Professional Documents
Culture Documents
Outdoor unit
Indoor unit
R2T
R1T
M
R1T
R3T
Service Manual
Split Inverter
RX25GV1NB, RX35GV1NB
FTX25GV1NB, FTX35GV1NB
Daikin Europe NV
R2T
ESIE9807
Table of Contents
1
1
Introduction
1.1 About This Manual
Part 1
System Outline
1-1
3
1
General Outline
1.1 What Is in This Chapter
1.2 Technical Specifications
1.3 Electrical Specifications
1.4 Outlook Drawing
1-8
1-3
1-4
1-7
Piping Layout
5
2.1 What Is in This Chapter
1-9
2.2 Functional Diagram Refrigeration Circuit
1-10
Wiring Layout
3.1 What Is in This Chapter
1-13
3.2 Switch Box Layout
1-14
3.3 Wiring Diagrams
1-15
3.4 Main PCB Layout for Indoor Units FTX25GV1NB and FTX35GV1NB
3.5 Main PCB Layout for Outdoor Units RX25GV1NB and RX35GV1NB
Table of Contents
1-17
1-20
ESIE9807
Part 2
Functional Description
1
General Functionality
1.1 What Is in This Chapter
2-3
1.2 Functions of Thermistors
2-4
1.3 Operating Modes
2-7
1.4 Frequency Principle
2-8
1.5 Swing Compressor
2-11
1.6 Reluctance DC Motor
2-12
1.7 Defrost Control
2-14
1.8 Forced Operation Mode
2-15
1.9 Wide-angle Flaps, Diffuser, Louvres and Autoswing
1.10 Step Flow
2-17
1.11 Fan Speed Control for Indoor Units
2-19
1.12 Fan Speed Control for Outdoor Units
2-20
1.13 General Functions
2-21
1.14 Frequency Control
2-23
1.15 Expansion Valve Control
2-24
1.16 Other Control
2-26
3
4
5
2-1
Part 3
Troubleshooting
1
2-16
3-1
Troubleshooting
1.1 What Is in This Chapter
3-3
1.2 Overview of General Cases
3-4
1.3 Safeties
3-6
ii
Table of Contents
ESIE9807
1
3-26
3
4
3-57
Part 4
Commissioning and Test Run
1
4-1
Table of Contents
4-5
iii
ESIE9807
Part 5
Maintenance
5-1
Maintenance
1.1 What Is in This Chapter
5-3
1.2 Maintenance for Indoor Units
5-4
1.3 Maintenance for Outdoor Units
5-5
1.4 General Maintenance
5-6
4
5
4-10
Appendix
Drawings
iv
A-1
Table of Contents
ESIE9807
Introduction
Introduction
1.1
Split Inverter
The Split Inverter room air conditioners contain an outdoor unit RX25GV1NB controlling indoor unit
FTX25GV1NB or an outdoor unit RX35GV1NB controlling indoor unit FTX35GV1NB. They are
designed for cooling and heating applications.
Before starting up the unit for the first time, make sure it has been properly installed. Consult the
Installation manual and Pre-Test Run Checks on page 4-3.
You will find the following tools at the back of the manual:
Usage of the
manual
Using icons
The present service manual gives you all the information you need to do the necessary repair and
maintenance tasks for the Split Inverter room air conditioners. It is intended for and should only be
used by qualified engineers.
It is not intended to replace the technical know-how acquired through training and experience.
Icons are used to attract your attention to specific information. The meaning of each icon is described
in the table below:
Icon
Type of
information
Note
Description
A note provides information that is not indispensable, but may
nevertheless be valuable to you such as tips and tricks.
Caution
Warning
Reference
Introduction
Using symbols
ESIE9807
3
4
5
vi
Description
LED is off
LED is on
Flashing LED
ESIE9807
1
Part 1
System Outline
Introduction
This part outlines all the relevant elements in an installation of the Split Inverter room air conditioners.
Once all the elements of the installation are described in short and the installation set-up is understood,
a functional description of all elements will be given in the next parts of this book.
See page...
1 General Outline
page 1-3
2 Piping Layout
page 1-9
3 Wiring Layout
page 1-13
3
3
4
5
11
ESIE9807
3
4
5
12
ESIE9807
General Outline
Part 1
1
1
General Outline
1.1
Introduction
Overview
In this chapter you will find the outlook drawing and the installation outline of the indoor units
FTX25GV1NB, FTX35GV1NB and the outdoor units RX25GV1NB, RX35GV1NB.
See page
page 1-4
page 1-7
page 1-8
4
5
13
General Outline
1.2
ESIE9807
Technical Specifications
Unit combination
In the following table you will find the technical specifications of the total units:
Indoor units
FTX25GV1NB
FTX35GV1NB
Outdoor units
RX25GV1NB
RX35GV1NB
cooling capacity
min./nominal/max.
0.9/2.6/3.1 kW
0.9/3.5/3.6 kW
heating capacity
min./nominal/max.
0.9/3.6/4.6 kW
0.9/4.2/5.1 kW
moisture removal
1.4 l/h
2.3 l/h
4.0 A
4.9 A
6.4 A
6.2 A
power consumption
865 W
1,075 W
1,410 W
1,420 W
power factor
94.0 %
95.4 %
95.8 %
96.8 %
3.01
3.35
2.48
3.04
running current
cooling/heating
COP
piping connections
4
5
liquid
6.4 mm
6.4 mm
gas
9.5 mm
12.7 mm
drain
18.0 mm
18.0 mm
25 m
(20 g/m additional charge for piping length exceeding 10 m)
2.5 m
15 m
heat insulation
n of wiring connections
Cooling capacity
The cooling capacity is based on indoor temperature of 27 CDB, 19 CWB and outdoor temperature
of 35 CDB, 24 CWB. Equivalent reference piping length 7.5 m.
Heating capacity
The heating capacity is based on indoor temperature of 20 CDB and outdoor temperature of 7 CDB,
6 CWB. Equivalent reference piping length 7.5 m.
14
ESIE9807
Indoor units
General Outline
Features
FTX25GV1NB
fan
FTX35GV1NB
almond white
cooling/heating
7.5 m/min
8.4 m/min
7.9 m/min
8.4 m/min
6.4 m/min
7.1 m/min
6.8 m/min
7.1 m/min
5.3 m/min
5.9 m/min
5.7 m/min
5.9 m/min
type
motor output
13 W
speed
13 W
5 steps and auto
air filter
running current
cooling/heating
0.16 A
power consumption
cooling/heating
35 W
power factor
cooling/heating
95.1 %
temperature control
microcomputer control
dimensions (HxWxD)
weight
sound pressure
level (H/L)
In the following table you will find the technical specifications for the indoor units:
3
4
7 kg
cooling/heating
38/30 dBA
38/30 dBA
39/31 dBA
39/31 dBA
15
General Outline
Outdoor units
ESIE9807
In the following table you will find the technical specifications of the outdoor units:
Features
RX25GV1NB
RX35GV1NB
casing colour
compressor
ivory white
type
model
1YC23ZXD
motor output
refrigerant oil
750 W
model
SUNISO 4GS-DI
charge
refrigerant
1,000 W
0.35 l
0.35 l
model
R-22
charge
air flow rate
cooling/heating
fan
type
0.9 kg
24.5/14.5 m/min
0.9 kg
21/12.5 m/min
running current
22 W
cooling/heating
3.84 A
4.74 A
6.24 A
6.04 A
830 W
1,040 W
1,375 W
1,385 W
power factor
cooling/heating
94.0 %
95.4 %
95.8 %
96.8 %
starting current
cooling/heating
4.9 A
dimensions (HxWxD)
sound pressure
level
6.4 A
550 x 695 x 245 mm
weight
16
21/12.5 m/min
propeller
motor output
24.5/14.5 m/min
36 kg
cooling/heating
45 dBA
36 kg
46 dBA
46 dBA
47 dBA
ESIE9807
1.3
General Outline
Electrical Specifications
Unit combination
The following table gives an overview of the electrical specifications of the indoor-outdoor unit
combinations:
Indoor unit
FTX25GV1NB
FTX35GV1NB
Outdoor unit
RX25GV1NB
RX35GV1NB
frequency
50 Hz
voltage
230 V
power voltage
voltage range
207-253 V
Note
12 A
compressor
22 W
0.28 A
13 W
0.16 A
11.5 A
3.16 A
5.96 A
The following list explains some of the items in the table above:
Select the wire size based on a larger value of the minimum circuit amperage (MCA) or total
overcurrent amperage (TOCA).
Voltage range:
The units are suitable for use on electrical systems where the voltage supplied to unit terminals is
not below or above listed operation limits.
17
General Outline
1.4
ESIE9807
Outlook Drawing
Drawings
Indoor unit,
FTX25GV1NB,
FTX35GV1NB
dimensions
service space
operation space
The figure below displays the outlook of the indoor unit FTX25GV1NB and FTX35GV1NB:
air flow
minimum
operation space
50 MIN
minimum
service space
50 MIN
minimum
service space
182
750
180
250
name plate
terminal strip
3D007309A
The figure below displays the outlook of the outdoor unit RX25GV1NB and RX35GV1NB:
50
operation space
50
150
295
279
209
100
420
150
Outdoor unit
RX25GV1NB,
RX35GV1NB
50
72
10
245
50
100
695
113
300
470
DAIKIN
550
Model
RX25GV1B
9.5
RX35GV1B
12.7
23
84 64
115
120
18
27
( A flare connection)
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Piping Layout
Part 1
1
2
Piping Layout
2.1
Introduction
This chapter explains the different parts of the internal refrigeration circuit.
Overview
Topic
See page
page 1-10
4
5
19
Piping Layout
2.2
ESIE9807
Functional diagram
indoor unit
The figure below displays the functional diagram of the refrigeration circuit of the indoor units
FTX25GV1NB and FTX35GV1NB:
M
3
liquid pipe
3
gas pipe
5
Main parts
refrigeration circuit
The numbers in the table below refer to the numbers in the piping diagram above:
N
Part name
Function
Fan motor
The fan motor is a phase controlled 5 step motor. An automatic control is available.
Heat exchanger
The heat exchanger is of the multi louvre fin type. Hi-X-tubes and
coated waffle louvre fins are used.
Field piping
connections
The copper tube of the field piping depends on the model of the
indoor unit:
Copper tube
liquid pipe
Copper tube
gas pipe
FTX25GV1NB
6.4 mm
9.5 mm
FTX35GV1NB
6.4 mm
12.7 mm
Models
110
Muffler
ESIE9807
Piping Layout
Functional diagram
outdoor unit
The figure below displays the functional diagram of the refrigeration circuit of the outdoor units
RX25GV1B and RX35GV1NB:
R2T
R1T
3
A
5
4
8
RX35GV1NB
12.7
4
6.4 mm
R3T
Main parts
refrigeration circuit
9.5
RX25GV1NB
cooling
heating
The numbers in the table below refer to the numbers in the piping diagram above.
N
Part name
Function
Compressor
Heat exchanger
The heat exchanger is of the multi louvre fin type. Hi-X-tubes and
coated waffle louvre fins are used.
Fan motor
Double-speed motor.
Four-way valve
Filter
The filter collects impurities, which may enter the system during
installation and also avoids blockage of the capillaries and other
fine mechanical parts of the unit.
Muffler
Accumulator
The accumulator separates the gas from the liquid in order to protect the compressor against liquid pumping.
The gas line stop valves are used as shut-off valves in case of a
pump-down. The gas line stop valves are equipped with connectors to measure the pressure.
Motor operated
expansion valve
111
Piping Layout
ESIE9807
3
4
5
112
ESIE9807
Wiring Layout
Part 1
1
3
Wiring Layout
3.1
Introduction
This chapter guides you through the switch box and the wiring diagrams.
Overview
Topic
See page
page 1-14
page 1-15
3.4 Main PCB Layout for Indoor Units FTX25GV1NB and FTX35GV1NB
page 1-17
3.5 Main PCB Layout for Outdoor Units RX25GV1NB and RX35GV1NB
page 1-20
4
5
113
Wiring Layout
3.2
ESIE9807
Location
The following drawing shows the main components of the switch box:
SSR1
C1R
C2R
3
PCB 2
4
TRM1
5
PCB 1
Functionality
114
Explanation
C1R, C2R
PCB 1
PCB 2
TRM1
transistor module. Refer to Power transistor check on page 3-63,Power transistor output current check on page 3-64 and Power transistor output voltage
check on page 3-65.
SSR1
H2P
H1P
R2T
R1T
S26
S24
S32
S27
S25
S31
H3P
LED
signal receiver
SW7
PCB4
LED
LED
PCB3
S6
S21 HA
SW8
SW2
PCB1
S1
S36
BLK
M
C70
FU
3.15A
M1F
R1T-R2T: thermistor
S1-S37: connector
SW2: address switch
SW7: operation switch
SW8: cleaning indicator reset switch
X1M: terminal strip
M1S
S7
S37
PCB2
indoor
H3
H2
H1
BLK
GRN/YLW
RED
WHT
3
X1M
field wiring
1
outdoor
Wiring diagram
FTX25GV1NB,
FTX35GV1NB
WHT
3.3
RED
FTX25, 35GV1NB
ESIE9807
Wiring Layout
Wiring Diagrams
The following diagram shows the wirings and the electrical parts of the indoor units FTX25GV1NB and
FTX35GV1NB:
115
Q5E
F1U
50Hz
outdoor
field wiring
AC 230V
power supply
MR
C89
L
N
M1F
MR
GRN/YLW
BLK
S91
S93
S94
Z1C
BLK
BLK
WHT
RED
BLK
YLW
BLK
S92
HS1
HS2
HC11
HC10
E1
E2
V1
V2
SA1
Y1E
S20
Y1R
BLK
BRN
BLU
GRN/YLW
GRN/YLW
BLK
RED
WHT
S70
C82
PCB2
RED
ORG
indoor
WHT
BLK
YLW
WHT
PCB1
ORG
RED
RED
S80
Q1L
Z2C
S40
TAB1
MRC/W
V3
3.15A
FU
CT1
MRM10
BLK
X1M
BLK
TAB2
R2T
RED
DB3
DB1
(condenser)
R3T
S90
HC7
RED
(outdoor) (disharge)
R1T
BLK
MRM20
WHT
BLK
L1R
RED
BLU
C1R
BLU
116
1
W
M1C
TRM1
BLU
HC8
WHT
C2R
RED
5
YLW
4
N
HC12
Z3C
S30
SSR1
BRN
BLK
3
Wiring diagram
RX25GV1NB,
RX35GV1NB
BLU
RX25, 35GV1NB
Wiring Layout
ESIE9807
The following diagram shows the wirings and the electrical parts of the outdoor units RX25GV1NB and
RX35GV1NB:
WHT
WHT
ESIE9807
3.4
Wiring Layout
The drawing below shows PCB 1 of the indoor units FTX25GV1NB and FTX35GV1NB:
SW2
S21
S32
S7
LED A
LED B
S26
S6
SW8
S24
S37
Symbol
Description
S6
S7
S21
S24
S26
S32
S37
SW2
address switch
SW8
LED A
fault indication
LED B
fault indication
Refer to Wiring diagram FTX25GV1NB, FTX35GV1NB on page 1-15 for more information concerning
this PCB board.
117
Wiring Layout
ESIE9807
The drawing below shows PCB 2 of the indoor units FTX25GV1NB and FTX35GV1NB:
S36
S1
3
4
Symbol
Description
S1
S36
Refer to Wiring diagram FTX25GV1NB, FTX35GV1NB on page 1-15 for more information concerning
this PCB board.
5
Main board PCB 3
The drawing below shows PCB 3 of the indoor units FTX25GV1NB and FTX35GV1NB:
LED 3
LED 4
LED 5
S25
Symbol
Description
S25
LED 3
LED 4
LED 5
Refer to Wiring diagram FTX25GV1NB, FTX35GV1NB on page 1-15 for more information concerning
this PCB board.
Mail
118
ESIE9807
Wiring Layout
The drawing below shows PCB 4 of the indoor units FTX25GV1NB and FTX35GV1NB:
SW7 S31
WLU
S27
Symbol
Description
S27
S31
SW7
WLU
signal receiver
Refer to Wiring diagram FTX25GV1NB, FTX35GV1NB on page 1-15 for more information concerning
this PCB board.
4
5
119
Wiring Layout
3.5
ESIE9807
The drawing below shows PCB 1 of the outdoor units RX25GV1NB and RX35GV1NB:
S30
S40
S80
S20
S2
S92
SW2
SW1
LED A
LED 1
LED 2
LED 3
LED 4
S90
S1
S50
Symbol
Description
S1
factory use
S2
factory use
S20
S30 (floating)
S40
S50
S80
S90
S92
SW1
SW2
LED A
LED 1
fault indication
LED 2
LED 3
LED 4
Refer to Wiring diagram RX25GV1NB, RX35GV1NB on page 1-16 for more information concerning
this PCB board.
120
ESIE9807
Wiring Layout
The drawing below shows PCB 2 of the outdoor units RX25GV1NB and RX35GV1NB:
S70
S93
S94
3
S91
Symbol
Description
S70
S91
S93
S94
Refer to Wiring diagram RX25GV1NB, RX35GV1NB on page 1-16 for more information concerning
this PCB board.
121
Wiring Layout
ESIE9807
3
4
5
122
ESIE9807
4
Part 2
Functional Description
Introduction
This part gives more detailed information on the functions and controls in the unit. This information is
used as background information for troubleshooting.
See page...
1 General Functionality
page 2-3
2
3
4
5
21
ESIE9807
1
2
3
4
5
22
ESIE9807
General Functionality
Part 2
1
1
General Functionality
2
1.1
Introduction
Overview
This chapter details on the control functions of the system. Understanding these functions is vital when
diagnosing a malfunction is related to the functional control.
See page
page 2-4
page 2-7
page 2-8
page 2-11
page 2-12
page 2-14
page 2-15
page 2-16
page 2-17
page 2-19
page 2-20
page 2-21
page 2-23
page 2-24
page 2-26
23
General Functionality
1.2
Functions of Thermistors
Location of
thermistors
ESIE9807
The thermistors on the drawing below are used to control the system. This control secures a proper
cooling and prevents problems of the unit:
Indoor unit
Outdoor unit
R2T
R1T
M
R1T
R2T
4
R3T
cooling
heating
5
Frequency control
The following table shows the thermistors that control the frequency:
Controls
switch box
thermistor
Discharge
pipe
thermistor
Outdoor heat
exchanger
thermistor
Outdoor
ambient
temperature
thermistor
Indoor
ambient
temperature
thermistor
Indoor heat
exchanger
thermistor
Symbol
R4T
R3T
R2T
R1T
R1T
R2T
Discharge tempera- _
ture control. Refer
to page 2-23.
Maximum
frequency control in
function of outdoor
ambient
temperature. Refer
to page 2-23.
24
ESIE9807
General Functionality
switch box
thermistor
Discharge
pipe
thermistor
Outdoor heat
exchanger
thermistor
Outdoor
ambient
temperature
thermistor
Indoor
ambient
temperature
thermistor
Indoor heat
exchanger
thermistor
Defrost. Refer to
page 2-14.
Controls
1
2
3
4
5
25
General Functionality
Expansion valve
control
ESIE9807
The following table shows the thermistors that control the expansion valve:
Symbol
Defrost
operation
Disconnected
discharge pipe
control
High
discharge
temperature
Feed back
control
R1T
R2T
0 (cooling)
R3T
R4T
R1T
R2T
0 (heating)
Thermistors
2
3
4
5
26
ESIE9807
1.3
Modes
Overview
General Functionality
Operating Modes
The following table shows the different control modes of the Split inverter room air conditioners:
Mode
Item
Cooling
Dry keep
Heating
Defrosting (automatic)
Stop mode:
Stop
Forced cooling
Forced heating
The outdoor unit retains the operating mode, when the thermostat is switched off.
27
General Functionality
Frequency Principle
Main control
parameters
2
Additional control
parameters
3
Inverter principle
4
5
Drawing of inverter
The compressor is frequency-controlled during normal operation. The target frequency is set by the
following 2 parameters coming from the operating indoor unit:
the difference between the room temperature and the set temperature.
frequency limits
initial settings
To regulate the capacity, a frequency control is needed. The inverter makes it possible to vary the
rotation speed of the compressor. The following table explains the conversion principle:
Phase
Description
The single phase power supply DC is converted into a three phase shopped DC voltage
with a variable frequency.
When the frequency increases, the rotation speed of the compressor increases
resulting in an increased refrigerant circulation. This leads to a higher amount of the
heat exchange per unit.
When the frequency decreases, the rotation speed of the compressor decreases
resulting in a decreased refrigerant circulation. This leads to a lower amount of the
heat exchange per unit.
max. freq.=108 Hz
high speed
AC
power
Amount of heat
exchanged (large)
Amount of heat
exchanged (small)
DC
power
1.4
ESIE9807
high f
Amount of heat
exchanged (large)
low f
low speed
min. freq.=15 Hz (cooling)
16 Hz (heating)
capacity=
freq=cte 50 Hz freq=variable
60 Hz
variable
Amount of heat
exchanged (small)
28
ESIE9807
Inverter features
General Functionality
The regulating capacity can be changed according to the changes in the outside temperature and
cooling/heating load.
1
2
Air discharge
temperature
45C
inverter
Start
Frequency limits
120
300
seconds
Even during extreme cold weather, the high capacity is achieved. It is maintained even when the
outside temperature is 0C.
The following table shows the functions that define the minimum and maximum frequency:
Frequency limits
Low
DC inverter control.
High
Initial setting
60
change-over from cooling to heating based on the outdoor ambient temperature and discharge
pipe temperature.
29
4
5
General Functionality
Forced
cooling/heating
operation
ESIE9807
2
3
4
5
210
ESIE9807
1.5
Features
Drawing
General Functionality
Swing Compressor
The roller and blade are integrated to prevent friction. This eliminates refrigerant leakage and
provides high energy efficiency. The suction and compression process is performed by a swinging
movement of the roller.
The innovative structure adapts the use of HFC-refrigerant by effective lubrication of sliding
surfaces. For rotary compressors, adaptation to HFC requires major modifications.
2
3
Swing
4
5
211
General Functionality
1.6
ESIE9807
Reluctance DC Motor
Definition
N
Magnet
Iron
3
Introduction
The reluctance DC motor uses a neodymium magnet (= a magnet with a higher magnetic power than
the ferrite magnet) which produces a magnetic torque and a reluctance torque (= a rotating force
created by the change in the attraction between iron and magnet). The combined force generates a
powerful rotation. The motor is especially effective in saving energy consumption in the low frequency
range.
Motor efficiency
The following drawing shows the difference in efficiency between the reluctance DC motor, the DC
motor and AC motor:
Reluctance DC motor
Motor efficiency (%)
90
80
Conventional DC motor
70
60
AC motor
50
212
30
60
90
120
ESIE9807
Rotor structure
General Functionality
The following drawings show the difference in structure between the conventional DC motor and the
reluctance DC motor:
Conventional DC motor
Ferrite surface magnet
Reluctance DC motor
Embedded neodymium magnet
S
S
S
N
N
N
N
S
S
N
Iron
Neodymium
Magnetic torque
4
Principle
Working
Magnetic lines produced by electromagnets pass through iron easily but not through air or magnet.
When magnets are embedded deep into the rotor of a motor, the magnetic lines of force on the south
pole of the magnet extend tangentially. The bent magnetic lines evoke a force in order to straighten.
This creates a second rotating force which a conventional motor does not generate. Since this force
is generated by the difference in resistance against magnetic lines, it is called a reluctance torque.
Iron
S
Rotating force
213
General Functionality
1.7
ESIE9807
Defrost Control
Principle
Defrost control is carried out by reversing the cycle from heating to cooling.
Start conditions
during heating
Condition
Description
Conditions
The following table shows the different conditions on which defrost control is based:
Conditions
Description
Tambient outdoor 5 C
Toutdoor heat exchanger < (-5 + Tambient outdoor x 0,4) for 60 seconds
Stop conditions
214
Theat exchanger > -1 C x (Tambient outdoor + 15) if -3 C < Tambient outdoor < 19 C.
ESIE9807
1.8
General Functionality
Forced mode
The following table explains the different forced operation modes, forced cooling and forced heating:
Item
Conditions
Forced cooling
Start
Adjustment
Reset
Forced heating
command frequency: 66 Hz
command frequency: 66 Hz
timer: 60-minute
timer: 60-minute
fan speed: H
fan speed: H
215
2
3
4
5
General Functionality
1
2
3
4
1.9
ESIE9807
Wide-angle flap
The large flaps send a large volume of air downwards to the floor. The flap provides an optimum
control in cooling, heating and dry mode.
Diffuser
The diffuser enables the air coming out of the indoor unit to reach all surfaces in cooling mode.
Heating mode
During heating mode, the large flap enables direct warm air straight downwards. The diffuser presses
the warm air above the floor to reach the entire room.
Cooling mode
During cooling mode, the diffuser retracts into the indoor unit. This enables a distribution of cooled air
throughout the entire room.
Louvres
The louvres, made of elastic synthetic resin, provide a wide range of airflow that guarantees a
comfortable air distribution.
Autoswing
The following table explains the autoswing process for heating and cooling:
Item
Description
heating
cooling
Drawing
216
ESIE9807
1.10
Flow
General Functionality
Step Flow
1
The heating process starts by sending warm air downwards. When the walls and floor are sufficiently
warm, the air flow angle and volume change according to the settings.
Refer to the operation manual.
Steps
Description
Process
When the heat exchanger reaches 34C or higher, the flap moves
to send air straight down. Refer to (a) in the drawing below.
3
4
5
Example
The following example explains the difference between a swing-off start and a swing-on start for
heating mode.
Item
Process
swing-off
start
Swing ON
Upper-limit swing position
(fully open) (20)
Value in
memory
Swing OFF
Value in
memory
Value in
memory
(b)
Thermostat OFF
Thermostat ON
(a)
Closed
Operation ON
217
General Functionality
ESIE9807
Item
swing-on
start
Process
Upper-limit swing position
(fully open) (20)
Swing OFF
Value in
memory
Operation STOP
The movements of the large and small flap are not linked. They move with a time delay of several
seconds.
The diffuser and flaps cover the air outlet when the unit is not operating.
4
5
218
ESIE9807
1.11
General Functionality
Control mode
The airflow rate can be automatically controlled depending on the difference between the set
temperature and the room temperature. This is done through phase control and Hall IC control.
For more information about Hall IC, refer to Hall IC check (A6) on page 3-60.
Phase steps
Phase control and fan speed control contains 8 steps: LLL, LL, L, ML, M, HM, H and HH.
Step
Cooling
Heating
LLL
Dry mode
510 - 780 rpm
LL
L
ML
M
MH
H
HH
= Within this range the airflow rate is automatically controlled when the AIRFLOW ADJUSTING
button is set to AUTOMATIC
The following drawing explains the principle for fan speed control for heating:
Thermostat
setting
temperature
Phase control
-0.5C
-1.5C
ML
M
fan speed
When there is no operation and the night set mode turns on, the step is low. Refer to Night set mode
on page 2-21.
The following drawing explains the principle of fan speed control for cooling:
fan speed
M
+2C Temperature difference between
ML
ambient and set temperature
+1C
L
+1.5C
+0.5C
Thermostat
setting
temperature
Phase control
219
General Functionality
1.12
ESIE9807
Control
2
OFF
34 C
28 C
When the compressor turns off and Toutdoor ambient > 20 C, the outdoor fan stays running at the same
speed for 30 seconds.
The following table explains the fan control in normal and forced mode:
4
5
Fan control in
cooling mode
Mode
Fan speed
Normal (cooling/heating)
H/L
Forced
Fan control in
heating mode
> 0 Hz and 44 Hz
> 44 Hz and 84 Hz
Frequency > 84 Hz
> 37 C
> 18 C and 37 C
> 0 C and 18 C
< 0 C
STOP
STOP
STOP
220
Frequency
Frequency
44 Hz
> 44 Hz
5 C
> 5 C
ESIE9807
1.13
General Functionality
General Functions
Pre-heat operation
When the equipment has stopped and toutside < 10 C, the compressor is warmed-up by passing a
single-phase current through the compressor motor to speed up the start. The power consumption is
30-40 W.
Outside
temperature
12C
warm-up
control for
compressor
10C
OFF
ON
OFF
3
Hot start function
During defrosting or when the thermostat is on in heating mode, the indoor heat exchanger
temperature is measured to avoid cold draft.
Dry mode
The dry mode removes humidity while maintaining the room temperature. The temperature and fan
cannot be regulated during dry mode.
ON point
0,5C
5 min.
5 min.
55
Hz
Low Hz
Low Hz
Compressor control
Stop
Low Hz
OFF point
Stop
Stop
Stop
Extra low Hz
Extra low Hz
Extra low Hz
Extra low Hz
55 Hz
Stop
Stop
The night set mode is activated when the off timer is set. It switches the fan speed to low, to minimize
the noise.
Item
Description
Drawing
0,5C
1 hour
Timer operation
Night set circuit on
0,5C
30 min.
0,5C
temperature shift
temperature setting
operation stops
at the set hours
When the outside temperature is lower than 27C and the room
temperature is at the set temperature.
221
General Functionality
ESIE9807
Item
Description
Drawing
2C
Thermostat
setting
2
Timer operation
Night set circuit on
1 hour later
3
4
5
222
ESIE9807
General Functionality
Part 2
1.14
Frequency Control
Frequency
controlled
functions
The following table shows the different functions, which are controlled by decreasing or increasing the frequency:
Function
Sensor
Thermistor
Why?
How?
Set
Reset
Malfunction
T fin > 82 C
T fin > 75 C
discharge temperature
thermistor (R3T)
heating mode
compressor stop
Toutdoor > 16 C
compressor on
Freeze-up prevention
outdoor temperature
thermistor (R1T)
during cooling
during heating
exchanger <
2 23
ESIE9807
1.15
General Functionality
Control
Expansion valve control is used to maintain a constant discharge pipe temperature and to regulate an equalized pressure in the system. The expansion valve is set by the frequency and the outdoor ambient temperature.
Initialization
The expansion valve is initialized when the power is switched on. The initialization contains:
Limits
the closure of the expansion valve by 650 pulses (current opening = 0).
after closure of the expansion valve, it opens again by 150 pulses for normal working.
The following table shows the limits of the expansion valve opening:
Room situation
Sequence
Minimum limit
Maximum limit
dry mode
95 pulses
450 pulses
72 pulses
450 pulses
The following flowchart shows a simplified view of the expansion valve control:
power is on
initialization
compressor on
open control
compressor stop
feedback control
Open control
Disconnected
discharge
thermistor control
Sensor
Thermistor
discharge pipe thermistor
(R3T)
Why?
How?
Set
Reset
Why?
How?
Set
Reset
The following table shows the functions of disconnected discharge thermistor control:
Function
Disconnected discharge
pipe control
Sensor
Thermistor
discharge pipe
thermistor (R3T)
2 24
ESIE9807
Feedback control
General Functionality
Sensor
Thermistor
feedback control
discharge pipe
thermistor (R3T)
discharge temperature
control
Why?
How?
Set
Reset
2 25
ESIE9807
1.16
General Functionality
Other Control
Other control
functions
The following table shows the other different functions, which are not frequency or expansion valve controlled:
Function
four-way valve
operation
Sensor
Thermistor
Why?
How?
Set
compressor stop
forced cooling
Reset
Tfin > 87 C
compressor off
Tfin > 78 C
Malfunction
-
Tfin < 72 C
(FAN STOP)
Tfin > 78 C
(FAN STOP)
Tfin > 80 C
2 26
ESIE9807
4
Part 3
Troubleshooting
Introduction
The purpose of this chapter is to explain the fault codes on the remote controller and how you can trace
and correct errors.
Part 3 Troubleshooting
Topic
See page...
1 Troubleshooting
page 3-3
page 3-9
page 3-23
page 3-35
page 3-59
31
3
4
5
ESIE9807
3
4
5
32
Part 3 Troubleshooting
ESIE9807
Troubleshooting
Part 3
1
1
Troubleshooting
1.1
Introduction
When a problem occurs, you have to check all possible faults. This chapter gives a general idea of
where to look for defects or causes.
Not all repair procedures are described. Some procedures are considered common practice.
Overview
See page...
page 3-4
1.3 Safeties
page 3-6
4
5
Part 3 Troubleshooting
33
Troubleshooting
1.2
ESIE9807
No direct operation
start
This is to protect the air conditioner. You should wait for about 3 minutes.
After starting the heating operation, hot air does not flow out directly.
You should wait 1 to 4 minutes, because the air conditioning is warming up to prevent cold draft.
Sounds
4
5
Sounds
Explanation
flowing sound
gissing sound
snapping sound
Heating operation
stops suddenly
The heating operation can stop suddenly emitting a flowing sound, because the system is defrosting.
You should wait for about 3 to 8 minutes.
Water or steam
escapes out the
outdoor unit
The following table explains why water or steam can escape out of the outdoor unit:
Case
Explanation
heating mode
Mist can come out the indoor unit, when the air in the room is cooled into mist by the cold air flow during
cooling operation.
An odour can escape out of the indoor unit when smells of the room, furniture or cigarettes are
absorbed into the unit and discharged with the air flow. You should:
Clean oil
Change filter
Check drain
If the problem is not solved, contact your dealer.
34
Part 3 Troubleshooting
ESIE9807
Operation stops
suddenly
(operation lamp on)
Troubleshooting
The following table explains why the outdoor fan may rotate:
Case
Explanation
To protect the system, the air conditioner may stop operating on a sudden large voltage fluctuation. It
automatically starts operation in about 3 minutes.
3
4
5
Part 3 Troubleshooting
35
Troubleshooting
1.3
ESIE9807
Safeties
Emergency button
You can use the emergency button on the front panel of the indoor unit when the remote controller is
not available or its batteries have run out. Press the emergency button to start automatic mode
(automatic fan speed, temperature set point of 22 C and preservation of the last swing flap position)
and press the button again to stop.
emergency button
3
4
Operation lamp
Service check
The operation lamp flashes when the following errors are detected:
When the unit is disabled because of activation of a protection device or malfunction of the
thermistors. Refer to Overview of Fault Indications on Indoor Units on page 3-23 and Overview
of Fault Indications on Outdoor Units on page 3-35.
When a transmission error occurs between the indoor and outdoor unit.
Action
1
TEMP
TIME
DOWN
UP
OFF TIMER
ON TIMER CANCEL
FAN
MODE
1
TEMP
TIME
DOWN
UP
OFF TIMER
36
Part 3 Troubleshooting
ESIE9807
Troubleshooting
Step
Action
1
FAN
MODE
1
TEMP
TIME
DOWN
UP
OFF TIMER
4
5
FAN
MODE
Part 3 Troubleshooting
37
Troubleshooting
Fault indication
ESIE9807
Action
DOWN
UP
OFF TIMER
ON TIMER CANCEL
FAN
MODE
4
5
Press the timer cancel button repeatedly until a continuous beep is produced.
Refer to Overview of Fault Indications on Indoor Units on page 3-23 and Overview of
Fault Indications on Outdoor Units on page 3-35 to analyse the fault.
Press the timer cancel button for 5 seconds to cancel the code display.
The code display also cancels itself when it is not pressed for 1 minute.
38
Part 3 Troubleshooting
ESIE9807
Part 3
1
2
2.1
Introduction
This chapter explains the troubleshooting sequence of problems that can occur without fault indication.
Overview
Part 3 Troubleshooting
Topic
See page...
refer to
page 3-10
refer to
page 3-12
refer to
page 3-13
refer to
page 3-15
refer to
page 3-18
39
4
5
2.2
Possible causes
ESIE9807
Incorrect address setting. Refer to Setting the Remote Controller on page 4-5.
Activation of protection device (e.g. dirty air filter, refrigerant shortage, mixing of air due to
overcharge). Refer to Overview of Fault Indications on Indoor Units on page 3-23 and Overview
of Fault Indications on Outdoor Units on page 3-35.
4
5
310
Part 3 Troubleshooting
ESIE9807
Procedure
No
Is it 230 V AC?
Yes
No
Contact the power company.
Yes
No
Yes
No
Yes
No
Yes
No
Yes
Are the remote controller
and indoor unit set to
corresponding addresses?
No
Yes
No
Refer to 3-6.
Yes
Refer to 3-17 and 3-29 in order to troubleshoot the
error code on the remote controller or the LED
indication on one of the units.
End
Part 3 Troubleshooting
311
2.3
ESIE9807
Possible causes
Incorrect temperature setting. Refer to Test Run & Operation Data on page 4-7.
Insufficient capacity.
Verify if the air flow and air direction are set correctly. Refer to Outlook Drawing on page 1-8.
Incorrect charge.
Charge an additional refrigerant amount of 20g/m for a pipe is longer than 10 m. When the pipe is
longer than 10m, cut jumper S50 refer to page 1-17.
Procedure
Is the temperature
setting appropriate?
Refer to 4-7.
No
Is the indoor-outdoor
unit combination
correct? Refer to1-4.
No
Yes
No
Yes
No
Yes
No
Yes
Relocate the unit to achieve
proper pipe length.
End
312
Part 3 Troubleshooting
ESIE9807
2.4
Possible causes
Insufficient capacity of the main breaker. Refer to Electrical Specifications on page 1-7.
Supply voltage fluctuation is more than 10 % of the rated voltage (230 V).
Section of the connection cable is too small (indoor unit power supply).
Refrigerant overcharge.
3
4
5
Part 3 Troubleshooting
313
Procedure
ESIE9807
No
Yes
No
Yes
No
Contact power company.
Yes
Is the operation
space provided ?
Refer to 1-8.
No
Yes
No
Yes
No
Yes
Contact your dealer.
End
314
Part 3 Troubleshooting
ESIE9807
2.5
Possible causes
Insufficient refrigerant.
3
4
5
Part 3 Troubleshooting
315
Procedure
ESIE9807
Yes
No
Is the sound generated by
mounting base vibration?
Yes
No
Are the pipes not
properly connected?
Yes
No
Yes
Correct the problem.
No
Yes
No
Yes
Wrap sound-insulating putty.
No
Yes
No
Vacuum dry the unit and charge correct
amount of refrigerant.
End
316
Part 3 Troubleshooting
ESIE9807
2.6
Other Problems
Operation stops
suddenly
(operation lamp
flashes)
Abnormal
functioning
The following list explains what the possible causes can be:
Verify if the air filters are clean. If not, refer to page 3-69 Cleaning the air filters.
Verify if there is no blockage of the air inlet and outlet of the indoor and outdoor units.
Check if the remote controller does not indicate a fault code. Refer to Overview of Fault Indications
on Indoor Units on page 3-23 and Overview of Fault Indications on Outdoor Units on page 3-35.
The air conditioner may malfunction with lightning or radio waves. To check, proceed as follows:
Step
Action
Check the operation by trying to operate using the remote controller. If there is still no
operation, check the remote controller. Refer to Overview of Fault Indications on Indoor
Units on page 3-23 and Overview of Fault Indications on Outdoor Units on page 3-35.
3
4
5
Part 3 Troubleshooting
317
2.7
ESIE9807
Four-way valve
The following drawing indicates the main components necessary to execute a good troubleshooting:
coil
pilot body
bleed hole
piston
needle
piston body
tube to the
inside coil
tube to the
outside coil
Normal cooling
Normal heating
318
compressor
The following table explains the normal condition of the four-way valve in cooling mode:
Discharge
tube
1
Suction
tube
2
Tube to
inside coil
3
Tube to
outside coil
4
Hot
Cool
Cool as in
column 2
Hot as in
column 1
Temperature of
valve body
Temperature of
valve body
The following table explains the normal condition of the four-way valve in heating mode:
Discharge
tube
1
Suction
tube
2
Tube to
inside coil
3
Tube to
outside coil
4
Hot
Cool
Hot as in
column 1
Cool as in
column 2
Temperature of
valve body
Temperature of
valve body
Part 3 Troubleshooting
ESIE9807
The following list explains what the possible causes can be:
Check the electrical circuit. If there is no voltage to the coil, repair it.
Check the refrigerant charge. If the charge is low, repair it and recharge the system. If the pressure
differential is too high, recheck the system.
Check the following operation conditions to find the cause of the malfunction. The numbers in the
columns refer to the numbers in the drawing on the previous page:
Description
Hot
Cool
Cool as
in
column
2
Hot as
in
column
1
Temperature
of valve
body
Hot
Hot
Hot
Cool
Cool
Warm Cool
Part 3 Troubleshooting
Cool as
in
column
2
Cool as
in
column
2
Cool as
in
column
2
Hot as
in
column
1
Hot as
in
column
1
Hot as
in
column
1
Temperature
of valve
body
Hot
Temperature
of valve
body
Temperature
of valve
body
Hot
Warm
319
3
4
5
ESIE9807
The following list explains what the possible causes can be. The numbers in the columns refer to the
numbers in the drawing: refer to page 3-18:
1
Hot
Warm Warm
Description
Warm
Temperature
of valve
body
Hot
Warm Warm
Hot
Hot
Hot
4
Hot
Hot
320
Hot
Hot
Hot
Hot
Hot
Hot
Temperature
of valve
body
Hot
Hot
Hot
Part 3 Troubleshooting
ESIE9807
The following list explains what the possible causes can be. The numbers in the columns refer to the
numbers in the drawing: refer to page 3-18:
1
Hot
Cool
Hot as
in
column 1
Cool as
Temperature
in
of valve
column 1 body
Description
Temperature
of valve
body
Hot
Hot
Part 3 Troubleshooting
Cool
Cool
Hot as
in
column 1
Hot as
in
column 1
Cool as
Hot
in
column 1
Cool as
Hot
in
column 1
Temperature
of valve
body
temperature
of valve
body
3
4
If unsuccessful, remove
the valve and wash it out.
Check on air before
reinstalling. If there is still
no movement, replace the
valve, add a new strainer
to the discharge tube and
mount the valve
horizontally.
After pressure
equalization, restart with
the solenoid deenergized.
Hot
Cool
Hot as in
column 1
Cool as
Hot
in
column 1
Hot
Warm
Cool
Warm as
in
column 1
Cool as
Warm
in
column 1
321
The following list explains what the possible causes can be. The numbers in the columns refer to the
numbers in the drawing: refer to page 3-18:
1
Description
Hot
Cool
Hot as
in
column 1
Cool as
in
column 1
Temperature
of valve
body
Warmer
than valve
body
Hot
3
4
ESIE9807
Cool
Hot as
in
column 1
Cool as
in
column 1
Warmer than
valve body
Warmer
than valve
body
Recheck.
Recheck.
322
Part 3 Troubleshooting
ESIE9807
Part 3
1
3
3.1
Introduction
Overview
In the first stage of the troubleshooting sequence it is important to interpret the fault indication on the
remote controller display. This will help you to find the cause of the problem for the indoor units.
The fault indication of the indoor unit has priority on the outdoor unit.
Some of the faults are not directly indicated on the remote controller, because they need to be
generated several times. If you want to check immediately, you can check the LED indication on
the indoor PCB.
Fault code
See page...
A1 or
3-24
A5
3-26
A6
3-28
C4, C9
3-30
or U4
3-31
U4
3-33
Part 3 Troubleshooting
323
3.2
Fault code
A1 or
LED indication
The following table shows the LED indication of the indoor unit:
Condition
3
4
5
ESIE9807
LED A (green)
LED B (green)
Refer to...
normal
fault 1
fault 2
fault 3
Error method 1
The indoor unit evaluates the zero-cross detection of the power supply.
Error generation 1
Causes
Procedure
Is it connected
properly?
No
Correct the connection.
Yes
Replace indoor PCB 1 and/or PCB 2.
End
Error method 2
The internal program checks the working of the microcomputer to detect this error.
Error generation 2
The error is generated when the microcomputer program does not function properly.
Causes
324
The microcomputer program is in abnormal condition due to an external factor like noise,
momentary voltage drop, momentary power failure etc.
Part 3 Troubleshooting
ESIE9807
Procedure
No
Yes
Check the grounding.
3
No
Is the grounding
proper?
Yes
The malfunction may be caused by an external factor,
rather than defective parts.
Locate the cause and correct the situation.
End
Error method 3
The system checks the communication signal between the indoor and outdoor unit.
Error generation 3
Causes
The cause for this error can be a faulty indoor unit PCB 1.
Process
Part 3 Troubleshooting
325
3.3
Fault code
A5
LED indication
The following table shows the LED indication of the indoor unit
Condition
Error
Causes
326
LED A (green)
LED B (green)
normal
fault
4
5
ESIE9807
Error method
Error generation
During the cooling operation, freeze-up prevention is activated according to the temperature
detected by the indoor heat exchanger thermistor (R2T).
Operation halt due to a clogged air filter. Refer to Cleaning the air filters on page 3-69.
Operation halt due to insufficient air passage. Refer to Outlook Drawing on page 1-8.
Part 3 Troubleshooting
ESIE9807
Procedure
No
Yes
Check the intake air filter.
No
Is it clean?
Yes
Check the dust accumulation
on the indoor heat exchanger.
No
Is it clean?
Yes
Check the indoor heat exchanger
thermistor R2T.
No
Yes
Is the amount of
refrigerant correct?
No
Recharge correct amount.
Yes
Replace indoor PCB 1.
End
Part 3 Troubleshooting
327
3.4
Fault code
A6
LED indication
The following table shows the LED indication of the indoor unit:
Condition
3
4
ESIE9807
LED A (green)
LED B (green)
normal
fault
Error method
During fan motor operation, hall IC detects the rotation speed to determine abnormal fan motor
operation.
Error generation
During maximum fan motor speed, the error is generated when the detected speed is less than 50%
of the power full mode.
Causes
328
Operation halt due to short circuit inside the fan motor winding.
Part 3 Troubleshooting
ESIE9807
Procedure
No
Does the fan rotate?
Yes
Check hall IC. Refer to 3-60.
No
Is there an output?
Yes
Check the fan motor voltage between the red and black wire of S1.
No
Replace indoor
PCB 2.
Does it rotate
smoothly?
No
Yes
Check the fan motor voltage (immediately after restart, in
horizontal position and in cooling mode).
No
Is the voltage
approx. 190V?
Replace indoor
PCB 2.
Yes
Check capacitor C70.
Has its
resistance
increased?
No
Replace capacitor
C70.
(Replace PCB 2.)
Yes
Replace the fan motor.
End
Part 3 Troubleshooting
329
3.5
Thermistor Abnormality
Fault code
C4, C9
LED indication
The following table shows the LED indication of the indoor unit:
Condition
3
4
5
ESIE9807
LED A (green)
LED B (green)
normal
fault
Error method
The relation between the temperatures detected by the thermistors and the resistance of the
thermistors is used to determine the errors.
Error generation
During compressor operation, the error is generated when the thermistor input is more than 4.96 V or
less than 0.04 V.
Causes
Procedure
Faulty thermistor.
Faulty PCB.
Is it connected
properly?
No
Correct the connection.
Yes
Check the thermistor resistance.
Refer to 3-61.
No
Is it normal?
Yes
Replace the PCB to which the thermistor is
connected.
End
330
Part 3 Troubleshooting
ESIE9807
3.6
Fault code
or U4
LED indication
The following table shows the LED indication of the indoor unit:
Condition
Error
Causes
Part 3 Troubleshooting
LED A (green)
LED B (green)
normal
fault
Error method
Error generation
The microcomputer program is in abnormal condition due to an external factor such as noise,
momentary voltage drop, momentary power failure, etc.
331
Procedure
ESIE9807
No
Is LED B on or off
(not flashing)?
Yes
Check the power supply voltage.
No
Yes
Check the varistor V1 of indoor PCB 2.
No
Is it discolored
or cracked ?
No
Is there conductivity?
No
Yes
Is the grounding
proper?
No
Provide proper
grounding.
Yes
The malfunction may be caused by an external factor,
rather than defective parts.
Locate the cause and correct the situation.
No
Is it connected
properly?
Yes
Check the output voltage of indoor PCB 2.
Refer to 3-60.
No
Is it approximately
5V
0.5V?
Yes
Replace indoor PCB 1.
End
332
Part 3 Troubleshooting
ESIE9807
3.7
Fault code
U4
LED indication
The following table shows the LED indication of the indoor unit:
Condition
LED A (green)
LED B (green)
normal
fault
Error method
The data received from the outdoor unit through the indoor-outdoor signal transmission is checked to
detect transmission errors.
Error generation
The error is generated when the data from the outdoor unit cannot be received normally or when the
content of the data is abnormal.
Causes
Part 3 Troubleshooting
3
4
Indoor-outdoor signal transmission error due to a disturbed power supply waveform. Refer to
Power supply waveform check on page 3-62.
Indoor-outdoor signal transmission error due to a broken connection wire between the indoor and
the outdoor units.
333
Procedure
ESIE9807
Check the connection wires between the indoor and outdoor unit.
No
Yes
Check the voltage of the connection wires between the indoor and outdoor unit.
(between 1-2, 2-3)
No
Is the voltage
different from 0 V?
Yes
Check LED A of the outdoor unit.
4
No
Is LED A
flashing?
No
Is there disturbance?
Yes
Locate the cause of the disturbance and correct it.
End
334
Part 3 Troubleshooting
ESIE9807
Part 3
1
4
4.1
Introduction
Overview
In the first stage of the troubleshooting sequence, it is important to interpret the fault indication on the
remote controller display. This will help you to find the cause of the problem for the outdoor units.
The fault indication of the indoor unit has priority. Refer to Overview of Fault Indications on Indoor
Units on page 3-23.
Some of the faults are not directly indicated on the remote controller, because they need to be
generated several times. If you want to check immediately, you can check the LED indication on
the indoor PCB.
Fault code
Shutdown
after...
U0
4 times
page 3-36
U2
16 times
page 3-38
E5
2 times
page 3-40
F3
4 times
page 3-42
E6
16 times
page 3-43
L4
4 times
page 3-45
H8
4 times
page 3-47
L5
16 times
page 3-49
1 time
page 3-51
1 time
page 3-53
1 time
page 3-55
P4,J3,J6,H9
4 times
page 3-56
1 time
page 3-57
Part 3 Troubleshooting
See page...
335
4.2
Fault code
U0
LED indication
The following table shows the LED indication of the outdoor unit:
Condition
ESIE9807
LED A (green)
LED 1 (red)
LED 2 (red)
LED 3 (red)
LED 4 (red)
normal
fault
Error method
The input current checked by the current transformer and the frequency control are used to detect gas
shortage.
Error generation
Causes
336
overload activation E5
Part 3 Troubleshooting
ESIE9807
Procedure
Yes
Is it
disconnected?
Yes
Correct it.
No
No
Check for gas leaks.
3
Yes
No
Yes
Is the compressor
vibration excessive?
Yes
No
No
Yes
Is it abnormal?
Correct it.
No
Replace the refrigerant.
Yes
Replace the compressor.
No
The problem is corrected.
End
Part 3 Troubleshooting
337
4.3
Fault code
U2
LED indication
The following table shows the LED indication of the outdoor unit:
Condition
ESIE9807
LED A (green)
LED 1 (red)
LED 2 (red)
LED 3 (red)
LED 4 (red)
normal
fault
Error method
The error is detected by a momentary voltage drop, an irregular compressor rotation due to power
failure, or by overvoltage detection circuit on PCB.
Error generation
Causes
338
Faulty compressor.
Malfunction of the solid state relay SSR1 on outdoor PCB 1. Refer to SSR1 check on page 3-68.
Part 3 Troubleshooting
ESIE9807
Procedure
Yes
No
Yes
No
Yes
Replace the
compressor.
No
Check the wires.
Replace outdoor PCB 1.
Yes
Replace outdoor PCB 1.
No
Replace the compressor.
End
Part 3 Troubleshooting
339
4.4
Overload Activation
Fault code
E5
LED indication
The following table shows the LED indication of the outdoor unit:
Condition
ESIE9807
LED A (green)
LED 1 (red)
LED 2 (red)
LED 3 (red)
LED 4 (red)
normal
fault
Error method
Internal protection of the compressor is detected using the open condition of the internal protector of
the compressor.
Error generation
The error is generated when the internal protection activation is sent from the internal protection circuit
to the microcomputer. The contact opens at 120 C 3 C and closes at 95C 10C.
The system shuts down when the activation of the internal protector is detected 2 times.
The timer automatically resets when one of the following errors does not occur within a period of 60
minutes of accumulated runtime after the first error generation:
5
Causes
340
Overload activation due to a faulty 4-way valve. Refer to Faulty Four-way Valve on page 3-18.
Detection error due to a broken wire in the internal protector Q1L shield.
Part 3 Troubleshooting
ESIE9807
Procedure
No
Is there
conductivity?
Yes
Check the overload connector S40.
Is it connected
properly?
No
Correct the connection.
Yes
Check the conductivity of the
overload protector shield.
Is there
conductivity?
4
No
Repair the shield.
Yes
No
Replace the outdoor PCB 1.
Yes
Execute a refrigerant check.
Refer to 3-66.
End
Part 3 Troubleshooting
341
4.5
Fault code
F3
LED indication
The following table shows the LED indication of the outdoor unit:
Condition
ESIE9807
LED A (green)
LED 1 (red)
LED 2 (red)
LED 3 (red)
LED 4 (red)
normal
fault
Error method
Error generation
4
5
Causes
Procedure
342
Part 3 Troubleshooting
ESIE9807
4.6
Fault code
E6
LED indication
The following table shows the LED indication of the outdoor unit:
Condition
LED A (green)
LED 1 (red)
LED 2 (red)
LED 3 (red)
LED 4 (red)
normal
fault
Error method
Compressor start-up errors are detected using the rotation data from the motor windings of the
compressor
Error generation
The error is generated when the compressor tries to restart 16 times within a time range of 60 minutes.
Causes
Part 3 Troubleshooting
3
4
5
343
Procedure
ESIE9807
No
No
Is it normal?
Yes
No
Is there
conductivity?
No
Correct it.
Yes
Yes
No
Correct it.
Yes
No
Is it normal?
Yes
Check the power transistor output.
Refer to 3-64.
No
Yes
No
Yes
Replace the compressor.
End
344
Part 3 Troubleshooting
ESIE9807
4.7
Fault code
L4
LED indication
The following table shows the LED indication of the outdoor unit:
Condition
LED A (green)
LED 1 (red)
LED 2 (red)
LED 3 (red)
LED 4 (red)
normal
fault
Error method
During compressor operation, the radiation fin temperature rise is detected using the temperature of
the radiation switch box thermistor R4T.
Error generation
During compressor operation, the error is generated when Tradiation fin > 87 C.
Causes
Part 3 Troubleshooting
345
Procedure
ESIE9807
No
No
Yes
No
Yes
No
Is it rotating?
No
Yes
Check the outdoor fan voltage.
Yes
Clean the heat exchanger fins.
No
Is it approx.
190V?
Yes
Check the conductivity of fan capacitor C82.
No
Yes
Replace the fan motor.
End
346
Part 3 Troubleshooting
ESIE9807
4.8
Fault code
H8
LED indication
The following table shows the LED indication of the outdoor unit:
Condition
LED A (green)
LED 1 (red)
LED 2 (red)
LED 3 (red)
LED 4 (red)
normal
fault
Error method
Current transformer errors are detected using the operating frequency of the compressor and the input
current of CT1.
Error generation
The error is generated when the operating frequency of the compressor is more than 56 Hz and the
current transformer input is less than 0.08 V.
The system shuts down when the current transformer error is generated 4 times.
Causes
Part 3 Troubleshooting
3
4
347
Procedure
ESIE9807
Yes
Refer to 3-62.
No
Operate the unit.
Yes
No
Check the capacitor voltage C1R
and C2R. Refer to 3-63.
Yes
Is the voltage
324 VDC?
No
Is it not connected
properly?
Yes
Correct it.
No
Check the conductivity in the compressor coil.
Is it abnormal?
Yes
Replace the
reactor L1R.
Yes
Is there
conductivity?
No
Replace outdoor
PCB 1.
Yes
Replace outdoor PCB 1.
No
Check the rectifiers DB1 and DB3.
Refer to 3-67.
Yes
No
Replace the rectifier DB1 and DB2.
End
348
Part 3 Troubleshooting
ESIE9807
4.9
Fault code
L5
LED indication
The following table shows the LED indication of the indoor unit:
Condition
LED A (green)
LED 1 (red)
LED 2 (red)
LED 3 (red)
LED 4 (red)
normal
fault
Error method
The output overcurrent is detected by the current flowing in the current transformer CT1.
Error generation
The error is generated when the output overcurrent detection circuit sends an output overcurrent
signal to the microcomputer.
Causes
Part 3 Troubleshooting
349
Procedure
ESIE9807
Yes
Open them.
No
Switch the power off and on again
to restart the equipment.
Yes
Execute long-term monitoring of the power supply
voltage, discharge/suction pressures, etc.
No
Check the power transistor TRM1. Refer to 3-63.
Causes:
- momentary power supply voltage drop.
- excessively large load on the compressor
motor.
- short circuit in the electrical circuit due to a
defective contact.
Yes
Is it
abnormal?
No
Check the power transistor output voltage.
Refer to 3-65.
Yes
No
Check the power supply voltage.
Is it different from
230 V?
Yes
Correct the
power supply.
No
Yes
Replace the compressor.
No
Check the discharge
pressure. Refer to 3-67.
End
350
Part 3 Troubleshooting
ESIE9807
4.10
Fault code
LED indication
The following table shows the LED indication of the indoor unit:
Condition
LED A (green)
LED 1 (red)
LED 2 (red)
LED 3 (red)
LED 4 (red)
normal
fault
Error method
During compressor operation, the input overcurrent is checked by the input current detected by the
current transformer CT1.
Error generation
During compressor operation, the error is generated when the input current remains above 17 A for
2.5 seconds.
Causes
Part 3 Troubleshooting
Overcurrent due to faulty electrolytic capacitor C1R or C2R of the inverter circuit.
3
4
5
351
Procedure
ESIE9807
No
Yes
Check the power transistor TRM1. Refer to 3-63.
No
Is it normal?
Yes
Check the power transistor output voltage.
Refer to 3-65.
4
Are the U, V and W
phases in balance?
( 0.2%)
No
Replace outdoor PCB 1.
Yes
No
Replace them.
Yes
Check the discharge pressure.
Refer to 3-67.
End
352
Part 3 Troubleshooting
ESIE9807
4.11
Fault code
LED indication
The following table shows the LED indication of the indoor unit:
Condition
LED A (green)
LED 1 (red)
LED 2 (red)
LED 3 (red)
LED 4 (red)
normal
fault
Error method
During compressor operation, the electrical box temperature rise is detected by the radiation switch
box thermistor R4T.
Error generation
During compressors non-operating period, the error is generated when the radiation switch box
thermistor temperature reaches 80 C.
Causes
Part 3 Troubleshooting
3
4
5
353
Procedure
ESIE9807
Yes
Yes
No
No
Yes
No
Check the looseness of the power transistor TRM1
and fin installation.
If they are securely mounted, replace outdoor PCB 1.
Yes
Is it
rotating?
No
Check the outdoor fan voltage.
Yes
Is it different from
230 V?
No
Check the conductivity of the fan capacitor C82.
Is there
conductivity?
Yes
Replace outdoor PCB 2. (faulty capacitor)
No
Replace the fan motor.
End
354
Part 3 Troubleshooting
ESIE9807
4.12
Fault code
LED indication
The following table shows the LED indication of the indoor unit:
Condition
LED A (green)
LED 1 (red)
LED 2 (red)
LED 3 (red)
LED 4 (red)
normal
fault
Error method
The internal program checks the working of the microcomputer to detect this error.
Error generation
The error is generated when the microcomputer program does not function properly.
Causes
Procedure
The microcomputer program is in abnormal condition due to an external factor like noise,
momentary voltage drop, momentary power failure etc.
3
4
Begin
No
Yes
Check the grounding.
Is the
grounding
properly?
No
Yes
Then malfunction may be caused by an external factor,
rather than defective parts.
Locate the cause and correct the situation.
End
Part 3 Troubleshooting
355
4.13
Thermistor Abnormality
Fault code
P4,J3,J6,H9
LED indication
The following table shows the LED indication of the indoor unit:
Condition
ESIE9807
LED A (green)
LED 1 (red)
LED 2 (red)
LED 3 (red)
LED 4 (red)
normal
fault
Error method
The temperatures detected by the thermistors are used to determine this error.
Error generation
The error is generated when the thermistor input is more than 4.96 V or less than 0.04 V.
Causes
4
Procedure
Faulty thermistor.
Is it connected
properly?
No
Yes
Check the thermistor resistance. Refer to 3-61.
No
Is it normal?
End
356
Part 3 Troubleshooting
ESIE9807
4.14
Fault code
LED indication
The following table shows the LED indication of the indoor unit:
Condition
Error
Causes
Part 3 Troubleshooting
LED A (green)
LED 1 (red)
LED 2 (red)
LED 3 (red)
LED 4 (red)
normal
fault
Error method
Error generation
The error is generated when the data transmitted by the outdoor unit cannot be received
properly by the indoor unit.
Microcomputer program is in abnormal condition due to an external factor like noise, momentary
voltage drop, momentary power failure, etc.
357
Procedure
ESIE9807
Is it 230V?
Yes
Check fuse FU of outdoor PCB 1.
No
Is there conductivity?
Yes
Replace the
varistors.
No
Is there conductivity?
Yes
Check the power supply of outdoor PCB 1.
No
Is the voltage
approximately 5 V0.5V?
Yes
Switch the power off and on again.
No
Is the
grounding
proper?
Yes
No
Yes
Provide proper grounding.
No
Is it normal?
Yes
Switch off the power, remove wire 2 of the
terminal board. Switch on the power again.
Does LED A
flash more than
10 times?
No
Replace outdoor
PCB 1.
Yes
Check the connection between the indoor
and outdoor unit.
Is it properly connected?
No
Correct it.
Yes
Replace indoor PCB 2.
End
358
Part 3 Troubleshooting
ESIE9807
Part 3
1
5
5.1
Introduction
This chapter explains how you have to check the units to execute good troubleshooting.
Overview
Topic
See page...
page 3-60
page 3-62
page 3-69
page 3-82
4
5
Part 3 Troubleshooting
359
5.2
ESIE9807
Action
3
4
Purple (signals)
Blue (grounding)
Rotate the fan one turn by hand and measure the generated pulses between pin 2 and 3
of S7.
Indoor PCB 2
output voltage
check (U4)
If
then
Check the indoor PCB2 output voltage when fault code U4 appears on the display.
To check the output voltage of indoor PCB 2, proceed as follows:
Step
Action
Measure the voltage between pin 4 and 6 and between pin 4 and 7.
7
5V
12V
6
5
voltage of 12 V
voltage of 5 V
4
3
Zero cross
360
Part 3 Troubleshooting
ESIE9807
Thermistor
resistance check
(P4, J3, J6, H9)
Check the thermistor resistance when fault code P4, J3, J6, or H9 appears on the display.
Action
3
r
Teste
4
4
Part 3 Troubleshooting
Check that the measured values correspond with the values in the table below.
Temperature
Resistor value
-20
211
-15
150
-10
116.5
-5
88
67.2
51.9
10
40
15
31.8
20
25
25
20
30
16
35
13
40
10.6
45
8.7
50
7.2
361
5.3
ESIE9807
Current transformer
check
Check the current of the current transformer CT1 with the oscilloscope.
Current
The capacitor will be
discharged when
MRM1 is ON.
25A
5A
2 min.
Time
3
Power supply
waveform check
The following table explains how to check the power supply waveform:
Step
Action
362
Part 3 Troubleshooting
ESIE9807
Power transistor
check
Before checking, make sure that the voltage between (+) and (-) of the power transistor is
approximately 0 V.
Capacitor voltage
check
Step
Action
U-V-W
U-V-W
U-V-W
U-V-W
Normal
resistance
range
Unacceptable
resistance
range
k to M
short (0) or
open
To check the voltages of the capacitors C1R and C2R, proceed as follows:
Step
Action
When you shut down the unit using the remote controller, the capacitors discharge.
This causes inaccurate measurement.
3
Measure between (+) and (-) of the power transistor TRM1 using a multi-tester
(DC-mode).
The voltage of the capacitors is measured between (+) and (-) of the power transistor TRM1, while the (+) and (-) of the capacitors are connected to the (+) and (-) of the
transistor.
During operation, the voltage of the capacitors C1R and C2R is 280 V.
Part 3 Troubleshooting
363
Power transistor
output current
check
ESIE9807
Action
Snap a clamp meter around the red (U), yellow (V) or blue (W) wires inside the compressor to measure the current.
Do not short-circuit the terminals of the red, yellow and blue wires.
Do not touch the terminals of the red, yellow and blue wires when the power is on.
3
4
When the output frequency has stabilized, measure the output current of each phase.
If
then
If the compressor stops before the output frequency stabilizes, measure the output
voltage. Refer to Power transistor output voltage check on page 3-65.
364
Part 3 Troubleshooting
ESIE9807
Power transistor
output voltage
check
To check the output voltage of the power transistor TRM1, proceed as follows:
Step
Action
Connect a multi-meter between the red (U) and blue (W) wire on the compressor to measure the voltage:
Compressor
Red
Blue
Yellow
Multi-meter
AC voltage range
Do not short-circuit the terminals of the red, yellow and blue wires.
Do not touch the terminals of the red, yellow and blue wires when the power is on.
Measure the voltage between the operation start (when the fans start rotating) and
operation halt caused by a current transformer fault (after 15 seconds).
Compare the voltages U-V, U-W and V-W with the solid line below:
V
abnormal
185 V
100 V
normal
abnormal
start
Part 3 Troubleshooting
15 seconds
If
then
one of the voltages is not similar to the voltages on the solid line above
365
Refrigerant system
check
ESIE9807
Yes
No
Is the discharge thermistor
R3T disconnected from the
holder?
Yes
No
Yes
Replace the 4-way valve. Refer to 3-18.
No
Replace the refrigerant.
End
Installation
condition check
Yes
Yes
No
No
Is the heat exchanger
very dirty?
Yes
No
Yes
No
Check the outdoor ambient temperature R1T.
This temperature must be lower than 43C.
End
366
Part 3 Troubleshooting
ESIE9807
Red
Normal
resistance
range
Yellow
Black
Orange
Rectifier check
Unacceptable
resistance
range
k to M
0 or
k to M
0 or
When the part is damaged, remove the terminal conductivity compound. Before installing a new
rectifier, replace it by new compound.
Discharge pressure
check
Is the discharge
pressure high?
No
Replace the compressor.
Yes
Are the stop valves
open?
No
Open them.
Yes
Is the connection pipe in
normal shape?
No
Yes
Are the heat exchanger and
air filter dirty?
No
Replace the compressor.
Yes
Clean them. Refer to 3-69.
End
Part 3 Troubleshooting
367
SSR1 check
ESIE9807
Make sure that the electric load is discharged from C1R and C2R.
SSR1
Wait for 15 minutes, then check the
conductivity between these terminals.
3
4
5
368
Part 3 Troubleshooting
ESIE9807
5.4
The air purifying filter (electrostatic filter) catches pollen and smoke particles as small as 0.01 micron
through electrostatic charging. An activated carbon deodorizing filter in net shape is also mounted to
absorb and minimize fine odour particles. The filter should be cleaned when the cleaning lamp flashes.
In a dusty environment, it is recommended to clean them every 2 weeks.
Action
Drawing
3
4
5
Part 3 Troubleshooting
369
ESIE9807
Action
Drawing
3
4
5
In a dusty environment, it
is recommended to replace the
filters every three months.
To order an air filter with
frame (2 pieces/1 set), refer to
number KAF918A41 and an air
filter with frame (4 pieces/2
sets), refer to number
KAF918A42.
370
Part 3 Troubleshooting
ESIE9807
To open or close
the service cover
To open or close the service cover or to change the settings at installation site, proceed as follows:
Step
Action
Drawing
3
2
4
5
In a dusty environment,
clean the filter once every two
weeks to save energy.
Part 3 Troubleshooting
371
Removal of PCB
ESIE9807
Action
Disconnect connector S6 of
indoor PCB 1.
Drawing
3
4
5
PCB1
372
Part 3 Troubleshooting
ESIE9807
Step
Action
Remove connector S7 on
indoor PCB 1 and S1 on indoor
PCB 2.
Drawing
3
4
5
6
Part 3 Troubleshooting
373
Step
Action
ESIE9807
Drawing
3
4
5
374
Part 3 Troubleshooting
ESIE9807
Step
Action
10
Drawing
3
4
5
Part 3 Troubleshooting
375
Removal of swing
motor
ESIE9807
Action
Drawing
3
4
5
376
Part 3 Troubleshooting
ESIE9807
Step
Action
Drawing
3
4
5
Part 3 Troubleshooting
377
Removal of
electrical box
ESIE9807
Action
Drawing
3
4
Do not hold the lead
wires of the connector while
disconnecting, but pull out the
connector terminal.
5
3
378
Part 3 Troubleshooting
ESIE9807
Step
Action
Drawing
3
5
4
5
Part 3 Troubleshooting
379
Removal of fan
rotor and motor
ESIE9807
Action
Drawing
3
4
5
380
Part 3 Troubleshooting
ESIE9807
Step
Action
Press the bearing with the finger from the outside to remove
it.
Drawing
3
4
5
Part 3 Troubleshooting
381
5.5
ESIE9807
Removal of
propeller fan and
motor
Action
Drawing
3
4
382
Part 3 Troubleshooting
ESIE9807
Step
Action
Drawing
3
4
Hook
5
7
Remove motor.
Reassemble the motor
with the specification plate
upward.
Part 3 Troubleshooting
383
Removal of
electrical parts
ESIE9807
Action
Drawing
3
4
5
TAB1
S80
384
Part 3 Troubleshooting
ESIE9807
Step
Action
Drawing
3
5
4
5
Part 3 Troubleshooting
385
Step
Action
ESIE9807
Drawing
3
4
5
386
Part 3 Troubleshooting
ESIE9807
Removal of reactor
Action
Drawing
Separate
panel
3
4
Reactor
cover
Wire clip
Part 3 Troubleshooting
387
Step
Action
ESIE9807
Drawing
3
4
5
Reactor
388
Part 3 Troubleshooting
ESIE9807
Step
Action
Drawing
3
4
5
Part 3 Troubleshooting
389
ESIE9807
3
4
5
390
Part 3 Troubleshooting
ESIE9807
4
Part 4
Commissioning and Test Run
Introduction
Commissioning and test run are well known practices in service engineering. This part offers a
systematic approach to test-run checks and test values which will guarantee a high quality installation
and operation of the units. It is therefore recommended to read the chapters in this part with attention.
See page...
page 4-3
page 4-7
3
4
5
41
ESIE9807
3
4
5
42
ESIE9807
Part 4
1
1
1.1
Introduction
To assure proper operation of the unit, this chapter explains how to check before running the unit.
Overview
Topic
See page
page 4-4
page 4-5
4
5
43
1.2
ESIE9807
Installation check
The indoor and outdoor unit, the interconnection and the power supply cable are at least 1 m away
from televisions or radios. This is to prevent interference from the air conditioner.
The wall is strong enough to bear the weight of the indoor unit.
The wall hole to the outdoor side for the electric wiring, the refrigerant and drain piping can be made
without problems in terms of building structure.
3
Checks before
test run
Measure the voltage at the primary side of the safety breaker and check that it is 230 V 10%.
Check that the liquid stop valve and the gas stop valve are fully open.
4
Test run checks
44
To execute a test run, make sure that following points are checked:
Checkpoints
Otherwise...
Are all air inlets and outlets of the indoor and outdoor
units unobstructed?
Poor cooling.
Poor heating.
Water leakage.
Water leakage.
Poor cooling.
Poor heating.
Incorrect operation.
Damage of cables.
Damage of cables.
No operation.
ESIE9807
1.3
Address switch
The address switch is used when one or two indoor units are installed in one room:
Make sure to set the address switch on PCB 1 of the indoor unit. Refer to Main board PCB 1 on
page 1-17.
Drawing
3
address switch
4
5
45
ESIE9807
3
4
5
46
ESIE9807
Part 4
1
2
2.1
Introduction
The following drawings and tables give an overview of the measurements that you can do. Use it as a
guideline during commissioning.
For the location of the measurement points, we refer to the piping and wiring diagrams in Part 1.
Overview
See page...
page 4-8
page 4-9
4
5
47
2.2
ESIE9807
During cooling
mode
Operating modes
Outdoor temperature
20 C to 43 C
Indoor temperature
21 C to 32 C
Indoor humidity
3
4
During heating
mode
80 %
Operating modes
Outdoor temperature
-10 C to 21 C
Indoor temperature
maximum 27 C
Operating modes
48
Outdoor temperature
18 C to 43 C
Indoor temperature
18 C to 32 C
Indoor humidity
Off period
Recommended
temperature setting
80 %
Turn the breaker off if you are not using the air conditioner for a long period.
ESIE9807
2.3
Operation Range
Conditions
Cooling mode
43
Outdoor temperature
(CDB)
30
pull-down period
continuous operation
40
28 30
21
10
0
10
15
20
23
Indoor temperature
(CWB)
Heating mode
20
15
10
warming-up period
7
5
continuous operation
Outdoor temperature
(CWB)
-10
10
14
20
28
30
Indoor temperature
(CDB)
49
2.4
ESIE9807
Introduction
You are able to test the air conditioner through the remote controller independent from the room
temperature and the temperature setting (i.e. with the thermostat of the indoor unit bridged).
Carry out the test operation using the operation manual.
Test procedure
Action
Press the ON/OFF button of the remote controller to switch on the system.
Press the MODE (3) button two times to start the test mode.
1
TEMP
TIME
DOWN
UP
OFF TIMER
ON TIMER CANCEL
FAN
MODE
Wait until the test mode terminates (approximately 60 minutes) and switches
automatically into normal mode.
If the system is not used for a certain time, switch off the circuit breaker to avoid unnecessary power
consumption.
410
ESIE9807
4
Part 5
Maintenance
Introduction
Preventive maintenance should be set up for operation at maximum capacity or to avoid damage. The
following chapters explain how to or when to maintain the units.
See page...
1 Maintenance
page 5-3
3
4
5
Part 5 Maintenance
51
ESIE9807
52
Part 5 Maintenance
ESIE9807
Maintenance
Part 5
1
Maintenance
1.1
Introduction
This chapter explains some basic procedures that you can use for maintenance of the indoor units.
Make sure that the power supply is turned off and turn the breaker off.
Overview
See page...
page 5-4
page 5-5
page 5-6
Part 5 Maintenance
53
Maintenance
1.2
Checks
ESIE9807
Check
If not,...
Otherwise...
Air filter
Indoor heat
exchanger
A dirty heat
exchanger results in
poor capacity.
Electrical
connection
Tighten them.
A loose connection
can result in sparks.
Fan rotor
Make sure it is
dry.
54
Noise level
It can result in a
higher noise level.
Drain
Unblock it.
A blocked drain
results in water
leakage.
Drain pump
(if installed)
Repair it.
Part 5 Maintenance
ESIE9807
1.3
Maintenance
Checks
Part 5 Maintenance
Check
If not,...
Otherwise,...
Outdoor heat
exchanger
Electrical
connection
Tighten them.
Propeller
Change propeller.
An unbalanced propeller
results in a higher noise
level.
Casing
Insulation
Repair it.
Noise level
Drain (heat
pump)
Remove dirt.
Drain pump
(if installed)
Repair it.
55
Maintenance
1.4
Check
ESIE9807
General Maintenance
To execute good maintenance, proceed as follows:
Item
Check
If not,...
Otherwise
Pressure,
voltage, current
and temperature.
56
Part 5 Maintenance
ESIE9807
4
Appendix
Drawings
Introduction
In order to find quickly the drawings inserted in this manual, appendix B offers a list with all the
drawings.
Drawings table
The following table shows the page and description of all the drawings:
Appendix Drawings
Call-outs
See page...
Address switch
page 4-5
page 2-19
page 2-19
page 2-16
page 2-16
page 3-69
Cooling mode
page 4-9
page 3-62
Dry mode
page 2-21
Emergency button
page 3-6
page 1-10
page 1-11
Heating mode
page 4-9
Location of thermistors
page 2-4
page 1-8
page 3-60
Inverter
page 2-8
page 1-17
page 1-18
page 1-18
page 1-19
page 1-20
page 1-21
3
4
5
A
4
Appendix1
ESIE9807
5
A
3
Appendix2
Call-outs
See page...
Motor efficiency
page 2-12
page 2-21
page 3-71
page 1-8
page 3-62
page 3-65
page 2-9
Rectifier check
page 3-67
Reluctance DC Motor
page 2-12
page 2-13
page 3-78
page 3-84
page 3-80
Removal of reactor
page 3-87
page 3-76
page 3-82
page 3-70
Rotor structure
page 2-13
Service check
page 3-6
SSR1 check
page 3-68
Step Flow
page 2-17
Swing Compressor
page 2-11
swing-off start
page 2-17
swing-on start
page 2-18
page 1-14
page 3-61
Pre-heat operation
page 2-21
page 1-15
page 1-16
Appendix Drawings
ESIE9807
Index
1
This index is set up in three columns. In the first column you will find references to the item in general.
In the second column you will find references to the indoor units and in the third column to the outdoor
units.
General index
Symbols
FTX25GV1NB
FTX35GV1NB
RX25GV1NB
RX35GV1NB
- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-51, 3-53
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-24, 3-31
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-55, 3-57
A
A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-24
A5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-26
A6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-28
abnormal functioning . . . . . . . . . . . . . . . . . . . . . . k 3-17
abnormal operation sound and vibration . . . . . . . k 3-15
accumulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
additional checks. . . . . . . . . . . . . . . . . . . . . . . . . k 3-59
additional control parameters . . . . . . . . . . . . . . . . k 2-8
address switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-5
air flow
automatic control for cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-19
automatic control for heating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-19
air purifying filter
cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-69
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-4
replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-70
working principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-69
ambient temperature thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
ambient temperature thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
autoswing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-16
Index
4
5
ESIE9807
General index
FTX25GV1NB
FTX35GV1NB
RX25GV1NB
RX35GV1NB
C1R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-14
C2R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-14
C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-30
C9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-30
capacitor voltage check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-63
casing maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-5
check
capacitor voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-63
current transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-62
discharge pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-67
Hall IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-60
installation condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-66
installation . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-4
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-4
PCB 2 output voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-60
power supply waveform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-62
power transistor output current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-64
power transistor output voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-65
power transistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-63
pre-test run . . . . . . . . . . . . . . . . . . . . . . . . . k 4-3
rectifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-67
refrigerant system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-66
SSR1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-68
test run. . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-4
units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-60, 3-62
checks before test run . . . . . . . . . . . . . . . . . . . . . . k 4-4
checks for test run . . . . . . . . . . . . . . . . . . . . . . . . . k 4-4
circuit refrigeration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
cleaning air purifying filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-69
closing service cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-71
commisioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-1
compressor
function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
protection function . . . . . . . . . . . . . . . . . . . k 2-23
start-up error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-43
working principle . . . . . . . . . . . . . . . . . . . . k 2-11
connectors
PCB 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-17
PCB 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-18
PCB 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-18
PCB 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-19
current
maintenance . . . . . . . . . . . . . . . . . . . . . . . . k 5-6
output error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-49
transformer check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-62
transformer error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-47
transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-47
3
4
5
ii
Index
ESIE9807
General index
FTX25GV1NB
FTX35GV1NB
RX25GV1NB
RX35GV1NB
defrost
control . . . . . . . . . . . . . . . . . . . . . . . . k 2-5, 2-14
start conditions . . . . . . . . . . . . . . . . . . . . . k 2-14
working conditions. . . . . . . . . . . . . . . . . . . k 2-14
diffuser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-16
dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-8
discharge pipe
disconnected control . . . . . . . . . . . . . . . . . k 2-24
temperature abnormality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-42
thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
discharge pressure check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-67
discharge temperature control. . . . . . . . . . . . . . . k 2-23
disconnected discharge pipe control . . . . . . . . . . k 2-24
disconnected discharge thermistor control . . . . . k 2-24
drain
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-4
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-5
drain pump
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-4
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-5
dry mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-21
3
4
E
E5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-40
E6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-43
electrical box
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-78
temperature rise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-53
electrical connections
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-4
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-5
electrical parts removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-84
electrical specifications . . . . . . . . . . . . . . . . . . . . . k 1-7
emergency operation. . . . . . . . . . . . . . . . . . . . . . . k 3-6
expansion valve
control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-6
feedback control . . . . . . . . . . . . . . . . . . . . k 2-25
initialization . . . . . . . . . . . . . . . . . . . . . . . . k 2-24
limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-24
main control. . . . . . . . . . . . . . . . . . . . . . . . k 2-24
motor operated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
open control . . . . . . . . . . . . . . . . . . . . . . . k 2-24
sequence. . . . . . . . . . . . . . . . . . . . . . . . . . k 2-24
Index
iii
ESIE9807
General index
FTX25GV1NB
FTX35GV1NB
RX25GV1NB
RX35GV1NB
F3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-42
fan
control in cooling mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-20
control in heating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-20
motor abnormality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-28
motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
off delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-20
propeller maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-5
removing motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-80
removing motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-82
removing propeller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-82
removing rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-80
rotates when no operation . . . . . . . . . . . . . . k 3-5
rotor maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-4
speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-19
speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-20
speed modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-20
fault code
- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-51
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-24, 3-31
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-55, 3-57
A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-24
A5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-26
A6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-28
C4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-30
C9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-30
E5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-40
E6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-43
F3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-42
H8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-47
H9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-56
J3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-56
J6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-56
L4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-45
L5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-49
P4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-56
U0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-36
U2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-38
U4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-31, 3-33
fault indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-8
fault indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-23
fault indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-35
faulty LED indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-23
faulty PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-24, 3-31
faulty PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-57
faulty power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-31
feedback control . . . . . . . . . . . . . . . . . . . . . . . . . k 2-25
field piping connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
flap
autoswing . . . . . . . . . . . . . . . . . . . . . . . . . k 2-16
cooling mode . . . . . . . . . . . . . . . . . . . . . . . k 2-16
heating mode. . . . . . . . . . . . . . . . . . . . . . . k 2-16
wide-angle . . . . . . . . . . . . . . . . . . . . . . . . . k 2-16
forced cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-15
forced heating . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-15
forced mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-15
forced operating mode. . . . . . . . . . . . . . . . . . . . . . k 2-7
four-way valve
faulty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-18
function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
operation compensation . . . . . . . . . . . . . . k 2-26
operation . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-26
3
4
5
iv
Index
ESIE9807
General index
FTX25GV1NB
FTX35GV1NB
RX25GV1NB
RX35GV1NB
structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-18
freeze-up prevention . . . . . . . . . . . . . . . . . . k 2-4, 2-23
freeze-up prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-26
frequency
control . . . . . . . . . . . . . . . . . . . . . . . . k 2-4, 2-23
initial setting . . . . . . . . . . . . . . . . . . . . . . . . k 2-9
limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-9
parameters . . . . . . . . . . . . . . . . . . . . . . . . . k 2-8
principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-8
functional
control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-3
description. . . . . . . . . . . . . . . . . . . . . . . . . . k 2-1
diagram refrigeration circuit. . . . . . . . . . . . k 1-10
diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
functioning abnormal . . . . . . . . . . . . . . . . . . . . . . k 3-17
G
gas detection fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-36
gas line stop valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
general functionality . . . . . . . . . . . . . . . . . . . . . . . k 2-3
general outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-3
H
H8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-47
H9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-56
Hall IC check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-60
heat exchanger
function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-4
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-5
thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
heat pump drain maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-5
heating operation stops . . . . . . . . . . . . . . . . . . . . . k 3-4
high pressure
control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-26
limitation heating . . . . . . . . . . . . . . . . k 2-5, 2-23
hot start function . . . . . . . . . . . . . . . . . . . . . . . . . k 2-21
I
input overcurrent error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-51
installation check . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-4
installation condition check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-66
insufficient gas detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-36, 3-38
insulation maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-5
inverter
drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-8
features . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-9
principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-8
J
J3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-56
J6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-56
Index
ESIE9807
General index
FTX25GV1NB
FTX35GV1NB
RX25GV1NB
RX35GV1NB
L4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
L5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
layout piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-9
location of thermistors . . . . . . . . . . . . . . . . . . . . . . k 2-4
louvre . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-16
low temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
low voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
k 3-45
k 3-49
k 2-23
k 3-38
4
5
k 3-38
k 1-20
k 1-11
k 1-11
N
night set mode . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-21
no direct hot air . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4
no direct operation start . . . . . . . . . . . . . . . . . . . . . k 3-4
no operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-10
noise level
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-4
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-5
normal operating mode . . . . . . . . . . . . . . . . . . . . . k 2-7
vi
Index
ESIE9807
General index
FTX25GV1NB
FTX35GV1NB
RX25GV1NB
RX35GV1NB
Index
3
4
5
vii
ESIE9807
General index
FTX25GV1NB
FTX35GV1NB
RX25GV1NB
RX35GV1NB
P3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-56
P4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-56
PCB 1
connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-17
functionality . . . . . . . . . . . . . . . . . . . . . . . . k 1-14
PCB 2
check output voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-60
connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-18
functionality . . . . . . . . . . . . . . . . . . . . . . . . k 1-14
PCB 3 connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-18
PCB 4 connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-19
PCB fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-31
PCB fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-57
PCB removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-72
PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-17
PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-20
peak cut off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-23
piping
field connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-9
piping diagram
main parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
main parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
refrigeration circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
poor cooling or heating effect . . . . . . . . . . . . . . . k 3-12
power supply
fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-31
waveform check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-62
power transistor
check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-63
output current check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-64
output voltage check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-65
pre-heat operation . . . . . . . . . . . . . . . . . . . . . . . . k 2-21
pressure maintenance . . . . . . . . . . . . . . . . . . . . . . k 5-6
pre-test run checks . . . . . . . . . . . . . . . . . . . . . . . . k 4-3
propeller maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5-5
3
4
5
viii
Index
ESIE9807
General index
FTX25GV1NB
FTX35GV1NB
RX25GV1NB
RX35GV1NB
R1T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
R1T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
R2T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
R2T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
R3T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
R4T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
radiation fin temperature rise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-45
reactor removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-87
recommended temperature setting . . . . . . . . . . . . k 4-8
rectifier check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-67
refrigerant distribution control . . . . . . . . . . . . . . . . k 2-6
refrigerant system check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-66
refrigeration circuit
functional diagram. . . . . . . . . . . . . . . . . . . k 1-10
main parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
main parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
reluctance DC motor . . . . . . . . . . . . . . . . . . . . . . k 2-12
remote controller
setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-5
test run . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-10
removing
electrical box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-78
electrical parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-84
fan motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-80
fan motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-82
fan rotor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-80
PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-72
propeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-82
reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-87
swing motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-76
repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-59
repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-69
repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-82
replacing air purifying filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-70
resistance check thermistor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-61
rotor structure . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-13
3
4
5
S
safeties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-6
service check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-6
service cover
closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-71
opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-71
service space . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-8
setting remote controller . . . . . . . . . . . . . . . . . . . . k 4-5
signal transmission error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-33
sounds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4, 3-15
specifications
electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-7
technical . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-4
SSR1 check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-68
SSR1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-14
steam escape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4
step flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-17
swing compressor . . . . . . . . . . . . . . . . . . . . . . . . k 2-11
swing motor removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-76
switch box
control . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-26
layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-14
thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
Index
ix
ESIE9807
General index
FTX25GV1NB
FTX35GV1NB
RX25GV1NB
RX35GV1NB
3
4
U
U0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-36, 3-38
U2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-38
U4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-31, 3-33
V
valve
expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
gas line stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
voltage
low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-38
maintenance . . . . . . . . . . . . . . . . . . . . . . . . k 5-6
W
water escape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4
wide-angle flap. . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-16
wiring
diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-15, 1-16
diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-16
layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-13
Index