Professional Documents
Culture Documents
CONTENT
1. Notice before start-up ..................................................................................................3
2. FU Series.....................................................................................................................4
2.1 Specifications......................................................................................................4
2.2 Outer Dimension.................................................................................................5
2.3 Terminal Wiring Diagram ....................................................................................6
2.4 Assembly & Wiring .............................................................................................7
3 FY Series ....................................................................................................................8
4. Terminal arrangement................................................................................................ 11
4.1 FY400 / FU48 Terminals ( 48mm x 48mm , DIN 1/16 ) ..................................... 11
4.2 FY600 Terminals ( 96mm x 48mm , DIN 1/8 )...................................................12
4.3 FY700 / FU72 Terminals ( 72mm x 72mm) .......................................................13
4.4 FY800 / FU86 Terminals ( 48mm x 96mm , DIN 1/8 ) .......................................14
4.5 FY900 / FU96 Terminals ( 96mm x 96mm , DIN 1/4 ) .......................................15
4.6 FY100 Terminals ( 175mm x 110mm ) ..............................................................16
4.7 FY101 Terminals ( 90mm x 90mm )..................................................................17
5. External dimension and panel cutoutUnitmm .................................................18
5.1 FY100 ...............................................................................................................18
5.2 FY101 ...............................................................................................................18
5.3 FY400~900 & FU48~96....................................................................................19
6. Parts description ........................................................................................................20
7. Operations .................................................................................................................21
7.1 Power On..........................................................................................................21
7.2 Change the Set Value (SV)...............................................................................21
7.3 Change the Alarm Value ...................................................................................21
7.4 Autotuning (AT).................................................................................................22
7.5 Programmable RAMP / SOAK (Only available for PFY model) ........................23
8. Operation levels.........................................................................................................24
8.1 Levels diagram .................................................................................................24
8.2 Lock function ....................................................................................................24
9. Parameters ................................................................................................................25
9.1 Level 1 (User Level) .........................................................................................25
9.2 Level 2 (PID Level) ...........................................................................................26
9.2.1 Level 2 parameters display / hiding condition ......................................26
9.2.2 Description of parameters....................................................................27
9.3 Level 3 (Input Level) .........................................................................................28
9.4 Level 4 (SET level) ...........................................................................................30
9.4.1 How to hide parameters (Use SET1~SET7) ........................................30
9.4.2 Special functions (Use SET8 / SET9 / SET0) ......................................31
9.4.3 Remote SV type selection ...................................................................32
9.4.4 Output mode selection (Use OUTY) ....................................................32
9.4.5 Modify caution .....................................................................................32
9.5 Program Level (Only displayed in programmable controller) .........................33
9.5.1 Description of parameters....................................................................33
1
9.5.2 Description of operation.......................................................................34
10. Input type table (INP1 selection)..............................................................................35
11. Alarm .......................................................................................................................37
11.1 Alarm time (ALT1/ALT2/ALT3) ........................................................................37
11.2 SETA...............................................................................................................37
11.3 Alarm mode (ALD1 / ALD2 / ALD3).................................................................38
12 Heater Break Alarm (HBA)........................................................................................39
12.1 HBA Wiring Example ......................................................................................39
12.2 HBA Function Description...............................................................................39
12.3 HBA setting procedure....................................................................................40
12.4 Parameters for HBA function ..........................................................................40
12.5 Activated conditions of HBA ...........................................................................41
12.6 Remarks .........................................................................................................41
12.7 CT specifications ............................................................................................42
12.7.1 SC-80T Specifications ..........................................................................42
12.7.2 SC-100T Specifications ........................................................................42
11.7.3 SC-80T Linear Diagram ........................................................................43
13. Error codes ..............................................................................................................44
14. Modify input type (TC RTD) ......................................................................45
14.1 FY400~FY900 ................................................................................................45
14.2 FU48~96.........................................................................................................46
14.3 FY100~FY101 ................................................................................................46
15. Modify input type : Linear Input (mA ,V)...................................................................48
15.1 FY400~900 & FU48~96 Hardware..............................................................48
15.2 FY100/101 Hardware ..................................................................................49
15.3 Calibration...................................................................................................50
16. Modify Output type : Relay , SSR , 4~20mA............................................................51
17. Modify output mode: OUT1/ALARM, OUT1/OUT2 ..................................................51
18. Applications .............................................................................................................52
18.1 RAMP & SOAK ...............................................................................................52
18.2 TTL CommunicationSV output and RATE function .....................................53
18.3 1 Phase angle control (By SCR module)......................................................54
18.4 1 Phase angle control (By TRIAC) ...............................................................55
18.5 3 Phase angle control (By DIODE/SCR module) .........................................56
18.6 1Zero crossing control (By SCR module).....................................................57
18.7 1Zero crossing control (By TRIAC) ..............................................................58
18.8 3Zero crossing control (By SCR module).....................................................59
18.9 3Zero crossing control (By TRIAC) ..............................................................60
18.10 3 wires proportional motor valve control .......................................................61
18.11 Wiring diagram of PC communication...........................................................62
2
1. Notice before start-up
FY series controller has got the CE approvals as below:
LVD D/N EN61010-1
EMC EN 55 022 1994 /A11995/ A21997
EN 61 000-3-2 1995 / -3-3 1995
EN 61 000-4-2 1995 / -4-3 1996 / -4-5 1995 / -4-6
1996 / -4-8 1993 / -4-111996/ EN 50 204 1995
Please confirm the specification of controller is to totally with your requirement before
using it, also read this manual in detail.
Danger
1. Danger! Electric Shock!
DON'T touch AC power wiring terminals when controller has been
powered!
Keep the power off until all of the wirings are completed!
Warning
1. Please confirm the AC power wiring to controller is correct, otherwise it would be
caused aggravated damage on controller. ( FY400 connecting with Pin 1 and 6,
FY100/FY101/FY600/700/800/900 with Pin 1 and 2).
2. Be sure to use the rated power supply (AC85~265V or DC24V), otherwise it would be
caused aggravated damage on controller.
3. Please confirm wires are connected with correct terminal (Input, Output).
4. Use M3 screw-compatible crimp-on terminals with an insulation sleeve, as shown
below
3.2mm 3.2mm
3
2. FA Series
2.1 Specifications
z Standard Spec.
z General Spec.
4
z Control Features
z Input Features
z Output Features
z Communication
z Alarms
5
2.3 Terminal Wiring Diagram
6
2.4 Assembly & Wiring
plug-in-out terminal M2.0 using screwdriver fix terminal M2.6 using screwdriver
Selecting suitable electric wire of AWG 16 ~ AWG22 Lock Screw torque: 0.3 N.m (3 kgf.cm)
7
3 FY / FU Series
z Standard spec.
Model FY400 / FY600 FY700 / FY800 / FY900 / FY100 FY101
FU48 FU72 FU86 FU96
Dimension 48X48mm 96X48mm 72X72mm 48X96mm 96X96mm 175X110mm 90X90mm
mA dc 4~20mA ,0~20mA
mV / V dc 0~1V,0~5V,0~10V,1~5V,2~10V
-10~10mV,0~10mV,0~20mV,0~50mV,10~50mV
Decimal point 0000 , 000.0 , 00.00 , 0.000
position Available for linear input (mA / mV / V)
Relay SPST type SPDT type SPST type SPDT type SPDT type SPDT type SPDT type
Voltage pulse For SSR drive. ON : 24V , OFF : 0V , max load current : 20mA
mA dc 4~20mA, 0~20mA. Maximum load resistance:560
Voltage dc 0~5V , 0~10V , 1~5V , 2~10V . Max load current:20mA
Alarm 1 3A , 220V , electrical life:100,000 times or more (under rated load)
Control algorithm PIDPIPDPON / OFF(P=0)FUZZY
PID range P: 0.0 ~ 200.0 %I: 0~3600sD: 0~900s
Isolation Output terminals(control output , alarm , transmission) and input
terminals are isolated separately
Isolated resistance 10M or more between input and case (ground) at DC 500 V
10M or more between output and case (ground) at DC 500 V
Dielectric strength 1000V AC for 1 minute between input terminal and case (ground)
1500V AC for 1 minute between output terminal and case (ground)
Operating 0~50
temperature
Humidity range 20~90%RH
Weight 150g 225g 225g 225g 300g 130g 80g
Display Height PV:7mm PV:7mm PV:14mm PV:7mm PV:14mm
8
z Optional Spec.
SPST type SPDT type SPST type SPDT type SPDT type SPDT type available
Alarm 3 available SPST type SPST type SPST type SPST type SPST type available
9
z Programmable RAMP/SOAK
10
4. Terminal arrangement
4.1 FY400 / FU48 Terminals ( 48mm x 48mm , DIN 1/16 )
A.Power Supply
AC 85~265V
DC 15 ~50V(Option)
H.CT Input
11
CT
12
D.Alarm
(Use OUT1 & OUT2)
(Option) AL 1 AL 2 (Proportional Motor
Valve Control)
OUT1 OUT1
2 13 11
(1Zero Cross (Proportional Motor AL 1
Control) Valve Control)
3 14 12
G1
K2 COM Dx+ SD 12
SD 12 12
SG 13 SG 13
11
4.2 FY600 Terminals ( 96mm x 48mm , DIN 1/8 )
A.Power Supply
1 11
2 12
AC 85~265V
DC 15 ~50V(Option) 3 13
4 14
5 15
6 16
H.CT Input
7 17
8 18 14
9 19 CT
10 20 15
D.Alarm E.Transmission
AL 1 AL 2 AL 3 TRS
(Option)
6 12
OUT1 OUT1 13
7
(Proportional Motor (1Phase
Valve Control) Angle Control)
6 7 K2
12
4.3 FY700 / FU72 Terminals ( 72mm x 72mm)
A.Power Supply
1 15 8
2 16 9
AC 85~265V
3 17 10
DC 15 ~50V(Option)
4 18 11 H.CT Input
5 19 12 15
6 20 13 CT
7 21 14 16
D.Alarm E.Transmission
AL 1 AL 2 TRS
(Option) COM
3 8 18
OUT1 OUT1 OUT1
(Proportional Motor (1Zero Cross (1Phase Angle NO 19
Control) Control) 4 9
Valve Control)
3 15 G1 15 G1
NC 10
4 CLOSE 17 G2 16 K1
G.Communication F.Remote
5 OPEN 19 17 G2
RS232 RS485 TTL Remote SV
6 20 18 K2 RD 15 Dx- 15 RD 15 9
PROT
7 COM 20 SD 16 Dx+
16 SD 16 10
21 SG 17 SG 17
PROT
13
4.4 FY800 / FU86 Terminals ( 48mm x 96mm , DIN 1/8 )
A.Power Supply
1 11
2 12
AC 85~265V
DC 15 ~50V(Option) 3 13
4 14
5 15
6 16
H.CT Input
7 17
8 18 14
9 19 CT
10 20 15
D.Alarm E.Transmission
AL 1 AL 2 AL 3 TRS
(Option)
6 12
OUT1 OUT1 13
7
(Proportional Motor (1Phase
Valve Control) Angle Control)
6 7 K2
14
4.5 FY900 / FU96 Terminals ( 96mm x 96mm , DIN 1/4 )
A.Power Supply
1 21 31 11 E.Transmission
TRS
2 22 32 12
39
AC 85~265V
DC 15 ~50V(Option) 3 23 33 13
40
4 24 34 14
5 25 35 15
6 26 36 16
15 10 30 40 20 15
31 G1 31 RG1 18 18 18
33 G2 33 RG2 19 19 19
39 35 TG1 20 20 20
15
4.6 FY100 Terminals ( 175mm x 110mm )
16
4.7 FY101 Terminals ( 90mm x 90mm )
17
5. External dimension and panel cutoutUnitmm
5.1 FY100
5.2 FY101
18
5.3 FY400~900 & FU48~96
44.5+0.5
50
FY400/ Y1
Y2
AT
70 44.5+0.5
FU48 50
AL1
AL2
PRO
65
90.5+0.5
96
FY600 50
70
44.5+0.5
111
68.5+0.5
74
FY700/ 94
68.5+0.5
FU72 74
89
44.5+0.5
50
FY800/ 116
90.5+0.5
FU86 96
65
90.5+0.5
96
90.5+0.5
FY900/ 116
FU96 96
111
19
6. Parts description
FY400/FU48 FY600 FY800/FU86 FY700/FY900/FU72/FU96
FY100/101 External
Interface Unit
1 2 8 9 10 11 12 13 14 15
8 11 8 9 12 16 5 7
9
1
Y1
Y2 9 10 1
AT
10
AL1 8 11
2 11
AL2
PRO
2
12 12 15
15 13 14
16
3 5 6 7 1 2 13 10 15 14 4 3 6 16
7
4
3 5 6 3 4 5 6 7
All LED and 7 segment Display input type Display range Ready for use
displays will be lighted (K2) (0.0~400.0)
Press key. The SV Press key Press key Press SET key
number started to flash. to select the hundreds digit. to change the number to 1 to store the new
The flashing digit indicates set value.
which digit can be set.
* The are total 16 alarm mode types, please referred with alarm mode in page 30
* To change alarm mode, press SET + key 3 seconds to enter Level 3 (Input
Level) and then change ALD1/ALD2/ALD3 value.
21
7.4 Autotuning (AT)
Use AT function to automatically calculate and set the optimize PID value for your system.
22
7.5 Programmable RAMP / SOAK (Only available for PFY model)
*For detail of the programmable instruction, please refer with page 25.
120
Press SET key Set SV_1 to 200.0 Set TM_1 to 01.00 Set OUT1 to 100.0
to display SV_1 (1 hour)
Press key
Set SV_4 to 120.0 Set TM_4 to 01.20 Set OUT4 to 100.0 to run program
(1 hour and 20 minutes) (PRO LED start lighting)
23
8. Operation levels
8.1 Levels diagram
24
9. Parameters
9.1 Level 1 (User Level)
PV Process Value
SV Set Value
Set
Output Limt
Set
Autotuning
Set
Alarm 1 set value
Set
25
9.2 LEVEL 2 (PID Level)
To enter level 2, press SET key 3 seconds in level 1
26
9.2.2 Description of parameters
Proportional band 1 Range0.0~200.0%
(For output 1) ON/OFF control if set to 0 (0.0)
Set
Integral time 1 Range0~3600 seconds
(For output 1) PD control if set to 0
Set
Derivative time 1 Range0~900 seconds
(For output 1) PI control if set to 0
Set
Reserved Reserved
Set
Auto tuning offset value Range0~USPL
Set
Range0~150 seconds
Output 1 cycle time Relay output : 10
Display Set Voltage pulse output : 1 , mA output: 0
If P1=0.0 Hysteresis for output 1
ON/OFF control Range0~1000
Set
Proportional band 2
(For output 2) The same with P1
Set
Integral time 2
The same with I1
(For output 2)
Display if output2 is provided
Set
Derivative time 2
The same with D1
(For output 2)
Set
Output 2 Cycle time The same with CYT1
Display Set
If P2=0.0
Hysteresis for output 2
The same with HYS1
ON/OFF control
Set
Control gap 1 Set point of output 1 (Heating side)
(For output 1) =SV - GAP1
Set
Control gap 2
(For output 2) =SV + GAP2
Set
Function lock
Return to P1
27
9.3 LEVEL 3 (Input Level)
To enter level 3 , set LCK to 0000and then press SET key + Shift( ) key 3 seconds.
28
Output 2 low limit calibration
The same with CLO1
(Used for mA and V output)
Set
Output 2 high limit calibration The same with CHO1
(Used for mA and V output)
Set
Retransmission low limit calibration The same with CLO1
Set
Retransmission high limit calibration The same with CHO1
Set
Full run time of proportional motor
( Used for proportional motor valve Range5~200 seconds
control output)
Set
Used for programmable controller 0=Not wait
to wait continued operation Others=Wait value
Set
Frequency 50 / 60HZ
Set
Return to INP1
29
9.4 Level 4 (SET level)
To enter level 4, set LCK to 1111and then press SET key + Shift( ) key 3 seconds.
SET 1_ 1
SET 1_ 2
SET 1_ 3
SET 1_ 4
*For the description of Level 1 parameters, please refer with page 17.
*For the description of Level 3 parameters, please refer with page 20.
SET Display / hiding Level SET Display / hiding Level
1_ 1 Level 1 5_ 1 , Level 3
1_ 2 Level 1 5_ 2 , Level 3
1_ 3 Level 1 5_ 3 , , Level 3
1_ 4 Level 1 5_ 4 , , , Level 3
2_ 1 Level 1 6_ 1 Level 3
2_ 2 , , Level 3 6_ 2 Level 3
2_ 3 , Level 3 6_ 3 Level 3
2_ 4 , Level 3 6_ 4 Level 3
3_ 1 Level 3 7_ 1 Level 3
3_ 2 Level 3 7_ 2 Level 3
3_ 3 Level 3 7_ 3 Level 3
3_ 4 Level 3 7_ 4 Level 3
4_ 1 Level 3
4_ 2 Level 3
4_ 3 Level 3
4_ 4 , Level 3
30
9.4.2 Special functions (Use SET8 / SET9 / SET0)
SET 8 Remark
8_ 1 0 : Program not repeat
1 : Program repeat
8_ 2 0 : No power failure option Only available for
1 : With power failure option programmable
8_ 3 0 : Program starts from 0 controller
1 : Program starts from PV
8_ 4 0 : Reserved (Dont change it)
SET 9 Remark
9_ 1 0 : Reserved (Dont change it)
9_ 2 0 : Timer Unit = Hour : Minute Only available for
programmable
1 : Timer Unit = Minute : Second
controller
9_ 3 0 : Disable transmission Used for transmission
1 : SV Transmission output
9_ 4 0 : Disable transmission
1 : PV Transmission
SET 0 Remark
0_ 1 0 : TTL Communication (Slave) Used for TTL
1 : TTL Communication (Master) communication
31
Please don't operate SET 8_4otherwise the controller's process will be in confusion.
If SET8.4 is set to 1, the controller will enter into Single Display mode, the PV LED will
not display any values. The SV LED will display both the parameter value and the setting
value alternately as shown in the diagram below.
Displayed alternately
PV EMPTY
SV
To rectify the problem please press the SHIFT KEY ( ) and change the setting value to
0000.
32
9.5 Program Level (Only displayed in programmable controller)
9.5.1 Description of parameters
LEVEL 1
Set
Program Pattern Setting value of Seg.5
Range0~2
Set Set
Program Segment display
Set time for Seg.5
( Pattern _ Segment )
Set Set
Program countdown display
Output Limit of Seg.5
Range0~99 hour 59 min
Set Set
Setting value of Seg.1
Setting value of Seg.6
RangeLSPL~USPL
Set Set
Set time for Seg.1
Set time for Seg.6
Range0~99 hour 59 min
Set Set
Output Limit of Seg.1
Range0~100% Output Limit of Seg.6
If OUT=0program will end.
Set Set
Set Set
Set Set
Set Set
Set Set
Set Set
Set Set
Setting value of Seg.4 Return LEVEL 1
Set
Set
Set
33
9.5.2 Description of operation
1. There are 2 patterns can be usedeach pattern contains 8 segments.
2. Terminologies
Pattern A program consists of some steps.
Ramp statusThe status with changing SV.
Soak status The status with fixed SV.
3. Operating
I. "KEY" function (no changing parameter)
(RUN) Start program procedurePRO LED in panel start flicking.
(HOLD) Suspend program procedurePRO LED in panel will stop
flicker but still light on.
+ SET(JUMP) Jump to previous segment.
+ SET (RESET)Reset program procedurePRO LED in panel will off.
II. Alarm Function
ALD1 = 07(Segment end alarm)
AL1 =2(It means when segment 2 end,AL1 will act)
ALT1 =00:10 (Relay on time is 10 seconds).
In this casewhen program proceeds to segment 2 endthe relay of AL1 will
be on 10 seconds.
III. END function
The Controller doesnt have END order, so if program procedure is less than 8
segments, please set the last segments OUT to 0. Program will end in this
segment. Otherwiseit will proceed 8 or 16 segments.
IV. Linking Function
PTN=1 proceed pattern 1contains 8 segments.
PTN=2 proceed pattern 2contains 8 segments.
PTN=0 linking proceed pattern 1 and 2 totally 16 segments.
(Please set PTN1 and PTN2 at firstand then set PTN to 0)
V. Other function(refer to LEVEL 4)
SET 8_1=1 Program repeats.
SET 8_2=0 No power failure function.
SET 8_2=1 Enable power failure function.
(When power shut down and on againthe controller will start from the
segment which is near PV)
SET 8_3=0 Program starts from 0.
SET 8_3=1 Program starts from PV.
34
10. Input type table (INP1 selection)
TYPE CODE RANGE
0.0 ~ 200.0 / 0.0 ~392.0
0.0 ~ 400.0 / 0.0 ~752.0
0 ~ 600 / 0 ~1112
K 0 ~ 800 / 0 ~1472
0 ~ 1000 / 0 ~1832
0 ~ 1200 / 0 ~2192
0.0 ~ 200.0 / 0.0 ~392.0
0.0 ~ 400.0 / 0.0 ~752.0
0 ~ 600 / 0 ~1112
J 0 ~ 800 / 0 ~1472
0 ~ 1000 / 0 ~1832
0 ~ 1200 / 0 ~2192
0 ~ 1600 / 0 ~2912
R 0 ~ 1769 / 0 ~3216
0 ~ 1600 / 0 ~2912
S 0 ~ 1769 / 0 ~3216
B 0 ~ 1820 / 0 ~3308
0 ~ 800 / 0 ~1472
E 0 ~ 900 / 0 ~1652
0 ~ 1200 / 0 ~2192
N 0 ~ 1300 / 0 ~2372
-199.9 ~ 400.0 /-199.9 ~752.0
T -199.9 ~ 200.0 / -199.9 ~392.0
0.0 ~ 350.0 / 0.0 ~662.0
0 ~ 2000 / 0 ~3632
W5Re/W26Re 0 ~ 2320 / 0 ~4208
0 ~ 1300 / 0 ~2372
PL 0 ~ 1390 / 0 ~2534
-199.9 ~ 600.0 / -199.9 ~999.9
U -199.9 ~ 200.0 / -199.9 ~392.0
0.0 ~ 400.0 / 0.0 ~752.0
0 ~ 400 / 0 ~752
L 0 ~ 800 / 0 ~1472
35
TYPE CODE RANGE
-199.9 ~ 600.0 / -199.9 ~999.9
JIS -199.9 ~ 400.0 / -199.9 ~752.0
-199.9 ~ 200.0 / -199.9 ~392.0
PT100 0 ~ 200 / 0 ~392
0 ~ 400 / 0 ~752
0 ~ 600 / 0 ~1112
-199.9 ~ 600.0 / -199.9 ~999.9
DIN -199.9 ~ 400.0 / -199.9 ~752.0
-199.9 ~ 200.0 / -199.9 ~392.0
PT100 0 ~ 200 / 0 ~392
0 ~ 400 / 0 ~752
0 ~ 600 / 0 ~1112
-199.9 ~ 600.0 / -199.9 ~999.9
JIS -199.9 ~ 400.0 / -199.9 ~752.0
-199.9 ~ 200.0 / -199.9 ~392.0
PT50 0 ~ 200 / 0 ~392
0 ~ 400 / 0 ~752
0 ~ 600 / 0 ~1112
AN1 -10 ~ 10mV / -1999~9999
AN2 0 ~ 10mV / -1999~9999
AN3 0 ~ 20mV / -1999~9999
AN4 0 ~ 50mV / -1999~9999
AN5 10 ~ 50mV /-1999~9999
The initial setting in factory is K2.
36
11. Alarm
11.1 Alarm time (ALT1/ALT2/ALT3)
ALT1=0 Flicker alarm
ALT1=99.59 Continued alarm
ALT1=00.01 ~ 99.58 Alarm on delay time
11.2 SETA
*SETA is in Level 3 (Input level)
}
When "b" contact
If SETA_2=1AL2 relay will be action reversely (normal close) is
If SETA_3=1AL3 relay will be action reversely needed
37
11.3 Alarm mode (ALD1 / ALD2 / ALD3)
( :SV :Alarm set value)
Deviation high alarm Process low alarm
with hold action* with hold action*
01 OFF ON 06 ON OFF
HIGH PV PV
LOW HIGH
*Hold action:
When Hold action is ON ,the alarm action is suppressed at start-up until the measured
value(PV) enters the non-alarm range.
*System failed:
It means that the controller display error message with one of following :
UUU1 or NNN1 or CJCE
38
12 Heater Break Alarm (HBA)
12.1 HBA Wiring Example
(CT Input)
AL1
(HBA Relay)
(Sensor Input)
OUT1
+ -
SSR
Sensor
AC POWER
Heater
CT
(CT), and compares the CT input value and HBA set value. When OUT1 is ON and CT
input value is less than HBA set value during 5 seconds, AL1 is activated. Otherwise, AL1
is not activated.
The AC current flowing through heater can also be monitored in HBA setting mode.
39
12.3 HBA setting procedure
SV
SV
Heater Current
Means current
To store new
HBA set value
Press SET Key
ALD1 9 Level 3
INP2 4 Level 4
How to enter Level 3Set parameter LCK to 0000 in Level 2 , and then press SET
How to enter Level 4Set parameter LCK to 1111 in Level 2 , and then press SET
X value available 0 or 1
40
12.5 Activated conditions of HBA
Condition
1. OUT1 is ON
12.6 Remarks
Available output(OUT1) type for HBA
I. Relay
Since HBA function uses AL1 as alarm relay, please set temperature alarms in AL2 or
AL3.
41
12.7 CT specifications
12.7.1 SC-80T Specifications
Rated Primary Current (Amp.)0.1A~80.0A
Turns Ratio 8001
D.C.Resistance Max.at 20 ()45
Accuracy ( Linearity )3%
Dielectric Withstanding Voltage(Hi-pot)2500Vrms / 1 minute
Approx.Weight12g
15.0
6.0
5.9
b K
Vout
L
Epoxy
30.0
40.0
38 MAX 15MAX
Ep oxy
39.5MAX
6 .0+1
0
1 .0
25 .20 .3
1 30 .3
32 .8 0 .3
1 2
4 3
42
11.7.3 SC-80T Linear Diagram
80
75
70
65
60
55
FY900 Controller Current Value(A)
50
45
40
35
Japan CTL-6-S
30
TAIE-1
25
TAIE-2
20
TAIE-3
15
TAIE-4
10 TAIE-5
0
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Current Generator(A)
43
13. Error codes
DISPLAY DESCRIPTION
Open circuit of main control sensor.(INP1)
A/D convert failed.
Cold junction compensation failed.
Open circuit of sub control sensor.(Remote SV)
PV exceeds USPL.
PV under LSPL.
Input signal of sub control exceeds the upper limit.
(Remote SV)
Input signal of sub control under the lower limit.
(Remote SV)
RAM failed.
Interface failed.
Auto tuning failed.
44
14. Modify input type (TC RTD)
If the controller needs to modify input type from TC or mV to RTD please make PAD
short on the back side of PC board as following diagram and change input selection(INP1).
On the contrarymodify from RTD to TC or mVmake PAD open.
14.1 FY400~FY900
FY900,FY800,FY600
RTD : Short pads TC or mV : Open pads
FY700
RTD : Short pads TC or mV : Open pads
FY400
RTD : Short pads TC or mV : Open pads
45
14.2 FU48~96
1. Take out the main body from outer case: adjust the jumper to the correct place.
2. Start power after setting jumper to the correct place.
3. Amend the input type from the front membrane to enter in Level 3 to set.
4. Please be sure to cut off power and start again after amending input type so that the
new parameters could be effective.
5. To change input type of TC or RTD is available but linear input is unavailable.
Please ask our local distributor for help.
14.3 FY100~FY101
If the controller needs to modify input type from TC or mV to RTD please make PAD
short on the back side of PC board as following diagram and change input selection(INP1).
On the contrarymodify from RTD to TC or mVmake PAD open.
FY100
No short Pin is
TC(mV)
46
RTD TC or mV
If the controller needs to modify input type from TC or mV to RTD please make PAD
short on the back side of PC board as following diagram and change input selection(INP1).
On the contrarymodify from RTD to TC or mVmake PAD open.
FY101
TC or mV RTD
47
15. Modify input type : Linear Input (mA ,V)
15.1 FY400~900 & FU48~96 Hardware
FY900FY600FY800 FY700 FY400
FU86FU96 FU72 FU48
INPUT ( + ) PIN 17 PIN 11 PIN 7
INPUT ( - ) PIN 20 PIN 14 PIN 10
0~20mA (INP1=AN4)(R3 use 100R5 use 2.4 S3 S5 SHORT)
4~20mA (INP1=AN5)(R3 use 100R5 use 2.4 S3 S5 SHORT)
0 ~ 1V (INP1=AN4)(R1 use 2KR4 use 100S1 S4 SHORT)
0 ~ 5V (INP1=AN4)(R2 use 10KR4 use 100S2 S4 SHORT)
1 ~ 5V (INP1=AN5)(R2 use 10KR4 use 100S2 S4 SHORT)
0 ~ 10V (INP1=AN4)(R3 use 22KR4 use 100S3 S4 SHORT)
2 ~ 10V (INP1=AN5)(R3 use 22KR4 use 100S3 S4 SHORT)
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15.2 FY100/101 Hardware
FY100 FY101
INPUT ( + ) PIN 14 PIN 10
INPUT ( - ) PIN 11 PIN 8
0~20mA (INP1=AN4)(R3 use 100R5 use 2.4 S3S5 SHORT)
4~20mA (INP1=AN5)(R3 use 100R5 use 2.4 S3S5 SHORT)
0 ~ 1V (INP1=AN4)(R1 use 2KR4 use 100S1S4 SHORT)
0 ~ 5V (INP1=AN4)(R2 use 10KR4 use 100S2S4 SHORT)
1 ~ 5V (INP1=AN5)(R2 use 10KR4 use 100S2S4 SHORT)
0 ~ 10V (INP1=AN4)(R3 use 22KR4 use 100S3S4 SHORT)
2 ~ 10V (INP1=AN5)(R3 use 22KR4 use 100S3S4 SHORT)
49
15.3 Calibration
To display ANL1 &
SET 2.2 = 1 ANH1
ANL1=0
ANH1=5000 at INPUT Level
LSPL=0
USPL=5000
Return User Level to view
the changing of PV
Inputs 4mA
Inputs 20mA
NO
OK ?
YES
50
16. Modify Output type: Relay, SSR, 4~20mA
It just needs to change a module at the same positionand modify parameter CYT1 in
LEVEL 2 .
Relay: CYT1=10, Voltage pulse: CYT1=1, 4~20mA:CYT1=0
PAD of OUT2
PAD of OUT2OPEN
SHORT
PAD of AL3SHORT
PAD of AL3OPEN
11 12 13 14 15 16 17 18 19 20 11 12 13 14 15 16 17 18 19 20
FY700
7272 FY700
7272
( CPU Board ) ( CPU Board )
8 9 10 11 12 13 14 8 9 10 11 12 13 14
FY400 FY400
4848 4848
( CPU Board ) ( CPU Board )
PAD of AL1
PAD of AL1
SHORT
OPEN
6 7 8 9 10 6 7 8 9 10
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18. Applications
18.1 RAMP & SOAK
z RAMP
I. SET2.1=1To display AL3
II. SET4.1=1To display ALD3
III. ALD3=9Open RAMP option
IV. Then, AL3 will not display. It was replaced by RAMP.
z SOAK
I. ALD1 / ALD2=19 To use Sock Timer.
II. AL1 / AL2 will display as below:
AL1
Range00.00 ~ 99.59(Hour.Minute)
00.00
z Example
SV=100RAMP=10.00 (/min)AL1=00.10 minPV=25
Time on Time up
if PV > = SV(100) AL1 on
100
AL1 00.01 Sock Timer
00.10 00.10 counts
1sec.
SV=SV+RAMP
Power on 5 seccons(Start RAMP function)
52
18.2 TTL CommunicationSV output and RATE function
z Open RATE function (use for slave controller)
Display AL3 SET2.1=1
Display ALD3SET4.1=1
Display RATE(AL3 will be replaced) SET0.2=1
Set ALD3 to 0. (In Level 3)
Slave SV = (RATE9999)master SV
z Example
Connection Diagram
RD
RD
SD
SG
SG
SG
PFY900 FY900 FY900
Master Slave 1 Slave 2
SV OUT (SET0.1=1) IDNO=1 (SET5.4=1) IDNO=1 (SET5.4=1)
IDNO=0 (SET5.4=1) BAUD=2400 BAUD=2400
BAUD=2400(SET5.4=1) (SET5.4=1) (SET5.4=1)
open RATE function open RATE function
Time Chart
53
18.3 1 Phase angle control (By SCR module)
S R
FAST
FUSE CONTROLLER
K2
G1
G2
SCR
Module K1
G1
G2
K1
K2
Short
PROT
U V
LOAD
** Controller source phase must be same as load source phase
54
18.4 1 Phase angle control (By TRIAC)
S R
FAST
FUSE CONTROLLER
G1
T2
TRIAC
K1
Module
G1
G2
T1
K2
Short
PROT
U V
LOAD
U V
1/2W
100 0.1uf/630V
A
C
55
18.5 3 Phase angle control (By DIODE/SCR module)
R S T
CONTROLLER
FAST G1
FUSE
K1
K1 K2 K3 DIODE/SCR
G1 G2 G3 Module G2
K2
G3
K3
U V W
PROT
Short
3 LOAD
56
18.6 1Zero crossing control (By SCR module)
R S
FAST
FUSE CONTROLLER
G1
G1
SCR
Module
G2
G2
Short
PROT
U V
TIME CHART:
OFF
ON
57
18.7 1Zero crossing control (By TRIAC)
S R
T2
G1
TRIAC
T1
G1 G2
Short
U V PROT
Load
58
18.8 3Zero crossing control (By SCR module)
R S T CONTROLLER
FAST RG 1
FUSE
SCR RG 2
Module
RG 1 TG 1
TG 1
RG 2 TG 2
TG 2
U V W
WE CAN SUPPLY
HEATER SINK
PROT
Short
TIME CHART:
OFF
ON
59
18.9 3Zero crossing control (By TRIAC)
R S T Controller
(RG 1)
Fast Fuse
T2 T2
(RG 1) (TG 1) (RG 2)
(TG 2)
U V W
Short
PROT
60
18.10 3 wires proportional motor valve control
MOTOR VALVE
COM
R CONTROLLER
CLOSE OUT2
Relay
CLOSE
OPEN
OPEN
COM OUT1
Relay
61
18.11 Wiring diagram of PC communication
RS232 Connection Diagram
COM PORT :
9PIN ( DTE ) Controller
Pin 3 (T)
RD
Pin 2 (R)
SD
Pin 5 (G)
SG
PC
COM PORT :
25PIN ( DTE ) Controller
Pin 2 (T)
RD
Pin 3 (R) SD
Pin 7 (G) SG
PC
NOTE:
1.The length of cable be connected between controller and PC can't exceed 15 meter.
3.Ensure that the controller's IDNO and BAUD settings are the same with PC software's settings.
DCE DX -
(Cable) 1 (T+) DX +
2 (T-)
TxON 3 (R-)
PC RxO 4 (R+)
N
NOTE:
1.The length of cable be connected between Converter and Controller can't exceed 1.2 KM.
Suggestion:choose "Shielded Cable".
3.Ensure that the Controller's IDNO and BAUD settings are the same with PC software's settings.
62
19. Order Information
19.1 FA Series
63
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