Professional Documents
Culture Documents
Coatings:
Elton seminar
12.02.2008
Luis Santos
E-EDK/BA
Santos: E-EDK/BA 1
Dispersions for Architectural coatings
Content
1-Chemistry, Principles
2- Binders
3-Straight acrylic dispersions
4. SA dispersions, Applications
5-Exterior paints
6-Silicate paints
7-Textured paints
8-Flexible coatings (6267, 6252)
9-Low VOC paints
10-Marble stone finishes (A 754, DS 6266)
11-Interior paints
12-House paints (A 684)
13-Gloss paints
14-Wood coatings CONTENT
15-Primers
16-floor coatings
15-Additives
L.Santos: E-EDK/BA 2
Dispersions for Architectural coatings
BASF
L.Santos: E-EDK/BA 3
Dispersions for Architectural coatings
Cyclohexanone Binders
Styrene S/A-Dispersions
L.Santos: E-EDK/BA 4
Functional Polymers and its position in the
BASF value chain
Hamina
Antwerp
Monaca Ludwigshafen
Appleton
Mangalore Kuantan
Jakarta
Lima
Guaratinguet
Melbourne
Concn General Lagos
L.Santos:
1. BASF GroupE-EDK/BA
2. Functional Polymers Division 3. Regional Business Unit Adhesive and Construction Polymers Europe 4. Strategic Business Units 6
Strategic Business Unit
Architectural Coatings
Market Segments
Wood
Wood Paints
Paints
Exterior
Exterior Paints
Paints Interior
Interior Paints
Paints
L.Santos:
1. BASF GroupE-EDK/BA
2. Functional Polymers Division 3. Regional Business Unit Adhesive and Construction Polymers Europe 4. Strategic Business Units 7
Dispersions for Architectural coatings: Binders
Dispersions Emulsions
Acrylics
Gloss
Dispersions paints
Elastomeric
Wood
coatings
Emulsions
Con. Roof
Exterior Tiles
L.Santos: E-EDK/BA 8
Dispersions for Architectural coatings: Binders
40
Monomer Glass transition temperature,
Tg (C)
Acrylic acid esther
30
Methyl-acrylate MA ca. +6
Ethyl-acrylate EA ca. -26
n-Buthyl-acrilate nBA ca. -53
t-Buthy-acrylate tBA ca. +55 20
2-Ethyl Hexyl acrylate EHA ca. - 60
30
25
not saponificated saponificated
20
15
10
Hydrolisis of paint (in %) after 5
Polimer composition
24 h with 1N NaOH/ 60C 0
St/ Acr Acr VPr/ Acr VAc/ E VAc/E/ VC VAc/ Acr VPr VAc/ Ve rs VAc
L.Santos: E-EDK/BA 9
Dispersions for Architectural coatings: Binders
Straight acrylics/ pure acrylics : based on acrylic esters and methacrylic esters
UV-stability, hydrophobicity, chemical resistance, water vapour permeability . Mainly applied for low
pigmentation paint grades
0
Free monom. UV Resistance / out door
L.Santos: E-EDK/BA 11
Dispersions for Architectural coatings: Binders
Silicate paints
L.Santos: E-EDK/BA 12
Dispersions for Architectural coatings: Binders
Styrene
Principal area of application
Acrylic li i
PVC 0% 10% 20% 30% 40% 50% 60% 70% 80% 90%
L.Santos: E-EDK/BA 13
Dispersions for Architectural coatings: Binders
Monomers
Pigments, Fillers
EDK/BA Producers of
Binders paints Additives
and lacquers *)
*)
Solvents
Consumer
Coated surface *)
<<
L.Santos: E-EDK/BA 14
Dispersions for Architectural coatings: Binders
low VOC
A 509 solvent-free, low odour DS 6270 X
Good for
fine particle size, good penetration A 508 unpigmented
MFFT primer
Nano composite
Universal character Identical to 18 D,
A 754 but DS 6266 UV
(ex-DS 6254) stabiliy.
Col.9 DS 1100X
wet adhesion
House paints
Low PVC, APEO free A 684
APEO-free BDS
high crosslinking 8995 (RA) / 1070 8979 (SA) / 1051
With adhesion promotor
wet adhesion, DS 6262 X
block resistance
Floor paint 8974 (RA) No R/ Ca effluorescence
hard
A 706 Emulsion gloss 8972 New, comes from 9009
paint; swimming
pool paint 9006 Grund dispers. von 1070
Observations: a): Good adhesion, b) wheatering resistance; c): blocking resistant; d) wet adhesion; e): dirt pick-up, f) hardness; g):
chemically resistant; CS: core shell; <<
L.Santos: E-EDK/BA 16
Dispersions for Architectural coatings: Binders
Universal products
S 710 with adhesion promotor for
adhesion to tiles mineral substrates. Good in
high DS 5013
adhesion to ceramics
high gloss, long open time DS 6275 hybrid tech. AqaGloss Hybrid
high gloss
blocking resistant, crosslinking at higher temp.
S 980
Fiber cement
L.Santos: E-EDK/BA
STYRENE ACRYLICS 17
Dispersions for Architectural coatings: Binders
L.Santos: E-EDK/BA 18
Dispersions for Architectural coatings: Applications
L.Santos: E-EDK/BA 21
Dispersions for Architectural coatings: Exterior paint
Sil-paints (styrene acrylic, high PVC > 65 %, open Colored aggregates (clear acrylic polymer matrix
porous, low cost) with imbedded
marble stones or quartz)
Silicon resin paints (styrene acrylics with silicon
resin emulsion, high PVC, open porous, high water Elastomeric paints (low PVC 30 45 %, crack-
resistance, excellent water-vapor permeability, bridging ability;
algae and fungi resistant, highest quality mainly in Portugal, Spain and France)
reputation)
House paints (dispersion paint, universal
Dispersion silicate paints (acrylics with character, excellent adhesion to all kind of
potassium water glass, mineral character, substrates, wood, metal, mineral, plastics;
desinfective, often used for renovation of historical specialty;
buildings) PVC < 50 %)
Lime or mineral paints (cheap, in Southern Special types (e.g. sol-silicate, water pearling
Europe and for renovation, desinfective, water- effect, antigraffiti, winter paints, smart coatings
vapor permeable, low water resistance, chalking) etc.)
L.Santos: E-EDK/BA 22
Dispersions for Architectural coatings: Exterior paint
Dirt pick-up to + + ++ +
2
Resistance
Time of exposure (months)
Color tones ++ +/- +/
0
0 1 2 3 4 5 6 7 8 9 10 11 12
Renovation:
Old painters rule: A paint is only as good as the quality of the substrate. Adhesion loss very often the
reason for reclaims in exterior paints !
Pretreatment of great importance: Check the substrate (old paintings) , Surface mechanically cleaned and
disinfested, fix the substrate with deep penetrating primer, repair cracks, and finally ...
apply the paint in 3 coats at least in 2 (the first one diluted), being the total layer at least ca. 300 g/m2.
L.Santos: E-EDK/BA 23
Dispersions for Architectural coatings: Exterior paint
EN 1062-1 G E S V W A C
L.Santos: E-EDK/BA 26
Dispersions for Architectural coatings: Exterior paints
Guiding formulations
L.Santos: E-EDK/BA 27
Dispersions for Architectural coatings: Exterior paint
Acronal A 754 free A 48 17 C Faade paints, mineral & wood, marble stone finishes
Acronal A 509 No A 50 5 C Mineral faade paints
Acronal DS 6270X free A 50 ca. 1C low VOC, also for exterior (replacement of LR 9001)
Acronal A 684 free A 50 17 C Marble stone finishes, House Paints, good adhesion
Acronal DS 6266 free A 48 14C Replacement of Acr. 18 D with good exterior resistance.
Notes: APEO-free: colour green; A: Straight acrylic; SA: Styrene acrylic; CS: Core shell, Bold: active; not Bold:
*
withdraw ; in italic: cancelled; Styrene optimized acrylic
L.Santos: E-EDK/BA 28
Dispersions for Architectural coatings: Exterior paint
Acronal DS 6262X free A 50 24C Harder development of A 603. Floor paint. Rich emulsion paints.
Acronal A 684 free A 50 17 C House Paints, Mable stone finish, excellent wet adhesion
Acronal LR 9014 free A- CS 45 3C Wood coatings and stains. Clear protection of concrete. Rich
emulsion paints, high glossy to satin paints , low VOC
Luhydran A 848 S free A 45 39 C suitable for fiber mortar & roof paints. Combin. with CS dispers.
Acronal S 563 free SA 50 3 C low voc House Paints, until satin gloss paint, good wet adhesion
Notes: APEO-free: colour green; A: Straight acrylic; SA: Styrene acrylic; CS: Core shell, Bold: active; not Bold:
*
withdraw ; in italic: cancelled; Styrene optimized acrylic <<
L.Santos: E-EDK/BA 29
Dispersions for Architectural coatings: Exterior paint
Silicate paints
Properties:
Mineral binder
Lower superficial tension, non film formation
Non thermoplastic
Adhesion due to chemical reaction with the
substrate
High water vapor permeability
High CO2 permeability
Dispersion based paint Silicate paint
Silicate paints: Silicate-dispersion paints: Low water up take (w < 0,1 kg/(m2.h0,5)
Potassium water glass Potassium water glass
+
Pigments Pigments
High water vapor permeab. (SD < 0,14 m)
Fillers Fillers
=
No organic components Dispersion
Longer resistance,
Inorganic binding Organic components < 5%
lower dirt pick up and
2 components Mainly inorganic binding
SILICATE
2 components no presence of algae or fungus
PAINTS
L.Santos: E-EDK/BA 30
Dispersions for Architectural coatings: Exterior paint
Silicate paints
6000 40
Influence of binder ratio Organic- Amount of waterglass decreasing from 7.0% to 4.2%
Inorganic 35
5000
Outdoor exposure after 3 years shows a 30
total degradation where no organic 4000 Polymer content 5 wt%
25
binder is used and a perfect surface after
3000 DIN Scrub 20
3 years of exposure when an optimized
amount of organic binder is used. ISO Scrub 15
2000
The optimized ratio organic binder: water 10
glass, reported in solids in relation to the 1000
5
Delta E are the following ones: Ratio organic to inorganic (dry on dry by wt)
0 0
E (Cielab) 4,03 1,78 1,05 0,7 0,75 0,8 0,85 0,9 0,95 1 1,05 1,1 1,15 1,2
L.Santos: E-EDK/BA 32
Dispersions for Architectural coatings: textured paints
Textured paints
A Textured coating is a thick-layer The Textured paints can
rough structured paint
be classified by:
The main difference with a standard exterior paint are:
Grain size:
The use of coarser aggregates
Typical: 1 to 4 mm
Higher Polymer: Filler ratio
Exterior paint: ca. 1:3 Coarse, fine, rough
Textured paint: ca. 1:9 Application and floating
Troweled
Sprayed
Rolled
Brushed
Structure or Texture
Swirled
Scraped
Tyrolean
Sandpebble
Sandblast
TEXTURED PAINTS
L.Santos: E-EDK/BA 33
Dispersions for Architectural coatings: textured paints
Limestone
Chalk Marble
L.Santos: E-EDK/BA 34
Dispersions for Architectural coatings: textured paints
Acr. 290 D
Optimung packaging
L.Santos: E-EDK/BA 35
Dispersions for Architectural coatings: textured paints
L.Santos: E-EDK/BA 37
Dispersions for Architectural coatings: Elastics
Application Properties:
high elasticity at room temperature with sufficient elasticity
at 0C
low surface tack due to photocrosslinking and good dirt
pick-up resistance of formulated coatings
good adhesion to critical substrates (sand paint) Elongation @ RT Tack
800
low water sensitivity at acceptable water vapour Elasticity, % of paint based on Acronal DS 6252 at
permeability 700 different PVC and at different temperature
good overall performance
Modern styrene acrylate as a cost effective binder for 600
elastomeric coatings (incl. APEO-free, modern alternative 20
500
for Acronal 567 D)
0C
400
-10C
300
200
100
0
L.Santos: E-EDK/BA 25% 30% 35% 40% 45% 38
Dispersions for Architectural coatings: Elastics
L.Santos: E-EDK/BA 39
Dispersions for Architectural coatings: Elastics
Flexible coatings
Notes: APEO-free: colour green; A: Straight acrylic; SA: Styrene acrylic; CS: Core shell, Bold: active; not Bold:
*
withdraw ; in italic: cancelled; Styrene optimized acrylic <<
L.Santos: E-EDK/BA 40
Dispersions for Architectural coatings: Solvent free paints
Solvent-free paints
Market Situation Binder Technology
Ecotrend increasing in future in european societies hydrophobic acrylic copolymers e.g.
further legislative regulations expected (e.g. EU- based on ethyl hexyl acrylate (EHA)
VOC-directive for architectural coatings forces VOC- realized for instance in
limit of 40 g/l for exterior paints in 2010) Acronal DS 6258X.
in future also low VOC solutions for exterior Special functionality and polymer
applications needed architecture with photo- or UV-
crosslinking
Further Chances
Dirt pick-up resistance of
Cost savings (no money for coalescent) conventional solvent containing paints is
Elastification of coating induced by softer 700 possible
environmentally friendly low MFFT binders (lower 23C
600
cracking sensitivity of coatings) 0C
500 -10C
400
Better elasticity of low VOC binders
Elongation at break values of dispersion 300
films 200
100
LOW VOC 0
PA, MFFT 0C PA, MFFT 14C SA, MFFT 20C
L.Santos: E-EDK/BA 41
Dispersions for Architectural coatings: Solvent free paints
Elastomeric
567 D UV-crosslinking DS 6252
Coatings
silicate&mineral /low VOC
Pigment binding power
Styrene S 559
acrylics Wet adhesion, low tack S 563 low dirt pick-up DS 6258 X Low VOC paints
low odour (stain blocking)
tannin blocking
primer, tanin /
tack-free, water resistant water sensitivity LR 8976 stain-blocking.
L.Santos: E-EDK/BA 42
Dispersions for Architectural coatings: Solvent free paints
Without
Matt
LR 8976
DS 6258 X DS 6270 X
S 563
With
LR 8960
Glossy LR 9014
10 20 30 40 50 60 70 80 90
PVC range [%]
Pure acrylic and
Styrene acrylic
L.Santos: E-EDK/BA 43
Dispersions for Architectural coatings: Solvent free paints
L.Santos: E-EDK/BA
1000 1000 44
Dispersions for Architectural coatings: Solvent free paints
L.Santos: E-EDK/BA 45
Dispersions for Architectural coatings: Solvent free paints
37
PA comparison: RV 728, PVC 79 % Abrasion according EN ISO 1998
Drying conditions: 24 h 50 C
Wet Abrasion (m)
36
35
34
33
32
31
30
29
Acronal DS 6270 X Acronal A 754 90
Comparison with SA : PVC 83 %;
80
70
Wet abrasion (m)
60
50
40
30
20
Acronal 6270 X Acronal A 754 Acronal 290 D Acronal S 559
L.Santos: E-EDK/BA 46
Dispersions for Architectural coatings: Solvent free paints
Film tackiness, 3 4
[note, 1(=good) 5 ]
L.Santos: E-EDK/BA 47
Dispersions for Architectural coatings: Solvent free paints
Acronal DS 6258 X: pigment binding power and
storage stability. Outdoor exposure after 1 year
70 Storage stability on interior paint,
m Pigment binding power based on 900
60
53 scrub resistance of high PVC=79% 800
Viscosity [mPas]
50 47
interior paint 700
600
40 34 34 500
30 400
300 Viscosity initial
20
200 after 14/ 50 C
10 100 after 28d /50C
0
0
S 559 DS 6258 X KK1 KK2 S 559 DS 6258 X KK1 KK2
Acronal S 559 free SA 50 3 C Interior and Silicate paints, high PVC. Full shade- and
Reduction shade, Primers, matt paints. NH3 free also for exterior
Acronal S 716 free SA 50 25 C Ammonia, odour free paints
Acronal S 563 free SA* 50 3 C House Paints, wet adhesion, matt and silk paints, NH3 free-also
for exterior
Acronal DS 6258X free SA* 50 3C Low dirt pick-up, good scrub resistan., good blocking properties
Acronal LR 8976 free SA* 52 1 C Mat & satin paints, stain-blocking dispers., NH3 free, also exterior
AQAgloss X free Hybrid 42 < 1C Glossy and satin enamels
Acronal LR 8960 free A 50 < 1C matt and glossy paints, wood coatings and stains
Acronal LR 9014 free A 45 < 1C Wood stain and coatings
Notes: A: Straight acrylic; SA: Styrene acrylic; CS: Core shell, Bold: New entry; not Bold: active ; in italic: cancelled, <<
L.Santos: E-EDK/BA *Styrene optimized acrylic 49
Nanocomposite: COL.9 vs silicone & silicate paints
0,5
Silicone Silicate Paints
Paints COL.9 paint
0
0 0,1 0,2 0,3 0,4 0,5
Capillary water take-up coefficient w W [kg/m2 h0,5 ]
L.Santos: E-EDK/BA 50
Dispersions for Architectural coatings
Color Retention
Crack Resistance
<<
L.Santos: E-EDK/BA 51
Dispersions for Architectural coatings: Marble stone
The merits: Formulation latitude: flat to semi-gloss Formulation latitude: flat to semi-gloss
Ease of formulation: Stability and resistance
Unsurpassed exterior durability
High associative thickener response
Tough but flexible, tack free films
Exceptional blush resistance
L.Santos: E-EDK/BA 54
Dispersions for Architectural coatings: Interior paint
INTERIOR PAINTS
Interior paint Exterior paint
L.Santos: E-EDK/BA 55
Dispersions for Architectural coatings: Interior paint
2500
PVC 78 %
2000
Scrub cycles accord. DIN
Nr of scrub cycles
L.Santos: E-EDK/BA 57
Dispersions for Architectural coatings: Interior paint
VeoVa
5000 10
5
4000 MC amount in % formulation
0
3000
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
2000 DIN
1000
0
0,1 % 0,2 % 0,3 % 0,35 % 0,4 % 0,45 % 0,5 % 0,6 %
71 69,1 67,3 66,2 65,5 64,7 63,9 62,4
2,2 % on solvent
750 WS = White spirit; FBH = Lusolvan FBH
580
500
(D IN )
500
400
250
2000
0 Influence of pigment disperser:
WS: FBH (1,2:1,0) WS:FBH (0,6:1,6) WS:FBH (0,0:2,2) 1550
1500
scrub resistance cycles (DIN)
1000 940
730
500
600
90
400
85
200
0 80
Blanc Fixe Chalk Calcite Calcite China Clay Blanc Fixe Chalk Calcite Calcite China Clay
CCN CCP CCN CCP
160 2,5 100
KU contrast ratio:
140 Viscosity: ICI 2 99,5
120
100 1,5 99
80
98,5
60 1
98
40
0,5
20 97,5
0 0
97
Blanc Fixe Chalk Calcite Calcite China Clay
Blanc Fixe Chalk Calcite Calcite China Clay
CCN CCP CCN CCP
L.Santos: E-EDK/BA 61
Dispersions for Architectural coatings: Interior paint
A < 70 m @ 40 scrubs
CR > 99,5%
Contrast ratio (CR, %)
L.Santos: E-EDK/BA 62
Dispersions for Architectural coatings: Interior paint
PVC 83%,
L.Santos: E-EDK/BA 63
Dispersions for Architectural coatings: Interior paint
L.Santos: E-EDK/BA 64
Dispersions for Architectural coatings: Interior paints
L.Santos: E-EDK/BA 65
Dispersions for Architectural coatings: Interior paints
Acronal A 706 No A 48 24C hard version of A 603, water resistant, self cross linked,
blocking resistance, very good chemical resistance, wet adhesion
Luhydran A 848 S free A 44 39C hard, scratch resistant, self cross-linking, very fine particle,
chem. Resistance, wet adhesion
Notes:A: Straight acrylic; SA: Styrene acrylic; CS: Core shell, Bold: active; not Bold: withdraw ; in italic:
*
cancelled; Styrene optimized acrylic <<
L.Santos: E-EDK/BA 66
Dispersions for Architectural coatings: Interior paints
Guiding formulations
L.Santos: E-EDK/BA 67
Dispersions for Architectural coatings: House paints
Acronal A 684 free A 50 17C Good adhesion on almost all kind of substrates. Wet adhesion.
Transparent coatings
Notes: APEO-free: colour green; A: Straight acrylic; SA: Styrene acrylic; CS: Core shell, Bold: active; not Bold:
*
withdraw ; in italic: cancelled; Styrene optimized acrylic <<
L.Santos: E-EDK/BA 69
Dispersions for Architectural coatings
Open time
Solvent based alkyd gloss paints
Surface of coated substrate
Acronal DS 6275
Definition acc.EN 13300 and EN 1062-1
Required reflection:
Standard dispersions
angle reflection
Gloss paint 60 > 60
20 not defined
85 not defined Superior high gloss !
Semi gloss / satin 60 up to 60 open time closer to those of alkyd paints !
20 not defined
85 > 10
L.Santos: E-EDK/BA 71
Dispersions for Architectural coatings
L.Santos: E-EDK/BA 72
Dispersions for Architectural coatings
L.Santos: E-EDK/BA 73
Dispersions for Architectural coatings
120
80 Goss 20 1d RT
%
Gloss 60 1d RT
70 Gloss 20 2d 50
100
60 Gloss 60 2d 50
visual rating
50
80
40
30 60
20
10 40
0
Lusolvan FBH Texanol Dowanol Butyldiglykol Propylenglykol Ethylenglykol 20
DPnB
0
Tego Airex 902 W Tego Foamex 810 Tego Faomex 830* Agitan E 255 without
L.Santos: E-EDK/BA 75
Dispersions for Architectural coatings
Acronal LR 9014
Acronal LR 9014 Special particle morphology
Straight acrylic dispersion for
water-based, exterior semishell or
wood coatings and solvent free halfmoon
lacquers structure
basic data
Solids Content : 45 1 weight-%
pH-value : 7,5 - 8,5
MFFT : < 3C
Particle size : < 80 nm
Viscosity (100 1/s, DIN ISO 3219) : 100 - 400 mPas
Hard phase
Soft phase
80 nm
L.Santos: E-EDK/BA 76
Dispersions for Architectural coatings
Collacral LR 8990 (40% solid content) 10,0 10,0 Kronos 2300 77 / 49 68 96,78 -0,54 -0,82
Tronox CR 828 215,0 215,0 Ti Pure R 700 81 / 57 52 96,87 -0,43 -0,78
grind the above for 20 minutes at 1000 rpm, then add while stirring Tronox CR 828 81 / 57 55 96,89 -0,89 -0,39
Agitan E 255 2,0 2,0
Acronal LR 9014 625,0 625,0
Plastilit 3060 20,0
Collacral LR 8990, 40 % solid content 2,0
Water 26,0 4,0
Total 1.000,0 1.000,0
PVC: 17 % PVC: 17 %
PVC: 17 % PVC: 17 %
solids (weight): 50 % solids (weight): 50 %
solids (weight): 50 % solids (weight): 50 %
gloss (20): 56 gloss (20): 61
gloss (20): 56 gloss (20): 61
gloss (60): 80 gloss (60): 82
gloss (60): 80 gloss (60): 82
L.Santos: E-EDK/BA 77
Dispersions for Architectural coatings
Alkyd-like features:
AQAGloss X Gloss and haze
Water it down and shine it up ! Body and hiding power*
Stain blocking
- professional features Low Blistering
- better for our environment *)Confirmed by professional painter!
solvent water
based AQAGloss based
alkyd X acrylic
Gloss 60 92 90 81
Gloss 20 83 81 57
Haze 17 14 159
L.Santos: E-EDK/BA 80
Dispersions for Architectural coatings
L.Santos: E-EDK/BA 81
Dispersions for Architectural coatings: Gloss paints
Acronal S 563 free SA* 50 3 C House Paints, wet adhesion, matt and silk paints, NH3 free-also
for exterior
Acronal LR 8976 free SA* 52 1 C Mat and satin paints, stain-blocking dispersion, NH3 free also
for exterior
Acronal DS 6275 free SA* 46 < 1C High gloss dispersions paints
Acronal LR 8960 free A 50 < 1C matt and glossy paints, wood coatings and stains, CS
Notes: A: Straight acrylic; SA: Styrene acrylic; CS: Core shell, Bold: New entry; not Bold: active ; in italic: cancelled,
*Styrene optimized acrylic <<
L.Santos: E-EDK/BA 82
Dispersions for Architectural coatings: Wood coatings
Classical solution:
L.Santos: E-EDK/BA 83
Dispersions for Architectural coatings: Wood coatings
Consumer Aesthetic
aspects
Top Coats
- Clear Coats transparent Industrial
pigmented
- Wood stains semitransparent (use of
transparent iron oxides for pigmentation)
- Wood paints pigmented, hiding Wood Coatings
properties (exterior)
Differentiation: special types for stable non-
wood (e.g. windows) and nonstable wood pigmented
(pannels, fences...) Wood Coatings
(industrial interior: Professional
Industrial furniture and parquet lacquers, furniture, DIY
interior: Luhydran-type (EV-business)
parquet,...)
Business of EVP
L.Santos: E-EDK/BA 84
Dispersions for Architectural coatings: Wood coatings
Acronal LR 8960 2nd generation; excellent elasticity and outdoor durability, hailstone resistance but
moderate blocking resistance and thickener response
Acronal LR 9014 latest generation with best overall performance, excellent blocking, alkali and blushing
resistance and strong thickener interaction but...
option of tailor-made combinations:
Acronal LR 8960/ Luhydran A 848 S hardness induced by Luhydran
Acronal LR 9014/ Acronal LR 8960 extra elasticity ind. by LR 8960
L.Santos: E-EDK/BA 86
Dispersions for Architectural coatings: Wood coatings
with Solvent-free
standard
wet adhesion pigmented
Wood pigmented
Wood clear varnishes
coating
/ Wood stains
High gloss
Matt cleanable acrylic paints
for intern ?
application paint
L.Santos: E-EDK/BA 88
Dispersions for Architectural coatings: Wood coatings
ista nce
c k ing res
Blo
competitor
Acronal LR
9014
Fine-sized,
low amount of
surfactant Competitor 1 Competitor 2
L.Santos: E-EDK/BA 89
Dispersions for Architectural coatings: Wood coatings
Test with
20 % Ca (OH)2
Wet adhesion
L.Santos: E-EDK/BA 90
Dispersions for Architectural coatings: Wood coatings
45 south
Wood stains after 3
years outdoor
exposure:
Binder without wet Binder with special wet
adhesion promotor adhesion promotor
Durability in dependence on elasticity
Positive influence:
high permanent and low temperature elasticity of film
(vs. tack)
low water up-take and water (vapor-)permeability
good (wet) adhesion on wood as substrate
UV-protection of wood by UV-A-absorber, pigments,
radical scavengers (HALS = hindered amine stabilizers)
stabilization against micro-organisms (by fungicides)
Elongation at break (dispersion film): coatings thickness and multilayer
23C 251 % 182 % 141 %
0C 117 % 52 % 8%
L.Santos: E-EDK/BA 91
Dispersions for Architectural coatings: Wood coatings
soft hard
elasticity no tack
smooth film blocking resistance
no/low solvent surface hardness
transparent,nano-sized modifier
L.Santos: E-EDK/BA 92
Dispersions for Architectural coatings: Wood coatings
Acronal LR 9014
Acronal LR 9014 an Optimized binder
straight acrylic durability, low yellowing
hydrophobic copolymer composition water resistance, durability
fine sized penetration, adhesion, water whitening resistance
stage polymer with optimized morphology blocking resistance + elasticity
low surfactant water resistance, rheology, water whitening
special wet adhesion promotor adhesion, durability
but optimized formulation and defect free application necessary !
1000
900
800
700
[nm]
86 77 74 70 65 51 600
Acronal
Acronal DS 6266 free A 48
50 14C standard, no-block. resist. requests, good durability
Acronal S 716 free SA 50 25 C universal, non blocking resist. requests, low odor, not stains
Acronal S 726 free SA 45 8 C primer and paint , tannin stain blocking
Acronal LR 8976 free SA* 52 1C primer and tannin, stain-blocking
Acronal 290 D free SA 50 20 C pigmented paints
Acronal LR 8960 free A 50 < 1 C second generation CS; excellent elasticity, outdoor durability and
hailstone resistance, moderate blocking resistance
Acronal LR 9014 free A 50 45 C best overall performance, excellent blocking, alkaline, blushing and
water resistance, strong thickener interaction, wet adhesion
Combinations Acr. LR 8960/ Luh. A 848 S hardness increase;
Acr. LR 9014 / LR 8960 flexibilization by softer LR 8960
Notes: A: Straight acrylic; SA: Styrene acrylic; CS: Core shell, Bold: New entry; not Bold: active ; in italic: cancelled,
*Styrene optimized acrylic <<
L.Santos: E-EDK/BA 94
Dispersions for Architectural coatings: Wood coatings
Guiding formulations
L.Santos: E-EDK/BA 95
Dispersions for Architectural coatings: Primers
Clamp tool
Al3+
Al3+ Mg2+ Al3+ Mg2+ Al3+ Mg
2+ Ca2+ Mg2+
Solids content (%): 41 +/- 1 e.g. concrete specimen after dipping 5 min in
pH: 7,5 - 8,5 diluted Acronal A 508;
Viscosity (mPas, at 250 sec-1): 120 - 250 (S. C. 10%; marked with fluorescent dye); Mean
MFFT (C): <3 penetration: 2,5 mm
Particle size (m): < 0,07
Comparison
Transp. without
primer primer
Concrete
specimen Acrylic primer
with S. C. 5%
Acrylic primer
with S. C. 15%
Concrete slab
Acronal LR 8976
Primer
BA-MMA/ Styrene-copolymer dispersion
Wood tannin
Paint for wet APEO- and ammonia-free
blocking
places Film: Tack-free and water resistant
Acronal LR 8976 Tannin and nicotine blocking primers
Facade Exterior paints; semi elastic coatings
paints Wet room paints
Nicotin stain solvent-free
blocking Interior paints
Low voc SA Matt to
solvent-free
Paints satingloss
Intern paints flat, silk to glossy
Possible block resistant alternative to Acronal S
559 in lower PVC range
Solids content: 52 weight-% Alternative to Acronal S 563, when wet adhesion is
not necessary
MFFT: approx. 1C
pH: 7-8
LR 8976 S 559 S 563 Vac/E Copo.
Elongation at break of film: approx. 700 %
Wet adhesion 2 5 1 5
Water uptake of film (24h): approx. 12 weight %
Blocking resistance 2 4 2 4
Saponification 48 49 48 35
Scrub resistance at
PVC 76 % 1100 5000 900
L.Santos: E-EDK/BA 103
Dispersions for Architectural coatings: Primers
Wet room paints or for wet conditions 1. The paint is applied on 2 coats on Gypsum or other
type of substrate (without plaster, tissue and
Dr 78.97 '22.12.1997 primer)
Recommended formulation: 2. After 1 week the painted gypsum is cut in small square
water 100,0 forms with 10cmx10cm
Pigment disperser MD 20 7,0
Parmetol A 23 2,0 3. After that the painted sample is left for ca. 3 days to
Agitan E 255 4,0 application: 2 coats in a total of 600 g/m2 dry out, being after that sealed with a 2K-epoxy
Rheolate 208, sol. 5% 120,0 surface of subs10cm x 10 cm system in all their back-uncovered sides
TiO2 R-H-D 2 170,0 4. The painted sample is weighted. After that, in a plastic
Dispersion in ca. 20 min box these painted surfaces turned downside, are
Omyacarb extra GU 90,0 put in contact to an high absorbency surface - as a
Agitan E 255 1,0 sponge which should be from their part immerse in
water until at least the half their thickness
Acr. LR 8976, 52% 471,7
Water 34,3 5. To avoid evaporation a PE film should be used to
1.000,0 cover all the test samples
6. After 4 weeks the sample in test, after being
Experimental results: cleaned with a paper should be weighed again.
(A and B are two different trials from the same formulation ) The water absorption should be then calculated in
relation to the exposed area and should be max.
A B media
between 350 and 400 g/m2 or less.
before water immersion, in g 104,35 104,02 104,185
After 28d water immersion, in g 107,77 107,00 107,385
7. Important to control the real thickness applied. All the
areas not to be exposed should be perfect sealed,
Water absorption, in g 3,42 2,98 3,2
as well as to be sure about the exact measure of
Water absorption, in g / m 349,00 298,00 323,5 area to be exposed to the test.
Small slips by each of these conditions could bring
according our experiments, our results obtained in lab were : ca. 323 g/m 2
to important differences in the final values in water
uptake.
Acronal LR 8976 free SA* 52 1 C hydrophobic, solvent-free, good cohesion; for transparent and
pigmented primers.
Mat and satin paints, stain-blocking dispersion, NH3 free;
Acronal A 684 free A 50 17C with adhesion promotor, for transparent and pigmented
Acronal S 726 free SA 45 8 C primer for tanin blocking and stain blocking (Wood)
Acronal A 508 free A 41 < 3C for impregnation primers, ultrafine, good penetration; mainly
for transparent primers, solvent-free
Acronal 290D/296D No SA 50 20C standard, low costs, mainly for pigmented primers
Notes: APEO-free: colour green; A: Straight acrylic; SA: Styrene acrylic; CS: Core shell, Bold: active; not Bold:
*
withdraw ; in italic: cancelled; Styrene optimized acrylic <<
L.Santos: E-EDK/BA 107
Dispersions for Architectural coatings. Floor coatings
FLOOR COATINGS
L.Santos: E-EDK/BA 108
Dispersions for Architectural coatings. Floor coatings
<<
L.Santos: E-EDK/BA 109
Dispersions for Architectural coatings. Floor coatings
Guiding formulations
Polyvinylpyrrolidon - Protective colloid and stabilizer; Prevent pigment flotation and formation of a supernatant liquid; Used
as co-thickener; Best thickening effect at pH 6; Interface active; Stabilize hydrophobic resins
Collacral L 30 -
Polyurethane (HEUR); associative-Systematic increase of viscosity at low, mid and high shear rates. Adjust rheologie by
solvent; Strong dependency on total system by its associative mode of action; Not sensitive to microbicides; No yield point
Collacral PU 75
BASF ADDITIVES
- (low to medium shear, 25%): Increase in KU viscosity, pseudoplastic flow, improve settling. For
gloss to satin emulsion paints, clear marble chip coatings, airless spray application, elastomeric
paints, wood paints and roof coatings
Collacral PU 85 - (medium shear, 25%): Increase in KU viscosity, pseudoplastic flow, improve settling. For
architectural finishes, satin emulsion paints, elastomeric paints, wood paints and roof coatings
Collacral LR 8989 - (solvent free low to mid shear, 20%): Increase in KU viscosity, pseudoplastic flow, improve settling.
Solvent free. For gloss emulsion paints, elastomeric paints, textured finishes, wood paints and stains
interior and exterior.
Collacral LR 8990 - (solvent free mid to high shear, 40%): Increase in ICI viscosity, improve in newtonian flow, improve in
leveling. Solvent free, reduce spattering, increase build up. For gloss emulsion paints, elastomeric
paints, wood paints and stains, interior and exterior.
Pigment disperser NL (35%, Na-salt polyacrylic acid; Use: 0.1 0.4% universal): Very efficient dispersing effect and requirement, dispersing
agent for universal applications for non-organic fillers and pigments, ammonia-free, therefore suitable for low odour
dispersion paints., low odor, NH3-free
Pigment disperser N: (100%, powder Na polyacrylate; Use:0.1 0.4% universal), low odour, NH3-free, version of Pigment disperser NL.
Pigment disperser S (35%, Na-salt polyacrylic acid; Use: 0.1 0.4% universal, low odour, NH3-free ): Very efficient dispersing effect and
requirement, dispersing agent for universal applications for non-organic fillers and pigments increases storage stability.
Lower molecular value than Pigment disp. N, for more rapid wetting, also for low-odour dispersion paints.
Pigment disper. MD 20 (25% modified poly-carboxylate Na salt [hydrophobic; hard MSA/Isobutene-copo.) Maleic acid di-isobutene
copoly. Na salt.]; Use: ca. 0.4% (interior paints) to 0.6 2.2 % (dispersion lacq.). Excellent dispersing effect in purely
aqueous or aqueous-organic mediums (such as water/ PG). Improves wet abrasion in highly filled interior paints
containing solvents or also solvent free formul.. Improves blocking resistance of wood finishes. Very high gloss values in
formulations for dispersion paints, particularly in combination with Ultradispers AB 30.
Ultradispers AB 30: (ex-Collacr. LR 8954; 30% co-polymer from BA/ acrylic acid.
NH4 salt: BA/ acrylic acid NH4 salt (hydrophobic, soft BA/AA-copolym.)] Use:1.0 5.0% (dispersion lacquers).
Considerable improvement in dispersion paint gloss, particularly in the presence of PG. Recommended for
combination with Pigment disper. MD 20. Very low water absorbency and high contact angle when used alone. More
hydrophobic than Pigment disperser A, N, NL or S.
Ultradispers MD 21: (45% modified poly-carboxylate Na salt; Use:0.5 1.0% highly filled interior paints
Significant reduction of wet abrasion in highly filled interior paints containing solvents or also solvent-free formulations.
Ultradispers MP 10: (40% modified poly-carboxylate Na salt; Use:0.2 1.0% high electrolyte concentrations, exterior paints, interior paints,
plasters, wood finishes, primers). Developed especially as sole dispersing agent for formulations with high ion
concentrations such as with very hard water, use of ZnO and pigment pastes. Can improve development of colour tone
in water based paints when pigment pastes are used.
Water repellent
Basophob WDS (PE-wax emulsion)
Wetting agents/surfactants
Lumiten N-OG (nonionic surfactant)
Lumiten N-OC 30 (nonionic surfactant)
Lumiten AQA 10
<<
L.Santos: E-EDK/BA 114
Thank you