Billy Cart Racer Wood Cutting List

1200 X 90 X 35mm Pine No.3

Components List 180mm 450mm

No. Description Qty,
Attatch rope to front axel
Qty, 2 Qty, 1
block and use for steering
1 3.5 x 4 Pnuematic Trolley Wheel
11 210mm 450mm
2 1200 X 396 X 12mm Plywood BC 1 D10mm
3 1200 X 90 X 35mm Pine 2 Qty, 1
4 Axle Adjustable Ambassador 450 - 600mm 1/2in 2 45mm 45mm
5 Mounting Brackets supplied with Adjustable Ambassador 4
225mm
6 Split pin 4
Qty, 1 800mm
7 Clear Vinyl Tubing 16mm X 2mm 1 Roll
8 Zenith M10 75mm Stainless Steel Cup-head bolt 1 D10mm
Qty, 1
9 M10 Hex Nut 2
45mm
10 M10 Washers 3
11 10mm Rope 1 Roll Cut the clear vinyl tube to 60mm length
and push onto axle. 1200 X 396 X 12mm Plywood BC No.2
12 25mm Wood Screws as required
Slide wheel on to clear vinyl tube and 300mm 640mm Qty, 1
secure ends with split pin
2
3 110mm
3 Attatch front axel block to chassis
with couch bolt.
Place Qty. 2 M10 washers between. 500mm
1 Qty, 1
Secure with M10 washer and Qty. 2
6 2 1 M10 hex nut from below.
3 6 Lock nuts together but allow axle
7 block to pivot on couch bolt.
8 Use the angled lengths of pine to set po-
1 sition of backingboard and screw in place
5 7
3 4
10 Set front axel forward to
3
allow room for couch bolt
6 9 1
7 10 4 backingboard should finish level with the
6 rear axle block
5

Secure axles with Brackets

7
that come with the Adjustable
Ambassador Axle set