Professional Documents
Culture Documents
GIO TRNH
M un: HN MIG/MAG C BN
M s: M17
NGH HN
Trnh : CAO NG NGH
LI GII THIU
2
Trong nhng nm qua, dy ngh c nhng bc tin vt bc c v s
lng v cht lng, nhm thc hin nhim v o to ngun nhn lc k thut
trc tip p ng nhu cu x hi. Cng vi s pht trin ca khoa hc cng ngh
trn th gii, lnh vc c kh ch to ni chung v ngnh Hn Vit Nam ni
ring c nhng bc pht trin ng k.
Chng trnh khung quc gia ngh hn c xy dng trn c s phn
tch ngh, phn k thut ngh c kt cu theo cc mun. to iu kin
thun li cho cc c s dy ngh trong qu trnh thc hin, vic bin son gio
trnh k thut ngh theo cc mun o to ngh l cp thit hin nay.
M un 17: Hn MIG/MAG c bn l m un o to ngh c bin son
theo hnh thc tch hp l thuyt v thc hnh. Trong qu trnh thc hin, nhm
bin son tham kho nhiu ti liu cng ngh hn trong v ngoi nc, kt
hp vi kinh nghim trong thc t sn xut.
Mc du c rt nhiu c gng, nhng khng trnh khi nhng khim khuyt,
rt mong nhn c s ng gp kin ca c gi gio trnh c hon
thin hn.
Xin chn thnh cm n!
Thng 12 nm 2010
Nhm bin son
MC LC
4
mc Trang
I. Li gii thiu 2
II. Mc lc 3
V tr, ngha, vai tr ca m un 4
Mc tiu ca m un 4
Ni dung m un 4
Yu cu nh gi hon thnh m un 5
III. Ni dung chi tit m un
Bi 2: Vn hnh my hn MIG/MAG 47
M UN: HN MIG/MAG C BN
M s m un: M 17
2.3- Kh hn
20
Gm cc loi CO2 , Ar, He c tinh khit ln hn 98%, c iu ch
bng cch thu trong t nhin nh thit b lm lnh n nhit ha lng sau
thu hi v ng trong chai kh bng thp, dung tch 30 60lit, v ngoi chai
c sn mu xanh v ghi r tn loi kh, p sut khong 150 at. Khi s dng
phi thng qua van gim p gim p sut t p sut trong chai n p sut
lm vic. Do qu trnh thu nhit khi ha hi nn trong b phn van gim p phi
c thit b sy kh m bo ha hi hon ton v tng nhit cho kh.
3. Thit b dng c hn MIG, MAG
1.2 Cu to.
- M hn : gm c cc b phn
Chp kh, u m, l phng kh, tay cm, cng tc, ng ng, cp iu
khin, b phn cch nhit, ng kh
- C cu cp dy hn.
22
C cu 1 cp bnh xe C cu 2 cp bnh xe
ng knh
Vt liu hn Kh hn Dng in hn(A)
dy(mm)
0,8 90%Ar, 10%CO2 155-165
1,0 90%Ar, 10%CO2 175-185
1,2 90%Ar, 10%CO2 215 -225
Thp cc bon v 1,4 90%Ar, 10%CO2 265-275
thp hp kim vi 1,6 90%Ar, 10%CO2 280-290
mt kim loi 1,0 98%Ar, 2%O2 130 -140
1,2 98%Ar, 2%O2 205-215
1,4 98%Ar, 2%O2 240-250
1,6 98%Ar, 2%O2 265-275
1,0 90%Ar, 10%CO2 140-150
Thp cc bon v 1,2 90%Ar, 10%CO2 160-170
thp hp kim vi
1,4 90%Ar, 10%CO2 170-180
nhiu kim loi
1,6 90%Ar, 10%CO2 220-230
0,8 98%Ar, 2%O2 120-130
1,0 98%Ar, 2%O2 140-150
1,2 98%Ar, 2%O2 185-195
Thp khng g 1,6 98%Ar, 2%O2 250-260
Inox 0,8 98%Ar, 2%CO2 130-140
1,0 98%Ar, 2%CO2 200-210
1,2 98%Ar, 2%CO2 145-155
1,6 98%Ar, 2%CO2 255-265
Bng 17.4 Tr s N
*Tc y dy
2.1.5. in p hn
y l thng s rt quan trng trong hn MAG n quyt nh dng truyn
(chuyn dch) kim loi lng. in p hn s dng ph thuc vo chiu dy ca
chi tit hn, kiu hn, kiu lin kt, kch c v thnh phn in cc, thnh phn
kh bo v, v tr hn c gi tr in p hn hp l cn phi tnh ton hay
38
tra bng, sau tng hoc gim theo quan st ng hn chn gi tr in p
thch hp.
Theo ng knh dy hn v cng dng in hn xc nh, c th
tch in p hn nh sau:
50.10 3
0 ,5
Ih
Uh = 20 / d = 40A (17-5)
Trong :
Uh - in p hn (V)
d - ng knh dy hn (mm)
Ih - cng dng in hn (A)
ly d = 5 mm
Vi d = 5 mm, trong bng 10, chng ta thy N = (20- 25) 103.
Theo cng thc (17-4) tc hn l:
20 2510 22,2 27,7
3
Vh = 900 m/h
Ly Vh = 26m/h = 0,72 cm/s
Theo cng thc (17-5) chng ta c in p hn l:
50.103
900 1 40V
Uh = 5
0,5
Hnh 17.12
Theo kiu lin kt hn chn, din tch tit din ngang ca phn vt mp
s l:
72.tg300 28,2mm2
Fv = f tg 2
2
Vh = 950
LyVh = 26 m/h = 0,72 cm/s
Theo cng thc (17-5), in p l:
50.103
950 1 40V
Uh = 20 5
0,5
Kch thc ca mi hn
Hn F
h (mm) c(mm) b(mm) n m.h
(mm2)
Pha th nht 11,8 2,4 22 67 2,2 9,2
Pha th hai 12,3 2,5 22 68 2,1 8.8
Bng 17.5 Kch thc c bn ca mi hn
4.1.7. Kh bo v
*Loi kh
Hnh 17.17
Tit din ngang ca mi hn gip mi hn lp sau khi hn lp thu nht
mi pha: Bng 17. 7
ng knh dy hn d(mm) 0,8 1,0 1,2 1,4
Mt dng in cho php(A/mm2) 80 65 35 20
Bng 17.7 Quan h gia mt dng in hn v ng knh dy hn
(17-10)
Sau khi chn ng knh dy hn v mt dng in cho php c th
tch cng dng in hn nh sau:
d2
J
Ih = 4 (17-11)
Tr s cng dng in hn tng ng vi tc hn, bo m nhn
c mi hn phng c gi l cng dng in hn ti hn Ith c biu
din bng phng trnh sau:
Ith = I0 + mVh (17-12)
Trong :
I0 - dng in hn ti hn gi nh khi tc hn bng khng. i vi
hn t ng v bn t ng I = 350A.
m - H s, c trng cho nghing ca ng thng xc nh bi
phng trnh (17-12) tr s ca m c th ly trong bng 17.9
ng knh dy hn d (mm) 2 3 4 5
H s m 2 4,5 7 10
Bng 17.9 H s m v ng knh dy hn
ng thng biu din bng phng trnh (17-12) gii thiu trn hnh
17.18.
58
Hnh 17.18
nh hng ca cng dng in v tc hn n hnh dng b mt
ca mi hn gc.
Trn hnh 17-18 chng ta thy:
Nu Ih = Ith - mi hn nhn c c b mt l phng
Nu Ih > Ith - mi hn nhn c c b mt l li
Nu Ih < Ith - mi hn nhn c c b mt l lm.
Cn c vo cng dng in hn xc nh c in p hn v h s ngu.
Sau xc nh nng lng ng v cc kch thc c bn ca mi hn vi
ch hn tnh ton, c th l: chiu su chy, chiu rng ca mi hn, chiu
cao ca mi hn v chiu cao ton b mi hn .
Chiu chy ca phn khng vt mp h0 c th xc nh theo cng thc:
h0 = H - C' (17-13)
y:
C' - chiu cao ca mi hn, tc l chiu cao ca kim loi p nu gc vt
mp ( = 900 th c th tnh C theo cng thc sau:
C' = Fd (17-14)
Bit chiu su chy ca phn khng vt mp h0, c th xc nh chiu su
chy trn thnh ng S0 ca lin kt ch T nh sau:
S0 = (0,8 1) h0 (17-15)
60
Hnh 17.20
Tit din ngang ca kim loi p khi hn mi hn gc c vt mt.
f
m
cos (17-16)a
C1 mcos sin
2 (17-16)b
62
m2
sin
F1 = 2 (17-16)c
b1 b2
C2
F2 = 2 (17-16)d
b1 = 2m sin 2 (17-16)e
tg 90 2 tg2
0
b2 = b1 + c2 (17-16)g
Thay gi tr b2 t (17-16) vo (17-16) chng ta c:
2b1 tg 900 tg
2 2
C2
F2 = 2 (17-16)i
T cng thc (17-16), chng ta xc nh c tr s ca C2 bng cch gii
trnh bc hai sau y:
AC22 + BC2 + D = 0 (17-17)
Trong : A,B v D - cc h s c xc nh nh sau:
i vi mi hn khng c khe h (a = c) th:
2
A = sin ; B = 2b1 ; D = -2F2 (17-18)
i vi mi hn c khe h (a ( 0) th cc h s A v B cng c xc nh
theo cng thc (17-18); cn h s D c xc nh nh sau:
2H.a
m2 sin 2Fd
cos
D= 2 (17-19)
y: F - din tch tit din ngang ca kim loi p.
Khi hn t ng v bn t ng cc gn ng c th xc nh nng lng
ng theo cng thc (4-13) nhng cn ch , trong cng ny c mi hn nhn
c c b mt l li th din tch tit din ngang ca kim loi p F xc nh
theo cng thc (4-20), cn nu mi hn nhn c c b mt l phng th F
c xc nh theo cng thc (17-10)
V d: Hy xc nh ch hn v cc kch thc c bn ca mi hn gc
c cnh mi hn K = 10 mm v b mt mi hn nhn c l phng.
Theo cng thc (17-9) din tch tit din ngang ca kim loi p l:
64
V d 5: Hy xc nh ch hn bn t ng m b hn ngu hon
ton b thm ng khi hn lin kt ch T cho bit chiu dy ca thnh ng S =
12 mm, gc vt mp = 50 0 chiu su vt mp f = 4 mm v chiu dy on
khng vt mp P = 4 mm
66
Gi s lit kt c ng knh d = 2 mm, trong bng 14, ly mt dng
in j = 150A/mm2.
Theo cng thc (17-11) cng dng in bng
3,14.22
.150 470A
Ih = 4
Theo cng thc (17-4) tc hn bng
8 12.10 17 21 m/ h
3
Vh = 40
Ly Vh = 20m/h = 0,555 cm/s.
Theo cng thc (17-5) in p hn bng:
50.103
.470 36V
Uh = 20 20,5
Xc nh c h s ngu (n = 2,2 v h s p ( = 17g/A.h.
Theo cng thc din tch tit din ngang ca kim loi bng:
- Chuyn dch phun, h quang di: Loi dch chuyn ny c thc hin
khi in p v dng in hn ln h quang tng i di, cc ht kim loi rt
nh, u v nhanh chng ri vo vng hn. Qu trnh tch git th nhanh, khng
hon ton tch khi on mch, vng hn chy long mi giy xung khong
100 git. Phng php ny ng dng khi hn cc vt hn chiu dy 2 mm, thng
dng nht l cc v tr hn bng, hn ng t trn xung.
- Chuyn dch git ln: Chuyn dch ny thuc dng on mch gia
chuyn dch on mch v chuyn dch phun. c im ca n l kt hp c
tnh ca hai loi trn. Git kim loi hnh thnh chm trn mt mt giy hn v
lu li y lu, nu kch thc git ln hn khong cch t u dy hn ti b
mt vt hn s chuyn vo vng hn dng on mch, nu kch thc git nh
hn, khng gy on mch, ng dng khi hn v tr bng
72
- Chuyn dch mch xung: Cc mch xung c iu chnh theo thi gian
v tn s tng t l vi ng knh dy hn, to ra nhng git kim loi ri vo
vng hn.
12055 200
Ih (A) 30100 50150 50 180 90 140 100550 250 700
0 600
Bng 17.17 Ch hn
Kin thc:
K nng:
Bi 2: VN HNH MY HN MIG/MAG
M bi : 17.2
Gii thiu:
2. Trnh t vn hnh my hn
2.1 u ni ngun in, kim tra bp v dy
2.2 Ni chai kh vo my
102
2.3 Lp cun dy hn vo my
104
- Lp cun dy vo my
- Lp dy ln h thng dn
- a dy ra m
- Nhn cng tc kim tra dy
2.4 iu chnh ch hn
- iu chnh Ih
- iu chnh tc ra dy
3.Bo dng my
3.1. Ht bi, lau chi b phn bn ngoi
+ Hng dn s dng
- Rt ngun in khi my
- Lau chi bn ngoi
106
3.2. Tho cun dy, v sinh c cu y dy
+ Hng dn s dng
- Rt dy hn khi m, nu dy hn b ng cc phi dng km bm u
dy hn trc m.
- Ht bi b phn c kh
+ Hng dn s dng
- Dng my ht bi trn cun dy, qut, v b phn iu khin in t
3.4. V sinh bp hn
+ Hng dn s dng
108
- Dng dy ng c cc git kim loi bm trn chp kh
3.5. Lp li v kim tra
+ Hng dn s dng
- Kim tra v sinh
- Kim tra cch in
- Vn hnh th
4.1 M t
My hn bn t ng cp dy lin tc, ngun 3 pha, iu khin bng
Trigger, thch hp s dng trong hn kh hoc hn hp kh CO2. Thch hp
trong sn sut g v cc phn xng, trong bo dng thit b.
in p h mch V 1738
100% 120
60% A 160
Dng hn cho php
35% A 210
25% A 250
ng knh dy mm 0,17-1,2
Lp cch in H
Cp bo v IP 23
Trng lng Kg 54
M hn MIG-MAG: di 3 mt.
Dy tip mt ni vi my di 3 m.
Cc thit b tiu chun bao gm cc bnh xe chuyn ng trc v sau c kch
thc khc nhau, v gi chai kh. Thc hin cc bc nh di y trc khi
vn hnh my.
Bng 2 a cc cu ch ph hp vi dng in ti a
cp vo my hn v in p danh ngha.
Bng 2
Lun dy qua ng dn dy (v tr 7
hnh E) nh m t trn hnh v.
Hnh 17.52 C cu y dy
Lun dy hn vo ng tm ca ng dn dy v dn n tm ca ng dn
u bn kia (v tr 3 hnh E) v tha u ra khong vi centimt. H thp con ln
b ng lun dy vo rnh ca con ln dn ng. Nu cn thit th iu chnh
p lc gia cc con ln bng vt iu chnh p lc (v tr 5 hnh E). iu chnh
120
vt qu p lc cho php s gy ra bin dng dy hn, cn p lc khng c
th gy ra qu trnh hn khng u.
Cm con ln dn ng
Cc ch dn di y s hng dn lp cc con ln.
Vn hnh.
Quan trng: Trc khi hn nn kim tra cc thng s trn nhn my c
ph hp vi in p ngun v tn s khng.
Hnh 17.53
Hn im
Cc khuyt tt hn
S in
132
Hnh 17.55 S in
Cc du ni dy mu
136
AN Vng en
AR Xanh
Ar Da cam
Az Xanh da tri
BR Trng
Bc Trng
Bl Xanh
GV Vng xanh
Gg Xm
Gl Vng
Mr Nu
NA en xanh
Nr en
RN en
Ro Hng
Rs
Vd Xanh
VI Tm
ngha ca cc k hiu trn my
STT M s Tn gi
1 020490 M hn
2 459683 Bnh xe trc
3 414326 Cht m
4 404971 my
5 459845 Bnh xe pha sau
6 402544 Trc xe
7 420792 V my c th tho c
8 420793 V my c nh
9 439306 Panel iu khin
10 352420 Panel trc
11 403611 Gic ni nhanh
12 239618 Cp
STT M s Tn gi
2 438845 Nm vn (22
3 422154 V cng tc
4 435364 Cng tc
5 436363 n bo mu vng
8 438889 Nm vn (29
9 457651 cm cp m
10 434244 ng dn dy 115 mm
11 236634 cm
Danh mc cc chi tit
144
Hnh 17.60
STT M s Tn gi
1 240076 B cm bin
2 444573 ng c lm mt
3 486565 Qut lm mt
4 417722 Cng tc
5 413646 Cun dy ph
6 414231 Cp ngun
7 377023 iu khin PCB
8 481529 My bin p ph
9 485040 ng kh
10 419918 Cng tc t
11 425937 Van solenoit kh
12 430755 Vng hm kp cp
13 427875 Kp cp
14 478782 B n nhit ca chnh lu
15 455965 B chnh lu
16 211483 Cun bin th + thit b bo v nhit
17 478865 Role nhit bo v my bin p
18 211481 Cun dy my bin p
19 291161 My bin p c cng tc
Hnh 17.61
STT M s Tn gi
21 447226 Gi chai kh
Hnh 17.62
STT M s Tn gi
148
1 434275 ng dn dy vo
2 676510 C cu cht p lc
3 437075 Bulng iu chnh p lc
4 356965 Cn iu chnh p lc
5 487803 Vt c nh
6 Tab.A Con ln cp dy (37 mm
7 458902 Con ln b ng (p lc)
8 487858 Trc iu chnh p lc
Cc chi tit yu cu.
Cc chi tit yu cu bao gm:
1) M s ca tm
2) Loi thit b
3) in p v tn s c trn mc my
4) S serial
V d
M tm th hai n.435364 i vi loi my hn SMARTMIG T25
5.Hng dn s dng KEMPOMAT
2500 - 3200 4200
Hnh 17.63
150
5.1 Khuyn ngh ca nh sn xut
Cc sn phm ca Kemppi c lp t ng v thng xuyn c bo
dng th s tng nng sut ca my. Ti liu hng dn s dng ny c b tr
gip bn hiu khi qut v thit b v vn hnh n an ton, ngoi ra cn cung
cp cc thng tin v bo dng v cc thng s k thut. Hy c k ti liu
hng dn s dng ny trc khi lp t, vn hnh v bo dng thit b.
bit thm thng tin chi tit v cc sn phm ca Kemppi, hy lin h vi nh
phn phi ca Kemppi gn nht.
Cc thng s v thit k c trnh by trong ti liu ny u c th c thay
i m khng cn bo trc.
Trong ti liu ny, th hin nguy him cht ngi hay chn thng th k
hiu sau c dng:
5.2 Gii thiu sn phm
Cc ngun hn Kempomat 3200 v 4200 l cc my hn MIG c thit k cho
cc ng dng cng nghip nng. Kempomat 2500 l my hn MIG c thit k
cho cc xng sa cha v s dng trong cc ng dng cng nghip nng v
nh.
Ngun hn
in p ngun ca ngun hn Kempomat 2500 l 3 pha, 230V/400V. in p
ngun ca ngun hn Kempomat 3200 l 3 pha, 230V/400V. iu chnh in p
hn 10 cp. iu chnh in p ca ngun hn 40 cp.
Trong dng sn phm Kempomat 4200 c cc n v khc nhau i vi in p
ngun 3 pha, 230 v 400V. iu chnh in p hn i vi ngun hn 230V
c thc hin 32 cp, ngun 400V 56 cp. Vn k/ampe k hin th in p
hoc dng hn.
B cp dy
B cp dy l thit b c nh trong thit b i vi sng hn c lm mt bng
kh. Kempomat 2500 c trang b c cu cp dy 2 con ln, Kempomat 3200
v 4200 c trang b c cu cp dy 4 con ln. B ph tng KMW sync cn
thit kt ni v s dng sng hn kiu y-ko.
Hnh 17.64
5.4.2 u ni ngun
u ni cp ngun ch do ngi th in c kinh nghim m nhim.
Tho tm v my bn phi my thc hin u cp ngun.
Cc ngun hn Kempomat c trang b cp ngun 5m khng c phch
cm. Cp ngun ph hp vi mujc H07RN-F ca tiu chun CENELEC
HD22. Cp ngun phi thay i nu n khng p ng c cc tiu
chun a phng.
5.4.3 u ni cp hn
cp kiu S c dy mt bo v c mu vng-xanh. Cp c a vo
my qua l vo trn vch sau ca my v c kp cht bng 1 kp cp (05).
Cc dy pha ca cp c ghp vi cc u ni L1, L2 v L3. Dy mt c
mu vng-xanh c u ni vi cc mt c k hiu .
Nu bn dng cp c 5 dy, th bn phi ct dy 0 ti v bo v ca cp.
Kempomat 2500
in p nh mc 230V 400V
Cu ch, tr 16A 10A
Cp u ni 4 x 2,5 S mm2 4 x 2,5 S mm2
Kempomat 3200
in p nh mc 230V 400V
Cu ch, tr 20A 16A
Cp u ni 4 x 2,5 S mm2 4 x 2,5 S mm2
Kempomat 4200
in p nh mc 230V 400V
Cu ch, tr 25A 16A
Cp u ni 4 x 6,0 S mm2 4 x 2,5 S mm2
156
Hnh 17.67
Kempomat 3200, 4200
C cu cp dy c 4 con ln cp dy
160
Hnh 17.68
5.5.2 Lp h thng cp dy
B cp dy:
162
1. Gn cp hi dng vo u ni trn bng iu khin trc ca Kempomat.
2. Sng hn MIG c u ni vi u ni EURO ca b cp dy. Dng cc ng
dn dy v bp hn theo cc ch dn ca nh sn xut. Nu s dng cc ph tng
khng ph hp vi loi dy hn th s lm cn tr qu trnh cp dy.
3. (Kempomat 3200 v 4200)
Tc cp dy max
Khi my c giao th tc cp dy max. l 18m/ph, l i vi hu ht cc
cng vic hn. Nu bn cn tc cao hn th bn c th tng tc cp dy
max. ti 25 m/ph bng cch thay bnh rng ch ng trn trc ng c bng
bnh rng khc ln hn. Bnh rng ln D40 c giao cng b cp dy.
Khi cn thay i tc cp dy, thc hin nh sau:
Hnh 17.69
- M cht (20). Tho cc con ln cp dy di (21). Tho vt (23) v long en
ca n. Tho bnh rng D28 (24) ra khi trc ng c.
- Tho cc vt (25) (3 chic). Lp bnh rng D40 trn trc ng c. Vn cht vt
(23) cng vi long en ca n.
- t cc con ln cp dy (21) vo trc ca chng, tuy nhin vn cha vn cht
cc vt ca con ln cp dy (22).
- Nng ng c sao cho khe h rng gia bnh rng v c hai con ln cp dy
di khong 0,2mm.
- Vn cht cc vt (25). Kim tra cc khe h rng, khi cn t ng c v tr tt
hn. Vn cht cc vt ca cc con ln cp dy (22).
Nu khe h gia bnh rng v cc con ln cp dy qu nh th s gy
qu ti cho ng c. Nu khe h qu ln th lm mn nhanh cc rng
ca cc con ln cp dy v bnh rng.
4. ng cp khi bo v c lp vi gic ni nhanh vch sau ca thit b. Lp
chai kh v ng h kh, xem phn "Kh bo v".
5.5.3 Lp dy
Cc ph tng ph hp vi ng knh dy hn.
164
Cc con ln cp dy c cung cp c rnh thng, rnh c kha nhm v rnh
ch U cho cc mc ch khc nhau.
Kempomat 2500
Mu dy dy hn (mm inch
Trng 0.6 v 0.8 0.030
0.9/1.0 v 1.2 0.035, 0.045 v 0.052
ng dn dy
Vng cam 0.17-1.6 0.024-1/16
5.6.2 Cp dy t ng ti m hn
Cp dy t ng lm cho qu trnh thay tang dy nhanh hn. Khi thay tang dy,
khng cn gii phng p lc ca cc con ln cp dy v dy hn t ng c
cp ng.
- m bo rnh ca con ln cp dy ph hp vi ng knh ca dy hn c
dng. Rnh ca con ln cp dy c chn bng cch dch chuyn m chn
rnh (28). Ch ! cng c th dng tm chn thay i, rnh ca con ln cp
dy phi c dch chuyn tng ng.
168
5.9.3 B cp dy
Kempomat 4200
Cng tc ngun Chnh th Chnh tinh Chnh tinh /p mch h
(400V) (230V)
15-28V 1/4 1/7-7/7 1/4-4/4 14,17-16,3V
15-28V 2/4 1/7-7/7 1/4-4/4 16,17-18,8V
15-28V 3/4 1/7-7/7 1/4-4/4 19,2-22,0V
15-28V 4/4 1/7-7/7 1/4-4/4 22,5-26,1V
28-48V 1/4 1/7-7/7 1/4-4/4 27,1-30,0V
28-48V 2/4 1/7-7/7 1/4-4/4 30,5-34,2V
28-48V 3/4 1/7-7/7 1/4-4/4 34,9-39,7V
28-48V 4/4 1/7-7/7 1/4-4/4 40,5-47,1V
5.11. ph tng
Vn k/ampe k MSD 1
lp MSD 1, phi tho tm v ca panel trc ca thit b.
u ni ca cp dt kp cht vi tm v c ni vi u i tng ng ca
MSD 1. T thit b o, bn c th chn hin th in p hoc dng. Do mch h,
ch c gi tr in p c hin th do khng c dng hn. Gi tr in p l in
p gia cc u ni hn ca thit b hoc in p u cui. Gi tr ca in p
mch h khng quan trng i vi qu trnh hn, do mn hnh ca thit b o
c iu chnh theo tnh hung hn. Mn hnh ca in p mch h sai khc 1-
2V so vi in p thc t. Khi hn, in p u cui thay i v in p h
quang sai khc in p u cui do cp,... chnh xc ca gi tr in p tng
ng vi gi tr thc l (4%(0.2V bng cc gi tr hn theo tiu chun. chnh
xc ca dng hn tng ng vi gi tr thc (2.5%(2A. Thit b o khng hin
th cc gi tr cp dy. MSD1 khng cn bt c s hiu chnh no trong
Kempomat. Cc v tr cng tc: V= hin th in p, A = hin th dng hn.
184
5.11.1 KMW SYNC
Sng hn kiu y-ko phn ln c s dng cp cc dy nhm
mng, khi yu cu khong cch trn 5m. Bn c th kt ni sng hn trang b
vi gic ni EURO vi b KMW sync. Chit p ca sng hn kiu y - ko
c ni vi u ni, lp trn vch trc ca Kempomat. Bn c th kt ni vi
u ni ny vi vi chit p khc c cc gi tr ph hp vi n. Vi cng tc ca
b ny, c th chn hot ng ca Kempomat hoc sng hn kiu y-ko.
5.11.2 Lp KMW SYNC
Ph tng ca KMW c card in t, chit p, bo v cng tc, cp dt v vt
kp.
1. Tho tm bn cng nh khung my v tm v panel ca b cp dy.
2. Tho cc nm bo v cc l trn tm panel.
3. Lp card in t ca b nh thi KMW bng cch cc cht ca cng tc
v trc chit p tp trung qua cc l.
4. Lp np bo v cng tc trn cc cht.
5. Vn cht card vi mp sau ca bng hai vt. Khng vn cht qu. Lp
tm v vi khung ca n li ch c.
6. Xoay trc chit p theo chiu kim ng h vo v tr. Lp chit p trn
trc sao cho vch s hin th ch s ln hn 1.5s. Kim tra li xem nm
c th quay t do c khng v cc v tr khc vch s hin th gi tr
nh hn 0.1s. Hiu chnh nu cn. Lp chp bo v nm.
7. Kt ni 1 u ni ca cp dt vi u ni ca card b nh thi KMW.
8. Kt ni u kia ca cp dt vi gic ca b nh thi KMW trn card iu
khin A001.
9. Lp li tm sau vo ng v tr ca n.
186
5.12. x l s c
Thi gian s dng v mi trng lm vic cn c ch khi xy dng tn sut
bo dng Kempomat. S dng cn thn v bo dng thng xuyn m bo
my lm vic khng c s c.
Cc hot ng bo dng nn c thc hin ti thiu 6 thng mt ln:
B cp dy:
- Mn rnh trn cc con ln cp dy. Rnh qu mn c th gy s c trong qu
trnh cp dy.
- Mn ng dn dy
- ng dn dy phi c t cng gn con ln cp dy cng tt, nhng khng
c chm vo v dy phi thng t u ng dn dy ti rnh ca con ln cp
dy.
- iu chnh ci chn tang dy
- Cc kt ni in
* Cc khp ni b xy ho phi c lm sch.
* Cc khp ni lng phi c vn cht.
Lm sch bi bn v tp cht ra khi thit b.
5.13. Bo dng nh k
Thi gian s dng v mi trng lm vic cn c ch khi xy dng
tn sut bo dng my. S dng cn thn v bo dng thng xuyn m bo
my lm vic khng c s c.
Cc thao tc chnh trong trnh t bo dng c lit k di y:
- Lm sch my
- Kim tra v bo dng cc dng c hn
- Kim tra cc u ni, cng tc v chit p
- Kim tra cc u ni in
- Kim tra cp ngun
- Cc b phn b hng phi c thay th ngay lp tc
- Kim tra bo dng. Cc gi tr hot ng v hiu sut ca my u c kim
tra, v c iu chnh khi cn nh thit b th.
5.13.1 Cp
Kim tra iu kin hn v cc cp u ni hng ngy. Khng dng cp
hng. m bo rng cc cp ngun a vo s dng u an ton v ph hp vi
188
cc tiu chun. Sa cha v u ni cp ngun ch do th in lnh ngh thc
hin.
5.13.2 Ngun hn
Kim tra ti thiu 6 thng 1 ln:
- Cc u ni in ca my - lm sch cc phn b xy ho v vn cht nhng
ch b lng.
- Ch ! phi iu chnh mmen xon ph hp trc khi bt tay vo u ni.
- Lm sch bi bn trn cc b phn bn trong my bng vi sch. Lm sch bi
trn cc cnh tn nhit.
- Khng dng kh nn, v bi c th dn vo cc khe h ca tit din lm mt.
- Khng dng cc thit b ty ra p sut.
- Ch nhng th in lnh ngh mi c php sa cha my.
5.14. M ph tng
Kempomat 2500 230/400V 621425002
Kempomat 3200 230/400V 621432002
Kempomat 4200 230V 6214422
Kempomat 4200 400V 6214124
KMW sync 2 (thit b ng b ho) 6219150
MSD 1 (Ampe/vn k) 6185666
GH 20 (kp sng hn) 6256020
Trc lp tang dy 4289880
MT 25 3m 6252023
MT 25 4,5m 6252024
KMG 25 3m 6252123
190
Di 930mm
Kch thc bao
Rng 440mm
Cao 860mm
Trng lng my 80 kg
Kempomat 3200
in p nh mc 230/400 V
in p kt ni
3 pha 400V 380V-10%...415 V+6%
3 pha 230V 220V-10%...240V+6%
Kh nng kt ni
194
230V / 400V
40%ED 13.6kVA
60%ED 10.0kVA
100%ED 6.6kVA
Kh nng ti
(gi tr danh nh)
40%ED 320A/32V
60%ED 265A/27V
100%ED 205A/24V
Phm vi iu chnh 40-250A/15-32V
Cc bc iu chnh in p 40 cp
in p mch h max 42V
Hiu sut 250A/26V 75%
H s cng sut 250A/26V 0.95
Cu ch 8A tr
B cp dy c 4 con ln cp dy
ng knh con ln cp dy 32 mm
Tc cp dy I 0...18m/p
II 0...25m/p
Dy hn Fe, Ss 0,6...1,2 mm
( li thuc 0,8...1,6mm
Al 1,0...1,6mm
Tang dy
Trng lng max 20 kg
Kch thc max 300mm
u ni sng hn Euro
Cp nhit H (1800C)
Phm vi nhit lm vic -20...+400C
Phm vi nhit bo qun -40...+600C
Cp bo v IP 23C
Kch thc bao
Di 970mm
Rng 480mm
Cao 970mm
Trng lng my 118 kg
Kempomat 4200
in p nh mc 230/400 V
in p kt ni
3 pha 400V 380V-10%...415 V+6%
3 pha 230V 220V-10%...240V+6%
Kh nng kt ni
196
230V / 400V
40%ED 18.5kVA
60%ED 13.5kVA
100%ED 9.0kVA
Kh nng ti
(gi tr danh nh)
40%ED 420A/37,5V
60%ED 325A/31V
100%ED 265A/27V
Phm vi iu chnh 40-420A/15-37,5V
Cc bc iu chnh in p 32 cp/ngun 230V
56 cp/ngun 400V
in p mch h max 48V
Hiu sut 250A/26V 80%
H s cng sut 250A/26V 0.95
Cu ch 8A tr
B cp dy c 4 con ln cp dy
ng knh con ln cp dy 32 mm
Tc cp dy I 0...18m/p
II 0...25m/p
Dy hn Fe, Ss 0,6...1,2 mm
( li thuc 0,8...1,6mm
Al 1,0...1,6mm
Tang dy
Trng lng 20 kg
max
Kch thc max 300mm
u ni sng hn Euro
Cp nhit H (1800C)
Phm vi nhit lm vic -20...+400C
Phm vi nhit bo qun -40...+600C
Cp bo v IP 23C
Kch thc bao
Di 970mm
Rng 480mm
Cao 970mm
Trng lng my 130 kg
6 Cng tc an ton:
- Khng dng my nn kh thi vo b phn din t ca my
- Ch kim tra, sa cha khi chc chn rng ngun in c rt ra
khi my.
- iu chnh dng in v cc tnh ch tin hnh khi khng hn
198
- Ch c nhng ngui c trch nhim mi c ng m cu dao h thng
in my hn.
- S dng ng in p u vo ca my
- Cnh bo an ton theo thng l quc t
Kin thc:
K nng:
200
Bi tp ng dng: Lp ghp, vn hnh my hn (MIG/MAG NBC - 350)*
v t ch hn gip mi tm nhm dy 6mm.
(*C th s dng my khc hin c ty diu kin ti xng)
Bi 3: HN LIN KT GC
THP CC BON THP V TR HN 1F
M bi: 17.3
202
Gii thiu:
Mc tiu:
- Trnh by cc thng s c bn ca mi hn gc, v ng dng ca chng.
- Nu c k thut hn gc v tr 1F
- Chun b phi hn ng kch thc bn v.
- Chn ch hn, lu lng kh bo v ph hp vi chiu dy vt liu v
kiu lin kt hn gc.
- Chn cch dao ng m hn thch hp cho mi hn gc.
- Hn mi hn gc 1F m bo su ngu, t r kh, khng khuyt cnh, t
bin dng, ng kch thc bn v.
- Lm sch, kim tra nh gi c ngoi dng mi hn.
- Sa cha cc khuyt tt mi hn khng xy ra ph phm vt hn.
- Thc hin tt cng tc an ton v v sinh phn xng.
Ni dung:
1- Cng tc chun b.
10 14 18
2 -3 4 -6 7 -9 23 -30
-12 -18 -22
K( nh nht ) 2 3 4 5 6 8 10
2- G nh phi
Sau khi chun b phi ta tin hnh chn thng s hn nh. Tin hnh hn
nh khong cch t mp vt hn n mi hn nh l 10mm, chiu di ca mi
nh l 15mm, khong cch gia cc mi nh khng ln hn 300mm
3 - K thut hn
204
- iu chnh ng gc que hn
+ Gc nghing ca m hn so vi trc ng hn ngc vi hng hn:
70 800
0
- Chn ch hn hp l
Ch hn theo chiu dy vt liu trong bng sau:
Chiu dy Ih (A) Uh (V)
Tc cp dy Phn nh in Lu lng kh
vt liu ( m/pht) cc (mm) (lt/pht)
= 6mm 100 20 3 12 8 10
- Nm c cc
50
6
GMAW
6
kch thc c bn
1 c
- Hiu c yu
bn
200 100 cu k thut
v
YCKT: Mi hn ng kch
thc, khng khuyt tt
206
- Phi phng,
thng khng b
pavia, ng kch
Ki
thc
m tra
- nh sch mt
phi,
phi bng bn
chun
chi st hoc my
b Thc l, mi tay
mp ba tay, + Dy hn d= 1.6
hn da, bn
2 - My hn kempi
- tri thp,
- Lm sch phi
Chn my hn
MAG. bng Acetone
ch
- Chn dng DC-
- Dng in hn Ih
hn,
= 100A
g
- in p 20V
nh
- Kh BV 15 l/p
- Dao ng rng
ca
- ng gc m
- Dao ng rng
ca
Tin
Thit b - Kt thc ng k
3 hnh hn MAG. thut, sau 5s k t
hn
khi h quang tt
mi rt m ra khi
mi hn
- Pht hin c
cc khuyt tt ca
Kim
4 mi hn
tra
- Kim tra bng
mt v thc o
208
5. Khuyt tt ca mi hn, nguyn nhn v cch phng nga
T
Tn Hnh v minh ha Nguyn nhn Cch khc phc
T
- Dng in hn - Gim cng
ln dng in
- H quang di - S dng h
1 Chy cnh - Dao ng m quang ngn.
khng hp l - Dao ng que
hn ph hp
- Do cng - Tng cng
dng in hn dng in hn v
thp hn vi h quang
2 - V sinh mp ngn
R kh
hn khng t - V sinh sch s
yu cu mp hn
- Lu lng kh - Tng lu lng
bo v thp kh bo v
Mi hn b
- Do tc hn
li cao , - Tng tc hn
chm
3 dy hn - Giamt tc
- Tc y dy
dnh trn y dy
nhanh
mt mi
hn
Kin thc:
K nng:
Bi tp ng dng: Hn gc 1F - bn v km theo.
- V tr hn: 1F
Yu cu k thut:
- Kim loi mi hn bm u hai cnh
- Mi hn ng kch thc, khng b khuyt tt
212
6. Tng im v kt cu im ca cc bi nh sau:
- Thi gian thc hin bi tp vt qu 25% thi gian cho php s khng
c nh gi.
Kt qu
Cch thc v im thc
T
Tiu ch nh gi phng php ti hin ca
T
nh gi a ngi
hc
I Kin thc
Cc loi dng c, thit b dng
1 2
trong hn MIG, MAG Vn p, i chiu
Lit k y cc loi dng c vi ni dung bi
1.1 hc 1
dng trong hn MIG, MAG
Lit k y cc loi thit b
1.2 1
dng trong hn MIG, MAG
Lm bi t lun,
Trnh by cng tc chun b v
2 i chiu vi ni 1,5
g nh phi hn ng
dung bi hc
Chn ch hn ca mi hn
3 1.5
gc 1F
Lm bi t lun v
Trnh by cch chn ng knh
3.1 trc nghim, i 0,5
dy hn ph hp
chiu vi ni dung
Trnh by cch chn cng
3.2 bi hc 0,5
dng in, in th hn ng
Trnh by cch chn lu lng
3.3 0,5
kh ph hp
Trnh by k thut hn mi hn Lm bi t lun,
4 gc 1F ca phng php hn i chiu vi ni 2
MAG, MIG ng dung bi hc
Trnh t thc hin mi hn gc
5 1F ca phng php hn MAG, Lm bi t lun, 1,5
MIG i chiu vi ni
Nu y cng tc chun b: dung bi hc
5.1 0,5
c bn v; Chun b phi hn
Trnh by ng gc m hn,
5.2 cch giao ng m hn, hng 0,5
hn.
Nu chnh xc cch kim tra
5.3 0,5
mi hn
Lm bi t lun,
Trnh by y cng tc an
i chiu vi ni 1,5
6 ton v v sinh cng nghip
dung bi hc
10
Cng:
216
II K nng
Kim tra cng tc
Chun b y dng c, thit b
chun b, i
1 ng theo yu cu ca bi thc 1
chiu vi k
tp
hoch lp
Quan st cc thao
Vn hnh v s dng thnh tho tc, i chiu vi
2 1,5
thit b, dng c hn MIG, MAG quy trnh vn
hnh
Kim tra cng tc
Chun b y vt liu ng chun b, i
3 1
theo yu cu ca bi thc tp chiu vi k
hoch lp
Chn ng ch hn khi hn Kim tra cc yu
4 gc v tr 1F ca phng php cu, i chiu vi 1,5
hn MAG, MIG tiu chun.
S thnh tho v chun xc cc
Quan st cc thao
thao tc khi hn gc v tr 1F
5 tc i chiu vi 2,5
ca phng php hn MAG,
quy trnh thao tc.
MIG
6 Kim tra cht lng mi hn 2,5
6.1 Mi hn m bo su ngu 0,5
Mi hn ng kch thc (cnh K
6.2 Theo di vic 0,5
ca mi hn ).
thc hin, i
Mi hn khng b khuyt tt (ln
chiu vi quy
6.3 x, chy cnh, mi hn b li 1
trnh kim tra
cao )
kt cu hn bin dng trong
6.4 0,5
phm vi cho php
Cng: 10
III Thi
1 Tc phong cng nghip 5
KT QU HC TP
Kt qu Kt qa
Tiu ch nh gi H s
thc hin hc tp
Kin thc 0,3
K nng 0,5
Thi 0,2
Cng:
220
Gii thiu:
Mc tiu:
- Trnh by c k thut hn gc thp cc bon v tr 1G bng phng
php hn MAG
- Trnh by cc thng s c bn ca mi hn nh: Chiu cao, b rng ca
mi hn, gc vt, khe h, chiu dy mp vt ca phi hn.
- Chun b phi hn sch, thng, phng v cc loi dng c, thit b hn y
.
- Chn ch hn ph hp vi chiu dy vt liu, kiu lin kt hn, v tr
hn.
- G phi hn, hn nh chc chn ng kch thc.
- Trnh by k thut hn mi hn gip mi khng vt mp v c vt mp
bng phng php hn MIG/MAG.
- Hn mi hn gip mi m bo su ngu, t r kh, chy cnh v t bin
dng
- Kim tra nh gi ng cht lng mi hn.
- Thc hin cng tc an ton v v sinh phn xng.
II . Ni dung:
1. Cng tc chun b mi hn gip mi v tr 1G
222
2.G phi v hn nh
3.K thut hn
Thao tc hn
- Gc nghing ca m hn so vi trc ng hn ngc vi hng hn:
700 800
- Gc nghing ca m hn so vi mt phng cu vt hn nging mt gc
0
l 90
- Nm c
cc kch
c bn thc c bn
1
v - Hiu c
yu cu k
thut
- Phi thng
Kim phng khng
tra phi c pa via
Thc l,
chun b - Phi ng
ba tay, da,
mi hn kch thc
bn tri
2 chn - Chn ch
thp, my
thng s hn nh
hn MAG
hn g hp l
nh - Mi nh
nh gn
chc chn
- m bo an
ton cho
ngi v
thit b
- Ngi ng
Tin t th, que
Thit b hn
3 hnh hn ng
MAG.
hn
gc
- Bt u v
kt thc
ng hn
ng k
thut
226
Pht hin
Kim c khuyt
4
tra tt ca mi
hn
Kin thc:
Bi tp ng dng: Hn gc 1G - bn v km theo.
- V tr hn: 1G
Yu cu k thut:
- Mi hn ng kch thc
- Mi hn khng b khuyt tt
6. Tng im v kt cu im ca cc bi nh sau:
- Thi gian thc hin bi tp vt qu 25% thi gian cho php s khng
c nh gi.
nh gi kt qu hc tp
Kt qu
Cch thc v im thc
TT Tiu ch nh gi phng php ti hin ca
nh gi a ngi
hc
I Kin thc
Chn ch hn ca mi hn
1 gip mi 1G ca phng php 2
hn MAG, MIG Lm bi t lun v
1.1 Trnh by cch chn ng trc nghim, i 0,5
knh dy hn ph hp chiu vi ni dung
bi hc
1.2 Trnh by cch chn cng 1
dng in, in th hn ng
1.3 Trnh by cch chn lu lng 0,5
kh chnh xc
2 Trnh by k thut hn mi hn Lm bi t lun, 3,5
236
KT QU HC TP
Kt qu Kt qa
Tiu ch nh gi thc hin H s
hc tp
Kin thc 0,3
K nng 0,5
Thi 0,2
Cng:
Bi 5 : HN LIN KT GC
THP CC BON THP - V TR HN 2F
M bi: 17.5
Gii thiu:
Mc tiu:
1- Cng tc chun b.
10 14 18
2 -3 4 -6 7 -9 23 -30
-12 -18 -22
K( nh nht ) 2 3 4 5 6 8 10
2- G nh phi
Sau khi chun b phi ta tin hnh chn thng s hn nh. Tin hnh hn
nh khong cch t mp vt hn n mi hn nh l 10mm, chiu di ca mi
nh l 15mm, khong cch gia cc mi nh khng ln hn 300mm
3- K thut hn
- iu chnh ng gc que hn
+ Gc nghing ca m hn so vi trc ng hn ngc vi hng hn:
700 800
+ Gc nghing ca m hn so vi tm thnh v tm cnh l 450
244
= 6mm 100 20 3 12 8 10
- Nm c cc
kch thc c bn
1 c
- Hiu c yu
bn
cu k thut
v YCKT: Mi hn ng kch
thc, khng khuyt tt
- ng gc m
- Dao ng rng
ca
Tin
Thit b - Kt thc ng k
3 hnh hn MAG. thut, sau 5s k t
hn khi h quang tt
mi rt m ra khi
mi hn
- Pht hin c
cc khuyt tt ca
Kim
4 mi hn
tra
- Kim tra bng
mt v thc o
T
Tn Hnh v minh ha Nguyn nhn Cch khc phc
T
- Dng in hn - Gim cng
ln dng in
1 - H quang di - S dng h
Chy cnh
- Dao ng m quang ngn.
khng hp l - Dao ng que
hn ph hp
248
- Do cng - Tng cng
dng in hn dng in hn v
thp hn vi h quang
2 - V sinh mp ngn
R kh
hn khng t - V sinh sch s
yu cu mp hn
- Lu lng kh - Tng lu lng
bo v thp kh bo v
Mi hn b
- Do tc hn
li cao , - Tng tc hn
chm
3 dy hn - Giamt tc
- Tc y dy
dnh trn y dy
nhanh
mt mi
hn
Kin thc:
K nng:
250
Bi tp ng dng: Hn gc 2F - bn v km theo.
- V tr hn: 2F
Yu cu k thut:
- Kim loi mi hn bm u hai cnh
- Mi hn ng kch thc, khng b khuyt tt
6. Tng im v kt cu im ca cc bi nh sau:
- Thi gian thc hin bi tp vt qu 25% thi gian cho php s khng
c nh gi.
nh gi kt qu hc tp
Kt qu
Cch thc v im thc
TT Tiu ch nh gi phng php nh ti hin ca
gi a ngi
hc
I Kin thc
1 Trnh by y cng tc Lm bi t lun, i 2,5
254
chiu vi ni dung
chun b , g nh phi
bi hc
Chn ch hn ca mi hn
2 gc thp cc bon thp 2F ca 3,5
phng php hn MAG, MIG
Trnh by cch chn ng Lm bi t lun v
2.1 1
knh dy hn ph hp trc nghim, i
Trnh by cch chn cng chiu vi ni dung
2.2 dng in, in th hn bi hc 1,5
ng
Trnh by cch chn lu
2.3 1
lng kh chnh xc
Trnh by k thut hn mi
hn gc thp cc bon thp 2F
3 4
ca phng php hn MAG,
MIG ng
Lm bi t lun, i
Nu y k thut bt u, chiu vi ni dung
3.1 1,5
ni lin, kt thc bi hc
3.2 Nu ng gc m hn 1,5
Nu cch dao ng m hn
3.3 1
ph hp
Cng: 10
II K nng
Chun b y dng c, thit Kim tra cng tc
1 b ng theo yu cu ca bi chun b, i chiu 1
thc tp vi k hoch lp
Vn hnh v s dng thnh Quan st cc thao
2 tho thit b, dng c hn tc, i chiu vi 1,5
MIG, MAG quy trnh vn hnh
Kim tra cng tc
Chun b y vt liu ng
3 chun b, i chiu 1
theo yu cu ca bi thc tp
vi k hoch lp
Chn ng ch hn khi hn Kim tra cc yu
4 gc thp cc bon thp 2F ca cu, i chiu vi 1,5
phng php hn MAG, MIG tiu chun.
5 S thnh tho v chun xc Quan st cc thao 2
cc thao tc khi hn gc thp tc i chiu vi
cc bon thp 2F ca phng quy trnh thao tc.
256
Kt qu Kt qa
Tiu ch nh gi H s
thc hin hc tp
Kin thc 0,3
K nng 0,5
Thi 0,2
Cng:
Gii thiu
Mc tiu:
2. K thut hn
Chiu dy Ih
Uh (V)
Tc cp dy Phn nh in Lu lng kh
vt liu (A) ( m/pht) cc (mm) (lt/pht)
= 6mm 100 20 3 12 8 10
- Nm c kch thc
c c bn
1
bn - Hiu c yu cu k
v thut
YCKT: Mi hn ng
kch thc khng khuyt
tt
-
Kim
tra
phi,
chun Thc - Phi thng phng
b l, ba khng pavia
mp tay, da, - nh sch vt hn bng
2 hn bn chi bn chi st hoc my
- thp, mi cm tay
Chn my hn - Mi hn nh chc
ch MAG. chn
hn
g
nh
- ng gc m hn
Tin Thit b - Kt thc ng k thut,
3 hnh hn sau 5s k t khi h
hn MAG. quang tt mi rt m ra
khi b hn
264
- Pht hin cc khuyt tt
ca mi hn
Kim
4 - Kim tra bng mt v
tra
thc o
T
Tn Hnh v minh ha Nguyn nhn Cch khc phc
T
- Dng in hn - Gim cng
ln dng in
1 - H quang di - S dng h
Chy cnh
- Dao ng m quang ngn.
khng hp l - Dao ng que
hn ph hp
- Do cng - Tng cng
dng in hn dng in hn v
thp hn vi h quang
2 - V sinh mp ngn
R kh
hn khng t - V sinh sch s
yu cu mp hn
- Lu lng kh - Tng lu lng
bo v thp kh bo v
Mi hn b
- Do tc hn
li cao, - Tng tc hn
chm
3 dy hn - Gim tc y
- Tc y dy
dnh trn dy
nhanh
mt mi
hn
Kin thc:
K nng:
268
Bi tp ng dng: Hn gc 3F - bn v km theo.
- V tr hn: 3F
Yu cu k thut:
- Kim loi mi hn bm u hai cnh
- Mi hn ng kch thc, khng b khuyt tt
6. Tng im v kt cu im ca cc bi nh sau:
- Thi gian thc hin bi tp vt qu 25% thi gian cho php s khng
c nh gi.
nh gi kt qu hc tp
Kt qu
Cch thc v im thc
TT Tiu ch nh gi phng php ti hin ca
nh gi a ngi
hc
I Kin thc
1 Chn ch hn ca mi hn gc Lm bi t lun v 3,5
thp cc bon thp 3F ca phng trc nghim, i
272
php hn MAG, MIG
1.1 Trnh by cch chn ng knh
1
dy hn ph hp
chiu vi ni dung
1.2 Trnh by cch chn cng
bi hc 1,5
dng in, in th hn ng
1.3 Trnh by cch chn lu lng
1
kh chnh xc
2 Trnh by k thut hn mi hn
gc thp cc bon thp 3F ca
4
phng php hn MAG, MIG
ng Lm bi t lun, i
2.1 Nu y k thut bt u, ni chiu vi ni dung
1,5
lin, kt thc bi hc
2.2 Nu ng gc m hn 1,5
2.3 Nu cch dao ng m hn ph
1
hp
3 Trnh by cch khc phc cc Lm bi t lun, i
khuyt tt thng gp ca mi chiu vi ni dung 2,5
hn ph hp bi hc
Cng: 10
II K nng
1 Chun b y dng c, thit b Kim tra cng tc
ng theo yu cu ca bi thc tp chun b, i chiu 1
vi k hoch lp
2 Vn hnh v s dng thnh tho Quan st cc thao
thit b, dng c hn MIG, MAG tc, i chiu vi 1,5
quy trnh vn hnh
3 Chun b y vt liu ng theo Kim tra cng tc
yu cu ca bi thc tp chun b, i chiu 1
vi k hoch lp
4 Chn ng ch hn khi hn gc Kim tra cc yu
thp cc bon thp 3F ca phng cu, i chiu vi 1,5
php hn MAG, MIG tiu chun.
5 S thnh tho v chun xc cc Quan st cc thao
thao tc khi hn gc thp cc bon tc i chiu vi
2
thp 3F ca phng php hn quy trnh thao
MAG, MIG tc.
6 Kim tra cht lng mi hn 3
6.1 Mi hn ng kch thc (cnh K
1
ca mi hn ). Theo di vic thc
6.2 Mi hn khng b khuyt tt (chy hin, i chiu vi
1
cnh, r kh, chy x) quy trnh kim tra
6.3 kt cu hn bin dng trong phm
1
vi cho php
Cng: 10
III Thi
1 Tc phong cng nghip 5
274
1.1 i hc y , ng gi Theo di vic thc 1
1.2 Khng vi phm ni quy lp hc hin, i chiu vi
ni quy ca 1
trng.
1.3 B tr hp l v tr lm vic Theo di qu trnh
lm vic, i chiu
1
vi tnh cht, yu
cu ca cng vic.
1.4 Tnh cn thn, chnh xc Quan st vic thc
1
hin bi tp
1.5 thc hp tc lm vic theo t, Quan st qu trnh
nhm thc hin bi tp 1
theo t, nhm
2 m bo thi gian thc hin bi Theo di thi gian
tp thc hin bi tp,
2
i chiu vi thi
gian quy nh.
3 m bo an ton lao ng v v
3
sinh cng nghip
Theo di vic thc
3.1 Tun th quy nh v an ton 1
hin, i chiu vi
3.2 y bo h lao ng( qun o
quy nh v an
bo h, th hc sinh, dy, m, ym 1
ton v v sinh
da, gng tay da,)
cng nghip
3.3 V sinh xng thc tp ng quy
1
nh
Cng: 10
KT QU HC TP
Kt qu Kt qa
Tiu ch nh gi H s
thc hin hc tp
Kin thc 0,3
K nng 0,5
Thi 0,2
Cng:
[6]. Metal and How to weld them - the James F.Lincoln Arc Welding
Foundation (USA) 1990.
[7]. The Procedure Handbook of Arc Welding the Lincoln Electric Company
(USA) by Richart S.Sabo 1995.
[10]. AWS D1.1, Welding Structure Steel, American Welding Society, 2008.
[11] Tm kim ti liu, hnh nh internet vi t kha DT, NDT, AWS D1.1 [12]
Tm kim video tren youtube.com t kha DT, NDT, Chappy, haness
testing, VT, UT, MT, X-ray, ET, MIG, MAG, GMAW