MUTO COMFORT

XL 150, L 80 SYNCHRO

Supplemental installation instructions for MUTO Comfort ceiling/wall mount

applications -
Synchro [less DORMOTION] (Wood door)
 TABLE OF CONTENTS

Overview
Intended use
Ceiling requirements and fittings
Requirements for glass panel
Safety instructions
Symbols used - safety/ installation
Maintenance, care, repair
Disposal 3
Overall view - synchro assembly parts 3
INSTALLATION INSTRUCTIONS
Install synchro track wheels 4
Install cable height guide 5
Install cable clamps 6
Install cable 7
Thread cable
Install cable locking clamps 8
Cable tension adjustment 9
Door gap
Secure cable to cable clamps 10
Adjust cable height 11
Install cover 12

DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 E-mail: dormaarchitectural@dorma. com
936031 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
 MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - WOOD

Overview Symbols used Safety/Installation
These instructions are for installation of the MUTO COMFORT Caution!
Mounting components must meet the requirements of
sliding door system XL150 and L80 for the following mounting
substructure/wall and door weight. Please read the
and style versions: technical information for fittings.
Risk of breaking glass
1. Ceiling mounting When installing the door, support the door panel with
a block of wood or similar object.
2. Wall mounting
Information note
Intended use
Always use silicone- and oil-free cleaners
- for sliding double doors in dry indoor areas only
(e.g. acetone).
- for manual slow opening and closing only
Closing edge
Ceiling requirements and fittings
- The substructure/wall must be able to bear permanent loads, Maintenance, care, repair
be level and perpendicular (max. tolerance: 1/16" (2 mm) per - immediately replace damaged parts
meter). - always use original DORMA parts
- Fixings must be sufficiently dimensioned for the substructure/ - use a damp cloth for occasional cleaning, especially the
wall and weight of the door. track

Requirements for glass panel Disposal

- Heat-soaked thermally tempered safety glass Dispose in accordance with local, state and national
- Clamping area must be level and uncoated regulations.
(no self-cleaning coating!)

Safety instructions
- Installation requires two people
- Always wear protective clothing

Overall view - Synchro assemby parts

Cable Wheels

Cable
clamps

Cable
Cable height locking
guides clamps

DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com 3
936031 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
 MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - WOOD

INSTALLATION INSTRUCTIONS

Install synchro track wheels Legend: Hex key size:

closing edge XL150 = 4mm
of door L80 = 4mm

Track

1-7/16" 1-7/16"
[36] [36]
1

1.1 Place wheels toward ends of track. 1.3 To engage plates, rotate inside track.
1.2 Move to correct position. 1.4 Tighten screws.
Use 4mm hex key at 2.2 ft lbs [3Nm] of force.

4 DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936031 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
 MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - WOOD

Install cable height guides

Cable height
guides

Sliding Sliding
panel 1 panel 2

Cable height
guides Hex key size:
XL150 = 4mm
Sliding L80 = 4mm
panel 2
Legend:
closing edge
2 of door

2.1 Loosely secure cable height guides to ends of carriers. Toward side of carrier closest to closing edge of door.
Use a 4mm hex key.

DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com 5
936031 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
 MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - WOOD

Install cable clamps

Cable clamp

Sliding Sliding Cable

panel 1 panel 2 clamp
pin guide

Cable
clamp pin

Sliding
panel 1 Hex key size:
XL150 = 2.5mm
L80 = 2.5mm
Cable clamps
Legend:
closing edge
of door

3.1 Secure cable clamp pin and cable clamp pin guide into Toward side of carrier closest to closing edge of door.
carrier as shown. Use a 2.5mm hex key.

6 DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936031 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
 MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - WOOD

Install cable Nut Tensioning Flat Cable tensioning Cable

spring washer rod

Sliding Sliding
panel 1 panel 2

Legend:
closing edge
of door

Cable
Cable
Sliding Flat Cable tensioning
panel 2 Tensioning washer height rod
spring guide
Flat
Nut Tools needed:
washer
XL150 = 8mm wrench
4 L80 = 8mm wrench

4.1 Disassemble cable and tensioning spring parts. 4.4 Secure spring to rod in the following order:
4.2 Place felt grease/lubricant onto cable tensioning rod. Nut - Flat washer - Spring - Flat washer - Guide
4.3 Thread rod through cable height guide as shown. Use an 8mm wrench to tighten nut.

DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com 7
936031 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
 MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - WOOD

Thread cable

Cable
Wheels

Sliding
Sliding panel 2
panel 1 Legend:
closing edge
5 of door

5.1 Thread cable around wheels in direction as shown.

Install cable locking clamps Legend:

closing edge
of door

Sliding Sliding
panel 1 panel 2
6.1 6.3

6.2

Sliding Sliding
panel 2 panel 2
Sliding
panel 2 Secure
Cable
Cable
Cable
height
locking
guide
clamps

6.1 Feed end of cable through other cable height guide. 6.3 Pull cable tight and tighten clamp with flat head screw
6.2 Secure with two cable locking clamps. driver.
NOTE: Ensure there is no slack in the cable.

8 DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936031 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
 MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - WOOD

Cable tension adjustment

Sliding Sliding Tools needed:

panel 1 panel 2 XL150 = 8mm wrench
L80 = 8mm wrench

Legend:
closing edge
of door

Sliding
Sliding
panel 2
panel 2

1" Nut Spring

7 [26]

7.1 Adjust tension in cable. 7.2 Use 8mm wrench to rotate nut and compress or expand
spring.
Compress (CW) = more tension
Expand (CCW) = less tension
Minimum spring compression = 1" [26mm]

DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com 9
936031 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
 MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - WOOD

Door gap

1/4" [6mm]

Legend:
closing edge
8 of door

8.1 Ensure 1/4" [6mm] gap between the doors.

Secure cable to cable clamps

Sliding Sliding
panel 1 panel 2
Tools needed:
XL150 = 8mm wrench
L80 = 8mm wrench

Legend:
closing edge
(Roller carrier removed of door
for better viewing.)
Cable clamp
pin guide

Cable clamp
pin plate
Cable
Sliding
Nut panel 1
9

NOTE: With doors in closed position, ensure appropriate gap. 9.2 Pinch cable between cable clamp pin guide and cable
9.1 Secure cable to rollers carriers. clamp pin plate.
9.3 Secure with nut and 8mm wrench.

10 DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936031 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
 MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - WOOD

Adjust cable height

Sliding Sliding
panel 1 panel 2

Legend:
closing edge
of door

Hex key size:

XL150 = 4mm
L80 = 4mm

Cable height
guides
10

10.1 Adjust cable height. 10.3 Raise or lower height guides to desired height.
10.2 Loosen screws. 10.4 Re-secure with 4mm hex key at 2.2 ft lbs [3Nm] of force.

DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com 11
936031 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
 MUTO COMFORT XL150/L80 SYNCHRO - CE/W MNT - WOOD

Install cover

Cover

Foam tape

=
11

11.1 Place foam tape along inside edge of cover.

PLEASE REFER TO THE MAIN INSTALLATION INSTRUCTIONS FOR REMAINING MUTO INSTALLATION STEPS.

12 DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936031 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
 11/2016, Subject to change without notice

DORMA USA, INC.

DORMA DRIVE, DRAWER AC
936031

REAMSTOWN, PA 17567
TOLL-FREE: 800-523-8483
FAX: 800-274-9724
E-MAIL: DORMAARCHITECTURAL@DORMA.COM
WWW.DORMA-USA.COM