3HAC029038-003 - Rev03 (Circuit Diagram - IRB 4600)

1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
The information in this document is subject to change without notice and should not be construed as a
commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
Except as may be expressly stated anywhere in this document, nothing herein shall be construed as any
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In no event shall ABB be liable for incidental or consequential damages arising from use of this document.
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and contents therof must not be imparted to a third party nor be used for any unauthorized purpose.
Contravention will be prosecuted.
Additional copies of this document may be obtained from ABB at its then current charge.
Copyright 2004 ABB ALL right reserved.

ABB Automation Technologies AB
Robotics
SE-721 68 Vsters
Sweden
Lab/Office:
DMRO SE/
PRMP
Latest revision:
ECO 44193, SPR 1040591
Sh 2: Page 120 added.
Sh 3: Point 9 added.
Sh 30-40: R1.SMB1-4 and R1.SMB1-2 has been changed.
Sh 120: Added, (Profibus).
Prepared by, date:
Erik Mesaros
IRB 4600
COPYRIGHT page
Approved by, date:
Johan Moraeus
= IRB 4600
Plant:
Location: + Manipulator
APPROVED
Sublocation:+
Document no.
Rev. Ind Page1
Next 2
3HAC029038-003
Total 17
Status:
2011-12-22
03
Table of contents
Page
Page description
COPYRIGHT page
Table of contents: (1 - 110)
Valid For
Connection point location
Legend
ABB Contents1
Comment
10
Brake Release Unit
20
Serial Measuring Board
Incl. optional cable harness axis 7
30
Axis 1
Incl. optional cooling fan 1
40
Axis 2
Incl. optional cooling fan 2
50
Axis 3
Incl. optional signal lamp
60
Axis 4
70
Axis 5
80
Axis 6
90
Customer connection (CP)
100
Customer connection (CS)
110
Multibus
120
Profibus
Lab/Office:
DMRO SE/
PRMP
Latest revision:
ECO 44193, SPR 1040591
Prepared by, date:
Erik Mesaros
IRB 4600
Table of contents: (1 - 110)
Approved by, date:
Johan Moraeus
= IRB 4600
Plant:
APPROVED
Sublocation:+
Document no.
Rev. Ind Page2
Next 3
3HAC029038-003
Total 17
Status:
2011-12-22
03
Valid for:
This circuit diagram is valid for the following cable harness assemblies:
1) 3HAC029420-001, Cable harness, basic.
2) 3HAC4050-1 Signal cable SMB.
3) 3HAC030936-001 Cable harness ax.7.
4) 3HAC022235-1 Lamp unit.
5) 3HAC033857-001 Cooling fan ax.1.
6) 3HAC033859-001 Cooling fan ax.2.
7) 3HAC029000-001 Cable harness, customer connection.
8) 3HAC029864-001 Cable harness, multibus.
9) 3HAC037798-001 Cable harness, profibus.
Lab/Office:
DMRO SE/
PRMP
Latest revision:
ECO 44193, SPR 1040591
Prepared by, date:
Erik Mesaros
IRB 4600
Valid For
Approved by, date:
Johan Moraeus
= IRB 4600
Plant:
APPROVED
Sublocation:+
Document no.
Rev. Ind Page3
Next 4
3HAC029038-003
Total 17
Status:
2011-12-22
03
R2.MP5
R2.FB5
R2.MP6
R2.FB6
R2.CP
R2.CS
R2.CP/CS
R2.CBUS
R2.MP4
R2.FB4
R2.MP3
R2.FB3
R2.H1
R2.H2
R2.MP1
R2.FB1
R2.FAN1
R1.MP
R1.SMB
R2.MP2
R2.FB2
R2.FAN2
Lab/Office:
DMRO SE/
PRMP
Latest revision:
ECO 44193, SPR 1040591
Prepared by, date:
Erik Mesaros
IRB 4600
Connection point location
Approved by, date:
Johan Moraeus
R1.G
R1.SMB1.7
R2.FB7
R2.SMB
R1.SMB1-2
R1.SMB3-6
X8
X9
X10
R1.CP/CS
R1.CBUS
= IRB 4600
Plant:
APPROVED
Sublocation:+
Document no.
Rev. Ind Page4
Next 5
3HAC029038-003
Total 17
Status:
2011-12-22
03
Motor
Resolver
Battery Pack
Protective Earth
Twisted wires
BU
Brake Release Unit

Screened wires
FB
SMB
Serial Measurment Board

Location pin to avoid mismatch
Keypin
Feedback unit
Lab/Office:
DMRO SE/
PRMP
Latest revision:
ECO 44193, SPR 1040591
Prepared by, date:
Erik Mesaros
IRB 4600
Legend
Approved by, date:
Johan Moraeus
= IRB 4600
Plant:
APPROVED
Sublocation:+
Document no.
Rev. Ind Page5
Next +BU/10
3HAC029038-003
Total 17
Status:
2011-12-22
03
BU Brake Release (Simplified)

-R1.MP
13
Brake release
AWG18 BU
-X8
1
-X8
1
2
A
11
Brake PB
AWG18 BU
12
Brake 0V
AWG18 BU
Brake Bleed Circuit
-X10
1
-BU 0V
-BU M3
-BU 0V
13
14
10
10
18
11
11
19
-BU M1
-BU 0V
4
A
Brake Bleed Circuit
Brake Bleed Circuit
Key Pin
A
Brake Bleed Circuit
Brake Bleed Circuit
Brake Bleed Circuit
Key Pin
Lab/Office:
DMRO SE/
PRMP
Latest revision:
ECO 44193, SPR 1040591
Prepared by, date:
Erik Mesaros
IRB 4600
Brake Release Unit
Approved by, date:
Johan Moraeus
-BU M2
-X9
-BU M4
-BU 0V
-BU M5
-BU 0V
-BU M6
-BU 0V
= IRB 4600
Plant:
Location: + BU
APPROVED
Sublocation:+
Document no.
Rev. Ind Page10
Next +SMB/20
3HAC029038-003
Total 17
Status:
2011-12-22
03
SMB
-R2.FB7
-R1.SMB1.7
-SMB1.7
X7
WHBU
0V X7
BU
12
12
Y7
WHOG
0V Y7
OG
11
11
0V EXC 2
WHGN
EXC 2
GN
SDI
WH
SDI-N
BU
SDO
WH
SDO-N
OG
0V
WH
24V
GN
+BATSUP
GY
0VBATLD
RD
-R1.SMB
-R2.SMB
-SMB
J
M
Key pin
-R1.G(X3)
+
ECO 44193, SPR 1040591

Erik Mesaros
-+
-R1.G(X3)
0V
Lab/Office:
DMRO SE/
PRMP
Latest revision:
Prepared by, date:
-+
IRB 4600
Serial Measuring Board
Approved by, date:
Johan Moraeus
= IRB 4600
Plant:
Location: + SMB
APPROVED
Sublocation:+
Document no.
Rev. Ind Page20
Next +Axis 1/30
3HAC029038-003
Total 17
Status:
2011-12-22
03
-R1.MP
M1R
17
-R2.MP1
MU1
-R2.MP1
RD
R (U)
PE
M
3~
18
M1S
WH
19
M1T
BK
PE
GNYE
GNYE
BU M1
BU +
BU 0V M1
BU -
SP1A
T (W)
S (V)
-X10
Brake
-R3.FAN
A
-R2.FAN
+
+
-Fan 1 (Optional)
M
-
BU
RD
BK
-R2.FAN1
1
FAN 24V
FAN 0V
SMB
FB1
-R1.SMB1-4
-R1.SMB1-2
BK
X1
14
14
WHBK
0V X1
-R2.FB1
6
1
-R2.FB1
6
RD
BK
Resolver
BN
Y1
BU
15
15
WHBN
0V Y1
YE
RD
0V EXC1
WHBK (WHYE)
18
18
WHRD
EXC1
WHRD
Lab/Office:
DMRO SE/
PRMP
Latest revision:
ECO 44193, SPR 1040591
Prepared by, date:
Erik Mesaros
IRB 4600
Axis 1
Approved by, date:
Johan Moraeus
= IRB 4600
Plant:
Location: + Axis 1
APPROVED
Sublocation:+
Document no.
Rev. Ind Page30
Next +Axis 2/40
3HAC029038-003
Total 17
Status:
2011-12-22
03
-R1.MP
-R2.MP2
MU2
-R2.MP2
23
M2R
RD
32
M2R
RD
22
M2S
WH
31
M2S
WH
21
M2T
BK
30
M2T
10
10
BK
SP1A
PE
GNYE
GNYE
PE
GNYE
12
12
GNYE
BU M2
BU +
BU 0V M2
BU -
SP2A
-X10
R (U)
PE
M
3~
T (W)
S (V)
Brake
-R3.FAN
A
-R2.FAN
+
+
-Fan 2 (Optional)
M
-
SMB
-R1.SMB1-4
BU
RD
BK
-R2.FAN2
1
FAN 24V
FAN 0V
FB2
-R1.SMB1-2
BK
X2
16
16
WHBK
0V X2
-R2.FB2
6
1
-R2.FB2
6
RD
BK
Resolver
BN
Y2
BU
17
17
WHBN
0V Y2
YE
RD
0V EXC1
WHBK (WHYE)
19
19
WHRD
EXC1
WHRD
Lab/Office:
DMRO SE/
PRMP
Latest revision:
ECO 44193, SPR 1040591
Prepared by, date:
Erik Mesaros
IRB 4600
Axis 2
Approved by, date:
Johan Moraeus
= IRB 4600
Plant:
Location: + Axis 2
APPROVED
Sublocation:+
Document no.
Rev. Ind Page40
Next +Axis 3/50
3HAC029038-003
Total 17
Status:
2011-12-22
03
-R1.MP
-R2.MP3
M3R
MU3
-R2.MP3
RD
R (U)
PE
M
3~
5
M3S
WH
M3T
BK
PE
GNYE
GNYE
BU M3
BU +
BU 0V M3
BU -
27
24V EXT.LAMP
15
0V EXT.LAMP
SP2A
T (W)
S (V)
-X10
Brake
-R1.MP
-R2.H1
-R2.H2
-Signal lamp (Optional)
-R2.H1
1(+)
RD
2(-)
BK
-R2.H2
SMB
FB3
-R1.SMB3-6
-R1.SMB3-6
-R2.FB3
-R2.FB3
11
11
BUBN
X3
RD
23
23
BUGN
0V X3
BK
Resolver
12
12
BUYE
Y3
BU
24
24
BUGY
0V Y3
YE
13
13
BUPK
0V EXC1
WHBK (WHYE)
25
25
BU
EXC1
WHRD
Lab/Office:
DMRO SE/
PRMP
Latest revision:
ECO 44193, SPR 1040591
Prepared by, date:
Erik Mesaros
IRB 4600
Axis 3
Approved by, date:
Johan Moraeus
= IRB 4600
Plant:
Location: + Axis 3
APPROVED
Sublocation:+
Document no.
Rev. Ind Page50
Next +Axis 4/60
3HAC029038-003
Total 17
Status:
2011-12-22
03
-R1.MP
-R2.MP4
M4R
MU4
-R2.MP4
RD
R (U)
PE
M
3~
2
M4S
WH
10
M4T
BK
PE
GNYE
GNYE
BU M4
BU +
BU 0V M4
BU -
-R1.MP
GNYE
LUG7
T (W)
S (V)
SP1B
-X9
Brake
-R2.MP5:9
PE
SMB
FB4
-R1.SMB3-6
-R1.SMB3-6
-R2.FB4
-R2.FB4
RDBN
X4
RD
14
14
RDGN
0V X4
BK
Resolver
RDYE
Y4
BU
15
15
RDGY
0V Y4
YE
RDBU
0V EXC2
WHBK (WHYE)
18
18
RD
EXC2
WHRD
SP3
SP4
-R2.FB5:8
-R2.FB6:8
-R2.FB5:3
-R2.FB6:3
Lab/Office:
DMRO SE/
PRMP
Latest revision:
ECO 44193, SPR 1040591
Prepared by, date:
Erik Mesaros
IRB 4600
Axis 4
Approved by, date:
Johan Moraeus
= IRB 4600
Plant:
Location: + Axis 4
APPROVED
Sublocation:+
Document no.
Rev. Ind Page60
Next +Axis 5/70
3HAC029038-003
Total 17
Status:
2011-12-22
03
-R1.MP
-R2.MP5
M5R
M5R
20
6
7
MU5
-R2.MP5
RD
R (U)
PE
M
3~
28
M5S
M5S
9
10
WH
29
M5T
M5T
11
12
BK
GNYE
T (W)
S (V)
-X9
8
BU M5
13
BU +
BU 0V M5
14
BU -
Brake
-R2.MP4:9
PE
GNYE
-R2.MP6:9
PE
GNYE
SMB
FB5
-R1.SMB3-6
-R1.SMB3-6
-R2.FB5
-R2.FB5
BKBN
X5
RD
16
16
BKGN
0V X5
BK
Resolver
BKYE
Y5
BU
17
17
BKGY
0V Y5
YE
ECO 44193, SPR 1040591

Erik Mesaros
AWG20 BU
0V EXC2
WHBK (WHYE)
-R2.FB4:3
AWG20 BU
EXC2
WHRD
Lab/Office:
DMRO SE/
PRMP
Latest revision:
Prepared by, date:
-R2.FB4:8
IRB 4600
Axis 5
Approved by, date:
Johan Moraeus
= IRB 4600
Plant:
Location: + Axis 5
APPROVED
Sublocation:+
Document no.
Rev. Ind Page70
Next +Axis 6/80
3HAC029038-003
Total 17
Status:
2011-12-22
03
-R1.MP
-Free end
PE
LUG8
GNYE
LUG9
-R1.MP
-R2.MP6
M6R
15
MU6
-R2.MP6
RD
R (U)
PE
M
3~
-R1.MP
GNYE
LUG7
M6S
16
WH
16
M6T
17
BK
PE
GNYE
GNYE
10
BU M6
18
BU +
11
BU 0V M6
19
BU -
T (W)
S (V)
SP2B
-X9
Brake
-R2.MP5:9
PE
SMB
FB6
-R1.SMB3-6
-R1.SMB3-6
-R2.FB6
-R2.FB6
BKPK
X6
RD
21
21
BKBU
0V X6
BK
Resolver
10
10
BKRD
Y6
BU
22
22
BK
0V Y6
YE
ECO 44193, SPR 1040591

Erik Mesaros
AWG20 BU
0V EXC2
WHBK (WHYE)
-R2.FB4:3
AWG20 BU
EXC2
WHRD
Lab/Office:
DMRO SE/
PRMP
Latest revision:
Prepared by, date:
-R2.FB4:8
IRB 4600
Axis 6
Approved by, date:
Johan Moraeus
= IRB 4600
Plant:
Location: + Axis 6
APPROVED
Sublocation:+
Document no.
Rev. Ind Page80
Next +CP/CS/9
3HAC029038-003
Total 17
Status:
2011-12-22
03
BK
CPA
d6
BN
CPB
d3
RD
CPC
d4
OG
CPD
YE
CPE
GN
CPF
BU
CPJ
VT
CPK
GY
CPH
GNYE
CPG
d7
LUG11
GNYE
-R2.CP
d1
-R1.CP/CS
LUG10
Lab/Office:
DMRO SE/
PRMP
Latest revision:
ECO 44193, SPR 1040591
Erik Mesaros
-Customer connection cable
-R1.CP/CS
Prepared by, date:
IRB 4600
Customer connection
Approved by, date:
Johan Moraeus
= IRB 4600
Plant:
Location: + CP/CS
APPROVED
Sublocation:+
Document no.
Rev. Ind Page90
Next 100
3HAC029038-003
Total 17
Status:
2011-12-22
03
-R1.CP/CS
WHBN
CSA
b2
WHRD
CSB
b3
WHOG
CSC
b4
WHYE
CSD
b5
WHGN
CSE
b6
WHBU
CSF
b7
WHVT
CSG
b8
WHGY
CSH
b9
GYBK
CSJ
b10
GYBN
CSK
b11
GYRD
CSL
b12
GYOG
CSM
b13
GYYE
CSN
b14
GYGN
CSP
b15
GYBU
CSR
b16
GYVT
CSS
b18
GYWH
CST
b19
GNBK
CSU
b20
GNBN
CSV
b21
GNRD
CSW
b22
GNOG
CSX
b23
GNBU
CSY
b24
GNVT
CSZ
Lab/Office:
DMRO SE/
PRMP
IRB 4600
Customer connection
Approved by, date:
Johan Moraeus
-R2.CS
b1
ECO 44193, SPR 1040591

Erik Mesaros
-Customer connection cable
Latest revision:
Prepared by, date:
= IRB 4600
Plant:
Location: + CP/CS
APPROVED
Sublocation:+
Document no.
Rev. Ind Page100
Next +Multibus/
3HAC029038-003
Total 17
Status:
2011-12-22
03
-R1.CP/CS
-Customer cable, Multibus
-R2.CP/CS
d1
OG7
CP/CSE
d6
OG8
CP/CSF
d3
OG9
CP/CSV
GNYE
CP/CSG
b1
WHBK
CP/CSA
b2
BK
CP/CSR
b3
WHBN
CP/CSP
b4
BN
CP/CSN
b5
WHOG
CP/CSM
b6
OG
CP/CSZ
b22
WHRD
+24V BUS
b23
RD
0V BUS
-R1.CP/CS
LUG11
LUG10
-R2.CBUS
C
D
-R1.CBUS
2
WH1
ETHERNET RD+
BU2
ETHERNET RD-
OG3
ETHERNET TD-
YE4
ETHERNET TD+
a3
WH5
DEVICENET
a4
BU6
DEVICENET
-R1.CP/CS
A
B
-Capacitor
0,22 Fa
-Cable lug
Lab/Office:
DMRO SE/
PRMP
Latest revision:
ECO 44193, SPR 1040591
Prepared by, date:
Erik Mesaros
IRB 4600
Multibus
Approved by, date:
Johan Moraeus
= IRB 4600
Plant:
Location: + Multibus
APPROVED
Sublocation:+
Document no.
Rev. Ind Page110
Next +Profibus/
3HAC029038-003
Total 17
Status:
2011-12-22
03
-R1.CP/CS
-Customer cable, Profibus
-R2.CP/CS
d1
OG1
CP/CSE
d6
OG2
CP/CSF
GNYE
CP/CSG
b1
WHBK
CP/CSA
b2
BK
CP/CSR
b3
WHBN
CP/CSP
b4
BN
CP/CSN
b5
WHOG
CP/CSM
b6
OG
CP/CSZ
b22
WHRD
+24V BUS
b23
RD
0V BUS
-R1.CP/CS
LUG11
LUG10
-R2.CBUS
C
D
a5
WH7
Profibus TD
a6
RD8
Profibus RD
-Capacitor
0,22 Fa
-Cable lug
Lab/Office:
DMRO SE/
PRMP
Latest revision:
ECO 44193, SPR 1040591
Prepared by, date:
Erik Mesaros
IRB 4600
Profibus
Approved by, date:
= IRB 4600
Plant:
Location: + Profibus
APPROVED
Sublocation:+
Document no.
Rev. Ind Page120
Next
3HAC029038-003
Total 17
Status:
2011-12-22
03

3HAC029038-003 - Rev03 (Circuit Diagram - IRB 4600)

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3HAC029038-003 - Rev03 (Circuit Diagram - IRB 4600)

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1

Copyright 2004 ABB ALL right reserved.

Prepared by, date:

Approved by, date:

Table of contents: (1 - 110)

Connection point location

Brake Release Unit

Serial Measuring Board

Incl. optional cable harness axis 7

Incl. optional cooling fan 1

Incl. optional cooling fan 2

Incl. optional signal lamp

Customer connection (CP)

Customer connection (CS)

Prepared by, date:

Approved by, date:

Prepared by, date:

Approved by, date:

Prepared by, date:

Approved by, date:

Brake Release Unit

Serial Measurment Board

Prepared by, date:

Approved by, date:

BU Brake Release (Simplified)

Brake Bleed Circuit

Brake Bleed Circuit

Brake Bleed Circuit

Brake Bleed Circuit

Brake Bleed Circuit

Brake Bleed Circuit

Prepared by, date:

Approved by, date:

ECO 44193, SPR 1040591

Prepared by, date:

Approved by, date:

Prepared by, date:

Approved by, date:

Prepared by, date:

Approved by, date:

Prepared by, date:

Approved by, date:

Prepared by, date:

Approved by, date:

ECO 44193, SPR 1040591

Prepared by, date:

Approved by, date:

ECO 44193, SPR 1040591

Prepared by, date:

Approved by, date:

-Customer connection cable

Prepared by, date:

Approved by, date:

Approved by, date:

ECO 44193, SPR 1040591

-Customer connection cable

Prepared by, date:

-Customer cable, Multibus

Prepared by, date:

Approved by, date:

-Customer cable, Profibus

Prepared by, date:

Approved by, date: