PAT DS 350 M - Modular - GB - New Mit Schreibschutz

Technical
Manual
PAT DS 350 M
Technical Manual Hardware, Software, Programming
Version 2.0 PAT DS 350 M
Important instructions for using this manual!!
This manual describes the configuration and functions of the

PAT DS 350 Modular ( M ).
The manual is a training document that is designed as an accompaniment to a

training course carried out by the training department.
In spite of the detailed description of the system and its components,

this manual is not suitable to be used as a document for
independent study!!!
Furthermore, this manual assumes that the reader has a basic knowledge of
and experience in the use of the instruments and components described as well
as an understanding of the general function of load limit devices (LLDs).
Wolfram A. Kerth
Technical Training
8. Juli 2005
TECHNICAL TRAINING PAT DS 350 M

Wolfram A. Kerth Page 2 / 81 Version 2.0
08.07.2005
Table of Contents
Chapter 1: PAT DS 350 M - Introduction

1.1: General information
1.2: Definition of terms
1.3: List of figures
Chapter 2: PAT DS 350 M - Hardware

2.1: Overview of the DS 350 M - hardware using the AC 50 1 as an example
2.2: Overview of the DS 350 M hardware using the AC 80 2 as an example
Chapter 3: PAT DS 350 M - Components and their Structure

3.1: DS 350 M Basic component central unit
3.1.1: DS 350 M Basic component explanation of the components
3.1.2: DS 350 M CPU module explanation of the components
3.1.3: DS 350 M Data module explanation of the components
3.1.4: DS 350 M Analog input module explanation of the components
3.1.5: DS 350 M Digital output module explanation of the components
3.2: DS 350 M Operating and display console

3.2.1: DS 350 M Explanation of operating buttons
3.2.2: DS 350 M Explanation of the components
3.2.3: DS 350 M Connection / interface board
3.3: DS 350 M Operating and display console (new version)

3.3.1: DS 350 M Explanation of operating buttons
3.3.2: DS 350 M Explanation of the components
3.3.3: DS 350 M Connection / interface board

08.07.2005
Chapter 4: PAT DS 350 M Inspection of the Hardware

4.1: DS 350 M Inspection of the central unit
Measuring points on the central unit
4.2: DS 350 M Inspection of the CPU - module
Measuring points on the CPU - module
4.3: DS 350 M Inspection of the analog input - module
Measuring points on the analog input - module
4.4: DS 350 M Inspection of the digital output - module
Measuring points on the digital - output - module
4.5: DS 350 M Inspection of the operating and display console
Measuring points on the fitted power supply board
4.6: DS 350 M Inspection of the length transducer B 702
Measuring points on the board of the length transducer
Measuring points on the board of the length transducer B 705
Measuring points on the board of the length transducer
4.9: DS 350 M Inspection of the angle transducer AT 702
Measuring points of the angle transducer
4.10: DS 350 M Inspection of the slewing angle sensor B 712
Measuring points of the slewing angle sensor
4.11: DS 350 M Inspection of the pressure sensor B 701.1
Measuring points of the pressure sensor
4.12: DS 350 M Inspection of the hoist limit switch S 1 & S 2

Measuring points of the hoist limit switch

08.07.2005
Chapter 5: PAT DS 350 M Connection description of the Components

5.1: AC 50 1 superstructure connection description
Chapter 6: PAT DS 350 M - Connection Description of the Components

6.1: AC 80 - 2 superstructures connection description
Chapter 7: PAT DS 350 M Internal Wiring Diagrams

7.1: AC 50 - 1 connection description
7.2: AC 80 - 2 connection description
Chapter 8: PAT DS 350 M Fault Code Tables

8.1: Fault code table PAT DS 350 M AC 50 1
8.2: Fault code table PAT DS 350 M AC 80 2
Chapter 9: Electronic Wiring Diagrams in Connection with the Hardware &

Software
9.1: Superstructure AC 50 - 1
9.2: Chassis AC 50 - 1
9.3: Superstructure AC 80 - 2
9.4: Chassis AC 80 - 2

08.07.2005
Note
This manual contains a description of the product which is as exact as possible; however, it is not a guarantee for
certain characteristics or operational success.
We reserve the right to make changes to the contents of this document at any time, even without prior
notification. As Terex - Demag is continuously improving the product, they cannot make any guarantees that
previous or subsequent releases of the product correspond to the product description in this manual.
The software and hardware terms used in this document are usually also registered trademarks and are therefore
subject to legal regulations.
This document is protected by copyright.

It is not permitted to duplicate this manual either in its entirety or excerpts thereof without previous written
consent from Terex Demag.
Title of document: Technical Manual - Hardware, Software,

Programming PAT DS 350 M
Document finished on:

Author: Wolfram A. Kerth
Version: V 2.0
Instruction number: ANL Demag THB 2
Copyright 2005 Technical Training

Terex -Demag

08.07.2005
Warnings and Instructions
Instructions and warnings in this manual are marked as follows:
This signifies general information which should help you work with the
product or manual.
This warns you of dangers which could lead to damage to the screen or
system (e.g. faulty functions, data losses, material damage, etc.).
This indicates danger to life and limb (e.g. possible incorrect operation).
You must comply with this information.

08.07.2005
Chapter 1: Introduction
1.1: General information
This manual describes the structure and function of the

PAT DS 350 M with all its hardware components, software and its programming, as well as
the correlation between the Terex - Demag "Standard electrics" in superstructure and chassis.
The aim of this manual is to give you the knowledge so that in future you will be able to
make a fault diagnosis when problems occur and to rectify the relevant fault.
After studying this manual and completing the accompanying course you will be able to
rectify possible faults in the control software independently.
Furthermore, you will have a better understanding of the connections to the "PAT DS 350 M"
contained in the wiring diagrams as well as of the links in the software.
On the following pages you will find a brief description of the terms and specialist terms used
in this manual.

08.07.2005
1.2: Definition of terms
Application Application, software program
STL Statement list;

it contains the individual SPS program commands
AP Application program;
program in which the user describes his specific functions
Baud Old, but often used unit for the stepping rate, named
after the French telegraphic engineer Baudot, 1845 to 1903.
def.: bit per second
BIOS Abbreviation of "Basic Input Output System"

Basic operating system of a PC, which the PC
uses as a backup while booting up.
The computer finds information here
on which hardware is installed.
Cache Intermediate storage, also within the

CPU, to which there is very quick access.
There is a differentiation between Level 1 Cache and
Level 2 Cache
Chip set Programmed memory chip. which is responsible for

organisation and function of the individual
components on the motherboard
(e.g. Southbrigh & North-
brigh
CPU Abbreviation of "Central Processing Unit";

central component of the PAT DS 350 M central unit
DAT Data E-Prom

Data E-Prom, which contains all crane-specific
data and benchmark figures.
Display Display surface for the visual depiction

of PC information.
Data logger Special memory in the PAT DS 350 M central unit for
storing all crane-specific LLD data.

08.07.2005
E-PROM electric programmable read only memory

Memory chip which can be written electrically
using suitable programming units and which can be
read only in normal operation. These chips must be
erased by extensive UV radiation in order to be
written again. This is therefore so-called non-
volatile memory.
EE-PROM electric erasable programmable read only memory

In principle an E-PROM; however, it is not erased
by UV rays but by electrical means. This is why an
EE-PROM does not have a window. An EE-
PROM can be erased and programmed again using
the dataman S 4.
Flash Data memory, non-volatile
FW Firmware
GND Ground, earth
GNDA Analog ground, analog earth
Hexadecimal code Number system with 16 different figures ( 0 to 9

and A to F )
HF High frequency
IA Analog input
IAI Analog current input
IAV Analog voltage input
ID Digital input
IPI Input current measurement
I/O In/output expansion;

expansion module of control
LD Ladder diagram
LLD LoadLimitDevice
PDC PAT Dynamics - Control

08.07.2005
QAI Analog current output
QD Digital output
RxD Received data;

input received data of the RS232 port
TxD Transmitted data;

output transmitted data of the RS232 port
LC Load Curve E-PROM

E-PROM containing all load curves of the crane
RAM Abbreviation of "Random Access Memory";

memory for accidental access; read/write memory,
data memory, volatile
ROM Abbreviation of "Read Only Memory"
RS232 Standard for serial interface ( V.24 )
RS 485 Standard for serial interface
SPS Control system in accordance with IEC

programmable control system, in accordance with
DIN stored-program control system. Computer for
processing switching signals and control of
actuators.
SRAM Abbreviation of "Static RAM"; static write / read

memory. Memory contents remain until
overwritten.
Subroutine Subprogram
SYS-E-prom System- E-PROM

This E-Prom contains the system data of the
relevant crane.
Tx-PDO Transmit-PDO

08.07.2005
1.3: List of figures
Figure 001: Overview of the PAT DS 350 M hardware, example AC 50-1 Page 12
Figure 002: Overview of the PAT DS 350 M hardware, example AC 80 -2 Page 13
Figure 003: Basic component - photograph Page 14
Figure 004: Basic component - components Page 15
Figure 005: CPU module - components Page 17
Figure 006: CPU module photograph Page 17
Figure 007: Data module - components Page 18
Figure 008: Analog input module - components Page 20
Figure 009: Analog input module - photograph Page 20
Figure 010: Digital output module components Page 22
Figure 011: Digital output module - photograph Page 22
Figure 012 Operating console photograph front view Page 24
Figure 013: Operating console boards explanation of components Page 26
Figure 014: Operating console - connection / interface board Page 28
Figure 015: Measuring points on the central unit Page 29
Figure 016: Measuring points on the CPU - module Page 30
Figure 017: Measuring points on the CPU module Page 30
Figure 018: Measuring points on the analog input - module Page 31
Figure 019: Measuring points on the digital output - module Page 32
Figure 020: Measuring points on the boards of the operating console Page 33
Figure 021: LAT B 702 Page 35
Figure 022: LT B 705 Page 39
Figure 023: LT B 706 Page 40
Figure 024: Angle transducer AT 143/4 Page 41
Figure 025: Slewing angle sensor SS 712 Page 42
Figure 026: Pressure sensor PS 314 Page 43
Figure 027: Hoist limit switch HLS Page 46
Figure 028: Hoist limit switch HLS Page 47

08.07.2005
Chapter 2: PAT DS 350 M Hardware
2.1: Overview of the PAT DS 350 M hardware, example AC 50 1
S2
Hoist limit switch
Auxiliary boom
S1
Hoist limit switch
Main boom
B 705
P 700 Length transducer 2
Operating and display console Tele 1
B 702
Length transducer 1
Entire length.-/
Angle transducer 1
Main boom
A 700
PAT DS 350 M
Basic component / central unit
B 712
Slewing angle
sensor
B 701.1
Pressure sensor
Luffing cyl. bottom
Figure 001

08.07.2005
2.2: Figure of the PAT DS 350 M hardware, example AC 80 2
S2
Hoist limit switch
Auxiliary boom
S1
Hoist limit switch
Main boom
B 706
Length transducer 3
Tele 2
P 700 B 705
Operating and display console Length transducer 2
Tele 1
B 702
Length transducer 1
Entire length.-/
Angle transducer 1
Main boom
A 700
PAT DS 350 M
Basic component / central unit
B 712
Slewing angle
B 701.1 sensor
Pressure sensor
Luffing cyl. bottom
Figure 002

08.07.2005
Chapter 3: PAT DS 350 M Components and their Structure
3.1: PAT DS 350 M Basic component / central unit
Digital output
Basic component module
DS 350 M *24 352 30 0040
*24 352 35 0001
Analog input
module
*24 352 30 0020
CPU module *Data module

*24 351 30 0007 *24 351 30 0011
missing in figure
Figure: 003
The photograph above shows the complete PAT DS 350 M basic component
with its accompanying expansion boards, but not with the carrier drawer for the
DAT E-PROM and the LC E-PROM.
* The listed numbers are internal PAT product numbers.

08.07.2005
3.1.1: PAT DS 350 M Basic component / central unit

Schematic depiction without expansion boards.
"Explanation of components"
1 x LED ( green )
H 11 Connection
Terminal strip X 13 power supply voltsage
Indictor lamp Fuse F1 = 4 A
power o.k for connection of +/- 24 Volts
digital output
modules
Terminal strip X Fuse F2 = 10 A

14 for connection
of IOUT / DE
additional modules
Relay K 10
switch-off LLD/HLS
6 x LEDs ( yellow )
H1H6
Indicator lamps for the 1 x LED ( green )
digital inputs DI1 DI6 H10
main ON/OFF
Relays K8
Terminal strip X 16 & X 17 load switch-off

for connection of analog
input
modules
Relay K 9
A2B
hoist limit switch
3.6 Volts Lithium ions
Battery for maintaining
data in RAM memory
1 x LED ( green )
H9
A2B hoist limit
switch
1 x LED ( red ) TxD

H 12
Terminal strip X 11
Indicator lamp for data transmission to RS 232
for connection of the operating console. 1 x LED ( green ) Interface for
CPU modules
H8 remote control
Data transmission o.k. LED flashes Load overload
Data transmission faulty LED is switch-off
constantly illuminated.
Figure: 004

08.07.2005
PAT DS 350 M Basic module / central unit

Schematic display without expansion boards.
"Explanation of the digital inputs"
Digital Bit Bit

input LLD Meaning OM Meaning for OM selection
selection
01 Byte 1 / Bit 0 Tele 1 to 4 - retracted Bit 0 Tele 1 to 4 retracted
02 Byte 1 / Bit 1 Tele 2 retracted Bit 1 Tele 2 retracted
03 Byte 1 / Bit 2 Superstructure pinned to the rear Bit 2 Superstructure pinned to the rear
04 Byte 1 / Bit 3 Not assigned
05 Byte 1 / Bit 4 Telescope extended unused
06 Byte 1 / Bit 5 Tele 3 retracted Bit 5 Tele 3 retracted
07 Byte 2 / Bit 1 Operating platform large CWT Bit 6 Operating platform large CWT
08 Byte 2 / Bit 2 Operating platform small CWT Bit 7 Operating platform small CWT
09 Byte 2 / Bit 3 Enable slew right D 13 on auxil. module
10 Byte 2 / Bit 4 Enable slew left D 14 on auxil. module

08.07.2005
3.1.2: PAT DS 350 M Basic module / central unit

Schematic display of the expansion boards.
"CPU module explanation of the components"
Plug-in jumpers for

selection of the data
module
Socket for
Socket for the data Socket for the system - CPU 80C537-16-N
module EPROM
Plug-in jumpers for

module
Figure 005 & 006

08.07.2005

"Data module explanation of the components"

TLK EPROM
Load EPROM
Bridges
BR 1 BR 4 System EPROM
Jumper J 1
Serial data
EPROM
Jumper J 2
Jumper J 6
Jumper J 3
Jumper J 5
Figure: 007
"Data module explanation of the bridges"
Meaning of the
bridges on the data Bridge 1 Bridge 2 Bridge 3 Bridge 4
module
England version unused
Horn for early Horn with early

warning warning
Language German Open Open
Language English Plugged in Open
3rd language Open Plugged in
4th language Plugged in Plugged in
"Data module explanation of the jumpers"

08.07.2005
Meaning of the
jumpers on the Jumper 1 Jumper 2 Jumper 3 Jumper 5 Jumper 6
data module
TLK - EPROM
27 C 256 Not used Not used Not used Not used

here here here here

here here here here

here here here here

here here here here
System - EPROM
27 C 256 Not used

here
27C 512 Not used

here
27C 010 Not used

here
28 C 256 Not used

here
28 C 512 Not used

here
28 C 010 Not used

here

08.07.2005

"Analog input module explanation of the components"
Potentiometer 8 calibration
Potentiometer 1 - 7 calibration of the zero points of the reference voltsage
Figure: 008
Figure: 009

08.07.2005
"Analog input module explanation of the potentiometers and their functions
Analog input - Zero point Lower limit Error code Upper limit Error code
potentiometers value lower limit value upper limit
P1P8 value value
P 1 main boom length 0.500 Volts 0.450 Volts E 11 4.600 Volts E 21
P 2 bottom pressure 0.500 Volts 0.450 Volts E 12 4.600 Volts E 22
P 3 - Length 2 (Tele 1) 0.500 Volts 0.450 Volts E 17 4.600 Volts E 27
P 4 Slewing angle 0.500 Volts 0.450 Volts E 1A 4.600 Volts E 2A
P 5 MB angle 0.500 Volts 0.450 Volts E 15 4.600 Volts E 25
P 6 - Length 3 (Tele 1 + 0.500 Volts 0.450 Volts E 16 4.600 Volts E 26

2)
P 7 Not assigned 0.000 0.000 / 0.000 /
P 8 Voltage monitor 0.500 Volts 0.450 Volts E 19 4.600 Volts E 29

08.07.2005

"Digital Output Module Explanation of the components"
Connecting strips for digital outputs
Fuse
F3
10 amp
6 x LEDs ( yellow )
as indicator lights for
digital outputs
Figure: 010 & 011

08.07.2005
Digital Output Module Explanation of the digital outputs"
Digital outputs on Bit Meaning

the digital output LLD
module
Digital output 01 Bit 0 Enable tele 1
Digital output 04 Bit 3 Enable telescope in
Digital output 05 Bit 4 Enable raise luffing gear
Digital output 06 Bit 5 Enable lower luffing gear

08.07.2005
3.2: PAT DS 350 M Operating and display console

This 'small' console is fitted in the AC 50 1 and in the AC 80 2 in
connection with the PAT DS 350 Modular.
The software for the crane controls, as for the load limit device, originates
from PAT.
The console houses the display as well as all necessary switches and indicator
lamps for the LLD, control and operation of the crane.
Figure: 012

08.07.2005
3.2.1: PAT DS 350 M Operating and display console
"Explanation of the operating buttons"
3 indicator lights for

overload early warning
and hoist limit switch
6 membrane keys for

switching off the acoustic signal
Tare
LIM = Operating range limit
SEL = Switch to the selection function on the LCD
i = Display the currently set crane configuration
CTRL = for setting the LCD contrast
4 function keys for

selecting the function displayed in the LCD
2 key switches for

bridging the hoist limit switch and the
load limit device
Display

08.07.2005
"Boards of the operating console explanation of the components"
Keyboard/graphics board with fitted

power supply board
Board for connecting the

Fitted power supply motherboard
board Not visible on this photo as it
is covered by the power
supply board. Motherboard with the control
keyboard and the
LCD graphic display
LED "red"
Lights up in
1 second pulse
if there is no errors
in the data transfer.
Potentiometer
R 40
Relay
K 02 Relay
K 01
Connecting strip for

the interface board Connecting strip X 5
for connecting an external
display
Key switch Key switch LLD

hoist limit switch bridging
Figure: 013

08.07.2005
PAT DS 350 M Operating & display console
"Boards of the operating console measuring points"
Measuring Definition Voltage value

points
MP 0 MP 7
MP 0 GND 0.000 V
MP 1 Volts + 24 V
MP 2 Volts + 7 .0 V
MP 3 Volts - 24 V
MP 4 Volts - 24 V
MP 5 Volts + 5.0 V
MP 6 Volts 0.000 V
MP 7 Volts 22.27 mV

08.07.2005
"Boards of the operating console connection / interface board
This board is secured on the housing cover
Fuse F1
2 amps time-lag LED "red"
Flashes 10x per sec.
if the data transfer is
error free
Connection UB +24
Serial interface
Connecting cable
for console
Figure: 014

08.07.2005
3.3: PAT DS 350 M - Operating and display console (new version)

This new modern console is fitted now in the AC 50-2 and AC 80 2 in
connection with the PAT DS 350 Modular..
The software for the crane controls, as for the load limit device, originates
from PAT.
The console houses the display as well as all necessary switches and indicator
lamps for the LLD, control and operation of the crane..
Figure: 015

08.07.2005
3.3.1: PAT DS 350 M - Operating and Display Console (new version)
Explanation of the operating buttons
Figure: 016

08.07.2005
Explanation of the operating buttons
Buttons
Function
/Control lights
1 Input keypad. Key assignment depending on the monitor display

1A Input keypad. Key assignment depending on the monitor display
1B Input keypad. Key assignment depending on the monitor display
1C Input keypad. Key assignment depending on the monitor display
1D Input keypad. Key assignment depending on the monitor display
1E Input keypad. Key assignment depending on the monitor display
2 Key switch Bridging load limit device / Hoist limit device
3A Control lights Bridging HES
3B Control lights Bridging LLD
4 Overload (red)
5 Advanced warning ( yellow)
6 HES Control lights hoist limit device
7 HES bridging is illuminated when HES is bridged
8 LLD bridging is illuminated when the LLd is bridged
9 Alarm stop
10 Tare button
11 Limiting switch menu for geometry limits
12 Selection switch for changing to the crane configuration mode
13 Info key indicates the current crane configurationn
Taster (CTLR) = Quittierungstaster
14A/14B +/- key for setting the monitor contrast
15 Display = shows all necessary information including the lenght

display of the telescopic sections
51 Sensor ambient brightness

08.07.2005
Boards of the operating console explanation of the components
Keyboard/graphics board with fitted power supply board
Programming socket for the Connection strip for the interface

programming from the board - LLD; HES;
console
Fuse F1 = 2Ampere
Overload Buzzer
coll
Connection X 17 & X 2
Checkpoint
Mp 6 = +10Volt
Checkpoint
Connection for MP 10 = AGND
extended Memory
card
Checkpoint
MP 1 = GND
Checkpoint
Connection Key board MP 5 = -24V
Figure: 017

08.07.2005
Boards of the operating console connection / interface board
This board is secured on the housing cover
Connection to the Canon

plug
Cut off relais LLD

K1
Cut off relais HES
K2
Fuse
F1 = 2 Ampere
Buzzer for Overload Jumper J 3 =

J3 close Speaker high level
Figure: 018

08.07.2005
Chapter 4: PAT DS 350 M Checking the hardware

4.1.: PAT DS 350 M Checking the central unit
Schematic display without expansion boards
Measuring points on the central unit"
MP 41 MP 40 MP 01 MP 25
MP 26
MP 04
MP 09
MP 08
MP 42
MP 24
MP 29
MP 23
Figure: 015
Measuring pt. 01 KGND, Measuring pt. 23 VBAT,

Measuring pt. 04 + 5.0 V, Measuring pt. 24 + 3.6 V,
Measuring pt. 08 + 9.0 V, Measuring pt. 25 + 24 V,
Measuring pt. 09 + 6.0 V, Measuring pt. 26 GND,
Measuring pt. 29 + 5.0 V,
Measuring pt. 40 + 24 V,
Measuring pt. 41 +/- 0V,
Measuring pt. 42 + 5.0 V,

08.07.2005
4.2: PAT DS 350 M Checking the CPU module

Schematic layout of the expansion boards.
Measuring points on the CPU module"
Plug-in jumpers
for selection of
the data module
Measuring
point
MP 6 =
Measuring
point
MP 5 =
Measuring
point
MP 2 = Socket
Socket Socket for system for
for - EPROM CPU 80 C 537-16-
data module N
Plug-in jumpers for

module
Measuring
point
MP 6 =
Measuring
point
Measuring
point
MP 2 =
Figure 016 & 017

08.07.2005
4.3: PAT DS 350 M Checking the analog input - module

Measuring points on the analog input module"
Potentiometer 8 calibration
Potentiometer 1 - 7 calibration of the zero points of the reference voltage
MP = 8
MP = 0
MP 1 - 7
Figure: 018
"Analog input module explanation of the measuring points and their functions
Measuring points Definition Initial value Zero End value Sensor

value
MP 0 MP 8
MP 0 - AGND Volts 0.000 0.000 0.000 /
MP 1 main boom length Volts / m 0.500 Volts 0.000 4.50 V / xx.x m B 702 / LT 1
MP 2 bottom pressure Volts / bar 0.500 Volts 0.000 4.50 V / 300 bar B 701.1
MP 3 - length 2 (tele 1) Volts / m 0.500 Volts 0.000 4.50 V / 10.90 m B 705 / LT 2
MP 4 slew angle Volts / 0.500 Volts 0.000 4.50 V / 360 B 712
MP 5 MB angle Volts / 0.500 Volts 0.000 4.50 V / 90 B 702 / AT
MP 6 - length 3 (Tele 1+2) Volts / m 0.500 Volts 0.000 4.50 V / 22.75 m B 706 7 LT 3
MP 7 not assigned / / / / /
MP 8 voltage monitor Volts / Volts 0.500 Volts 0.000 Volts 4.600 Volts /

08.07.2005
4.4: PAT DS 350 M Checking the digital output module

Measuring points on the digital output module"
Measuring point
MP 1
Fuse
F3
10 amps
6 x LEDs ( yellow )
Measuring point as indicator lamps
MP 0 for
digital outputs
Figure: 019

points
MP 0 MP 7
MP 0 GND 0.000 V
MP 1 Volts + 24 V

08.07.2005
4.5: PAT DS 350 M Checking the operating and display console
"Measuring points on the boards of the operating console"
Keyboard/graphics board with fitted

power supply board
Measuring
Measuring
point
point
MP 2
MP 5
Measuring point Measuring
MP 0 point
MP 3
Measuring
LED "red" point
Lights up in MP 4
1 second pulse
if there is no error
in the data transfer.
Measuring
point
MP 6
Measuring point
MP 1
Measuring
point
MP 7
Figure: 020

08.07.2005
PAT DS 350 M Operating and display console
"Measuring points on the boards of the operating console"

points
MP 0 MP 7
MP 0 GND 0.000 V
MP 1 Volts + 24 V
MP 2 Volts + 7 .0 V
MP 3 Volts - 24 V
MP 4 Volts - 24 V
MP 5 Volts + 5.0 V
MP 6 Volts 0.000 V
MP 7 Volts 22.27 mV

08.07.2005
4.6: PAT DS 350 M Checking the length transducer
B 702 / AC 50-1 & AC 80-2
"Length transducer B 702 components and measuring points
Length transducer
Drive shaft of the length B702
transducer potentiometer covered by the drive
gearwheel
Interface board
with HF. Angle transducer
Filter for B 702 for recording
connecting the MB angle
additional LTs
Slipring for transferring

hoist limit switch signals
Signal conversion
board for converting
the voltage signal into
a power signal
( 4 20 mA )
Figure: 021
Transducer for recording the boom length and boom angle for a telescopic crane. Transfer of
the hoist limit switch signal via the length transducer cable and sliprings on the inside of the
housing. Recording of the angle to the plummet with potentiometric, oil-dampened swing
angle transducer.
Recording of the telescopic length by spring-driven cable drums with cables to the boom
head.
Potentiometer with gears and slip coupling.
Suppression of HF interference by built-in HF filter.

08.07.2005
Application
Use with telescopic cranes as a sensor for length and angle for limiting load moment
DS 350.M
Design
The length angle transducer LAT contains:
the housing, comprising the lower casing with cable drum and spring package, housing cover
and assembly components
Length transducer unit
Angle transducer
Slipring unit
HF filter
Power output
Housing
Aluminium cast housing. Spring drum with length transducer cable on back of housing. Cable
guidance through cable bolted connection on bottom of housing.
Length transducer unit

Length transducer unit comprising the assembly plate, with length transducer potentiometer
and printed board with trimming resistors. Potentiometer driven by toothed wheels with slip
coupling.

08.07.2005
Slipring unit
Transfer of the hoist limit switch signal / and additional signals from the boom head via the
length transducer cable and rope drum through the drum axis on sliprings on the inside of the
LAT housing.
HF filter
Printed board with HF filter components in the LAT housing.
Power output LAT

Electronic module to convert the signals for the boom length and boom angle from voltage
(input end) to current (output end).
Technical data
General
Operating temperature.................................-25 C to +75 C
Protection class............................................IP 65
Withdrawal. ........................................... Anticlockwise (looking down on the hood)
Housing LAT 321/03 AC 80-2
Material........................................................Cast aluminium
Dimensions..................................................(BxHxD) 494 x 400 x 302 mm
Weight........................................................ approx. 30 kg
Preliminary tension......................................approx. 5 turns
Cable feed ...........................................union PG 13.5
Cable connection .......................................24-pin clamping strip
Diameter rope drum ............................356 mm
Gear ratio ..............................3.75:1
Sliprings 11 pin
Power output 4....20mA
Length transducer cable
Length........................................................... 51 m
Telescoping length........................................42.00 m
Cable design ..........................................10 x 0.14 mm2, shielded

08.07.2005
Housing LAT 320/03 AC 50-1

Dimensions..................................................(BxHxD) 494 x 400 x 302 mm
Weight........................................................ approx. 30 kg
Diameter rope drum ............................356 mm
Gear ratio ..............................3:1
Individual potentiometer.............................1*10 kW with trimming resistors
Max. rotation of potentiometer ...................10 rotations. equals 3600
Linearity ......................................................0.15%
Temperature coefficient..............................70 ppm/K
Maximum slider current (pot) ...................50 mA
Life expectancy...........................................1 x 106 turns
Sliprings 11 pin
Length........................................................... 36.5 m
Telescoping length.........................................32.00 m

08.07.2005
4.7: PAT DS 350 M Checking the length transducer
B 705 / AC 50-1 & AC 80-2
"Length transducer B 705 Components and measuring points"
Slipring assembly for

transferring the sensor
signal B 512
Length
transducer
potentiometer
with V/I
transformer
board
Figure: 022
Connecting strip with

HF filter for
connecting with the
LAT B 702
Excerpt from the superstructure

circuit diagram AC 50 1.
Note:
The shielding of the connecting
cable must have a direct
connection with the housing.

08.07.2005
Technical data
General
Operating temperature.................................-25 C to +75 C
Protection class............................................IP 65
Housing LT 152/52 AC 50-1
Gear ratio ..............................AC
Max. rotation of potentiometer ...................10 rotations. equals 3600
Linearity ......................................................0.15%
Sliprings none
Length........................................................... 15 m
Telescoping length........................................ 8.5 m
Cable design . .........................................10 x 0.14 mm2, shielded

08.07.2005
Housing LT 152/50 AC 80-2

Gear ratio ..............................1:1
Max. rotation of potentiometer ...................10 rotations.equals 3600
Linearity ......................................................0.15%
Sliprings 3 pin
Length........................................................... 18 m
Telescoping length....................................... 8.5 m

08.07.2005
4.8: PAT DS 350 M Checking the length transducer B 706
B 706 / AC 80-2
"Length transducer B 706 components and measuring points"
Length transducer
potentiometer
B 706 with V/I
transformer board
Slipring assembly for

transferring the sensor signals
Interface board with B 513 & B 512
HF filter for connecting
the LTs 705 & 702
Figure: 023
Excerpt from the superstructure circuit

diagram AC 80 2.
Note:
The shielding of the connecting cable must
have a direct connection with the housing.

08.07.2005
Length transducer LGE 308/04 AC 80-2

Gear ratio ...............................2:1
Max. rotation of potentiometer ...................10 rotations.equals 3600
Linearity ......................................................0.15%
Slipring unit
Number of sliprings ......................................3
Max. current.................................................1 A
Transfer resistance ..................................20 mW
HF filter
Article no.......................................................68 000 30 0005
Power output LT 0008

Article no.......................................................68 000 30 0020
Supply voltage ..............................18-36 V / DC
Power output ..............................................4 - 20 mA

Length........................................................... 36.5 m
Telescoping length........................................ 32.0 m

08.07.2005
4.9: PAT DS 350 M Checking the angle transducer AT 143/4
AT 143/4 / AC 50-1 & AC 80-2
"Angle transducer AT 143/4- components and measuring points"
Angle transducer-
operating range
5 - +90
filled with silicon oil
Angle transducer
AT 143/3
fitted in the
length angle Angle transducer
transducer interface board with V/I
cable drum. transformer board
Attachment bolts for 0

alignment of the angle
transducer
Figure: 024

Connection of the angle

transducer on the AC 50 1 is
absolutely identical to the
connection in the AC 80 2
Note:
Shielding of the connection cable
must have a direct connection
with the housing.

08.07.2005
Angle transducer
Potentiometer with pendulum fitted directly on the axle on the assembly plate in the angle
transducer cast aluminium housing. Oil filled for vibration dampening. Trimming resistors
on the printed board in the housing.
Angle transducer AT 143 /4

Precision..................................................0.15%
Hysteresis................................................0.5
Temperature coefficient...........................2 ppm/K
Maximum slider current...........................50 mA
Damping..................................................Stable temperature oil
Weight.......................................................2 kg
Dimensions..............................................122 x 120 x 80 mm
Housing ...................................................Plastic
Protection class.......................................IP 67

08.07.2005
4.10: PAT DS 350 M Checking the slewing angle transducer B 712
SAT / AC 50-1 & AC 80-2
"SAT components and measuring points

Connection of the slewing angle

sensor to the AC 50 1 is absolutely
identical to the connection in the AC
80 2
Note:
The shielding of the connecting
cable must have a direct connection
with the housing.
Figure: 025

08.07.2005
4.11: PAT DS 350 M Checking the pressure sensor B 701.1
DAV 314 / AC 50-1 & AC 80-2
"Pressure sensor DAV 314 components and measuring points
Connecting cable
Pressure chamber filled board strain gauges Cannon connector
with hydraulic oil 3-pin for
24 volts supply voltage
Connection for
&
hydraulic line
4 20 mA signal
current
Strain gauges for recording

the expansion in the Interface board with amplifier
pressure chamber unit and V/I transformer board
Excerpt from the superstructure circuit diagram AC

50 1.
Connection of the pressure sensor on the AC 50 1 is

absolutely identical with the connection in the AC 80
2
Note:
The shielding of the connecting cable
must have a direct connection with the Cannon
connector.

08.07.2005
PAT DS 350 M Checking the pressure sensor B 701.1
DAV 314 / AC 50-1 & AC 80-2
The pressure sensor is used to record force; it measures the hydraulic pressure, for example in
the luffing cylinder at the bottom and piston ends, the outrigger cylinders and / or the
boom back stop cylinders.
A tubular steel body combines four strain gauges. These are connected to a
full bridge circuit; to protect against moisture, vibrations or shock the tube is filled with
plastic; the encapsulated amplifier, which is calibrated by the manufacturer, is also inserted in
the tube.
The strain gauge bridge is supplied with + 24 volts; in the depressurised condition the
diagonal voltage equals zero. As the pressure builds up in the measured hydraulic circuit,
the resistance of the strain gauges changes, resulting in a voltage which is converted into a
current signal by the amplifier and output to the central unit.
The pressure sensor may not be attached with a clamp when fitting and may only be attached
loosely to the adapter fixing, as any applied force or pressure on the housing of the pressure
sensor would lead to an incorrect reading.
Following accidents in connection with the boom or the luffing cylinder, the equipment
should always be replaced.
Technical data pressure sensor DAV 314
General
Nominal pressure 300 bar
Operating temperature - 25C to + 70C
Operating range 0 to 300 bar
Overload limit 250 %
Test pressure 450 bar
Destruction >750 bar
Life expectancy (at 0 to 100% nominal load) > 5 x 106 load variation
Degree of protection IP 65
Precision
Accuracy class rating 1
Characteristic tolerance < +/- 0.5%
Linearity deviation relating to characteristic value < +/- 0.5% v. E.
Temperature coefficient of the zero point signal per C < +/- 0.03% v. E.
Temperature coefficient of the characteristic value per C < +/- 0.03% v. E.

08.07.2005
Technical data pressure sensor DAV 314
Mechanical data
Dimensions 43 x 175 mm
Pressure connection Outside thread M 16 x 1,5
Width across flats 27 mm (WAF 27)
Installation location As required
Weight 0.380 kg
Electrical data
Supply voltage + 24 volts
Power consumption 40 mA + Iout
Output signal Iout = 4 20 mA
Load rating max. 500
Socket Cannon MS 102R16 10P
Compatible connector PAT no. 31 010 10 0271
Connection Pin A + UB = 10 30 Volts
Pin B earth
Pin C output

08.07.2005
4.12: PAT DS 350 M Checking the hoist limit switches S 1 & S 2
HLS / AC 50-1 & AC 80-2
"Hoist limit switches S 1 & S 2 components and measuring points"
Limit switches with positive opening operation

for winches, hoist devices and cranes. Approved
as emergency switches by the
"Berufgenossenschaftliche Institut fr
Arbeitssicherheit" (BIA), test number A.BIA
91119.
Diecast housing made of corrosion-resistant
light metal alloy.
Surface additionally treated and coated
against damaging influences from the atmosphere.
Trumpet-shaped funnelling of the
actuating rope with low-friction surface allows
angled movements of the controller.
Electric functional element completely
encapsulated.
2 built-in area resistors for monitoring the line.
Stainless steel cable, tensile strength > 5 kN
Technical data
Dimensions 75 x 115 x 40 mm
Weight 0.77 kg
Degree of protection IP 67
Actuating force 37 N
Switching path 7.5 mm
Contact load 6A
Use with dividable actuating weight

6 kg, with guide bore 35 mm and
steel chain 0.8 m long.

08.07.2005
PAT DS 350 M Checking the hoist limit switches S 1 & S 2
HLS / AC 50-1 & AC 80-2
"Hoist limit switches S 1 & S 2 components and measuring points"
Switching principle:
Excerpt from the

superstructure
circuit diagram AC
50 1.
Connection of the
hoist limit switch
on the AC 80 2 is
absolutely identical
to the connection in
the AC 50-1
Note:
Shielding of the
connecting cable
must have a direct
connection with the
plug.
Figure: 028

08.07.2005
Chapter 5: PAT DS 350 M Description of the component connections
5.1: AC 50 1 superstructure description of connections to the A 700 central

unit
PAT DS 350 M A 700 - Central unit Cannon connector 35 pin
PIN PIN Status Page Function

Cannon. A 700
A A 700 / X 1.1 + 24 Volts Voltage supply central unit

B A 700 / X1.2 0 Volts Earth connection central unit
C A 700 / X1.11 + 24 Volts Voltage supply total shut down
D A 700 / X1.12 + 24 Volts Shut down LLD / HLS
E A 700 / X1.13 +24 Volts Alarm system only for GB
F A 700 / X1.8 A2B -I Bridging A2B
G A 700 / X1.9 LOAD-I Bridging load
H A 700 / A 104 / X2.1 DOUT 1 Enable tele 1
J A 700 /A 104 / X2.2 DOUT 2 Enable tele 2
K A 700 / A 104 /X2.3 GND GND
L A700 / A 104 /X2.4 DOUT 3 Not assigned
M A 700 / A 104 / X2.5 DOUT 4 Not assigned
N A 700 / A 104 /X2.6 GND GND
P A 700 / A 104 /X2.7 DOUT 5 Enable raise luffing gear
R A 700 / A 104 /X2.8 DOUT 6 Enable lower luffing gear
S A 700 / A 104 /X2.9 GND GND
T A 700 / X1.14 + UBS + 24 Volts
U A 700 / X1.16 DE 1 Tele 1 retracted
V A 700 / X1.17 DE 2 Tele 2 retracted
W A 700 / X1.18 DE 3 Superstructure locked at rear
X A 700 / X1.19 DE 4 Not assigned
Y A 700 / X1.66 De 5 Telescopic section extended
Z A 700 / X1.68 DE 6 Not assigned
a A 700 / A 106 / X5.4 DE 1 Hoist operating platform CWT variant 1
b A 700 / A 106 / X5.5 DE 2 Hoist operating platform CWT variant 2
c A 700 / A 106 / X5.6 DE 3 Slew gear right
d A 700 / A 106 / X5. 7 DE 4 Slew gear left
e A 700 / A 107 / X 2.a12 PV2 A Slew gear brake PV2 A
f A 700 / A 107 / X2.e12 GND GND
g A 700 / A 107 / X2.a4 PV1 A Pilot control PV1 A
h A 700 / A 107 / X2.e4 GND GND
j A700 / X1.35 0 Volts 0 set slew angle potentiometer
k free / free
l free / free
m free / free

08.07.2005
AC 50 1 Superstructure description of connections on the A 700 central unit

Cannon. A 700
A A 700 / X 1.20 + 24 Volts Voltage supply DAV 1 / + 24 Volts

B A 700 / X1.21 DAV 1 Signal DAV 1 4 mA _ 20 mA
C A 700 / X1.22 0 Volts Voltage supply DAV 1 / O Volts
D N.C N.C
E N.C N.C
F N.C N.C

Cannon. A 700
A A 700 / X 1.23 + UBS Voltage supply length transducer

+ 24 Volts
B A 700 / X1.24 LT 2 Length signal LT 2
C A 700 / X1.25 0 Volts 0 Volts
D A 700 / X1.27 Length signal LT 1
E A 700 / X1.29 Angle transducer signal AT 1
F A 700 / X1.30 Length signal LT 3
G A 700 / X 1.31 HLS IN
H A 700 / X1.32 0 Volts
I N.C N.C
J N.C N.C
K N.C N.C
L N.C N.C
M N.C N.C
N N.C N.C

08.07.2005
AC 50 1 OW - Description of connections on the A 700 central unit

Cannon. A 700
A A 700 / X 1.33 + 24 Volts Voltage supply slew angle transducer

+ 24 volts
B A 700 / X1.34 DWG 1 Signal DWG 1 4 mA - 20 mA
D A 700 / X1.36 DWG 2 N.C

Cannon. A 700
A A 700 / X 1.3 + 24 Volts Voltage supply slew angle sensor

+ 24 Volts
B A 700 / X1.5 RxD RxD
C A 700 / X1.6 TxD TxD
D A 700 / X1.4 GND GND
E A 700 / X1.7 A2B O Bridging HLS - A2B - 0
F A 700 / X1.8 A2B 1 Bridging HLS - A2B - 1
G A 700 / X1.9 LOAD - 1 Bridging overload - LOAD - 1

08.07.2005
Chapter 6: PAT DS 350 M Description of the connections for the

components
6.1: AC 80 2 OW - Description of the connections on the A 700 central unit

Cannon. A 700
A A 700 / X 1.1 + 24 Volts Voltage supply central unit

B A 700 / X1.2 0 Volts Earth connection central unit
C A 700 / X1.11 + 24 Volts Voltage supply total shut-off
D A 700 / X1.12 + 24 Volts Shut off LLD / HLS
E A 700 / X1.13 +24 Volts Alarm system only GB
F A 700 / X1.8 A2B -I Bridging A2B
G A 700 / X1.9 LOAD-I Bridging load
H A 700 / A 104 / X2.1 DOUT 1 Enable tele 1
J A 700 /A 104 / X2.2 DOUT 2 Enable tele 2
K A 700 / A 104 /X2.3 GND GND
L A700 / A 104 /X2.4 DOUT 3 Enable tele 3
M A 700 / A 104 / X2.5 DOUT 4 Not assigned
N A 700 / A 104 /X2.6 GND GND
P A 700 / A 104 /X2.7 DOUT 5 Enable raise luffing gear
R A 700 / A 104 /X2.8 DOUT 6 Enable lower luffing gear
S A 700 / A 104 /X2.9 GND GND
T A 700 / X1.14 + UBS + 24 Volts
U A 700 / X1.16 DE 1 Tele 1 retracted
V A 700 / X1.17 DE 2 Tele 2 retracted
W A 700 / X1.18 DE 3 Superstr. locked to rear
X A 700 / X1.19 DE 4 Not assigned
Y A 700 / X1.66 De 5 Extend telescope
Z A 700 / X1.68 DE 6 Tele 3 retracted
a A 700 / A 106 / X5.4 DE 1 Hoist operating platform CWT variant 1
b A 700 / A 106 / X5.5 DE 2 Hoist operating platform CWT variant 2
c A 700 / A 106 / X5.6 DE 3 Slew gear right
d A 700 / A 106 / X5. 7 DE 4 Slew gear left
e A 700 / A 107 / X2.a12 PV2 A Slew gear brake PV2 A
f A 700 / A 107 / X2.e12 GND GND
g A 700 / A 107 / X2.a4 PV1 A Pilot control PV1 A
h A 700 / A 107 / X2.e4 GND GND
j A700 / X1.35 0 Volts 0 set slew angle potentiometer
k free / free
l free / free
m free / free

08.07.2005
AC 80 2 OW - Description of connections on the A 700 central unit

Cannon. A 700
A A 700 / X 1.20 + 24 Volts Voltage supply DAV 1 / + 24 Volts

B A 700 / X1.21 DAV 1 Signal DAV 1 4 mA _ 20 mA
D N.C N.C
E N.C N.C
F N.C N.C

Cannon. A 700
A A 700 / X 1.23 + UBS Voltage supply length transducer

+ 24 Volts
B A 700 / X1.24 LT 2 Length signal LT 2
C A 700 / X1.25 0 Volts 0 Volts
D A 700 / X1.27 Length signal LT 1
E A 700 / X1.29 Angle sensor signal AT 1
F A 700 / X1.30 Length signal LT 3
G A 700 / X 1.31 HLS IN
H A 700 / X1.32 0 Volts
I N.C N.C
J N.C N.C
K N.C N.C
L N.C N.C
M N.C N.C
N N.C N.C

08.07.2005
AC 80 2 OW - Description of the connections on the A 700 central unit

Cannon. A 700
A A 700 / X 1.33 + 24 Volts Voltage supply slew angle sensor

+ 24 Volts
B A 700 / X1.34 SAT 1 Signal DWG 1 4 mA - 20 mA
D A 700 / X1.36 SAT 2 N.C

Cannon. A 700
A A 700 / X 1.3 + 24 Volts Voltage supply slew angle transducer

+ 24 Volts
B A 700 / X1.5 RxD RxD
C A 700 / X1.6 TxD TxD
D A 700 / X1.4 GND GND
E A 700 / X1.7 A2B O Bridging HLS - A2B - 0
F A 700 / X1.8 A2B 1 Bridging HLS - A2B - 1
G A 700 / X1.9 LOAD - 1 Bridging overload - LOAD - 1

08.07.2005
Chapter 7: PAT DS 350 M Internal wiring
7.1: AC 50 1 Description of connections Original PAT A 700 page 1

08.07.2005
7.1: AC 50 1 Description of connections Original PAT A 700 page 2

08.07.2005
7.1: AC 50 1 Description of connections original PAT console

08.07.2005
7.2: AC 80 2 Description of connections original PAT page 1

08.07.2005
7.2: AC 80 2 Description of connections Original PAT page 2

08.07.2005
7.2: AC 80 2 Description of connections Original PAT console

08.07.2005
Chapter 8: PAT DS 350 M Error code table
Error code table (DS 350 Modular)
DEMAG AC 50 - 1 & AC 80 - 2
Date: 24 Oct. 2002
System programs: CDMG V 1.0D (02.08.00) Parts list no.: 71 350 84 0381
Error code Error Cause Remedy

O Overload Shut down as a result of Reduce load moment
overload
P Prewarning
H Hoist limit switch The hoist limit switch has Lower hook block
triggered
E01 Radius area too small As a result of excessive Luff the boom to the
or angle area too big luffing, the minimum radius radius or angle
specified in the table has specified in the table
not been reached or the
maximum specified angle
has been exceeded.
E02 Radius area As a result of excessive Luff the boom to the
exceeded or angle luffing, the maximum radius radius or angle
range too small specified in the load table specified in the table.
has been exceeded or the
minimum angle not
reached.
E04 Operating mode not Unavailable operating Enter the operating
confirmed or not mode selected. mode correctly on
available the keypad in
accordance with the
allocation for the
operating condition.
The selected operating Check the

mode is not contained in programming in the
the data EPROM or is data EPROM.
blocked.

08.07.2005

E05 Prohibited length Boom has been telescoped Telescope the boom
range out too far or not far out to the correct
enough, e.g. if work can length.
only be carried out up to a
specific max. boom length
or in case of load curves for
jibs for which the main
boom has to be telescoped
out to a specific length.
The length transducer

setting has changed, e.g.
rope has jumped from the
length transducer drum. Telescope in the
boom.
Check the
preliminary tension of
the rope drum.
( rope must be
tensioned). Open the
length transducer
and carefully use a
screwdriver to turn
the length
+ 5 Volts Supply voltage potentiometer
failure for the analog part of anticlockwise up to
the analog module the stop.
Check + 5 volts
voltage. If voltage is
not available or fails
Coupling between the under a load of
length transducer approx. 50 Ohm,
potentiometer and drive replace the analog
defective. module.
Change the coupling

assembly with the
Length potentiometer drive wheel and set
defective. the length
potentiometer.
Cable from the central unit
to the length transducer
defective or loose. Replace length
potentiometer.
Check cable and

plug, change as
required.

08.07.2005

E06 For operation with Hydr. fly jib has been luffed Luff up the hydr. fly
hydr. fly jib radius down too far resulting in the jib to a radius or
area exceeded or maximum radius specified angle specified in the
angle range too small in the load table being load table.
exceeded or the minimum
angle not reached
E07 Faulty return Overload relay defective or Replace LLD
message from the interface module defective. module.
overload relay on the
interface module. Processor module
defective. Replace processor
Relay should be module.
triggered, 2nd contact
is, however,
registered as
switched off, or the
2nd contact is
registered as
switched on, while the
relay should have
released.
E08 No feedback from As per E 07 As per E 07
hoist limit switch
relay.
E11 Lower limit value in Cable from the central unit Check cable and
the measuring to the length transducer plug, change as
channel defective or loose. Water in required.
"length telescopic the plug of the length angle
boom" exceeded. transducer.
Length potentiometer Change length

defective. transducer
potentiometer.
Electronic component in the
measuring channel Replace analog
defective module or processor
module

08.07.2005

E12 Reading in the Cable from the central unit Check cable and
measuring channel to the pressure sensor is plug, replace as
"bottom pressure is defective or water is in the required
too low plugs
Pressure sensor defective.

Replace pressure
sensor
Electronic component in
measuring channel is Replace analog
defective module or
processor module.
E13 Reading in the As per E 12 As per E 12
measuring channel
"top pressure" too
low.
E14 Reading in the Cable from the central unit Replace LLD
measuring channel to the length transducer assembly.
angle hydr. MBE too defective or loose. Water in
low plug of the angle
transducer.
Angle transducer Replace angle

potentiometer defective. transducer
Electronic component in Replace analog

measuring channel module or processor
defective. module
E15 Reading in measuring Cable from the central unit Check cable and
channel "angle main to the length angle plug, replace as
boom" is too low. transducer is defective or required.
loose. Water in the plug of
the length angle
transducer.
Angle potentiometer Change angle

defective. transducer.
Electronic component in the Replace analog

measuring channel is module or processor
defective module.

08.07.2005
Error Cause Remedy

channel "length hydr. to the length transducer plug and replace if
MBE or length tele 1 + defective or loose. Water in necessary
2" too low the plug of the length
transducer.
Length transducer Replace length

potentiometer defective. transducer.

defective. module.
channel "length to the length transducer plug, replace if
telescope 1 too low. defective or loose. Water in necessary.
the plug of the length
transducer.
Length transducer Replace length

potentiometer defective. transducer.

defective module.
E19 Reference and/or Supply voltage is corrupted Check voltages on

supply voltage by the sensor (DAV. LAT). the analog module
defective. (AGND MP0.).
Check transducer,
plug and cable,
replace if necessary.
Electronic component Replace analog

defective. module.
Replace processor
A/D transformer defective. module.
E21 Reading in measuring As per E 11 As per E 11

channel "length tele-
boom too high.

08.07.2005

E22 Reading in measuring As per E12 As per E12
channel "bottom
pressure" too high
channel "top
pressure" too high
channel "angle hydr.
MBE too high
channel "angle main
boom" too high
channel "length hydr.
MBE or "length tele
1+2 exceeded
channel "length tele 1
too high
E29 Reference and/or As per E 19 As per E 19
supply voltage
defective
E31 Error in system The system program Replace system
program. PROM is defective. program PROM no.
0.
E37 Error in logical The system program Replace system
program sequence PROM is defective. program PROM
(PROM no. 0).
Computer module 80C537 Replace computer

is defective. module 80C537.
Replace processor
Processor module module.
defective.
E38 System program and The system program in the Replace system
data EPROM are not LLD is incompatible with program PROM or
compatible. the programming in the data EPROM (PROM
data EPROM. no. 1).
E39 System program and The system program in the Replace system
TLK EPROM are LLD is incompatible with program PROM or
incompatible the programming in the TLK-EPROM (PROM
TLK EPROM. no. 2).

08.07.2005

E41 Error in internal read- Computer module 80C537 Replace computer
write memory (RAM) defective. module 80C537.
of the computer
module 80C537 Replace CPU
CPU module defective. module.
Replace processor
Processor module module with CPU
defective. module.
E42 Error in external read- Read-write memory Replace processor
write memory 1st part (CMOS- RAM) or processor unit with CPU
(RAM) unit defective module
E43 Error in external read- As per E 42 As per E 42
write memory 2nd
part (RAM).
E45 Redundancy error in The A/D transformer on the Replace processor unit
the A/D transformer processor module and the
redundant A/D transformer
in the CPU 80C537 supply
different results
E46 Error in A/D No feedback from the A/D Replace processor
transformer uPD 7004 transformer uPD 7004 unit
E47 Monitored read-write The CRC test sign of the Restart LLD.
memory destroyed. monitored read-write
memory is incorrect.
The CRC check of the
monitored read-write The back-up battery is
memory provides an discharged ( < 2V at 1k ) Replace back-up
incorrect result battery on the
processor unit.
Processor module
defective. Replace processor
unit

08.07.2005

E48 Cyclical RAM test; Computer module 80C537 Replace computer
error in the internal defective. module 80C537.
read-write memory
(RAM) Replace CPU
of the computer CPU module defective. module.
module 80C537.
Replace processor
Processor unit defective. unit with CPU
module.
E51 Error in crane data Crane data EEPROM has Load crane data
EPROM or EEPROM no valid data. EEPROM with valid
data
Memory module incorrectly Bridge memory

bridged. module in
accordance with
memory type.
Crane data EPROM
defective. Replace crane data
EPROM.
E52 Error in load curve Memory module incorrectly Bridge memory
PROM bridged. module in
accordance with
memory type.
Load curve EPROM
defective. Replace load curve
EPROM.
E56 Error in crane data Crane data EEPROM Replace crane data
EEPROM defective. EEPROM
Bridge memory
Memory module incorrectly module in
bridged. accordance with
memory type
E57 Error in serial crane Serial crane data EEPROM Write serial crane
data EEPROM has no valid data. data EEPROM with
data
( with test program or
online function), then
restart LLD.
Memory module defective. Replace memory

module.

08.07.2005

E58 Error in serial analog Serial analog modules Use test program to
modules EEPROM EEPROM has no valid data write serial analog
modules EEPROM
with data, then
restart LLD.
Analog module defective.
Replace analog
module.
E60 Error DS 350 M Module 24 352 30 0062 Install module 24 352

control module defective or no longer 30 0062 or replace
available
E71 Faulty feedback of the Relay K1 defective or Replace interface
relay K 1 on the interface module defective. module.
interface module.
The relay should have

tripped, 2nd contact is Processor module Replace processor
however registered as defective. module
switched off, or 2nd
contact is registered
as switched on, while
the relay should have
released
E72 Faulty feedback of the As per E 71 As per E 71
relay K 2 on the
interface module
( central unit )
relay K 3 on the
interface module
(central unit)
relay K 4 on the
interface module
(central unit)
E83 Faulty tele The selected tele Select another tele
combination combination is not combination.
contained in the load table
or does not agree with the
digital inputs.

08.07.2005

E84 Faulty configuration The selected configuration Select another
is not contained in the data configuration.
EPROM.
Check the
programming of the
data EPROM
E85 Error in the radius The calculated radius is too Check programming
reading small (negative bending). in the data EPROM.
E86 Faulty percentage for Telescope has a Read off the
min. 1 telescope percentage of l < - 2% or percentage on the
> 106 %. console. If the
telescopic section
has been extended
too far, retract the
telescopic section
Length measurement tele 1
& 2 defective. Check the length
measurement for tele
1
Measurement total length (see E 17)
defective.
Replace backplane
board
E87 Error in the length Length memory destroyed. If incorrect
measurement. percentages are
displayed: telescope
The calculated tele in all tele sections.
combination does not The error is reset
agree with the length when the measured
measurement. tele length
corresponds to the
length of the basic
case.
Check the length

Length measurement tele 1 measurement for tele
& 2 defective. 1 & 2 (see E 27 )
Check the
measurement of the
Measurement of the total total length (see E
length defective. 21)

08.07.2005

E91 No data transfer from + 24 volt supply of the Check + 24 volts on
the console to the console interrupted. terminal X1 of the
central unit console electronics.
Check the
Interruption or short circuit connection between
to ground on the line the console
console electronics central electronics central
unit. unit. If a short circuit
to ground is
determined, the
transmission module
in the console
electronics is
probably damaged.
The console
electronics should
therefore be
Transmission/reception replaced.
module defective
Replace the console
electronics and
central unit -
(replace basic
module).
E92 Error in the data Loose contact on the line Check connection
transfer from the console electronics console electronics
console to the central central unit. central unit.
unit.
Transmission/reception
module defective. Replace console
electronics and basic
module.
E93 Error in data transfer As per E 92 As per E 92
from the console to
the central unit.
E94 No data transfer from Interruption or short circuit Check line from to
the central unit to the to ground on the line the console (in case
console central unit console of short circuit to
ground also replace
Transmission- reception console electronics).
module defective.
Replace console
Electromagnetic electronics and basic
interference (e.g. when module.
switching the relays or
solenoid valves). Remedy cause of
fault by suppressor
diodes or varistors.
E95 Error in console Console EPROM defective. Replace console
EPROM. EPROM.

08.07.2005

EAB Short circuit in hoist Short circuit in the hoist Replace hoist limit
limit switch circuit. limit switch switch.
Short circuit in the cable to Replace cable to

the hoist limit switch. hoist limit switch.
Note:
If an error message is displayed that is not contained in the above list,

please contact us.

08.07.2005
Chapter 9: Electric circuit diagrams in connection with the hard- &

software
9.1: Superstructure electric circuit diagrams AC 50 1 (date 29.10.2002)

08.07.2005
9.2: Chassis electric circuit diagrams AC 50 1 (date 29.10.2002)

08.07.2005
9.3: Superstructure electric circuit diagrams AC 80 2 (date 29.10.2002)

08.07.2005
9.4: Chassis electric circuit diagrams AC 80 2 (date 29.10.2002)

08.07.2005

PAT DS 350 M - Modular - GB - New Mit Schreibschutz

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

PAT DS 350 M - Modular - GB - New Mit Schreibschutz

Uploaded by

Copyright:

Available Formats

Technical

Important instructions for using this manual!!

This manual describes the configuration and functions of the

The manual is a training document that is designed as an accompaniment to a

In spite of the detailed description of the system and its components,

TECHNICAL TRAINING PAT DS 350 M

Chapter 1: PAT DS 350 M - Introduction

Chapter 2: PAT DS 350 M - Hardware

2.2: Overview of the DS 350 M hardware using the AC 80 2 as an example

Chapter 3: PAT DS 350 M - Components and their Structure

3.2: DS 350 M Operating and display console

3.3: DS 350 M Operating and display console (new version)

TECHNICAL TRAINING PAT DS 350 M

Chapter 4: PAT DS 350 M Inspection of the Hardware

Measuring points on the central unit

4.2: DS 350 M Inspection of the CPU - module

Measuring points on the CPU - module

4.3: DS 350 M Inspection of the analog input - module

Measuring points on the analog input - module

4.4: DS 350 M Inspection of the digital output - module

Measuring points on the digital - output - module

4.5: DS 350 M Inspection of the operating and display console

Measuring points on the fitted power supply board

4.6: DS 350 M Inspection of the length transducer B 702

Measuring points on the board of the length transducer

4.7: DS 350 M Inspection of the length transducer B 705

Measuring points on the board of the length transducer B 705

4.8: DS 350 M Inspection of the length transducer B 706

Measuring points on the board of the length transducer

4.9: DS 350 M Inspection of the angle transducer AT 702

Measuring points of the angle transducer

4.10: DS 350 M Inspection of the slewing angle sensor B 712

Measuring points of the slewing angle sensor

4.11: DS 350 M Inspection of the pressure sensor B 701.1

Measuring points of the pressure sensor

4.12: DS 350 M Inspection of the hoist limit switch S 1 & S 2

TECHNICAL TRAINING PAT DS 350 M

Chapter 5: PAT DS 350 M Connection description of the Components

Chapter 6: PAT DS 350 M - Connection Description of the Components

Chapter 7: PAT DS 350 M Internal Wiring Diagrams

Chapter 8: PAT DS 350 M Fault Code Tables

Chapter 9: Electronic Wiring Diagrams in Connection with the Hardware &

TECHNICAL TRAINING PAT DS 350 M

This document is protected by copyright.

Title of document: Technical Manual - Hardware, Software,

Document finished on:

Copyright 2005 Technical Training

TECHNICAL TRAINING PAT DS 350 M

Warnings and Instructions

Instructions and warnings in this manual are marked as follows:

TECHNICAL TRAINING PAT DS 350 M

1.1: General information

This manual describes the structure and function of the

TECHNICAL TRAINING PAT DS 350 M

1.2: Definition of terms

Application Application, software program

STL Statement list;

BIOS Abbreviation of "Basic Input Output System"

Cache Intermediate storage, also within the

Chip set Programmed memory chip. which is responsible for

CPU Abbreviation of "Central Processing Unit";

DAT Data E-Prom

Display Display surface for the visual depiction