Professional Documents
Culture Documents
You will note that the section numbers are non-sequential as we have
provided only those that are believed to be the most pertinent to the
Upfitter community and best suited to their needs.*
This new usage of the Service Information provides the opportunity for
us to remain consistent with the changes that take place throughout the
model year and to provide you updated information in a more timely
fashion.
Section 1
General Information
General Information
RPO Code List (cont'd)
Introduction RPO Description
WINDOW - POWER OPERATED, ALL
A31
RPO Code List DOORS
The production/process codes provide the description ADJUSTER FRONT SEAT POWER,
AG1
of the regular production options (RPOs). The RPO list MULTI-DIRECTIONAL, DRIVER
is printed on the Service Parts Identification Label. ADJUSTER PASSENGER SEAT
AG2
POWER, MULTI-DIRECTIONAL
RPO Code List WINDOW TINTED DEEP, ALL
AJ1
RPO Description EXCEPT WINDSHIELD AND DOORS
PRIMARY COLOR EXTERIOR, RESTRAINT SYSTEM SEAT,
01U AJ3
SPECIAL (96) INFLATABLE, DRIVER
PRIMARY COLOR EXTERIOR, RESTRAINT SYSTEM SEAT,
15U AK5 INFLATABLE, DRIVER AND
CASHMERE METALLIC (04)
PASSENGER
PRIMARY COLOR EXTERIOR,
16U SENSOR INDICATOR INFLATABLE
GRAYSTONE METALLIC (213M)
AL0 RESTRAINT, FRONT PASSENGER/
PRIMARY COLOR EXTERIOR, DARK CHILD PRESENCE DETECTOR
25U
MING BLUE (02)
ANC SALES PACKAGE SHUTTLE BUS
40P WHEEL COLOR WHITE (91)
AR7 SEAT FRONT BUCKET, STANDARD
PRIMARY COLOR EXTERIOR,
41U RESTRAINT ROOF SIDE, LEFT AND
BLACK (97) ASF
RIGHT, INFLATABLE
PRIMARY COLOR EXTERIOR, MEDIUM
47U AS5 SEAT FRONT BUCKET, DELUXE
GREEN PEARL METALLIC (02)
PRIMARY COLOR EXTERIOR, RESTRAINT PROVISION CHILD, REAR
50U AT8
OLYMPIC WHITE (93) SEAT, REAR FACING
TRIM COMBINATION CLOTH, MEDIUM LOCK CONTROL, ENTRY - REMOTE
52G ATG
NEUTRAL II (G) (00) ENTRY, STANDARD RANGE
INTERIOR TRIM LIGHT NEUTRAL LOCK CONTROL SIDE DOOR,
52I AU3
(I) (96) ELECTRIC
TRIM COMBINATION VINYL, MEDIUM AXK VEHICLE TYPE - TRUCK
52W
NEUTRAL II (W) (00) VIN IDENTIFICATION POSITION,
AXP
PRIMARY COLOR EXTERIOR, MULTI-PURPOSE VEHICLE
74U
VICTORY RED (96) VEHICLE TYPE - BUS (NOT
AXW
PRIMARY COLOR-EXTERIOR, SCHOOL BUS)
86U
WHEATLAND YELLOW (02) 253A B30 COVERING FLOOR CARPET
TRIM COMBINATION CLOTH, MEDIUM COVERING FLOOR VINYL, FRONT,
93G DARK PEWTER II (G) (03) (GMT610 B31
FULL WIDTH
G VAN)
COVERING FRONT FLOOR MATS,
INTERIOR TRIM MEDIUM DARK B32
93I AUXILIARY
PEWTER II (03) (GMT610 G VAN)
COVERING REAR FLOOR MATS,
TRIM COMBINATION VINYL, MEDIUM B33
AUXILIARY
93W DARK PEWTER II (W) (03) (GMT610
G VAN) COVERING FLOOR VINYL, FRONT
B38
AND REAR, FULL WIDTH
9N2 GVW RATING-10,050 LBS
B3D EQUIPMENT SCHOOL BUS
A07 WINDOW BODY
B46 TRIM EQUIPMENT SPECIAL ORDER
A08 WINDOW BODY, RIGHT
ORNAMENTATION EXTERIOR,
A12 WINDOW REAR DOOR, STA BA0
DOOR, NAMEPLATE
A13 WINDOW SIDE DOOR REAR, STA COMPARTMENT STOWAGE, I/P
BA3
WINDOW SIDE BODY SWING LOWER EXTENSION DELUXE
A17
OUT, LEFT BAG PARTS PACKAGE EXPORT
A18 WINDOW REAR DOOR, SWING OUT BG5 COVERING FLOOR DELETE
WINDOW SIDE DOOR REAR, PARTS PACKAGE BODY MOUNT
A19 BNC
SWING OUT CUSHIONS
BTV REMOTE START - ENGINE
Section 4
Body Systems
4-4
Fixed and Moveable Windows
X52A
Fuse Block - L
RAP Relay K6 O
Passenger C
Compartment
D
E
S
C
PWR WINDOW(S)
25A (A31)
C
G1 S79D
X2 G2 Window
Switch -
1001 1001 Interior Lights Dimming Driver
D-GN D-GN Schematics
X500 D6
1001
D-GN
F G H A D
450 164
BK D-BU 166 167
L-BU TN
B
X500 D5 D4
M74D
M Window
Motor -
Driver 165 166 167
BN L-BU TN
X600 A4 B4 B5
H A D
2014 - Express, Savana Electrical Body Builders Manual
S79P
Window
Switch -
Passenger
G F
666
D-BU
B
M74P 667
Window BN
M
Motor -
Passenger
A
G347
3395048
2014 - Express, Savana Electrical Body Builders Manual
X52A L
RUN Relay K1 Fuse Block - O
Passenger C
Compartment
HVAC2 D
E
10A S
C
X1 C5
341
BN
C49/DE5/DE7 193
WH
B+
X3 B X1 C4
S34 X52A
HVAC Fuse Block -
Controls Passenger
86 30
Switch Compartment
Assembly 193 REAR
WH DEFOG
A90 Relay K5
IGN Logic
85 87
X3 D
REAR DEFOG
F18
10A
X1 E2 X2 D2 D1
X411 D X412 B
293 293
X901 A A X902 A A
293 293
PU E18L PU E18R
Rear X1 A Rear
X1 A Defogger Defogger
E18L Grid - Left E18R Grid -
Rear Rear Right
Defogger Defogger
Grid - Left Grid -
B Right B
X2 A X2 A
850 850 1050 1050
BK BK BK BK
4-5
3395049
4-6 Fixed and Moveable Windows
Description and Operation circuit and to the power window motor. The other side
of the power window motor is connected to ground
through the normally closed contacts of the left power
window switch through the power window motor left
Power Windows Description and front up circuit and drives the window down.
Operation By placing the power window switch in the up position
the polarity of the motor is reversed and the motor
Power Window System Components drives the window up.
The power window system consists of the following
components: Rear Window Defogger Description
LF power window master switch and Operation
RF power window switch
Reversible power window motors in each of the Rear Window Defogger System
doors (circuit breaker protected) Components
PWR WNDW 25A circuit breaker The rear window defogger system consists of the
following components:
Power Window System Controls HVAC control assembly
The power window system will operate anytime the
Rear window defogger relay
ignition switch is in the ACCY or ON position or when
RAP is activated. Rear window defogger grid
The LF power window master switch can control the up Rear Window Defogger Operation
and down functions of both the windows in the vehicle.
The passenger door power window switch can only When you turn the ignition to the ON position, battery
control the up and down functions of the passenger positive voltage is supplied through the
window. HTD MIR DEFOG fuse to the rear window defogger
relay switched input. Ground is for the rear window
Power Window Motor Operation defogger relay coil is provided by G302. Battery
positive voltage and ignition voltage is supplied to the
A permanent magnet motor operates each of the power
HVAC control assembly for rear window defogger
side windows. Each motor raises or lowers the glass
operation. When the rear window defogger switch is
when the motor receives voltage. The direction the
depressed, the HVAC control assembly energizes the
motor turns depends on the polarity of the supply
rear window defogger relay by supplying battery
voltage. The power window switches control the
positive voltage to the rear window defogger relay coil.
polarity of the supply voltage. A built-in circuit breaker
This allows battery positive voltage from the relay
protects each motor. The circuit breaker opens when
switched input through the switch contacts and out the
the switch is depressed for a extended period of time
relay switched output to the rear window defogger
under the following conditions:
grids. The HVAC control assembly also illuminates the
The window has an obstruction. rear window defogger indicator upon this request.
The window is fully open or fully closed. Ground for the left rear window defogger grid is
The circuit breaker will reset automatically as the circuit provided by G401. Ground for the right rear window
breaker cools. defogger grid is provided by G402.
When you turn ON the ignition and press the rear
Power Window Operation window defogger switch for the first time, the defogger
The normally closed contacts of the switch are cycle lasts 10 minutes. Further operation results in
connected to ground and the center pole is connected 5 minute defogger cycles. The defogger cycle resets to
to the accessory voltage circuit. By placing the left 10 minutes when you cycle the ignition to the OFF
power window switch in the down position, voltage is position and then back to the ON position.
applied to the power window motor left front down
Horns
Schematic and Routing Diagrams
4-8
Horns
L
B+ O
C
X50A
Fuse Block - D
85 30 Underhood E
S
HORN/WASH C
PCB
RELAY K5
86 87
HORN
20A
X3 H3 X1 B4
29
28 D-GN
TN
28
TN
X200 A1
B
28 P13
TN Horn
Assembly
X5 18 X1 B
K9 X85
Body Steering
Control Wheel Air
Module Bag Coil
X2 J A
28
OG
2014 - Express, Savana Electrical Body Builders Manual
X1 A
S33
Horn
Switch
1250
BK
X2 A
350
BK
G302 G102
3395055
Horns 4-9
Description and Operation System Operation
The vehicle horns are activated whenever the
horn switch is depressed.
Horns System Description and The BCM commands the horns ON under any of
Operation the following conditions:
When the panic button is depressed on the
System Description remote control door lock transmitter. For further
The horn system consists of the following components: information refer to Keyless Entry System
Description and Operation on page 1216.
The HORN fuse
When the keyless entry system is used to lock
The Horn relay
the vehicle, a horn chirp may sound to notify the
The Horn Contact driver that the vehicle has been locked. The
The Horn Assembly notification feature may be enabled or disabled
Body Control Module (BCM) through personalization. For further information
refer to Keyless Entry System Description and
Operation on page 1216.
Circuit Operation
Battery positive voltage is applied at all times to the
horn relay coil and the horn relay switch. Pressing the
horn switch applies ground to the horn relay control
circuit. When the horn relay control circuit is grounded,
the horn relay is energized and battery positive voltage
is applied to the horns through the horn control circuit.
The horns sound as long as ground is applied to the
horn relay control circuit.
Lighting
Schematic and Routing Diagrams
Headlights/Daytime Running Lights (DRL) Schematics (Headlamp and Daytime Running Lamp Controls)
K9 L
Body O
C
Control
Module
D
E
S
X1 18 25 X2 11 17 8 12 C
X200 D3 C3
525 307
YE YE
X2 C E A 3 2 1
S78 B10 Headlamp and Panel Dimmer Switch
Turn Signal/ Ambient
FTP Multifunction Light
AUTO AUTO
Switch Sensor
B
X2 D
Lighting
G302
4-11
3395067
Headlights/Daytime Running Lights (DRL) Schematics (Low Beam and Daytime Running Lights (DRL))
4-12
Lighting
L
O
C
B+
D
E
X50A S
Fuse Block - C
Underhood
DRL LO BEAM
PCB PCB
RELAY K19 RELAY K6
X3 H5 X4 K L X3 H4 X4 F P
V22 -V22
X4 23 X5 23
K9
Body
Control
Module
C A A C
2014 - Express, Savana Electrical Body Builders Manual
G100 G101
3395072
2014 - Express, Savana Electrical Body Builders Manual
L
O
C
D
E
S
C
B+
X50A
Fuse Block -
Underhood
KR48
Headlamp
High Beam
Relay
LT HI RT HI
BEAM BEAM
10A 10A
X3 K8 X4 N M
X4 16
K9
Body
Control
Module
B A A B
E13L E4E E4F E13R
Headlamp - Headlamp - Headlamp - Headlamp -
Left Left High Right High Right
A B Beam B Beam A
Lighting
G100 G101
4-13
3395075
Exterior Lights Schematics (Park Lamp Controls and Park Lamps)
4-14
Lighting
B+ L
O
C
X52A
Fuse Block -
Passenger D
85 30 Compartment E
S
KR53 C
Park
Lamps
Relay
86 87
X1 A5 B2 X2 A4 A5 X1 B4 X2 B4 X1 B5
X4 B C X2 F3
X412 A
2109
BN
X2 8 2309 2309
BN BN X405 F
2509 2509 2609
13 BN BN BN
L-BU J121 J122
2 A E7
Headlamp and Panel Dimmer Switch License Plate
Lamp 2309 2309 2309 2309
2014 - Express, Savana Electrical Body Builders Manual
AUTO BN BN BN BN
B
B B B A B A
E5S E5T E4N Marker Lamp - Left Front E4P Marker Lamp - Right Front
Tail/Stop Tail/Stop Park/Turn Park/Turn
and Turn and Turn Signal Signal
G Signal G Signal C Lamp - B C Lamp - B
Lamp - Left Lamp - Left Right
8 850 1050 1050 Right 250 250 650 650
BK BK BK BK BK BK BK
351
BK/WH
3395079
2014 - Express, Savana Electrical Body Builders Manual
Exterior Lights Schematics (Turn Signal Controls and Front Turn Signal Lamps)
B+ L
O
X50A C
Fuse Block -
BCM-3 BCM-5 BCM-6 Underhood
D
10A 10A 10A E
S
C
X3 A4 A7 J2
X4 2 1 3
K9
B+ B+ B+ Body
Control
Module
X1 19 15 16 X5 4 X4 5
1314 1315
L-BU/WH D-BU/WH
J245 J246
X200 B3 E8 E9
X1 H1 G3
X1 G E D X52A
S26 Fuse Block -
Hazard Passenger
Warning Compartment
Switch
X3 K7 X3 J4
X2 H6 H5
X1 C F X50A X50A
Fuse Block - 1314 1315
Fuse Block -
Underhood L-BU/WH D-BU/WH Underhood
X4 E X500 C7 X600 B3 X4 D
1314 1315
351 351 1314 L-BU/WH D-BU/WH 1315
BK/WH BK/WH L-BU/WH D-BU/WH
A B B A
E4N E4P
Park/Turn A9A A9B Park/Turn
Signal Outside Outside Signal
C C Lamp -
Lamp - Rearview Rearview
Left Mirror - Mirror - Right
Driver Passenger
D D
Lighting
250 450 1850 650
BK BK BK BK
4-15
3395083
Exterior Lights Schematics (Rear Turn Signal Lamps)
4-16
Lighting
L
K9 O
Body C
Control
Module
D
E
X5 1 2 1 2 S
C
X3 C8 C6 X1 C1 C3
X50A X52A
Fuse Block - Fuse Block -
Underhood Passenger
Compartment
X2 A2 A4 X2 C7 C6
X405 D E
X101 B X402 B
618 619
YE YE
A A
E5S E5T
Tail/Stop Tail/Stop
and Turn and Turn
G Signal G Signal
Lamp - Left Lamp -
Right
2014 - Express, Savana Electrical Body Builders Manual
850 1050
BK BK
G402 G401
3395087
2014 - Express, Savana Electrical Body Builders Manual
K20 K9 L
Engine Body O
Control C
Control
Module Module
5V 5V D
E
S
X1 45 11 61 (LU3) X3 13 14 15 X6 2 X5 5 C
X1 54 42 26 (L20/L96/LMF)
X3 15 38 5 (LGH) CARGO/PASSENGER
5065
WH
1320
L-BU
X318 B1 B+
-LGH LGH LGH -LGH -LGH LGH X3 H7
X50A
Fuse Block -
Underhood
1320
X107 C7 B8 X107 C8 KR59
L-BU
Stop
Lamp
Relay
1320 CUTAWAY
5359 5360 5361 L-BU
WH BN YE
1250 1320
BK L-BU
X405 C
A
E6
Center
High X405 G
5 4 3 1 B Mounted
B22 Stop
Brake Lamp
Pedal
Position
Sensor
6 2
850 150
BK BK
Lighting
G402 G102 G400
4-17
3395089
Exterior Lights Schematics (Backup Lamps and Backup Alarm)
4-18
Lighting
L
B+ O
C
X52A
Fuse Block - D
Passenger E
Compartment S
BCK/UP C
LAMP
PCB
Relay K7
K9
Body TAIL LAMP(S) AUX/TRLR
Control BCK/UP BCK/UP
Module F27 F26
10A 10A
X2 22 X1 K8 E2 X2 K8 X1 J5
1642
L-GN
PASSENGER/CARGO PASSENGER/CARGO
X3 D3
X50A
Fuse Block -
Underhood
38 350 24 24
D-BU BK L-GN L-GN
X2 F1
A X405 H A
X88
A A Trailer
Connector
2014 - Express, Savana Electrical Body Builders Manual
E5A E5B P3
Backup Backup Backup
Lamp - Lamp - Alarm
G Left G Right
850 1050
BK BK 150
BK
3395092
2014 - Express, Savana Electrical Body Builders Manual
K9 L
Body O
Control C
Module
D
E
X2 25 18 1 S
C
328 149 1732
PU D-BU/WH OG
9 12 X318 D3
Headlamp and Panel Dimmer Switch
1732 1732
OG OG
8 X100 4
351
BK/WH PASSENGER CUTAWAY/
1732 CARGO -YF7
OG
X205 S
X1090 A 1732
OG 1732
1732 OG
OG
1732
OG J331
A -YF7 DH6+YF7
E22 1732
Underhood OG
Lamp
B B
B B B
1850
1850 1850 BK
1050 1050 BK BK
BK BK
Lighting
G302 G102 G401 G348
4-19
3395060
Interior Lights Schematics (Dome Fluorescent Work Lamps (PRP with UF2))
4-20
Lighting
B+ L
O
X52A C
Fuse Block -
Passenger
Compartment D
YF1/YF2/YF7 E
S
C
UPFITTER
AUX1
50A
X1 E1
1042
RD/BK
J302
1042
RD
X53A
16 DOME Fuse
FLUORESCENT Block -
17 WORK LAMPS Rear
10A Body
K9
Body 840
Control OG
Module
J312
840 840
X4 A1 A8 OG OG
A1 C1
KR45
149 690 Fluorescent
D-BU/WH GY/BK Work Lamp
Relay
C2 B2
J350
B B B B B
150 150 150 150 150
BK BK BK BK BK
G403
3395061
2014 - Express, Savana Electrical Body Builders Manual
L
K9 O
Body C
Control
Module
D
E
X2 5 S
C
YF7 -YF7
690 149
GY/BK D-BU/WH
J280
B+
X1 K7 X1 H2
X53A
Fuse ???
(YF2/YF7) Block -
Rear
KR78 Body 149
Courtesy Lamps D-BU/WH
Provision Relay
F30UA
15A X3 C7
X50A
Fuse Block -
Underhood
X2 A3
X1 E2 X2 H8 H7
149 149
D-BU/WH D-BU/WH
06 06/05
-YF7
149 149
D-BU/WH D-BU/WH X405 K
YF7 -YF7
X420 B X420 A (06)
X417 A (05)
149 149
D-BU/WH D-BU/WH
A (05) A (06)
X205 H
E37M E36AH E37R
Dome/ Dome Dome/ X320 R
Reading Lamp Reading 149
Lamps - Lamps - D-BU/WH
Middle Rear
A
B B E37F
Dome/
Reading
1050 1050 Lamps -
BK BK (06) Front
350 850
BK BK (05) B
Lighting
1850
BK
G401 (06)
G302 G402 (05) G348
4-21
3650803
Interior Lights Dimming Schematics (Dimming Controls and LED Dimming)
4-22
Lighting
S30 B+ L
Headlamp O
Switch X50A C
Fuse Block -
BCM-1 BCM-2 Underhood
D
10A 10A E
S
C
8 13 15
X3 H2 K3
44
D-GN
812
OG/WH
3840 2140
RD/WH RD/WH
X3 11 12 3 2
K9
12V B+ B+ Body
Control
Module
X3 18
351 6817
BK/WH YE
J208 J207
6817
YE
-W1Y X1 A4 6817 6817 6817
X52A YE YE YE
Fuse Block -
STR/WHL/ Passenger
6316 6136 SNSR
PK PK Compartment
2A
2 6 X1 A6 X2 - A7 D X1 7 4
(Not Used)
S70R S70L S40 A11 S16
Steering Steering 6136 Passenger Radio Driver
Wheel Wheel BN Air Bag Information
Controls Controls Disable Center
2014 - Express, Savana Electrical Body Builders Manual
X2 D
6136
PK
3395063
2014 - Express, Savana Electrical Body Builders Manual
K9 L
Body O
Control C
Module
D
X2 3 E
S
230 C
BN/WH
J250
JL4
7 B D X1 C X1 C2
S36 S74 S75 S34F X52A
Instrument Tow/Haul Traction HVAC Fuse Block -
Panel Mode Control Controls Passenger
Dimmer Switch Switch Switch Compartment
Switch Assembly -
Auxiliary Front
8 A C X1 B X2 J5
J356
230
BN/WH
C36 -C69
D
230 230 230
G302 G304 BN/WH BN/WH BN/WH
X205
B C A B C
S79D S13D S85 S79P S13P
Window Door Lock Auxiliary Window Door Lock
Switch - Switch - Blower Switch - Switch -
Driver Driver Motor Passenger Passenger
Switch
F B B C B
Lighting
G347 G348
4-23
3395065
Interior Lights Dimming Schematics (I/P Bulb Dimming (2 of 2))
4-24
Lighting
J356 L
O
D C
230 D
E
BN/WH S
C
X205 R
230
BN/WH
-YF7
YF7
C69 -C69
J355
230 230
BN/WH BN/WH
X420 C
230 230
BN/WH BN/WH
A A
S34R S34F
HVAC Controls HVAC
Switch Controls
Assembly - Switch
Auxiliary Rear Assembly -
Auxiliary Front
B B
2014 - Express, Savana Electrical Body Builders Manual
1850 1850
BK BK
G348
3395066
Lighting 4-25
Description and Operation Flash to Pass (FTP)
When the headlamp dimmer switch is pulled toward the
driver, the flash to pass signal circuit to the BCM is
Exterior Lighting Systems pulled low signaling the flash to pass request. The BCM
then turns ON the high beam headlamps as described
Description and Operation above until the headlamp dimmer switch is released.
Exterior Lamps If the low beam headlamps were ON during FTP
operation they will remain ON.
The exterior lighting consist of the following lamps:
Headlamps Daytime Running Lamps (DRL) and
Daytime running lamps (DRL) Automatic Lamp Control (ALC)
Park lamps The low beam headlamps are used for DRL operation
Tail lamps at a reduced intensity. The DRLs will operate only with
the ignition ON, the headlamp switch in the AUTO
License lamps position, and the gear selector out of the park position.
Marker lamps No other exterior lamps such as the parking lamps, tail
Turn signal lamps lamps, etc. will be on when the DRL are being used.
Stop lamps The instrument panel will not be illuminated either.
Center high mounted stop lamp (CHMSL) DRL operation is determined by the ambient light
sensor and controlled by the body control module
Backup lamps (BCM). The ambient light sensor is a light-sensitive
transistor used to monitor outside lighting conditions.
Low Beam Headlamp Operation The BCM provides a 5-volt reference signal to the
The headlamps may be turned ON in 3 different ways: sensor. The sensor will vary this voltage signal between
When the headlamp switch in the HEAD position 0.2 and 4.9 volts depending on outside lighting
for normal operations conditions. The BCM monitors the ambient light sensor
When the headlamp switch is in the AUTO signal circuit to determine if outside lighting conditions
position, for automatic lamp control (ALC) are correct for either DRL or ALC operation. When the
BCM determines the conditions are met for DRL
When the headlamp switch is placed in the AUTO operation, it applies ground to the DRL relay control
position, with the windshield wipers ON in daylight circuit energizing the DRL PCB Relay. With the relay
conditions, after a 6 second delay energized, battery voltage is applied through the switch
Battery voltage is applied at all times to the coil and side of the relay, the DRL 1 fuse, the DRL 2 fuse, both
switch sides of the LOW BEAM PCB Relay located in low beam headlamp fuses, and the low beam supply
the underhood fuse block. With the headlamp switch in voltage circuits illuminating the headlamps at a reduced
the headlamps ON position, ground is applied through intensity. Any function or condition that turns on the
the headlamps ON switch signal circuit to the body headlamps will cancel DRL operation.
control module (BCM) signaling the headlamps ON When the BCM detects low light conditions, it will turn
request. In response to this signal, the BCM applies OFF the daytime running lamps and turn ON the low
ground through the low beam relay control circuit beam headlamps as described above in Low Beam
energizing the LOW BEAM PCB Relay. With the relay Headlamp Operation. The BCM will also turn ON the
energized, battery voltage is applied through the switch low beam headlamps in daylight conditions when the
side of the relay, the LT and RT LOW BEAM fuses, and windshield wipers are turned ON.
the low beam supply voltage circuits illuminating the
low beam headlamps. HDLPS Suggested Indicator
High Beam Headlamp Operation If the park lamps are turned ON manually and the
ambient light sensor detects a low light condition then
Battery voltage is applied at all times to the coil and the body control module (BCM) will send a message to
switch sides of the HIGH BEAM PCB Relay located in the instrument panel cluster (IPC) to display the
the underhood fuse block. When the headlamp dimmer HEADLAMPS SUGGESTED message.
switch is placed in the high beam position, the
headlamp dimmer switch signal circuit to the BCM is Lights ON Warning
pulled low signaling the headlamp high beam request.
The body control module (BCM) activates the lights ON
In response to this signal, the BCM applies ground
warning as requested by the headlamp dimmer switch.
through the high beam relay control circuit energizing
The lights ON warning sounds when the following
the high beam relay. With the relay energized, battery
occurs:
voltage is applied through the switch side of the relay,
the LT and RT HIGH BEAM fuses, and the high beam The key is out of the ignition.
supply voltage circuits illuminating the high beam The BCM determines that the drivers door is open,
headlamps. At the same time the BCM sends a serial signal is low.
data message to the instrument panel cluster (IPC) The BCM determines that the headlamp switch is
requesting the IPC to illuminate the high beam in the PARK or HEAD position.
indicator.
Mirrors
Schematic and Routing Diagrams
4-30
Mirrors
B+ L
O
C
X52A
Fuse Block -
Passenger D
DE5/DE7 Compartment E
S
C
OSRVM SW
5A
X2 A6
4340
RD/WH
X500 C8
4340
RD/WH
E
S52
Outside
Rearview
Mirror
Switch
F B H C G A D
X500 A8 D7 D8
2014 - Express, Savana Electrical Body Builders Manual
J502
X600 B7 A6 A7
F E H G F E H G
A9A A9B
Outside Rearview Outside
M M Mirror - Driver M M Rearview Mirror
- Passenger
G347
3395097
2014 - Express, Savana Electrical Body Builders Manual
B+ B+ L
O
C
X52A
Fuse Block -
Passenger D
86 30 (C49/DE5/DE7) Compartment E
S
KR5 C
Rear
Defogger
Relay
C49/DE5/DE7
85 87
X1 H5 C4 E2 X2 D4 D3
4440
RD/WH 2267 2267
OG OG
X3 A
S34
HVAC
Controls X500 A7 X600 A3
Switch
Assembly
A90 193 350 2267 2267
IGN Logic OG OG
WH BK
C C
A9A A9B
Outside Outside
Rearview Rearview
X3 C D Mirror - Mirror -
Driver Passenger
A A
Mirrors
G304 G302 G347
4-31
3395100
4-32 Mirrors
Description and Operation The four positions of the direction switch have dual
switch contacts. Each of the contacts are connected to
opposing sides of the appropriate power mirror motors
through the selector switch. The selector switch
Outside Mirror Description and interrupts or completes these circuits depending on the
Operation position of the selector switch (L or R).
If the selector switch is placed in the L position and the
Outside Mirror System Components up switch is depressed, battery voltage will be supplied
The power mirror system consists of the following to the left outside power mirror vertical motor through
components: the left mirror motor up direction circuit and return to the
Power mirror switch power mirror switch through the mirror motor common
circuit then to ground and the mirror will move up. If the
Selector switch down switch is depressed, the common circuit supplies
Left outside power mirror battery voltage and the left mirror motor up direction
Right outside power mirror circuit completes the path to the power mirror switch
OSRVM 10A fuse then to ground and the mirror will move down.
HVAC control module The remainder of the mirror functions operate in the
same manner as described above. The thing to
Left outside power mirror remember is, that by placing the power mirror switch in
Right outside power mirror opposing positions (left/right or up/down) will reverse
Each of the outside power mirrors contains two the polarity of the mirror motor, utilizing the same
reversible motors. The vertical motor operates the up circuits and the power mirror will move accordingly.
and down directions and the horizontal motor operates Heated Mirror System Controls
the left and right directions. Each of the power mirror
motors are circuit breaker protected. The heated mirror system is activated by depressing
the rear window defogger switch, which is part of the
Power Mirror System Controls HVAC control module. For further information on the
The power mirror switch incorporates a mirror select rear window defogger operation, refer to Rear Window
switch and a four position mirror direction switch. Defogger Description and Operation on page 46.
The mirror select switch allows the operator to select Heated Mirror System Operation
the mirror to be moved by rotating counterclockwise to The heated mirror system operates in parallel to the
the L position, left outside power mirror, or rotating rear window defogger. Each outside rearview mirror
clockwise to the R position, right outside power mirror. contains a heating element that is connected to a
The mirror direction switch is a 4 position switch that constant ground source. When the rear window
allows the operator to move the selected mirror up, defogger system is active, battery voltage is available
down, left or right. to the outside rearview mirrors through the heated
mirror supply voltage circuit. The mirrors will heat up to
Power Mirror System Operation remove ice, snow or frost and will automatically
The power mirror switch receives power through the deactivate when the rear defogger system has timed
battery supply voltage circuit and the OSRVM fuse. The out, approximately 10 minutes.
power mirror switch also receives a constant ground.
Vehicle Access
Schematic and Routing Diagrams
4-34
Vehicle Access
B+ L
O
C
X52A
(YF1/YF2/YF7) Fuse Block -
UPFTR AUX 1 Passenger D
50A Compartment E
S
C
X1 E1
1042
RD/BK
X360 A
1042
RD/BK
J302
1042
RD/BK
X53A
18 PANEL Fuse
ACTUATOR Block -
19 15A Rear
Body
740
OG
J303
X53A
Fuse
15 11 5 1 10 6 Block -
KR89RR KR89LF KR89LR Rear
Right Rear Left Front Left Rear Body
Access Panel Access Panel Access
Relay Relay Panel
Relay
13 12 3 2 8 7
2014 - Express, Savana Electrical Body Builders Manual
O P Q
X6 A7 B8 B7
K9
Body
Control
Module
3395114
2014 - Express, Savana Electrical Body Builders Manual
L
O
C
X53A
Fuse D
Block - E
S
Rear C
Body
O P Q
3 3 3 3 3 3
M2E M2F M2A M2B M2C M2D
Access Panel Access Panel Access Panel Access Panel Access Panel Access Panel
M Unlatch M Unlatch M Unlatch M Unlatch M Unlatch M Unlatch
Actuator - Actuator - Actuator - Actuator - Actuator - Actuator -
Right Side Right Side Left Front Left Front Left Rear Left Rear
4 Front 4 Rear 4 Side Front 4 Side Rear 4 Side Front 4 Side Rear
Vehicle Access
G403
4-35
3395116
4-36 Vehicle Access
Description and Operation Driver, Passenger and Cargo Door Lock
Operation
When any of the door lock switches are placed in the
Door Ajar Indicator Description and lock position, a ground signal is applied to the BCM
Operation through the door lock signal circuit. Upon receiveing
this signal, the BCM grounds the control side of the
Door Ajar Indicator System door lock relay through the door lock relay control
Components circuit. Since the other side of the door lock relay
winding is connected to battery voltage, the relay is
The door ajar indicator system consists of the following energized. This causes the contacts to close and
components: complete the path from the DOOR LKS fuse through
The body control module (BCM) the battery voltage circuit. Voltage is then applied to the
The instrument panel cluster (IPC) lock side of the door lock actuators through the door
lock actuator lock circuits. Since the other side of the all
The driver information center (DIC) the door lock actuators are connected to the normally
The door ajar switch closed contacts of their respective unlock relays to
ground, the doors lock.
Door Ajar Operation The lock function can also be accomplished by the
The body control module (BCM) receives a discrete BCM supplying ground to the door lock relay control
input from the door ajar switch to indicate the status of circuit by either of the following:
the door. The BCM then communicates this status to
A keyless entry lock transmission
the instrument panel cluster (IPC) via GMLAN serial
data. The IPC, upon receipt of this message, will A last door lock function
illuminate the door ajar message in the driver
information center (DIC) and also send a GMLAN serial Driver Door Unlock Operation
data message to the radio to activate the door ajar When any of the door lock switches are placed in the
audible warning when the following conditions are met: unlock position, a ground signal is applied to the BCM
The transmission is shifted out of PARK. through the door unlock signal circuit. Upon receiveing
this signal, the BCM grounds the control side of the
The vehicle speed is greater than 8 km/h (5 mph). driver door unlock relay through the driver door unlock
relay control circuit. Since the other side of the driver
Power Door Locks Description and door unlock relay winding is connected to battery
Operation voltage, the relay is energized. This causes the
contacts to close and complete the path from the DRV
Door Lock System Components LKS fuse through the battery voltage circuit. Voltage is
then applied to the unlock side of the driver door lock
The power door lock system consists of the following
actuator through the driver door lock actuator unlock
components:
control circuit. Since the other side of the the driver
Driver door lock switch door lock actuator is connected to the normally closed
Front passenger door lock switch contacts of the door lock relay to ground, the driver
Rear cargo door lock switch door unlocks.
Door lock relay The driver door unlock function can also be
accomplished by the BCM supplying ground to the
Passenger door unlock relay driver door unlock relay control circuit by either of the
Driver door unlock relay following:
Cargo door unlock relay A keyless entry unlock transmission
Body Control Module (BCM) A lock out prevention function
Reversible door lock actuators in each of the
doors Passenger Door Unlock Operation
DRV LKS 10A fuse, driver door unlock relay When any of the door lock switches are placed in the
supply voltage unlock position, a ground signal is applied to the BCM
through the door unlock signal circuit. Upon receiveing
CARGO UNLK 10A fuse, cargo door unlock relay
this signal, the BCM grounds the control side of the
supply voltage
passenger door unlock relay through the door unlock
DOOR LKS 20A fuse, door lock relay and relay control circuit. Since the other side of the door
passenger door unlock relay supply voltage unlock relay winding is connected to battery voltage,
the relay is energized. This causes the contacts to
Door Lock System Controls close and complete the path from the DOOR LKS fuse
The power door lock system can be controlled by any of through the battery voltage circuit. Voltage is then
the following: applied to the unlock side of the passenger door lock
A power door lock or unlock switch activation actuators through the door lock actuator unlock control
circuits. Since the other side of the the door lock
A keyless entry transmission
actuators are connected to the normally closed
A lock out prevention function contacts of the door lock relay to ground, the passenger
A last door locking function doors unlock.
K9 L
Body O
Control C
Module
D
E
X1 8 9 5 24 S
C
X3 M N K L
S78
Turn Signal/
4-39
3395119
Wiper/Washer Schematics (Wiper and Washer Motor Control)
4-40
Wipers and Washers
K9
Body L
Control O
C
Module
X5 20 D
E
S
C
91
GY
B+
X3 H6
X50A
Fuse Block -
Underhood
KR12B KR12C WPR KR11
Windshield Windshield 25A Windshield
Wiper Wiper Washer
Relay Speed Pump Relay
Control
Relay
WASH
15A
X1 C7 X3 G5 G4 H8 G2 D1
B
350
BK
1 4 X5 21 X4 15
M75 K9
Windshield Body
Wiper Motor Control
M Module
2014 - Express, Savana Electrical Body Builders Manual
5 2 3
X4 7
1250 351 196
BK BK/WH YE
G102 G302
3395120
Wipers and Washers 4-41
Description and Operation commands to the body control module (BCM). The
DELAY positions on the wiper/washer switch are used
to activate the AUTOMATIC rain sensing operating
mode. They are also used to adjust the level of
Wiper/Washer System Description sensitivity to moisture accumulation, which determines
and Operation (Wiper and Washers) the dwell time for commanding a wiper motor wipe
cycle.
Wiper/Washer System Components Accessory voltage is supplied to the outside moisture
The Wiper/Washer System consists of the following sensor through the 10A RAP Fuse, located in the rear
components: fuse block. The sensor is grounded through the ground
Windshield wiper/washer switch circuit and G402. Whenever the ignition is in the run or
accessory positions, the BCM sends the wiper/washer
Body control module (BCM) switch status using a pulse width modulation (PWM)
WPR Relay signal through the outside moisture sensor signal 1
WPR HI Relay circuit to the outside moisture sensor. When a wipe
Windshield wiper motor cycle is needed, the moisture sensor sends a PWM
voltage signal through the moisture sensor signal 2
Windshield washer fluid pump circuit back to the BCM requesting the wiper operation.
Windshield washer fluid level switch The outside moisture sensor uses the moisture sensor
Rain sensor module signal 2 circuit to command wiper motor wipe cycles
Instrument panel cluster (IPC) and to confirm the moisture sensor signal 1 is being
received. If at anytime communication between the
WPR Fuse 25 A
outside moisture sensor and BCM is lost, the BCM will
WSW/PUMP Fuse 10 A use the inputs from the windshield wiper/washer switch
RAP Fuse 10 A in the delay positions to operate the wiper motor at
Refer to CELL Link Error - Link target cell (cell ID continuous variable delay intervals.
62031) is invalid for this publication. on page ??.
Low Speed Operation
Power and Grounds When the wiper switch is in the low speed position,
With the ignition in the ON position, accessory voltage ground is applied through a resistor internal to the
is supplied through the 25A WPR fuse to the WIPER switch and the wiper switch low signal circuit to the
relay, the WIPER HI relay and the WSH relay that are body control module (BCM). In response to this signal,
all located in the underhood fuse block. Refer to Wiper/ the BCM energizes the WPR relay by applying battery
Washer Schematics on page 439. voltage through the wiper relay control circuit to the coil
side of the relay. This allows battery positive voltage
G101 provides ground for the windshield wiper motor. from the WPR fuse to flow through the switch input side
G104 provides ground for the WPR relay, the WPR HI of the WPR relay and out to the switch input side of the
relay, the windshield washer fluid pump and the WPR HI relay. Since the wiper high relay is
windshield washer fluid level switch. de-energized and its switch contacts are normally
Modes of Operation closed to the low speed control circuit of the windshield
wiper motor, the motor will operate at low speed.
The normal wiper system function positions are as
Wiper motor low speed operation and the WPR relay
follows:
can also be commanded ON/OFF by using a scan tool.
MIST Refer to CELL Link Error - Link target cell (cell ID
DELAY 72864) is invalid for this publication. on page ??.
MANUAL LOW
Mist Operation
MANUAL HIGH
Windshield wiper/washer system MIST operation is
WASH identical to wiper Low operation, except that the mist
switch is a press and release type switch. When the
Automatic Modes of Operation wiper switch is moved to the mist position and released,
AUTOMATIC DELAY low speed wiper motor operation is started and will
AUTOMATIC LOW continue until 1 wipe cycle is complete. If the wiper
AUTOMATIC HIGH switch is moved to the mist position and held, the wiper
motor will operate in the low mode until the switch is
Automatic low speed and automatic high speed wiper released.
modes are continuous wiper operations that are
controlled by the outside moisture sensor. Automatic Delay Operation
low and high speed operation is utilized when the
Windshield wiper delay operation is a low speed wiper
amount of precipitation on the windshield exceeds the
motor function with a variable delay interval between
automatic delay or low threshold.
the wiper motor cycles. The delay interval is determined
Moisture Sensitive Wipers by a series of 6 resistors within the wiper/washer
switch. The body control module (BCM) monitors the
The outside moisture sensor monitors moisture wiper switch low signal circuit to determine the delay
accumulation on the windshield and uses a windshield interval between the low speed wiper motor wipe
wiper/washer switch status input to provide wipe cycles.
2014 - Express, Savana Electrical Body Builders Manual
4-42 Wipers and Washers
High Speed Operation assembly. The BCM monitors the windshield wiper
motor park switch signal circuit, to determine if the
When the wiper switch is in the high speed position, windshield wiper blades are at the bottom of the glass.
ground is applied through the windshield wiper switch During wiper operation, each time the wiper blades are
high signal circuit to the body control module (BCM) at the bottom of the glass, the park switch is
indicating the wiper high speed request. In response to momentarily closed to ground signaling the BCM the
this signal, the BCM then energizes the WPR relay, as wiper position. When the wiper switch is turned to the
stated above, and the WPR HI relay by applying ground OFF position while the wiper motor is somewhere in
through the control circuit to the coil side of the relay. mid-cycle, the BCM will continue to operate the motor
With the wiper high relay energized and its switch until the wipers reach the park position. If the ignition is
contacts closed to the high speed control circuit of the turned OFF while the wipers are in mid-cycle, the
wiper motor, the motor will operate at high speed. wipers will stop immediately where they are. The BCM
The wiper high speed relay can also be commanded will park the wipers the next time the ignition is
ON/OFF by using a scan tool. However, before turned ON.
commanding the wiper motor high speed mode ON/
OFF using a scan tool, the WPR relay must be Washer Fluid LOW ADD FLUID Message
energized by placing the wiper switch in the low speed The WASHER FLUID LOW ADD FLUID message is
position. Refer to CELL Link Error - Link target cell (cell controlled by the instrument panel cluster (IPC) using
ID 72864) is invalid for this publication. on page ??. an input from the washer fluid level switch. With the
ignition in the ON position, the IPC applies ignition
Wash Operation voltage through an internal resistor and the windshield
When the windshield Wash switch is pressed, ground is washer fluid level signal circuit to the windshield
applied through the switch contacts and the windshield washer fluid level switch. The IPC then monitors this
washer switch signal circuit to the body control module voltage to determine the washer fluid level. With the
(BCM) indicating the windshield wash request. The washer fluid above a determined level, the washer fluid
BCM then energizes the WPR relay, as stated above, level switch is open and the IPC detects voltage on the
and the WSH relay by applying ground through the signal circuit. When the washer fluid reaches the point
control circuit to the coil side of the relay. With the wash where the driver should be informed that the washer
relay energized, battery voltage from the WPR fuse is fluid is low, the washer fluid level switch closes. When
applied through the switch side of the relay and out to the washer fluid level switch is closed, the washer fluid
the control circuit of the windshield washer fluid pump. level signal circuit is pulled low and the IPC displays the
The wiper motor will operate for 2 wipe cycles after the WASHER FLUID LOW ADD FLUID message on the
wash switch is released. driver information center (DIC). In order to prevent the
The WSH relay can also be commanded ON/OFF by WASHER FLUID LOW ADD FLUID message from
using a scan tool. Refer to CELL Link Error - Link target being displayed while sloshing is occurring in the
cell (cell ID 72864) is invalid for this publication. washer fluid container, the IPC is programed with a
on page ??. 1 minute delay before changing states of the WASHER
FLUID LOW ADD FLUID message during an ignition
Park Position Operation cycle.
Windshield wiper motor park operation is controlled by
the body control module (BCM) using an input from the
park switch that is located within the wiper motor
Section 8
8-4
Cellular, Entertainment, and Navigation
L
B+ O
C
X52A
Fuse Block -
Passenger D
RDO/ E
CHIME Compartment S
C
F20
15 A
X1 G4 X92 T2 T4P
USB Antenna Navigation
Data Interior Lights Receptacle Antenna
Communication Dimming
Schematics Schematics
USR
X1 44 28 (UYS)
X1 1 13 (-UYS) X1 7 X8 BK X10 GY
A11
B+ Radio
X1 2 9 3 10 8 (-UYS)
X1 40 32 39 31 38 (UYS)
X318 D1 D2 A1 A2
9 9
B B
P19AG P19AH
Speaker - Speaker -
Left Front Right Front
Door Door
A A
G302
3395136
2014 - Express, Savana Electrical Body Builders Manual
L
O
A11 C
Radio
D
E
S
C
X2 5 13 6 14 (-UYS)
X1 42 34 41 33 (UYS)
X318 C3 C4 B3 B4
9 9
J453 J451
J452 J450
US8 US8
1859 1959 1855 1955 1855 1955
TN WH TN OG TN OG
9 9 9
B B B B
P19F P19AN P19T P19AP
Speaker - Left Speaker - Speaker - Speaker -
Rear Cargo Left Rear Right Rear Right Rear
Door Trim Panel Cargo Door Trim Panel
A A A A
8-5
3395138
Radio/Navigation System Schematics (Digital Radio Receiver (U2K))
8-6
Cellular, Entertainment, and Navigation
L
B+ O
C
X52A
Fuse Block -
Passenger A11 D
RDO/CHIME Compartment Radio E
F20 S
C
15A
X1 G4 X2 1 9 2 10
W7
Blunt Cut - Shield
340
RD/WH
T4D
Cellular
Phone and
Digital
J270 Radio
Antenna
9 9
340 COAX
RD/WH
16 X2 2 1 3 4 11
A12
B+ Digital
Radio
Receiver
Control
Module
5 9
2014 - Express, Savana Electrical Body Builders Manual
5060 351
D-GN BK/WH
Data
Communication
Schematics
G302
3395141
2014 - Express, Savana Electrical Body Builders Manual
L
O
C
K9
Body D
Control E
Module S
C
X1 17 6
1444 6818
PK L-GN
X200 A3 A11
A11
Radio 1444 6818
PK L-GN
X1 F H
X85
Steering
Wheel Air
Bag Coil
X1 E C
J209
Steering Wheel
Secondary/
Configurable Control
Schematics
3 4
S70R
Steering
Wheel
1210 301 402 499 604 806 1500 Controls
Switch -
Right
SRCE
8-7
3395145
Displays and Gauges 8-27
Description and Operation Brake Warning
The chime producer activates the brake audible
warning as requested by the instrument panel cluster
Audible Warnings Description and (IPC). The IPC sends a serial data message to the
chime producer indicating the chime frequency of a fast
Operation rate and at a continuous duration. The brake warning
The audible warnings alert the driver of a system sounds and the BRAKE indicator illuminates when the
concern or a critical vehicle condition. The radio following occurs:
generates the audible warning through the left front The ignition is ON.
speaker. The radio receives audible warning requests
via the serial data circuit. If the radio receives multiple The vehicle speed is greater than 8 km/h
audible warning requests, the warning with the highest (4.9 mph). The IPC receives a serial data
priority sounds first. On vehicles without a radio, a message from the engine control module (ECM)
chime module generates the audible warnings and indicating the vehicle speed.
receives audible warning requests via the serial data The IPC determines that the park brake is
circuit. Either the radio or the chime module is the engaged and the signal circuit is low.
chime procedure. The following lists the audible The brake fluid is low.
warning priority and the pulse rate:
The Traction Control System (TCS) and the
1. Fast rate chime200 pulses per minute Vehicle Stability Enhancement System (VSES)
2. Medium rate chime150 pulses per minute have failed.
3. Slow rate chime50 pulses per minute
Key-In-Ignition Warning
4. Single chime
The chime producer activates the key-in-ignition
Fasten Safety Belt Warning audible warning as requested by the body control
module (BCM). The BCM sends a serial data message
The chime producer activates the fasten safety belt to the chime producer indicating the chime frequency of
audible warning as requested by the body control a medium rate and continuous duration. The
module (BCM). The BCM sends a serial data message key-in-ignition warning sounds when the following
to the audio amplifier indicating the chime frequency at occurs:
a slow rate and a duration of 8 seconds. The fasten
safety belt warning sounds and the fasten safety belt The ignition switch is OFF.
indicator illuminates when the following occurs: The BCM determines that the driver door is open
The ignition switch transitions to ON. and the signal circuit is low. The IPC also receives
a serial data message from the BCM indicating the
The inflatable restraint sensing and diagnostic door ajar status
module (SDM) detects that the drivers seat belt is
not buckled and the signal is low. The SDM sends The BCM determines that the key-in-ignition
a serial data message to the BCM indicating the switch is open and the signal circuit is high. The
seat belt status. The instrument panel cluster IPC receives a serial data message from the BCM
(IPC) receives a serial data message from the indicating the key-in-ignition status.
BCM indicating the driver seat belt status.
Door Ajar Warning
If the seat belt is buckled when the ignition is turned
ON, the chime does not sound. If the seat belt is The chime producer activates the door ajar audible
buckled while the chime is sounding, the chime stops. warning as requested by the body control module
If the seat belt is unbuckled after the initial transition to (BCM). The BCM sends a serial data message to the
ON, the chime does not sound. chime producer indicating the chime frequency of a
medium rate and continuous duration. The door ajar
Lights On Warning warning sounds and the appropriate door ajar indicator
illuminates in the drivers information center (DIC) when
The chime producer activates the lights on warning as the following occurs:
requested by the body control module (BCM). The BCM
sends a serial data message to the chime producer The BCM determines that a door (driver door,
indicating the chime frequency of a fast rate and at a passenger door, left rear door, right rear door) is
continuous duration. The lights on warning sounds open and the signal circuit is low. The IPC also
when the following occurs: receives a serial data message from the BCM
indicating the door ajar status.
The ignition is OFF.
The vehicle is not in PARK. The BCM receives a
The BCM determines that the driver door is open serial data message from the engine control
and the signal circuit is low. module (ECM)/BCM indicating the gear position.
The BCM determines that the headlamp switch is
in the park or head position.
8-34
Secondary and Configurable Customer Controls
K9 L
O
Body C
Control
Module
D
E
S
C
X1 3 17 X3 22 X1 6
X1 K F C H
X85
Steering
Wheel Air
Bag Coil
X2 A E H C
J209
402
3 1 9
S70L 499
Steering
1500 825 1470 3010 Wheel
Controls 604
Switch -
Left
806 SRCE
1500
3395171
Secondary and Configurable Customer Controls 8-35
Description and Operation
S70R
Steering
Wheel
Controls
Switch -
Right
K9
Body
Control
Module
A11
Radio
3469881
The steering wheel control switches duplicate the This section is intended to diagnose the circuits
function of the primary controls of the associated between the BCM and the steering wheel control
component, through a network of momentary contact switches. If the primary control for the device is
switches and a series of resistors. The body control inoperative, refer to the appropriate section for the
module (BCM) supplies voltage to the switches and component the steering wheel control switch is
monitors the return signal. When a switch is pressed, a used for.
specific voltage drops across the resistor unique to that
switch. The BCM identifies the switch selected and
sends a serial data message to the component
controlled by the switch, activating the feature.
Section 9
Engine/Propulsion
12 V Starting and Charging . . . . . . . . . . . . . . . . . . . 9-3 Fuel System Description (Without LC8) . . . . . . . . 9-76
Schematic and Routing Diagrams . . . . . . . . . . . . . . . 9-3 Evaporative Emission Control System
Starting and Charging Schematics . . . . . . . . . . . . . . . 9-4 Description (LC8\FHZ) . . . . . . . . . . . . . . . . . . . . . . . . 9-80
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 9-8 Evaporative Emission Control System
Charging System Description and Operation . . . . 9-8 Description (without LC8) . . . . . . . . . . . . . . . . . . . . . 9-80
Electrical Power Management Description and Evaporative Emission Control System
Operation (Gasoline) . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10 Description (LC8\ K07\ UFM) . . . . . . . . . . . . . . . . . . 9-83
Electrical Power Management Description and Electronic Ignition System Description . . . . . . . . . . 9-83
Operation (Diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12 Fast Idle System Description . . . . . . . . . . . . . . . . . . . 9-84
Starting System Description and Operation . . . . 9-13 Engine Controls and Fuel - 6.6L (LGH) . . . . . 9-85
Cruise Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15 Schematic and Routing Diagrams . . . . . . . . . . . . . . 9-85
Schematic and Routing Diagrams . . . . . . . . . . . . . . 9-15 Engine Controls Schematics . . . . . . . . . . . . . . . . . . . . 9-86
Cruise Control Schematics . . . . . . . . . . . . . . . . . . . . . 9-16 Description and Operation . . . . . . . . . . . . . . . . . . . . 9-100
Description and Operation . . . . . . . . . . . . . . . . . . . . . . 9-17 Diesel Exhaust Fluid (DEF) Warning Strategy
Cruise Control Description and Operation . . . . . . 9-17 (DEF Level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-100
Diesel Exhaust Fluid (DEF) Warning Strategy
Engine Controls and Fuel - 4.3L (LU3) . . . . . . 9-22
(DEF Quality) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-101
Schematic and Routing Diagrams . . . . . . . . . . . . . . 9-22
Diesel Exhaust Fluid (DEF) Warning Strategy
Engine Controls Schematics . . . . . . . . . . . . . . . . . . . . 9-23
(Anti-Tampering) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-103
Description and Operation . . . . . . . . . . . . . . . . . . . . . . 9-34
Diesel Exhaust Fluid (DEF) Warning Strategy
Engine Control Module Description . . . . . . . . . . . . . 9-34
(Emission Control) . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-104
Throttle Actuator Control (TAC) System
Engine Control Module Description . . . . . . . . . . . 9-105
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35
Exhaust Gas Recirculation (EGR) System
Fuel System Description . . . . . . . . . . . . . . . . . . . . . . . . 9-36
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-106
Evaporative Emission Control System
Exhaust Aftertreatment System Description . . . 9-110
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-39
Fuel System Description . . . . . . . . . . . . . . . . . . . . . . . 9-116
Electronic Ignition System Description . . . . . . . . . . 9-42
Glow Plug System Description . . . . . . . . . . . . . . . . 9-120
Engine Controls and Fuel - 4.8L (L20), 5.3L Intake Air Heater System Description . . . . . . . . . 9-121
(LMF), or 6.0L (L96 LC8) . . . . . . . . . . . . . . . . . . . . 9-44 Manual High Idle System Description . . . . . . . . . 9-121
Schematic and Routing Diagrams . . . . . . . . . . . . . . 9-44 Turbocharger System Description . . . . . . . . . . . . . 9-122
Engine Controls Schematics . . . . . . . . . . . . . . . . . . . . 9-45 Engine Heating and Cooling . . . . . . . . . . . . . . . 9-125
Description and Operation . . . . . . . . . . . . . . . . . . . . . . 9-65 Schematic and Routing Diagrams . . . . . . . . . . . . 9-125
Engine Control Module Description . . . . . . . . . . . . . 9-65 Engine Heating/Cooling Schematics . . . . . . . . . . 9-126
Throttle Actuator Control (TAC) System Description and Operation . . . . . . . . . . . . . . . . . . . . 9-127
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-66 Cooling Fan Description and Operation
Fuel System Description (LC8\FHZ) . . . . . . . . . . . . 9-67 (w/LGH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-127
Fuel System Description (LC8\K07\UFP) . . . . . . . 9-70 Cooling System Description and Operation . . . 9-127
Fuel System Description (LC8\K07\UFM) . . . . . . 9-73
9-4
12 V Starting and Charging
K20 L
Engine O
Control C
Module
P/N D
-YF2 YF2 E
S
X1 52 (L20/LMF/L96) X1 1 (L20/LMF/L96) C
1 X1 32 (LU3) X1 57 (LU3)
RD
625 1786
1 F104B YE/BK OG/BK
+ RD Fusible
C1 Link 2
Battery X60A
1 Junction
RD Block -
Underhood M30 MYD
-
1 X175 W
1 RD
Power RD T12
Power B81
Distribution Distribution X5 S X1 C6 Automatic
Schematics P/N Park/Neutral Transmission
Schematics X50A Position
Fuse Block - Assembly
Switch
+ Underhood
C1B 30 85
Battery - CRNK
Auxiliary Relay 39
X1 3
X175 N T12
Q8 Automatic
- 530 Control
WH Transmission
87 86 Solenoid Assembly
STRTR Valve
6 Assembly
50 50 1 50 1 SOL
BK BK RD BK RD 40A S39
Ignition X2 F
Switch WH
III
G305 B15
X1 E1 C7 I II Transmission
Internal
YF2 Automatic Mode Switch
Transmission
6 Controls
PU 5
Schematics
X200 C1 B6
X1 B X2 A GY
M64 1250 530 1020
Starter BK WH PK X2 A
Motor
2014 - Express, Savana Electrical Body Builders Manual
M
X1 4 2 K71
K9 Transmission
5V Body Control
Control Module
Module
X1 5
1551 1551
BK/WH BK/WH
950
BK
G104 G105 G106 G102 G103
3395320
2014 - Express, Savana Electrical Body Builders Manual
L
K20 O
Engine C
Control
Module
D
P/N E
S
C
X1 5 X1 25
1786
OG/BK
1 F104B
RD Fusible 625
Link 2 YE/BK
X101 3
+
C1 X60A
Battery Junction 1786
Block - OG/BK
Underhood 1
RD
-
1
RD X5 S X1 C6 X174 A
Power X50A
Distribution Fuse Block -
Schematics Underhood 1786
30 85 OG/BK
+ CRNK
C1B Relay 39 X1 3
Battery - T12
Auxiliary Q8 Automatic
Control Transmission
87 86 Solenoid Assembly
- Valve
STRTR 6 Assembly
SOL
40A S39 X2 F
50 50 1 50 Ignition
BK BK RD BK Switch WH
III B15
1
RD X1 E1 C7 I II Transmission
Internal
G305 Automatic Mode Switch
Transmission
6 Controls
PU 5 Schematics
530 1020
WH PK
X1 4 2 X1 2
K9
5V Body
Control
Module 1551
BK/WH
950
BK
G104 G105 G106 G102 G103
9-5
3395322
Starting and Charging Schematics (Charging System (Gas))
9-6
12 V Starting and Charging
P16 L
Instrument O
P9 C
Cluster
Driver Information
- + Center Display
K9 D
E
Body S
Control A90 C
Module Logic
5V
X5 10 9 8
X2 43 31 (LU3)
X2 32 61 (L20/LMF/L96)
X100 11 13 10 1
X1 B RD
M64 X60A
Starter Junction F104C
Motor Block - Fusible
1 Link 3
RD Underhood
YF2
B C A + X2 1 X1 C B (L20/L96)
B18 C1B B F L P G13
S
Battery Battery - Generator
Current Auxiliary
Sensor
50 50 50
BK BK BK
950
BK
G105 G104 G106 G305
3395324
2014 - Express, Savana Electrical Body Builders Manual
P16
Instrument L
P9 O
Cluster C
Driver Information
- + Center Display
D
E
A90 S
C
Logic
1
RD
X1 B 1
X60A M64 RD
Junction Starter
Block - Motor
Underhood
KD9 +YF2 +
C1 K20
1 Battery 1 Engine
RD RD Control
Module
1 1 -
RD Power RD Power X1 70 50
Distribution Distribution
Schematics Schematics
+
C1B
Battery - F104E F104C 23 225
Auxiliary Fusible Fusible GY OG
Link 5 Link 3
50 1 50 50 1
BK RD BK BK RD
KD9 -KD9
225 225
OG OG
X2 1 X1 B X2 1 X1 C B
B S F L P G13E B S F L P G13
Generator - Generator
Auxiliary
950
BK
G305 G104 G105 G106
9-7
3395328
9-8 12 V Starting and Charging
Description and Operation rectification. The rectified voltage has been converted
into a direct current (DC) for use by the vehicles
electrical system to maintain electrical loads and the
battery charge. The voltage regulator integral to the
Charging System Description and generator controls the output of the generator. It is not
Operation serviceable. The voltage regulator controls the amount
of current provided to the rotor. If the generator has field
Electrical Power Management Overview control circuit failure, the generator defaults to an
The electrical power management system is designed output voltage of 13.8 V.
to monitor and control the charging system and send Body Control Module (BCM)
diagnostic messages to alert the driver of possible
problems with the battery and generator. This electrical The body control module (BCM) is a GMLAN device.
power management system primarily utilizes existing It communicates with the engine control module (ECM)
on-board computer capability to maximize the and the instrument panel cluster for electrical power
effectiveness of the generator, to manage the load, management (electrical power management) operation.
improve battery state-of-charge and life, and minimize The BCM determines the output of the generator and
the system's impact on fuel economy. The electrical sends the information to the ECM for control of the
power management system performs 3 functions: generator turn on signal circuit. It monitors the
generator field duty cycle signal circuit information sent
It monitors the battery voltage and estimates the from the ECM for control of the generator. It monitors a
battery condition. battery current sensor, the battery positive voltage
It takes corrective actions by boosting idle speeds, circuit, and estimated battery temperature to determine
and adjusting the regulated voltage. battery state of charge. The BCM performs idle boost.
It performs diagnostics and driver notification. Battery Current Sensor
The battery condition is estimated during ignition-off
The battery current sensor is a serviceable component
and during ignition-on. During ignition-off the
that is connected to either the negative or positive
state-of-charge of the battery is determined by
battery cable at the battery. The battery current sensor
measuring the open-circuit voltage. The state-of-charge
is a 3-wire hall effect current sensor. The battery
is a function of the acid concentration and the internal
current sensor monitors the battery current. It directly
resistance of the battery, and is estimated by reading
inputs to the BCM. It creates a 5-volt pulse width
the battery open circuit voltage when the battery has
modulation (PWM) signal of 128 Hz with a duty cycle of
been at rest for several hours.
0100 percent. Normal duty cycle is between 5
The state-of-charge can be used as a diagnostic tool to 95 percent. Between 05 percent and 95100 percent
tell the customer or the dealer the condition of the are for diagnostic purposes.
battery. Throughout ignition-on, the algorithm
continuously estimates state-of-charge based on Engine Control Module (ECM)
adjusted net amp hours, battery capacity, initial When the engine is running, the generator turn-on
state-of-charge, and temperature. signal is sent to the generator from the ECM, turning on
While running, the battery degree of discharge is the regulator. The generator's voltage regulator controls
primarily determined by a battery current sensor, which current to the rotor, thereby controlling the output
is integrated to obtain net amp hours. voltage. The rotor current is proportional to the
In addition, the electrical power management function electrical pulse width supplied by the regulator. When
is designed to perform regulated voltage control to the engine is started, the regulator senses generator
improve battery state-of-charge, battery life, and fuel rotation by detecting AC voltage at the stator through
economy. This is accomplished by using knowledge of an internal wire. Once the engine is running, the
the battery state-of-charge and temperature to set the regulator varies the field current by controlling the pulse
charging voltage to an optimum battery voltage level for width. This regulates the generator output voltage for
recharging without detriment to battery life. proper battery charging and electrical system
operation. The generator field duty terminal is
The Charging System Description and Operation is connected internally to the voltage regulator and
divided into 3 sections. The first section describes the externally to the ECM. When the voltage regulator
charging system components and their integration into detects a charging system problem, it grounds this
the electrical power management. The second section circuit to signal the ECM that a problem exists. The
describes charging system operation. The third section ECM monitors the generator field duty cycle signal
describes the instrument panel cluster operation of the circuit, and receives control decisions based on
charge indicator, driver information center messages, information from the BCM.
and voltmeter operation.
Instrument Panel Cluster
Charging System Components The instrument panel cluster provides the customer
Generator notification in case a concern with the charging system.
There are 2 means of notification, a charge indicator
The generator is a serviceable component. If there is a
and a driver information center message of SERVICE
diagnosed failure of the generator it must be replaced BATTERY CHARGING SYSTEM if equipped.
as an assembly. The engine drive belt drives the
generator. When the rotor is spun it induces an
alternating current (AC) into the stator windings. The
AC voltage is then sent through a series of diodes for
2014 - Express, Savana Electrical Body Builders Manual
12 V Starting and Charging 9-9
P16
Instrument
Cluster
K20
Engine
Control
Module
G13
Generator
C1
Battery
K9 B18
Body Battery
Control Current
Module Sensor
3621555
Starting System Description and The magnetic fields of the pull-in and hold-in windings
now oppose one another. This action of the windings,
Operation along with the help of the return spring, causes the
The starter motors are non-repairable starter motors. starter drive assembly to disengage and the solenoid
They have pole pieces that are arranged around the switch contacts to open simultaneously. As soon as the
armature. Both solenoid windings are energized. The contacts open, the starter circuit is turned off.
pull-in winding circuit is completed to the ground
through the starter motor. The windings work together Circuit Description (Key Start)
magnetically to pull and hold in the plunger. The When the ignition switch is placed in the Start position,
plunger moves the shift lever. This action causes the a discrete signal is supplied to the body control module
starter drive assembly to rotate on the armature shaft (BCM) notifying it that the ignition is in the Start
spline as it engages with the flywheel ring gear on the position. The BCM then sends a message to the engine
engine. Moving at the same time, the plunger also control module (ECM) notifying it that CRANK has been
closes the solenoid switch contacts in the starter requested. The ECM verifies that the transmission is in
solenoid. Full battery voltage is applied directly to the Park or Neutral. If it is, the ECM then supplies 12 V to
starter motor and it cranks the engine. the control circuit of the crank relay. When this occurs,
As soon as the solenoid switch contacts close, current battery positive voltage is supplied through the switch
stops flowing thorough the pull-in winding because side of the crank relay to the S terminal of the starter
battery voltage is applied to both ends of the windings. solenoid.
The hold-in winding remains energized. Its magnetic
field is strong enough to hold the plunger, shift lever,
starter drive assembly, and solenoid switch contacts in
place to continue cranking the engine. When the
engine starts, pinion overrun protects the armature from
excessive speed until the switch is opened.
When the ignition switch is released from the START
position, the START relay opens and battery voltage is
removed from the starter solenoid S terminal. Current
flows from the motor contacts through both windings to
the ground at the end of the hold-in winding. However,
the direction of the current flow through the pull-in
winding is now opposite the direction of the current flow
when the winding was first energized.
K20
Engine
Control
Module
C1 KR27 K9 T12
Battery Starter Body Automatic
Relay Control Transmission
Module Assembly
M64 S39
Starter Ignition
Motor Switch
3603725
Engine Controls Schematics (Module Power, Ground, Serial Data and MIL)
B+ L
O
C
X50A P16
Fuse Block - A90 Instrument
Underhood Logic Cluster D
E
S
IGN C
85 30
KR75
Engine Controls
Ignition Relay
4
RUN/CRNK Relay 15 86 87
Data
Communication
Schematics X100 18
X1 44 43 X2 73
Data
Communication
Schematics
G103
9-23
3395177
2014 - Express, Savana Electrical Body Builders Manual
L
O
C
Q38
Throttle
Body D
E
B107 S
Accelerator C
Pedal
M Position
Sensor
E D C F A B A F E B C D
X100 23 29 28 22 27 21
2701 485 2752 488 582 581 1274 1162 1272 1164 1161 1271
GY D-GN TN PU BN YE TN L-BU PU WH/BK D-BU BN
X2 53 57 40 59 32 16 X1 67 18 21 47 1 41
K20
5V2 1 2 5V1 2 5V2 1 Engine
Control
Module
5V2
X1 45 11 61
X202 R F P
9-27
3395189
9-44 Engine Controls and Fuel - 4.8L (L20), 5.3L (LMF), or 6.0L (L96 LC8)
Engine Controls Schematics (Module Power, Ground, Serial Data and MIL)
L
B+ O
C
X50A
Fuse Block -
Underhood D
E
S
85 30 C
RUN/CRNK Relay 15 KR75
Engine Controls and Fuel - 4.8L (L20), 5.3L (LMF), or 6.0L (L96 LC8)
Engine Controls Ignition
Relay
LMF 86 87
P16
A90 Instrument
ECM IGN/ Logic Cluster
FCSM ECM BATT MAF/CNSTR ECM PWR/ O2 SNSR 1 02 SNSR 2 EVEN IGN/ ODD IGN
GLOW IGN 10 A VENT TRN (PRE)/CLS (POST) INJ
PLUG INJ
10 A 15 A 10 A 10 A 10 A 20 A 20A IGN
MDL IGN
15 A
X1 B5 A1 K8 H2 4
419
BN/WH
Data
Communication
Schematics
439 440 5991 1339
PK RD/WH YE PK X100 18
5985 419
D-BU BN/WH
X1 19 20 59 47 18 78
K20
IGN B+ IGN IGN Engine
Control
Module
X1 27 28 73
Data
Communication
Schematics
G103
9-45
3395214
Engine Controls Schematics (Engine Data Sensors - Throttle Controls)
9-50
Engine Controls and Fuel - 4.8L (L20), 5.3L (LMF), or 6.0L (L96 LC8)
L
O
C
Q38
Throttle
Body D
E
B107 S
Accelerator C
Pedal
M Position
Sensor
E D C F A B 1 6 5 2 3 4
1274 1162 1272 1164 1161 1271
TN L-BU PU WH/BK D-BU BN
2701 485 2752 486 582 581 X100 23 29 28 22 27 21
GY D-GN TN PU BN YE
X2 3 65 35 63 5 6 X1 36 32 23 56 29 30
K20
5V2 1 2 5V1 2 5V2 1 Engine
Control
Module
5V2
X1 54 42 26
X202 R F P
3395231
Engine Controls and Fuel - 6.6L (LGH) 9-85
9-86
Engine Controls and Fuel - 6.6L (LGH)
L
B+ O
C
X50A
Fuse Block - D
Underhood E
S
C
RUN/CRNK Relay 15 85 30
KR75
Engine Controls Ignition
ECM IGN/ ECM BATT Relay
GLOW 10 A
P16
PLUG A90 Instrument
MDL IGN 86 87 Logic Cluster
15 A
X1 B5 A1 K8 F1 4
419
2139 BN/WH
PK
419
BN/WH
5985
D-BU
X1 48 67 68 73 26 17
K20
IGN B+ IGN IGN Engine
Control
Module
2014 - Express, Savana Electrical Body Builders Manual
X1 46 66 X2 17 18 21 73 X3 73
Data
Communication
Schematics
G110
3395273
2014 - Express, Savana Electrical Body Builders Manual
Engine Controls Schematics (Engine Data Sensors - Pedal Position and Injector Timing)
L
O
C
B107
Accelerator D
Pedal E
S
Position C
Sensor
1 6 5 2 3 4
Engine
Controls 1274 1162 1272 1164 1161 1271
Schematics TN L-BU PU WH/BK D-BU BN
X100 23 29 28 22 27 21
X1 5 15 38 62 39 51 42 61 55
K20
5V 5V2 2 5V3 1 Engine
Control
Module
X107 C7 B8 C8
5359 5360 5361
WH BN YE
9-93
3395295
Engine Heating and Cooling 9-125
9-126
Engine Heating and Cooling
L
O
P16 K20 X50A C
A5 Instrument Engine Fuse Block -
Driver Information Cluster Control PWR/TRN Relay 49 Underhood
Center Module D
E
S
C
A90 FAN
Logic 5V CLTCH (EV)
10A
X1 19 21 71 14 69
X1 K4
3
J145
1478
L-GN
X100 12
2366 6141 2365 2364 939
WH/BK BK GY D-BU PK
1478
L-GN
A
B33 X142 A C E D B
Engine
L Coolant
Level
Switch
B
E D B
G10
Cooling
Fan Motor
351
BK/WH
2014 - Express, Savana Electrical Body Builders Manual
C A
G302
3395316
Engine Heating and Cooling 9-127
Description and Operation Under certain conditions the cooling fan may be
engaged at engine start. The cooling may have been
engaged at the time the engine was turned off. Or, fluid
may bleed from the storage chamber into the fluid
Cooling Fan Description and coupling of the cooling fan clutch while the engine is off.
Operation (w/LGH) Although the fan clutch is commanded off during a cold
start, this is the most likely time a vehicle driver will
Cooling Fan Control notice that the fan noise is excessive in comparison to
The purpose of the electro-viscous (EV) fan clutch is to engine starts when the fan clutch is disengaged.
maintain powertrain cooling requirements. The engine
control module (ECM) monitors the following sensors to Cooling System Description and
regulate the fan speed: Operation
Engine coolant temperature
A/C refrigerant pressure Coolant Heater
Vehicle speed The optional engine coolant heater (RPO KO5) is
designed to warm the coolant in the engine block area
Intake air temperature
for improved starting in very cold weather
Transmission fluid temperature (temperatures below 29C (20F). The coolant
Ambient air temperature heater helps reduce fuel consumption when a cold
Cooling fan speed engine is warming up. The engine coolant heater
operates using AC external power and a heating
The EV cooling fan clutch system enables the engine element installed in the water jacket of the engine
control module (ECM) to change the speed of the block. The heating element warms the coolant when
pulley driven cooling fan in relation to the engine speed. the heater cord is plugged into an AC power source.
Ignition voltage is supplied directly to the fan clutch
solenoid valve. The ECM uses two output drivers and a The unit is equipped with a detachable AC power cord.
parallel circuit to directly control the EV fan clutch A weather shield on the cord is provided to protect the
solenoid valve. The ECM controls the solenoid valve by plug when not in use.
pulse width modulating (PWM) the parallel control
circuits to ground, with a solid state device called a
Cooling System
driver. The ECM changes the cooling fan speed by The cooling systems function is to maintain an efficient
increasing or decreasing the solenoid valve ON time, engine operating temperature during all engine speeds
known as duty cycle. As the ECM command increases, and operating conditions. The cooling system is
so does the ON time of the solenoid. When the solenoid designed to remove approximately one-third of the heat
in the fan clutch is energized, it opens the spring loaded produced by the burning of the air-fuel mixture. When
valve and allows fluid to flow from the storage chamber the engine is cold, the coolant does not flow to the
to the fluid coupling of the cooling fan clutch, increasing radiator until the thermostat opens. This allows the
the fan speed. When the solenoid is de-energized, the engine to warm quickly.
spring loaded valve closes, and allows the fluid in the Coolant Level Control
coupling of the fan clutch to drain back to the storage
chamber, reducing fan speed. The rapid modulation of The engine cooling system contains an engine coolant
the fan clutch solenoid valve gives the ECM the ability level switch which alerts the driver in the event of a
to precisely control the amount of fluid that remains in coolant loss. When the engine coolant level switch
the fluid coupler, allowing more effective regulation of reads a low coolant level in the surge tank, the switch
the fan speed and powertrain cooling requirements. opens. This sends a coolant loss signal to the
The fan clutch supplies a feedback signal to the ECM, instrument panel cluster (IPC) by the coolant level
as an actual fan speed input. The fan speed sensor is a switch signal circuit. Ground is provided for the coolant
hall effect sensor which is internal to the fan clutch. The level control.
ECM supplies a 5-volt reference and a low reference to Cooling Cycle
the hall effect sensor. The hall effect sensor returns a
Coolant flows from the radiator outlet and into the water
signal pulse through the cooling fan speed signal circuit
pump inlet. Some coolant flows from the water pump, to
in response to the reluctor track passing by the
the heater core, then back to the water pump. This
magnetic field of the hall effect sensor.
provides the passenger compartment with heat and
The scan tool can operate the cooling fan clutch. This is defrost capability as the coolant warms up.
done through the controls function menu screen.
Coolant also flows from the water pump outlet and into
Cooling fan clutch engagement can take up to
the engine block. In the engine block, the coolant
2 minutes with a 100 percent command and the engine
circulates through the water jackets surrounding the
speed at 2,000 RPM. The lower the engine speed, the
cylinders where it absorbs heat.
longer it will take for the fan to engage. Cooling fan
disengagement can take up to 2 minutes with the The coolant then flows through the cylinder head
engine speed at 2,000 RPM. The lower the engine gasket openings and into the cylinder heads. In the
speed, the longer it will take to disengage. In lower cylinder heads, the coolant flows through the water
ambient air temperatures the cooling fan will engage in jackets surrounding the combustion chambers and
less time, however, it will take longer to disengage due valve seats, where it absorbs additional heat.
to the properties of the fluid vs. temperature.
Section 10
HVAC
HVAC - Manual
Schematic and Routing Diagrams
10-4
HVAC - Manual
X52A
Fuse Block - L
RUN Relay K1 B+ O
Passenger C
Compartment
X50A
Fuse Block -
Underhood D
HVAC2 HVAC1 FRT E
10A 20A BLWR S
C
40A
X1 B3 D5 C8 X1 F2
LGH
141 119
BN WH
X2 E G X1 A
S34 141
HVAC BN
Controls
Switch
Assembly X100 5
341
BN MAX
141
BN
542
RD/BK
B
G34
Evaporative
M Emission
X2 F X1 B X2 A B C D
System Leak
Detection
733 60 63 72 52 A Pump
L-BU YE TN L-BU OG
X100 8 6 3 2
10 8 60 63 72 52
M6 YE TN L-BU OG
Air
Temperature 550 E D F B A
Door BK R3
Actuator Blower 1250
A90 Motor BK
Logic 1.67 0.72 0.195 KR32E Resistor
Blower
Motor
Relay
M
2014 - Express, Savana Electrical Body Builders Manual
65 C
RD
7
550 1250
BK B BK
M8
Blower
Motor M
A
1250
BK
G304 G102
3395548
2014 - Express, Savana Electrical Body Builders Manual
L
B+ O
C
X50A X52A
Fuse Block - RUN Relay K1 Fuse Block -
85 30 Underhood Passenger D
Compartment E
KR29 S
C
A/C HVAC1
Compressor 20A
Clutch Relay
86 87
X1 D5
A/C CMPRSR
15A 141
BN
C49/DE5/DE7
X2 E
X1 C2 B2
S34
HVAC
Controls
Switch
Assembly
A90
Logic
459 59
X2 H X4 2 1 X3 C
D-GN/WH D-GN
762 66
D-GN/WH L-GN
X100 14
2 B
B1 Q2
A/C A/C 66
Refrigerant Compressor L-GN
Pressure Clutch
Sensor A
3 1 A B1B
A/C Low Side
P Pressure
Switch
X100 16
HVAC - Manual
66
X1 59 36 63 (LGH) X1 34 (LGH) L-GN
X1 63 (L20/L96/LMF)
X1 12 13 34 (-LGH) X1 30 (LU3) X7 24
5V K20 K9
Engine Body
Control Control
Module Module
G102 G304
10-5
3395549
HVAC Schematics (Rear HVAC (C69) with Rear Auxiliary Controls - Front Controls)
10-6
HVAC - Manual
X52A X205 (SWB Passenger) X205 (SWB Passenger) X205 (SWB Passenger)
J306 (YF7) J305 (YF7) J306 (YF7) L
Fuse Block - O
RUN Relay K1 Passenger M H G C
Compartment
HVAC2 D
E
10A 1926 1925 1924 S
C
D-BU OG WH
C E D
X2 C3 S34F
HVAC
Controls
Switch
341 Assembly -
BN Auxiliary Front
G H J F B
YF7/SWB -YF7 YF7/SWB PASSENGER YF7/SWB PASSENGER YF7/SWB PASSENGER
PASSENGER
S34R
J307 HVAC Controls
Switch
Assembly - 5260 5261 5262 1850
341 Auxiliary Rear
BN PU TN YE BK
1 3 2
341
BN YF7/SWB PASSENGER
5265 5264 5263
PK/BK PU/WH BN
J L D C A E M
S34
IGN HVAC
Controls
Switch
Assembly
2014 - Express, Savana Electrical Body Builders Manual
E B F H
YF7/SWB PASSENGER 1850
X420 BK
2775 2599
OG GY
X205 M D
2775 2599
OG GY
X407 A F
2775 2599
OG GY
N F
G348
3395550
2014 - Express, Savana Electrical Body Builders Manual
HVAC Schematics (Rear HVAC (C69) with Rear Auxiliary Controls - Rear Controls)
L
O
C
C E D
S34R
HVAC Controls
Switch
Assembly -
Auxiliary Rear
Interior Lights
Dimming
Schematics
F H J G B
5265 5263 5264 341
X420 PK/BK BN PU/WH BN
(PASSENGER) M K L G
HVAC - Manual
X206 A X205 K X206 B BK
1 2 3 E
J307
S34F
HVAC
Controls
Switch
Assembly - G348 (YF7)
Auxiliary Front G401 (PASSENGER)
10-7
3395551
HVAC Schematics (Rear HVAC (C69) with Rear Auxiliary Controls - Air Delivery Controls)
10-8
HVAC - Manual
B+ IGN II L
O
X52A C
Fuse Block -
REAR HVAC2 Passenger
Compartment D
BLWR 10A E
30A S
C
X2 F1 C4 X407 X407
F N
1740 341
RD/WH BN
X409 A X407 E
1740 341
RD/WH BN
J405
G402
3395552
2014 - Express, Savana Electrical Body Builders Manual
HVAC Schematics (Rear HVAC (C69) without Rear Auxiliary Controls - Front Controls)
X52A L
Fuse Block - O
RUN Relay K1 Passenger C
Compartment M6B
M37B Air Temperature
Mode Door Door Actuator - D
HVAC2 E
Actuator - Auxiliary Auxiliary S
10A C
7 8
X2 C3 2599 2775
GY OG
341 X407 F A
BN
2599 2775
GY OG
X205 F D M
341 2599 2775
BN GY OG
G J H
S34F
HVAC
Controls
Switch
Assembly -
Auxiliary Front
Interior Lights
Dimming
Schematics
F C E D B
4 5 6
J311 J310 J308
HVAC - Manual
G348
10-9
3395553
HVAC Schematics (Rear HVAC (C69) without Rear Auxiliary Controls - Air Delivery Controls)
10-10
HVAC - Manual
B+ L
O
C
X52A
RUN Relay K1 Fuse Block -
REAR Passenger D
BLWR Compartment E
S
30A C
HVAC2
10A
X407 X407
X2 F1 C4 7 8
1740 341
RD/WH BN
X409 A X407 E
1740 341
RD/WH BN
J405
J412
341 341 341 2599 341 2775
BN BN BN GY BN OG
1740 1740 341 1740
RD/WH RD/WH BN RD/WH
C2 C1 C1 C2 C1 C2 10 8 10 8
KR32C KR32D KR32B M37B M6B
Blower Blower Motor Medium Blower Mode Door Air
Motor Low Speed Relay - Auxiliary Motor High Actuator - Temperature
Speed Relay Speed Auxiliary Door
- Auxiliary Relay - A90 A90 Actuator -
Auxiliary MLogic MLogic Auxiliary
A1 A2 A2 A1 A2 A1
D-BU OG WH
A
J311 J310 J308
G402
3395554
2014 - Express, Savana Electrical Body Builders Manual
B+ L
O
C
X52A
RUN Relay K1 Fuse Block -
REAR Passenger D
BLWR Compartment E
S
30A C
HVAC2
10A
X2 F1 C4
1740 341
RD/WH BN
X409 A X407 E
1740 341
RD/WH BN
J405
J412
341 341
BN BN
1740 1740 341 1740
RD/WH RD/WH BN RD/WH
C2 C1 C1 C2 C1 C2 1926 1925 1924
KR32C KR32D KR32B D-BU OG WH
Blower Blower Blower
Motor Low Motor Motor High
Speed Relay Medium Speed
- Auxiliary Speed Relay -
A1 A2 A2 A1 Relay - A2 A1 Auxiliary X407 B D C
Auxiliary
1172
YE
1926 1925 1924
D-BU OG WH
J413
1176 1072
YE L-BU
1172 1172 X319 C B A
YE YE
1926 1925 1924
A C D B D-BU OG WH
R3B M8B
Blower Blower
Motor Motor - E F D
Resistor - M
Auxiliary S85
Auxiliary Auxiliary
HVAC - Manual
Blower
A Motor
Switch
850 450
BK BK
G402 G347
10-11
3395555
HVAC Schematics (Coolant Heater (K08))
10-12
HVAC - Manual
L
B+ O
C
X50A
Fuse Block -
FOH Underhood D
E
MDL S
15A C
X2 B4
1740
RD/WH
Data
Communication
Schematics
5986
L-BU
A J
E19
Coolant
Heater
B134A
Coolant Heater
B134B B135 B134C Air E20 M11
Coolant Coolant Coolant Temperature Coolant Coolant
Heater Heater Heater Sensor Heater Heater Blower
M
Combustion Temperature Overheat Glow Plug Motor
Sensor Sensor Sensor
K10
B+ IGN 5V 5V 5V Coolant
Heater Control
Module
H F B C D E
2014 - Express, Savana Electrical Body Builders Manual
X305 A
Data
7077 Communication
GN/RD Schematics
2
G7
Coolant
M Heater
Fuel Pump
150
BK 1
G400
3395556
Table of Contents 11-1
Section 11
Power Outlets
Schematic and Routing Diagrams
11-18
Power Outlets
L
B+ O
C
X50A
Fuse Block -
Underhood
LTR/DLC AUX PWR OUTLET
20A 20A
X3 J1 B4
640
RD/WH
1040
RD/WH
DT4 -DT4
A
E32 A A
Cigarette X80A X80B
Lighter Accessory Accessory
Receptacle Power Power
Receptacle - Receptacle -
Center Center
C Console 1 C Console 2
C
550 550
2014 - Express, Savana Electrical Body Builders Manual
BK BK
G304
3395568
Power Outlets 11-19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A
B 3 5 6
G
2
H
I 1 4
M 7
2830533
Items
(5) J118
(1) G100
(6) G101
(2) J110
(7) J122
(3) X150 (UFA)
(4) J121
B 2 3 4
C 1
F 13
G 12
11
H
J 10
K
9 8
M 7 5
O 6
2830778
Items
(8) X318
(1) JX250
(9) G301
(2) X221
(10) G302
(3) X276
(11) X222 (YF2 or YF7)
(4) G304
(12) X220
(5) X331
(13) JX200
(6) X330
(7) X200
F
3
G
L
4
M
2830758
Items
(4) G103
(1) J101
(2) J102
(3) G102
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A
2
L
1
N
2830784
Items
(1) X200
(2) B99 Steering Wheel Angle Sensor (JL4)
1 2
B
G
6
H
K
5
M
4
N
3
2830812
Items
(5) X101
(1) J402
(6) J315
(2) X405
(3) J301
(4) G300
B 1 2 3 4 5
O 7 6
P
2830799
Items
(5) X320 (YF2 or YF7)
(1) J410
(6) X409 (C36 with C69)
(2) X401
(7) X411
(3) X407 (C36 with C69)
(4) X222 (YF2 or YF7)
C 1 2 3 4 7 8 9
D 5 6
N 15
O 14 13 12 11 10
P
2830786
Items
(9) X318
(1) X403 (UVC)
(10) X500
(2) X409 (C36 with C69)
(11) X329 (UVC)
(3) X407 (C36 with C69)
(12) X331
(4) JX347
(13) J371
(5) X330
(14) J370
(6) X331
(15) J372
(7) J356 (C69 or AU3)
(8) X319 (C36 or ENC)
160996
11-50
Power Distribution Schematics B+ Bus - Underhood Fuse Block (1 of 2)
F9UA F7UA F8UA F26UA F19UA F1UA F36UA F27UA F56UA MEGA 8 RD
10A 10A 10A 10A 10A 50A 20A 10A 10A 125A
(LMF) (8S8) (GAS)
G13
Generator
F25UA F35UA F51UA F52UA F53UA F54UA (LOLVL-V22) (LOLVL+V22) F3UA F3UA F68UA
20A 15A 10A 10A 10A 10A F66UA F67UA 15A 15A 15A
(DIESEL) 10A 15A (UY7) (UY7)
(-V22) (V22)
(UY7) (UY7)
X6 S
2014 - Express, Savana Electrical Body Builders Manual
B+
B 842
Bus
KO7 RD/BK
30 85 (C60) 30
KR11 KR3 KR29 KR23A KR12C
Windshield Horn A/C Fuel F55UA
25A Windshield OG (UFP)
Washer Relay Compressor Pump Wiper RD (UFM)
Pump Clutch Relay Speed
Relay Relay F A
Control
87 87 Relay
KR12B FUSE X53A
F14UA F16UA F18UA F24UA HOLDER- Fuse Block -
15A 20A 15A 30A (GAS) Windshield Wiper
Relay LPG Rear Body
(C60) 20A (DIESEL)
3395569
2014 - Express, Savana Electrical Body Builders Manual
L
O
C
X50A
Fuse Block -
Underhood
B+
BUS B
30 30
KR93 KR72D
Ignition Ignition 3
Run/ Relay
Crank
Relay
87 87
F71UA F77UA F62UA F78UA F64UA F75UA F79UA F65UA F45UA F63UA
15A 10A 10A 10A 15A 15A 20A 20A 30A 10A
(DIESEL) (GAS) (GAS) (LU3) (L20/LMF/L96) (GAS) (DIESEL) (DIESEL)
2
KR20F
Cooling
Fan Relay
(LGH)
11-51
3395570
Power Distribution Schematics (B+ Bus - Body Fuse Block)
11-52
Wiring Systems and Power Management
L
O
X50A C
Fuse Block -
Underhood
A
X53A
Fuse
842 Block -
RD/BK Rear
X3 S Body
(YF2/YF7)
KR78
F16RA F29RA F9RA F21RA F22RA F10RA F11RA F20RA F23RA F25RA Courtesy
50A 30A 5A 10A 2A 10A 10A 15A 10A 10A Lamps
(YF1/YF2/YF7) (C36/C69/ENC) (DE5/DE7) (AU0/UJ6) (UE1) (-8S8) (C49/DE5/DE7) Provision
CB1 Relay
30A F30RA
(AG1/AG2) 15A
(YF2/YF7)
30 86 30 (YF1/YF2/YF7) 30 85 30
KR74 KR77 KR53 KR76
Ignition Ignition Park Retained
Run Relay Power Lamps Accessory
Provision Relay Power
Relay Relay
87 87 87 87
CB2
F14RA F13RA F19RA F28RA F4RA F7RA F8RA F5RA F3RA F6RA 25A
20A 10A 10A 50A (YF1/YF2/YF7) 10A 10A 10A 15A 15A 10A (A31)
(U80) 30A (5B3) (UY7) (CUTAWAY) (YF2/YF7)
3395571
2014 - Express, Savana Electrical Body Builders Manual
Power Distribution Schematics (AUX PWR OUTLET, BCM-1, BCM-2, BCM-3, BCM-4, BCM-5, BCM-6, BCM-7, FOH MDL,
FRT BLWR, LTR/DLC, and TRLR WRG Fuses)
L
O
C
B+ X50A
Fuse Block - Underhood
BCM-4 BCM-5 BCM-6 BCM-3 BCM-1 BCM-2 BCM-7 AUX PWR LTR/DLC FRT RPA TRLR WRG TRLR WRG FOH MDL
10A 10A 10A 10A 10A 15A 10A OUTLET 20A BLWR 10A 30A 30A 15A
20A 40A (UY7) (UY7) (DIESEL)
X3 A3 A7 J2 A4 H2 K3 A5 B4 J1 G1 X1 F2 B1 X3 B1 X2 D1 B4
LU3/LMF
UY7 UY7
X202 C
2240 2740 2940 3040 2840 3840 2140 2540 1040 640 640 542 840 3940 742 1740
RD/WH RD/WH RD/WH RD/WH RD/WH RD/WH RD/WH RD/WH RD/WH RD/WH RD/WH RD/BK RD/WH RD/WH RD/BK RD/WH
X1 1
16
X84
Data Link Connector E
K41R W8 X88
(DT4) Rear Parking Blunt Cut - Trailer
A Assist Control Trailer Connector
Cigar Lighter/ Module Provision
Power Outlet
Schematics
A
(-DT4)
X80A
X80B Accessory
X4 4 1 3 2 10 X3 3 2 X2 2 A Power A R3 (K08)
Accessory
K9 Power Receptacle - Blower E19
Body Control Receptacle - Center Console Motor Coolant
Module Center 1 Resistor Heater
Console 2
11-53
3395572
Power Distribution Schematics (A/C CMPRSR, ABS MDL, ABS MTR, DIESEL FUEL PUMP, GAS FUEL PUMP, HORN, and
11-54
WASH Fuses)
30 85 30
ABS ABS KR29 KR11 KR3 KR23A
MTR MDL A/C Windshield Horn Fuel
50A 40A Compressor Washer Relay Pump
Clutch Pump Relay Relay
Relay
87 87
X2 D2 C2 X1 B2 X3 D1 X1 B4 X2 B1
120
GY
D X350 D
A7 X174 B8
Fuel Pump
and Level
C60 Sensor 120
Assembly GY
X316 F
120
GY
1
FHZ K07 G12
442 1640 59 228 29 Fuel
RD/BK RD/WH D-GN OG D-GN Pump
UFM UFP
GY WH
J2
2014 - Express, Savana Electrical Body Builders Manual
J431
K103
Fuel
X180 A Injector
Control
Module
RD GY
J432
GY
K103
X2 D Fuel GY RD
Injector
1 A
Control
Module G12 Q58R
18 1 (-JL4) A GY Fuel LPG Cut-Off
G24 Pump Solenoid
13 38 (JL4) B B Valve - Rear
Windshield
K17 Q2 Washer P13 K119
Electronic A/C Pump Horn CNG
Brake Compressor Assembly Control
Control Clutch Module
Module
3395573
2014 - Express, Savana Electrical Body Builders Manual
Power Distribution Schematics (AUX STOP LAMP(S), LT HI BEAM, LT STOP/TRN TRLR, RT HI BEAM, RT STOP/TRN
TRLR, and STRTR SOL Fuses)
L
B+ O
C
X50A
Fuse Block -
Underhood
(UY7) (UY7) 30
KR48 KR64L KR63R KR59 KR72B
Headlamp Trailer Trailer Stop Ignition 1
High Beam Turn Stop/Turn Lamp Relay
Relay Signal Signal Relay
Lamp Lamp
Relay - Relay - 87
Left Right
X4 N M X2 E4 B5 E2 X1 E1
1320 6
L-BU PU
X405 C
17
WH
A A
B B
G D X405 C X904 B
E4E E4F X2 A
Headlamp - Headlamp - X88 X88 M64
Left High E13L Right High E13R Trailer Trailer Starter
Beam Headlamp - Beam Headlamp - Connector Connector Motor
Left Right
11-55
3395575
Power Distribution Schematics (DRL 1, (UPLVL+V22), DRL 2 (LOLVL-V22), LT LO BEAM, RT LO BEAM, SEO, and
11-56
TCM BATT Fuses)
X50A
Fuse Block -
Underhood
KR49 KR42
Headlamp Daytime
Low Beam Running
Relay Lamps
Relay
X4 P F L K X3 A2 X1 A2
L20/L96 LGH
X101 18
1840
RD/WH
2014 - Express, Savana Electrical Body Builders Manual
X174 D
1840
RD/WH
X1 1 (LGH)
A C A C 20 32 X1 4 (L20/L96)
T12
Q8 Automatic
Control Transmission
E4H E13R E4G E13L Solenoid Valve Assembly
Headlamp - Headlamp - Headlamp - Headlamp - Assembly
Right Low Right Left Low Left
Beam Beam P16 K71
Instrument Transmission
Cluster Control
Module
3395576
2014 - Express, Savana Electrical Body Builders Manual
Power Distribution Schematics (CNSTR VENT SOL, ECM BATT, FCSM BATT, and WPR Fuses)
L
O
C
B+
X50A
Fuse Block -
Underhood
X1 A1 X2 F2 E5
440 40 1940
RD/WH RD/WH RD/WH
X1 67 (LGH)
X1 20 (LU3/L20/LMF/L96) 2 32
K20 Q13 K38
Engine Evaporative Chassis
Control Emission Control
Module Vent Module
Solenoid
Valve
11-57
3395578
Power Distribution Schematics (AIRBAG, BRK SW, ECM IGN/GLOW PLUG MDL IGN, FCSM IGN, IPC, STR/WHL/SNSR,
11-58
TCM IGN, and TRANS Fuses)
87
TRANS TCM IGN ECM IGN/ AIRBAG STR/WHL/ IPC ISRVM/ FSCM IGN
15A 15A GLOW PLUG 10A SNSR 10A RVCM 10A
MDL IGN 10A 10A (LMF)
15A (JL4)
X1 D2 D3 B5 X3 B2 B3 C2 A1 C1 X2 A8
3039 2139
PK PK
LGH
2139 439 1139 1139 239
PK PK PK PK PK
M30 M30 MYD
X107 B4
L20/L96 LGH
JL4 LMF
2139
X101 2 PK
2139 X2 33
J334
PK K34 2239
Glow Plug PK
31 Control
X174 M Module
2139 C99 -C99/YF7
X318 C2
PK 239
PK
X1 12 X200 A6 6
K71 T12
Transmission Q8 Automatic X1 48 (LGH)
Control Control Transmission X1 19 (LU3/L20/LMF/L96)
Module Solenoid Assembly K20
Valve Engine
Assembly Control
Module
X175 E 1139 2239 1639 2739
PK PK PK PK
T12 B87
839 Automatic
2014 - Express, Savana Electrical Body Builders Manual
RD Rearview
Transmission Camera
J135 Assembly
Q39A K36
Q1A Q1B B14C Q39B Torque Inflatable P14
1-2 Shift 2-3 Shift Transmission Torque Converter Restraint S40 Passenger
Solenoid Solenoid Input Shaft Converter Clutch Sensing Passenger Air Bag B99 P16 A10 K38
Valve Valve Speed Clutch Enable Pressure and Air Bag Disabled Steering Instrument Inside Chassis
Sensor Solenoid Control Diagnostic Disable Indicator Wheel Cluster Rearview Control
Valve Solenoid Module Switch Angle Mirror Module
Valve Sensor
3395579
2014 - Express, Savana Electrical Body Builders Manual
Power Distribution Schematics (ECM PWR/TRN, MAF/CNSTR VENT, O2 SNSR 1 (PRE)/CLS, and O2 SNSR 2 (POST) Fuses)
L
B+ O
C
X50A
Fuse Block -
Underhood
85 30
KR75
Engine Controls Ignition
Relay
87
FUEL
T HTR
FUSE
ECMPWR/ MAF/CNSTR
O2 SNSR 1 O2 SNSR 2 VENT
(POST) TRN
(PRE)/CLS 15A
10A 10A
10A
(GAS)
X1 K1 K4 H2 G4 G5
1539 1539
PK PK
LGH
L20/L96/LMF L20/L96/LMF L20/L96/LMF L20/L96/LMF LU3/L20/LMF/L96
5293
PK/BK X1 47 (L20/L96LMF) D (LGH)
X1 73 (LU3) B (LU3/L20/LMF/L96) A
D D D D
11-59
3395580
Power Distribution Schematics (ECM PWR/TRN, EVEN IGN/IJN, FUEL HTR, and V6 FUEL INJ Fuses)
11-60
Wiring Systems and Power Management
L
O
C
X50A
Fuse Block - Underhood
MAF/
CNSTR ODD
VENT T U IGN/INJ
Fuse Fuse
FUEL V6 FUEL
HTR INJ EVEN IGN/IJN ECM PWR/TRN
15A 15A 20A 30A
(DIESEL) (LU3) (L20/L96/LC8/LMF) (DIESEL)
X2 B2 X1 J4 J2 J3 J1 F1
X1 73
X127 H
X174 C8
K20
Engine
5294 5294 1239 Control
PK/BK PK/BK PK Module
J120 J185
LC8+FHZ L20/L96/LMF LC8+FHZ L20/L96/LMF LC8+FHZ
X316 D
X162 A X166 A X168 A
X164 A
PK/BK PK PK PK PK PK PK
B198 E11 Q7 Q17B Q17D Q17F Q17H T8B T8D T8F T8H
Fuel Fuel Fuel Injector Fuel Injector Fuel Injector Fuel Fuel Ignition Ignition Ignition Ignition
Composition Heater Fuel Meter 2 4 Injector 6 Injector 8 Coil 2 Coil 4 Coil 6 Coil 8
Sensor Body
3395581
2014 - Express, Savana Electrical Body Builders Manual
Power Distribution Schematics (FAN CLTCH (EV) and ODD IGN/INJ Fuses)
X50A L
Fuse Block - O
Underhood C
ECM
PWR/TRN U
Fuse
ODD IGN/INJ FAN CLTCH (EV)
20 A 10 A (DIESEL)
(GAS)
2
KR20F
A90 Cooling
Logic B+ Fan Relay
X1 G1 G2 G3
1039
PK
1039
X126 H
RD RD RD RD
Q17A T8A T8C T8E T8G K35 Q17A Q17C Q17E Q17G
Fuel Ignition Ignition Ignition Ignition Ignition Fuel Fuel Injector Fuel Fuel
Injector 1 Coil 1 Coil 3 Coil 5 Coil 7 Coil Injector 1 3 Injector 5 Injector 7
Module
11-61
3395583
Power Distribution Schematics (HVAC CNTRL, I/P CLUSTER, ONSTAR, OSRVM SW, RDO/CHIME, REAR BLWR, and
11-62
RFA/TPM Fuses and PWR SEATS Circuit Breaker)
X52A
Fuse Block -
Passenger
Compartment
X2 F1 X1 H5 X2 B3 C2 X1 B1 H6 G4 H8 X2 A6 B2 B1
X3 A -UL5 UL5
X1 15 1
340 340
RD/WH RD/WH
C1 C1 C1 20 X1 1 16 1 E F F
KR32C KR32D KR32B P16 A11 A12 K77 S52 S64D S64P
Blower Motor Low Blower Motor Blower Motor High Instrument Radio Digital Radio Remote Control Door Outside Rearview Seat Adjuster Seat Adjuster Switch
Speed Relay - Medium Speed Speed Relay - Cluster Receiver Control Lock Receiver Mirror Switch Switch - Driver - Passenger
Auxiliary Relay - Auxiliary Auxiliary Module
3395584
2014 - Express, Savana Electrical Body Builders Manual
B+ L
4 O
C
X52A S39
Fuse Block - Ignition
IGN SW Passenger Switch
(DLIS)/PK3 Compartment
2A
X200 B1
540 3 2 5 6
RD/WH
J203 4 3 1020 530
BN PK PK WH
J205
540 4 4
RD/WH BN BN
X200 C6 A9 B6 C1
1 2
K64 4 3 1020 530
B+ IGN Content BN PK PK WH
Theft
Deterrent X1 21 14 2 4
IGN
X4 19 21
X1 18 (L20/L96/LMF)
X1 9 11 X2 40 X1 3 (LU3) X1 26
T12 K71 K34 K20
IGN Q8 Automatic IGN Transmission IGN Glow Plug IGN K20 IGN Engine
Engine
Control Transmission Control Control Module Control Control
Solenoid Valve Assembly Module Module Module
Assembly
11-63
3395585
Power Distribution Schematics (AIRBAG/AOS, OSRVM HTR, and REAR DEFOG Fuses and PWR WINDOW(S)
11-64
Circuit Breaker)
30 30
KR76 KR5
Retained Rear
Accessory Defogger
Power Relay
Relay
87 87
X1 - J1 X2 - G3 X2 G2 G1 D2 D1 D4 D3 A3 A2 A1
(Not Used) (Not Used)
X411 D X412 B
C A A A C C
3395586
2014 - Express, Savana Electrical Body Builders Manual
Power Distribution Schematics (CARGO DR UNLCK, DVR DR UNLCK, FRT PASS DR UNLCK and REAR PASS DR
UNLCK Fuses)
L
B+ O
C
X52A
Fuse Block -
Passenger
KR90P Compartment
KR90 Passenger/ KR90A
Door Cargo Door Cargo
Unlock Unlock Door
Relay Relay Unlock
Relay
DVR DR CARGO
UNLCK FRT PASS DR REAR PASS DR DR UNLCK
15A UNLCK UNLCK 15A
(AU3) 15A 15A (AU3)
(AU3) (AU3)
X2 J1 J4 J3 J2 K7 K3
A A
X87RB X87LB
Sliding Sliding
Door Jamb Door Jamb
Contact Contact
X500 B7 X600 A2 Plate - Plate -
Right Body Left Body
X400 G
X2 A X2 A B X2 A X2 A
11-65
3395587
Power Distribution Schematics (FRT DR LCK, REAR DR LCK and UPFITTER AUX1 Fuses)
11-66
Wiring Systems and Power Management
B+ L
O
C
X52A
Fuse Block -
Passenger
KR97 Compartment
Door Lock
Relay
X2 J5 G5 G4 E2 X1 E1
1042 1042
YF1 YF7 RD RD
B B X53A
X87LB X87RB 18 PANEL 16 DOME Fuse
Sliding Sliding ACTUATOR FLUORESCENT Block -
Door Jamb Door Jamb 19 45A 17 WORK LAMPS Rear
Contact Contact 10A Body
Plate - Plate -
Left Body Right Body
840
OG
J312
X500 B8 X600 B2 X400 F
A1 C1
KR45
295 295 295 295 295
2014 - Express, Savana Electrical Body Builders Manual
Fluorescent Work
GY GY GY GY GY Lamp Relay
J303
B (YA2)
X2 B X2 B X2 B A (E24) X2 B
X321 A X222 A 740 740 740 740 740 740
OG OG OG OG OG OG
X53A
W12 Fuse
Blunt Cut - 15 11 5 1 10 6
A23D A23P M14LR M14RR M13 Block -
Emergency KR89RR KR89LF KR89LR Rear
Door Door Latch Door Lock Door Lock Door Latch Vehicle Left Rear Body
Assembly - Right Rear Left Front
Latch Assembly - Actuator - Actuator - Provision Access Access Access
Assembly Passenger Left Rear Right Rear Rear Cargo Panel
Panel Relay Panel
- Driver Relay Relay
3395589
2014 - Express, Savana Electrical Body Builders Manual
L
B+ O
C
X52A
Fuse Block -
30 Passenger
KR74 Compartment
Ignition
Run Relay
87
V CMPS
Fuse
HVAC1 HVAC2
20A 10A
X1 D5 C8 B3 C5 X2 C4 C3 C5
C69 C49/DE5/DE7/C60
C49/DE5/ 341
LGH DE7/C60 C69/C36/ENC BN
YF7/SWB
-YF7 PASSENGER
341
BN
J307
J405
341 341
BN BN
341
141 341 341 341 341 341 341 341 BN
BN BN BN BN BN BN BN BN
X420 G
341
BN
X2 E X3 B C2 G
J G
B 10 C2 10 C2 10
KR32B S34F
S34 S34 Blower HVAC S34R S34F
HVAC G34 M6 HVAC KR32C M37B KR32D M6B Motor High Controls HVAC Controls HVAC
Controls Evaporative Air Controls Blower Mode Door Blower Air Speed Switch Switch Controls
Switch Emission Temperature Switch Motor Low Actuator - Motor Temperature Relay - Assembly - Assembly - Switch
Assembly System Leak Door Assembly Speed Relay Auxiliary Medium Door Auxiliary Auxiliary Front Auxiliary Rear Assembly -
Detection Actuator - Auxiliary Speed Actuator - Auxiliary Front
Pump Relay - Auxiliary
Auxiliary
11-67
3395590
Power Distribution Schematics (AUX/TRLR BCK/UP, CMPS, READING LAMP(S), TAIL LAMP(S), AND UPFITTER
11-68
AUX2 Fuses)
X2 H2 X1 F1 X2 F2 X1 J5 X2 K8
CUTAWAY/UY7/8S3
CARGO/ CARGO/
441 541 541 1624 PASSENGER PASSENGER
BN BN BN L-GN
X3 D3
X50A
Fuse Block -
Underhood
YF1 YF7 YF7 YF1
X2 F1
1624 24 24
L-GN L-GN L-GN
X205 A
LGH LU3/L20/LMF/L96
A
J404
1624 1624
L-GN L-GN
2014 - Express, Savana Electrical Body Builders Manual
441
BN X401 F X402 F
A A
X88 X88
E37R Trailer 8S3 CUTAWAY Trailer
Dome/ Connector Connector 24 24
Reading L-GN L-GN
Lamps -
Rear
A
1 A A
W12 X405 H
X222 B X321 B Blunt Cut -
Emergency E5A E5B
Vehicle Backup Backup
Provision Lamp - Lamp -
K18 Left Right
Compass P3
Module Backup Alarm
3395591
2014 - Express, Savana Electrical Body Builders Manual
Power Distribution Schematics (AUX PRK LAMP(S), FRT PRK LAMP(S), LT REAR PARK LAMP, RT REAR PRK LAMP,
TRLR PRK LAMP(S), and UPFTR PRK LAMP(S) Fuses)
L
B+ O
C
X52A
Fuse Block -
85 30 Passenger
KR53 Compartment
Park
Lamps
Relay
87
UPFTR PRK LAMP(S) FRT PRK LAMPS(S) TRLR PRK LAMPS(S) AUX PRK LAMPS(S) LT REAR PARK RT REAR PARK
10A F4 F5 F3 LAMP LAMP
(YF2/YF7) 10A 15A 15A F8 F7
(UY7) (CUTAWAY) 10A 10A
X2 B4 X1 B4 B2 B5 X2 A4 A5
PASSENGER/ PASSENGER/
C99 2309 2109 2109 CARGO CARGO
BN BN BN
X3 J3 B5 C5
2509 2609
BN BN
X4 B C X2 A7 F3
2509
BN
J121 X405 F
J122
X412 A X401 A X402 A
B A B A A B B
S40 F
Passenger
Air Bag E4N E2LF E4P E2RF X88 E7 E5S E5T
Disable Park/Turn Side Park/Turn Side Trailer License Tail/Stop Tail/Stop
Switch Signal Marker Signal Marker Connector Plate and Turn and Turn
Lamp - Lamp - Lamp - Lamp - Lamp Signal Signal
Left Left Right Right Lamp - Left Lamp -
Front Front Right
X320 S
11-69
3395592
Power Distribution Schematics (UPFTR CTSY LAMP(S) Fuse and LPCM Fuse (KO7))
11-70
Wiring Systems and Power Management
L
B+ O
C
X52A X50A Fuse Holder
LPCM
Fuse Block - Fuse Block - 20A
Passenger Underhood
KR78 Compartment F
Courtesy RD
Lamps RD J167
Provision
Relay KO7 UFM
RD
J168
PRFTR CTSY LAMP(S) OG RD
15A RD RD
J169 86 30
UFP KR143
Wait to
RD RD Start
X1 H2 X2 H7 H8
Indicator
Relay
RD
-YF7 CUTAWAY PASSENGER Fuse Holder
J170
LPCM
30A J171 RD
149 149 149 149 149 A
D-BU/WH D-BU/WH D-BU/WH D-BU/WH D-BU/WH
RD/BK G34
Evaporative
Emission
1M RD System Leak
X3 C7 Detection RD
Pump
X50A RD/BK
Fuse Block - PASSENGER -YF7 CARGO -YF7 RD
16 13
Underhood K103
Fuel
Injector
X2 A3 J361 Control J172
X420 B A X417 A Module
RD RD
RD
J173 J174
J364
149 149 149 RD RD RD RD
D-BU/WH D-BU/WH D-BU/WH RD RD RD
YF7 -YF7 3 4 3 4
J366
KR139 KR140
Evaporative Evaporative
Emission Emission
Purge Vent
RD
2014 - Express, Savana Electrical Body Builders Manual
3395593
2014 - Express, Savana Electrical Body Builders Manual
B+ L
O
X52A C
Fuse Block - 4
Passenger S39
IGN SW (DLIS)/PK3 Compartment Ignition D
2A E
Switch S
C
III
X1 H7
I II
540 540
RD/WH RD/WH
2
X200 B1 3
PK
540
RD/WH X200 A9
J203
3
PK
X1 14
K9
Body
Control
X4 21
5199
YE
B+
X3 D2
X50A
Fuse Block -
Underhood
86 30
RUN/CRNK
Relay 15
85 87
X1 C7
1250
BK
G102
11-71
3395594
Power Moding Schematics (RAP and RUN Relays)
11-72
Wiring Systems and Power Management
L
B+ O
C
X50A
Fuse Block - D
BCM-1 Underhood E
S
10A C
X3 H2
3840
RD/WH
X3 3
K9
B+ Body
Control
Module
X5 11 13
300
OG
43
YE
B+ B+
X1 H4 X1 C7
X52A
Fuse Block -
86 30 Passenger
86 30 KR74 Compartment
KR76 Ignition
Retained Run Relay
Accessory
Power
Relay 85 87
85 87
2014 - Express, Savana Electrical Body Builders Manual
86
KR77
PWR WINDOW (S) HVAC1 HVAC2 CMPS Ignition
25A (A31) 20A 10A 10A Power
(U80) Provision
Relay
X1 E2
350
BK
G302
3395595
2014 - Express, Savana Electrical Body Builders Manual
B+ L
O
C
X52A
Fuse Block -
RUN Relay K1 Passenger
Compartment
85 30
KR53 KR78 KR77
Park Courtesy Ignition
Lamps Lamps Power
Relay Provision Provision
Relay Relay
86 87
X1 A5 X2 B4 X1 K7 X2 H7 X1 E2 X2 F2 E2 X1 F1 E1
X5 24 X2 5
K9
Body
Control YF1 YF7 YF7 YF1 YF1 YF7
Module
450 350
BK BK
X321 B A C
X320 S R P
450
BK
G347 G302
11-87
3395613
Upfitter Provision Schematics (Rear Heat Auxiliary (ENC))
11-88
Wiring Systems and Power Management
L
O
C
B+
X52A K9
Fuse Block - Body
RUN Relay K1 Passenger Control
Compartment Module
REAR HVAC2
BLWR 10A X2 3
30A 230
BN/WH
X2 F1 C4 J250
230
BN/WH
Interior Lights
Dimming
X1 C2 Schematics
X52A
Fuse Block -
1740 341 Passenger
RD/WH BN Compartment
X2 J5
230
BN/WH
X409 A B
X407 E B D C J356
450
BK
X319 C B A D E
450
2014 - Express, Savana Electrical Body Builders Manual
BK
G347
3395615
2014 - Express, Savana Electrical Body Builders Manual
X52A L
Fuse Block - O
PRK LAMP(S) Relay K3 C
Passenger
Compartment
RTLR PRK W8
LAMP Blunt Cut - Trailer Provision
15A
X1 B2
47
D-BU
2109
BN
B+
X3 B5 X3 D4
X50A
Fuse Block -
Underhood
KR63L KR63R
Trailer Stop/Turn Trailer Stop/
Signal Lamp Turn Signal
Relay - Left Lamp Relay -
Right
3940
2109 RD/WH
BN 5186 5187
OG YE
UY7-NE7 UY7/NE7)
X4 13 12
K9 1618 1619 W8 724 47
Body YE D-GN Blunt Cut - Trailer Provision RD/BK D-BU
J460
Control
Module
22
350 WH
BK
X460 1
G302 22
WH
F G D E C B
X88 22 W8
Trailer WH Blunt Cut -
Connector Trailer
Provision
G400
11-89
3395616
Wiring Systems and Power Management 11-91
Front Exterior Lighting (Uplevel)
5 6
2831199
Items
(6) E4G Headlamp - Left Low Beam
(1) E4H Headlamp - Right Low Beam
(7) E2LF Side Marker Lamp - Left Front
(2) E4F Headlamp - Right High Beam
(8) E4N Park/Turn Signal Lamp - Left
(3) E4P Park/Turn Signal Lamp - Right
(4) E2RF Side Marker Lamp - Right Front
(5) E4E Headlamp - Left High Beam
2831211
Items
(1) B9 Ambient Air Temperature Sensor (UFA)
3 2
2831196
Items
(5) E2LF Side Marker Lamp - Left Front
(1) E13R Headlamp - Right
(6) E4N Park/Turn Signal Lamp - Left
(2) E4P Park/Turn Signal Lamp - Right
(3) E2RF Side Marker Lamp - Right Front
(4) E13L Headlamp - Left
2831204
Items
(6) B20 Brake Fluid Level Switch
(1) G34 Evaporative Emission System Leak
Detection Pump (7) K20 Engine Control Module (ECM)
(2) C1 Battery (8) X50A Fuse Block - Underhood
(3) K71 Transmission Control Module (M30)
(4) R3 Blower Motor Resistor
(5) M8 Blower Motor
5
6
7
10
2831200
Items
(7) G10 Cooling Fan Motor (LGH)
(1) B1 A/C Refrigerant Pressure Sensor (C60)
(8) B59 Front Impact Sensor
(2) M75 Windshield Wiper Motor
(9) P13 Horn Assembly
(3) B33 Engine Coolant Level Switch (LGH)
(10) G24 Windshield Washer Pump
(4) B1B A/C Low Side Pressure Switch (C60)
(5) Q2 A/C Compressor Clutch
(6) Q2 A/C Compressor Clutch
4
5
2831202
Items
(4) G34 Evaporative Emission System Leak
(1) B193B Charge Air Cooler Outlet Tempera- Detection Pump
ture Sensor (LGH)
(5) B1B A/C Low Side Pressure Switch (C60)
(2) B33 Engine Coolant Level Switch (LGH)
(6) X142 (LGH)
(3) C1 Battery
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A
K
2
L
M
1
N
2831280
Items
(1) X200
(2) B99 Steering Wheel Angle Sensor (JL4)
1 2
7 4
2831279
Items
(5) F107 Steering Wheel Air Bag
(1) K64 Content Theft Deterrent Control Module
(6) S78 Turn Signal/Multifunction Switch
(2) M7 Transmission Shift Lock Control Solenoid
Actuator (7) S26 Hazard Warning Switch
(3) S39 Ignition Switch
(4) S33 Horn Switch
2831285
Items
(5) K36 Inflatable Restraint Sensing and
(1) F105LF Roof Rail Air Bag - Left Front (ASF) Diagnostic Module (SDM)
(2) F105RF Roof Rail Air Bag - Right Front (6) F105RR Roof Rail Air Bag - Right Rear
(ASF) (ASF with YA2)
(3) B64 Rollover Sensor (7) X53A Fuse Block - Rear Body
(4) B119 Multi-axis Acceleration Sensor (JL4)
2 3 4
C
1
D
13
G
12
H
11
I
10
K
9
8
L
7 5
N
6
P
2831345
Items
(8) X318
(1) JX250
(9) G301
(2) X221
(10) G302
(3) X276
(11) X222 (YF2 or YF7)
(4) G304
(12) X220
(5) X331
(13) JX200
(6) X330
(7) X200
1 3
B
D
2
E
4
F
8
H
7
K
6
M
5
N
2831358
Items
(6) G300
(1) J402
(7) X101
(2) G400
(8) J315
(3) X405
(4) G400
(5) J301
2832038
Items
(1) G110
2832045
Items
(1) G109 (LGH)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A
B 2
C 3
D 1 4
L 5
2831337
Items
(4) G102
(1) X126 (L20, LMF, L96 or LC8)
(5) G103
(2) J102
(3) J101
C 2 3
D 1
G 7
J
6
N 5 4
2831351
Items
(5) X320 (YF2 or YF7)
(1) G402 (Passenger or Cargo)
(6) X407 (C36 with C69)
(2) X401
(7) X409 (C36 with C69)
(3) X411
(4) X321 (YF2 or YF7)
2831874
Items
(1) G400
B
2
F
3
L
4
2831336
Items
(4) G103
(1) J101
(2) J102
(3) G102
B
6
C
D
5
E 7
4
F
G
2 3
H
I
1
J
N
10 9 8
O
2831347
Items
(7) G302
(1) JX347
(8) X307
(2) G347
(9) X330
(3) X500
(10) X331
(4) X319 (C36 or ENC)
(5) X318
(6) G301
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A
2 3
B
1
C
E
4
G
5
H
6
L
7
N
O 9 8
2831339
Items
(6) G102
(1) X108 (LGH)
(7) G103
(2) X142 (LGH)
(8) X105
(3) X109
(9) X115 (LGH Cutaway)
(4) X101
(5) X100
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A
2
B
3
C
1
D
N
5
O
4
P
2831338
Items
(4) G103
(1) X126 (L20, LMF, L96 or LC8)
(5) G102
(2) J101
(3) J102
1 2
2832033
Items
(1) G102
(2) G103
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A
B 3 5 6
G
2
H
I 1 4
M 7
2831334
Items
(5) J118
(1) G100
(6) G101
(2) J110
(7) J122
(3) X150 (UFA)
(4) J121
B 1 2
D 3
E 4
F 5
G 8
H 6
K 7
2831353
Items
(6) X412
(1) X419
(7) X400
(2) X415
(8) X324 (ASF)
(3) X420
(4) G401 (Passenger or Cargo)
(5) X402
C 3
F 1 2 4
K 8
L 7 6
M 5
2831361
Items
(6) X305 (K08)
(1) X101
(7) J119 (LGH)
(2) X105
(8) X174 (LGH)
(3) X405
(4) G400
(5) J402
2 4
6 5
2831485
Items
(5) E19 Coolant Heater (K08)
(1) B46 Fuel Level Sensor
(6) G12 Fuel Pump
(2) C1B Battery - Auxiliary (LGH)
(3) G305 (LGH)
(4) G7 Coolant Heater Fuel Pump (K08)
X5
2
1
16
17
18
19
10
14
12
13
11
4
9
+
5
+ + + + + +
30
85
+ + + + + + + + + + + +
15
87A
+ + + + + + + + + + +
86
87
30
32
33
31
28
29
24
26
27
20
22
23
25
21
+ + +
87A
85
87
87A
85
87
30
85
34
36
35
30
85
41
X6
+
+ + +
87A
37
38
87A
39
30
86
40
30
86
86
87
42
86
87
+ +
44
+
43
45
+
+ +
30
85
30
85
50
46 47
87A
87A
48
49
X4
H
86
87
86
87
G
+ + + + + + + +
P
F
64
65
62
63
58
59
61
53
54
55
56
52
51
E
+ + + + +
30
85
30
85
M
D
+
87A
87A
57
60
+ + + + + + + + + + +
C
74
76
75
77
78
79
72
73
66
70
67
68
69
71
86
87
86
87
K
B
+ +
A
2832054
H E
62434
H E
62434
A B
537107
3 1
6 4
2133378
B A
306269
B A
306269
684797
684797
684796
684796
C A
847206
C A
847206
632357
647991
1 2
1522871
G13 Generator X2
Terminal
Pin Size Color Circuit Function Option
Type ID
1 19 RD 1 Battery Positive Voltage I -
647991
13 12 24 2 14 1
38 25
1862109
11 10 2 1
17 12
18
28 27 19
2056935
73 16 1
17
52
33
72 53
1673472
53 72
33 52
17
1 16 73
1968294
73 16 1
17
52
33
72 53
1673472
20 40 21 1
41
80 60 61
1830236
53 72
33 52
17
1 16 73
1968294
73 16 1
17
52
33
72 53
1673472
53 72
33 52
17
1 16 73
1968294
7 1
14 8
21 15
27 22
1664495
4 1
10 5
18 11
25 19
1664496
4 1
10 5
18 11
25 19
1664498
10 1
18 5
25 19 11
1664499
4 1
10 5
18 11
25 19
1664500
10 5
18 11
25 19
1664502
5 1
13 6
21 14
28 22
1664505
10 1
20 11
1715223
1664548
1 8
9 16
68793
G F
B E
C D
525095
A17 A1
A1 A17
B6 B1
B1
C6
C1 B6
D6 C1 C6
D1 D6
D1
E13 E1 E1 E13
794237 510556
II Headlamp Dimmer
D3 0.35 YE 525 - Switch Low Beam D3 0.35 YE 525 V -
III Signal
II A/T Shift Lock
D4 0.5 TN/WH 816 - D4 0.5 TN/WH 816 V -
III Solenoid Control
II Steering Angle
D5 0.35 L-GN 6043 JL4 D5 0.5 L-GN 6043 VI JL4
III Sensor Signal
II Windshield Washer
D6 0.35 PK 94 - D6 0.35 PK 94 VI -
III Switch Signal
D A
365938 655680
S H
A
A H
J
J S
800518 646377
D A
365938 655680
E A A E
K F F K
655815 655819
D1 D8 D8 D1
C1 C12
C12 C1
B12 B12 B1
B1 A1 A8 A8 A1
1538788 1715230
A1 A11 A11 A1
B1 B11 B11 B1
524205 524211
I Power Window IV
A4 3 L-BU 166 A31 Master Switch Right A4 3 L-BU 166 A31
I Front Up Signal IV
Immobilizer
Schematic and Routing Diagrams
12-4
Immobilizer
L
B+ K9 O
P16 C
Instrument Body
X52A Control
Fuse Block - Cluster
Module D
IGN SW (DLIS)/PK3 Passenger E
2A Compartment S
C
A90
Logic
X4 17 X5 15
X1 H7
J203
X150 A B
2 1 4
4 K64
S39 IGN B+ 109 5531
Content PK/BK PU
Ignition Theft
Switch Deterrent
Control
Module
III
I II
K20
3 3 Engine
Control A B
Module
4
BN
J205 B55
Hood Ajar
Switch
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BK/WH
250
BK
G302 G100
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Immobilizer 12-5
Description and Operation by the TDM. The TDM then compares this value to the
learned key code stored in memory. The TDM then
performs one of the following functions:
Immobilizer Description and If the transponder value matches the values
stored in the TDM memory, the TDM will send the
Operation prerelease password to the ECM via the serial
The immobilizer system functions are provided by the data circuit.
theft deterrent module (TDM) and the engine control If the transponders unique value does not match
module (ECM). When an ignition key is inserted into the the value stored in the TDM, the TDM will send the
ignition lock cylinder and the ignition is switched ON, fuel disable message to the ECM via the serial
the transponder embedded in the head of the key is data circuit.
energized by the exciter coil surrounding the ignition If the TDM is unable to measure the ignition key
lock cylinder. This exciter coil is part of the TDM. The transponder value, the TDM will not send any
energized transponder transmits a signal that contains messages to the ECM.
its unique value, which is received by the TDM. The
TDM then compares this value to a value stored in Engine Control Module (ECM)
memory. If the values match, the TDM will send the
prerelease password via the serial data circuit to the When the engine control module (ECM) receives the
ECM. If the transponders unique value is incorrect, the theft deterrent module (TDM) prerelease password, the
TDM will send the fuel disable password to the ECM. ECM will challenge the password. The ECM sends this
challenge back to the TDM via the serial data circuit.
When the ECM receives the TDM prerelease Both the ECM and TDM perform a calculation on this
password, the ECM will challenge the password. The challenge. If the calculated response from the TDM
ECM sends this challenge back to the TDM via the equals the calculation performed by the ECM, the ECM
serial data circuit. Both the ECM and TDM perform a will allow vehicle starting.
calculation on this challenge. If the calculated response
from the TDM equals the calculation performed by the The ECM will disable vehicle starting if any of the
ECM, the ECM will allow vehicle starting. following conditions occur:
The components of the theft system are as follows: The prerelease password is invalid.
TDM The fuel disable password is sent by the TDM.
ECM No passwords are received. There is no
communication with the TDM.
Ignition key (Transponder)
The TDM calculated response to the challenge
Security indicator does not equal the calculation performed by
the ECM.
Theft Deterrent Module (TDM)
Vehicles with steering column mounted ignition The Ignition Key (Transponder)
switches have the exciter integral with the theft Note: The ignition key will be stamped with a + or a +
deterrent module (TDM), which is located within the surrounded by a circle. This symbol only identifies the
steering column. The TDM can learn up to 10 keys key as a PassKey III+ transponder key and is not a
(transponder values). reliable way to determine if a particular key is the
The TDM uses the following inputs: correct key for a vehicle. Service parts may have a
Battery voltage different stamped symbol than the production part. The
only way to determine the proper key for a vehicle is by
Ignition switched voltage referencing the parts catalog.
Ground circuit
The ignition key for PassKey III+ (PK3+) equipped
The theft deterrent control module uses the following vehicles is a standard ignition key with a transponder
outputs: located in the plastic head of the key. The transponder
Password exchange value is fixed and unable to be changed. The
Challenge/response with the engine control immobilizer system uses the ignition key transponder
module (ECM) value to determine if a valid ignition key is being used to
When an ignition key is inserted into the ignition lock start the vehicle. There are approximately 3 trillion
cylinder and the ignition is switched ON, the possible transponder values. There are no visible
transponder embedded in the head of the key is electrical contacts. The immobilizer system use the
energized by the exciter coils surrounding the ignition following types of ignition keys:
lock cylinder. The energized transponder transmits a Master Keys
signal that contains its unique value, which is received
Master keys have a black plastic head for full access
operation of the vehicle. Master keys may perform the
following functions:
Start the vehicle.
Lock/unlock all of the door locks and rear
compartment.
Lock/unlock all of the storage compartments.
16-14
Shift Lock Control
L
O
C
D
E
S
C
K9
Body
Control
Module
X1 26
816
TN/WH
X200 D4
816
TN/WH
A
M7
Transmission
Shift Lock
Control
Solenoid
B Actuator
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1
A Fuel System
ABS Description . . . . . . . . . . . . . . . . . . . 9-36, 9-67, 9-70, 9-73,
9-76, 9-116
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Audible Warnings Description and
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27 G
Glow Plug
B System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-120
Ground Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-151
Body Control System
Description and Operation . . . . . . . . . . . . . . . . . . . . . . 11-15
Brake Warning System H
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 5-15 Harness Routing Views . . . . . . . . . . . . . . . . . . . . . . . . . . 11-20
Horn
C System Description and Operation . . . . . . . . . . . . . . . . 4-9
Hydraulic Brake
Charging System
System Description and Operation . . . . . . . . . . . . . . 5-15
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Component Connector End Views . . . . . . . . . . . . . 11-198
Cooling Fan I
Description and Operation . . . . . . . . . . . . . . . . . . . . . . 9-127 Immobilizer
Cooling System Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 12-5
Description and Operation . . . . . . . . . . . . . . . . . . . . . . 9-127 Indicator/Warning Message
Cruise Control Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 8-31
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 9-17 Inline Harness Connector End Views . . . . . . . . . . 11-601
Instrument Cluster
D Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 8-31
Instrument Panel/Center Console
Data Link Communications
Component Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-121
Description and Operation . . . . . . . . . . . . . . . . . . . . . . 11-15
Intake Air Heater System Description . . . . . . . . . . . 9-121
Diesel Exhaust Fluid
Interior Lighting System
(DEF) Warning
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 4-26
Strategy . . . . . . . . . . . . . . . . . . 9-100, 9-101, 9-103, 9-104
Door Ajar Indicator Description and
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36 K
Door Component Views . . . . . . . . . . . . . . . . . . . . . . . . 11-133 Keyless Entry
Driver Information Center System Description and Operation . . . . . . . . . . . . . 12-16
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 8-28
L
E Luggage Compartment/Rear of Vehicle
Electrical Center Identification Views . . . . . . . . . . . 11-168 Component Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-139
Electrical Power Management Description
and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10, 9-12 M
Electronic Ignition System Manual High Idle
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42, 9-83 System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-121
Electronic Park Lock Description and
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-719 O
Engine Control Module Object Detection
Description . . . . . . . . . . . . . . . . . . . . . . . . . 9-34, 9-65, 9-105 Description and Operation . . . . . . . . . . . . . . . . . . . . . . 12-12
Evaporative Emission OnStar
Control System Description . . . . . . . . . . 9-39, 9-80, 9-83 Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Exhaust Aftertreatment Outside Mirror
System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-110 Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 4-32
Exhaust Gas Recirculation (EGR)
System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-106 P
Exterior Lighting Systems Passenger Compartment/Roof Component
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 4-25 Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-127
Power Door Locks
F Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 4-36
Fast Idle System Description . . . . . . . . . . . . . . . . . . . . . 9-84 Power Mode Description and Operation . . . . . . . 11-719
Front of Vehicle/Engine Compartment Power Outlets
Component Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-90 Description and Operation . . . . . . . . . . . . . . . . . . . . . . 11-19