I -

P.S. 1d _L
ENGINEERING DATA TRANSMITTAL l.EDT62Y208
APR 19 2000
2. To: (Receiving Organization) 3. F T O ~ :(Originating Organization) 4. Related EDTNo.:

Issued for approval and release.

USQ Number K-00-0380

( 8 )DocumenVDrawing No.

, I
20. DOE APPROVAL (if required)
- .... .
1 H. L.Humpbeys
. . 1 J. L. Weamer 1 K. E. Ard I I
Design Aulhorityl Date
[ ] Approved wlcomments
Originator For Receiving Organization Cognizant Manager [ ] Disapproved wlcomment
 SNF-6037
Revision 0

Spent Nuclear Fuel Project CasWMCO

Helium Purge System Design Review
Completion Report - Project A.5/A.6

Prepared for the US.Department of Energy

Assistant Secretary for Environmental Management
Project Hanford Management Contractor for the
U S Department of Energy under Contract DE-AC06-96RL13200

Fluor Hanford
P.O. Box 1000
Richland, Washington

Approved for public release: further dissemination unlimited

._. -
 SNF-6037
Revision 0
EDT 629208

Spent Nuclear Fuel Project CasWMCO Helium

Purge System Design Review Completion Report
- Project A.5lA.6

K. E. Ard
Fluor Hanford

Date Published
April 2000

Prepared for the U S . Department of Energy

Assistant Secretary for Environmental Management
Project Hanford Management Contractor for the
US.Department of Energy under Contract DE-AC06-96RL13200
Fluor Hanford
P.O. Box 1000
Richland, Washington

+&%@
Release Approval Date Release Stamp

Approved for public release; further dissemination unlimited

-
TRADEMARK DISCLAIMER
Reference herein to any specirc commerc al prOoLcl, Drocess.
or service by trade name, trademark, manufacturer, or'
otherwise, does not necessarily constitute or imply its
endorsement, recommendation, or favoring by the United
States Government or any agency thereof or its contractors or
subcontractors.

This report has been reproduced from the best available copy,
Available in paper copy and microfiche.

Available electronically at
V bri - . Available for a
processing fee to the U S . Department of Energy and its
contractors, in paper, from:
U.S. Department of Energy
Office of Scientific and Technical Information
P.O. Box 62
Oak Ridge, TN 37831-0062
Phone: 865-576-8401
Fax: 865-576-5728

Email: reoQrts@adonis.Osti.aovf423) 576-8401

Available for sail to the public, in paper, from:
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Phone: 800-553-6847
Fax: 703-605-6900
Email: orders@ntis.fedworld.aov
Online ordering:

Printed in the United States of America

Total Pages: 75
 SNF-6037, Rev 0
Project A.5/A.6

SPENT NUCLEAR FUEL PROJECT CASWMCO HELIUM PURGE SYSTEM

DESIGN REVIEW COMPLETION REPORT -PROJECT A.WA.6

TABLE OF CONTENTS

1.0 SCOPE ..................................................................................................................... 1

2.0 SUMMARY .............................................................................................................. 1
3.0 DISCUSSION .......................................................................................................... 1
4.0 DOCUMENTATION .............................................................................................. 2
5.0 REFERENCES ........................................................................................................ 3

APPENDICES

APPENDIX A, Review Comment Record (RCR) Forms .............................................. A-1

APPENDIX B, Helium Purge System ALARA Documentation .................................... B-1
APPENDIX C, Final Design Documentation ................................................................... C-1

Charge Code: 10546316000

B&R Code: EW04J1110

Key Words: Helium Purge System, Cask Loadout System (CLS), Cask Transportation
Facility Modification (CTFM).

Abstract: This report documents the results of the design verification performed on the
Cask and Multiple Canister Over-pack (MCO) Helium Purge System. The helium purge
system is part of the Spent Nuclear Fuel (SNF) Project Cask Loadout System (CLS) at
lOOK area. The design verification employed the Independent Review Method in
accordance with Administrative Procedure (AP) EN-6-027-0 1.

Page iv

~
 SNF-6037, Rev 0
Project A.51A.6

SPENT NUCLEAR FUEL PROJECT CASWMCO HELIUM PURGE SYSTEM DESIGN

REVIEW COMPLETION REPORT -PROJECT A.5IA.6

1.0 SCOPE

This report documents the results of the design verification performed on the Cask and Multiple
Canister Over-pack (MCO) Helium Purge System. The helium purge system is part of the Spent
Nuclear Fuel (SNF) Project Cask Loadout System (CLS) at IOOK area. The design verification
employed the Independent Review Method in accordance with Administrative Procedure (AP)
EN-6-027-0 1.

2.0 SUMMARY

The comments as documented on Review Comment Records (RCR) forms in Appendix A were
incorporated into the final design of the helium purge system. The helium purge system final
design is acceptable and meets the approved design criteria in HNF-SD-SNF-FRD-025, Rev. 3.
All action items identified on the RCR forms were signed off as acceptable by the reviewer and
have been incorporated into the final design drawings and SNF-5878.

Appropriate As Low As Reasonably Achievable (ALARA) documentation, identified in the

design verification process, is in Appendix B.

A parallel constructability review effort identified the need for an additional drawing detailing a
valve station located in the South Loadout Pit. This detail will be shown on a future drawing,
H-1-84834, Rev. 0, not included in this document.

3.0 DISCUSSION

The design verification was performed by qualified individuals independent of the engineers
responsible for the helium system design. During the verification process the design review
ensured:

1) The design inputs were correctly selected and incorporated.

2) Assumptions necessary to perform the design were adequately described.

3) Appropriate design methods were used.

4) The design outputs were reasonable compared to the design inputs

The review also verified that the results of the design process were consistent with the design
basis and design requirements and that the design is adequate for the purging of the cask.

Page 1
 SNF-6037, Rev 0
Project A.5lA.6

Subject matter experts selected were independent of the design and are identified as follows:

Gene Bruschi Nuclear Safety

Christine Bullock RadcodAL ARA
Dave Bullock Plant Operations
Keith Conrad Quality Assurance
Ray Hernandez Instrumentation Engineering
Muhammad Husain Mechanical EngineeringPiping Engineer
Dennis Sherrell Process Engineering

The design documents reviewed were:

1) SNF-5878, System Review of Safety Function Componentsfor the Design of the

CusWMCO Helium Purge System.

2) Drawings H-1-84490, H-1-84491, Sheets 1 and 2, H-1-84492, H-1-84493,

Sheets 1 and 2, and H-1-84725.

3) CGI-AS/A.6-0003, Pressure Indicator for CasWMCO Helium Purge System

4) CGI-AS/A.6-0004, Pressure Transmitterfor CasWMCO Helium Purge System.

5) CGI-AS/A.6-0005, Rupture diskfor CasWMCO Helium Purge System.

Other relevant design input documents supporting this verification review were:

1) SNF-4889, CasWMCO Helium Purge System Conceptual Design Report,

2) HNF-SD-SNF-FRD-035, Rev. 3, Functions and Requirementsfor K Basins Cusk

Transportation Facility Modifications, Project A. 5/A.6.

The signed off and dispositioned RCRs generated by the reviewers during the verification
process are provided in Appendix A. Appropriate ALARA documentation is located in
Appendix B.

4.0 RCR DOCUMENTATION

Appendix C provides objective evidence of closure of RCR comments by incorporation of

comments into the final design.

Page 2
 SNF-6037, Rev 0
Project A.5lA.6

5.0 REFERENCES

AP EN-6-025-02, Issuance and Change Control.

AP EN-6-027-01, Spent Nuclear Fuel Project Design Verzjkation Process.

CGI-A.5lA.6-0003, Pressure Indicator for CasWMCO Helium Purge System.

CGI-A.5/A.6-0004, Pressure Transmitterfor CasWMCO Helium Purge System.

CGI-AS/A.6-0005, Rupture diskfor CasWMCO Helium Purge System.

H-1-84490, Rev. 0

H-1-84491, Rev. 0, Sheets 1 and 2

H-1-84492, Rev. 0

H-1-84493, Rev. 0, Sheets 1 and 2

H-1-84725, Rev. 0

SNF-5878, Rev. 0, System Review of Safety Function Componentsfor the Design of the
CasWMCO Helium Purge System.
 SNF-6037, Rev 0
Project A.YA.6

APPENDIX A

REVIEW COMMENT RECORD (RCR) FORMS

CONSISTING OF 15 PAGES
INCLUDING COVERSHEET
 SNF-6037, Rev 0
Project A.YA.6

APPENDIX A

TABLE OF CONTENTS

RCR Forms, Process Engineering, Dennis Sherrell .................................................................... A-3

RCR Forms, Quality Assurance, Keith Conrad .......................................................................... A-8

RCR Forms, Nuclear Safety, Gene Bruschi .............................................................................. A-IO

RCR Forms, RadcodALARA, Christine Bullock .................................................................... A-12

RCR Forms, Instrumentation Engineering, Ray Hernandez ..................................................... A-1 3

Note: Reviewers Dave Bullock (Operations) and Muhammad Husain (Piping Engineer)
concurred that the above RCR comments incorporated their comments. Additional RCRs were
not submitted by these reviewers.

Page A-2

. ~.
SNF-6037, Rev. 0 APPENDIX A Project A.5lA.6

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SNF-6037, Rev. 0 APPENDIX A Project A.5/A.6

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 SNF-6037, Rev 0
Project A.5/A.6

APPENDIX B

HELIUM PURGE SYSTEM ALARA DOCUMENTATION

CONSISTING OF 3 PAGES
INCLUDING COVERSHEET

Page B-I
SNF-6037, Rev. 0 APPENDIX B Proiect A.5/A.6
I

INTEROFFICE ~ ?,CORRESPONDENCE

00-SNF/CAJ3-04 1

X3-85 Date: March 13, 2000

C. A. Bullock X3-68 Telephone: 376-2473

cc: T. E. Bratvold X3-61

W. A. Decker X3-68
J. C. Elgin X3-68
J. M. Haan X3-68
P. G. Huntley X3-68
J. E. Kurtz X3-68
D. T. Southerland X3-68
CAB LB/ File X3-68

Subject CASK TRANSPORT FACILITY MODIFICATION HELIUM PURGE SYSTEM

MODIFICATION

As you requested the radiological control/ALARA organization reviewed the helium purge
system design report and background documentation. Administrative procedure AP-12-009-01,
Radiological Design Review, defines the Spent Nuclear Fuel Project requirements for
radiological design reviews of new facilities and equipment and modifications of existing
facilities and equipment. This procedure allows the design review to go one of two ways based
on whether the design is a major or minor modification.

A major modification is defined as a physical change to a structure, or set of structures or

system(s), which could result in a change of collective radiation exposure due to installation,
maintenance and operations of one person-rem total effective dose equivalent (TEDE) or greater
or a change in collective extremity dose of 10 person-rem or greater over the life of the project.
A major modification must go through a radiological design review.

A minor modification is defined as a physical change to a structure, or set of structures or

system(s), which meet the radiological design review screening criteria but do not meet the
definition of major modification. A minor modification can go directly to the ALARA work
planning process (AP-RP-12-010-01, ALARA PVorkPPlanning)and use the team approach to
planning the modification.

The Helium Purge System modification to 105K West includes the installation of two Helium
tanks on the exterior of 105K West, 3/8"piping from the northwest corner of 105K West along
the north wall and east beneath the mezzanine to the South Loadout Pit. The Helium Purge
System will be used to replace the air in the space between the MCO and the cask lid with
helium prior to transport of the cask to the Cold Vacuum Drying facility. Air/helium vented
from the space between the MCO and cask will be filtered through two HEPA units and released

SSFPI\IEhl.OOC 6:W Page B-2

SNF-6037, Rev. 0 APPENDIX B Project A.5/A.6
K. E. Ard OO-SNF/CAB-041 .
Page 2
March 13, 2000

near the ceiling. These modifications do not result in a change of collective radiation exposure
due to installation, maintenance and operations of one person-rem (TEDE) or greater or a change
in collective extremity dose of 10 person-rem or greater over the life of the project, therefore,
this modification does not meet the definition of a major modification and can be classified as a
minor modification.

Please call Christine Bullock on 376-2473 or Jerry Kurtz on 373-3249 with any questions

bag -

SNFPXlEhl.0OC G D X Page B-3

 SNF-6037, Rev 0
Project A.YA.6

APPENDIX C

FINAL DESIGN DOCUMENTATION

CONSISTING OF 50 PAGES
INCLUDING COVERSHEET

Page C-1
 SNF.6037. Rev 0
Project A.YA.6

APPENDIX C

TABLE OF CONTENTS

CGI-A.5iA.6-0003, Pressure Indicator for CasWMCO Helium Purge System ........................... C-3

CGI-A.5/A.6-0004, Pressure Transmitterfor CasWMCO Helium Purge System..................... C. 15

CGI-A.5iA.6-0005, Rupture disk for CasWMCO Helium Purge System .................................. C-27

H.1.84490 . Rev . 0 ...................................................................................................................... C.44

H.1.84491, Rev . 0. Sheets 1 and 2 ............................................................................................ C-45

H.1.84492. Rev . 0 ...................................................................................................................... C-47

H-1-84493, Rev . 0, Sheets 1 and 2 ............................................................................................ C-48

H-1-84725, Rev . 0 ...................................................................................................................... C-50

Page C-2

_._ ~ _-
SNF-6037, Rev. 0 APPENDIX C Project A.YA.6

Commercial Grade Item Upgrade Dedication Form Rcv. I

ECN No. 655726

Title:
COI No. CGI-A.5IA.6-0003
PRESSURE INDICATOR FOR CASWMCO HELIUM PURGE SYSTEM
Page 1

Item No.- u*k%y Manufacturer: OTEK CORP. Supplier: OTEK CORP.

PI-Y3O-I
Mfg. ParUModel No : 6171-010-32 Suppliers PIN: NIA

Equipment No.: Specification No.: Manufacturer: Past P.O. No.: NIA

PI-420-1 Dwg H-1-84381 SH 1 OTEKCORP.
AND 2, as added by
ECN 655726
Procurement Equipment Supplier (if differentfrom manufacturer): N / A Equip. Suppliers Part No.: NIA
andlor
Model No.: 6171

3. Recommended Procurement Strategy (coordinate with project CGI interface Engineer or BTR):
NA

._ Section 2c CGI Determinabon . _ _--

Page C-3
SNF-6037, Rev. 0 APPENDIX C Project A.5lA.6

Re". I
Commercial Grade Item Upgrade Dedication Form
ECN NO. 655726 CGI No. CGI-AS/A.6-0003 Page 2
Title: PRESSURE INDICATOR FOR CASWMCO HELIUM PURGE SYSTEM
~~~

1. Question #I:
Is the Item subject to design or specification requirements that are unique to nuclear facilities or activities?
[ ] YES (the Item is not commercial grade)
[ X ] NO (continue)
2. Question #2: Is the Item used in applications other than nuclear facilities or activities?
[ ] NO (the item is not mmmercial grade)
[ X I YES (continue)
3. Question #3: Is the Item ordered from manufacturerlsupplieron the basis or specifications set forth in the published
product information (e.g. manufacturer's catalog)?
[ ] NO (the Item is not commercial grade)
[ X ] YES (continue)
1X I All three criteria have been satisfied. The Item meets the definition of commercial grade.
Section 2d Reason for Dedication
The above described Item is being Dedicated for use in the application cited for the following reason(s):
[ ] Item is being purchased from anon ESL manufacturer supplier as commercial grade to be used in a Safety Class
application.
[XI Item is being purchased from a non ESL manufacturersupplier as commercial grade to be used in a Safety
Significantapplication.
[ ] Item was purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Class

[ ] Item was purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Significant

11 Other ('like-for-like', similar, substitution, replacement evaluation)

Section 3 Failure Effects Evaluation
A. PartlComponentSafety Function:
1. PROVIDES VERIFICATION TO OPERATOR THAT HELIUM SUPPLY USED TO PURGE CASK IS ADEQUATE
L.

3.

Page C-4
SNF-6037, Rev. 0 APPENDIX C Project A.5lA.6

I Commercial Grade Item Uugrade Dedication Form Rev. I

ECN No. 655726 CGI No. CGI-AS/A.6-0003 Page 9

Title: PRESSURE INDICATOR FOR CASWMCO HELIUM PURGE SYSTEM

B. PaNComponent Functional Mode:

Safety Function#1:
[ X I Active - Mechanical or Electrical change of state is required to occur for the component lo perform its safety
function
[ ] Passive - Change of state is not required for the component to perform its safety function
Safety Function #2:
-
[ ] Active Mechanical or Electrical change of state is required to occur for the component to perform its safety
function.
[ ] Passive - Change of slate is not required for the component to perform its safety function
Safety Function #3:
[ ] Active - Mechanical or Electrical change of state is required to occur for the component to perform its safely
function.
[ ] Passive - Change of state is not required for the component to perform its safety function
C. Host Component Safety Function (if applicable): NIA

D. Failure Mode(s) and the effects on component or system safety function (see Worksheet 1):
1. OPEN CIRCUIT CAUSES DEVICE TO READ INCORRECTLY
2. SHORT CIRCUIT CAUSES DEVlCE TO READ INCORRECTLY
3. POWER SUPPLY CAUSES DEVICE TO READ INCORRECTLY
4.

Environmental Qualification if yes: EnvironmentalQualification Requirements

Required: Limiting Environmental Conditions:
Yes[ 1 RequiredSafety Functions:
No [ X I Qualification Period:

Natural Phenomena Hazard (NPH) Ifyes: NPH Design Requirements

Design Required: Performance Category:
Yes [ 1 NPH Design Req'ts.:
No [ X I Required Safety Functions:

Section 5 Component Functorial Classifcation

[ ] Safety Cla:s (SC) [ ]General Service (GS) [ X ] Safety Significant (SS)
If parVcomponentclassification is different from host componentlsystem, document basis. N/A

Page C-5
 ECN No. 655726 CGI No. CGI-A.5lA.6-0003 Page 4
Title: PRESSURE INDICATOR FOR CASWMCO HELIUM PURGE SYSTEM

National CodedStandards: Safety Analysis Report (SAR): Drawings: H - 1 - 8 4 3 8 1 SH 1 AND 2, AS

NFPA 70 WHC-SD-WM-SAR-062 REV. 3K ADDED BY ECN 655726

Cntical Characteristics Verification Acceptance Criteriflolerances Acceptance ID Funcbn

Document: Method

1. Item identification Critical Characteristics (necessary for reasonable assurance that the Item delivered is the Item
specified)
PACKING LIST

FM STICKER
PACKING LIST AGREES WITH
PURCHASEDOCUMENTSAND
ENGINEERING DRAWINGS
FM STICKER LABELING ON DEVICE
1, IN

1, IN
XI
STATES CLASS I DIV 2 GROUP B
ACCURACY C A L I B R A T I O N REPORT VERIFIES
A N ACCURACY OF +I- 1%
1, IN
XI
Critical Characteristics Verification Acceptance Criteriflolerances Acceptance ID Function
Document: Method

PHYSICAL DAMAGE NO PHYSICAL DAMAGE, SCRATCHES, 1, IN X

OR DENTS

I I I 1
I I I I

3, Performance Critical Characteristics (for reasonable assurance that the Item will perform its intended safety function(s))
I I I I

I I I I
..
I
1. Notes and Legend: Acceptance Method:
1. Special Test and Inspection
1, IN for Inspection
1,T for Test
2. Commercial Grade Survey
3. Source Verification
4. Vendorlltem History

Page C-6
SNF-6037, Rev. 0 APPENDIX C Project A.5IA.6

Rev. I
Commercial Grade Item Upgrade Dedication Form
ECN No. 655726 CGI No. CGI-A.S/A.6-0003 Pas 5
Title: PRESSURE INDICATOR FOR CASIUMCO HELIUM PURGE SYSTEM

Section 10 Initial Review and Approval

Designated Engineer:

Page C-7
SNF-6037, Rev. 0 APPENDIX C Project A.51A.6
~

Commercial Grade Item Upgrade Dedication Form Rev. I

ECN No. 655726 CGI No. CGI-AS/A.6-0003 Page &

Tillc: PRESSURE INDICATOR FOR CASWMCO HELIUM PURGE SYSTEM

WORKSHEET 1
DETERMINATION OF FAILURE MECHANISMSMODES
Section 1
Typical Failure Definition ..
ADDliCable to Comoonent
Mechanisms under Evaluation
Fracture Separation of a solid accompaniedby little or no Yes I. .1 No .
(XI:. if Yes, indicate failure Mode
macroscopic plastic deformat'on.
Corrosion The gradual deterioration of a material de. to Yes [ ] No [XI; If Yes, indicate failure
chemical or elechochem'cal reactions, sucn as Mode
oxidation, between the materal and 'Is env'ronment.
Erosion DeSlNCtiOnof materials oy b e abrasive acton of Yes [ ] No [ X I ; If Yes, indicate failure
mov:ng fluids, w a l l y a c e erated by the presence Mode
of so id part cles carrled with Ine fluid
Open Circuit An electrical c'rcuit that is .nintent;onally broken so Yes [ X ] No [ 1; If Yes, indicate failure
that there :s no complete patn for current Row. Mode D M C E WILL NOT READ CORRECTLY

Short Circuit An abnormal connection by which an electrical Yes [ X ] No [ 1; If Yes, indicate failure
current is connected to ground, or to some Mode DEVICE WILL NOT READ CORRECTLY
conducting body, resulting in excessive current flow.

3lockage Clogging of a filtering medium resulting in the Yes [ ] No [ X I ; If Yes, indicate failure
inability to perform its purification function or Mode
blockage of flow.
Seizure Binding of a normally moving item through excessive Yes [ ] No [ X I ; If Yes, indicatefailure
pressure, temperature, friction, jamming. Mode

Jnacceptable Mechanical oscillations produced are beyond the Yes [ 1 No [ X]; If Yes, indicate failure
Jibration deRned permissible limits due to unbalancing, poor Mode
support, or rotation at critical speeds.
a s s of Properties A loss of mechanical and physical properties of a Yes [ ] No [ XI; If Yes, indicate failure
materialdue to exposure to high temperatures, Mode
radiationexposure.
txcess Strain Under the action of excessive external forces the Yes [ ] No [ X I ; If Yes, indicate failure
material of the part has been deformed or distorted. Mode -
klechanical Creep From prolongedexposure to high temperatura and Yes [ 1 No [ X 1; If Yes, indicate failure
stress, the object will show a slow change in its
physical (shape and dimension) and mechanical
characteristics.
hctile Fracture - Fracture characterized by tearing of metal Yes [ ] No [ X 1; if Yes, indicate failure
- accompanied by appreciable gross plastic Mode
deformation.
Section 2 Addisonal Failure Modes Applicable to the Component Under Evaluation
I POWER SUPPLY PROVIDES INSUFFICIENT OR OVERSUFFICIENT VOLTAGE T O DEVICE

1.

Page C-8
SNF-6037, Rev. 0 APPENDIX C Project A.5lA.6

Rev I
Commercial Grade Item Upgrade Dedication Form
ECNNo 655726 CGI No. CGI-AS/A.6-0003 Page
Title PRESSURE INDICATOR FOR CASKJMCO HELIUM PURGE SYSTEM

Item Description: PRESSURE INDICATOR Equip #: PI-420-1

System #: HELIUM PURGE Procurement and/or Model #. OTEK 6171
Manufacturer (AddresslPhone): Supplier (AddressIPhone):
OTEK CORP.
4016 E. TENNESSEE ST.
TUCSON, ARIZONA 85714

SECTION 2 CRITICAL CHARACTERISTICSTO BE VERIFIED BY METHOD 1.

lnlp Tu, ?oat-
TU,

IX 1 I 1 I 1 1. PACKING LIST

[XI [ 1 I 1 3. ACCURACY
[XI [ 1 1 4. PHYSICALDAMAGE
I I [ 1 15.
I I 1 [ 16.
I 1 [ 1 [ 1 7 .

Page C-9
SNF-6037, Rev. 0 APPENDIX C Project A.5lA.6

Commercial Grade Item Upgrade Dedication Form Rev. 1

ECN No. 655726 CGI No. CGI-A.5lA.6-0003 page 8

Titlc: PRESSURE INDICATOR FOR CASKiMCO HELIUM PURGE SYSTEM

.....

Page C-10
SNF-6037, Rev. 0 APPENDIX C Project A.5lA.6

ECN No. 655126 CGI No. CGI-A.5/A.6-0003 Page 9

Title: PRESSURE INDICATOR FOR CASKIMCO HELIUM PURGE SYSTEM

SECTION 4 VERIFIED BY SPECIAL TEST

* See Attachment G of Desk Instruction for Samolinr! Size
Test To Be Performed by: Number of Items to be Tested:
[ ]Purchaser
TesUInspection Location: TESTING PERFORMED A T
[ X ] Supplier/Manufacturer** SUPPLIERS FACILITY
[ 1 Other

** If Supplierhlmufaeturer or Other. Refer to CGI Checklist-2 for Suppolt Information

SNF-6037, Rev. 0 APPENDIX C Project A.WA.6
SNF-6037, Rev. 0 APPENDIX C Project A.WA.6

Page C-13
 APPENDIX C Project A.9A.6
SNF-6037, Rev. 0

Rev I
Commercial Grade Item Upgrade Dedication Form
ECN No. 655726 CG1 No. CGI-A.S/A.6-0003 Page 12
Title PRESSURE INDICATOR FOR CASKrmCO HELIUM PURGE SYSTEM

Initial Procurement Documents 1 For Critical Characterirtics

Characteristics
_ . I

[ ] Manuals (specify type & number):

[ ] Design Calculations
[ ] Installation Instructions
] Operation Instructions
[~~.
I
[ ] Calibration Instructions
[ ] Manufacturers Recommended Spare Parts List
I
1
I
1
[ ] Other:

[ ] Certificate of ConformanceICompliance
[ ] Seismic Qualification Certificate
. . .
I 1 Environmental Oualification Certificate
[ ] TestReport(s):
[ ] Inspection Report (s):
[ ] CMTRs for ASME Pressure Retaining
Materials
[ ] Valve Seat Leakage Report
[ ] WeldReiords
[ 1 Material Traceability Record
[ ] Other:

Page C-14

...~. _... ~.~

.~
SNF-6037, Rev. 0 APPENDIX C Project A.5lA.6

I Commercial Grade Item Uograde Dedication Form Rev I

ECN No. CGI No. CGI-AS/A.60004 Page

Title: PRESSURE TRANSMITIER FOR CASK/MCO HELIUM PURGE SYSTEM

Item No.: Manufacturer: ROSEMOUNT Supplier: PCE PACIFIC INC.

PT-1430R-I
Mfg. ParVModel No : Supplier's PN: NIA
3051CG4A22A1JB4E5Q4QEPl

Part Description: PRESSURE TRANSMITTER

End Use Description: INDICATES PRESSURE OF HELIUM PURGE OPERATION FOR SYSTEM 7.7
( CASK LOADOUT SYSTEM )

Equipment No.: Specification No.: Manufacturer: Past P.O. No.: N/A

PT-420R-1 Dwg H-1-84492 ROSEMOUNT

Procurement Equipment Supplier (if different from manufacturer): Equip. Supplier's Part No.: NIA
andlor PCE Pacific Inc.
Madel
~~ ~

Component Description: PRESSURETRANSMITTER

Section 2b Commercial Availability of the lteni
1. Is the item available from a catalogue of a qualified NQA1 supplier'? (Coordinate with project CGI interface Engineer or
BTR)
[ ] YES (go to #2 below)
[ X I NO (go to procedure step 5.3.2, proceed to dedicate Item.)
If not available from a qualified NQAl supplier, is it available from an IS0 9000 supplier? (coordinate with project CGI
interlace Engineer or BTR)
[ ] YES (go to #2 below, then go to procedure step 5.3.2, proceed to dedicate Item)
[ X ] NO (go to procedure step 5.3.2, proceed to dedicate Item.)
2. List of Candidate qualified suppliers or is0 9000 suppliers
company name & type contact name phone

NA

3. Recommended Procurement Strategy (coordinate with project CGI interface Engineer or BTR):
NA

Section 2c CGI Determination

Page C- 15
SNF-6037, Rev. 0 APPENDIX C Project A.5lA.6

Rev. I
Commercial Grade Item Upgrade Dedication Form
ECN No. CGI No. CGI-AS/A.6-0004 Page 2.
Title: PRESSURE TRANSMITCER FOR CASWMCO HELIUM PURGE SYSTEM

1. Question #1: Is the Item subject to design or specification requirements that are unique to nuclear facilities or activities?
[ ] YES (the Item is not commercial grade)
[ X I NO (continue)
2. Question #2: Is the Item used in applications other than nuclear facilities or activities?
[ ] NO (the item is not commercial grade)
[ X ] YES (continue)
3. Question #3: Is the Item ordered from manufacturerlsupplieron the basis or specifications set forth in the published
product information(e.g. manufacturer's catalog)?
[ ] NO (the Item is not commercial grade)
[ X I YES (continue)
[ X I All three criteria have been satisfied. The Item meets the definition of commercial grade.
Section 2d Reason for Dedication
The above described item is being Dedicated for use in the application cited for the following reason($:
[ ] Item is being purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Class
application.
[XI Item is being purchased from anon ESL manufacturer supplier as commercial grade to be used in a Safety
Significant application.
[ ] Item was purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Class

[ ] item was purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Significant

I 1 Other ('like-for-like', similar, subsbtution, replacement evaluation)

Section 3 Failure Effects Evaluation
A. ParVComponent Safety Function:
1. PROVIDES VERIFICATION TO OPERATOR THAT HELIUM SUPPLY USED TO PURGE CASK IS ADEQUATE
2.

Page C-16
 Commercial Grade Item Upgrade Dedication Form Rev. I

ECN No. CGI No. CGI-A.5/A.6-0004 Page 3

Title: PRESSURE TRANSMITTER FOR CASIUMCO HELIUM PURGE SYSTEM

E. ParUComponent Functional Mode:

Safety Function #1:
[ X ] Active - Mechanicalor Electrical change of state is required to occur for the component to perform its safety
function
[ ] Passive - Change of state is not required for the component to perform its safety function
Safety Function #2:
( -
Active Mechanical or Electrical change of state is required to occur for the componenl lo perform its safety
function.
[ ] Passive -Change of state is not required for the component to perform its safety function
Safety Function #3:
[ ] Active - Mechanical or Electrical change of state is required to occur for the component to perform its safety
function.
[ ] Passive - Change of state is not required for the component to perform its safety function
C. Host Component Safety Function (if applicable): NIA

D. Failure Mode@) and the effects on component or system safety function (see Worksheet 1):
1. OPEN CIRCUIT CAUSES DEVICE TO READ INCORRECTLY
2. SHORT CIRCUIT CAUSES DEVICE TO READ INCORRECTLY
3. POWER SUPPLY CAUSES DEVICE TO READ INCORRECTLY

5.
Sectioi 4 Envifonmental& Nalural Phenomena Hazard Design
Environmental Qualification if yes: Environmental Qualification Requirements
Required: Limiting Environmental Conditions:
yes1 1 Required Safety Functions:
No 1x1 QualificationPeriod:

Natural Phenomena Hazard (NPH) If yes: NPH Design Requirements

Design Required: Performance Category:
Yes [ 1 NPH Design Req'ts.:
No 1x1 Required Safety Functions:

1 1 1safety~~i<s(~~)
&tiin 5 Component Functional Classification
1 ] General Service (GS) [ X ] Safety Significant (SS)
If parlicomponent classification is different from host componentlsystem. document basis. NIA

Section 6 (Reserved)
Section 7 (Resewed)
Section 8 References (for Functional ClassiRcaGon)

-
Page C- 17
SNF-6037, Rev. 0 APPENDIX C Project A.5lA.6

ECN No. CGI No. CGI-A.5lA.6-0004 Page 4

Title: PRESSURE TRANSMITTER FOR CASKrmCO HELIUM PURGE SYSTEM

National Codes/Standards: Safety Analysis Report (SAR): Drawings: H-1-84492

NFPA 70 WHC-SD-WM-SAR-062 REV. 3K

Critical CharacteristicsVerification Acceptance CriteriaiTolerances Acceptance ID Funmn

Document: Memod

1. item IdentificationCritical Characteristics (necessary for reasonable assurance that the Item delivered is the Item
specified) I
PACKING LIST PACKING LIST AGREES WITH
PURCHASEDOCUMENTSAND
ENGINEERING DRAWINGS
FM STICKER FM STICKER LABELING ON DEVICE
STATES CLASS I DIV 1 GROUP B
ACCURACY CALIBRATION CERTIFICATE

Critical CharacteristicsVerification Acceptance CriteriaiTolerances Acceptance ID Fundon

Document: Method

PHYSICAL DAMAGE

3. Performance Critical characteristics (for reasonable assurance that the Item will perform its intended safety function(s))
I I I I

.. 1
4. Notes and Legend: Acceptance Method:
1. Special Test and Inspection
1, IN for Inspection
1,T for Test
2. Commercial Grade Survey
3. Source Verification
4. Vendor/ltem History

Page C-18
SNF-6037, Rev. 0 APPENDIX C Project A.5/A.6

Rev. I
Commercial Grade Item Upgrade Dedication Form
ECN No. CGI No. CGI-A.S/A.6-0004 page 5
Title: PRESSURE TRANSMITTER FOR CASKMCO HELIUM PURGE SYSTEM

Section 10 Initial Review and Approval J

Designated Engineer:

Page C-19
I Commercial Grade Item Uuerade Dedication Form Rcv. 1 1
ECN No. CGI No. CGI-A.5/A.6-0004 page
Tille: PRESSURE TRANSMITTER FOR CASIUMCO HELIUM PURGE SYSTEM

WORKSHEET 1
DETERMINATION OF FAILURE MECHANlSMSlMODES
Section I
Typical Failure Definition Applicable to Component
Mechanisms under Evaluation
Fracture Seoaration of a solid accomDanied bv little or no Yes [ ] No [XI; If Yes, indicate failure Mode
m&roscopic plastic deformation. .
Corrosion The gradualdeteriorationof a materialdue lo Yes [ 1 No [XI; If Yes, indicate failure
chemical or electrochemical reactions, such as Mode
oxidation, between the material and its environment.
Erosion Destruction of materials by the abrasive action of Yes [ ] No [ XI;if Yes, indicate failure
moving fluids, usually accelerated by the presence Mode
of solid particles carried with the fluid.
Open Circuit An electrical circuit that is unintentionally broken so Yes [ X ] No [ 1; If Yes, indicate failure
that there is no complete path for current flow. Mode DEVICE WILL NOT READ CORRECTLY

Short Circuit An abnormal connection by which an electrical Yes [ X ] No [ 1; If Yes, indicate failure
current is connected to ground, or to some Mode DEVICE WILL NOT READ CORRECTLY
conducting body, resulting in excessive current flow.

Blockage Clogging of a filtering medium resulting in the Yes [ ] No [ XI;If Yes, indicate failure
inability to perform its purification function or Mode
blockage of flow.
Seizure Binding of a normally moving item through excessive Yes [ ] No [XI; If Yes, indicate failure
pressure, temperature, friction, jamming. Mode

Unacceptable Mechanical oscillations produced are beyond the Yes [ ] No [ XI;if Yes, indicate failure
Vibration defined permissible limits due to unbalancing, poor Mode
support, or rotation at critical speeds.
Loss of Properties A loss of mechanical and physical properties of a Yes [ 1 No [XI; if Yes, indicate failure
material due to exposure to high temperatures, Mode
radiation exposure.
Excess Strain Under the action of excessive external forces the Yes [ ] No [ X I ; If Yes, indicate failure
materialof the part has been deformed or distorted. Mode -
Mechanical Creep From prolongedexposure to high temperature and Yes [ 1 No [ XI; If Yes, indicate failure
stress, the object will show a slow change in its Mode
physical (shape and dimension) and mechanical
characteristics.
Yes [ ] No [ XI; If Yes, indicate failure
Ductile Fracture .-Fracture characterizedby tearing of metal
accomuanied bv appreciable gross - plastic Mode
deformabon. .
Section 2 Additional Failure Modes Applicable to the Component Under Evaluation
1 POWER SUPPLY PROVIDES INSUFFICIENT OR OVERSUFFICIENT VOLTAGE T O DEVICE

3.
4.

-
Page C-20
SNF-6037, Rev. 0 APPENDIX C Project A.5lA.6

Commercial Grade Item Upgrade Dedication Form Rev. I

ECN No. CGI No. CGI-A.S/A.6-0004 Page 7

Title: PRESSURE TRANSMI'ITER FOR CASWMCO HELIUM PURGE SYSTEM

SPECIAL TEST/INSPECTION VERIFICATION

Item Description: PRESSURE Equip #: PT-42OR-1

TRANSMITTER
Procurement and/or Model #: ROSEMOUNT 3051 CA
System #: HELIUM PURGE
Manufacturer (Addressphone): Supplier (Addressphone):
ROSEMOUNT INC. PCE PACIFIC INC.
8200 MARKET BOULEVARD 1916 220THSTREET SE
CHANHASSEN, MINNESOTA 5531 7 BOTHELL, WASHINGTON 98021 -8471
(800) 999-9307 (4251 487-9600

SECTION 2 CRITICAL CHARACTERISTICS TO BE VERIFIED BY METHOD 1.

~~

IX 1 1 I 1 1. PACKING LIST

1x1 1 1 [ 1 3. ACCURACY

1x1 I 1 I 1 5. PANELMOUNT

I 111 II[
117.
I I ( I I ( I1 1 8 .

Page C-2 1
 Rev. I
Commercial Grade Item Upgrade Dedication Form
E M No. CGI No. CGI-A.SIA.6-0004 Page 8
Title: PRESSURE TRANSMIITER FOR CASIUMCO HELIUM PURGE SYSTEM

See Attachment G of Desk Inshvction for Sampling Size

Characteristic: PACKING LIST
Sample Size*: N/A
Acceptance Criteria: PACKING LIST AGREES WITH PURCHASE DOCUMENTS
As Found Passed: Y I N (Circle)
Receipt Inspection Plan I Report #
References (see Section 8):
Characteristic: FM STICKER
Sample Size: NIA
Acceptance Criteria: LABELED CLASS I DIV 1 GROUP B
As Found: Passed: Y / N (Circle)
Receipt Inspection Plan I Report #:
References (see Section 8):
Characteristic: PHYSICAL DAMAGE
Sample Size: NIA
Acceptance Criteria: VERIFY NO PHYSICAL DAMAGE
As Found Passed Y / N (Circle)
Receipt Inspection Plan / Report #:
References (see Section 8):
Characteristic: PANEL MOUNT
Sample Size: NIA
Acceptance Criteria: VERIFY MOUNTING BRACKET PROVIDED
As Found Passed Y I N (Circle)
Receipt Inspection Plan /Report #
References (see Section 8):
..-
,

Page C-22
SNF-6037, Rev. 0 APPENDIX C Project A.5/A.6

I Commercial Grade Item Umrade Dedication Form Rc, I

ECN No. CGI No. CGI-AS/A.6-0004 Pas 9

Title: PRESSURE TRANSMllTER FOR CASKMCO HELIUM PURGE SYSTEM

SECTION 4 VERIFIED BY SPECIAL TEST

See Attachment G of Desk Instruction for Samdina Size
Test To Be Performed by: Number of Items to be Tested: FOUR
[ ]Purchaser
Testhspection Location: TESTING PERFORMED A T
[ X ] SupplieriManufacturer'. SUPPLIERS CALIBRATION LAB
[ ]Other

~~

* If SupplierZGufactureror Other, Refer to CGI Checklist-2 far support information

Page C-23
SNF-6037, Rev. 0 APPENDIX C Project A.5lA.6

I
SNF-6037, Rev. 0 APPENDIX C Project A.5lA.6

..
8
.-
c
M
5
0
5
c
d)

ri i"M
.-c
E
c

Page C-25

- . -_
SNF-6037, Rev. 0 APPENDIX C Project A.SlA.6

Commercial Grade Item Upgrade Dedication Form Rev. I

ECN No. CGI No. CGI-AS/A.6-0004 Page 12

Tide: PRESSURE TRANSMITTER FOR CASKMCO HELIUM PURGE SYSTEM

SECTION E CONTACTSI PHONE NUMBERS

Name Phone
1
Design Authority K.E. ARD ( ) 376-8712
QA K.C. CONRAD ( ) 373-7536
QC C.R. NOBLE ( ) 376-7123
Cog - Engineer 0
CGI Eneineer M.A. FRIEDRICH ( ) 376-7408

I Procurement Engineer
~ ~~~
F.A. GAUTHIER ( ) 373-0720
~
I
Other 0
SECTION 7 SUPPORTING DOCUMENTATIONFOR THIS CHECKLIST
Initial Procurement Documents 1 For Critical Characteristics
I [ I Drawings: I I
I [ ] Manuals (specify type & number): I I
I [ ] DesignCalculations I I
I 1 Installation Instructions I I
[ ] Operation Instructions
[ ] Calibration Instructions

[ ] Manufacturers Recommended Spare Parts List

[ ] Other:
Procurement Documents
r 1 Certificate of ConformanceICompliance
~~

-1 Seismic Qualification Certificate

~~
I I
I I 1 Environmental Qualification Certificate I I
I [ 1 Test Report(s): I I
I [ 1 Inspection Report (s): I I
[ 1 CMTRs for ASME Pressure Retaining
Materials
[ I Valve Seat
.. Leakage Report
[ ] WeldRecoids
- 1.Material Traceabilitv Record
I I I
[ 1 Other:

-
Page C-26
SNF-6037, Rev. 0 APPENDIX C Project A.5lA.6

Commercial Grade Item Upgrade Dedication Form Rev. 0

ECN No. CGI No. CGI-A.S/A.6-0005 Page j

.
Title: RllPTURE DISK FOR CASKMCO HELIUM PURGE SYSTEM

Item No.:CLS-V-8 Manufacturer Continental Disk Supplier: Liberty A u t o m a t i o n

Mfg. ParVModei No.: NIA Supplier's PiN: Tight Seal Assembly T-64; Disk
CDCV-G

Section 2a Component Information

Equipment No.: 1 Specification No.: I
Manufacturer: Past P.O. No.: NIA
CLS-V-8 D w g H-1-84492 Sh-1 Continental Disc
-
Procurement Equipment Supplier (if different from manufacturer):Liberty Equip. Supplier's Part No.: Tight
andlor Automation Seal Assembly 7-64 a n d Disk
Model No.: NIA CDCV-G

Component Description: RUPTURE DISK

Section 2b CommercialAvailability of the lteni

1. Is the Item available from a catalogue of a qualified NQA1 supplier7 (coordinate with project CGI interface Engineer or
BTR)
[ ] YES (go lo #2 below)
[ X I NO (go to procedure step 5.3.2,proceed to dedicate item.)
If not available from a qualified NQAl supplier, is it available from an IS0 9000 supplier7 (coordinate with project CGI
interface Engineer or BTR)
[ ] YES (go to #2 below, then go lo procedure step 5.3.2,proceed to dedicate Item)
[ X 1 NO (go to procedure step 5.3.2, proceed to dedicate Item.)
2. List of Candidate qualified suppliers or IS0 9000 suppliers
company name & type contact name phone

NA
SNF-6037, Rev. 0 APPENDIX C Project A.SlA.6
~

Commercial Grade Item Upgrade Dedication Form Rev. 0

I Title: RUPTURE DISK FOR CASKMCO HELIUM PURGE SYSTEM 1

h

product information (e.g. manufacturer's catalog)?

[ ] NO (lhe Item is not commercial grade)

1. ENSURES CASK DESIGN PRESSURE IS NOT EXCEEDED

2.
3.

Page C-28
 Rev. 0
Commercial Grade Item Upgrade Dedication Form
ECN No. CGI No. CCI-AS/A.6-0005 Page 3
Tilic: RUPTURE DISK FOR CASKhICO HELIUM PURGE SYSTEM

3. ParVComponent Functional Mode:

Safety Function#1:
[ X I Active - Mechanical or Electrical change of state is required to occur for the component to perform its safety
function
[ ] Passive -Change of state is not required for the component to perform its safety function
Safety Function #2:
[ ] Active - Mechanical or Electrical change of state is required to occur for the component to perform its safety
function.
[ ] Passive - Change of state is not required for Ihe component to perform its safety function
Safety Function #3:
[ ] Active - Mechanical or Electricalchange of state is required to occur for the component to perform its safety
function.
-
[ ] Passive Change of state is not required for the component to perform its safety function
:, Host Component Safety Function (if applicable): NIA

1. Failure Mode(s) and the effects on component or system safety function (see Worksheet 1):
. FRACTURE CAUSES DISK TO FAIL

'. CORROSION CAUSES DISK TO BURST AT A LOWER PRESSURE

:nvironmentai Qualification If yes: EnvironmentalQualification Requirements

lequired: Limiting EnvironmentalConditions:
Yes[ 1 Required Safety Functions:
No [ X I Qualification Period:

iatural Phenomena Hazard (NPH) If yes: NPH Design Requirements

iesign Required: Performance Category.
Yes [ 1 NPH Design Req'ts.:
No [ X I Required Safety Functions:

1 safety~la;Z(~~) [ 1 General Service (GS) [ X I Safety Significant (SS)

partlcomponent classification is differentfrom host componentlsystem, document basis. NIA

Section 6 (Resewed)
Section 7 (Reserved)
Section 8 References (for FunctionalClassification)

-
Page C-29
SNF-6037, Rev. 0 APPENDIX C Project A.5lA.6

Rev. 0
Commercial Grade Item Upgrade Dedication Form
ECN No. CGI No, CGI-k5/k6d005 I P.60 4
I Title: RUPTURE DISK FOR CASK/MCO HELIUM PURGE SYSTEM I I I
Nationd Codes/Standards: Safety Analyds Report (SAR): Drawings: H-1-84492 SH 1
NFPA 70 WHC-SD-WM-SAROBZ REV. 3K
A S M E SECTION V l l l
DIVISION 1

~~

Critical Characteristics Verification

Document
I
Acceptance CriteriaTolerances
I Amplance
Method II
ID
Funaion

1. Item Identification Critical Characteristics ~necessawfor reasonableassuranw that the Item delivered Is VW Item

i
PACKING LIST PACKING LIST AGREES WITH 1, IN
PURCHASE DOCUMENTS A N D
ENGINEERING DRAWINGS
A S M E STAMP STAMP ON DISK A N D HOLDER 1, I N
STATES SECTION V l l l DIV 1

Critical Characteristics Verification Acceptance Criteriflolerances Acceptance ID Function

Document: Method

PHYSICAL D A M A G E NO PHYSICAL DAMAGE, SCRATCHES, 1, IN X

OR DENTS
TEST D A T A VERIFY ASME SECTION V l l l DIVISION 1 1, IN X
PRESSURETESTREPORT
CATALOG CUTS VERIFY ITEM TO CATALOG CUTS 1, I N X
~

3. Performance Criticd Characteristics (for reasonable assurance that the item will perform Its intended safety function(s))

Page C-30
 REV. 0
Commercial Grade Item Upgrade Dedication Form
ECN No. CGI No. CCI-A.5/A.6-0005 Page 5
Title: RUPTURE DISK FOR CASKMCO HELIUM PURGE SYSTEM

Section 10 Initial Review and Approval

Page C-3 1
SNF-6037, Rev. 0 APPENDIX C Project A.SlA.6
~ _ _ _

ECN NO. CGI No. CCI-A.S/A.6-0005 paw. 6

Title: RUPTURE DISK FOR CASKAICO HELIUM PL'RCE SYSTEM

WORKSHEET 1
DETERMINATIONOF FAILURE MECHANISMWMODES
Section 1
Typical Failure Definition Applicable
.. to Component
Mechanisms under Evaluation
Fracture Separation of a solid accompanied by little or no Yes [ X 1 No [ 1; If Yes, indicate failure
macroscopic plastic deformation. Mode device will not work

Corrosion The gradual deterioration of a materialdue to Yes [ X I No [ 1; If Yes, indicate failure

chemical or electrochemical reactions, such as Mode burst pressure would be reduced-
oxidation, between the material and its environment.
Erosion Destructionof materials by the abrasive action of Yes [ ] No [ XI: If Yes, indicate failure
moving fluids, usually accelerated by the presence Mode
of solid particles carried with the fluid.
Open Circuit An electrical circuit that is unintentionally broken so Yes [ ] No [ X 1; If Yes, indicate failure
that there is no complete path for current Row.

Short Circuit An abnormal connection by which an electrical Yes [ ] No [ X 1; IfYes, indicate failure
current is connected to ground, or to some Mode
conducting body, resultingin excessive current now.

Blockage Clogging of a filtering medium resulting In the Yes [ ] No [ X]; If Yes, indicate failure
inability to perform its purification function or Mode
blockage of now.
Seizure Binding of a normally moving item through excessive Yes [ ] No [ XI; If Yes, indicate failure
pressure, temperature, friction, jamming. Mode

Unacceptable Mechanicaloscillations produced are beyond the Yes [ ] No [XI; If Yes, indicate failure
Vibration defined permissible limits due to unbalancing, poor Mode
support, or rotation at critical speeds.
Loss of Properties A loss of mechanical and physical properties of a Yes [ 1 No [ X 1; IfYes, indicate failure
material due to exposureto high temperatures,
radiation exposure.
Excess Strain Under the action of excessive external forces the Yes [ ] No [ X 1; IfYes, indicate failure
material of the part has been deformed or distorted. Mode
Mechanical Creep From prolongedexposure to high temperature and Yes [ ] No [ XI; If Yes, indicate failure
stress. the object will show a slow change in its Mode
physical (shape and dimension) and mechanical
characteristics.
Ductile Fracture Fracturecharacterizedby tearing of metal Yes [ ] No [XI; IfYes, indicate failure
accompanied by appreciable gross plastic Mode
aeformalon
Section 2 AoaSional Fa lure Modes Appl cable to the Component Under Evaluation

Page C-32
 Rev. 0
Commercial Grade Item Upgrade Dedication Form
ECN No. COI No. CGI-A.YA.64005 P w 7
'Title: RUPTURE DISK FOR CASKlMCU HELIUM PURGE SYSTEM

SPECIAL TESTA iPECTION VERIFICATION

. .
~ECMN'I
Ilem Description: RUPTURE DISK Equip #: CLS-V-8
System #: HELIUM PURGE Procurement and/or Model #:
Manufacturer (AddresdPhone): Supplier (AddresdPhone):
CONTINENTAL DISC CORPORATION LIBERTY AUTOMATION
3160 W. HEARTLAND DRIVE P.O. BOX 24848
LIBERTY, MISSOURI 64068 SEATTLE, WASHINGTON 98124
1-816-792-1 500 1-206-682-8700

SECTION2 C m A L CHARA %ISTICS TO BEVERlFlED BY METHOO l.

1x1 I 1 1 1 1 1. PACKING LIST

[XI I 1 I 1 3. PHYSICALDAMAGE

1x1 I 1 I I 5. CATALOGCUTS
[ I I 1 I 1 6.
i I I I I 17.
1 1 1 1 [ I 8.
 Rev. 0
Commercial Grade Item Upgrade Dedication Form
ECN No. CGI No. CGI-A.SIA.64005 PW 8
Title: RUPTURE DISK FOR C A S K l M M X E L N M PURGE SYSTEM

* See Attachment G of Desk I m c t i o n for Sampling Size

Characteristic: PACKING LIST
Sample Size*: NIA
Acceptance Criteria: PACKING LIST AGREES WITH P U R C W E DOCUMENTS
As Found Passed: Y / N (Circle)
Receipt Inspeaion Plan / Report #:
References (see Section 8):
Characteristic: ASME STAMP
Sample Size*: N/A
Acceptance Criteria: LABELED SECTION WI D N 1
As Found: Passed: Y / N (Circle)
Receipt Inspection Plan I Report #:
References (see Section 8):
Characteristic: PHYSICAL DAMAGE
Sample Size*: NIA
Acceptance Criteria: VERIFY NO PHYSICAL DAMAGE
As Found: Passed: Y I N (Circle)
Receipt Inspection Plan I Report #:
References (see Section 8):
Characteristic: TEST REPORT
Sample Size*:
Acceptance Criteria: VERIFY RECEIPT OF SECTION WI DIVISION 1TEST REPORT
As Found: Passed: Y I N (Circle)
Receipt hspectlog Plan / Report #:
References (see Section 8):
Characteristic: CATALOG CUTS
Sample Size':
Acceptance Criteria: VERIFY CATALOG CUTS AGREE WITH RUPTURE DISK
As Found: Passed: Y / N (Circle)
Receipt Inspection Plan / Report #:
References (see Section 8):

Page C-34

~~
SNF-6037, Rev. 0 APPENDIX C Project A.SIA.6

t-

L
SNF-6037, Rev. 0 APPENDIX C Project A.5lA.6

2 2
ijij

v)
w
*u
I-

n
f
w
a
3
I-
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u
v)

Page C-36
SNF-6037, Rev. 0 APPENDIX C Project A.5lA.6
~~

Rev 0
Commercial Grade Item Upgrade Dedication Form
ECN No. CGI No. CGI-A.5/A.6-0005 page 11
'rille RLII7URE DISK FOR CASKAICO HELIUM PURGE SYSTEhI

I QC C.R. NOBLE ( ) 376-7123 I

-
Cog Engineer 0
CGI En,'w e e r M.A. FRIEDRICH ( ) 376-7408
Procurement Engineer F.A. GAUTHIER ( ) 373-0720
Other 0
. I

SECTION 7 SUPPORTING DOCUMENTATIONFOR THIS CHECKLIST

Initial Procurement Documents I For Critical Characterislics
[ ] Drawings:

I
~~

I [ 1 Design Calculations I
I [ 1 Installation Instructions I I
I [ 1 Operation Instructions I I
[ ] Calibration Instructions

I I 1 Other: I I
Procurement Documents
[ ] Certificate of ConformanceICompliance
[ ] Seismic Qualification Certificate
[ ] Environmental Qualification Certificate
[ ] Test Report (5):
1 Inspection Report (s):
[ ] CMTRs for ASME Pressure Retaining
Materials
[ ] Valve Seat Leakage Report
[ ] Weld Records
[ 1 Material Traceability Record
[ ] Other:

Page C-37
SNF-6037. Rev. 0 APPENDIX C Project A.5/A.6

Commercial Grade Item Upgrade Dedication Form Rev. 0

ECN No. CGI No. CGI-A.5/A.6-0005

Tide: RUPTURE DISK FOR CASKKvICO HELIUM PURGE SYSTEM
k c j a

Test To Be Performed by: Number of Items to be Tested:

[I Purchaser Testnnspection Location: TESTING PERFORMED A T
[ ] SupplierlManufacturer" SUPPLIERS FACILITY
[ X] Other
Characteristic for Test: BURST PRESSURE VERIFICATION OF RUPTURE DISK
Acceptance Criteria: PERFORM A N ASME SECTION V l l l DIVISION 1 BURST PRESSURE TEST ON
RUPTURE DISK. TEST BURST PRESSURE SHALL BE 65 PSI0 + I - 10%. SUBMIT T O BUYER A
CERTIFIED TEST REPORT PER THE REQUIREMENTS OF ASME SECTION VIII, DIVISION 1.
Sample Size*: MINIMUM OF ONE BURST TEST FOR DISK LOT
Actual Test Value:
Test Plan and Report #: References (see Section 8):

I* If SupplierMdnufachmr or Other. Refer to CGI Checklist-2 for Support Information

Page C-38

.. .~ .
. ~ ~ ~-
 APPENDIX C Project A.5lA.6
SNF-6037,1Rev*
"J,"OIU" U:JI 0 . ~ J u y J,Jz J J 4 FLLOR FED SER m00.3

MAR-08-00 PE:44 FROM-LIBERTY MARINE DEPT. . . - - - - --. --- _ - _

206-937-8987 T-a74 P ozm F-661

Screw Type Assemblies

2-2206-2
. mCotlinenla
orporatIon
Disc'

Continental DIM Corporabon's

fitm-saal an0 Scraw Typa arrcmbllrr
a p complete ruplure disc and holder
unirs specilically aesigned lor use on
various wpcr 01 pressurized 'mini
aynems' aucn as:
Air eonduoning tysrems
* Relrlgerenon uniu
Hydraulic accumulators
9 Gas alindera

Portable cempresrad air systems

Lawrarory equipment
Tu-Seal and Screw Type
assernnilas provlae aepsnaaole.
innanraneous overpressure relief lor
prorming systems, equipmen1 and
vessels from porenrially damaging
excess pressure conditions.
l l b S e a l Assembly
The Tie-Seal assembly Is a sealed, TITE-SEAL ASSEMBLY
disposable unlc tor use in systems where
pressures ao nor exceed 3.000 pslg
(207 Barg). Tne Tile-Seal assembly
features a ruprure dioc sealed m b e n
b n s s linings. A m relieving UI over-
pressure conaidon. changeour is easily
poffofmed by replacing rho anrim
assembly. CDCs Tireseal assembly
can DB supplied whn a Srandard or
Composite ruprure disc to accommodate
various application requiremenu.
Strew ripe Assembly
Continemars Screw Type aJsembly
is a reusable unii for use in systems wlm
pnrsuns up to 20.000 psig (1379 bug).
A Sunoafd or Composirs rupfurc disc k
supplied separately from m e Screw Type
holder. After an overpressura cbndiuon
occurs, mangeow is accompilsnea by
dlsassembling the Screw Type nolaor
ana replacing only me DurSr ruprure disc.
Various pressure ratings. rnPfeiala
and holder configurations are available SCREW TYPE ASSEMBLY c
10 customize me Screw Type asIernbly
to yodr specific application.
 SNF-6037, Rev. 0
UJIUM/UU IU:~X * p . j o g 373 2334
WR-Ob00 08144 FROM-LIBERTY M I N E OEPT,
What is a Composire Type
Rupture Disc?
. -- .._.
A Compol~leIypo rupture aisc is a
diHerenual pressure relief device used IO
pfolec( presrurlzed systems. equrprnenr
and vessels from a porentially aamoging
overpressure conairion. Continenrsl's
Composire rupture a i s n are designed
10 provide Insrantaneous. full-opening
pressure relief.
Continental Disc offers rwo
Cornpasha rypc rupura disc aeslgn
styles, a Preformed srylo. IiKe (ne CDC
or PLV NPIU~S disc ana a tlar style,
like C D C r Enviro-Seal rupture disc.
Preformed Composira
Rupture Disc
-.-_.
A Preformea Composire rupture OISC
conrlsrs of nu0 or more componenrs of
metallic or nonmerallrc materials. These
eomponena generally include a metallic
rop secrlon. a metallic or nonmetaillc
seal member ana an optional vacuum
suPPK
Preformed Composire
Rupture Disc Feawes:
....-------
- I-
Excellent pedormance in low
pressura applications.
Operarion IO 8091.01the ruprure
alsc's rated burn pressure.
* For use in gaseous or liquid serrice
meaias.
Made from a variety of corrosion
- resinam materials.
Non-lragmenrlng oeslgn w e n used
win a nonmeulllc seal.
* Ideal lor use under a safety reliel
valve to isolare rho valve from
process media. . .
Proviaed witn Conunenrars unique
3-Dimensional Flow Direcrion Tag as
a standard.
.... .~.
~.
. -. . . . . . . . . . . . . . . . . . . . . .
APPENDIX C
FLCOR FED SER
206-937-8087
Patented Seven-Hole
Design
. . . . - . . . .
Condnenmk Preformed C o m ~ ~ s l r e
ruprure aiscs also feature our paienled
seven-hole pantrn. posilioned a! rhe
Ihe rUpiUre top
.. This unique configuration. in ComDinaIior! the use Of a Composire ~ p r u r e
wivl me pre-cur seclions along Ihr dome.
provide non4ragrncnting characrerlsiics
when used witn~anonmetallic or Teflon"
roa1. By wing viis sevemhole acsign.
(nicker, more durable marerials can be
used Io manufacture rne rupiure aisc
whlle still acnisking Ihe high 80%
opereling 10 burs pressure ratio.
Various seal mararia opflons, such
as Toflora and exoric metallic$. help
insum excellenr corrosion resistance.
Coniinenral't nonmetallic seals are
ecsenrial io minimize IragrnenmCon.
When oraerlng. please specity IIyour
applicarion requires a non-lragrnenring
rupture disc.
2
Page C-40
. . ...
Project A.YA.6
@000
7-874 P.03/06 F-653
Recommended
Operaring Condmons
. . . . .
Continenrars Preformed Composire
...... c
ruprure aiscr can be used in a vafiery
of applications. including equiprnenr
operaring a1 up io 80% of the rupture
disc's raiea (srampeo) eursi pressure
and sysierns naving either llquia or gas
process
Under ideal operaring conditions.
such as sadc pressure ana a tompora-
lure well below rho maximum recom-
mended lorihe rupture disc marerial
usea. preformed Cornporlre ruprure
may be subjened operaring
pressures 807. of
(sramped) burs1 pressure. Conracr the
lacrory lor aUdlrlonal inlormallon about
(n,E oporarlnl)
Sizes and Materials
-- ..--_
Sizes ranging from 1' to 36' (25mm
10 900mrn) are avallaole with b u m
pressures from 1.5 psi9 i o 1440 psig
(0.10 barQ10 100 bug). Because of Ihe
availaDiliry of a variety of seal maleriats,
lhefe rupture discs can be usea in
service rernperarurei el up IO 100oF
(54PC)and can resist most corrosive
and avnospheric condidons. The
rnetailic lop sccdon can be manufacturea
from various malerlals to meet rhc needs
of eaon inaividual application.
... - ........... -----..---.-- ....
 SNF-6037, Rev. 0
uJ/u(L/UU 1U:5Y '0'509 373 2 3 3 4
woa-on 0~:45 FROM-LIBERTY URINE
OEPT,
r Eacn application has 81%om untquc
operau'ng characlenslica. Many
vanaoies sucn as pursa1ionr, cycling
and operating IOburst pressure rab
must be considered in order Io hcnieve
maximum reNice life tram the rupture
disc.
Versatile operating characterisrics.
along wltn numerous cu~lomizable
oprlons like prorecrlve liners. protective
rings. vacuum or bacrpressure suppon.
gaskets ma Coniinenrel's exclusive
B.D.I.' (Burel Disc Inaicator) Alarm
System provide a comprehendve
selecrlon IO match Preformea Composite
Nprure discs with a wlds range 01
SyRem proleclion applicarionr.
Searing Configurations
... , ..-_- - where aelicaie sews are used. Tncse
Preformqa Comporke Rupture D m
i and also halp protecl h e ruplure disc
are avadaole in a M Dangular 'Light Lip'
sear for nonnal operating pressures and
a War Seal" aesign for superior metal IO
meiai sealing. Size. BUG1 pressure of
tne rupture olsc ana flange class dotar.
mlno me recommended sea1 aesign.
.-..
Refer IOfaole I tor details.
./
d
I__
APPENDIX C Project A.5lA.6
FLUOR FED SER kQoos
ZOS-QWQ~~ 1-874 P.04106 F-663 c$;
T;;i
COMPOSITE TYPE RUPTURE DISC
Corrosion Prorccrion
Tne design of Continenial's
Wnen ordering a Preformed
Composlto Rupture Disc thal Will be
subjeeiea to a vacuum conoition, cloark
Prdormea Composite Ruprurr Di6cS spcciiy me conailions mal !he ruprure
allow me use of higniy corrosion resis. dlSc will oncounler. CDC will supply
IMI seal maierlals. T h ~ sis possible inc applicable suppon.
oecause the burst pressure rating of me
rupture disc IS delemined by I ~ Sslotled
metal lop seafon. tnerefore, the seal or
liner can by maae of inin marsriais of
anything from Teflon 10 Sihar or Gold
and rllll provide a wide range of mrst
...
preuures economically.
Protective Rings
----- _. . .. -
Prorecrive rings may by used on
rupture disc6 maae of uiin materials or
rings provlde rlgldily for easler hanaling
trom foreign materials In rho sealing
area, where a ruprure disc holder may
have become pined or corroaeo from
Three-Dimensional
extended use. Flow Direction Tag"
Vacuum Suppon. ContincntaJ3 Innovative Three-
Dimensional Flow Direclion Tag provides
Backpressure Suppon
--- inslant visual vcrlflcarlon that the ruprure
In some b u m pressures ana mater;.
Us.ir is nocessacy to silppon a rupture
disc nas wen correclly orlenrea lnio the
system. The 3-0rag exronas Beyona
rhe holder (0 insure C l W viSiOiiity for
disc when sysrem backpressure occurs. easier Installaion and inspeerion aher
Vacuum suppons for Preformed tnr rupruro disc has Deen lnsralled.
Compcuia rupture discs. manufacturea
tor and alrooiy PHachea IO me ruprure
disc. are available IO wirhnand a full
..Taps.ate..a$ rn~uuna.ra,
#,IC. 1 1R'
ire J X Y N ~ m all wum
nommal s m . For r u p w
mor M
~ I I ~ Y St20.0 loo m y DO OIUulm u?m
sysrem vacuum to 14.7 psig (1.01 Barg). recues1 lor a omgnr m e r man mea IW unm
For backpressures in excess of full Type uoioec.
vacuum, Conrinenlal can sl~pplya
Backpressure Suppon speciflcaliy
destgned lor your operaring eondltions.
3
Page C-4 1
 SNF-6037, Rev. 0
03/ULI/OU 11:OO a 5 0 9 373 2 3 3 4 -
UFO(-00 N : 4 5 FROU-LIBERTY LURlNE DEPT. 206-931-8987 T-874 P.OVP6 F-663 0
COMPOSITE TYPE RUPTURE DISC
Preformed Composite CDCV Type PL and PLV Type
Rupture Disc Types ......... .....
....
Contlnmw Disc manulactures
several Preformed Composite Ruplufe
Dsn ta lil numerous applications.

CDC Type
. - .- .

The CDC type rupture disc is the
basic Preformed c4mposiie rupture dlsc
design consisting of a slone8 mewiic icp
sealon ana a Teflon or metallic seal on
me top section's process side. Thls
bule design provides corrosion prolaclion
and ucellcnt performance in low
pressure applicatlons wnere no bask.
prusure or vacuum is expected.
ALARM SYSTEM
B.D.I. lBurst Disc Indicator)
Alarm System
. . . . . .--_ --
In situedonr where lrnmedlafe
notificaIion of pressure relief is cridcal, also offers a lull-line
Conllnrncal's patentea B.D.I. (Burs1 DISC of B.D.I. Alarm
Inalcator) Alum Sysrom should be used
to automatteally notify system operators
lhat a rupture disc has burst.
The hean of the B.D.I. Alarm System visual andlor audltoly
Is lhe B.D.I.Alarm Strlp. a_closed-parh
clearical nrip adhered lo a Teflon
membrane. which Installs in conjuncion
chh the rupture disc. When me rupture
a i x DUrSIs. the alarm strip is severea,
airrupting Ihe electrical current suppliea aeagns. (Refer to
from a connected monitorinp aevlce.
Tnis 'open-circuit' creates a signal Io
inlllatc alarms or equiprnenr controlled
by Ihe monitoring aevee.
The B.D.I. Alarm Slrip i s computer
compatible, resis!anl IO corrosives.
and operational over a wide range
of temperatures.
The CDCV iyps rupture disc Is the The PL rype rupture ai= is slmllar
same design 89 the CDC type rupture to rho CDC Iype, wilh the addiiion of a
disc, wllh Ihe addirion of a vacuum corrosion resismnl Teflon liner placoa
suppon inSlalled on the process tide on the eullel siae of the top section.
of %e seal. This aeslgn-provides The PLV type rupture disc is the
process side corrosion pieredon and design as p~ type
suppon lor full vacuum condlticns. dlsc hn W i t h the addition
. . . . . .01 a vacuum
.......
suppon. The vacuum 6uppon on mia
design. however, Is locale0 on me oudet
side 01 Ih8 lop section. The outlet liner
Is posttioned above tne vacuum suppon.
protecting the merallic lop Section and
me vacuum suppon from corrostve
slernenLI in Ihe atmospnere.
-4
t-
--.. ...
Condnrntnr Disc
Monitors providing
sereral neneflnal
loatursr including
alarm signals as
well as municnannel
modular, Factoly
Mutual approved
and inwinsically Safe
CDC Bulletin * l W \ )
i;

4
Page C-42 .. ....................
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 SNF-6037, Rev. 0 APPENDIX C Project A.5/A.6
03/08/00 11:Ol 8 5 0 9 373 2334 FLUOR FED SER -
kn007
WR-08-00 01:46 FROM-LIBERTY URINE OEPT. 206-937-8981 T-814 P.06/06 F-b63 /h
SPECIFICATIONS

?!-\
Manufacturing Range -
Table II Manufacturing Range / Burst Tolerance
Tne mandactbnng ranga is dsh'ned
as ihO allowable pressure fango within
wnicn a rupiure ai= IS mad. 11 e based .. ..
upon the c.8slomw rpscmfled b u m p r e r
sure. The manLlaeidrmg rancos lor 0.138 . 0.346 40 4 0
Continental's Prefonnea Cornpohite
rupture aiscs are ouiiilred In Table II.
Special redLced manLfacrbrlngnnges
are ava lab e on rrquea incluaing 25%. 1 1 . 14
50% and 75%. Please consult your
CDC representat:ve or me faciacy b r 1s .19
addidonal informaion.

Burst Tolerance
---. . .- 61 * 1W
In accordance win ASME Code, a
tolerance is applied ro ana rated burs
101 .5w
prosoure of a rupture disc. me rated or 501. UP
narnped burst prossuro is esrawishhad
nfler the ruprure disc has been manufac-
w e d Dy losrlng a minimum of rwo
rupture dlscs ana averaging the pressure
ai which each ruplure aicc bursrs. This Table 111 - Maximum Temperature for
average IS rhe ralcd (stamped) bunr
pressure. A tolerance is lhen applied IO Rupture Disc Materials, Liners
lhis pressure lo dersrmine Ihe marimurn and Coatings
erpered variarm from me ruprurr
disc%rated (Slampsd) burst presswe.
As perASME Coae. the P r e f m o d
Composite rupture disc is assigned
rvirh a burs1 tolerance of J pslg for
pressures unaer 40 psig 0 72F p.8
barg 622%). ana ~ 5 for % presswes
40 wig and above. Tne Ours1 tolerance
applies only 10 me rated (stanpea) bunt
pressure.

-Recommended
.-- Temperalures
-- ..
In general. burs1 pressures will
decrease as operaling tsmperawres
Increase. Table 111 shows VI0 masvurn
Iernperatures for commonly used nrprure
disc malenals. seals-and liners.
 SNF-6037, Rev 0 APPENDIX C Project A.SIA.6

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SNF-6037, Rev 0 APPENDIX C Project A.5lA.6
SNF-6037, Rev 0 APPENDIX C

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SNF-6037, Rev 0 APPENDIX C Project A.5lA.6

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 SNF-6037, Rev 0 APPENDIX C Project A.5lA.6
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I I Pdge C-50- I I
 DISTRIBUTION SHEET
To: From: Page 1of1
Distribution H. L.Humphreys Date: April 12,2000
Project Titlework Order EDT No. 629208
Spent Nuclear Fuel Project CasWMCO Helium Purge System Design Review ECN No. NIA

Name

K. E. Ard X3-85 X
C. B.Bullock X3-68 X
D. E. Bullock X3-76 X
D. M. Chenault R3-86 X
K. C. Conrad X3-80 X
G. M. Davis X3-80 X
W. A. Frier X3-76 X
R. G. Cant x3-79 X
L. H. Goldman X3-86 X
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H. L. Humphreys X3-85 X
M. T. Husain x3-74 X
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P. L. Lingle * S2-5 1 X
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Project Files A.5iA.6 X3-85 X

* Advanced Copy