Boilermaking L1 2ed Performance Profiles

NOTE ON PERFORMANCE TESTING
Performance Profile Sheet(s) are included in a format that can be easily photocopied for each train-
ee. Performance tests are designed to measure competency in the tasks taught in each module.
Please note the number of tasks to be tested while teaching each module. Each trainee should
be tested on all the tasks listed on the Performance Profile Sheet(s). Before performance testing,
the instructor should brief the trainees on:
Test objectives and criteria
Safety precautions
Procedures for each task to be tested
The instructor administering the performance testing should also do the following:
Ensure that all of the needed equipment is available and operating properly.
Set up the testing stations.
Organize and administer the test in a way that allows for optimal performance.
Complete the Performance Profile Sheet(s) for each trainee by assigning a pass/fail score
for each listed task. Also, include the testing date for each task in the rating box.
Monitor adherence to all safety regulations and precautions.
Provide adequate supervision to prevent injuries.
Take immediate and effective action to remedy any emergency.
Performance Testing
If Performance Testing is done as part of the National Center for Construction Education and
Research Standardized Craft Training Program, the following conditions must be met:
1. The Craft Instructor must hold valid NCCER instructor certification for the craft being tested.
2. The training must be delivered through a Accredited Training Sponsor recognized by NCCER.
3. For every module, the specific performance testing must be completed to the satisfaction of
the instructor.
4. The results of the testing must be recorded on the Training Report Form 200. This form must
be provided to the local Accredited Training Sponsor to be forwarded to the NCCER National
Registry.
Certified Plus Credential

Provided the sponsor is working through an NCCER-Accredited Assessment Center, candidates
who successfully pass performance testing may be eligible for a Certified Plus Credential. A num-
ber of NCCERs Performance Profiles cross over to NCCERs Assessment Performance Verifica-
tions and may be completed simultaneously. Go to www.nccer.org and select the Assessments
tab to locate the Performance Verifications associated with this craft. Note two other important
conditions are required for the Certified Plus Credential:
1. Candidates must first pass the associated written assessment.
2. An NCCER-Accredited Assessment Administrator must sign off on the Performance Verification
before it is submitted to NCCER.
Module 34101-10 has no Performance Profile Sheet;
no performance testing is required for this module.
PERFORMANCE PROFILE SHEET NCCER TRAINING
Craft: Boilermaking
Module Number: 34102-10
Module Title: Boilermaking Safety Contren Learning Series
TRAINEE NAME: _____________________________________________________________
TRAINEE SOCIAL SECURITY NUMBER: _________________________________________
CLASS: ____________________________________________________________________
TRAINING PROGRAM SPONSOR: _______________________________________________
____________________________________________________________________________
INSTRUCTOR: _______________________________________________________________
Rating
Rating Levels: (1) Passed:
Levels: (1) Passed:performed
performedtask
task (2)
(2) Failed:
Failed: did
did not
not perform
perform task
task
Also,
Also, list
list the
the date
date the
the testing
testing for
for each
each task
task was
was completed.
completed.
Recognition: When testing for the NCCER Standardized Craft Training Program,
Recognition: When
be suretesting for the
to record PerNCCER
formanceStandardized Training
testing results on CraftProgram,
Trainingbe sure
Report
to
Form 200, and submit the results to the Training Program Sponsor. and
record Performance testing results on Training Report Form 200,
submit the results to the Training Program Sponsor.
Certified Plus
Credential: Trainees who successfully complete these performance tasks may be
eligible for a Certified Plus Credential. Refer to the Note on Performance
Testing of this Performance Profile for eligibility requirements, or contact
NCCER for more information.
Objective TASK RATING
4 1. Properly put on a safety harness.
4 2. Select and inspect the proper PPE required for a given hazard
identified by the instructor.
5 3. Complete a hazard analysis for a given work situation identified by

the instructor.
Copyright 2010 National Center for Construction Education and Research. Permission is granted to reproduce this page
provided that copies are for local use only and that each copy contains this notice.
BOILERMAKING SAFETY MODULE 34102-10 PERFORMANCE PROFILE

Craft: Boilermaking
Module Title: Boilermaking Tools Contren Learning Series
TRAINEE NAME: _____________________________________________________________
CLASS: ____________________________________________________________________
____________________________________________________________________________
INSTRUCTOR: _______________________________________________________________
Rating Levels: (1) Passed: performed task (2) Failed: did not perform task
Rating Levels: Also, list the date
(1) Passed: the testing
performed task for
(2)each taskdid
Failed: was
notcompleted.
perform task
Recognition: Also, list the date the testing for each task was completed.
When testing for the NCCER Standardized Craft Training Program,
Recognition: be suretesting
When to record Perfor
for the manceStandardized
NCCER testing results on Craft
Training Trainingbe
Program, Report
sure
Form 200,Per
to record and
forsubmit
mancethe results
testing to the
results onTraining
TrainingProgram Sponsor.
Report Form 200, and
Certified Plus submit the results to the Training Program Sponsor.
3 1. Select the tools required for given applications to be determined

by the instructor:
Boilermaking hand tools
Electric tools
Pneumatic tools
Hydraulic tools
BOILERMAKING TOOLS MODULE 34103-10 PERFORMANCE PROFILE

PERFORMANCE PROFILE SHEET (PAGE 1 OF 2) NCCER TRAINING
Craft: Boilermaking
Module Title: Basic Materials Contren Learning Series
TRAINEE NAME: _____________________________________________________________
CLASS: ____________________________________________________________________
____________________________________________________________________________
INSTRUCTOR: _______________________________________________________________
Rating
RatingLevels: (1)
Levels: (1)Passed:
Passed:performed
performedtask
task (2)
(2)Failed:
Failed:did
didnot
notperform
performtask
task
Also,
Also,list
listthe
thedate
datethe
thetesting
testingfor
foreach
eachtask
taskwas
wascompleted.
completed.
Recognition: When
be suretesting for Per
to record thefor
NCCER
manceStandardized
testing resultsTraining
on CraftProgram,
Training be sure
Report
to record Performance testing results on Training Report Form 200,
Certified Plus

continued
3 1. Given examples of different material markings, properly identify

the product.
continued
BASIC MATERIALS MODULE 34104-10 PERFORMANCE PROFILE

Craft: Boilermaking
Module Title: Basic Materials Contren Learning Series
3 2. Given samples of the following products, measure the sample and

record the correct ASTM marking for each sample:
Plate steel
Sheet steel
Bar steel (various shapes)
Angle steel
Channel steel
Beam steel
Pipe (with table provided)
Tubing (round product, not structured)
BOILERMAKING LEVEL ONE MODULE 34104-10 PERFORMANCE PROFILE

Craft: Boilermaking
Module Title: Oxyfuel Cutting Contren Learning Series
TRAINEE NAME: _____________________________________________________________
CLASS: ____________________________________________________________________
____________________________________________________________________________
INSTRUCTOR: _______________________________________________________________
Also, performed
list the date task for(2)each
the testing Failed:
taskdid
was notcompleted.
perform task
Also, list the date the testing for each task was completed.
Recognition: When
to record the for
NCCER
manceStandardized
on CraftProgram,
Training be sure
Report
Certified Plus
3 1. Set up oxyfuel equipment and light, adjust, and shut off an oxyfuel continued
torch.
4 2. Shut down and disassemble oxyfuel equipment, and change

cylinders.
continued
OXYFUEL CUTTING MODULE 34105-10 PERFORMANCE PROFILE

Craft: Boilermaking
Module Title: Oxyfuel Cutting Contren Learning Series
5 3. Operate oxyfuel cutting equipment to perform the following on

various thicknesses of steel:
Piercing
Making a straight line cut
Making a square shape
Beveling an edge
Washing

Boilermaking
Module Title: Cutting and Fitting Gaskets Contren Learning Series
TRAINEE NAME: _____________________________________________________________
CLASS: ____________________________________________________________________
____________________________________________________________________________
INSTRUCTOR: _______________________________________________________________
Recognition: When
to record thefor
NCCER
manceStandardized
on CraftProgram,
Training be sure
Report
Certified Plus
3 1. Perform a takeoff from a flange.
3 2. Lay out the gasket on gasket material.
3 3. Cut the gasket inside and outside to the proper size 116 of an
inch.
3 4. Cut the bolt holes to the proper size 116 of an inch.

continued
CUTTING AND FITTING GASKETS MODULE 34106-10 PERFORMANCE PROFILE

Craft: Boilermaking
Module Title: Cutting and Fitting Gaskets Contren Learning Series
4 5. Install the gasket and flange bolts.
4 6. Tighten the flange bolts to the proper torque and in the proper
sequence.

Craft: Boilermaking
Module Title: Base Metal Preparation Contren Learning Series
TRAINEE NAME: _____________________________________________________________
CLASS: ____________________________________________________________________
____________________________________________________________________________
INSTRUCTOR: _______________________________________________________________
Rating
performedtask
task (2)
(2) Failed:
Failed: did
did not
not perform
perform task
task
Also,
Also, list
list the
the date
date the
the testing
testing for
for each
each task
task was
was completed.
completed.
Recognition: When
to record PerNCCER
Trainingbe sure
Report
to
Certified Plus
1 1. Clean base metal for welding or cutting using the correct tools.
2 2. Mechanically bevel the edge of a mild steel plate per instructors

specifications.
3 3. Thermally bevel the end of a mild steel plate per instructors

specifications.
BASE METAL PREPARATION MODULE 34107-10 PERFORMANCE PROFILE

Craft: Boilermaking
Module Title: Welding Basics Contren Learning Series
TRAINEE NAME: _____________________________________________________________
CLASS: ____________________________________________________________________
____________________________________________________________________________
INSTRUCTOR: _______________________________________________________________
Rating
performedtask
task (2)
(2) Failed:
Failed: did
did not
not perform
perform task
task
Also,
Also, list
list the
the date
date the
the testing
testing for
for each
each task
task was
was completed.
completed.
Recognition: When
to record PerNCCER
Trainingbe sure
Report
to
Certified Plus
10 1. Identify welding rods and/or filler metal by their associated

markings.
2 2. Set up a shielding gas purge on a section of piping or tubing.
1 3. Identify welding equipment associated with different welding

procedures.
WELDING BASICS MODULE 34108-10 PERFORMANCE PROFILE

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NOTE ON PERFORMANCE TESTING

Certified Plus Credential

Module Number: 34102-10

Module Title: Boilermaking Safety Contren Learning Series

TRAINEE NAME: _____________________________________________________________

TRAINEE SOCIAL SECURITY NUMBER: _________________________________________

TRAINING PROGRAM SPONSOR: _______________________________________________

Objective TASK RATING

4 1. Properly put on a safety harness.

5 3. Complete a hazard analysis for a given work situation identified by

BOILERMAKING SAFETY MODULE 34102-10 PERFORMANCE PROFILE

Module Number: 34103-10

Module Title: Boilermaking Tools Contren Learning Series

TRAINEE NAME: _____________________________________________________________

TRAINEE SOCIAL SECURITY NUMBER: _________________________________________

TRAINING PROGRAM SPONSOR: _______________________________________________

3 1. Select the tools required for given applications to be determined

Boilermaking hand tools

BOILERMAKING TOOLS MODULE 34103-10 PERFORMANCE PROFILE

Module Number: 34104-10

Module Title: Basic Materials Contren Learning Series

TRAINEE NAME: _____________________________________________________________

TRAINEE SOCIAL SECURITY NUMBER: _________________________________________

TRAINING PROGRAM SPONSOR: _______________________________________________

Objective TASK RATING

3 1. Given examples of different material markings, properly identify

BASIC MATERIALS MODULE 34104-10 PERFORMANCE PROFILE

Module Number: 34104-10

Module Title: Basic Materials Contren Learning Series

Objective TASK RATING

3 2. Given samples of the following products, measure the sample and

Bar steel (various shapes)

Pipe (with table provided)

Tubing (round product, not structured)

BOILERMAKING LEVEL ONE MODULE 34104-10 PERFORMANCE PROFILE

Module Number: 34105-10

Module Title: Oxyfuel Cutting Contren Learning Series

TRAINEE NAME: _____________________________________________________________

TRAINEE SOCIAL SECURITY NUMBER: _________________________________________

TRAINING PROGRAM SPONSOR: _______________________________________________

Objective TASK RATING

4 2. Shut down and disassemble oxyfuel equipment, and change

OXYFUEL CUTTING MODULE 34105-10 PERFORMANCE PROFILE

Module Number: 34105-10

Module Title: Oxyfuel Cutting Contren Learning Series

Objective TASK RATING

5 3. Operate oxyfuel cutting equipment to perform the following on

Making a straight line cut

Making a square shape

BOILERMAKING LEVEL ONE MODULE 34105-10 PERFORMANCE PROFILE

Module Number: 34106-10

Module Title: Cutting and Fitting Gaskets Contren Learning Series

TRAINEE NAME: _____________________________________________________________

TRAINEE SOCIAL SECURITY NUMBER: _________________________________________

TRAINING PROGRAM SPONSOR: _______________________________________________

Objective TASK RATING

3 1. Perform a takeoff from a flange.

3 2. Lay out the gasket on gasket material.

3 4. Cut the bolt holes to the proper size 116 of an inch.

CUTTING AND FITTING GASKETS MODULE 34106-10 PERFORMANCE PROFILE

Module Number: 34106-10

Module Title: Cutting and Fitting Gaskets Contren Learning Series

Objective TASK RATING

4 5. Install the gasket and flange bolts.