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CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Student Notes:

Assembly Design
In this lesson, you will be introduced to tools in the Assembly Design workbench that will
allow you to manipulate, analyze, and generate information regarding assemblies.

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Lesson content:

Case Study: Assembly Design


Design Intent
Stages in the Process
Manage the product structure.
Create flexible sub-assemblies.
Analyze the assembly.
Create scenes.
Create annotations.
Generate reports.
Duration: Approximately 3 hours

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Lesson Content

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Case Study: Assembly Design

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For the case study of this lesson, you will use the lighting fixture, as shown below. You will
investigate the associations that exist in the assembly, analyze the assembly for clash
conditions, and generate a bill of material. You will also create flexible assemblies and use
scenes to manage the display.

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Case Study: Assembly Design

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Design Intent
The model of the light fixture must meet the
following design intent requirements:
You must be familiar with associated files
Modify the position of a subassembly
without affecting other instances
Check for interference
Define an exploded state and save it for
future use

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Add textual information

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Case Study: Assembly Design

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Stages in the Process


Use the following steps to manipulate the
lighting assembly:
Manage the product structure.
Create flexible sub-assemblies.
Analyze the assembly.
Create scenes.
Create annotations.
Generate reports.

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1.
2.
3.
4.
5.
6.

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Case Study: Assembly Design

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Assembly Design
Step 1: Manage the
product structure.

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In this section, you will learn how to


manage the product structure of an
assembly.

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Use the following steps to manipulate the


lighting assembly:

1. Manage the product structure.


2.
3.
4.
5.
6.

Create flexible sub-assemblies.


Analyze the assembly.
Create scenes.
Create annotations.
Generate reports.

Step 1: Manage the Product Structure

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

What are Links Between Components in a Product?


In an assembly document, links are
maintained between all related CATProducts,
CATParts, cgr files, and documents (.txt and
.xls files) such as Design tables and
hyperlinks.
These links can be seen using:
A. The Edit > Links Menu

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B. The File > Desk command.

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Step 1: Manage the Product Structure

Student Notes:

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Why Manage Links?


Using the Links or the Desk command, you
can perform a number of tasks related to
managing the product structure of a product.

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Using Links, it is possible to :


Quickly analyze the broken links.
Load / Unload individual components.
Activate / Deactivate components.
Isolate components.
Replace components.
Using Desk, it is possible to :
Visualize the structure of linked
components.
Load / Unload individual components.
See the links of CATProduct.
View the properties of component.
Find missing components and re
establish links.

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Step 1: Manage the Product Structure

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Accessing File Desk Command


To access the Desk command, open the
assembly and click File > Desk.

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A new window displays a tree with the


CATProduct at the root and its child
documents. These documents can be
CATParts, CATProducts, V4 models, and
other documents such as text files and excel
spread sheets.
Colours are used to identify the various
documents types:
A. White is used to denote loaded
documents.
B. Black is used to denote documents that
are not loaded into the current session.
C. Red is used t denote documents that
have not been found.

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Root Product
Child Documents

Other linked
documents

Step 1: Manage the Product Structure

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Managing Links of a Product Using File Desk (1/2)


Links can be manipulated using the contextual menu or using the toolbars.

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To use the contextual menu, right mouse click on the desired component in the tree. From the
pop-up menu you can load/unload documents, open the document, search for missing
components, and view the properties and links of the selected component.

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Step 1: Manage the Product Structure

Student Notes:

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Managing Links of a Product Using File Desk (2/2)


From the Desk File Management toolbar files
can be:
A. Moved
B. Renamed
C. Deleted.

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Use the Unload Management toolbar to unload


several documents in the assembly at one
time. To use the unload management toolbar:
1. Pre-select all component to unload.
2. Select the Unload management icon.
3. A dialog box opens listing all selected
components to unload.
4. Select OK.

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Step 1: Manage the Product Structure

Student Notes:

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Re-establishing Broken Links Using the Desk Command

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When you open a document where one or


more links are invalid, you must resolve the
missing links. Missing links can be reestablished using the Desk command.
Use the following steps to replace the broken
link:
1. Open the assembly, the Open dialog box
appears and the broken link is displayed
in the specification tree.
2. From the Open dialog box select Desk.
3. Components with broken links are
highlighted in red.
4. Right mouse click the component with the
missing link and click Find from the
contextual menu.
5. Select the missing document to restore
the link.
6. Close the Desk window by clicking File >
Close.

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4
Step 1: Manage the Product Structure

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Accessing Edit Links Command


The Link dialog box can also be used to
manage referenced documents.
Use the following steps to access the links
command:
1. Select the component
2. Click Edit > Links. In this example the
Moving_Parts component is selected.
3. A window will appear displaying all linked
documents to the selected component.

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Step 1: Manage the Product Structure

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Managing Links of a Product Using Edit Links (1/2)


Like the Desk command, the Edit > Links window lets you control the referenced document.
The Links tab lists all links that the assembly references and their current status.

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From the Links tab you can


A. Select Load to load documents into session.
B. Select Synchronize to update information in a target component when changes have
occurred in its source document.
C. You can Activate/Deactivate a link. Deactivating a component will suppress the
synchronization of linked elements during part update.
D. You can Isolate a link. This will break the link between a target component and its source
document.

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Step 1: Manage the Product Structure

Student Notes:

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Managing Links of a Product Using Edit Links (2/2)


From the Pointed documents tab you can manage a list of documents that are linked in the
assembly.

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From the Pointed documents tab you can:


A. Select Load to load documents into session.
B. Select Open to open a document in a separate window.
C. Select Find to locate a missing document.
D. Select Replace to replace a linked document with another. The option will also re-route any
links to the pointed document that may exist.

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Step 1: Manage the Product Structure

Student Notes:

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

What is Generating a CATPart from a product?

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The Generate CATPart from Product tool is used to create a non associative CATPart file that
consists of all shown and active nodes in an assembly.
When creating a CATPart from a product all individual feature information from each component is
removed and a single Solid feature is shown. The part bodies of an individual component can be
merged into single part body by selecting the Merge all bodies of each Part in one Body option.

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Step 1: Manage the Product Structure

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Generating a CATPart from a product (1/2)


Use the following steps to generate a CATPart
from a product:
1. Click Tools > Generate CATPart from
Product.
2. Select the root product.
3. Enter a new Part Number.
4. If necessary, select the Merge all bodies
of each part in one body option.
5. Select OK to generate the part file.

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4

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Step 1: Manage the Product Structure

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Generating a CATPart from a product (2/2)


Use the following steps to generate a CATPart from a product (continued):
6. The new CATPart file is created an open in a new window.
Notice:
Any components that were hidden in the original assembly are not added to the new
CATPart file.
The bodies in the new CATPart are named using the path to instance in the reference
product.

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Step 1: Manage the Product Structure

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Assembly Design
Step 2: Create the Flexible
Sub- Assembly.

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In this section, you will learn what a flexible


sub-assembly is and how to create and use
one.

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Use the following steps to manipulate the


lighting assembly:
1.

Manage the product structure.

2. Create the flexible subassembly.


3.
4.
5.
6.

Analyze the assembly.


Create scenes.
Create annotations.
Generate reports.

Step 2: Create the Flexible Sub-Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Flexible Sub-Assembly

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The same sub-assembly can be inserted into an assembly multiple times. Normally, if one of the
sub-assembly instances is modified, then the other instances of that sub-assembly will also be
modified automatically in the same manner, including the referenced CATProduct. There are
situations when one instance of a sub-assembly needs to be made slightly different from another
instance of the same sub-assembly. The method of achieving this result is through the use of
flexible sub-assemblies. By changing a sub-assembly instance from rigid to flexible, it can be
modified independently from the other instances of the same sub-assembly.
In the example shown, two instances of the clamp assembly were added to the main assembly.
By default, both sub-assemblies are rigid. If the constraint on the left clamp is modified, then the
constraint on the right clamp will also change to the same value. The referenced CATProduct of
the clamp assembly will also be modified. If, before making the modification, the left clamp was
changed to a flexible assembly, then only the left clamp would have its constraint modified. The
right clamp will remain in its original position along with referenced CATProduct.

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Step 2: Create the Flexible Sub-Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

What is a Flexible Sub-assembly?

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A flexible sub-assembly is a sub-assembly


whose child components can be moved
without affecting either the child components
of other instances of the same sub-assembly
or referenced CATProduct of the subassembly.
In the example shown, the leg assembly is
instantiated into the main assembly four
times. The original leg assembly (the
referenced CATProduct) has relative
positionings for each component.
By making each leg sub-assembly flexible,
each leg can be in different positions within
the main assembly, as well as being in a
different position from the original leg
assembly.
The purple gear in the tree indicates the subassembly is flexible.

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Step 2: Create the Flexible Sub-Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Making a Sub-assembly Flexible


Use the following steps to make a subassembly flexible:
1. Select the sub-assembly to be made
flexible.
2. Select the Flexible/Rigid Sub-Assembly
icon from the Constraints toolbar.
3. The sub-assembly that was selected will
change to a flexible sub-assembly, as
indicated by a purple gear in the
specification tree next to it.
Make the sub-assembly rigid again by
selecting the sub-assembly and selecting the
Flexible/Rigid Sub-Assembly icon again.

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Step 2: Create the Flexible Sub-Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Positioning Components of a Flexible Sub-assembly (1/2)


Components can be moved by using the
compass or by applying constraints. The
outcome is different based on whether the
sub-assembly is flexible or rigid.
With regards to moving components with the
compass, there are two main situations:
A. Moving a rigid sub-assembly
1. Assuming there are no constraints
between any components, the compass
is placed on a component of a rigid subassembly and drags the component in a
direction.
2. The entire rigid sub-assembly is moved
in the same direction.

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B. Moving a flexible sub-assembly


1. Again assuming there are no constraints
between any components, the compass
is placed on a component of a flexible
sub-assembly and drags the component
in a direction.
2. Only the highlighted component is
moved. The rest of the sub-assembly
remains in its original location.

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A1

A2

B1

B2

Step 2: Create the Flexible Sub-Assembly

Student Notes:

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Positioning Components of a Flexible Sub-assembly (2/2)


With regards to applying constraints to
components, there are two main situations:
A. Constraining a rigid sub-assembly

If a constraint is created between a


component of the active assembly and a
component of a rigid sub-assembly, the
constraint will affect the entire rigid subassembly.
In the example shown, a contact
constraint is applied between the bottom
of the clamp sub-assembly and the
bottom of the clamp pad. The entire subassembly is moved.

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B. Constraining a flexible sub-assembly


If a constraint is created between a
component of the active assembly and a
component of a flexible sub-assembly,
the constraint will affect only the selected
component of the flexible sub-assembly.
In the example shown, a contact
constraint is applied between the bottom
of the clamp sub-assembly and the
bottom of the clamp pad. Only the select
component is moved. The rest of the
flexible sub-assembly remains in their
original positions.

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Step 2: Create the Flexible Sub-Assembly

Student Notes:

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

What is Mechanical Structure?


There are two types of structures that can be
used when dealing with flexible sub-assemblies:
product structure and mechanical structure:
A. Product structure

1. This tree shows assemblies and subassemblies to which the parts and
constraints belong. Flexible assemblies are
shown in this tree structure.

B. Mechanical structure

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1. This tree structure shows the components


that can be constrained together (the ones at
the same level).
2. The components and constraints of the
flexible sub-assemblies are considered as
direct children of the root assembly in this
tree.
3. Flexible sub-assemblies do not exist in the
mechanical structure.

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A1
B2

Step 2: Create the Flexible Sub-Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Viewing the Mechanical Structure Tree


Use the following steps to view the mechanical structure tree:
1. Activate the assembly or sub-assembly to be analyzed.
2. Select Analyze > Mechanical Structure. The Mechanical Structure Tree will appear.
3. From the top pull-down in the Mechanical Structure Tree window, select either Instance
Component or Reference Component. Based upon the selection, either the mechanical
structure for the instance component or the reference component will be displayed.
3

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Step 2: Create the Flexible Sub-Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

What Can Be Overloaded in a Flexible Sub-assembly?

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For flexible sub-assemblies, the numerical value, activity status, orientation (same or opposite),
and the driven/driving property can be overloaded to modify the internal definition or deal with
under/over constrained situations.

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Step 2: Create the Flexible Sub-Assembly

Student Notes:

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Modifying Constraints of Flexible Sub-assemblies (1/3)


When working with flexible sub-assemblies,
constraint properties can be modified in different
ways without affecting other instances of the
reference product.
Examples of three constraint properties that can
be modified are as follows:
A. Activate/Deactivate

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1. Activate or deactivate a constraint,


depending on whether or not it should be
applied to the flexible sub-assembly.
2. To activate/deactivate, select XXX.XX object
> Activate/Deactivate from the constraints
contextual menu.

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Step 2: Create the Flexible Sub-Assembly

Student Notes:

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Modifying Constraints of Flexible Sub-assemblies (2/3)


Examples of three constraint properties that can
be modified are as follows (continued):
B. Driven/Driving Property

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1. Toggle between setting a constraint as being


a driving or driven constraint.
2. To make a constraint driving or driven, select
XXX.XX object > Definition from the
constraints contextual menu, and check or
uncheck the Reference option.

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Step 2: Create the Flexible Sub-Assembly

Student Notes:

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Modifying Constraints of Flexible Sub-assemblies (3/3)


Examples of three constraint properties that can
be modified are as follows (continued):
C. Numerical Value

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1. Modify numerical values without impacting


other instances of the same reference
product.
2. To modify a constraints value, double-click
on it from the model or the tree.

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Step 2: Create the Flexible Sub-Assembly

Student Notes:

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Managing Flexible Sub-assemblies (1/5)


We will go through an example of how the
Flexible/Rigid command can be used and what
effects it has on the rest of the assembly.
To begin with, a description of the components
of the root assembly will be provided:
A. The assembly, Ass_Level1, contains three
parts and a driving angular constraint:
Part3(Part3.1)
Part2(Part2.1)
Light(light.1)
Angular constraint

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1.
2.
3.
4.

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A1
A4

A3

A2

Step 2: Create the Flexible Sub-Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Managing Flexible Sub-assemblies (2/5)


To begin with, a description of the components
of the root assembly will be provided
(continued):
B. The assembly called Ass_Level2 contains
three instances of Ass_Level1 and one part
called Circular_base:

B1

1. 3 instances of Ass_Level1
2. Circular base.
3. Angular constraints to position each subassembly to the part.

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B2

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B3

Step 2: Create the Flexible Sub-Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Managing Flexible Sub-assemblies (3/5)


To begin with, a description of the components
of the root assembly will be provided
(continued):

C1

C. The main assembly called full_assembly


contains two instances of Ass_Level2 and
one part called Pad:
1. 2 instances of Ass_Level2
2. Pad(Part5.1).

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C2

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Step 2: Create the Flexible Sub-Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Managing Flexible Sub-assemblies (4/5)


The Flexible/Rigid option is used to overload the position of child components of one product
instance, Ass_Level1(1). If a change is made to any of the constraints, such as the angular
constraint or sub-assembly configuration, of Ass_Level1(1), the other instances will still remain
the same.

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In the example, all three instances of Ass_Level1 are flexible, but even if the other two were
rigid, they still would not have been affected by a change in Ass_Level1(1).

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Step 2: Create the Flexible Sub-Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Managing Flexible Sub-assemblies (5/5)

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In the main assembly, the Flexible/Rigid option is used to overload the position of
child components of one product instance, Ass_Level2(ass-light.1). If a change is
made to any of the constraints in Ass_Level2(assi-light.1), the mechanical structure of
its child instances, such as Ass_Level1(1) will not be affected. All product instances of
lowers levels remain in the same relative position.

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Step 2: Create the Flexible Sub-Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Propagating Position to Reference (1/2)


If a change is made to a flexible sub-assembly
and the same change needs to be made on
the rigid instances of the same referenced
assembly, the Propagate position to
reference option can be used. Applying the
Propagate Position to Reference option will
result in all the rigid instances of the same
referenced assembly inheriting the same
constraints of the flexible one.

In the example shown, the main assembly


contains instances of two assemblies:
A. Base.CATProduct

This assembly is instantiated 3 times and


one of the instantiations, Base(Base.3), is
switched into a flexible sub-assembly.

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B. Base_unit.CATProduct.
This assembly is instantiated 2 times

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Step 2: Create the Flexible Sub-Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Propagating Position to Reference (2/2)


Use the following steps to propagate the
position to a reference:
1. Modify the constraint of a flexible subassembly.

In the example, the displayed constraint is


changed from 0mm to 1mm in
Base(Base.3).

2. Propagate the position of the flexible subassembly by selecting XXX.XX object >
Propagate position to reference from
the contextual menu of the flexible subassembly.

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In the example, the flexible sub-assembly


is Base(Base.3).

3. The position of the flexible sub-assembly


is adopted by the rigid instances of the
same referenced product.
In the example, Base(Base.1) and
Base(Base.2) will adopt the same
dimension of 1mm from Base(Base.3).

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3
Step 2: Create the Flexible Sub-Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6A

15 min

In this exercise, you will use the Desk command to find a renamed part file and
to load and unload a part file. You also create a part file from a product file.

By the end of this exercise you will be able to:

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Use the Desk command


Create a part file from a product file

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Exercise 6A

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6a (1/10)
1. Open a product file.

A product file points to all files required for


the product.

1a

a. Open Robot.CATProduct.

2. View the product structure.

The product structure is the hierarchical


relationship of all the files that make up a
product.

a. Click File > Desk.


b. The Desk displays the product
structure.
c. Close the Desk.
d. Close the product file.

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2b

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Exercise 6A

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6a (2/10)

3a

3. Rename a file.

With the Robot.CATProduct file closed, you


will rename a file that is pointed to by the
product. You will use Desk to locate the
renamed file.

a. Browse to the directory where all the


files for the Robot.CATProduct are.
b. Rename unit.CATPart to
unit2.CATPart.

3b

4. Open a product file.

You will open the Robot product file but the


application can not find the correct file due
to the renaming.

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a. Open Robot.CATProduct.
b. Select the Desk button.

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4a

4b
Exercise 6A

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6a (3/10)
5. Use the Desk command.

You will use the Desk command to locate a


renamed file.

a. The Desk command identifies the


missing file in red.
b. Use the right mouse button menu to
select Find.

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5a

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5b

Exercise 6A

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6a (4/10)
6. Find the renamed file.

The Desk command allows you to browse


and find the renamed file.

a. Browse to and select the renamed


file, unit2.CATPart.
b. The Desk command updates to
include unit2.CATPart in the product
structure.

6a

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6b

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Exercise 6A

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6a (5/10)
7. View the product file.

The Desk command allows the application


to look for and include the renamed part file
as part of the product structure.

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a. Close the Desk command.


b. The product is loaded successfully

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7b

Exercise 6A

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6a (6/10)
8. Use the Desk command to upload a part
file.

Unloading of parts and or product files can


decrease update time.

a. Click File > Desk.


b. Select binary_female.CATPart
c. Use the right mouse button menu to
click Unload.
d. Click Ok.

8b

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8c

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8d
Exercise 6A

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6a (7/10)
9. View the product with unloaded part.

The Desk command displays the unloaded


file in black.

a. The Desk command displays the


unloaded file in black.
b. Close the Desk window.
c. The part has been unloaded from the
product.

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9a

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9c

Exercise 6A

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6a (8/10)
10. Load a part file.

The Desk command can be used to open


and or load part or product files.

a. Activate the Desk command.


b. Use the right mouse button and Load
the binary_female.CATPart.

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10b

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Exercise 6A

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6a (9/10)
11. Create a part file from a product file.

A CATPart file can be created from a


CATProduct file. In this way, a designer can
create a product, e.g. A car radio, and
generate a single part number for it.

a. Click Tools > Generate CATPart from


Product.
b. Select Merge all bodies of each part
in one body.
c. Select Ok.
d. The application generates a CATPart
file from the Product file.

11b
11c

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11d

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Exercise 6A

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6a (10/10)
12. View the part file.

View the parts that are now PartBodies.

a. Expand a PartBody to view the


resulting isolated solid.
b. Save and close the part file.
c. Save the close the product file.

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12a

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Exercise 6A

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6a: Recap


The Desk command can be used to
find missing files
The Desk command can be used to
load and unload components

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A CATPart file can be created from


a CATProduct file

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Exercise 6A

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6B

20 min

In this exercise, you create flexible subassemblies within the top level assembly.
By the end of this exercise you will be able to:

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Create flexible subassemblies


Manipulate flexible subassemblies

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Exercise 6B

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6B (1/11)
1a

1. Open a product file.

The product file has a base component that is


fixed.

a. Open Arms.CATProduct.

2. Assemble a subassembly.

Apply constraints to assembly the subassembly.

a. Assemble Links.CATProduct.
b. Apply a coincidence constraint between the
reference planes.

2a

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2b

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Exercise 6B

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6B (2/11)
3. Add constraints.
a. Add a contact constraint
b. The updated assembly appears as shown
below

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3b

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Exercise 6B

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6B (3/11)
4. Assemble a second instance of a
subassembly.

Both subassemblies are rigid by default.

a. Assemble Arms.CATProduct as shown


below.

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4a

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Exercise 6B

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6B (4/11)
5. Modify a subassembly.

You will modify a rigid subassembly, both


instances will be affected.

a. Modify the 90 value of (Links.1) instance to


45deg.

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5a

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Exercise 6B

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6B (5/11)
6. Update the assembly.

Modifications are shared between rigid


subassemblies.

6a

a. Select the update icon.


b. The assembly updates as shown below.

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6b

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Exercise 6B

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6B (6/11)
7. Modify a rigid subassembly.

Modifications to any instance of rigid


subassemblies affect all instances of that
subassembly.

7a

a. Modify the 120 dimension of (Links.2)


subassembly to 90deg.
b. Update the assembly.

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7b

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Exercise 6B

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6B (7/11)
8. Make a subassembly flexible.

You will make one of the two


Links subassemblies flexible.

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a. Select Links (Links.2)


subassembly from the
8a
specification tree.
b. Click Flexible/Rigid SubAssembly from the right
mouse button menu.
c. The subassembly is now
flexible, as indicated by the
symbol in the specification
tree.

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8b

8c

Exercise 6B

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6B (8/11)
9. Modify a flexible subassembly.

Changes made to a flexible subassembly will not


propagate to a rigid instance.

a. Modify the 90deg dimension of (Links.2)


flexible instance to 130deg.
b. The updated assembly appears as shown
below.

9a

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9b

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Exercise 6B

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6B (9/11)
10. Modify a flexible subassembly.

Changes made to a flexible subassembly will not


propagate to a rigid instance.

a. Modify the 45deg dimension of (Links.2)


flexible instance to 10deg.
b. The updated assembly appears as shown
below.

10a

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10b

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Exercise 6B

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6B (10/11)
11. Propagate position to reference.

Although the rigid instance doesnt update


position with the flexible instance, you can 11a
propagate the position to the rigid instance.

a. Select the flexible subassembly


(Links.2).
b. Click Propagate position to
reference.
c. The rigid (reference) subassembly
updates to reflect the position of the
flexible instance.

11b

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11c

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Exercise 6B

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Exercise 6B (11/11)

Student Notes:

12a

12. Update the assembly.

The propagation to position from a flexible


subassembly to a rigid reference subassembly is
temporary.

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a. Select the Update icon.


b. The rigid subassembly returns to the
reference position.
c. Save the assembly and close the file.

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12b

Exercise 6B

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6B: Recap

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Flexible subassemblies can be


manipulated independently of
other instances of the same

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Exercise 6B

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6C

20 min

In this exercise, you use the Desk command to rename a file. You also create
flexible subassemblies to achieve positional requirements.
By the end of this exercise you will be able to:

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Rename a file using the Desk command


Create flexible subassemblies

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Exercise 6C

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6C (1/6)
1. Open a product file.

1a

This assembly is rigid.

a. Open WheelArms.CATProduct.

2. Rename a file using the Desk command.

You will use the Desk command to rename


a part file.

a. Select the rename icon.


b. Use the Desk command to rename
WheelBase.CATPart part to
WheelBasePlate.CATPart

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2a

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2b

Exercise 6C

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6C (2/6)
3. Analyze the mechanical structure.

The mechanical structure that you will


analyze is for a rigid assembly.

a. Click Analyze > Mechanical


Structure.
b. The mechanical structure is
reported in the Mechanical
Structure Tree.

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3a

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Exercise 6C

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6C (3/6)
4. Make changes to a subassembly.

By default, assemblies are rigid.

4a

a. Modify the 20deg dimension to


35deg.
a. The updated assembly appears
as shown below.

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4b

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Exercise 6C

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6C (4/6)
5. Make a subassembly flexible.

Think about the hierarchy of the subassemblies.

a. Make the appropriate subassembly


flexible so that the 35deg dimension
can be changed to 10deg without
affecting the other instance of the
subassembly.

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5a

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Exercise 6C

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6C (5/6)
6. Make a subassembly flexible.

Think about the hierarchy of the subassemblies.

a. Make the appropriate subassemblies flexible


so that the dimensions can be changed to
create the positions shown below.
6a

6a

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6a

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Exercise 6C

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6C (6/6)
7. Analyze the mechanical structure.

The mechanical structure that you


will analyze is for a flexible assembly.
Notice how different it is to the
mechanical analysis reported when
the assembly was rigid.

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a. The mechanical structure is


reported in the Mechanical
Structure Tree.

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7a

Exercise 6C

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6C: Recap


The hierarchy of subassemblies
must be considered when
defining flexible subassemblies

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Flexible subassemblies affects


the mechanical structure.

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Exercise 6C

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Assembly Design
Step 3: Analyze the
Assembly.
In this section, you will learn how to
analyze an assembly.

Use the following steps to manipulate the


lighting assembly:
1.
2.

3. Analyze the assembly.

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4.
5.
6.

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Manage the product structure.


Create the flexible sub-assembly.

Create scenes.
Create annotations.
Generate reports.

Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Analyzing Component Constraints


Use the constraint analysis tool to review the
status of the constraints for the active
component. The constraints tab provides a
summary of the status of all the constraints for
the selected component. Additional tab may
appear in the Constraints Analysis dialog box
to indicate constraints that are deactivated,
broken, not updated, etc. A Degrees of
freedom tab may appear for the selected
component; The Degree of Freedom Analysis
dialog box may be opened from this tab by
double-click on a component in this list.

Use the following steps to analyze the


constraints of a component:
1. Activate the component for which the
constraints need to be analyzed.
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2. Select Analyze > Constraints.


3. Review the results.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Analyzing Dependencies
A limitation of the constraints analysis tool is
that it does not indicate any over-constrained
or inconsistent assemblies. To review these
properties, use the analyze dependencies tool.
This tool indicates the relationships between
components.

Use the following steps to analyze the


dependencies of a component or product:
1. Select the component to be analyzed.
2. Click Analyze > Dependencies.
3. Select Expand all from the contextual
menu of the component or product.

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4. Select Reframe graph to view the entire


tree.
5. Zoom in on the areas of interest using the
same mouse sequences as you would for
zooming in on 3D model in CATIA.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Analyzing Degrees of Freedom


The degrees of freedom of a component is
analyzed to verify if the component is fully
constrained in the assembly.
Use the following steps to analyze the degrees
of freedom of a component or product:

1. Activate the component to be analyzed.


2. Click Analyze > Degree(s) of
freedom.

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3. The Degrees of Freedom Analysis dialog


box displays all remaining rotations and
translations that are possible for the
component. In the example, the product
can be rotated about one axis and
translated in two directions. The
directions in which the product can rotate
and translate are displayed by yellow
arrows in the model.
4. Select on the buttons in the Degrees of
Freedom section, such as Rotation_1, to
highlight the direction in the model.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Measuring Minimum Distances

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Use the Distance and Band Analysis tool to measure the minimum distance between
components, products or groups of products. The main advantage of this tool is its ability to
update the measure if a change has been made. Dynamic measures can be made in DMU
Fitting or Kinematics using this function.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Edit Distance and Band Analysis Dialog Box


The following are the options available from the Edit
Distance and Band Analysis dialog box:

A. Name
Name of the measure.

B. Type of measure
Minimum: measures the minimum distance.
Along X: measures the minimum distance along X
Along Y: measures the minimum distance along Y
Along Z: measures the minimum distance along Z
Band Analysis: computes the areas on
components that correspond to a minimum
distance within a user defined range.

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C. Computation type
Inside one selection: each selected component is
compared to all others in the same selection.
Between two selections: each component in the
first selection is compared against all components
in the second selection.
Selection against all: each component in the
defined selection compared to all others in the
document.

D. Selected products.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Measuring the Minimum Distance


Use the following steps to find the minimum
distance between two components:

1. Select the Distance and Band Analysis


icon.
2. Select the desired options in the Edit
Distance and Band Analysis dialog box,
including the components to be selected.
3. Select Apply to compute the distance. A
preview window will appear along with the
results.

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4. Select OK to confirm.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Reading Minimum Distance Results


The following can be found in the result of a
minimum distance calculation:
Minimum distance value
Vector values from point 1 to point 2
Point 1 coordinates
Point 2 coordinates
Component on which point 1 is located.
Component on which point 2 is located.

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A.
B.
C.
D.
E.
F.

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Student Notes:

A
B
C
D
E

Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Updating a Measure
Use the following steps to update a measure:
1. Double-click on the measure to be
updated. The Edit Distance and Band
Analysis dialog box will appear. Values
can be modified here if desired.

2. Select Apply.

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3. Select OK to confirm.

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2
Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Sections
Use sections to visually see what is inside
components and identify conflicts that may exist.
Cutting planes are used to define sections.
Line segments in a section represent the
intersection of a section plane with any surface or
volume in the selection. By default, line segments
are the same colour as the components that are
sectioned.

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Points in a section represent the intersection of the


plane with wireframe elements in the selection.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

General Process to Creating a Section


1

Use the following general steps to create a


section:
1. Select the Sectioning icon.
2. Select the components to be sectioned.
3. Position and resize the section plane(s).
4. View and manipulate the section result.
5. Save the result in the tree and in a file.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

How to Use the Section Tools (1/5)


The following options can be found in the
Definition tab of Sectioning Definition dialog
box:
A. Name
B. Selection
C. Section mode

B
C1
C2

1. Section plane
2. Section slice
3. Section box

C3

D. Volume Cut
1. Without volume cut selected.
2. With volume cut selected.

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C1

C2

D2

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D1

C3
Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

How to Use the Section Tools (2/5)


The following options can be found in the
Positioning tab of the Sectioning Definition
dialog box:
A

A. Edit Positions and Dimensions

Allows for precise positioning.

B. Geometrical Target
Allows for the section plane to be placed
a geometrical target.

C. Positioning by 2/3 Selections

Allows the section plane to be placed


according to 2 or 3 selections.

D. Invert Normal
Inverts the normal direction.

E. Reset Position

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Restores the section plane to its original


location.

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D
Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

How to Use the Section Tools (3/5)


The following options can be found in the
Result tab of the Sectioning Definition dialog
box:
A

A. Export As

Allows for section export.

B. Edit Grid

Allows for the grid to be edited.

C. Results Window

Allows for the result to be seen in a


separate window.

D. Section Fill
Allows for the section to be filled.

E. Clash Detection
Allows for collisions to be detected.

F. Grid
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Allows for the grid to be turned on or off.

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D
Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

How to Use the Section Tools (4/5)


The following options can be found in the Behavior
tab of the Sectioning Definition dialog box:
A. Manual Update
When components relating to the section are
moved or modified, the section will not update
automatically. The sections tree symbol will
indicate that an update is required. It must be
manually updated. This is the default option.
This option improves the performance of CATIA
because fewer updates are required at the
instant a change is made.

B. Update
Sections will automatically update when a
change affecting the section is made.
This option can result in longer update times.

C. Section Freeze

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Changes to any of the components will not


affect the section. The sections tree symbol will
have a lock on it.
This allows for a history of sectioning results to
be created and kept.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

How to Use the Section Tools (5/5)


In the contextual menu of the Section Result window,
the following options can be found:
A. 2D Lock
Allows the section viewer to switch between 2D and
3D views. By default, the section viewer is locked in
2D view. Deactivating the 2D view allows users to
work in a 3D view and set the same viewpoint in the
section viewer as in the 3D model.

C
D
E
F

B. Import Viewpoint
Applies the viewpoint of the 3D model onto the
section result window. This option is only available if
the 2D Lock is removed.

C. Rotate Right
Rotates the section clockwise 90 degrees.

D. Rotate Left
Rotates the section anti-clockwise 90 degrees.

E. Flip Vertical
Flips the section about a vertical line.

F. Flip Horizontal
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Flips the section about a horizontal line.

G.Coordinates
Allows for specific coordinates to be labelled on the
section.

H. Clean All
Removes all the coordinate labels on the section.

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E
Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Kinds of Sections
There are 3 kinds of sections that can be
created:
A. Section plane
Creates a section defined by one
sectioning plane.

B. Section slice
Creates a section defined by two
sectioning planes.

C. Section box
Creates a section defined by a box.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

About Section Manipulation


By default, the section plane is:
Centered on the surrounding box center
of the pre-selected elements.
Oriented by the XY plane.
Square shaped
Dimensioned according to the longest
dimension between the center of inertia
and the furthest element.

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The default section plane(s) does not


normally have the correct position or size.
The section plane(s) will generally need to
be repositioned, reoriented, and redimensioned. The tools for doing so will be
discussed.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Manipulating the Section Planes (1/6)


Section planes can be manipulated in the
following ways:

A. Section plane size


Drag the borders of a section plane to
make it larger or smaller.

B. Section plane position

Translate or rotate the section plane


using the arrows that appear.

C. Edit position tool


Precisely position the section plane by
entering exact coordinates and
dimensions.

D. Geometrical target tool

Position the section plane with respect to


a geometrical target.

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E. Positioning by 2/3 Selections tool


Position the section plane by selecting
points and/or lines through which the
section plane should pass.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Manipulating the Section Planes (2/6)


The size, position and orientation of a
section plane can be modified as follows:
A. Size

Place the cursor over the border of the


section plane and an arrow will appear.
Drag the border of the section plane to
make it larger or smaller.

B. Position along the normal vector

Place the cursor over the plane and


when an arrow normal to the plane
appears, drag the plane along its normal
vector.

C. Position in any direction


Place the cursor over the plane, hold
down the left-mouse button, then hold
the middle-house button, then drag the
plane to the desired location.

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D. Rotation
Place the cursor over the portion of the
section planes axis system you wish to
manipulate and drag the plane.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Manipulating the Section Planes (3/6)


The precise position of a section plane can
be modified using the Edit Position icon from
the Positioning tab. The following can be
modified:
A. Coordinates of the center of the section
plane
B. Position of the section plane
Select X, Y, or Z to position the normal
vector (Z-axis) of the section plane
perpendicular to the selected absolute
axis system.

C. Dimension of the section plane


Place the cursor over the plane, hold
down the left-mouse button, then hold
the middle-house button, then drag the
plane to the desired location.

D. Translate the section plane

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Translate the section plane in increments


specified.

E. Rotate the section plane


Rotate the section plane in increments
specified.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Manipulating the Section Planes (4/6)


The section plane can also be positioned
using a geometrical target. Select the
Geometrical Target icon from the Positioning
tab. The following can be used as
geometrical targets in positioning the section
plane:
A. Edge or Axis
The section plane normal will be
positioned to the selected edge or axis.

B. Surface
The section plane will be positioned
tangent to the selected surface.

C. Cylindrical surface

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The section plane normal will be


positioned to the axis of the selected
cylindrical surface.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Manipulating the Section Planes (5/6)


Points and/or lines is another method of
positioning a section plane. Select the
Positioning by 2/3 Selections icon from the
Positioning tab. The different combinations
of points and/or lines that can be used as
references are as follows:

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A. 1 line and 1 point


B. 2 lines
C. 3 points

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Manipulating the Section Planes (6/6)


Perform the following steps to use smart
target to snap the section box:
Select the Sectioning icon.
Select the Section Box option.
Select the Positioning tab.
Select the Geometrical Target icon.
Snap the first side of the section box by
selecting the desired plane from the
geometry.
6. Repeat step 5 for the second side.
Selected planes can be parallel or
perpendicular.
7. Select OK when finished with the
Sectioning Definition dialog box.

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1.
2.
3.
4.
5.

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4
2

Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Viewing and Manipulating a Section Result


Perform the following steps to view and
manipulate a section result:
1. Double-click on the existing section to
view the section result.
2. Select the Result tab.
3. Select the Results Window icon to
display the section result in a separate
window.
4. As desired, edit the grid using the Edit
Grid icon and manipulate the section
result using the tools available in the
contextual menu of the section result.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

What is Clash, Contact, and Clearance?


Assemblies can also be analyzed by performing
a clash, contact, and clearance analysis.
A clash exists when there is an interference
between components.
A contact exists when two components are
touching one another without clashing.
A clearance exists when there is a gap between
two components.
Clash, contact, and clearance between
components and/or groups of components can
be calculated using the Clash tool.

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Use this tool to:


A. Check for interferences between
components and/or groups of components
when they should not exist.
B. Check that any minimum distance
requirements between specific components
have been met.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Accessing the Clash Tools


Access the Clash tools in the following ways:
A. Analyze > Compute Clash
B. Analyze > Clash
C. Clash icon from the Space Analysis
toolbar. Equivalent to selecting Analyze >
Clash.
B

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Using the Compute Clash Tool


1

Use the following steps to analyze clashes


between two components:
1. Select the two components using the <Ctrl>
key.
2. Select Analyze > Compute Clash.
3. Select the type of analysis to perform:
Clash: Detects areas where the two selected
components clash or contact one another.
Clearance: Detects areas where the two
selected components are in contact or are
separated by less than the defined clearance
distance. Specify a value for the clearance if
this option is selected.

4. Select Apply.

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5. Check the results.


1. A green light indicates No Interference, a
yellow light indicates a contact exists,
and a red light indicates that a clash
exists.
2. Look at the model for the areas of clash,
contact, or clearance.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Using the Clash Tool (1/4)


For a more in depth analysis of clash, contact,
and clearance, use the Clash tool, as opposed
to the Compute Clash tool.

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Use the following general steps to perform a


clash analysis with the Clash tool:
1. Select the Clash icon.
2. Enter a name for the analysis.
3. Select the type of analysis to be performed.
Enter a value for the clearance if a
clearance analysis was selected.
4. Select the computation type.
5. Select the desired components and/or
products to be included for each relevant
input.
6. Select Apply to run the analysis.
7. The results are displayed at the bottom of 7
the Check Clash dialog box.
8. Investigate the conflicts using the three
tabs: List by conflict, List by Product, and
Matrix. The same information is displayed
in each tab, but they are shown in different
formats. Select OK to exit.

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2
3

Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Using the Clash Tool (2/4)


Upon selecting the Clash icon, the Check Clash
dialog box will appear with the following options:
A. Name of the measure
B. Computation type:
Contact + Clash
Clearance + Contact + Clash
Authorized penetration: Detect components
that intersect by more than the defined value.

C. Selection type:

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Between all components: each component is


compared against all other components.
Inside one selection: each component within
a selection is compared against all other
components in the same selection.
Between two selections: each component in
the first selection is compared against each
component in the second selection.
Selection against all: each component in the
selection is compared against all other
components in the document.

A
B

D. Selection 1 and 2. The selections are


analyzed according to the computation
type.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Using the Clash Tool (3/4)


One method of analyzing conflicts is to use the
List by Conflict tab. It lists each conflict that
exists based on the selection(s) specified. Each
row contains two components names that are in
conflict, the conflict type and the amount of
interference or clearance. The Status column
indicates whether or not the conflict has been
inspected and also whether or not the conflict is
relevant. The Comment column allows users to
add any additional comments regarding the
conflict.

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Another method of analyzing conflicts is to use


the List by Product tab. It lists all the conflicts
that exist for each component within the
selection. The same columns exist as those in
the List by Conflict tab.

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Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Using the Clash Tool (4/4)

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Use the following steps to analyze a conflict in


either the List by Conflict or List by Product tab:
1. Run a Clash analysis by defining the inputs
and selecting Apply.
2. Select either the List by Conflict or List by
Product tab. All the conflicts will have a
status of Not inspected.
3. Select a conflict from the list. Upon
selecting the conflict, the Value field for that
conflict will be filled in with the clash or
clearance value. The Status field updates
to Relevant. This value can be changed to
Irrelevant by selecting the word Relevant
for that conflict. Also, a preview window of
the two components conflict will appear, as
well as the area in conflict. In the example,
a red curve outlines the location of the
clash.
4. Enter any comments necessary in the
Comments field.
5. Select OK when finished. The analysis will
be placed in the specification tree for future
retrieval.

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5
3

Step 3: Analyze the Assembly

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6D

20 min

In this exercise, you will analyze the constraints and dependencies of an


assembly. The assembly components have already been constrained for you.
Detailed instruction for this exercise is provided.
By the end of this exercise you will be able to:

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Analyze assembly constraints


Analyze component degrees of freedom
Analyze assembly dependencies

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Exercise 6D

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6D (1/8)
1.Open a Product file.

You will open a product file that has parts and


subassemblies.

1a

a. Open Lift.CATProduct.

2.Perform a Constraints Analysis.

When opening an assembly that was created


by another designer, you should analyze the
constraints developed in order to determine
how the components are assembled.

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a. Select Links from the specification tree.


b. Click Analyze > Constraints. The
Constraints Analysis dialog box
appears.
c. With the Constraints tab selected,
notice the following information about
the assembly:
i.
ii.
iii.
iv.

The assembly has 4 components.


All of the components are constrained.
10 constraints have been created.
3 constraints are broken.

d. Keep the Constraints Analysis dialog


box open for the next step.

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2ci
2cii

2civ

2ciii
Exercise 6D

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6D (2/8)
3. Analyze the broken constraints.

A broken constraint occurs when the references


selected for a constraint are no longer valid.
Broken constraints should either be repaired or
deleted.

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a. Select the Broken tab from the


Constraints Analysis dialog box.
b. Expand the Constraints branch in the
specification tree.
c. Select each of the 3 broken constraints
from the Constraints analysis dialog box
to highlight them in the tree. These
constraints are redundant and will be
deleted.
d. Select OK.

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3a

3b

3c

Exercise 6D

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6D (3/8)
4. Delete the broken constraints.

Since the broken constraints are redundant,


they can be deleted from the assembly.

a. Mutli-select the following constraints


using the <Ctrl> key:
Coincidence.8
Coincidence.9
Coincidence.10
b. Click Edit > Delete.

5. Analyze the degrees of freedom.

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Each component has 6 degrees of freedom that


must be constrained in order to lock the
position of the component in the assembly.

a. Open the Constraints Analysis dialog


box. Notice that the Broken tab no longer
exists.
b. Select the Degrees of freedom tab.
c. Select LowerLink.1 and UpperLink.1
from the dialog box to highlight the
corresponding models in the tree. Note
the degrees of freedom for each
component.
d. Select OK.

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4a

5b

5c

Exercise 6D

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6D (4/8)
6. Analyze the constraints for a
component.

Review the constraints that were created for the


LinkBase component.

a. Select LinkBase from the specification


tree using the right mouse button and
click LinkBase.1 object > Component
Constraints. The system highlights the
constraints that reference the LinkBase
component.
b. Notice that the first constraint is Fix.1.
This constraint will lock LinkBase in all
degrees of freedom.
c. Repeat this for the other three
components in the assembly.

6a

6b
5c

7. Analyze a components degrees of


freedom.

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After interrogating the constraints for a


component, you will now analyze the degrees
of freedom for a specific component.

a. Select LinkBase from the specification


tree using the right mouse button and
click LinkBase.1 object > Component
Degrees of Freedom. The system
reports no degrees of freedom.

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7a

Exercise 6D

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6D (5/8)
8. Analyze a components degrees of
freedom.

View the degrees of freedom for LowerLink.

a. Select LowerLink from the specification


tree using the right mouse button and
click LowerLink.1 object > Component
Degrees of Freedom.
b. The system reports 1 degree of
freedomm for LowerLink. The
component is intended to rotate about
LinkBase.

9. Analyze a components degrees of


freedom.

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View the degrees of freedom for UpperLink.

a. Use the same steps to view the degrees


of freedom for UpperLink.
b. The system reports two degrees of
freedom. Select each to highlight them
on the model. The translational degree of
freedom comes from the rotational
degree of freedom of LowerLink.

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Exercise 6D

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Exercise 6D (6/8)
10.Create a constraint.

Create a constraint between LinkBase and


LowerLink to remove the rotational degree of
freedom.

a.
b.
c.
d.

Select the Angle Constraint icon.


Select the face on LinkBase.
Select the face on LowerLink.
Select Angle and enter a value of
[60deg].

10c
10b

11.Analyze a components degrees of


freedom.

View the degrees of freedom for UpperLink and


LowerLink.

a. Use the Constraints Analysis dialog box


to review the degrees of freedom for both
components:

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Student Notes:

10a

10d

11

LowerLink = 0 DOF
UpperLink = 1 DOF

b. Keep the dialog box open for the next


step.

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Exercise 6D

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


12a

Exercise 6D (7/8)

Student Notes:

12.Analyze a sub-assembly.

You can analyze sub-assemblies from the


Constraint Analysis dialog box.

a. Select Attachment from the pull-down.


b. Check the number of components,
number of constraints and components
with open degrees of freedom in the subassembly.
c. Select OK.

13.Analyze the assembly dependencies.

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View the parent-child relationships that have


been created in the assembly.

a. Select Lift from the specification tree.


b. Click Analyze > Dependencies.
c. Double-click on Lift to display the
assembly constraints.
d. Double-click each constraint to view the
components involved.
e. Keep the dialog box open for the next
step.

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13c

13d

Exercise 6D

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6D (8/8)
14.View the children of LowerLink.

Set the LowerLink component to be root and


then view the components that are related to
LowerLink.

a. Select an instance of LowerLink.1 using


the right mouse button and click Set as
new root.
b. Expand LowerLink.1 to display the four
constraints involving the component.
c. Expand each of the constraints to display
the related components.
d. Select OK.

14a

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15.Close the window.

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14b
14c
Exercise 6D

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6D: Recap


Analyze assembly constraints
Analyze component degrees of
freedom

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Analyze assembly dependancies

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Exercise 6D

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6E

20 min

In this exercise, you will analyze an assembly using the clash and sectioning
tools and by taking measurements. The intent is to determine the range of
motion of a component in the assembly so that it does not interfere with the rest
of the assembly components. Detailed instruction for this exercise is provided.

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By the end of this exercise you will be able to:


Perform and update measurements in an assembly
Perform a clash analysis
Use the sectioning tool
Detect clash in a section

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Exercise 6E

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6E (1/8)

1a

1. Open a Product file.

You will open a product file that has parts and


subassemblies.

a. Open Lift_Measure.CATProduct.
2c

2. Setup the assembly.

In this task, you will prepare the assembly for


analysis by hiding components and displaying a
parameter in the tree.

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a. Hide Base.
b. Click Tools > Options > Infrastructure
> Product Structure and select the Tree
Customization tab.
c. Double-click the Parameters option to
activate the display of parameters in the
tree.
d. Select OK. The model appears as
shown.

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2d

Exercise 6E

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Exercise 6E (2/8)

Student Notes:

3a

3. Perform a measure between.

You will create a measurements that reports the


distance between components in the assembly.

a. Select the Measure Between icon.


b. Select the axis of the hole in LinkBase.
c. Select the center-curve of Mount.2 in the
Attachment sub-assembly.
d. Select Customize and de-select all options
except Minimum distance/Curve length.
e. Select the Keep Measure option to add the
measurement to the specification tree.
f. Select OK. The measurement appears on
the model and in the specification tree.

3c

3b

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3f

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3e

3d
Exercise 6E

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6E (3/8)
4. Modify a parameter value.

Modify the LowerLinkAngle parameter to


change the position of the LowerLink
component.

a. Expand the Parameters branch in the


specification tree.
4b
b. Double-click on LowerLinkAngle.
c. Enter a new value of [120deg].
d. Update the assembly. The model
appears as shown.

5. Update the measurement.

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Notice that the measurement still reports its


original value. You need to manually update the
measurement.

a. Select MeasureBetween.1 using the right


mouse button and click
MeasureBetween.1 object > Measure
Update.
b. The measurement updates based on the
new position of LowerLink.

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4d

4c

5a

5b

Exercise 6E

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6E (4/8)
6. Create a clash situation.

You need to analyze the model to determine


the limits of LowerLink so that it does not
interfere with other components.

a. Modify LowerLinkAngle to [150deg].


b. Update the assembly.
c. Update MeasureBetween.1.

7. Perform a clash analysis.

You will determine if there is interference


between the components.

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a.
b.
c.
d.

Select the Clash icon.


Select Contact + Clash for the Type.
Select Between all components.
Select Apply. The Check Clash dialog
box updates with the results of the
analysis. You will investigate these
results in the next step.

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7b

7c

Exercise 6E

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6E (5/8)
8. Review the clash analysis results.

The results have located 3 instances of clash.

a. Select the first clash instance from the


table. A Preview window appears
displaying the two components involved
in the clash. The volume of clash is
indicated.
b. Select the other instances of clash in the
report to review them.
c. Select OK. The analysis results are
stored in the specification tree.

8a

9. Modify the parameter value.

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In order to find the lower limit of LowerLink, you


must iteratively modify LowerLinkAngle and
then check the clash analysis.

a. Modify LowerLinkAngle to [147deg].


b. Double-click on Interference Results.1
from the tree and select Apply to update
the results. The clash condition no longer
exists.
c. What is the minimum possible value of
MeasureBetween.1 without having
clash?

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Exercise 6E

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6E (6/8)
10.Determine the other limit of LowerLink.

Use the methods taught in the previous steps to


determine the limit of LowerLink.

a. Show Base.
b. Iteratively modify LowerLinkAngle and
update the assembly until the
Attachment sub-assembly interferes with
Base.
c. Update the clash analysis to confirm the
interference.
d. Now change LowerLinkAngle until the
interference is gone. At what angle value
does this occur?

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10

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Exercise 6E

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Exercise 6E (7/8)

11b

Student Notes:

11.Use the Sectioning tool.

Use the Sectioning tool to display internal


geometry.

a. Modify LowerLinkAngle to [18deg].


b. Select the Sectioning icon. The system
tiles the display of the assembly and
Section.1 window.
c. By default, the system cuts a section
parallel to the YZ plane. Place the cursor
over the section plane and holding the
right mouse button drag the plane. The
section will automatically update.
11c

12.Change the cutting plane.

Set the cutting plane to be normal to the Y axis.

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a. Select the Positioning tab.


b. Select Y. The cutting plane is now
parallel to the XZ plane.

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12a 12b

Exercise 6E

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Exercise 6E (8/8)

14a
14b

14.Enable clash in the section.

You will have the system report any clash that


is detected as you scan through the section.

a. Select the Result tab.


b. Select the Clash Detection icon.
c. Drag the section plane to a position that
displays the Attachment sub-assembly
geometry. The system will display a red
circle around any clash that is found.
d. Select OK.

14c

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15.Save the assembly and close the


window.

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Exercise 6E

Student Notes:

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6E: Recap


Perform and update measurements in
an assembly
Perform a clash analysis
Use the sectioning tool

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Detect clash in a section

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Exercise 6E

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Assembly Design
Step 4: Create scenes.
In this section, you will learn how to
create, edit and manage scenes in an
assembly document.

Use the following steps to manipulate the


lighting assembly:
1.
2.
3.

Manage the product structure.


Create the flexible sub-assembly.
Analyze the assembly.

4. Create scenes.

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5.
6.

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Create annotations.
Generate reports.

Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

What Are Scenes?


Scenes enable users to capture and restore
the state of components in an assembly
using a saved viewpoint without modifying
the root product.
Scenes can control the following:
A. Hide/show state of components
B. Colour of components

C. Position of components

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D. Deactivation/activation of
representations

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Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Why Use Scenes?


Use scenes for any of the following reasons:
A. To try different arrangements of the
components in an assembly and then
apply them to the product if desired.

B. To quickly view predefined


arrangements of the assembly.
C. To show the evolution of an assembly.
D. To create assembly drawings.
E. To set the working state by hiding,
colouring, and positioning components.

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Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Enhanced Scenes Workbench


A

The enhanced scenes workbench contains


the following features and tools:
A. Enhanced Scene icon
Icon used to enter the enhanced scenes
workbench

B. Scenes Browser icon


Icon used to view and load the previously
saved scenes.

C. Scene window
A green background is shown and only
the tools applicable to scenes are
available.

D. Explode
C

E. Save Viewpoint
F. Overload Positions

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G. Apply Scene on Assembly


H. Apply Assembly on Scene
I. Exit Scene

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Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Creating a Scene (1/3)


When creating a scene, an overload mode
needs to be selected: partial or full. Overload
is the capability to spatially restrain a part in
a scene.
A. Full overload mode
Any change in the position of
assembly components will not be
reflected in a scene that is in full
overload mode.
The specification tree symbol for a
scene in this mode is shown.

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B. Partial overload mode


Any change in the position of
assembly components will be
reflected in a scene that is in partial
overload mode.
The specification tree symbol for a
scene in this mode is shown.

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Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Creating a Scene (2/3)

Student Notes:

Use the following steps to create a scene:


1. Orient the model to obtain the desired
viewpoint for the scene.
Scenes capture the viewpoint of the
model at the instant the Enhanced Scene
icon is selected, as well as the state
(colour, position, activation, etc) of the
main assembly. The main assembly
drives the state of all the components
unless it was modified in the scene.

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2. Select the Enhanced Scene icon.


3. Allow the name of the scene to be
automatically named or uncheck the
Automatic naming option and enter the
desired name.
4. Select either Partial or Full for the
overload mode.
5. Manage the components.

Modify the scene, such as moving components,


hiding/showing components, and adjusting the
colour of components.

6. Select the Exit Scene icon to exit the


Enhanced Scene workbench.

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Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Creating a Scene (3/3)


1

When creating the first scene of an


assembly, there is only one method: select
the Enhanced Scene icon.
Additional scenes can be created using
either:

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1. Enhanced Scene icon


2. Using a previous scene as a reference
by copying and pasting the scene using
the specification tree.

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Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Creating a New Scene from an Existing Scene


Use the following steps to create a new
scene from an existing scene:
1. Select Copy from the contextual menu
of the scene to be copied.
2. Select Paste from the contextual menu
of the Scenes branch.
3. Select Properties from the contextual
menu of the copied scene.
4. Specify a new name for the scene.

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4
3

Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Creating a Scene of a Subset of the Assembly


A scene that includes only specific
components can be created as well.

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Use the following steps to create a scene


containing only specific components:
1. Select the components to be included in
the scene.
2. Select the Enhanced Scene icon.
3. Allow the name of the scene to be
automatically named or uncheck the
Automatic naming option and enter the
desired name.
4. Select either Partial or Full for the
overload mode.
5. Manage the components.
6. Select the Exit Scene icon to exit the
Enhanced Scene workbench. The
scene contains only the components
that were selected prior to creating the
scene.

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3
4

5
Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

General Scene Management


Scenes can be managed and used in the
following manners:
A. Calling a scene
Double-click on the scene to be opened.

B
A

B. Deleting a scene
Select Delete from the contextual menu
of the scene to be deleted.

C. Modify a scenes viewpoint


1. Orient the model to the desired viewpoint
from within the scene to be modified.
2. Select the Save Viewpoint icon. The new
viewpoint will be saved for the scene.

C2

D
D

D. Apply all or only specific attributes of the


scene onto the assembly
You can decide which attributes of the
scene are to be applied to the assembly.
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E. Apply the assembly onto a scene.


Applies the component attributes, such
as position, colour, and hide/show state,
to a scene.

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E
Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Applying a Scene on the Assembly


Use the following steps to apply one or more
attributes of a scene to the assembly:

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1. Activate the scene to be applied.


2. Select XXX.X object > Apply Scene on
Assembly > Apply Scene on
Assembly from the contextual menu of
the active scene.
3. Select the attributes to be applied in the
assembly.
In the Apply XXX on Assembly dialog box,
the component is listed in the first column.
The remaining columns show if there is a
difference in the attribute between the
scene and the assembly for each
component. If there is an X in the Position
column for clamp4(clamp4.1), for example,
then it means the components position in
the scene is different from its position in the
assembly. Have the components position in
the scene applied to the assembly by
selecting the applicable row and check the
Position option. The X will turn into Apply.

4. When the desired attributes have been set


to apply, click OK to apply the attributes to
the assembly.

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Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Applying the Assembly on a Scene


Use the following steps to apply one or more
attributes of an assembly to a scene:

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1. Activate the scene on which the assembly


attributes will be applied.
2. Select XXX.X object > Apply Assembly
on Scene > Apply Assembly on
Scene from the contextual menu of the
active scene.
3. Select the attributes to be applied in the
assembly.
4. When the desired attributes have been set
to Apply, click OK to apply the attributes to
the assembly.

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3
4

Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Applying User Defined Attributes


Use this tool when there are attributes that will
frequently be applied.

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Use the following steps to apply user defined


attributes from a scene to the assembly:
1. Activate the scene on which the assembly
attributes will be applied.
2. Select XXX.X object > Set User Defined
Attributes
3. Activate the attributes to be applied. The
status will change from X to Lock.
4. Select OK.
5. Select XXX.X object > Apply Scene on
Assembly > Apply User Defined
Attributes from the contextual menu of
the active scene.
6. The attributes which were set to Lock are
applied to the assembly.

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Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Component Management in Scenes


The following attributes of a component in a
scene can be modified:
A. Show/hide state
Modify the show/hide state of
components in a scene without affecting
the show/hide states of components in
the main assembly.

B. Graphic properties
Modify the graphic properties of the
components in a scene without modifying
the graphic properties of components in
the main assembly.

C. Position
Modify the position of components in a
scene without modifying the position of
components in the main assembly.

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D. Activation/deactivation state
Modify the activation/deactivation state of
components in a scene without modifying
the activation/deactivation state of
components in the main assembly.

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Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Hiding Components in a Scene


Use the following steps to hide a component in
a scene:

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1. Access the scene to modify.


2. Select the component to be hidden.
3. Select the Hide/Show icon. The
component will be hidden in the scene.

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2
3

Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Modifying Graphic Properties of Components in a Scene


Use the following steps to modify the graphic
properties of a component in a scene:

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1. Access the scene to modify.


2. Select the component(s) to be modified.
3. Select Properties from the contextual
menu of the selected component(s)
4. Select the Graphic tab.
5. Change the desired graphic properties for
the selected component(s). Select the
orange colour from the Color pull-down
list, for example.
6. Select OK.

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3
2

Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Moving Components in a Scene


Use the following steps to move a component
in a scene:

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1. Drag and drop the compass onto the


object to be moved.
2. Move the component using the compasses
planes and axes.
3. Drag the compass off the component.

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Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Exploding an Assembly in a Scene (1/2)


The explode tool can be used in a scene in order
to be able to explode an assembly without
modifying the main assembly. The following
features and options are available in the Explode
dialog box:

Student Notes:

A. Depth
One level: only the first level of components of
the product(s) will be exploded.
All levels: all the components of the product(s)
will be exploded.

B. Type
1. 3D: the products are exploded in space.
2. Projection:the products are exploded and placed
in the same plane, parallel to the screen.
3. Constrained: the products are exploded
according to assembly constraints

B1

B2
B3

C. Selection
Selected products to be exploded.

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D. Fixed product
Selected product to be fixed.

Level 3 Level 2 Level 1 Level 0

E. Level of depth icons


Use these icons to view what the assembly looks
like when it is exploded at each level of the
product.

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E
Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exploding an Assembly in a Scene (2/2)


Use the following steps to explode an
assembly in a scene:
1.
2.
3.
4.

Activate the scene to explode.


Select the products to explode.
Select the Explode icon.
Select the desired options from the
Explode dialog box.
5. Select Apply.
6. Move the components as desired.
7. Select OK.

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Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Drafting Views Based on Scenes


Drafting views can be created from scenes; this allows for the specific component attributes
stored in a scene to be conveyed in a drawing.
Scenes provide the following benefits:
Scenes allow drafting views to have components in states different from the assembly. As
shown in the example below, without scenes, it would be difficult to create a drawing that
shows the assembly in two different states.

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Scenes avoid the need to manually reconstruct views, such as the exploded view, when
components are added, deleted, replaced, or moved in an assembly.

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Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Creating a Drafting View Based on a Scene


Use the following steps to create a drafting
view based on a scene:
1. Activate the scene from the assembly
by double-clicking on it.
2. Switch to the Drafting workbench.
3. Select the Isometric View icon.
4. Select the entire assembly.
5. Select a reference plane.
6. Position and place the view.

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Step 4: Create Scenes

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Assembly Design
Step 5: Create
annotations.
In this section, you will learn how to
create, edit and manage annotations in
an assembly document.

Use the following steps to manipulate the


lighting assembly:
1.
2.
3.
4.

5. Create annotations.

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6.

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Manage the product structure.


Create the flexible sub-assembly.
Analyze the assembly.
Create scenes.

Generate reports.

Step 5: Create Annotations

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Introduction to Annotations
Annotations are added to assembly documents to
provide additional information about a part or
product. This additional information can include a
brief description of the part, the material used for
the part, the use of the part, the finish
requirements, or the hardness requirements.

In the product design workbench, you can add


three types of annotations:
A. Weld Feature
To add weld symbols and notations.

B. Text with leader


To add a brief description of the part.

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C. Flag note with leader


To add links to external documents and/or URLs,
such as a link to a marketing presentation or a
specification document.
Links can be added to models, products, parts,
and elements.

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A
B
C

Step 5: Create Annotations

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Weld Feature Annotations

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Weld feature annotations show specifications for


welding between several components. They are
added under Functional Dimensioning and
Tolerancing 3D views.

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Step 5: Create Annotations

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Creating a Weld Feature Annotation (1/2)


Use the following steps to create a weld feature
annotation:

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1. Before creating the weld feature, position the


components with constraints.
2. Select the geometric elements to be included
with the weld feature.
3. Select the Weld Feature icon.
4. The Welding creation dialog box will include
the following features and options:
a. Field weld symbol: indicates the welding is done
on the working site.
b. Weld-all-around symbol indicates the welding is
all around the part.
c. Weld text side: positions all the welding
indications to go either above or under the
center line.
d. Size of welding
e. Type of welding
f. Additional information about the type of welding.
g. Length of welding
h. Welding process
i. Indications about welding on the other side
j. Import file: imports a file about a welding
process.

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4a 4b 4c

4d

4e

4i

4f

4g

4h

4j

Step 5: Create Annotations

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Creating a Weld Feature Annotation (2/2)


Use the following steps to create a weld feature
annotation (continued):
5. Select OK.
6. Two new nodes will appear in the
specification tree in the Annotation Set node:
the weld feature under the Welds node and
the view under the views node. The new
features also appear in the geometry.

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Step 5: Create Annotations

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

What are Text Annotations?

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Text annotations are text that you can see in the 3D view. They can be edited and modified.
Text annotations are associated with a geometric element of a component in an assembly.

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Step 5: Create Annotations

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Creating Text Annotations


1

Use the following steps to create a text


annotation:

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1. Select the Text with Leader icon.


2. Select the geometric element which the
annotation will reference.
3. Enter the text desired.
4. Select OK.
5. The text annotation and supporting view
are displayed in the geometry and under
the annotation set node in the
specification tree.

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2
3

5
5

Step 5: Create Annotations

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

What are Flag Notes?

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Flag notes can be attached to a models, products, parts, or elements in order to give
additional information regarding the referenced object. Flag notes contain a
hyperlink that can launch any document, such as a presentation, a Microsoft Excel
spreadsheet or an HTML page.

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Step 5: Create Annotations

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Creating Flag Notes


Use the following steps to create a text annotation:

1. Select the Flag Note with Leader icon.


2. Select the geometric element which the
annotation will reference.
3. Enter the text that will appear on the flag.
4. Select Browse to select a file to link.
5. Double-click on the file to be linked. The link
will be added to the Link to File or URL list.
6. Select OK.

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5
5

Step 5: Create Annotations

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Manipulating Annotations
All three of the annotations discussed require a
view on which they are placed. If a 3D view does
not exist prior to the creation of the annotation,
then one is automatically created. The 3D view
on which the annotation is created and linked
can be changed. Also, the appearance of
annotations can be modified, such as the shape
and size of the leader symbols.

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In the example shown, the geometric element


the leader is referencing is incorrect and so it
needs to be replaced by another geometric
element.
After connecting the leader to another geometric
element, the annotation is oriented differently
because it is supported by another 3D view.

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Step 5: Create Annotations

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Changing the Annotation Supporting View


Use the following steps to change the supporting
view of an annotation:
1. Select Transfer To View/Annotation Plane
from the contextual menu of the annotation.
2. Select the new supporting 3D view.
3. The annotation is supported by the newly
selected view.

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Step 5: Create Annotations

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Manipulating Annotation Leaders (1/3)


Use the following steps to remove a leader from an
annotation:

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1. Select the annotation to modify.


2. Select Remove Leader from the contextual
menu of the annotation.
3. The leader will disappear.

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3
Step 5: Create Annotations

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Manipulating Annotation Leaders (2/3)


Use the following steps to add a leader to an
annotation:
1. Select Add Leader from the contextual menu
of the annotation.
2. Select the anchor point for the leader from the
geometry. Only geometric elements involved
in the annotation are selectable.
3. The leader will appear.

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Step 5: Create Annotations

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Manipulating Annotation Leaders (3/3)


Use the following steps to define the symbol shape
of a leader of an annotation:
1. Select Symbol Shape and then the desired
symbol from the contextual menu of the
yellow anchor point of the annotation.
2. The new shape of the leader will be applied.

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Step 5: Create Annotations

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Projecting Annotation Views on a Drawing


Use the following steps to display annotations in a
drawing view:

1. In the Drafting workbench, select the View


From 3D icon.
2. Select one of the 3D views from the
specification tree or from the 3D model.
3. The view is added onto the drawing and the
annotations are displayed.

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Step 5: Create Annotations

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Assembly Design
Step 6: Generate reports.
In this section, you will learn how to
generate reports for an assembly.

Use the following steps to manipulate the


lighting assembly:
1.
2.
3.
4.
5.

Manage the product structure.


Create the flexible sub-assembly.
Analyze the assembly.
Create scenes.
Create annotations.

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6. Generate reports.

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Step 6: Generate Reports

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Generating Reports
Information about an assembly can be obtained by generating reports.
Two types of reports can be generated:
A. Bill of materials: Use this to help manage the product structure.
B. Assembly listing report: Use this to list the components belonging to a CATProduct.

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Step 6: Generate Reports

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

What are Bill of Materials Reports?


Bill of materials reports list all the components of an assembly, as well as information, such
as the quantity, type, and description. Additional information can be included in the bill of
materials if desired.
There are 3 main sections of the bill of material dialog box:
A. Bill of materials for the components of the active assembly.
B. Bill of materials for each sub-assembly.
C. Summary of the leaf components from the active assembly and all sub-assemblies.

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Step 6: Generate Reports

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Generating Bill of Materials Reports


Use the following steps to view the bill of materials
for an assembly:

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1. Activate the assembly or sub-assembly for


which to generate a bill of materials.
2. Select Analyze > Bill of Material.

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Step 6: Generate Reports

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Customizing Bill of Materials Reports


Use the following steps to customize the bill of
materials:
1. Select the Define formats button.
2. Specify the properties to be displayed.
3. Arrange the order of the properties.

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Step 6: Generate Reports

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Removing a Component from the Bill of Materials


Components can be removed from the bill of
materials by modifying their properties.
Use the following steps to remove a component
from the bill of materials:
1. Select Properties from the contextual menu of
the component to be removed from the bill of
materials.
2. Select the Product tab.
3. Uncheck the Visualize in the Bill Of Material
option. In the example, all the components
except for the Housing and Rollers were
removed from the bill of materials.

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3
Step 6: Generate Reports

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

What are Assembly Listing Reports?

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Assembly listing reports list all the component of assemblies. Components are displayed in
a hierarchical format.

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Step 6: Generate Reports

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Generating Assembly Listing Reports


Use the following steps to view an assembly listing
report:

1. Activate the assembly or sub-assembly for


which to generate an assembly listing report.
2. Select Analyze > Bill of Material.
3. Select the Listing Report tab.
3

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Step 6: Generate Reports

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Saving Assembly Listing Reports


Use the following steps to save an assembly listing
report:

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1. Select Save As.


2. Specify the file name and folder. The report
can only be saved as a text file.

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Step 6: Generate Reports

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Customizing Assembly Listing Reports


Use the following steps to customize assembly
listing reports:
1. Specify the properties to be displayed.
2. Arrange the order of the properties.

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Step 6: Generate Reports

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6F

30 min

In this exercise, you define various scenes for the assembly and apply them to
the assembly. You also use the scenes browser to apply a scene to the assembly
By the end of this exercise you will be able to:

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Create scenes
Apply scenes
Manipulate scenes
Use the scenes browser

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Exercise 6F

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6F (1/12)
1a

1. Open a product file.

Scenes are only available for assemblies.

a. Open Connector.CATProduct.

2. Create a scene.

The application will create a name using Automatic


naming or you can enter a name.

a.
b.
c.
d.

Find the Scenes toolbar.


Select Enhanced Scenes icon.
The Enhanced Scene dialog box appears.
Select OK.
2a
2c

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2b

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2d

Exercise 6F

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6F (2/12)
3. Explode the assembly.

3a

Exploding the assembly does not affect the


assembly constraints.

a.
b.
c.
d.
e.

Select the Explode icon.


Select Do not display this message again.
Select Close.
Select Apply from the Explode dialog box.
Select OK.

3b

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3c

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3e

3d

Exercise 6F

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6F (3/12)
4. Manipulate the explode.

The component positions dynamically update.

a. Drag the Scroll Explode to a 0.70 position.


b. Select OK.
c. The scene appears exploded.

4b

4a

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4c

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Exercise 6F

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6F (4/12)
5. Apply a scene.

The scene must be applied, it is not


automatically applied.

a. The assembly appears with a


Scenes node in the
specification tree.
b. Use the right mouse button to
Apply Scene on Assembly.
5a

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5b

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Exercise 6F

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6F (5/12)
6. Apply a scene.

The scene must be applied, it is not automatically applied.

a. Select he Connector Shell (Top Shell)


b. Apply the Position attribute.
c. The assembly updates to show the Top Shell in the
exploded position.

6b
6a

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6c

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Exercise 6F

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6F (6/12)
7. Apply a scene.

The scene must be applied, it is not automatically


applied.

a. Apply Position to all components.

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7a

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Exercise 6F

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6F (7/12)
8. Apply a scene.

The scene must be applied, it is not automatically


applied.

a. The assembly updates to the explode


positions define in the scene.
b. Update the assembly.
c. The assembly is positioned to the
unexploded state.

8a

8b

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8c

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Exercise 6F

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6F (8/12)
9. Create a new scene.

This time you will enter a name for the scene.

a.
b.
c.
d.

Select the Enhanced Scene icon.


Clear the Automatic naming option.
Enter Left View.
Select OK.
9a

9c

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9b

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9d

Exercise 6F

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6F (9/12)
10. Create a scene.

Hiding components helps to simplify the display.

a.
b.
c.
d.

10a

Orient the model to the Left View.


Hide the Top and Bottom Shells.
The scene appears as shown below.
Exit the scene.

10b

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10c

10d

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Exercise 6F

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6F (10/12)
11. Apply a scene.

The attributes that are available


are dictated by the attributes of
the scene.

a. The scene is applied to


the assembly.
b. The assembly appears as
shown below.

11a

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11b

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Exercise 6F

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Exercise 6F (11/12)

Student Notes:

12a

12. Use the scene browser.

The scenes browser will give you a thumbnail view


of all the scenes saved with the assembly.

a. Select the scenes browser.


b. Click Apply Scene on Assembly from the
right mouse button menu.
c. The assembly updates with the scene.

12c

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12b

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Exercise 6F

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6F (12/12)
13. Modify a scene.

You must enter the scenes workbench to edit a


scene.

a. Edit the Left View scene and explode the


two bolt parts.
b. Apply the scene to the assembly.
c. Save the product file and close the window.

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13b

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Exercise 6F

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6F: Recap


Scenes can be automatically
named
Scenes can be manually named
You must manually apply a
scene

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Scene attributes can be


selected prior to applying a
scene

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Exercise 6F

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6G

10 min

In this exercise, you will open an existing product file. You will add welding
symbols to indicate how the two parts are to be welded together. You will also
add a text note for the assembly.

By the end of this exercise you will be able to:

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Create weld symbols


Create text with a leader

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Exercise 6G

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6G (1/10)
1. Open a product file.
a. Open Weldment.CATProduct.

1a

2. Create a weld symbol.

This assembly will be welded together.

a. Show the Annotations toolbar.


b. Select the Weld Feature icon.
c. Select the edge for the weld.

2a

2c

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2b

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Exercise 6G

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6G (2/10)
3. Define the weld feature.
a. Select the Weld Tail
symbol.
b. Enter 6.00 for the size of
weld.
c. Select the weld type and
condition.
d. Enter 105 for the weld
length.

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3c

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3a
3b

3d

Exercise 6G

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6G (3/10)
4. View the weld symbol.

The weld symbol can be hidden.

a. View the weld symbol on the model


b. The weld symbol is listed under the
Annotation Set in the specification
tree.

4b

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4a

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Exercise 6G

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6G (4/10)
5. Create a weld symbol.
a. Create the weld symbol shown below.
(use the edge shown)

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5a

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Exercise 6G

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6G (5/10)
6. View the completed symbol.
a. View the completed weld feature.
b. Spin the model and notice that the
weld feature remains in the plane it
was created in.

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6a

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Exercise 6G

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6G (6/10)
7. Modify a weld feature.

A weld feature cane be edited by doubleclicking it.

a. Edit the position of the weld feature.


b. Edit the type of weld and the
condition.

7a

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7b

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Exercise 6G

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design

Exercise 6G (7/10)

Student Notes:

8a

8. Create text with a leader.

By default the text will remain in the plane


that it was created in.

a.
b.
c.
d.

Select Text with Leader icon.


Select the attachment edge.
Enter the text.
Move the text as shown.

8b

8c

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8d

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Exercise 6G

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6G (8/10)
9. Edit the text.

Properties are used to edit text.

a. Double-click the text.


b. Select Properties from the right
mouse button menu.
c. Select the Display tab.
d. Select the Parallel To Screen option.

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9b

9c

9d

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Exercise 6G

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6G (9/10)

10a

10. Edit the text.

Properties are used to edit text.

Select the Font tab.


Select Bold.
Select 10.00mm size.
Select OK.

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a.
b.
c.
d.

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10b

10c

10d
Exercise 6G

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6G (10/10)
11. View the annotations.

By default, text will remain in the plane it


was created in.

a. Rotate the model, notice that the text


remains parallel to the screen.
b. Create more weld features and or
text that you feel are appropriate.
c. Save the file and close the window.

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11b

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Exercise 6G

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Exercise 6G: Recap


Create weld features
Create text with leader
Modify weld feature

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Change properties of text

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Exercise 6G

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Case Study: Assembly Design

40 min

In this exercise, you will create the case study model. Recall the design intent of
this model:
You must be familiar with associated files
Modify the position of a subassembly without affecting other instances
Check for interference
Define an exploded state and save it for future use

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Add textual information

Using the techniques you have learned in this and previous lessons, create the
model with only high-level instruction.

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Case Study: Assembly Design

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Do It Yourself: Lights (1/8)


You must complete the following tasks:
1. Open existing product file.
Open Full_Assembly_light.CATProduct.

2. View product links.


Use the Desk command to view all
associated files

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Case Study: Assembly Design

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Do It Yourself: Lights (2/8)


You must complete the
following tasks
(continued):
3. Define a flexible
assembly.

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Make the
appropriate
subassemblies
flexible.
You must achieve
the configuration
shown below.

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Case Study: Assembly Design

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Do It Yourself: Lights (3/8)


You must complete the following
tasks (continued):

4. Analyze for bill of material.


Analyze BOM.

5. Save the analysis.

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Save the analysis as a *.txt file.

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Case Study: Assembly Design

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Do It Yourself: Lights (4/8)


You must complete the following tasks
(continued):
6. View the saved text file.

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Open Lesson6.txt.

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Case Study: Assembly Design

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Do It Yourself: Lights (5/8)


You must complete the following tasks
(continued):
7. Analyze for interference.

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Analyze for Contact and Clash between


all components.

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Case Study: Assembly Design

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Do It Yourself: Lights (6/8)


You must complete the following tasks
(continued):
8. Create a scene.

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Create a Full overload mode scene called


Exploded State.
Define Part5 to be the Fixed product

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Case Study: Assembly Design

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Do It Yourself: Lights (7/8)


You must complete the following tasks
(continued):
9. Apply a scene.

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Apply the Exploded State scene to the


assembly.

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Case Study: Assembly Design

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Do It Yourself: Lights (8/8)


You must complete the following tasks
(continued):
10. Add annotations.
Add the text shown below.
The text must be font of 7.00mm and
always be parallel to the screen.

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10

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Case Study: Assembly Design

CATIA V5 Expert Mechanical Designer - Lesson 6 - Assembly Design


Student Notes:

Case Study: Assembly Design Recap


View associated files
Modify the position of a
subassembly without affecting
other instances
Check for interference
Define an exploded state and
save it for future use

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Add textual information

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Case Study: Assembly Design

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