Concrete Pump Training Module lev.

2-2
by Saudi Diesel Equipment Co., Ltd.
Training Instructor: Darren Park

Group Summary of Flowing Oil

Group Summary of Drive Unit

Main Pump Front Side

Boom
Pump

Gear Box
Accumulator Pump

Cooler Side

Main Pump Rear Side

Auxiliary Pump or
Agitator, water pump

Group Summary of Flowing Oil

- Moving for Boom and Outrigger

Group Summary of Flowing Oil

Power line
Return Line
Boom Filter

Completely independent
system

Cooler

Suction Filter

Group Summary of Flowing Oil

Gauge port

Arm5
Down

Arm4
Down

Arm3
Down

Arm2
Down

Arm1
Down

Slew Right

Outrigger
Main
Pressure
360~380Bar

Arm5 Up

Arm4 Up

Arm3 Up

Arm2 Up

Arm1 Up

Slew Left

Boom

Group Summary of Flowing Oil

Solenoid

Outrigger
Slew Right
Boom Down

Slew Left
Boom Up

Group Summary of Flowing Oil

SEQ
1

SEQ
1

PARTS NO.

DESCRIPTION

420-00086

SPECIFICATION

MOTION CONTROL VALVE

PARTS NO.

DESCRIPTION

2310011

MOTION CONTROL VALVE

10

REMARK
24M~40M

SPECIFICATION

REMARK
43M~60M

11

Group Summary of Flowing Oil

BOOM CYLINDER

12

Group Summary of Flowing Oil

13

14

15

Group Summary of Flowing Oil

Pressure
setting 140bar

Rear Jack Cyl

Lever

Jack Pressure
setting 300

Swing Cyl
Lever

Rear
telescopic Cyl
Lever

Main Lever
Front Jack Cyl
Lever

Front
telescopic Cyl
Lever

16

Group Summary of Flowing Oil

Pressure
setting 140bar

Speed setting

Hose point

Jack Pressure
setting 300
Main Lever

Rear
telescopic Cyl
Lever

Front Jack Cyl

Lever
Rear Jack Cyl
Lever
Swing Cyl
Lever
17

Front
telescopic Cyl
Lever

18

19

Group Summary of Flowing Oil

- Moving for drive cylinder

Feed Pump

20

Group Summary of Flowing Oil

21

Group Summary of Flowing Oil

22

23

24

Group Summary of Flowing Oil

- Moving for drive cylinder

Drive cylinder

25

Group Summary of Flowing Oil

- Moving for drive cylinder

Drive cylinder

26

27

28

29

Push Over Hydraulic valve

4/2Way

Adjustment of min. rpm

for operation

Valve for switching over of

transfer S-tube 4/3Way

To protect the main

hydraulic system

Control Pressure
regulator

Reverse control(back
Pumping) 4/2Way
Switch over valve(Pumping)
4/3Way

30

Motorized regulator M9

Group Summary of Flowing Oil

M1 Gauge 400bar
Main pressure

Oil Tank
Y2 Low Pressure
from Feed Pump

CUT-OFF VALVE Oil

pass cut-off to
depressurize the
Accumulator System

Oil Tank

ND Feed Pump
Pressure

M8.1 Gauge 60bar

Low Pressure from
Feed Pump

HD Main Pump
Pressure

Y1 Low Pressure
from Feed Pump
31

From Accumulator tank

Shut-off with 5 Orifice
Change working pressure for
Plunger Cylinder
Soft: 100~190Bar
Hard: 140~190Bar

Group Summary of Flowing Oil

L/H Plunger
Cylinder

R/H Plunger
Cylinder

From Agitator

L/H Oil Central

Lubrication

M8.2 opposite side Gauge 60bar

Low Pressure from Feed Pump
Gauge Accumulator tank with
pump Checking for
Change working pressure for
Plunger Cylinder
Soft: 100~190Bar
Hard: 140~190Bar

R/H Oil Central

Lubrication

32

Group Summary of Flowing Oil

33

Group Summary of Flowing Oil

34

Group Summary of Flowing Oil

35

Group Summary of Flowing Oil

36

Group Summary of Flowing Oil

37

38

39

40

41

42

43

Group Summary of Flowing Oil

Valve for switching over of

transfer S-tube 4/3Way

R/H Plunger

L/H Plunger

Cylinder

Cylinder

44

45

Group Summary of Flowing Oil

46

Accumulator
charge
pressure
regulator

Accumulator
charge
pressure
regulator

47

48

49

Always dump pressure

before checking or
working

50

Group Summary of Flowing Oil

Agitator, water
Side

Cooler Side

51

Group Summary of Flowing Oil

52

Group Summary of Flowing Oil

53

Group Summary of Flowing Oil

To Water Pump

54

Group Summary of Flowing Oil

55

Thank You

Group Summary of Core Pump

56