Professional Documents
Culture Documents
Creating Partnerships
Loctite branded products are foremost in the business
of solving and preventing customers problems. With
Fixmaster and Nordbak composite technology
providing the foundation, customers get more than a
product they get a partner who will work side-by-side
with them to create and implement innovative solutions.
3
3
3
3
3 P reparation
3 F ully
3W
orldwide industry experience and resources.
300 88 555 6
1
www.loctite.com.au
9 272 6710
0
www.loctite.co.nz
Index
45
5
69
pipes, fuel & gas tanks, castings, air seals and more.
1013
1617
1822
2130
21-25
26
27
28-29
30
orrect surface preparation is the most important factor affecting the total
success of any surface treatment. Without suitable SURFACE PROFILE and
SURFACE CLEANLINESS coating systems will quickly fail!
NE
Typical Application:
A biodegradable, all-purpose,
industrial strength, concentrated
cleaner and degreaser, Natural
Blue contains no hazardous
solvents. Formulated for wipe
down, pressure spraying,
ultrasonic and immersion cleaning
processes, Natural Blue can be
economically diluted with water
at room temperature or heated,
to meet a wide range of industrial
cleaning applications. ODC free,
non-flammable and non-toxic,
Natural Blue contains a fresh,
pine scented fragrance. 709ml is diluted
Substances Removed:
Grease * Fuel Oils * Light Carbon
Animal Fat * Lubricants * Tar Food
Stains * Mildew * Cutting Oils *
Road Salt * Wax * Soot
BAD PROFILE
Surface Cleanliness
Chemical contaminants that are not readily visible,
such as chlorides and sulphates, attract moisture
through coating systems resulting in premature failure.
Therefore it is fundamentally important to chemically
clean all substrates with an industrial strength cleaner
and degreaser such as Loctite Natural Blue.
GOOD PROFILE
3 Non-shrinking.
3 High compression strength.
3 Can be drilled, tapped, machined and filed.
3 Superior adhesion to metal, ceramic, wood, glass, and some plastics.
3 Creates durable repairs.
Typical Applications:
R
ebuilding shafts, and bearing
housings.
Repairing leaks on pipes and
welding joints.
Repairing fuel and gas tank
holes.
Renewing stripped threads.
Repairing cracked battery cases.
Repairing leaking storage tanks.
Typical Applications:
R
epairing aluminum castings.
Repairing worn aluminum parts.
Making aluminum dies.
Typical Applications:
F
illing or levelling equipment.
Pouring moulds, parts and
fixtures.
Making aluminum forming dies.
Casting aluminum parts.
Typical Applications:
S
ealing cracked castings, tanks,
vessels, and valves.
Patching non-structural defects
in steel castings.
Making models and jigs for
holding odd shaped parts.
Making metal dies.
Resurfacing worn air seals.
Re-profiling pitting caused by
cavitation and or corrosion.
Typical Applications:
R
epairing fuel and gas tank
holes.
Renewing stripped threads.
Repairing cracked battery cases.
Repairing leaking storage tanks.
Repairing leaks on pipes and
welding joints.
Typical Applications:
Fixmaster
F
orming molds, fixtures, and
prototypes.
Repairing threaded parts.
Repairing pipes and tanks.
Typical Applications:
Typical Applications:
R
e-profiling pitting caused by
cavitation or corrosion.
Rebuilding pipes, pumps,
elbows, impellers, butterfly
valves, deflection plates, and
tanks.
Fixmaster
Metal Magic
Steel Stick
Typical Applications:
ealing tanks.
S
Smoothing welds.
Stopping pipe and tank leaks.
Repairing holes in elbows, cracks
in castings, and holes in gas and
fuel tanks.
Filling oversized bolt holes.
Fixmaster Rapid
Rubber Repair Kit
P/N: 96677
P/N: 39635
Typical Applications:
R
epairing conveyor belts.
Repairing or rebuilding rubber
liners in mills, pumps, feeder
bowls, hoppers, chutes, and
fans.
Repairing cast urethane screens
and liners.
Forming tough, flexible bonds to
metal, rubber, and masonry parts.
11
Special Features:
Special Features:
Special Features:
N
on-toxic.
Dries rapidly.
Leaves no residue.
A
ssures ultimate adhesion.
Fast and easy to use.
Tips &Tricks
Fixmaster & Nordbak Curing
Times
Working time and cure depends on
temperature and mass.
T
he higher the temperature, the
faster the cure.
S
tore composite at room
temperature
M
ix composites in small masses
to prevent rapid curing
T
he larger the mass of material
mixed, the faster the cure.
P
re-heat repair surface until warm
to touch
Fixmaster
Urethane Sealant
P/N: 39916
(300ml cartridge)
Typical Applications:
Typical Applications:
C
asting wear parts.
Repairing rubber or urethane
parts.
Making flexible fixtures.
Making vibration and isolation
pads.
Coating pumps and impellers.
Typical Applications:
F
orming expansion joints.
Filling concrete cracks.
Creating moisture barrier beneath
pedestals.
Installing skylights and roof
flashing.
Sealing seams, tanks, and
chutes.
Sealing chimney stacks in roofs.
13
Fixmaster MagnaCrete
P/N: 95551 (3.78ltr kit)
P/N: 95555 (18.9ltr kit)
MagnaCrete
is
a unique, two-component,
rapid setting concrete repair
and grouting system that out
performs conventional concrete
repairs under typical service
temperatures of -26C to +1093C.
A high performance, magnesium
phosphate-based system, MagnaCrete is ready for light service
in as little as 60 minutes, and
unlike concrete, it bonds to new
and old concrete as well as most
construction materials including
wood, and steel.
Because MagnaCrete does
not use a water additive, this
Typical Applications:
Repairing floors, ramps, loading
docks, runways, and concrete
pillars.
Filling potholes.
Anchoring machinery.
Grouting bedplates and
soleplates.
Anchoring bolts and handrails.
Repairing parking structure joints.
Excellent for areas affected by
spalling corrosion.
Typical Applications:
Floor Fill
Typical Applications:
15
Typical Applications:
R
elining pump housings.
Reclaiming, protecting, and
sealing against corrosion of;
Handling equipment.
Worn elbows.
Cyclone and separator bodies.
Dust collectors and exhausters.
Pump liners and impellers.
Fan blades and housings.
Chute linings and hoppers.
Typical Applications:
A rubber-modified, two-part
epoxy, that offers wear and impact
resistance properties not usually
found in epoxy formulations.
With impact resistance superior
to ceramic tile, this product
is for applications where both
sliding abrasion and impact are
present, under typical dry service
temperatures of 29 to +121C.
R
eclaiming, protecting, and
sealing against corrosion at high
temperature of;
Cyclones and pulverising mills.
Elbows.
Fan blades and housings.
Scrubbers.
Exhausters.
Chutes and hoppers.
Typical Applications:
P
rotecting and sealing against
corrosion of;
Screen decks.
Dredge pump liners.
Vibrating feeder.
Drop boxes.
Pump impellers.
Chutes & troughs
Hoppers.
17
Nordbak PneuWear
Typical Applications:
P
roviding protective lining in
pneumatic conveying systems.
Repairing and providing abrasion
resistance of;
Elbows.
Slurry pumps.
Cyclones.
Dust collectors.
Hoppers.
Fan blades and housings.
Typical Applications:
R
epairing and providing abrasion
resistance of;
Pneumatic conveying systems.
Exhauster.
Chutes and hoppers.
Cyclones and pulverising mills.
Elbows.
Fan blades and housings.
Scrubbers
Typical Applications:
C
one crushers and grinding mills
up to seven foot.
Tips &Tricks
Wear Indicator
When applying two coats of
Nordbak Brushable Ceramic a
different colour can be used for
each - grey and white. When
the first coat begins to wear the
second coat colour will show
through, providing an accurate
visual indicator of wear.
Typical Applications:
An ultra-smooth, ceramic
reinforced epoxy that provides a
high gloss, low friction coating
to protect against turbulence,
abrasion, and cavitation under
typical dry service temperatures
of 29 to +125C. Used by
itself, Brushable Ceramic is
recommended for sealing and
protecting equipment from
corrosion and wear. It also works
as a topcoat over Nordbak
Wearing Compound or Pneu-Wear
for applications requiring surface
rebuilding and lasting protection.
Typical Applications:
Providing a smooth, protective,
abrasion resistant coating.
Lining tanks and chutes.
Resurfacing and repairing
rudders and pintel housings.
Resurfacing heat exchangers butterfly valves
Resurfacing condensers.
Repairing cavitated pumps.
Repairing cooling pump
impellers.
Typical Applications
Lining tanks and vessels.
Resurfacing heat exchangers and
condensers.
Repairing valve bodies, pump
impellers and casings.
Efficient coating on complex
surfaces.
19
Typical Applications:
Typical Applications:
Typical Applications:
1304684
Pump Rebuild
Butterfly Valve
A butterfly control valve at a Waste
Water Treatment Plant was corroded
and therefore unable to seal
effectively.
The components were abrasive
blasted and a hold coat of
Nordbak Brushable Ceramic
(White) applied to seal the newly
cleaned surface.
Reclaiming totally
eroded surface
21
Conveyor Belt
Decant Gate
The purpose of a wastewater decant
gate is to manage the flow of treated
water from the settling pond to lower
ground ponds. The gate hinges,
which are made of rubber, are prone
to degradation due to repetitive use
and exposure to chemical attack.
Initial quotes to repair the Decant
Gate at a major rural Australian plant
Settling Pond
Low Temperatures
Culvert
A culvert is a concrete conduit
through which water can flow under
a road. The culvert picture right
had deteriorated to a point where
demolishment and rebuilding was
considered the most viable option of
repair.
Quartz
Fixmaster
Yes
No
100mm
6mm
Curing time
28 days
124 hours
Chemical resistance
Low
High
Frees/thaw resistant
No
Yes
23
Ball mill
25
D Very rusty steel with mill scale layer all rusted and
extensive occurrence of pitting
Blast Class 1
Blast Class 2
Rust Grade D
Rust Grade C
Rust Grade B
Rust Grade A
Unblasted
Blast Class 3
DEWPOINT
Condensation of water (dew) from the atmosphere on
to the surface will occur, given the right conditions.
14
DO NOT COAT ZONE
(ABOVE GUIDE LINE)
10
in
at
Co
g
id
Gu
e
ne
Li
12
OK TO COAT ZONE
(BELOW GUIDE LINE)
-2
20
30
40
50
60
70
80
90
RELATIVE HUMIDITY
Blastmaster. Used with written permission of Blastmaster
27
Pg
Product
Item Number
Size
Coverage
@ 6mm
Thickness
Colour
Dry Service
Temperature
Range
97473
408gm kit
210cm2
Met. Grey
-29 to +160C
97463
454gm kit
464cm2
Alum.
-29 to +93C
97453
453gm kit
278cm3
Alum.
-29 to +93C
99913
454gm kit
278cm2
Met. Grey
-29 to +107C
39917
453gm kit
371cm2
Met. Grey
-29 to +93C
97483
454gm kit
213cm3
Met. Grey
-29 to +107C
97443
454gm kit
232cm2
Met. Grey
-29 to +107C
753cm2
Grey
-29 to +160C
Compressive
Strength
ASTM D695,
Elongation %
ASTM D638
N/mm2 (psi)
77.9
117.2
76.5
74.5
93.1
82.7
71
82.7
(11,300)
(17,000)
(11,100)
(10,800)
(13,500)
(12,000)
98742
98743
454gm kit
1.35kg kit
2259cm2
98853
113gm
40cm2
Black
-30 to +121C
11
96675
96677
400ml
cartridge kit
568cm3
Black
-29 to +82.2C
360
13
97423
453gm kit
604cm2
Black
-29 to +82.2C
350
13
97413
476gm kit
442cm3
Black
-29 to +82.2C
350
13
39916
300ml
762cm2
Grey
-40 to +82.2C
1000
15
99361
10lb
45cm2
Grey
-29 to +107C
103
15
Fixmaster MagnaCrete
95551
95555
3.78ltr kit
18.9ltr kit
0.45m2
2.0m2
Grey
-29 to +1093C
89.6
15
96495
19kg kit
1.4m2
Grey
-29 to +66C
82.7
17
99813
41782
2.3kg kit
10kg kit
0.16m2
0.8m2
Grey
-28 to +188C
110.3
17
96392
11.32kg kit
0.8m2
Grey
-29 to +288C
17
1174109
11.35kg kit
0.8m2
Grey
-29 to +121C
82.7
0.1m2
Grey
-29 to +180C
85
106.9
75.8
106
70
110.3
62
18
Nordbak PneuWear
42089
98382
1.36kg kit
11.32kg kit
0.8m2
18
96332
11.32kg kit
0.8m2
Grey
-29 to +288C
18
36123
10kg kit
0.55m2
Blue
Max 77C
19
36122
10kg kit
0.55m2
Brown
-28C to +104C
19
43269
43269A
900ml kit
900ml kit (3 pack)
*1.3m2
Green
-29 to +110C
Grey
-29 to +125C
*1.1m2
19
42087
42076
1kg kit
2kg kit
*3.3m2
20
42088
907gm kit
*1.1m2
Red
-29 to +288C
20
96092
5.43kg kit
*6.8m2
Grey
-29 to +160C
20
1304684
1kg kit
*2.1m2
White liquid
-29 to +107C
Ultimate Cure
* @0.5mm Thickness
(10,360)
(12,000)
(15,000)
(13,000)
(12,000)
(16,000)
(12,000)
(12270)
(15,500)
(11,000)
(15,400)
(10,150)
(16,000)
(9,840)
Pg
Product
Shear Strength
12.4
11
13
13
13
15
(1,800)
10.3
(1,500)
15.2
(2,200)
11.7
(1,700)
13.8
(2,000)
13.1
(1,900)
9.0
(1,300)
10
(1,450)
4.8
(700)
1.2
Tensile
Strength
ASTM D-2240
Shore D
Working
Time
Functional
Cure
Mix Ratio
Minutes @ 25C
27
86
20
4:1
7.25:1
27.6
87
20
4:1
6.3:1
41.4
85
20
5:1
9:1
33.4
85
30
2.5:1
6.25:1
31.7
80
10 min
1:1
100:56.5
41.4
86
25
4:1
9.5:1
31.7
85
20
4:1
9:1
33.8
85
30
2:1
2:1
17.2
80
10 min
82
1:1
10.3
87
10
10:4
72:28
12.4
87
20
100:13.3
77:23
ASTM D638
(3,915)
(4,000)
(6,000)
(4,900)
(4,600)
(6,000)
(4,600)
(4,900)
(2,500)
(1,300)
(1,500)
(1,800)
1.4
Hardness
33
by volume
Mix Ratio
by weight
3 days
(170)
(200)
(Shore A)
40 mins
1 day
4.6:1 to
9.8 filler
16:3.2 to
80.8 filler
15
Fixmaster MagnaCrete
15
application specific
application specific
15
60
24
Primer 100:61
Topcoat 100:60
282 filler
17
90
30
2:1
2:1
17
90
30
@ 148C
2.5:1
2.85:1
17
85
30
2:1
2:1
18
Nordbak PneuWear
34.5
85
30
4:1
4:1
18
90
30
@ 148C
2:1
2.27:1
18
90
10
8.55:1
100:6.5
19
85
30
5.3:1
100:10.4
19
31
86
Spray to surface
Spray to surface
19
13.8
85
30
2.75:1
4.8:1
20
13.8
90
180
@ 149C
2.6:1
4.25:1
20
85
20
16
2.3:1
3.4:1
20
15 mins
Topcoat to be
applied when tacky
4.6:1
(5,000)
(4,500)
(2,000)
(2,000)
29
Clay
Creosote
Creosote, Cresylic Acid
Cyclohexane
Diacetone Alcohol
Dibutyl Phthalate
Drying Oil
Ethyl Acetate
Ethylene Glycol
Ferric Chloride
COMPATIBLE
NOT COMPATIBLE
4
7
Acetic Acid
7
7
7
4
4
4
7
7
4
4
4
4
4
4
4
4
4
4
4
4
4
7
4
4
4
4
4
4
4
4
7
4
7
Ferrous Chloride
4
4
4
4
4
7
4
4
4
4
7
7
7
7
4
4
Methyl Acetate
Acetic Acid
Acetone
Alcohol, Amyl
Alcohol, Benzyl
Alcohol, Butyl
Alcohol, Ethyl
Alcohol, Methyl
Alcohol, Propyl
Alum, Ammonium
Alum, Chrome
Alum, Potassium
Alum, Sodium
Aluminium Chloride
Aluminium Sulphate
Ammonia Solutions
Ammonium Carbonate
Ammonium Chloride
Ammonium Nitrate
Ammonium Phosphate
Ammonium Sulphate
Amyl Acetate
Aniline
Aniline Dyes
Asphalt, Emulsions
Asphalt, Molten
Barium Carbonate
Barium Chloride
Barium Hydroxide
Barium Sulphate
Benzene
Brake Fluids
Butyl Acetate
Calcium Bisulphate
Calcium Carbonate
Calcium Chloride
Calcium Hydroxide
Calcium Sulphate
Carbon Tetrachloride
Carbonic Acid
Carnauba Wax
Chalk
China Clay
Chloroacetic Acid
Chlorobenzene, Dry
Chloroform, Dry
Chlorosulfonic Acid
Chromium Chloride
Chromium Sulphate
NOTE:
Ferric Nitrate
Ferric
Ferrous Sulphate, 10%
Ferrous Sulphate (Sat)
Fertilizer Sol
Freon
Fuel Oil
Gasoline, Aviation
4
7
7
4
Oil, Lubricating
7
4
4
Paraffin, Oil
7
4
4
4
4
4
4
4
4
4
4
Ozone, Wet
4
4
4
4
4
4
4
4
4
Potassium Hydroxide
4
4
4
4
Rosin, Wood
Sewage
Isopropyl Alcohol
4
4
4
Kerosene
Lactic Acid
Magnesium Bisulfite
4
4
4
4
4
4
4
4
4
7
7
7
7
4
4
Gasoline, Motor
Glue, Animal Gelatine
Glue, Plywood
Glycerol
Glycol Amine
Grease, Lubricating
Heptane
Hexane
Hydrogen Peroxide (dil)
Hydrogen Peroxide (con)
Ink
Isooctane
Magnesium Chloride
Magnesium Hydroxide
Magnesium Sulphate
Maleic Acid
Manganese Chloride
Mercuric Chloride
Mercury
Mercury Dry
Methyl Cellosolve
Methyl Ethyl Ketone
Methylene Chloride
Mineral Spirits
Mud
Naphtha
Naphthalene
Nickel Ammonium Sulphate
Nickel Chloride
Nickel Sulphate
Nitric Acid, 20%
Oil, Creosote
Oil, Emulsified
Oil, Fuel
4
4
4
4
4
7
4
4
4
1. The above information does not constitute a recommendation of adhesive use. It is intended
only as a guide for consideration by the purchaser with the expectation of favourable
confirming test results. It is impossible to test adhesives reaction with the multitude of
chemicals in existence, therefore, compatibility has been estimated based on a wide variety of
customer experience.
2. With the stringent action of such chemicals as Freon, strong cold acids and caustics, thorough
evaluation is suggested. Sealing of hot corrosive chemicals is not recommended.
3. Refer to Technical Data Sheet or contact Loctite Technical Services for use with chemicals not
covered by this information.
Potassium Iodide
Potassium Nitrate
Potassium Permanganate
Potassium Sulphate
Propyl Alcohol
Propylene Glycol
Rosin, in Alcohol
Rosin, Size
Rubber, Latex
Silicone Fluids
Silver Nitrate
Soap Solutions (Stearates)
Sodium Acetate
Sodium Aluminate
Sodium Bisulfite
Sodium Bromide
Sodium Carbonate
Sodium Chlorate
Sodium Cyanide
Sodium Hydroxide
Sodium Hydro., 20% cold
Sodium Hydro., 20% hot
Sodium Hydro., 50% cold
Sodium Hydro., 50% hot
Sodium Hydro., 70% cold
Sodium Hydro., 70% hot
Sodium Metasilicate
Sodium, Nitrate
Sodium, Nitrite Nitrate
Sodium Phosphate, Mono
Sodium Phosphate, Tri
Sodium Silicate
Sodium Sulphide
Stannic Chloride
Starch
Starch Base
Stearic Acid
Steep Water
Sterilization Steam
Styrene
4
7
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
7
7
7
7
4
4
4
4
4
7
7
7
4
Tamin
Tar and Tar Oil
Tartaric Acid
Tetraethyl Lead
Toluene
Trichlorethylene
Trichlorethylene, Dry
Turpentine
Water, Acid, Below pH 7
4
4
Water, Alkaline, Over pH 8
4
Water, De-Ionised .......................................... 4
Water, pH 7 to 8
Water, De-Ionised,
Low Conductivity
Water, Gritty
Water, Mine Water
Water, Potable
Water, River
Water, Sandy
Water, White, low pH
Water, White, high pH
Wax
Wax, Emulsions
4
4
4
4
4
4
4
...... 4
4
4
Xylene
Zinc Chloride
4
4
4
4
Zinc Galvanizing
Zinc Hydrosulphite
Zinc Sulphate
GASES
Acetylene
Air
4
4
Butane
Carbon Dioxide
4
4
4
4
4
4
Ethane
Gas, Manufacturing
Gas, Natural
4
4
Methane
4
4
4
Ozone
4
4
Carbon Monoxide
Chlorine Dry
Chlorine Wet
Coke, Oven Gas Cold
Nitrogen Gas
Propane
Sulphur Dioxide
4
4
Sulphur Trioxide Gas ..................................... 4
Sulphur Dioxide, Dry
Listing(s) may be Brand Name(s) or Trademarks for chemicals of Corporations other than Henkel.
(This is a list of chemical stability only. It does not constitute approval for use in the processing of foods,
drugs, cosmetics, pharmaceuticals, and ingestible chemicals).
Loctite adhesives are not recommended for use in pure oxygen or chlorine environments or in conjunction
with strong oxidising agents, as explosive reaction can result.
SurfaceEngineeringWorkshop
In every industrial sector worldwide, plant and equipment is subject to the effects of Wear / Abrasion, Corrosion /
Erosion and Chemical Attack, shortening their expected service life. Destruction of these assets is greatly attributed to
the constant degradation of exposed equipment working surfaces. This incremental and continual attack repeatedly
strips the surface, causing substrate reduction and loss of structural integrity.
AfteraLoctiteSurfaceEngineeringWorkshop,yourwork
forcewillhavetheknowledgeandthetoolstodothe
following:
SaveTime&Money
ImproveReliability
WorkshopFeatures
Pre-plantsurvey
Hands-ontraining
KeyReasonsforassetsfailure
Review of common failure causes and
prevention
Solutions to prevent assets failure
Solutions to extend assets life
In-plantfollowup
Expert application assistance
FormoreinformationabouttheLoctiteSurfaceEngineeringWorkshop
ortoscheduleatrainingsessionatyourworkplace,call1300885556
31
www.loctite.com.au
Henkel New Zealand Ltd.
PO Box 58 493
Greenmount 1730
Auckland, New Zealand
Phone: (64) 09/272 6710
Orders Fax: (64) 09/272 6711
www.loctite.co.nz
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The data contained herein are furnished for information only and are
believed to be reliable. We cannot assume responsibility for the result
obtained by others over whose methods we have no control. It is the
users responsibility to determine suitability for the users purpose
of any production methods mentioned herein and to adopt such
precautions as may be advisable for the protection of property and
persons against any hazards that may be involved in the handling
and use thereof. The discussion herein of various processes or
compositions is not to be interpreted as representation that they are
free from patents owned by others or as a licence under any Henkel
patents which may cover such processes or compositions. We
recommend that each prospective user test his proposed application
before repetitive use, using this data as a guide.
Metal Magic Steel is a trademark, Loctite, Fixmaster, Nordbak,
Natural Blue and MagnaCrete are Registered Trade Marks of
Henkel Corporation, USA.
Copyright 06/10, Henkel Australia Pty. Ltd. All rights reserved.
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