Jaypee University Of Engineering And Technology

A report on

CAD model of and its fabrication using EOSINT P 395

Session 2016-17

SUBMITTED TO
SANATH AGARWAL
HOD MECHANICAL BRANCH
SUBMITTED BY
AMAN JAIN (131767)
SWARIT GAUR (131836)
VISHAL TRIPATHI(131847)

Acknowledgement
We take this momentous opportunity to
express our heartfelt gratitude, ineptness
and regards to vulnerable and highly guide
Dr. Sanat Kumar Agarawal, Head of
department ( Mechanical engineering ) for
providing us an opportunity despite of the
curriculum format to present our project on
.
We with our full pleasure converge our
heartiest thanks to Mr. Raju, CAD lab
assistant for providing us with enough
practical insight .
Also we attribute our heartiest thanks to all
our friends for their throughout
encouragement.

Objective:
To make comfortable model of Shoe Sole in
Solidworks and fabricating the model with
EOSINT P 395 printer.

EOSINT P 395
The technology:
Laser-sintering is well known as the technology of choice for ensuring the quickest route from
product idea to market launch. Innovative companies from a broad range of industries are using
this technology for e-Manufacturing the fast, flexible and cost-effective production directly
from electronic data for every phase of the product life cycle.

The system:
The EOSINT P 395 is a highly productive thermoplastics laser sintering system. With this system
fully functional plastic parts can be manufactured which are used for product development, in
serial production or for spare part production. The system can create parts without the need for
support structures. The maximum building height of 620 mm enables the construction of larger
plastic components without the need for subsequent joining processes. The modular nature of the
EOSINT P 395 offers great flexibility with regard to functionality and budget. The recoating unit
in the EOSINT P 395 has also been further improved. The introduction of Part Property Profiles
(PPPs) has led to the integration into the EOSINT P 395 of EOSs highly successful blade
cartridge concept, which was introduced in 2007 and simplifies the adjustments and change of the
layer thickness. Special parameter sets can be applied according to material, layer thickness and
usage type in order to achieve standardized PPPs. By doing this, it is possible to achieve for
example either great cost benefits, or the reproduction of the finest of details. In order to optimize
process flows, the technology also provides Integrated Process Chain Management (IPCM). This
includes automatic powder conveying, an unpacking station and a powder recycling facility, all of
which maintain dust free as well as ergonomic working conditions. In addition to the
exchangeable frame docking system, these features guarantee maximum use of the machines
capacity. The distinctive features of the EOSINT P 395 system are the quality of the parts it
produces, its productivity, high degree of automation, professional materials management, and the
ergonomically designed peripherals. These features make the system an ideal production tool for
the economical batch size optimized manufacture of parts at all stages of the product life cycle.
The system is therefore perfectly suited for an industrial environment.

The software:
EOS offers various software packages for processing CAD data and tracking production flows.
EOSTATE was developed to provide users with an overview of all production-related data at any
desired point in time. The software processes production data for freely definable timeframes and
displays it clearly. The users requirements are accommodated within the integrated Basic,
Quality Assurance, Controlling and Machine Park Management (MPM) modules. They ensure
that production flows are easily trackable and manageable.

Fig. EOSINT P 395 Technical data:

Effective building volume
Building speed
Layer thickness (material-dependent)
Support structure
Laser type
Precision optics
Scan speed
Power supply
Power consumption (nominal)
Compressed air supply minimum
Software
CAD interface

340 mm x 340 mm x 620 mm

(material-dependent) up to 31 mm/h
0.06 0.10 0.12 0.15 0.18 mm
not necessary
CO2, 50 W
F-theta-lens
up to 8 m/s
32 A
2 kW
5,000 hPa; 6 m/h
EOS RP Tools; Magics RP (Materialise)
STL. Optional: converter to all common
formats