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HomePipinglayoutTowerPiping:CenterforEquipmentLayout
TowerPiping:CenterforEquipmentLayout
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TowerPiping:Centerforequipmentlayout
1. Atowerisusuallyamajorpartofadesignersarea.Itisadvisabletotreatitasacentralpieceofequipmentandextendthedesign
aroundthiscenter.Columns,towersandverticalvesselsaretobearrangedinarowwithacommoncenterlineifofsimilarsize.If,
however,diametersvaryconsiderably,liningupwithacommonfacewillbefoundtobebeneficial.
2. Duringtheinitialstageofpipingstudies,pipingdesignershouldinvestigateincooperationwithvesseldesigneraboutthepreference
oflineduptowerswithinterconnectingplatforms,forconvenientoperationandmaintenanceaccess.Theplatformsaresupported
fromtowers.Insuchcases,slightalterationsintrayspacing,internalpipingarrangement,skirtheightandtowerlengthcanhelptoput
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3/28/2017 TowerPiping:Centerforequipmentlayout
alltowermanholesonsameelevations.Inturnlinedupmanholeswillhelpplatformarrangement,providingalsocommonaccessto
valveinstrument.
3. Whenarrangingcommonplatformsforseveraltowersinline,allowancemustbemadeforthedifferentialexpansionbetweentowers.
Suitablyarrangedhingesorslotsintheplatformsbetweentowers,whichintroduceflexibilityintotheplatformsshallbeprovided.All
thesefeatureshallbedecidedattheearlystagesofdesignbecausetheyaffectgoodpipingarrangement.
4. Mainworkoftowerpipingisconnectedwiththeproperorientationofnozzlesandprovisionofaccesstopointsofoperationand
maintenance.Generally,platformsofmanholesshallbeutilizedforoperatingandmaintenanceaccessforvalvesandinstruments.
Smallvalvesandinstrumentsareusuallyarrangedoutsidetheplatformsandareoperatedfromtheladder.Additionalplatformsare
requiredforoperatingvalves,lineblinds,reliefvalves(3andabove,orificeplates,transmitterofalevelcontrollerandhandling
davit.
5. Theoperatingasideisusuallyunderpiperack,sofirstladderontowershouldbeonpiperackside.Tohandleheavyequipment(large
sizereliefvalves,largediameter,lineblinds),adavitisusuallyneeded.Thedavitshouldbeonthesideofthevesselawayfromthe
rack.Theareaatgradeshouldbekeptclearforadropout.forbiggerdiametervessels,twodavitsshallbefurnished.Ifitislocatedat
thetopofthetower,itcanserveaswellforliftingandloweringthetopinternalstograde.Clearancefortheliftingtackletoallpoints
whichrequirehandlingisessential,asalsosufficientaccessandremovalspace.Forreactorfeedingcatalyst,apermanenttrolleybeam
overthefillingmanholesisusuallyprovidedwithadequateaccessatgradeforliftingandremovalofthecatalyst.
6. Fig.1showsplanwithsegmentsofitscircumferenceallottedtopiping,nozzles,platformsandladders,inapatternwhichleadstoa
welldesignedlayout.Thecompletecircumferenceofthetoweristheoreticallyavailabletoarrangetheitems.Pipingshouldbe
locatedradiallyasfaraspossible.
7. Fig.1alsoshowstheprincipalfeaturessuchasmanholes,platformsandpiperunstypicallyapplicabletoTowerpipingarrangement.
Nozzleelevationsaredeterminedbyprocessrequirementsandmanholeelevationsbymaintenancerequirements.Foreconomyand
easysupports,pipingshoulddroporriseimmediatelyuponleavingthenozzleandrunparallelandascloseaspossible.
8. Tomaketheorientation,followthefollowingsteps:
http://www.pipingengineering.com/towerpipingcenterforequipmentlayout.html 2/9
3/28/2017 TowerPiping:Centerforequipmentlayout
Fig1:PipingArrangementforTowers
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TrayOrientation
Rightrelationshipbetweenprocessnozzlesandtowerinternalsisveryimportant.Thisisofteninfluencedbyreboilerdrawoffandreturn
nozzlesandorientationbyflexibilityconsiderations.Changingfromonepasstotwopass,thetwopasstraysshallberotatedthrough90deg.
touppertrays.
Nozzles&Manholes
Orientationofnozzlesdependsonthetypeofdistributorsandprocessrequirements.
Beforedetailing,detailsandtypeofdistributorsmustbeknowntothedesigner.Thenhecouldproducerightorientationofnozzlesshallbe
locatedontrayareaandmustbeaccessiblefromladderorplatform.
Temperatureconnectionsareusuallylocatedintheliquidspaceoftraydowncomers.Insomecases,itcouldbealsoinvaporspace.Infront
ofthermowellnozzles,aclearanceofapproximately600mmisrequiredtoremovethermowell.
Pressureconnectionsareusuallylocatedonthevaporspacejustbelowthetrays.Allinstrumentlocationsaretobeconfirmedbyprocess
department.Careshouldbetakenwithinterferencesuchasbetweentworeinforcingpads,oneneartheother,nozzlebaffleanddowncomer
andweirdams.
Manholesshouldpreferablybeplacedonroadsideontrayareasothatitisconvenientforremovalandloweringtogradeoftowerinternals.
Accessibilitywhetherinternalorexternalisveryimportantandisoftennotgivenenoughconsideration.Abalancemustbemadebetween
theexternalaccessibilityofconnectionsfromladdersandplatformsandinternalaccessibilityfromshellmanholes,handholesorremovable
sectionoftrays.
Forexample,ashellmanholeopeningmustnotbeobstructedbyinternalpipingunlessthepipingisremovablethroughthemanholesorcan
beslungclearfromaninternalhitchingpoint.Ineithercase,thebreakflangeboltsmustbeaccessiblefromthemanhole.
Thefollowingconsiderationsmustbemadeattheinitialstageofdesignastheybeardirectlyontheexternalarrangementoftower.
1.Analyzethefunctionsoftheinternals.
2.Determinethedesirablelocationoftheshellconnectionsrelativetoexternalrequirements(pipingplatforms).
3.Layoutoftheinternalpipingrequiredtosatisfypreferredlocationshellnozzleandthepreferredtrayorientation,andifnecessaryadjust
thesetomakeaworkableadjustment.
Platforms,LaddersandDavit
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Platformsareconsideredasworkareaformanholesandrestareawhenanintermediateareaisadded,iftheheightbetweentwowork
platformsexceeds9meters.
1. Generally,layoutanalysisshouldbestartedfromthetopofthetowerandthosehavingreboilersshouldbestartedfromthebottom,
butwiththedesignervisualizingthelayoutasawhole.Therewillbenotroubleindroppingthelargelines(suchasoverheadvapour
lines)straightdownthesideofthecolumn.Thelowerspacescanthenbelaidoutwithpipingandnozzlesknowingwhatspaceis
alreadyoccupiedbytheselargeverticallines.
Condensersareoftenlocatedatgrade.Insuchcases,alargeoverheadlinesdroprightalongsidethetowertothecondenseratgrade.
Condenserscanalsobeelevated.Anelevatedcondenserismoreconvenientfromatowerpipinglayoutstandpointbecausethelarge
overheadlineleavestheimmediatevicinityofthetoweratahighlevel,leavingthelowersectionopen,say,foraladderfromgradeto
thefirstplatform.
Whetherthecondenserisatgradeoratanelevatedlevel,theflexibilityandthermalloadproblemsconnectedwithlargediameter
overheadlinesmustbeconsidered.
2. Forvalvesandblinds,thebestlocationisdirectlyattowernozzles.Valvesinbranchconnectionsoratnozzleshouldbeinaposition
wherethelinewillbeselfdrainingonbothsidesofthevalve.Adeadlegoverclosedvalvecollectsliquidorsolids.Thetrapped
liquidcanfreeze,orwhenopeningthevalve,withoutdrainingtheleg,canupsetprocessconditions.
Allinstrumentsshouldbeorientedsoasnottoobstructthepassagewayattheladderexitsorentrance.Convenientaccessand
groupingsofinstrumentsandvalvewillhelpinspectionandplantoperation.Instrumentsshouldnotbelocatedadjacenttomanholes.
Themanholecovercandamageinstrumentswhenbeingswungopenduringmaintenance.
3. Thetowerelevationisgovernedbythefollowing:
1. Netpositivesuctionheadrequirementsifthetowerbottomlineisapumpsuctionline.
Thiscanelevatethetowerbottomtangentline.
2. Thermosiphontypereboilercircuitcanalsoelevateatower.
3. Gravityflowfromtowerbottomorfromanelevatednozzlecanalsoelevateatower.
4. Headroomrequirements.
Tosupportthetoweratthechosenelevation,asteelskirtdowntogradeoracombinationofashortsteelskirtandconcreteplinths
willberequired.
4. Pipingaroundtowershallbespacedtakingintoconsiderationthestructuraldesignofthesupportingarrangement.Specialcareshould
betakentoseethatsupportsforcoldlinesdonotinterferewiththeotherpipes.Forsupportingtowerpipingfromtowershell,
designershouldselectpropertype.Whilelocatingclips,careshallbetakentoensurethattheseclipsarenotlocatedonthe
circumferentialandlongitudinalweldseamsindicatedinthevesseldatesheet.
http://www.pipingengineering.com/towerpipingcenterforequipmentlayout.html 5/9
3/28/2017 TowerPiping:Centerforequipmentlayout
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