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(A) 2.67
(B) 8.45
(C) 26.72
(D) 84.50
GATE-ME-2001
Hint 1. (Ans A)
(A) The temperature of liquid metal drops from pouring to freezing temperature
(B) The metal changes from liquid to solid state at freezing temperature
(C) The temperature of the solid phase drops from freezing to room temperature
(D) The temperature of the metal drops from pouring to room temperature
GATE-ME-2001
Hint 2. (Ans C)
Question 3. In centrifugal casting, the impurities are
GATE-ME-2002
Hint 3. (Ans D)
(A) Feed the casting at a rate consistent with the rate of solidification
(C) Feed molten metal from the pouring basin to the gate
(D) Help feed the casting until all solidification takes place
GATE-ME-2002
Hint 4. (Ans C)
(A) 539
(B) 1078
(C) 4311
(D) 3233
GATE-ME-2003
Hint 5. (Ans B)
Solidification factor
GATE-ME-2003
Hint 6. (Ans C)
GATE-ME-2004
Hint 7. (Ans B)
Question 8. A mould has a down sprue whose length is 20 cm and the cross
sectional area at the base of the down sprue is 1 . The down sprue feeds a
horizontal runner leading into the mould cavity of volume 1000 . The time
required to fill the mould cavity will be
GATE-ME-2005
(A) 4.05 s
(B) 5.05 s
(C) 6.05 s
(D) 7.25 s
Hint 8. (Ans B)
Area at base ,
Question 9. Match the items of List I (Equipment) with the items of List II
(Process)and select the correct answer using the given codes.
(A) P2 Q1 R4 S5
(B) P4 Q2 R3 S5
(C) P4 Q5 R1 S2
(D) P3 Q5 R2 S1
GATE-ME-2005
Hint 9. (Ans D)
P3, Q5 R2 S1
Question 10. In a sand casting operation, the total liquid head is maintained
constant such that it is equal to the mould height. The time taken to fill
the mould with a top gate is . If the same mould is filled with a bottom gate,
then the time taken is . Ignore the time required to fill the runner and
frictional effects. Assume atmospheric pressure at the top molten metal
surfaces. The relation between is :
(A)
(B)
(C)
(D)
GATE-ME-2006
Top gating, ,
C = constant
V = Volume of mould
Bottom gating,
Shear strain
GATE-ME-2006
Answer Keys
1. (A) 2. (C) 3. (D) 4. (C) 5. (B) 6. (C) 7. (B) 8. (B) 9. (D) 10. (C) 11. (D)
(A) 1480 A
(B) 3300 A
(C) 4060 A
(D) 9400 A
GATE-ME-2005
Hint 1. (Ans C)
(A) Decrease with increase in gap between the two joining surfaces
(B) Increase with increase in gap between the two joining surfaces
(C) Decrease up to certain gap between the two joining surfaces beyond which it increases
(D) Increases up to certain gap between the two joining surfaces beyond which it decreases
GATE-ME-2005
Hint 2. (Ans D)
Strength increases upto some certain gap and beyond this strength decreases.
Question 3. In an arc welding process, the voltage and current are 25 V and
300 A respectively. The arc heat transfer efficiency is 0.85 and welding speed is
8 mm/sec. The net heat input (in J/mm) is :
(A) 64
(B) 797
(C) 1103
(D) 79700
GATE-ME-2006
Hint 3. (Ans B)
Power generated=VI
Heat input
Question 4. Two metallic sheets, each of 2.0 mm thickness, are welded in a lap
joint configuration by resistance spot welding at a welding current of 10 kA
and welding time of 10 milli second. A spherical fusion zone extending up to
the full thickness of each sheet is formed. The properties of the metallic sheets
are given as:
Assume : (i) contact resistance along sheetsheet interface is 500 micro-ohm and along
electrodesheet interface is zero; (ii) no conductive heat loss through the bulk sheet
materials; and (iii) the complete weld fusion zone is at the melting temperature.
(A) 50.37
(B) 60.37
(C) 70.37
(D) 80.37
GATE-ME-2007
Hint 4. (Ans C)
Melting efficiency=70.35 %
(A) E=20+2L
(B) E=20+8L
(C) E=80+2L
(D) E=80+8L
GATE-ME-2007
Hint 5. (Ans A)
GATE-ME-2007
Hint 6. (Ans C)
(B) 14
(C) 24
(D) 34
GATE-ME-2008
Hint 7. (Ans B)
Question 8. Two pipes of inner diameter 100 mm and outer diameter 110 mm
each are joined by flash welding using 30 V power supply. At the interface, 1
mm of material melts from each pipe which has a resistance of 42.4 . If the
unit melt energy is , then time required for welding (in s) is
(A) 1
(B) 5
(C) 10
(D) 20
GATE-ME-2010
Hint 8. (Ans C)
GATE-ME-2011
Hint 9. (Ans C)
Processes Characteristics/Applications
P. Friction welding 1. nonconsumable electrode
Q. Gas metal arc welding 2. joining of thick plates
R. Tungsten inert gas welding 3. consumable electrode wire
S. electroslag welding 4. joining of cylindrical dissimilar materials
GATE-ME-2011
Answer Keys
1. (C) 2. (D) 3. (B) 4. (C) 5. (A) 6. (C) 7. (B) 8. (C) 9. (C) 10. (A)
GATE-ME-2001
Hint 1. (Ans A)
Heat generated,
Question 2. Two plates of the same metal having equal thickness are to be butt
welded with the electric arc. When the plate thickness changes, welding is
achieved by
GATE-ME-2001
Hint 2. (Ans C)
(C) equal to
(D) unrelated to
GATE-ME-2002
Hint 3. (Ans B)
Question 4. Which of the following arc welding processes does not use
consumable electrodes?
(A) GMAW
(B) GTAW
GATE-ME-2002
Hint 4. (Ans B)
GATE-ME-2003
Hint 5. (Ans D)
(A) 3500
(B) 3200
(C) 2900
(D) 2550
GATE-ME-2003
Hint 6. (Ans B)
Question 7. A soldering operation was work-sampled over two days (16 hours)
during which an employee soldered 108 joints. Actual working time was 90 % of
the total time and he performance rating was estimated to be 120 percent. If the
contract provides allowance of 20 percent of the total time available, the
standard time for the operation would be
(A) 8 min
(C) 10 min
(D) 12 min
GATE-ME-2004
Hint 7. (Ans D)
Question 8. Two 1 mm thick steel sheets are to be spot welded with a current of
5000 A. Assuming effective resistance to be 200 micro-ohms and current flow
time of 0.2 second, heat generated during the process will be
(B) 1 joule
(C) 5 joule
GATE-ME-2004
Hint 8. (Ans D)
Answer Keys
1. (A) 2. (C) 3. (B) 4. (B) 5. (D) 6. (B) 7. (D) 8. (D) 9. (C) 10. (D) 11. (B) 12.
(C) 13. (A) 14. (C) 15. (B) 16. (C) 17. (C) 18. (A)