trained and informed of the same to empower and equip them to
act with the full knowledge of the safety systems available to them at their disposal in case
of emergency. Towards this Nasser S Al-Hajri Corporation complies with all applicable Laws
and encourage its workforce to discharge their duties bounded within the confines of the
rules and regulations which are operable at work site. This Hazard Identification Plan
identifies the hazards and its control measure during demolition constructions phase of the
pipelines which would serve to reduce the risk Health Safety and Environment in the
following ways.
Identifies the hazards that would be encountered during the processes involved till
the completion of the Project.
Identifies the hazards that are prevalent all throughout the phase generally.
Identifies the hazards that can be of concern to the community and environment.
Arrives at the control measures to be put in place to effectively reduce or nullify the
threats of the hazards.
Identifies the persons responsible for control, monitor and report on the hazards and
its control measures.
Plan the training for the workforce and staff engaged in this activity.

2.

OBJECTIVE:This Hazard Identification Plan identifies and assesses hazards associated with the
following activities while carrying out the job stated in STM Area of the contract:
Survey
Demolition
Civil work/concreting
Page 4 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-HSEGE-006
Rev-00

HAZARD IDENTIFICATION PLAN FOR STM

AREA
Date: 15th FEB-2015

Erections pipe and structure

Electrical
Welding
Trust boring
Controlled blasting
Flow line tie in
Hydro testing
Final Inspection
It also provides employees with information and guidelines that will assist them in
recognizing, reporting, and controlling fire hazards.
3.

ASSIGNMENT OF RESPONSIBILITY

Safety is everyone's responsibility. All employees should be aware of the hazards present
at the work site and how to respond in emergency situations.
3.1 Management
Management states the policies of Nasser S Al Hajri Corporation regarding
Occupation Health and environmental protection. They would also in turn identify
the procedures to be followed during the different phases of the project.
Management will also provide adequate resources in the form of man-hours and
material to ensure effective training is imparted to all personnel before entering
work site regarding the safety requirements and connected rules and regulations.

3.2 HSE Manager

Page 5 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-HSEGE-006
Rev-00

HAZARD IDENTIFICATION PLAN FOR STM

AREA
Date: 15th FEB-2015

Project HSE manager would implement all management decisions without any
dilution and also execute the plans and procedures made for the purpose. He
shall also be responsible for the communication, documentation and training on
the matter.

Develop and administer the Nasser S Al Hajri Corporation training

program.

Ensure that all equipments and materials required for the safety
measures are in working order and available at site.

Monitor the daily HSE supervision activities at site to provide sufficient

HSE coverage.

Act on any observation/ suggestion/ feedback from any person entering

the site regarding potential Hazards and its control measures.
3.3 Supervisors
Supervisors are responsible for ensuring that employees receive appropriate
training, and for notifying, when changes in operation increase the existing.
Supervisors are also responsible for enforcing Nasser S Al Hajri Corporation
control measures put in place to contain the Hazards identified for the demolition
of pipeline activity,
3.4 Employees
All employees shall:-

Page 6 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-HSEGE-006
Rev-00

HAZARD IDENTIFICATION PLAN FOR STM

AREA
Date: 15th FEB-2015

Complete all required training before working with supervision.

Conduct operations safely to limit the risk.
Report potential safety hazards to their supervisors.
Follow an emergency procedures.

4.
4.1

TYPES OF HAZARDS AND CONTROLS

A list of hazards associated with the demolition and constructions work is listed in
the table given below

PROCESS SAFETY RELATED HAZARDS ASSOCIATED WITH SURVEYING

01
Heat Stress
02
Fatigue and dehydration
03
Reptiles and harmful insects
04
Exposure to prolonged sun glare
05
Exposure to dust and hostile environmental conditions like dust storm, rain etc.

PROCESS SAFETY RELATED HAZARDS ASSOCIATED WITH DEMOLITION

06
Damage to adjacent plant or equipment due to uncontrolled and/or unplanned falling
of structure, object or crane collapse.
07

Damage to live pipe work during removal or inadvertent cutting into live pipe or

08
09
10

Pipeline.
Failure to isolate process equipment.
Damage to underground cables and/ or oily water sewer
Introduction of ignition sources into area classified as Hazardous Area

PROCESS SAFETY RELATED HAZARDS ASSOCIATED WITH CONCRETING/ CIVIL

WORK
Page 7 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-HSEGE-006
Rev-00

11
12
13
14
15

HAZARD IDENTIFICATION PLAN FOR STM

AREA
Date: 15th FEB-2015

Exposure to cement dust

Cement debris accumulation
Waste management issues related to wasted cement
Material handling injuries and health issues(Skin Allergy)
Exposed Rebar

PROCESS SAFETY RELATED HAZARDS ASSOCIATED WITH ERECTIONS

16
Crane Collapse
17
Striking against equipment
18
Overloading of crane/Sling belt
19
Unstable ground/Un compacted ground
20
Proximity to overhead Power lines
21
Heavy wind/Sand Strom

PROCESS SAFETY RELATED HAZARDS ASSOCIATED WITH ELECTRICAL

WORK
22
Electrical Shock
23
Fall from heights
24
Short Circuits
25
Fire Hazard
26
Entanglement due to poor cable management

4.1 PROCESS SAFETY RELATED HAZARDS ASSOCIATED WITH WELDING

27
Fire & Explosion
28
UV radiation
30
Welding fumes
31
Poor earthling system
32
Electric shock
33
Excessive Glare due to welding arc

Page 8 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-HSEGE-006
Rev-00

HAZARD IDENTIFICATION PLAN FOR STM

AREA
Date: 15th FEB-2015

PROCESS SAFETY RELATED HAZARDS ASSOCIATED WITH THRUST BORING

34
Flying Debris
35
Bore Hole giving in
36
Damage to underground Utility Services
37
Sparks
38
Dust
39
Property loss due to equipment overload

PROCESS SAFETY RELATED HAZARDS ASSOCIATED WITH CONTROLLED

BLASTING
40
Exposure to pressure wave of blasting
41
Exposure to Sudden high decibel sound blast
42
Exposure to flying splinters/ debris
43
Exposure to high intensity flash
44
Exposure to dust cloud
45
Exposure to heavy reverberation/vibrations
46
Caving in of earth

PROCESS SAFETY RELATED HAZARDS ASSOCIATED WITH FLOW LINE TIE-IN

Accidental Spillage
47
Fluid Jetting Out/Leakage/splash
48
Flying Objects in the event of joints giving away making fitments flying away
49
Exposure to paint vapour during painting
50
Exposure to harmful radiation while radiography

PROCESS SAFETY RELATED HAZARDS ASSOCIATED WITH HYDROSTATIC TESTING

51
Accidental Spillage
52
Fluid Jetting Out through faulty joints
53
Flying Objects in the event of joints giving away making fitments flying away
Page 9 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-HSEGE-006
Rev-00

54

HAZARD IDENTIFICATION PLAN FOR STM

AREA
Date: 15th FEB-2015

Pressure blasts due to inadequate material strength

General Health and Safety Related Hazards

55
Crushing or impact Injuries
56
Fall from heights
57
Worker trapped (inside confined space)
58
Subsidence and Collapse/Fall into excavation
59
Public and traffic hazardous interaction on public roads or foot path
60
Loss of material in transit leading to traffic incident and potential injury
61
Exposure to airborne hazardous material, or skin contact with such materially metals
62

Heavy, chemicals etc)

Contact with live overhead power lines.

Loss of Amenity to Workforce and Community

63
Discomfort from odour associated with removal and disposal of cooling water
64
65
66
67

pipelines (Smell- No Health Hazard)

Offensive odour and community complaints from mercaptan
Noise generation
Dust Cloud from various activities
Flying splinters/debris from the blasting activities

Other Risk to the Biophysical Environment

68
Incorrect classification of waste leading to contamination of trucks and potential
69
70
71
72

delivery to wrong landfill location

Re-Contamination of opened pipe work.
Dust cloud giving rise to atmosphere pollution
Noise Pollution generated from the activities
Waste generation due to the project activities

Control Activities
SNO

Activity

Control Measures
Page 10 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-HSEGE-006
Rev-00

01

Survey

HAZARD IDENTIFICATION PLAN FOR STM

AREA
Date: 15th FEB-2015

Work only at bright light

Barricade around existing pits / trench if any.
Legs of the tripod shall be well secured into ground.
No activity at the time of heavy wind, sand storm.
Provide certified flagman and control vehicle
Safety Helmet
Safety Boot
Safety Coverall/Pant shirt with full sleeves.
Safety Gloves
Face Mask
Safety glass
Reflective Jacket

02

Demolition
Training
Safety signs/boards/ posters
Safety Helmet
Safety Boot
Safety Coverall
Safety Gloves
Face Mask
Safety glass
Reflective Jacket

03

Civil Work/

Hard Barricading

Concreting

Training
Page 11 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-HSEGE-006
Rev-00

HAZARD IDENTIFICATION PLAN FOR STM

AREA
Date: 15th FEB-2015

FIRE watch
Warning signs
Safety posters
Safety Helmet
Safety Boot
Safety Coverall
Face Mask
Eye Wash/ Face/Hand Wash
Rest Breaks
04

Erections

Hard Barricading
Protective Barriers for the stalked pipes
Training
FIRE watch
Aramco Certified rigger
Measurement of wind speed using anemometer
Safety signs/boards/ posters
Safety Helmet
Safety Boot
Safety Coverall/Reflective Jacket
Safety Glass

05

Electrical

Safety Gloves
Hard Barricading
Circuit Breaks and ELCBs.
Conduit Cables for transmission cables

Page 12 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-HSEGE-006
Rev-00

HAZARD IDENTIFICATION PLAN FOR STM

AREA
Date: 15th FEB-2015

Training
DCP/CO2 Fire Extinguisher
FIRE watch
Competent person
LOTO
Warning signs, messages boards and posters
Safety Helmet
Safety Boot/ Rubber Boots
Safety Coverall/Reflective Jacket
Face Mask
Electrical Gloves
06

Welding

Ventilator
Fabrication of Welding Booth / Welding wind shields
Carrying trolley for compressed Gas Cylinders
Cable conduit
Flash back arrestor
Training
FIRE watch
Safety signs/boards/ posters
Good Housekeeping
Welding Goggles
Welding Apron
Welding Helmet
Welding Gloves
Page 13 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-HSEGE-006
Rev-00

HAZARD IDENTIFICATION PLAN FOR STM

AREA
Date: 15th FEB-2015

Safety Boot
Safety Coverall/Reflective Jacket
07

THRUST BORING

Face Mask
Cooling Jet to Cool of the drilling bit
Training
FIRE watch
Safety signs/boards/ posters
Safety Helmet
Safety Boot
Safety Coverall/Reflective Jacket
Face Mask
Safety Gloves

08

CONTROLLED

Safety Glass
Hard Barricading

BLASTING

Erecting Screens as a means of protection

Safety signs/boards/ posters
Training
FIRE watch
Safety Helmet
Safety Boot
Safety Coverall/Reflective Jacket
Face Mask

FLOW LINE TIE-IN

Safety Glass
Hard Barricading
Carrying trolley for compressed Gas Cylinders

Page 14 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-HSEGE-006
Rev-00

HAZARD IDENTIFICATION PLAN FOR STM

AREA
Date: 15th FEB-2015

Training
FIRE watch
Safety signs/ boards/ posters
Safety Helmet
Safety Boot
Safety Coverall/Reflective Jacket
Safety Glass
HYDROSTATIC

Face Mask
Usage of break Tanks for storage or check tanks for slow water

TESTING

dissipation.
Whip Lash Arrestor
Training
Safety signs/boards/ posters
Good House keeping
Safety Helmet
Safety Boot
Safety Coverall/Reflective Jacket
Safety Gloves
Face Mask
Safety Glass

5.

TRAINING

Responsible Person shall impart training to all concerned covering all the relevant safety
topics for the activity. He also shall prepare and maintain documentation of the training,
which includes:
Page 15 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-HSEGE-006
Rev-00

HAZARD IDENTIFICATION PLAN FOR STM

AREA
Date: 15th FEB-2015

Review of CFR 1926: Subpart T, 1926.21(a) and how to incorporate the

relevant sections into the safety procedure.
The Hazard Identification Plan and how it will be made accessible to the
work force.
Maintain documentation of feedbacks to be incorporated into the training
sessions.
Impart training and awareness on Emergency response plan at demolition
site.
Plan and assist in conducting mock drills
Recognition of potential hazards through interviews and feedbacks.
Supervisors shall train employees about the hazards associated with the demolition
activities and will maintain documentation of the training. Employees will receive this
training:
On their initial assignment.
Annually and
When changes in work processes necessitate additional training.
6.

PROGRAM REVIEW

Responsible Person shall review this Hazard Identification plan according to the following: Annually
In the event of an incident occurring at site wherein the mitigation measures to
contain its repetition in future should be wedged into the HIP.
In the event of observation/comments from the external auditors

Page 16 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948

HAZARD IDENTIFICATION PLAN FOR STM

AREA

NSH-SAOMPP-HSEGE-006
Rev-00

Date: 15th FEB-2015

In the event of advice from competent authority.

6.

Attachments

Appendix A
Risk Survey:
Company Name:
Location:
Type of Hazard

Location

Emergency Actions

Required PPE

Page 17 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-HSEGE-006
Rev-00

HAZARD IDENTIFICATION PLAN FOR STM

AREA
Date: 15th FEB-2015

Page 18 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-HSEGE-006
Rev-00

HAZARD IDENTIFICATION PLAN FOR STM

AREA
Date: 15th FEB-2015

Completed by: __________________________

Date:

__________________Appendix B
SAFETY CHECKLIST
PART ONE - INITIAL CLEARANCES and APPROVALS
Conducted site visits/inspections to verify the location and identification of Hazards-

Yes/No

Prepared documentation - photos, drawings check list etc.

Yes/No

Statutory Checklist made for the site and activities

Yes/No

Environmental Assessment carried out for the site and the activities.

Yes/No

Environmental testing for possible contaminants by authorized third party

Yes/No

Putting up warnings, signs and posters carried out

Yes/No

Utility Disconnections and Clearance taken: (Water/Gas/fuel/ Electricity)

Yes/No

PART TWO - ACTUAL DEMOLITION:

Necessary Work Permit is obtained

Yes/No

Has a competent supervisor, experienced in demolition work, been appointed?

Yes/No

Are all onsite employees sufficiently trained and competent to complete their
tasks and duties safely?

Yes/No

Are all site personnel wearing the correct personal protective clothing and equipment
for the work at all times, and is the clothing/equipment being maintained effectively?

Yes/No

Is the site properly enclosed and are protective screens erected?

Yes/No

Have danger notices been erected? Is all access to the site regulated?

Yes/No

Are all ladders and other equipment in good order?

Yes/No

Is sufficient watering taking place to keep down dust?

Yes/No

Are there sufficient fire extinguishers or other fire-fighting equipment onsite, and are
they readily accessible?

Yes/No
Page 19 of 17

NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL
PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-HSEGE-006
Rev-00

HAZARD IDENTIFICATION PLAN FOR STM

AREA
Date: 15th FEB-2015

Are good housekeeping practices being maintained?

Yes/No

Does all electrical equipment have been colour code to verify safety for use?

Yes/No

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