Apr - Preliminary Analysis of Risk

AN AIR OF ALISE P RELIMIN RI SCO
WELDING SERVICES
Paulo Pereira Francisco
Technologist Occupational Safety
Feira de Santana-BA - March 2009
FUNCTION
WELDER Feira de Santana - BA MAINTENANCE
APR
001
DY PAULO BRAZIL'S AUTOPARTS LTD.
UNIT AREA REVIEW
SHEET: 01 OF 09
PRELIMINARY ANALYSIS OF RISK - APR
- WELDING SERVICES RISK POTENTIAL
(WHAT YOU MAY LEAVE WRONG
DATE 2000 20:03:09 BY: PAUL FRANCIS PEREIRA
PAULO PEREIRA FRANCISCO VIRIATO Santa Paula FRANCISCO PEREIRA
PREPARED FOR APPROVAL OF APPROVAL OF AREA SECURITY
ACTIVITIES
PREVENTIVE MEASURES / RECOMMENDATION
(Avoid the accident or minimize damage Should)
Know and comply with standards and safety procedures of the factory and specific
to your sector of work and the policy of Health and Safety Expose yourself and
expose other Dy Paulo Brazil's Autoparts Ltd. .. employees at risk of accidents
by not knowing, does not meet the principles and proper to examine, consult your
supervisor and / or the person's sense of where the prevention of accidents due
to the service will be held on the conditions of facilities, environment and lo
cal lack of standards of safety work in relation to potential risks and occupati
onal exposure. the plant and the specific industry of Being updated with their p
eriodic medical examinations work All rules and safety procedures must be strict
ly met, observed and followed and there is no acceptable justification for not f
ollowing best practices in preventing accidents. Imperative to use the PPE recom
mended for the job, such as: full uniform, safety shoes with steel toe, safety g
lasses, understand and accept the helmet of polyethylene, hearing protection plu
g, dust respirator, individual responsibility on respirator Disposable against m
etal fumes Ref 9920 3M, scrapes wrist gloves for Safety, Health and the long bel
t type jumper, apron scrapes of leather, garment leather Environment scrape, scr
ape sleeve leather jacket scrapings of leather, denim hooded, with solder mask f
ilters. Notes: - The jacket (jacket) from scrapings replaces leather sleeve and
apron scrapings crashing it by not using the PPE'S leather. recommended for impl
ementing - The metal fume respirator should be used when the activities of the f
unction. service welding is conducted in enclosed or confined where the natural
exhaust ventilation is poor, not allowing the welder is positioned outside the f
low of metal fumes generated during the welding process. - When the service weld
ing is conducted in environments that the noise level exceeds 80 dB (A) use earp
lugs. 'S PPE should be used as the risk in performing the tasks, for example, in
places where there is the presence of dust, wear dust respirator, in addition t
o other PPE.
FUNCTION
APR
001
DY PAULO BRAZIL'S AUTOPARTS LTD
UNIT AREA REVIEW
SHEET: 02 OF 09
(WHAT YOU MAY LEAVE WRONG)
PREPARED FOR APPROVAL OF APPROVAL OF SECURITY AREA
ACTIVITIES
During the execution of activities not use: loose clothing, ie shirts off injuri
ed for wearing loose clothing, pants and jackets open, rings, ring, chains, watc
hes and bracelets, as the rings, ring, ropes, and clock bracelets. they can get
caught on equipment or parts and will lead to an injury. Execution of welding se
rvices. Burn not carry in the pockets of the shirt or pants lighter type "BIC" o
r similar, as if hit by a splash of its explosion welding occurs. Always use the
recommended tools and appropriate activity to be performed and in good conditio
n in perfect working order. It is forbidden to improvise tools. Use tools, instr
uments or use of hand tools and equipment inadequate or in poor state of repair
materials Plan the implementation of activity before you start it, making sure a
ll tools and materials needed are available. Do not spread the tools that are no
t being used by the floor and on equipment. It is forbidden to put tools and wel
ding electrodes in the pockets of the uniform.
The place where the work will be performed shall be clean and neat keeping the P
reparation of the area where the work suffer falls, hitting parts of the body fr
om the area of movement and free movement. will be held. materials, equipment. A
ll materials, parts and tools that are not used should be removed from the place
where the activity will be executed.
FUNCTION
APR
001
UNIT AREA REVIEW
SHEET: 03 OF 09
ACTIVITIES
Carrying out work at heights should take the following preventive measures so th
at the activity for that is simple, be performed safely 1 - Use of elevated plat
forms (fixed). Raised platforms (fixed) should possess the anti-slip floor, guar
dacorpo on all sides with cross bar at 1.20 m and indent the floor broker to 70
cm from the bottom floor and a height of 20 cm from the floor. The floor may not
have openings. If the fixed platform does not meet the above shall be required
to wear seat belt type paratrooper with the safety rope attached to the rigid pa
rt to a minimum height of two meters from the floor. 2 - Use of Ladders Fixed ty
pe Mariner. Shall be provided with protective cage from the base of two meters b
y 1 meter above the last work surface. 3 - Use of Ladders, Hand Ladders should h
ave anti-skid shoes and string set in third rung from the top down to be tied at
the top of the structure or equipment thereby avoiding their tipping. 4 - Use o
f Tubular Scaffolding. Scaffolding tube should be supported on shoes and on the
solid base level, during assembly.
Preparation of the area where the work suffer falls, hitting against the body pa
rt will be performed. against materials or equipment. (Continued) (continued)
FUNCTION
APR
001
UNIT AREA REVIEW PREPARED BY
SHEET: 04 OF 09
APPROVAL OF ADOPTION OF SECURITY AREA
ACTIVITIES
Use rope to lift the parts to be assembled. Scaffold towers taller than 4 meters
should be cable stayed with rope or steel cable in order to prevent its tipping
. Mobile scaffolding must have locks so as not to allow accidental displacement
and may only be used on flat surfaces. Preparation is prohibited from the area w
here the work suffer falls, hit part of the body against shifting of the scaffol
d with employees about them. will be held. against materials or equipment. The f
loorboards of work should have a minimum thickness of 2.5 cm and has no knots or
cracks. (Continued) (continued) If you have not fixture to prevent its displace
ment should be tied with ropes in the structure of the scaffold. Any work to be
done over two meters in height must use a seat belt type jumper should be set at
the security line at a fixed above the head of the Employee. It is prohibited t
o attach the seat belt in the structure of the scaffold.
FUNCTION
APR
001
UNIT AREA REVIEW
SHEET: 05 OF 09
ACTIVITIES
The welding services to be performed in confined spaces such as interior silos,
water tanks, tanks, machinery and large equipment may only be made after being t
aken the steps below: 1 - To request the presence of the Security Technician or
accredited person to make the assessment of the atmosphere inside the confined s
pace, oxygen content and presence of toxic and flammable gases.Â2 - At each cha
nge of shift or after each interruption of service, request a new evaluation of
the atmosphere. 3 - Preparation of a confined space should include: emptying, cl
eaning, drainage, equipment and electromechanical locking system valves, exhaust
ventilation to remove Asphyxiation by oxygen deficiency or contaminants and air
ventilation, signage and other steps that the presence of toxic gases or vapors
in order to check the dangers of people to stay inside the atmosphere and cause
a fire / explosion to the environment according to ABNT NB - 1318 to start the
welding process. 4 - Provide an Employee trained to perform emergency treatment
(rescue) that should be confined at the entrance all the way in which the servic
e is performed. 5 - Provide auxiliary lighting 6 - Using seatbelt type skydiver
becoming the lifeline in the hands of the developer will do the rescue if needed
. 7 Use respiratory protection consistent with the possible contaminants in the
atmosphere.
Work in confined space
Only enter a confined space to perform welds, including use of sanding after att
ending all the items mentioned above.
FUNCTION
APR
001
UNIT AREA REVIEW
SHEET: 06 OF 09
ACTIVITIES
Avoid direct contact with burrs, sharp edges, sharp edges and pieces of material
, always wear leather gloves scrapings in handling and transport of injured blun
t-cut, press materials. body parts during transport and handling of parts and eq
uipment. Do not let your fingers and hands between mobile and fixed parts which
can be pressed. Tie adequately parts and equipment before moving them, assessing
the carrying capacity of the equipment with the weights of the materials to be
affected by parts and materials during the busiest as well as the ability of ste
el cables, belts and ropes. shipping and handling not stand under suspended load
s.
Transporting materials
Lifting incorrectly pieces weighing on Use correct posture (back straight) and a
sk for help to lift and fall over parts causing lesions in the spine long, heavy
and high volume. and back pain.
Execution of welding services and preparation of parts to be welded in the maint
enance shop or industrial area.
Injured blunt-cut, pressing hands and fingers, being hit by parts and materials
or hit others, suffering burns and skin lesions.
Preparing for the workplace, maintaining tools that are not being used in their
proper places and pieces of equipment and parts to be welded organized, keeping
the free circulation areas and areas of benches or racks
FUNCTION
APR
001
UNIT AREA REVIEW PREPARED BY
SHEET: 07 OF 09
APPROVAL OF ADOPTION OF SECURITY AREA
ACTIVITIES
Besides the basic PPE use in the activity of the preparation of parts and weldin
g: welding mask with filter lens, face shield and safety goggles, gloves, long h
andle scraper, scrape the leggings, apron and sleeves or jacket zest zest leathe
r. For each activity is required to wear PPE recommended in good suffer injuries
blunt-cut, pressing conservation. hands and fingers, being hit by parts and onl
y use sanders with disc protection checking if the disk material that is or will
be others, have installed the sander is compatible with the service performed.
burns and skin lesions. (Continued) Execution of welding services and preparatio
n of parts to be welded in the maintenance shop or industrial area. (Continued)
Do not use the blade to effect grinding or thinning of parts. During operation o
f the sander check whether the filings are not reaching people heated liquids, f
lammable products, electric wire and cable, easily combustible materials.ÂIt is
required to wear gloves on both hands scraping during operation of sander in ad
dition to other PPE'S. Bring about the downfall of employees due to the position
ing welding machine in an appropriate location, avoiding the presence of electri
c cables electrical cables on the floor in getting on the floor. aprons. Before
starting the welding operation, check the conditions of use of the machine suffe
r electric shock or burns from welding, electrical cables, grips, switches and p
lugs. opening arc to connect the outlet with the welding machine in Before conne
cting the outlet to check if the welding machine is off, on position. if necessa
ry to effect the connection of the welding machine in an electrical panel, reque
st the attendance of an electrician. Injured blunt-cut, pressing parts to be wel
ded must be placed in a stable position, using hands and fingers, being hit by p
ieces or wedges suitable for this purpose. reach others.
FUNCTION
APR
001
UNIT AREA REVIEW
SHEET: 08 OF 09
ACTIVITIES
To avoid explosion or fire is prohibited open arch to: - drums, cans and bottles
closed - container or pipe with internal pressure of liquids, gases and vapors.
Cause an explosion or fire to perform - Near to chemicals, fuels and flammable
liquids. welding or sealed containers - Make repairs in lines or pressurized tan
ks. pipes containing gases and vapors from flammable products. Note: If you need
to make welds on any of the above conditions require the presence of Security T
echnician and Head of the area for a thorough evaluation of the environmental si
tuation. Execution of welding services and Suffering fall or cause the downfall
of not playing tips on the electrode surface, providing container for their care
preparation of pieces to be third parties caused by the electrode tips for late
r disposal. soldered on the maintenance shop on the floor. or industrial area. (
Continued) Inhalation exposure to metal fumes and gases such as carbon monoxide,
not be positioned in line out of gas during welding. carbon dioxide, cadmium, c
hromium, lead, manganese, nickel, vanadium, zinc, copper. Principle cause of fir
e. During the welding verify that the weld spatter are not falling over or hitti
ng parts and easily combustible materials, thus avoiding the principle of fire.
Burn or cause burns after welding to put traffic sign or write with chalk "Ask a
third party due to contact with hot parts." hot.
FUNCTION
APR
001
UNIT AREA REVIEW
SHEET: 09 OF 09
- WELDING SERVICES -
GREAT RISK OF FUNCTION
SUFFOCATION - In performing services weld in confined spaces. FALL - In performi
ng welding on high ground. ACHIEVING - to make the move lock electromechanical m
aterials. Electrocution - By using tools and electrical equipment.
Feira de Santana - BA, March 20, 2009
______________________________
PAULO PEREIRA FRANCISCO Technologist Occupational Safety

Apr - Preliminary Analysis of Risk

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AN AIR OF ALISE P RELIMIN RI SCO

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