Steam Condensates and Loss

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Calculations Calcuquick testing version 28.3.2006 Dieter Ginsky VM
Instruction Abbreviation
File Content
1 Saturated Steamtable Sat.Steam table
2 Flow velocity in steam,liquid and gas pipes , max. velocity in steam pipes Flow velocity
3 Diameter DN of pipes for steam, liquid and gas DN
4 Flow rates in steam,liquid and gas pipes Flow rates
5 Condensate flowrate in a heat exchanger Condensateheat exchanger
6 Condensate flowrate in a steam pipe during start up and operation Condensate pipe
7 Flash steam amount ,pipe DN after steam trap ,savings from flash steam Flash steam
8 Safety valve, required blow off rate Safety valve
9 Boiler blow down rate and savings by means of automated blow down Boiler blow down
10 Cooling water flow rate at desuperheater Injection cooling
11 Superheated steam behind valves "yes or no" Superheat yes-no
12 Degree of superheat,pressure reduction of saturated steam Degree of superheat
13 Amount of live steam loss of a hole or stean trap Steam loss
14 Kv value calculation for steam ,liquids and gases ( m/h) Kv values
15 Operating m gas into standard m and vice versa Operat. m in Standard m
16 Liquids and gases mass flow (Kg/h) into volume flow (m/h) and vice versa Mass in Volume
17 Steam mass flow (Kg/h) into volume flow (m/h) and vice versa Mass in Volume steam
18 Main pipe diameter from several single pipes diameters Main pipe
19 Pressure drop in steam pipes,water pipes and valves Pressure drop
20 Equivalent water volume flow rate and density at operating conditions Equivalent H2O volume
21 Water density in relation to water temperature 0-370C Water density
22 Pipe values: Content ,mantle area,cross sectional area,circumference Pipe values
23 Superheated steam specific volume and density ( Calculated values) Vol.Superheat.steam
24 Steam costs of saturated steam Steam costs
25 Condensate formed in compressed air systems Condens.compr. Air
26 Condensate discharge capacity of MK steam traps MK Capacity
27 Condensate discharge capacity of MK multiple capsule steam traps MK multi capsule capacity
28 Condensate discharge capacity of BK steam traps BK Capacity
29 Condensate discharge capacity of TK steam traps TK Capacity
30 Condensate discharge capacity of UNA 1 and 2 steam traps DN 15-25 UNA 1+2 DN15-25 capacity
31 Condensate discharge capacity of UNA 2 steam traps DN 40-50 UNA 2 DN 40-50 capacity
32 Condensate discharge capacity UNA 27,38.39 steam traps DN 25 -50 UNA 27,38,39 capacity
33 Condensate discharge capacity UNA special type 62 steam traps PN16 UNA spec.type 62 PN16
34 Condensate discharge capacity UNA special steam traps PN25 UNA special PN25
35 Condensate discharge capacity UNA steam trapsPN25 UNA PN25
36 Condensate discharge capacity UNA special PN63 (40) UNA special PN63 (40)
37 Condensate discharge capacity of DK steam traps DK Capacity
38 Condensate discharge capacity GK 11, 21 steam traps DN 50 - DN150 GK 11, 21 DN 50 - 150
39 Kv Calculation cooling water control valve Gestramat CW KV CW
40 Conversions of pressure,temperature,length and mass Conversions 1
41 Conversions of volume,power,specific volume,heat,specific heat,enthalpy Conversions 2
42 Airventing capacity steam traps based on Kvs value Airventing traps
43 Steam trap selection table,trap selection depending on the application Trap selection
44 PT100,PT200,PT1000,temperature(C) in resistance(ohm) and vice versa PT100,200,1000
45 Cable resistance (ohm) of cuper cable depending on length and size Cable resistance
46 Pressure reducing system for saturated steam with all components PRV system
47 KVS available depending on DN and actuators available depending on P2 KVS - Actuators 5801
Saturated steam table 0,1 - 221,2 Bar
Pressure table
Pressure (Bara) 5
Temperature (C) 151.8

Density of steam (Kg/m) 2.67
Specific volume of steam (m/Kg) 0.375
Enthalpy of the water 640.1
Heat of evaporation(KJ/Kg) 2107.4
Enthalpy of the steam (KJ/Kg) 2747.5
Table divided in steps of:
The nearest value will be indicated
Pressure Steps
0,1-10Bar 0,1Bar
10-30Bar 0,5Bar
30-100Bar 1Bar
100-220Bar 2Bar
Flow velocities in pipelines Maximum steam flow
Saturated steam
Flow rate (Kg/h) 3000 Steam pressure (Bara)
Pressure (bara) 10 Maximum velocity
Diameter nominal (mm) 100
Specific volume (m/Kg) 0.194
Flow velocity (m/s ) 20.6
Superheated steam Liquids and Gases

Flow rate (Kg/h) 5000 Flow rate (m/h)
Pressure (bara) 4 Diameter nominal(mm)
Temperature (C) 180 Flow velocity (m/s)
Diameter nominal (mm) 25

Specific volume (m/Kg) 0.5305 If you do not have the units req
Flow velocity (m/s ) 1502.3 calculations please convert in ta
aximum steam flow velocity in pipes
eam pressure (Bara) 13

ximum velocity 40
quids and Gases

w rate (m/h) 1111
ameter nominal(mm) 22
w velocity (m/s) 812.6
ou do not have the units required for this

culations please convert in tabel 16 or 17 first
Pipe diameter DN
DN Saturated steam DN Liquids and Gas
Flow rate (Kg/h) 606 Flow rate (m/h)
Pressure (Bara) 1.3 Flow velocity (m/s)
Flow velocity (m/s) 0.6 Diameter nominal (mm
Diameter nominal (mm) 687.8
DN Superheated steam
Flow rate (Kg/h) 222 If you do not have the uni
Pressure (Bara) 10 calculations please conve
Temperature (C) 150
Not superheated steam
Flow velocity (m/s) 15
Specific volume (m/Kg)
Diameter nominal (mm)
DN Liquids and Gases
Flow rate (m/h) 44
Diameter nominal (mm) 72.0
f you do not have the units required for this

alculations please convert in tabel 16 or 17 first
Flow rates in pipelines
Saturated steam
Diameter nominal DN (mm) 200
Steam pressure (Bara) 8
Specific steam volume (m/Kg) 0.240
Flow rate (Kg/h) 11757.1
Superheated steam
Temperature (C) 189
Specific steam volume (m/Kg) 0.1998

Flow rate (Kg/h) 353.5
Liquids and Gases
Flow velocity (m/s) 1.5
Flow rate (m/h) 169.5
If you do not have the units required for this

calculations please convert in tabel 16 or 17 first
Condensate formed in a saturated steam heated heat exchan
From Produkt flow rate Specific heat c (KJ/KgK
Product flow rate (Kg/h) 4000 Water
Specific heat (KJ/KgK) 1 Milk
Inlet temperatur T1 (C) 10 Fat
Outlet temperature T2 (C) 78 Sulphor
Steam pressure (Bara) 5 Alkohol
Heat of evaporation (KJ/Kg) 2107.4 Machine oil
Condensate flow rate (Kg/h) 129.1 Benzine
From name plate of heat exchanger

Heating capacity in Kilowatt 38 If you do not have the unit
Steam pressure (Bara) 2 calculations please conve
Heat of evaporation 2201.6
Condensate flow rate (Kg/h) 62.1
eated heat exchanger
Specific heat c (KJ/KgK)
4.18
3.94
0.67
0.75
2.43
Machine oil 1.67
2.09
f you do not have the units required for this

alculations please convert in tabel 16 first
Condensate flow ,start up, steel pipes Condensate flow in operation
Pipe lenght (m) 30 Condensate flow in operation (Kg/h) 2.5
Pipe diameter DN (mm) 24.3
Air temperature (C) -11.3

Steam pressure (Bara) 6.013
Steam temperature (C) 158.84
Condensate flow rate (Kg) 2.3
Start up time (hours) 1
Safety factor 1.5
Flow rate to select steam trap (Kg/h) 3.49
Heat loss pipe

Heat conductivity insulation (Watt/mK) 0.07 Standard heat conductivity (Watt/mK) pipe
Pipe outer diameter with insulation (mm) 113.4 insulation material good 0.035
Heat loss (Watt) 49 poor 0.07
Flash steam amount,DN after trap + Savings
Condensate flow rate (Kg/h) 6000
Pressure in front of steam trap P1 (Bara) 4.013
Pressure behind the steam trap P2 (Bara) 1.013
Condensate undercooling (K) 0
Condensate undercooling (KJ/Kg) -0.04
Heat of evaporation at P2 (KJ/Kg) 2257.9
Enthalpy of boiling condensates at P1(KJ/Kg) 604.7
Enthalpy of boiling condensatate at P2(KJ/Kg) 417.5
Enthalpy of subcooled condensate at P2(KJ/Kg)
Flash steam amount (Kg/h) 497.5
Flash steam amount (%) 8.3
Specific steam volume at P2(m/Kg) 1.69
Flash steam volume (m/h) 842.6
DN behind the steam trap at 20 m/s (mm) 122.0
Savings when reusing the flash steam

Steam price in local currency per ton 40
Plant operation : Hours per day 24
Plant operation :Days per year 365
Savings flash steam in local currency per year 174307.67
Steam cost calculation in tabel 24 available
Flashvessel
Velocity of evaporation (0,6-0,8 ) m/s 0.8
Evaporation area (m) 0.29
Diameter of flash vessel (m) 0.61
Steam drum loading DL (m/mKg) 298707.12
Steam space m 0.003
Minimum flash vessel volume (liter) 4
Pressure reducing station saturated steam
Required blow off capacity safety valve
KVS-value control valve (m/h) 56
KVS-value Bypass valve (m/h) 0
KVS-value total (m/h) 56
Upstream pressure P1 (Bara) 16
Downsream pressure P2 (Bara) 8
Blow off pressure safety valve
( at least P2 +15%) (Bara) 9.2
Specific steam volume at P2 (m/Kg) 0.240
Specific steam volume at P1/2 (m/Kg) 0.240
Required Blow off capacity (Kg/h) 10211.07
Blow down quantity and savings steam boiler
Maximum TDS of boiler water manual blow down( S/cm)
MaximumTDS of feed water (S/cm)
Maximum boiler capacity (Kg/h)
Blow down quantity manual blow down(Kg/h)
Saving potential with automated blow down
Maximum TDS of boiler water automated blow down( S/cm)
Blow down quantity automated blow down(Kg/h)
Blow down reduction by automated blow down (Kg/h)
Boiler operating pressure (Bara)
Steam saturation temperature (C)
Enthalpy of the boiler water (KJ/Kg)
Boiler efficiency (%)
Boiler operating hours per year (h)
Make up water temperature (C)
Enthalpy of the make up water (KJ/Kg)
Calorific value of the fuel (KJ/Kg)
Fuel cost per ton (local currency)
Make up water cost per m (local currency)
Heat savings (Watt)
Annual fuel savings (Kg/year)
Annual make up water savings (m/year)
Total savings per annum (local currency)
Investment cost automated blow down (local currency)
Pay back period (month)
1000
200
3000
750
4000
158
592
10
179.88
762.61
99
8000
90
377.1
43333
600
1
63406
46823
4737
32831
6000
2
Cooling water injection flow rate desuperheater
Flow rate steam at P1and T1 (Kg) 5000
Enthalpy of steam at P1and T1 (KJ/Kg) 2789.2
Enthalpy of cooled steam at P2 and T2 (KJ/Kg) 2760.1
Cooling water temperature T1 (C) 50
Enthalpy of cooling water at T1 (KJ/Kg) 191.83
Injection cooling water flow rate (kg/h) calculated 57
Safety factor ( 1,25- 1,5) 1.5
Actual injection cooling water flow rate ( kg/h) 85
Superheated steam behind valves ?
Pressure reduction steam - condensate mixture
Pressure P1 (Bara) 10
Enthalpy of steam at P1(KJ/Kg) 2776.21
Enthalpy of water at P1(KJ/Kg) 762.61
Enthalpy of steam at P2 (KJ/Kg) 2706.3
Steam flow rate (%) 100
Condensate flow rate (%) 0
Enthalpy of mixture at P2 (KJ/Kg) 2776.21

Superheated steam behind the valve Yes
Superheated steam behind the valve is only possible
if the enthalpy of the mixture behind the valve is
higher than the enthalpy of saturated steam at P2.
Degree of superheat
Pressure reduction saturated steam
Steam pressure P1 (bara) 10
Saturation temperature at P1(C) 179.88
Enthalpy at P1 (KJ/Kg) 2776.21
Steam pressure P2 (bara) 2
Enthalpy at P2 (KJ/Kg) 2706.3
Enthalpy difference (KJ/Kg) 69.91
Saturation temperature at P2 (C) 120.23
Degree of superheat (C) 32.9143
Actual temperature at P2 (C) 153.144
Live steam loss hole or steam trap
From hole diameter
Hole diameter (mm) 1.00
Steam pressue P1 (Bara) 10
Cross sectional area hole (m) 0.000000785
Kv value of hole (m/h) 0.03997
Live steam flow rate (Kg/h) 4.61
Live steam loss per year (Kg) 40414.5
From Kv value of steam trap or valve

Steam pressure P1 (Bara) 10.00
Kv value (m/h) 34
Live steam flow rate (Kg/h) 3924.87
Live steam loss per year (Kg) 34381862.2
KV-value saturated steam KV-value gase
Upstream pressure P1 (Bara) 28 Upstream pressure
Down stream pressure P2 (Bara) 22 Downstream press
Steam flow rate (Kg/h) 30000 Volume flow rate (S
KV-value saturated steam (m/h) 116.570 Standard density g
Temperature T1 (
KV-value superheated steam KV-value gas (m/h
Steam temperature T1 (C) 300 KV-value liquid
Volume flow rate (m
Downstream pressure P2 (Bara) 7 Density of liquid (K
Steam flow rate (Kg/h) 3333 Differential pressu
Specific volume at T1 and P2 [m/h] 0.3844 KV-value liquid (m
KV-value superheated steam (m/h) 29.244
Water density for K
If you do not have the units required for this Water temperature
calculations please convert in tabel 15,16 or 17 first Water density (Kg/
KV-value gases
Downstream pressure P2 (Bara) 6
Volume flow rate (Standard m/h) 108205
Standard density gas (Kg/m) 1.293
Temperature T1 (C) 20 293
KV-value gas (m/h) 682.914
KV-value liquids
Volume flow rate (m/h) 55
Density of liquid (Kg/m) 917
Differential pressure (Bar) P1-P2 188
KV-value liquid (m/h) 3.844
Water density for Kv-water

Water temperature (C) 150
Water density (Kg/m) 917.2
Operating m into standard m
Flow rate (operating m/h) 10000
Pressure (Bara) 12
Temperature (C) 20 293
Flow rate standard m/h 108205.63
Standard m into operating m

Flow rate standard m/h 33
Pressure(Bara) 7
Flow rate operating m/h 5.09
Liquids and gases
Mass Kg/h into volume m/h: Water Volume m/h into ma
Mass flow rate water (Kg/h) 134 Volume flow rate water
Temperature (C) 12 Temperature (C)
Density of water (Kg/m) 999.53 Density of water(Kg/m
Volume flow rate (m/h) 0.13 Mass flow rate (Kg/h)
Mass Kg/h into volume m/h: Liquids Volume m/h into ma

Mass flow rate liquid (Kg/h) 234 Volume flow rate (m/h
Density of liquid (Kg/m) 870 Density of liquid (Kg/m
Volume flow rate (m/h) 0.27 Mass flow rate (m/h)
Mass Kg/h into volume m/h:Gases Volume m/h into ma

Mass flow rate gas (Kg/h) 444 Volume flow rate (m/h
Density of gas (Kg/m) 2.00 Density of gas (Kg/m)
Volume flow rate (m/h) 222.00 Mass flow rate (Kg/h)
Volume m/h into mass Kg/h:Water
Volume flow rate water(m/h) 10.02
Temperature (C) 20
Density of water(Kg/m) 998.23
Mass flow rate (Kg/h) 10002
Volume m/h into mass Kg/h:Liquids

Density of liquid (Kg/m) 900
Mass flow rate (m/h) 19800
Volume m/h into mass Kg/h:Gases

Density of gas (Kg/m) 2.87
Mass flow rate (Kg/h) 126
SATURATED STEAM SUPERHEATED S
Mass flow Kg/h in volume flow m/h Mass flow Kg/h in vol
Steam mass flow rate (Kg/h 33444 Steam mass flow rate (K
Steam pressure (Bara) 8 Steam pressure (Bara)
Specific volume (m/Kg) 0.240 Steam temperature (C)
Steam volume flow (m/h) 8036
Specific volume (m/Kg)
Steam volume flow (m/
Volume flow m/h in Mass flow Kg/h
Steam volume (m/h) 6 Volume flow m/h in m
Steam pressure (Bara) 6 Steam volume flow (m/
Specific volume(m/Kg) 0.315 Steam pressure (Bara)
Steam mass flow (Kg/h) 19 Steam temperature (C)
Specific volume (m/kg)

Steam mass flow (Kg/h)
SUPERHEATED STEAM
Mass flow Kg/h in volume flow m/h
Steam mass flow rate (Kg/h) 44
Steam temperature (C) 200

Steam volume flow (m/h) 9.06
Volume flow m/h in mass flow Kg/h

Steam volume flow (m/h) 3445
Steam temperature (C) 160
Specific volume (m/kg) 0.6857

Steam mass flow (Kg/h) 5023.72
Main pipe DN from single pipes
1.Pipeline DN (mm) 15
Main pipe diameter DN (mm) 81.9
Pressure drop
In a saturated steam pipeline In valves etc.
Pipe length (m) 100 Pressure drop coeffic
Steam flow rate (Kg/h) 100 Density of fluid (Kg/m
Diameter nominal DN (mm) 50 Flow velocity (m/s)
Steam pressure (Bara) 4 Pressure drop (Bar)
Steam density (Kg/m) 2.16
Flow velocity (m/s) 6.55 If liquid is water please
Pressure drop (Bar) 0.01910 the left below in a water
A value of 0,3 Bar per 100 meter is acceptable
Zeta Zeta values for standard
In a water pipeline
Pipe length (m) 100
Pipe diameter DN (mm) 200
Water flow rate (m/h) 1600
Flow velocity of water (m/s) 14.16
Density of water (Kg/m) 998.2
Pressure drop (Bar) 10.46473
n valves etc.
Pressure drop coefficient zeta 8
Density of fluid (Kg/m) 998
Flow velocity (m/s) 0.6
Pressure drop (Bar) 0.01465
f liquid is water please get the density from

he left below in a water pipeline.
Zeta values for standard fittings related to DN

Equivalent water volume flow rate (m/h)
Flow at operating conditions
Flow rate in operating m/h 555
Density at operating conditions (Kg/m) 555
Equivalent water volume flow rate (m/h) 413.47
Density at operating conditions (Kg/m)

Standard density (Kg/m) 1.870
Operating temperature (C) 23 296
Operating Pressure (Bara) 2
Density at operating conditions (Kg/m) 3.41
Flow at standard conditions

Flow rate in standard(m/h) 3000
Pressure (Bara) 6
Equivalent water volume flow rate (m/h) 48.84
Steam
Steam flow rate (Kg/h) 3333
Density of steam 0.66
Steam volume (m/h) 5050.0
Equivalent water volume(m/h) 129.7
For density of saturated steam refer to

table 1 for superheated steam table 23
Flow rate at suction condition

Flow rate (m/h) 33333
Pressure P1( Bara) 3
Temperature T1 (C) 23 296.0
Temperature T2 (C) 33 306.0
Equivalent water volume (m/h) 1373.3
Water density and specific volume 1-370C
Density(Kg/m) 886.6
Specific volme (m/Kg) 0.001128
1-370C
Table divided in steps of:
The nearest value will be indicated
Temperature Steps
0-40C 2C
40-100C 5C
100-370C 10C
Pipe values
Diameter nominal DN(mm) 100
Length (m) 1
Content (Liter) 7.85
Mantle area (m) 0.314
Cross sectional area (mm) 7850
Circumference (mm) 314
Superheated steam
Specific volume and density calculated
Pressure (Bara) 10
Temperature (C) 200

Density (Kg/m) 4.856
Steam costs of
Enthalpy of steam (KJ/Kg) 2802.0
Feedwater temperature (C) 30
Enthalpy of water (KJ/Kg) 125.1
Boiler efficiency (%) 87
Calorific value (KJ/Kg) 33400
Fuel consumption to generate 1 ton of steam 92.1
Cost of fuel per kg coal -oil or m gas in local currency 8.00
Steam cost per ton in local currency 736.98
Calorific values
Oil 41800 KJ/Kg
Gas 33400 KJ/Kg
Coal 32000 KJ/Kg
Condensate from compressed air
Volume (m/h) 15000
Pressure P1 (Bara) 1.013
Inlet temperature T1 (C) 30 303
Outlet temperature T2 (C) 30 303
Relative humidity (0 -1) 0.8

Density of saturated steam at T1 (g/m) 30.37
Density of saturated steam at T2 (g/m) 30.37
Absolut saturation pressure at T1 (Bara) 0.0424
Absolut saturation pressure at T2 (Bara) 0.0424
Condensate capacity MK steam traps
MK 45 -2 RhombusLine, MK 35/32 MK 35A /7 Econo
Differential pressure (Bar) 3 Differential pressure
Discharge capacity (Kg/h) 415.4 Discharge capacity (K
MK 45 -1 RhombusLine; MK 36/51 SMK 22

Differential Pressure (Bar) 2.8 Differential pressure
MK 36/51 MK 20
Differential pressure (Bar) 2.8 Differential pressure

MK 35A /7 Econoline
Differential pressure (Bar) 2.8
Discharge capacity (Kg/h) 80.8

Multiple Capsule MK
MK 25/2 DN40 and 50 ,4 Capsules MK 35/2S DN 25 ,2 C
Discharge capacity (Kg/h) 2603 Discharge capacity (K
MK 25/2S DN 40 and 50 ,9 Capsules MK 35/2S3 DN 25 ,3

Discharge capacity (Kg/h) 4448 Discharge capacity (K

MK 35/2S DN 25 ,2 Capsules
Differential pressure (Bar) 4
Discharge capacity (Kg/h) 903
MK 35/2S3 DN 25 ,3Capsules
Discharge capacity (Kg/h) 1462

Condensate capacity BK steam traps
BK 45 RhombusLine BK 27 PN 40/63, DN 50 (40
Differential pressure (Bar) 3 Differential pressure (Bar)
Discharge capacity (Kg/h) 245 Discharge capacity (Kg/h)
BK46 RhombusLine BK 28 -29 PN100/160, DN1

Discharge capacity (Kg/h) 275 Discharge capacity (Kg/h)
BK 15 DN 40 - DN 50 BK 212 DN15-25
Differential pressure impossible Differential pressure impossible
Discharge capacity (Kg/h) Discharge capacity (Kg/h)
BK 35A /7 Econoline BK 36 / 5
Differential pressure impossible
Discharge capacity (Kg/h) 109.5 Discharge capacity (Kg/h)
40/63, DN 50 (40)
pressure (Bar) 3
capacity (Kg/h) 1000
9 PN100/160, DN15-25
pressure (Bar) 3
capacity (Kg/h) 206
pressure (Bar) 888

pressure impossible
capacity (Kg/h)
pressure (Bar) 55
pressure impossible
capacity (Kg/h)
Condensate capacity TK steam traps
TK 23 - 24 DN 50- DN100
Differential pressure (Bar) 11.00 only TK24
Discharge capacity DN 50 (t/h) 18.6

UNA 14 DN15-25 UNA 23 DN15-2
Differential pressure (Bar) 2.8 Differential pressure
Discharge capacity O4(Kg/h) 553.1 Discharge capacity

Discharge capacity O13 (Kg/h) 361.3 Discharge capacity
Discharge capacity
UNA 14P DN15-25 (Air-gas trap) Discharge capacity
UNA 25-26 DN1
Discharge capacity (Kg/h) 430.2 Differential pressure
UNA 16 DN15-25 Discharge capacity

Differential pressure (Bar) 2.3 Discharge capacity
Discharge capacity
UNA 23 DN15-25
Discharge capacity O2 (Kg/h)

Discharge capacity O4 (Kg/h) 1115.2
UNA 25-26 DN15-25


Discharge capacity O 8 (Kg/h) 686.5
Discharge capacity O22(Kg/h) 420.8
UNA 23 DN40-50
Discharge capacity O2(Kg/h)

UNA 25-26 DN40-50


1
UNA 27h DN 25,40 and 50
Discharge capacity DN25 O16 (Kg/h) ## 562.5

Discharge capacity DN25 O28 (Kg/h) 438.5
Discharge capacity DN40-50 O16 (Kg/h) 2525.4
UNA 39 DN 15, 25,50


UNA 39,A0 140 max. DN25 and 50
UNA 38 DN 15-50

UNA 38 AO 80 max

UNA Special Type 62 DN 65 - DN100 PN16
Discharge capacity DN100 O3,5 (Kg/h)

Discharge capacity DN100 O 5 (Kg/h) 56918.6
Discharge capacity DN 80 O3,5 (Kg/h)
Discharge capacity DN 80 O 5 (Kg/h) 27602.6
Discharge capacity DN 80 O10 (Kg/h) 8553.3
Discharge capacity DN 65 O 2 (Kg/h)
UNA Special PN25 DN 50 and DN65
Discharge capacity DN 65 AO 2 (Kg/h)

Discharge capacity DN 65 AO 5 (Kg/h) 20633.1
Discharge capacity DN 65 AO10 (Kg/h) 6668.9
Discharge capacity DN 50 AO3,5 (Kg/h) 20633.1
UNA PN25 DN 80 and DN 100

Discharge capacity DN 100 O 3,5 (Kg/h) 39203.9
Discharge capacity DN 80 O 3,5 (Kg/h) 25133.0
UNA Special PN 63 (40) DN 65 -100

Discharge capacity DN 80 O 40 (Kg/h) ## 4531.0
Discharge capacity DN 65 O 45 (Kg/h) ## 2619.7
DK 47 3/8 - 1" DK 36A /7 Econo
Differential pressure (Bar) 177 Differential pressure (Ba
Differential pressure impossible
Discharge capacity 3/8-1"L (Kg/h) Discharge capacity (t/h)
Discharge capacity 1/2"H (Kg/h)
Discharge capacity 3/4"H (Kg/h)
Discharge capacity 1"H (Kg/h)
DK 57 3/8 - 1"
Discharge capacity 3/8-1"L (Kg/h) 135.6

Discharge capacity 1/2"H (Kg/h) 257.4
Discharge capacity 3/4"H (Kg/h) 378.4
Discharge capacity 1"H (Kg/h) 570.0
DK 36A /7 Econoline
Discharge capacity (t/h) 214.3

GK 11,21 DN 50- 150
GK21 Discharge capacity DN 50 (t/h) 17.09

Kv calculation cooling water control valve CW
Actual cooling water outlet temperature in summer (C)
Cooling water inlet temperature in summer (C)
Maximum admissible cooling water temperature(C)
Service pressure in the cooling water feed line (Barg)
Back pressure in the cooling water return line (Barg)
Differential pressure (Bar)
Actual differential pressure considering a height of fall
or height of lift (Bar)
Kv from cooling water flow rate in m/h
Actual uncontrolled cooling water flow of the plant (m/h)
Kv from cooling water flow rate(m/h)
Kv from maximum amount of heat evacuated in KJ/h

Maximum amount of heat to be evacuated KJ/h
Kv from amount of heat to be evacuated (m/h)
Water savings in an open cooling system

Capacity of the cooler (KJ/h)
Water saving by means of the use of CW (m/h)
15
10 5 delta t1(K)
28 18 delta t2(K)
5
2
3
3.2
333
52.34
uated in KJ/h KW = KJ/h*3600
0.00
720000
24.9
Pressure
Bar 1 14.50 PSI
100000.00 Pascal
100.00 Kpascal
0.10 Mpascal
PSI 1 0.07 Bar

Pascal 1 0.000010 Bar
KPascal 1 0.01 Bar
MPascal 1 10.00 Bar
Temperature
C 1 33.8 Fahrenheit
274.15 Kelvin
Fahrenh. 1 -17.22205 Celsius

Kelvin 1 -272.15 Celsius
Length
Meter 1 39.370079 Inch
3.2808399 Foot
1.0936133 Yard
0.0006215 Mile
0.00054 Naut. Mile
Inch 1 39.370079 Meter

Foot 1 0.328084 Meter
Yard 1 0.9144 Meter
Mile 1 1609 Meter
Naut. Mile 11 20372 Meter
Mass
Kilogramm 12 5.4432 pound
Pound 1 2.2045855 Kilogramm

Volume Specific volume
Liter 2 122.0480 in m/Kg
0.0706 ft ft/lb
0.4399 gallon GB
0.5284 gallon USA Heat
in 2 0.0328 Liter KJ
ft 3 84.9600 Liter BTU
gallon GB 3 13.6380 Liter
gallon USA 3 11.3550 Liter Specific heat
KJ/KgK
Power BTU/lbF
Watt 3 10.236 BTU/h
0.004026 HP Enthalpy
10.8 KJ/h KJ/Kg
BTU/h 3 0.8792 Watt BTU/lb
HP 3 2235.47 Watt
KJ/h 2 0.56 Watt
pecific volume
3 48.0538203 ft/lb
3 0.18729 m/Kg
3 2.8434 BTU
3 3.16522473 KJ
pecific heat
3 0.716538 BTU/lbF
3 12.5604 KJ/KgK
nthalpy
3 1.28976784 BTU/lb
3 6.978000 KJ/Kg
Air venting capacity steam traps
KVS steamtrap (m/h) 4
Steamtrap inlet pressure (Bara) 12
Steamtrap outlet pressure (Bara) 1
Differential pressure(Bar) 11
Airtemperature (C) 20 293
Standard density air (Kg/m) 1.293
Air discharge capacity (m/h) 56.6
PT100,200,1000 -50 to 850C
Temperature (C) into Resistance (Ohm)
Temperature (C) 222

PT100 PT200 PT1000
Resistance (Ohm) 182.92 365.83 1829.17
Resistance (Ohm) into Temperature (C)
PT100 PT200 PT1000

Resistance (Ohm) 234 234 234
Range !
Temperature (C) 364.43 44.16 0.00
Little deviations possible as calculated

Cable resistance of cuper cable
Length of cable (m) 100

Cross sectional area (mm) 0.25
Resistance of cabel (ohm) 14
Pressure reducing station with 5801 for saturated steam
Down stream pressure P2 (Bara) 5
Steam flow rate (Kg/h) 2000
Calcul.KV value saturated steam (m/h) 23.1
KVS 5801 selected (m/h) 25
DN 5801 (DN 15-200) selected (mm) 50
Valve actuator type A11
Specific steam volume at P2 (m/h) 0.375
Outlet flow velocity 5801(<85m/s) 106.1
Increase DN as velocity too high
Recommended velocity at P1 (m/s) 35
Calculated pipe DN (mm) at P1 69.7
Recommended velocity at P2 (m/s) 25
Calculated pipe DN (mm) at P2 102.9
Recommended bypass pipe DN (mm) 40
KVS bypass valve (m/h) 21.3
KVS value total (m/h) 46.3
Blow off pressure safety valve
( at least P2 +15%) 5.75
Required blow off capacity safety valve
1)5801 valve plus bypass valve (Kg/h) 4140.0
2)5801 only without bypass valve (Kg/h) 2235.4
Minimum 5801 steam flow rate (Kg/h) 223.5
for saturated steam
New KVS 255

New DN 400
Check manually if actuator is still o.k.
New velocity 1.7
New KVS 276.3
New capacity 24706.0

New capacity 22801.4
New min.flow 2280.1
KVS - DN relation and actuators 5801

Steam Condensates and Loss

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Steam Condensates and Loss

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Meaning of the different colors

Improper Input, out of range, warnings

Temperature (C) 151.8

Superheated steam Liquids and Gases

Diameter nominal (mm) 25

eam pressure (Bara) 13

quids and Gases

ou do not have the units required for this

f you do not have the units required for this

Specific steam volume (m/Kg) 0.1998

If you do not have the units required for this

From name plate of heat exchanger

f you do not have the units required for this

Air temperature (C) -11.3

Heat loss pipe

Savings when reusing the flash steam

Enthalpy of mixture at P2 (KJ/Kg) 2776.21

From Kv value of steam trap or valve

Water density for Kv-water

Standard m into operating m

Mass Kg/h into volume m/h: Liquids Volume m/h into ma

Mass Kg/h into volume m/h:Gases Volume m/h into ma

Volume m/h into mass Kg/h:Liquids

Volume m/h into mass Kg/h:Gases

Specific volume (m/kg)

Specific volume (m/Kg) 0.2059

Volume flow m/h in mass flow Kg/h

Specific volume (m/kg) 0.6857

f liquid is water please get the density from

Zeta values for standard fittings related to DN

Density at operating conditions (Kg/m)

Flow at standard conditions

For density of saturated steam refer to

Flow rate at suction condition

Specific volume (m/Kg) 0.2059

Relative humidity (0 -1) 0.8

Discharge capacity (Kg/h) 415.4 Discharge capacity (K

MK 45 -1 RhombusLine; MK 36/51 SMK 22

Discharge capacity (Kg/h) 115.9 Discharge capacity (K

Discharge capacity (Kg/h) 157.8 Discharge capacity (K

Discharge capacity (Kg/h) 80.8

Differential pressure (Bar) 2.8

Discharge capacity (Kg/h) 210.44

Differential pressure (Bar) 2.8

Discharge capacity (Kg/h) 991.2

Discharge capacity (Kg/h) 2603 Discharge capacity (K

MK 25/2S DN 40 and 50 ,9 Capsules MK 35/2S3 DN 25 ,3

Discharge capacity (Kg/h) 4448 Discharge capacity (K

Discharge capacity (Kg/h) 903

Discharge capacity (Kg/h) 1462

Discharge capacity (Kg/h) 245 Discharge capacity (Kg/h)

BK46 RhombusLine BK 28 -29 PN100/160, DN1

Discharge capacity (Kg/h) 275 Discharge capacity (Kg/h)

capacity (Kg/h) 1000

capacity (Kg/h) 206

pressure (Bar) 888

Discharge capacity DN 50 (t/h) 18.6

Discharge capacity O4(Kg/h) 553.1 Discharge capacity

UNA 16 DN15-25 Discharge capacity

Discharge capacity O2 (Kg/h)

UNA 25-26 DN15-25

Discharge capacity O2 (Kg/h)

Discharge capacity O2(Kg/h)

UNA 25-26 DN40-50