Eutectic Castolin

PREMIUM PRODUCT RANGE
Stronger, with
Castolin Eutectic
SOUTH EASTERN EUROPE

Castolin past foundations, building for the future
A CENTURY OF HISTORY
1906: Foundation of Castolin in Lausanne, Switzerland by Jean-Pierre Wasserman.

His stroke of genius: to discover a way of welding cast iron at low temperature;
in the following years, his innovation was further developed for all industrial metals
including aluminium alloys.
1940: Foundation of Eutectic Welding Alloys Corporation in New York
1952: Foundation of Castolin France
1959: Foundation of Eutectic Japan Ltd
1962: Foundation of Eutectic India Ltd.
1960s: International consolidation under Castolin Eutectic
1970s: Creation of training centers for Maintenance & Repair technologies
1978: Establishment of World Head Quarters in St-Sulpice, Switzerland
2000: Merger with Messer Cutting & Welding and creation of the MEC Group - Messer
Eutectic Castolin
Today MEC - Messer Eutectic Castolin is:
A world-wide group with over 2300 collaborators

Established in all industrialised countries through subsidiaries
4 production plants in Europe
4 production plants on the American continent
2 production plants in Asia
4 complementary technologies: welding, brazing, cutting, thermal spraying
Continuous evolution and progress
The traditional core competence for Castolin is the constant fight against industrial wear
and tear using maintenance fusion technologies. Our long experience in research and deve-
lopment has created numerous patents and progress in the field of industrial materials and
metallurgy, surface engineered protective coatings and associated processes. Throughout
our hundred year history, Castolin has pioneered product developments at the leading edge
of technology with exceptional performance qualities for practical industrial applications
leading to conservation of valuable raw material and energy resources.
Castolin Eutectic is a registered BS EN ISO 9001:2000 Company.
Whilst every care has been taken in the preparation of the technical information contained in the publi-
cation, it is provided for guidance only and Castolin Eutectic will not accept any liability resulting from
its use.
Tel:+43 1 869 45 41 2 www.castolin.com

European Product Catalogue.
YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS
Castolin Gesellschaft m.b.H.
Brunner Strasse 69
1235 Vienna, Austria
Phone: +43 - (0)1 - 869 45 41 - 0

Fax: +43 - (0)1 - 869 45 41 - 10
email: castolin@castolin.at
homepage: www.castolin.at

European Product Catalogue
TABLE OF CONTENTS
1 LOW HEAT INPUT WELDING ALLOYS 6
11 EUTECTRODE MANUAL ELECTRODES 6
11.10 Welding Cast Irons 6
11.20 Welding Steels 7
11.23 Welding Stainless Steels 8
11.26 Welding Structural Steels 9
11.30 Welding Copper Alloys 9
11.35 Welding Aluminium Alloys 9
11.40 Gouging, Chamfering, Cutting 9
11.50 Carbide Alloy Coatings 10
11.53 Alloy Steel Coatings 11
11.56 Nickel Alloy and Cobalt Alloy Coatings 11
12 CASTOMIG-MAG WELDING WIRES 12

12.56 Nickel Alloy Coatings 14
13 CASTOTIG WELDING RODS 15

13.20 Welding Special Steels 15
14 ENDOTEC CORED WIRES (GAS SHIELDED) 18

14.10 Welding Cast Irons 18
14.20 Welding Steels 18
15 TEROMATEC CORED WIRES (SELF SHIELDED) 21

2 LOW TEMPERATURE BRAZING AND SOLDERING ALLOYS 24
21 ECOBRAZ RANGES 24
21.10 Capillary Soldering Brazing Alloys 24
22.10 Self-Fluxing Brazing Alloys for Copper 25
23.10 Gas Welding and Brazing Alloys 25
23.20 Wearfacing Alloys 26
24.10 Soldering Alloys 27
27.10 Fluxes 28
28.10 Brazing Light Metal Alloy and Soldering Pastes 31

TABLE OF CONTENTS
3 POWDERS AND WIRES FOR THERMAL SPRAYING 36
31 POWDERS FOR THERMAL SPRAYING 36
31.10 RotoTec Alloy powders for "cold" spray process 36
31.20 ProXon One-step alloy powders for "cold" spray process 37
31.30 Eutalloy Self-fluxing powders for spraying with simultaneous fusion 38
31.40 Eutalloy SF Self-fluxing powders for spraying with simultaneous fusion 38
31.50 Eutalloy RW Self-fluxing powders for spraying with subsequent fusion 39
31.60 CastoPlast Polymer powders for thermal spray process 39
31.70 MetaCeram Ceramic and refractory powders for "cold" thermal spray process 40
31.80 EuTroLoy Alloy powders for PTA (Plasma Transferred Arc) process 40
32 WIRES FOR THERMAL SPRAYING 41

32.10 EuTronic Arc spray wires Alloy wires for arc spraying 41
4 COMPOSITE WEAR FACING MATERIALS 42

41 MECATEC - COLD SURFACING TECHNOLOGY POLYMERS 42
9 CASTODUR DIAMOND PLATES 44
91 WELD CLADDED PLATES 44
92 POWDER COATED PLATES 45
93 CASTOTUBES 45

1 LOW HEAT INPUT WELDING ALLOYS
11 EUTECTRODE MANUAL ELECTRODES

11.10 WELDING CAST IRONS
2-44 Special electrode with high nickel content for contaminated cast irons.
2.5 - 3.2 - 4.0 This electrode is highly recommended for welding without preheating
old and oil-soaked cast irons, whetever for joining or overlaying, as well
as for buttering before welding with bronze electrodes.
Rm: 330 MPa Rp0.2: 300 MPa
XHD 2230 Nickel iron electrode with bimetallic core wire developed for welding
2.5 - 3.2 - 4.0 grey cast iron to steel or engineering cast iron grades with spheroidal
graphite. Deposits have highest mechanical properties and exceptional
crack resistance.
Rm: 490 MPa Rp0.2: 330 MPa A5: 13.5%
XHD 2480 Nickel based electrode developed for welding and repair of grey cast iron.
2.5 - 3.2 Regular deposits. Increased crack resistance.
Rm: 320 MPa
2-23 Nickel iron electrode developed for welding grey cast iron and ductile
2.5 - 3.2 - 4.0 cast iron. High crack resistance.
Rm: 325 MPa Rp0.2: 310 MPa
2-24 Nickel based electrode developed for welding grey cast iron with soft,
2.5 - 3.2 - 4.0 machinable deposits. Very easy to use.
Rm: 480 MPa Rp0.2: 230 MPa
2240 Nickel iron electrode with bimetallic core wire developed for welding cast
2.5 - 3.2 - 4.0 iron in all positions. High mechanical properties and crack resistance.
Rm: 345 MPa Rp0.2: 305 MPa

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LOW HEAT
INPUT WELDING ALLOYS
11.20 WELDING STEELS

Designations Properties
640 Electrode for fully austenitic steel deposits with exceptional hot crack
2.5 - 3.2 - 4.0 resistance. This alloy is developed for repair and assembly of high alloy
and carbon steels.
Rm: 650 MPa Rp0.2: 450 MPa A5: 38%
Work hardened: 400 HV30
XHD 646 High impact resistance. Rebuilding worn parts in 14% manganese steel.
2.5 - 3.2 Buttering layer before wear facing.
4.0 - 5.0 Rm: 680 MPa Rp0.2: 510 MPa A5: 32%
Work hardened: 400 HV30
Xuper 680S High alloy tool & die repairs and joining dissimilar steels. Highest tensile
1.6 - 2.0 - 2.5 strength and crack resistance. Exceptionally easy weldability.
3.2 - 4.0 Rm: 860 Mpa Rp0.2: 690 MPa A5: 20%
690 SF Specifically designed for joining and buttering a wide range of steels
2.5 - 3.2 which are either of unknown composition or considered 'difficult - to -
weld' and where matching electrodes do not exist.
Rm: 820 MPa Rp0.2: 620 MPa A5: 25%
Xuper 690 Assembly, rebuilding, buttering layer for alloyed and hardenable steels
2.5 - 3.2 - 4.0 before wear facing. High resistance to cracking.
Rm: 675 MPa Rp0.2: 550 MPa A5: 40%
Xuper 2222 Electrode deposits a high nickel alloy with an austenitic structure for wel-
2.5 - 3.2 ding all kinds of steel and steel castings in thick sections. Welding nickel
4.0 - 5.0 alloys and Inconel 600. Working temperature: from cryogenic up to
980C.
Rm: 670 MPa Rp0.2: 420 MPa A5: 45%
XHD 2222 High nickel alloy electrode producing deposits with excellent toughness,
2.5 - 3.2 - 4.0 capable of withstanding high stress even under impact loading.
Rm: 590 MPa Rp0.2: 420 MPa A5: 30%
XHD 6868 Electrode developed for high speed welding of difficult-to-weld, galva-
2.5 - 3.2 - 4.0 nised or dissimilar steels. Rebuilding and buttering layers before wear
facing. High metal recovery (170%).
Rm: 800 MPa Rp0.2: 670 MPa A5: 17.5%

11.23 WELDING STAINLESS STEELS
E 307-17 Rutile electrode depositing a corrosion-resistant austenitic stainless steel.

2.5 - 3.2 - 4.0 The deposited metal can be work hardened combining good ductility and
toughness properties.
Rm: 610 MPa Rp0.2: 445 MPa A5: 40% AWS A 5.4: E 307-17
E 308L-17 Electrode developed for assembly and repair of AISI 304 type stainless steel.
2.5 - 3.2 - 4.0 Rm: 590 MPa Rp0.2: 430 MPa A5: 40% AWS A 5.4: E 308 L-17
E309MoL-17 Rutile type electrode depositing low carbon austenitic-ferritic stainless

3.2 - 4.0 steel. It has increased corrosion resistance, notably to intercrystalline cor-
rosion up to 350C and in air oxidation up to 1050C.
Rm: 640 MPa Rp0.2: 480 MPa A5: 30% AWS A 5.4: E 309 MoL-17
E 310-17 Electrode developed for assembly and repair of AISI 309 (25/12), 310
2.5 - 3.2 - 4.0 (25/20), and 314 type refractory steel. Excellent resistance to heat
(up to 1050 C) and corrosion.
Rm: 600 MPa Rp0.2: 400 MPa A5: 35% AWS A 5.4: E 310-17
E 316L-17 Electrode developed for assembly and repair of AISI 316 type stainless steel.
2.0 - 2.5 Rm: 590 MPa Rp0.2: 440 MPa A5: 40% AWS A 5.4: E 316 L-17.
3.2 - 4.0
E 318-17 Rutile type electrode depositing austenitic stainless steel stabilized with
2.5 - 3.2 - 4.0 niobium. It has increased corrosion resistance, notably to intercrystalline
corrosion and pitting up to 400C and in air oxidation up to 800C.
Rm: 620 MPa Rp0.2: 470 MPa A5: 35 % AWS A 5.4: E 318-17
E 385-17 Electrode developed for homogeneous welding of Z2 NCDU 25-20

2.5 - 3.2 - 4.0 (Uranus B6 ) type stainless steels. Assembly and repair of corrosion
resistant steel (sulphuric or phosphoric environments) or refractory steel (up to
1000C)
Especially for Maintenance Welding of Stainless Steels
33000 Electrode developed for assembly and repair of AISI 304 type stainless steel.
2.0 - 2.5 - 3.2 Rm: 615 MPa Rp0.2: 450 MPa A5: 42 % AWS A 5.4: E 308L -17
33300 Electrode developed for assembly and repair of AISI 309 (25/12), 310 (25/20),
2.5 - 3.2 and 314 type refractory steel. Excellent resistance to heat (up to 1050 C)
and corrosion.
33500 Electrode developed for assembly and repair of AISI 316 type stainless steel.
2.0 - 2.5 - 3.2 Rm: 700 MPa Rp0.2: 535 MPa A5: 30 % AWS A 5.4: E 316L -17

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LOW HEAT
Especially for Maintenance Welding of Stainless Steels - Continued

Castinox D Electrode developed for assembly and repair of AISI 309 (25/12), 310 (25/20),
2.5 - 3.2 and 314 type refractory steel. Excellent resistance to heat (up to 1200 C)
and corrosion.
Rm: 555 MPa Rp0.2: 399 MPa A5: 33 %
11.26 WELDING STRUCTURAL STEELS

6601 Rutile electrode for welding usual structural steels in all positions.
2.5 - 3.2 Rm: 570 MPa Re: 480 MPa A5: 21 % AWS A 5.1: E 6013
6666 Basic double extruded flux coated electrode for welding low alloy steel.
2.5 - 3.2 - 4.0 Rm: 570 MPa Re: 420 MPa A5: 20 % AWS A 5.5: E 8018 G
11.30 WELDING COPPER ALLOYS

285 Bronze electrode developed for assembly and repair of copper based
3.2 - 4.0 alloys and resurfacing of steel or cast iron parts subject to frictional wear.
Rm: 380 MPa A5: 18 % Hardness: 125 HB
XHD 1855 Complex bronze electrode developed for marine applications needing
3.2 high strength / ductility properties and resistance to wear by cavitiation,
corrosion, friction.
Rm: 705 Mpa A5: 24% Hardness: 175 HV30
11.35 WELDING ALUMINIUM ALLOYS

2101S Electrode developed for the assembly and repair of aluminium alloy castings.
2.5 - 3.2 Rm: 170 MPa Rp0.2: 95 MPa A5: 5 %
XHD 2100 Electrode developed for welding wrought aluminium alloys particularly
3.2 when anodisation is required .
11.40 GOUGING, CHAMFERING, CUTTING

CutTrode 01 Electrode developed for gas free, high speed cutting and piercing work on
3.2 - 4.0 - 5.0 all metals in all positions.
ChamferTrode Electrode developed for fast metal removal and surface preparation by
03 / 04 chamfering, grooving and gouging.
3.2 - 4.0 Elimination of worn and cracked surfaces.

11.50 CARBIDE ALLOY COATINGS
N 700 Electrode depositing chromium carbides for wear protection against

3.2 abrasion combined with pressure and moderate impact.
Hardness: 59-64 HRC.
XHD 6710 High metal recovery (215%) electrode developed for protection against
3.2 - 4.0 wear by abrasion and erosion. The hardness is obtained in a single pass.
XHD 6715 High metal recovery (255%) electrode developed for protection against
3.2 wear by abrasion and erosion. Maximum hot abrasion resistance up to
650C. The hardness is obtained in a single pass.
Hardness: 65 HRC.
5006 High metal recovery (170%) electrode developed for anti-wear resurfa-
2.5 - 3.2 cing of parts subject to combined stresses: abrasion, pressure and mode-
4.0 - 5.0 rate impact by medium to fine particles.
N 6070 High metal recovery (250%) electrode developed for protective coatings
4.0 against wear by abrasion in the presence of very fine and very hard
abrasive materials. Maximum hot abrasion resistance up to 650C.
Hardness: 900-1100 HV30
6088 Thanks to high density and good distribution of hard DIAMAX particles
5.0 in a hard nickel based matrix, the deposit obtained with this electrode is
highly resistant to abrasion, erosion and corrosion at high temperatures.
Hardness: 56 HRC
TECHNICAL NOTE
Microstructures of the primary EutecTrode alloys from the 11.50 carbide alloy coatings.
XHD 6715 5006
N 6070 N 700

1
LOW HEAT
11.53 ALLOY STEEL COATINGS

2 Electrode deposits a chromium, molybdenum, manganese alloy steel develo-
2.5 - 3.2 ped for anti-wear coating of parts to resist impact, pressure and abrasion.
Hardness: 55-60 HRC
6 Electrode for High Speed Steel type deposits developed for fabrication or
2.5 - 3.2 repair of damaged tools. Increased resistance to shock, pressure, cracking
and oxidation at high temperature.
Hardness: 62 HRC
N 102 High metal recovery (150%) electrode developed for anti-wear coatings
3.2 - 4.0 on parts or tools to resist high pressures, impacts and wear.
Hardness: 53-58 HRC
EC 3292 High metal recovery (150%) electrode developed for protective coatings
2.5 - 3.2 on parts subject to wear by fatigue (cutting tools), metal-to-metal
friction and by impacts with abrasion.
Hardness: 53-57 HRC
XHD 6804 High metal recovery (135%) electrode developed for protective coatings
2.5 - 3.2 - 4.0 on parts subject to elevated temperatures in combined wear regimes:
heat corrosion friction.
Hardness as welded: 470 HV30 Work hardened: 530 HV30
6055 Electrode deposits a low temperature precipitation hardening marten-

3.2 - 4.0 sitic steel (maraging steel) for making composite tools suitable for cold
working and cutting operations.
Hardness as welded: 36 HRC.
Hardness after heat treatment 480 C for 4 hours: 52 HRC
35200 Electrode developed for coating parts to resist deformation and wear
3.2 - 4.0 by high pressure loading. Rebuilding and buttering layers before wear
facing.
Rm : 960 MPa Rp0.2 : 810 MPa A5: 13 % Hardness: 320 HV30
11.56 NICKEL ALLOY AND COBALT ALLOY COATINGS

XHD 6865 High metal recovery (150%) electrode depositing a special nickel alloy,
2.5 - 3.2 developed for wear protective coatings on hot working tools and dies
Working temperature: up to 950C.
Hardness as welded: 240 HB Work hardened: 360-380 HB.
XHD 6817 High metal recovery (170%) electrode depositing a special nickel alloy,
3.2 developed for wear protective, creep resistant coatings on hot working
tools and dies.
Working temperature: up to 1100C.
Hardness as welded: 200 HB Work hardened: 350 HB.

11.56 NICKEL ALLOY AND COBALT ALLOY COATINGS - CONTINUED
N 9025 Electrode deposits a cobalt based, work hardening alloy (Grade 25 type)
3.2 having high hot crack resistant mechanical properties and a superior
resistance to metal-to-metal friction, oxidation, pressure and thermal
fatigue.
N 9060 Electrode deposits a cobalt based alloy with lower hardness (Grade 6
3.2 type), intended for resurfacing for protection against wear combined
with corrosion, heat and abrasion. The deposited metal retains its
hardness at high temperature.
High resistance to impact and hot cracking.
Hardness: 40-45 HRC
N 9080 Electrode deposits a work hardening cobalt based alloy (Grade 21 type),
3.2 - 4.0 intended for resurfacing for protection against wear combined with
corrosion, heat and impact. The deposited alloy retains its properties at
high temperature.
12 CASTOMIG-MAG WELDING WIRES

45500 S MAG wire for assembly and repair of AISI 316 type stainless steel.
(ER 316LSi) Rm: 560 MPa Rp0.2: 370 MPa A5: 35 % AWS SFA 5.9: ER 316 LSI
0.8 - 1.2 - 1.6
15 Kg
45503 S MAG wire for assembly and repair of AISI 304 type stainless steel.
(ER 308LSi) Rm 600 MPa Rp0.2: 360 MPa A5: 40 % AWS SFA 5.9: ER 308 LSI
0.8 -1.0
1.2 - 1.6
15 Kg
45513 S MAG wire for assembly and repair of refractory (AISI type 310) stainless
(ER 310) steel that needs to resist corrosion and oxidation in air up to 1150C.
1.0 - 1.2 Rm: 580 Mpa Rp0.2: 380 Mpa A5: 42 % AWS SFA 5.9: ER 310
15 Kg
45516 S MAG wire for heterogeneous welding of steels that are difficult to weld
(ER 309LSi) and for welding 309 type stainless steel.
1.0 Rm: 600 MPa Rp0.2: 400 MPa A5: 40 % AWS SFA 5.9: ER 309LSi
15 Kg

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LOW HEAT
12.23 WELDING STAINLESS STEELS - CONTINUED

45552 S MAG wire for welding 304 type stainless steels stabilized with Ti or Nb
(ER 347) (321 and 347).
0.8 - 1.0 - 1.2 Rm: 660 MPa Rp0.2: 460 MPa A5: 42 % AWS A 5.9: ER 347
15 Kg
45554 S MAG wire for welding austenitic steels with manganese and welding
(ER 307 Si) steels that are difficult to weld or with thick sections.
0.8 - 1.0 Rm: 620 MPa Rp0.2: 420 MPa A5: 40 %
1.2 - 1.6
15 Kg

45250 MAG wire for welding non-alloyed or low alloyed steel in general use.
0.8 - 1.0 - 1.2 Rm: >570 MPa Rp0.2: >420 Mpa A5: >19 % EN 440: G4Si1
15 Kg
45252 MAG wire for welding steel resistant to heat and creep up to 570 C.
0.8 - 1.0 - 1.2 Rm: >600 MPa Rp0.2: >500 MPa A5: >20%
15 Kg
45257 MAG wire for welding high yield strength steel (up to 700MPa) used in
0.8 - 1.0 - 1.2 highly stressed parts of fabrication-welded structures.
15 Kg Rm: 830 MPa Rp0.2: 760 MPa A5: 18 % AWS A 5.28: ER 100S-G

45703 MIG wire for assembly and coating of plain bronze (copper-tin) parts.
1.0 - 1.2 Rm: 260 MPa A: 20 % DIN 1733 SG-CuSn6
15 Kg
45706 MIG wire for assembly and coating of copper and its alloys.
1.0 - 1.2 Copper-Silicon alloy (3%).
15 Kg Rm: 350 MPa Rp0.2: 150 MPa A5: 40 % DIN 1733: SG Cu Si 3
45751 MIG wire for welding copper-aluminum alloys and coating parts subject
0.8 - 1.0 to wear by metal-to-metal friction. Very good resistance to corrosion by
1.2 - 1.6 sea water.
15 Kg Rm: 430 MPa A: 40 % Hardness: 100 HB

12.35 WELDING ALUMINIUM ALLOYS
45802 MIG wire (type AG5, 5356) for welding aluminium alloys.
0.8 - 1.0 - 1.2 Homogeneous welding of aluminum-magnesium alloys with 5% Mg.
7.5 Kg Rm: >235 MPa Rp0.2: >110 MPa A5: >17 % EN: AWAlMg5(A)
45803 MIG wire (type AS5, 4043) for welding aluminum-magnesium alloys and
1.0 - 1.2 - 1.6 reclamation of defective foundry castings.
7.5 Kg Rm: >120 MPa Rp0.2: >40MPa A5: >8 % EN: AW-AlSi5(A)
45806 MIG wire (type AG4MC, 5183) for welding aluminum-magnesium alloys.
1.0 - 1.2 Rm: >275 MPa Rp0.2: >125 MPa A5: >17 % EN: AW-AlMg5Mn1(A)
7.5 Kg
45351 MIG wire for producing anti-wear coatings on parts subject to combined
0.8 - 1.0 pressure, moderate abrasion and significant impacts.
1.2 - 1.6 Hardness: 60 HRC DIN 8555: SG 6-60-GTZ
15 Kg
45365 MIG wire for producing anti-wear coatings on parts subject to combined
1.0 - 1.2 pressure and abrasion, which is only machineable by grinding.
15 Kg Hardness: 58 HRC MSG 3-GZ-60
12.56 NICKEL ALLOY COATINGS

45654 MIG wire for welding Inconel 625 and nickel based alloys.
1.0 - 1.2 Austenitic alloy for assembly of dissimilar steels.
15 Kg Rm: > 700 Mpa Rp0.2: > 420 Mpa A5: >25 % AWS 5.4 14: ER NiCrMo-3

1
LOW HEAT
13 CASTOTIG WELDING RODS

13.20 WELDING SPECIAL STEELS
45507 WS TIG rod for assembling or coating tool steel or dissimilar steels. Buttering
(ER 312) layer before surfacing.
1.0 - 2.0 Rm: 750 Mpa Rp0.2: 530 Mpa A5: 25 % AWS SFA 5.9: ER 312
2.4 - 3.2
45612W TIG rod for welding Inconel 600 , nickel based alloys and tool steels or
1.0 - 1.6 low to highly alloyed steels that are difficult to weld. Assembly of copper
2.0 - 2.4 with steel.
Rm: >620 Mpa Rp0.2: >380 Mpa A5: >35 % AWS SFA 5.14: ER NiCr3
45654W TIG rod for welding Inconel 625 and nickel based alloys. Austenitic alloy
1.6 - 2.0 - 2.5 for assembly of dissimilar steels.
Rm: > 700 Mpa Rp0.2: > 420 Mpa A5: >25 % AWS 5.4 14: ER NiCrMo-3

45500 WS TIG rod for assembly and repair of AISI 316 type stainless steel.
(ER 316L) Rm: 560 Mpa Rp0.2: 370 Mpa A5: 35 % AWS SFA 5.9: ER 316 L
1.6 - 2.0 - 2.4
45503 WS TIG rod for assembly and repair of AISI 304 type stainless steel.
(ER 308L) Rm: 600 MPa Rp0.2: 360 MPa A5: 40 % AWS SFA 5.9: ER 308 L
1.0 - 1.6 - 2.0
2.4 - 3.2
45513 WS TIG rod for welding refractory stainless steel (AISI type 310) that needs to
(ER 310) resist corrosion and oxidation in air up to 1150C.
1.6 - 2.0 Rm: 580 MPa Rp0.2: 380 MPa A5: 42 % AWS SFA 5.9: ER 310
45552W TIG rod for welding 304 type stainless steel stabilized with Ti or Nb (321 and
(ER 347) 347).
1.0 - 2.0 Rm: 660 MPa Rp0.2: 460 MPa A5: 42 % AWS SFA 5.9: ER 347
2.4 - 3.2

45252W TIG rod for the assembly and resurfacing of 15 CD 4 type steel.
2.0 - 3.0 Resists heat up to temperatures of 550C.
Rm : >510 MPa Rp0.2: >355 MPa A5: >20 % AWS A 5.28-29 : ER80 S-G
45255W TIG rod for fabrication welding mechanical structural steel assemblies.
2.0 - 2.4 - 3.0 Rm : > 530 MPa Rp0.2: > 385 MPa A5: > 20 % AWS A 5.18 : ER 70 S 6

45701W TIG rod for assembly and coating of parts subject to marine corrosion
2.0 and notably the 70/30 or 90/10 copper-nickel alloys.
Rm: 420 MPa Rp0.2: 240 MPa A5: 36 % DIN 1733: SG-Cu Ni 30 Fe
45703W TIG rod for assembly and coating of plain bronze (copper-tin) parts.
2.0 - 2.5 Fights against wear by metal-to-metal friction.
Rm: 260 MPa Hardness: 80 HB A: 20 % DIN 1733: SG-Cu Sn 6
45704W TIG rod for assembly and coating of pure copper. The deposited metal
2.0 - 3.0 provides high electrical conductivity. Particularly recommended for
copper that is difficult to weld.
Rm: 200 Mpa Hardness: 60 HB A: 30 % DIN 1733: SG-Cu Ag
45706W TIG rod for assembly and coating of copper and its alloys.
2.0 Copper-silicon alloy (3%).
Rm: 350 MPa Hardness: 80 HB Din 1733: SG Cu Si 3
13.35 WELDING ALUMINUM ALLOYS

45801W TIG rod for welding aluminum (up to 99.5%) and its alloys.
2.0 - 3.2 Rm : >65 MPa Rp0.2: >20 MPa A5: >35 % AWS A 5.10: ER 1100
DIN 1732 : SG Al99.5Ti
45802W TIG rod for welding aluminum-magnesium alloys and similar types of
2.0 - 2.5 aluminum alloys.
3.2 - 4.0 Rm: >235 MPa Rp0.2: >110 MPa A5: >17 % AWS A 5.10: ER 5356
DIN 1732 : SG Al Mg 5
45806W TIG rod for welding aluminum-magnesium alloys. Excellent mechanical

2.0 properties.
Rm: >275 MPa Rp0.2: >125 MPa A5: 17 % AWS A 5.10: ER 5183
DIN 1732: SG AlMg 4.5 Mn

45301W TIG rod for coating parts subject to heat, thermal shock and plastic
1.0 - 1.6 deformation.
2.0 - 2.4 Hardness as welded: 46 HRC
45303W TIG rod for HSS coating of parts subject to combined mechanical wear:
1.0 - 1.6 adhesion, friction, shock or contact fatigue at elevated temperatures.

1
LOW HEAT
13.53 ALLOY STEEL COATINGS - CONTINUED

45305W TIG rod for preventive and repair coating of hot working tools.
45351 W TIG rod for coating parts subject to heat, impact, sliding and rolling
1.0 - 1.6 abrasion.
Hardness as welded: 60 HRC
45355 W TIG rod Maraging type. Martensitic precipitation hardening
1.0 - 1.6 - 2.0 Ni-Co-Mo steel for cold metal working applications.
Hardness after heat treatment 480C for 4 hours: 51 HRC

45406W TIG rod cobalt based alloy (Grade 6 type). Excellent resistance to heat,
3.0 - 4.0 corrosion, wear, cavitation and metal-to-metal friction.
3.0 corrosion, wear, cavitation and metal-to-metal friction.
3.0 corrosion, wear, cavitation and metal-to-metal friction.
45612W TIG rod for welding Inconel 600 , nickel based alloys and tool steels or
1.0 - 1.6 low to highly alloyed steels that are difficult to weld. Assembly of copper
2.0 - 2.4 with steel.
Rm: >620 Mpa Rp0.2: >380 MPa A5: >35 % AWS A 5.14: ER NiCr3
45654W TIG rod for welding Inconel 625 and nickel based alloys.
1.6 - 2.0 - 2.5 Austenitic alloy for assembly of dissimilar steels.
Rm: > 700 Mpa Rp0.2: > 420 Mpa A5: >25 % AWS A 5.14: ER

14 ENDOTEC CORED WIRES (GAS SHIELDED)
14.10 WELDING CAST IRONS

DO*23 Metal cored nickel-iron wire developed for welding cast iron assemblies
1.0 - 1.2 or rebuilding.
15 Kg Joining cast iron to steel.
Hardness: 200 HV30
14.20 WELDING STEELS

DO*02 Metal cored wire developed for welding difficult-to-weld steels, armour
1.2 - 1.6 plate and manganese steel.
15 Kg Rm: 650 Mpa Rp0.2: 390 Mpa A 35 %
DO*22 Inconel 600 type metal cored wire developed for weld surfacing nickel
1.6 alloys, low or high alloy steel, and refractory steel and alloys.
15 Kg Rm: 650 Mpa Rp0.2: 370 Mpa A5: 40%
DO*266 S Copper-coated cored wire electrode providing fast solidification, rutile-

1.6 type slag characteristics.
15 Kg Rm: 510 Mpa A5: 22%

DO*28 S Metal-flux cored wire intended for welding AISI 316 L type steel.
1.2 Rm: 500-600 Mpa Rp0.2: 380-450 Mpa A5: 35-45 %
15 Kg AWS A 5.9: E 316 LT-1

DO*11 Metal cored wire developed for producing anti-wear coatings (tungsten
1.6 carbides in a nickel based matrix) on parts subject to severe abrasion in
15 Kg combination with heat and corrosion.
Hardness (matrix): 55 HRC Hardness (carbides): 2400 HV0.4
DO*48 Metal cored wire developed for producing anti-wear coatings (tungsten
1.6 carbides in an iron base matrix) on parts subject to severe abrasion or
15 Kg erosion combined with moderate pressure and impacts.
Hardness (matrix): 55 HRC Hardness (carbides): 2300 HV0.3

1
LOW HEAT
14.50 CARBIDE ALLOY COATINGS - CONTINUED

DO*390 N NanoAlloy patended, gas shielded, metal cored alloy wire, ideal for main-
1.6 tenance and repair applications or batch manufacturing where highest
15 Kg integrity welding, efficiency and productivity are required.
Hardness (one layer): 70 HRC
DO*395 N The slag-free deposit contains a high volume fraction of ultra-hard pha-
1.2 ses which ensures an excellent performance against abrasion, erosion
15 Kg combined with moderate impact.
Hardness (one layer): 69 HRC

DO*04 Metal cored wire develped for producing anti-wear coating depositing steel
1.2 - 1.6 alloyed with chromium, cobalt and molybdenum. Excellent resistance to
15 Kg wear by metal-to-metal friction, mechanical properties stable up to 500C.
Hardness: 48 HRC
DO*05 Metal cored wire developed for producing work hardening anti-wear coatings,
1.6 having an excellent resistance to impacts, pressure and high stress abrasion.
15 Kg Hardness as welded: 250 HV30 Work hardened: 380 HV30
DO*06 Metal cored wire developed for producing anti-wear coatings with High
1.6 Speed Steel properties for fabrication or repair of damaged tools. Increased
15 Kg resistance to shock, pressure, cracking and oxidation at high temperature.
Hardness: 63 HRC
DO*13 Metal cored wire developed for producing anti-wear coatings,

1.2 - 1.6 having a high resistance to pressure, impacts and moderate abrasion.
15 Kg Hardness: 58 HRC
DO*15 Metal cored wire developed for producing anti-wear coatings on parts
1.2 - 1.6 subject to impact, abrasion and contact fatigue.
DO*16 Metal cored wire developed for producing anti-wear coatings having
1.6 excellent resistance to shocks and to pressures up to 550C.
15 Kg Hardness: 48 HRC.
DO*30 Metal cored wire developed for producing single pass, anti-wear coatings
1.2 - 1.6 on parts subject to abrasion and erosion by small particles.
DO*33 Metal cored wire developed for producing anti-wear coatings having
1.6 excellent resistance to abrasion and erosion at high temperatures up to 650C.
DO*55 Metal cored wire Maraging type (Martensitic Ni-Co-Mo steel with
1.6 precipitation hardening) developed for producing anti-wear coatings
15 Kg on parts subject to compression, creep and cold cutting.
Hardness after heat treatment 480C for 3 to 7 hours: 58 HRC

14.53 ALLOY STEEL COATINGS - CONTINUED
DO*322 Metal cored wire developed for producing multi pass, anti-wear coatings
1.6 on parts subject to abrasion and erosion by small particles.
DO*327 Metal cored wire developed for producing multi pass, crack-free coating of
1.6 parts subject to wear by combined abrasion and impact with high pressures.
DO*332 Metal cored wire developed for multi pass, anti-wear coatings having
1.6 excellent resistance to abrasion and moderate impact.
CaviTec GMA Metal cored wire developed with a patented alloy system producing
1.2 - 1.6 anti-wear coatings with outstanding cavitation resistance on hydraulic
15 Kg turbines and pumping equipment.

DO*60 Metal cored wire depositing a Grade 6 type cobalt base alloy. Excellent
1.2 - 1.6 resistance to heat, corrosion, wear, cavitation and metal-to-metal friction.
1.6 resistance to heat, corrosion, abrasion, cavitation and metal-to-metal friction
1.6 resistance to heat, corrosion, wear, cavitation and metal-to-metal friction.
15 Kg Hardness as welded: 330 HV30 Work hardened: 450 HV30
1.6 resistance to thermal shocks and pressures, as well as abrasion at tempe-
15 Kg ratures up to 950C and oxidation up to 1200C.

1
LOW HEAT
15 TEROMATEC CORED WIRES (SELF SHIELDED)

3952 Self shielded cored wire developed for coating parts subject to hot
1.6 - 2.8 abrasion up to service temperature of 600C.
15 kg Hardness: 65 HRC
4395 N Self shielded cored wire developed for coating parts subject to abrasion
2.8 and erosion combined with moderate impact.
4601 Self shielded cored wire developed for coating parts subject to abrasion
1.2 - 1.6 - 2.8 without impact.
4660 Self shielded cored wire developed for coating parts subject to abrasion
1.2 - 1.6 - 2.8 by medium and large bodies

3205 Self shielded cored wire developed for anti-wear coating of low or alloy
1.6 - 2.4 - 2.8 steel parts with work hardening properties against heavy impact, pres-
15 Kg sure and friction.
4415 Self shielded cored wire developed for anti-wear coating of low or alloy
1.6 - 2.8 steel parts to resist impact and abrasion up to service temperature of 500C.
4630 Self shielded cored wire developed for anti-wear coating of low or alloy steel
2.8 parts in single pass to resist severe abrasion and erosion by fine particles.
4923 Self shielded cored wire developed for crack-free coating of parts subject
1.2 - 1.6 - 2.8 to wear by combined abrasion and impact with high pressures.

TECHNICAL NOTE
Sample photographs of wearfacing applications using Castolin Maintenance &
Repair welding alloys.
We have a Terolink technical library describing many application case studies (process,
alloy used, context of the part and application, operating procedure, precautions, etc.).
This electronic database makes it possible for us to better solve the wear problems
encountered and to propose practical solutions as part of our technial service to
industry.
CRUSHER ROTOR / QUARRY CROWN GEAR RING SUGAR REFINERY
TONGS / STEEL INDUSTRY ROTARY CUTTER / CIVIL ENGINEERING
MOULD / AUTOMOTIVE ROTOR DISCS / CEMENT PLANT
HAMMERS / WASTE RECYCLING HYDROPULPER ROTOR / PAPER MILL

1
LOW HEAT

2 LOW TEMPERATURE BRAZING AND SOLDERING ALLOYS
21 ECOBRAZ RANGES
21.10 CAPILLARY SILVER BRAZING ALLOYS
Cadfree Silver Alloys
1020 B - T - XFC Castolin 1020 is a CADFREE quaternary Ag-Cu-Zn-Sn brazing alloy for
capillary joining of ferrous metals, plus Cu and Ni alloys. Very high Ag
content gives excellent fluidity, low joining temperature and increased
mechanical strength in joints. Water/gas-tight sealing of joints.
Deposit colour: stainless steel.
1666 A high silver-copper-zinc-tin alloy. Formulated for maximum fluidity and
1666 XFC wettability on the metals specified. High fluidity, low heat input and very
good mechanical properties make this latest silver alloy exceptional.
181 - 181 F Maximum Safety Margin, thanks to its high silver content: either by
capillary attraction, in the case of close-fitting components, or by moul-
ding in the case of large joint gaps. Joints built up with Castolin 181 are
especially resistant to impact and vibrations.
Silver Alloys with Cadmium

1010 XFC Castolin 1010 XFC is a brazing alloy for capillary joining of ferrous metals,
plus Cu and Ni alloys. High Ag content plus Cd gives outstanding flui-
dity, lowest joining temperature and high mechanical strength in joints.
Water/gas-tight sealing of joints.
1030 XFC The high silver content of this filler alloy promotes joining by capillarity,
and makes this product ideal for joining dissimilar metals.
1030 XFC is recommended for all maximum safety margin applications.
1802 - 1802 L 1802 is a quaternary Ag-Cd-Cu-Zn brazing alloy for capillary joining
1802 XFC of ferrous metals, plus Cu and Ni alloys. High Ag content plus Cd gives
outstanding fluidity, lowest joining temperature and high mechanical
strength in joints. Water/gas-tight sealing of joints.
1810 XFC Versatile and economical, this low temperature brazing alloy is designed
for application on copper, brass, bronze and steels. Especially recommen-
ded for dissimilar metal combinations such as carbon or alloy steels to
copper, brass or bronze.

2
BRAZING & SOLDERING ALLOYS
22.10 SELF-FLUXING BRAZING ALLOYS FOR COPPER

Self-Fluxing Copper Alloys
1803D Self-fluxing brazing alloy for copper to copper joining.
1805 Self-fluxing brazing alloy for copper to copper joining.
RB 5246 RB 5246 is a copper-phosphorus brazing alloy in bare rod form, for capillary
joining of copper and copper alloy parts. It is designed to deliver low-cost,
watertight joints and is particularly for mass production applications. When
joining copper to copper with this product, a separate flux is not required.
RB 5280 RB 5280 is a Cu P Ag brazing alloy with 2% Ag, designed for joining Cu
and Cu alloys. Ag content gives increased fluidity and better penetration
of joints, Water/gas-tight sealing of joints.
RB 5283 RB 5283 is a Cu Ag P brazing alloy with 15% Ag, for capillary joining of Cu
and Cu alloys. Ag content gives improved fluidity and increased mechani-
cal strength in joints. Water/gas-tight sealing of joints.
RB 5286 RB 5286 is a Cu P Ag brazing alloy with 5% Ag, designed for joining Cu
and Cu alloys. Ag content gives increased fluidity and better penetration
of joints. Water/gas-tight sealing of joints.
Product form: bare alloy rod
Deposit colour: copper (after cleaning)
23.10 GAS WELDING AND BRAZING ALLOYS

Brazing-Brass/Bronze Alloys
146 MF - 146 XFC 146 is a bronze type alloy for use with cast-iron and carbon steel compo-
nents, also recommended for galvanised steels and copper base alloys.
16 XFC A silver containing alloy for producing high strength joints by either thin
flowing or bead formation on carbon and alloy steel applications, and
especially suitable for joining carbide tips. A copper base alloy producing
high fluidity or bead forming characteristics by simply controlling the
heat input combination. Deposits are of exceptional joint strength and
crack resistance, and are fully machinable and will work harden under
impact loading conditions.

Brazing-Brass/Bronze Alloys - CONTINUED
18 - 18 MF Application designed welding rod for the repair and maintenance of brass,
18 XFC bronze and copper parts. An economical silver bearing brazing type alloy for
use on a wide range of brasses and bronzes, and a combination of these, also
suitable for dissimilar combinations of copper alloys to ferrous materials.
A bronze alloy producing maximum strength and fluidity. The addition of
deoxidising elements aid in eliminating zinc oxidation and fuming.
185 XFC Cu-Zn-Ni braze welding alloy for repair and rebuilding of metal components.
80 MF The Castolin alloy 80 is recommended for high strength joints on tubu-

80 XFC lars chassis and bronze bearings and excellent frictional resistance over-
lays on shafts etc.
23.20 WEARFACING ALLOYS

Wearfacing with Carbides
CastoDrill 8800 A flux coated bronze/tungsten carbide rod for use with the oxyacetylene
process for applications requiring excellent cutting properties along with
abrasion and impact resistance in media such as sand, gravel, earth,
minerals etc., also recommended for tools to remove drill rods in well
drilling. A composite torch rod; consisting of hard carbide particles dis-
persed through a tough alloy matrix.
TeroCote 7888 T 7888 T is a high performance anti-wear product in the form of a flexible
with carbides cord, comprising a nickel core wire, covered with an elastic binder
containing a mixture of carbides and nickel alloy powder. The latter has
a uniquely effective self-fluxing action, which gives 7888 T outstanding
wetting properties. As a result, a smooth, even protective coat can be
deposited quickly and easily, greatly reducing the risk of overheating
the base material. Each spool of 7888 T carries one continous length of
cord of rigorously consistent diameter and without joints, for improved
reliability with automated or robotic feeder systems. 7888 T deposits
an extremely durable protective coating comprising a dense mass of
ultrahard tungsten carbides embedded in a tough nickel-chromium
alloy matrix. This structure offers extremely effective protection against
erosive and abrasive attack by a wide variety of materials. The matrix
composition helps to absorb moderate impact and improves resistance
to corrosion, while the angular profile of the finely crystallised carbides
makes them very difficult to dislocate.
Ultimium 8811 A carbide containing rod for producing the ultimate in abrasion resistance
due to the high concentration of hard, wear resistant carbides within a self
fluxing metallic matrix. For use on steels, stainless steel and cast iron
components utilising the Oxyacetylene, TIG and Eutalloy processes.
This unique alloy form provides a welded protective coating without dilution
of the base material. High density of carbide hard phases. Sound, crack free
deposit. No deformation of workpiece. Rod identification: Dark grey coating.

2
Wearfacing with Carbides - CONTINUED
Ultimium 8888 Ultimium 8888 is a nickel based composite rod containing a high quantity
of tungsten carbides. This functional coating is designed for cutting and
drilling applications.
The coating thickness of 5-10mm guarantees great wear and corrosion resis-
tance.
Ultimium 8888 Castolin 8888 Cutter was specifically designed to be have the Ultimate
Cutter Cutting Performance. Only high grade tungsten carbides are used,
insuring consistant cutting performance.
E 7650 Castolin 7650 CR has excellent flow and wetting characteristics.
It is designed to coat, repair and protect low alloyed steels as well as cast
iron parts with up to 0.5% carbon.
Wearfacing without Carbides
CastoDur N 901 Cobalt base alloy for use with either oxyacetylene or the TIG process, for
applications subject to wear by abrasion, impact and pressure in both
hot and cold service conditions. Deposits also provide corrosion and heat
resistance with excellent hot hardness properties. Excellent resistance to
corrosion and abrasion. High hardness properties. Good heat resistance.
CastoDur N 906 CastoDur 906 is a cobalt base filler metal. This alloy is used in applications
where lower hardness with abrasion and corosion resistance are needed.
24.10 SOLDERING ALLOYS

Soft Soldering
157 - 157 T 157 is a solder alloy containing silver but no lead or cadmium, and parti-
cularly recommended for applications in the food processing industry.
The mechanical properties of assemblies made with 157 are superior to
those of any conventional (lead-tin) alloys, making it especially preferable
in harsh service conditions.
1827 1827 is a cadmium based soft solder containing silver. It is recommended
for joining aluminium to copper.

Light Metal
190 - 190 FBK Recommended for good strength joints in sheet and wrought aluminium
and some aluminium alloys. Ideal for brazing furniture and fittings,
window frames, aluminium utensils and applications within the aircraft
and radio industries. Castolin 190 can be used in conjunction with the
Oxyacetylene and Tungsten inert gas shielded (TIG) processes. An alumi-
nium silicon alloy producing good strength joints and good resistance
to corrosion. Not suitable for parts requiring anodised finishes or alumi-
nium alloys containing more than 1.5% magnesium.
190: Bare rod
1185 MF Mini-flux filler rod for overlays, repairs and fabrication of parts made
from copper and its alloys such as York-Albro, cupro-aluminium, and the
joining of these to nickel alloys, or cast iron which must have high corro-
sion resistance.
Castolin 1185 MF is recommended particularly for its excellent resistance
to corrosion from sea water and mineral and organic acids, such as sul-
phuric, acetic, hydrofluoric and hydrochloric acid diluted to 5%, saline
and alkaline solutions.
1902 1902 is a magnesium aluminium alloy. Specially designed for braze wel-
ding of magnesium motor-blocks and castings.
21F An extruded flux coated aluminium alloy for low heat input, high
strength welding repairs and fabrication of wrought and cast aluminium
and some aluminium alloys. Not suitable for parts requiring an anodised
finish. Uniform flux coating. Rapid solidification ideal for butt joints.
AluTin 51 Soft solder especially suited for joining aluminium to other metals.
27.10 FLUXES
Brass/Bronze Fluxes
16 Paste brazing flux for capillary brazing with copper - zinc - nickel based alloys.
At elevated temperature the flux reduces the metal oxides on the base
metal and activates the surface. This results in an optimal wetting of the
filler metal and increase of the capillary effect in the gap between the
two surfaces to be joined. The development of a surface alloy between
the filler metal and the base metal ensures the metallic continuity.
18 Paste brazing flux for capillary brazing with copper - zinc - nickel based alloys.
two surfaces to be joined. The development of a surface alloy between
the filler metal and the base metal ensures the metallic continuity, elimi-
nating zinc oxidation and fuming.

2
Brass/Bronze Fluxes - CONTINUED
185 A Paste brazing flux for braze coating with copper - zinc - nickel based
alloys. At elevated temperature the flux reduces the metal oxides on the
base metal and activates the surface. This results in an optimal wetting
of the filler metal and increase of the capillary effect in the gap between
the two surfaces to be joined. The development of a surface alloy
between the filler metal and the base metal ensures the metallic conti-
nuity. The brazing flux 185 A is designed for use with the following hea-
ting methods: oxyacetylene flame and furnace without gas protection.
Light metal fluxes

190 Recommended Castolin 190 flux in powder for use with Castolin 190 filler alloy.
Its power as a deoxidising agent makes in-position joining much easier,
as well as repairs presenting difficult access. The corrosive flux residue
must be removed. Alloys containing not more than 1.5% magnesium.
Other Fluxes
14 Flux for 14, cast iron filler rod typical of a flake cast iron structure, where
deposits require high strength for the repair of cracks, blow-holes, casting
defects and building up of worn and missing sections.
Soldering Fluxes
157 NC 157 NC is a solder flux in paste form ready for use.
Silver Fluxes
1020 Flux for Castolin 1020 a CADFREE quaternary Ag-Cu-Zn-Sn brazing alloy
for capillary joining of ferrous metals, plus Cu and Ni alloys. Very high Ag
content gives excellent fluidity, low joining temperature and increased
mechanical strength in joints. Water/gas-tight sealing of joints.
1802 Atmosin Powder brazing flux for capillary brazing with high silver content alloys.
two surfaces to be joined. The surface active Atmosin helps to obtain an
even thickness of the brazing flux, which adheres strongly with the base
metal during the heating phase.

Silver Fluxes CONTINUED
1802 HF Powder brazing flux for capillary brazing with high silver content alloys.
metal and activates the surface. This result in an optimal wetting of the
two surfaces to be joined. The brazing flux 1802 HF is designed for use
with induction heating.
1802 PF Atmosin Paste brazing flux for capillary brazing with high silver content alloys.
metal and activates the surface. The surface active Atmosin helps to
obtain an even thickness of the brazing flux, which adheres strongly with
the base metal during the heating phase. The brazing operation is easier,
this increases the productivity specially for large series of parts.
181 Atmosin Paste with Powder brazing flux for capillary brazing with silver containing
alloys. At elevated temperature the flux reduces the metal oxides on the
base metal and activates the surface. The surface active Atmosin helps to
181 PF Atmosin Paste brazing flux for capillary brazing with silver containing alloys.
metal and activates the surface. The surface active Atmosin helps to
ActivaTec 1000 Paste flux for all high-silver content brazing.
Albro Silver brazing flux with long continuous activity and high heat resistance.
It is recommended for parts in aluminium bronze.

2
28.10 BRAZING LIGHT METAL ALLOY AND SOLDERING PASTES
Brazing-Light Metal Alloy Pastes
190 AL This alloy in paste form is designed for immediate use without
preparation, and provides high-strength assemblies and re-pairs.
Combining the filler alloy 190 and 190 NH flux into a ready-to-use paste,
this product has been designed for use with automatic metering devices,
having a consistency suitable for most such systems.
Brazing-Soldering Alloy Pastes

157 PA A flux and solder alloy powder combined in paste form, offering
non-toxic deposits free from lead, antimony.
CastoTin 1 CastoTin 1 is a tin-lead soldering paste with a corrosive flux.
It can be used on stainless, ferrous and copper alloys.
CastoTin 2 CastoTin 2 is a tin soldering paste with a corrosive flux.
It can be used on stainless, ferrous, nickel and copper alloys.
CastoTin 3 CastoTin 3 is a tin-lead soldering paste with a non-corrosive flux.
It can be used on copper alloys.
Cadfree Silver Alloy Pastes
1800 PA Silver-zinc-copper-tin brazing alloy in paste form for capillary joining of

stainless steel, ferrous, copper and nickel alloy parts. Very high silver con-
tent for improved wetting and very strong joints. This ready-to-use-paste
contains a mixture in ideal proportions of atomised filler alloy powder and
optimized flux, held together by a special inert organic binding agent.
Silver Alloy Pastes with Cadmium
1802 PB Silver-zinc-cadmium-copper brazing alloy in paste form, for capillary

joining of ferrous-, copper and nickel alloy parts. High silver content for
improved wetting and very strong joints. Paste contains a mixture of
ideal proportions of atomised filler alloy powder and compatible flux,
held together by a special inert organic binding agent in a stable, ready-
to-use compound.
CastoSil A silver -zinc-cadmium-copper brazing alloy in paste form, water based.

TECHNICAL NOTE
BRAZING ALLOYS WITH HIGH SILVER CONTENT HAVE MANY ADVANTAGES:
The fluidity of the filler alloy makes brazing easier.

The working temperature of these alloys is below 650C which requires low thermal ener-
gy input. Grain growth during heating cycles reduces the mechanical properties of metal,
so it is important to limit heat input. Brazing with high silver alloys therefore only slightly
affects the parts in the joint (see picture below, left), and so preserves their properties.
The ductility of the filler alloys provides better performance of the brazed joints in service
(resistance to vibrations, clamping, tensile stress, fatigue, etc).
Reducing the time for heating, making the joint and cleaning the residues by using these
alloys, significantly reduces the labour and energy costs.
The appearance of the brazed joint ensures a high quality image.
MAGNIFICATION 200 X MAGNIFICATION 200 X
Capillary silver brazed joint using Grain growth observed after brazing using
Xuper 1802 alloy. a Cu-P-Ag alloy.
TYPES OF COATED RODS
F STANDARD QUALITY COATING
XFC XUPER FLEXIBLE COATING
NF THIN COATING
ZF ULTRA-THIN COATING
MF MINI-FLUX / PARTIAL COATING

2
21 ECOBRAZ RANGES
Melting Product Form Flux
Composition in % Range in C Coating
Colour
Product Ag Cu Zn Sn Cd Si Ni Other Solidus Liquidus Form Colour
Castolin range - Cadfree Silver Alloys
1020 F 56,7 21,9 Bal. 5.3 625 665 F Coated Pink
1020 XFC 56,7 21,9 Bal. 5.3 625 665 XFC Coated Pink
1666 45,1 25,3 Bal. 2 660 700 Bare Rod
1666 XFC 45,1 25,3 Bal. 2 660 700 XFC Coated Green
181 19,6 46,0 Bal. 740 835 Bare Rod
181 F 19,6 46,0 Bal. 740 835 F Coated White
Castolin range - Silver Alloys with Cadmium
1010 XFC 37,9 20,3 Bal. 21.4 615 670 XFC Coated White
1030 XFC 35 25,7 Bal. 19.5 625 695 XFC Coated Purple
1802 40 18,3 Bal. 24.1 595 630 Bare Rod
1802 XFC 40 18,3 Bal. 24.1 595 630 XFC Coated White
EcoBraze Cadfree Silver Alloys
38220 B 19,4 43,8 Bal. 0.2 740 815 Bare Rod
38220 F 19,4 43,8 Bal. 0.2 740 815 F Coated White
38220 T 19,4 43,8 Bal. 0.2 740 815 Wire
38225 B 25,9 39,7 Bal. 2.1 680 760 Bare Rod
38225 T 25,9 39,7 Bal. 2.1 680 760 Wire
38234 B 34 36,6 Bal. 2.2 630 730 Bare Rod
38234 F 34 36,6 Bal. 2.2 630 730 F Coated White
38234 T 34 36,6 Bal. 2.2 630 730 Wire
38240 B 40,7 29,3 Bal. 2 650 710 Bare Rod
38240 F 40,7 29,3 Bal. 2 650 710 F Coated White
38240 T 40,7 29,3 Bal. 2 650 710 Wire
38244 B Bare Rod
38244 F F Coated White
38244 T Wire
38245 B 45 26,7 Bal. 2.7 640 680 Bare Rod
38245 F 45 26,7 Bal. 2.7 640 680 F Coated White
38245 T 45 26,7 Bal. 2.7 640 680 Wire
38245 XFC 45 26,7 Bal. 2.7 640 680 XFC Coated White
38249 B 49 16,3 Bal. 4.7 7.6 680 705 Bare Rod
38249 T 49 16,3 Bal. 4.7 7.6 680 705 Wire
38255 B 54,3 21,1 Bal. 2.2 630 660 Bare Rod
38255 T 54,3 21,1 Bal. 2.2 630 660 Wire
38256 B 56,8 22,3 Bal. 5.3 625 665 Bare Rod
38256 T 56,8 22,3 Bal. 5.3 625 665 Wire
EcoBraze Silver Alloys with Cadmium
38330 B 30,4 27,2 Bal. 20.5 610 690 Bare Rod
38330 T 30,4 27,2 Bal. 20.5 610 690 Wire
38334 B 33,9 22,6 Bal. 19.6 610 680 Bare Rod
38334 T 33,9 22,6 Bal. 19.6 610 680 Wire
38335 B 34,7 25,2 Bal. 18.2 610 670 Bare Rod
38335 T 34,7 25,2 Bal. 18.2 610 670 Wire
38340 B 39,8 19,4 Bal. 20.5 595 630 Bare Rod
38340 T 39,8 19,4 Bal. 20.5 595 630 Wire
38345 B 44,3 15 Bal. 23.5 605 620 Bare Rod
38345 F 44,3 15 Bal. 23.5 605 620 F Coated White
38345 T 44,3 15 Bal. 23.5 605 620 Wire

22.10 SELF-FLUXING BRAZING ALLOYS FOR COPPER
Composition in % Melting Range C
Designation Ag Cu Other P Solidus Liquidus
Castolin range - Self-Fluxing Copper Alloys
1803D 15 Remainder 5 645 800
1805 2 Remainder 6,2 645 825
RB 5246 Remainder 7 715 805
RB 5280 2 Remainder 7 650 820
RB 5283 15 Remainder 5 650 802
RB 5286 5 Remainder 6 650 810
23.10 AUTOGENOUS WELDING OF CONSTRUCTION STEEL

Product Ag Cu Zn Cd Si Others Solidus Liquidus
Castolin range - Brazing-Brass/Bronze Alloys
146 MF 60 39 1 885 905
146 XFC 60 39 1 885 905
16 XFC 1 48,1 Bal. 1 885 915
18 1 57,8 Bal. ,5 879 895
18 MF 1 57,8 Bal. ,5 879 895
18 XFC 1 57,8 Bal. ,5 879 895
185 XFC 47,5 Bal. ,5 890 915
80 MF 54,2 Bal. ,3 885 910
80 XFC 54,2 Bal. ,3 885 910
Castolin range - Fuctional Coatings
CastoDrill 8800 1 47,6 42,6 885 910

Designation Ni Fe Sn Si C Co Cr W Other WC% Hardness Solidus Liquidus
Castolin range - Wear-Facing Alloys
CastoDur 901 1,1 1,1 1,1 2,53 Bal. 32.2 12,21 ,2 55-57 HRC
CastoDur 906 2,56 2,68 1,48 1,26 Bal. 29 4,7 ,2 43,5 HRC
TeroCote 7888 T Bal. 3,1 11 3.2 65% 400-430 Hv 1080 1120
Ultimium 8811 Bal. 2 ,69 12 74% 350-450 Hv 1050 1120
Ultimium 8888 Bal. 3,7 9 5 N.A.
Ultimium 8888 Cutter Bal. 3,7 9 5 N.A.
E 7650 Bal. 30 10 N.A.
24.10 SOLDERING AND LIGHT METAL ALLOYS

Product Ag Cu Zn Al Sn Pb Si Solidus Liquidus
Castolin range - Soldering and Light Metal Alloys
1185 MF 90 9 1020 1040
157 3,5 221 221
157 T 3,5 221 221
1827 1,6 16,3 270 280
190 88 12 570 580
1902 8,5 443 599
21 F Remainder 5,3 570 630
AluTin 51 31,6 Bal. 160 240

2
27.10 FLUXES
Melting Range C Flux Appearance Residue Properties
Product Solidus Liquidus
Castolin range - Brass/Bronze Fluxes
16 700 1000 Dark Grey Paste Non-Corrosive
18 700 1000 Yellow Paste Non-Corrosive
185 A 700 1000 Blue Paste Non-Corrosive
Castolin range - Light metal fluxes
190 500 700 White Powder Corrosive
Castolin range - Other Fluxes
14 700 1000 Pink Powder Corrosive
Castolin range - Silver Alloy Fluxes
1020 450 850 White Powder Corrosive
1802 Atmosin 400 780 White Powder Corrosive
1802 HF 450 850 White Powder Corrosive
1802 PF Atmosin 420 820 Pink Paste Corrosive
181 Atmosin 550 900 White Powder Corrosive
181 PF Atmosin 550 900 White Paste Corrosive
ActivaTec 1000 400 800 White Paste Corrosive
Albro 400 820 White Paste Corrosive
Castolin range - Soft Solder Fluxes
157 NC 150 450 Yellow Paste Corrosive
AluTin 51 120 300 Yellow Liquid Corrosive
28.10 BRAZING AND SOLDERING PASTES

Product Ag Cu Zn Cd Other Al Si Sn Pb Solidus Liquidus
Castolin range - Brazing-Light Metal Alloy Paste
190 AL 88 12 570 570
Castolin range - Brazing-Soft Solder Alloy Pastes
157 PA 3,5 221 221
CastoTin 1 50 50 183 216
CastoTin 2 ,2 99,8 232 232
CastoTin 3 ,5 39,5 60 183 238
Castolin range - Cadfree Silver Alloy Pastes
1800 PA 56,8 21,9 Bal. 5,3 625 665
Castolin range - Silver Alloy Pastes with Cadmium
1802 PB 40 18,3 Bal. 24,1 595 630
CastoSil 40,2 18,7 Bal. 19,9 595 630

3 POWDERS AND WIRES FOR THERMAL SPRAYING
31 POWDERS FOR THERMAL SPRAYING
31.10 ROTOTEC ALLOY POWDERS FOR "COLD" SPRAY PROCESS

Designations Product Applications Properties
Type
RotoTec Alloy Bond coat for RotoTec 19000 and ~170 HV10
51000 Ni-Al-Mo MetaCeram 28000 powder families, Fusion reaction during spraying creates
on all metals except Cu and Mg. strong bond with substrate
RotoTec Alloy Pieces operating with metal-to-metal ~250 HV10

19300 Fe-Cr-Ni-Mo friction such as shafts, bearing surfa- Machinable with tools. Good coefficient
ces, pistons, etc. of friction. Good resistance to corrosion.

19310 Fe-Cr-Ni friction. Wear sleeves for pumps. Machinable with tools
(very good machinability by turning).
Good resistance to frictional wear.
RotoTec Alloy Protective couplings for shafts, press ~420 HV10

19400 Fe-Cr-Ni pistons, motor casing. The best surface finish is obtained
by grinding.

19404 Fe-Cr-Co-Mo friction and corrosion such as bearing Excellent combination of corrosion,
seats, etc. For replacing hard-chrome. wear resistance and low friction.
Machinable with nice surface finish.
RotoTec Alloy Guides, slides, journal bearings, ~100 HV10

19800 Cu-Sn-Zn bearings. Very good machinability by turning.
Excellent coefficient of friction.
Low sensitivity to residual stress.
RotoTec Alloy Compressor pistons, trunnions ~120 HV10

19850 Cu-Al and pulleys. Very good machinability by turning.
Low coefficient of friction.
RotoTec Alloy Interior coatings of chocks, ram slides, ~150 HV10

19868 Cu-Al-Ni foundry models. Good machinability by turning.
Low coefficient of friction and good pres-
sure resistance. Good corrsion resistance.
RotoTec Alloy Bearingseats and wherever a hard ~350 HV10

19910 Ni-Cr-Si-Fe and corrosive resistand layer is Machinable with tools.
needed. Excellent coefficient of friction.

3
POWDERS
FOR THERMAL SPRAYING
31.10 ROTOTEC ALLOY POWDERS FOR "COLD" SPRAY PROCESS - CONTINUED

Type
RotoTec Alloy Wear sleeves for pumps, cylinder rods, ~370 HV10
19940 Ni-Cr-Fe-Mo drying cylinders for papermaking. The best surface finish is obtained by
grinding. Good resistance to friction
under pressure.
RotoTec Alloy Bearing seatings, pistons ~200 HV10

19985 Ni-Cr-Fe Used in rebuilding worn parts. Very good machinability by turning.
RotoTec Alloy Drag roll, wear plates, gripping finger. ~250 HV10
19999 Ni-Cr-Fe and 50% carbides
carbides High resistance to abrasion.
Rough deposit.
RotoTec LT Zn base Sign panels, pylons, gantries, metallic Zn >99%

29230 structures, machine casing, port Low melting temperature.
equipment, repair of accidental Sacrificial layers ensuring cathodic protec-
damage to galvanized structures. tion of ferrous supports against corrosive
atmospheric phenomena.
31.20 PROXON ONE-STEP ALLOY POWDERS FOR "COLD" SPRAY PROCESS

Type
ProXon Alloy Mechanical seats, feathering sides. ~170 HV10

21021 Ni-Al-Mo Thin and thick anti-wear coatings. Used without bonding layer.
The best surface condition is obtained
by grinding.
ProXon Alloy For components subject to wear and ~280 HV10

21031 Ni-Cr-Al-Fe- corrosion such as fan blades, shft Used without bonding layer.
Mo sleeves and roller bearing seats Thick deposit capability (<3mm).
ProXon Alloy Compressor pistons, trunnions ~120 HV10

21071 Cu-Al and pulleys. Used without bonding layer.
Good machinability. Low coefficient of
friction. Thick deposit capability (<4mm).

31.30 EUTALLOY SELF-FLUXING POWDERS FOR SPRAYING WITH SIMULTANEOUS FUSION
Type
Eutalloy Alloy Resurfacing cams, pushers, stops, ~63 HRc.

10009 Ni-Cr-B-Si-Fe guide wheels, filterpress cake stone Low friction coefficient. Good resistance
remover for sugar mill, decanting to corrosion, erosion and abrasion under
screw, steam gate components. light load.
Coating elements subject to friction.
Eutalloy Ni-Cr-B-Si-Fe Coating elements of chains, transport ~65 HRc.
10011 alloy and screw, wiper segments, brick die fra- 80% tungsten carbides
tungsten mes, claw excavators, rock drill, brush Excellent resistance to abrasion by fine
carbide cutter rake, debarking knives to coarse sized abrasives
Eutalloy Ni-Cr-B-Si-Fe Coating of machine parts used in ~64 HRc.
10112 alloy and the transport, handling and proces- 60% tungsten carbides
tungsten sing of minerals: transport screws, Excellent resistance to erosion and
carbide clay mixers, dies, segments, wipers, abrasion by fine to coarse sized abrasives
turbine impeller, fan impeller, pump
screw, etc.
Eutalloy Alloy Coating of cast iron and steel molds ~390 HV30.
10185 Ni-B-Si for plastic material and glass. Well suited for metal-to-metal friction.
Recoating shafts, eccentrics, bearings Excellent corrosion resistance.
Soldering tungsten carbide biscuits Machinable with cutting tool.
on drilling stabilizers, etc.
Eutalloy Alloy Repairing glass mold edges, gear ~260 HV30.
10224 Ni-B-Si teeth, exhaust manifolds, pump Appropriate for new or worn cast iron.
bodies, brakes on drawing tools. Good resistance to corrosion.
Bonding layer before welding with Machinable with cutting tool.
electrode on cast iron that is difficult
to weld, etc.
Eutalloy Co-Ni-Cr-B- Resurfacing chemical transport ~55 HRc
10611 Si alloy and screws, fan blades at cement works, 50% tungsten carbides
tungsten augers, and extrusion screws. Blades Excellent resistance to abrasion under
carbide and segments of mixers, etc. pressure and to corrosion.
Eutalloy Alloy Repair of gears, cast iron valve seats, ~240 HV30.
10680 Ni-B-Si molds, keyways, bearing seating. Good resistance to shocks and oxidation
Renewing drawing tools Correction of while hot.
machining errors, etc. Machinable with cutting tool.
Eutalloy Ni-Cr-B-Si-Fe Coating of molds for ceramics, rasps. ~65 HRc.
15999 alloy and Distributor blades for fertilizer sprea- 15% tungsten carbides
tungsten ders, cyclone blades, hopper for sand Excellent resistance to erosion and
carbide spreading machines, mouths of bag- abrasion by fine abrasives.
gers, etc.
31.40 EUTALLOY SF SELF-FLUXING POWDERS FOR SPRAYING WITH SIMULTANEOUS FUSION

Type
Eutalloy SF Ni-Cr-B-Si-Fe All round powder for anti-abrasion. ~60 HRc

15211 alloy and 60% tungsten carbides
tungsten Excellent resistance to erosion and
carbide abrasion by fine to coarse sized abrasives.

3
POWDERS
31.50 EUTALLOY RW SELF-FLUXING POWDERS FOR SPRAYING WITH SUBSEQUENT FUSION

Type
Eutalloy RW Ni-Cr-B-Si-Fe Recoating wear pieces of agricultural ~710 HV30.

12112 alloy and machines, mixer blades, ceramic press 35% tungsten carbides
tungsten feeder plungers. Excellent resistance to erosion and
carbide Resurfacing pump wear sleeves, steel abrasion.
industry transport rollers.
Eutalloy RW Alloy Coating incineration boiler tubes. ~310 HV30

12494 Ni-Cr-B-Si-Fe Machine elements in food and Very good resistance to corrosion.
chemistry industry. Suitable for friction under light loads.
Machinable with cutting tool.
Eutalloy RW Alloy Coating of wear sleeves for pumps, ~390 HV30.

12495 Ni-Cr-B-Si-Fe glassworks feed plunger, valve parts: Suited for impact and friction
seats, flaps, etc. Machinable with cutting tool.
Eutalloy RW Alloy Coating cylinder rods, wear sleeves, ~680 HV30.

12496 Ni-Cr-B-Si-Fe pump pistons and faucet parts. Very low coefficient of friction and good
Resurfacing coal dust separators. etc. abrasion resistance.
Excellent resistance to corrosion and
especially to seawater.
Eutalloy RW Alloy Coating protective couplings, cylinder ~740 HV30

12497 Ni-Cr-B-Si-Fe- rods, wear and seal sleeves, Pelton Excellent frictional and corrosion
Mo-Cu turbine injection needle valves, etc. resistance.
Coating stainless steel pieces. Excellent corrosion resistance.
Eutalloy RW Ni-Cr-B-Si-Fe Coating fan blades, mixer, transport ~760 HV30.

12999 alloy and screw, tensioning pulleys, guides. 40% tungsten carbides
tungsten Wear parts for agricultural Excellent resistance to abrasion.
carbide equipment, etc
Eutalloy RW Alloy Boiler tubes, shaft and sleeves in ~600 HV30

53606 Ni-Cr-Mo-Si- waste incineration, chemical, pulp Excellent wear and corrosion resistance
B-Cu and paper industries to both reducing and oxidizing environ-
ments
Eutalloy RW Alloy Plungers and other rotating parts. ~40 HRC

PE 8040.02 Ni-Cr-Si-Fe-B Good resistance against friction and
impact. Excellent corrosion resistance.
31.60 CASTOPLAST POLYMER POWDERS FOR THERMAL SPRAY PROCESS

Type
CastoPlast Polyamide Thermoplastic coatings. ~75 ShD

103 Protection of parts that need to Breakdown voltage ~30 kV/mm
resist urban, rural, marine and Max. service temperature 100C.
chemical corrosion. Max. peak temperature 140C
Good resistance to UV. Melting temperature 185C.
Good electrical insulation. Good resistance to alkaline or saline
Well suited for mechanical rebuilding solutions and to hydrocarbons and
even in thick layers. solvents.
Stands up well to friction and abrasion

31.70 METACERAM CERAMIC AND REFRACTORY POWDERS FOR "COLD" THERMAL SPRAY PROCESS
Type
MetaCeram Cr2O3 On RotoTec 51000 bonding layer. Microhardness of the particles ~2400 HV10g
28010 Cable gland seatings, shaft protector Max. service temperature 500 C.
sleeves, seam ring joint seatings Product density 5.2 kg/dm
Plungers, pump shafts, feed chutes. High hardness, excellent resistance
3 to corro-
sion, low coefficient of friction.
MetaCeram Al2O3 On RotoTec 51000 bonding layer. Microhardness of the particles ~1950 HV10g
28020 TiO2(2.2%) seam ring joint seatings, cable gland Max. service temperature 1000 C.
seatings, shaft protector sleeves, Product density 4.0 kg/dm .
3
electrical isolation of machine parts, High hardness, excellent resistance
press rings for making radial tyres, to corrosion.
sifting plate Good electrical insulation (dependent
on deposit thickness).
MetaCeram Al2O3 On RotoTec 51000 bonding layer. Microhardness of the particles ~1600 HV10g
28030 TiO2(13%) Printer cylinders, paper transport Max. service temperature 1000 C.
rollers, thread guide, wear and sliding Product density 4.0 kg/dm.
plates, induction oven parts. Good resistance to corrosion and good fric-
tion properties.
3
MetaCeram ZrO2 On RotoTec 51000 bonding layer. Microhardness of the particles ~700 HV10g
28085 CaO (30%) Combustion chamber thermal insula- Max. service temperature 1200 C.
tion parts, crucibles, foundry machine Product density 5.4 kg/dm3.
parts, ladle for steel and iron works, Excellent thermal insulation and stands up to
guide wheels for wire zinc baths, thermal shocks.
pyrometer tubes. Non wetting for liquid metals.
3
31.80 EUTROLOY ALLOY POWDERS FOR PTA (PLASMA TRANSFERRED ARC) PROCESS
Type
EuTroLoy Alloy Valve seats, protective shaft sleeves, ~40 HRC

16006.04 Co-Cr-W-Ni-Fe shaft seal surfaces, tools in the wood High abrasion resistance under pressure
(Gr. 6 Type) and plastic processing industry, stirrer and impact stress (cavitation). Heat and
components, valve parts, extruder corrosion resistant. Low coefficient of
screws, etc. sliding metal friction, insensitive to
adhesive wear.
For operating temperatures up to 750 C.
EuTroLoy Alloy Hot-working tools, forming dies, cut- ~28 HRC
16008.04 Co-Cr-Mo-Ni ting blades, pump and turbine com- Excellent resistance to high-temperature
ponents, components for large steam oxidisation and reducing atmospheres
valves, etc. and to corrosion by organic and mineral
acids.
For operating temperatures up to 1100 C.
EuTroLoy Alloy
16012.04 Co-Cr-W-Ni-Fe Slide valve seats, extruder screws ~46 HRC
(Gr. 12 Type) for plastic masses, feed screws for High abrasion resistance under pressure
sawdust and hydropulpers in the and impact stress (cavitation). Heat and
paper industry, tools in the timber corrosion-resistant. Low coefficient of
industry, segments of nose rings and sliding metal friction, insensitive to
clinker cooling plates, tools for the adhesive wear.
paper, plastics and timber processing For operating temperatures up to 750 C.

3
POWDERS
32 WIRES FOR THERMAL SPRAYING
32.10 EUTRONIC ARC ALLOY WIRES FOR ARC SPRAYING

Type
EuTronic Alloy Cement cooler plates, boiler water Hardness ~860 HV0.3
Arc 502 Fe-Cr-Ti-Si-Mn wall protection, pulp production Self bonding alloy with enhanced surface
digesters, steam turbine casings, wear resistance properties to combat
cracking installations, high tempera- erosion, thermal shock up to 650C
ture cyclone, fume extractors etc.
EuTronic Alloy Corrosion and erosion resistant pro- Hardness ~260 HV0.3
Arc 509 Fe-Cr-Al-Mo tective coatings in boiler equipment Self bonding alloy with enhanced surface
up to 900C wear resistance properties to combat cor-
rosion, erosion up to 900C and oxidation
EuTronic Alloy Alternative to 13%Cr-steel. Hard Hardness ~640 HV0.3

Arc 532 Fe-Cr-Mn-C chrome replacement on hydraulic Self bonding alloy with enhanced surface
pistons. Wear resistant layers for rol- wear resistance properties to combat
lers in paper machines, bearing- and metal-to-metal friction, corrosion and
sealing seats oxidation
EuTronic Alloy Worn general engineering compo- Hardness ~230 HV0.3

Arc 579 Fe-Ni-Cr-Si-Mn nents, undersize external or internal Self bonding alloy for thick or thin
diameters, bearing seats and faces, coatings with good corrosion resistance.
housings, shrink or force fit areas, flat Easy machinabillity, like machining solid
surfaces etc. Hot gas corrosion pro- mild steel
tective coatings in heat exchangers,
process piping, etc.
EuTronic Alloy Abrasion, erosion and adhesion resis- Hardness ~1200 HV0.3
Arc 595 Fe-Cr-B-Si-Mn tant protective coatings in pumps, Self bonding alloy for thick or thin
boiler tubes, water walls and fans. coatings with good corrosion resistance.

4 COMPOSITE WEAR FACING MATERIALS
41 MECATEC COLD SURFACING TECHNOLOGY POLYMERS

Designations Applications Properties
MeCaTeC Cold, ultra-rapid setting paste. Formulated for applications needing a fast reac-
Express 100 Emergency rebuilding, protecting and repairing tion with an application or handling time of 5
damage or cracks in machine parts such as: minutes. Curing will even occur at temperatu-
foundry casting defects, cast iron housings, res down to +5C. Can also be easily machined,
machine bearing journals, fuel pipes, contai- drilled or tapped.
ners, engine, gear box casings, worn pump hou- Service temperature up to 90 C
sings, etc.
MeCaTeC Cold, rapid setting fluid for general repairs. Repairs of deep cracks or to fill narrow cavities
101F Protecting and repairing damaged machine in steel, cast iron, aluminium, bronze and con-
parts such as keyways, machine beds, bearing crete. Can also be easily machined, drilled or
housings, engine, gearbox casings, cast iron tapped.
machine housings, pump and valve parts, etc. Service temperature up to 120 C
MeCaTeC Cold, rapid setting paste for general repairs. All-positional patch repairs of cracks or fissures
101P rebuilding, protecting and repairing damaged in steel, cast iron, aluminium, bronze and con-
machine parts such as: keyways, machine beds, crete. Easy to fit machine, drill, tap or sand.
bearing houings, engine, gearbox casings, cast Service temperature up to 120 C
iron machine housings, pump and valve parts, etc.
MeCaTeC Cold, rapid setting paste for anti-corrosion and All-positional protection against wear by a
102P anti-abrasion coatings. variety of corrosive liquids, abrasive media,
Rebuilding, protecting and repairing damaged slurry erosion and cavitation effects. Can be
or new machine parts such as butterfly valve, precision machined, drilled or tapped whilst
gate valves, pump housings, propellors, hydrau- exhibiting exceptional resistance to pressure
lic rams, diaphragms, etc. and deformation.
Service temperature up to 175 C
MeCaTeC Cold, rapid setting fluid for anti-abrasion Brushable in thin layers over large areas or
103F coatings. complex forms. Protection against wear by low
Protecting and repairing damaged or new pressure abrasion and erosion. Smooth surface
machine parts such as mixer blades, hoppers, finish and high electrical insulating properties.
vessels, chutes, pump impellors, fan blades, Machinable by grinding.
elbows and conduits. Service temperature up to 175 C
MeCaTeC Cold, rapid setting paste for food and beverage For use in potable water systems. All-positional,
104P industry. rust free, safe repairs of cracks, fissures or dents
Rebuilding, protecting and repairing damaged in stainless steel. Can also be easily machined,
stainless steel parts used in the food industry drilled or tapped.
such as shafts, chutes, trays, water vessels, Service temperature up to 120 C
piping, valve parts, pump parts, etc.
MeCaTeC Cold, rapid setting paste for anti-erosion coatings. Protection against wear in severe erosion and
A5 All applications needing thick coatings to resist abrasion. The tough, composite matrix is rein-
wear by abrasion and erosion. Rebuilding, forced with ultra resilient Kevlar fibres and a
protecting and repairing damaged machine dense dispersion of hard, wear resistant cera-
parts such as sand pumping equipment, slurry mic phases.
pumps, screw conveyors, pipe elbows, chutes for Service temperature up to 120 C
clinker, cement and ash handling pipes, etc.

4
COMPOSITE
WEAR FACING MATERIALS
Designations Applications Properties
MeCaTeC Same applications as MeCaTeC A5 but for Similar wear resistant properties as MeCaTeC
A5HT increased service temperatures A5 but using a special heat resistant composite
matrix suitable for service up to 250C for a
brief exposure.
MeCaTeC Cold, rapid setting fluid for anti-impact coatings. Pourable, durable elastomer resistant to tearing.
110F Protecting and repairing damaged parts such Useful for damping machine vibrations, reducing
as expansion joints, fluid transport systems, fan sound waves and harmful noise levels. Good
blades, pump parts, vibration dampers, rubber electrical insulating properties. To be used with
parts, conveyor belts and chutes, hydraulic ins- primer compounds MECATEC Bond M or Bond R.
tallations, etc. Service temperature up to 80 C (dry)
MeCaTeC Cold, rapid setting paste for anti-impact coatings. All-positional repairs. Elastomer resistant to tea-
110P Rebuilding, protecting and repairing damaged ring. Useful for damping machine vibrations,
or new machine parts such as conveyor belts, reducing sound waves and harmful noise levels.
hydraulic installations, fluid transport systems, Good electrical insulating properties. To be used
anti-slip surfaces, fan blades, pump parts, vibra- with primer compounds MECATEC Bond M or
tion dampers, rubber components, etc Bond R.
Service temperature up to 80 C (dry)
MeCaTeC Primer fluid for optimum substrate bonding MeCaTeC Bond M is a primer compound used
Bond M to metal. for optimising the adhesive bonding properties
Same applications as MeCaTeC 110F and 110P. of MeCaTeC 110F or 110P to Metallic substrates.
MeCaTeC Primer fluid for optimum substrate bonding MeCaTeC Bond R is a primer compound used
Bond R to rubber. for optimising the adhesive bonding properties
Same applications as MeCaTeC 110F and 110P. of MeCaTeC 110F or 110P to Rubber substrates.
MECATEC Bond R is additionally used for bonding
to other non-metallic substrates such as already
cured MeCaTeC 110F or 110P coatings, fibreglass
materials, concrete surfaces, wooden parts.
Express 100 101F/P 102P 103F 104P A5/A5HT 110F/P
Abrasion
Cavitation
Corrosion
Erosion
Friction
Impact
Electric Insulation
Emergencies
General repair
Machining
Food and drink
Max. temperature C 90 120 175 175 120 120/250* 50/80**

9 CASTODUR DIAMOND PLATES
91 WELD CLADDED PLATES

Designations Thicknesses Properties
(The thicknesses are shown as follows - thickness of metal base + thickness of protective layer)
CDP 4624 5+3 Weld cladded wear plate for abrasion and erosion resistance. This is a chromium car-
6+4 bide alloy wearplate, ideal for applications, where the right balance between price
8+5 and service life is required.
10 + 5 Hardness: 57 - 60 HRC
15 + 5 Carbide content: > 30%
Standard plate dimensions: 1500 x 3000mm
Surface coating: 1220 x 2740mm (3.34m).
CDP 4666 5+3 Weld cladded wear plate for extreme abrasion and erosion resistance. This is the real
6+4 high load resistant wearplate with a unique overlay and a complex carbide structure
8+5 with high density of hard particles.
10 + 5 Hardness: 62 - 65 HRC
CDP 4666 5+3 30% increased wear resistance with XuperWave geometry. XuperWave bed and crack
XuperWave 6+4 morphology provide nonparallel geometry to wear flow direction. Weld cladded
8+5 wear plate for extreme abrasion and erosion resistance.
10 + 5 Hardness: 62 - 65 HRC
On request
CDP 3952 6+4 Weld cladded wear plate for hot abrasion and erosion. Especially designed for extra
8+5 fine erosive / abrasive medias and critical applications, where every additional day
10 + 5 in service is critical. Maximum service temperature is 700C.
Hardness: 63 - 65 HRC
Carbide content: > 50%
CDP 4623i 8+5 Weld cladded wear plate especially for the combined wear of abrasion and impact.
10 + 5 Hardness: 53 - 55 HRC
Standard support plates in unalloyed S235 type steel. Standard cutting techniques - e.g. plasma arc, water jets or
laser - may be applied. Castolin offers a comprehensive range of solutions for virtually all wear-intensive fields of
heavy industry in the form of CDP plates and CastoTubes.
On request there are also different types of support plates and special thicknesses of metal base and protective
layer.

9
CASTODUR DIAMOND
PLATES
92 POWDER COATED PLATES

CDP 496 4+2 Powder coated wear plate to combat erosion. The Ni Cr B Si alloy deposit offers
excellent resistance to wear by metal-to-metal friction, erosion and a wide range of
corrosive conditions.
Hardness: 55 HRC
CDP 112 2+1 Powder coated wear plate for extreme abrasion and erosion resistance. The deposit
4+2 consists of a wear resistant Ni Cr B Si matrix and additions of fine dispersed tungs-
ten carbides.
Matrix hardness: 55 HRC
Carbide hardness: > 1.700 HV0.03
Carbid content: 35%
93 CASTOTUBES
CastoTubes Applied internal coating thicknesses are typically 3.0 - 4.5mm. The TeroMatec 4666 wearfacing
alloy contains multiple hard phases which resist abrasion and erosion up to 500C. Tubes with
inner diameter from 82 up to 277mm, a maximum length of 3m and different wall thicknesses
are available. CastoTubes are available with slip-on or integral flanges in accordance with DIN
standards.
Hardness: 62 - 65 HRC
Carbide content: > 50%
TECHNICAL NOTE
Applications
All activities where wear by abrasion is a major problem and the operation costs and work stoppages caused by
this type of wear must be reduced.
Engineering
Castolin Eutectic manufactures complete finished solutions ready for immediate installation in accordance with
your engineering specifications and to suit your individual requirements. Even sophisticated designs can be rea-
lised with CDP and CastoTubes
Installation
By welding the metal base side which has good weldability with EutecTrode 6666 or 640, EnDOtec DO*02,
CastoMag 45250 or 45554 S.

9 CASTODUR DIAMOND PLATES
CERTIFICATION:
THE ASSURANCE OF WELDING QUALITY
THESE DAYS INDUSTRY MANAGERS ATTRIBUTE MORE AND MORE IMPORTANCE TO THE QUALITY OF WELDED JOINTS AND RESPECTING PROCEDURES.
BUSINESSES THEREFORE NEED TO PROVIDE PROOF THAT THE PRESCRIBED WELDING PARAMETERS HAVE BEEN FOLLOWED AND CERTIFICATION IS ONE
OF THE SIMPLE WAYS TO DO THIS.
WHO NEEDS CERTIFICATION?

Everyone who:
Works with Q.A. (ISO 9000)
Must follow procedures for welding
Has to apply the European standard EN 729-2 (Welding Quality Requirements/Level 2: Total Quality)
Wants to confirm the good condition and accuracy of the measurement and display devices integra-
ted in their welding equipment.
Needs a certificate to attest that their welding equipment is perfectly operational.
THE STRONG POINTS OF THE CASTOLIN SOLUTION

Castolin uses a mobile load bench to make the measurements, which ensures much more precise
values than by using manual welders.
Castolin, with its knowledge of welding and technology developments in this domain, avoids risk
causing errors when handling the machines and interpreting the results.
Castolin services include verification and not just certification. We in fact certify the units to be good or bad,
compared with the established or required standards, so that the client knows exactly where they
stand.
The Castolin services include, if the measurement devices are not within the tolerances, and if it is
possible, the adjustment of the devices to restablish the prescribed tolerances.
The Castolin services can also be extended to include, during the same visit, preventive maintenance
of the equipment. This way the client can have a machine that is fully checked and maintained.
With the readings, Castolin provides a graphic representation of the deviances making it possible to
see accurately and quickly whether the verified instruments are within the margins.
The contract that Castolin offers, for a modest fee, liberates clients from the administrative constraints
and follow-up of maintenance programs.

9
VARIOUS WELDING
ACCESSORIES
TECHNICAL DATA REFERENCES
Stronger, with
Castolin Eutectic
WEAR & FUSION TECHNOLOGY

EUROPEAN STANDARDS FOR STEEL
EXAMPLES OF DESIGNATIONS
SYMBOLIC NUMERIC NF A 35-501 SYMBOLIC NUMERIC NF A 35-501

DESIGNATION DESIGNATION DESIGNATION DESIGNATION
GENERAL PURPOSE CONSTRUCTION STEEL PER EN 10027
S 185 1.0035 A33 S 275 J2G3 1.0144 E28-4

S 235 JRG1 1.0036 E24-2 S 355 JO 1.0553 E36-3
S 235 JRG2 1.0038 E24-2 NE S 355 K2G3 1.0595 E36-4
S 235 JO 1.0114 E24-3 E 295 1.0050 A50-2
S 235 J2G3 1.0116 E24-4 E 355 1.0060 A60-2
S 275 JR 1.0044 E28-2 E 360 1.0070 A70-2
S 275 JO 1.0143 E28-3
UNALLOYED STEEL FOR QUENCHING AND TEMPERING PER EN 10083-1
C22E 1.1151 XC 16 C45E 1.1191 XC 48

C25E 1.1153 XC 25 C50E 1.1206 XC 50
C30E 1.1178 XC 32 C55E 1.1203 XC 55
C35E 1.1181 XC 38 C60E 1.1221 XC 60
C40E 1.1186 XC 42
FINE-GRAINED WELDABLE CONSTRUCTION STEEL PER EN 10113-3
S355M 1.8823 E355R S420ML 1.8836 E420FP

S355ML 1.8834 E355FP S460M 1.8827 E460R
S420ML 1.8834 E420R S460ML 1.8838 E460FP
FINE-GRAINED STEEL FOR PRESSURE VESSELS PER EN 10028-3
P355N 1.0562 A510AP P460N 1.8905 A555AP

P355NH 1.0565 A510AP P460NH 1.8935 A550AP
P355NL1 1.0566 A510FP1 P460NL1 1.8915 A550FP1
STEEL FOR BOILERS PER EN 10028-2
P235GH 1.0345 A37CP 16MO3 1.5415 15D3

P265GH 1.0425 A42CP 13CRMO4-5 1.7335 15CD4-05
P295GH 1.0481 A48CP 10CRMO9-10 1.7380 10CD9-10
P355GH 1.0473 A52CP
HIGH YIELD STRENGTH STEEL FOR COLD FORMING PER EN 10149-2
S315MC 1.0972 E315D S500MC 1.0984 E490D

S355MC 1.0976 E355D S550MC 1.0986 E560D
S420MC 1.0980 E420D S700MC 1.8974 E690D
STEEL RESISTANT TO ATMOSPHERIC CORROSION PER EN 10155
S235JOW 1.8958 E24W3 S355J2WP 1.8946 E36WA4

S235J2W 1.8961 E24W4 S355JOW 1.8959 E36WB3
S355JOWP 1.8945 E36WA3 S355K2G1W 1.8966 E36WB4

10
TECHNICAL DATA
REFERENCES
EN 10027-1 EN 10027-2 NF A AISI
STAINLESS STEELS PER EN 10027-1 AND EN 10027-2
X12CRMNNIN 17.7.5 1.4372 Z 12 CMN 17.07 AZ 201
X12CRMNNIN 18.9.5 1.4310 Z 11 CN 18.8 301
X9CRNI 18.8 1.4305 Z 8 CNF 18.09 303
X9CRNI 18.9 1.4303 Z 5 CN 18.11 FF 305
X4CRNI 18.12 1.4567 Z 3 CNU 18.10 XM 5/18.9 LW
X3CRNICU 18.9.4 1.4301 Z 7 CN 18.09 304
X4CRNI 18.10 1.4307 Z 3 CN 19.11 304 L
X2CRNI 18.9 1.4306 Z 3 CN 18.10 304 L
X2CRNI 19.11 1.4311 Z 3 CN 18.10 AZ 304 LN
X2CRNIN 18.10 1.4335 Z 8 CN 25.20 310 S
X10CRNI 25.21 1.4381 Z 1 CNS 17.15 18.15
X1CRNISI 18.15.4 1.4401 Z 7 CND 17.11.02 316
X4CRNIMO 17.12.2 1.4438 Z 7 CND 17.12.02 316
X4CRNIMO 17.13.3 1.4404 Z 3 CND 17.12.02 316 L
X2CRNIMO 17.12.2 1.4432 Z 3 CND 17.13.03 316 L
X2CRNIMO 17.12.3 1.4429 Z 3 CND 17.11 AZ 316 LN
X2CRNIMON 17.11.2 1.4571 Z 6 CNDT 17.12 316 TI
X2CRNIMON 17.13.3 1.4580 Z 6 CNDNB 17.12 316 CB
X6CRNIMOTI 17.12.2 1.4438 Z 3 CND 19.15.04 317 L
X6CRNIMONB 17.12.2 1.4541 Z 6 CNT 18.10 321
X2CRNIMO 18.15.04 1.4550 Z 6 CNNB 18.10 347
X6CRNITI 18.10 1.4439 Z 3 CND 18.14.05 AZ 317 L4
X6CRNINB 18.10 1.4434 Z 3 CND 19.14 AZ 317 LN
X2CRNIMON 17.13.5 1.4468 Z 2 CND 25.22 AZ 310 MOLN
X2CRNIMON 17.12.3 1.4539 Z 2 NCDU 25.20 904 L
X1CRNIMON 25.22.2 1.4537 Z 2 NCDU 25.25.05 AZ URSB8

PRINCIPAL GRADES OF ALUMINUM
ALUMINIUM SERIES NFA 02.104 NFA 02.004

AND ALLOYS
ALUMINIUM ALLOYS PER NFA 02.104 AND NFA 02.004

ALUMINUM, PURITY > 99,00% 1000 1050 A A5
1070 A A7
1080 A8
1100 A45
1199 A9
1200 A4
ALUMINUM COPPER ALLOYS 2000 2011 A-U5 PB BI

2014 A-U4SG
2017A A-U4G
2024 A-U4G1
2030 A-U4PB
2117 A-U2 G
2618A A-U2GN
ALUMINUM MANGANESE ALLOYS 3000 3002 -

3003 A-M1
3004 A-M1G
3005 A-MG 0,5
3105 -
ALUMINUM SILICON ALLOYS 4000 4145 AS1

4006 AS1FE
4145 AS4
4043 AS5
4047 AS12
ALLOYS 5000 5005 A-G 0,6

ALUMINUM-MAGNESIUM-SILICON 5052 -
5056A A-G5M
5083 -
5086 A-G4MC
5150 A85-GT
5251 A-G2M
5454 -
5754 A-G3M
ALLOYS 6000 6005A -

ALUMINUM-ZINC-MAGNESIUM 6060 A-GS
6061 -
6081 A-SGM 0,3
6082 A-SGM 0,7
6106 -
ALLIAGES 7000 7010 -

ALUMINIUM-ZINC-MAGNSIUM 7020 A-Z5G
7049A A-Z8GU
7050 -
7075 A-Z5GU

10
TECHNICAL DATA
MECHANICAL TESTING REFERENCES
THESE SYMBOLS ARE USED: IMPACT STRENGTH K
TENSILE STRENGTH RM
YIELD STRENGTH AT 0.2% Rp0.2

ELONGATION A5
HARDNESS H
THE IMPACT STRENGTH AND ELONGATION INDICATE THE DUCTILITY. THE TENSILE STRENGTH , THE YIELD STRENGTH AND THE HARDNESS
THESE VALUES ALWAYS CHANGE IN THE SAME SENSE. INDICATE THE TOUGHNESS. THESE VALUES ALWAYS CHANGE IN THE SAME
(IF K DECREASES, A5 ALSO DECREASES). SENSE.
(IF RM INCREASES, RP AND H ALSO INCREASE.)
K RM Rp02 A H
IMPACT TESTING (K)
DEFINITION : The impact strength of a material is measured using an impact testing machine (Charpy or Izod)
allowing an assessment of the property of brittleness.
UF RESILIENCE: Unified French bar (KCU) Standardized test specimen whose notch is U shaped.
V RESILIENCE: Bar using the Charpy test (KCV). Standardized test specimen whose notch is V shaped.
Measure Former New Conversion

Property Units Units
KCU Kgf/cm2 J/cm2 1J/cm2= 0,0102 Kgf/cm2
KCV Kgf/cm2 J/cm2 1J/cm2= 0,0102 Kgf/cm2
TENSILE TESTING
Test method
The test involves subjecting a test specimen to a tensile force until it breaks in order to determine the metals
mechanical properties.
Subject to an increasing tensile force, the test specimen stretches uniformly up to a certain characteristic value.
This value where the applied load remains stationary is the elastic limit or yield point for steels .
If the load is removed, the test specimen returns approximately to its original length. If the load continues to
increase, the stretching increases and becomes permanent, followed by breakage this is the Ulimate Tensile
Strength.
F(N)
With this test, it is possible to define three mechanical properties: Rm(Mpa)=
S(mm2)
Tensile strength (Rm) The property indicates a materials resistance to breaking. F(N)
Rpo,2 (Mpa)=
S(mm2)
Yield strength (Rp) This property indicates a materials capacity to stretch or
deform elastically.
Elongation A5 This property indicates a materials capacity to stretch or deform plastically.

It is the value of the elongation in percent, measured after the rupture of a
tensile test specimen.

MECHANICAL TESTING
Hardness testing (H)
The hardness of a material is assessed by the resistance that it offers to the penetration of a hard body.
Hardness can be related to the materials tensile strength (Rm).
Brinell test (HB): Indenter is a hard steel ball.

Rockwell test (HR): Indenter is a hard ball (HRB) or diamond cone (HRC)
Vickers hardness test (HV): Indenter is a diamond pyramid with a conical base
Shore hardness test (SK): Indenter is a steel point.
In the following comparison table, the hardness values are only approximate averages. No mathematical data can
make an absolute conversion possible. Therefore be careful to avoid erroneous conversions between these diffe-
rent hardness testing methods.
KG/MM2 HB HV HRB HRC SHORE KG/MM2 HB HV HRB HRC SHORE

30 84,6 113 319 318 34
32 90,3 114 321 320 110 49
34 95,5 53 116 327 325 35
36 101 58 117 329 327 110,5 50
38 107 63 119 335 333 36
40 113 66 120 339 337 111 51
42 118 69 123 345 343 111,6 37 52
44 124 71,5 126 354 352 112 38 53
46 129 73,5 129 363 361 114,4 38,5 54
48 135 75,5 130 385 404 41 57
50 141 77,5 132 390 410
52 146 79,5 134 398 418 42 58
54 152 81 136 401 424
56 158 83 139 409 431 43
58 163 84,5 141 415 437 115 60
60 169 173 86 143 420 443 44
62 174 178 87,5 145 426 450
65 183 187 89,5 30 148 432 457 45 62
67 188 192 91 31 150 438 463
69 194 197 92 32 152 444 470 46 63
71 199 203 93,5 33 154 448 474
74 208 210 95,5 15,5 34 156 454 482
76,5 215 218 96,5 17,5 35 158 457 486 47 65
79 223 225 98 19 36 161 464 494 48 66
82 231 233 99,5 21 37 164 470 502
84,5 237 239 100,5 38 168 481 515 49 68
87 245 247 102 39 171 488 524
88 248 249 24 173 492 529 69
89,5 252 253 40 176 499 538 50 70
90 253 254 103 25 178 503 543
92 259 260 104 26 41 180 507 548 51 71
94,5 267 267 104,8 27 42 183 514 558 72
97 274 274 105,8 28 43 185 518 564 52
99 278 279 29 187 522 570 73
100 282 282 44 189 526 575
102 287 287 107,3 30 191 530 581 74
103 290 290 107,5 45 193 534 587 53
104 293 293 31 195 538 593 75
105 295 295 108 46 197 543 599
107 300 300 32 200 547 606 54 76
108 304 303 108,9 47 206 560 626 55 78
110 309 309 33 211 569 640 79
111 313 312 109,5 48 222 587 671 57 81,5

10
TECHNICAL DATA
PREHEATING STEELS REFERENCES
PREHEATING IS A FUNCTION OF THE STEELS CARBON CONTENT AND THE SECTION THICKNESS.
WE RECOMMEND FOR A CARBON EQUIVALENT:
UP TO 0.25%: PREHEATING IS UNNECESSARY.
BETWEEN 0.25 AND 0.40%: PREHEAT TO 100 200C.
BETWEEN 0.45 AND 0.80%: PREHEAT TO 200 350C.
Never preheat steel with 12 14% manganese During welding make sure that the parts temperature does not
exceed 250C. For tempered steel, follow the suppliers recommendations for the preheating temperature which
could be between 200 and 500C.
TYPE OF STEEL CURRENT CARBON CONTENT RECOMMENDED

DESIGNATION PREHEAT
TEMPERATURE
UNALLOYED STEEL XC 18 0,15 0,20 < 100C
XC 25 0,20 0,30 100 150C
XC 32 0,30 0,35 150 250C
XC 38 0,35 0,40 150 300C
XC 42 0,40 0,45 150 350C
XC 48 0,45 0,50 200 400C
XC 80 0,75 0,85 300 400C
STEELS ALLOYED WITH 15 D 3 0,10 0,20 150 250C

MOLYBDENUM 20 D 5 - M 0,20 0,30 200 320C
0,30 0,35 250 450C
STEEL WITH MANGANESE 30 M 7 < 0,30 210 320C

40 M 7 < 0,44 260 430C
45 M 7 < 0,50 320 480C
Z 120 M 12 1,5 NOT RECOMMENDED
STEEL WITH CHROMIUM 100 C 6 0,95 1,10 200 800C

Z 12 C 13 < 0,10 200 400C
Z 8 C 17 < 0,10 200 400C
(AISI 430)
Z 10 C 24 < 0,10 200 400C
(AISI 446)
STEEL WITH CHROMIUM, 25 CD 4 0,20 0,30 200 300C

MOLYBDENUM 42 CD 4 0,30 0,45 250 350C
30 CD 12 0,28 0,35 300 400C
STEEL WITH NICKEL, CHROME 10 CN 6 < 0,12 200 300C

20 NC 6 < 0,20 250 350 C
35 NC 6 < 0,40 300 400C
30 NC 11 < 0,35 400 500C
STEEL WITH NICKEL, 20 NC D 2 0,17 0,23 200 300C

CHROMIUM, MOLYBDENUM 40 NC D 3 0,36 0,43 350 400C
35 NC D 16 0,30 0,37 400 600C
STAINLESS STEEL Z 6 CN 18 GENERALLY GENERALLY

10 THE CARBON PREHEATING IS NOT
Z 6 CND CONTENT VARIES NECESSARY
18- 12 FROM 0.03 TO
Z 6 CN 25 0.08
-20
NOTE :
The preheating temperatures shown in this table have been defined as a function of the carbon content.
It should be emphasized that the preheating temperatures do not take into account additional elements, the section
thickness, or the location of the weld.
The use of highly alloyed CASTOLIN welding products with superior mechanical properties makes it possible to safely
lower these preheating temperatures, even eliminating them in certain situations.
For example, for a 35NCD15 steel, welding with a conventional electrode requires preheating to 400 - 600C, whereas
using the 2222 electrode allows preheating to only 250 - 300C.

THEORETICAL VOLUME AND WEIGHT OF METAL
(to fill a one-meter chamfer in flat position)
V Joints Interior Angle Exterior Angle
60 90
90
a
e
s
s e a cm3/m Kg/m s cm3/m Kg/m

mm mm mm mm
4 1 2 6 0,05 2 3 0,02
5 1 2,5 8,5 0,07 3 7 0,05
6 1 3 12,5 0,10 4 9 0,07
7 3,5 16 0,13 5 13,5 0,11
8 4 21 0,16 6 19,5 0,15
9 4,5 26 0,20 7 26,5 0,21
10 5 31,5 0,25 8 34,5 0,27
11 5,5 37 0,29 9 43 0,34
12 6 42 0,33 10 53,5 0,42
14 6,5 49,5 0,39 11 67 0,53
15 7 57 0,45 12 79 0,62
16 7,5 65 0,51 15 123 0,97
18 8 73,5 0,58 18 174 1,37
20 9 94 0,67 20 206 1,62
25 10 114 0,89 22 225 2,00
11 138 1,08 25 331 2,60
12 163 1,28
13 190 1,49
14 224 1,76
15 248 1,95
BASIS OF CALCULATION: volume to be deposited times density.

average density used for the preceding data: 8kg/dm3.
the values are only approximate; the exact quantities depend on several factors (shape of the bead, gap between
the plates, metal recovery, etc.).
FOR ALUMINUM AND ALUMINUM ALLOYS: Divide the resulting values by 3.

FOR MAGNESIUM AND MAGNESIUM ALLOYS: Divide the resulting values by 4.5.
FOR ELECTRODES: Multiply the resulting values by 1.2.

10
TECHNICAL DATA
PRINCIPAL METALS REFERENCES
METAL CHEMICAL SYMBOL MELTING POINT (C) DENSITY (KG/DM3)

IRON Fe 1535 7,8
COPPER CU 1083 8,5 8,9
ALUMINUM AL 658 2,7
MAGNESIUM Mg 650 1,85
LEAD Pb 327 11,4
ZINC Zn 420 8,9
TIN Sn 232 7,3
CADMIUM Cd 321 8,6
NICKEL Ni 1452 8,9
CHROMIUM Cr 1800 7,1
TUNGSTEN W 3400 19,1
VANADIUM V 1720 6,0
MOLYBDENUM Mo 2622 10,2
MANGANESE Mn 1242 7,3
COBALT Co 1495 8,9
TITANIUM Ti 1800 4,5
SILVER Ag 961 10,5
STEEL Fe + C 1400-1500 7,8
TYPE 304 L STAINLESS STEEL Fe+C+Cr+Ni 1450 env. 8,03
TYPE 316 STAINLESS STEEL Fe+C+Cr+Ni+Mo 1420 env. 7,92
TYPE 310 STAINLESS STEEL Fe+C+Cr+NI 1450 env. 8,03
CAST IRON Fe+C 1130-1400 7,2 7,8
BRASS CU+ZN 900 env. 8,5
BRONZE CU+SN 900 env. 8,5 8,9
MONEL NI+CU 1300-1350 8,5 9,0
NICKEL SILVER CU+ZN+NI 900-1100 8,5 9,0

ASSEMBLY AND REPAIR OF THE PRINCIPAL METALS
NOTE :
THE FOLLOWING TABLES ONLY SHOW SOME POSSIBILITIES AND THE PRODUCTS / PROCESS ARE NOT ARRANGED IN ORDER OF PREFERENCE.
(THE FINAL CHOICE OF THE PROCESS OPTIONS AND ALLOY IN FACT DEPENDS ON FACTORS LIKE STRESS ON THE PARTS, DIMENSIONS, AVAILABLE
FACILITIES, ETC.) THEIR CHOICE DOES NOT PRECLUDE TAKING INTO CONSIDERATION APPLICATION TECHNIQUES AND PROCEDURES TO BE FOLLOWED.
IN SOME CASES, CONTACT WITH CASTOLIN TECHNICAL SERVICES WILL BE NECESSARY.
ASSEMBLY AND REPAIR OF CAST IRON

Grades and Standards Process options Most Commonly Uses and Types of Parts
Used Alloys
GREY CAST IRON Homogeneous welding CASTOLIN 14 F Thin or heavy castings

NFA 32101 Current cast iron applications.
NFA 32102 Soldering CASTOLIN 157
Ft 10 CASTOLIN 197 Machine casing, frames,
Ft 15 Silver brazing CASTOLIN 181 Engine blocks,
Ft 20 CASTOLIN 1030 F Faucets, valves,
Ft 25 CASTOLIN 1030 XFC Pressing dies
Ft 30 Brazing CASTOLIN 16 XFC
Ft 35 CASTOLIN 18 XFC
Ft 40
EUTALLOY process EUTALLOY 10224
Manual arc process EUTECTRODE 223

EUTECTRODE 224
EUTECTRODE 2.44 NC
EUTECTRODE XHD 2230
EUTECTRODE 2240
EUTECTRODE XHD 2480
PEARLITIC MALLEABLE
IRON Brazing CASTOLIN 16 XFC Clutch forks,
A 32703 Manipulator fingers,
MP 50.5 MP 60.3 Manual arc process EUTECTRODE 223 Levers
MP 70.2 EUTECTRODE XHD 2230
FERRITIC MALLEABLE CAST IRON CASTOLIN 181
WITH WHITE CORE CASTOLIN 1030 F Joints,
NF 32701 Silver Brazing CASTOLIN 1030 XFC Branches,
MB 40.10 CASTOLIN 1702 Hubs
MB 35.7 CASTOLIN 16 XFC
Brazing CASTOLIN 18 XFC
EUTECTRODE 223
EUTECTRODE 224
Manual arc process EUTECTRODE XHD 2230
EUTECTRODE 2240
EUTECTRODE XHD 2480
FERRITIC MALLEABLE CAST IRON CASTOLIN 181 Parts of all complex shapes,
WITH BLACK CORE CASTOLIN 1030 F difficult to forge.
NF 32702 Silver Brazing CASTOLIN1030 XFC
NN 35.10 CASTOLIN 1702
NN 32.8 Brazing CASTOLIN 16 XFC
NN38.18 Manual arc process EUTECTRODE 223
EUTECTRODE 224
CEUTECTRODE XHD 2230
EUTECTRODE 2240
EUTECTRODE XHD 2480
UNALLOYED IRON Manual arc process EUTECTRODE XHD 2230 Cam shafts,
WITH SPHEROIDAL GRAPHITE EUTECTRODE 2240 Crankshafts,
NFA 32201 EUTECTRODE XHD 2480 Disk brakes,
FGS 800.2 Cylinders,
FGS 700.2 Jaws, pump body,
FGS 600.3 Pinions,
FGS 500.7 Gears.
FGS 400.12
FGS 370.17
Alloy cast iron alloys are not list in these tables. Nickel, chromium, molybdenum, and silicon sometimes present in
these types of cast iron give them specific mechanical properties and structures. They are used in the domains of
wear by abrasion, corrosion and heat.

10
TECHNICAL DATA
REFERENCES
ASSEMBLY AND REPAIR OF STEEL

Grades and Standards Process options Most Commonly Uses and Types
Used Alloys of Parts
E 24 (A 37) Silver Brazing CASTOLIN 1030 F Construction mtallique

E 26 (A 42) CASTOLIN XUPER 1802
E 30 (A 47) CASTOLIN 18 XFC
E 36 (A 52) Manual arc process EUTECTRODE 640 Traveling crane
EUTECTRODE XHD 646 Storage tanks,
A 50 EUTECTRODE Xuper 680 S Sheet metal works,
A 60 EUTECTRODE 690 Piping,
A 70 EUTECTRODE 3218 Exchangers,
E 355 EUTECTRODE 4257 Coolers, silos,
E 375 EUTECTRODE 6464 Platforms, mobile structures
E 420 EUTECTRODE 66*66 N for railway material.
E 460 EUTECTRODE XHD 6868
MAG process CASTOMIG 45250 Machine frames
MIG process CASTOMIG 45251 Mechanically welded
CASTOMIG 45554
CASTOMIG 45513
ENDOTEC DO*02
Open arc process TeroMatec 3302
XC 25 Silver Brazing CASTOLIN 1030 F General mechanics,
XC 38 CASTOLIN1030 XFC Connecting rods, shafts, spindles
XC 42 CASTOLIN 1702 Racks, piston rods
XC48 Clutch forks,
XC 42 TS Brazing CASTOLIN 16 XFC Coupling jaws,
Manual arc process EUTECTRODE XHD 646 Lifting shafts,
38 CD 4 - 18 CD 4 EUTECTRODE Xuper 680 S Coupling hooks,
25 CD 4 - 35 CD 4 EUTECTRODE 690 Crankshafts,
42 CD 4 - 30 DC 12 EUTECTRODE 66*66 N Differential cases,
50 CV 4 - 20 NC 6 EUTECTRODE XHD 6865 Drive train components
30 NC 11 EUTECTRODE 2222
18 NCD 6 Manual arc process EUTECTRODE XHD 646 Public works,
19 NCD 32 EUTECTRODE Xuper 680 S Mines,
Z 120 M 12 EUTECTRODE 690 Cement works,
16 NC D 13 EUTECTRODE XHD 6865 Wearing plates,
EUTECTRODE 2222 Quarry materials
Open arc process TeroMatec 3302 Public works machinery,
MAG process CASTOMIG 45250 Oven hoop,
MIG process CASTOMIG 45251 Crusher.
CASTOMIG 45554
CASTOMIG 45513
20 NCD 2 Brazing CASTOLIN 16 XFC Agricultural machine parts,
50 CV 4 Manual arc process EUTECTRODE Xuper 680 S Torque shafts,
40 NCD 3 35 CD 4 EUTECTRODE 690 Gear boxes,
42 CD 4 55 S 7 EUTECTRODE XHD 6865 Coupling hooks.
45 SCD 6 EUTECTRODE 2222
EUTECTRODE XHD 6868
100 C 6 Manual arc process EUTECTRODE Xuper 680 S Cold cutting,
Z 200 C 12 EUTECTRODE 690 forging, stamping tools,
Z 160 CDV 5 EUTECTRODE XHD 6865
Z 100 CDV 5 EUTECTRODE 2222 Tools for casting aluminum
45 CDV 6 40 NCD 16 EUTECTRODE XHD 6868 and copper alloys under
35 NCD 16 Z 35 CDV 5 TIG process CASTOTiG 45507 W pressure.
55 NCDV 7 CASTOTiG 45612 W

ASSEMBLY AND REPAIR OF THE PRINCIPAL METALS
ASSEMBLY AND REPAIR OF STEEL
Z 12 C 13 Silver Brazing CASTOLIN 1702 Pump parts,

Z 30 C 13 CASTOLIN RB 3217 Surgical instruments
Z 12 C 13 M Manual arc process EUTECTRODE Xuper 680 S Hydraulic turbines,
Z 12 CN 13 02 M EUTECTRODE 2222 Gates,
Z 6 CN 17 04 M EUTECTRODE XHD 6865 Rotors,
MIG process CASTOMIG 45002 Molds for plastics.
CASTOMIG 45554
CASTOMIG 45513
ENDOTEC DO*02
TIG process CASTOTiG 45507 W
CASTOTiG 45612 W
CASTOTiG 45513 W
Z 8 C 15 Soldering CASTOLIN 157 Metallic constructions,
Z 10 C 17 Silver Brazing CASTOLIN 1702 Decorative tubes,
Manual arc process CASTINOX 1610 S Furniture, flatware, hub caps
EUTECTRODE 33500
CASTOTiG 45513 W
CASTOTiG 45612 W
Z 2 CN 18.10 Soldering CASTOLIN 157 Boilermaking,
Z 6 CN 18.09 Silver Brazing CASTOLIN 1030 F Valves and fittings
CASTOLIN1030 XFC Heat exchanger,
CASTOLIN 1702 Pressure equipment,
CASTOLIN 1020 F Pipe works, storage containers.
CASTOLIN 1020 XFC
Z 8 CN 20.11 Silver Brazing CASTOLIN 1702 Mechanical parts,
Z 15 CN 24.13 Manual arc process EUTECTRODE Xuper 680 S Fan blades
EUTECTRODE 690 Fins, pumps, turbines.
CASTOTiG 45513 W
Z 12 CN 25.20 Manual arc process EUTECTRODE 33300 Covering oven tunnels,
Z 12 CNS 25.20 EUTECTRODE 33226 Thermal treatment baskets
Z 8 CN 25.20 M EUTECTRODE 33273 and grills,
EUTECTRODE E 310- 17 Molded parts.
EUTECTRODE 2222
MIG process CASTOMIG 45513
CASTOMIG 45612
CASTOTiG 45612 W
Z 2 CND 17.13 Soldering CASTOLIN 157 Boilermaking,
Z 6 CND 17.12 Silver Brazing CASTOLIN 1020 F Heat exchanger,
Z2 CND 19.15 CASTOLIN 1020 XFC Storage tanks,
Z 6 CNT 18.10 CASTOLIN 1702 Pipe works,
Z 6 CNNb 18.10 Manual arc process CASTINOX 1610 S Pressure equipment.
EUTECTRODE Xuper
1616
MIG process EUTECTRODE 33500
CASTOMIG 45500
TIG process CASTOMIG 45612
CASTOTiG 45500 W
Z 2 CNNb 25.20 Manual arc process CASTOTiG 45612 W Same usage as the steel
Z 5 CNDU 21.08 EUTECTRODE 33300 CN 25.20.
EUTECTRODE 33273 Improved resistance to
MIG process EUTECTRODE 6825 corrosion in acid environments
CASTOMIG 45513 with strongly reducing
CASTOMIG 45612 or oxidizing properties.
TIG process CASTOMIG 45654
CASTOTiG 45513 W

10
TECHNICAL DATA
ASSEMBLY AND REPAIR OF PRINCIPAL COPPER ALLOYS REFERENCES
ASSEMBLY AND REPAIR OF COPPER AND BRONZES

COPPER Soldering CASTOLIN 157 Electrical and mechanical uses,

Silver Brazing CASTOLIN 181 Arms of spot welders,
Cu/A1 CASTOLIN 800 Jewelry making,
Cu/A2 (oxygen CASTOLIN 1030 F Kitchen utensils
Cu/A3 present) CASTOLIN1666 XFC
CASTOLIN 1702
CASTOLIN 1020 F
CASTOLIN 1800
CASTOLIN 1810 F
CASTOLIN XUPER 1802
CASTOLIN 1806
Cu/b (deoxidized Soldering CASTOLIN 157
Cu/c1 without Silver Brazing CASTOLIN 181
Cu/c2 oxygen) CASTOLIN 800
CASTOLIN 1030 F
CASTOLIN 1666 XFC
CASTOLIN 1702
CASTOLIN 1020 F
CASTOLIN 1800
CASTOLIN 1810 F
CASTOLIN XUPER 1802
CASTOLIN 1806
BRONZES (Cu+Sn) Soldering CASTOLIN 157 General uses,
UE 9 P Silver Brazing CASTOLIN 181 Rubbing parts,.
UE 12 P CASTOLIN 1030 F Valves and fittings,
CASTOLIN 1666 XFC Bearing bushings,
CASTOLIN 1020 F Mechanical construction,
CASTOLIN 1800 Low-cut parts
CASTOLIN 1810 F Segments.
CASTOLIN XUPER 1802
CASTOTiG 45706 W
Manual arc process EUTECTRODE 285
(potentially)
UE 16 Soldering CASTOLIN 157 Gears,
UE 18 Silver brazing CASTOLIN 1030 F Segments.
CASTOLIN 1666 XFC
CASTOLIN 1020 F
CASTOLIN 1800
CASTOLIN 1810 F
CASTOLIN XUPER 1802
*UE 4 Pb Soldering CASTOLIN 157 Easy to use,
*UE 7 Z Pb 5 Silver Brazing CASTOLIN 1020 F Parts subject to rubbing.
CASTOLIN 1800
CASTOLIN 1030 F
CASTOLIN 1666 XFC
*NB: fragile with arc process

ASSEMBLY AND REPAIR OF PRINCIPAL COPPER ALLOYS
BRASS Soft Soldering CASTOLIN 157 Sheet metal, sections

(ZINC IS THE MAIN Silver brazing CASTOLIN 181 Condenser tubes,
ADDITIONAL ELEMENT.) CASTOLIN 1030 F Locksmithing,
CASTOLIN1666 XFC Decoration, lighting,
ordinary brass, CASTOLIN 1810 F Musical instruments.
(UZ 5 UZ 15). CASTOLIN XUPER 1802
TIG process CASTOLIN 45706 W
(potentially)
UZ 20 UZ 30 Soldering CASTOLIN 157
Silver Brazing CASTOLIN 181
CASTOLIN 1030 F
CASTOLIN1666 XFC
CASTOLIN 1020 F
CASTOLIN 1800
CASTOLIN XUPER 1802
UZ 37 UZ 40 Soldering CASTOLIN 157
Silver Brazing CASTOLIN 1030 F
CASTOLIN 1666 XFC
CASTOLIN 1810 F
CASTOLIN XUPER 1802
*UZ 38 Pb 1E Soldering CASTOLIN 157 Mechanical parts,
Silver Brazing CASTOLIN 1030 F Parts cut low at high speed.
CASTOLIN 1666 XFC
CASTOLIN 1020 F
CASTOLIN XUPER 1802 Joints.
*UZ 38 Pb 2 Soldering (brazing difficult, CASTOLIN 157
because of lead exudation)
UZ 15 3 NS Soldering (Alutin 51 flux) CASTOLIN 157 High resistance brass,
Marine tubes and parts.
Silver Brazing (Albro flux) CASTOLIN 181
CASTOLIN 1030 F
CASTOLIN1666 XFC
CASTOLIN 1020 F
CASTOLIN 1800
CASTOLIN XUPER 1802
CASTOLIN 1810 F
ALUMINUM Soldering (Alutin 51 flux) CASTOLIN 157 Chemical industry,
BRONZE (CU + SN) Refrigerant tubes,
Silver Brazing (Albro flux) CASTOLIN 1030 F Steam faucets,
UA 9 CASTOLIN1666 XFC Gears, propellers,
UA 9M CASTOLIN XUPER 1802 propeller shafts,
UA 10 N Fe CASTOLIN 1810 F Sea water pumps
UA 10 Fe4 MIG process CASTOMIG 45751 Drawing dies,
UA 10 N CASTOMIG 45750 Cylinder pistons
UA 14 Fe TIG process CASTOTiG 45706 W
CASTOTiG RB 5248
Soldering CASTOLIN 157 Good resistance to corrosion,
CUPRONICKEL Silver brazing CASTOLIN 181 Hydraulic material parts,
AND NICKEL-SILVER CASTOLIN 1020 F Condenser tubes,
CASTOLIN 1800 Pump bodies,
CASTOLIN 1702 Silversmithing,
TIG process CASTOLIN XUPER 1802 Food industry.
CASTOLIN 45751 W Breweries,
MIG process CASTOLIN RB 3229 Glassmaking molds.
CASTOMIG 45612
Manual arc process CASTOMIG 45751
EUTECTRODE 2222
*NB: Braze welding difficult and fragile on interior angle

10
TECHNICAL DATA
ASSEMBLY AND REPAIR OF LIGHT ALLOYS REFERENCES
ALUMINIUM A 5 Soldering CASTOLIN 1827 Materials for chemical

(1050) (dcapant Alutin 51) and food industry,
CASTOLIN 190 Building coverings,
CASTOILIN 21 F Household appliances,
Manual arc process EUTECTRODE XHD 2100 Boiler making, decorative pieces,
MIG process CASTOMIG 45803 reflectors
Aluminum alloys Soldering CASTOLIN 1827 Boiler making, pressed parts,
Manganese (dcapant Alutin 51) materials for food and household
AM 1 (3003) CASTOLIN 190 appliance industries.
AM 1G (3004) Brazng CASTOLIN 21 F
AM G 05 (3005) Manual arc process EUTECTRODE XHD 2100
Aluminum alloys Brazing CASTOLIN 21 F Buildings, faade panels
Magnesium Manual arc process EUTECTRODE XHD 2100 and coverings.
AG 0,6 (5005) MIG process CASTOMIG 45802 Boiler making, automobile,
AG 3 M 5 (5754 X) CASTOMIG 45805 railway, transport tankers,
TIG process CASTOTiG 45802 W household appliance material.
CASTOTiG 45805 W
AS 7B AS 7 B3 Brazing CASTOLIN 210 Casing, Mechanical parts,
AS 10B AS 12 Manual arc process EUTECTRODE 2101 S Valves and fittings.

CASTOLIN ONLINE.
www.castolin.com
Visit the Castolin website for the very latest news and information from the market leaders
in wear protection and fusion technology.
n Products
n Industry
n Services
n TeroLink
n News
n Events
n Downloads
Catalogues
Literature
Wall charts
TeroLink AAPs
n New products
n News letter
TEROLINK - THE APPLICATION DATABANK.
With our extensive experience and a network of world wide

customers, we have developed a market leading database
TeroLink with the very latest development in applications
solutions. We also provide training as well as promoting
potential cost savings in the cement industry.
n Over 6,000 successful applications

n Technical data
n Method statements
n Cost saving and performance enhancing sheets

10
TECHNICAL DATA
REFERENCES
PERIODIC TABLE OF ELEMENTS.

INDUSTRY PROGRAMMES
INDUSTRY PROGRAMMES FROM CASTOLIN EUTECTIC
Castolin Eutectic - with their wealth of experience in wear protection have developed a series of
Industry Programmes that look at specic applications of wear throughout major world wides
industries that encounter signicant High Load, High Wear issues.
High Load, High Wear

A guide to the various types of wear and their
causes in high load environments, industries
that have high wear issues as well as example
applications with problem, solution and cost
savings to customer.
CemTec
A tour of the various plant equipment and
processes specic to the Cement industry,
common wear problems encountered in these
environments and applications with their
solutions, cost savings and life enhancing data.
Castolin Eutectic is part of a dedicated global
CemTec team focused on providing solutions to
wear protection in the cement industry.
NEW Waste & Recycling

A guide to the different types of recycling
sectors, from Waste to Glass and Tyres to
Sewage, Castolin Eutectic have a programme of
proven wear protection solutions designed to
enhance product life and reduce costs.

10
TECHNICAL DATA
REFERENCES
INDUSTRY PROGRAMMES
Pulp & Paper
Pulp and paper mills have a unique range of
wear and corrosion problems. For example
severe abrasion is found in the wood yard at
the debarking stage while abrasion and/ or
erosion occurs in the production of chips and
their transport to the digesters.
Tool & Die

Castolin Eutectic works together with Tool
& Die manufacturers and also their major
users (such as automotive companies
and component producers shaping steel,
aluminium, glass, etc.)
The tool and die steels used have to withstand
severe impact and wear during service,
whilst maintaining their exact dimensional
tolerances for many thousands of parts.
Consequently, the steels are usually complex
in their manufacturing and very sensitive.
The ability to repair cracked sections,
renovate worn areas or make slight geometry
modications by welding, can lead to large
cost savings and exibility gains.
Other Industry Programmes are available on request.

PRODUCT LITERATURE
This is a selection of our wide range of product marketing literature
More available on request.

DEVELOPMENT AND PROJECT MANAGEMENT
Choosing Castolin Eutectic as your industrial partner brings clear benets - higher quality manufactured
products, enhanced durability, increased productivity and signicantly improved prots.
PROJECT
MANAGEMENT
Castolin Eutectics world-wide experience enables us to:
n Take a look at your wear issues

n Review your requirements
n Provide turnkey solutions to resolve your problems.
Consultancy
Adopting a Consultancy approach, we have experience of providing bes-
poke solutions to meet your every need, whether it is joining solutions or
enhanced wear protection from site surveys through to the development
of products specic to your requirements.
Plant Survey
We offer an in-depth plant survey where appropriate
to identify the best solution to specic problems. This
thorough on-site study is conducted in partnership
with plant engineers to analyse all aspects of the
situation and develop a problem-solving strategy.
Documentation covering the application areas is produced, leading to a method statement

describing step-by-step the procedure for repairs and wear prevention and an estimate
of potential cost savings. This ensures quality control and reproducibility of the process,
thereby detailing best practice.

10
TECHNICAL DATA
REFERENCES
SERVICE
CastoLab
Creative solutions through Specialist Workshops
CastoLab is the sub-contract engineering Wear & Fusion and service division of Castolin Eutectic, offe-
ring a complete and comprehensive service for the maintenance and repair of machine parts and major
components subject. Work can either be undertaken in the workshop facility or alternatively, an on-site
service is available.
CastoLab utilises the latest Wear and Fusion technologies and materials and is fully equipped with
the most advanced processes for repair maintenance. Highly experienced engineers will undertake a
complete study of your manufacturing equipment from diagnosis of the problem, preparation and
reclamation treatment of the component, nal machining, a detailed inspection and test of all treated
parts to make them ready for use.
CastoLab has the facility to offer:
n TIG
n MMA & MIG/MAG
n THERMAL SPRAYING
n ARC SPRAY
n PTA
n BRAZING
n POLYMERIC COATING
n FUSE COATING
We also offer small and medium batch production runs of semi nished products in the above processes
Service
Clear benets from service excellence
Choosing Castolin Eutectic as your industrial partner brings clear benets - higher quality
manufactured products, enhanced durability, increased productivity and signicantly
improved prots.
n Service equipment
n Installation and repair of equipment
n Offer validation & calibration of equipment
n Dedicated service manager
n Industrial gas equipment inspection by trained personel
These benets are delivered across a huge range of industries and are supported by top-quality
customer service and fast response.

PRODUCTION
Reliability
Performance
Reliability. Performance. Value for Money
These are important values for customers of Castolin Eutectic who
demand the best and we strive to offer the best; rst time every
Value for Money

time.
At our manufacturing facilities around the world we continue to produce the highest quality products to
suit requirements of customers and their demanding applications. This is reected by the number and
variety of products available as well as the quality which is in evidence when using our products.
Included in this catalogue are a number of products which we have been selling for years; in some cases
over 20 or 30 years old for example 1020 XFC, 680S, 244 and Eutalloy 10675. They are quite simply so
good at their application that they are unsurpassed, even to this day.
RESEARCH & DEVELOPMENT
Our vast accumulated research and development data enable us to create state-of-the-art solutions
through our qualied technical support engineers in different countries around the world. With Castolin
Eutectic, you are tapping into a wealth of information shared between hundreds of experts over the ve
main continents. This means that we are continually on the cutting edge of new products, with a world-
leading reputation as the rst to market in product development.
Where we lead, others follow.
Where we lead,
others follow
10
TECHNICAL DATA
REFERENCES
Training
Knowledge Transfer by Training
Castolin Eutectic offers industry a range of

specialised training courses, which covers all
aspects of the welding processes, e.g. MMA,
Mig, Tig. Brazing, Soldering and Thermal Spray
Coatings. These courses can be tailor-made to
suit your company requirements and conducted
to all levels of operators, from basic skills to ad-
vanced levels. Depending on your requirements
for your operators courses can comprise 100%
practical or theoretical, or a mixture of both,
and are aimed at both manual staff and skilled
engineers.
Training courses offered by Castolin Eutectic

TIG
MMA & MIG/MAG
THERMAL SPRAYING
ARC SPRAY
PTA
BRAZING
n TIG POLYMERIC COATING

FUSE COATING
n MMA & MIG/MAG

n THERMAL SPRAYING
n ARC SPRAY
n PTA
n BRAZING
n POLYMERIC COATING
n FUSE COATING
Contact us to book your training course now

Castolin GmbH
Austrian Market Center, Brunner Strasse 69, A-1235 Vienna
Tel: +43 1 869 45 41 - 0 Fax: +43 1 869 45 41 - 10
Email: castolin@castolin.at Web: www.castolin.com
06/2008

Eutectic Castolin

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PREMIUM PRODUCT RANGE

SOUTH EASTERN EUROPE

1906: Foundation of Castolin in Lausanne, Switzerland by Jean-Pierre Wasserman.

Today MEC - Messer Eutectic Castolin is:

A world-wide group with over 2300 collaborators

Continuous evolution and progress

Castolin Eutectic is a registered BS EN ISO 9001:2000 Company.

Tel:+43 1 869 45 41 2 www.castolin.com

Phone: +43 - (0)1 - 869 45 41 - 0

Tel:+43 1 869 45 41 3 www.castolin.com

12 CASTOMIG-MAG WELDING WIRES 12

13 CASTOTIG WELDING RODS 15

14 ENDOTEC CORED WIRES (GAS SHIELDED) 18

15 TEROMATEC CORED WIRES (SELF SHIELDED) 21

2 LOW TEMPERATURE BRAZING AND SOLDERING ALLOYS 24

Tel:+43 1 869 45 41 4 www.castolin.com

32 WIRES FOR THERMAL SPRAYING 41

4 COMPOSITE WEAR FACING MATERIALS 42

92 POWDER COATED PLATES 45

Tel:+43 1 869 45 41 5 www.castolin.com

11 EUTECTRODE MANUAL ELECTRODES

Tel:+43 1 869 45 41 6 www.castolin.com

11.20 WELDING STEELS

Tel:+43 1 869 45 41 7 www.castolin.com

E 307-17 Rutile electrode depositing a corrosion-resistant austenitic stainless steel.

E309MoL-17 Rutile type electrode depositing low carbon austenitic-ferritic stainless

E 385-17 Electrode developed for homogeneous welding of Z2 NCDU 25-20

Especially for Maintenance Welding of Stainless Steels

Tel:+43 1 869 45 41 8 www.castolin.com

Especially for Maintenance Welding of Stainless Steels - Continued

11.26 WELDING STRUCTURAL STEELS

11.30 WELDING COPPER ALLOYS

11.35 WELDING ALUMINIUM ALLOYS

11.40 GOUGING, CHAMFERING, CUTTING

Tel:+43 1 869 45 41 9 www.castolin.com

N 700 Electrode depositing chromium carbides for wear protection against

Tel:+43 1 869 45 41 10 www.castolin.com

11.53 ALLOY STEEL COATINGS

6055 Electrode deposits a low temperature precipitation hardening marten-

11.56 NICKEL ALLOY AND COBALT ALLOY COATINGS

Tel:+43 1 869 45 41 11 www.castolin.com

12 CASTOMIG-MAG WELDING WIRES

12.23 WELDING STAINLESS STEELS

Tel:+43 1 869 45 41 12 www.castolin.com

12.23 WELDING STAINLESS STEELS - CONTINUED

12.26 WELDING STRUCTURAL STEELS

12.30 WELDING COPPER ALLOYS

Tel:+43 1 869 45 41 13 www.castolin.com

12.53 ALLOY STEEL COATINGS

12.56 NICKEL ALLOY COATINGS

Tel:+43 1 869 45 41 14 www.castolin.com

13 CASTOTIG WELDING RODS

13.23 WELDING STAINLESS STEELS

13.26 WELDING STRUCTURAL STEELS

Tel:+43 1 869 45 41 15 www.castolin.com

13.35 WELDING ALUMINUM ALLOYS

45806W TIG rod for welding aluminum-magnesium alloys. Excellent mechanical

13.53 ALLOY STEEL COATINGS

Tel:+43 1 869 45 41 16 www.castolin.com

13.53 ALLOY STEEL COATINGS - CONTINUED

13.56 NICKEL ALLOY AND COBALT ALLOY COATINGS

Tel:+43 1 869 45 41 17 www.castolin.com

14.10 WELDING CAST IRONS