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ChE 435
PURDUE UNIVERSITY
School of Chemical Engineering
Spring 2013
1
American Institute of Chemical Engineers
Code of Ethics
Fundamental Principles
Engineers shall uphold and advance the integrity, honor, and dignity of the engineering profession by:
using their knowledge and skill for the enhancement of human welfare;
being honest and impartial and serving with fidelity their employers, their clients, and the public;
striving to increase the competence and prestige of the engineering profession.
Fundamental Canons
Engineers shall:
hold paramount the safety, health, and welfare of the public in performance of their professional
duties.
perform professional services only in areas of their competence.
issue statements or present information only in an objective and truthful manner.
act in professional matters for each employer or client as faithful agents or trustees, and avoid
conflicts of interest.
build their professional reputations on the merits of their services.
act in such a manner as to uphold and advance the honor, integrity, and dignity of the engineering
profession
continue their professional development throughout their careers, and provide opportunities for the
professional development of those under their supervision.
2
CHEMICAL ENGINEERING LABORATORY
Table of Contents
List of Figures
Figure 1 Optimum Project Plan ....................................................................5
Figure 2 Project/Report Flowchart ................................................................5
Figure 3 Labeling Tables and Figures ...........................................................11
Figure 4 Sample Equation .............................................................................11
List of Tables
Table 1 The Design Report: Responsibility by Team Member .....................7
3
CHEMICAL ENGINEERING LABORATORY
UPDATES
Check your email, the course website in Blackboard and the bulletin board outside of G014
regularly for schedule changes.
2.1 Details
Use laboratory-supplied data sheets to record data in ink, no pencil. Be clear and neat so that your instructor
can do the calculations independently (identify numbers and give the units). At the end of the period, the
assistant will witness your data sheets if your work area is clean, equipment has been returned, and sample
bottles are labeled and stored properly. Take the original with you and leave a copy with the assistant. All
original data sheets must be attached to your final report.
2.2 Teamwork
Three persons will work together as a team for each project. There are three roles on the teams: leader,
experimental engineer, and analyst (see also Table 1 and Section 3). You will perform one role for a project
and then rotate to another role for the next project. Each member shares responsibility for the technical and
written quality of the entire report.
4
2.3 Projects
Some of these projects draw on material from your courses, but many projects will include topics that are not
yet familiar to you. You are expected to augment your knowledge with textbooks, journal articles, and visits
to the library or the Internet.
2.4 Staff
Direction is supplied by your instructors, the graduate teaching assistants, and Mr. Rick McGlothlin
(Laboratory Manager). The instructor fills the role of an industrial manager concerned with evaluating (1)
your plans, (2) the technical content of your oral and written reports, and (3) the soundness of your
conclusions. The Communication Specialist will evaluate (1) the presentation skill of your oral reports and
(2) the non-technical aspects of writing in your reports. Mr. McGlothlin is primarily responsible for the
laboratory equipment. He will instruct you on how to operate the equipment efficiently and safely. Be sure to
talk to him before operating the equipment and see him if there are equipment difficulties.
3.0 Events
Along with your laboratory work there will be lectures, planning conferences, and oral and written reports.
Teamwork, which is integral to industrial practice, is stressed throughout the course. As a framework for
discussing issues relating to teamwork, the Myers Briggs Type Indicator will be administered and
interpreted. There is no final exam for the course.
Figures 1 and 2 show ways of scheduling your activities for maximum effectiveness--do parallel
processing.
Report Writing
Define Outline Write draft Revise Edit for
communication report consistency
objectives
5
During the fourth (Fifth for Analysis Projects) period of each project, teams meet with the instructor to
present plans. Each person prepares an organized 5-minute discussion. Some instructors may meet with you
informally in the laboratory; others may require you to prepare a Power Point presentation.
Experimental
Engineer Describes the key aspects of the apparatus as related to principles and shows the
preliminary technical and statistical designs of the experiments.
Design Engineer Presents some use of the theory, methods of calculating results, how the statistical
calculations will be done and what results or conclusions are expected.
To prepare for the conference, read the assignment sheet, read background material, and talk to the
instructors, the graduate teaching assistants, and Rick McGlothlin about the apparatus.
You are to submit TWO copies of your written design report. One is to include the
appendices; the other is to be the complete report without the appendices. The copy
with appendices should have the project cover sheet attached and will be evaluated
by your supervisor. The copy without the appendices will be evaluated by the
Communication Specialist.
You should expect to receive feedback on the technical content of your report within
two weeks of submission and on the technical communications within three weeks
of submission.
Table 1 shows the writing responsibility for each person in the team as well as the order of the sections that
comprise the report. Although each team member writes assigned sections of each report, the finished report
should read as a smooth, continuous, coordinated document (due as specified on the course schedule). Your
instructor will assess organization and technical content, including (1) your experimental design, analysis of
error, (2) the conclusions you draw from internal checks (mass and energy balances, duplicate runs, and
comparison of propagated error with regression standard deviation), and (3) comparisons with literature or
theory. The Communication Specialist will evaluate your writing.
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Table 1. The Design Report
Responsibility for and Order of Sections
Team Experimental Design
Leader Engineer Engineer
Cover Page
Abstract
Table of
Contents
Introduction
Theory/Method
Remember: The Apparatus order of the sections
in the report follows Procedure the order in the table.
Design of Exp.
Your report is a Results record of your work.
Portray your work Discussion accurately and
professionally. Be positive and avoid belittling
Design
your effort. A phrase such as Our data
Calculations
stinks may be accurate, but not only will
Final Design
it say something about you, it will also sit in
Recommendation
the company files for years and years. Then
one day, when Notation someone needs the results
of your work--or References its time for that big
promotion--therell Data Sheets be that famous phrase to
haunt you. Also, Experimental dont complain about the
state of the Sample Calc. equipment--no matter
where you work, Intermediate someone will always have a
better model, unit number Tables etc. Its whats available for
the project now. Design Sample Youre also insulting the
technicians whose Calc daily efforts go to keeping
the equipment Int. Design Tables functioning. Be
professional: The Calibration rather extensive error can
be attributed to curves three sources. . . . State
them matter-of- Derivations factly, without
editorializing unnecessarily.
The Team Leader writes the following sections (see Table 1 also).
Abstract
An abstract answers what-why-how questions. What was done and why? How did you do it? What did you
find? What should be done? It is a mini-report that has to be able to stand alone, independent of the rest of the
report. Give objectives and results. Be specific, include only final equations (if relevant to the overall
objective) and key numbers, and clearly state the main conclusions. Tables and figures should not be included.
Use the past tense and avoid we (see Section 4.4 for additional suggestions on verb tense).
Table of Contents
7
Include all the sections from the introduction down to the end of Table 1. Remember to list the figures and
tables, complete with captions. Note that graphs, schematics, illustrations, photographs, etc. are all labeled
as figures.
Introduction
Set the real-world context/relevance of the project and list the objectives. Give a short preview of the results
of the report.
Theory/Method
Briefly state and explain the ideas, principles and techniques, and the relevant equations (including
assumptions and references) that apply to your project. Define each symbol the first time it is shown. Dont
simply present a list of equations (which makes the reader do your work for youand that makes for an
unhappy reader). For example, if the objective is to find a heat-transfer coefficient, show first the equation
which defines the heat-transfer coefficient (remember to state the character of the equations you use
definition, mass or energy balance, kinetic expression, correlation). Then show the equation which gave you
the rate of heat transfer. (See Section 4.2)
Notation
List symbols used in alphabetical order (English first and Greek in a second list). (But list them also, in an
indented table, when they are first mentioned.) Always include units.
References
List books and articles referred to in the report. (See Section 4.3)
Appendices (Derivations)
Appendices contain details needed to support your results and to be used by people who may continue your
work. Make it easy for them by organizing the material under subtitles or sub-appendices listed in the table of
contents. Use enough words in appendices to define units and manipulations, but dont worry about smooth
text with introductions and transitions.
The experimental engineer writes the following sections (see Table 1 also).
Apparatus
Describe the main features of the apparatus in words and with a schematic or figure: a page with a schematic
alone is not enough to constitute a description of the apparatus. Be careful in drawing the schematic. Note
that a schematic has specific requirements and is not meant to be a picture or photographic reproduction.
See the Handbook of Technical Writing section on schematic diagrams. (See Section 4.4 also.)
Procedure
Use the past tense to describe/narrate what you did. Dont just copy the procedure given in the handout, that
is, dont use a cookbook approach that tells someone else how to do the procedure. See Section 4.4. Point out
controlled and measured variables. Discuss sensitivity, accuracy, and processing issues. Describe the design
used and the experiments that were actually done.
8
Discuss and interpret your results, using plots (figures) and tables. Describe what is shown in the figures and
tables and tell what it means. Dont make the reader figure it out. For tables and figures in the main body,
describe each in a caption and refer to each in the text. Put long, extended tables in the Appendix; show
examples of some plots and then discuss the general results. Present results of your statistical work, including
regression, propagation of error, and analysis of variance. Refer to the Appendix for details. See Section 4.4
for proper verb tense.
Accuracy
Labs may make great pets and labs are what scientists and engineers call the rooms they work in
when theyre speaking casually. But labs are not projects you do or reports you write. Write
formally in these reports.
The Design Engineer writes the following sections (see Table 1).
Note whether internal checks such as material and energy balances close (as shown by a t test), and if
not, what is the most probable reason for this and what might be done about it in future work. Dont
supply a laundry list of everything that might account for it. Be specific.
Compare your results to literature results and determine if yours are significantly different; and if so, tell
why and what that means for future work. For example: The Nusselt number of the heat exchangers is
always higher than the literature values because the literature work had a 50-pipe-diameters calming
section before the test section. There is a right-angle bend at the entrance of the water, which creates extra
turbulence. Exchangers with entrance elbows will be researched in the future.
9
Start with an introductory sentence; then put the conclusions in a numbered list. Answer the objectives.
Relate them to the objectives presented in the introduction and then add the recommendations that are
supported by the results of your project.
Present no new material in the conclusions. Each conclusion must be summary statement of evidence
presented in the results and discussions sections.
Make your recommendations the logical outcomes of the conclusions. Phrase the statements as it is
recommended that.
For example:
In Figure 3 on page 8, the Nusselt number is plotted against the Reynolds number for the four exchangers.
The prediction of the Dittus-Boelter equation is also shown. For each exchanger, Nusselt number increases
with Reynolds number at a rate not significantly different from that of the prediction, but the 95% confidence
intervals show that Nusselt numbers for all exchangers are significantly different from the values predicted by
Dittus-Boelter.
10
Figure 3. Labeling Tables and Figures
(Graphs/plots, schematics, photographs, etc. are all called Figures. Start with number 1 and label them
consecutively throughout the report. Ditto for tables.)
4.2 Equations
Equations must be set in context and explained. Dont make the busy reader do your work for you. State their
nature or origin (definition, balance, kinetic expression, or empirical correlation) to take the mystery out of
your development. Guide the reader through your thinking. Heres an example from the theory section of a
report:
The 1 tells us, this is the first reference cited in the report and that the equation is
on page 668. Hereafter, every reference to this text will still be 1 with the
appropriate page number.
The calculation of the energy transferred to the cooling water is shown in the following relationship (1, p. 668):
Hcw = mcw Cp (Tco - Tci) (5)
This is Equation (5) taken from the reference (1, p. 668). See Sec. 4.3 for more about citing literature. Include
notation here, with units, as well as in the notation section.
The calculation of the energy taken into the cooling water is shown in the following relationship (1, p.
668).
In the reference section this reference is the first one cited (thats why its number 1!) and it just happens
to be the following one:
1. Greenkorn, R., and D. Kessler, Basics of Momentum, Heat, and Mass Transfer , Marcel Dekker, New
York, 1999.
If this text is referenced again, only the page number will change, for example, (1, p. 297). Even if you
refer to it 20 times, it will still be 1, only the pages numbers will/might change. The next text or source
that you cite will be 2.
Journal Article - Some omit titles. Follow the usage of the journal you are citing.
Kramers, H., and P.J. Kreyger, Chem. Eng. Sci., 6 42 (1956).
Other Miscellaneous Sources - If there is no style list covering the type, you may have to make one up.
Laboratory Report
Warf, J.A. and M. Tucker, Design of a Column to Scrub Nylon Plant Vent Gas, Ch.E. Laboratory
Report, Purdue U., 20 March 1988.
Phone conversation
Telephone conversation with J.A. Brown, CEO, Megastar Industries, July 24, 1998.
Website
www.ecn.purdue.edu/Engr/
Be helpful. Include any information you as a reader would want to know that would enable you to
locate the source.
Think about what youre writing/saying. Each sentence typifies problems in modification,
especially dangling modifiers (see the Handbook).
- The rabbit was seen using binoculars. [thats how it kept track of the fox!]
- The car was designed by the safety engineer with an impact-absorbing rear end. [no comment!]
- After leaving the laboratory, the parameters were checked. [did they leave single-file?]
- A material balance was solved around each reactor applying Equation 1. [smart reactor!]
- Samples of the new composite were sent to NASA to study in the new plant.
[studious samples!]
Always make sure there is a logical doer of the action in the sentence itself.
4.4 Verb Tense Each section has a logic of its own. Use common sense and remember that you are
writing about a project that has already been completed.
Abstract Use past tense. The exceptions are conclusions which are in the present tense.
Introduction Use past tense (since youre describing a finished project)
The purpose of this project was to analyze....
Theory Use present tense since the theory still holds true (unless you are writing about your
development of the theory: The Beer-Lambert law was used.... But use present tense if
you decide to explain what the law is).
The theory is based on the conservation of . . .
Separation is achievable because gases diffuse through the membrane at different
rates.
Apparatus A mix. Use past tense to let the reader know what the equipment was. Use present tense if
you want to describe the equipment in its general state and functioning.
The apparatus consisted of a countercurrent heat exchanger. A heat exchanger is used to.
. . .
Procedure Use past tense. Remember: youre telling us what you did, not what one does in general.
The unit was brought to a steady state . . . .
First, the temperature was increased. . . .
Results & Use past tense if you want to talk about the process of obtaining the results.
Discussion Use present tense to describe the results. Presumably they will survive your work.
Time: ten (10) minutes, so apportion your time among these sections. Clearly, the explanation of your
results will be the most important for your professional audience, so dont use up most of the time
describing the apparatus etc.
Memorizing
Very hard to do well. Memory lapse may unsettle the speech. Speaker also tends to think in words, not
thoughts. Voice and body actions may become stylized, lack spontaneity.
Extemporaneous (Best Choice)
The speech is not written out, only outlined, with any vital facts and figures that must be presented
accurately (to guard against lapses of memory). It is practiced several times, but no attempt is made to
memorize. The advantages are:
Ideally, you'll know the material so well that you'll only need to look at your visuals.
Posture
Stand naturally and convey impression of calm control. The audience seldom sees your knees shaking.
5.2 Tips
Notes Should be unobtrusive. Avoid holding an 8.5 x 11 sheet of paper. Make notes very brief, with
key words or phrases.
Quirks Beware of jingling coins in a pocket, waving a pointer, swaying, playing with a pen, pointer, hair,
and so on. Well be so fascinated watching your little performance that well forget the real
reason youre up there--and judge you accordingly.
and that is a sure way to lose an audiences sympathy! If the room is fairly large you'll also have
to speak louder. Have a friend signal to you to let you know if you're not being heard. If you tend
to talk too fast, focus on enunciating clearly. This will give you the slow-down you need.
Acknowledgments: This document has been prepared primarily by Dr. Frank Oreovicz, with inputs from many
instructors over ten to twenty years, primarily Dr. Wayne Muench, Professors Eckert, Houze, Franses, and others.
It was revised in the summer of 2007 by Ms. Linda Davis, Dr. Wayne Muench, and Professors Elias Franses and
Fabio Ribeiro, with additional revisions in the summer of 2009. This version has been revised by Prof. Enrico
Martinez.
List of Figures
Figure 1.0 Overall Concentric Tube Heat Exchanger System 6
Figure 2.0 Individual Concentric Tube Heat Exchanger 7
Figure 3.0 Heat Transferred q vs. Water Flowrate Q 11
Figure 4.0 Waterside heat transfer coefficient (hi) vs. Reynolds Number (Re) 13
Figure 5.0 Overall Heat Transfer Coefficient (Ui) vs. Reynolds Number (Re) 14
Figure 6.0 Dittus-Blter Equation for Overall Heat Exchanger System 16
Figure 7.0 Dittus-Blter Equation for _ inch pipe heat exchanger 17
Figure 8.0 Dittus-Blter Equation for _ inch pipe heat exchanger 18
Figure 9.0 Dittus-Blter Equation for 1/8-inch pipe heat exchanger 19
Figure 10.0 Viscosity vs. Bulk Temperature
55
Figure 11.0 Calibration Plot for Lpm rotameter
72
List of Tables
Table 1.0 Experimentally determined Dittus-Blter equation at steam pressure
of 40 psig for combined heat exchanger system
9
Table 2.0 Experimentally determined Dittus-Blter equation at steam pressure
of 20 psig for combined heat exchanger system
10
Table 3.0 Experimentally determined Dittus-Blter equation at steam pressure
of 40 psig for each heat exchanger
10
Table 4.0 Experimentally determined steam-side heat transfer coefficient 10
Table 5.1 Nonlinear Regression Analysis for 1/8 in pipe 21
Table 5.2 Nonlinear Regression Analysis for 1/8 in pipe holding B constant 22
Table 5.3 Nonlinear Regression Analysis for 1/8 in pipe holding A constant 23
Table 6.1 Nonlinear Regression Analysis for 1/4 in pipe holding A constant 25
Table 6.2 Nonlinear Regression Analysis for 1/4 in pipe holding B constant 26
Table 6.3 Nonlinear Regression Analysis for 1/4 in pipe 27
Table 7.1 Nonlinear Regression Analysis for 1/2 in pipe 30
Table 7.2 Nonlinear Regression Analysis for 1/2 in pipe holding B constant 31
Table 7.3 Nonlinear Regression Analysis for 1/2 in pipe holding A constant 32
Table 8.1 Nonlinear Regression Analysis for Overall System 34
Table 8.2 Nonlinear Regression Analysis for Overall System holding A constant 35
Table 8.3 Nonlinear Regression Analysis for Overall System holding B constant 36
Table 9.1 Nonlinear Regression Analysis for Overall System for pressure
effects holding B constant
39
Table 9.2 Nonlinear Regression Analysis for Overall System for pressure effects 40
Table 9.3 Nonlinear Regression Analysis for Overall System for pressure
effects holding A and B constant
41
Table 9.4 Nonlinear Regression Analysis for Overall System for pressure
effects holding A constant
42
Table 9.5 Nonlinear Regression Analysis for Overall System for pressure
effects holding Prandtl number , A, and B constant 43
Table 9.6 Nonlinear Regression Analysis for Overall System for pressure
effects holding Prandtl number and B constant
44
Table 10.0 Notation
46
Table 11.1 Experimental Design
58
Table 11.2 Experimental Design with adjusted Re Numbers 59
Table 11.3 Experimental Design for repeats of Re Numbers 60
Table 12.0 Experimental Data for 1/8 in. pipe heat exchanger 61-63
Table 13.0 Experimental Data for _ in pipe heat exchanger 64-66
Table 14.0 Experimental Data for _ in pipe heat exchanger 67-69
Table 15.0 Experimental Data for Overall Heat Exchanger System 70
In this Sample A everything is listed separately. Compare Sample B.
Whichever Table of Contents format you use, remember to include all figures (schematics, photographs,
illustrations etc.) and tables.