2 - TM 1703 ACP InstallManual - en

TM 1703 ACP
Installation
2005 by VA TECH SAT GmbH & Co

All rights reserved
Any type of disclosure and reproduction of this

document or of parts thereof is permitted only with
VA TECH SAT's prior written consent.
Technical specifications serve the purpose of

describing the products only and do not represent
any warranted characteristics in legal terms.
Subject to change - also as regards technological
aspects.
Identification TM_ACP_Install.103
Version.Revision 1.03
Issuing date 18.11.05
This document is applicable to the following product(s):
TM 1703 ACP
Note
In this document, for easy readability, is named as follows:
CP-6003 [GC6-003--] as CP-6003
CP-6003 [GC6-003-A] as CP-6003-A
ii DC6-015-1.03 Installation TM 1703 ACP

Table of Contents
Table of Contents
1. Introduction ........................................................................................................1-1
1.1. Purpose ....................................................................................................................................1-1
1.2. Conventions used.....................................................................................................................1-1
1.3. Target Group ............................................................................................................................1-1
1.4. Safety Information ....................................................................................................................1-2
1.5. Further Documents...................................................................................................................1-2
2. Architecture ........................................................................................................2-1
2.1. Mechanical Design ...................................................................................................................2-1
2.2. Configurations (Examples) .......................................................................................................2-2
2.2.1. 2 Peripheral Elements TM 1703 ACP, electrically connected .........................................2-2
2.2.2. 16 Peripheral Elements TM 1703 ACP, electrically connected .......................................2-3
2.2.3. 16 Peripheral Elements TM 1703 ACP, optically connected ...........................................2-4
2.2.4. 16 Peripheral Elements TM 1703 ACP, optically connected ...........................................2-5
3. Components .......................................................................................................3-1
3.1. Master Control Modules ...........................................................................................................3-1
3.2. Serial Interface Modules...........................................................................................................3-2
3.2.1. Serial Interface Processor (SIP) .......................................................................................3-2
3.2.2. Network Interface Processor (NIP) ...................................................................................3-3
3.2.3. Field Bus Interface Processor (FIP)..................................................................................3-3
3.3. Bus Interface Module................................................................................................................3-4
3.4. Peripheral Modules...................................................................................................................3-5
4. Assembly ............................................................................................................4-1
4.1. Necessary Material...................................................................................................................4-1
4.2. How and where can Installation take place? ............................................................................4-2
4.2.1. Installation Location ..........................................................................................................4-2
4.2.2. Installation Position ...........................................................................................................4-2
4.2.3. Space Requirement ..........................................................................................................4-3
4.2.4. Environmental Conditions.................................................................................................4-4
4.3. Installation of TS35 Rail (DIN Rail)...........................................................................................4-5
4.4. Installation of Cable Duct..........................................................................................................4-6
4.5. Installation of Master Control Element .....................................................................................4-7
4.5.1. Removal/Shifting of the Master Control Element..............................................................4-8
4.5.2. Securing Master Control Element against Slipping ..........................................................4-9
4.6. Installation of Bus Interface Modules .....................................................................................4-10
4.6.1. Optical Ax Bus ................................................................................................................4-10
4.6.1.1. Removing/Shifting the Optical Bus Interface Module .............................................4-11
4.6.2. Electrical Ax Bus .............................................................................................................4-11
4.7. Installing TM Modules.............................................................................................................4-12
4.7.1. Design and Elements of a Module..................................................................................4-12
4.7.2. Handling..........................................................................................................................4-13
4.7.3. Connection......................................................................................................................4-14
4.7.4. Order...............................................................................................................................4-15
5. Wiring Communication ......................................................................................5-1

5.1. Configuring Master Control Element with Serial Interface Modules (SIM)...............................5-2
5.1.1. Opening the Housing ........................................................................................................5-3
5.1.2. Removing/Fitting the SIM Retainer Clip CP-6003-A.........................................................5-4
5.1.3. Installing Patch Plugs and SIMs .......................................................................................5-4
5.1.4. Fixing the SIMs .................................................................................................................5-6
5.1.5. Configuration Notes ..........................................................................................................5-8
Installation TM 1703 ACP DC6-015-1.03 iii

Table of Contents
5.2. Wiring Communication............................................................................................................. 5-9

5.2.1. Serial Communication .................................................................................................... 5-10
5.2.1.1. Point-to-Point Traffic / Multi-Point Traffic via Dedicated Line Modem and WT
Channel Modem ..................................................................................................... 5-10
5.2.1.2. Multi-Point Traffic via Glass Fibre Optic and Star Connection............................... 5-11
5.2.1.3. Analog Dial-up Traffic............................................................................................. 5-12
5.2.1.3.1. Westermo TD35 Modem with external Power Supply .................................... 5-13
5.2.1.4. ISDN Dial-up Traffic ............................................................................................... 5-15
5.2.1.5. Dial-up traffic analog/GSM/ISDN............................................................................ 5-17
5.2.1.6. GSM Dial-up Traffic................................................................................................ 5-19
5.2.2. LAN Communication (Ethernet TCP/IP) ........................................................................ 5-21
5.2.3. Field Bus/Profi Bus Communication .............................................................................. 5-22
6. Wiring for the Reception of Time Signals........................................................ 6-1

6.1. DCF77 Receiver ...................................................................................................................... 6-1
6.2. GPS Satellite Receiver ............................................................................................................ 6-2
6.2.1. Wiring for the receipt of the minute pulse ........................................................................ 6-2
6.2.2. Wiring for the receipt of the serial time signal .................................................................. 6-3
6.3. LAN Time Server ..................................................................................................................... 6-5
7. Wiring Watchdog and Error .............................................................................. 7-1
8. Power Supply..................................................................................................... 8-1

8.1. Power Supply Master Control Element.................................................................................... 8-2
8.2. Power Supply Peripheral Element (Power Supply Module PS-6620) ..................................... 8-2
8.3. Power Supply Bus Interface Module (CM-0842) ..................................................................... 8-3
8.4. Fuse Protection........................................................................................................................ 8-3
8.5. Primary Mains Unit / Standard Type........................................................................................ 8-4
9. Wiring Peripheral Elements .............................................................................. 9-1

9.1. Master Control Element CP-6003-A Peripheral Control Module PE-6400 ......................... 9-2
9.2. Master Control Element CP-6003 Bus Interface Module CM-084x .................................... 9-3
9.3. Master Control Element CP-6003-A Bus Interface Module CM-084x ................................ 9-4
9.4. Bus Interface Module CM-0843 Peripheral Control Module PE-6400 ................................ 9-5
9.5. Bus Interface Module CM-0842 Peripheral Control Module PE-6401(2) ........................... 9-6
9.6. Bus Interface Module CM-0842 Bus Interface Module CM-0843 ....................................... 9-7
10. Wiring Process Peripherals ............................................................................ 10-1

10.1. Peripheral Connector............................................................................................................. 10-2
10.2. TE-6450 Wiring the Data Transmission.............................................................................. 10-3
10.3. Wiring of analog measured values ........................................................................................ 10-5
11. Shielding .......................................................................................................... 11-1
12. Protective Earthing / Grounding .................................................................... 12-1
13. Labelling........................................................................................................... 13-1

13.1. Labeling Master Control Element .......................................................................................... 13-2
13.1.1. CP-6003 ......................................................................................................................... 13-2
13.1.1.1. Equipment Identification, Region Number, Component Number ........................... 13-2
13.1.1.2. Plant- and Location Designation ............................................................................ 13-3
13.1.2. CP-6003-A...................................................................................................................... 13-3
13.1.2.1. Equipment Identification, Region Number, Component Number ........................... 13-3
13.1.2.2. Plant- and Location Designation ............................................................................ 13-4
13.2. Labeling Peripheral Element.................................................................................................. 13-5
13.2.1. Region Number, Component Number, PBA Number .................................................... 13-5
13.2.2. Plant- and Location Designation .................................................................................... 13-6
iv DC6-015-1.03 Installation TM 1703 ACP

Table of Contents
13.2.3. Equipment Identification (EI)...........................................................................................13-7

13.3. Terminal Labeling ...................................................................................................................13-8
13.4. Individual Terminal Point Labeling .........................................................................................13-9
13.5. Terminal Coding ...................................................................................................................13-10
14. Parameter Setting Preparation........................................................................14-1

14.1. Physical connection between Toolbox PC and TM 1703 ACP ..............................................14-1
14.1.1. Direct connection via toolbox cable ................................................................................14-2
14.1.2. Serial via modem ............................................................................................................14-3
14.1.3. Via Ethernet (TCP/IP, TELNET) .....................................................................................14-4
14.1.4. Via Ethernet (TCP/IP, TELNET) and Terminal Server (serial) .......................................14-5
14.2. Logical Connection between Toolbox PC und AK 1703 ACP ................................................14-6
14.3. Flash Card ..............................................................................................................................14-7
14.3.1. Inserting Flash Card........................................................................................................14-8
14.3.2. Withdrawing Flash Card..................................................................................................14-9
A. Readers Reactions........................................................................................... A-1
Installation TM 1703 ACP DC6-015-1.03 v

Table of Contents
Pictures
Pic. 2-1 TM 1703 ACP System Architecture ...................................................................................... 2-1

Pic. 2-2 TM 1703 ACP System Electrical Connection..................................................................... 2-2
Pic. 2-3 TM 1703 ACP System Electrical and Optical Connection ................................................. 2-3
Pic. 4-1 Possible installation positions ............................................................................................... 4-2
Pic. 4-2 Space requirement ................................................................................................................ 4-3
Pic. 4-3 TS35 rail screwed.................................................................................................................. 4-5
Pic. 4-4 Installing master control element .......................................................................................... 4-7
Pic. 4-5 Removing master control element ........................................................................................ 4-8
Pic. 4-6 Fixing master control element ............................................................................................... 4-8
Pic. 4-7 Securing master control element against slipping ................................................................ 4-9
Pic. 4-8 Installing Optical Ax Bus Interface Module ......................................................................... 4-10
Pic. 4-9 Removing Optical Ax Bus Interface Module ....................................................................... 4-11
Pic. 4-10 Elements of an I/O module.................................................................................................. 4-12
Pic. 4-11 Module installation............................................................................................................... 4-13
Pic. 4-12 Detailed picture of the guide ............................................................................................... 4-14
Pic. 4-13 Last module with protective cap and end bracket............................................................... 4-15
Pic. 5-1 Communication interfaces CP-6003 ..................................................................................... 5-1
Pic. 5-2 Opening the housing ............................................................................................................. 5-3
Pic. 5-3 Removing retainer clip for SIMs ............................................................................................ 5-4
Pic. 5-4 Identification of the slots........................................................................................................ 5-4
Pic. 5-5 Correct position of a patch plug in CP-6003 ......................................................................... 5-5
Pic. 5-6 Correct installation of a SIM in CP-6003 ............................................................................... 5-6
Pic. 5-7 Installing retainer clip for SIMs .............................................................................................. 5-6
Pic. 5-8 Correct installation of a SIM in CP-6003-A ........................................................................... 5-7
Pic. 6-3 Mount SM-0551 on SM-2556 ................................................................................................ 5-7
Pic. 5-9 Connection Dedicated Line Modem/Channel Modem - Master Control Element ............... 5-10
Pic. 5-10 Connection CP-6003 CM-0827 ........................................................................................ 5-11
Pic. 5-11 Connection Eurocom 24 Modem - Master Control Element ............................................... 5-12
Pic. 5-12 Cable Circuitry Master Control Element Eurocom 24 Modem ......................................... 5-12
Pic. 5-13 Connection TM 1703 ACP - Westermo TD35..................................................................... 5-13
Pic. 5-14 Cable Circuitry Master Control Element Westermo TD-35 ............................................. 5-14
Pic. 5-15 Connection ISDN Modem - Master Control Element .......................................................... 5-15
Pic. 5-16 Cable Circuitry Master Control Unit ISDN Modem........................................................... 5-16
Pic. 5-17 Connection TM 1703 ACP - Westermo ID-90 LV ............................................................... 5-17
Pic. 5-18 Cable Circuitry Master Control Unit Westermo ID-90 LV................................................. 5-18
Pic. 5-19 Connection GSM Modem - Master Control Element........................................................... 5-19
Pic. 5-20 Cable Circuitry Master Control Unit GSM Modem ........................................................... 5-20
Pic. 5-21 Connection Ethernet - Master Control Element .................................................................. 5-21
Pic. 5-22 Connection Field Bus/Profi Bus - Master Control Element ................................................. 5-22
Pic. 6-1 Wiring DCF77 Receiver ........................................................................................................ 6-1
Pic. 6-2 Minute pulse via GPS163 receiver........................................................................................ 6-2
Pic. 6-3 Serial time signal via GPS receiver....................................................................................... 6-3
Pic. 6-4 Cable wiring for serial time signal ......................................................................................... 6-3
Pic. 6-5 Wiring LAN Time Server ....................................................................................................... 6-5
Pic. 7-1 Wiring Watchdog and Error................................................................................................... 7-1
Pic. 7-2 Wiring Watchdog and Error (Example) ................................................................................. 7-1
Pic. 8-1 Supply master control element.............................................................................................. 8-2
Pic. 8-2 Supply Peripheral Element (Power Supply Module PS-6620).............................................. 8-2
Pic. 8-3 Supply Bus Interface Module ................................................................................................ 8-3
Pic. 9-1 Cabling CP-6003-A with peripheral control module PE-6400 ............................................... 9-2
Pic. 9-2 Cabling CP-6003 with Bus Interface Module CM-084x......................................................... 9-3
Pic. 9-3 Cabling CP-6003-A with Bus Interface Module..................................................................... 9-4
Pic. 9-4 Cabling Bus Interface Module CM-0843 with Peripheral Control Module PE-6400 ............. 9-5
vi DC6-015-1.03 Installation TM 1703 ACP

Table of Contents
Pic. 9-5 Cabling Bus Interface Module CM-0842 with Peripheral Control Module PE-6401 ..............9-6
Pic. 9-6 Cabling Bus Interface Module CM-0842 with Bus Interface Module CM-0843 .....................9-7
Pic. 10-1 Wired I/O modules ...............................................................................................................10-1
Pic. 10-2 External wiring in 3-wire technique ......................................................................................10-2
Pic. 10-3 Cable Clamping....................................................................................................................10-3
Pic. 10-4 TE-6450 External Circuitry...................................................................................................10-4
Pic. 10-5 Wiring of analog measured values.......................................................................................10-5
Pic. 11-1 Strain-relieved and grounded cable. ....................................................................................11-1
Pic. 12-1 Masseverbindung TM 1703 ACP - Montageblech ...............................................................12-1
Pic. 12-2 Masseverbindung TM 1703 ACP - TS35 Schiene ...............................................................12-1
Pic. 13-1 Labeling TM 1703 ACP........................................................................................................13-1
Pic. 13-2 CP-6003 with plate for Equipment Identification, Region- and Component Number ..........13-2
Pic. 13-3 CP-6003 with optional plate for Plant and Location.............................................................13-3
Pic. 13-4 CP-6003-A with plate for Equipment Identification, Region- and Component Number.......13-3
Pic. 13-5 CP-6003-A with optional plate for Plant and Location .........................................................13-4
Pic. 13-6 Peripheral element with plate for region-, component- and PBA number ...........................13-5
Pic. 13-7 Peripheral element with optional plate for Plant and Location.............................................13-6
Pic. 13-8 Equipment Identification.......................................................................................................13-7
Pic. 13-9 Module with terminal labeling...............................................................................................13-8
Pic. 13-10 Module with individual terminal point labeling......................................................................13-9
Pic. 13-11 Coded terminal...................................................................................................................13-10
Pic. 14-1 Direct connection via toolbox cable .....................................................................................14-2
Pic. 14-2 Connection via serial modems.............................................................................................14-3
Pic. 14-3 Connection via ethernet .......................................................................................................14-4
Pic. 14-4 Connection via ethernet and terminal server .......................................................................14-5
Pic. 14-5 Toolbox Engineering ............................................................................................................14-6
Pic. 14-6 Inserting Flash Card.............................................................................................................14-7
Pic. 14-7 Inserting Flash Card.............................................................................................................14-8
Pic. 14-8 Withdrawing Flash Card.......................................................................................................14-9
Installation TM 1703 ACP DC6-015-1.03 vii

Table of Contents
viii DC6-015-1.03 Installation TM 1703 ACP

Introduction
1. Introduction
1.1. Purpose
This handbook describes how the hardware of a TM 1703 ACP system is to be installed and which
preparations are to be made for the subsequent parameter settings.
Thereby the following points are described step-by-step:
N Conception of the architecture
N Installation of the hardware
N Label
N Wiring
N Parameter Setting Preparation
1.2. Conventions used
Hint
is important information about the product, the handling of the product or the respective part of the
documentation, to which special attention is to be given.
N Outputs visible on the screen are described in this font.
N Inputs via keyboard or mouse keys and visible on the screen are also described in this
font.
1.3. Target Group
This handbook is intended for persons who are entrusted with the design and installation of
TM 1703 ACP systems.
Installation TM 1703 ACP DC6-015-1.03 1-1

Introduction
1.4. Safety Information
This handbook contains information that you must observe for your own personal safety as well for the
prevention of property damage. The information is emphasized by a warning triangle and depending on
the degree of danger is represented as follows:
Danger
means that death, serious bodily injury or considerable property damage will occur, if
the appropriate precautionary measures are not carried out.
Warning
means that death, serious bodily injury or considerable property damage can occur, if
the appropriate precautionary measures are not carried out.
Caution
means that minor bodily injury or property damage could occur, if the appropriate
precautionary measures are not carried out.
Attention
means that property damage could occur, if the appropriate precautionary measures are not carried
out.
1.5. Further Documents
System Data Sheet TM 1703 ACP MC6-007-1

System Data Sheet CP-6003/CPC65 MC6-010-1
System Element Manual PE-640x/TCIO65 DC6-005-1
System Element Manual PE-640x/USIO65 DC6-010-1
TM 1703 ACP Operation and Service DC6-017-1
1-2 DC6-015-1.03 Installation TM 1703 ACP

Architecture
2. Architecture
2.1. Mechanical Design
A TM 1703 ACP system consists of one master control element, up to a maximum of 4 bus interface
modules (electrical and/or optical) and up to 16 peripheral elements.
A peripheral element consists of a power supply module, a peripheral control module and up to a
maximum of 8 I/O-modules. The modules are fitted on a TS35 rail (DIN rail).
Optionally the master control element can be configured with up to 2 serial interface modules (SIM) for
the communication with other automation units or control systems.
Master conrtol element Bus interface module (electrical) Bus interface modul (optical)
Max. 8 I/O-modules
TS35 rail
Peripheral control module (elektrical or optical)
Power supply module
Pic. 2-1 TM 1703 ACP System Architecture

Architecture
2.2. Configurations (Examples)
2.2.1. 2 Peripheral Elements TM 1703 ACP, electrically connected
CP-6003
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Ax 1703 peripheral bus (electrical)
PE-6400
16 Mbps
PS-6620
USB cable, length up to 3 m
Pic. 2-2 TM 1703 ACP System Electrical Connection

Architecture
2.2.2. 16 Peripheral Elements TM 1703 ACP, electrically connected
CP-6003
Note:
all in all up to 16 peripheral elements
1 ... 4
Communication with
other automation units
CM-0843
Ax 1703 peripheral bus (electrical) CM-0843
16 Mbps
patch cable, length up to 3 m
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I/O modules
PE-6400
PS-6620
Pic. 2-3 TM 1703 ACP System Electrical and Optical Connection

Architecture
2.2.3. 16 Peripheral Elements TM 1703 ACP, optically connected
CP-6003
Note:
1 ... 4
1 ..... 4
Communication with
other automation units
CM-0842 CM-0842

16 Mbps
patch cable, length up to 3 m
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I/O modules
PE-6401
PS-6620

Architecture
2.2.4. 16 Peripheral Elements TM 1703 ACP, optically connected
CP-6003
Note:

Communication with 16 Mbps
other automation units patch cable, length up to 3 m
1 ... 4 1 ... 4
1 ..... 4
CM-0843
CM-0842 CM-0842 CM-0843
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I/O modules
PE-6400
PS-6620
16 Mbps, optical fibre,
length up to 200 m
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PE-6401
PS-6620

Architecture

Components
3. Components
3.1. Master Control Modules
Designation Item Number

CP-6003-A Master Control Module GC6-003-A
CP-6003 Master Control Module GC6-003--

Components
3.2. Serial Interface Modules
3.2.1. Serial Interface Processor (SIP)

SM-2541 Serial interf.processor (MP) BA2-541
SM-2551 Serial Interface Processor 2 SS BC2-551
SM-0551 Ser. Interface Processor 2 SS BC0-551

Components
3.2.2. Network Interface Processor (NIP)

SM-2554 Network Interface Ethernet 10/100TX (electrical) BC2-554
SM-2556 Ser.Interface+Ethernet 10/100FX BC2-556
3.2.3. Field Bus Interface Processor (FIP)

SM-2545 Profibus Interface (Master) BA2-545

Components
3.3. Bus Interface Module

CM-0843 Ax 1703 bus interface electrical GA0-843
Ax 1703-Bus-Interface 4x fiber optical GA0-842

Components
3.4. Peripheral Modules

PS-6620 Power Supply Module 24-60 VDC GC6-620
PE-6400 Peripheral Control Module Ax-PE Bus (electrical) GC6-400
PE-6401 Peripheral Control Module Ax-PE Bus (1x opt.) GC6-401
PE-6402 Peripheral Control Module Ax-PE Bus (2x opt.) GC6-402

(Module only available on request)
DI-6100 Binary Input 2x8, 24-60VDC GC6-100

Components

DI-6101 Binary Input 2x8, 110/220VDC GC6-101
DI-6102 Binary Input 2x8, 24-60VDC 1ms GC6-102
DI-6103 Binary Input 2x8, 110/220VDC 1ms GC6-103
DI-6104 Binary Input 2x8, 220VDC GC6-104
DO-6200 Binary Output Transistor 2x8, 24-60VDC GC6-200

Components

DO-6212 Binary Output Relays 8x 24-220VDC/230VAC GC6-212
AI-6300 Analog Input 2x2 20mA/10V GC6-300
AI-6310 Analog Input 2x2 Pt100/Ni100 GC6-310
AO-6380 Analog Output 4x 20mA/10mA/10V GC6-380
TE-6420 Speed Measurement 2x2 5VDC/24VDC/NAMUR GC6-420

Components

TE-6450 Position Acquisition 2x2 SSI/RS-422 GC6-450

Assembly
4. Assembly
4.1. Necessary Material
Due to the different circumstances with the local installation of the TM 1703 ACP systems, not all details
such as e.g. screw sizes, cable lengths and the like can be dealt with in this document. Therefore only
recommendations and minimum requirements are specified concerning consumables.
The fitter himself must ensure that suitable materials and tools necessary for the installation are
available.

Assembly
4.2. How and where can Installation take place?
4.2.1. Installation Location
The terminal modules are designed for the installation in a cabinet, rack or on the wall.
4.2.2. Installation Position
TM 1703 ACP systems may only be installed horizontally or vertically. The vertical installation is to be
preferred, since this provides a considerably more space-saving and efficient installation. The cabling of
external cables is also made significantly easier as a result.
horizontal installation
vertical installation
Pic. 4-1 Possible installation positions
Not permissible are installations on the ceiling (own weight) and on the floor (dust level).

Assembly
4.2.3. Space Requirement
The space requirement of a completely configured TM 1703 ACP peripheral element (power supply,
master control unit, up to 8 I/O modules) in the width comes to 630 mm (without end bracket and
terminal strip marker for the system designation).
The space requirement for the height depends on several factors. Besides the size of the module itself
(130mm), the size of the cable ducts used and their minimum distance to the modules is to be taken into
account. This distance is 20 mm if no lead labeling is to take place and 30 mm if the leads are to be
fitted with labeling bushes.
306 63 141
155
20 or
30
20 or
30
130
20 or
30
HHE
80
80
HEIGHT (mm)
63
630 (system with 8 I/O modules)
)
m
(m
P TH
DE
WIDTH (mm)
Pic. 4-2 Space requirement

Assembly
4.2.4. Environmental Conditions
The permissible temperature range for the operation of the modules is about 25....+70C (except CM-
0842, only up to +55C).
For details on the subject of environmental conditions, please refer to the TM 1703 ACP System Data
Sheet (MC6-007-1), chapter: "Climatic Ambient Conditions and Electrical Ambient Conditions".

Assembly
4.3. Installation of TS35 Rail (DIN Rail)
For the installation of the modules a TS35 rail is used. This must conform to the European standard EN
50 022.
The orientation and position in which the TS35 rail is to be installed must be determined locally. Take
into account the details specified in chapter 4.2.3, "Space Requirement"
Pic. 4-3 TS35 rail screwed
Caution
By means of the connection TS35 rail - cabinet/rack a reliable grounding connection must be
guaranteed.

Assembly
4.4. Installation of Cable Duct
For the cabling, cable ducts are to be provided at both sides of the modules. The minimum distance
from the terminal module to the cable duct is 20 mm for cabling without lead labeling. If the leads are to
be fitted with labeling bushes, the minimum distance is 30 mm (refer to chapter 4.2.3, "Space
Requirement" ).

Assembly
4.5. Installation of Master Control Element
The master control element can be installed on the TS35 rail by hand, without any tools.
To do this, the master control element is attached to the upper edge of the TS35 rail in a slanted
position ?. One then turns the housing until the white spring retainer has contact with the lower edge of
the rail @. By pressing on the housing A the spring retainer opens a little B and the housing snaps
into the guide.
2
3
Pic. 4-4 Installing master control element

Assembly
4.5.1. Removal/Shifting of the Master Control Element
To remove the master control element again, or to change its position on the TS35 rail, the spring
retainers on the back panel of the housing must be opened.
To do this, one inserts a slotted-screw screw-driver below the housing in the spring retainer ? and
pushes the screw-driver upwards @. As a result, the spring retainer opens and is held in a slightly tilted
position A. As soon as both spring retainers are in this position the master control element can be
removed or shifted on the rail.
3
2
1
Pic. 4-5 Removing master control element
After shifting the master control element the spring retainers must be closed again in order to fix the
housing. For this a slight push on the spring retainer B is sufficient to bring it back to the closed
position.
Pic. 4-6 Fixing master control element

Assembly
4.5.2. Securing Master Control Element against Slipping
If the master control element is installed vertically, it must be secured against slipping with an end
bracket.
Pic. 4-7 Securing master control element against slipping

Assembly
4.6. Installation of Bus Interface Modules
4.6.1. Optical Ax Bus

Ax 1703-Bus-Interface 4x fiber optical GA0-842
The optical Ax Bus Interface Module can be installed on the TS35 rail by hand, without any tools.
To do this, the module is engaged in a slanted position with the carrier rail retainer in the upper edge of
the TS35 rail ?. One then turns the housing until the carrier rail retainer also has contact with the lower
edge of the rail @. By pressing on the housing A the retainer opens a little B and the housing snaps
into the guide.
2
3
4
Pic. 4-8 Installing Optical Ax Bus Interface Module

Assembly
4.6.1.1. Removing/Shifting the Optical Bus Interface Module
To remove the optical bus interface module again, or to change its position on the TS35 rail, the carrier
rail retainer on the back panel of the housing must be opened.
One achieves this by pushing with one finger from above on the moving part of the carrier rail retainer
?, or from below with one finger hooked into this movable part and pulling downward @. In both cases
the carrier rail retainer opens and the module can be removed A or shifted.
Pic. 4-9 Removing Optical Ax Bus Interface Module
4.6.2. Electrical Ax Bus

CM-0843 Ax 1703 bus interface electrical GA0-843
The electrical Ax Bus Module can be installed on the TS35 rail and removed again by hand, without any
tools.
For details concerning the handling of a TM module refer to section 4.7, Installing TM Modules.

Assembly
4.7. Installing TM Modules
4.7.1. Design and Elements of a Module
Pic. 4-10 Elements of an I/O module
Peripheral connector
On the modules there are, depending on the type, up to 4 10-pole male connectors with removable
screw terminals. (Optionally spring-loaded- or crimp terminals can be used.)
With the screw terminal, as an option there exists the possibility of a mechanical terminal coding (refer
to chapter 13.5; "Terminal Coding").
Connection Diagrams
These are located on the underside of the modules. They indicate examples of the external circuitry of
the modules.
Locking Clips
By means of these two metal clips the modules are locked onto the TS-35-rail and also removed.

Assembly
Display Elements / Front Panel
The number and meaning of the displays on the front panel are, apart from the RY-LED, different on all
modules. While the RY-LED always displays the functional readiness of the module, the meaning of the
other displays is to be taken from the respective description (TM 1703 System Handbook).
4.7.2. Handling
The modules can be installed on the TS35 rail and removed again by hand, without any tools.
For this, the locking clips on the top side of the module are pressed together ?, the module coupled
with the neighboring module by means of the guides at the corners of the housing @ and positioned on
the TS35 rail A.
Pic. 4-11 Module installation
For the removal, the locking clips are again pressed together and the module withdrawn with clips
pressed together.
Warning
The connecting and withdrawal of modules is only permitted in a de-energized state.

This state is achieved by interrupting the power supply to the power supply unit and to
the peripherals.

Assembly
4.7.3. Connection
Modules that are adjacent to each other are mechanically connected with each other by means of the
guides at the corners of the housing.
Pic. 4-12 Detailed picture of the guide
Caution
The housing form of older TM modules does not provide sufficient protection against incorrectly
positioned installation. Therefore pay attention to the correct alignment if you install such modules.
It is correct, when with vertical installation position of the system, the SAT lettering on the front panel
can be read from left to right. With horizontal installation position of the system, it must be possible to
read the SAT lettering on the front panel from botton to top.

Assembly
4.7.4. Order
The first two modules are always the power supply module and the peripheral control module.
Afterwards the I/O modules are installed.
Caution
With the last module, to protect the bus a protective cap is to be snapped on. Such a protective cap is
included in the package of every power supply module as standard.
In addition, with vertical installation an end bracket is also to be fitted. This prevents the modules from
shifting due to their own weight.
Pic. 4-13 Last module with protective cap and end bracket

End bracket Clipfix 35 PHO+3022218

Assembly

Wiring Communication
5. Wiring Communication
Depending on the protocol elements incorporated in the master control element, TM 1703 ACP provides
different methods of communication (Serial V.28, V.11; Ethernet TCP/IP; Field Bus) to external data
transmission systems.
N Serial communication
Point-to-point traffic according to IEC 60870-5-101

Multi-point traffic according to IEC 60870-5-101
Dial-Up Traffic
N LAN communication
N Field bus communication
Pic. 5-1 Communication interfaces CP-6003
This chapter describes how these methods of communication can be realized by means of SAT
standard modems and cables.

5.1. Configuring Master Control Element with Serial Interface Modules (SIM)
A master control element can be configured with up to 2 serial interface modules. The SIMs and the
associated patch plugs are installed on the main board of the master control element. In order to
perform this task the housing of the master control element must be opened.
ACHTUNG
HANDHABUNGS-
VORSCHRIFTEN
BEACHTEN
ELEKTROSTATISCH
GEFHRDETE
BAUELEMENTE

5.1.1. Opening the Housing
First the dust protection cap must be removed from the D-Sub connector (X2) ? and the screws
removed marked with Point @. Then the red plastic side panel can be removed by carefully bending it
away from the front side of the housing A and detaching it from the mounting with a push to the rear
B. Now the back panel of the housing C can be removed and one can begin with the installation of the
SIMs.
3
4
Pic. 5-2 Opening the housing

5.1.2. Removing/Fitting the SIM Retainer Clip CP-6003-A
The SIM cards are fixed to the main board with 2 clips.
To remove these clips one presses that end of the clip, which is snapped on to the underside of the
housing, inwards ? and then by pulling the clip @ one withdraws it from the housing.
Pic. 5-3 Removing retainer clip for SIMs
5.1.3. Installing Patch Plugs and SIMs
On the main board there are 4 slots (X24-X27) for patch plugs and 2 slots for SIMs. The slots X24 and
X25 are reserved for SIM0 and X26 and X27 are reserved for SIM1.
First the patch plugs must be fitted, since their slots are hidden after installing SIM0. If a second SIM (on
slot SIM1) is installed later in a master control element, SIM0 must be removed in order to reach the
patch plugs for SIM1.
X27 (SI3) SIM0

X26 (SI2)
X25 (SI1)
X24 (SI0)
SIM1
Pic. 5-4 Identification of the slots

Attention
With the CP-6003 master control element the danger exists that patch plugs could be fitted
incorrectly, since no mechanical protection at all exists against distorted installation. A patch plug is
then correctly fitted when PIN 1 of the patch plug is slotted in the hole of the respective slot marked
with 1.
Pic. 5-5 Correct position of a patch plug in CP-6003

5.1.4. Fixing the SIMs
In addition to the 3 connectors with which the SIMs are connected with the main board, fixing clips are
also used so that the SIMs cannot loosen.
CP-6003
With this version of the master control element, the fastening consists of clips that are fixed on the main
board. The SIMs snap into these when they are slotted on the main board.
Pic. 5-6 Correct installation of a SIM in CP-6003
CP-6003-A
With this version of the master control element clips are used that are snapped on to the housing,
thereby fixing the SIMs.
To fit these fastening clips, one first guides the wide end of the clip in the recess on the inside of the
housing ? and then presses the thin end @, possibly with the help of a narrow screw-driver, into the
anchoring between SIM card and housing.
Pic. 5-7 Installing retainer clip for SIMs

The clip is only then correctly fixed, when it snaps on to the housing and presses on the SIM card.
Pic. 5-8 Correct installation of a SIM in CP-6003-A
Mounting SM-0551
SIM SM-0551 is not mounted directly on the main board like the other SIM, it must be mounted on a
SM-2556 before.
SM-2556
SM-0551
Pic. 5-9 Mount SM-0551 on SM-2556

5.1.5. Configuration Notes
The following table shows which SIM may be equipped on which slot.
Slots
SIM SIM0 SIM1
SM-2541 Universal Serial Interface Processor (SIP) ' '

SM-2551 Universal Serial Interface Processor (SIP) ' '
SM-2554 Ethernet Network Interface (NIP) '
SM-2556 Network-Interf.Ethernet 10/100TX (NIP) '
SM-2545 Profibus Interface Processor (FIP) '
SM-0551 Ser. Interface Prozessor 1 SS (SIP) 1) ' 1) ' 1)

1) SM-0551 must be mounted on SM-2556

5.2. Wiring Communication
Hint
Communication cables are, if possible, to be installed separately from the supply and peripheral
cables.

5.2.1. Serial Communication
5.2.1.1. Point-to-Point Traffic / Multi-Point Traffic via Dedicated Line Modem and WT Channel Modem
CE-070x Master control element CP-6003
SM-25x1 or
SM-0551 on SM-2556
V.24/V.28 (X1) SI0-3
Patch cable 0.3m
Pic. 5-10 Connection Dedicated Line Modem/Channel Modem - Master Control Element
SAT Standard Modem and Cable for Multi-Point- and Point-to-Point Traffic

CE-0700 V.23 dedicated line modem f. 1703 G21-200
CE-0701 - WT channel modem f. DIN-rail G22-081
TPP_0.3M TP Patch Cable 0.3m Cat 5 T41-257

5.2.1.2. Multi-Point Traffic via Glass Fibre Optic and Star Connection
CM-0822
Glass fibre optic

max. 1.5 km Master control element CP-6003 SM-25x1 or
SM-0551 on SM-2556
CM-0827
SI0-3
Pic. 5-11 Connection CP-6003 CM-0827
Accessoires

CM-0827 - Fiberoptik-Interface (el.-LWL) GA0-827-A
Fibre optics FO-INDOORCABLE-50-DUP-LSOH TF7-027

length: max. 0,5km FO-OUTDOORCABLE-50-2FIB-ARM TF7-028
FO-CONNECTOR-ST-50/62 TF7-016
Fibre optics FO-INDOORCABLE-62-DUP-LSOH TF7-006
length: max. 1,5km FO-OUTDOORCABLE-62-2FIB-ARM TF7-007
FO-CONNECTOR-ST-50/62 TF7-016

5.2.1.3. Analog Dial-up Traffic
Master control element CP-6003

Eurocom 24 Modem
SM-25x1 or
SM-0551 on SM-2556
X2
max. 300 mm SI0-3
Pic. 5-12 Connection Eurocom 24 Modem - Master Control Element
Accessoires

Modem analog dial-up traffic G21-014--
Eurocom 24
Cable Circuitry Master Control Element Eurocom 24 Modem
Pic. 5-13 Cable Circuitry Master Control Element Eurocom 24 Modem

5.2.1.3.1. Westermo TD35 Modem with external Power Supply
HSA50
Power Supply
Westermo TD-35 SM-25x1 or Master control element CP-6003
SM-0551 on SM-2556
1 4
WESTERMO
TD-35
HSA 50S24-P
RJ11
+24V max. 25 m
(20%) SI0-3
100...240 VAC
100...353 VDC
Pic. 5-14 Connection TM 1703 ACP - Westermo TD35
SAT Standard Modem for Analog Dial-up Traffic

Westermo TD-35 HV (AC) G21-015-C
Westermo TD-35 LV (DC) G21-016-C
Power Supply of Modem

Power S. 115/230VAC,100-375VDC-24VDC-50W MTM+HSA50S24-P

Cable Circuitry Master Control Element Westermo TD-35
Pic. 5-15 Cable Circuitry Master Control Element Westermo TD-35

5.2.1.4. ISDN Dial-up Traffic
HSA50
Power Supply Logem LGH 64K
SM-25x1 or Master control element CP-6003

SM-0551 and SM-2556
1 4 LOGEM
LGH 64K
HSA 50S24-P
+24V
max. 5 m
SI0-3
100...240 VAC
100...353 VDC
Pic. 5-16 Connection ISDN Modem - Master Control Element
SAT Standard Modem for Analog Dial-up Traffic

Modem ISDN dial-up traffic G21-035--
Logem LGH 64k


Cable Circuitry Master Control Unit ISDN Modem
Pic. 5-17 Cable Circuitry Master Control Unit ISDN Modem

5.2.1.5. Dial-up traffic analog/GSM/ISDN
HSA50
Power Supply
Westermo ID-90 LV SM-25x1 or Master control element CP-6003
SM-0551 on SM-2556
1 4
WESTERMO
ID-90 LV
HSA 50S24-P
ISDN
+24V max. 25 m
(20%) SI0-3
100...240 VAC
100...353 VDC
Pic. 5-18 Connection TM 1703 ACP - Westermo ID-90 LV
SAT Standard Modem for Dial-up traffic analog/GSM/ISDN

Modem Whlverkehr analog/GSM/ISDN
Westermo ID-90/V.90 HV (Master) G21-019--
Westermo ID-90/V.90 LV (Master) G21-020--
Westermo ID-90 HV (Slave) G21-017--
Westermo ID-90 LV (Slave) G21-018--


Cable Circuitry Master Control Unit Westermo ID-90 LV
Pic. 5-19 Cable Circuitry Master Control Unit Westermo ID-90 LV

5.2.1.6. GSM Dial-up Traffic
HSA50
Power Supply SM-25x1 or Master control element CP-6003
24V SM-0551 on SM-2556
GSM Modem
1 4
HSA 50S24-P
SI0-3
100...240 VAC
100...353 VDC
Pic. 5-20 Connection GSM Modem - Master Control Element
SAT Standard Modem for GSM Dial-up traffic

Modem GSM dial-up traffic G21-030
Siemens TC35 (dual band modem)
including DIN-rail installation kit and connection cable (1.5m)
without antenna!
GSM antenna for outside installation G21-031


Cable Circuitry Master Control Unit GSM Modem
Pic. 5-21 Cable Circuitry Master Control Unit GSM Modem

5.2.2. LAN Communication (Ethernet TCP/IP)
SM-255x
Network Interface
M-PRE/1
Patch cable SI1 (ETO)
Ethernet
TCP/IP 60870-5-104
Pic. 5-22 Connection Ethernet - Master Control Element
Accessoires

Patch cable CAT5 (4x2) AWG26/7 T41-255 (1m)
(used for cabinet-internal wirings up to 10m) T41-251 (2m)
T41-252 (3m)
T41-253 (5m)
T41-254 (10m)
Patch cable CAT5 (4x2x0.5) AWG24 TF5-101

(used for cabinet-external wirings up to 100m)
TF5-200 (1.5m)
Details for connections over 10m can be taken from document: TF5-201 (3m)
Configuration Automation Units and Automation Networks (DC2-021); TF5-202 (5m)
Appendix A; Chapter: Electrical Connection, Cable longer than
10m.

5.2.3. Field Bus/Profi Bus Communication
The field bus/profi bus can be connected on the master control element on the X4 DSUB-connector or
X9/SI2 RJ45 connector.
SM-2545
Field bus/profi bus interface
M-PRE/2
SI2 (FB) FB (X4)
Field bus/profi bus channel with RJ45 connector
Field bus/profi bus channel with DSUB connector
Pic. 5-23 Connection Field Bus/Profi Bus - Master Control Element
Fieldbus/Profibus Patch Plug
Patch Plug CM-2869 is used for fieldbus/profibus communikation. It is enclosed with SIM SM-2545.

CM-2869 Patch Plug SMI-RS485 CA2-869-B
The latest version of this patch plug, item number CA2-869-B, is already modified according to following
illustration (thick line). This modification must be added on older versions of the patch plug.



Wiring for the Reception of Time Signals
6. Wiring for the Reception of Time Signals
6.1. DCF77 Receiver
The DCF77 receiver is designed for the installation on a TS35 rail and can be slotted directly on to the
master control element (X2) via the 9-pin DSUB-connector.
Via this plug-in connection the module is supplied with 5V and a minute pulse is transmitted to the CP-
6003 for the synchronization.
In addition there is a 2-pole screw terminal (X11 SYNC) available over which, according to
requirements, the minute pulse or a serial time signal can be transmitted.
DCF77 Rod antenna DCF77- Receiver Master control element CP-6003
RG58 X11 SYNC
BNC-Connector RG58
Pic. 6-1 Wiring DCF77 Receiver

DCF77- Receiver for DIN rail GA0-806
KR-DCF/STAA DCF77 Stand. Outdoor Antenna G12-107

KR-DCF/V4 DCF77 Antenna Terminal Block G12-106

6.2. GPS Satellite Receiver
The GPS163 satellite receiver offers a minute pulse and a serial time signal. The settings are made with
software GPSMON32. This software is delivered with the GPS163 receiver.
6.2.1. Wiring for the receipt of the minute pulse
The minute pulse is supplied on the screw terminal on the front panel of the GPS163 receiver.
GPS167 Antenna/converter
RG58
24 VDC
HSA50 GPS163
Power supply Receiver
1 4
HSA 50S24-P
100...240 VAC
X11 SYNC
100...353 VDC
Pic. 6-2 Minute pulse via GPS163 receiver

6.2.2. Wiring for the receipt of the serial time signal
The serial time signal is supplied on the COM 0 interface on the front panel of the GPS163 receiver.
The necessary adjustments for the SAT-STRING must be made with software GPSMON32 as follows:
Format 7E2
Baud rate 2400
Serial time signal per second
GPS167 Antenna/converter
RG58
24 VDC
HSA50 GPS163
Power Supply Receiver Master control element CP-6003
1 4
HSA 50S24-P
100...240 VAC COM 0

X11 SYNC
100...353 VDC
Pic. 6-3 Serial time signal via GPS receiver
Wiring cable GPS163 CP-6003
GPS163 9 pole
(COM 0) D-Sub
male CP-6003
1
2 X11/+
TxD
3
RxD
4
5 X11/-
GND
6
7
8
9
Pic. 6-4 Cable wiring for serial time signal


Meinberg GPS163DHS GPS-Receiver f. TS35 MEI+GPS163DHS
GPS167-ANT/CON GPS-Antenna-/Converter BA0-801
GPS-AV4 Antenna Terminal Block BA0-803

6.3. LAN Time Server
NTP Server in 19" case for TCP/IP networks with integrated HTTP-Server. The internal reference time
is derived from a built-in GPS receiver of the type GPS167.
LAN time server Master control element CP-6003
SM-2554
Network Interface
SI1 (ETO)
Ethernet
TCP/IP 60870-5-104
Pic. 6-5 Wiring LAN Time Server

Meinberg NTP Server + Antenna + Cable MEI+LANTIME/GPS


Wiring Watchdog and Error
7. Wiring Watchdog and Error
The relay contacts (normally open contact and normaly closed contact) of watchdog and error are
available on plug X5 of the master control element.
X5
1 2 3 4 5 6
Watchdog (WD) Error (ER)
Pic. 7-1 Wiring Watchdog and Error
Wiring (Example)
Pic. 7-2 Wiring Watchdog and Error (Example)

Wiring Watchdog and Error

Power Supply
8. Power Supply
The following components must be supplied with 24-60VDC in a TM 1703 ACP System:
N Master Control Element

N Peripheral Elements
N Optical Bus Interface Modules
The supply can be carried out with single leads of the type H07V-K (1.5-2.5) or a cable of the type LA-
YY-0 (2x1.5-2.5) or H05VV-F3G (1.5-2.5) respectively.

Power Supply
8.1. Power Supply Master Control Element
X13
Power supply
Pic. 8-1 Supply master control element
8.2. Power Supply Peripheral Element (Power Supply Module PS-6620)
Pic. 8-2 Supply Peripheral Element (Power Supply Module PS-6620)

Power Supply
8.3. Power Supply Bus Interface Module (CM-0842)
To supply the optical bus interface module with power, the cover panel must be opened. To do this the
screws marked ? are to be removed. Then the cover panel can be removed @ and the power supply
connected A.
2
1 3
Pic. 8-3 Supply Bus Interface Module
Hint
If several optical bus interface modules are used in one system, each must be supplied separately
with power. This is also applicable if the modules are connected with each other by means of the
interface connector.
8.4. Fuse Protection
For the fuse protection of the system, miniature circuit breakers 2-pole 2A characteristic C (SAT
standard type: Merlin Gerin C60H 6kA Item No. MER+C60H-C-2A) are recommended. The number of
miniature circuit breakers required depends on the size of the system and individual requirements. One
miniature circuit breaker is recommended for each peripheral element.

Power Supply
8.5. Primary Mains Unit / Standard Type


Wiring Process Peripherals (Peripheral Elements)
9. Wiring Peripheral Elements
The peripheral elements of a TM 1703 ACP system communicate with the master control element via
the serial Ax 1703 peripheral bus. The cabling of this Ax peripheral bus is dependent on the number of
peripheral elements that are to be connected and whether the connection is to be carried out electrically
or/and optically.
The following chapter shows which cabling options are possible between master control element, bus
interface module and peripheral element.
Hint
The electrical Ax bus cable (USB-cable) must be conducted outside the cable ducts provided for the
peripheral cabling.

9.1. Master Control Element CP-6003-A Peripheral Control Module PE-6400
Peripheral control module PE-6400 (electrical)

Master control element CP-6003-A

USB cable up to 3m
Pic. 9-1 Cabling CP-6003-A with peripheral control module PE-6400

USB-Cable for Peripheral Controller (1,5m) TC6-201

9.2. Master Control Element CP-6003 Bus Interface Module CM-084x
Bus interface module CM-0842 (optical)

Ax bus patch cable Bus interface module CM-0843 (electrical)

DSUB on RJ45 3m Cat5
Pic. 9-2 Cabling CP-6003 with Bus Interface Module CM-084x

Ax-Bus Patch Cable DSUB to RJ45 3m Cat5 TC6-220

9.3. Master Control Element CP-6003-A Bus Interface Module CM-084x
Bus interface module CM-0842 (optical)

Master control element CP-6003-A
Ax 1703 peripheral bus (electrical) Bus interface module CM-0843 (electrical)

Patch cable up to 3m
Pic. 9-3 Cabling CP-6003-A with Bus Interface Module

(used for cabinet-internal wiring) T41-251 (2m)
T41-252 (3m)

9.4. Bus Interface Module CM-0843 Peripheral Control Module PE-6400
Bus interface module CM-0843 (electrical) Peripheral control module PE-6400 (electrical)

USB cable up to 3m
Pic. 9-4 Cabling Bus Interface Module CM-0843 with Peripheral Control Module PE-6400


9.5. Bus Interface Module CM-0842 Peripheral Control Module PE-6401(2)
Bus interface module CM-0842 (optical) Peripheral control module PE-6401 (optical)

Fiber optic cable up to 200m length
Pic. 9-5 Cabling Bus Interface Module CM-0842 with Peripheral Control Module PE-6401
Components for fiber optic cable (0 .. 200m)

FO-INDOORCABLE-200-DUP TF7-033--
FO-INDOORCABLE-200-DUP-BREAK TF7-034--
FO-INDOORCABLE-200-DUP-BREAK-ROUND TF7-035--
FO-OUTDOORCABLE-200-2FIB-ARM TF7-036--
FO-CONNECTOR-ODLP-200 TF7-015--

9.6. Bus Interface Module CM-0842 Bus Interface Module CM-0843

Patch cable up to 3m length
Bus interface module CM-0842 (optical) Bus interface module CM-0843 (electrical)
Pic. 9-6 Cabling Bus Interface Module CM-0842 with Bus Interface Module CM-0843

T41-251 (2m)
T41-252 (3m)


Wiring I/O Modules
10. Wiring Process Peripherals
Pic. 10-1 Wired I/O modules
Cabinet-internal wiring is preferably carried out with plastic-insulated cables according to DIN VDE 298
T4 2/89. Types: H05V-K (0.5-1mm), H07V-K (1.5-2.5).
The use of lead sleeves is recommended.
The construction of the peripheral connectors is designed for direct peripheral wiring. That means, that
the wiring can be carried out without the use of a routing terminal or other additional screw terminals.
For the wiring, cable ducts are to be provided at both sides of the modules (refer to chapter 4.2.3,
"Space Requirement").
Warning
The activities described in this chapter presume that the grounding connection
between TM 1703 ACP and cabinet or rack has been properly carried out and that
these are earthed.
Warning
For modules that operate with voltages >60V (e.g.: DO-6212, DI-6101) care must be
taken that manipulation on the peripheral connectors may only be carried out in a de-
energized state.
The reason for this is that when withdrawing the upper peripheral connector under
voltage, the external voltage can be conducted through the lower peripheral connector
still connected. The pins of the upper peripheral connector now freely accessible will
now conduct the external voltage.

Wiring I/O Modules
10.1. Peripheral Connector
Terminal Type Designation Lead Exit Cross-section

Screw terminal included in delivery side up to 2.5mm
1)
up to 1.5mm
Spring-loaded terminal FKC 2.5/10-ST-5.08 above up to 2.5mm
Phnix up to 1.5mm 1)
Crimp terminal MSTBC 2.5/10-STZFD-5.08 above 1.5mm to 2.5mm

Crimp contact MSTBC-MT 1.5-2.5 1.5mm 2)
Phnix
3)
1.0mm
1)
When using a jumper with 0.75mm or a bridging cable fan
(see Picture: External wiring in 3-wire technique)
2)
Jumper with 0.75mm
3)
Jumper with 1.00mm
Pic. 10-2 External wiring in 3-wire technique

Labeled screw terminal (1-10); without coding
Withdrawal aid for terminals TC6-200

Wiring I/O Modules
10.2. TE-6450 Wiring the Data Transmission
The data transmission between angle-/position sensor and TE-6450 takesplace via a 2x5x0.5mm
twisted screened cable for each data interface. These cables must be conducted interruption-free.
Intermediate- or disconnection terminals are not permitted. At the TM module side the cables are
fastened and screened with screen clamp plates.
Pic. 10-3 Cable Clamping
The screen clamp plates (4 pieces are supplied with the module) are fixed in the grounded terminal
points 14, 18, 24 and 28.
At the angle-/position sensor side, the cable screens must also be grounded.

Wiring I/O Modules
SPS0- :1 :31 SPS1-

SPS0+ SPS1+
- :11 :21
+ RxD0+ RxD2+
RxC0+ RxC2+
RxD0- RxD2-
RxC0- RxC2-
GND GND
SPS0- SPS1-
TRANSDUCER TRANSDUCER
- SPS0+ SPS1+
+ RxD1+ RxD3+
RxC1+ RxC3+
RxD1- RxD3-
RxC1- RxC3-
F F
GND GND
TRANSDUCER F F TRANSDUCER
:10 :40
AUX V0- :20 :30 AUX V1-
AUX V0+ AUX V1+
Abb.2 F ... EMV-Filter
Pic. 10-4 TE-6450 External Circuitry
Cable for the Supply

2
For AUX V0+/- and AUX V1+/- one cable, at least 2 x 1mm , is used.
Cable length between TE-6450 and Temposonics-Sensor
Cable length (m) <20 <60 <180

Bit rate (kBit/s) 512 256 128

Wiring I/O Modules
10.3. Wiring of analog measured values
During the wiring of measured values with single wires, the wires must be twisted.
Pic. 10-5 Wiring of analog measured values

Wiring I/O Modules

Shielding
11. Shielding
Basically the TM-modules are designed in such a way that no shielded cables are required.
Normally, shielded cables are strain-relieved directly after the cabinet/rack entry and then grounded on
a large-surface screening rail installed for this purpose. The terminal modules themselves provide no
possibility of shield clamping.
Pic. 11-1 Strain-relieved and grounded cable.
Exception:
For the module TE-6450 used for position acquisition, the screened cable must be conducted
interruption-free from the shaft encoder directly up to the module. There the screening is carried out
with special clamps (screen clamp plate). (For details refer to section 10.2, "TE-6450 Wiring the
Data Transmission").

Shielding

Protective Earthing / Grounding
12. Protective Earthing / Grounding
When installing a TM 1703 ACP system, attention is to be paid that the cabinet or rack used features a
proper protective earthing / grounding. That means, that all electrical conducting parts must be
connected large-surface and as short as possible with the cabinet spar. The cabinet spar itself must be
connected with the existing grounding system.
If these prerequisites are given, the grounding of the TM 1703 ACP system takes place over a
2
connection to the mounting sheet or to the TS35 rail. (grounding wire 2,5mm ). A reliable connection is
achieved by using screws with contact washers.
Pic. 12-1 Masseverbindung TM 1703 ACP - Montageblech
Pic. 12-2 Masseverbindung TM 1703 ACP - TS35 Schiene

Protective Earthing / Grounding

Labelling
13. Labelling
This chapter shows how a TM 1703 ACP system is to be labeled according to SAT Standard. The
following labels are provided:
N Region- and Component Number
N Plant- and Location Designation
N Equipment Identification (EI)
N PBA Number
N Terminal labeling
N Individual Terminal Point Labeling
CP-6003 CP-6003-A
Plant, location (optional) Equipment identification, region number, component number
Region number, component number, PBA number Equipment identification
Plant, location (optional)
Pic. 13-1 Labeling TM 1703 ACP

Labelling
13.1. Labeling Master Control Element
According to SAT Standard the master control element is to be labeled with operational equipment
designation, region- and component number.
13.1.1. CP-6003
13.1.1.1. Equipment Identification, Region Number, Component Number
Pic. 13-2 CP-6003 with plate for Equipment Identification, Region- and Component Number

End bracket Clipfix 35 PHO+3022218
Terminal strip marker KLM-A PHO+1004348

(snapped-on to end bracket)
Insert strip ESL 44x7 for KLM-A PHO+0808244

Labelling
13.1.1.2. Plant- and Location Designation
Pic. 13-3 CP-6003 with optional plate for Plant and Location
The parts used are identical with those for the region- and component number.
13.1.2. CP-6003-A
13.1.2.1. Equipment Identification, Region Number, Component Number
Pic. 13-4 CP-6003-A with plate for Equipment Identification, Region- and Component Number

Zack Strip ZB8/27 10 pcs PHO+0807216

Labelling
13.1.2.2. Plant- and Location Designation
Pic. 13-5 CP-6003-A with optional plate for Plant and Location

Labelling
13.2. Labeling Peripheral Element
13.2.1. Region Number, Component Number, PBA Number
Pic. 13-6 Peripheral element with plate for region-, component- and PBA number

Labelling
13.2.2. Plant- and Location Designation
The plant- and location designation normally takes place on the cabinet in which the system is installed.
If required, the plant- and location designation can however also take place on a further end bracket
with terminal strip marker. This is fitted before the region- and component number.
Pic. 13-7 Peripheral element with optional plate for Plant and Location

Labelling
13.2.3. Equipment Identification (EI)
For the labeling of the modules with the equipment identification (EI) every module is fitted with a
Phnix label plate type: ZB8/27.
Pic. 13-8 Equipment Identification
Regarded as SAT standard labeling is:
EI HW-Designation Use
-Axx0 PS-6620 Power Supply
-Axx1 PE-640x Peripheral control module
-Axx1.0 Periphery
-Axx1.1 Periphery
-Axx1.2 Periphery
-Axx1.3 Periphery
-Axx1.4 Periphery
-Axx1.5 Periphery
-Axx1.6 Periphery
-Axx1.7 Periphery
xx = 01 16 (Number of the peripheral element)

Zack strip ZB 8/27 10 pcs PHO+0807216

Labelling
13.3. Terminal Labeling
The individual terminals are already labeled ex works. The numbering takes place consecutively from
1 20 (power supply module) or from 1 - 40 (on all I/O modules).
Pic. 13-9 Module with terminal labeling

Labelling
13.4. Individual Terminal Point Labeling
This method of labeling can take place optionally in addition to the terminal labeling.
Thereby an adhesive plate is labeled individually, and then stuck to the slanted surface of the housing
cover.
Pic. 13-10 Module with individual terminal point labeling

Label sheet BMKL 50x12 wh f. Laser print PHO+5032387
DIN A4 sheet with 63 white adhesive labels

Labelling
13.5. Terminal Coding
In order to prevent terminal strips of the lower level of a module (terminal labeling: 1-10 and 31-40) from
being interchanged with those of the upper level of the same module (terminal labeling: 11-20 and 21-
30), terminals and male connectors are provided with a mechanical coding.
Pic. 13-11 Coded terminal
A coding that prevents terminal strips of one module from being interchanged with those of another
module can be realized with this method of coding, but is however not carried out at works.

PHOENIX CR-MSTB/ Coding Element 6 pces PHO+1734401
Coding section for terminal strip TC6-055

Parameter Setting Preparation
14. Parameter Setting Preparation
The TM 1703 ACP system is parameterized with a PC on which the SAT TOOLBOX II software is
installed. For this, the Toolbox PC and automation unit must be connected with each other and a Flash
Card configured in the master control element.
14.1. Physical connection between Toolbox PC and TM 1703 ACP
Following connections are differentiated:
N direct local via toolbox cable

N serial via modems
N Ethernet (TCP/IP, TELNET)
N Ethernet (TCP/IP, TELNET) and Terminal Server (serial)

14.1.1. Direct connection via toolbox cable
Toolbox PC and TM 1703 ACP are connected direct via the toolbox cable.
SAT TOOLBOX II
TM 1703 ACP
CM-0820/ADAP
SAT TB Adapter
CM-1820 SAT TB Connection Cable
Pic. 14-1 Direct connection via toolbox cable

CM-1820 SAT TB Cable Set BA1-820-
CM-0820/ADAP SAT TB Adapter GA0-820-

14.1.2. Serial via modem
Toolbox PC and TM 1703 ACP are connected via 2 serial modems.
SAT TOOLBOX II
TM 1703 ACP
CM-0820/ADAP
SAT TB Adapter
serial serial
CM-1820 SAT TB Connection Cable

Modem line, PSTN, GSM, ... Modem
Pic. 14-2 Connection via serial modems

14.1.3. Via Ethernet (TCP/IP, TELNET)
Toolbox PC and TM 1703 ACP are connected via Ethernet (TCP/IP, TELNET).
For this, the master control element must be fitted with additional SIM's. For details refer to section 5.1;
Configuring Master Control Element with Serial Interface Modules (SIM).
SAT TOOLBOX II
TM 1703 ACP
Communication Interface
M-PRE/1 SI1 (Et0) X8
Ethernet (TCP/IP, TELNET)
Pic. 14-3 Connection via ethernet


(used for cabinet-internal wirings up to 10m)
T41-252 (3m)
T41-253 (5m)
T41-254 (10m)
T41-255 (1m)
Patch cable CAT5 (4x2x0.5) AWG24 -

(used for cabinet-external wirings up to 100m)
Attention
A first initialization of the automation unit is not possible with this method (IP-addresses,
subnetmask). This is only possible via the TB-interface.

14.1.4. Via Ethernet (TCP/IP, TELNET) and Terminal Server (serial)
Toolbox PC and TM 1703 ACP are connected via ethernet (TCP/IP, TELNET) and terminal server
(serial).
SAT TOOLBOX II
TM 1703 ACP
CM-0820/ADAP
SAT TB Adapter
Ethernet
(TCP/IP, TELNET)
Terminal CM-1820 SAT TB Connection Cable

Server
Pic. 14-4 Connection via ethernet and terminal server

14.2. Logical Connection between Toolbox PC und AK 1703 ACP
For engineering there must be a logical connection to those automation unit, which is subject of
engineering. Following two cases are differentiated:
N Engineering of a local automation unit

(that is that one, to which an physical connection exists)
Attention
A first initialization of the automation unit is only possible in this way.
N Engineering of a remote automation unit

(automation unit, which can be accessed via a local automation unit; a continuous remote
communication according to IEC 60870-5-101 or -104 is required)
local automation unit

SAT TOOLBOX II
TM 1703 ACP
remote AU engineering
local AU engineering
physical connection
(IEC 60870-5-101/104)
telecontrol network
remote AU engineering
TM 1703 ACP
remote automation unit
Pic. 14-5 Toolbox Engineering

14.3. Flash Card
TM 1703 ACP uses a flash card for the storage of parameters, user program, firmware codes for basis
system elements and supplementary system elements and data of the decentralized archive (DEAR).
This is located in the housing of the master control element.
Pic. 14-6 Inserting Flash Card
Attention
The master control elements are supplied without flash card.

Flash Card 16MB CC6-095

14.3.1. Inserting Flash Card
Press through the recess in the housing on the locking panel situated below ? until the guide for the
flash card is visible @. Hold the locking panel in this position and guide the flash card in A until it
engages. Then the locking panel can be released again and the flash card is secured.
1 2 3 1 2 3
Locking panel Guide for flash card
1 2 3 1 2 3
Pic. 14-7 Inserting Flash Card

14.3.2. Withdrawing Flash Card
Press through the recess in the housing on the locking panel situated below ? until the flash card is
visible. Hold the locking panel in this position and push the flash card slightly inwards @. As a result it is
disengaged and springs out of the guide a few millimeters. The flash card can now be removed A and
the locking panel released again.
1 2 3 1 2 3
1 2 3 1 2 3
Pic. 14-8 Withdrawing Flash Card


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A. Readers Reactions
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We will try to consider your comments already in the next update of the manual.
Thank you very much for your cooperation!
Installation TM 1703 ACP DC6-015-1.03 A-1

Readers Reactions
A-2 DC6-015-1.03 Installation TM 1703 ACP

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Installation TM 1703 ACP DC6-015-1.03 A-3

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TM 1703 ACP

2005 by VA TECH SAT GmbH & Co

Any type of disclosure and reproduction of this

Technical specifications serve the purpose of

Issuing date 18.11.05

This document is applicable to the following product(s):

ii DC6-015-1.03 Installation TM 1703 ACP

5. Wiring Communication ......................................................................................5-1

Installation TM 1703 ACP DC6-015-1.03 iii

5.2. Wiring Communication............................................................................................................. 5-9

6. Wiring for the Reception of Time Signals........................................................ 6-1

7. Wiring Watchdog and Error .............................................................................. 7-1

8. Power Supply..................................................................................................... 8-1

9. Wiring Peripheral Elements .............................................................................. 9-1

10. Wiring Process Peripherals ............................................................................ 10-1

11. Shielding .......................................................................................................... 11-1

12. Protective Earthing / Grounding .................................................................... 12-1

13. Labelling........................................................................................................... 13-1

iv DC6-015-1.03 Installation TM 1703 ACP

13.2.3. Equipment Identification (EI)...........................................................................................13-7

14. Parameter Setting Preparation........................................................................14-1

A. Readers Reactions........................................................................................... A-1

Installation TM 1703 ACP DC6-015-1.03 v

Pic. 2-1 TM 1703 ACP System Architecture ...................................................................................... 2-1

vi DC6-015-1.03 Installation TM 1703 ACP

Installation TM 1703 ACP DC6-015-1.03 vii

viii DC6-015-1.03 Installation TM 1703 ACP

Thereby the following points are described step-by-step:

N Conception of the architecture

N Installation of the hardware

N Parameter Setting Preparation

1.2. Conventions used

N Outputs visible on the screen are described in this font.

1.3. Target Group

Installation TM 1703 ACP DC6-015-1.03 1-1

1.4. Safety Information

1.5. Further Documents

System Data Sheet TM 1703 ACP MC6-007-1

1-2 DC6-015-1.03 Installation TM 1703 ACP

2.1. Mechanical Design

Power supply module

Pic. 2-1 TM 1703 ACP System Architecture

Installation TM 1703 ACP DC6-015-1.03 2-1

2.2. Configurations (Examples)

2.2.1. 2 Peripheral Elements TM 1703 ACP, electrically connected

other automation units 2

Pic. 2-2 TM 1703 ACP System Electrical Connection

2-2 DC6-015-1.03 Installation TM 1703 ACP

2.2.2. 16 Peripheral Elements TM 1703 ACP, electrically connected

Ax 1703 peripheral bus (electrical)

USB cable, length up to 3 m .

Pic. 2-3 TM 1703 ACP System Electrical and Optical Connection

Installation TM 1703 ACP DC6-015-1.03 2-3

2.2.3. 16 Peripheral Elements TM 1703 ACP, optically connected

Ax 1703 peripheral bus (electrical)

Ax 1703 peripheral bus (optical)

Pic. 2-4 TM 1703 ACP System Electrical and Optical Connection

2-4 DC6-015-1.03 Installation TM 1703 ACP

2.2.4. 16 Peripheral Elements TM 1703 ACP, optically connected

Ax 1703 peripheral bus (electrical)

Ax 1703 peripheral bus (electrical) 16

USB cable, length up to 3 m

Pic. 2-5 TM 1703 ACP System Electrical and Optical Connection