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Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the products serial number in the back of the manual
near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and
the receipt in a safe and dry place for future reference.
ITEM 91223
HEAVY DUTY
18 VOLT
4-1/2"
Cordless
ANGLE GRINDER
1/4"Hex
Impact Driver
Obey all safety messages that follow this symbol to avoid possible injury or death.
SAFETY
1. Power tool plugs must match the outlet. 4. Do not abuse the cord. Never use the cord
Never modify the plug in any way. for carrying, pulling or unplugging the power
Donotuseany adapter plugs with grounded tool. Keep cord away from heat, oil, sharp
powertools. Unmodified plugs and matching edges or moving parts. Damaged or entangled
outlets will reduce risk of electric shock. cords increase the risk of electric shock.
2. Avoid body contact with grounded surfaces 5. When operating a power tool outdoors, use
such as pipes, radiators, ranges and an extension cord suitable foroutdooruse.
refrigerators. There is an increased risk of Use of a cord suitable for outdoor use
electric shock if your body is grounded. reduces the risk of electric shock.
3. Do not expose power tools to rain or wet 6. If operating a power tool in a damp location
conditions. Water entering a power tool is unavoidable, use a Ground Fault Circuit
SETUP
will increase the risk of electricshock. Interrupter (GFCI) protected supply.
UseofaGFCI reduces the risk of electric shock.
Personal safety
1. Stay alert, watch what you are doing and use 5. Do not overreach. Keep proper footing and
common sense when operating a power tool. balance at all times. This enables better control
Do not use a power tool while you are tired of the power tool in unexpected situations.
or under the influence of drugs, alcohol or
medication. A moment of inattention while operating 6. Dress properly. Do not wear loose clothing or
power tools may result in serious personal injury. jewelry. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewelry
OPERATION
2. Use safety equipment. Always wear eye or long hair can be caught in moving parts.
protection. Safety equipment such as
dust mask, non-skid safety shoes, hard hat, 7. If devices are provided for the connection of
or hearing protection used for appropriate dust extraction and collection facilities, ensure
conditions will reduce personal injuries. these are connected and properly used. Use of
these devices can reduce dustrelatedhazards.
3. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting 8. Only use safety equipment that has been
to power source and/or battery pack, picking approved by an appropriatestandardsagency.
up or carrying the tool. Carrying power tools Unapproved safety equipment may not provide
with your finger on the switch or energizing power adequate protection. Eyeprotectionmust
tools that have the switch on invitesaccidents. be ANSIapproved and breathing
protection must be NIOSHapproved for
4. Remove any adjusting key or wrench the specific hazards in the work area.
beforeturning the power tool on.
A wrench or a key left attached to a rotating part
MAINTENANCE
1. Do not force the power tool. Use the 5. Maintain power tools. Check for misalignment
correct power tool for your application. or binding of moving parts, breakage of parts
Thecorrectpower tool will do the job better and and any other condition that may affect the
safer at the rate for which it was designed. power tools operation. If damaged, have the
power tool repaired before use. Many accidents
2. Do not use the power tool if the switch are caused by poorly maintained power tools.
does not turn it on and off. Any power
tool that cannot be controlled with the switch 6. Keep cutting tools sharp and clean.
is dangerous and must be repaired. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
3. Disconnect the plug from the power source
and/or the battery pack from the power tool 7. Use the power tool, accessories and tool bits
before making any adjustments, changing etc. in accordance with these instructions,
accessories, or storing power tools. taking into account the working conditions
SETUP
Suchpreventive safety measures reduce the and the work to be performed. Use of the
risk of starting the power toolaccidentally. power tool for operations different from those
intended could result in a hazardous situation.
4. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions
to operate the power tool. Power tools are
dangerous in the hands of untrained users.
Service
Have your power tool serviced by a qualified repair person using only identical replacement parts.
OPERATION
This will ensure that the safety of the power tool is maintained.
MAINTENANCE
SAFETY
and specifications provided with this power tool. mask, hearing protectors, gloves and workshop
Failuretofollowallinstructions listed below may apron capable of stopping small abrasive or
result in electric shock, fire and/or serious injury. work piece fragments. The eye protection must
be capable of stopping flying debris generated
2. Operations such as polishing are not by various operations. The eye protection must
recommended to be performed with be capable of stopping flying debris generated by
this power tool. Operations for which the various operations. The dust mask or respirator
power tool was not designed may create must be capable of filtering out particles generated
a hazard and cause personal injury. by your operation. Prolonged exposure to high
intensity noise may cause hearing loss.
3. Do not use accessories which are not
specifically designed and recommended 9. Keep bystanders a safe distance away from work
by the tool manufacturer. Just because the area. Anyone entering the work area must wear
accessory can be attached to your powertool, personal protective equipment. Fragments of work
it does not assure safe operation. piece or of a broken accessory may fly away and
SETUP
cause injury beyond immediate area of operation.
4. The rated speed of the accessory must be at
least equal to the maximum speed marked on 10. Hold power tool by insulated gripping surfaces
the power tool. Accessories running faster than only, when performing an operation where
their RATED SPEED can break and flyapart. the accessory may contact hidden wiring
or its own cord. An accessory contacting a
5. The outside diameter and the thickness of your
live wire may make exposed metal parts of
accessory must be within the capacity rating
the power tool live and shock the operator.
of your power tool. Incorrectly sized accessories
cannot be adequately guarded or controlled. 11. Position the cord clear of the spinning accessory.
If you lose control, the cord may be cut or
6. The arbor size of wheels, flanges, backing
snagged and your hand or arm may be
pads or any other accessory must properly
pulled into the spinningaccessory.
fit the spindle of the power tool. Accessories
with arbor holes that do not match the mounting 12. Never lay the power tool down until the
OPERATION
hardware of the power tool will run out of balance, accessory has come to a complete stop.
vibrateexcessively and may cause loss of control. The spinning accessory may grab the surface
and pull the power tool out of your control.
7. Do not use a damaged accessory.
Beforeeachuse inspect the accessory such 13. Do not run the power tool while carrying
as abrasive wheels for chips and cracks, it at your side. Accidental contact with the
backing pad for cracks, tear or excess wear, spinning accessory could snag your clothing,
wire brush for loose or cracked wires. If power pulling the accessory into your body.
tool or accessory is dropped, inspect for
damage or install an undamaged accessory. 14. Regularly clean the power tools air vents.
Afterinspecting and installing an accessory, The motors fan will draw the dust inside
position yourself and bystanders away from the housing and excessive accumulation of
the plane of the rotating accessory and run powdered metal may cause electrical hazards.
the power tool at maximum no-load speed
for one minute. Damaged accessories will 15. Do not operate the power tool near flammable
normally break apart during this testtime. materials. Sparks could ignite these materials.
MAINTENANCE
SAFETY
tool to be forced in the direction opposite of the Kickbackwill propel the tool in direction opposite to
accessorys rotation at the point of the binding. the wheels movement at the point ofsnagging.
For example, if an abrasive wheel is snagged or 4. Use special care when working corners, sharp
pinched by the workpiece, the edge of the wheel edges etc. Avoid bouncing and snagging the
that is entering into the pinch point can dig into the accessory. Corners, sharp edges or bouncing
surface of the material causing the wheel to climb have a tendency to snag the rotating accessory
out or kick out. The wheel may either jump toward and cause loss of control or kickback.
or away from the operator, depending on direction
of the wheels movement at the point of pinching. 5. Do not attach a saw chain woodcarving
Abrasivewheels may also break under these conditions. blade or toothed saw blade. Such blades
create frequent kickback and loss of control.
Kickback is the result of power tool misuse and/or
incorrect operating procedures or conditions and can be
avoided by taking proper precautions as given below.
SETUP
1. Maintain a firm grip on the power tool and
position your body and arm to allow you to
resist kickback forces. Always use auxiliary
handle, if provided, for maximum control over
kickback or torque reaction during start-up.
The operator can control torque reactions or
kickback forces, if proper precautions are taken.
OPERATION
guard designed for the selected wheel. Proper wheel flanges support the wheel thus reducing
Wheelsforwhichthe power tool was not designed the possibility of wheel breakage. Flanges for cut-off
cannot be adequately guarded and are unsafe. wheels may be different from grinding wheel flanges.
2. The guard must be securely attached 5. Do not use worn down wheels from larger
to the power tool and positioned for power tools. Wheel intended for larger
maximum safety, so the least amount of power tool is not suitable for the higher
wheel is exposed towards the operator. speed of a smaller tool and mayburst.
Theguardhelpstoprotectoperator from broken
wheel fragments and accidental contact with wheel. 6. Dress appropriately. Wear leather leggings and
fire resistant footwear during use. Do not wear pants
3. Wheels must be used only for recommended with cuffs, shirts with open pockets, or any clothing
applications. For example: do not grind with that can catch and hold molten metal orsparks.
the side of cut-off wheel. Abrasive cut-off wheels
are intended for peripheral grinding, side forces
applied to these wheels may cause them to shatter.
MAINTENANCE
3. When wheel is binding or when interrupting a 6. Use extra caution when making a pocketcut
cut for any reason, switch off the power tool into existing walls or other blind areas.
and hold the power tool motionless until the Theprotruding wheel may cut gas or water pipes,
wheel comes to a complete stop. Never attempt electrical wiring or objects that can causekickback.
to remove the cut-off wheel from the cut while
the wheel is in motion otherwise kickback
may occur. Investigate and take corrective
SETUP
excessive load to the brush. The wire bristles Wire wheel or brush may expand in diameter
can easily penetrate light clothing and/or skin. due to work load and centrifugal forces.
Vibration Safety
This tool vibrates during use. Repeated or long-term 2. Do not smoke during use. Nicotine reduces
exposure to vibration may cause temporary or permanent the blood supply to the hands and fingers,
physical injury, particularly to the hands, arms and increasing the risk of vibration-related injury.
shoulders. To reduce the risk of vibration-related injury:
3. Wear suitable gloves to reduce the
1. Anyone using vibrating tools regularly or for an vibration effects on the user.
extended period should first be examined by a
doctor and then have regular medical checkups 4. Use tools with the lowest vibration when there
to ensure medical problems are not being caused is a choice between differentprocesses.
or worsened from use. Pregnant women or
5. Include vibration-free periods each day ofwork.
people who have impaired blood circulation to
MAINTENANCE
the hand, past hand injuries, nervous system 6. Grip tool as lightly as possible (while still keeping
disorders, diabetes, or Raynauds Disease should safe control of it). Let the tool do the work.
not use this tool. If you feel any medical or
physical symptoms related to vibration (such as 7. To reduce vibration, maintain the tool as
tingling, numbness, and white or blue fingers), explained in this manual. If any abnormal
seek medical advice as soon as possible. vibration occurs, stop useimmediately.
SAFETY
Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded.
Do not modify the power cord plug provided with the tool. Never remove the grounding prong from
the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service
facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualifiedelectrician.
SETUP
be the only wire connected to the tools grounding
system and must never be attached to an electrically
live terminal. (See 3-Prong Plug and Outlet.)
OPERATION
carry electricity away from the user, reducing the risk
of electric shock. (See 3-Prong Plug and Outlet.)
you must use a heavier gauge extension cord. 8. Protect the extension cords from sharp objects,
Using extension cords with inadequately sized wire excessive heat, and damp or wet areas.
causes a serious drop in voltage, resulting in loss of
power and possible tool damage. (SeeTableA.) RECOMMENDED MINIMUM WIRE GAUGE
FOR EXTENSION CORDS* (120/240 VOLT)
3. The smaller the gauge number of the wire, the
greater the capacity of the cord. For example, EXTENSION CORD
NAMEPLATE LENGTH
a 14 gauge cord can carry a higher current
than a 16 gauge cord. (SeeTableA.) AMPERES
(at full load) 25 50 75 100 150
4. When using more than one extension cord to make
up the total length, make sure each cord contains at 0 2.0 18 18 18 18 16
least the minimum wire size required. (SeeTableA.) 2.1 3.4 18 18 18 16 14
5. If you are using one extension cord for more 3.5 5.0 18 18 16 14 12
SETUP
Symbology
OPERATION
SAFETY
Arbor Hole Diameter 7/8
Spindle Thread 5/8 x 11 TPI
5H92
E194601
SETUP
OPERATION
MAINTENANCE
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
SAFETY
Note: For additional information regarding the parts listed in the following pages,
refer to the Assembly Diagram near the end of this manual.
ASSEMBLY
TO PREVENT SERIOUS INJURY: Do not operate this tool without the Wheel Guard properlyinstalled.
1. Loosen the Wheel Guard Nut. 3. Tighten the Wheel Guard Nut securely.
2. Rotate the Wheel Guard as needed to 4. Check the Wheel Guard to ensure it is firmlyinplace.
shield you during the planned work. Adjust if necessary beforeproceeding.
1. The Side Handle may be installed on 2. Screw the threaded end of the
either side of the Gear Housing. SideHandle into the selected position.
Tightensecurely before beginning work.
MAINTENANCE
SAFETY
Switch
Wheel
SETUP
Guard
Side Handle
OPERATION
Switch - Press the Switch forward to turn the tool on; pull it backward to turn the tool off.
MAINTENANCE
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Tool Set Up
SAFETY
45 45
Inner
Flange (3)
b. Tap the flat side of the wheel with a light non-
metallic object, such as a screwdriver handle,
Grinding Outer at a point 45 from the vertical center line on
Wheel (2) Flange (1) each side of the wheel and 1 2 inches from
the edge of the wheel (see Illustration).
c. Rotate the wheel 90 and repeat the test
Wrench until the entire wheel has been checked.
(28)
d. An undamaged wheel will give a clear
tone. If cracked, there will be a dead
sound and not a clear ring.
MAINTENANCE
SAFETY
Installing a Threaded Accessory
TO PREVENT INJURY: Wear heavy-duty work gloves when handling wire wheels and brushes.
These accessories are sharp and can cause injury.
1. The accessory MUST be: 2. Press in and hold the Spindle Lock Button
rated to at least 11,000 RPM. to prevent the Spindle from turning.
no larger than 4-1/2 in diameter.
fitted with a threaded opening of 5/8 x 11 TPI. 3. Remove the Outer Flange and the Inner
undamaged. Flange and keep in a safe place.
a sanding disc and backing pad, a sanding
4. Thread disc accessory firmly onto the
flap disc, a wire wheel or a wire cup
Spindle. Wrench tighten onto the spindle.
brush (accessories not included).
SETUP
Work Piece and Work Area Set Up
1. Designate a work area that is clean and welllit. 3. Secure loose work pieces using a vise or clamps
The work area must not allow access by children (not included) to prevent movement while working.
or pets to prevent distraction and injury.
4. There must not be hazardous objects, such
2. Route the power cord along a safe route as utility lines or foreign objects, nearby that
to reach the work area without creating a will present a hazard whileworking.
tripping hazard or exposing the powercordto
possibledamage. Thepower cord must 5. You must use personal safety equipment including,
reach the work area with enough extra length but not limited to, ANSI-approved eye and hearing
to allow free movement while working. protection, as well as heavy-duty work gloves.
OPERATION
6. Before beginning work, provide for sparks and
debris that will fly off the worksurface.
1. Make sure that the Switch is not NOTICE: TO PREVENT TOOL DAMAGE:
locked on, then plug in the tool. Onlyusethe tool for 15-20 minutes at a time.
Allowthe tool to cool completely before next use.
2. Push the switch forward to start the tool.
6. Pull the switch backward to stop the tool.
3. Allow the tool to come up to full speed
before touching the work material. 7. Allow the tool to come to a complete
MAINTENANCE
condition that may affect its safe operation. c. If either Carbon Brush is worn down by more
2. AFTER USE, wipe external surfaces than 1/2, replace both Carbon Brushes.
of the tool with clean cloth. d. To clean old Carbon Brushes before reusing
them, rub the contact areas with a pencil eraser.
3. Periodically blow dust and grit out of the motor
vents using dry compressed air. Wear ANSI- e. Reinsert the old Carbon Brushes in the
approved safety goggles and NIOSH-approved same orientation to reduce wear.
breathing protection while doing this. f. When installing the Carbon Brushes, make
sure the carbon portions of the Carbon
4. CARBON BRUSH MAINTENANCE. Brushes contact the motor armature, and that
The Carbon Brushes may require maintenance when the springs face away from the motor. Also,
the motor performance of the tool decreases or make sure the springs operate freely.
stops working completely. To maintain the brushes:
g. Replace the Brush Caps. Do not overtighten.
a. Remove the Brush Cap (23) on each
OPERATION
side of the motor Housing (18). Note: New Carbon Brushes tend to spark when first
used until they wear and conform to the motors armature.
Housing
(18) 5. WARNING! If the supply cord of this
power tool is damaged, it must be replaced
only by a qualified service technician.
Carbon
Brush (22)
Brush
Cap (23)
MAINTENANCE
Figure 2
Replacing the Carbon Brushes
SAFETY
Ifbreaker is tripped, make sure circuit is right
capacity for tool and circuit has no other loads.
3. Tools thermal reset 3. Turn off tool and allow to cool.
breakertripped (ifequipped). Press reset button on tool.
4. Internal damage or wear. (Carbon 4. Have technician service tool.
brushes or switch, for example.)
Tool operates slowly. 1. Excess pressure applied to workpiece. 1. Decrease pressure, allow tool to do thework.
2. Power being reduced by long or 2. Eliminate use of extension cord.
small diameter extension cord. Ifanextension cord is needed, use one with
the proper diameter for its length and load.
SeeExtension Cords in GROUNDINGsection.
Performance Carbon brushes worn or damaged. Have qualified technician replace brushes.
decreases over time.
Excessive noise Internal damage or wear. Have technician service tool.
or rattling. (Carbonbrushesor bearings, for example.)
SETUP
Overheating. 1. Forcing tool to work too fast. 1. Allow tool to work at its own rate.
2. Blocked motor housing vents. 2. Wear ANSI-approved safety goggles and
NIOSH-approved dust mask/respirator while
blowing dust out of motor using compressed air.
3. Motor being strained by long or 3. Eliminate use of extension cord.
small diameter extension cord. Ifanextension cord is needed, use one with
the proper diameter for its length and load.
SeeExtension Cords in GROUNDINGsection.
Tool does not 1. Disc accessory may be 1. Be sure disc accessory is of correct dimension
grind, sand or loose on Spindle. and Outer Flange Arbor Nut istight.
brush effectively. 2. Disc accessory may be damaged, 2. Check condition and typeofdiscaccessory.
worn or wrong type for the material. Use only proper type of disc
accessory in good condition.
OPERATION
Follow all safety precautions whenever diagnosing or servicing
the tool. Disconnect power supply before service.
MAINTENANCE
Parts List
Part Description Qty. Part Description Qty.
1 Outer Flange 1 16 Ball Bearing 1
SETUP
Note: Some parts are listed and shown for illustration purposes only,
andare not available individually as replacement parts.
SAFETY
SETUP
OPERATION
MAINTENANCE
3491 Mission Oaks Blvd. PO Box 6009 Camarillo, CA 93011 (800) 444-3353