Reliable Services and

Dependable Solutions

Innovation & Low Cost Engineering Services

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

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A GLOBAL Engineering Services Company

Steira Technologies Provides:

1. Innovative Product Design & Development at LOW COST.

2. Complete Life Cycle development of a product from Concept to
Production.
3. Innovative & alternative Materials Solutions Composites and nanocomposites; Green & Eco-friendly materials.
4. Functional Expertise in: Noise & Vibration, Safety and Comfort.
5. Sourcing Expertise: Integrator for Aircraft Engine Tooling

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

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Overview

Professionally managed
50+ years Experience in US & UK

Solutions for Safety

Comfort
Noise & Pollution
Control
Innovative Low- cost
solutions

Innovative Product Design

Manufacturing & Production
Expertise

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

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CADEM BRIEF

Started Functioning from April 2004 (in UK)

Now Employing 60+ people.
Concept to Product solutions
Reverse Engineering solutions
Engaged in
CAD
CAM
CAE
Industrial Design
Product Design, Development and Engineering

People of high analytical skills.

Secure Infrastructure.
Round the clock operation.
Low cost Solutions.

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

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INDUSTRY DOMAIN

Transportation [Automotive, Rail, Bus and Aerospace]

Medical & Industrial Engineering.

Energy and Power Generation

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

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CASTINGS

Cylinder Block

Timing Chain Cover

Cylinder Head

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

Cylinder Head

Cylinder Head

Cylinder Head

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Jigs & Fixtures

Bus Body Design

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

Die Design

Product for infrastructure

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REVERSE ENGINEERING

Physical
Part

Delivery

Point Cloud Data

Input

Polygon Phase

NURBS Surface

Solid Model

Validation of the Model with Cloud point Data

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

Validation

Final Product

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STEIRA PROCESS FLOW CHART

CUSTOMER
ENQUIRY

INPUT
INSPECT
ESTIMATE

INPUTS

PREPARE
PROPOSAL

STORE

RECEIVE PO
CHECK PO

NO

PO ACCEPTED

YES

HANDOVER TO
PROJECTS

REWORK
AS PER QC
REPORT

CONCEPT
DESIGN AS PER
PO

VARIATION
DP1

CUSTOMER
FEED BACK

DELIVERY
WITH
INSPECTION
REPORT

OK

INSPECTION
QC

DP2

COMPLETE THE
DESIGN

YES

CUSTROMER
APPROVAL

NO
CONCEPT
MODIFICATION

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

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Projects completed for existing customers

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

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PRODUCT OPTIMIZATION
Introduction
The Container used for transportation & storage of Missile is made of
GFRP & stiffened with Semi-circular ribs on the interior surface. The
missile is placed on the bulk head which supports the weight of the
missile & arrestors made out of chrome leather Nylon belt with rubber
padding to clamp the missile on saddles.

Modeling

The Challenge
Designing the Missile Container for carrying

Theoretical
Calculations
Design Review

Load of 720 Kg.

Weight optimization of the Missile Container
Possible Weight/Material reduction
considering the manufacturing aspects

FEA Analysis

Optimization
Design Modification
Based on FEA Report
Detailing, Tooling &
Manufacturing
Drawing

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

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PANEL MOUNTING CLIPS OPTIMIZATION

Functional
Decomposition

Theoretical
Calculations

STEP=1
SUB =1
TIME=1
USUM
(AVG)
RSYS=0
DMX =.009415
SMX =.009415

Load Vs Deformation

MAY 18 2009
22:12:22

MX

120

Z
MN

100

0.0094, 100

Design

0.0084, 90
0.008, 87
0.0079, 85

.002092
.001046

.004185
.003138

.006277
.005231

.008369
.007323

.009415

80

Structural Analysis

Load in Lbf

0.007, 75

60
Series1

40

Optimization

20

Engg. prototype &

Testing

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

0.001

0.002

0.003 0.004 0.005 0.006

Deformation in inches

0.007

0.008

0.009

0.01

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PRODUCT DEVELOPMENT & PROTOTYPING

Brief
Electronic Balancing Board for mentally challenged
Children.

EBM (Old Design)

New and Improved

design CAD model

Working Prototype of the

newly designed EBM

NOTE:
Joint development between Karmic, Sankalp, Unified Soft Tech,
Able Design Engineering Services Pvt. Ltd.,

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

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PRODUCT DEVELOPMENT

MICRO OVEN - PRODUCT DESIGN & DEVELOPMENT

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

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PRODUCT DEVELOPMENT

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

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CABIN DESIGN & OPTIMIZATION BODY ENGINEERING

CAD Model

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

FEM Model

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BODY DESIGN & OPTIMIZATION

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

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BODY ENGINEERING WORK

BUS BODY DESIGN-2
WEIGHT OPTIMIZATION

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

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Ambulance Design & Development

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

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Ambulance Design & Development

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

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CABIN ENGINEERING

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

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FE MODELLING

CAD FEM Model of the FRP Body

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

CAD FEM Model

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BODY ENGINEERING WORK

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

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BODY ENGINEERING WORK

CABIN DESIGN
Brief
Design and Development of a Cabin for a Drill Rig (surface mining
equipment)

Approach
Industrial Design/New Concepts which feature the product with
High recall value.
Distinctive, unique Brand Identity.
Clean, contemporary styling with an international
appeal.
Ergonomic Design
Ease of Manufacture
NVH Engineering - client approval
Solid/Assembly modelling and drafting
Analytical Calculations
FE Analysis / Optimisation
FOPS Design Modifications, Client approval
Prototyping
FOPS Physical Testing of Cabin in consultation with TUV
Certification /Validation

FOPS LEVEL 1 Testing with 45Kg Load

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

FOPS LEVEL 2 Testing with 350Kg Load

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BODY ENGINEERING FOPS OVERVIEW ( ISO 3449 )

Level-2 Loading device as per ISO-3449

Point of
impact

Direction of
travel
Residual deformation of
FOPS

Glass

MAX Deflection

Maximum deformation of FOPS

Un-deformed Structure before FOPS

Deformed Structure (Max) after FOPS

Note: Project in Prototyping

Phase.
412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

Max Plastic strain

11%

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CONTACT US

India
Steira Technologies (P) Ltd
II Floor, Dollar Heights,
Dollars Colony, Gokul Road,
Hubli 580 030
Tel : (+91) 0836 233 5657, 425 8509
Fax: (+91) 0836 233 5657
E-mail: info@steiratechnologies.com

United Kingdom
Steira Technologies Limited
10 Park Place
Manchester M4 4EY
Tel: (+44) 0161 833 9692
Fax: (+44) 0161 833 9672
E-mail: info@steiratechnologies.com

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

USA
Steira Technologies LLC
412 Main Street
Ridgefield, Connecticut - 06877
Tel: (+1) 203-403-2503
E-mail: pbajaj@steiratechnologies.com

www.steiratechnologies.com

412 Main Street, Ridgefield Connecticut 06877 Tel: 203-403-2503

www.steiratechnologies.com