Electrical Surgical Unit

ESU 300

Service Manual
Product ModelESU 300

ESU 300 High Frequency Electric Surgical Unit is in rich of

function and on the safe side. It is the right hand of

clinicaloperation. If you meet with haze or the surgicals

abnormity, you can refer the following methods to resolve

problems. Notice: the processes with * is limited to

professional person, and in China the power supply is 220V

but in some other countries it is 110V .

The following are some familiar troubleshooting
ERR 1No response after a boot-strap.

Steps Trouble Cause Troubleshooting Methods

1 The power cables are Check if the power cables are well inserted in

not insered well the ESUs socket

2 No power Check if the powers wall socket can supply a

normal power.

3 The power cables are Replace with new cables and if the trouble

damaged disappear, it is to say the old cables were

damaged; or, the cables are ok.

4 The fuse tubes burn Check if the fuse tubes on the rear panel burn

out out. If they have burnt out, replace them.

*5 The cables internal Take apart the shell, turn on the power, and

loosen or the fuse check if one of the internal indicating lights

tubes internal burn out is shining. If there is no shine light, check

if the AC power input connecters voltage

is110V or 220V. If there is no power, check

the cables connection; if there is a

voltage, check the fuse tube in pic5,and if

it burn out, replace it with 1A fast sever

fuses.
*6 Other circuitry troubles Return to the factory for maintaince

ERR 2After a boot-strap, the indicating lights shine, but the LEDs dont work

normally

Steps Trouble Causes Troubleshooting Methods

*1 The cables become Check if the cables are well connected (pic5,

loose pos12,16)
 *2 PCB or Display Return to the factory for maintaince

board run out

ERR 3No energy output

Steps Trouble Causes Troubleshooting Methods

1 The hilt and the head Replace with new hilt or head.

are not connected well

2 Select wrong mode Under cut and coag mode, bipolar output has

no energy; also, under bipolar mode, the output

of cut and coag has no energy.

*3 The cables (pic7) Take apart the shell, check the cables(pic7)

become loose connection

*4 Other circuitry troubles Return to the factory for maintaince

ERR 4The energy output is too low or erratic.

Steps Trouble Causes Troubleshooting Methods

1 The power supply is If the machine indication is 220V AC but

abnormal actually the power supply is 110V ACplease

contact the factory

*2 The fuse tubes burn Check the fuse tube ( pic4, pos8 ) and if it brn

out out, replace it with 2A fast sever fuses.

*3 Other circuitry troubles Return to the factory for maintaince

ERR 5After a boot-strap, there is a alarmwith the monopole pad

Steps Trouble Causes Troubleshooting Methods

1 Not switch to If the pad you are using is monopole pad,

 monopole item please press the button to switch to monopole

item

2 The monopole pad Connect the monopole pad again.

and the patients arent

connected well

3 The monopole pad is Replace it

damaged

4 The footswitch is If the footswitch is damaged and its interior is in

damaged a closed state all along, replace with a new one.

5 The footswitch is in a If the footswitch is not damaged, perhaps there

closed state all along is something on the footswitch and so you

should take it away

6 The handle button is If the handle button is damaged and its interior

damaged is in a closed state all along, replace it.

7 The handle button is in If the handle button is not damaged, perhaps

a closed state all along there is something on the footswitch and so you

should take it away

*8 Other circuitry troubles Return to the factory for maintaince

ERR 6After a boot-strap, there is a alarmwith the bipolar pad

Steps Trouble Causes Troubleshooting Methods

1 The neutral pad If the pad you are using is bipolar pad, please

isnt attached with attach the pad with the patient

the patient
2 The neutral pad Please attach the pad well.
isnt attached well
3 The neutral pad is The effective impedance between the two pole
in short circuit of the pad is 20~140. If the impedance is

out of the range, there will be a alarm, so you

 should attach the pad well and make the

impedance in the range.

4 The neutral pad is Replace it with a new one

damaged.

ERR 7There is a alarm when the machine is work

Steps Trouble Causes Troubleshooting Methods

1 The neutral pad Again connect them

and the electric

surgical unit s

connection
becomes loose

2 Continuously work After continuously work for 3 minute, you

for 3 minute should turn off the handswitch or footswitch and

restart 8 minute later.

3 The ouput is over When the ouput is over loading or in short

loading or in short circuit, there will be a automatic protection and

circuit it can restartafter 8 second alarming.

4 Exclude causes 1~3 You can do the same as ERR 6, Steps 2~3

5 Exclude causes 1~4 You can do the same as ERR 5, Steps 3~8

ERR 8The handswitch cant startup the machine.

Steps Trouble Causes Troubleshooting Methods

1 Select wrong mode Check if it is under the cut/coag mode

2 The keyswitch is The keyswitch is not connected well, and the

damaged surgery electrode should be replaced.

*3 Other circuitry troubles Return to the factory for maintaince

ERR 9Footelectrode has no output

Steps Trouble Causes Troubleshooting Methods

1 Connection error Check if the connection of the footelectrode and

the bistoury is right. (pic9

2 The footelectrode is Replace it with a new one

damaged

ERR 10The footswitch cant startup the bistoury

Steps Trouble Causes Troubleshooting Methods

1 The footswitch is not Again connect it

connected well

2 The footswitch Replace it with a new one

isdamaged
Illustration:

1.Power Supply Board:

2. Function Control Board

3. Display Board

4.The Integration of boards. (The planform after take apart upper

cover)

Power Supply
Board

Function Control
Board
Display
Board
5.The PCB drawing after take apart upper cover:

1AC110/220 Power supply input connecter

22A Fast sever fuses

3200V Power supply output

4Fan power output

 50-5V Control signal input

615V Power supply input

715V Power supply output

82A Fast sever fuses

95V15V Power supply output

102A Fast sever fuses

11200V Power supply input

125V15V Power supply input

15Footswitch signal input

16Signal connecting cables with Display board

17Monopole output

18Bipolar output

20Neutral panel connecter

6. 220AC/110AC Input Port

7. Monopole(pencil), Bipolar and Neutral panels Sockets

8. Cut and Coagulation Modes position

Cut Mode Coagulation

Mode

9.The Front Panel

10. The Rear Panel

1Fuse Tube Socket 2Power supply Input Socket

3Speaker finestra 4Footswitch connecting Socket

5Volume Adjust Knob 6Aeration window

7: Bar code 8Nameplate

11. Foot electrodes connection

Foot electrode
 Error Codes of Electric Surgical Unit
Model: ESU300

Error Code Display Code Treatment

E01: Error of Monopolar E01 Self recovery as relieving error
neutral pole
E02: Over current protection E02 Self recovery on standby condition
for short-circuit after 8s alarming
E03: Over current protection E03 Self recovery on standby condition
for switching supply after 8s alarming
E04: Continuous over-time E04 Recovery as loosing the button
working (3min) and 8s alarming
E05: Handle and footswitch E05 Self recover as restart up the
are off when electrified machine and relieve error
E06: Primary frequency E06 Self recovery as relieving error
error
E07: Error of Switching E07 Self recover as relieve connecting
supply output error or hardware error
E08: Error of no power E08 Error of communication between
output main board and display board
E09: Error of E09 Self recovery as relieving error
communication between
main board and display
board
E10: Error of input-power E10 Self recover as relieve connecting
(+5V+15V) error or hardware error
E11 Error of controlling E11 Self recover as relieve hardware
voltage in switching supply error
E12: Error of E12 Self recovery as relieving error
communication with
PIC16F818