Data Sheet

Data Sheet No.

Revision

Bucket Elevator

701882-1100-45ED-5004

00

Client:

ETI BAKIR A.S. - TURKEY

Project No.:

Project:

BALANCE OF PLANT - MAZIDAGI FERTILIZER COMPLEX

Package No.:

Applicable to:

Equipment Name
Equipment Tag No.
Specification No.

Quotation

P5119

Purchase

110-T-52
Raw Material Bucket Elevator
701882-1000-45ES-0006

Package Title:

701882
DAP/NPK Raw Material Handling
Package

As built

GENERAL INFORMATION
Vendor
Vendor Quotation No.
Quantity
INSTRUCTIONS TO VENDOR

(X)
(X)
1

VENDOR IS ASKED TO COMPLETE THE CROSSED (X) CELLS

For equipment layout information (Raw Material Bucket Elevator - feed chute 110-Y-52 - discharge chute 110-Y-53) refer to 701882-1100-45D2-0003 drawing.
PROCESS DESCRIPTION
Service
Feed by Conveyor 110-T-51 through 110-Y-52. Elevates product to Belt Tripper 110-T-53. Supplied with discharge chute 110-Y-53.
Refer to EQUIPMENT SPECIFICATION - 701882-1000-45ES-0006 for Bucket Elevator
Location
Mazidagi Fertilizer Complex, Turkey-> Refer to Design Basis and Battery Limit Conditions - 701882-0000-49EC-0001
DESIGN CRITERIA
Characteristics
Units
Operating Conditions / Process Requirements
Vendor Deviations
Material Characteristics:
Material Description
Ammonium sulfate, Potash, Filler, Urea
and Off-specs with/without potash
Capacity
Design
Normal
Elevation (Between Inlet and Outer Spouts)
Material Bulk Density
Material Angle of Repose
Material Angle of Surcharge
Moisture Content
Material Shape
Material Size

% Maximum Lump
Material Temperature
Abrasion Index
Chemical Composition
Operating Conditions
Ambient Temperature
Local average temperature
Barometric Pressure
Ambient Relative Humidity
Maximum
Normal
Minimum
Site Altitude (M.A.S.L.)
Location
Duty
Basic Wind Velocity
Seismic Zone

t/h
t/h
t/m
degree
degree
%
mm

Characteristics
General
Elevator Type
Continuous
Centrifugal
Elevator Type
Chain
Belt
Model No.
Bucket Loading
Direct Feed Via Loading Leg
Bucket Scoops from Boot
Manufacturer
Chain or Belt Speed
Overall Height
Elevator Base Dimensions
Distance Between Shaft Centers
Operating Capacity Based on Material and Belt / Chain Speed

240
120
(X)
0,72 - 1,2
28 - 32
Max. 0,5 - 1,5 %
Potash : 0,15mm < 90% < 1mm
Ammonium Sulfate : 0,5mm < 90% < 1mm
Urea : -8+16 mesh Tyler 90%
Filler : -18+80 mesh Tyler 90%
Off-specs : 1%<1mm ; 1<4%<2mm ; 3%>4mm

%
C

Amb.

C
C
mbar

-17 to +45
25,6
901

Wet bulb design temperature = 22 C

60,2

882
REFER TO LAYOUT 701882-1100-45D2-0003
Outdoor

m/s

avg = 1,9 / design = 15,5 / max = 42

Zone 3 but A0 will be taken =0,30

Physical Characteristic
Abrasive
Free-flowing
Corrosive
Friable
Dusty

Rev.

YES
YES
YES
YES
YES
Units

DESIGN DATA / TECHNICAL REQUIREMENT

Requirements
(X)

YES
NO
(X)
Yes
No
m/s
m
m
m
t/h

YES
(X)
(X)
(X)
(X)
(X)
(X)

Page 1 of 5

Vendor Data / Model

Rev.

Head Section Casing

Head Section Casing
Thickness of Head Section Casing
Head Section Casing Size
Head Section Casing Construction
Dust Tight
Water Tight
Fasteners - Describe
Gaskets - Describe
Head Section Casing Flanges
Bolt Size for Flanges
Diameter
Length
Boot Section Casing
Boot Section Casing
Thickness of Boot Section Casing
Size of Boot Section Casing
Boot Section Casing Construction
Dust Tight
Water Tight
Fasteners - Describe
Gaskets - Describe
Boot Section Casing Flanges
Bolt Size
Diameter
Length
Curved Bottom Plate
Inlet
Inlet Opening Dimensions
Length
Width
Inlet Plate Thickness
Inlet Construction
Dust Tight
Water Tight
Fasteners - Describe
Gaskets - Describe
Inlet Opening Flanges
Bolt Size
Diameter
Length
Intermediate Section Casing
Intermediate Section Casing
Thickness of Casing
Casing Size
Intermediate Section Casing Construction
Dust Tight
Water Tight
Fasteners - Describe
Gaskets - Describe
Intermediate Section Flanges
Bolt Size
Diameter
Length
Hood Casing
Hood Casing
Thickness of Hood Casing
Hood Casing Size
Hood Casing Construction
Dust Tight
Water Tight
Fasteners - Describe
Gaskets - Describe
Hood Casing Flanges
Bolt Size
Diameter
Length
Discharge Spout
Discharge Spout
Spout Opening Dimensions
Length
Width
Thickness of Plate
Discharge Spout Construction
Dust Tight
Water Tight
Fasteners - Describe
Gaskets - Describe
Discharge Spout Flanges
Bolt Size
Diameter
Length

(X)
mm
mm
YES
YES
(X)
(X)
(X)
mm
mm
(X)
mm
mm
YES
YES
(X)
(X)
(X)
mm
mm
(X)
(X)
m
m
mm

(X)
(X)

(X)
(X)
(X)
mm
mm
(X)
mm
mm
(X)

(X)
(X)
(X)
mm
mm
(X)
mm
mm
(X)

(X)
(X)
(X)
mm
mm
(X)
(X)
m
m
mm

(X)
(X)

(X)
(X)
(X)
mm
mm

Page 2 of 5

Buckets
Bucket
Type - Describe
Capacity at Water Level Full
Operating Capacity Based on Material and Belt/chain Speed
Bucket Operating Capacity
Number of Buckets
Number of Rows of Buckets
Bucket Spacing Specifying Criteria Used to Measure Spacing
Length
Depth
Projection
Weight per Empty Bucket

(X)
m
m

(X)
(X)

kg

(X)
(X)
(X)
(X)

mm
mm
mm
kg

Belt
Belt
Manufacturer
Carcass Material
Number of Plies
Cover Grade
Cover Thickness
Top
Bottom
PIW / Ultimate Strength
Total Length
Belt Width
Weight
Head Pulley
Head Pulley
Quantity
Make
Type
Pulley Diameter
Face
Shaft
Shaft Diameter
Pitch Diameter
Number of Teeth
Shaft Mounted on Reinforced Casing
Shaft rpm
Bearings
Bearing Type
Bearings Externally Mounted
Bearing Size
Bearing Seal Type
Pulley Lagging - Describe
Crowned
Foot Pulley
Foot Pulley
Quantity
Make
Type
Pulley Diameter
Foot Pulley Shaft
Shaft Diameter
Pitch Diameter
Number of Teeth
Shaft Mounted on Reinforced Casing
Shaft RPM
Face
Bearings
Bearing Type
Bearings Externally Mounted
Bearing Size
Bearing Seal Type
Pulley Lagging - Describe
Crowned

mm
mm
m
m
kg

mm
mm
mm
mm

rpm

mm
mm
mm

mm

Chain
Chain
Chain No.
Number of Chains
Type - Describe
Length of Chain
Chain Connection to Buckets - Describe
Pitch
Average Ultimate Strength
Rated Working Value
Chain Thickness

m
mm
kg
kg
mm

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)

Page 3 of 5

Head Sprocket
Head Sprocket
Quantity
Make
Type
Number of Teeth
Pitch Diameter
Head Sprocket
Shaft Diameter
Shaft Mounted On Reinforced Casing
Shaft rpm
Bearings
Bearing Type
Bearings Externally Mounted
Bearing Size
Bearing Seal Type
Foot Sprocket
Foot Sprocket
Quantity
Make
Type
Number of Teeth
Pitch Diameter
Shaft
Shaft Diameter
Shaft Mounted on Reinforced Casing
Shaft rpm
Bearings
Bearing Type
Bearings Externally Mounted
Bearing Size
Bearing Seal Type
Take-up
Take Up
Type
Travel
Location

mm
mm
rpm

mm
mm
rpm

Drive
Drive
Type
Motor HP based on Buckets 100 % Full
Motor Speed
Type
Backstop
Frame
Enclosure
Insulation Class
Weight
Voltage
Phase
Frequency
Service Factor
Motor Mount
Motor Location
V-belt Type
Number of Belts
Drive Capable of Accepting Drive Sheave 3 X Larger
Mechanical Rating
Thermal Rating
Reducer
Reducer Type
Reducer Manufacturer
Speed Ratio
Service Class

(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
See 701882-1500-47ED-0005 00 HV and LV Induction
Motor

kW
rpm

kg
V
Hz

(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)

Miscellaneous
Cleanout and Inspection
Number of Inspection Doors
Hinged Doors
Location of Inspection Doors
Inspection Door Dimensions
Cleanout Door Located at Boot - Describe
Cleanout Door Bolted For Easy Removal
Bolted Access Panels Located Along Intermediate Section
Service Platform at Head Section
Safety Railing
Height

Required
m

YES
(X)

Stairs
Fully Caged

Required

YES

(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)

Page 4 of 5

Safety Switches
Zero Speed Switch
Number
Pull Cord Switch
Number
Plugged Chute Switch
Number
Misalignment Switch
Number
Emergency Stop Switch
Number
Limit Switch
Number

YES
(X)
YES
(X)
YES
(X)
YES
(X)
YES
(X)
YES
(X)
MATERIALS & CONSTRUCTION / SURFACE TREATMENT
Units
Requirements
(X)

Characteristics
Head Section Casing
Bolts
Flanges
Boot Section Casing
Bolts
Flanges
Inlet
Bolts
Flanges
Intermediate Section Casing
Bolts
Flanges
Hood Casing
Bolts
Flanges
Discharge Spout
Bolts
Flanges
Bucket
Head Pulley
Shaft
Foot Pulley
Foot Pulley Shaft
Head Sprocket
Head Sprocket Shaft
Chain
Foot Sprocket
Foot Sprocket Shaft
Service Platform at Head Section
Ladder

Vendor Data / Model

Rev.

Vendor Deviations

Rev.

(X)

(X)

(X)

(X)

(X)

(X)
N.A.
N.A.
(X)
(X)
(X)
(X)
(X)

Painting
Surface Preparation

Conform at least 701882-0000-45EG-0002 and 7018820000-45EG-0003

Painting Type
Number of Coats
Colour

(X)
(X)
(X)

Characteristics
Weights
Head Section
Machinery Weight
Casing Weight
Total Weight of Head Section including Drive Unit and
Discharge Spout
Boot Section
Machinery Weight
Casing Weight
Total Weight of Boot Section including Feed Spout
Intermediate Section
Weight of Chain / Belt and Bucket
Casing Weight
Total Weight of Elevator Fully Assembled
Total Weight Of Elevator Fully Loaded in Operation
Shipping Weights
Total Shipping Weight
Weight of Largest Component
Total Shipping Volume
Dimensions of Largest Component (L x W x H)
Heaviest Component for Maintenance

Units

kg
kg
kg

kg
kg
kg
kg/m
kg/m
kg
kg
kg
kg
m
m
kg

SHIPPING & INSTALLATION DATA

Requirements
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
(X)
VENDOR COMMENTS

Revision
PA
00

Prepared By
CDA
CDA

Checked By
JKA
JKA

REVISION HISTORY
Approved By
Date
JJA
1/10/2015
JJA
2/10/2015

Page 5 of 5

Revision Details
First Issue for CLIENT approval
Issued for RFI