You are on page 1of 4

M/S PETROCHEM ENGINEERING CONSTRUCTION

Barsundra, Iswardahajalpai,Purba-Medinipur,Haldia.

QW - 482 WELDING PROCEDURE SPECIFICATION (WPS)


(SECTION - IX , ASME BOILER & PRESSURE VESSEL CODE)

:PEC/MCPI/11
Welding Procedure Specification No (Proposed) DATE - 12.03.2012
Procedure Qualification Record No. To be established
Welding Process : GTAW + SMAW REV : 0
Type : MANUAL
JOINTS ( QW - 402 )
JOINT DESIGN : SINGLE V GROOVE 6"NBx sh.40
BACKING(YES/NO) :NO 7.11 mm 75 1o
BACKING MATERIAL : N.A
(Refer to both backing and retainer )
2.4 0.8
METAL : N.A NON-METALLIC : N.A
NONFUSING METAL : N.A OTHER : N.A

BASE METAL ( QW - 403 )


P.no. :1 Group. No :1 To P.no. : 1 Group. No : 1
Material Spec. A 53, GR B/API 5L,GR B
To Specification Type & Grade A 53, GR B /API 5L, GR B
Thickness Range 1.5 to 14.22 mm
Base Metal ( FILLET/GROOVE ) ALL
Pipe Dia. Range ( FILLET/GROOVE ) 73mm ( OD ) To Unlimited ./Fillet All
Others ( Deposited Weld Metal ) N.A
FILLER METALS ( QW-404 )
SFA No. 5.18( For GTAW ) & 5.1 ( For SMAW )
AWES Class ER 70 S2
F No 6 ( For GTAW ) & 4 ( For SMAW )
A No. 1
Size of Filler Metal 2.40 ( For GTAW ) & 3.15 ( SMAW )
3 mm ( For GTAW ) & 10.97mm + Reinforcement
Deposited Weld Metal : (SMAW)
Thickness Range : ( FILLET/GROOVE ) N.A
Electrode Flux ( CLASS ) N.A.
Brand Name : N.A
Flux Trade Name : N.A
Consumables Insert : N.A
Other : N.A
POSITION ( QW - 405 ) PREHEAT ( 406 )
Position of Groove All Preheat Temp(min) 10 C (Min)
Welding Progression Up Hill Interpass Temp(max) 250 C(MAX)
Preheat maintenance N.A
POST WELD HEAT TREATMENT GAS ( QW - 408 )
( QW- 407 ) Present Composition
Gas Mixer Flow Rate
Type NIL Shielding ARGON 99.995% 12- 20 CFH
Temp Range N.A Backing ARGON 99.995% 5- 8 Ltr./Min
Time Range N.A
ELECTRICAL CHARACTERISTICS ( QW - 409 )
Electrode Negative For
Current DC Polarity Root & Hot. Electrode
Positive for Other
Amp Range ( amp.) 85 - 140 Voltage Range : 20-24
Tungsten Electrode Size & Type 2.4 dia & 2 % Thoriated

Mode of Metal Transfer for GMAW N.A.


Electrode Wire feed Speed range N.A
TECHNIQUE ( QW - 410 )
String or Weave Bead Root : String OTHERS : WEAVE
Orifice or Gas Cup size N.A
Initial & Interpass Cleaning Chipping,Grinding & Wire Brushing
Method of Back Gouging N.A
Oscillation N.A
Contact Tube distance N.A
Multiple or Single pass Multiple Pass
Multiple or Single Electrode Single
Travel Speed ( Range ) 55-80 ( For GTAW ) & 100-150 ( For SMAW )
Peening N.A
Others -----

des shall be baked at 350 C for 1 Hr. in Mother oven & during welding 80 - 100 C shall be maintained in portable oven / Manufa
Welding Filler Amp Volts Travel Speed
Process Class Polarity Other
Layer Metal Dia Range Range mm/min

ROOT GTAW ER 70S2 2.4 mm DCEN 85 -90 13-16 55- 60 -

Hot Pass GTAW ER 70S2 2.4 mm DCEN 85 -90 13-16 50-80

Fill up SMAW E-7018 3.15 mm DCEP 95 - 130 22-30 100-150 -

Final SMAW E-7018 3.15 mm DCEP 95 -130 22 - 30 100-150

PREPARED BY. APPROVED BY.

You might also like