INTERACTIVE SCHEMATIC

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 UENR1201
November 2010

C15 and C18 Industrial Engines

Electrical System
BDN1-UP
LDN1-UP

Volume 1 of 2: Below 750HP

Volume 2 of 2: 750HP and Above

2010 Caterpillar, All Rights Reserved Printed in U.S.A.

 DIAGNOSTIC CODE TABLES AND
RELATED MANUALS TABLE
Component Identifiers (CID) Event Codes
Module Identifier (MID) Machine Control
Engine Control Event Code Condition
(MID No. 036) E096 High Fuel Pressure
CID Component E198 Low Fuel Pressure
29 Accelerator Pedal Position 2 E360 Low Engine Oil Pressure
91 Accelerator Pedal Position 1 E361 High Engine Coolant Temperature
100 Engine Oil Pressure
E362 Engine Overspeed
101 Engine Crankcase Pressure
E383 High Fuel Supply Temperature
108 Barometric Pressure
E443 High Auxiliary Pressure
110 Engine Coolant Temperature
111 Engine Coolant Level E445 High Auxiliary Temperature
158 Keyswitch Battery Potential E539 High Intake Manifold Air Temperature
168 Battery Potential / Power Input 1 E583 High Air Inlet #1 Differential Pressure
172 Engine Air Inlet Temperature
Aftertreatment Insufficient Temperature to Complete
174 Engine Fuel Temperature 1 E593
Regeneration
190 Engine Speed
DPF Active Regeneration Inhibited Due to Permanent
411 Engine Exhaust Gas Recirculation Differential Pressure E991
System Lockout
412 Engine Exhaust Gas Recirculation Temperature
626 Engine Start Enable Device 1 DPF Active Regeneration Inhibited Due to Temporary
E992
630 Calibration Memory System Lockout
631 Calibration Module E993 DPF Active Regeneration Inhibited Due to Inhibit Switch
637 Engine Timing Sensor E995 High DPF #1 Soot Loading
651 Engine Injector Cylinder #01 E997 High DPF #1 Ash Loading
652 Engine Injector Cylinder #02
E1008 High DPF #1 Intake Temperature
653 Engine Injector Cylinder #03
E1014 Low DPF #1 Intake Temperature
654 Engine Injector Cylinder #04
E1025 Aftertreatment #1 Failed to Ignite
655 Engine Injector Cylinder #05
656 Engine Injector Cylinder #06 E1026 Aftertreatment #1 Loss of Combustion
678 ECU 8 Volts DC Supply E1036 High Crankcase Pressure
723 Engine Speed Sensor #2 E1096 High EGR Mass Flow Rate
1072 Compression Brake Low/High Solenoid E1045 Low Intake Manifold Pressure
1073 Compression Brake Medium/High Solenoid E1040 ARD Manually Disabled
1385 Auxiliary Temperature #1
E1051 High Aftertreatment #1 Fuel Pressure #2
1387 Auxiliary Pressure #1
E1052 Low Aftertreatment #1 Fuel Pressure #1
2630 Engine Charge Air Cooler Outlet Temperature
E1053 Low Aftertreatment #1 Fuel Pressure #2
2791 EGR Valve Return
2813 Air Shutoff Relay E1070 Aftertreatment Fuel Injector #1 Not Responding
3241 Exhaust Gas Temperature 1 E1090 High EGR Intake Pressure
3242 Particulate Trap Intake Gas Temperature E1092 High EGR Temperature
3251 DPF #1 Differential Pressure E1093 Low EGR Differential Pressure
3358 Engine Exhaust Gas Recirculation Inlet Pressure
E1094 High EGR Differential
3479 ARD Fuel Pressure #1 Control
E1095 Low EGR Mass Flow Rate
3480 Aftertreatment #1 Fuel Pressure #1
E1096 High EGR Mass Flow Rate
3484 Aftertreatment #1 Ignition
3487 Aftertreatment #1 Air Pressure Control E1123 Engine Exhaust Manifold Bank #

3488 Aftertreatment #1 Air Pressure Actuator Position E1154 Low DPF #1 Intake Pressure
3509 Sensor Supply Voltage 1 E1156 High DPF #1 Intake Pressure
3510 Sensor Supply Voltage 2 E1170 Low Aftertreatment #1 Secondary Air Pressure
3511 Sensor Supply Voltage 3 E1171 Engine Idle Shutdown Occurred
3563 Engine Intake Manifold #1 Absolute Pressure
E1172 Engine Idle Shutdown Pending
3609 DPF #1 Intake Pressure
E1239 DPF #1 Conditions Not Met for Active Regeneration
3659 Cylinder #1 Injector Actuator #2
3660 Cylinder #2 Injector Actuator #2 Aftertreatment Regeneration Cannot Start Due to Low
E1300
Engine Temperature
3661 Cylinder #3 Injector Actuator #2
3662 Cylinder #4 Injector Actuator #2 E1301 Aftertreatment Regeneration Cannot Start Due to System
3663 Cylinder #5 Injector Actuator #2 Fault
3664 Cylinder #6 Injector Actuator #2 Aftertreatment Regeneration Cannot Start Due to
E1302
3837 Aftertreatment 1 Secondary Air Pressure Conditions Not Met
4077 Aftertreatment #1 Fuel Pressure #2
E1305 Initial Assembly Aftertreatment #1 Regeneration Required
4265 Aftertreatment #1 Transformer Secondary Output
E2143 Low Engine Coolant Level
4301 Aftertreatment #1 Fuel Injector #1 Heater Control
4783 DPF #1 Mean Soot Signal
5423 Aftertreatment #1 Fuel Pump Relay Control
5424 Aftertreatment #1 Fuel Flow Diverter Valve Control Failure Mode Identifiers (FMI)
5425 ARD Fuel Pressure #2 Control Actuator FMI No. J1939 Description CDL Description
5495 DPF #1 Soot Loading 0 High - most severe (3) High
5576 Aftertreatment #1 Identification 1 Low - most severe (3) Low
5580 Engine Filtered Fuel Delivery Absolute Pressure
2 Erratic, Intermittent, or Incorrect Erratic, Intermittent, or Incorrect
5591 Aftertreatment #1 DPF Air Control Module
3 Voltage Above Normal Voltage Above Normal
The CID is a diagnostic code that indicates which circuit is faulty.
4 Voltage Below Normal Voltage Below Normal
The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault. 5 Current Below Normal Current Below Normal
6 Current Above Normal Current Above Normal
7 Not Responding Properly Not Responding Properly
8 Abnormal Frequency, Pulse Width, or Period Abnormal Frequency, Pulse Width, or Period
9 Abnormal Update Rate Abnormal Update Rate
10 Abnormal Rate of Change Abnormal Rate of Change
Related Electrical Service Manuals
11 Other Failure Mode Other Failure Mode
Title Form Number
12 Failure Failure
Alternator: Bosch SENR3685
13 Out of Calibration Out of Calibration
Starting Motor: Delco 42MT SENR3581
14 Special Instruction Special Instruction
15 High - least severe (1) (Not Used)
16 High - moderate severity (2) (Not Used)
17 Low - least severe (1) (Not Used)
18 Low - moderate severity (2) (Not Used)
19 Data Error Data Error
20 Data Drifted High Data Drifted High
21 Data Drifted Low Data Drifted Low
31 (no additional FMI data) (Not Used)
The FMI is a diagnostic code that indicates what type of failure has occurred.
2010 Caterpillar, All Rights Reserved
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

2010 Caterpillar, All Rights Reserved

 14 13 12 11 10 9 8 7 6 5 4 3 2 1

EN-C14
2818803
J Y748-EN84 WH-18-GXL
G833-EN42 PK-18-GXL
1
2
+ VOLTS
GROUND
BAROMETRIC PRESSURE SENSOR
995-GK51 BU-16-NW
T858-GK2 GY-16-HF
995-GM51 BU-16-NW
T858-GM2 GY-16-HF
J
320-3063 EN-C3 GK-C1
GK-S1
GK-C12 NG-C1 NG-C2 GM-C1 GM-S1
GM-C12
R747-EN40 GY-18-GXL 3 SIGNAL T858-GK1 GY-16-NW T858-GK3 GY-16-HF T858-GM1 GY-16-NW T858-GM3 GY-16-HF NG-C1 NG-C2
1552252 3E5179 T859-GK16 WH-16-HF 1134630 1552272 2304011 3E5179 T859-GM16 WH-16-HF 1134630
GK-S3 COOLANT GM-S3 1552272 2304011
T858-EN56 GY-16-XLPE 1 1 T858-GK1 GY-16-NW T859-GK15 WH-16-NW T859-GK17 WH-16-HF 995-GK51 BU-16-NW 1 1 995-NG1 BU-14-TEFLON 1 SIGNAL 1 T858-GM1 GY-16-NW T859-GM15 WH-16-NW T859-GM17 WH-16-HF 995-GM51 BU-16-NW 1 COOLANT
EN-C18 T862-EN54 BU-16-XLPE T860-GK30 OR-16-HF TEMPERATURE T860-GM30 OR-16-HF
1 995-NG1 BU-14-TEFLON 1 SIGNAL
TEMPERATURE
2 2 T862-GK4 BU-16-NW Y749-GK52 GN-16-NW 2 2 Y749-NG2 GN-14-TEFLON 2 GROUND 2 T862-GM4 BU-16-NW Y749-GM52 GN-16-NW 2
2818804 T860-GK29 OR-16-NW
GK-S5
T860-GK31 OR-16-HF 256-6453 T860-GM29 OR-16-NW
GM-S5
T860-GM31 OR-16-HF
2 Y749-NG2 GN-14-TEFLON 2 GROUND
256-6453
T957-EN65 PU-16-XLPE 3 3 T957-GK7 PU-16-NW X412-GK53 RD-16-NW 3 3 FROM EXTERNAL 3 T957-GM7 PU-16-NW X412-GM53 RD-16-NW 3
G828-EN67 WH-14-RADXL 1 + VOLTS T985-EN9 WH-16-XLPE 4 TO INTERNAL 4 T985-GK9 WH-16-NW T862-GK5 BU-16-HF 4 4 4 T985-GM9 WH-16-NW T862-GM5 BU-16-HF 4
3
NRS INTAKE PRESSURE SENSOR
T958-EN66 YL-16-XLPE HARNESS T958-GK11 YL-16-NW T862-GK4 BU-16-NW
GK-S2
T862-GK6 BU-16-HF
HARNESS T958-GM11 YL-16-NW T862-GM4 BU-16-NW
GM-S2
T862-GM6 BU-16-HF
4
Y749-EN68 GN-14-RADXL 2 GROUND
320-3061
5 5 5
229-EN28 BK-14-GXL U779-EN29 BR-14-RADXL T986-EN12 GN-16-XLPE T986-GK13 GN-16-NW T863-GK19 GN-16-HF MATING CONNECTOR T986-GM13 GN-16-NW T863-GM19 GN-16-HF
3 SIGNAL 6 GK-C1 (LOC J7) 6
GK-S4
6
GM-S4
EN-C3 (LOC J8)
EN-S17229-EN95 BK-14-GXL
229-EN114 BK-14-GXL
T859-EN59 WH-16-XLPE
T863-EN32 GN-16-XLPE
7
8
OR
7
8
T859-GK15 WH-16-NW
T863-GK18 GN-16-NW
T863-GK18 GN-16-NW T863-GK20 GN-16-HF
T864-GK33 YL-16-HF
FRONT PASS-THROUGH HARNESS 7
8
T859-GM15 WH-16-NW
T863-GM18 GN-16-NW
T863-GM18 GN-16-NW T863-GM20 GN-16-HF
T864-GM33 YL-16-HF
FRONT PASS-THROUGH HARNESS
ECM J2 EN-C1
326-EN52 PU-18-GXL EN-C13 T959-EN73 BR-16-XLPE 9 GM-C1 (LOC J4) 9 T959-GK21 BR-16-NW T864-GK32 YL-16-NW
GK-S6
T864-GK34 YL-16-HF WITHOUT FLOW SWITCH 9 T959-GM21 BR-16-NW T864-GM32 YL-16-NW
GM-S6
T864-GM34 YL-16-HF WITHOUT FLOW SWITCH
995-EN46 BU-18-GXL EN-S16 326-EN115 PU-16-GXL 2370227 T987-EN39 GY-16-XLPE 10 10 T987-GK23 GY-16-NW 10 T987-GM23 GY-16-NW
327-8513 2645732 GK-S7 GM-S7
E795-EN16 YL-18-GXL 326-EN96 PU-18-GXL Y748-EN79 WH-18-GXL 1 OR-18 +5 VOLTS T960-EN74 BU-16-XLPE 11 11 T960-GK25 BU-16-NW T957-GK7 PU-16-NW T957-GK8 PU-16-HF 11 T960-GM25 BU-16-NW T957-GM7 PU-16-NW T957-GM8 PU-16-HF
ENGINE OIL PRESSURE SENSOR
CAT BRAKE SOLENOID LOW/HIGH 1 K738-EN60 GN-16-XLPE G829-EN77 GN-18-GXL 994-EN13 GY-18-GXL G833-EN89 PK-18-GXL 2 BK-18 GROUND T988-EN55 PU-16-XLPE 12 12 T988-GK27 PU-16-NW GK-C3 INJ 1
12 T988-GM27 PU-16-NW GM-C3 INJ 1
293-5535 GK-S9 GM-S9
IVA SYSTEM OIL PRESSURE SOLENOID 3 T852-EN100 GY-18-GXL G856-EN126 WH-18-GXL A235-EN70 BK-18-GXL 994-EN13 GY-18-GXL 3 WH-18 SIGNAL T958-GK11 YL-16-NW T958-GK12 YL-16-HF 2642407 T958-GM11 YL-16-NW T958-GM12 YL-16-HF 2642407
NRS FLOW BALANCE VALVE ACTUATOR 4 P894-EN78 PU-18-GXL G857-EN18 YL-18-GXL EN-S12 GK-S11 T858-GK2 GY-16-HF 1 GM-S11 T858-GM2 GY-16-HF 1
ARD FUEL FLOW DIVERTER ACTUATOR 5 A893-EN10 OR-18-GXL K737-EN34 BR-16-XLPE A893-EN10 OR-18-GXL A893-EN107 OR-18-GXL T959-GK21 BR-16-NW T959-GK22 BR-16-HF DOC T959-GM21 BR-16-NW T959-GM22 BR-16-HF DOC
T862-GK5 BU-16-HF 2 T862-GM5 BU-16-HF 2
6 K738-EN60 GN-16-XLPE A893-EN132 OR-18-GXL GK-C9
EN-C19 GK-S13 T957-GK8 PU-16-HF 3 GM-S13 T957-GM8 PU-16-HF 3
CAT BRAKE SOLENOID MED/HIGH 8 K737-EN34 BR-16-XLPE K739-EN58 BU-16-XLPE A893-EN108 OR-18-GXL T960-GK25 BU-16-NW T960-GK26 BU-16-HF SPILL
1539693 T960-GM25 BU-16-NW T960-GM26 BU-16-HF SPILL
2370227 EN-C4 GK-C2 T985-GK10 WH-16-HF 4
GM-C2 T985-GM10 WH-16-HF 4
ARD AIR FLOW CONTROLLER SWITCHED BATT + 9 N951-EN94 GN-14-GXL L707-EN11 WH-18-GXL C778-EN1 BR-18-GXL GK-S15 BRAKE 1 & 2 GM-S15
ARD FUEL #2 CONTROL ACTUATOR RTN (MAIN) 10 Y736-EN4 OR-18-GXL T856-EN123 WH-16-XLPE G828-EN81 WH-14-RADXL 1 OR + VOLTS 1552253 1907612 T961-GK35 GN-16-NW T961-GK36 GN-16-HF K737-GK44 BR-16-NW A 1907612 T961-GM35 GN-16-NW T961-GM36 GN-16-HF
EN-S9 NRS DIFFERENTIAL PRESSURE SENSOR GK-C4 INJ 2 K739-GK47 BU-16-NW B 2509378 GM-C4 INJ 2
J1939 ENGINE CAN (-) 11 Y798-EN2 GN-18-GXL T857-EN124 GN-16-XLPE C991-EN20 PK-18-GXL C991-EN101 PK-18-GXL Y749-EN88 GN-14-RADXL 2 YL GROUND
365-9858 T860-EN57 OR-16-XLPE 1 1 T860-GK29 OR-16-NW 2642407 1 T860-GM29 OR-16-NW 2642407
GK-S17 GM-S17
J1939 ENGINE CAN (+) 12 Y797-EN3 YL-18-GXL T858-EN56 GY-16-XLPE C991-EN102 PK-18-GXL P893-EN6 PU-14-RADXL 3 GN SIGNAL T864-EN62 YL-16-XLPE 2 2 T864-GK32 YL-16-NW T962-GK39 WH-16-NW T962-GK40 WH-16-HF 2 T864-GM32 YL-16-NW T962-GM39 WH-16-NW T962-GM40 WH-16-HF
T858-GK3 GY-16-HF 1 GK-C10 T858-GM3 GY-16-HF 1
COMPRESSION BRAKE OUTPUT #1 RETURN 14 K739-EN58 BU-16-XLPE T859-EN59 WH-16-XLPE F421-EN106 YL-18-GXL T961-EN75 GN-16-XLPE 3 3 T961-GK35 GN-16-NW DOC
1539693 FROM EXTERNAL 3 T961-GM35 GN-16-NW DOC
GK-S8 T862-GK6 BU-16-HF 2 GM-S8 T862-GM6 BU-16-HF 2
INTAKE MANIFOLD PRESSURE SENSOR 15 R746-EN5 PK-18-GXL T860-EN57 OR-16-XLPE EN-S11 T989-EN63 BU-16-XLPE 4 TO INTERNAL 4 T989-GK37 BU-16-NW T985-GK9 WH-16-NW T985-GK10 WH-16-HF T958-GK12 YL-16-HF 3 K738-GK50 GN-16-NW A BRAKE 3 & 4 HARNESS
4 T989-GM37 BU-16-NW T985-GM9 WH-16-NW T985-GM10 WH-16-HF T958-GM12 YL-16-HF 3
FUEL PRESSURE SENSOR (BEFORE FILTER) 16 C991-EN20 PK-18-GXL T862-EN54 BU-16-XLPE F421-EN69 YL-18-GXL F421-EN110 YL-18-GXL T962-EN76 WH-16-XLPE 5
HARNESS 5 T962-GK39 WH-16-NW SPILL
2509378
5 T962-GM39 WH-16-NW SPILL
GK-S10 T986-GK14 GN-16-HF 4 K739-GK48 BU-16-NW B MATING CONNECTOR GM-S10 T986-GM14 GN-16-HF 4
ANALOG RETURN 17 G829-EN77 GN-18-GXL T863-EN32 GN-16-XLPE F725-EN21 WH-18-GXL T990-EN64 BR-16-XLPE 6 6 T990-GK41 BR-16-NW T986-GK13 GN-16-NW T986-GK14 GN-16-HF 6 T990-GM41 BR-16-NW T986-GM13 GN-16-NW T986-GM14 GN-16-HF
IVA 4 RETURN 18 X984-EN121 BR-16-XLPE T864-EN62 YL-16-XLPE G826-EN128 BR-18-GXL 7 GK-C2 (LOC I7) 7 X412-GK53 RD-16-NW EN-C4 LOC (I8) 7 X412-GM53 RD-16-NW
GK-S12 GK-C5 INJ 3 GK-C11 GM-S12 GM-C5 INJ 3
19 T957-EN65 PU-16-XLPE G827-EN129 BU-18-GXL 995-EN46 BU-18-GXL 8 OR 8 995-GK51 BU-16-NW T987-GK23 GY-16-NW T987-GK24 GY-16-HF 2642407 1539693 8 995-GM51 BU-16-NW T987-GM23 GY-16-NW T987-GM24 GY-16-HF 2642407
ARD FUEL #2 CONTROL ACTUATOR(MAIN) 20 C778-EN1 BR-18-GXL T958-EN66 YL-16-XLPE EN-S4 G828-EN67 WH-14-RADXL Y749-EN61 GN-18-GXL 9 GM-C2 (LOC I4) 9 Y749-GK52 GN-16-NW GK-S14 T859-GK16 WH-16-HF 1 K737-GK45 BR-16-NW A BRAKE 5 & 6
9 Y749-GM52 GN-16-NW GM-S14 T859-GM16 WH-16-HF 1
IVA 5 RETURN 21 T856-EN123 WH-16-XLPE T959-EN73 BR-16-XLPE G828-EN38 WH-18-GXL G828-EN81 WH-14-RADXL K737-EN34 BR-16-XLPE 10 10 K737-GK43 BR-16-NW T988-GK27 PU-16-NW T988-GK28 PU-16-HF DOC
2509378
10 T988-GM27 PU-16-NW T988-GM28 PU-16-HF DOC
T863-GK19 GN-16-HF 2 K739-GK49 BU-16-NW B T863-GM19 GN-16-HF 2
IVA 2 RETURN 22 X985-EN118 OR-16-XLPE T960-EN74 BU-16-XLPE G828-EN82 WH-18-GXL G828-EN92 WH-18-GXL K739-EN58 BU-16-XLPE 11 11 K739-GK46 BU-16-NW 11
EN-C21 FK-C1 GK-S16 T959-GK22 BR-16-HF 3 GM-S16 T959-GM22 BR-16-HF 3

I T961-EN75 GN-16-XLPE K738-EN60 GN-16-XLPE K738-GK50 GN-16-NW T989-GK37 BU-16-NW T989-GK38 BU-16-HF T989-GM37 BU-16-NW T989-GM38 BU-16-HF
I
23 12 12 SPILL 12 SPILL
EN-S8
2304009 2304010 FK-C2 T987-GK24 GY-16-HF 4 GK-C13 T987-GM24 GY-16-HF 4 GM-C13
24 T962-EN76 WH-16-XLPE G833-EN105 PK-18-GXL G833-EN42 PK-18-GXL GK-S18 1539693 GM-S18 1539693
ENGINE SPEED SENSOR #1 (-) (CRANK) 25 E963-EN127 BK-18-GXL T985-EN9 WH-16-XLPE G833-EN91 PK-18-GXL G833-EN89 PK-18-GXL G828-EN92 WH-18-GXL 1 1 G828-FK3 WH-18-GXL 2304011 T990-GK41 BR-16-NW T990-GK42 BR-16-HF T990-GM41 BR-16-NW T990-GM42 BR-16-HF
GK-C6 INJ 4 X987-GK63 BR-16-NW A IVA 1 GM-C6 INJ 4 X987-GM63 BR-16-NW A IVA 1
TDC SERVICE PROBE (+) 26 G856-EN126 WH-18-GXL T986-EN12 GN-16-XLPE H807-EN112 YL-18-GXL Y749-EN14 GN-18-GXL 2 2 Y749-FK6 GN-18-GXL F421-FK1 YL-18-GXL F421-FK1 YL-18-GXL 1 SIGNAL FUEL TEMPERATURE SENSOR X412-GK53 RD-16-NW 2642407 X412-GM53 RD-16-NW 2642407 313-6361
X983-GK54 BU-16-NW B 3136361 X983-GM54 BU-16-NW B
FUEL PRESSURE SENSOR (AFTER FILTER) 27 P792-EN86 BU-18-GXL T987-EN39 GY-16-XLPE J894-EN72 WH-18-GXL Y737-EN53 YL-18-GXL 3 3 Y749-FK2 GN-18-GXL 2 GROUND 256-6453 Y749-GK52 GN-16-NW Y749-GM52 GN-16-NW
P792-EN103 BU-18-GXL P792-FK5 BU-18-GXL T859-GK17 WH-16-HF 1 T859-GM17 WH-16-HF 1
ENGINE OIL PRESSURE SENSOR 28 994-EN13 GY-18-GXL T988-EN55 PU-16-XLPE 4 4
G828-FK3 WH-18-GXL DOC
GK-C14
DOC GM-C14
F421-EN110 YL-18-GXL F421-FK1 YL-18-GXL EN-C27 GK-C19 T863-GK20 GN-16-HF 2
GM-C19 T863-GM20 GN-16-HF 2
ENGINE ANALOG RETURN 30 G833-EN105 PK-18-GXL T989-EN63 BU-16-XLPE J896-EN35 OR-18-GXL 5 5
P792-FK5 BU-18-GXL 1539693 1539693
326-EN52 PU-18-GXL 1552254 1907613 T960-GK26 BU-16-HF 3
1907613 T960-GM26 BU-16-HF 3
IVA 3 RETURN 31 X986-EN120 YL-16-XLPE T990-EN64 BR-16-XLPE K895-EN90 BU-18-GXL 6 6 K737-GK44 BR-16-NW SPILL
IVA 2 T856-GM60 WH-16-NW SPILL
IVA 2
A893-EN107 OR-18-GXL Y749-FK6 GN-18-GXL FK-C3 GK-S19 T988-GK28 PU-16-HF 4 X987-GK64 BR-16-NW A T988-GM28 PU-16-HF 4 X987-GM64 BR-16-NW A
NRS VALVE ACTUATOR (-) 32 U775-EN15 GY-14-RADXL U773-EN37 PK-18-GXL N951-EN94 GN-14-GXL 7 7 X983-EN117 BU-16-XLPE 1 1 X983-GK54 BU-16-NW K737-GK43 BR-16-NW K737-GK45 BR-16-NW 3136361
1 X983-GM54 BU-16-NW T857-GM61 GN-16-NW 313-6361
T788-EN97 GN-14-GXL 2818804 X985-GK55 OR-16-NW B X985-GM55 OR-16-NW B
CRANKCASE PRESSURE SENSOR 33 E795-EN16 YL-18-GXL U774-EN22 BU-14-RADXL EN-S10
8 8 X985-EN118 OR-16-XLPE 2 2 X985-GK55 OR-16-NW K738-GK50 GN-16-NW GK-C7 INJ 5
2 X985-GM55 OR-16-NW X983-GM54 BU-16-NW GM-C7 INJ 5
34 U775-EN15 GY-14-RADXL P792-EN86 BU-18-GXL P792-EN103 BU-18-GXL 229-EN95 BK-14-GXL 9 9 Y749-FK2 GN-18-GXL G828-FK3 WH-18-GXL 1 + VOLTS FUEL PRESSURE SENSOR X987-EN119 BR-16-XLPE 3 TO INTERNAL 3 X987-GK56 BR-16-NW K739-GK47 BU-16-NW 3 X987-GM56 BR-16-NW X984-GM58 BR-16-NW
FK-S1 GK-S20 2642407 GK-C15 FROM EXTERNAL 2642407 GM-C15
ENGINE SPEED SENSOR #1 (+) (CRANK) 35 E964-EN17 WH-18-GXL X983-EN117 BU-16-XLPE P792-EN104 BU-18-GXL P899-EN47 YL-18-GXL 10 10 Y749-FK9 GN-18-GXL Y749-FK9 GN-18-GXL 2 GROUND (AFTER FILTER) X986-EN120 YL-16-XLPE 4 HARNESS 4 X986-GK57 YL-16-NW K739-GK46 BU-16-NW K739-GK48 BU-16-NW 4 X986-GM57 YL-16-NW X985-GM55 OR-16-NW
T860-GK30 OR-16-HF 1 1539693 HARNESS T860-GM30 OR-16-HF 1 1539693
TDC SERVICE PROBE (-) 36 G857-EN18 YL-18-GXL X984-EN121 BR-16-XLPE P893-EN6 PU-14-RADXL C991-EN101 PK-18-GXL 11 11 P792-FK5 BU-18-GXL 3 SIGNAL 320-3060 X984-EN121 BR-16-XLPE 5 GK-C19 (LOC I7) 5 X984-GK58 BR-16-NW K739-GK49 BU-16-NW DOC 5 X984-GM58 BR-16-NW X986-GM57 YL-16-NW DOC
T864-GK33 YL-16-HF 2 X989-GK66 OR-16-NW A IVA 3 MATING CONNECTOR T864-GM33 YL-16-HF 2 X989-GM66 OR-16-NW A IVA 3
AFTERTREATMENT 1 SECONDARY AIR PRESSURE 38 Y923-EN8 PU-18-GXL X985-EN118 OR-16-XLPE P899-EN47 YL-18-GXL Y738-EN98 GY-18-GXL 12 12 X989-EN122 OR-16-XLPE 6 6 X989-GK59 OR-16-NW 6 X989-GM59 OR-16-NW 313-6361
P893-EN6 PU-14-RADXL X986-EN120 YL-16-XLPE P899-EN131 YL-16-GXL
OR T961-GK36 GN-16-HF 3 X986-GK57 YL-16-NW B 3136361 EN-C27 LOC (I8) GM-S21 T961-GM36 GN-16-HF 3 X986-GM57 YL-16-NW B
NRS DIFFERENTIAL PRESSURE SENSOR 40 EN-S15 T856-EN123 WH-16-XLPE 7 7 T856-GK60 WH-16-NW T856-GK60 WH-16-NW T989-GK38 BU-16-HF
SPILL 7 T856-GM60 WH-16-NW X987-GM56 BR-16-NW X987-GM63 BR-16-NW T989-GM38 BU-16-HF
SPILL
ARD FUEL PRESS #1 SENSOR (PILOT) 41 F725-EN21 WH-18-GXL X987-EN119 BR-16-XLPE P899-EN113 YL-18-GXL SECONDARY FILTER (ON-ENGINE) T857-EN124 GN-16-XLPE 8 GM-C19 (LOC I4) 8 T857-GK61 GN-16-NW T857-GK61 GN-16-NW
4
GK-C16 8 T857-GM61 GN-16-NW X987-GM64 BR-16-NW
4
GM-C16
IVA 6 RETURN 42 T857-EN124 GN-16-XLPE X988-EN125 PU-16-XLPE R747-EN40 GY-18-GXL X988-EN125 PU-16-XLPE 9 9 X988-GK62 PU-16-NW X983-GK54 BU-16-NW GK-C8 INJ 6 1539693 9 X988-GM62 PU-16-NW GM-C8 INJ 6 1539693
43 X989-EN122 OR-16-XLPE T788-EN19 GN-14-GXL 10 10 X984-GK58 BR-16-NW 2642407 IVA 4
10 X988-GM67 PU-16-NW 2642407 IVA 4
X989-GK65 OR-16-NW A GM-S23 X989-GM65 OR-16-NW A
NRS VALVE ACTUATOR (+) 44 U774-EN22 BU-14-RADXL EN-S13 T788-EN97 GN-14-GXL 11 11 X985-GK55 OR-16-NW 3136361
11 X988-GM62 PU-16-NW X988-GM68 PU-16-NW 313-6361
T860-GK31 OR-16-HF 1 X984-GK58 BR-16-NW B T860-GM31 OR-16-HF 1 X984-GM58 BR-16-NW B
ARD FUEL NOZZLE HEATER RELAY CONTROL 45 U798-EN23 PK-18-GXL G833-EN91 PK-18-GXL T788-EN116 GN-14-GXL 12 12 X986-GK57 YL-16-NW DOC 12 DOC
T864-GK34 YL-16-HF 2 T864-GM34 YL-16-HF 2
ENGINE SPEED SENSOR #2 (+) (CAM) 46 E966-EN24 YL-18-GXL Y748-EN87 WH-18-GXL T852-EN100 GY-18-GXL X987-GK63 BR-16-NW GK-C17 X989-GM65 OR-16-NW GM-C17
GK-S21 T962-GK40 WH-16-HF 3 GM-S22 T962-GM40 WH-16-HF 3
ENGINE SPEED SENSOR #2 (-) (CAM) 47 E965-EN25 BU-18-GXL Y749-EN41 GN-18-GXL T853-EN130 OR-18-GXL X987-GK56 BR-16-NW X987-GK64 BR-16-NW SPILL
1539693 X989-GM59 OR-16-NW X989-GM66 OR-16-NW SPILL 1539693
T990-GK42 BR-16-HF 4 T990-GM42 BR-16-HF 4
49 Y749-EN61 GN-18-GXL U781-EN44 YL-16-GXL X988-GK67 PU-16-NW IVA 5 IVA 5
GK-S23
X988-GK67 PU-16-NW A X988-GM67 PU-16-NW A
IVA 1 RETURN 50 X983-EN117 BU-16-XLPE Y797-EN85 YL-18-GXL U782-EN7 PK-16-GXL X988-GK62 PU-16-NW X988-GK68 PU-16-NW 3136361 313-6361
T856-GK60 WH-16-NW B T856-GM60 WH-16-NW B
51 Y798-EN80 GN-18-GXL U798-EN23 PK-18-GXL GK-S22 X989-GK65 OR-16-NW
ARD PUMP & NOZZLE RELAY/ DIVERT DOUT RTN 52 Y738-EN26 GY-18-GXL X993-EN134 WH-16-GXL EG-C1 X989-GK59 OR-16-NW X989-GK66 OR-16-NW GK-C18 GM-C18
SPILL INJECTOR 5 & 6 HIGH SIDE 53 T864-EN62 YL-16-XLPE G833-EN91 PK-18-GXL Y733-EN30 PU-18-GXL EN-C29 EG-C3 2407876 1539693 1539693
SENSOR RETURN (IVA SYSTEM OIL PRESS) 54 G827-EN129 BU-18-GXL Y734-EN31 BU-18-GXL 2312295 2606727 IVA CIRCUIT OIL
Y748-EN87 WH-18-GXL T852-EG1 GY-18-TEFLON 1 RD-16 X988-GK68 PU-16-NW A IVA 6 X988-GM68 PU-16-NW A IVA 6
55 Y736-EN4 OR-18-GXL PRESSURE SOLENOID 24V 313-6361
Y749-EN41 GN-18-GXL T852-EN100 GY-18-GXL 1 1 T852-EG1 GY-18-TEFLON H807-EG2 YL-18-TEFLON 2 RD-16
300-3556 T857-GK61 GN-16-NW B 3136361 T857-GM61 GN-16-NW B
DPF #1 INTAKE GAS TEMPERATURE SENSOR 56 J894-EN72 WH-18-GXL Y749-EN61 GN-18-GXL EN-S14 H807-EN112 YL-18-GXL 2 2 H807-EG2 YL-18-TEFLON
IVA 5+6 HIGH SIDE 58 X988-EN125 PU-16-XLPE Y797-EN85 YL-18-GXL Y737-EN27 YL-18-GXL Y737-EN36 YL-18-GXL EG-C2
G826-EN128 BR-18-GXL 3 3 G826-EG3 BR-18-TEFLON
ARD FUEL PRESS #1 CONTROL ACTUATOR 59 Y733-EN30 PU-18-GXL Y798-EN80 GN-18-GXL Y737-EN53 YL-18-GXL 2407878
G827-EN129 BU-18-GXL 4 4 G827-EG4 BU-18-TEFLON
ARD FUEL #1 CONTROL ACTUATOR RTN 60 Y734-EN31 BU-18-GXL Y738-EN50 GY-18-GXL
SPILL INJ 3+4 HIGH SIDE 61 T863-EN32 GN-16-XLPE
994-EN13 GY-18-GXL EN-S2 Y738-EN93 GY-16-GXL
T853-EN130 OR-18-GXL 5
6
5
6
T853-EG5 OR-18-TEFLON G826-EG3 BR-18-TEFLON
G827-EG4 BU-18-TEFLON
1
2
+ VOLTS
GROUND
IVA CIRCUIT OIL
PRESSURE SENSOR INTERNAL INJECTOR HARNESS WITH BRAKES AND IVA INTERNAL INJECTOR HARNESS WITH IVA AND WITHOUT BRAKES
NRS TEMPERATURE SENSOR 62 U773-EN37 PK-18-GXL Y738-EN26 GY-18-GXL Y738-EN98 GY-18-GXL
T853-EG5 OR-18-TEFLON 284-2728
H H
L707-EN11 WH-18-GXL A235-EN70 BK-18-GXL 7 7 3 SIGNAL
CHARGE AIR COOL #1 OUTLET TEMP SENSOR 63 Y738-EN71 GY-18-GXL Y738-EN133 GY-18-GXL
65 A893-EN10 OR-18-GXL Y743-EN111 OR-18-GXL
8 8
EN-C9
DPF INTAKE PRESSURE #1 SENSOR 66 J896-EN35 OR-18-GXL C778-EN1 BR-18-GXL Y747-EN49 BR-18-GXL 1552269
IVA 3+4 HIGH SIDE 67 X989-EN122 OR-16-XLPE C991-EN20 PK-18-GXL IVA ONLY G856-EN126 WH-18-GXL 1 TIMING CALIBRATION (TC)
IVA 1+2 HIGH SIDE 68 X987-EN119 BR-16-XLPE E963-EN127 BK-18-GXL Y748-EN43 WH-18-GXL
EN-S1
Y748-EN79 WH-18-GXL G857-EN18 YL-18-GXL 2 PROBE CONNECTOR
ARD FUEL PUMP RELAY CONTROL 69 Y737-EN27 YL-18-GXL E964-EN17 WH-18-GXL Y748-EN87 WH-18-GXL Y748-EN84 WH-18-GXL
HEATED NOZZLE LOAD FEEDBACK 70 X993-EN134 WH-16-GXL E965-EN25 BU-18-GXL
ENGINE LEFT +5V SUPPLY 72 G828-EN38 WH-18-GXL E966-EN24 YL-18-GXL Y749-EN61 GN-18-GXL
EN-S3
Y749-EN14 GN-18-GXL
AFTERTREATMENT #1 ID # MODULE 73 K895-EN90 BU-18-GXL F421-EN69 YL-18-GXL Y749-EN33 GN-18-GXL EN-C20
NRS INTAKE PRESSURE SENSOR 74 U779-EN29 BR-14-RADXL F725-EN21 WH-18-GXL Y749-EN45 GN-18-GXL FG-C5 2818801
G826-EN128 BR-18-GXL 2818801
IVA SYSTEM OIL PRESS SOLENOID RETURN 76 H807-EN112 YL-18-GXL U773-EN37 PK-18-GXL 1 BK-18 SIGNAL NRS TEMPERATURE SENSOR
SPILL INJ 1+2 HIGH SIDE 77 T862-EN54 BU-16-XLPE G827-EN129 BU-18-GXL Y749-EN99 GN-18-GXL
EN-S5
Y749-EN88 GN-14-RADXL ARD FUEL PUMP
G828-EN38 WH-18-GXL T788-FG6 GN-14-GXL 1 RD-12 MOTOR Y749-EN41 GN-18-GXL 2 BK-18 GROUND 339-8822
BAROMETRIC PRESSURE SENSOR 78 R747-EN40 GY-18-GXL Y749-EN41 GN-18-GXL Y749-EN68 GN-14-RADXL 229-FG7 BK-14-GXL 2 BK-12 344-5192
79 G828-EN82 WH-18-GXL
SENSOR +5V (IVA SYSTEM OIL PRESSURE) 80 G826-EN128 BR-18-GXL U779-EN29 BR-14-RADXL EN-C30 FG-C3 PK-C4 FP-C4
ENGINE RIGHT +5V SUPPLY 81 Y748-EN43 WH-18-GXL G833-EN105 PK-18-GXL Y750-EN109 YL-16-GXL 2397352 2397353 EN-C17
H807-EN112 YL-18-GXL 2304012 1779641
CAT CEM +5V SUPPLY 82 U781-EN44 YL-16-GXL Y751-EN48 OR-16-GXL T788-EN116 GN-14-GXL 1 1 T788-FG6 GN-14-GXL FG-C4 2304011
J894-EN72 WH-18-GXL 2388245 T788-PK3 GN-14-GXL 1 LOAD FROM RELAY FOR REMOTE PRIMING PUMP (+) T788-FP3 GN-12-GXL 1 LOAD FROM RELAY FOR REMOTE PRIMING PUMP (+)
ENGINE RIGHT RETURN 83 Y749-EN45 GN-18-GXL Y777-EN135 OR-18-GXL 326-EN115 PU-16-GXL 2 2 326-FG11 PU-16-GXL U774-EN22 BU-14-RADXL 1 RD-16 NRS VALVE ACTUATOR
J896-EN35 OR-18-GXL 229-PK4 BK-14-GXL 2 GROUND FROM REMOTE PRIMING PUMP (-) 229-FP4 BK-12-GXL 2 GROUND FROM REMOTE PRIMING PUMP (-)
COOLANT TEMPERATURE SENSOR 84 995-EN46 BU-18-GXL 229-EN114 BK-14-GXL 3 3 229-FG7 BK-14-GXL A893-FG9 OR-18-GXL 1 GN-18 ARD DIVERTER VALVE U775-EN15 GY-14-RADXL 2 RD-16 342-0636
85 K895-EN90 BU-18-GXL Y797-EN3 YL-18-GXL
EN-S7
Y797-EN51 YL-18-GXL
N951-EN94 GN-14-GXL P899-EN131 YL-16-GXL 4 4 P899-FG8 YL-16-GXL Y738-FG10 GY-18-GXL 2 GN-18 300-3556
87 Y797-EN85 YL-18-GXL A893-EN132 OR-18-GXL 5 5 A893-FG9 OR-18-GXL
Y751-EN48 OR-16-GXL P792-EN86 BU-18-GXL
ARD IGNITION TRANSFORMER PRIMARY LS 88 Y738-EN133 GY-18-GXL 6 6 Y738-FG10 GY-18-GXL PK-C3 FP-C3
P893-EN6 PU-14-RADXL Y798-EN2 GN-18-GXL
EN-S6
Y798-EN83 GN-18-GXL FG-C6 EN-C5 2818801 1779646
ARD FUEL PRESS #2 SENSOR (MAIN) 89 Y747-EN49 BR-18-GXL
IVA SYSTEM OIL PRESSURE 90 T853-EN130 OR-18-GXL P894-EN78 PU-18-GXL Y798-EN80 GN-18-GXL 1552269 2304013 T788-PK3 GN-14-GXL 1 RD-16 MOTOR ARD FUEL PUMP T788-FP3 GN-12-GXL 1 RD-12 MOTOR ARD FUEL PUMP
Y743-EN111 OR-18-GXL R746-EN5 PK-18-GXL Y923-EN8 PU-18-GXL
AFTERTREATMENT #1 GAS TEMP #1 91 P899-FG8 YL-16-GXL 1 BK-18 MANUAL PRIMING SWITCH Y748-EN87 WH-18-GXL 1 + VOLTS 229-PK4 BK-14-GXL 2 BK-16 344-5192 229-FP4 BK-12-GXL 2 BK-12 348-6959
R747-EN40 GY-18-GXL CRANKCASE PRESSURE SENSOR
AFTERTREATMENT #1 ID # MODULE RETURN 92 A235-EN70 BK-18-GXL 326-FG11 PU-16-GXL 2 BK-18 284-8381 G833-EN91 PK-18-GXL 2 GROUND
ENGINE LEFT RETURN 93 U782-EN7 PK-16-GXL T852-EN100 GY-18-GXL 294-6119
T853-EN130 OR-18-GXL E795-EN16 YL-18-GXL 3 SIGNAL
DPF DELTA P 94 Y777-EN135 OR-18-GXL
U779-EN29 BR-14-RADXL
FUEL TEMPERATURE SENSOR
95
96 F421-EN69 YL-18-GXL U781-EN44 YL-16-GXL EN-C6 PRIMING PUMP CIRCUIT(24V) PL-C2 PK-C1
PK-C2
2388245 FP-C1
FP-C2
2388245
97 U782-EN7 PK-16-GXL 2304011 EN-C15 2397349 2397350 ARD DIVERTER VALVE 2397350 ARD DIVERTER VALVE
U798-EN23 PK-18-GXL A893-PK1 OR-18-GXL 1 GN-18 A893-FP1 OR-18-GXL 1 GN-18
(DOC) INJECTOR 5-6 HIGH SIDE 99 T860-EN57 OR-16-XLPE E963-EN127 BK-18-GXL 1 BK-18 ENGINE SPEED/TIMING SENSOR(CRANK) 1552267 P899-PL37 YL-18-GXL 1 P899-PK5 YL-16-GXL Y738-PK2 GY-18-GXL 2 GN-18 300-3556 1 P899-FP5 YL-16-GXL Y738-FP2 GY-18-GXL 2 GN-18 300-3556
SPILL INJECTOR 6 RETURN 100 T990-EN64 BR-16-XLPE X993-EN134 WH-16-GXL E964-EN17 WH-18-GXL 2 WH-18 279-9828
Y733-EN30 PU-18-GXL Y797-EN85 YL-18-GXL A 998-PL40 BR-18-GXL 2 998-PK6 BR-16-GXL 2 998-FP6 BR-16-GXL
SPILL INJECTOR 3 RETURN 101 T987-EN39 GY-16-XLPE TERMINATION RESISTOR
Y734-EN31 BU-18-GXL Y798-EN80 GN-18-GXL B A893-PL38 OR-18-GXL 3 A893-PK1 OR-18-GXL 3 A893-FP1 OR-18-GXL
SPILL INJECTOR 5 RETURN 102 T989-EN63 BU-16-XLPE 134-2540
G G
Y736-EN4 OR-18-GXL EN-C7
C Y738-PL39 GY-18-GXL 4 Y738-PK2 GY-18-GXL 4 Y738-FP2 GY-18-GXL
SPILL INJECTOR 4 RETURN 103 T988-EN55 PU-16-XLPE
Y737-EN27 YL-18-GXL 2304011
(DOC) INJECTOR 1-2 HIGH SIDE 104 T858-EN56 GY-16-XLPE ARD FUEL PUMP PK-C5 FP-C5
Y738-EN26 GY-18-GXL ENGINE SPEED/TIMING SENSOR(CAM) RELAY LOAD FROM OEM HARNESS 1 RD-12 MOTOR
(DOC) INJECTOR 6 RETURN 105 T962-EN76 WH-16-XLPE E965-EN25 BU-18-GXL 1 BK-18 348-6959 1552269 1552269
Y738-EN71 GY-18-GXL 279-9829 GROUND FROM OEM HARNESS 2 BK-12
EN-C8 NA-C2
(DOC) INJECTOR 3 RETURN 106 T959-EN73 BR-16-XLPE E966-EN24 YL-18-GXL 2 WH-18 NA-C1 P899-PK5 YL-16-GXL 1 BK-18 P899-FP5 YL-16-GXL 1 BK-18
(DOC) INJECTOR 5 RETURN 107 T961-EN75 GN-16-XLPE 2304011 2304012 2304011 MANUAL PRIMING SW MANUAL PRIMING SW
Y743-EN111 OR-18-GXL CHARGE AIR COOLER 998-PK6 BR-16-GXL 2 BK-18
284-8381 998-FP6 BR-16-GXL 2 BK-18
284-8381
(DOC) INJECTOR 4 RETURN 108 T960-EN74 BU-16-XLPE L707-EN11 WH-18-GXL 1 G829-NA2 GN-18-GXL 1 SIGNAL
Y747-EN49 BR-18-GXL EN-C11 FN-C1 OUTLET TEMPERATURE
ARD IGNITION PRIMARY HIGH SIDE 109 Y750-EN109 YL-16-GXL G829-EN77 GN-18-GXL 2 L707-NA1 WH-18-GXL 2 GROUND
110 Y748-EN43 WH-18-GXL 2818804 2397353 FN-C2 256-6453
Y749-EN45 GN-18-GXL 2388245
SPILL INJ 1 RETURN 111 T985-EN9 WH-16-XLPE G828-EN82 WH-18-GXL 1 OR-18 Vs INTAKE MANIFOLD AIR 1
T986-EN12 GN-16-XLPE Y749-EN99 GN-18-GXL Y749-EN99 GN-18-GXL A893-FN3 OR-18-GXL 1 GN-18 ARD DIVERTER VALVE
SPILL INJ 2 RETURN 113 2 YL-18 GROUND PRESSURE SENSOR 2 326-FN1 PU-16-GXL
(DOC) INJECTOR 3-4 HIGH SIDE 115 T859-EN59 WH-16-XLPE
Y750-EN109 YL-16-GXL
R746-EN5 PK-18-GXL 3 GN-18 SIGNAL 325-7472 MATING CONNECTOR 3 Y738-FN4 GY-18-GXL 2 GN-18 300-3556
REMOTE MOUNT PRIMING PUMP CIRCUIT(24V) REMOTE MOUNT PRIMING PUMP CIRCUIT(12V)
(DOC) INJECTOR 1 RETURN 116 T957-EN65 PU-16-XLPE EN-C30 4 P899-FN2 YL-16-GXL
T958-EN66 YL-16-XLPE Y751-EN48 OR-16-GXL
(DOC) INJECTOR 2 RETURN 118 5 A893-FN3 OR-18-GXL
Y777-EN135 OR-18-GXL EN-C23 FN-C3
120 6 Y738-FN4 GY-18-GXL
Y797-EN3 YL-18-GXL 2388247 1552269
Y798-EN2 GN-18-GXL P894-EN78 PU-18-GXL 1 BK-18 P899-FN2 YL-16-GXL 1 BK-18
Y923-EN8 PU-18-GXL NRS FLOW BALANCE VALVE ACTUATOR MANUAL PRIMING SWITCH
Y738-EN71 GY-18-GXL 2 BK-18 344-6043 326-FN1 PU-16-GXL 2 BK-18
284-8381

PRIMING PUMP CIRCUIT(12V)

PL-S9
112-PL20 PU-14-GXL FJ-C4
112-PL56 PU-14-GXL PL-C4 FM-C1 FM-C2 FJ-C1 2818804
112-PL57 GN-14-GXL 2305010 2305011 2305010 2305011 U781-FJ6 YL-18-GXL 1 + VOLTS FUEL PRESSURE
F421-FJ1 YL-18-GXL
PL-S8 U781-PL5 YL-18-GXL 1 U781-FM1 YL-18-GXL 1 U781-FJ6 YL-18-GXL U782-FJ7 PK-18-GXL 2 GROUND (AFTER FILTER)
229-PL3 BK-14-GXL P792-FJ8 BU-18-GXL
U782-PL14 PK-18-GXL 2 U782-FM2 PK-18-GXL 2 U782-FJ13 PK-18-GXL P792-FJ8 BU-18-GXL 3 SIGNAL 320-3060
229-PL55 BK-14-GXL U781-FJ6 YL-18-GXL
P792-PL12 BU-18-GXL 3 P792-FM3 BU-18-GXL 3 P792-FJ8 BU-18-GXL
229-PL58 BR-16-GXL
F421-PL15 YL-18-GXL 4 F421-FM4 YL-18-GXL 4 F421-FJ1 YL-18-GXL U782-FJ13 PK-18-GXL PH-C6
C991-PL49 PK-18-GXL 5 C991-FM5 PK-18-GXL 5 FJ-C2 2813132 PH-C8
229-PL19 BK-14-GXL
6 6 2304011 +5V 1 E996-PH7 WH-18-TEFLON 2813395
FJ-S1

F EN-C2
3246267
PL-C1
3246266 PL-S5
998-PL40 BR-18-GXL U782-FJ7 PK-18-GXL
U782-FJ2 PK-18-GXL
F421-FJ1 YL-18-GXL
U782-FJ2 PK-18-GXL
1
2
SIGNAL
GROUND
FUEL TEMPERATURE SENSOR
256-6453 ARD AIR FLOW
SENSOR RETURN
OUTPUT SIGNAL
2
3
Y947-PH40
N734-PH41
BR-18-TEFLON
YL-18-TEFLON
E996-PH7
Y947-PH40
WH-18-TEFLON
BR-18-TEFLON
1
2
5V SENSOR SUPPLY
GROUND F
U781-EN44 YL-16-GXL 1 U781-PL1 YL-16-GXL
998-PL42 BR-18-GXL 998-PL41 BR-18-GXL
OFF-ENGINE SECONDARY CONTROL ACTUATOR POWER PWM (-) 4 C801-PH39 OR-18-TEFLON N734-PH41 YL-18-TEFLON 3 ANALOG INPUT
334-8852
U782-EN7 PK-16-GXL
Y747-EN49 BR-18-GXL
2
3
U782-PL2 PK-16-GXL
Y747-PL30 BR-18-GXL
A235-PL4 BK-18-GXL
A893-PL38 OR-18-GXL
FUEL HARNESS JUMPER NC
POWER PWM (+)
5
6 C800-PH37 GY-18-TEFLON
C800-PH37 GY-18-TEFLON 4
5
H-BRIDGE OUTPUT A
NC
ARD AIR FLOW CONTROLLER
J896-EN35 OR-18-GXL 4 J896-PL9 OR-18-GXL C778-PL21 BR-18-GXL C801-PH39 OR-18-TEFLON 6 H-BRIDGE OUTPUT B
351-0229
Y743-EN111 OR-18-GXL 5 Y743-PL11 OR-18-GXL C800-PL47 GY-18-GXL N951-PH44 GN-14-TEFLON 7 + BATTERY
J894-EN72 WH-18-GXL 6 J894-PL13 WH-18-GXL C801-PL48 OR-18-GXL T791-PH38 BR-16-TEFLON 8 - BATTERY
Y777-EN135 OR-18-GXL 7 Y777-PL59 OR-18-GXL C991-PL49 PK-18-GXL N951-PH44 GN-14-TEFLON 9 PWM [N]
Y923-EN8 PU-18-GXL 8 Y923-PL31 PU-18-GXL F421-PL15 YL-18-GXL T791-PH38 BR-16-TEFLON Y797-PH18 YL-18-TEFLON 10 CAN +
9 N734-PL46 YL-18-GXL F725-PL6 WH-18-GXL Y797-PH18 YL-18-TEFLON Y798-PH19 GN-18-TEFLON 11 CAN -
U798-EN23 PK-18-GXL 10 U798-PL18 PK-18-GXL J894-PL13 WH-18-GXL Y798-PH19 GN-18-TEFLON 12 CAN SHIELD
11 C800-PL47 GY-18-GXL J896-PL9 OR-18-GXL
12 C801-PL48 OR-18-GXL K895-PL10 BU-18-GXL
Y750-EN109 YL-16-GXL 13 Y750-PL24 YL-16-GXL N734-PL46 YL-18-GXL
Y751-EN48 OR-16-GXL 14 Y751-PL25 OR-16-GXL P792-PL12 BU-18-GXL
C778-EN1 BR-18-GXL 15 C778-PL21 BR-18-GXL PH-C13
Y736-EN4 OR-18-GXL Y736-PL22 OR-18-GXL
PL-S6 2813134
16 P899-PL43 YL-18-GXL P899-PL44 YL-18-GXL
326-EN96 PU-18-GXL 17 P899-PL43 YL-18-GXL P899-PL37 YL-18-GXL U781-PH27 YL-18-TEFLON 1 +5V
P899-EN113 YL-18-GXL 18 998-PL42 BR-18-GXL 2 DATA I/O
K895-PH22 BU-18-TEFLON 3 OUTPUT SIGNAL
AFTERTREATMENT
Y738-EN50 GY-18-GXL 19 Y738-PL34 GY-18-GXL T788-PL29 GN-14-GXL
4 Vpp IDENTIFICATION MODULE
F725-EN21 WH-18-GXL 20 F725-PL6 WH-18-GXL U798-PL18 PK-18-GXL 342-9070
Y733-EN30 PU-18-GXL Y733-PL7 PU-18-GXL 5 CLOCK
21 PL-C3
Y734-EN31 BU-18-GXL 22 Y734-PL8 BU-18-GXL U781-PL5 YL-18-GXL 2418835 A235-PH35 BK-18-TEFLON 6 GROUND
PL-S3
Y797-EN51 YL-18-GXL 23 Y797-PL33 YL-18-GXL U781-PL1 YL-16-GXL U781-PL36 YL-16-GXL Y737-PL16 YL-18-GXL 1 FUEL PUMP RELAY CONTROL
Y798-EN83 GN-18-GXL 24 Y798-PL35 GN-18-GXL Y738-PL32 GY-18-GXL 2 FUEL PUMP RELAY CONTROL RETURN
T788-EN19 GN-14-GXL 25 T788-PL29 GN-14-GXL U782-PL14 PK-18-GXL 229-PL19 BK-14-GXL 3 (OPTIONAL) GROUND FROM ON-ENGINE PRIMING PUMP (-)
PL-S4
Y737-EN36 YL-18-GXL 26 Y737-PL16 YL-18-GXL U782-PL2 PK-16-GXL U782-PL17 PK-16-GXL Y797-PL27 YL-18-GXL 4 CAN B+ TO SOOT SENSOR & TERM RESISTOR
K895-EN90 BU-18-GXL 27 K895-PL10 BU-18-GXL PH-C7
Y798-PL23 GN-18-GXL 5 CAN B- TO SOOT SENSOR & TERM RESISTOR 2813120
A235-EN70 BK-18-GXL 28 A235-PL4 BK-18-GXL X993-PL50 WH-16-GXL T788-PL29 GN-14-GXL 6 (OPTIONAL) LOAD FROM RELAY FOR ON-ENGINE PRIMING PUMP (+)
229-EN28 BK-14-GXL 29 229-PL19 BK-14-GXL Y733-PL7 PU-18-GXL U781-PH28 YL-18-TEFLON 1 + VOLTS ARD COMBUSTION AIR ABSOLUTE
229-PL3 BK-14-GXL 7 GROUND FROM CEM U782-PH25 PK-18-TEFLON
F421-EN106 YL-18-GXL 30 F421-PL15 YL-18-GXL Y734-PL8 BU-18-GXL 2 GROUND PRESSURE SENSOR
112-PL20 PU-14-GXL 8 SWITCHED BATTERY +
C991-EN102 PK-18-GXL 31 C991-PL49 PK-18-GXL Y736-PL22 OR-18-GXL Y923-PH42 PU-18-TEFLON 3 SIGNAL 320-3062
9
P792-EN104 BU-18-GXL 32 P792-PL12 BU-18-GXL Y737-PL16 YL-18-GXL P899-PL44 YL-18-GXL 10 (OPTIONAL) PRIMING PUMP MANUAL SWITCH PASS THRU EXIT FROM PUMP
A893-EN108 OR-18-GXL A893-PL38 OR-18-GXL
E E
33
998-PL41 BR-18-GXL 11 (OPTIONAL) PRIMING PUMP MANUAL SWITCH PASS THRU RETURN TO ECM J1
N951-EN94 GN-14-GXL 34
PL-S7
Y738-PL39 GY-18-GXL 12
ECM J1 CM-C1 Y738-EN93 GY-16-GXL 35 Y738-PL34 GY-18-GXL Y738-PL32 GY-18-GXL
327-8513 1607689 X993-PL50 WH-16-GXL PH-C11 DPF TEMPERATURE SENSOR
X993-EN134 WH-16-GXL 36 Y738-PL45 GY-18-GXL
1 37
2813125 341-4176 RD-18 1 SIGNAL
FLAME DETECT SENSOR
2 38 Y743-PL11 OR-18-GXL U781-PH26 YL-18-TEFLON 1 VS BK-18 2 GROUND
ANALOG SENSOR RETURN 3 T993-CM8 BR-18-GXL 39 Y747-PL30 BR-18-GXL U782-PH21 PK-18-TEFLON 2 GND
DIGITAL SENSOR POWER (+8V) 4 R800-CM48 OR-18-GXL 40 Y750-PL24 YL-16-GXL Y743-PH5 OR-18-TEFLON 3 SIGNAL 1 FLAME
DIGITAL SENSOR RETURN 5 998-CM26 BR-18-GXL Y751-PL25 OR-16-GXL J894-PH6 WH-18-TEFLON 4 SIGNAL 2 INLET RD-18 1 SIGNAL
2
DPF INTAKE TEMPERATURE SENSOR
6 BK-18 GROUND
Y777-PL59 OR-18-GXL
CRS DISABLE SW 7 P880-CM44 GY-18-GXL
PL-S1
CAT DATA LINK (+) 8 893-CM1 GN-18-GXL Y797-PL33 YL-18-GXL Y797-PL26 YL-18-GXL
CAT DATA LINK (-) 9 892-CM2 BR-18-GXL Y797-PL27 YL-18-GXL
10
11
PL-S2 PH-C9
Y798-PL35 GN-18-GXL Y798-PL28 GN-18-GXL 2813119
12 Y798-PL23 GN-18-GXL
DPF REGENERATION DISABLED LAMP 13 L471-CM41 BU-18-GXL U781-PH29 YL-18-TEFLON 1 + VOLTS
DPF INTAKE PRESSURE SENSOR
ELECTRONIC FUEL PUMP MANUAL PRIME SW 14 P899-CM50 YL-18-GXL Y923-PL31 PU-18-GXL U782-PH24 PK-18-TEFLON 2 GROUND
330-6719
15 J896-PH4 OR-18-TEFLON 3 SIGNAL
16 ARD FUEL PH-C17
INLET AIR TEMPERATURE SENSOR 17 C829-CM3 GN-18-GXL NOZZLE HEATER 2407877
REGEN SWITCHES DIGITAL RETURN 18 N836-CM57 BK-18-GXL
19
OR 1 U799-PH34 WH-14-TEFLON
2
20
21 PH-C10
2610524
22 G-C6
101-C5 RD-14-GXL U798-PH8 PK-18-TEFLON 1 GN-16 CONT SW
CRS FORCE REGEN SWITCH 23 P878-CM43 GN-18-GXL 1552273 ARD FUEL NOZZLE HEATER RELAY
24
101-C7 RD-14-GXL C-C7 CONTROL MODULE G-C1 U799-PH34 WH-14-TEFLON 2 YL-16 LOAD
C-C6 1 312-1080 24V
25 C-S4 1552273 274-8068 1552273 N782-G19 BU-18 RS485A 112-PH13 PU-14-TEFLON 3 RD-16 + BATTERY
312-1079 12V
9W1951 101-C2 RD-14-GXL 101-C10 RD-10-GXL N782-G19 BU-18 2
TACHOMETER 112-PH13 PU-14-TEFLON
26 120-C34 YL-18-GXL 1 +BAT 1 N783-G18 GN-18 3 RS485B Y738-PH14 GY-18-TEFLON 4 BK-16 GROUND
27
A 120-C19 YL-18-GXL 101-C14 RD-14-GXL G-S1 275-2103 PL-C5 PH-C1 PH-S3
101-C17 RD-14-GXL K900-C47 YL-16-GXL 2 CAN H RS485A 2 N782-G1 BU-18 N782-G1 BU-18 N782-G5 BU-18 N784-G17 WH-18 4 GAUGE GND 229-PH20 BK-14-TEFLON 229-PH31 BK-14-TEFLON
WARNING LAMP 28 F420-CM5 GN-18-GXL B A244-C28 BK-18-GXL 3246266 3246267
C
K990-C48 GN-16-GXL 3 CAN L RS485B 3 N783-G2 GN-18 N782-G11 BU-18 N785-G12 BU-18 5 GAUGE +V 229-PH32 BK-16-TEFLON
DIAGNOSTIC LAMP 29 F404-CM4 RD-18-GXL SERVICE TOOL 4 GAGE GND 4 N784-G3 WH-18 N782-G13 BU-18 6 U781-PL36 YL-16-GXL 1 U781-PH1 YL-18-TEFLON
D 893-C12 GN-18-GXL 120-C19 YL-18-GXL 120-C34 YL-18-GXL PH-C12
DPF LAMP (SOOT LOADING) 30 P888-CM46 PK-18-GXL C-S6
5 GAGE +V 5 N785-G4 BU-18 U782-PL17 PK-16-GXL 2 U782-PH2 PK-18-TEFLON
CAT/ATA E 892-C11 BR-18-GXL 120-C37 YL-18-GXL 120-C35 YL-18-GXL N782-G21 BU-18 A235-PH35 BK-18-TEFLON 2407878
HEST LAMP 31 P889-CM45 BU-18-GXL A244-C50 BK-18-GXL 6 GND 6 Y747-PL30 BR-18-GXL 3 Y747-PH3 BR-18-TEFLON
DATA LINK K990-C25 GN-16-GXL 120-C36 YL-18-GXL C778-PH9 BR-18-TEFLON
D D
F Y750-PH11 YL-16-TEFLON 1 ARD IGNITION TRANSFORMER PRIMARY
32
N783-G18 GN-18 G-C3 J896-PL9 OR-18-GXL 4 J896-PH4 OR-18-TEFLON F725-PH15 WH-18-TEFLON
33
G K900-C27 YL-16-GXL 1552273 229-PH32 BK-16-TEFLON 2 296-7724
H
Y743-PL11 OR-18-GXL 5 Y743-PH5 OR-18-TEFLON J894-PH6 WH-18-TEFLON
J1939 DATA LINK (-) 34 K990-CM7 GN-16-GXL C-S7 G-S2
1 J894-PL13 WH-18-GXL 6 J894-PH6 WH-18-TEFLON Y751-PH12 OR-16-TEFLON 3
J 120-C75 YL-18-GXL 120-C21 YL-18-GXL C-T3 WARNING LAMP N783-G2 GN-18 N783-G6 GN-18 J896-PH4 OR-18-TEFLON
35 120-C35 YL-18-GXL Y777-PL59 OR-18-GXL 7 Y777-PH43 OR-18-TEFLON
120-C58 YL-18-GXL C-T4 N783-G10 GN-18 N782-G13 BU-18 2 RS485A K895-PH22 BU-18-TEFLON
36 CM-S5
F420-C32 GN-18-GXL 7N-5876(24V) OIL PRESSURE GAUGE Y923-PL31 PU-18-GXL Y923-PH42 PU-18-TEFLON SEE IGNITION CABLE TABLE
101-CM10 RD-10-GXL 101-CM36 RD-14-GXL 120-C59 YL-18-GXL N783-G14 GN-18 N783-G14 GN-18 3 RS485B 8
N951-PH44 GN-14-TEFLON ARD IGNITION WIRE IGNITION CABLE
37 8L-9801(24V) 275-2096 N734-PL46 YL-18-GXL RESERVED FOR APPLICATION SPECIFIC P/N
101-CM37 RD-14-GXL 120-C45 YL-18-GXL N783-G22 GN-18 N784-G15 WH-18 4 GAUGE GND 9
T791-PH38 BR-16-TEFLON GROUND(on CEM)
38 101-CM38 RD-14-GXL N785-G16 BU-18 5 GAUGE +V U798-PL18 PK-18-GXL 10 U798-PH8 PK-18-TEFLON
39 6 C800-PL47 GY-18-GXL 11 RESERVED ARD IGNITION WIRE
CM-S15 150-C1 OR-14-GXL N784-G17 WH-18 U781-PH26 YL-18-TEFLON SPARK PLUG
40 101-CM51 RD-10 101-CM31 RD-14-GXL C801-PL48 OR-18-GXL 12 RESERVED
150-C63 OR-14-GXL U781-PH27 YL-18-TEFLON 295-3099 GROUND(on ARD head)
41 101-CM54 RD-14-GXL C-T5 DIAGNOSTIC LAMP G-S3
G-C4 Y750-PL24 YL-16-GXL 13 Y750-PH11 YL-16-TEFLON
150-C38 OR-14-GXL 120-C21 YL-18-GXL N784-G3 WH-18 N784-G7 WH-18 U781-PH28 YL-18-TEFLON
42 C-T6 7N-5876(24V) 1552273 Y751-PL25 OR-16-GXL 14 Y751-PH12 OR-16-TEFLON PH-S2 PH-T1 7H1177
F404-C29 RD-18-GXL N784-G9 WH-18 U781-PH1 YL-18-TEFLON U781-PH29 YL-18-TEFLON
43 150-CM12 OR-18-GXL
CM-S13
150-CM55 OR-14-GXL C-S12 8L-9801(24V) 1 C778-PL21 BR-18-GXL 15 C778-PH9 BR-18-TEFLON 229-PH31 BK-14-TEFLON
150-C61 OR-14-GXL N784-G15 WH-18 U781-PH30 YL-18-TEFLON
REMOTE SHUTDOWN SW 44 F716-CM9 WH-18-GXL 150-CM13 OR-18-GXL N784-G23 WH-18 N782-G21 BU-18 2 RS485A Y736-PL22 OR-18-GXL 16 Y736-PH10 OR-18-TEFLON U781-PH36 YL-18-TEFLON
CM-C2 C-C1 150-C62 OR-18-GXL COOLANT TEMPERATURE GAUGE
45
150-C67 OR-18-GXL N783-G22 GN-18 3 RS485B 17 RESERVED U781-PH46 YL-18-TEFLON CEM GROUND
46 CM-S7 9X0141 9X1343 275-2081 112-PL56 PU-14-GXL 112-PH13 PU-14-TEFLON
150-CM23 OR-18-GXL 150-CM24 OR-14-GXL C-C10 C-C11 N785-G12 BU-18 N784-G23 WH-18 4 GAUGE GND 18
OK TO TAKE CONTROL OF ENGINE SPEED 47 181-CM47 GY-18-GXL 150-CM40 OR-18-GXL 893-CM1 GN-18-GXL 1 893-C12 GN-18-GXL 1552269 3E3364 N785-G24 BU-18 5 GAUGE +V Y738-PL45 GY-18-GXL 19 Y738-PH14 GY-18-TEFLON
181-C66 GY-18-GXL G-S4 U782-PH21 PK-18-TEFLON
BATTERY (+) UNSWITCHED 48 150-CM23 OR-18-GXL 892-CM2 BR-18-GXL 2 892-C11 BR-18-GXL C-T8 REGEN DISABLE LAMP 6 F725-PL6 WH-18-GXL 20 F725-PH15 WH-18-TEFLON
L471-C55 BU-18-GXL 1 RD-18 N785-G4 BU-18 N785-G8 BU-18 U782-PH23 PK-18-TEFLON PH-C3
COOLANT LEVEL SENSOR 49 C984-CM25 YL-18-GXL 181-CM47 GY-18-GXL K900-CM28 YL-16-GXL 3 K900-C13 YL-16-GXL C-S5 C-T9 242-3282(24V) Y733-PL7 PU-18-GXL 21 Y733-PH16 PU-18-TEFLON
301-C8 RD-14-GXL 301-C20 RD-10-GXL A244-C69 BK-18-GXL 2 BK-18 N785-G16 BU-18 U782-PH24 PK-18-TEFLON 2407876
J1939 DATA LINK (+) 50 K900-CM11 YL-16-GXL 150-CM24 OR-14-GXL 4 150-C1 OR-14-GXL 242-3283(12V) N785-G20 BU-18 G-C5 Y734-PL8 BU-18-GXL 22 Y734-PH17 BU-18-TEFLON PH-S1
ARD PILOT FUEL
CM-S6 301-C18 RD-14-GXL U782-PH2 PK-18-TEFLON U782-PH45 PK-18-TEFLON Y733-PH16 PU-18-TEFLON 1 BK-18
51 301-CM20 RD-10-GXL 301-CM33 RD-14-GXL 101-CM36 RD-14-GXL 5 101-C2 RD-14-GXL N785-G24 BU-18 1552273 Y797-PL26 YL-18-GXL 23 Y797-PH18 YL-18-TEFLON CONTROL ACTUATOR
301-C41 RD-14-GXL U782-PH25 PK-18-TEFLON Y734-PH17 BU-18-TEFLON 2 BK-18
BATTERY (+) UNSWITCHED 52 150-CM12 OR-18-GXL 301-CM34 RD-14-GXL 101-CM31 RD-14-GXL 6 101-C5 RD-14-GXL 1 Y798-PL28 GN-18-GXL 24 Y798-PH19 GN-18-TEFLON 344-6590
391-C31 PK-18-GXL C-C13 U782-PH33 PK-18-TEFLON
BATTERY (+) UNSWITCHED 53 150-CM13 OR-18-GXL 301-CM35 RD-14-GXL 101-CM54 RD-14-GXL 7 101-C7 RD-14-GXL N782-G11 BU-18 2 RS485A 229-PL55 BK-14-GXL 25 229-PH20 BK-14-TEFLON
1552269 VOLTMETER
54 N836-CM57 BK-18-GXL 8 N836-C70 BK-18-GXL C-S9
N783-G10 GN-18 3 RS485B 26
391-C43 PK-18-GXL 391-C46 PK-18-GXL 1 DIODE 275-2110 U798-PH8 PK-18-TEFLON
BATTERY (+) UNSWITCHED 55 150-CM40 OR-18-GXL 308-CM22 YL-18-GXL K990-CM30 GN-16-GXL 9 K990-C15 GN-16-GXL N784-G9 WH-18 4 GAUGE GND K895-PL10 BU-18-GXL 27 K895-PH22 BU-18-TEFLON
391-C46 PK-18-GXL A244-C54 BK-18-GXL 2 189-3158 Y733-PH16 PU-18-TEFLON
PTO ENABLE SW / THROTTLE SW 2 56 A244-CM14 BK-18-GXL 403-CM56 GN-18-GXL G955-CM15 GN-18-GXL 10 G955-C3 GN-18-GXL N785-G20 BU-18 5 GAUGE +V A235-PL4 BK-18-GXL 28 A235-PH35 BK-18-TEFLON Y734-PH17 BU-18-TEFLON PH-C4
57 892-CM2 BR-18-GXL 301-CM34 RD-14-GXL 11 301-C8 RD-14-GXL 6 29
892-C11 BR-18-GXL Y736-PH10 OR-18-TEFLON 2407876
PTO RAMP UP / RESUME SW / THROTTLE SW 3 58 G955-CM15 GN-18-GXL 893-CM1 GN-18-GXL 101-CM37 RD-14-GXL 12 101-C14 RD-14-GXL 30
Y738-PH14 GY-18-TEFLON ARD MAIN FUEL
C-C20 C-C27 C778-PH9 BR-18-TEFLON 1 BK-18
59 998-CM26 BR-18-GXL 308-CM22 YL-18-GXL 13 120-C75 YL-18-GXL G-C2 31 CONTROL ACTUATOR
893-C12 GN-18-GXL 1330973 1743016 Y743-PH5 OR-18-TEFLON Y736-PH10 OR-18-TEFLON 2 BK-18
PTO RAMP DOWN / SET SW / THROTTLE SW 4 60 G967-CM16 WH-18-GXL 150-CM55 OR-14-GXL 14 150-C63 OR-14-GXL 1552273 32 344-6590
K900-C26 YL-16-GXL A Y747-PH3 BR-18-TEFLON
BATTERY (-) 61 A244-CM17 BK-18-GXL A244-CM17 BK-18-GXL F716-CM9 WH-18-GXL 15 F716-C9 WH-18-GXL 33
CM-S1
G967-C4 WH-18-GXL K990-C24 GN-16-GXL B TERMINATION 1 Y750-PH11 YL-16-TEFLON
62 A244-CM18 BK-18-GXL A244-CM21 BK-14-GXL G967-CM16 WH-18-GXL 16
N782-G5 BU-18 2 RS485A 112-PL57 GN-14-GXL 34 N951-PH44 GN-14-TEFLON Y751-PH12 OR-16-TEFLON
BATTERY (-) 63 A244-CM18 BK-18-GXL 101-CM38 RD-14-GXL 17 101-C17 RD-14-GXL C RESISTOR FUEL PRESSURE GAUGE T791-PH38 BR-16-TEFLON
A244-CM53 BK-14-GXL A244-C16 BK-14-GXL A244-C30 BK-18-GXL N783-G6 GN-18 3 RS485B 229-PL58 BR-16-GXL 35
Y777-PH43 OR-18-TEFLON
64 301-CM33 RD-14-GXL 18 301-C18 RD-14-GXL C-S8 363-8626 X993-PL50 WH-16-GXL 36
A244-C40 BK-14-GXL A244-C54 BK-18-GXL N784-G7 WH-18 4 GAUGE GND Y797-PH18 YL-18-TEFLON PH-C2
BATTERY (-) 65 A244-CM19 BK-18-GXL A244-CM14 BK-18-GXL F404-CM4 RD-18-GXL 19 F404-C29 RD-18-GXL N785-G8 BU-18 5 GAUGE +V 37
Y798-PH19 GN-18-TEFLON
A244-C42 BK-18-GXL A244-C60 BK-18-GXL C-C18 2407879
66 A244-CM19 BK-18-GXL F420-CM5 GN-18-GXL 20 F420-C32 GN-18-GXL 38

C C
1552267 6 Y923-PH42 PU-18-TEFLON
67 CM-S8
403-CM56 GN-18-GXL 21 C-S17 39 U781-PH36 YL-18-TEFLON 1 + VOLTS ARD MAIN FUEL
A244-CM42 BK-18-GXL A244-C68 BK-18-GXL
68 A244-CM21 BK-14-GXL 22 A244-C40 BK-14-GXL G955-C3 GN-18-GXL A WH-18
HI/LO IDLE 40 U782-PH33 PK-18-TEFLON 2 GROUND PRESSURE SENSOR
A244-CM39 BK-14-GXL A244-C81 BK-18-GXL A244-C69 BK-18-GXL
BATTERY (-) 69 A244-CM42 BK-18-GXL 301-CM35 RD-14-GXL 23 301-C41 RD-14-GXL A244-C51 BK-18-GXL B RD-18 259-1107 Y747-PH3 BR-18-TEFLON 3 SIGNAL 320-3065
A244-C74 BK-18-GXL G967-C4 WH-18-GXL C BK-18
KEYSWITCH INPUT 70 308-CM22 YL-18-GXL A244-CM32 BK-14-GXL 24 A244-C16 BK-14-GXL
CM-S14
P880-CM44 GY-18-GXL 25 P880-C64 GY-18-GXL KEYSWITCH
A244-CM52 BK-10 A244-CM32 BK-14-GXL A244-C44 BK-18-GXL
P878-CM43 GN-18-GXL 26 P878-C65 GN-18-GXL 3E-0156
A244-C51 BK-18-GXL 150-C1 OR-14-GXL
C829-CM3 GN-18-GXL P889-CM45 BU-18-GXL 27 P889-C57 BU-18-GXL OFF
C-S10 A244-C50 BK-18-GXL ON PH-C5
C984-CM25 YL-18-GXL P888-CM46 PK-18-GXL 28 P888-C56 PK-18-GXL CKT BRKR 1
A244-C53 BK-18-GXL 6T-3643 ST ST 2407878
CM-C15 F404-CM4 RD-18-GXL L471-CM41 BU-18-GXL 29 L471-C55 BU-18-GXL C-T15 C-T22
A244-C28 BK-18-GXL 391-C33 PK-18-GXL U781-PH30 YL-18-TEFLON 1 + VOLTS ARD PILOT FUEL
1275486 F420-CM5 GN-18-GXL 181-CM47 GY-18-GXL 30 181-C66 GY-18-GXL C-T20
31 101-C5 RD-14-GXL U782-PH23 PK-18-TEFLON 2 GROUND PRESSURE SENSOR
BATTERY (-) CONNECTION 1 A244-CM52 BK-10 F716-CM9 WH-18-GXL F404-C29 RD-18-GXL 15A C-T17
G955-CM15 GN-18-GXL 32 IGN F725-PH15 WH-18-TEFLON 3 SIGNAL 320-3064
F420-C32 GN-18-GXL 150-C38 OR-14-GXL C-T16
CM-C5 G967-CM16 WH-18-GXL 33 120-C45 YL-18-GXL
34
F716-C9 WH-18-GXL
1275486 CM-S2 G955-C3 GN-18-GXL
K900-CM11 YL-16-GXL K900-CM27 YL-16-GXL 35 CKT BRKR 7
BATTERY (+) CONNECTION 1 101-CM51 RD-10 36
G967-C4 WH-18-GXL 6T-3643
IL PH-C14
K900-CM28 YL-16-GXL GND 2407878
37 C-S2
K900-C13 YL-16-GXL K900-C47 YL-16-GXL C-T38 C-T39 C-T18 BAT
CM-S3
38 150-C63 OR-14-GXL 150-C61 OR-14-GXL U781-PH46 YL-18-TEFLON 1 + VOLTS
DPF DIFFERENTIAL PRESSURE SENSOR
K990-CM7 GN-16-GXL K990-CM29 GN-16-GXL K900-C22 YL-16-GXL
15A
K990-CM30 GN-16-GXL 39 U782-PH45 PK-18-TEFLON 2 GROUND
365-9858
40 C-S15 101-C7 RD-14-GXL Y777-PH43 OR-18-TEFLON 3 SIGNAL
K900-C77 YL-16-GXL
L471-CM41 BU-18-GXL K900-C78 YL-16-GXL STOP SW
CM-C3 N836-CM57
P878-CM43
BK-18-GXL
GN-18-GXL CKT BRKR 5 111-1325 HARNESS TABLE
1275485 K900-C26 YL-16-GXL
P880-CM44 GY-18-GXL 6T-3645 C-M8 C-M9
STARTER MOTOR (S) CONNECTION 1 301-CM20 RD-10-GXL C-S1 391-C31 PK-18-GXL
2 1
CHG
P888-CM46 PK-18-GXL C-T34 C-T35 C-M10 C-M11 DESIGNATION DESCRIPTION PART NUMBER LOCATION
101-C10 RD-10-GXL F716-C9 WH-18-GXL LVL
P889-CM45 BU-18-GXL K900-C27 YL-16-GXL 60A 4 3
315-C6 RD-10-GXL A244-C44 BK-18-GXL
CM-C4 P899-CM50 YL-18-GXL C INSTRUMENT PANEL HARNESS 356-2947 01 C10
R800-CM48 OR-18-GXL
C-S3 391-C33 PK-18-GXL
1275486 K990-C15 GN-16-GXL K990-C48 GN-16-GXL A244-C30 BK-18-GXL G GAGE HARNESS 248-0471 01 D8
STARTER MOTOR (BATT) CONNECTION 1 101-CM10 RD-10-GXL CM-S4 K990-C23 GN-16-GXL 391-C43 PK-18-GXL C-C28 SOOT GAUGE SYMBOL DESCRIPTION
T993-CM8 BR-18-GXL T993-CM6 BR-18-GXL 1552273 363-7544 AA STARTER TO ALTERNATOR 356-1356 01 B13
C-S16 C-C5
T993-CM49 BR-18-GXL K990-C79 GN-16-GXL 3E3364 120-C36 YL-18-GXL 1 BATTERY/IGN CIRCUIT CONNECTED
POWER + GROUND CABLES
K990-C80 GN-16-GXL
1
2

A244-C74 BK-18-GXL 2 GROUND CC BREAKER TO ALTERNATOR CABLE 354-8300 00 B12

CM-C14 3 CIRCUIT NOT CONNECTED CM J1 ECM TO INSTRUMENT PANEL HARNESS (2.5M) 367-7017 00 C13
1552269 K990-C24 GN-16-GXL K900-C77 YL-16-GXL 4 J1939 (+)
B B
BK-18
BK-18

ALTERNATOR (R) CONNECTION

1 403-CM56 GN-18-GXL C-S11 K990-C79 GN-16-GXL 5 J1939 (-) ELECTRICAL CONNECTION TO CM J1 ECM TO INSTRUMENT PANEL HARNESS (4.5M) 367-7018 01 C13
2 MACHINE STRUCTURE
6 EE STARTER TO ALTERNATOR 356-1358 01 A13
K990-C25 GN-16-GXL INTERNAL ELECTRICAL CONNECTION POWER + GROUND CABLES
TO SURFACE OF COMPONENT
L471-C55 BU-18-GXL C-T1 C-T2 EG IVA JUMPER HARNESS W/O PUMP 354-2998 00 H10
2k
C-S14 301-C20 RD-10-GXL C-C12 CONNECTOR EN MAIN ENGINE HARNESS 363-0790 00 I13
1A 1B
N836-C70 BK-18-GXL N836-C71 BK-18-GXL 2055471
SMMS FF BREAKER TO ALTERNATOR CABLE 354-8298 01 A12
N836-C72 BK-18-GXL 241-8368(24V) 120-C59 YL-18-GXL 1A H# CIRCUIT GROUPING DESIGNATION
ALTERNATOR & BREAKER P/NS 241-8367(12V) 120-C58 YL-18-GXL 2A 2k REGEN LAMP FG 24V PRIMING PUMP HARNESS 352-9441 00 G10
P878-C65 GN-18-GXL 120-C36 YL-18-GXL
P889-C57 BU-18-GXL 2B 2A 2B 332-1064(24V) ATCH WIRE, CABLE, COMPONENT FJ FUEL HARNESS SECONDARY (FOAM) 351-2218 00 G3
24V ALTERNATOR P880-C64 GY-18-GXL 120-C45 YL-18-GXL
G S ALTERNATOR P/N BREAKER P/N P888-C56 PK-18-GXL 1B 362-3512(12V)
P888-C56 PK-18-GXL 120-C58 YL-18-GXL FK FUEL HARNESS SECONDARY (BRAIDED) (1.0M) 350-0747 00 I10
-T1 AA- 1 CC- 120-C59 YL-18-GXL
AA T2 -T T2 ALT CM-C6 CM-C7 P889-C57 BU-18-GXL SPLICE
FK FUEL HARNESS SECONDARY (BRAIDED) (2.0M) 359-7719 00 I10
MTR BAT CC 235-7132 171-2211 1743016 150-C61 OR-14-GXL
CBL-AA1 RD-2-SGX CBL-CC1 RD-2-SGX + R 1330973
352-4701 171-2212 150-C62 OR-18-GXL BLADE, SPADE, RING OR SCREW FK FUEL HARNESS SECONDARY (BRAIDED) (4.0M) 359-7720 00 I10
24V BREAKER GND K900-CM27 YL-16-GXL A TERMINATION TERMINAL
226-7683 171-2213 K990-CM29 GN-16-GXL B RESISTOR
150-C67 OR-18-GXL FM SECONDARY FUEL HARNESS JUMPER (2.0M) 351-1694 00 G4
MOTOR
24V STARTER T4 181-C66 GY-18-GXL FM SECONDARY FUEL HARNESS JUMPER (4.0M) 351-1696 00 G4
AA-
C C-C8
344-5081 171-2215 391-C31 PK-18-GXL
2234778 7 FM SECONDARY FUEL HARNESS JUMPER (6.0M) 351-1699 00 G4
CBL-AA2 BK-2-SGX 350-7073 150-9559 391-C33 PK-18-GXL
1
T3 352-4700 150-9559 FN 12V PRIMING PUMP HARNESS 354-3008 00 G10
AA- A244-C44 BK-18-GXL N836-C71 BK-18-GXL 2
272-1889 150-9559 181-C66 GY-18-GXL 3
9 3 FP COMMERCIAL REMOTE MOUNT ARD/PRIMING 350-0743 00 G2
352-4699 150-9559 CM-C9 CM-C10
A244-C53 BK-18-GXL
A244-C60 BK-18-GXL 4
2
1 OK TO ELEVATE IDLE SW (REGEN) COLOR ABBREVIATIONS PUMP HARNESS (4.0M) (OPTIONAL)
24V STARTER / ALTERNATOR CABLING 3E3370 1552267 CY-C1
1552267
CY-C2
1552267
A244-C68 BK-18-GXL 150-C67 OR-18-GXL
674-J3 BU-18-GXL
5
6
6
284-3623(24V)
ABBREV COLOR (+) BATTERY FP COMMERCIAL REMOTE MOUNT ARD/PRIMING 351-1690 00 G2
R800-CM48 OR-18-GXL A A244-C74 BK-18-GXL 5 362-4719(12V) PUMP HARNESS (2.0M) (OPTIONAL)
A R800-CY1 OR-16 A RD-18 VS F716-C9 WH-18-GXL 7
(+) BATTERY SWITCHED
STARTER P/NS
998-CM26 BR-18-GXL B
B T993-CY2 BK-16 B BK-18 GROUND
COOLANT LEVEL SENSOR
K900-C77 YL-16-GXL 8
4
RD RED FP COMMERCIAL REMOTE MOUNT ARD/PRIMING 351-1692 00 G2
C984-CM25 YL-18-GXL C 239-9957 A244-C68 BK-18-GXL
C C984-CY3 WH-16 C GN-18 ALARM K990-C79 GN-16-GXL 9
WH WHITE STARTING CIRCUIT PUMP HARNESS (6.0M) (OPTIONAL)
DESCRIPTION P/N N836-C71 BK-18-GXL 10
GK INTERNAL ENGINE HARNESS 324-6575 01 J6
12V LH P5.0 249-3681 N836-C72 BK-18-GXL OR ORANGE (-) BATTERY / SENSOR RETURN
W/ IVA W/ BRAKES
12V ALTERNATOR 11 TEETH ON 12 TOOTH BLANK OPTIONAL P878-C65 GN-18-GXL
G S PITCH 6/8 P880-C64 GY-18-GXL YL YELLOW SENSOR / ACTUATOR SUPPLY GM INTERNAL ENGINE HARNESS 355-3609 00 J3
1 EE- 1 FF-
-T T2 -T T2 ALT 12V LH 42MT 207-1537 P888-C56 PK-18-GXL W/ IVA W/O BRAKES
MTR BAT EE FF P889-C57 BU-18-GXL PK PINK SIGNAL TO ECM
CBL-EE1 RD-4-SGX CBL-FF1 RD-4-SGX + R 11 TEETH ON 12 TOOTH BLANK
CM-C8 CM-C11 NA CHARGE AIR COOLER JUMPER 344-5734 00 G7
PITCH: 6/8 BK BLACK
A MOTOR
12V STARTER
12V BREAKER
T4
GND
12V LH 42MT 6V-4215
2304011
C829-CM3 GN-18-GXL 1
2304012 CX-C1
2304012
CX-C2
2304011
C-C9
2234778 7
GY GRAY
CONTROL (POSITIVE) FROM ECM
CONTROL (RETURN) FROM ECM NG COOLANT TEMP JUMPER 343-8408 00 J1 & J5 A
EE- 12 TEETH ON 13 TOOTH BLANK 1 C829-CX1 GN-18-GXL 1 SIGNAL AIR INLET TEMPERATURE P880-C64 GY-18-GXL 1
CAT DATA LINK
PH COMMERCIAL CEM 343-1882 00 E3
PITCH: 8/10 T993-CM6 BR-18-GXL 2
N836-C72 BK-18-GXL
CBL-EE2 BK-4-SGX
2 T993-CX2 BR-18-GXL 2 GROUND 256-6453 2
9 3 PU PURPLE PK COMMERCIAL REMOTE MOUNT ARD/PRIMING 348-5797 00 G4
24V LH IMT 293-4853 P878-C65 GN-18-GXL 3
J1939 DATA LINK PUMP HARNESS (4.0M) (OPTIONAL)
T3 2
EE- 674-J1 BU-18-GXL BR BROWN
11/12 TOOTH PINION
THIS SCHEMATIC IS FOR THE C15 AND C18 INDUSTRIAL ENGINE
4
1 CRS FORCE REGEN/OVERRIDE SW PK COMMERCIAL REMOTE MOUNT ARD/PRIMING 351-1688 00 G4
PITCH: 6/8 OPTIONAL 150-C62 OR-18-GXL
674-J2 BU-18-GXL
5
6 327-6999(24V)
GN GREEN
RS-232/RS-485 DATA LINK
PUMP HARNESS (2.0M) (OPTIONAL)
VOLUME 1 of 2 : BELOW 750HP
6
24V LH IMT 345-3406
12V STARTER / ALTERNATOR CABLING 12/13 TOOTH PINION CM-C12 CM-C13 7
5 362-4720(12V)
HIGHWAYS PK COMMERCIAL REMOTE MOUNT ARD/PRIMING 351-1706 00 G4
8/10 PITCH 2388245 2388246 A244-C53 BK-18-GXL 8
4
BU BLUE
P899-CM50 YL-18-GXL 1
A244-C60 BK-18-GXL 9
8 PUMP HARNESS (6.0M) (OPTIONAL) PART NUMBER: 347-9323, CHANGE: 03, VERSION: -
T993-CM49 BR-18-GXL 2
10
10 PL COMMERCIAL ENGINE TO CEM INTERCONNECT 363-1844 00 F5 PART NUMBER: 356-5710, CHANGE: 02, VERSION: -
HARNESS (2.5M) (OPTIONAL)
PL COMMERCIAL ENGINE TO CEM INTERCONNECT 363-1845 00 F5
PART NUMBER: 356-2944, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable engine with the key and engine off.
INSTRUMENT PANEL WIRING HARNESS (4.0M) (OPTIONAL)
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
 ENGINE (Below 750HP)- LEFT SIDE VIEW
VIEW ALL CALLOUTS

CHARGE AIR COOLER

OUTLET TEMPERATURE TIMING CALIBRATION(TC)
NRS INTAKE PRESSURE SENSOR CONNECTOR PROBE CONNECTOR
SENSOR CONNECTOR EN-C8/NA-C1 EN-C9
EN-C18
VIEW A
IVA CIRCUIT
CONNECTOR
EN-C29/EG-C3

PRIMING PUMP
CIRCUIT CONNECTOR
EN-C30/EG-C3
EN-C30/FN-C1 VIEW B

ENGINE SPEED/TIMING
SENSOR CONNECTOR
(CAM)
EN-C7
ECM J1 CONNECTOR
SECONDARY FILTER HARNESS CM-C1
CONNECTOR
EN-C21/FK-C1

FUEL TEMPERATURE
SENSOR ECM J2 CONNECTOR
FK-C2 EN-C1

FUEL PRESSURE SENSOR

(AFTER FILTER)
FK-C3

ENGINE SPEED/TIMING
SENSOR CONNECTOR
(CRANK)
EN-C6 CLEAN EMISSIONS MODULE
CONNECTOR
EN-C2/PL-C1

2010 Caterpillar, All Rights Reserved

 ENGINE (Below 750HP)- VIEW A
VIEW ALL CALLOUTS

NRS VALVE ACTUATOR

CONNECTOR
EN-C17
NRS FLOW VALVE
BALANCE ACTUATOR
CONNECTOR
EN-C23

INTAKE MANIFOLD AIR

PRESSURE SENSOR
CONNECTOR
EN-C11
NRS TEMPERATURE
SENSOR CONNECTOR
EN-C20

NRS DIFFERENTIAL PRESSURE

SENSOR CONNECTOR
EN-C19

2010 Caterpillar, All Rights Reserved

 ENGINE (Below 750HP)- VIEW B
VIEW ALL CALLOUTS

TERMINATION RESISTOR
CONNECTOR
EN-C15

ENGINE OIL PRESSURE

SENSOR CONNECTOR
EN-C13

BAROMETRIC PRESSURE
SENSOR CONNECTOR
EN-C14

CRANKCASE PRESSURE
SENSOR CONNECTOR
EN-C5

2010 Caterpillar, All Rights Reserved

 ENGINE (Below 750HP)- RIGHT SIDE VIEW
VIEW ALL CALLOUTS

IVA CIRCUIT OIL PRESSURE

SENSOR CONNECTOR
EG-C2

IVA CIRCUIT OIL PRESSURE

SOLENOID CONNECTOR
EG-C1

COOLANT TEMPERATURE
SENSOR JUMPER CONNECTOR
GK-C12/NG-C1

COOLANT TEMPERATURE
SENSOR CONNECTOR
NG-C2

2010 Caterpillar, All Rights Reserved

 ENGINE (Below 750 HP)- TOP VIEW (INJECTOR HARNESS)
VIEW ALL CALLOUTS

INJECTOR HARNESS
CONNECTOR
INJECTOR HARNESS IVA 3 CONNECTOR
BRAKE 3 & 4 EN-C27/GK-C19 INJECTOR HARNESS
IVA 4 CONNECTOR CONNECTOR GK-C15
CONNECTOR EN-C3/GK-C1 CONNECTOR
GK-C16 GK-C10 EN-C4/GK-C2
IVA 2 CONNECTOR
GK-C14

IVA 5 CONNECTOR
GK-C17

IVA 1 CONNECTOR
GK-C13
IVA 6 CONNECTOR
GK-C18

BRAKE 1 & 2
BRAKE 5 & 6
CONNECTOR
CONNECTOR
GK-C9
GK-C11

INJECTOR 6 SOLENOID
CONNECTOR
GK-C8
INJECTOR 1 SOLENOID
INJECTOR 5 SOLENOID CONNECTOR
CONNECTOR GK-C3
GKC7
INJECTOR 2 SOLENOID
INJECTOR 3 SOLENOID CONNECTOR
INJECTOR 4 SOLENOID
CONNECTOR GK-C4
CONNECTOR
GK-C5
GK-C6

2010 Caterpillar, All Rights Reserved

 CLEAN EMISSIONS MODULE(CEM)- PANEL VIEW
VIEW ALL CALLOUTS

ARD FUEL NOZZLE

HEATER RELAY ARD PILOT FUEL ARD MAIN FUEL AFTERTREATMENT
ARD PILOT FUEL
CONNECTOR ARD MAIN FUEL PRESSURE SENSOR PRESSURE SENSOR IDENTIFICATION
CONTROL VALVE
PH-C10 CONTROL VALVE CONNECTOR CONNECTOR MODULE
CONNECTOR
CONNECTOR PH-C5 PH-C2 PH-C13
PH-C3
PH-C4 ARD COMBUSTION AIR
ABSOLUTE PRESSURE
SENSOR CONNECTOR
PH-C7

ARD IGNITION
TRANSFORMER
CONNECTOR
PH-C12

ARD AIR FLOW

CONTROL ACTUATOR
DPF TEMPERATURE CONNECTOR
SENSOR CONNECTOR PH-C6
PH-C11

ARD IGNITION WIRE

CLEAN EMISSIONS
GROUND (on CEM)
ARD AIR FLOW MODULE CONNECTOR
CONTROLLER CONNECTOR CEM HARNESS
PH-C1
PH-C8 GROUND
ARD FUEL NOZZLE
HEATER CONNECTOR
PH-C17

2010 Caterpillar, All Rights Reserved

 CLEAN EMISSIONS MODULE(CEM)- ARD VIEW
VIEW ALL CALLOUTS

ARD SPARKPLUG
ARD FUEL NOZZLE
HEATER

ARD IGNITION WIRE

GROUND (on ARD head)
ARD FLAME DETECT
SENSOR

2010 Caterpillar, All Rights Reserved

 14 13 12 11 10 9 8 7 6 5 4 3 2 1

ER-C14
J 2818803
Y748-ER84 WH-18-GXL 1 + VOLTS
995-GK51 BU-16-NW
T858-GK2 GY-16-HF
995-GM51 BU-16-NW
T858-GM2 GY-16-HF
J
BAROMETRIC PRESSURE SENSOR ER-C3 GK-C1
GK-S1
GK-C12 NG-C1 NG-C2 GM-C1 GM-S1
GM-C12
G833-ER42 PK-18-GXL 2 GROUND T858-GK1 GY-16-NW T858-GK3 GY-16-HF T858-GM1 GY-16-NW T858-GM3 GY-16-HF NG-C1 NG-C2
320-3063 1552252 3E5179 1134630 1552272 2304011 3E5179 1134630
R747-ER40 GY-18-GXL 3 SIGNAL T859-GK16 WH-16-HF T859-GM16 WH-16-HF 1552272 2304011
GK-S3 COOLANT GM-S3
COOLANT
T858-ER56 GY-16-XLPE 1 1 T858-GK1 GY-16-NW T859-GK15 WH-16-NW T859-GK17 WH-16-HF 995-GK51 BU-16-NW 1 1 995-NG1 BU-14-TEFLON 1 SIGNAL 1 T858-GM1 GY-16-NW T859-GM15 WH-16-NW T859-GM17 WH-16-HF 995-GM51 BU-16-NW 1
T862-ER54 BU-16-XLPE T860-GK30 OR-16-HF TEMPERATURE T860-GM30 OR-16-HF
1 995-NG1 BU-14-TEFLON 1 SIGNAL
TEMPERATURE
ECM J2 ER-C1 2 2 T862-GK4 BU-16-NW Y749-GK52 GN-16-NW 2 2 Y749-NG2 GN-14-TEFLON 2 GROUND 2 T862-GM4 BU-16-NW Y749-GM52 GN-16-NW 2
T860-GK29 OR-16-NW
GK-S5
T860-GK31 OR-16-HF 256-6453 T860-GM29 OR-16-NW
GM-S5
T860-GM31 OR-16-HF
2 Y749-NG2 GN-14-TEFLON 2 GROUND
256-6453
327-8513 2645732 994-ER13 GY-18-GXL T957-ER65 PU-16-XLPE 3 3 T957-GK7 PU-16-NW X412-GK53 RD-16-NW 3 3 FROM EXTERNAL 3 T957-GM7 PU-16-NW X412-GM53 RD-16-NW 3
3
A893-ER10 OR-18-GXL ER-C5 T985-ER9 WH-16-XLPE 4 4 T985-GK9 WH-16-NW T862-GK5 BU-16-HF 4 4 4 T985-GM9 WH-16-NW T862-GM5 BU-16-HF 4
CAT BRAKE SOLENOID LOW/HIGH 1 K738-ER60 GN-16-XLPE 2304013 T958-ER66 YL-16-XLPE 5 5 T958-GK11 YL-16-NW T862-GK4 BU-16-NW
GK-S2
T862-GK6 BU-16-HF
HARNESS 5 T958-GM11 YL-16-NW T862-GM4 BU-16-NW
GM-S2
T862-GM6 BU-16-HF
4
C991-ER20 PK-18-GXL
IVA SYSTEM OIL PRESSURE SOLENOID 3 T852-ER100 GY-18-GXL
E795-ER16 YL-18-GXL T986-ER12 GN-16-XLPE 6 6 T986-GK13 GN-16-NW T863-GK19 GN-16-HF MATING CONNECTOR 6 T986-GM13 GN-16-NW T863-GM19 GN-16-HF
P894-ER78 PU-18-GXL 994-ER13 GY-18-GXL Y748-ER87 WH-18-GXL 1 + VOLTS
CRANKCASE PRESSURE SENSOR GK-S4 GM-S4
NRS FLOW BALANCE VALVE ACTUATOR 4 ER-C3 (LOC J7)
ARD FUEL FLOW DIVERTER ACTUATOR 5 A893-ER10 OR-18-GXL E963-ER127 BK-18-GXL A893-ER10 OR-18-GXL G833-ER91 PK-18-GXL 2 GROUND
294-6119
T859-ER59
T863-ER32
WH-16-XLPE
GN-16-XLPE
7
8
7
8
T859-GK15 WH-16-NW
T863-GK18 GN-16-NW
T863-GK18 GN-16-NW T863-GK20 GN-16-HF
T864-GK33 YL-16-HF
FRONT PASS-THROUGH HARNESS 7
8
T859-GM15 WH-16-NW
T863-GM18 GN-16-NW
T863-GM18 GN-16-NW T863-GM20 GN-16-HF
T864-GM33 YL-16-HF
FRONT PASS-THROUGH HARNESS
E964-ER17 WH-18-GXL C991-ER20 PK-18-GXL E795-ER16 YL-18-GXL 3 SIGNAL
CAT BRAKE SOLENOID MED/HIGH
6
8 K737-ER34 BR-16-XLPE E965-ER25 BU-18-GXL E795-ER16 YL-18-GXL T959-ER73 BR-16-XLPE 9 9 T959-GK21 BR-16-NW T864-GK32 YL-16-NW
GK-S6
T864-GK34 YL-16-HF WITHOUT FLOW SWITCH 9 T959-GM21 BR-16-NW T864-GM32 YL-16-NW
GM-S6
T864-GM34 YL-16-HF WITHOUT FLOW SWITCH
E966-ER28 YL-18-GXL F421-ER69 YL-18-GXL T987-ER39 GY-16-XLPE 10 10 T987-GK23 GY-16-NW GK-S7
10 T987-GM23 GY-16-NW GM-S7
9
F421-ER69 YL-18-GXL T960-ER74 BU-16-XLPE 11 11 T960-GK25 BU-16-NW T957-GK7 PU-16-NW T957-GK8 PU-16-HF 11 T960-GM25 BU-16-NW T957-GM7 PU-16-NW T957-GM8 PU-16-HF
10
G828-ER38 WH-18-GXL G828-ER67 WH-14-RADXL ER-C13 T988-ER55 PU-16-XLPE 12 12 T988-GK27 PU-16-NW GK-S9 GK-C3 INJ 1
12 T988-GM27 PU-16-NW GM-S9 GM-C3 INJ 1
11 ER-S4
G833-ER105 PK-18-GXL G828-ER38 WH-18-GXL G828-ER81 WH-14-RADXL 2370227 T958-GK11 YL-16-NW T958-GK12 YL-16-HF 2642407 T958-GM11 YL-16-NW T958-GM12 YL-16-HF 2642407
12
COMPRESSION BRAKE OUTPUT #1 RETURN 14 K739-ER58 BU-16-XLPE G856-ER126 WH-18-GXL G828-ER82 WH-18-GXL Y748-ER79 WH-18-GXL 1 OR-18 +5 VOLTS
ENGINE OIL PRESSURE SENSOR GK-S11 T858-GK2 GY-16-HF 1 GM-S11 T858-GM2 GY-16-HF 1
G857-ER18 YL-18-GXL G828-ER92 WH-18-GXL G833-ER89 PK-18-GXL 2 BK-18 GROUND T959-GK21 BR-16-NW T959-GK22 BR-16-HF T862-GK5 BU-16-HF
DOC T959-GM21 BR-16-NW T959-GM22 BR-16-HF T862-GM5 BU-16-HF
DOC
INTAKE MANIFOLD PRESSURE SENSOR 15 R746-ER5 PK-18-GXL 293-5535 2 2
FUEL PRESSURE SENSOR (BEFORE FILTER) 16 C991-ER20 PK-18-GXL P792-ER86 BU-18-GXL 994-ER13 GY-18-GXL 3 WH-18 SIGNAL GK-S13 T957-GK8 PU-16-HF 3 GK-C9 GM-S13 T957-GM8 PU-16-HF 3
P893-ER6 PU-14-RADXL G833-ER42 PK-18-GXL T960-GK25 BU-16-NW T960-GK26 BU-16-HF T985-GK10 WH-16-HF 4
SPILL
1539693 T960-GM25 BU-16-NW T960-GM26 BU-16-HF T985-GM10 WH-16-HF 4
SPILL
ANALOG RETURN 17 G829-ER77 GN-18-GXL ER-S8
ER-C4 GK-C2 GM-C2
IVA 4 RETURN 18 X984-ER121 BR-16-XLPE G833-ER105 PK-18-GXL G833-ER89 PK-18-GXL GK-S15
K737-GK44 BR-16-NW BRAKE 1 & 2 GM-S15
P894-ER78 PU-18-GXL 1552253 1907612 T961-GK35 GN-16-NW T961-GK36 GN-16-HF
A 1907612 T961-GM35 GN-16-NW T961-GM36 GN-16-HF
19 G833-ER91 PK-18-GXL GK-C4 INJ 2 K739-GK47 BU-16-NW B 2509378 GM-C4 INJ 2
R746-ER5 PK-18-GXL T860-ER57 OR-16-XLPE 1 1 T860-GK29 OR-16-NW GK-S17 2642407 1 T860-GM29 OR-16-NW GM-S17 2642407
20
R747-ER40 GY-18-GXL P792-ER86 BU-18-GXL T864-ER62 YL-16-XLPE 2 2 T864-GK32 YL-16-NW T962-GK39 WH-16-NW T962-GK40 WH-16-HF T858-GK3 GY-16-HF 1 GK-C10 2 T864-GM32 YL-16-NW T962-GM39 WH-16-NW T962-GM40 WH-16-HF T858-GM3 GY-16-HF 1
IVA 5 RETURN 21 T856-ER123 WH-16-XLPE T961-ER75 GN-16-XLPE 3 3 T961-GK35 GN-16-NW DOC 3 T961-GM35 GN-16-NW DOC
IVA 2 RETURN 22 X985-ER118 OR-16-XLPE U773-ER37 PK-18-GXL P893-ER6 PU-14-RADXL GK-S8 T862-GK6 BU-16-HF 2 1539693 FROM EXTERNAL GM-S8 T862-GM6 BU-16-HF 2
U774-ER22 BU-14-RADXL P894-ER78 PU-18-GXL T989-ER63 BU-16-XLPE 4 4 T989-GK37 BU-16-NW T985-GK9 WH-16-NW T985-GK10 WH-16-HF 4 T989-GM37 BU-16-NW T985-GM9 WH-16-NW T985-GM10 WH-16-HF
23
FK-C2 T962-ER76 WH-16-XLPE 5 5 T962-GK39 WH-16-NW
T958-GK12 YL-16-HF 3
SPILL K738-GK50 GN-16-NW A BRAKE 3 & 4 HARNESS 5 T962-GM39 WH-16-NW
T958-GM12 YL-16-HF 3
SPILL
U775-ER15 GY-14-RADXL T986-GK14 GN-16-HF 2509378 T986-GM14 GN-16-HF
24
U779-ER29 BR-14-RADXL 2304011 T990-ER64 BR-16-XLPE 6 6 T990-GK41 BR-16-NW T986-GK13 GN-16-NW
GK-S10
T986-GK14 GN-16-HF
4 K739-GK48 BU-16-NW B MATING CONNECTOR 6 T990-GM41 BR-16-NW T986-GM13 GN-16-NW
GM-S10
T986-GM14 GN-16-HF
4
E963-ER127 BK-18-GXL R746-ER5 PK-18-GXL ER-C21 FK-C1
ENGINE SPEED SENSOR #1 (-) (CRANK) 25
Y737-ER27 YL-18-GXL R747-ER40 GY-18-GXL 2304009 2304010 F421-FK1 YL-18-GXL 7 7 X412-GK53 RD-16-NW GK-C5 ER-C4 LOC (I7) 7 X412-GM53 RD-16-NW GM-C5
TDC SERVICE PROBE (+) 26 G856-ER126 WH-18-GXL 1 SIGNAL FUEL TEMPERATURE SENSOR GK-S12 INJ 3 GK-C11 GM-S12 INJ 3
Y738-ER26 GY-18-GXL U773-ER37 PK-18-GXL G828-ER92 WH-18-GXL 1 G828-FK3 WH-18-GXL Y749-FK2 GN-18-GXL 2 GROUND 256-6453 995-ER46 BU-18-GXL 8 8 995-GK51 BU-16-NW T987-GK23 GY-16-NW T987-GK24 GY-16-HF 2642407 1539693 8 995-GM51 BU-16-NW T987-GM23 GY-16-NW T987-GM24 GY-16-HF 2642407
FUEL PRESSURE SENSOR (AFTER FILTER) 27 P792-ER86 BU-18-GXL F421-FK1 YL-18-GXL Y749-ER61 GN-18-GXL 9 9 Y749-GK52 GN-16-NW 9 Y749-GM52 GN-16-NW
ENGINE OIL PRESSURE SENSOR 28 994-ER13 GY-18-GXL Y748-ER43 WH-18-GXL U774-ER22 BU-14-RADXL Y749-ER14 GN-18-GXL 2 Y749-FK6 GN-18-GXL GK-S14 T859-GK16 WH-16-HF 1 K737-GK45 BR-16-NW A BRAKE 5 & 6 GM-S14 T859-GM16 WH-16-HF 1
Y749-ER45 GN-18-GXL U775-ER15 GY-14-RADXL Y737-ER27 YL-18-GXL 3 K737-ER34 BR-16-XLPE 10 10 K737-GK43 BR-16-NW T988-GK27 PU-16-NW T988-GK28 PU-16-HF T863-GK19 GN-16-HF 2
DOC
2509378
10 T988-GM27 PU-16-NW T988-GM28 PU-16-HF T863-GM19 GN-16-HF 2
DOC
ENGINE ANALOG RETURN 30 G833-ER105 PK-18-GXL G828-FK3 WH-18-GXL K739-ER58 BU-16-XLPE 11 11 K739-GK46 BU-16-NW K739-GK49 BU-16-NW B
11
IVA 3 RETURN 31 X986-ER120 YL-16-XLPE U779-ER29 BR-14-RADXL P792-ER86 BU-18-GXL 4 P792-FK5 BU-18-GXL P792-FK5 BU-18-GXL GK-S16 T959-GK22 BR-16-HF 3 GM-S16 T959-GM22 BR-16-HF 3

I K738-ER60 GN-16-XLPE K738-GK50 GN-16-NW T989-GK37 BU-16-NW T989-GK38 BU-16-HF T989-GM37 BU-16-NW T989-GM38 BU-16-HF
I
Y737-ER27 YL-18-GXL 12 12 SPILL 12 SPILL GM-C13
NRS VALVE ACTUATOR (-) 32 U775-ER15 GY-14-RADXL F421-ER69 YL-18-GXL 5 F421-FK1 YL-18-GXL T987-GK24 GY-16-HF 4 GK-C13 T987-GM24 GY-16-HF 4
6 Y749-FK6 GN-18-GXL FK-C3 GK-S18 1539693 GM-S18 1539693
CRANKCASE PRESSURE SENSOR 33 E795-ER16 YL-18-GXL ER-S2
2818804 T990-GK41 BR-16-NW T990-GK42 BR-16-HF T990-GM41 BR-16-NW T990-GM42 BR-16-HF
34 Y749-ER61 GN-18-GXL Y738-ER26 GY-18-GXL Y738-ER71 GY-18-GXL A893-ER10 OR-18-GXL 7 GK-C6 INJ 4 X987-GK63 BR-16-NW A IVA 1 GM-C6 INJ 4 X987-GM63 BR-16-NW A IVA 1
Y738-ER98 GY-18-GXL 8 Y749-FK2 GN-18-GXL G828-FK3 WH-18-GXL 1 + VOLTS X412-GK53 RD-16-NW 2642407 3136361 X412-GM53 RD-16-NW 2642407 313-6361
ENGINE SPEED SENSOR #1 (+) (CRANK) 35 E964-ER17 WH-18-GXL FK-S1 FUEL PRESSURE SENSOR X983-GK54 BU-16-NW B X983-GM54 BU-16-NW B
9 Y749-FK9 GN-18-GXL Y749-FK9 GN-18-GXL 2 GROUND Y749-GK52 GN-16-NW T859-GK17 WH-16-HF 1
Y749-GM52 GN-16-NW T859-GM17 WH-16-HF 1
TDC SERVICE PROBE (-) 36 G857-ER18 YL-18-GXL (AFTER FILTER) DOC DOC
38 Y748-ER84 WH-18-GXL 10 P792-FK5 BU-18-GXL 3 SIGNAL T863-GK20 GN-16-HF 2 GK-C14 T863-GM20 GN-16-HF 2 GM-C14
Y748-ER43 WH-18-GXL
ER-S1
Y748-ER79 WH-18-GXL 320-3060 ER-C27 GK-C19 GM-C19 1539693
NRS DIFFERENTIAL PRESSURE SENSOR 40 P893-ER6 PU-14-RADXL C991-ER20 PK-18-GXL 11 T960-GK26 BU-16-HF 3 1539693 T960-GM26 BU-16-HF 3
1552254 1907613 K737-GK44 BR-16-NW SPILL 1907613 T856-GM60 WH-16-NW SPILL
41 Y748-ER87 WH-18-GXL Y738-ER98 GY-18-GXL 12 GK-S19 T988-GK28 PU-16-HF 4 X987-GK64 BR-16-NW A IVA 2 T988-GM28 PU-16-HF 4 X987-GM64 BR-16-NW A IVA 2
X983-ER117 BU-16-XLPE 1 1 X983-GK54 BU-16-NW K737-GK43 BR-16-NW K737-GK45 BR-16-NW 3136361
1 X983-GM54 BU-16-NW T857-GM61 GN-16-NW 313-6361
IVA 6 RETURN 42 T857-ER24 GN-16-XLPE X985-GK55 OR-16-NW B X985-GM55 OR-16-NW B
43
Y749-ER61 GN-18-GXL
ER-S3
Y749-ER14 GN-18-GXL
Y749-ER33 GN-18-GXL
SECONDARY FILTER X985-ER118
X987-ER119
OR-16-XLPE
BR-16-XLPE
2
3
2
3
X985-GK55
X987-GK56
OR-16-NW
BR-16-NW
K738-GK50 GN-16-NW
K739-GK47 BU-16-NW
GK-C7
2642407
INJ 5
2
3
X985-GM55
X987-GM56
OR-16-NW
BR-16-NW
X983-GM54
X984-GM58
BU-16-NW
BR-16-NW
GM-C7
2642407
INJ 5
GM-C15
NRS VALVE ACTUATOR (+) 44 U774-ER22 BU-14-RADXL GK-S20 GK-C15 FROM EXTERNAL
X986-ER120 YL-16-XLPE 4 4 X986-GK57 YL-16-NW K739-GK46 BU-16-NW K739-GK48 BU-16-NW 1539693 4 X986-GM57 YL-16-NW X985-GM55 OR-16-NW 1539693
45
X984-ER121 BR-16-XLPE 5 5 X984-GK58 BR-16-NW K739-GK49 BU-16-NW
T860-GK30 OR-16-HF 1
DOC
HARNESS 5 X984-GM58 BR-16-NW X986-GM57 YL-16-NW
T860-GM30 OR-16-HF 1
DOC
ENGINE SPEED SENSOR #2 (+) (CAM) 46 E966-ER28 YL-18-GXL T864-GK33 YL-16-HF 2 X989-GK66 OR-16-NW A IVA 3 MATING CONNECTOR T864-GM33 YL-16-HF 2 X989-GM66 OR-16-NW A IVA 3
Y749-ER99 GN-18-GXL X989-ER122 OR-16-XLPE 6 6 X989-GK59 OR-16-NW T961-GK36 GN-16-HF 3136361
6 X989-GM59 OR-16-NW T961-GM36 GN-16-HF 313-6361
ENGINE SPEED SENSOR #2 (-) (CAM) 47 E965-ER25 BU-18-GXL ER-S5 3 X986-GK57 YL-16-NW B ER-C27 LOC (I7) GM-S21 3 X986-GM57 YL-16-NW B
Y749-ER45 GN-18-GXL Y749-ER41 GN-18-GXL T856-ER123 WH-16-XLPE 7 7 T856-GK60 WH-16-NW T856-GK60 WH-16-NW T989-GK38 BU-16-HF 4
SPILL 7 T856-GM60 WH-16-NW X987-GM56 BR-16-NW X987-GM63 BR-16-NW T989-GM38 BU-16-HF 4
SPILL
49
Y749-ER68 GN-14-RADXL T857-ER24 GN-16-XLPE 8 8 T857-GK61 GN-16-NW T857-GK61 GN-16-NW GK-C16 8 T857-GM61 GN-16-NW X987-GM64 BR-16-NW GM-C16
IVA 1 RETURN 50 X983-ER117 BU-16-XLPE X988-ER125 PU-16-XLPE 9 9 X988-GK62 PU-16-NW X983-GK54 BU-16-NW 9 X988-GM62 PU-16-NW
51 Y749-ER88 GN-14-RADXL GK-C8 INJ 6 1539693 GM-C8 INJ 6 1539693
10 10 X984-GK58 BR-16-NW 2642407 IVA 4
10 X988-GM67 PU-16-NW 2642407 IVA 4
ARD PUMP & NOZZLE RELAY/DIVERT DOUT RTN 52 Y738-ER26 GY-18-GXL X989-GK65 OR-16-NW A GM-S23 X989-GM65 OR-16-NW A
11 11 X985-GK55 OR-16-NW T860-GK31 OR-16-HF 3136361
11 X988-GM62 PU-16-NW X988-GM68 PU-16-NW T860-GM31 OR-16-HF 313-6361
SPILL INJECTOR 5+6 HIGH SIDE 53 T864-ER62 YL-16-XLPE 1 X984-GK58 BR-16-NW B 1 X984-GM58 BR-16-NW B
12 12 X986-GK57 YL-16-NW T864-GK34 YL-16-HF 2
DOC 12
T864-GM34 YL-16-HF 2
DOC
SENSOR RETURN (IVA SYSTEM OIL PRESS) 54 G827-ER129 BU-18-GXL ER-C18 X987-GK63 BR-16-NW X989-GM65 OR-16-NW
55 2818804 GK-S21 T962-GK40 WH-16-HF 3 GK-C17 GM-S22 T962-GM40 WH-16-HF 3 GM-C17
X987-GK56 BR-16-NW X987-GK64 BR-16-NW T990-GK42 BR-16-HF 4
SPILL
1539693 X989-GM59 OR-16-NW X989-GM66 OR-16-NW T990-GM42 BR-16-HF 4
SPILL 1539693
56
G828-ER67 WH-14-RADXL 1 + VOLTS
NRS INTAKE PRESSURE SENSOR X988-GK67 PU-16-NW IVA 5
IVA 5+6 HIGH SIDE 58 X988-ER125 PU-16-XLPE GK-S23
X988-GK67 PU-16-NW A IVA 5 X988-GM67 PU-16-NW A
Y749-ER68 GN-14-RADXL 2 GROUND
320-3061 X988-GK62 PU-16-NW X988-GK68 PU-16-NW 313-6361
59 T856-GK60 WH-16-NW B 3136361 T856-GM60 WH-16-NW B
U779-ER29 BR-14-RADXL 3 SIGNAL
GK-S22 X989-GK65 OR-16-NW
60
X989-GK59 OR-16-NW X989-GK66 OR-16-NW GK-C18 GM-C18
SPILL INJ 3+4 HIGH SIDE 61 T863-ER32 GN-16-XLPE
NRS TEMPERATURE SENSOR 62 U773-ER37 PK-18-GXL 1539693 1539693
CHARGE AIR COOL #1 OUTLET TEMP SENSOR 63 L707-ER11 WH-18-GXL X988-GK68 PU-16-NW A IVA 6 X988-GM68 PU-16-NW A IVA 6
65 ER-C6 ER-C11 T857-GK61 GN-16-NW B 3136361 T857-GM61 GN-16-NW B 313-6361
66 2304011 2818804
IVA 3+4 HIGH SIDE 67 X989-ER122 OR-16-XLPE E963-ER127 BK-18-GXL 1 BK-18 ENGINE SPEED/TIMING SENSOR(CRANK) G828-ER82 WH-18-GXL 1 OR-18 Vs INTAKE MANIFOLD AIR
IVA 1+2 HIGH SIDE 68 X987-ER119 BR-16-XLPE E964-ER17 WH-18-GXL 2 WH-18 279-9828 Y749-ER99 GN-18-GXL 2 YL-18 GROUND PRESSURE SENSOR
ARD FUEL PUMP RELAY CONTROL 69
70
Y737-ER27 YL-18-GXL R746-ER5 PK-18-GXL 3 GN-18 SIGNAL 325-7472 INTERNAL INJECTOR HARNESS WITH BRAKES AND IVA INTERNAL INJECTOR HARNESS WITH IVA AND WITHOUT BRAKES
H H
ENGINE LEFT +5V SUPPLY 72 G828-ER38 WH-18-GXL
AFTERTREATMENT #1 ID # MODULE 73 K895-ER21 BU-18-GXL
NRS INTAKE PRESSURE SENSOR 74 U779-ER29 BR-14-RADXL ER-C7
IVA SYSTEM OIL PRESS SOLENOID RETURN 76 H807-ER112 YL-18-GXL 2304011 ER-C19
SPILL INJ 1+2 HIGH SIDE 77 T862-ER54 BU-16-XLPE E965-ER25 BU-18-GXL 1 BK-18 ENGINE SPEED/TIMING SENSOR(CAM) 2370227
BAROMETRIC PRESSURE SENSOR 78 R747-ER40 GY-18-GXL E966-ER28 YL-18-GXL 2 WH-18 279-9829 G828-ER81 WH-14-RADXL 1 OR + VOLTS
79 NRS DIFFERENTIAL PRESSURE SENS0R
Y749-ER88 GN-14-RADXL 2 YL GROUND
365-9858
SENSOR +5V (IVA SYSTEM OIL PRESSURE) 80 G826-ER128 BR-18-GXL P893-ER6 PU-14-RADXL 3 GN SIGNAL
ENGINE RIGHT +5V SUPPLY 81 Y748-ER43 WH-18-GXL
CAT CEM +5V SUPPLY 82 U781-ER19 YL-18-GXL
ENGINE RIGHT RETURN 83 Y749-ER45 GN-18-GXL ER-C9
COOLANT TEMPERATURE SENSOR 84 995-ER46 BU-18-GXL 1552269
85
G856-ER126 WH-18-GXL 1 TIMING CALIBRATION (TC) ER-C20
87
G857-ER18 YL-18-GXL 2 2818801
88
Y749-ER61 GN-18-GXL PROBE CONNECTOR
U773-ER37 PK-18-GXL 1 BK-18 SIGNAL
NRS TEMPERATURE SENSOR
89
Y749-ER41 GN-18-GXL 2 BK-18 GROUND
339-8822
IVA SYSTEM OIL PRESSURE 90 T853-ER130 OR-18-GXL
91
995-ER46 BU-18-GXL
AFTERTREATMENT #1 ID # MODULE RETURN 92 A235-ER23 BK-18-GXL
93
A235-ER23 BK-18-GXL
G826-ER128 BR-18-GXL
94 ER-C23
G827-ER129 BU-18-GXL
95 2388247
G829-ER77 GN-18-GXL EG-C1
FUEL TEMPERATURE SENSOR 96 F421-ER69 YL-18-GXL P894-ER78 PU-18-GXL 1 BK-18
97
H807-ER112 YL-18-GXL NRS FLOW BALANCE VALVE ACTUATOR ER-C29 EG-C3 2407876
K737-ER34 BR-16-XLPE Y738-ER71 GY-18-GXL 2 BK-18
344-6043 2312295 2606727 IVA SYSTEM OIL
(DOC) INJECTOR 5-6 HIGH SIDE 99 T860-ER57 OR-16-XLPE T852-EG1 GY-18-TEFLON 1 RD-16
PRESSURE SOLENOID 24V
K738-ER60 GN-16-XLPE
SPILL INJECTOR 6 RETURN 100 T990-ER64 BR-16-XLPE T852-ER100 GY-18-GXL 1 T852-EG1 GY-18-TEFLON H807-EG2 YL-18-TEFLON 2 RD-16
300-3556
K739-ER58 BU-16-XLPE
SPILL INJECTOR 3 RETURN 101 T987-ER39 GY-16-XLPE H807-ER112 YL-18-GXL 2 H807-EG2 YL-18-TEFLON
K895-ER21 BU-18-GXL EG-C2
SPILL INJECTOR 5 RETURN 102 T989-ER63 BU-16-XLPE G826-ER128 BR-18-GXL 3 G826-EG3 BR-18-TEFLON
L707-ER11 WH-18-GXL 2407878
SPILL INJECTOR 4 RETURN 103 T988-ER55 PU-16-XLPE ER-C17 G827-ER129 BU-18-GXL 4 G827-EG4 BU-18-TEFLON
T852-ER100 GY-18-GXL IVA SYSTEM OIL
(DOC) INJECTOR 1-2 HIGH SIDE 104 T858-ER56 GY-16-XLPE 2304011 T853-ER130 OR-18-GXL 5 T853-EG5 OR-18-TEFLON G826-EG3 BR-18-TEFLON 1 + VOLTS
T853-ER130 OR-18-GXL
(DOC) INJECTOR 6 RETURN 105 T962-ER76 WH-16-XLPE U774-ER22 BU-14-RADXL 1 RD-16 NRS VALVE ACTUATOR
6 G827-EG4 BU-18-TEFLON 2 GROUND PRESSURE SENSOR
T856-ER123 WH-16-XLPE
(DOC) INJECTOR 3 RETURN 106 T959-ER73 BR-16-XLPE U775-ER15 GY-14-RADXL 2 RD-16 342-0636 7 T853-EG5 OR-18-TEFLON 3 SIGNAL 284-2728
T857-ER24 GN-16-XLPE
(DOC) INJECTOR 5 RETURN 107 T961-ER75 GN-16-XLPE 8
T858-ER56 GY-16-XLPE
(DOC) INJECTOR 4 RETURN 108 T960-ER74 BU-16-XLPE
T859-ER59 WH-16-XLPE
109
T860-ER57 OR-16-XLPE IVA ONLY
G SPILL INJ 1 RETURN
110
111 T985-ER9 WH-16-XLPE
T862-ER54 BU-16-XLPE
T863-ER32 GN-16-XLPE
G
SPILL INJ 2 RETURN 113 T986-ER12 GN-16-XLPE
T864-ER62 YL-16-XLPE
(DOC) INJECTOR 3-4 HIGH SIDE 115 T859-ER59 WH-16-XLPE
(DOC) INJECTOR 1 RETURN 116 T957-ER65 PU-16-XLPE
T957-ER65 PU-16-XLPE
(DOC) INJECTOR 2 RETURN 118 T958-ER66 YL-16-XLPE
120
T958-ER66 YL-16-XLPE
T959-ER73 BR-16-XLPE
T960-ER74 BU-16-XLPE
T961-ER75 GN-16-XLPE ER-C8 NA-C1 NA-C2
T962-ER76 WH-16-XLPE 2304011 2304012 2304011
T985-ER9 WH-16-XLPE CHARGE AIR COOLER
L707-ER11 WH-18-GXL 1 L707-NA1 WH-18-GXL 1 SIGNAL
T986-ER12 GN-16-XLPE OUTLET TEMPERATURE SENSOR
G829-ER77 GN-18-GXL 2 G829-NA2 GN-18-GXL 2 GROUND
T987-ER39 GY-16-XLPE 256-6453
T988-ER55 PU-16-XLPE
T989-ER63 BU-16-XLPE
T990-ER64 BR-16-XLPE
U781-ER19 YL-18-GXL
X983-ER117 BU-16-XLPE
X984-ER121 BR-16-XLPE ER-C12
2813134
X985-ER118 OR-16-XLPE
X986-ER120 YL-16-XLPE U781-ER19 YL-18-GXL 1 +5V
X987-ER119 BR-16-XLPE 2 DATA I/O
X988-ER125 PU-16-XLPE K895-ER21 BU-18-GXL 3 OUTPUT SIGNAL AFTERTREATMENT
X989-ER122 OR-16-XLPE 4 Vpp IDENTIFICATION MODULE
5 CLOCK 342-9070
A235-ER23 BK-18-GXL 6 GROUND

F F

E ECM J1 CM-C1
E
327-8513 1607689
1
2
ANALOG SENSOR RETURN 3 T993-CM8 BR-18-GXL
DIGITAL SENSOR POWER (+8V) 4 R800-CM48 OR-18-GXL
DIGITAL SENSOR RETURN 5 998-CM26 BR-18-GXL
6
CRS DISABLE SW 7 P880-CM44 GY-18-GXL
CAT DATA LINK (+) 8 893-CM1 GN-18-GXL G-C6
CAT DATA LINK (-) 9 892-CM2 BR-18-GXL 101-C5 RD-14-GXL
1552273
10 101-C7 RD-14-GXL C-C7 CONTROL MODULE G-C1
11 C-C6 1
C-S4 1552273 274-8068 1552273 N782-G19 BU-18 RS485A
12 9W1951 101-C2 RD-14-GXL 101-C10 RD-10-GXL N782-G19 BU-18 2
TACHOMETER
101-C14 RD-14-GXL 120-C34 YL-18-GXL 1 +BAT 1 N783-G18 GN-18 3 RS485B
DPF REGENERATION DISABLED LAMP 13 L471-CM41 BU-18-GXL A 120-C19 YL-18-GXL G-S1 275-2103
101-C17 RD-14-GXL K900-C47 YL-16-GXL 2 CAN H RS485A 2 N782-G1 BU-18 N782-G1 BU-18 N782-G5 BU-18 N784-G17 WH-18 4 GAUGE GND
ELECTRONIC FUEL PUMP MANUAL PRIME SW 14 P899-CM50 YL-18-GXL B A244-C28 BK-18-GXL
C
K990-C48 GN-16-GXL 3 CAN L RS485B 3 N783-G2 GN-18 N782-G11 BU-18 N785-G12 BU-18 5 GAUGE +V
15
SERVICE TOOL 120-C19 YL-18-GXL 120-C34 YL-18-GXL 4 GAGE GND 4 N784-G3 WH-18 N782-G13 BU-18 6
16 D 893-C12 GN-18-GXL C-S6
CAT/ATA 120-C37 YL-18-GXL 120-C35 YL-18-GXL 5 GAGE +V 5 N785-G4 BU-18 N782-G21 BU-18
INLET AIR TEMPERATURE SENSOR 17 C829-CM3 GN-18-GXL E 892-C11 BR-18-GXL
A244-C50 BK-18-GXL 6 GND 6
REGEN SWITCHES DIGITAL RETURN 18 N836-CM57 BK-18-GXL DATA LINK F K990-C25 GN-16-GXL 120-C36 YL-18-GXL
G-C3
19 G K900-C27 YL-16-GXL N783-G18 GN-18
1552273
20 H C-S7 G-S2
120-C75 YL-18-GXL 120-C21 YL-18-GXL N783-G2 GN-18 N783-G6 GN-18 1
21 J C-T3 WARNING LAMP
120-C58 YL-18-GXL 120-C35 YL-18-GXL N783-G10 GN-18 N782-G13 BU-18 2 RS485A
22 C-T4 7N-5876(24V) OIL PRESSURE GAUGE
120-C59 YL-18-GXL F420-C32 GN-18-GXL N783-G14 GN-18 N783-G14 GN-18 3 RS485B
CRS FORCE REGEN SWITCH 23 P878-CM43 GN-18-GXL 8L-9801(24V) 275-2096
24 120-C45 YL-18-GXL N783-G22 GN-18 N784-G15 WH-18 4 GAUGE GND
25 N785-G16 BU-18 5 GAUGE +V
150-C1 OR-14-GXL N784-G17 WH-18 6
26
27 150-C63 OR-14-GXL C-T5 DIAGNOSTIC LAMP G-S3
120-C21 YL-18-GXL N784-G3 WH-18 N784-G7 WH-18 G-C4
WARNING LAMP 28 F420-CM5 GN-18-GXL 150-C38 OR-14-GXL C-T6 7N-5876(24V)
F404-C29 RD-18-GXL N784-G9 WH-18 1552273
DIAGNOSTIC LAMP 29 F404-CM4 RD-18-GXL C-S12 8L-9801(24V)
150-C61 OR-14-GXL N784-G15 WH-18 1
DPF LAMP (SOOT LOADING) 30 P888-CM46 PK-18-GXL
P889-CM45 BU-18-GXL C-C1 150-C62 OR-18-GXL N784-G23 WH-18 N782-G21 BU-18 2 RS485A
HEST LAMP 31 CM-C2 COOLANT TEMPERATURE GAUGE
N783-G22 GN-18 3 RS485B
D D
32 9X0141 9X1343 150-C67 OR-18-GXL 275-2081
33
C-C10 C-C11 N785-G12 BU-18 N784-G23 WH-18 4 GAUGE GND
893-CM1 GN-18-GXL 1 893-C12 GN-18-GXL 1552269 3E3364 N785-G24 BU-18 5 GAUGE +V
J1939 DATA LINK (-) 34 K990-CM7 GN-16-GXL 181-C66 GY-18-GXL C-T8 G-S4
892-CM2 BR-18-GXL 2 892-C11 BR-18-GXL REGEN DISABLE LAMP N785-G4 BU-18 N785-G8 BU-18 6
35 L471-C55 BU-18-GXL 1 RD-18
K900-CM28 YL-16-GXL 3 K900-C13 YL-16-GXL C-S5 C-T9 242-3282(24V)
36 CM-S5 301-C8 RD-14-GXL 301-C20 RD-10-GXL A244-C69 BK-18-GXL 2 BK-18 N785-G16 BU-18
101-CM10 RD-10-GXL 101-CM36 RD-14-GXL 150-CM24 OR-14-GXL 4 150-C1 OR-14-GXL 242-3283(12V) G-C5
37 301-C18 RD-14-GXL N785-G20 BU-18
101-CM37 RD-14-GXL 101-CM36 RD-14-GXL 5 101-C2 RD-14-GXL 1552273
38 301-C41 RD-14-GXL N785-G24 BU-18
101-CM38 RD-14-GXL 101-CM31 RD-14-GXL 6 101-C5 RD-14-GXL 1
39 391-C31 PK-18-GXL C-C13
101-CM54 RD-14-GXL 7 101-C7 RD-14-GXL N782-G11 BU-18 2 RS485A
40 CM-S15 1552269 VOLTMETER
101-CM51 RD-10 101-CM31 RD-14-GXL N836-CM57 BK-18-GXL 8 N836-C70 BK-18-GXL C-S9
N783-G10 GN-18 3 RS485B
41 101-CM54 RD-14-GXL 391-C43 PK-18-GXL 391-C46 PK-18-GXL 1 DIODE 275-2110
K990-CM30 GN-16-GXL 9 K990-C15 GN-16-GXL N784-G9 WH-18 4 GAUGE GND
42 391-C46 PK-18-GXL A244-C54 BK-18-GXL 2 189-3158
CM-S13
G955-CM15 GN-18-GXL 10 G955-C3 GN-18-GXL N785-G20 BU-18 5 GAUGE +V
43 150-CM12 OR-18-GXL 150-CM55 OR-14-GXL 301-CM34 RD-14-GXL 11 301-C8 RD-14-GXL 6
REMOTE SHUTDOWN SW 44 F716-CM9 WH-18-GXL 150-CM13 OR-18-GXL 892-C11 BR-18-GXL
101-CM37 RD-14-GXL 12 101-C14 RD-14-GXL
45 C-C20 C-C27
308-CM22 YL-18-GXL 13 120-C75 YL-18-GXL G-C2
46 CM-S7 893-C12 GN-18-GXL 1330973 1743016
150-CM23 OR-18-GXL 150-CM24 OR-14-GXL 150-CM55 OR-14-GXL 14 150-C63 OR-14-GXL 1552273
OK TO TAKE CONTROL OF ENGINE SPEED 47 181-CM47 GY-18-GXL 150-CM40 OR-18-GXL F716-CM9 WH-18-GXL 15 F716-C9 WH-18-GXL K900-C26 YL-16-GXL A
BATTERY (+) UNSWITCHED 48 150-CM23 OR-18-GXL G967-C4 WH-18-GXL K990-C24 GN-16-GXL B TERMINATION 1
G967-CM16 WH-18-GXL 16
N782-G5 BU-18 2 RS485A
COOLANT LEVEL SENSOR 49 C984-CM25 YL-18-GXL 181-CM47 GY-18-GXL 101-CM38 RD-14-GXL 17 101-C17 RD-14-GXL C RESISTOR FUEL PRESSURE GAUGE
K900-CM11 YL-16-GXL A244-C16 BK-14-GXL A244-C30 BK-18-GXL N783-G6 GN-18 3 RS485B
J1939 DATA LINK (+) 50
301-CM33 RD-14-GXL 18 301-C18 RD-14-GXL C-S8 363-8626
51 CM-S6 A244-C40 BK-14-GXL A244-C54 BK-18-GXL N784-G7 WH-18 4 GAUGE GND
301-CM20 RD-10-GXL 301-CM33 RD-14-GXL F404-CM4 RD-18-GXL 19 F404-C29 RD-18-GXL N785-G8 BU-18 5 GAUGE +V
BATTERY (+) UNSWITCHED 52 150-CM12 OR-18-GXL A244-C42 BK-18-GXL A244-C60 BK-18-GXL C-C18
301-CM34 RD-14-GXL F420-CM5 GN-18-GXL 20 F420-C32 GN-18-GXL 6
BATTERY (+) UNSWITCHED 53 150-CM13 OR-18-GXL 1552267
301-CM35 RD-14-GXL 403-CM56 GN-18-GXL 21 C-S17
54 A244-C68 BK-18-GXL G955-C3 GN-18-GXL A WH-18
A244-CM21 BK-14-GXL 22 A244-C40 BK-14-GXL HI/LO IDLE
BATTERY (+) UNSWITCHED 55 150-CM40 OR-18-GXL 308-CM22 YL-18-GXL A244-C81 BK-18-GXL A244-C69 BK-18-GXL A244-C51 BK-18-GXL B RD-18
301-CM35 RD-14-GXL 23 301-C41 RD-14-GXL 259-1107
PTO ENABLE SW / THROTTLE SW 2 56 A244-CM14 BK-18-GXL 403-CM56 GN-18-GXL A244-C74 BK-18-GXL G967-C4 WH-18-GXL C BK-18
A244-CM32 BK-14-GXL 24 A244-C16 BK-14-GXL
57 892-CM2 BR-18-GXL P880-CM44 GY-18-GXL 25 P880-C64 GY-18-GXL KEYSWITCH
PTO RAMP UP / RESUME SW / THROTTLE SW 3 58 G955-CM15 GN-18-GXL 893-CM1 GN-18-GXL A244-C44 BK-18-GXL 3E-0156
P878-CM43 GN-18-GXL 26 P878-C65 GN-18-GXL
59 998-CM26 BR-18-GXL A244-C51 BK-18-GXL 150-C1 OR-14-GXL
P889-CM45 BU-18-GXL 27 P889-C57 BU-18-GXL OFF
PTO RAMP DOWN / SET SW / THROTTLE SW 4 60 G967-CM16 WH-18-GXL C-S10 A244-C50 BK-18-GXL ON
P888-CM46 PK-18-GXL 28 P888-C56 PK-18-GXL CKT BRKR 1
BATTERY (-) 61 A244-CM17 BK-18-GXL A244-CM17 BK-18-GXL A244-C53 BK-18-GXL 6T-3643 ST ST
L471-CM41 BU-18-GXL 29 L471-C55 BU-18-GXL C-T15 C-T22
62 A244-CM18 BK-18-GXL
CM-S1
A244-CM21 BK-14-GXL A244-C28 BK-18-GXL 391-C33 PK-18-GXL
181-CM47 GY-18-GXL 30 181-C66 GY-18-GXL C-T20
BATTERY (-) 63 A244-CM18 BK-18-GXL A244-CM53 BK-14-GXL 31 101-C5 RD-14-GXL
64 F404-C29 RD-18-GXL 15A C-T17 IGN
32
BATTERY (-) 65 A244-CM19 BK-18-GXL F420-C32 GN-18-GXL 150-C38 OR-14-GXL C-T16
A244-CM14 BK-18-GXL 33 120-C45 YL-18-GXL
66 A244-CM19 BK-18-GXL F716-C9 WH-18-GXL
C C
34
67 A244-CM42 BK-18-GXL
CM-S8 G955-C3 GN-18-GXL
35 CKT BRKR 7 IL
68 A244-CM39 BK-14-GXL 36
G967-C4 WH-18-GXL 6T-3643 GND
BATTERY (-) 69 A244-CM42 BK-18-GXL 37 C-S2
K900-C13 YL-16-GXL K900-C47 YL-16-GXL C-T38 C-T39 C-T18 BAT
KEYSWITCH INPUT 70 308-CM22 YL-18-GXL 38 150-C63 OR-14-GXL 15A 150-C61 OR-14-GXL
A244-CM52 BK-10
CM-S14
A244-CM32 BK-14-GXL 39
K900-C22 YL-16-GXL
40 C-S15 101-C7 RD-14-GXL
C829-CM3 GN-18-GXL K900-C77 YL-16-GXL
C984-CM25 YL-18-GXL K900-C78 YL-16-GXL STOP SW
CM-C15 F404-CM4 RD-18-GXL CKT BRKR 5 111-1325
1275486 F420-CM5 GN-18-GXL K900-C26 YL-16-GXL 6T-3645 C-M8 2 1 C-M9
BATTERY (-) CONNECTION 1 A244-CM52 BK-10 F716-CM9 WH-18-GXL C-S1
C-T34 C-T35 391-C31 PK-18-GXL
101-C10 RD-10-GXL C-M10 C-M11
G955-CM15 GN-18-GXL 60A F716-C9 WH-18-GXL 4 3
CM-C5 G967-CM16 WH-18-GXL K900-C27 YL-16-GXL 315-C6 RD-10-GXL A244-C44 BK-18-GXL
1275486 C-S3 391-C33 PK-18-GXL
K900-CM11 YL-16-GXL
CM-S2
K900-CM27 YL-16-GXL K990-C15 GN-16-GXL K990-C48 GN-16-GXL A244-C30 BK-18-GXL
BATTERY (+) CONNECTION 1 101-CM51 RD-10 K990-C23 GN-16-GXL 391-C43 PK-18-GXL C-C28 SOOT GAUGE
K900-CM28 YL-16-GXL
C-S16 C-C5 1552273 363-7544
K990-CM7 GN-16-GXL
CM-S3
K990-CM29 GN-16-GXL K990-C79 GN-16-GXL 3E3364 120-C36 YL-18-GXL 1 BATTERY/IGN
K990-C80 GN-16-GXL
1
2

K990-CM30 GN-16-GXL A244-C74 BK-18-GXL 2 GROUND

3
L471-CM41 BU-18-GXL K990-C24 GN-16-GXL K900-C77 YL-16-GXL 4 J1939 (+)
BK-18
BK-18

CM-C3 N836-CM57 BK-18-GXL C-S11 K990-C79 GN-16-GXL 5 J1939 (-)

1275485 P878-CM43 GN-18-GXL 6

P880-CM44 GY-18-GXL K990-C25 GN-16-GXL
STARTER MOTOR (S) CONNECTION 1 301-CM20 RD-10-GXL
P888-CM46 PK-18-GXL C-T1 C-T2
P889-CM45 BU-18-GXL L471-C55 BU-18-GXL
2k
P899-CM50 YL-18-GXL C-S14 301-C20 RD-10-GXL C-C12
CM-C4 N836-C70 BK-18-GXL N836-C71 BK-18-GXL
1A 1B
1275486 R800-CM48 OR-18-GXL SMMS 2055471
N836-C72 BK-18-GXL 241-8368(24V) 120-C59 YL-18-GXL 1A
STARTER MOTOR (BATT) CONNECTION 1 101-CM10 RD-10-GXL CM-S4 SYMBOL DESCRIPTION
T993-CM8 BR-18-GXL T993-CM6 BR-18-GXL 241-8367(12V) 120-C58 YL-18-GXL 2A 2k REGEN LAMP
P878-C65 GN-18-GXL 120-C36 YL-18-GXL
T993-CM49 BR-18-GXL P889-C57 BU-18-GXL 2B 2A 2B 332-1064(24V)
P880-C64 GY-18-GXL 120-C45 YL-18-GXL CIRCUIT CONNECTED
P888-C56 PK-18-GXL 1B 362-3512(12V)
P888-C56 PK-18-GXL 120-C58 YL-18-GXL
CM-C14 CM-C6 CM-C7 P889-C57 BU-18-GXL 120-C59 YL-18-GXL CIRCUIT NOT CONNECTED
1552269 1330973 1743016 150-C61 OR-14-GXL
B ALTERNATOR (R) CONNECTION
1
2
403-CM56 GN-18-GXL K900-CM27 YL-16-GXL
K990-CM29 GN-16-GXL
A
B
TERMINATION
RESISTOR
150-C62
150-C67
OR-18-GXL
OR-18-GXL
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
B
C 181-C66 GY-18-GXL INTERNAL ELECTRICAL CONNECTION
C-C8
391-C31 PK-18-GXL TO SURFACE OF COMPONENT
2234778 7
391-C33 PK-18-GXL
1 CONNECTOR
A244-C44 BK-18-GXL N836-C71 BK-18-GXL 2
3
9
A244-C53 BK-18-GXL 181-C66 GY-18-GXL 3
H#
2 CIRCUIT GROUPING DESIGNATION
CM-C9 CM-C10 A244-C60 BK-18-GXL 4
1 OK TO ELEVATE IDLE SW (REGEN)
ALTERNATOR & BREAKER P/NS CY-C1 CY-C2 150-C67 OR-18-GXL 5 284-3623(24V)
3E3370 1552267 A244-C68 BK-18-GXL 6 ATCH WIRE, CABLE, COMPONENT
24V ALTERNATOR 1552267 1552267 A244-C74 BK-18-GXL 674-J3 BU-18-GXL 6 362-4719(12V)
G S ALTERNATOR P/N BREAKER P/N R800-CM48 OR-18-GXL A
7
5
A R800-CY1 OR-16 A RD-18 VS F716-C9 WH-18-GXL
-T1 AA- 1 CC- 998-CM26 BR-18-GXL B COOLANT LEVEL SENSOR 4
AA T2 -T T2 ALT B T993-CY2 BK-16 B BK-18 GROUND K900-C77 YL-16-GXL 8 SPLICE
MTR BAT CC 235-7132 171-2211 C984-CM25 YL-18-GXL C 239-9957 A244-C68 BK-18-GXL 9
CBL-AA1 RD-2-SGX CBL-CC1 RD-2-SGX + R C C984-CY3 WH-16 C GN-18 ALARM K990-C79 GN-16-GXL BLADE, SPADE, RING OR SCREW
GND 352-4701 171-2212 N836-C71 BK-18-GXL 10
TERMINAL
24V BREAKER
226-7683 171-2213 N836-C72 BK-18-GXL
MOTOR
24V STARTER
AA-
T4
344-5081 171-2215 OPTIONAL P878-C65 GN-18-GXL HARNESS TABLE
P880-C64 GY-18-GXL
CBL-AA2 BK-2-SGX 350-7073 150-9559 P888-C56 PK-18-GXL CHG
T3 352-4700 150-9559 P889-C57 BU-18-GXL DESIGNATION DESCRIPTION PART NUMBER LOCATION
AA- LVL
272-1889 150-9559 CM-C8 CM-C11 C-C9
2304011 2304012 CX-C1 CX-C2
COLOR ABBREVIATIONS C INSTRUMENT PANEL HARNESS 356-2947 01 C10
352-4699 150-9559 2304012 2304011 2234778 7
G GAGE HARNESS 248-0471 01 D8
24V STARTER / ALTERNATOR CABLING C829-CM3 GN-18-GXL
T993-CM6 BR-18-GXL
1
2
1 C829-CX1 GN-18-GXL 1 SIGNAL AIR INLET TEMPERATURE P880-C64 GY-18-GXL 1
ABBREV COLOR (+) BATTERY
AA STARTER TO ALTERNATOR 356-1356 01 B14
2 T993-CX2 BR-18-GXL 2 GROUND 256-6453 N836-C72 BK-18-GXL 2
9 3
P878-C65 GN-18-GXL 3 (+) BATTERY SWITCHED POWER + GROUND CABLES
STARTER P/NS 674-J1 BU-18-GXL 4
2 RD RED
1 CRS FORCE REGEN/OVERRIDE SW CC BREAKER TO ALTERNATOR CABLE 354-8300 00 B13
DESCRIPTION P/N OPTIONAL 150-C62 OR-18-GXL
674-J2 BU-18-GXL
5
6
6 327-6999(24V) WH WHITE STARTING CIRCUIT
CM J1 ECM TO INSTRUMENT PANEL HARNESS (2.5M) 367-7017 00 C13
5 362-4720(12V)
12V LH P5.0 249-3681 7
4 OR ORANGE (-) BATTERY / SENSOR RETURN CM J1 ECM TO INSTRUMENT PANEL HARNESS (4.5M) 367-7018 01 C13
11 TEETH ON 12 TOOTH BLANK A244-C53 BK-18-GXL 8
EE STARTER TO ALTERNATOR 356-1358 01 A14
12V ALTERNATOR 8
G S PITCH 6/8 A244-C60 BK-18-GXL 9 YL YELLOW SENSOR / ACTUATOR SUPPLY
POWER + GROUND CABLES
1 EE- 1 FF-
-T T2 -T T2 ALT 12V LH 42MT 207-1537 10
MTR BAT EE FF 10
PK PINK SIGNAL TO ECM EG IVA JUMPER HARNESS W/O PUMP 354-2998 00 G7
CBL-EE1 RD-4-SGX CBL-FF1 RD-4-SGX + R 11 TEETH ON 12 TOOTH BLANK
PITCH: 6/8 BK BLACK ER MAIN ENGINE HARNESS 354-3004 00 I13
A MOTOR
12V STARTER
12V BREAKER
T4
GND
12V LH 42MT 6V-4215
INSTRUMENT PANEL WIRING GY GRAY
CONTROL (POSITIVE) FROM ECM
CONTROL (RETURN) FROM ECM FF BREAKER TO ALTERNATOR CABLE 354-8298 01 A13 A
EE- 12 TEETH ON 13 TOOTH BLANK FL-C4 CAT DATA LINK FL 12V/24V PRIMING PUMP HARNESS 354-3018 00 G10
PITCH: 8/10 1552269
CBL-EE2 BK-4-SGX MANUAL PRIMING PU PURPLE FK FUEL HARNESS SECONDARY (BRAIDED) (1.0M) 350-0747 00 I9
T3 24V LH IMT 293-4853 T788-FL6 GN-14-GXL 1 BK-18 J1939 DATA LINK
EE- CM-C12 FL-C6 SWITCH
BR BROWN FK FUEL HARNESS SECONDARY (BRAIDED) (2.0M) 359-7719 00 I9
11/12 TOOTH PINION
PITCH: 6/8 2388245 2388246
329-FL8 YL-14-GXL 2 RD-18
284-8381
RS-232/RS-485 DATA LINK FK FUEL HARNESS SECONDARY (BRAIDED) (4.0M) 359-7720 00 I9
THIS SCHEMATIC IS FOR THE C15 AND C18 INDUSTRIAL ENGINE
FL-C5 GN GREEN
12V STARTER / ALTERNATOR CABLING 24V LH IMT
12/13 TOOTH PINION
345-3406 P899-CM50 YL-18-GXL
T993-CM49 BR-18-GXL
1
2
1
2
T788-FL6 GN-14-GXL
229-FL7 BK-14-GXL 1552269 HIGHWAYS
GK INTERNAL ENGINE HARNESS 324-6575 01 I6 VOLUME 2 of 2 : 750HP AND ABOVE
8/10 PITCH 1 BU BLUE W/ IVA W/ BRAKES
229-FL7 BK-14-GXL 2
MOTOR ELECTRICAL PRIMING PUMP
247-6050 GM INTERNAL ENGINE HARNESS 355-3609 00 I3
PART NUMBER: 347-9323, CHANGE: 03, VERSION: -
W/ IVA W/O BRAKES PART NUMBER: 356-5710, CHANGE: 02, VERSION: -
12V/24V PRIMING NA CHARGE AIR COOLER JUMPER 344-5734 00 G7 PART NUMBER: 356-2944, CHANGE: 01, VERSION: -
NG COOLANT TEMP JUMPER 343-8408 00 J1 & J5 Components are shown installed on a fully operable engine with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
 CLEAN EMISSIONS MODULE(CEM)- TOP VIEW
VIEW ALL CALLOUTS

DPF INTAKE TEMPERATURE

SENSOR

DPF DIFFERENTIAL
PRESSURE SENSOR
CONNECTOR
PH-C14

DPF INTAKE PRESSURE

SENSOR CONNECTOR
PH-C9

2010 Caterpillar, All Rights Reserved

 ENGINE (750HP and Above)- LEFT SIDE VIEW
VIEW ALL CALLOUTS

CHARGE AIR COOLER

OUTLET TEMPERATURE TIMING CALIBRATION(TC)
SENSOR CONNECTOR PROBE CONNECTOR
ER-C8/NA-C1 ER-C9
IVA CIRCUIT
CONNECTOR
VIEW A
ER-C29/EG-C3

NRS INTAKE PRESSURE

SENSOR CONNECTOR
ER-C18

VIEW B

ENGINE SPEED/TIMING
SENSOR CONNECTOR
(CAM)
ER-C7
ECM J1 CONNECTOR
SECONDARY FILTER HARNESS CM-C1
CONNECTOR
ER-C21/FK-C1

FUEL TEMPERATURE
SENSOR ECM J2 CONNECTOR
FK-C2 ER-C1

FUEL PRESSURE SENSOR

(AFTER FILTER)
FK-C3

ENGINE SPEED/TIMING
SENSOR CONNECTOR
(CRANK)
ER-C6 AFTERTREATMENT
IDENTIFICATION MODULE
CONNECTOR
ER-C12

2010 Caterpillar, All Rights Reserved

 ENGINE (750HP and Above)- VIEW A
VIEW ALL CALLOUTS

NRS VALVE ACTUATOR

CONNECTOR
ER-C17

NRS FLOW VALVE

BALANCE ACTUATOR
CONNECTOR
ER-C23

INTAKE MANIFOLD AIR

NRS TEMPERATURE PRESSURE SENSOR
SENSOR CONNECTOR CONNECTOR
ER-C20 ER-C11

NRS DIFFERENTIAL PRESSURE

SENSOR CONNECTOR
ER-C19

2010 Caterpillar, All Rights Reserved

 ENGINE (750HP AND Above)- VIEW B
VIEW ALL CALLOUTS

ENGINE OIL PRESSURE

SENSOR CONNECTOR
ER-C13

BAROMETRIC PRESSURE
SENSOR CONNECTOR
ER-C14

CRANKCASE PRESSURE
SENSOR CONNECTOR
ER-C5

2010 Caterpillar, All Rights Reserved

 ENGINE (750HP and Above)- RIGHT SIDE VIEW
VIEW ALL CALLOUTS

IVA CIRCUIT OIL PRESSURE

SENSOR CONNECTOR
EG-C2

IVA CIRCUIT OIL PRESSURE

SOLENOID CONNECTOR
EG-C1

COOLANT TEMPERATURE
SENSOR JUMPER CONNECTOR
GK-C12/NG-C1

COOLANT TEMPERATURE
SENSOR CONNECTOR
NG-C2

2010 Caterpillar, All Rights Reserved

 ENGINE (750HP and Above)- TOP VIEW (INJECTOR HARNESS)
VIEW ALL CALLOUTS

INJECTOR HARNESS
CONNECTOR
INJECTOR HARNESS IVA 3 CONNECTOR
BRAKE 3 & 4 ER-C27/GK-C19 INJECTOR HARNESS
IVA 4 CONNECTOR CONNECTOR GK-C15
CONNECTOR ER-C3/GK-C1 CONNECTOR
GK-C16 GK-C10 ER-C4/GK-C2
IVA 2 CONNECTOR
GK-C14

IVA 5 CONNECTOR
GK-C17

IVA 1 CONNECTOR
GK-C13
IVA 6 CONNECTOR
GK-C18

BRAKE 1 & 2
BRAKE 5 & 6
CONNECTOR
CONNECTOR
GK-C9
GK-C11

INJECTOR 6 SOLENOID
CONNECTOR
GK-C8
INJECTOR 1 SOLENOID
INJECTOR 5 SOLENOID CONNECTOR
CONNECTOR GK-C3
GKC7
INJECTOR 2 SOLENOID
INJECTOR 3 SOLENOID CONNECTOR
INJECTOR 4 SOLENOID
CONNECTOR GK-C4
CONNECTOR
GK-C5
GK-C6

2010 Caterpillar, All Rights Reserved