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EPM Results

ABB Performance
Services

Maio / 2005 Ricardo Lira

Cement, Minerals, Chemicals Life Sciences Marine & Metals & Oil, Gas & Pulp, Paper &
Mining Turbocharging Foundry Petrochemicals Printing
ABB - 1 -
ABB - 2

0
50
100
150
200
fev/97 250
221

abr/97
217

jun/97

ago/97
207

out/97
162

dez/97

fev/98
132

abr/98
100

jun/98
Referncias Tcnicas Dow Isopol

ago/98
93

out/98
86
Referncias Tcnicas - Politeno

REPAIRS - TMM - Politeno


30
28
26
24 24
22
20 23
18
16 17
14 15
12 13
10 11 11 10 11 10
8
7 7 6 8
6
5 3 3 4 5 5
34
4
2 2 0 2
0 0
fev/00 mar/00 abr/00 mai/00 jun/00 jul/00 ago/00 set/00 out/00 nov/00 dez/00 jan/01 fev/01

Bearings Average TOTAL Average Total


ABB - 3
Referncias Tcnicas Braskem UIB UA

M TBF x M TBF corrigido


18,00 17,49
17,39
M TBF CORRIGIDO 16,98
17,00
17,18
M TBF 16,04
15,78
16,00
15,45
M ETA
14,9714,97
15,00 15,05
14,24 14,97 14,38
13,89
14,00
13,44 13,51 13,26
13,20
13,00 12,79 12,79
12,63
12,20 12,74
11,90 11,90 12,63 12,46
12,00 11,66
11,90 12,05 11,48 11,26
11,21 11,26 11,17 11,71
10,92 11,43
11,00
10,7610,64
10,4810,4810,41 10,88
10,3010,1910,23 10,37
10,23
10,00 10,05

9,00

8,00
nov/99

dez/99

jan/00

fev/00

mar/00

abr/00

mai/00

jun/00

jul/00

ago/00

set/00

out/00

nov/00

dez/00

jan/01

fev/01

mar/01

abr/01

mai/01

jun/01

jul/01

ago/01

set/01

out/01

nov/01
ABB - 4
Referncias Tcnicas Braskem UIB UA
GRFICO DO MTBF
20,00

18,38 18,15
18,15
18,00 18,26

17,08
16,22
15,87 16,13
16,00 15,53
15,78
15,45
14,52 14,89

14,00 13,57
13,26 13,20 13,70
12,79
13,32
12,46

12,00 11,66 11,71


11,48 11,26
11,26
10,92 11,43 11,17
10,76 11,21
10,41 10,88
10,64
10,00 10,37

MTBF
META
8,00
Ago/00

Out/00

Ago/01

Out/01

Ago/02

Out/02
Jun/00

Dez/00

Fev/01

Abr/01

Jun/01

Dez/01

Fev/02

Abr/02

Jun/02

Dez/02

Fev/03
ABB - 5
Referncias Tcnicas Du Pont

MTBR / MTBF ROTATIVOS - GRIFFIN


25,0
21,8 21,8
20,5
20,2
20,0 19,8
17,4 17,9 18,3
16,4 16,6
15,5 14,4 15,2 14,9 15,1
15,0 13,0

10,5
10,0 11,3 11,6
10,2
8,6 9,0 9,9 10,2
7,8 8,2
5,0
7,0 7,1 7,3
6,6 6,7 7,5 7,9
5,9
MTBR MTBF
0,0
ABR JUN AGO OUT DEZ FEV ABR JUN AGO
ABB - 6
Referncias Tcnicas Braskem PE1

2000.0
MTBR / MTBF - UPE
1800.0 MTBR MTBF 1752
1606
1600.0 1460
1400.0 1314
1168 1168
1200.0
1022
1000.0 876
800.0 584 730
600.0
400.0
106 133 159 93 97 91 101 104 110 117
200.0
0.0
DEZ JAN FEV MAR ABR MAI JUN JUL AGO SET
ABB - 7
Referncias Tcnicas Braskem PE2

Histrico de Reparos - POLIALDEN


10.0
9.0 TOTAL MDIA CC/IB
8.0
7.0
6
6.0
5.0
4.0 3
3
3.0
2
2.0 1 1
2 2 2
1 1
1.0 1
1 1 1 1
0 0 0 0
0.0 0 0 0 0
UT
L

T
O

EZ

R
AI

I
N

N
R
V

A
JU

SE

AB
JU

JA

JU
AG

NO

FE

A
M

M
O

M
ABB - 8
Referncias Tcnicas Braskem PVC

!! 35 33
30 MONTHLY INTERVENTIONS:
AVERAGES OF 12 MONTHS
25

20

15
8
10

0
Months
ABB - 9
Referncias Tcnicas - Cobafi

140.0 MTBR - Motores - Cobafi


124
120.0 116 115 122
100 111 113 111
100.0
83 85 94
80.0 76 84
77
60.0

40.0
MTBR
20.0

0.0
02
02

02
02

2
02

03

03

03
2
2

3
3
-0

r-0
l-0
-0

-0
-0
v-
n-

p-

c-

b-

n-
g-

n-
ct
ay

ay
ar
Ju

No

Ap
De
Au

Se

Fe
Ju

Ju
Ja
O

M
M

M
ABB - 10
Referncias Tcnicas Braskem CPL

TENDNCIAS DO MTBR / MTBF - NITROCARBONO


40,0
MTBR
35,0
META-R 33,4

30,0 MTBF

25,0

20,0

12,8 12,9 12,7 13,5 12,5 13,1


15,0 12,9 12,3

10,0 11,7
11,7 11,4 11,2
10,5 10,3 10,2

5,0

0,0
set/01

set/02
jun/01

jul/01

ago/01

out/01

nov/01

dez /01

jan/02

fev/02

m ar/02

abr/02

m ai/02

jun/02

jul/02

ago/02

out/02

nov/02

dez /02
ABB - 11
ABB - 12

0,0
5,0
15,0
20,0
25,0
30,0
ju n /0 1 35,0

10,0 11,4
ju l/0 1

a g o /0 1

10,4 9,7
s e t/0 1
MTBF
MTBR
META-R

o u t/0 1

9,1 9,1 8,9


n o v /0 1

8,3
d e z /0 1

ja n /0 2
9,0
fe v /0 2

m a r/0 2
9,1 9,0
9,2

a b r/0 2
9,8

m a i/0 2

ju n /0 2
9,7 10,5

ju l/0 2
TENDNCIAS DO MTBR / MTBF - DMT
Referncias Tcnicas Braskem PET

a g o /0 2
10,6
30,2

s e t/0 2

o u t/0 2

n o v /0 2

d e z /0 2
Referncias Tcnicas Braskem PET

TENDNCIAS DO MTBR / MTBF - PET


70,0 MTBR 74,2
META-R
60,0
MTBF
50,0

40,0

30,0
19,9
17,4 18,5 19,0 19,0 19,4 19,0
18,5
20,0
12,2
10,0 12,0 12,2
11,0 11,0
9,4 10,0
0,0
set/01

set/02
ju n /01

ju l/01

ag o /01

o u t/01

n o v/01

d ez /01

jan /02

fev/02

m ar/02

ab r/02

m ai/02

ju n /02

ju l/02

ag o /02

o u t/02

n o v/02

d ez /02
ABB - 13
Referncias Tcnicas - Solvay
"

REPAIRS-SOLVAY-CPM
25,0

SEAL
22,0 AVERAGE SEAL

20,0 TOTAL

AVERAGE
TOTAL

15,0 14,0
15,0 14,0 14,0 14,0

12,0
11,0 11,0 12,0
11,0
10,0
10,0 9,0 9,0 9,0
9,0 8,0 8,0
8,0 8,0 8,0
8,0 8,0
7,0 7,0 7,0 9,0

6,0 6,0
5,0 5,0 5,0 6,0 7,0
5,0
5,0 4,0 5,0 6,0 6,0
4,0 5,0
3,0 5,0
3,0
3,0

2,0
0,0
ABB - 14

fev/99 abr/99 jun/99 ago/99 out/99 dez/99 fev/00 abr/00 jun/00 ago/00 out/00 dez/00

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