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Department of Material Science and Engineering, Institute I: General Materials Properties, Friedrich-Alexander-Universitat Erlangen-Nurnberg,
Martensstr. 5, 91058 Erlangen, Germany
b
Institut fur Angewandte Materialien IAM, Karlsruher Institut fur Technologie KIT, 76131 Karlsruhe, Germany
c
Fraunhofer-Institut fur Werkstomechanik IWM, 79108 Freiburg, Germany
Received 21 September 2012; received in revised form 9 November 2012; accepted 12 November 2012
Available online 14 December 2012
Abstract
Whether a stressed material fractures by brittle cleavage or ductile rupture is determined by its ability to convert elastic strain energy
to plastic deformation through the generation and motion of dislocations. Although it is known that pre-existing dislocations play a
crucial role in crack tip plasticity, the involved mechanisms are unclear. Here it is demonstrated by atomistic simulations that individual
pre-existing dislocations may lead to the generation of large numbers of dislocations at the crack tip. The newly generated dislocations
are usually of dierent types.
The processes involved are fundamentally dierent for stationary cracks and propagating cracks. Whereas local crack front reorientation plays an important role in propagating cracks, the multiplication mechanism at stationary cracks is connected with cross-slip in
the highly inhomogeneous stress eld of the crack. Analysis of the forces acting on the dislocations allows to determine which dislocations multiply and the slip systems they activate. These results provide the necessary physical link between pre-existing dislocations and
the generation of dislocations at crack tips.
2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
Keywords: Fracture; Dislocations; Crack-dislocation interaction; Brittle-to-ductile transition; Atomistic simulations
1. Introduction
The resistance of a material against crack propagation is
undoubtedly one of the most important properties of structural materials. It is quantied by the fracture toughness
KIc. The temperature dependence of the fracture toughness
and the strain-rate dependence of the brittle-to-ductile
transition (BDT) have both been shown to correlate well
with dislocation mobility [13]. Although this behavior is
indicative of dislocation motion playing a mayor role in
both toughness and the BDT, our mechanistic understand-
1359-6454/$36.00 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.actamat.2012.11.016
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class I
atoms fixed in z
class II
(d)
(a)
[110]
(c)
[1-10]x
[0
01
class III
c
I
AC(d)=BD(c)
BC(d)=AD(c)
II
AC(b)=BD(a)
BC(a)=AD(b)
III
AB(d)=DC(a)
AB(c)=DC(b)
Fig. 1. (a) Simulation setup and crystallographic orientation of the crack in a model fcc material. As shown in the Thompson tetrahedron, the {1 1 1} glide
planes (a) and (b) contain a Burgers vector DC normal to the cleavage plane; planes (c) and (d), oblique to the cleavage plane and the crack front, contain
the crack propagation direction (parallel to direction BA). (b) The relative magnitude and sign of the glide component of the PeachKoehler force on a
dislocation segment of unit length placed in the vicinity of the crack front for dierent classes of dislocations. It is independent of the line direction and
calculated from the anisotropic solution of the stress eld of a sharp crack. Red means a positive force in glide direction, blue corresponds to a negative
force. The symmetry relations between slip systems are summarized in table (c). Dislocations in the same class experience the same forces in the stress eld
of the crack, as shown in (b) Within the same class, the behavior of dislocations on the right and on the left side of the table is mirror symmetric with
respect to the crack plane.
the increase in temperature due to conversion of the elastically stored energy of the starting conguration into the
motion of atoms was less than 10 K. For visualization only
atoms with a potential energy deviating by more than 2%
from the bulk energy are displayed. The Burgers vectors
of the dislocations were determined using a slip vector
analysis [45]. In addition to the simulations on atomically
sharp cracks shown here, we also studied the interaction
of dislocations with blunted cracks at dierent loads and
using various box sizes (see also [41,46]). The general mechanisms reported here are representative of over 20 simulations of dislocations interacting with the crack tip.
Together with our preliminary results reported in Ref.
[41], our simulations show that the characteristic mechanisms of the dislocationcrack tip interactions do not
depend strongly on the box size or the loading conditions
others than the magnitude of the load.
3. Results
The dislocations of class I were shown previously to just
cut the crack front without causing any dislocation emission, cross-slip or dislocation reactions [41]. Dislocations
t=4 ps
t=19 ps
vacancy row
t=28 ps
B
D
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Fig. 2. Evolution of an initially straight screw dislocation DB(a) in front of the crack tip: (a) cross-slip on the (c)-plane. A jog on the dislocation line
produced a vacancy row; (b) formation of a spiral source around the pole formed by the remaining original dislocation; (c) dislocation structure formed by
the emission of additional Dc-dislocations from the crack tip and dislocation reactions.
t=5 ps
t=11 ps
t=30 ps
crack front
[001]
Fig. 3. Molecular dynamics simulation of an initially straight 60 dislocation DB(a) in front of the crack tip. (a) Close-up of the curved dislocation during
its approach to the crack front. (b) Close-up of the stimulated emission of Dc and the partial dislocation cross-slip Da ! Db + ba at the crack front by
which a stair-rod dislocation ba is created when the leading partial dislocation changes its glide plane. (c) Complex dislocation structure formed by the
emission of additional Dc-dislocations as well as the trailing partial dislocation cB from the crack tip and subsequent dislocation reactions.
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Fig. 4 and Video 3 (Supplementary Material). The simulation is equivalent to the one shown in Fig. 3 just at a higher
load at which the crack propagates. The initial processes
(Fig. 4a) were similar to the stationary crack. However,
the evolution of the system was quite dierent since the
propagating crack was arrested at the point where it interacted with the dislocation. The rest of the crack front, however, kept propagating. Due to the emission of blunting
dislocations from the point of interaction, the crack front
was blunted along the Ba and bA directions and locally
aligned with these directions. This enabled the emission
of multiple dislocation half-loops on the (a)- and (b)planes, which were coupled by stair rod dislocations to partial dislocations on the (c)- and (d)-planes.
t=8 ps
a
D
D
[001]
D
B
t=12 ps
b
D
C
B
t=27 ps
c
D
D
C
D
4. Discussion
The simulation of the interaction of dierent types of
dislocations with a c-crack showed that only dislocations
of class II (see Fig. 1) interact with the crack tip in a
non-trivial way [41]. This is in agreement with X-ray
tomography results [32] where dislocations of class I were
often reported as the product but never reported to initiate
stimulated dislocation emission. Dislocations of class II
were reported as stimulating and as product dislocations.
All the characteristics of the dislocation sources
observed in this study can be related to the few experimental investigations of the detailed mechanisms of dislocation
nucleation and multiplication at crack tips.
First, the rare case of a single Burgers vector source
observed by George and Michot [12] was reported by them
to oftenbut not alwaysbe connected to crack tip
ledges. However, assuming that pre-existing ledges act as
the source appears unjustied since the ledges would
quickly be exhausted by the emission of the dislocations.
Furthermore, many visible crack tip ledges were not acting
as dislocation source [12]. Our simulations show a more
plausible mechanism, namely that cross-slip of a screw dislocation near the crack tip generates a spiral source. Such a
source can operate as long as the dislocations it has generated are able to move away from the crack tip. It can therefore generate large numbers of dislocations. Depending on
the precise orientation of the glide system such a source
canbut does not have togenerate ledges on the crack
faces behind the crack tip as the arm of the dislocation that
is directed backward moves away from the crack tip and
cuts the crack surface.
The more commonly observed dislocation source
according to Ref. [12] is a source which emits multiple Burgers vectors on dierent glide planes at once (see also Refs.
[2730]). Also X-ray tomography results clearly showed
multiple Burgers vectors being emitted from one source
or being stimulated from the interaction of one single dislocation with a crack tip [30,32]. This is also what we nd
here as a result of the interaction of the 60 dislocation with
the crack tip (see Fig. 3).
The crack arrest experiments by Gally and Argon
[8,26,25] were also conducted in the c-orientation and
revealed ^-shaped etch pit patterns at the arrest line which
were identied to emanate from potent dislocation sources
at the crack tip (see Fig. 11 in Ref. [26]). These sources produced suciently many dislocations to fully shield the
crack front and to arrest the propagating crack. The nucleated dislocations were rationalized to be screw dislocations
expanding backward from the crack tip toward the ank
regions of the crack [26]. Contrary to the sources at
stationary slightly blunted crack tips studied in Refs.
[12,32,38,39], the sources at propagating cracks in Ref.
[26] produced only dislocations on the (a)- and (b)-planes,
which have lower resolved shear stresses than the oblique
glide planes (c) and (d). Our simulation results on propagating cracks interacting with a pre-existing 60 DB(a)
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arrest toughness KIa could in principle show dierent values and a dierent orientation dependence as the crack initiation toughness KIc. The nucleation of blunting
dislocations from a locally reoriented crack front requires
a suciently long segment of the crack front to lie within
the inclined slip plane for a suciently long time. This
might not be the case for very rapidly propagating cracks,
or for cracks under cyclic loading, which advance homogeneously by small increments.
Investigating the mechanisms of dislocation multiplication in our simulations in more detail, it is found that dislocations of class II generally show strong local curvature
in front of the crack tip and react with the crack tip in a
non-trivial way. The reaction can be decomposed into three
dierent elementary processes which may occur individually or in combination with one another:
(a) the cross-slip of a dislocation segment that attains
screw orientation while approaching the crack tip,
(b) the partial cross-slip of dislocation segments directly
at the crack tip, usually followed by
(c) the stimulated emission of other dislocations.
The combination of these elementary processes leads to
dierent types of avalanche multiplication mechanisms of
dislocations at the crack tip. In all cases of multiplication
one of the two cross-slip processes (a) or (b) was involved.
Cross-slip of dislocations at or near the crack tip therefore
appears essential for the generation and multiplication of
dislocations at cracks.
The observed behavior of the dislocations in the stress
eld of the crackand particularly the crucial cross-slip
processescan be rationalized from the glide-component
of the PeachKoehler (PK) force FPK on a dislocation segment of unit length [48]. This driving force according to the
anisotropic elastic solution for the stress eld of a semi-innite c-oriented crack is shown in Fig. 1b. Dislocations of
class I generally experience higher driving forces than dislocations of class II. The force on class I dislocations is
mostly of the same sign and only shows one sign change
behind the crack tip. This can explain the observation that
class I dislocations usually just pass the crack tip without
signicant reactions [41]. In contrast, dislocations of class
II can encounter ve (class III four) sectors with alternating
signs of the driving forces on the dislocations. In particular
sign changes also occur directly at the crack tip in the singular part of the eld. Such a sign change in the singular
part of the crack tip eld will violently stop any incoming
dislocation at this location, where it may still see singular
stress components other than resolved shear stresses on
the original glide plane.
The cross-slip propensity of screw dislocation segments
can be rationalized as the dierence in the magnitude of
FPK on the screw dislocations in dierent slip planes
(Fig. 5a). For example, screw dislocations of class II on
the (a)-plane see large driving forces in front of the crack
to cross-slip to the (c)-plane. However, the sign of the
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Fig. 5. (a) The dierence in magnitude of the PeachKoehler force between dislocations of class I and class II. If a dislocation can cross-slip, it will
experience a larger driving force on the slip system belonging to class I in the blue areas, whereas the PeachKoehler force is larger on the same dislocation
on slip systems of class II in the red areas. (b) The similar dierence in magnitude of the PeachKoehler force on a partial dislocation for the case where
only the leading partial dislocation (here Da(a), respectively Db(b)) of a dislocation of class II can change the glide plane to the other glide plane of class II.
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