Professional Documents
Culture Documents
Scholars' Mine
Wei-Wen Yu Center for Cold-Formed Steel
Steel Deck Institute
Structures
1-1-1987
Recommended Citation
Steel Deck Institute, "Steel Deck Institute, Inc. Design Manual for Composite Decks, Form Decks, and Roof Decks" (1987). Steel Deck
Institute. 6.
http://scholarsmine.mst.edu/ccfss-sdi/6
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The
S teel Deck
Institute
TABLE OF CONTENTS
MEMBERS, ASSOCIATE Loading Diagrams and Recommended Maximum
MEMBERS . . . ....... . . 3 Bending Moments ....... 21 Spans . .. ..... . . . ..... 31
Steel Deck Applications .. . 4 Loading Diagrams and Cantilever Spans . .... . . . 31
The Steel Deck Institute ... . 6 Deflections ..... . . . .... 21 Installation ............ 32
Design Manual, for Composite Loading Diagrams and Protective Coatings ..... . 33
Floor Decks, Form Decks and Support Reactions . . . .... 21
Site Storage . .... . ... . . 33
Roof Decks .. . .......... 6 Composite Steel Erection .. . .. . ..... .. . 33
Standards ..... . . . . . ... . 6 Floor Deck
Design Example . . ...... 22 Insulation ... . ......... 33
Testing ....... . ........ 7
Certification Program ...... 7 Pour Stop Selection SOl Standard Roof Deck
Table ................ 24 Load Tables ........... 34
Other Publications ....... . 7
Acoustical Deck . . .... . . 38
Advantages of Steel Deck ... 8 SOl Specifications and
Commentary for Long-Span Roof Deck . . .. 39
Code of Recommended Non-Composite Steel
Standard Practice . .. . ... 10 Long Span Cellullar
Form Deck .......... . . 25
General ... . ... . ... . . . . 10 RoofDeck .. . ......... 39
Scope . . .. . .. . ........ 25
Bidding .. . ..... .. ..... 10 SOl Roof Deck
Materials .. ... .. . . . .... 25 Design Example .. . ... . . 40
Drawings and Specifications1 0 Design .... . . . .. . ..... 25
Collateral Material ....... 11 SOl Roof Deck Suggested
Installation and Site Storage 26 Architect's Specifications 41
Construction Practice ..... 11 Loading Diagrams and Accessories . . ..... . ... 41
Advantages of Composite Bending Moments . . ..... 28
Steel Floor Deck ........ 12 Steel Roof Deck Fire
Loading Diagrams and Resistance Ratings ...... 42
Composite Slabs ... . .... 12 Deflections Criteria ...... 28
Special Notice .... . . . .. 43
SOl Specifications and Form Deck Typical Slabs .. 28
Commentary for Composite Weld Patterns .... . .... . 28
Steel Floor Deck ........ 14
Non-Composite Steel
Scope .... . ...... .. ... 14 Form Deck The Steel Deck Institute
Materials ........ . ..... 14 Design Example . . ...... 29 reserves the right to change,
Design ............ . . : 14 SOl Specifications and revise, add to, or delete any
Attachments . ........ . . 16 Commentary for Steel data contained in this manual
RoofDeck . . .. . ... . . . . 30 without prior notice.
As a Composite Unit .. . .. 17
Scope .. . . . ........ . .. 30 P.O. Box 9506
Construction Practice ... . . 19
Canton, Ohio 44711
Additional Information and Materia Is .. .. . . ........ 30 (216) 493-7886
Comments ...... . ... . . 20 Design ............. . . 30 Copyright, 1987 Steel Deck Institute
2
Steel Deck
Institute
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S 1
3
Steel Deck
Applications
4
Steel Deck
Institute
Gd i J
s
5
The
Steel Deck
Institute
Since 1939, the Steel Deck The purpose of these func- In 1975, SDI members con-
Institute has provided uniform tions is three-fold: cluded that the Institute should
industry standards for the
engineering, design, manufac-
1 To develop steel decks that expand its design manual to
include floor decks used either
are engineered for struc-
ture, and field usage of steel tural soundness, that main- in composite slab design or as
decks . tain consistent quality, that a permanent form.
The SDI is concerned with adapt to a wide range of The result is this publication,
cold-formed steel products, designs and systems, and the Steel Deck Institute Design
with various configurations that are economical in both Manual for Composite Decks,
distinctive to individual initial and life-cycle costs . Form Decks and Roof Decks, a
manufacturers, used to sup- definitive guide to the proper
port finished roofing materials 2 To initiate design and instal-
design and specification of
or to serve as a permanent lation procedures that
steel decks .
form and/or positive reinforce- conform to good construc-
ment for concrete floor slabs. tion practices and that Standards
meet cost requirements.
Members of the Institute are The SDI developed the fol-
manufacturers of steel floor 3 To make this information lowing standards for steel
and roof decks . Associate readily accessible to floor decks, roof decks, and
members are manufacturers of designers and owners. related products :
fasteners, coatings, and other Replaced gage with design
related components, contrac - Design Manual for thickness as the unit of
tors, and others in the field Composite Decks, Form measure in references to
who share SDI interests. Decks and Roof Decks material thickness;
The Institute is managed by an Since steel decks were Established manufacturing
executive director who super- originally used only for roof tolerances;
vises the programs developed construction, the Steel Deck
through the combined efforts Institute traditionally limited its Developed site storage and
of the total membership. erection recommendations;
attention to roof assemblies.
Continuing SDI functions For more than a decade, how- Standardized accessories -
include preparation, review, ever, SDI members have been sump pans, ridge and valley
and distribution of literature, manufacturing steel decks for plates, and cant strips;
referral of inquiries to appro- floor assemblies. These com- Developed specifications
priate sources, coordination of panies have developed floor for Composite Steel Floor
research and testing, and deck engineering data and Deck, Non-Composite Steel
liaison with other construction have established performance Form Deck and for Steel
industry associations on standards through laboratory Roof Deck;
matters of common interest. testing and field usage.
6
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7
The
Steel Deck
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Steel Deck
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can occur with other types of Uniform Quality Economy and Value
roof systems. Through engineering and con- Value is determined by com-
tinuously refined production bining initial costs, life-cycle
Required Fire Ratings techniques, SDI manufacturers costs, and overall perform-
U. L. fire resistance ratings on produce decks that conform to ance. Steel deck assemblies
standard roof assemblies have specified standards. are the best value in roofing
been obtained by the Steel designs . They combine low
Deck Institute. Individual SDI Proven Durability cost with top performance.
manufacturers have ratings on Steel deck in place and per-
their own products . Most fire forming satisfactorily for more
resistance requirements can be than a half-century is indicative
met with products manufac- of the product's durability.
tured by SDI members.
9
Code of Recommended
Standard Practice
For Composite Deck,
Form Deck, and
Roof Deck Construction
1. General 1. 5 Responsibility for 2.21ncomplete Plans and
1.1 Scope: This code is Design: When details of Specifications: Incomplete
intended to promote safety design are specified, the plans and specifications
and quality construction in seller shall assume no shall be bid on the basis
accordance with good engi- responsib ility other than to that the seller shall provide
neering practice . It is furnish materials as speci- material in agreement with
designed to assist in th e fied. Wh en details of design th e provisions of this code.
preparation of the sales are not specified, the seller
co ntract by providing con- shall furnish all materials 2.3 Special Details: Any
tract details which can be req uired in accordance with material required to support
adopted by reference. Section 1.3 of this code. the steel deck sha ll not be
incl ud ed.
1.2 Application: This code 2. Bidding
sha ll govern wh ere building 3. Drawings and
codes, architects' and engi- 2.1 Base Bids: Specifications
neers' plans and spec ifi- 2.1.1 Roof Deck: Base bids
catio ns, or contracts are shall include roof deck, 3.1 Furnished by Buyer:
not complete or clear. ridg e and valley plates, and Th e buyer shall furnish
There sha ll be no conflict sump pans per arc hitects complet e architectural
between this code and any plans and spec ificat ions. plans and specificatio ns,
legal building regulation; No other accessories shall structu ral steel drawings,
it sha ll only suppleme nt and be included unless and purlin placing plans, all
amplify such laws . spec ified. correctly dimensioned.
1.3 Design: In the absence 2.1.2 Composite Floor 3. 2 Furnished by Seller:
of ordin ances or specifica- Deck and non Composite The se ller shall furnish erec-
tions to the contrary, des ign Form Deck: Base bids shal l tion layouts clearly showin g
sha ll be in accordance with include deck and only those the locat ion of all sheets .
the current Specifications accessories specifically Th e seller shal l also furnish
of the Steel Deck Institute . designated on the plans as many prints as may be
and ca lled for in the appro- reasonably necessary, but
1.4 Plans and Specifica- the tracing sha ll remain the
tions for Bidding: Plans
priate division of the
specificat ion s. property of the seller.
and specifications sha ll
c learly show details and 3.3 Discrepancies:
sha ll be complete as to The architect's plans shall
extent of deck and acces- be assumed to be correct in
sories to be furnished by the absence of written
the se ller. notice from th e buyer to the
10
Ste~l Deck
Institute
[ sd iJ
11
Advantages
of Composite
Steel Floor Deck
Composite Act ion: Steel floor Improved Composite Beam Working Platform: Where
decks, engineered for use in Construction: In a composite many floor designs require
composite slab design, furnish beam assemb ly, a composite temporary safety f loors for
positive reinforcement for the floor slab and a steel beam are tradesmen, f loor deck with
concrete slab and can elim - joined by shear connectors to appropriate design and insta l-
inate the need for any addi- create one structural unit lation can be a safe working
tional positive reinforcing . which has greater strength platform.
Composite floor decks are than a separate slab and beam .
designed to interlock positively Floor decks eng ineered for Permanent Forms: Steel floor
with the overlying concrete fill, composite beam design sim- decks eliminate the need for
resulting in unit action . plify connector installations erection and removal of tem-
The interlocking process is and enhance concrete cover- porary forms .
achieved by mechanical age around shear connectors.
means, deck profile and sur- In some cases, fu ll A ISC shear
face bond, or a combination . connector values and solid slab
design can be app lied .
12
Steel Deck
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13
SDI
Specifications
and Commentary for
Composite Steel Floor Deck
14
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15
SOl
Specifications
and Commentary for
Composite Steel Floor Deck
(CONTINUED)
16
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5. Design Deck and Concrete Care should be used during 5.2a Elastic Flexural (work-
As A Composite Unit the placement of loads on ing stress) analysis for
5.1 General: rolled in hanger tabs for the unshored construction.
The composite slab shall be support of ceilings so that Under the superimposed
designed as a reinforced approximate uniform loading (live) load the tensile stress
concrete slab with the steel is maintained. The individual of the deck, between sup-
deck acting as the positive manufacturer should be ports, shall not exceed 0.6
reinforcement. Slabs sha ll consulted for allowable times the yield strength of
be designed as simp le or loading on single rolled in the steel. Under the com-
continuous spans under hanger tabs. Improper use bination of superimposed
uniform loads . of rolled in hanger tabs (live) load, the weight of the
could result in the over concrete and the weight of
Commentary: High concen- stressing of such tabs the deck, the tensile stress
trated loads, diaphragm and/or the over loading of of the deck, between sup-
loads, etc. require additional the composite deck slab. ports, shall not exceed 0.8
analysis. times the y ield strength of
5.2 Testing: The deck man-
Most published live load the steel.
ufacturer shal l have per-
tables are based on simp le
formed or witnessed by a 5.2b Elastic Flexural (work-
span analysis of the com-
licensed engineer, a suffi- ing stress) stress analysis for
posite systems; that is, the
cient number of tests on the shored construct ion.
slab is assumed to crack composite deck/slab system
over each support. If the Under the total loading, the
to have determined load/
designer wants a contin- tensile stress of the deck,
deflection characteristics
uous slab, then the negative between supports, shall not
and the mode of failure
reinforcing shou ld be exceed 0.6 times the yield
under uniform or symmet-
designed using conventional strength of the steel with a
rically placed point loads.
reinforced concrete design maximum of 36 ksi.
Based on the test informa-
techniques-the welded
tion the design load ration- (CONTINUED)
wire mesh, chosen for
ale shall be established by:
temperature reinforcing
(Section 5.5), does not 1.) Elastic flexural analysis or
usually supply enough area 2.) Ultimate strength anal-
for continuity. The deck is ysis based on shear bond
not considered to be com- failure or flexural failure .
pression reinforcing.
17
SDI
Specifications
and Commentary for
Composite Steel Floor Deck
(CONTINUED)
18
Steel Deck
Institute
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SOl
Specifications
and Commentary for
Composite Steel Floor Deck
(CONTINUED)
7. Additional Information and bottom surface of the 7.5 Fireproofing: The metal
Comments: deck should be protected deck manufacturer shall not
7.1 Parking Garages; Com- with .a durable paint . be responsible for the clean-
posite floor deck has The protective measures ing of the underside of metal
been used successfully in must be maintained for deck to ensure bond of fire -
many parking structures the Iife of the building. proofing. Adherence of fire -
around the country; If the protective measures proofing materials is depen-
however, the following ca nnot be assured, the dent on many variables; the
precautions should be steel deck can be used as deck manufacturer (supplier)
observed: a stay in place form and is not responsible for the
1. slabs should be the concrete ca n be rein - adhesion or adhesive ability
designed as co ntinuous forced with m esh or bars of the fireproofing.
spans with negative bend - as requ ired.
7.6 Dynamic Loads:
ing reinforci ng over the 7. 2 Cantilevers: When Dynamic loading, e.g., fork
supports; cantilevers are encountered, lifts, can, over a long period
2 . add itional re inforci ng the deck acts only as a of time, interfere with the
should be included to permanent form; top rein - mechanical bond between
deter crack ing caused by forcing steel mu st be the concrete and deck which
large temperature differ- designed by the stru ctural achieves its composite action
ences and to provide load engineer. via web indents. Reinforcing
distribution; and, steel running perpendicular
7.3 Composite Beams and to the deck span and placed
3. in areas where sa lt Girders: Most compos ite
water, either brought into on top of the deck ribs is
f loor deck section s are su it- often used with this type of
the structure by cars in able for use with composite
winter or ca rried by the loading to distribute co ncen-
beams. The new (1 980 ) trated loads.
wind in coasta l areas, may AISC Specification has spe-
deteriorate the deck, pro- cifically provided for the use
tective measures must be of deck in this type of
taken . The top surface of co nstru ction.
the slab must be effec -
tively sea led so that the 7.4 Fire Ratings: M any dif-
sa lt water cannot migrate ferent fire rated assemblies
through the slab to the that use compos ite floor
steel deck; a minimum deck are available. Consult
G90 galvanizing is recom- each manufacturer for a list
mended, and , th e exposed of rating s.
20
Steel Deck
Institute
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S
jP Simple ~ W1 Simple ~ W2
Simple ~ W1 Span 1_.e_1 Span ~ W1
Span
Condition
i_ . _i
Condition
6. = .0130W1. ' (1728)
Condition j_ .e
+ M = .25P. + 125W1. 2 EI Pext Pext
Pext = .5 (W1 + W2) f
~ W2
Double ~ W1
~ W1
Span
i___:{ J Condition !_ .e_!_.e_!
~ ~~
Double
+ M = .125 (W1 + W2). 2
6. = 005~~1. ' (1728) Span
Condition
lp l .e I .e I
Pext Pint Pext
Double ~ W1 Triple ~~ W1
Span ! !
Condition _._ _____:{_
~~~~ilion i_.e_ !_.e_! _e 1
Pext = .375 (W1 + W2) f
Pint = 1.25 (W1 + W2) f
-
+ M = 203P. + .096W1. 2 1\ _ .0069W1. '
Ll EI (1728)
W2
W1
~ ~~
Triple
!_ .e -L .e_! Span
Condition
+ M = .096 (W1 + W2). 2 j.eJ.eJ.ej
Pext Pint Pint Pext
~ ~~ Pext= .4(W1 +W2) f
L.e _!_.!_! Pint = 1.1 (W1 + W2)f
- M = .125 (W1 + W2). 2
jp
Triple ~ W1
Span
Condition !___L__i_L__I .t 1
+ M = .20P. + .094 W1. 2
W2
W1
21
Composite
Steel
Floor Deck
Design Example
GIVEN
A. Bay Size= 26' x 26' 1. Review deck manufacturer's literature for available
B. Superimposed deck types.
load= 155 psf.
C. Fire rating required= In shoring tables, choose deck that will not require temporary
2 hour. shor in g during construction.
D. Concrete cover required on Check the allowable super imposed load tables for the requ ired
deck= 3%" lightweight. loading .
E. Composite beam -----------------------------------------------
construction. 2. Review deck manufacturer's literature for combinations
F. Temporary shoring not that meet requirements .
preferred.
13'-0" Beam Spacing
Embossed Deck: Form ed and reinforced with 3 " x 0 .0474"
design thickness composit e stee l deck . Determ in e required
shrinkage and temperature rei nforcemen t . Multi-span sheets
requ ire no temporary shoring.
8'- 8" Beam Spacing
Embossed Deck: Formed and reinforced with 2 " x 0.0358"
design thickness composite stee l deck . Determine required
shrinkage and temperatu re reinforcement .
22
Steel Deck [
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Deck with Wires: Formed and reinforced with 2 11 x 0.024 11 Hanging requirements.
design thickness composite steel deck with wires welded to top of Composite beams and
deck at 6 11 c . to c. studs.
Multi-span sheets in both deck types require no temporary Rib width-to-height ratio to
shor ing. determine stud values.
Compatibility of coating to
6"-6" Beam Spacing stud welding.
Embossed Deck: Formed and reinforced with 1 Y2 11 x 0.0295 11 Electrical requirements .
design thickness composite stee l deck. Determine required Future flexibility.
shrinkage and temperature reinforcement.
Deck material and erection
Deck with Wires; Formed and reinforced with 1 Y4 11 x 0.024 11 costs. (Obtain from Steel
design thickness composite stee l deck with wires we ld ed to top of Deck Institute member
deck at 7 11 c. to c . companies.)
Overall floor depth.
Multi-span sheets in both deck types require no temporary
Cost of temporary shoring if
shor in g.
shored forming is se lected .
Note: Deck fireproofing cost if pro-
For al l of the above, no spray-applied fireproofing of the deck is tected deck is selected .
required for a 2-hour rating. Concrete availability and
cost: (lightweight) (semi-
lightweight) (regular
weight).
Concrete volume required .
Various beam spacings .
REVIEW OF PRODUCT 3. Factors that should be Total material cost.
LITERATURE SHOWS considered in selecting a
composite floor deck Steel erection cost.
THAT 8'-8" BEAM
systems: Steel fireproofing cost.
SPACING MEETS
REQUIREMENTS MOST Compatibility of deck to
EFFICIENTLY. tota I structure.
23
SDI Pour Stop
Selection Table
OVERHANG (INCHES)
SLAB
DEPTH 0 1 2 3 4 5 I 6 I 7 8 9 10 11 12
(Inches) POUR STOP TYPES
4.00 20 20 20 20 18 18 16 14 12 12 12 10 10
4 .25 20 20 20 18 18 16 16 14 12 12 12 10 10
4 .50 20 20 20 18 18 16 16 14 12 12 12 10 10
4.75 20 20 18 18 16 16 14 14 12 12 10 10 10
5.00 20 20 18 18 16 16 14 14 12 12 10 10
5.25 20 18 18 16 16 14 14 12 12 12 10 10
5.50 20 18 18 16 16 14 14 12 12 12 10 10
5.75 20 18 16 16 14 14 12 12 12 12 10 10
6.00 18 18 16 16 14 14 12 12 12 10 10 10
6.25 18 18 16 14 14 12 12 12 12 10 10
6.50 18 16 16 14 14 12 12 12 12 10 10 DESIGN
TYPES THICKNESS
6.75 18 16 14 14 14 12 12 12 10 10 10
7.00 16 16 14 14 12 12 12 12 10 10 10 20 0 .0358
7.25 16 16 14 14 12 12 12 10 10 10 18 0.0474
7.50 16 14 14 12 12 12 12 10 10 10 16 0.0598
7.75 16 14 14 12 12 12 10 10 10 10 14 0 .0747
8.00 14 14 12 12 12 12 10 10 10 12 0 .1046
8 .25 14 14 12 12 12 10 10 10 10 10 0 .1345
8 .50 14 12 12 12 12 10 10 10
8.75 14 12 12 12 12 10 10 10
9.00 14 12 12 12 10 10 10
9 .25 12 12 12 12 10 10 10
9.50 12 12 12 10 10 10
9.75 12 12 12 10 10 10 ~
10.00 12 12 10 10 10 10
10.25 12 12 10 10 10
1" FILLET WELDS ~
@12" O.C. POU~~ '!
STOP
10.50
10.75
12
12
12
10
10
10
10
10
10 \ \
11 .00
11 .25
12
12
10
10
10
10
10 ~ERHAN~~
2 "MIN . -
11. 50 10 10 10
11 .75 10 10 SEENOTE5 - -
12.00 10 10
NOTES : The above Selection Table is based on following criteria:
1. Normal weight concrete 1150PCFl.
2. Ho rizontal and vertical deflection is limited to 1/4" maximum for concrete dead load.
3. Design stress is limited to 20 KSI for concrete dead load temporarily increased by one-third for the construc tion live load of 20 PSF.
4 . Pour Stop Selection Table does not consider the effect of the performance, deflection , or rotation of the pour stop support wh ich may include both the supporting
composite dec k and /or the fram e.
5. Vertical leg return lip is recommended for type 16 and lighter.
6 . This selection is not meant to replace the judgement of experienced Struc tural Engineers and shall be considered as a reference only.
SOl reserves the righ t to change any information in this selection witho ut notice .
24
Steel Deck
Institute
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SOl
Specifications
and Commentary for
Non-Composite Steel Form Deck
1. Scope (ASTM A611 or A446); this Centering materials are usu-
This specification and com- steel has a minimum yield ally available galvanized or
mentary pertains to the use strength of 80 ksi and is uncoated. When unshored
of non-composite steel deck generally over 90 ksi. In the galvanized material is used
as a form for reinforced past, 30 ksi design stress to support a reinforced con-
concrete slabs. was used for grade E crete slab, the weight of the
material; however, the AISI slab is considered to be per-
Commentary: This specifi- specifications now allow a manently carried by the deck;
cation is not intended to design stress of 36 ksi. when uncoated or painted
cover highway bridges deck is used to support a
(where AASHTO specifica- 2.2 The delivered thickness reinforced concrete slab the
tions may govern), siding of the uncoated steel shall form is considered imper-
applications, or exposed not be less than 95% of the manent and the weight of the
roofs. In the past, most of design thickness. concrete should be deducted
the steel decking used in the Des ign M inimum
from the load capacity of the
manner that this specifica- Type Thic kn ess Thic kn ess reinforced slab .
tion covers, was referred to No . In c hes In ches
For any permanent load
as "centering", however, 28 0 .0149 0 .014 carrying function, a mini -
various roof deck units have 26 0.0179 0.017 mum galvanized coating
successfully been used as conforming to ASTM A525,
non-composite forms and 24 0 .0238 0 .023
G60 is recommended .
the specification is intended 22 0 .0295 0.028
to also include these 20 0 .0358 0 .034 3. Design
applications. 18 0 .0474 0 .045 3.1 The section properties
2. Materials 16 0.0598 0 .057 of the steel deck unit shall
be computed in accordance
2.1 The steel deck units Commentary: Finishes with American Iron and
shall be manufactured from available are: Steel Institute, Specification
steel conforming to ASTM 1. Galvanized (Conforming for the Design of Cold-
designation A611 Grades C, to ASTM A525); Formed Steel Structural
D, orE, or A446 A, B, C, D, 2 . Uncoated (Black); Members, 1980 edition .
or E; or equal having a 3. Painted with a shop coat
minimum yield strength of of primer paint (one or 3.2 Deck used as a form for
33 ksi . The unit design structural (reinforced)
both sides) .
stress shall not exceed the concrete slab:
yield strength multiplied by The uncoated finish is, by
3.2a Stress shall not exceed
0.60, with a maximum of custom, referred to as
"black" by some users and 0 .60 times the yield
36 ksi. strength with a maximum of
manufacturers; the use of
36 ksi under the combined
Commentary: Most of the the word "black" does not
refer to a paint color on the weights of wet concrete,
"centering" materials are
offered in grade E steel product. (CONTINUED)
25
SOl
Specifications
and Commentary for
Non-Composite Steel Form Deck
(CONTINUED)
deck and the following con- Working Stress Design or bonds, can and do, develop.
struction live loads: Ultimate Strength Design
4. Installation and
20 pounds per square may be used. The cover
Site Storage
foot uniform load or 150 over the top of the deck
pound concentrated load shall not be less than 1 Vz ". 4.1 Site Storage: Steel
on a 1'-0" wide section of Deck shall be stored off the
deck. Loads shall be Commentary: In following ground with one ( 1) end ele-
applied in a manner which the AC1 318 requirements vated to provide drainage
simulates the sequence of for temperature reinforce- and shall be protected from
concrete placement. ment, the designer may the elem ents with a water-
See figure 1. eliminate the concrete area proof cove ring, ventilated to
that is displaced by the deck avoid condensation .
3. 2b Calculated Form rib.
Deflection shall be based on 4.2 Welding
the weight of the wet con- For slabs with total depth of
3" or less, the reinforcing 4. 2a Deck sheets sha ll be
crete (as determined by the welded to supporting stee l
design slab thickness) and mesh may be considered to
be at the center of the immediately after align-
on the weight of the steel ment. Welding washers
deck, uniformly loaded on concrete above the deck.
See figure 3. If uncoated or shall be used on all deck
all spans, and shall be units with metal thickness
limited to L/180 or% inch, painted deck is used as the
form, the weight of the con- less than 0.028 in c hes
whichever is smaller. thick; welding washers shal l
Deflection shall be relative crete slab must be deducted
from the allowable live load be a minimum thickness of
to supporting members . 0 .0568 inches (16 gage)
See figure 2 . of the reinforced concrete
slab . If galvanized form is and have a nominal 3fs"
Commentary: The deflec- used, the weight of the slab diameter hole . Where weld-
tion limitation of L/180 or% is considered to be perma- ing washers are not used, a
inches are intended to be nently carried by the deck nominal 0.625 inch (5fs")
minimum requirements. and need not be deducted diameter arc puddle weld
Architectural or other con- from the live load. If tempo- shall be used.
siderations may influence rary shoring is used, the 4.2b Deck units with spans
the designer to use a more weight of the slab must be greater than five feet shall
stringent limitation . deducted from the allowable have side laps fastened at
live load of the reinforced midspan or 36" intervals-
3. 2c Minimum bearing shall slab regardless of the deck whichever is smaller.
be 1%" unless otherwise finish .
shown. 4.2c Laps and Butted Ends:
Except for some diaphragm Deck ends may be either
3. 2d Design of the concrete values, the deck should not butted or lapped over sup-
slabs shall be done in be assumed to act compos- ports . Standard tolerance for
accordance with the ACI itely with the concrete even ordered length is plus or minus
318 Building Code. Either though strong chemical 1/2inch.
26
Steel Deck [
Institute S
di J
Commentary: See figure 4 pneumatically-driven fas- ture and spread towards the
for minimum welding pat- teners, etc.) are recognized center of the deck span. If
terns . Side lap fasteners can as viable anchoring methods, buggies are used they shall
be welds, screws, crimps providing the type and spac- only operate on planking.
(button-punching), or other ing of said fastener satisfies Planks shall be of adequate
methods approved by the the design criteria. Docu- stiffness to transfer loads to
designer. Welding side laps mentation in the form of test the steel deck without
on thickness less than data, design calculations, or damaging the deck. Deck
0.028 inches may cause design charts should be damage caused by roll bars
large burn holes, and is not submitted by the fastener or careless placement must
recommended. The objec- manufacturer on the basis be avoided.
tive of side lap fastening is for obtaining approval. The
to prevent differential sheet deck manufacturer may 4. 5 Information:
deflection during concrete recommend additional fas- Commentary: Fire ratings,
loading and therefore to teners to stabilize the given diaphragm design informa-
prevent side joints from profile against sideslip of tion and reinforced concrete
opening. The five foot limit any unfastened ribs .
slab capacities are available
on side lap spacing is based from most form deck
on experience. 4.4 Construction Practice manufacturers.
The deck contractor should The need for temporary
not leave loose deck at the shoring shall be investigated 4.6 Fireproofing: The metal
end of the day as the wind and, if required, it shall be deck manufacturer shall not
may displace the sheets and designed and installed in be responsible for the clean-
cause injury to persons or accordance with the applic- ing of the underside of metal
property. If studs are being able ACI Code and shall be deck to ensure bond of fire-
welded to the top flange of left in place until the slab proofing . Adherence of fire-
the beams, then deck sheets attains 75% of its specified proofing materials is depen-
should be butted over the compressive strength. Prior dent on many variables; the
supports. Gaps are accept- to concrete placement, the deck manufacturer (supplier)
able at butted ends. steel deck shall be free of is not responsible for the
Staggering floor deck end soil, debris, standing water, adhesion or adhesive ability
laps is not a recommended loose mill scale or coating, of the fireproofing.
practice. The deck capacity and all other foreign matter.
as a form is not increased by Care must be exercised
staggering the end laps; when placing concrete so
layout and erection costs that the deck will not be
are increased. subjected to any impact that
exceeds the design capacity
ofthe deck. Concrete shall be
4.3 Mechanical Fasteners: placed in a uniform manner
(Powder-actuated, screws, over the supporting struc-
27
FIGURE 1 Loading Diagrams FIGURE 2 Loading Diagrams FIGURE 4 Weld Patterns
and Bending Moments and Deflections
(A)
!P S im ple
Span
~ W1
Si m p le ~ W1 Co nd it ion
1_ .e_1
Span
Co n dit io n
!_ .t J 6 = .0130W1. ' (1728)
+ M = .25 P.i + .125 W1.i 2 EI
D o uble ~ W1
~ W2
~ W1
Sp an
Co ndi ti o n t.t t_ .e_t I' / ~-End lap as
1J _1 6 = .0054W1.i ' (1728)
Structural steel
+ M = .125 (W 1 + W2).i 2 EI
(Joists) recommended by
the manufacturer
Tr iple ~ W1
(B)
Double W1
6~~~i ti on !_ .t_ !_ .t_ !_ .t_ !
Span 1\ .0069 W1.i '
Co n dition 1 .t 1~_1 u. = EI (1728)
+ M = 203 P.i + .096W1.i 2
1_ .t _!_ .t _!
W2
W1
W2
2
Note for Figures 1 and 2
P= 150-pound concentrated load
W1 = slab weight + deck weight
W2= 20 pounds per square foot
construction load
.t = span length (ft.)
I I
Structural steel
(Joists)
(C)
-.I~
End lap as
recommended by
the manufacturer
W1
FIGURE 3
IIJJ J~II
- M = .125 (W 1 + W2) .i 2
Form Deck Typical Slabs
Condition -
L1 .
- --- -
1 .1
W1
1
b ... , .
~ 7ce~t~~id o~-De~Jt- .
Slabs over 3" Deep
., ~ . .
V0
. . -
~~~
W2 Intermediate side lap attachments not
W1 shown . See Section 4.2 Welding
Top of form db non-composite steel form deck .
+ M = .094 (W1 + W2).i 2 Note:
2112" and 3" slabs
Weld patterns A and B are for deck
W2 D = Depth of Slab
W1
spans up to 4'6" . Weld pattern C
dt =Distance from reinforcing steel is for deck spans from 4'6" to 8'0" .
to top of concrete. If spans exceed 8'0", welds should be
- M =. 11 7( W1 + W2) .i 2
db= Distance from reinforcing steel placed so that the average spacing
to centroid of deck. (at supports) is not more than 12".
28
Steel Deck [
Institute S
d ~J
Non-Composite Steel
Form Deck Design Example
t
4" I_ .
. ...:.. ...
. . t::.. .. ~ . . . .
~,. . ~ .
v. .
""
.t::="
q ,
-~ .
<> .
.... .....
. ~.
--,. . . r;
.T' d
.. .~- . .......
A:
'...
_j_ .:__: / \.~ / , .. ~/ \ '. r?/ \ . il/ - ~
1.1 Concrete slab is 4 " tota l 2. Construction Loads (to find 5 . Section Moduli
thickness - 150 pcf conc rete weight, consu lt - S (required) =
co ncrete. manufacturer's catalog). 2059/36,000 = 0 .057 in .3
1. 2 Deck to be used is Concrete weight + S (required)=
nom ina I P/8 " deep, grade E (typica l l 43 psf 2855/36,000 = 0 .079 in. 3
steel conforming t o ASTM- Deck we ight
(estimated) 2 psf 6. Calculate Requ ired I.
A446 (ga lvan ized )
Tota l wet load (W,) 45 psf 6. =f/240=4.75x 12/240=
fy = 80,000 psi 0 .2375 in .
f = 36,000 psi 3. Negative Bending 6. = 0 .0069W,f 4 (1728l
1.3 Joists at 5'-0" o.c. with -M = .117 (W , + Wzl f 2 (12) = El
3" f lange width (clear .117 (45+20) (4.75) 2 (12)
spa n = 4. 75ft.). All sheets - M = 2059 in. lbs. I= .0069 (45) (4 .75) 4 1728
of deck can span three or 29 .5 X 106 X .2375
more supports. 4. Positive Bending
+ M = [0.20 Pf + .094 W ,f 2 ] I (required ) =0 .039 in .4
1.4 For architectural con - 12
siderations, the wet load 7. Summary.
deflection is to be limited to + M = [0.20x 150x4.75 +
0.094x45x(4 .75 )2 ] 12 Designer should specify deck
L/240 of the span . based on these properties or
+ M = 2855 in . lbs . specify the performance
requ irements .
29
SDI
Specifications
and Commentary for
Steel Roof Deck
1. Scope inches (or millimeters) but by the determination of
The requirements of this lists gage or type numbers, Section Modulus and Moment
section shall govern only then the thickness of steel of Inertia, computation for
ribbed steel roof deck before coating with paint or which shall be in accordance
construction of varying metal shall be in confor- with conventional methods of
configurations used for the mance with the following structural design. Such com-
support of roofing materials table: putation shall reflect the con-
and design live loads. cept of Effective Compression
Design Minimum Flange Width as limited by th e
Commentary: Suspended Type Thickness Thickness appropriate provisions of the
ceilings, light fixture, ducts, No. Inches Inches latest edition ( 1980) of the
or other utilities sha ll not be 22 0.0295 0.028 American Iron and Steel
supported by the steel deck. 20 0 .0358 0.034 Institute's Specification for the
18 0 .0474 Design of Cold Formed Steel
2. Materials 0.045
Structural Members.
2.1 Steel Roof Deck: The 16 0 .0598 0.057
steel roof deck units shall be Commentary: Arbitrarily
fabricated from steel con- Standard tolerance for assumed effective compres-
forming to Section 1. 2 of the ordered length is plus or sion flange widths shall not be
latest edition (1980) of the minus 1/2 inch. allowed. Testing shall not be
American Iron and Steel used in lieu of the above in
Institute, Specifications for 3. Design determination of vertical load
the Design of Cold -Formed 3.1 Stress: The maximum carrying capac ity of steel deck .
Steel Structural Members. working stress sha ll not
exceed 20,000 pounds per 3.3 Moment and Deflection
The steel used shall have a Coefficients: A moment
squa re in ch. The unit
minimum yield strength of coefficient of 1/ 8 sha ll be used
design stress sha ll in no
33 ksi. The delivered thick- for simple and dual spans and
case exceed the minimum
ness of the uncoated steel
yield strength of the steel a moment coefficient of 1/10
shall not be less than 95% sha ll be used for 3 or more
divided by 1. 65 for spec ific
of the design thickness. spans. Deflection coefficients
design uniform loads. The
unit design stress shall be shall be .013 for simple spans,
Commentary: The steel increased 33%% for tem- 0.0054 for double spans and
roof deck sha ll be manufac- porary concentrated loads 0.0069 for triple spans.
tured from steel conforming provided the deck thus
to ASTM Designation A611, required is no less than that 3.4 Maximum Deflections:
Grades C, D orE or from required for the specific Deflection of the deck sha ll not
A446 Grades A, B, C, D, E, design uniform loads. exceed L/240 under the
or For equal. If the pub- uniformly distributed design
lished product literature 3. 2 Section Properties: live load . All spans are to be
does not show the uncoated Structural adequacy of deck considered center-to-center of
steel thickness in decimal sections sha ll be established supports .
30
Steel Deck [
Institute S
d.1J
Recommended Maximum Spans for Construction and All loads shall be distributed by
Maintenance Loads Standard 1 %-Inch and 3-lnch Roof Deck appropriate means to prevent
Maximum damage during construction to
Span Span Recommended Spans the completed assembly.
Type Condition Ft .-ln. Roof Deck Cantilever
1'-7 II
I IDECK fPAN 1. .
-
II) II)
L
Intermediate IR22 4'-6 11 1'- 2 II 0 0 0
Rib Deck IR22 2 or more 5'-6 11 .... ....
""'
IR20 5'-3 11 1'- 5 II
IR20 2 or more 6'-3 11 ----I
BEAM
IR 18 6'-2 11 1'-1 0 II
PARTIAL ROOF PLAN
IR 18 2 or more 7'-4 11
I
...JL
I 1-11 MAX
WR20 2 or more CANTILEVER
7'-6 11 SECTION A
WR18
2'-1 0"
WR18 2 or more 8'-1 0 11 Cantilever loads:
Deep Rib 3DR22 1 1'-0 11 Construction phase load of
3'-6 11
Deck 3DR22 2 or more 13'-0 11 10 psf on adjacent span and
3DR20 1 2'-6 11 cantilever plus 200 pound load
4'-0 11 at end of cantilever with a
3DR20 2 or more 14'-8 11
stress limit of 26.67 ksi.
3DR18 1 5'-0 11
4'-1 0 11 Service load of 45 psf on
3DR18 2 or more 17'-8 11
ad ja cent span and canti lever
Commentary: Construction 1'-0 11 wide section of deck . plus 100 pound load at end of
and maintenance loads: cantilever with a stress lim it of
If the designer contemplates 20 ksi.
Spans are governed by a maxi- loads of greater magnitude,
mum stress of 26,000 psi and spans shall be decreased or the Deflection limited to 1 I 240 of
a maximum deflection of thickness of the steel deck adjacent span for interior span
L/240 with a 200-pound con- increased as required. and deflection at end of canti-
centrated load at midspan on a lever to 1 I 120 of overhang.
(CONTINUED)
31
SDI
Specifications
and Commentary for
Steel Roof Deck
(CONTINUED)
32
Steel Deck [
Institute S
d.1 J
33
SDI
Standard Roof Deck
LOAD TABLES
Deck Span
Design
Thickness
VJ. . w 1%"
Min.
+
Uniform Total (Dead & Live) Load in Pounds Per Sq . Ft .
Span Length - c . to c . Joists or Purlins (Ft. -ln .)
Type Cond ition (ln .)
4 -0 4 -6 5-0 5-6 6 -0 6 -6 7 -0 7 -6 8 -0 8 -6 9 -0 9-6 10-0
NR 22 0.0295 73 58 47
NR 20 n
Simple
0.0358 91 72 58 48 40
NR 18 0.0474 121 95 77 64 54 46
NR 22 0.0295 80 63 51 42
NR 20 rn 2
0.0358 96 76 61 51 43
NR18 0.0474 124 98 79 66 55 47 41
NR 22 0.0295 100 79 64 53 44
NR 20 f ttt 0.0358 120 95 77 63 53 45
NR18 3 or more 0.0474 155 123 99 82 69 59 51 44
Steel decks comply ing with SDI Roof Specifications are available from member companies in 1 '12, 2, 3, 4 '12, 6, and 7 '12-inch
depths 6, 7 '12, 8, 9, and 12 -in ch rib spacings; with and without stiffening elements.
Notes:
1. Load tables are calculated using Section Properties based on the steel design 6 . Deflection formulae for deflection limitation are:
thicknesses shown on page 30.
2. Loads shown in tables are uniformly distributed total I dead plus live) loads in
psf. All loads are governed by the allowable flexural stress limit of 20,000 psi .013wf'
Simple Span !:::. = 117281
for a 33,000 psi minimum yield steel. Where heavy construction loads or other El
unusual concentrated loads are anticipated during the lifetime of the deck, the
specified live load must be increased to offset the effects of the abnormal
concentrated loading. See Maximum Spans for Construction and Maintenance .0054 wi"
Two Span !:::.= 11728)
Loads on page 31. El
3 . The rib width limitation s shown are taken at the theoretical intersection
points of the flange and web projections. Depending on the radius used, the .0069 wf'
load table could vary from that shown. Three Span !:::.= 11728)
El
4 . Span length assumes center-to-center spacing of supports. Tabulated loads
shall not be increased by assuming clear span dimension s.
5 . Bending Moment formulae used for flexural stress limitations are: 7. Normal Installations covered by these tables do not require sidelap fasteners
between supports for spans of 5 feet or less.
wf'
Simple & Two Span M = -8-
8. The manufacturer guarantees that the product identified as complying
with a Standard Load Table confo rm s to th e Roof Deck Specifications of the
wf' Steel Deck In stitute and to the dimensional parameters established for that
Three Span or More M = - - load table.
10
34
Steel Deck [
Institute S
d iJ
35
SDI
Standard Roof Deck
LOAD TABLES
36
Steel Deck [
Institute S
d ~J
I I '
I I 3"
I I Min .
1-Min. ,, 2, t
Design Uniform Total (Dead & Live) Load in Pounds Per Sq . Ft .
Deck Span Thickness Span Length-C . to C . Joists or Purlins (Ft. ln .)
Type Condition (ln.)
9-0 9-6 10-0 10-6 11-0 11 -6 12-0 12-6 13-0 13-6 14-0 14-6
3DR22 .0295 61 55 49 43 39 35 32 30 28 26 24 23
3DR20
3DR1 8
n
Simple
.0358
.0474
75
102
68
92
59
81
53
71
47
63
42
57
39
51
35
46
32
42
30
40
28
36
26
33
3DR22 .0295 69 62 56 51 47 43 39 36 33 31 29 27
3DR20 rn .0358 84 75 68 62 56 51 47 44 40 37 35 32
3DR18 2 .0474 110 98 89 81 73 67 62 56 53 49 45 42
3DR22 .0295 87 78 70 64 58 53 48 44 40 39 36 33
3DR20 ft tf .0358 105 94 85 77 70 64 59 53 48 47 43 40
3DR1 8 3 or More .0474 137 123 111 101 92 84 77 71 65 61 57 53
Steel decks comp lying with SDI Roof Specifications are avai lable from m em ber companies in 1'12 , 2, 3, 4 '/2, 6, and 7% - inch
depths : 6, 7 '12 , 8, 9, and 12- in c h rib s pacing s ; with and without s tiffening e lements.
Notes:
1. Load tables are calculated using Section Properties based on the steel design 6. Deflection formulae for deflection limitation are:
thicknesses shown on page 30.
2. Loads shown in tables are uniformly distributed total (dead plus live) loads in
psf . All loads are governed by the allowable flexural stress limit of 20,000 psi .013wf'
Simple Span 6 = (1 728)
for a 33,000 psi m inimum yield steel. Where heavy construction loads or other El
unusual concentrated loads are anticipated during the lifetime of the deck, the
specified live load must be increased to offset the effects of the abnormal
concentrated loading. See Maximum Spans for Construction and Main tenance .0054 wf'
Two Span 6 = (1 728)
Loads on page 31. El
3. The rib width limitations shown are taken at the theoretica l intersection
points of the flange and web projections. Depending on the radius used; the .0069wf'
load table could vary from that shown . Three Span 6= (1 728)
El
4. Span length assumes center-to-center spacing of supports. Tabulated loads
shall not be increased by assuming clear span dimensions.
5. Bending Moment formulae used for flexural stress limitations are : 7. Normal installations covered by these tables do not require sidelap fasteners
between supports for spans of 5 feet or less.
wf 2
8. The manufacturer guarantees that the product identified as complying
Simple & Two Span M = - -
8 with a Standard Load Table conforms to the Roof Deck Specifications of the
wf' Steel Deck Institute and to the dimensional parameters established for that
Three Span or More M = -- load table .
10
37
Acoustical Decks
. . . .
~----------------------------------------------------------
Sound absorbing decks are Glass fiber insulation, when and Material Standard Test
often used as a combination of required, is field installed in the Method for Sound Absorption
acoustical ceiling and struc- flutes or cells . Coefficients by the Reverbera -
tural deck. These decks are The load carrying capacity of tion Room Method:ANSI/
commonly referred to as the deck may be affected due ASTM C432 -77.
ACOUSTICAL DECKS. to holes punched in the metal . Individual deck manufacturers
should be consulted for NRC
Acoustical Decks are available The efficiency of sound values with their products. The
as roof decks, fluted and as absorption is expressed as the finish for Acoustical Decks
cellular floor decks. The steel noise reduction coefficient should be either galvanized or
deck is perforated . (NRC). The NRC values are galvanized and painted.
obtained by testing assemblies
by the requirements of the
American Society for Testing
38
Steel Deck
Institute
c d.J
S 1
,___,,-- - - - - - -
\ --
-- - - - - - - - -,,__ _
1.-----,--r-
Long Span Roof Decks are painted to enhance the cluttered with beams or joists.
used to support roofing mate- appearance. In addition, building height is
rials and design live loads for reduced. For very large open
spans up to thirty feet. The Wh en Long Span Roof Decks areas a minimum of support
bottom side presents an attrac- are used to span between members are required.
tive finish which can be field masonry walls the ceiling is not
Long Span
Cellular Roof Decks
-------- -,'.___ .',--------- ---------\._ __.,---------
i
6"
---------.,
!
Long Span Cellular Roof Decks also tends to camouflage the load carrying capabilities oi
have all the advantages of the spot welds, which are used to Long Span Roof Decks.
Non -Cellular Long Span Decks attach the plate to the fluted
and more . section . For economy, appearance, and
ease of construction Long
The bottom side presents a Field painting comp letes the Span Decks are an excellent
flush ceiling. The bottom plate ceiling decoration treatment. choice.
may be embossed, which adds
to the ceiling appearance and The addition of the bottom
plate increases the span and
39
Steel
Roof Deck
Design Example
40
Steel Deck
Institute
Gd iJ
S
~
3" 3"
length center-to-center of
supports and with a uniformly
distributed load of _ _ _ __ !1'" "
+
----:
l-1'/2
------ -
---- - r
- 1'12
As Required_/ 12
Section A-A
pounds per square foot with- Recessed Sump Pan- Level (0.071" Min.) Ridge and Valley Plate (0.028" Min.)
out exceed ing a unit stress of (Hote cut In field by others)
41
Steel
Roof Deck
Fire Resistance
Ratings
Directly-Applied Protection
Illustration refers to UL Design
P801 using a sprayed mineral 2 1/" fo r 2 hours
fiber insulation. See also UL 1'h'' for 1 1h hours
1" fo r 1 hour
Designs P701, P711, and
P805 .
Other 2-Hour Ratings of the assembly. In each case, UL Designs P215 and P219:
Although standard roof deck the assembly was tested using accoustica l ce iling systems.
sections were not used for the either a stee l form unit with a 2 inches verm icu lite concrete
following tests, it is the op inion minimum depth of 9/ 16 in ch or a on specia l roof topping mixture
of persons knowledgeable in stee l floor deck essentia ll y on stee l deck .
fire test procedures that gal- identical to products marketed
vanized steel roof deck with a as roof deck. The authorit ies UL Design P902: no cei ling
minimum depth of 1 Yz in ches having jurisdiction shou ld be required. 2% inches ce llul ar
and a 0.0295-inch design consulted before substituting concrete on stee l deck.
thickness can be used without stee l roof deck in the following
decreasing the fire res istance assemblies:
and Factory Mutual Roof- """-- Suspended Ceiling- 'W' UL Listed Acoustical
Lay-in Boards and UL Listed Ceiling Grid.
42
,.-------SPECIAL N O T I C E - - - - - -
43