Professional Documents
Culture Documents
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CONTENTS Page
1. GENERAL 3
1.1 Scope 3
1.2 Related Sections 3
1.3 Standards 3
1.4 Trade Preambles 5
1.5 Abbreviations 7
2. PERFORMANCE REQUIREMENTS 8
2.1 Contractors Brief 8
4. WORKMANSHIP 22
4.1 Stone Procurement 22
4.2 Fabrication 23
4.3 Installation 25
4.4 Protection and Cleaning 27
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1. GENERAL
Read with the General Requirements section, and all other contract documents.
1.1 Scope
This section covers the work requirements for mechanically fixed stone cladding onto
both internal and external walls.
The following types of stone are covered:
a. Granite
b. Limestone
c. Sandstone
d. Quartzite
e. Marble
1.3 Standards
Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the Standards and Codes listed below or referenced in the body of
the Specification. Alternative Standards and Codes may be proposed for approval by
the SO, provided it can be demonstrated that the alternative Standards and Codes
comply with the requirements of the standards specified. All Standards and Codes
quoted are the current version, unless specific year references are noted.
Singapore Standards
SS CP 33 Lightning protection
Other Standards
BS 6496 Specification for powder organic coatings for application to
aluminium
BS 4842 Specification for liquid organic coatings for application to
aluminium alloy extrusions, sheet and preformed sections for
external architectural purposes, and for the finish on aluminium
alloy extrusions, sheet and preformed sections coated with liquid
organic coatings.
BS 6497 Specification for powder organic coatings for application and
stoving to hot-dip galvanised hot-rolled steel sections and
preformed steel sheet for windows and associated external
architectural purposes, and for the finish on galvanised steel
sections and preformed sheet coated with powder organic
coatings.
BS 5250 Condensation prediction
BS 8298 Code of practice for design and installation of natural stone
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humidity
ASTM D3363 Test method for film hardness by pencil
1.4.6 Warranty
Provide a ten-year warranty in accordance with contract conditions for the entire
cladding system including all components and accessories for the specified
performance.
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1.5 Abbreviations
a. AS Australian Standard
b. ASHRAE American Society of Heating, Refrigerating and Air-
conditioning Engineers
c. ASTM American Society for Testing and Materials
d. B(C)R
e. BMS Building Management System
f. BMU Building Maintenance Unit (Also known as Gondola system,
Faade Maintenance Unit)
g. BRE Building Research Establishment
h. BS British Standard
i. CWCT Centre for window and cladding technology
j. EPDM Ethylene propylene diene monomer.
k. IGU Insulating glazing unit (Also known as a double glazing unit)
l. PVF2 Wet applied heat cured polyvinylidene fluoropolymer coating
m. SAA Standards Association of Australia
n. SA Standards Australia
o. SHGC Solar Heat Gain Coefficient
p. SS Singapore Standard
q. STL Sound Transmission Loss value.
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2. PERFORMANCE REQUIREMENTS
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Sustain and safely transmit crowd loading if requirement confirmed by the SO.
2.1.1.7 Loading from Temporary Conditions
Sustain and safely transmit any temporary loading that may arise from lifting, storing,
transporting, hoisting and installing of stone cladding or other Works that may affect
the stone cladding.
2.1.1.8 Combinations of Loading
Sustain and safely transmit combinations of loads determined in accordance with the
procedures set out in BCR.
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Gather any additional climatic data required from the Singapore Meteorological
Observatory.
Submit for review to the SO any additional assumptions concerning temperatures,
humidity levels, etc.
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2.1.7 Functionality
2.1.7.1 Appearance
Agree Range Samples with the SO as described.
Supply stone to meet the visual requirement identified in the Range Samples
Achieve the mandatory geometry and presented in the Architects drawings.
Achieve colours and appearances presented in the Architects drawings.
Use non-rusting granites (i.e. granites that do not develop rust spots or patches).
2.1.7.2 Maintenance and Replacement
Design stone cladding and its fixings to permit removal and replacement of individual
assemblies without affecting adjacent assemblies or supporting framework.
The method of installing panels must make clear where fixing methods are revised for
closing elements.
2.1.7.3 Drainage
Drain rain water predominantly at the outer surface.
Provide passage for any rainwater entering the cavity to allow it to drain to the outside
without being impeded by fixings, flashings etc.
Design fixings and flashings to shed water outwards.
Do not concentrate points of re-emergence that may cause localised staining or
surcharging.
Eliminate possible areas of prolonged wetting that may cause staining.
2.1.7.4 Infestation
Resist attack or infestation by micro organisms, fungi, insects, reptiles, birds or bats
and rodents.
Have no openings in the stone cladding that permit entry of insects, reptiles, birds or
bats and rodents.
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3.2.2 Compatibility
Materials shall be selected, designed and installed to prevent bimetallic corrosion.
All materials shall be compatible with the other materials around it within its range of
influence for the service life of the stone cladding.
3.3 Stone
3.3.1 General
Stone shall be:
a. Natural stone that is compact and hard.
b. Free of any inherent characteristic that was not brought to the attention of the SO
at the time of agreeing the visual Range Samples.
c. Not exhibit any textural variation or rift that will cause excessive differential
weathering or cracks to develop.
d. Of sound quality, free from defects (e.g. rusting, cracks, voids, fissures,
inclusions of deleterious or foreign matter) liable to affect the physical properties,
durability or appearance, other than those agreed as acceptable by the SO.
Guideline requirements for different types of stone are given below. Take cognisance
that the actual requirement is dependent on panel design and be satisfied that the
stone cladding design (i.e. panel size, thickness, fixing arrangement) is appropriate
given the anticipated wind loading and strength of the proposed stone.
3.3.2 Granite
Granite shall satisfy the technical requirements given below:
(Min. Unless Stated) Requirement Test Method Notes
Density 2560 kg/m3 ASTM C97
Absorption (max) 0.4 % ASTM C97
Compressive 131 MPa ASTM C170
Strength
Flexural Strength *8.27 MPa ASTM C880 * Dependent on panel
design
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3.3.3 Limestone
Technical requirements for limestones to be used as external cladding shall satisfy
the technical requirements set out below:
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3.3.4 Sandstone
Technical requirements for Sandstones to be used as external cladding shall satisfy
the technical requirements set out below.
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3.3.5 Marble
Technical requirements for Marble to be used as external cladding as follows:
Travertine
(Min. Unless Stated) Requirement Test Method Notes
Density 2305 kg/m3 ASTM C97
Absorption (max) 0.20 % ASTM C97
Compressive 52 MPa ASTM C170
Strength
Flexural Strength *7 MPa ASTM C880
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3.4 Aluminium
3.4.1 Extrusions
Designation 6063, temper T6 of BS 1474 unless otherwise agreed with the SO.
Comply with BS EN 486, BS EN 573-3 and BS 1161.
Minimum wall thickness in structural parts of 2.5mm.
Platforms, webs, flanges, races and screw flutes of sufficient size to satisfy all
structural requirements and eliminate distortion of elements in the works.
3.5 Steel
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3.7 Brackets
Use stainless steel or aluminium brackets and stainless steel fixings wherever wetting
may occur (including condensation)
Brackets shall (have / be):
a. Resist all loads, movements and dimensional changes that may occur in the
building due to thermal changes, deflections, settlement and creep.
b. Resist all loads, movements and dimensional changes that may occur to the
stone cladding.
c. Allow for construction tolerance in the all components and structure.
d. Adjust by small increments in and out, up and down and side to side
e. Use lock nuts to prevent loosening due to movements and/or vibrations.
f. State the torque values for tightening all bolts on the Contractor's drawings
g. State the maximum allowable shim dimension on the Contractor's drawings and
verify the capacity of the bolt by calculation for this case. Shimming shall not be
greater than 10mm.
h. Shims shall be of the same metal as the bracket
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Ensure that all flashings, fixings and other items within cavities shed water outwards.
The wall shall incorporate appropriate water barrier appropriate to resist and control
the expected water passing the cladding. Water barriers may include as a single layer
or in combination render, membranes, water resistant coatings, etc.
3.11 Gaskets
All gaskets shall (be / have):
a. Extruded EPDM complying with the provisions of BS 4255.
b. Cellular profiled gaskets shall comply with ASTM C509.
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4. WORKMANSHIP
4.1.1 Sourcing
Source each type of stone from a single quarry possessing sufficient reserves under
development or available from stock to meet the project requirements.
Before ordering the chosen stone secure an agreement in writing with the quarry
owner which will commit to produce the chosen stone in the quantity and quality
required by the contract documents at the times required by the programme of the
cladding, and that this agreement can be continued in favour of the project client in
the event of default by the contractor.
4.1.3 Quarrying
Immediately notify the SO of any variations outside the agreed range.
a. Cut all stone from a designated part of the quarry that exhibits consistent
mechanical properties.
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4.2 Fabrication
4.2.1 Submissions
4.2.1.1 Submit method statements describing how it is proposed to select,
fabricate and install the Works to the SO for review.
4.2.1.2 Provide calculations to demonstrate that the dimensions of stone as
specified and as shown on the Contract Documents will provide adequate
strength to maintain the structural integrity of the individual elements and
units at all stages during production, fabrication and erection.
4.2.1.3 Make known to the SO at the time of proposal if the prescribed size is not
suitable.
4.2.1.4 Where a thickness is proposed less than that given in table 4 of BS 8298,
prove that the proposed thickness is suitable by means of structural
calculation in accordance with BRE IP 7/98.
4.2.1.5 Refer to clause 5.4.1 for prototypes and demonstrations of fabrication.
4.2.1.6 Following review of samples, prototypes and demonstrations all
subsequent materials and workmanship are to be the same or better
standard.
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4.2.5 Repairs
Replace all damaged stonework with new stone.
Do not carry out on-site or off-site repair of damaged stonework without the prior
written agreement from the SO.
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4.3 Installation
4.3.1 Submissions
Submit method statements describing how it is proposed to install the Works to the
SO for review.
4.3.2 Methods
a. Select methods used for fabrication that will achieve the specified performance.
b. Use jigs and computer controlled tools wherever appropriate to achieve
accuracy.
c. Use the correct tools for each task and equipment that is well maintained. Do not
use blunt and worn tools.
d. Carry out grinding, cutting, shaping and finishing materials using tools,
techniques and ancillary materials that will not contaminate windows components
with particles or substances which could disfigure, stain or corrode them.
e. Use experienced operatives skilled in using the techniques involved.
f. Undertake the assembly of components under factory controlled conditions
4.3.3 Marking
Mark components and materials clearly wherever this is required in order to:
a. identify strong points for lifting,
b. permit assembly or installation in a particular sequence;
or where:
a. interlocks occur;
b. confusion could foreseeably arise between upper and lower faces, left and right
handed pieces, top and bottom,
c. lengths close but critically different from one another.
Mark in such a way as not to affect the performance of the Works with removable or
marks that will be concealed when installed.
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4.3.5 Brackets
Use stainless steel or aluminium brackets and stainless steel fixings wherever wetting
may occur (including condensation)
Brackets shall:
a. Resist all loads, movements and dimensional changes that may occur in the
building due to thermal changes, deflections, settlement and creep.
b. Resist all loads, movements and dimensional changes that may occur to the
stone cladding.
c. Allow for construction tolerance in the all components and structure.
d. Adjust by small increments in and out, up and down and side to side
Use lock nuts to prevent loosening due to movements and/or vibrations.
State the torque values for tightening all bolts on the submission drawings
State the maximum allowable shim dimension on the submission drawings. This shall
not be greater than 10mm.
4.3.7 Tolerances
4.3.7.1 Building Frame Tolerances
a. Review the available documents to establish the anticipated tolerances for the
building frame.
b. Allow for the anticipated tolerances in the design of fixings and components such
that the completed Cladding are always within the tolerances specified. Advise
the SO at the time of proposal.
c. Obtain any further tolerance information required taking into account all criteria
relevant to the design and construction of the stone cladding.
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Unless agreed otherwise by the SO protection should remain in place until all work
potentially damaging to the components or their finish has been undertaken.
Replace any damaged components in the stone cladding. Carry out repair to
damaged components only with the agreement of the SO and proper warranty to the
works is arranged.
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5.1 Submissions
Obtain the data above from stone at or near the intended extraction zones in the
selected quarries. The data shall reflect as closely as possible the quality and
performance that will be expected of the stone. Ensure that none of the submitted
data is more than 18 months old.
f. The suppliers and location of the stone within the quarry, including
i. A recent history of the quarry.
ii. An assessment of the viability of the quarry.
iii. An estimate of the stone reserves immediately available.
iv. An assessment of the quarry's current workload.
v. A description of the work practices in the quarry.
g. The current rate of output of useable stone and any factors such as adverse
weather access restrictions, block sizes, etc. that could cause an interruption in
the supply of stone.
h. The cost of the stone.
i. The location of prominent buildings clad with the stone.
j. Samples
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stone occur in the quarry and relate all of the above information to these levels.
Submit the necessary test certificates to demonstrate suitability.
5.1.1.3 Samples
a. Provide at least 3 nos. 600x 600mm samples of the proposed stone. The number
of samples submitted should be sufficient to define the colour range, figuring and
normal features (e.g. veining, textural changes, inclusions and spots) of each of
the proposed stones for the project. The SO to retain samples and to use them to
establish an initial range samples.
b. Samples of stone fixings proposed together with relevant trade literature.
Retain the samples and use as control samples.
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Do not commence fabrication until assembly and installation drawings have been
reviewed.
5.2 Warranty
Submit the warranty for the SOs acceptance upon completion of the works.
5.4.1 Samples
Refer to clause 5.1.1 above.
Refer to the PSD for additional sample requirement if any.
5.4.2 Mock-ups
Subsequent to acceptance of the contractors detail design and prior to production,
fabricate and build at locations as directed, a full size visual mock up for the SO to
review.
Undertake any modifications throughout the stone cladding identified from the mock-
up by the SO in order to meet the performance requirements and design intent.
Refer to the PSD for additional mock-up requirement if any.
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5.5 Tests
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c. Compressive Strength ASTM C170. From each block take five number
specimens (fifteen in total).
5.5.2.1 Acceptance
For each location calculate an average value for each group of tested samples. Use
the result of all samples tested within each group in determining the average value,
except if any specimen gives a value of 20% or more below/above the average.
Report any results 20% or more below/above the average to the SO and obtain
authorisation of acceptability.
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b. 20 nos. load tests to destruction with the proposed pin fixing inserted into the
edge of the appropriate thickness of stone, with the bedding plane or rift at right
angles to the pin and with the stone wet, and 20 nos. with the stone dry.
Calculate the mean and standard deviation of the failure loads for each set of 20
results.
Calculate the characteristic breaking value for each set as the mean breaking value
of each set minus 1.83 times the standard deviation. The characteristic breaking
strength to be used for the pin fixing shall be the lowest characteristic value
calculated.
Submit results to the SO.
5.5.3.4 Shear Tests on Horizontal Bottom Bracket Slots
a. 20 nos. load tests to destruction with the proposed horizontal kerf bracket design
in the bottom edge of the appropriate thickness of stone, with the bedding plane
or rift parallel to the kerf slot cut in the stone, and with the stone wet, and 20 nos.
with the stone dry.
b. 20 nos. load tests to destruction with the proposed horizontal kerf bracket design
in the bottom edge of the appropriate thickness of stone, with the bedding plane
or rift at right angles to the kerf slot cut in the stone, and with the stone wet, and
20 nos. with the stone dry.
Calculate the mean and standard deviation of the failure loads for each set of 20
results.
Calculate the characteristic breaking strength of each set as the mean strength of
each set minus 1.83 times its standard deviation. The characteristic value to be used
for design shall be the lowest value calculated.
Submit results to the SO.
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