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2014 CHEVROLET EXPRESS/GMC SAVANA FULL

SIZE VAN ELECTRICAL

Revision 1.0 www.gmupfitter.com April 21, 2014


Note to User:
As part of our mission to provide an up-to-date website that includes
detailed Body Builder Manuals, Technical Bulletins, and Best Practice
Manuals, we are now using sectional excerpts directly from the General
Motors Service Information publications for our Electrical Body Builder
Manuals.

You will note that the section numbers are non-sequential as we have
provided only those that are believed to be the most pertinent to the
Upfitter community and best suited to their needs.*

This new usage of the Service Information provides the opportunity for
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fashion.

* If you would like to have access to all of the electrical Service


Information, please apply for a subscription from ACDelco at
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Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 HVAC - Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Body Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Power and Signal Distribution . . . . . . . . . . . . . . . 11-1
Fixed and Moveable Windows . . . . . . . . . . . . . . . . . 4-3 Data Communications . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Power Outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Wiring Systems and Power
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29 Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-20
Vehicle Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33 Safety and Security. . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
Wipers and Washers . . . . . . . . . . . . . . . . . . . . . . . . . 4-38 Immobilizer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Object Detection and Pedestrian
Antilock Brake System . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
Hydraulic Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 Remote Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14
Driver Information and Entertainment . . . . . . . 8-1 Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
Cellular, Entertainment, and Navigation . . . . . . . 8-3 Power Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3
Displays and Gauges . . . . . . . . . . . . . . . . . . . . . . . . . 8-20 Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
Secondary and Configurable Customer Tire Pressure Monitoring . . . . . . . . . . . . . . . . . . . . . 15-3
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1
Engine/Propulsion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 Automatic Transmission - 4L60-E (M30) . . . . . 16-3
12 V Starting and Charging . . . . . . . . . . . . . . . . . . . . 9-3 Automatic Transmission - 6L90 (MYD) . . . . . . . 16-8
Cruise Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15 Shift Lock Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-13
Engine Controls and Fuel - 4.3L (LU3) . . . . . . . 9-22
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-1
Engine Controls and Fuel - 4.8L (L20), 5.3L
(LMF), or 6.0L (L96 LC8) . . . . . . . . . . . . . . . . . . . . 9-44
Engine Controls and Fuel - 6.6L (LGH) . . . . . . 9-85
Engine Heating and Cooling . . . . . . . . . . . . . . . . 9-125

2014 - Express, Savana Electrical Body Builders Manual


Table of Contents 1-1

Section 1

General Information

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3


Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
RPO Code List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

2014 - Express, Savana Electrical Body Builders Manual


General Information 1-3

General Information
RPO Code List (cont'd)
Introduction RPO Description
WINDOW - POWER OPERATED, ALL
A31
RPO Code List DOORS
The production/process codes provide the description ADJUSTER FRONT SEAT POWER,
AG1
of the regular production options (RPOs). The RPO list MULTI-DIRECTIONAL, DRIVER
is printed on the Service Parts Identification Label. ADJUSTER PASSENGER SEAT
AG2
POWER, MULTI-DIRECTIONAL
RPO Code List WINDOW TINTED DEEP, ALL
AJ1
RPO Description EXCEPT WINDSHIELD AND DOORS
PRIMARY COLOR EXTERIOR, RESTRAINT SYSTEM SEAT,
01U AJ3
SPECIAL (96) INFLATABLE, DRIVER
PRIMARY COLOR EXTERIOR, RESTRAINT SYSTEM SEAT,
15U AK5 INFLATABLE, DRIVER AND
CASHMERE METALLIC (04)
PASSENGER
PRIMARY COLOR EXTERIOR,
16U SENSOR INDICATOR INFLATABLE
GRAYSTONE METALLIC (213M)
AL0 RESTRAINT, FRONT PASSENGER/
PRIMARY COLOR EXTERIOR, DARK CHILD PRESENCE DETECTOR
25U
MING BLUE (02)
ANC SALES PACKAGE SHUTTLE BUS
40P WHEEL COLOR WHITE (91)
AR7 SEAT FRONT BUCKET, STANDARD
PRIMARY COLOR EXTERIOR,
41U RESTRAINT ROOF SIDE, LEFT AND
BLACK (97) ASF
RIGHT, INFLATABLE
PRIMARY COLOR EXTERIOR, MEDIUM
47U AS5 SEAT FRONT BUCKET, DELUXE
GREEN PEARL METALLIC (02)
PRIMARY COLOR EXTERIOR, RESTRAINT PROVISION CHILD, REAR
50U AT8
OLYMPIC WHITE (93) SEAT, REAR FACING
TRIM COMBINATION CLOTH, MEDIUM LOCK CONTROL, ENTRY - REMOTE
52G ATG
NEUTRAL II (G) (00) ENTRY, STANDARD RANGE
INTERIOR TRIM LIGHT NEUTRAL LOCK CONTROL SIDE DOOR,
52I AU3
(I) (96) ELECTRIC
TRIM COMBINATION VINYL, MEDIUM AXK VEHICLE TYPE - TRUCK
52W
NEUTRAL II (W) (00) VIN IDENTIFICATION POSITION,
AXP
PRIMARY COLOR EXTERIOR, MULTI-PURPOSE VEHICLE
74U
VICTORY RED (96) VEHICLE TYPE - BUS (NOT
AXW
PRIMARY COLOR-EXTERIOR, SCHOOL BUS)
86U
WHEATLAND YELLOW (02) 253A B30 COVERING FLOOR CARPET
TRIM COMBINATION CLOTH, MEDIUM COVERING FLOOR VINYL, FRONT,
93G DARK PEWTER II (G) (03) (GMT610 B31
FULL WIDTH
G VAN)
COVERING FRONT FLOOR MATS,
INTERIOR TRIM MEDIUM DARK B32
93I AUXILIARY
PEWTER II (03) (GMT610 G VAN)
COVERING REAR FLOOR MATS,
TRIM COMBINATION VINYL, MEDIUM B33
AUXILIARY
93W DARK PEWTER II (W) (03) (GMT610
G VAN) COVERING FLOOR VINYL, FRONT
B38
AND REAR, FULL WIDTH
9N2 GVW RATING-10,050 LBS
B3D EQUIPMENT SCHOOL BUS
A07 WINDOW BODY
B46 TRIM EQUIPMENT SPECIAL ORDER
A08 WINDOW BODY, RIGHT
ORNAMENTATION EXTERIOR,
A12 WINDOW REAR DOOR, STA BA0
DOOR, NAMEPLATE
A13 WINDOW SIDE DOOR REAR, STA COMPARTMENT STOWAGE, I/P
BA3
WINDOW SIDE BODY SWING LOWER EXTENSION DELUXE
A17
OUT, LEFT BAG PARTS PACKAGE EXPORT
A18 WINDOW REAR DOOR, SWING OUT BG5 COVERING FLOOR DELETE
WINDOW SIDE DOOR REAR, PARTS PACKAGE BODY MOUNT
A19 BNC
SWING OUT CUSHIONS
BTV REMOTE START - ENGINE

2014 - Express, Savana Electrical Body Builders Manual


1-4 General Information
RPO Code List (cont'd) RPO Code List (cont'd)
RPO Description RPO Description
BUE KIT EXHAUST DIESEL MIRROR OUTSIDE LEFT AND RIGHT,
REMOTE CONTROL, ELECTRIC,
C36 HEATER AUXILIARY DE7 HEATED, LIGHT SENSITIVE, MANUAL
C4K GVW RATING-9,925 LBS FOLDING, TURN SIGNAL INDICATOR,
COLOR
C4M GVW RATING 4 500 KG (9,900 LB)
MIRROR OUTSIDE LEFT AND RIGHT,
HVAC SYSTEM HEATER, OUTSIDE DHC MANUAL CONTROL, AUX WFOV,
C42
AIR, DELUXE COLOR
DEFOGGER REAR WINDOW, MIRROR INSIDE FRONT VANITY LEFT
C49
ELECTRIC DH6 AND RIGHT, SUNSHADE,
C6A GVW RATING 7,300 LBS ILLUMINATED
C6P GVW RATING 8,600 LBS/3 900 KG DNS EQUIPMENT - SUPPLIER INSTALLED
C6Y GVW RATING 9,600 LBS DT4 ASHTRAY CIGARETTE LIGHTER
HVAC SYSTEM AIR CONDITIONER E24 DOOR SIDE REAR, HINGED
C60
FRONT, MANUAL CONTROLS E26 DOOR SIDE REAR LEFT HINGED
HVAC SYSTEM REAR AIR E3T HANDLE INSIDE, DOOR RELEASE
C69
CONDITIONER
COVER - RADIATOR GRILLE OPG -
C7A GVW RATING 10,000 LBS E48
COLD CLIMATE
C7I GVW RATING 14,200 LBS COUNTRY-UNITED STATES OF
EF7
C7N GVW RATING 12,300 LBS AMERICA (USA)
C7Q GVW RATING 4 000 KG (8,800 LB) HVAC PROVISIONS AUXILIARY
ENC
HEATER PLUMBING AND WIRING
C8V GVW RATING 13,980 LBS
TEST DVT, EVAP EMISSION
SWITCH INFLATABLE RESTRAINT, EVA
REQUIREMENT
C99 INSTRUMENT PANEL MODULE
MANUAL SUPPRESSION EXP EXPORT
CERTIFICATION CERTIFICATION, ACCESSORY-NAVIGATION SYSTEM -
FAS
EMISSION, GEOGRAPHICALLY PORTABLE - LEVEL 2
CEI
RESTRICTED REGION FOR VEHICLES ACCESSORY-NAVIGATION SYSTEM -
OVER 14,000 LBS GVW FAW
PORTABLE - LEVEL 3
CERTIFICATION EMISSION, FEDERAL FE9 CERTIFICATION EMISSION FEDERAL
CEJ FOR VEHICLES OVER 14,000
LBS GVW FHO VEHICLE FUEL - GASOLINE E10
CU7 COUNTRY KUWAIT FHS VEHICLE FUEL - GASOLINE E85
CU8 COUNTRY SAUDI ARABIA FHX VEHICLE FUEL - DIESEL B20
CV3 COUNTRY MEXICO FHZ VEHICLE FUEL - DEDICATED CNG
CV4 COUNTRY ISREAL EQUIPMENT - ANTENNA, CABLE AND
G7K
GROUNDPLATE
CW2 COUNTRY GULF AREAS
G80 AXLE POSITRACTION LIMITED SLIP
CW3 COUNTRY ASIA/PACIFIC
PRIMARY COLOR EXTERIOR, SHEER
CW5 COUNTRY VENEZUELA GGZ
SILVER METALLIC
CW6 COUNTRY GUAM GH0 AXLE REAR 3.54 RATIO
CW9 COUNTRY MISC GT4 AXLE REAR 3.73 RATIO
D28 MIRROR OUTSIDE DELETE GT5 AXLE REAR 4.10 RATIO
MIRROR INSIDE REARVIEW TILT GU6 AXLE REAR 3.42 RATIO
D31
(DUPLICATE WITH D36)
JFF GVW RATING-10,100 LBS
DAA SUNSHADE VINYL
BRAKE HYDRAULIC POWER, 4 WHEEL
MIRROR OUTSIDE LEFT AND RIGHT, JH5
DE2 DISC, 7,200 LBS
MANUAL CONTROL, FOLDING, COLOR
BRAKE HYDRAULIC POWER, 4 WHEEL
MIRROR OUTSIDE LEFT AND RIGHT, JH6
DISC, 9,900 LBS
DE5 REMOTE CONTROL, ELECTRIC,
HEATED, FOLDING, COLOR BRAKE HYDRAULIC POWER, 4 WHEEL
JH9
DISC, 14,050 LBS
JL4 CONTROL ACTIVE BRAKE
K05 HEATER ENGINE BLOCK

2014 - Express, Savana Electrical Body Builders Manual


General Information 1-5
RPO Code List (cont'd) RPO Code List (cont'd)
RPO Description RPO Description
K08 HEATER AUXILIARY, FUEL FIRED STEERING WHEEL LEATHER
NP5
WRAPPED
CRUISE CONTROL AUTOMATIC,
K34
ELECTRONIC EMISSION SYSTEM FEDERAL,
NT7
TIER 2
K50 FUEL FITTING, LINE TAKE-OFF
EMISSION SYSTEM - CALIFORNIA,
K68 GENERATOR 105 AMP NUA
150K, LEV 2
KC4 COOLING SYSTEM ENGINE OIL EMISSION SYSTEM CALIFORNIA
NU4
COOLING SYSTEM LEVEL 2 PLUS
KD1
TRANSMISSION, OIL EMISSION SYSTEM CALIFORNIA,
NU5
KD9 GENERATOR 145 AMP, DUAL BIN 4
KG3 GENERATOR 145 AMP NX7 WHEEL 17 X 7.5, STEEL
KG7 GENERATOR 125 AMP NZ4 WHEEL SPARE - FULL SIZE, 17 STEEL
VEHICLE FUEL - LIQUEFIED P03 COVER, WHEEL VAR 3
KO7 PETROLEUM GAS, LIQUID - (PROPANE P46 WHEEL 17 X 7.5, ALUMINUM, UPLEVEL
AND PROPANE / BUTANE BLENDS)
PANEL TRIM, FRONT DOORS AND
KUP THROTTLE CONTROL ELECTRONIC PNC SIDE REAR DOOR(S) AND REAR
ENGINE FLEXIBLE FUEL, GAS/ DOORS
L20 ETHANOL, 8 CYLINDER, 4.8L, SFI PPC PANEL TRIM, REAR DOORS
IRON, GM
SALES PACKAGE COMMERCIAL
ENGINE FLEXIBLE FUEL, GAS/ PRP
TRADESMAN
L96 ETHANOL, 8 CYLINDER, 6.0L, SFI
IRON, GM QB5 WHEEL 16 X 6.5, STEEL
ENGINE - LPG / CNG, 8 CYL, V8, 6.0L, QT4 WHEEL 16 X 6.5, STEEL H.D.
LC8
SFI, GEN 1, GMNA
WHEEL CONFIGURATION REAR,
R04
ENGINE DIESEL, 8 CYLINDER, 6.6L, DI, SINGLE
LGH
V8, TURBO, DURAMAX
WHEEL CONFIGURATION
R05
ENGINE FLEXIBLE FUEL, (GAS/ALC) 8 REAR, DUAL
LMF CYLINDER, 5.3L, SFI, V8, OHV,
IRON, GM APPEARANCE PACKAGE EXTERIOR,
R25 CHROME GRILLE AND PAINTED
ENGINE GAS, 6 CYLINDER, 4.3L, MFI, BUMPER
LU3
V6, 90 DEGREE
APPEARANCE PACKAGE EXTERIOR,
TRANSMISSION AUTOMATIC 4 SPEED, R26 CHROME GRILLE AND FRONT
M30
HMD, 4L60-E, ELECTRONIC BUMPER
PROVISIONS FIRE EXTINGUISHER LAMP SYSTEM DAYTIME RUNNING
MTF T62
MOUNTING DELETE
TRANSMISSION AUTOMATIC 6 HEADLAMPS CONTROL AUTOMATIC,
MYD T74
SPEED, HMD, 6L90 DELAY
N12 EXHAUST SYSTEM REAR EXIT LANGUAGE CONTROL ENGLISH,
TGA
FRENCH, SPANISH
N33 STEERING COLUMN TILT TYPE
LANGUAGE CONTROL ENGLISH,
WHEEL 17 X 7.5, ALUMINUM, TGG
N88 ARABIC, FRENCH
PREMIUM
TR9 LAMP GROUP
EMISSION OVERRIDE CALIFORNIA
NB8
SYSTEM U05 HORN DUAL
LOCK CHILD SECURITY FEATURE RADIO AM/FM STEREO, SEEK/SCAN,
NCF U1C
DELETE CD, CLOCK, ETR
EMISSION OVERRIDE FEDERAL SPEEDOMETER INSTRUMENT,
NC7
SYSTEM U19 KILOMETERS AND MILES, KILOMETER
ODOMETER
EMISSION SYSTEM
NC8
CALIFORNIA, ULEV DIGITAL AUDIO SYSTEM S-BAND, NOT
U2J
INSTALLED
CERTIFICATION EMISSION,
GEOGRAPHICALLY RESTRICTED U2K DIGITAL AUDIO SYSTEM - S-BAND
NE1
REGISTRATION FOR VEHICLES UP TO
14,000 LBS GVW U73 ANTENNA FIXED, RADIO

NE7 FUEL TANK 227 L, 57 GAL U74 ANTENNA RADIO DELETE

NPL PLATE NAME DELETE U80 DISPLAY COMPASS

2014 - Express, Savana Electrical Body Builders Manual


1-6 General Information
RPO Code List (cont'd) RPO Code List (cont'd)
RPO Description RPO Description
UA1 BATTERY HIGH CAPACITY, WET VBX LANGUAGE LABEL ARABIC
THEFT DETERRENT SYSTEM - LABEL SHIPPING, EXCEPT US, US
UA7 VC5
EXPORT SPECIFIC, VAR 2 POSSESSIONS, OR JAPAN
SPEEDOMETER INSTRUMENT, LABEL PRICE/FUEL
VC7
UC2 KILOMETER AND MILES, KILOMETER ECONOMY, GUAM
ODOMETER, POSITIVE BIAS
VG8 VEHICLE LABEL, NOTICE TO BUYER
UD4 ALARM VEHICLE SPEED, 120 KM/H
VH6 BUMPER FRONT BLACK
UD7 PARK ASSIST-REAR
VJG BUMPER REAR BLACK
COMMUNICATION SYSTEM - VEHICLE,
UE0 LICENSE PLATE FRONT FRONT
G.P.S. - NONE VK3
MOUNTING PACKAGE
COMMUNICATION SYSTEM - VEHICLE,
UE1 VK5 SEAT TEMPORARY, FOR SHIPPING
G.P.S. 1
UFA DISPLAY OUTSIDE TEMPERATURE VEHICLE PREPARATION OVERSEAS
VPH
DELIVERY
PARTS PKG COMPLETE VEHICLE
UFM VP6 NOISE CONTROL
KIT, 3 TANK
PARTS PKG COMPLETE VEHICLE TRAILER HITCH WEIGHT
UFP VR4
KIT, 4TANK DISTRIBUTING PLATFORM

UF2 LAMP CARGO VR6 HOOK TIE-DOWN SHIPPING

UF3 SWITCH HIGH IDLE OWNERS MANUAL ENGLISH


VT7
LANGUAGE
TIRE PRESSURE INDICATOR MANUAL
UJM WEN PLANT CODE WENTZVILLE, MO, USA
LEARN
INDICATOR SYSTEM, BRAKE CONTROL STEERING WHEEL,
UJ1 W1Y
WARNING RADIO, REDUNDANT CONTROLS

UL2 FREQUENCIES-EUROPEAN TIRE FRONT LT215/85R16/E BW R/ST


XEC
ST TL HWY
UL5 RADIO DELETE
TIRE FRONT LT225/75R16/E BL R/PE
XHF
UL8 FREQUENCIES SAUDI ARABIAN ST ALS
RADIO AM/FM STEREO, SEEK/SCAN, TIRE FRONT LT245/75R16/E BW R/PE
UM7 XHH
CLOCK, ETR ST TL ALS 120Q
WIRELESS INTERFACE - SHORT FREQUENCIES RATING - 315 MHZ,
UPF XL7
RANGE, VOICE REC LONG DISTANCE
RADIO AM/FM STEREO, SEEK/SCAN, TIRE FRONT LT245/75R16/E BW R/PE
XLP
US8 CD, AUTO TONE, CLOCK, ETR, ST TL ALS 120/116S
MP3, RDS
TIRE FRONT P245/70R17-108S BW TL
XPR
USR RECEPTACLE - USB ST ALS
UVC CAMERA-REAR VIEW X88 MARKET BRAND CHEVROLET
UXZ RADIO PROVISIONS FOR MERCHANDISED PACKAGE
Y3H HANDICAPPED, MOBILITY,
WIRING HARNESS TRUCK PARATRANSIT
UY7
TRAILER, HD
YA2 DOOR SIDE REAR, SLIDING
RADIO-AM/FM STEREO, NAV, DVD-
UYS ROM, CAF, HDD, USB, RSA, RSE PAINT PROCESS INTERIOR
YB9
(GMNA VERSION) DELETE
PROVISION OPTIONS COLD PACKAGE, CONVENIENCE DECOR
V10 YC6
WEATHER LEVEL 6
COOLER OIL, TRANSMISSION, TIRE REAR LT215/85R16/E BW R/ST ST
V14 YEC
AUXILIARY TL HWY
V22 GRILLE RADIATOR, CHROME SALES PACKAGE CUTAWAY
YF1
UPFITTER
BUMPER FRONT AND REAR,
V37
CHROME SALES PACKAGE AMBULANCE
YF2
UPLIFTER
V46 BUMPER FRONT CHROME
CERTIFICATION EMISSION,
CALIBRATION - SEPARATED STOP/ YF5
V4D CALIFORNIA
TURN SIGNAL CIRCUITS
SALES PACKAGE RECREATIONAL
V8D VEHICLE STATEMENT - US YF7
VEHICLE, UPFITTER
V8I VEHICLE STATEMENT-ISRAEL

2014 - Express, Savana Electrical Body Builders Manual


General Information 1-7
RPO Code List (cont'd) RPO Code List (cont'd)
RPO Description RPO Description
TIRE REAR LT225/75R16/E BL R/PE SEATING ARRANGEMENT 8
YHF ZP8
ST ALS PASSENGER
TIRE REAR LT245/75R16/E BW R/PE SALES PACKAGE DRIVER
YHH ZQ2
ST TL ALS 120Q CONVENIENCE
TIRE REAR LT245/75R16/E BW R/PE SALES PACKAGE DRIVER
YLP ZQ3
ST TL ALS 120/116S CONVENIENCE II
TIRE REAR P245/70R17-108S BW TL APPEARANCE PACKAGE GRILLE
YPR ZR7
ST ALS AND BUMPER CHROME
Z49 COUNTRY - CANADA ZW2 WINDOW PACKAGE REAR DOORS
TRAILER PROVISIONS SPECIAL WINDOW PACKAGE REAR DOORS,
Z82 ZW3
EQUIPMENT, H.D. SIDE REAR DOOR
Z88 MARKET BRAND GMC WINDOW PACKAGE RIGHT SIDE,
ZW4
REAR DOORS
TIRE SPARE LT215/85R16/E BW R/ST
ZEC
ST TL HWY WINDOW PACKAGE
ZW6
COMPLETE BODY
TIRE SPARE LT225/75R16/E BL R/PE
ZHF
ST ALS BODY EQUIPMENT BASE BODY OR
ZW9
CHASSIS
TIRE SPARE LT245/75R16/E BW R/PE
ZHH
ST TL ALS 120Q SEATING ARRANGEMENT DRIVER
ZX1
ONLY, HIGH BACK
TIRE SPARE LT245/75R16/E BW R/PE
ZLP
ST TL ALS 120/116S SEATING ARRANGEMENT DRIVER
ZX2
AND PASSENGER, HIGH BACK
TIRE SPARE P245/70R17-108S BW TL
ZPR
ST ALS SEATING ARRANGEMENT 12
ZX5
PASSENGER
SEATING ARRANGEMENT
ZP0
TEMPORARY DRIVER ZX9 TIRE SPARE WITH WHEEL DELETE
SEATING ARRANGEMENT 15 ZY1 COLOR COMBINATION SOLID
ZP3
PASSENGER

2014 - Express, Savana Electrical Body Builders Manual


Table of Contents 4-1

Section 4

Body Systems

Fixed and Moveable Windows . . . . . . . . . . . . . . . . 4-3 Description and Operation . . . . . . . . . . . . . . . . . . . . . . 4-25


Schematic and Routing Diagrams . . . . . . . . . . . . . . . 4-3 Exterior Lighting Systems Description and
Moveable Window Schematics . . . . . . . . . . . . . . . . . . 4-4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Defogger Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Interior Lighting Systems Description and
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 4-6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Power Windows Description and Operation . . . . . . 4-6 Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
Rear Window Defogger Description and Schematic and Routing Diagrams . . . . . . . . . . . . . . 4-29
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Outside Rearview Mirror Schematics . . . . . . . . . . . 4-30
Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Description and Operation . . . . . . . . . . . . . . . . . . . . . . 4-32
Schematic and Routing Diagrams . . . . . . . . . . . . . . . 4-7 Outside Mirror Description and Operation . . . . . . 4-32
Horn Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Vehicle Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 4-9 Schematic and Routing Diagrams . . . . . . . . . . . . . . 4-33
Horns System Description and Operation . . . . . . . . 4-9 Release Systems Schematics . . . . . . . . . . . . . . . . . . 4-34
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Description and Operation . . . . . . . . . . . . . . . . . . . . . . 4-36
Schematic and Routing Diagrams . . . . . . . . . . . . . . 4-10 Door Ajar Indicator Description and
Headlights/Daytime Running Lights (DRL) Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Power Door Locks Description and
Exterior Lights Schematics . . . . . . . . . . . . . . . . . . . . . 4-14 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
Interior Lights Schematics . . . . . . . . . . . . . . . . . . . . . . 4-19 Wipers and Washers . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
Interior Lights Dimming Schematics . . . . . . . . . . . . 4-22 Schematic and Routing Diagrams . . . . . . . . . . . . . . 4-38
Wiper/Washer Schematics . . . . . . . . . . . . . . . . . . . . . . 4-39
Description and Operation . . . . . . . . . . . . . . . . . . . . . . 4-41
Wiper/Washer System Description and
Operation (Wiper and Washers) . . . . . . . . . . . . . . . 4-41

2014 - Express, Savana Electrical Body Builders Manual


Fixed and Moveable Windows 4-3

Fixed and Moveable Windows


Schematic and Routing Diagrams

2014 - Express, Savana Electrical Body Builders Manual


Moveable Window Schematics (Moveable Windows)

4-4
Fixed and Moveable Windows
X52A
Fuse Block - L
RAP Relay K6 O
Passenger C
Compartment

D
E
S
C
PWR WINDOW(S)
25A (A31)

C
G1 S79D
X2 G2 Window
Switch -
1001 1001 Interior Lights Dimming Driver
D-GN D-GN Schematics

X500 D6
1001
D-GN

F G H A D
450 164
BK D-BU 166 167
L-BU TN
B
X500 D5 D4
M74D
M Window
Motor -
Driver 165 166 167
BN L-BU TN

X600 A4 B4 B5

166 167 1001


L-BU TN D-GN

H A D
2014 - Express, Savana Electrical Body Builders Manual

S79P
Window
Switch -
Passenger

G F
666
D-BU

B
M74P 667
Window BN
M
Motor -
Passenger

A
G347

3395048
2014 - Express, Savana Electrical Body Builders Manual

Defogger Schematics (Defogger)

X52A L
RUN Relay K1 Fuse Block - O
Passenger C
Compartment

HVAC2 D
E
10A S
C

X1 C5

341
BN

C49/DE5/DE7 193
WH
B+
X3 B X1 C4
S34 X52A
HVAC Fuse Block -
Controls Passenger
86 30
Switch Compartment
Assembly 193 REAR
WH DEFOG
A90 Relay K5
IGN Logic

85 87

X3 D
REAR DEFOG
F18
10A

X1 E2 X2 D2 D1

350 293 293


BK PU PU

X411 D X412 B
293 293

Fixed and Moveable Windows


PU PU

A12 A18 A12 A18

X901 A A X902 A A
293 293
PU E18L PU E18R
Rear X1 A Rear
X1 A Defogger Defogger
E18L Grid - Left E18R Grid -
Rear Rear Right
Defogger Defogger
Grid - Left Grid -
B Right B
X2 A X2 A
850 850 1050 1050
BK BK BK BK

G302 G402 G401

4-5
3395049
4-6 Fixed and Moveable Windows
Description and Operation circuit and to the power window motor. The other side
of the power window motor is connected to ground
through the normally closed contacts of the left power
window switch through the power window motor left
Power Windows Description and front up circuit and drives the window down.
Operation By placing the power window switch in the up position
the polarity of the motor is reversed and the motor
Power Window System Components drives the window up.
The power window system consists of the following
components: Rear Window Defogger Description
LF power window master switch and Operation
RF power window switch
Reversible power window motors in each of the Rear Window Defogger System
doors (circuit breaker protected) Components
PWR WNDW 25A circuit breaker The rear window defogger system consists of the
following components:
Power Window System Controls HVAC control assembly
The power window system will operate anytime the
Rear window defogger relay
ignition switch is in the ACCY or ON position or when
RAP is activated. Rear window defogger grid
The LF power window master switch can control the up Rear Window Defogger Operation
and down functions of both the windows in the vehicle.
The passenger door power window switch can only When you turn the ignition to the ON position, battery
control the up and down functions of the passenger positive voltage is supplied through the
window. HTD MIR DEFOG fuse to the rear window defogger
relay switched input. Ground is for the rear window
Power Window Motor Operation defogger relay coil is provided by G302. Battery
positive voltage and ignition voltage is supplied to the
A permanent magnet motor operates each of the power
HVAC control assembly for rear window defogger
side windows. Each motor raises or lowers the glass
operation. When the rear window defogger switch is
when the motor receives voltage. The direction the
depressed, the HVAC control assembly energizes the
motor turns depends on the polarity of the supply
rear window defogger relay by supplying battery
voltage. The power window switches control the
positive voltage to the rear window defogger relay coil.
polarity of the supply voltage. A built-in circuit breaker
This allows battery positive voltage from the relay
protects each motor. The circuit breaker opens when
switched input through the switch contacts and out the
the switch is depressed for a extended period of time
relay switched output to the rear window defogger
under the following conditions:
grids. The HVAC control assembly also illuminates the
The window has an obstruction. rear window defogger indicator upon this request.
The window is fully open or fully closed. Ground for the left rear window defogger grid is
The circuit breaker will reset automatically as the circuit provided by G401. Ground for the right rear window
breaker cools. defogger grid is provided by G402.
When you turn ON the ignition and press the rear
Power Window Operation window defogger switch for the first time, the defogger
The normally closed contacts of the switch are cycle lasts 10 minutes. Further operation results in
connected to ground and the center pole is connected 5 minute defogger cycles. The defogger cycle resets to
to the accessory voltage circuit. By placing the left 10 minutes when you cycle the ignition to the OFF
power window switch in the down position, voltage is position and then back to the ON position.
applied to the power window motor left front down

2014 - Express, Savana Electrical Body Builders Manual


Horns 4-7

Horns
Schematic and Routing Diagrams

2014 - Express, Savana Electrical Body Builders Manual


Horn Schematics (Horn Schematics)

4-8
Horns
L
B+ O
C
X50A
Fuse Block - D
85 30 Underhood E
S
HORN/WASH C
PCB
RELAY K5

86 87
HORN
20A

X3 H3 X1 B4

29
28 D-GN
TN
28
TN

X200 A1

B
28 P13
TN Horn
Assembly

X5 18 X1 B
K9 X85
Body Steering
Control Wheel Air
Module Bag Coil

X2 J A

28
OG
2014 - Express, Savana Electrical Body Builders Manual

X1 A
S33
Horn
Switch
1250
BK

X2 A

350
BK

G302 G102

3395055
Horns 4-9
Description and Operation System Operation
The vehicle horns are activated whenever the
horn switch is depressed.
Horns System Description and The BCM commands the horns ON under any of
Operation the following conditions:
When the panic button is depressed on the
System Description remote control door lock transmitter. For further
The horn system consists of the following components: information refer to Keyless Entry System
Description and Operation on page 1216.
The HORN fuse
When the keyless entry system is used to lock
The Horn relay
the vehicle, a horn chirp may sound to notify the
The Horn Contact driver that the vehicle has been locked. The
The Horn Assembly notification feature may be enabled or disabled
Body Control Module (BCM) through personalization. For further information
refer to Keyless Entry System Description and
Operation on page 1216.
Circuit Operation
Battery positive voltage is applied at all times to the
horn relay coil and the horn relay switch. Pressing the
horn switch applies ground to the horn relay control
circuit. When the horn relay control circuit is grounded,
the horn relay is energized and battery positive voltage
is applied to the horns through the horn control circuit.
The horns sound as long as ground is applied to the
horn relay control circuit.

2014 - Express, Savana Electrical Body Builders Manual


4-10 Lighting

Lighting
Schematic and Routing Diagrams

2014 - Express, Savana Electrical Body Builders Manual


2014 - Express, Savana Electrical Body Builders Manual

Headlights/Daytime Running Lights (DRL) Schematics (Headlamp and Daytime Running Lamp Controls)

K9 L
Body O
C
Control
Module
D
E
S
X1 18 25 X2 11 17 8 12 C

525 307 278 306 13 103


YE YE WH D-GN L-BU WH

X200 D3 C3

525 307
YE YE

X2 C E A 3 2 1
S78 B10 Headlamp and Panel Dimmer Switch
Turn Signal/ Ambient
FTP Multifunction Light
AUTO AUTO
Switch Sensor

B
X2 D

351 351 351


BK/WH BK/WH BK/WH

Lighting
G302

4-11
3395067
Headlights/Daytime Running Lights (DRL) Schematics (Low Beam and Daytime Running Lights (DRL))

4-12
Lighting
L
O
C

B+
D
E
X50A S
Fuse Block - C
Underhood

DRL LO BEAM
PCB PCB
RELAY K19 RELAY K6

DRL 1 (LOLVL +V22) DRL 2 (LOLVL -V22) LT LO RT LO


15A 10A BEAM BEAM
10A 10A

X3 H5 X4 K L X3 H4 X4 F P

V22 -V22

544 712 1970 712 312


PU YE PK/WH YE TN/WH

X4 23 X5 23
K9
Body
Control
Module

-V22 V22 V22 -V22

C A A C
2014 - Express, Savana Electrical Body Builders Manual

E13L E4G E4H E13R


Headlamp - Headlamp - Headlamp - Headlamp -
Left Left Low Right Low Right
A B Beam B Beam A

250 250 650 650


BK BK BK BK

G100 G101

3395072
2014 - Express, Savana Electrical Body Builders Manual

Headlights/Daytime Running Lights (DRL) Schematics (High Beams)

L
O
C

D
E
S
C

B+

X50A
Fuse Block -
Underhood
KR48
Headlamp
High Beam
Relay

LT HI RT HI
BEAM BEAM
10A 10A

X3 K8 X4 N M

1969 711 311


TN/WH D-GN/WH L-GN/BK

-V22 V22 V22 -V22

X4 16
K9
Body
Control
Module

B A A B
E13L E4E E4F E13R
Headlamp - Headlamp - Headlamp - Headlamp -
Left Left High Right High Right
A B Beam B Beam A

250 250 650 650


BK BK BK BK

Lighting
G100 G101

4-13
3395075
Exterior Lights Schematics (Park Lamp Controls and Park Lamps)

4-14
Lighting
B+ L
O
C
X52A
Fuse Block -
Passenger D
85 30 Compartment E
S
KR53 C
Park
Lamps
Relay

86 87

TRLR PRK LT REAR RT REAR FRT PRK UPFTR AUX PRK


LAMP(S) PARK LAMP PRK LAMP LAMP(S) PRK LAMP(S) LAMP(S)
15A 10A 10A 10A 10A 15A

X1 A5 B2 X2 A4 A5 X1 B4 X2 B4 X1 B5

UY7 CARGO/PASSENGER CARGO/PASSENGER


YF2/YF7 CUTAWAY
45 2109 2105 2609 2309
D-BU BN BN BN BN X320 X
2209
BN
2109
Trailer BN
Connector/ X320 S
Provision
Schematics
X5 24
K9
Body
Control X3 J3 C5
2509 X50A
Module BN
X401 A X402 A Fuse Block -
Underhood

X4 B C X2 F3
X412 A
2109
BN
X2 8 2309 2309
BN BN X405 F
2509 2509 2609
13 BN BN BN
L-BU J121 J122

2 A E7
Headlamp and Panel Dimmer Switch License Plate
Lamp 2309 2309 2309 2309
2014 - Express, Savana Electrical Body Builders Manual

AUTO BN BN BN BN
B
B B B A B A
E5S E5T E4N Marker Lamp - Left Front E4P Marker Lamp - Right Front
Tail/Stop Tail/Stop Park/Turn Park/Turn
and Turn and Turn Signal Signal
G Signal G Signal C Lamp - B C Lamp - B
Lamp - Left Lamp - Left Right
8 850 1050 1050 Right 250 250 650 650
BK BK BK BK BK BK BK
351
BK/WH

G302 G402 G401 G100 G101

3395079
2014 - Express, Savana Electrical Body Builders Manual

Exterior Lights Schematics (Turn Signal Controls and Front Turn Signal Lamps)

B+ L
O
X50A C
Fuse Block -
BCM-3 BCM-5 BCM-6 Underhood
D
10A 10A 10A E
S
C

X3 A4 A7 J2

3040 2740 2940


RD/WH RD/WH RD/WH

X4 2 1 3
K9
B+ B+ B+ Body
Control
Module

X1 19 15 16 X5 4 X4 5
1314 1315
L-BU/WH D-BU/WH

111 663 664


WH D-GN TN -DE5 -DE7 DE5/DE7 DE5/DE7 -DE5 -DE7

J245 J246
X200 B3 E8 E9

1314 1314 1315 1315


111 663 664 L-BU/WH L-BU/WH D-BU/WH D-BU/WH
WH D-GN TN

X1 H1 G3
X1 G E D X52A
S26 Fuse Block -
Hazard Passenger
Warning Compartment
Switch
X3 K7 X3 J4
X2 H6 H5
X1 C F X50A X50A
Fuse Block - 1314 1315
Fuse Block -
Underhood L-BU/WH D-BU/WH Underhood

X4 E X500 C7 X600 B3 X4 D
1314 1315
351 351 1314 L-BU/WH D-BU/WH 1315
BK/WH BK/WH L-BU/WH D-BU/WH

A B B A
E4N E4P
Park/Turn A9A A9B Park/Turn
Signal Outside Outside Signal
C C Lamp -
Lamp - Rearview Rearview
Left Mirror - Mirror - Right
Driver Passenger

D D

Lighting
250 450 1850 650
BK BK BK BK

G302 G100 G347 G348 G101

4-15
3395083
Exterior Lights Schematics (Rear Turn Signal Lamps)

4-16
Lighting
L
K9 O
Body C
Control
Module
D
E
X5 1 2 1 2 S
C

CUTAWAY CUTAWAY CARGO/PASSENGER CARGO/PASSENGER

618 619 618 619


YE D-GN YE D-GN

X3 C8 C6 X1 C1 C3
X50A X52A
Fuse Block - Fuse Block -
Underhood Passenger
Compartment
X2 A2 A4 X2 C7 C6

618 619 618 619


YE D-GN YE D-GN

X405 D E

X101 B X402 B

618 619
YE YE

A A
E5S E5T
Tail/Stop Tail/Stop
and Turn and Turn
G Signal G Signal
Lamp - Left Lamp -
Right
2014 - Express, Savana Electrical Body Builders Manual

850 1050
BK BK

G402 G401

3395087
2014 - Express, Savana Electrical Body Builders Manual

Exterior Lights Schematics (Stop Lamp Controls and CHMSL)

K20 K9 L
Engine Body O
Control C
Control
Module Module
5V 5V D
E
S
X1 45 11 61 (LU3) X3 13 14 15 X6 2 X5 5 C

X1 54 42 26 (L20/L96/LMF)
X3 15 38 5 (LGH) CARGO/PASSENGER
5065
WH
1320
L-BU

X318 B1 B+
-LGH LGH LGH -LGH -LGH LGH X3 H7
X50A
Fuse Block -
Underhood
1320
X107 C7 B8 X107 C8 KR59
L-BU
Stop
Lamp
Relay

5359 5360 5361


WH BN YE X419 A
AUX STOP
LAMP(S)
15A
X202 R F P 5380 5382 5381
TN BN/WH GY
X1 C7 X2 E2

1320 CUTAWAY
5359 5360 5361 L-BU
WH BN YE
1250 1320
BK L-BU

X405 C

A
E6
Center
High X405 G
5 4 3 1 B Mounted
B22 Stop
Brake Lamp
Pedal
Position
Sensor
6 2

850 150
BK BK

Lighting
G402 G102 G400

4-17
3395089
Exterior Lights Schematics (Backup Lamps and Backup Alarm)

4-18
Lighting
L
B+ O
C
X52A
Fuse Block - D
Passenger E
Compartment S
BCK/UP C
LAMP
PCB
Relay K7

K9
Body TAIL LAMP(S) AUX/TRLR
Control BCK/UP BCK/UP
Module F27 F26
10A 10A
X2 22 X1 K8 E2 X2 K8 X1 J5

1642
L-GN
PASSENGER/CARGO PASSENGER/CARGO
X3 D3
X50A
Fuse Block -
Underhood

38 350 24 24
D-BU BK L-GN L-GN
X2 F1

X401 F X402 F 8S3 CUTAWAY UY7

24 24 1642 1642 1642


L-GN L-GN L-GN L-GN L-GN

A X405 H A
X88
A A Trailer
Connector
2014 - Express, Savana Electrical Body Builders Manual

E5A E5B P3
Backup Backup Backup
Lamp - Lamp - Alarm
G Left G Right

850 1050
BK BK 150
BK

G302 G402 G401 G400

3395092
2014 - Express, Savana Electrical Body Builders Manual

Interior Lights Schematics (Inadvertent Lamp Control)

K9 L
Body O
Control C
Module
D
E
X2 25 18 1 S
C
328 149 1732
PU D-BU/WH OG

9 12 X318 D3
Headlamp and Panel Dimmer Switch

1732 1732
OG OG

8 X100 4
351
BK/WH PASSENGER CUTAWAY/
1732 CARGO -YF7
OG
X205 S
X1090 A 1732
OG 1732
1732 OG
OG
1732
OG J331

A -YF7 DH6+YF7
E22 1732
Underhood OG
Lamp

X304 J -DH6 DH6


J333 J332
1732
B OG 1732
J407 OG 1732 1732 1732 1732
OG OG OG OG
1250 1732 1732
BK OG OG
C C C A A
E37M E37R E37F A3R A3L
Dome/ Dome/ Dome/ Sunshade - Sunshade -
Reading Reading Reading Right Left
Lamps - Lamps - Lamps -
Middle Rear Front

B B

B B B
1850
1850 1850 BK
1050 1050 BK BK
BK BK

Lighting
G302 G102 G401 G348

4-19
3395060
Interior Lights Schematics (Dome Fluorescent Work Lamps (PRP with UF2))

4-20
Lighting
B+ L
O
X52A C
Fuse Block -
Passenger
Compartment D
YF1/YF2/YF7 E
S
C
UPFITTER
AUX1
50A

X1 E1
1042
RD/BK
J302

1042
RD
X53A
16 DOME Fuse
FLUORESCENT Block -
17 WORK LAMPS Rear
10A Body

K9
Body 840
Control OG
Module
J312

840 840
X4 A1 A8 OG OG

A1 C1
KR45
149 690 Fluorescent
D-BU/WH GY/BK Work Lamp
Relay

C2 B2

J350

149 149 149 149 149


D-BU/WH D-BU/WH D-BU/WH D-BU/WH D-BU/WH
A A A A A
E21A E21F E21R E21LF E21LR
2014 - Express, Savana Electrical Body Builders Manual

Fluorescent Fluorescent Fluorescent Fluorescent Fluorescent


Work Lamp - Work Lamp - Work Lamp - Work Lamp - Work Lamp -
Right Access Front Cargo Rear Cargo Left Front Left Rear
Panel Access Panel Access Panel

B B B B B
150 150 150 150 150
BK BK BK BK BK

G403

3395061
2014 - Express, Savana Electrical Body Builders Manual

Interior Lights Schematics (Courtesy Lamp Control)

L
K9 O
Body C
Control
Module
D
E
X2 5 S
C

YF7 -YF7
690 149
GY/BK D-BU/WH
J280
B+
X1 K7 X1 H2
X53A
Fuse ???
(YF2/YF7) Block -
Rear
KR78 Body 149
Courtesy Lamps D-BU/WH
Provision Relay

F30UA
15A X3 C7
X50A
Fuse Block -
Underhood

X2 A3
X1 E2 X2 H8 H7

149 149
D-BU/WH D-BU/WH
06 06/05
-YF7
149 149
D-BU/WH D-BU/WH X405 K

YF7 -YF7
X420 B X420 A (06)
X417 A (05)

149 149
D-BU/WH D-BU/WH

A (05) A (06)
X205 H
E37M E36AH E37R
Dome/ Dome Dome/ X320 R
Reading Lamp Reading 149
Lamps - Lamps - D-BU/WH
Middle Rear
A
B B E37F
Dome/
Reading
1050 1050 Lamps -
BK BK (06) Front
350 850
BK BK (05) B

Lighting
1850
BK

G401 (06)
G302 G402 (05) G348

4-21
3650803
Interior Lights Dimming Schematics (Dimming Controls and LED Dimming)

4-22
Lighting
S30 B+ L
Headlamp O
Switch X50A C
Fuse Block -
BCM-1 BCM-2 Underhood
D
10A 10A E
S
C
8 13 15
X3 H2 K3
44
D-GN

812
OG/WH
3840 2140
RD/WH RD/WH

X3 11 12 3 2
K9
12V B+ B+ Body
Control
Module

X3 18

351 6817
BK/WH YE

J208 J207

W1Y K34/W1Y C99 -UL5

6817
YE
-W1Y X1 A4 6817 6817 6817
X52A YE YE YE
Fuse Block -
STR/WHL/ Passenger
6316 6136 SNSR
PK PK Compartment
2A

2 6 X1 A6 X2 - A7 D X1 7 4
(Not Used)
S70R S70L S40 A11 S16
Steering Steering 6136 Passenger Radio Driver
Wheel Wheel BN Air Bag Information
Controls Controls Disable Center
2014 - Express, Savana Electrical Body Builders Manual

Switch - Switch - Switch Switch


Right Left
1 8 X200 A15 F 5
6136
350 350 BN 1751 351
BK BK BK/WH BK/WH
X1 G
X85
Steering
Wheel Air
Bag Coil

X2 D

6136
PK

G302 G302 G301 G302

3395063
2014 - Express, Savana Electrical Body Builders Manual

Interior Lights Dimming Schematics (I/P Bulb Dimming (1 of 2))

K9 L
Body O
Control C
Module
D
X2 3 E
S
230 C
BN/WH
J250

JL4

230 230 230 230 230


BN/WH BN/WH BN/WH BN/WH BN/WH

7 B D X1 C X1 C2
S36 S74 S75 S34F X52A
Instrument Tow/Haul Traction HVAC Fuse Block -
Panel Mode Control Controls Passenger
Dimmer Switch Switch Switch Compartment
Switch Assembly -
Auxiliary Front
8 A C X1 B X2 J5

351 351 351 550 230


BK/WH BK/WH BK/WH BK BN/WH

J356

230
BN/WH
C36 -C69

D
230 230 230
G302 G304 BN/WH BN/WH BN/WH
X205

X500 A6 X319 D X600 B6

A31 AU3 A31 AU3

230 230 230 230 230


BN/WH BN/WH BN/WH BN/WH BN/WH

B C A B C
S79D S13D S85 S79P S13P
Window Door Lock Auxiliary Window Door Lock
Switch - Switch - Blower Switch - Switch -
Driver Driver Motor Passenger Passenger
Switch

F B B C B

450 450 450 1850 1850


BK BK BK BK BK

Lighting
G347 G348

4-23
3395065
Interior Lights Dimming Schematics (I/P Bulb Dimming (2 of 2))

4-24
Lighting
J356 L
O
D C

230 D
E
BN/WH S
C

X205 R

230
BN/WH

-YF7
YF7

C69 -C69

J355

230 230
BN/WH BN/WH

X420 C

230 230
BN/WH BN/WH

A A
S34R S34F
HVAC Controls HVAC
Switch Controls
Assembly - Switch
Auxiliary Rear Assembly -
Auxiliary Front
B B
2014 - Express, Savana Electrical Body Builders Manual

1850 1850
BK BK

G348

3395066
Lighting 4-25
Description and Operation Flash to Pass (FTP)
When the headlamp dimmer switch is pulled toward the
driver, the flash to pass signal circuit to the BCM is
Exterior Lighting Systems pulled low signaling the flash to pass request. The BCM
then turns ON the high beam headlamps as described
Description and Operation above until the headlamp dimmer switch is released.
Exterior Lamps If the low beam headlamps were ON during FTP
operation they will remain ON.
The exterior lighting consist of the following lamps:
Headlamps Daytime Running Lamps (DRL) and
Daytime running lamps (DRL) Automatic Lamp Control (ALC)
Park lamps The low beam headlamps are used for DRL operation
Tail lamps at a reduced intensity. The DRLs will operate only with
the ignition ON, the headlamp switch in the AUTO
License lamps position, and the gear selector out of the park position.
Marker lamps No other exterior lamps such as the parking lamps, tail
Turn signal lamps lamps, etc. will be on when the DRL are being used.
Stop lamps The instrument panel will not be illuminated either.
Center high mounted stop lamp (CHMSL) DRL operation is determined by the ambient light
sensor and controlled by the body control module
Backup lamps (BCM). The ambient light sensor is a light-sensitive
transistor used to monitor outside lighting conditions.
Low Beam Headlamp Operation The BCM provides a 5-volt reference signal to the
The headlamps may be turned ON in 3 different ways: sensor. The sensor will vary this voltage signal between
When the headlamp switch in the HEAD position 0.2 and 4.9 volts depending on outside lighting
for normal operations conditions. The BCM monitors the ambient light sensor
When the headlamp switch is in the AUTO signal circuit to determine if outside lighting conditions
position, for automatic lamp control (ALC) are correct for either DRL or ALC operation. When the
BCM determines the conditions are met for DRL
When the headlamp switch is placed in the AUTO operation, it applies ground to the DRL relay control
position, with the windshield wipers ON in daylight circuit energizing the DRL PCB Relay. With the relay
conditions, after a 6 second delay energized, battery voltage is applied through the switch
Battery voltage is applied at all times to the coil and side of the relay, the DRL 1 fuse, the DRL 2 fuse, both
switch sides of the LOW BEAM PCB Relay located in low beam headlamp fuses, and the low beam supply
the underhood fuse block. With the headlamp switch in voltage circuits illuminating the headlamps at a reduced
the headlamps ON position, ground is applied through intensity. Any function or condition that turns on the
the headlamps ON switch signal circuit to the body headlamps will cancel DRL operation.
control module (BCM) signaling the headlamps ON When the BCM detects low light conditions, it will turn
request. In response to this signal, the BCM applies OFF the daytime running lamps and turn ON the low
ground through the low beam relay control circuit beam headlamps as described above in Low Beam
energizing the LOW BEAM PCB Relay. With the relay Headlamp Operation. The BCM will also turn ON the
energized, battery voltage is applied through the switch low beam headlamps in daylight conditions when the
side of the relay, the LT and RT LOW BEAM fuses, and windshield wipers are turned ON.
the low beam supply voltage circuits illuminating the
low beam headlamps. HDLPS Suggested Indicator
High Beam Headlamp Operation If the park lamps are turned ON manually and the
ambient light sensor detects a low light condition then
Battery voltage is applied at all times to the coil and the body control module (BCM) will send a message to
switch sides of the HIGH BEAM PCB Relay located in the instrument panel cluster (IPC) to display the
the underhood fuse block. When the headlamp dimmer HEADLAMPS SUGGESTED message.
switch is placed in the high beam position, the
headlamp dimmer switch signal circuit to the BCM is Lights ON Warning
pulled low signaling the headlamp high beam request.
The body control module (BCM) activates the lights ON
In response to this signal, the BCM applies ground
warning as requested by the headlamp dimmer switch.
through the high beam relay control circuit energizing
The lights ON warning sounds when the following
the high beam relay. With the relay energized, battery
occurs:
voltage is applied through the switch side of the relay,
the LT and RT HIGH BEAM fuses, and the high beam The key is out of the ignition.
supply voltage circuits illuminating the high beam The BCM determines that the drivers door is open,
headlamps. At the same time the BCM sends a serial signal is low.
data message to the instrument panel cluster (IPC) The BCM determines that the headlamp switch is
requesting the IPC to illuminate the high beam in the PARK or HEAD position.
indicator.

2014 - Express, Savana Electrical Body Builders Manual


4-26 Lighting
Park, Tail, Marker and License Lamps The stop lamps on this vehicle will not illuminate unless
the ignition is in the accessory, run, or crank positions.
The park, tail, and marker lamps are turned ON when When the ignition is in the OFF position the stop lamps
the headlamp switch is placed in either the HEAD or will not illuminate when the brake pedal is applied.
PARK lamp positions, or anytime the automatic light
control (ALC) turns the headlamps ON. When the Backup Lamps
headlamp switch is placed in the park lamp or
headlamp positions, ground is applied through the When the gear selector is placed in the REVERSE
switch signal circuit to the BCM indicating the park lamp position, the powertrain control module (PCM) sends a
ON request. In response to this signal, the BCM applies serial data message to the BCM indicating the backup
ground through the park lamp relay control circuit lamps ON request. The BCM then applies battery
energizing the PRK LAMP Relay. With the relay voltage through the backup relay control circuit
energized, battery voltage is applied through the switch energizing the BCK/UP LAMP PCB Relay. With the
side of the relay, the park lamp fuses, and the supply relay energized, battery voltage is applied through the
voltage circuits illuminating the park, license, side switch side of the relay, the T/LAMP BCK/UP fuse, the
marker, and tail lamps. AUX/TRLR BCK/UP fuse and the supply voltage
circuits illuminating the left and right backup lamps and
Turn Signal Lamps the backup alarm. The engine may need to be running
for the backup lamps to function.
The BCM 3, BCM 5, and BCM 6 fuses located in the
underhood fuse block supply battery voltage to the Rear Fog Lamps
body control module (BCM) for turn signal, hazard
lamp, and stop lamp operation. Voltage from the BCM 5 The rear fog lamps are located in the rear bumper. The
fuse used for the front and rear left turn signals, voltage fog lamps will operate only when the ignition in the RUN
from the BCM 3 for the right front turn signal, while or CRANK positions. When the rear fog lamp switch is
voltage from the BCM 6 fuse is used for the right rear turned ON, ground is applied through the rear fog lamp
turn signal. When the turn signal switch is place in switch signal circuit to the body control module (BCM)
either the LEFT or RIGHT position, ground is applied indicating the rear fog lamps ON request. In response
through the turn signal switch signal circuit to the BCM to this signal, the BCM applies ground to the rear fog
indicating the turn signal request. In response to this lamp relay control circuit energizing the REAR FOG LP
signal, the BCM applies a pulsating voltage to the front PCB Relay. With the relay energized, battery voltage is
and rear turn signal lamps supply voltage circuits applied through the switch side of the relay, the RR
cycling the lamps ON and OFF. The BCM also sends a FOG LP fuse and the rear fog lamp supply voltage
message via to the instrument panel cluster (IPC) to circuit to the left and right rear fog lamps. The BCM
cycle the turn signal indicator ON and OFF depending sends a serial data message to the instrument panel
on the position of the turn signal switch. cluster (IPC) requesting the rear fog lamp indicator be
illuminated. The rear fog lamps will deactivate if the
Hazard Lamps headlamps are turned OFF, if the ignition is turned to
the OFF position upon a key cycle, or if the driver turns
The hazard flashers may be activated in any power the rear fog lamp switch OFF.
mode. When the hazard lamp switch is placed in the
ON position, ground is applied through the hazard Battery Rundown Protection/
switch signal circuit to the body control module (BCM)
indicating the hazard lamps ON request. In response to Inadvertent Power
this signal, the BCM applies a pulsating voltage though The BCM controls the lighting system through circuits
all front and rear turn signal supply voltage circuits that enable the exterior lamp functions of the park
cycling the lamps ON and OFF. The BCM also sends a lamps, the head lamps, the fog lamps, and the interior
serial data message to the instrument panel cluster lamps. The BCM will open these enabling circuits
(IPC) to cycle both turn signal indicators ON and OFF. 10 minutes after the ignition switch is turned OFF with
no lamp switch activity. If the ignition switch is turned to
Stop Lamps any position other than OFF, or if a lamp switch is
The brake pedal position sensor is used to sense the activated during this time period, the timer will reset for
action of the driver application of the brake pedal. The another 10 minutes.
brake pedal position sensor provides an analog voltage
signal that will increase as the brake pedal is applied. Interior Lighting Systems
The body control module (BCM) provides a low Description and Operation
reference signal and a 5-volt reference voltage to the
brake pedal position sensor. When the variable signal The interior lighting consist of two groups; lamps that
reaches a voltage threshold indicating the brakes have may not be manually dimmed (Interior Lamps) and
been applied, the BCM will apply battery voltage to the lamps that may be dimmed (Interior Lamps Dimming).
right and left stop lamp control circuits, transmission The first group listed below includes lamps that may not
control module (TCM), engine control module (ECM), be dimmed:
center high mounted stop lamp (CHMSL) control circuit, Front dome/reading lamps
and trailer brake control module if equipped. The stop
lamps on this vehicle will not illuminate unless the Middle dome/reading lamps
ignition is in the accessory, run, or crank positions. Rear dome/reading lamps
When the ignition is in the OFF position the stop lamps Sunshade Mirror Lamps
will not illuminate when the brake pedal is applied. Underhood Lamp

2014 - Express, Savana Electrical Body Builders Manual


Lighting 4-27
Interior Lamps Features Courtesy/Illuminated Exit
The interior lamps system features the following The illuminated exit feature will activate the courtesy
functions: lamps when the key IN input of the BCM transitions
An illuminated entry feature that illuminates the from an active state to an inactive state (removing the
courtesy lamps when entering the vehicle or ignition key). When the key is removed from the
activating the remote keyless entry system. ignition, the key IN input to the BCM becomes inactive.
The BCM will illuminate the courtesy lamps for
An illuminated exit feature that illuminates the approximately 25 seconds.
courtesy lamps when the ignition key has been
removed from the ignition. Theater Dimming
An inadvertent power feature that supplies voltage The theater dimming feature that will slowly dim the
to all interior lamps after the ignition is turned OFF. interior lamps from full brightness to OFF. The following
The inadvertent power feature will deactivate all actions will over ride the theater dimming feature
interior lamps after 10 minutes to prevent battery causing the courtesy lamps to deactivate immediately if
rundown. no other BCM function commands the courtesy
A theater dimming feature that will slowly dim the lamps ON:
interior lamps from full brightness to OFF. A transition from active to inactive of the interior
Individual switches for control of each interior lamps switch, turning OFF the interior lamps
lamp that is not illuminate with the interior lamp switch
switch. A LOCK command from the remote keyless entry
Courtesy Lamps (YF2/YF7) system
A last door closed locking function, locking and
When any one of the doors is opened, ground is closing all the doors
applied through the door latch door open switch and the
door open switch signal circuit to the BCM indicting the Underhood Compartment Lamp
door open position. In response to this signal, the BCM The BCM supplies battery positive voltage through the
then applies battery voltage through the courtesy lamp inadvertent power courtesy lamps circuit to the
supply voltage circuits illuminating the courtesy lamps. underhood compartment lamp. When the hood is
Courtesy Lamps (+YF2/YF7) opened, the underhood compartment lamp switch
closes to ground and the lamp illuminates.
When any one of the doors is opened, ground is
applied through the door latch door open switch and the Dome/Reading Lamps
door open switch signal circuit to the BCM indicting the The dome/reading lamp is a duel purpose lamp that can
door open position. In response to this signal, the BCM be illuminated two different ways. First, the lamp can be
then applies battery voltage to the courtesy lamp relay turned ON during courtesy lamp operation as described
control circuit energizing the UPFITTR CTSY LAMPS above. Second, the lamps can be turned ON
PCB Relay. With the relay energized. battery voltage is individually for reading lamp operation by the lamp
applied through the switch side of the relay and the switch. The BCM supplies battery voltage through the
supply voltage circuits illuminating the courtesy lamps. inadvertent power courtesy lamp circuit to the dome/
Courtesy Lamps Manual Operation reading lamp for reading lamp operation only.
The courtesy lamps can be manually turned ON by the Sunshade Vanity Mirror Lamps
IP dimmer switch. When the dimmer switch is placed in The BCM supplies battery voltage through the
the DOME position, ground is applied through the inadvertent power courtesy lamps circuit to the left and
dimmer switch and the courtesy lamp switch ON signal right vanity mirror lamps. When the vanity mirror cover
circuit to the BCM indicating the courtesy lamps ON on the sunshade is opened, the vanity mirror lamp
request. In response to this signal, the BCM then switch is closed to ground and the lamp illuminates.
applies battery positive voltage through the courtesy
lamp supply voltage circuits illuminating the courtesy Interior Lamps Dimming
lamps listed above. The courtesy lamps ON operation
of the dimmer switch will override any BCM operation of The second interior lighting group includes lamps which
the interior lamps already in progress. may be dimmed. This group may use a combination of
vacuum fluorescent (VF) illumination, LED illumination
Keyless Entry Interior Illumination and incandescent lamps.
When the remote function actuator transmitter is used Headlamp switch
to unlock the doors, the BCM receives a door-unlock Tow/haul switch
signal. The BCM must have inputs that indicate that the Traction control switch
ignition switch is OFF, the courtesy lamp switch is OFF,
and all the doors are closed. The BCM will then HVAC control module
illuminate the courtesy lamps and will remain Driver window switch
illuminated for approximately 25 seconds after the door Driver power door lock switch
is closed. If the door locks are activated to the LOCK
position, or if the ignition switch is turned to either the Auxiliary blower motor switch
RUN or START position, the BCM will turn OFF the Front passenger window switch
courtesy lamps immediately. Front passenger door lock switch
Front auxiliary HVAC control assembly

2014 - Express, Savana Electrical Body Builders Manual


4-28 Lighting
Rear auxiliary HVAC control assembly dimmer switch rheostat and the I/P lamps dimmer
Steering wheel controls switch signal circuit to the BCM. The BCM interprets
this voltage signal, then applies a pulse width
Inflatable restraint I/P module disable switch modulated (PWM) voltage through the I/P lamps supply
Driver information center (DIC) display switch voltage circuits and the LED dimming supply circuit to
Radio all related interior backlighting lamps illuminating them
When the ignition switch is turned to the RUN position, to the desired level of brightness.
the instrument panel cluster (IPC), radio VF display, Battery Rundown Protection /
and the HVAC control assembly turns ON at maximum
brightness. When the headlamp switch is in the PARK Inadvertent Power
or HEADLAMP ON position, all incandescent and LED The BCM controls the lighting system through circuits
back lighting turn ON at the dimming level indicated by that enable the exterior lamp functions of the park
the instrument panel (I/P) dimmer switch. The dimmer lamps, the head lamps, the fog lamps, and the interior
switch is used to increase and decrease the brightness lamps. The BCM opens these enabling circuits
of the interior backlighting components. The BCM 10 minutes after the ignition switch is turned OFF with
supplies a voltage reference through the I/P dimming no lamp switch activity. If the ignition switch is turned to
voltage reference circuit to the interior lamp dimmer any position other than OFF, or if a lamp switch is
switch, which is part of the headlamp switch. When the activated during this time period, the timer resets for
dimmer switch is placed in a desired brightness another 10 minutes.
position, reference voltage is applied through the

2014 - Express, Savana Electrical Body Builders Manual


Mirrors 4-29

Mirrors
Schematic and Routing Diagrams

2014 - Express, Savana Electrical Body Builders Manual


Outside Rearview Mirror Schematics (Power, Ground, Power Mirror Switches and Motors)

4-30
Mirrors
B+ L
O
C
X52A
Fuse Block -
Passenger D
DE5/DE7 Compartment E
S
C
OSRVM SW
5A

X2 A6
4340
RD/WH

X500 C8
4340
RD/WH
E
S52
Outside
Rearview
Mirror
Switch

F B H C G A D

889 1498 881


PU/WH BN/WH OG/WH

X500 A8 D7 D8
2014 - Express, Savana Electrical Body Builders Manual

89 88 889 1498 881 450


L-GN YE PU/WH BN/WH OG/WH BK

J502
X600 B7 A6 A7

88 88 81 889 1498 1498 881


YE YE WH PU/WH BN/WH BN/WH OG/WH

F E H G F E H G
A9A A9B
Outside Rearview Outside
M M Mirror - Driver M M Rearview Mirror
- Passenger

G347

3395097
2014 - Express, Savana Electrical Body Builders Manual

Outside Rearview Mirror Schematics (Heated Mirrors)

B+ B+ L
O
C
X52A
Fuse Block -
Passenger D
86 30 (C49/DE5/DE7) Compartment E
S
KR5 C
Rear
Defogger
Relay
C49/DE5/DE7
85 87

HVAC OSRVM HTR


CNTRL 20A
10A

X1 H5 C4 E2 X2 D4 D3

4440
RD/WH 2267 2267
OG OG
X3 A
S34
HVAC
Controls X500 A7 X600 A3
Switch
Assembly
A90 193 350 2267 2267
IGN Logic OG OG
WH BK

C C

A9A A9B
Outside Outside
Rearview Rearview
X3 C D Mirror - Mirror -
Driver Passenger

A A

550 450 1850


BK BK BK

Mirrors
G304 G302 G347

4-31
3395100
4-32 Mirrors
Description and Operation The four positions of the direction switch have dual
switch contacts. Each of the contacts are connected to
opposing sides of the appropriate power mirror motors
through the selector switch. The selector switch
Outside Mirror Description and interrupts or completes these circuits depending on the
Operation position of the selector switch (L or R).
If the selector switch is placed in the L position and the
Outside Mirror System Components up switch is depressed, battery voltage will be supplied
The power mirror system consists of the following to the left outside power mirror vertical motor through
components: the left mirror motor up direction circuit and return to the
Power mirror switch power mirror switch through the mirror motor common
circuit then to ground and the mirror will move up. If the
Selector switch down switch is depressed, the common circuit supplies
Left outside power mirror battery voltage and the left mirror motor up direction
Right outside power mirror circuit completes the path to the power mirror switch
OSRVM 10A fuse then to ground and the mirror will move down.
HVAC control module The remainder of the mirror functions operate in the
same manner as described above. The thing to
Left outside power mirror remember is, that by placing the power mirror switch in
Right outside power mirror opposing positions (left/right or up/down) will reverse
Each of the outside power mirrors contains two the polarity of the mirror motor, utilizing the same
reversible motors. The vertical motor operates the up circuits and the power mirror will move accordingly.
and down directions and the horizontal motor operates Heated Mirror System Controls
the left and right directions. Each of the power mirror
motors are circuit breaker protected. The heated mirror system is activated by depressing
the rear window defogger switch, which is part of the
Power Mirror System Controls HVAC control module. For further information on the
The power mirror switch incorporates a mirror select rear window defogger operation, refer to Rear Window
switch and a four position mirror direction switch. Defogger Description and Operation on page 46.
The mirror select switch allows the operator to select Heated Mirror System Operation
the mirror to be moved by rotating counterclockwise to The heated mirror system operates in parallel to the
the L position, left outside power mirror, or rotating rear window defogger. Each outside rearview mirror
clockwise to the R position, right outside power mirror. contains a heating element that is connected to a
The mirror direction switch is a 4 position switch that constant ground source. When the rear window
allows the operator to move the selected mirror up, defogger system is active, battery voltage is available
down, left or right. to the outside rearview mirrors through the heated
mirror supply voltage circuit. The mirrors will heat up to
Power Mirror System Operation remove ice, snow or frost and will automatically
The power mirror switch receives power through the deactivate when the rear defogger system has timed
battery supply voltage circuit and the OSRVM fuse. The out, approximately 10 minutes.
power mirror switch also receives a constant ground.

2014 - Express, Savana Electrical Body Builders Manual


Vehicle Access 4-33

Vehicle Access
Schematic and Routing Diagrams

2014 - Express, Savana Electrical Body Builders Manual


Release Systems Schematics (Access Panel Relay Control)

4-34
Vehicle Access
B+ L
O
C
X52A
(YF1/YF2/YF7) Fuse Block -
UPFTR AUX 1 Passenger D
50A Compartment E
S
C

X1 E1

1042
RD/BK

X360 A
1042
RD/BK

J302

1042
RD/BK

X53A
18 PANEL Fuse
ACTUATOR Block -
19 15A Rear
Body

740
OG
J303

740 740 740 740 740 740


OG OG OG OG OG OG

X53A
Fuse
15 11 5 1 10 6 Block -
KR89RR KR89LF KR89LR Rear
Right Rear Left Front Left Rear Body
Access Panel Access Panel Access
Relay Relay Panel
Relay
13 12 3 2 8 7
2014 - Express, Savana Electrical Body Builders Manual

1344 1095 244 294 1391 1092


L-BU TN/BK L-BU TN L-GN PK

O P Q

J409 J309 J408

X6 A7 B8 B7
K9
Body
Control
Module

3395114
2014 - Express, Savana Electrical Body Builders Manual

Release Systems Schematics (Access Panel Actuators)

L
O
C
X53A
Fuse D
Block - E
S
Rear C
Body

O P Q

1095 294 1092


TN/BK TN PK

J409 J309 J408

1095 1095 294 294 1092 1092


TN/BK TN/BK TN TN PK PK

3 3 3 3 3 3
M2E M2F M2A M2B M2C M2D
Access Panel Access Panel Access Panel Access Panel Access Panel Access Panel
M Unlatch M Unlatch M Unlatch M Unlatch M Unlatch M Unlatch
Actuator - Actuator - Actuator - Actuator - Actuator - Actuator -
Right Side Right Side Left Front Left Front Left Rear Left Rear
4 Front 4 Rear 4 Side Front 4 Side Rear 4 Side Front 4 Side Rear

750 750 750 750 750 750


BK BK BK BK BK BK

Vehicle Access
G403

4-35
3395116
4-36 Vehicle Access
Description and Operation Driver, Passenger and Cargo Door Lock
Operation
When any of the door lock switches are placed in the
Door Ajar Indicator Description and lock position, a ground signal is applied to the BCM
Operation through the door lock signal circuit. Upon receiveing
this signal, the BCM grounds the control side of the
Door Ajar Indicator System door lock relay through the door lock relay control
Components circuit. Since the other side of the door lock relay
winding is connected to battery voltage, the relay is
The door ajar indicator system consists of the following energized. This causes the contacts to close and
components: complete the path from the DOOR LKS fuse through
The body control module (BCM) the battery voltage circuit. Voltage is then applied to the
The instrument panel cluster (IPC) lock side of the door lock actuators through the door
lock actuator lock circuits. Since the other side of the all
The driver information center (DIC) the door lock actuators are connected to the normally
The door ajar switch closed contacts of their respective unlock relays to
ground, the doors lock.
Door Ajar Operation The lock function can also be accomplished by the
The body control module (BCM) receives a discrete BCM supplying ground to the door lock relay control
input from the door ajar switch to indicate the status of circuit by either of the following:
the door. The BCM then communicates this status to
A keyless entry lock transmission
the instrument panel cluster (IPC) via GMLAN serial
data. The IPC, upon receipt of this message, will A last door lock function
illuminate the door ajar message in the driver
information center (DIC) and also send a GMLAN serial Driver Door Unlock Operation
data message to the radio to activate the door ajar When any of the door lock switches are placed in the
audible warning when the following conditions are met: unlock position, a ground signal is applied to the BCM
The transmission is shifted out of PARK. through the door unlock signal circuit. Upon receiveing
this signal, the BCM grounds the control side of the
The vehicle speed is greater than 8 km/h (5 mph). driver door unlock relay through the driver door unlock
relay control circuit. Since the other side of the driver
Power Door Locks Description and door unlock relay winding is connected to battery
Operation voltage, the relay is energized. This causes the
contacts to close and complete the path from the DRV
Door Lock System Components LKS fuse through the battery voltage circuit. Voltage is
then applied to the unlock side of the driver door lock
The power door lock system consists of the following
actuator through the driver door lock actuator unlock
components:
control circuit. Since the other side of the the driver
Driver door lock switch door lock actuator is connected to the normally closed
Front passenger door lock switch contacts of the door lock relay to ground, the driver
Rear cargo door lock switch door unlocks.
Door lock relay The driver door unlock function can also be
accomplished by the BCM supplying ground to the
Passenger door unlock relay driver door unlock relay control circuit by either of the
Driver door unlock relay following:
Cargo door unlock relay A keyless entry unlock transmission
Body Control Module (BCM) A lock out prevention function
Reversible door lock actuators in each of the
doors Passenger Door Unlock Operation
DRV LKS 10A fuse, driver door unlock relay When any of the door lock switches are placed in the
supply voltage unlock position, a ground signal is applied to the BCM
through the door unlock signal circuit. Upon receiveing
CARGO UNLK 10A fuse, cargo door unlock relay
this signal, the BCM grounds the control side of the
supply voltage
passenger door unlock relay through the door unlock
DOOR LKS 20A fuse, door lock relay and relay control circuit. Since the other side of the door
passenger door unlock relay supply voltage unlock relay winding is connected to battery voltage,
the relay is energized. This causes the contacts to
Door Lock System Controls close and complete the path from the DOOR LKS fuse
The power door lock system can be controlled by any of through the battery voltage circuit. Voltage is then
the following: applied to the unlock side of the passenger door lock
A power door lock or unlock switch activation actuators through the door lock actuator unlock control
circuits. Since the other side of the the door lock
A keyless entry transmission
actuators are connected to the normally closed
A lock out prevention function contacts of the door lock relay to ground, the passenger
A last door locking function doors unlock.

2014 - Express, Savana Electrical Body Builders Manual


Vehicle Access 4-37
The door unlock function can also be accomplished by Delay Locking Operation
the BCM supplying ground to the passenger door
unlock relay control circuit during a keyless entry This feature allows the operator to lock all the doors
unlock transmission. from a door lock switch with the side doors(s) open.
The side cargo doors have contact plates that complete
Cargo Door Unlock Operation the power door lock and unlock control circuits, among
others, when the side cargo doors are closed, and
When any of the door lock switches are placed in the interrupt these circuits when the doors are open. When
unlock position, a ground signal is applied to the BCM a lock function occurs and the BCM senses an active
through the door unlock signal circuit. Upon receiveing state on any door ajar switch signal circuit the driver,
this signal, the BCM grounds the control side of the front passenger and cargo doors will lock as described.
cargo door unlock relay through the cargo door unlock The BCM continues to monitor door ajar switch signal
relay control circuit. Since the other side of the cargo circuits. When the BCM senses an inactive state, door
door unlock relay winding is connected to battery closed, the BCM will cycle the door lock relay again
voltage, the relay is energized. This causes the after approximately 5 seconds to perform another lock
contacts to close and complete the path from the function, thus locking the side cargo door(s).
CARGO UNLK fuse through the battery voltage circuit.
Voltage is then applied to the unlock side of the cargo Lockout Prevention
door lock actuator through the door lock actuator
unlock control circuit. Since the other side of the the This feature prevents the locking of the driver door if the
cargo door lock actuator is connected to the normally ignition key is left in the ignition lock cylinder. If a lock
closed contacts of the door lock relay to ground, the function occurs from any door lock switch and the BCM
cargo door unlocks. senses a door ajar and the key in ignition switch signal
circuit is in the yes state, the BCM will cycle the door
The cargo door unlock function can also be lock relay to lock the doors and then cycle the driver
accomplished by the BCM supplying ground to the door unlock relay to unlock the driver door.
cargo door unlock relay control circuit during a keyless
entry unlock transmission.

2014 - Express, Savana Electrical Body Builders Manual


4-38 Wipers and Washers

Wipers and Washers


Schematic and Routing Diagrams

2014 - Express, Savana Electrical Body Builders Manual


2014 - Express, Savana Electrical Body Builders Manual

Wiper/Washer Schematics (Wiper Controls)

K9 L
Body O
Control C
Module
D
E
X1 8 9 5 24 S
C

6009 1714 1715 94


TN/BK L-BU L-GN PK

X200 D1 E11 E12 D6

6009 1714 1715 94


TN/BK L-BU L-GN PK

X3 M N K L
S78
Turn Signal/

Wipers and Washers


332 Multifunction
Switch

1070 825 665 536 442

4-39
3395119
Wiper/Washer Schematics (Wiper and Washer Motor Control)

4-40
Wipers and Washers
K9
Body L
Control O
C
Module

X5 20 D
E
S
C
91
GY

B+
X3 H6
X50A
Fuse Block -
Underhood
KR12B KR12C WPR KR11
Windshield Windshield 25A Windshield
Wiper Wiper Washer
Relay Speed Pump Relay
Control
Relay

WASH
15A

X1 C7 X3 G5 G4 H8 G2 D1

1250 95 92 860 2268 228


BK D-GN PU TN OG OG
A
G24
Windshield
Washer
M
Pump

B
350
BK
1 4 X5 21 X4 15
M75 K9
Windshield Body
Wiper Motor Control
M Module
2014 - Express, Savana Electrical Body Builders Manual

5 2 3

X4 7
1250 351 196
BK BK/WH YE

G102 G302

3395120
Wipers and Washers 4-41
Description and Operation commands to the body control module (BCM). The
DELAY positions on the wiper/washer switch are used
to activate the AUTOMATIC rain sensing operating
mode. They are also used to adjust the level of
Wiper/Washer System Description sensitivity to moisture accumulation, which determines
and Operation (Wiper and Washers) the dwell time for commanding a wiper motor wipe
cycle.
Wiper/Washer System Components Accessory voltage is supplied to the outside moisture
The Wiper/Washer System consists of the following sensor through the 10A RAP Fuse, located in the rear
components: fuse block. The sensor is grounded through the ground
Windshield wiper/washer switch circuit and G402. Whenever the ignition is in the run or
accessory positions, the BCM sends the wiper/washer
Body control module (BCM) switch status using a pulse width modulation (PWM)
WPR Relay signal through the outside moisture sensor signal 1
WPR HI Relay circuit to the outside moisture sensor. When a wipe
Windshield wiper motor cycle is needed, the moisture sensor sends a PWM
voltage signal through the moisture sensor signal 2
Windshield washer fluid pump circuit back to the BCM requesting the wiper operation.
Windshield washer fluid level switch The outside moisture sensor uses the moisture sensor
Rain sensor module signal 2 circuit to command wiper motor wipe cycles
Instrument panel cluster (IPC) and to confirm the moisture sensor signal 1 is being
received. If at anytime communication between the
WPR Fuse 25 A
outside moisture sensor and BCM is lost, the BCM will
WSW/PUMP Fuse 10 A use the inputs from the windshield wiper/washer switch
RAP Fuse 10 A in the delay positions to operate the wiper motor at
Refer to CELL Link Error - Link target cell (cell ID continuous variable delay intervals.
62031) is invalid for this publication. on page ??.
Low Speed Operation
Power and Grounds When the wiper switch is in the low speed position,
With the ignition in the ON position, accessory voltage ground is applied through a resistor internal to the
is supplied through the 25A WPR fuse to the WIPER switch and the wiper switch low signal circuit to the
relay, the WIPER HI relay and the WSH relay that are body control module (BCM). In response to this signal,
all located in the underhood fuse block. Refer to Wiper/ the BCM energizes the WPR relay by applying battery
Washer Schematics on page 439. voltage through the wiper relay control circuit to the coil
side of the relay. This allows battery positive voltage
G101 provides ground for the windshield wiper motor. from the WPR fuse to flow through the switch input side
G104 provides ground for the WPR relay, the WPR HI of the WPR relay and out to the switch input side of the
relay, the windshield washer fluid pump and the WPR HI relay. Since the wiper high relay is
windshield washer fluid level switch. de-energized and its switch contacts are normally
Modes of Operation closed to the low speed control circuit of the windshield
wiper motor, the motor will operate at low speed.
The normal wiper system function positions are as
Wiper motor low speed operation and the WPR relay
follows:
can also be commanded ON/OFF by using a scan tool.
MIST Refer to CELL Link Error - Link target cell (cell ID
DELAY 72864) is invalid for this publication. on page ??.
MANUAL LOW
Mist Operation
MANUAL HIGH
Windshield wiper/washer system MIST operation is
WASH identical to wiper Low operation, except that the mist
switch is a press and release type switch. When the
Automatic Modes of Operation wiper switch is moved to the mist position and released,
AUTOMATIC DELAY low speed wiper motor operation is started and will
AUTOMATIC LOW continue until 1 wipe cycle is complete. If the wiper
AUTOMATIC HIGH switch is moved to the mist position and held, the wiper
motor will operate in the low mode until the switch is
Automatic low speed and automatic high speed wiper released.
modes are continuous wiper operations that are
controlled by the outside moisture sensor. Automatic Delay Operation
low and high speed operation is utilized when the
Windshield wiper delay operation is a low speed wiper
amount of precipitation on the windshield exceeds the
motor function with a variable delay interval between
automatic delay or low threshold.
the wiper motor cycles. The delay interval is determined
Moisture Sensitive Wipers by a series of 6 resistors within the wiper/washer
switch. The body control module (BCM) monitors the
The outside moisture sensor monitors moisture wiper switch low signal circuit to determine the delay
accumulation on the windshield and uses a windshield interval between the low speed wiper motor wipe
wiper/washer switch status input to provide wipe cycles.
2014 - Express, Savana Electrical Body Builders Manual
4-42 Wipers and Washers
High Speed Operation assembly. The BCM monitors the windshield wiper
motor park switch signal circuit, to determine if the
When the wiper switch is in the high speed position, windshield wiper blades are at the bottom of the glass.
ground is applied through the windshield wiper switch During wiper operation, each time the wiper blades are
high signal circuit to the body control module (BCM) at the bottom of the glass, the park switch is
indicating the wiper high speed request. In response to momentarily closed to ground signaling the BCM the
this signal, the BCM then energizes the WPR relay, as wiper position. When the wiper switch is turned to the
stated above, and the WPR HI relay by applying ground OFF position while the wiper motor is somewhere in
through the control circuit to the coil side of the relay. mid-cycle, the BCM will continue to operate the motor
With the wiper high relay energized and its switch until the wipers reach the park position. If the ignition is
contacts closed to the high speed control circuit of the turned OFF while the wipers are in mid-cycle, the
wiper motor, the motor will operate at high speed. wipers will stop immediately where they are. The BCM
The wiper high speed relay can also be commanded will park the wipers the next time the ignition is
ON/OFF by using a scan tool. However, before turned ON.
commanding the wiper motor high speed mode ON/
OFF using a scan tool, the WPR relay must be Washer Fluid LOW ADD FLUID Message
energized by placing the wiper switch in the low speed The WASHER FLUID LOW ADD FLUID message is
position. Refer to CELL Link Error - Link target cell (cell controlled by the instrument panel cluster (IPC) using
ID 72864) is invalid for this publication. on page ??. an input from the washer fluid level switch. With the
ignition in the ON position, the IPC applies ignition
Wash Operation voltage through an internal resistor and the windshield
When the windshield Wash switch is pressed, ground is washer fluid level signal circuit to the windshield
applied through the switch contacts and the windshield washer fluid level switch. The IPC then monitors this
washer switch signal circuit to the body control module voltage to determine the washer fluid level. With the
(BCM) indicating the windshield wash request. The washer fluid above a determined level, the washer fluid
BCM then energizes the WPR relay, as stated above, level switch is open and the IPC detects voltage on the
and the WSH relay by applying ground through the signal circuit. When the washer fluid reaches the point
control circuit to the coil side of the relay. With the wash where the driver should be informed that the washer
relay energized, battery voltage from the WPR fuse is fluid is low, the washer fluid level switch closes. When
applied through the switch side of the relay and out to the washer fluid level switch is closed, the washer fluid
the control circuit of the windshield washer fluid pump. level signal circuit is pulled low and the IPC displays the
The wiper motor will operate for 2 wipe cycles after the WASHER FLUID LOW ADD FLUID message on the
wash switch is released. driver information center (DIC). In order to prevent the
The WSH relay can also be commanded ON/OFF by WASHER FLUID LOW ADD FLUID message from
using a scan tool. Refer to CELL Link Error - Link target being displayed while sloshing is occurring in the
cell (cell ID 72864) is invalid for this publication. washer fluid container, the IPC is programed with a
on page ??. 1 minute delay before changing states of the WASHER
FLUID LOW ADD FLUID message during an ignition
Park Position Operation cycle.
Windshield wiper motor park operation is controlled by
the body control module (BCM) using an input from the
park switch that is located within the wiper motor

2014 - Express, Savana Electrical Body Builders Manual


Table of Contents 8-1

Section 8

Driver Information and Entertainment

Cellular, Entertainment, and Navigation . . . . . 8-3 Description and Operation . . . . . . . . . . . . . . . . . . . . . . 8-27


Schematic and Routing Diagrams . . . . . . . . . . . . . . . 8-3 Audible Warnings Description and Operation . . . 8-27
Radio/Navigation System Schematics . . . . . . . . . . . 8-4 Driver Information Center (DIC) Description and
OnStar/Telematics Schematics . . . . . . . . . . . . . . . . . . 8-8 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 8-9 Indicator/Warning Message Description and
OnStar Description and Operation . . . . . . . . . . . . . . . 8-9 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31
Radio/Audio System Description and Instrument Cluster Description and
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31
Displays and Gauges . . . . . . . . . . . . . . . . . . . . . . . . . 8-20 Secondary and Configurable Customer
Schematic and Routing Diagrams . . . . . . . . . . . . . . 8-20 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33
Instrument Cluster Schematics . . . . . . . . . . . . . . . . . 8-21 Schematic and Routing Diagrams . . . . . . . . . . . . . . 8-33
Audible Warnings Schematics . . . . . . . . . . . . . . . . . . 8-26 Steering Wheel Secondary/Configurable Control
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34
Description and Operation . . . . . . . . . . . . . . . . . . . . . . 8-35
Steering Wheel Controls Description and
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35

2014 - Express, Savana Electrical Body Builders Manual


Cellular, Entertainment, and Navigation 8-3

Cellular, Entertainment, and Navigation


Schematic and Routing Diagrams

2014 - Express, Savana Electrical Body Builders Manual


Radio/Navigation System Schematics (Power, Ground, Serial Data, Antenna and Front Speaker Outputs)

8-4
Cellular, Entertainment, and Navigation
L
B+ O
C
X52A
Fuse Block -
Passenger D
RDO/ E
CHIME Compartment S
C
F20
15 A

X1 G4 X92 T2 T4P
USB Antenna Navigation
Data Interior Lights Receptacle Antenna
Communication Dimming
Schematics Schematics

340 5060 6817 USB


RD/WH D-GN YE CABLE COAX COAX

USR
X1 44 28 (UYS)
X1 1 13 (-UYS) X1 7 X8 BK X10 GY
A11
B+ Radio

X1 2 9 3 10 8 (-UYS)
X1 40 32 39 31 38 (UYS)

1857 1957 1853 1953 351


D-BU L-BU OG D-GN BK/WH
9 9

X318 D1 D2 A1 A2

1857 1957 1853 1953


D-BU L-BU OG D-GN
2014 - Express, Savana Electrical Body Builders Manual

9 9

X500 B12 C12 X600 A1 B1


1857 1957 1853 1953
D-BU L-BU OG D-GN
9 9

B B
P19AG P19AH
Speaker - Speaker -
Left Front Right Front
Door Door
A A

G302

3395136
2014 - Express, Savana Electrical Body Builders Manual

Radio/Navigation System Schematics (Rear Speaker Outputs)

L
O
A11 C
Radio
D
E
S
C
X2 5 13 6 14 (-UYS)
X1 42 34 41 33 (UYS)

1859 1959 1855 1955


TN WH TN OG
9 9

X318 C3 C4 B3 B4

9 9

1859 1959 1855 1955


TN WH TN OG

CARGO/ CARGO/ CUTAWAY CUTAWAY CUTAWAY CUTAWAY CARGO/ CARGO/


PASSENGER PASSENGER +YF1 +YF1 +YF1 +YF1 PASSENGER PASSENGER

Cellular, Entertainment, and Navigation


Blunt Cut - Provisional Wiring

J453 J451

J452 J450

1859 1959 1859 1959 1855 1955 1855 1955


TN WH TN WH TN OG TN OG
9 9 9
9 YF2/YF7 YF2/YF7 YF2/YF7 YF2/YF7

1859 1959 1955 1855


X415 A B X411 A B TN WH OG TN X415 D C X400 A B
1859 1959
TN WH X320 B A C D US8 US8

US8 US8
1859 1959 1855 1955 1855 1955
TN WH TN OG TN OG
9 9 9

B B B B
P19F P19AN P19T P19AP
Speaker - Left Speaker - Speaker - Speaker -
Rear Cargo Left Rear Right Rear Right Rear
Door Trim Panel Cargo Door Trim Panel
A A A A

8-5
3395138
Radio/Navigation System Schematics (Digital Radio Receiver (U2K))

8-6
Cellular, Entertainment, and Navigation
L
B+ O
C
X52A
Fuse Block -
Passenger A11 D
RDO/CHIME Compartment Radio E
F20 S
C
15A

X1 G4 X2 1 9 2 10
W7
Blunt Cut - Shield

340
RD/WH

T4D
Cellular
Phone and
Digital
J270 Radio
Antenna

367 372 368 388 1573


BN/WH TN/WH D-GN/WH GY BARE

9 9
340 COAX
RD/WH

16 X2 2 1 3 4 11
A12
B+ Digital
Radio
Receiver
Control
Module

5 9
2014 - Express, Savana Electrical Body Builders Manual

5060 351
D-GN BK/WH

Data
Communication
Schematics

G302

3395141
2014 - Express, Savana Electrical Body Builders Manual

Radio/Navigation System Schematics (Steering Wheel Radio Redundant Controls)

L
O
C
K9
Body D
Control E
Module S
C

X1 17 6

1444 6818
PK L-GN

X200 A3 A11
A11
Radio 1444 6818
PK L-GN

X1 F H
X85
Steering
Wheel Air
Bag Coil

X1 E C

Cellular, Entertainment, and Navigation


1444
PK

J209

1444 1444 6818


PK PK L-GN

Steering Wheel
Secondary/
Configurable Control
Schematics

3 4
S70R
Steering
Wheel
1210 301 402 499 604 806 1500 Controls
Switch -
Right
SRCE

8-7
3395145
Displays and Gauges 8-27
Description and Operation Brake Warning
The chime producer activates the brake audible
warning as requested by the instrument panel cluster
Audible Warnings Description and (IPC). The IPC sends a serial data message to the
chime producer indicating the chime frequency of a fast
Operation rate and at a continuous duration. The brake warning
The audible warnings alert the driver of a system sounds and the BRAKE indicator illuminates when the
concern or a critical vehicle condition. The radio following occurs:
generates the audible warning through the left front The ignition is ON.
speaker. The radio receives audible warning requests
via the serial data circuit. If the radio receives multiple The vehicle speed is greater than 8 km/h
audible warning requests, the warning with the highest (4.9 mph). The IPC receives a serial data
priority sounds first. On vehicles without a radio, a message from the engine control module (ECM)
chime module generates the audible warnings and indicating the vehicle speed.
receives audible warning requests via the serial data The IPC determines that the park brake is
circuit. Either the radio or the chime module is the engaged and the signal circuit is low.
chime procedure. The following lists the audible The brake fluid is low.
warning priority and the pulse rate:
The Traction Control System (TCS) and the
1. Fast rate chime200 pulses per minute Vehicle Stability Enhancement System (VSES)
2. Medium rate chime150 pulses per minute have failed.
3. Slow rate chime50 pulses per minute
Key-In-Ignition Warning
4. Single chime
The chime producer activates the key-in-ignition
Fasten Safety Belt Warning audible warning as requested by the body control
module (BCM). The BCM sends a serial data message
The chime producer activates the fasten safety belt to the chime producer indicating the chime frequency of
audible warning as requested by the body control a medium rate and continuous duration. The
module (BCM). The BCM sends a serial data message key-in-ignition warning sounds when the following
to the audio amplifier indicating the chime frequency at occurs:
a slow rate and a duration of 8 seconds. The fasten
safety belt warning sounds and the fasten safety belt The ignition switch is OFF.
indicator illuminates when the following occurs: The BCM determines that the driver door is open
The ignition switch transitions to ON. and the signal circuit is low. The IPC also receives
a serial data message from the BCM indicating the
The inflatable restraint sensing and diagnostic door ajar status
module (SDM) detects that the drivers seat belt is
not buckled and the signal is low. The SDM sends The BCM determines that the key-in-ignition
a serial data message to the BCM indicating the switch is open and the signal circuit is high. The
seat belt status. The instrument panel cluster IPC receives a serial data message from the BCM
(IPC) receives a serial data message from the indicating the key-in-ignition status.
BCM indicating the driver seat belt status.
Door Ajar Warning
If the seat belt is buckled when the ignition is turned
ON, the chime does not sound. If the seat belt is The chime producer activates the door ajar audible
buckled while the chime is sounding, the chime stops. warning as requested by the body control module
If the seat belt is unbuckled after the initial transition to (BCM). The BCM sends a serial data message to the
ON, the chime does not sound. chime producer indicating the chime frequency of a
medium rate and continuous duration. The door ajar
Lights On Warning warning sounds and the appropriate door ajar indicator
illuminates in the drivers information center (DIC) when
The chime producer activates the lights on warning as the following occurs:
requested by the body control module (BCM). The BCM
sends a serial data message to the chime producer The BCM determines that a door (driver door,
indicating the chime frequency of a fast rate and at a passenger door, left rear door, right rear door) is
continuous duration. The lights on warning sounds open and the signal circuit is low. The IPC also
when the following occurs: receives a serial data message from the BCM
indicating the door ajar status.
The ignition is OFF.
The vehicle is not in PARK. The BCM receives a
The BCM determines that the driver door is open serial data message from the engine control
and the signal circuit is low. module (ECM)/BCM indicating the gear position.
The BCM determines that the headlamp switch is
in the park or head position.

2014 - Express, Savana Electrical Body Builders Manual


8-28 Displays and Gauges
Additional Warnings data message to the chime producer indicating the
chime frequency of a medium rate and at a finite
The following warnings have an associated instrument duration.
panel cluster (IPC) indicator or driver information center
(DIC) message: Transmission Hot Idle Engine MessageThe
chime producer activates the audible warning as
Battery Voltage Low MessageThe chime requested by the BCM. The BCM sends a serial
producer activates the audible warning as data message to the chime producer indicating the
requested by the body control module (BCM). The chime frequency of a fast rate and at a continuous
BCM sends a serial data message to the chime duration.
producer indicating the chime frequency of a fast
rate and at a continuous duration. Refer to Indicator/Warning Message Description and
Operation on page 831.
Cargo Open Door MessageThe chime producer
activates the audible warning as requested by the
BCM. The BCM sends a serial data message to Driver Information Center (DIC)
the chime producer indicating the chime frequency Description and Operation
of a medium rate and at a finite duration. The driver information center (DIC) displays the DIC
Clean Exhaust Filter MessageThe chime WOW for 5 seconds when it first powers up. If enabled
producer activates the audible warning as through Personalization, the DIC then returns to the last
requested by the BCM. The BCM sends a serial display status before no power condition.
data message to the chime producer indicating the There are 4 switch functions for the DIC.
chime frequency of a medium rate and at a finite
duration. Personalization
Engine Overheated Stop Engine MessageThe Set/Reset
chime producer activates the audible warning as Trip/Fuel
requested by the BCM. The BCM sends a serial Vehicle Information
data message to the chime producer indicating the
chime frequency of a fast rate and at a continuous Trip/Fuel
duration. The Trip/Fuel switch is used to navigate between
Engine Power Is Reduced MessageThe chime vehicle information parameters. Cycle through the
producer activates the audible warning as following vehicle parameters by successive pressing of
requested by the BCM. The BCM sends a serial the Trip/Fuel switch.
data message to the chime producer indicating the Average Fuel Economy (AFE)
chime frequency of a medium rate and at a
continuous duration. Average Vehicle Speed (AV5)
Fuel Level Low MessageThe chime producer Blank Display
activates the audible warning as requested by the Elapsed Time
BCM. The BCM sends a serial message to the Fuel Range
chime producer indicating the chime frequency of
Fuel Used
a fast rate and at a continuous duration.
Instantaneous Fuel Economy (IFE)/ Active Fuel
Oil Pressure IndicatorThe chime producer
Management (AFM)
activates the audible warning as requested by the
BCM. The BCM sends a serial data message to Season Odometer
the chime producer indicating the chime frequency Trip A
of a fast rate and at a continuous duration. Trip B
Tire Pressure Low IndicatorThe chime producer
activates the audible warning as requested by the Vehicle Information
BCM. The BCM sends a serial data message to The vehicle information switch is used to navigate
the chime producer indicating the chime frequency between vehicle information parameters. Cycle through
of a fast rate and at a continuous duration. the following vehicle parameters by successive
Turn Signal IndicatorsThe chime producer pressing of the vehicle information switch.
activates the audible warning as requested by the Blank Display
IPC. The chime produces two different chimes,
Compass Zone Setting
one when the turn signal turns off and another
when the turn signal turns on. Compass Recalibration
Vehicle Dynamics Caution MessageThe chime Display Units Menu
producer activates the audible warning as Front Tire Pressures
requested by the BCM. The BCM sends a serial Fuel Filter Life
data message to the chime producer indicating the
chime frequency of a fast rate and at a continuous Hourmeter
duration. Key Fob Programming Menu
Vehicle Overspeed MessageThe chime Left Front Tire Pressure
producer activates the audible warning as Left Rear Tire Pressure
requested by the BCM. The BCM sends a serial Oil Life Index (OLI)
Rear Tire Pressures
2014 - Express, Savana Electrical Body Builders Manual
Displays and Gauges 8-29
Right Front Tire Pressure Fuel Range
Right Rear Tire Pressure This message indicates the estimated distance that the
Tire Programming Menu vehicle can travel under the current fuel economy and
fuel level conditions since the last battery connection to
Personalization the IPC. Fuel Range is calculated using the equation:
The personalization switch is used to set Fuel Range = Range Distance X Fuel Total Capacity/
personalization features for both the vehicle and the Range Fuel Used.
driver. Many of the parameters in the Trip/Fuel menu Range Distance = The accumulated distance
and the Vehicle Information menu can be programmed travelled since the last reset of this value.
through the personalization switch. In addition to the Fuel Used = The accumulated fuel delivered since
parameters in the Trip/Fuel and Vehicle Information the last reset of this value
menus, the following features can also be programmed.
The ECM sends the fuel range value to the IPC. The
Approach Lighting IPC receives a serial data message with fuel
Automatic Door Lock information. The fuel range value is retained during
Automatic Door Unlock ignition OFF and can be changed between English and
Metric units by accessing the DIC English/Metric menu.
Chime Volume The Fuel Range display cannot be reset. LOW is
Delayed Door Lock displayed when fuel range is below a predetermined
Display Language value.
Elevated Idle Fuel Used
Exit Lighting The DIC calculates and displays the total amount of
Remote Door Lock fuel used since the last reset operation. You can reset
Remote Door Unlock the fuel used mode by depressing and holding the Set/
Reset button for more than 3 seconds. The value of this
Average Fuel Economy mode is retained during ignition OFF.
Average fuel economy is calculated using the equation: Instantaneous Fuel Economy (IFE)
AFE = Distance/Fuel
Instantaneous fuel economy (IFE) is calculated using
Distance = The accumulated distance travelled the equation: IFE = Distance/Fuel Used.
since the last reset of this value
Distance = The accumulated distance travelled for
Fuel = The accumulated fuel consumption since the last 2 seconds
the last reset of this value
Fuel = The accumulated fuel delivered for the last
The engine control module (ECM) sends the average 2 seconds
fuel economy serial data message to the instrument
panel cluster (IPC). The value of this mode is retained The IPC receives a serial data message from the ECM.
during ignition OFF and can be changed between The distance information is calculated by the IPC using
English units and metric units by selecting from the the vehicle speed information from the ECM. These
driver information center (DIC) options menu. values are retained during ignition OFF and can be
changed between English and Metric units accessing
Average Vehicle Speed the DIC English/Metric menu. The IFE display cannot
Average speed is calculated using the equation: be reset.
Average Vehicle Speed = AVS Distance/AVS Time Oil Life Remaining
Distance = The accumulated distance travelled The ECM sends the oil life remaining percentage to the
since the last reset of this value IPC via a serial data message. The instrument panel
Ignition On = The accumulated ignition on time cluster receives a serial data message indicating the
since the last reset of this value engine oil life remaining. The DIC displays the current
Elapsed Time percentage of the GM Oil Life System as determined by
the ECM. When the oil life remaining percentage drops
The timer records elapsed time starting from activation. below 5 percent, the DIC displays CHANGE ENGINE
When the DIC displays the timer, pressing the Set/ OIL SOON. When the engine oil is changed, reset the
Reset switch for 3 seconds on the DIC resets the timer. GM Oil Life System. Refer to CELL Link Error - Link
Pressing the Set/Reset button on the DIC switch for target cell (cell ID 53271) is invalid for this publication.
approximately 1 second starts and stops the timer. The on page ??.
DIC displays the timer in one of the following formats:
The DIC displays the timer in the following format: XX: Tire Pressure Monitor
XX:XX: The IPC receives a serial data message from the tire
The first XX represents hours elapsed, the second XX pressure monitoring (TPM) system for front and rear tire
represents minutes elapsed, and the third XX pressure data. The DIC will display the pressure for
represents seconds elapsed. The maximum range of each of the front and rear tires. When a tire with low air
the timer is 99 hours, 59 minutes, and 59 seconds. After pressure is present, the DIC displays XXXX
the maximum range is reached, the timer displays all XXXX TIRE PRESSURE LOW.
zeros (00:00:00).

2014 - Express, Savana Electrical Body Builders Manual


8-30 Displays and Gauges
Fuel Display Compass (without Onstar)
Update Reset The driver information center (DIC) displays the
Units compass based on serial data message from the BCM.
Parameter Rate Range Value
The compass module communicates with the body
Average MPG or
Fuel 1 second
0.0
99.9 L/
control module (BCM) through a bi-directional data
99.9 circuit. The instrument panel cluster (IPC) receives
Economy 100 KM
compass information from the BCM via the serial data
Instant MPG or circuit. The compass is displayed in the DIC with other
Fuel 2 seconds 0 70 N/A L/ vehicle information and is at the bottom line of the DIC.
Economy 100 KM
The compass display shows - - when a malfunction is
Fuel
1 second 0 999 N/A MI/KM present with the compass module or a compass serial
Range data communication fault exists. The compass displays
Fuel Used 1 second 0 999.9 0.0 Gal/L 'CAL' or 'C' when the compass needs to be calibrated.
Cycle the ignition before performing the compass
magnetic variation adjustment procedure.
English/Metric Check that the compass module is properly installed in
The English/Metric mode is used to toggle between the vehicle since this may cause the compass to
English and Metric units and can be accessed through malfunction. The embossed arrow on the top of the
the driver information center (DIC) vehicle information compass module should be parallel to the centerline of
switch. the vehicle.
Trip A/B Compass (with Onstar)
The trip odometer A or B can be accessed through the The driver information center (DIC) displays the
DIC Trip/Fuel switch function. compass based on serial data message from the
Vehicle Communication Interface Module (VCIM). The
Trip Display compass is displayed in the DIC with other vehicle
information and is at the bottom line of the DIC. The
Range
compass displays 'CAL' or 'C' when the DIC has not
DIC Trip Display Metric English received compass information from the VCIM.
ODOMETER ######km ######MI
Ambient Air Temperature
TRIP A ####.#km ####.#MI
The ambient air temperature is read by the instrument
TRIP B ####.#km ####.#MI panel cluster (IPC) and displayed in the driver
information center (DIC). The IPC provides the logic for
reading the outside air temperature sensor. The IPC is
Language responsible for displaying the temperature and
The driver information center (DIC) is capable of converting to Fahrenheit. The instrument panel cluster
displaying in 4 languages (IPC) applies 5 volts to the ambient air temperature
English sensor. The ambient air temperature sensor is a
French thermistor which varies in resistance as the
temperature changes. As the resistance of the ambient
Spanish air temperature sensor increases, the IPC senses a
Arabic larger voltage drop across the sensor, indicating a
lower temperature. As the resistance of the ambient air
Fuel Filter Life temperature sensor decreases, the IPC senses a
The engine control module (ECM) sends the fuel filter smaller voltage drop across the sensor, indicating a
life remaining percentage to the instrument panel higher temperature. The IPC is responsible for
cluster (IPC) via the serial data circuit. The instrument displaying the temperature and converting to degrees
panel cluster receives a serial data message indicating Fahrenheit if necessary.
the fuel filter life remaining. The driver information If the ambient air temperature sensor resistance is less
center (DIC) displays the current percentage of the fuel than 328 ohms, the IPC displays 'SC' (short circuit) in
filter life as determined by the ECM. When the fuel filter the DIC and this corresponds to a temperature of 125
life remaining parameter drops below 5 percent, the C (257F). If the ambient air temperature sensor
DIC displays the CHANGE FUEL FILTER message. resistance is greater than 353.37K ohms, the IPC
The fuel filter life parameter can be reset by pressing displays 'OC' (open circuit) in the DIC and this
the Set/Reset switch for 2 seconds. The fuel filter life corresponds to a temperature less than 40C (40F).
parameter only applies to vehicles equipped with diesel The IPC displays ' ' in the DIC when the IPC receives
engine. Refer to Fuel System Description on an invalid signal or a loss of serial data communication.
page 9116.

2014 - Express, Savana Electrical Body Builders Manual


Displays and Gauges 8-31
Indicator/Warning Message Instrument Cluster Description and
Description and Operation Operation
INDICATOR LIGHT ON Displays Test
Refer to the OWNERS MANUAL for the descriptions Certain instrument panel cluster (IPC) features are
and explanations of all indicator lights. tested when the ignition is turned on in order to verify
For diagnosis and repair information related to an the features are working properly. The following occurs
indicator light refer to the System Diagnosis and the at key up:
Description of Operation that the message relates to. The air bag indicator flashes 7 times (not IPC
controlled).
MESSAGE DISPLAYED The ABS indicator illuminates briefly.
Refer to the OWNERS MANUAL for descriptions and The battery indicator illuminates briefly.
explanations of all messages displayed.
The brake indicator illuminates briefly.
For diagnosis and repair information related to a
displayed message refer to the System Diagnosis and The cruise engage indicator illuminates briefly.
the Description of Operation that the message The engine oil pressure indicator illuminates
relates to. briefly.
The malfunction indicator lamp (MIL) illuminates
CHANGE TIMING BELT MESSAGE briefly (not IPC controlled).
The Instrument Cluster monitors the odometer mileage The seat belt indicator illuminates for 70 seconds
to determine when timing belt (if equipped) replacement or until the driver seat belt is latched (not IPC
may be necessary. After the vehicle has accumulated controlled).
approximately 100,000 miles (160,000 kilometers), the
Instrument Cluster may display the CHANGE TIMING The security indicator illuminates briefly.
BELT message. After the engine timing belt has been The tire pressure low indicator illuminates briefly.
replaced, reset the CHANGE TIMING BELT message The vehicle dynamics caution (VDC) indicator
by locating and removing the fuses that supply power to illuminates briefly.
the Instrument Cluster for two minutes. All segments of the driver information center (DIC)
BRAKES OVERHEATED illuminate briefly.
All odometer segments illuminate briefly.
The Electronic Brake Control Module monitors brake
usage and compares it to an internal thermal model to The PRNDL segment illuminates briefly.
determine if the brakes could become overheated.
If the Electronic Brake Control Module determines the Indicators and Warning Messages
brakes pads have exceeded a desirable temperature Refer to Indicator/Warning Message Description and
based on the thermal model, it sends a serial data Operation on page 831, Data Link Communications
message to the Instrument Cluster to display the Description and Operation on page 1115 , and Body
BRAKES OVERHEATED message. The message Control System Description and Operation on
remains displayed until the estimated temperature page 1115.
returns to a desirable range.
Engine Coolant Temperature Gauge
Transmission Shift Lever Position The instrument panel cluster (IPC) displays the engine
Indicator coolant temperature as determined by the engine
The Transmission Shift Lever Position Indicator (if control module (ECM). The IPC receives a serial data
equipped) is located on the center console and message from the ECM indicating the engine coolant
indicates the current transmission shift lever position. temperature. The engine coolant temperature gauge
The Transmission Shift Lever Position Indicator defaults to 60C (140F) or below if:
receives power and ground and is controlled by the The ECM detects a malfunction in the engine
Body Control Module (BCM) via serial data. The coolant temperature sensor circuit.
Transmission Control Module determines transmission The IPC detects a loss of serial data
shift lever position based on signals from the communications with the ECM.
Transmission Internal Mode Switch and sends the shift The body control module (BCM) detects a loss of
lever position information to the BCM via serial data. serial communications with the ECM.

2014 - Express, Savana Electrical Body Builders Manual


8-32 Displays and Gauges
Fuel Gauge sensors have a resistance value of 40 to 240 Ohms.
When the fuel tank is full, the resistance of the sensor
The instrument panel cluster (IPC) displays the fuel should be around 40 Ohms and around 240 Ohms
level as determined by the ECM. The IPC receives a when empty.
serial data message from the ECM indicating the fuel
level percent. The fuel gauge defaults to empty if: Odometer
The ECM detects a malfunction in the fuel level The vehicle odometer is calculated and stored
sensor circuit. electronically in the instrument panel cluster (IPC). The
The IPC detects a loss of serial data IPC contains a season odometer and trip odometer A or
communications with the ECM B. Momentarily press the DIC trip/fuel button on the IPC
The fuel level sensor changes resistance in response in order to toggle between the season odometer and
to the fuel level. When the fuel tank is full, the sensor the trip odometer. Press the DIC set/reset button for
resistance is low and the ECM senses a low signal greater than 0.25 seconds, while the trip odometer is
voltage. When the fuel tank is empty, the sensor displayed, in order to reset the trip odometer. The IPC
resistance is high and the ECM senses a high signal displays the vehicle mileage and trip mileage as
voltage. The ECM uses the signal circuit of the fuel determined by the IPC. The IPC calculates the mileage
level sensor in order to calculate the percentage of based on the serial data vehicle speed information from
remaining fuel in the tank. The ECM sends the fuel the ECM. The odometer will display 'error' if an internal
level percentage via the serial data circuit to the IPC memory failure is detected. The odometer displays
instrument cluster in order to control the fuel gauge. either miles or kilometers and can be set through the
When the fuel level is less than a pre-determined value, personalization programming menu in the DIC.
the low fuel indicator illuminates in the IPC.
PRNDL Display
Fuel Gauge CNG The IPC displays the selected gear position as
The alternative fuel tank pressure sensor is a 3-wire determined by the ECM. The IPC receives a serial data
sensor comprising of the signal circuit, the low message from the ECM indicating the gear position.
reference circuit and a 5 V reference circuit. The The PRNDL display blanks if:
compressed natural gas control module (CNGCM) The ECM detects a malfunction in the
monitors the signal of the pressure sensor to determine transmission range switch circuit.
the amount of pressure in the tank. The CNGCM uses The IPC detects a loss of serial data
this signal in order to calculate the percentage of communications with the ECM.
remaining gas in the tank and converts it to a PWM
signal sent to the ECM. The ECM sends the fuel level Speedometer
percentage via the serial data circuit to the instrument
The IPC displays the vehicle speed as determined by
cluster in order to control the fuel gauge.
the ECM. The IPC calculates the mileage based on the
Fuel Gauge LPG serial data vehicle speed information from the ECM.
The speedometer defaults to 0 km/h (0 mph) if the IPC
The liquid propane gas control module monitors the detects a loss of serial data communications with
signal of the of the primary fuel level sensor to the ECM.
determine the amount of liquid propane in the tank. The
liquid propane gas control module uses this signal in Battery Gauge
order to calculate the percentage of remaining liquid
The instrument panel cluster (IPC) displays the voltage
propane gas in the tank and converts it to a PWM
as determined by the regulated voltage control (RVC).
signal sent to the ECM. The ECM sends the fuel level
The IPC receives a serial data message from the BCM
percentage via the serial data to the instrument cluster
indicating the battery voltage. When the engine is ON,
in order to control the fuel gauge. The secondary fuel
the gauge should be between 1016 volts. The gauge
level sensor is only used as a input to the liquid
will default to 0 volts if the IPC detects a loss of
propane gas control module to transfer fuel to the
communication with the BCM.
primary tank. The primary and secondary fuel level

2014 - Express, Savana Electrical Body Builders Manual


Secondary and Configurable Customer Controls 8-33

Secondary and Configurable Customer Controls


Schematic and Routing Diagrams

2014 - Express, Savana Electrical Body Builders Manual


Steering Wheel Secondary/Configurable Control Schematics (Steering Wheel Secondary/Configurable Controls)

8-34
Secondary and Configurable Customer Controls
K9 L
O
Body C
Control
Module
D
E
S
C

X1 3 17 X3 22 X1 6

1884 1444 7158 6818


GY PK D-GN/WH L-GN

X200 A17 A3 A13 X200 A11


A11
1884 1444 7158 Radio 6818
GY PK D-GN/WH L-GN

X1 K F C H
X85
Steering
Wheel Air
Bag Coil

X2 A E H C

J209

1884 1444 1444


GY YE YE 1444 6818
7158 YE D-GN
D-GN/WH
K34 -W1Y K34 +W1Y 3 4
S70R
Steering
1210 Wheel
Controls
Switch -
301 Right
2014 - Express, Savana Electrical Body Builders Manual

402

3 1 9
S70L 499
Steering
1500 825 1470 3010 Wheel
Controls 604
Switch -
Left
806 SRCE

1500

3395171
Secondary and Configurable Customer Controls 8-35
Description and Operation

Steering Wheel Controls Description


and Operation
Steering Wheel Controls Block Diagram

S70R
Steering
Wheel
Controls
Switch -
Right

K9
Body
Control
Module

A11
Radio

3469881
The steering wheel control switches duplicate the This section is intended to diagnose the circuits
function of the primary controls of the associated between the BCM and the steering wheel control
component, through a network of momentary contact switches. If the primary control for the device is
switches and a series of resistors. The body control inoperative, refer to the appropriate section for the
module (BCM) supplies voltage to the switches and component the steering wheel control switch is
monitors the return signal. When a switch is pressed, a used for.
specific voltage drops across the resistor unique to that
switch. The BCM identifies the switch selected and
sends a serial data message to the component
controlled by the switch, activating the feature.

2014 - Express, Savana Electrical Body Builders Manual


Table of Contents 9-1

Section 9

Engine/Propulsion

12 V Starting and Charging . . . . . . . . . . . . . . . . . . . 9-3 Fuel System Description (Without LC8) . . . . . . . . 9-76
Schematic and Routing Diagrams . . . . . . . . . . . . . . . 9-3 Evaporative Emission Control System
Starting and Charging Schematics . . . . . . . . . . . . . . . 9-4 Description (LC8\FHZ) . . . . . . . . . . . . . . . . . . . . . . . . 9-80
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 9-8 Evaporative Emission Control System
Charging System Description and Operation . . . . 9-8 Description (without LC8) . . . . . . . . . . . . . . . . . . . . . 9-80
Electrical Power Management Description and Evaporative Emission Control System
Operation (Gasoline) . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10 Description (LC8\ K07\ UFM) . . . . . . . . . . . . . . . . . . 9-83
Electrical Power Management Description and Electronic Ignition System Description . . . . . . . . . . 9-83
Operation (Diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12 Fast Idle System Description . . . . . . . . . . . . . . . . . . . 9-84
Starting System Description and Operation . . . . 9-13 Engine Controls and Fuel - 6.6L (LGH) . . . . . 9-85
Cruise Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15 Schematic and Routing Diagrams . . . . . . . . . . . . . . 9-85
Schematic and Routing Diagrams . . . . . . . . . . . . . . 9-15 Engine Controls Schematics . . . . . . . . . . . . . . . . . . . . 9-86
Cruise Control Schematics . . . . . . . . . . . . . . . . . . . . . 9-16 Description and Operation . . . . . . . . . . . . . . . . . . . . 9-100
Description and Operation . . . . . . . . . . . . . . . . . . . . . . 9-17 Diesel Exhaust Fluid (DEF) Warning Strategy
Cruise Control Description and Operation . . . . . . 9-17 (DEF Level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-100
Diesel Exhaust Fluid (DEF) Warning Strategy
Engine Controls and Fuel - 4.3L (LU3) . . . . . . 9-22
(DEF Quality) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-101
Schematic and Routing Diagrams . . . . . . . . . . . . . . 9-22
Diesel Exhaust Fluid (DEF) Warning Strategy
Engine Controls Schematics . . . . . . . . . . . . . . . . . . . . 9-23
(Anti-Tampering) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-103
Description and Operation . . . . . . . . . . . . . . . . . . . . . . 9-34
Diesel Exhaust Fluid (DEF) Warning Strategy
Engine Control Module Description . . . . . . . . . . . . . 9-34
(Emission Control) . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-104
Throttle Actuator Control (TAC) System
Engine Control Module Description . . . . . . . . . . . 9-105
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35
Exhaust Gas Recirculation (EGR) System
Fuel System Description . . . . . . . . . . . . . . . . . . . . . . . . 9-36
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-106
Evaporative Emission Control System
Exhaust Aftertreatment System Description . . . 9-110
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-39
Fuel System Description . . . . . . . . . . . . . . . . . . . . . . . 9-116
Electronic Ignition System Description . . . . . . . . . . 9-42
Glow Plug System Description . . . . . . . . . . . . . . . . 9-120
Engine Controls and Fuel - 4.8L (L20), 5.3L Intake Air Heater System Description . . . . . . . . . 9-121
(LMF), or 6.0L (L96 LC8) . . . . . . . . . . . . . . . . . . . . 9-44 Manual High Idle System Description . . . . . . . . . 9-121
Schematic and Routing Diagrams . . . . . . . . . . . . . . 9-44 Turbocharger System Description . . . . . . . . . . . . . 9-122
Engine Controls Schematics . . . . . . . . . . . . . . . . . . . . 9-45 Engine Heating and Cooling . . . . . . . . . . . . . . . 9-125
Description and Operation . . . . . . . . . . . . . . . . . . . . . . 9-65 Schematic and Routing Diagrams . . . . . . . . . . . . 9-125
Engine Control Module Description . . . . . . . . . . . . . 9-65 Engine Heating/Cooling Schematics . . . . . . . . . . 9-126
Throttle Actuator Control (TAC) System Description and Operation . . . . . . . . . . . . . . . . . . . . 9-127
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-66 Cooling Fan Description and Operation
Fuel System Description (LC8\FHZ) . . . . . . . . . . . . 9-67 (w/LGH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-127
Fuel System Description (LC8\K07\UFP) . . . . . . . 9-70 Cooling System Description and Operation . . . 9-127
Fuel System Description (LC8\K07\UFM) . . . . . . 9-73

2014 - Express, Savana Electrical Body Builders Manual


12 V Starting and Charging 9-3

12 V Starting and Charging


Schematic and Routing Diagrams

2014 - Express, Savana Electrical Body Builders Manual


Starting and Charging Schematics (Starting System (Gas))

9-4
12 V Starting and Charging
K20 L
Engine O
Control C
Module
P/N D
-YF2 YF2 E
S
X1 52 (L20/LMF/L96) X1 1 (L20/LMF/L96) C
1 X1 32 (LU3) X1 57 (LU3)
RD
625 1786
1 F104B YE/BK OG/BK
+ RD Fusible
C1 Link 2
Battery X60A
1 Junction
RD Block -
Underhood M30 MYD
-
1 X175 W
1 RD
Power RD T12
Power B81
Distribution Distribution X5 S X1 C6 Automatic
Schematics P/N Park/Neutral Transmission
Schematics X50A Position
Fuse Block - Assembly
Switch
+ Underhood
C1B 30 85
Battery - CRNK
Auxiliary Relay 39
X1 3
X175 N T12
Q8 Automatic
- 530 Control
WH Transmission
87 86 Solenoid Assembly
STRTR Valve
6 Assembly
50 50 1 50 1 SOL
BK BK RD BK RD 40A S39
Ignition X2 F
Switch WH
III
G305 B15
X1 E1 C7 I II Transmission
Internal
YF2 Automatic Mode Switch
Transmission
6 Controls
PU 5
Schematics
X200 C1 B6

X1 B X2 A GY
M64 1250 530 1020
Starter BK WH PK X2 A
Motor
2014 - Express, Savana Electrical Body Builders Manual

M
X1 4 2 K71
K9 Transmission
5V Body Control
Control Module
Module
X1 5
1551 1551
BK/WH BK/WH

950
BK
G104 G105 G106 G102 G103

3395320
2014 - Express, Savana Electrical Body Builders Manual

Starting and Charging Schematics (Starting System (Diesel))

L
K20 O
Engine C
Control
Module
D
P/N E
S
C
X1 5 X1 25

1786
OG/BK
1 F104B
RD Fusible 625
Link 2 YE/BK
X101 3
+
C1 X60A
Battery Junction 1786
Block - OG/BK
Underhood 1
RD
-
1
RD X5 S X1 C6 X174 A
Power X50A
Distribution Fuse Block -
Schematics Underhood 1786
30 85 OG/BK
+ CRNK
C1B Relay 39 X1 3
Battery - T12
Auxiliary Q8 Automatic
Control Transmission
87 86 Solenoid Assembly
- Valve
STRTR 6 Assembly
SOL
40A S39 X2 F
50 50 1 50 Ignition
BK BK RD BK Switch WH
III B15
1
RD X1 E1 C7 I II Transmission
Internal
G305 Automatic Mode Switch
Transmission
6 Controls
PU 5 Schematics
530 1020
WH PK

12 V Starting and Charging


X200 C1 B6
X1 B X2 B GY
M64 1250
BK X2 A
Starter 530 1020
Motor WH PK
M
K71
Transmission
Control
Module

X1 4 2 X1 2
K9
5V Body
Control
Module 1551
BK/WH

950
BK
G104 G105 G106 G102 G103

9-5
3395322
Starting and Charging Schematics (Charging System (Gas))

9-6
12 V Starting and Charging
P16 L
Instrument O
P9 C
Cluster
Driver Information
- + Center Display
K9 D
E
Body S
Control A90 C
Module Logic
5V
X5 10 9 8

LU3/LMF LU3/LMF LU3/LMF


K20
Engine
Control
Module
5077 5075 5076
BN WH PK

X2 43 31 (LU3)
X2 32 61 (L20/LMF/L96)
X100 11 13 10 1
X1 B RD
M64 X60A
Starter Junction F104C
Motor Block - Fusible
1 Link 3
RD Underhood

YF2

5077 5075 5076


BN WH PK + 1 23 225
RD GY OG
C1
Battery Power
1
Distribution
RD Power
Schematics
Distribution
- Schematics
X1 2 1 (LU3/LMF)
2014 - Express, Savana Electrical Body Builders Manual

B C A + X2 1 X1 C B (L20/L96)
B18 C1B B F L P G13
S
Battery Battery - Generator
Current Auxiliary
Sensor

50 50 50
BK BK BK

950
BK
G105 G104 G106 G305

3395324
2014 - Express, Savana Electrical Body Builders Manual

Starting and Charging Schematics (Charging System (Diesel))

P16
Instrument L
P9 O
Cluster C
Driver Information
- + Center Display
D
E
A90 S
C
Logic
1
RD

X1 B 1
X60A M64 RD
Junction Starter
Block - Motor
Underhood

KD9 +YF2 +
C1 K20
1 Battery 1 Engine
RD RD Control
Module

1 1 -
RD Power RD Power X1 70 50
Distribution Distribution
Schematics Schematics

+
C1B
Battery - F104E F104C 23 225
Auxiliary Fusible Fusible GY OG
Link 5 Link 3

50 1 50 50 1
BK RD BK BK RD

KD9 -KD9

12 V Starting and Charging


J140

225 225
OG OG

X2 1 X1 B X2 1 X1 C B
B S F L P G13E B S F L P G13
Generator - Generator
Auxiliary

950
BK
G305 G104 G105 G106

9-7
3395328
9-8 12 V Starting and Charging
Description and Operation rectification. The rectified voltage has been converted
into a direct current (DC) for use by the vehicles
electrical system to maintain electrical loads and the
battery charge. The voltage regulator integral to the
Charging System Description and generator controls the output of the generator. It is not
Operation serviceable. The voltage regulator controls the amount
of current provided to the rotor. If the generator has field
Electrical Power Management Overview control circuit failure, the generator defaults to an
The electrical power management system is designed output voltage of 13.8 V.
to monitor and control the charging system and send Body Control Module (BCM)
diagnostic messages to alert the driver of possible
problems with the battery and generator. This electrical The body control module (BCM) is a GMLAN device.
power management system primarily utilizes existing It communicates with the engine control module (ECM)
on-board computer capability to maximize the and the instrument panel cluster for electrical power
effectiveness of the generator, to manage the load, management (electrical power management) operation.
improve battery state-of-charge and life, and minimize The BCM determines the output of the generator and
the system's impact on fuel economy. The electrical sends the information to the ECM for control of the
power management system performs 3 functions: generator turn on signal circuit. It monitors the
generator field duty cycle signal circuit information sent
It monitors the battery voltage and estimates the from the ECM for control of the generator. It monitors a
battery condition. battery current sensor, the battery positive voltage
It takes corrective actions by boosting idle speeds, circuit, and estimated battery temperature to determine
and adjusting the regulated voltage. battery state of charge. The BCM performs idle boost.
It performs diagnostics and driver notification. Battery Current Sensor
The battery condition is estimated during ignition-off
The battery current sensor is a serviceable component
and during ignition-on. During ignition-off the
that is connected to either the negative or positive
state-of-charge of the battery is determined by
battery cable at the battery. The battery current sensor
measuring the open-circuit voltage. The state-of-charge
is a 3-wire hall effect current sensor. The battery
is a function of the acid concentration and the internal
current sensor monitors the battery current. It directly
resistance of the battery, and is estimated by reading
inputs to the BCM. It creates a 5-volt pulse width
the battery open circuit voltage when the battery has
modulation (PWM) signal of 128 Hz with a duty cycle of
been at rest for several hours.
0100 percent. Normal duty cycle is between 5
The state-of-charge can be used as a diagnostic tool to 95 percent. Between 05 percent and 95100 percent
tell the customer or the dealer the condition of the are for diagnostic purposes.
battery. Throughout ignition-on, the algorithm
continuously estimates state-of-charge based on Engine Control Module (ECM)
adjusted net amp hours, battery capacity, initial When the engine is running, the generator turn-on
state-of-charge, and temperature. signal is sent to the generator from the ECM, turning on
While running, the battery degree of discharge is the regulator. The generator's voltage regulator controls
primarily determined by a battery current sensor, which current to the rotor, thereby controlling the output
is integrated to obtain net amp hours. voltage. The rotor current is proportional to the
In addition, the electrical power management function electrical pulse width supplied by the regulator. When
is designed to perform regulated voltage control to the engine is started, the regulator senses generator
improve battery state-of-charge, battery life, and fuel rotation by detecting AC voltage at the stator through
economy. This is accomplished by using knowledge of an internal wire. Once the engine is running, the
the battery state-of-charge and temperature to set the regulator varies the field current by controlling the pulse
charging voltage to an optimum battery voltage level for width. This regulates the generator output voltage for
recharging without detriment to battery life. proper battery charging and electrical system
operation. The generator field duty terminal is
The Charging System Description and Operation is connected internally to the voltage regulator and
divided into 3 sections. The first section describes the externally to the ECM. When the voltage regulator
charging system components and their integration into detects a charging system problem, it grounds this
the electrical power management. The second section circuit to signal the ECM that a problem exists. The
describes charging system operation. The third section ECM monitors the generator field duty cycle signal
describes the instrument panel cluster operation of the circuit, and receives control decisions based on
charge indicator, driver information center messages, information from the BCM.
and voltmeter operation.
Instrument Panel Cluster
Charging System Components The instrument panel cluster provides the customer
Generator notification in case a concern with the charging system.
There are 2 means of notification, a charge indicator
The generator is a serviceable component. If there is a
and a driver information center message of SERVICE
diagnosed failure of the generator it must be replaced BATTERY CHARGING SYSTEM if equipped.
as an assembly. The engine drive belt drives the
generator. When the rotor is spun it induces an
alternating current (AC) into the stator windings. The
AC voltage is then sent through a series of diodes for
2014 - Express, Savana Electrical Body Builders Manual
12 V Starting and Charging 9-9

Charging System Block Diagram

P16
Instrument
Cluster

K20
Engine
Control
Module

G13
Generator

C1
Battery

K9 B18
Body Battery
Control Current
Module Sensor

3621555

Charging System Operation Commanded Duty Cycle Generator Output Voltage


The purpose of the charging system is to maintain the 60% 13.81 V
battery charge and vehicle loads. There are 6 modes of 70% 14.37 V
operation and they include:
Battery Sulfation Mode 80% 14.94 V
Charge Mode 90% 15.5 V
Fuel Economy Mode The generator provides a feedback signal of the
Headlamp Mode generator voltage output through the generator field
Start Up Mode duty cycle signal circuit to the ECM. This information is
Voltage Reduction Mode sent to the body control module (BCM). The signal is
PWM signal of 128 Hz with a duty cycle of 0
The engine control module (ECM) controls the 100 percent. Normal duty cycle is between 5
generator through the generator turn ON signal circuit. 99 percent. Between 05 percent and 100 percent are
The ECM monitors the generator performance though for diagnostic purposes.
the generator field duty cycle signal circuit. The signal
is a pulse width modulation (PWM) signal of 128 Hz Battery Sulfation Mode
with a duty cycle of 0100 percent. Normal duty cycle is
between 595 percent. Between 05 percent and 95 The BCM will enter this mode when the interpreted
100 percent are for diagnostic purposes. The following generator output voltage is less than 13.2 V for
table shows the commanded duty cycle and output 45 minutes. When this condition exists the BCM will
voltage of the generator: enter Charge Mode for 23 minutes. The BCM will then
determine which mode to enter depending on voltage
Commanded Duty Cycle Generator Output Voltage requirements.
10% 11 V
20% 11.56 V
30% 12.12 V
40% 12.68 V
50% 13.25 V

2014 - Express, Savana Electrical Body Builders Manual


9-10 12 V Starting and Charging
Charge Mode Instrument Panel Cluster Operation
The BCM will enter Charge Mode when ever one of the Charge Indicator Operation
following conditions are met.
The instrument panel cluster illuminates the charge
The wipers are ON for more than 3 seconds. indicator and displays a warning message in the driver
GMLAN (Climate Control Voltage Boost Mode information center if equipped, when the one or more of
Request) is true, as sensed by the HVAC control the following occurs:
head. High speed cooling fan, rear defogger and The engine control module (ECM) detects that the
HVAC high speed blower operation can cause the generator output is less than 11 V or greater than
BCM to enter the Charge Mode. 16 V. The instrument panel cluster receives a
The estimated battery temperature is less than 0 GMLAN message from the ECM requesting
C (32F). illumination.
Battery State of Charge is less than 80 percent. The instrument panel cluster determines that the
Vehicle speed is greater than 145 km/h (90 mph) system voltage is less than 11 V or greater than
Current sensor fault exists. 16 V for more than 30 seconds. The instrument
panel cluster receives a GMLAN message from
System voltage was determined to be below the body control module (BCM) indicating there is
12.56 V a system voltage range concern.
When any one of these conditions is met, the system The instrument panel cluster performs the
will set targeted generator output voltage to a charging displays test at the start of each ignition cycle. The
voltage between 13.915.5 V, depending on the battery indicator illuminates for approximately 3 seconds.
state of charge and estimated battery temperature.
Display Message: BATTERY NOT CHARGING
Fuel Economy Mode SERVICE CHARGING SYSTEM or SERVICE
The BCM will enter Fuel Economy Mode when the BATTERY CHARGING SYSTEM
estimated battery temperature is at least 0C (32F) but The BCM and the ECM will send a serial data message
less than or equal to 80C (176F), the calculated to the driver information center for the BATTERY NOT
battery current is less than 15 amperes and greater CHARGING SERVICE CHARGING SYSTEM or
than 8 amperes, and the battery state-of-charge is SERVICE BATTERY CHARGING SYSTEM message
greater than or equal to 80 percent. Its targeted to be displayed. It is commanded ON when a charging
generator output voltage is the open circuit voltage of system DTC is a current DTC. The message is turned
the battery and can be between 12.513.1 V. The BCM OFF when the conditions for clearing the DTC have
will exit this mode and enter Charge Mode when any of been met.
the conditions described above are present.
Headlamp Mode Electrical Power Management
The BCM will enter Headlamp Mode when ever the Description and Operation (Gasoline)
headlamps are ON (high or low beams). Voltage will be The electrical power management is used to monitor
regulated between 13.914.5 V. and control the charging system and alert the driver of
possible problems within the charging system. The
Start Up Mode electrical power management system makes the most
When the engine is started the BCM sets a targeted efficient use of the generator output, improves the
generator output voltage of 14.5 V for 30 seconds. battery stateofcharge, extends battery life, and
manages system electrical loads.
Voltage Reduction Mode The load shed operation is a means of reducing
The BCM will enter Voltage Reduction Mode when the electrical loads during a low voltage or low battery
calculated ambient air temperature is above 0C (32 stateofcharge condition.
F). The calculated battery current is less than 1 ampere The idle boost operation is a means of improving
and greater than 7 amperes, and the generator field generator performance during a low voltage or low
duty cycle is less than 99 percent. Its targeted battery stateofcharge condition.
generator output voltage is 12.9 V. The BCM will exit
this mode once the criteria are met for Charge Mode.

2014 - Express, Savana Electrical Body Builders Manual


12 V Starting and Charging 9-11
Each electrical power management function, either idle
boost or load shed, is discrete. No two functions are
active at the same time. Idle boost is activated in
incremental steps, idle boost 1 must be active before
idle boost 2 can be active. The criteria used by the body
control module (BCM) to regulate electrical power
management are outlined below:

Battery Temperature Battery Voltage Amp-Hour


Function Calculation Calculation Calculation Action Taken
First level Idle boost
Idle Boost 1 Start Less Than 15C (5F) Less Than 13 V
requested
Battery has a net loss First level Idle boost
Idle Boost 1 Start
greater than 0.6 AH requested
First level Idle boost
Idle Boost 1 Start Less Than 10.9 V
requested
Greater Than Battery has a net loss First level Idle boost
Idle Boost 1 End Greater Than 12 V
15C (5F) less than 0.2 AH request cancelled
Rear Defrost, Heated
Battery has a net loss Mirrors, Heated Seats
Load Shed 1 Start
of 4 AH cycled OFF for 20% of
their cycle
Rear Defrost, Heated
Mirrors, Heated Seats
Load Shed 1 Start Less Than 10.9 V
cycled OFF for 20% of
their cycle
Battery has a net loss
Load Shed 1 End Greater Than 12 V Clear Load Shed 1
of less than 2 AH
Battery has a net loss Second level Idle boost
Idle Boost 2 Start
greater than 1.6 AH requested
Second level Idle boost
Idle Boost 2 Start Less Than 10.9 V
requested
Battery has a net loss Second level Idle boost
Idle Boost 2 End Greater Than 12 V
less than 0.8 AH request cancelled
Battery has a net loss Third level Idle boost
Idle Boost 3 Start
of 10.0 AH requested
Third level Idle boost
Idle Boost 3 Start Less Than 10.9 V
requested
Battery has a net loss Third level Idle boost
Idle Boost 3 End Greater Than 12 V
of less than 6.0 AH request cancelled
Rear Defrost, Heated
Mirrors, Heated Seats
cycled OFF for 50% of
Battery has a net loss their cycle. The
Load Shed 2 Start Less Than 10.9 V
greater than 12 AH BATTERY SAVER
ACTIVE message will
be displayed on
the DIC
Rear Defrost, Heated
Mirrors, Heated Seats
cycled OFF for 50% of
their cycle. The
Load Shed 2 Start Less Than 10.9 V
BATTERY SAVER
ACTIVE message will
be displayed on
the DIC
Battery has a net loss
Load Shed 2 End Greater Than 12.6 V Clear Load Shed 2
of less than 10.5 AH

2014 - Express, Savana Electrical Body Builders Manual


9-12 12 V Starting and Charging
Battery Temperature Battery Voltage Amp-Hour
Function Calculation Calculation Calculation Action Taken
Rear Defrost, Heated
Mirrors, Heated Seats
cycled OFF for 100% of
Battery has a net loss their cycle. The
Load Shed 3 Start Less Than 11.9 V
greater than 20 AH BATTERY SAVER
ACTIVE message will
be displayed on
the DIC
Battery has a net loss
Load Shed 3 End Greater Than 12.6 V Clear Load Shed 3
of less than 15 AH

Electrical Power Management The idle boost operation is a means of improving


generator performance during a low voltage or low
Description and Operation (Diesel) battery state-of-charge condition. Idle boost consists of
The electrical power management is used to monitor three steps: idle boost 1, idle boost 2, and idle boost 3
and control the charging system and alert the driver of (approximately 725, 850, and 850 rpm respectively).
possible problems within the charging system. The Idle boost is activated in incremental steps, idle boost 1
electrical power management system makes the most must be active before idle boost 2 can be active.
efficient use of the generator output, improves the Each electrical power management function, either idle
battery stateofcharge, extends battery life, and boost or load shed, is discrete. No two functions are
manages system electrical loads. active at the same time. The criteria used by the body
The load shed operation is a means of reducing control module (BCM) to regulate electrical power
electrical loads during a low voltage or low battery management are outlined below:
stateofcharge condition.

Battery Temperature Battery Voltage Amp-Hour


Function Calculation Calculation Calculation Action Taken
First level Idle boost
Idle Boost 1 Start Less Than 15C (5F) Less Than 13 V
requested
Battery has a net loss First level Idle boost
Idle Boost 1 Start
greater than 0.6 AH requested
First level Idle boost
Idle Boost 1 Start Less Than 10.9 V
requested
Greater Than Battery has a net loss First level Idle boost
Idle Boost 1 End Greater Than 12 V
15C (5F) less than 0.2 AH request cancelled
Rear Defrost, Heated
Battery has a net loss Mirrors, Heated Seats
Load Shed 1 Start
of 4 AH cycled OFF for 20% of
their cycle
Rear Defrost, Heated
Mirrors, Heated Seats
Load Shed 1 Start Less Than 10.9 V
cycled OFF for 20% of
their cycle
Battery has a net loss
Load Shed 1 End Greater Than 12 V Clear Load Shed 1
of less than 2 AH
Battery has a net loss Second level Idle boost
Idle Boost 2 Start
greater than 1.6 AH requested
Second level Idle boost
Idle Boost 2 Start Less Than 10.9 V
requested
Battery has a net loss Second level Idle boost
Idle Boost 2 End Greater Than 12 V
less than 0.8 AH request cancelled
Battery has a net loss Third level Idle boost
Idle Boost 3 Start
of 10.0 AH requested
Third level Idle boost
Idle Boost 3 Start Less Than 10.9 V
requested
Battery has a net loss Third level Idle boost
Idle Boost 3 End Greater Than 12 V
of less than 6.0 AH request cancelled

2014 - Express, Savana Electrical Body Builders Manual


12 V Starting and Charging 9-13
Battery Temperature Battery Voltage Amp-Hour
Function Calculation Calculation Calculation Action Taken
Rear Defrost, Heated
Mirrors, Heated Seats
cycled OFF for 50% of
Battery has a net loss their cycle. The
Load Shed 2 Start Less Than 10.9 V
greater than 12 AH BATTERY SAVER
ACTIVE message will
be displayed on
the DIC
Rear Defrost, Heated
Mirrors, Heated Seats
cycled OFF for 50% of
their cycle. The
Load Shed 2 Start Less Than 10.9 V
BATTERY SAVER
ACTIVE message will
be displayed on
the DIC
Battery has a net loss
Load Shed 2 End Greater Than 12.6 V Clear Load Shed 2
of less than 10.5 AH
Rear Defrost, Heated
Mirrors, Heated Seats
cycled OFF for 100% of
Battery has a net loss their cycle. The
Load Shed 3 Start Less Than 11.9 V
greater than 20 AH BATTERY SAVER
ACTIVE message will
be displayed on
the DIC
Battery has a net loss
Load Shed 3 End Greater Than 12.6 V Clear Load Shed 3
of less than 15 AH

Starting System Description and The magnetic fields of the pull-in and hold-in windings
now oppose one another. This action of the windings,
Operation along with the help of the return spring, causes the
The starter motors are non-repairable starter motors. starter drive assembly to disengage and the solenoid
They have pole pieces that are arranged around the switch contacts to open simultaneously. As soon as the
armature. Both solenoid windings are energized. The contacts open, the starter circuit is turned off.
pull-in winding circuit is completed to the ground
through the starter motor. The windings work together Circuit Description (Key Start)
magnetically to pull and hold in the plunger. The When the ignition switch is placed in the Start position,
plunger moves the shift lever. This action causes the a discrete signal is supplied to the body control module
starter drive assembly to rotate on the armature shaft (BCM) notifying it that the ignition is in the Start
spline as it engages with the flywheel ring gear on the position. The BCM then sends a message to the engine
engine. Moving at the same time, the plunger also control module (ECM) notifying it that CRANK has been
closes the solenoid switch contacts in the starter requested. The ECM verifies that the transmission is in
solenoid. Full battery voltage is applied directly to the Park or Neutral. If it is, the ECM then supplies 12 V to
starter motor and it cranks the engine. the control circuit of the crank relay. When this occurs,
As soon as the solenoid switch contacts close, current battery positive voltage is supplied through the switch
stops flowing thorough the pull-in winding because side of the crank relay to the S terminal of the starter
battery voltage is applied to both ends of the windings. solenoid.
The hold-in winding remains energized. Its magnetic
field is strong enough to hold the plunger, shift lever,
starter drive assembly, and solenoid switch contacts in
place to continue cranking the engine. When the
engine starts, pinion overrun protects the armature from
excessive speed until the switch is opened.
When the ignition switch is released from the START
position, the START relay opens and battery voltage is
removed from the starter solenoid S terminal. Current
flows from the motor contacts through both windings to
the ground at the end of the hold-in winding. However,
the direction of the current flow through the pull-in
winding is now opposite the direction of the current flow
when the winding was first energized.

2014 - Express, Savana Electrical Body Builders Manual


9-14 12 V Starting and Charging

Starting System Block Diagram

K20
Engine
Control
Module

C1 KR27 K9 T12
Battery Starter Body Automatic
Relay Control Transmission
Module Assembly

M64 S39
Starter Ignition
Motor Switch

3603725

2014 - Express, Savana Electrical Body Builders Manual


9-22 Engine Controls and Fuel - 4.3L (LU3)

Engine Controls and Fuel - 4.3L (LU3)


Schematic and Routing Diagrams

2014 - Express, Savana Electrical Body Builders Manual


2014 - Express, Savana Electrical Body Builders Manual

Engine Controls Schematics (Module Power, Ground, Serial Data and MIL)

B+ L
O
C
X50A P16
Fuse Block - A90 Instrument
Underhood Logic Cluster D
E
S
IGN C

85 30
KR75
Engine Controls
Ignition Relay
4
RUN/CRNK Relay 15 86 87

MAF/CNSTR ECM PWR/ O2 O2 V6 FUEL ODD IGN/


ECM IGN/ ECM BATT VENT TRN SNSR 1 SNSR 2 INJ INJ
GLOW PLUG 10A 15A 10A (PRE)/CLS (POST) 15A 20A
MDL IGN 10A 10A
15A
419
X1 B5 A1 K8 H2 BN/WH

Data
Communication
Schematics X100 18

439 440 5991 1339 5985 419


PK RD/WH YE PK D-BU BN/WH

Engine Controls and Fuel - 4.3L (LU3)


X1 19 20 13 73 3 27
K20
IGN B+ IGN IGN Engine
Control
Module

X1 44 43 X2 73

2501 2500 1551


TN TN/BK BK/WH

Data
Communication
Schematics

G103

9-23
3395177
2014 - Express, Savana Electrical Body Builders Manual

Engine Controls Schematics (Engine Data Sensors - Throttle Controls)

L
O
C
Q38
Throttle
Body D
E
B107 S
Accelerator C
Pedal
M Position
Sensor

E D C F A B A F E B C D

1274 1162 1272 1164 1161 1271


TN L-BU PU WH/BK D-BU BN

X100 23 29 28 22 27 21

2701 485 2752 488 582 581 1274 1162 1272 1164 1161 1271
GY D-GN TN PU BN YE TN L-BU PU WH/BK D-BU BN

X2 53 57 40 59 32 16 X1 67 18 21 47 1 41
K20
5V2 1 2 5V1 2 5V2 1 Engine
Control
Module

5V2
X1 45 11 61

Engine Controls and Fuel - 4.3L (LU3)


5359 5360 5361
WH BN YE

X202 R F P

5359 5360 5361 K9


WH BN YE Body
Control
Module
5V
X3 13 14 15

5380 5382 5381


TN BN/WH GY
5 4 3 1
B22
Brake
Pedal
Position
Sensor
6 2

9-27
3395189
9-44 Engine Controls and Fuel - 4.8L (L20), 5.3L (LMF), or 6.0L (L96 LC8)

Engine Controls and Fuel - 4.8L (L20), 5.3L (LMF), or 6.0L


(L96 LC8)
Schematic and Routing Diagrams

2014 - Express, Savana Electrical Body Builders Manual


2014 - Express, Savana Electrical Body Builders Manual

Engine Controls Schematics (Module Power, Ground, Serial Data and MIL)

L
B+ O
C
X50A
Fuse Block -
Underhood D
E
S
85 30 C
RUN/CRNK Relay 15 KR75

Engine Controls and Fuel - 4.8L (L20), 5.3L (LMF), or 6.0L (L96 LC8)
Engine Controls Ignition
Relay

LMF 86 87
P16
A90 Instrument
ECM IGN/ Logic Cluster
FCSM ECM BATT MAF/CNSTR ECM PWR/ O2 SNSR 1 02 SNSR 2 EVEN IGN/ ODD IGN
GLOW IGN 10 A VENT TRN (PRE)/CLS (POST) INJ
PLUG INJ
10 A 15 A 10 A 10 A 10 A 20 A 20A IGN
MDL IGN
15 A

X1 B5 A1 K8 H2 4

419
BN/WH
Data
Communication
Schematics
439 440 5991 1339
PK RD/WH YE PK X100 18

5985 419
D-BU BN/WH

X1 19 20 59 47 18 78
K20
IGN B+ IGN IGN Engine
Control
Module

X1 27 28 73

2501 2500 1551


TN TN/BK BK/WH

Data
Communication
Schematics
G103

9-45
3395214
Engine Controls Schematics (Engine Data Sensors - Throttle Controls)

9-50
Engine Controls and Fuel - 4.8L (L20), 5.3L (LMF), or 6.0L (L96 LC8)
L
O
C
Q38
Throttle
Body D
E
B107 S
Accelerator C
Pedal
M Position
Sensor

E D C F A B 1 6 5 2 3 4
1274 1162 1272 1164 1161 1271
TN L-BU PU WH/BK D-BU BN
2701 485 2752 486 582 581 X100 23 29 28 22 27 21
GY D-GN TN PU BN YE

1274 1162 1272 1164 1161 1271


TN L-BU PU WH/BK D-BU BN

X2 3 65 35 63 5 6 X1 36 32 23 56 29 30
K20
5V2 1 2 5V1 2 5V2 1 Engine
Control
Module

5V2
X1 54 42 26

5359 5360 5361


WH BN YE

X202 R F P

5359 5360 5361 K9


WH BN YE Body
Control
Module
5V
X3 13 14 15
2014 - Express, Savana Electrical Body Builders Manual

5380 5382 5381


TN BN/WH GY
5 4 3 1
B22
Brake
Pedal
Position
Sensor
6 2

3395231
Engine Controls and Fuel - 6.6L (LGH) 9-85

Engine Controls and Fuel - 6.6L (LGH)


Schematic and Routing Diagrams

2014 - Express, Savana Electrical Body Builders Manual


Engine Controls Schematics (Module Power, Ground, Serial Data and MIL)

9-86
Engine Controls and Fuel - 6.6L (LGH)
L
B+ O
C
X50A
Fuse Block - D
Underhood E
S
C
RUN/CRNK Relay 15 85 30
KR75
Engine Controls Ignition
ECM IGN/ ECM BATT Relay
GLOW 10 A
P16
PLUG A90 Instrument
MDL IGN 86 87 Logic Cluster
15 A

MAF/CNSTR FUEL HTR FAN CLUTCH (EV) IGN


ECM ECM PWR/
PWR/TRN TRN VENT 15 A 10 A
30 A 10 A 15 A

X1 B5 A1 K8 F1 4

419
2139 BN/WH
PK

X107 439 440 5991 1439 X100 18


PK RD/WH YE PK Data
Communication
Schematics

419
BN/WH
5985
D-BU

X1 48 67 68 73 26 17
K20
IGN B+ IGN IGN Engine
Control
Module
2014 - Express, Savana Electrical Body Builders Manual

X1 46 66 X2 17 18 21 73 X3 73

2501 2500 451 451 451 451 451


TN TN/BK BK/WH BK/WH BK/WH BK/WH BK/WH

Data
Communication
Schematics

G110

3395273
2014 - Express, Savana Electrical Body Builders Manual

Engine Controls Schematics (Engine Data Sensors - Pedal Position and Injector Timing)

L
O
C
B107
Accelerator D
Pedal E
S
Position C
Sensor

1 6 5 2 3 4

Engine
Controls 1274 1162 1272 1164 1161 1271
Schematics TN L-BU PU WH/BK D-BU BN

X100 23 29 28 22 27 21

625 2931 5377


YE/BK GY/BK L-BU
1274 1162 1272 1164 1161 1271
TN L-BU PU WH/BK D-BU BN

X1 5 15 38 62 39 51 42 61 55
K20
5V 5V2 2 5V3 1 Engine
Control
Module

Engine Controls and Fuel - 6.6L (LGH)


5V2 5V1 5V5
X3 15 38 5 X3 31 65 66 X2 67 X3 61 60

5359 5360 5361


WH BN YE

X107 C7 B8 C8
5359 5360 5361
WH BN YE

X202 R F P 6259 6265 6266 6270 6271 6272


D-BU D-BU/WH BN PU/WH WH/BK GY/BK
5359 5360 5361 K9
WH BN YE Body
Control
Module
5V
X3 13 14 15
3 1 3 1
5380 5382 5381 B23 B26
TN BN/WH GY Camshaft Crankshaft
5 4 3 1 Position Position
B22 Sensor Sensor
Brake
Pedal 2 2
Position
Sensor
6 2

9-93
3395295
Engine Heating and Cooling 9-125

Engine Heating and Cooling


Schematic and Routing Diagrams

2014 - Express, Savana Electrical Body Builders Manual


Engine Heating/Cooling Schematics (Engine Cooling (LGH))

9-126
Engine Heating and Cooling
L
O
P16 K20 X50A C
A5 Instrument Engine Fuse Block -
Driver Information Cluster Control PWR/TRN Relay 49 Underhood
Center Module D
E
S
C
A90 FAN
Logic 5V CLTCH (EV)
10A
X1 19 21 71 14 69

X1 K4

3
J145

1478
L-GN

X100 12
2366 6141 2365 2364 939
WH/BK BK GY D-BU PK

1478
L-GN

A
B33 X142 A C E D B
Engine
L Coolant
Level
Switch
B

2366 6141 2365 2364 939


GN BK OG WH RD

E D B
G10
Cooling
Fan Motor
351
BK/WH
2014 - Express, Savana Electrical Body Builders Manual

C A

G302

3395316
Engine Heating and Cooling 9-127
Description and Operation Under certain conditions the cooling fan may be
engaged at engine start. The cooling may have been
engaged at the time the engine was turned off. Or, fluid
may bleed from the storage chamber into the fluid
Cooling Fan Description and coupling of the cooling fan clutch while the engine is off.
Operation (w/LGH) Although the fan clutch is commanded off during a cold
start, this is the most likely time a vehicle driver will
Cooling Fan Control notice that the fan noise is excessive in comparison to
The purpose of the electro-viscous (EV) fan clutch is to engine starts when the fan clutch is disengaged.
maintain powertrain cooling requirements. The engine
control module (ECM) monitors the following sensors to Cooling System Description and
regulate the fan speed: Operation
Engine coolant temperature
A/C refrigerant pressure Coolant Heater
Vehicle speed The optional engine coolant heater (RPO KO5) is
designed to warm the coolant in the engine block area
Intake air temperature
for improved starting in very cold weather
Transmission fluid temperature (temperatures below 29C (20F). The coolant
Ambient air temperature heater helps reduce fuel consumption when a cold
Cooling fan speed engine is warming up. The engine coolant heater
operates using AC external power and a heating
The EV cooling fan clutch system enables the engine element installed in the water jacket of the engine
control module (ECM) to change the speed of the block. The heating element warms the coolant when
pulley driven cooling fan in relation to the engine speed. the heater cord is plugged into an AC power source.
Ignition voltage is supplied directly to the fan clutch
solenoid valve. The ECM uses two output drivers and a The unit is equipped with a detachable AC power cord.
parallel circuit to directly control the EV fan clutch A weather shield on the cord is provided to protect the
solenoid valve. The ECM controls the solenoid valve by plug when not in use.
pulse width modulating (PWM) the parallel control
circuits to ground, with a solid state device called a
Cooling System
driver. The ECM changes the cooling fan speed by The cooling systems function is to maintain an efficient
increasing or decreasing the solenoid valve ON time, engine operating temperature during all engine speeds
known as duty cycle. As the ECM command increases, and operating conditions. The cooling system is
so does the ON time of the solenoid. When the solenoid designed to remove approximately one-third of the heat
in the fan clutch is energized, it opens the spring loaded produced by the burning of the air-fuel mixture. When
valve and allows fluid to flow from the storage chamber the engine is cold, the coolant does not flow to the
to the fluid coupling of the cooling fan clutch, increasing radiator until the thermostat opens. This allows the
the fan speed. When the solenoid is de-energized, the engine to warm quickly.
spring loaded valve closes, and allows the fluid in the Coolant Level Control
coupling of the fan clutch to drain back to the storage
chamber, reducing fan speed. The rapid modulation of The engine cooling system contains an engine coolant
the fan clutch solenoid valve gives the ECM the ability level switch which alerts the driver in the event of a
to precisely control the amount of fluid that remains in coolant loss. When the engine coolant level switch
the fluid coupler, allowing more effective regulation of reads a low coolant level in the surge tank, the switch
the fan speed and powertrain cooling requirements. opens. This sends a coolant loss signal to the
The fan clutch supplies a feedback signal to the ECM, instrument panel cluster (IPC) by the coolant level
as an actual fan speed input. The fan speed sensor is a switch signal circuit. Ground is provided for the coolant
hall effect sensor which is internal to the fan clutch. The level control.
ECM supplies a 5-volt reference and a low reference to Cooling Cycle
the hall effect sensor. The hall effect sensor returns a
Coolant flows from the radiator outlet and into the water
signal pulse through the cooling fan speed signal circuit
pump inlet. Some coolant flows from the water pump, to
in response to the reluctor track passing by the
the heater core, then back to the water pump. This
magnetic field of the hall effect sensor.
provides the passenger compartment with heat and
The scan tool can operate the cooling fan clutch. This is defrost capability as the coolant warms up.
done through the controls function menu screen.
Coolant also flows from the water pump outlet and into
Cooling fan clutch engagement can take up to
the engine block. In the engine block, the coolant
2 minutes with a 100 percent command and the engine
circulates through the water jackets surrounding the
speed at 2,000 RPM. The lower the engine speed, the
cylinders where it absorbs heat.
longer it will take for the fan to engage. Cooling fan
disengagement can take up to 2 minutes with the The coolant then flows through the cylinder head
engine speed at 2,000 RPM. The lower the engine gasket openings and into the cylinder heads. In the
speed, the longer it will take to disengage. In lower cylinder heads, the coolant flows through the water
ambient air temperatures the cooling fan will engage in jackets surrounding the combustion chambers and
less time, however, it will take longer to disengage due valve seats, where it absorbs additional heat.
to the properties of the fluid vs. temperature.

2014 - Express, Savana Electrical Body Builders Manual


9-128 Engine Heating and Cooling
Some engine applications, coolant is also directed to reservoir to be siphoned back into the radiator. Under
the throttle body. There it circulates through passages normal operating conditions, no coolant is lost.
in the casting. The coolant assists in regulating the Although the coolant level in the recovery reservoir
throttle body temperature. goes up and down, the radiator and cooling system are
From the cylinder heads, the coolant flows to the kept full. An advantage to using a coolant recovery
thermostat. The flow of coolant will either be stopped at reservoir is that it eliminates almost all air bubbles from
the thermostat until the engine reaches operating the cooling system. Coolant without air bubbles
temperature or it will flow through the thermostat and absorbs heat much better than coolant with bubbles.
into the radiator where it is cooled. At this point, the Pressure Cap
coolant flow cycle is completed.
The pressure cap seals the cooling system. It contains
Efficient operation of the cooling system requires a blow off or pressure relief valve and a vacuum or
proper functioning of all cooling system components. atmospheric valve. The pressure valve is held against
The cooling system consists of the following its seat by a spring, which protects the radiator from
components: excessive cooling system pressure. The vacuum valve
Coolant is held against its seat by a spring, which permits
opening of the valve to relieve vacuum created in the
The engine coolant is a solution made up of a 50-50 cooling system as it cools off. The vacuum, if not
mixture of DEX-COOL and suitable drinking water. The relieved, might cause the radiator and/or coolant hoses
coolant solution carries excess heat away from the to collapse.
engine to the radiator, where the heat is dissipated to
the atmosphere. The pressure cap allows cooling system pressure to
build up as the temperature increases. As the pressure
Radiator builds, the boiling point of the coolant increases.
The radiator is a heat exchanger. It consists of a core Engine coolant can be safely run at a temperature
and 2 tanks. The aluminum core is a tube and fin much higher than the boiling point of the coolant at
cross-flow design that extends from the inlet tank to the atmospheric pressure. The hotter the coolant is, the
outlet tank. Fins are placed around the outside of the faster the heat transfers from the radiator to the cooler,
tubes to improve heat transfer to the atmosphere. The passing air.
inlet and outlet tanks are a molded high temperature, The pressure in the cooling system can get too high.
nylon reinforced plastic material. A high temperature When the cooling system pressure exceeds the rating
rubber gasket seals the tank flange edge to the of the pressure cap, it raises the pressure valve,
aluminum core. The tanks are clamped to the core with venting the excess pressure.
clinch tabs. The tabs are part of the aluminum header As the engine cools down, the temperature of the
at each end of the core. The radiator also has a drain coolant drops and a vacuum is created in the cooling
cock located in the bottom of the left hand tank. The system. This vacuum causes the vacuum valve to
drain cock unit includes the drain cock and drain open, allowing outside air into the surge tank. This
cock seal. equalizes the pressure in the cooling system with
The radiator removes heat from the coolant passing atmospheric pressure, preventing the radiator and
through it. The fins on the core transfer heat from the coolant hoses from collapsing.
coolant passing through the tubes. As air passes
between the fins, it absorbs heat and cools the coolant. Cooling Fan and Clutch
During vehicle use, the coolant is heated and expands. The engine cooling fan and clutch are driven by the
The increased coolant volume flows into the surge crankshaft via the drive belt. The cooling fan draws air
tank. As the coolant circulates, any air is allowed to through the radiator to improve the transfer of heat from
bubble out. Coolant without air bubbles absorbs heat the coolant to the atmosphere. As the fan blades spin,
much better than coolant with bubbles. they pull cool, outside air past the radiator core. The fan
clutch drives the cooling fan. The fan clutch controls the
Coolant Recovery System amount of torque that is transmitted from the crankshaft
The coolant recovery system consists of a plastic to the fan blades. The clutch allows more torque to
coolant recovery reservoir, an overflow tube, and a engage on the fan when the engine operating
pressure cap on the radiator. The recovery reservoir is temperature increases and/or the vehicle speed is low.
also called a recovery tank or expansion tank. It is As the torque increases, the fan turns more quickly.
partially filled with coolant and is connected to the The fan clutch decreases the torque applied to the
radiator fill neck with the overflow tube. Coolant can cooling fan when the engine temperature decreases
flow back and forth between the radiator and the and/or the vehicle speed is high. As the torque
reservoir. decreases, the fan speed decreases.
In effect, a cooling system with a coolant recovery Air Baffles and Seals
reservoir is a closed system. When the pressure in the The cooling system uses deflectors, air baffles and air
cooling system gets too high, it will open the pressure seals to increase cooling system capability. Deflectors
valve in the pressure cap. This allows the coolant, are installed under the vehicle to redirect airflow
which has expanded due to being heated, to flow beneath the vehicle and through the radiator to
through the overflow tube and into the recovery increase engine cooling. Air baffles are also used to
reservoir. As the engine cools down, the temperature of direct airflow through the radiator and increase cooling
the coolant drops and a vacuum is created in the capability. Air seals prevent air from bypassing the
cooling system. This vacuum opens the vacuum valve
in the pressure cap, allowing some of the coolant in the
2014 - Express, Savana Electrical Body Builders Manual
Engine Heating and Cooling 9-129
radiator and A/C condenser, and prevent recirculation allows the engine to warm up. After the coolant
of hot air for better hot weather cooling and A/C temperature reaches 85C (185F) or 91C (195F), the
condenser performance. thermostat valve will open. The coolant is then allowed
to circulate through the thermostat to the engine and
Water Pump then to the radiator where the engine heat is dissipated
The water pump is a centrifugal vane impeller type to the atmosphere. The thermostat also provides a
pump. The pump consists of a housing with coolant restriction in the cooling system, after it has opened.
inlet and outlet passages, a retaining plate, pulley and This restriction creates a pressure difference which
an impeller. The impeller is mounted on the pump shaft, prevents cavitation at the water pump and forces
and consists of a series of flat or curved blades or coolant to circulate through the engine block.
vanes on a flat plate. When the impeller rotates, the
coolant between the vanes is thrown outward by Engine Oil Cooler
centrifugal force. The impeller shaft is supported by one The engine oil cooler is a heat exchanger. It is located
or more sealed bearings. The sealed bearings never inside the left side end tank of the radiator. The engine
need to be lubricated. Grease cannot leak out, dirt and oil temperature is controlled by the temperature of the
water cannot get in as long as the seal is not damaged engine coolant that surrounds the oil cooler in the
or worn. radiator.
The purpose of the water pump is to circulate coolant The engine oil pump pumps the oil through the engine
throughout the cooling system. The water pump is oil cooler line to the oil cooler. The oil then flows
driven by the crankshaft via the drive belt. through the cooler where the engine coolant absorbs
heat from the oil. The oil is then pumped through the oil
Thermostat cooler return line, to the oil filter, to the engine block oil
The thermostat is a coolant flow control component. It's system.
purpose is to help regulate the operating temperature of
the engine. It utilizes a temperature sensitive wax-pellet Transmission Oil Cooler
element. The element connects to a valve through a The transmission oil cooler is a heat exchanger. It is
small piston. When the element is heated, it expands located inside the right side end tank of the radiator.
and exerts pressure against a small piston. This The transmission fluid temperature is regulated by the
pressure forces the valve to open. As the element is temperature of the engine coolant in the radiator.
cooled, it contracts. This contraction allows a spring to The transmission oil pump, pumps the fluid through the
push the valve closed. transmission oil cooler line to the transmission oil
When the coolant temperature is below 85C (185F) cooler. The fluid then flows through the cooler where
for diesel engines and below 91C (195F) for gas the engine coolant absorbs heat from the fluid. The fluid
engines, the thermostat valve remains closed. This is then pumped through the transmission oil cooler
prevents circulation of the coolant from the radiator and return line, to the transmission.

2014 - Express, Savana Electrical Body Builders Manual


Table of Contents 10-1

Section 10

HVAC

HVAC - Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3


Schematic and Routing Diagrams . . . . . . . . . . . . . . 10-3
HVAC Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4

2014 - Express, Savana Electrical Body Builders Manual


HVAC - Manual 10-3

HVAC - Manual
Schematic and Routing Diagrams

2014 - Express, Savana Electrical Body Builders Manual


HVAC Schematics (Primary Blower and Air Delivery Controls (C42) and Vacuum Pump (Diesel))

10-4
HVAC - Manual
X52A
Fuse Block - L
RUN Relay K1 B+ O
Passenger C
Compartment
X50A
Fuse Block -
Underhood D
HVAC2 HVAC1 FRT E
10A 20A BLWR S
C
40A

X1 B3 D5 C8 X1 F2

LGH

141 119
BN WH

X2 E G X1 A
S34 141
HVAC BN
Controls
Switch
Assembly X100 5

341
BN MAX
141
BN
542
RD/BK
B
G34
Evaporative
M Emission
X2 F X1 B X2 A B C D
System Leak
Detection
733 60 63 72 52 A Pump
L-BU YE TN L-BU OG
X100 8 6 3 2

10 8 60 63 72 52
M6 YE TN L-BU OG
Air
Temperature 550 E D F B A
Door BK R3
Actuator Blower 1250
A90 Motor BK
Logic 1.67 0.72 0.195 KR32E Resistor
Blower
Motor
Relay
M
2014 - Express, Savana Electrical Body Builders Manual

65 C
RD
7
550 1250
BK B BK
M8
Blower
Motor M

A
1250
BK

G304 G102

3395548
2014 - Express, Savana Electrical Body Builders Manual

HVAC Schematics (Compressor Controls (C60))

L
B+ O
C
X50A X52A
Fuse Block - RUN Relay K1 Fuse Block -
85 30 Underhood Passenger D
Compartment E
KR29 S
C
A/C HVAC1
Compressor 20A
Clutch Relay

86 87
X1 D5
A/C CMPRSR
15A 141
BN

C49/DE5/DE7

X2 E
X1 C2 B2
S34
HVAC
Controls
Switch
Assembly
A90
Logic

459 59
X2 H X4 2 1 X3 C
D-GN/WH D-GN
762 66
D-GN/WH L-GN

X100 14
2 B
B1 Q2
A/C A/C 66
Refrigerant Compressor L-GN
Pressure Clutch
Sensor A
3 1 A B1B
A/C Low Side
P Pressure
Switch

380 5514 2700 1250 B 550


OG/BK TN GY BK 66 BK
L-GN

X100 16

HVAC - Manual
66
X1 59 36 63 (LGH) X1 34 (LGH) L-GN
X1 63 (L20/L96/LMF)
X1 12 13 34 (-LGH) X1 30 (LU3) X7 24
5V K20 K9
Engine Body
Control Control
Module Module

G102 G304

10-5
3395549
HVAC Schematics (Rear HVAC (C69) with Rear Auxiliary Controls - Front Controls)

10-6
HVAC - Manual
X52A X205 (SWB Passenger) X205 (SWB Passenger) X205 (SWB Passenger)
J306 (YF7) J305 (YF7) J306 (YF7) L
Fuse Block - O
RUN Relay K1 Passenger M H G C
Compartment

HVAC2 D
E
10A 1926 1925 1924 S
C
D-BU OG WH
C E D
X2 C3 S34F
HVAC
Controls
Switch
341 Assembly -
BN Auxiliary Front

X205 F Interior Lights


Dimming
341 Schematics
BN

G H J F B
YF7/SWB -YF7 YF7/SWB PASSENGER YF7/SWB PASSENGER YF7/SWB PASSENGER
PASSENGER

S34R
J307 HVAC Controls
Switch
Assembly - 5260 5261 5262 1850
341 Auxiliary Rear
BN PU TN YE BK

1 3 2
341
BN YF7/SWB PASSENGER
5265 5264 5263
PK/BK PU/WH BN
J L D C A E M
S34
IGN HVAC
Controls
Switch
Assembly
2014 - Express, Savana Electrical Body Builders Manual

E B F H
YF7/SWB PASSENGER 1850
X420 BK
2775 2599
OG GY
X205 M D

2775 2599
OG GY

X407 A F
2775 2599
OG GY
N F
G348

3395550
2014 - Express, Savana Electrical Body Builders Manual

HVAC Schematics (Rear HVAC (C69) with Rear Auxiliary Controls - Rear Controls)

L
O
C

S34F S34F S34F D


E
HVAC HVAC HVAC S
Controls Controls Controls C
Switch Switch Switch
Assembly - Assembly - Assembly -
Auxiliary Front X205 Auxiliary Front X205 Auxiliary Front X205
M J H K G L

1926 1926 1925 1925 1924 1924


D-BU D-BU OG OG WH WH
YF7 YF7 YF7
J306 J305 J354

1926 1925 1924


D-BU OG WH
X420
(PASSENGER) F E D

1926 1925 1924


D-BU OG WH

C E D
S34R
HVAC Controls
Switch
Assembly -
Auxiliary Rear

Interior Lights
Dimming
Schematics

F H J G B
5265 5263 5264 341
X420 PK/BK BN PU/WH BN
(PASSENGER) M K L G

5265 5263 5264 341


PK/BK BN PU/WH BN 1850

HVAC - Manual
X206 A X205 K X206 B BK

1 2 3 E

J307

S34F
HVAC
Controls
Switch
Assembly - G348 (YF7)
Auxiliary Front G401 (PASSENGER)

10-7
3395551
HVAC Schematics (Rear HVAC (C69) with Rear Auxiliary Controls - Air Delivery Controls)

10-8
HVAC - Manual
B+ IGN II L
O
X52A C
Fuse Block -
REAR HVAC2 Passenger
Compartment D
BLWR 10A E
30A S
C

X2 F1 C4 X407 X407
F N
1740 341
RD/WH BN

X409 A X407 E
1740 341
RD/WH BN
J405

341 341 341 2599 341 2775


BN J412 BN BN GY BN OG

1740 1740 341 1740 10 8


RD/WH RD/WH BN RD/WH M37B
C2 C1 C1 C2 C1 C2 Mode Door
KR32C KR32D KR32B Actuator - 10 8
Blower Motor Blower Motor Medium Blower Motor Auxiliary M6B
Low Speed Speed Relay - High Speed A90 Air
Relay - MLogic
Auxiliary Relay - Auxiliary Temperature
Auxiliary Door
A1 A2 A2 A1 A2 A1 A90 Actuator -
7 MLogic Auxiliary
1926 1176 1072 1172 1172 1924 850
D-BU YE L-BU YE YE WH BK
7
J413 850
A C D
R3B BK
Blower 1925 1172
Motor OG YE
Resistor - B
Auxiliary M8B
Blower
Motor -
M
X407 B D C Auxiliary
1926 1925 1924
D-BU OG WH A
J311 J310 J308

SWB PASSENGER SWB PASSENGER SWB PASSENGER


2014 - Express, Savana Electrical Body Builders Manual

1926 1926 1926 1925 1925 1925 1924 1924 1924


D-BU D-BU D-BU OG OG OG WH WH WH

X205 P X205 N X205 E


X205 P 1926 X205 N 1925 X205 E 1924
D-BU OG OG 850
(YF7) 1926 (YF7) 1925 (YF7) 1924 BK
D-BU OG WH
M H G
J K L
X319 C X319 B X319 A
S34F S34F S34F
S34R HVAC S34R HVAC S34R HVAC
HVAC Controls Controls HVAC Controls Controls HVAC Controls Controls
Switch Switch Switch Switch Switch Switch
Assembly - Assembly - Assembly - Assembly - Assembly - Assembly -
Auxiliary Rear Auxiliary Front Auxiliary Rear Auxiliary Front Auxiliary Rear Auxiliary Front

G402

3395552
2014 - Express, Savana Electrical Body Builders Manual

HVAC Schematics (Rear HVAC (C69) without Rear Auxiliary Controls - Front Controls)

X52A L
Fuse Block - O
RUN Relay K1 Passenger C
Compartment M6B
M37B Air Temperature
Mode Door Door Actuator - D
HVAC2 E
Actuator - Auxiliary Auxiliary S
10A C
7 8

X2 C3 2599 2775
GY OG
341 X407 F A
BN

2599 2775
GY OG

X205 F D M
341 2599 2775
BN GY OG
G J H
S34F
HVAC
Controls
Switch
Assembly -
Auxiliary Front

Interior Lights
Dimming
Schematics

F C E D B

1850 1926 1925 1924 1850


BK D-BU OG WH BK

4 5 6
J311 J310 J308

HVAC - Manual
G348

10-9
3395553
HVAC Schematics (Rear HVAC (C69) without Rear Auxiliary Controls - Air Delivery Controls)

10-10
HVAC - Manual
B+ L
O
C
X52A
RUN Relay K1 Fuse Block -
REAR Passenger D
BLWR Compartment E
S
30A C
HVAC2
10A

X407 X407
X2 F1 C4 7 8

1740 341
RD/WH BN

X409 A X407 E
1740 341
RD/WH BN
J405

J412
341 341 341 2599 341 2775
BN BN BN GY BN OG
1740 1740 341 1740
RD/WH RD/WH BN RD/WH
C2 C1 C1 C2 C1 C2 10 8 10 8
KR32C KR32D KR32B M37B M6B
Blower Blower Motor Medium Blower Mode Door Air
Motor Low Speed Relay - Auxiliary Motor High Actuator - Temperature
Speed Relay Speed Auxiliary Door
- Auxiliary Relay - A90 A90 Actuator -
Auxiliary MLogic MLogic Auxiliary
A1 A2 A2 A1 A2 A1

1926 1176 1072 1172 1172 1924 7 7


D-BU YE L-BU YE YE WH
J413
A C D
1925
R3B OG
Blower Motor 1172
Resistor - YE
Auxiliary
B
X407 B D C M8B
Blower
Motor -
M
1926 1925 1924 Auxiliary
2014 - Express, Savana Electrical Body Builders Manual

D-BU OG WH
A
J311 J310 J308

1926 1926 1925 1925 1924 1924 850 850 850


D-BU D-BU OG OG WH WH BK BK BK
4 5 6
X319 C X319 B X319 A
S34F S34F S34F
HVAC HVAC HVAC
Controls Controls Controls
Switch Switch Switch
Assembly - Assembly - Assembly -
Auxiliary Front Auxiliary Front Auxiliary Front

G402

3395554
2014 - Express, Savana Electrical Body Builders Manual

HVAC Schematics (Rear HVAC (C36 without C69))

B+ L
O
C
X52A
RUN Relay K1 Fuse Block -
REAR Passenger D
BLWR Compartment E
S
30A C
HVAC2
10A

X2 F1 C4

1740 341
RD/WH BN

X409 A X407 E

1740 341
RD/WH BN
J405

J412
341 341
BN BN
1740 1740 341 1740
RD/WH RD/WH BN RD/WH
C2 C1 C1 C2 C1 C2 1926 1925 1924
KR32C KR32D KR32B D-BU OG WH
Blower Blower Blower
Motor Low Motor Motor High
Speed Relay Medium Speed
- Auxiliary Speed Relay -
A1 A2 A2 A1 Relay - A2 A1 Auxiliary X407 B D C
Auxiliary
1172
YE
1926 1925 1924
D-BU OG WH
J413

1176 1072
YE L-BU
1172 1172 X319 C B A
YE YE
1926 1925 1924
A C D B D-BU OG WH
R3B M8B
Blower Blower
Motor Motor - E F D
Resistor - M
Auxiliary S85
Auxiliary Auxiliary

HVAC - Manual
Blower
A Motor
Switch

Interior Lights Dimming


Schematics

850 450
BK BK

G402 G347

10-11
3395555
HVAC Schematics (Coolant Heater (K08))

10-12
HVAC - Manual
L
B+ O
C
X50A
Fuse Block -
FOH Underhood D
E
MDL S
15A C

X2 B4

1740
RD/WH
Data
Communication
Schematics

5986
L-BU

A J
E19
Coolant
Heater

B134A
Coolant Heater
B134B B135 B134C Air E20 M11
Coolant Coolant Coolant Temperature Coolant Coolant
Heater Heater Heater Sensor Heater Heater Blower
M
Combustion Temperature Overheat Glow Plug Motor
Sensor Sensor Sensor

K10
B+ IGN 5V 5V 5V Coolant
Heater Control
Module

H F B C D E
2014 - Express, Savana Electrical Body Builders Manual

150 7077 2501 2500 2501 2500


BK D-BU/L-GN TN TN/BK TN TN/BK

X305 A

Data
7077 Communication
GN/RD Schematics
2
G7
Coolant
M Heater
Fuel Pump
150
BK 1

G400

3395556
Table of Contents 11-1

Section 11

Power and Signal Distribution

Data Communications . . . . . . . . . . . . . . . . . . . . . . . . 11-3 Trailer Connector/Provision Schematics . . . . . . . 11-89


Schematic and Routing Diagrams . . . . . . . . . . . . . . 11-3 Component Locator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-90
Data Communication Schematics . . . . . . . . . . . . . . 11-4 Front of Vehicle/Engine Compartment
Body Control System Schematics . . . . . . . . . . . . . 11-10 Component Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-90
Description and Operation . . . . . . . . . . . . . . . . . . . . . 11-15 Powertrain Component Views . . . . . . . . . . . . . . . . . 11-99
Body Control System Description and Instrument Panel/Center Console Component
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15 Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-121
Data Link Communications Description and Passenger Compartment/Roof Component
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15 Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-127
Door Component Views . . . . . . . . . . . . . . . . . . . . . . 11-133
Power Outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17
Luggage Compartment/Rear of Vehicle
Schematic and Routing Diagrams . . . . . . . . . . . . . 11-17
Component Views . . . . . . . . . . . . . . . . . . . . . . . . . . 11-139
Cigar Lighter/Power Outlet Schematics . . . . . . . 11-18
Wheels/Vehicle Underbody Component
Description and Operation . . . . . . . . . . . . . . . . . . . . . 11-19
Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-141
Power Outlets Description and Operation . . . . . 11-19
Ground Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-151
Wiring Systems and Power Electrical Center Identification Views . . . . . . . . . 11-168
Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-20 Component Connector End Views . . . . . . . . . . . 11-198
Schematic and Routing Diagrams . . . . . . . . . . . . . 11-20 Inline Harness Connector End Views . . . . . . . . 11-601
Harness Routing Views . . . . . . . . . . . . . . . . . . . . . . . . 11-20 Description and Operation . . . . . . . . . . . . . . . . . . . 11-719
Vehicle Zoning Strategy . . . . . . . . . . . . . . . . . . . . . . . 11-46 Electronic Park Lock Description and
Schematics RPO Code List . . . . . . . . . . . . . . . . . . . . 11-47 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-719
Power Distribution Schematics . . . . . . . . . . . . . . . . 11-50 Power Mode Description and Operation . . . . . 11-719
Power Moding Schematics . . . . . . . . . . . . . . . . . . . . 11-71 Retained Accessory Power Description and
Ground Distribution Schematics . . . . . . . . . . . . . . . 11-73 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-720
Upfitter Provision Schematics . . . . . . . . . . . . . . . . . 11-87

2014 - Express, Savana Electrical Body Builders Manual


Power Outlets 11-17

Power Outlets
Schematic and Routing Diagrams

2014 - Express, Savana Electrical Body Builders Manual


Cigar Lighter/Power Outlet Schematics (Cigar Lighter/Power Outlet)

11-18
Power Outlets
L
B+ O
C
X50A
Fuse Block -
Underhood
LTR/DLC AUX PWR OUTLET
20A 20A

X3 J1 B4

640
RD/WH

1040
RD/WH

DT4 -DT4

A
E32 A A
Cigarette X80A X80B
Lighter Accessory Accessory
Receptacle Power Power
Receptacle - Receptacle -
Center Center
C Console 1 C Console 2
C

550 550
2014 - Express, Savana Electrical Body Builders Manual

BK BK

G304

3395568
Power Outlets 11-19

Description and Operation

Power Outlets Description and Operation


12 Volt Power Outlet Receptacle
Description and Operation
The accessory power receptacles and cigarette lighter
receptacle are supplied with battery voltage when the
ignition is ON or in the accessory position.

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-23
Harness Routing Views (Forward Lamp Harness Routing)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A

B 3 5 6

G
2
H

I 1 4

M 7

2830533

Items
(5) J118
(1) G100
(6) G101
(2) J110
(7) J122
(3) X150 (UFA)
(4) J121

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-29
Harness Routing Views (Instrument Panel Harness Routing - Passenger Compartment)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A

B 2 3 4

C 1

F 13

G 12

11
H

J 10

K
9 8

M 7 5

O 6

2830778

Items
(8) X318
(1) JX250
(9) G301
(2) X221
(10) G302
(3) X276
(11) X222 (YF2 or YF7)
(4) G304
(12) X220
(5) X331
(13) JX200
(6) X330
(7) X200

2014 - Express, Savana Electrical Body Builders Manual


11-30 Wiring Systems and Power Management
Harness Routing Views (Engine Harness Routing - Left Rear (LU3))
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A
1
B
2
C

F
3
G

L
4
M

2830758

Items
(4) G103
(1) J101
(2) J102
(3) G102

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-31
Harness Routing Views (Steering Column Harness Routing)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A

2
L

1
N

2830784

Items
(1) X200
(2) B99 Steering Wheel Angle Sensor (JL4)

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-33
Harness Routing Views (Chassis Harness Routing (LC8, LMF, LU3, L20, or L96))
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A

1 2
B

G
6
H

K
5

M
4

N
3

2830812

Items
(5) X101
(1) J402
(6) J315
(2) X405
(3) J301
(4) G300

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-35
Harness Routing Views (Body Harness Routing - Right Rear (Passenger or Cargo))
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A

B 1 2 3 4 5

O 7 6
P

2830799

Items
(5) X320 (YF2 or YF7)
(1) J410
(6) X409 (C36 with C69)
(2) X401
(7) X411
(3) X407 (C36 with C69)
(4) X222 (YF2 or YF7)

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-37
Harness Routing Views (Body Harness Routing - Left Front Passenger Compartment)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A

C 1 2 3 4 7 8 9

D 5 6

N 15

O 14 13 12 11 10
P

2830786

Items
(9) X318
(1) X403 (UVC)
(10) X500
(2) X409 (C36 with C69)
(11) X329 (UVC)
(3) X407 (C36 with C69)
(12) X331
(4) JX347
(13) J371
(5) X330
(14) J370
(6) X331
(15) J372
(7) J356 (C69 or AU3)
(8) X319 (C36 or ENC)

2014 - Express, Savana Electrical Body Builders Manual


11-46 Wiring Systems and Power Management
Vehicle Zoning Strategy
All grounds, in-line connectors, and splices have
identifying numbers that correspond to where they are
located in the vehicle. The following table explains the
numbering system.

160996

Vehicle Zoning Strategy (cont'd)


Vehicle Zoning Strategy
Callout
Callout Numbers Zone Description
Numbers Zone Description
500-599 Inline harness connectors to or within the
100-199 Engine compartment (all forward of the driver door
instrument panel)
600-699 Inline harness connectors to or within the
200-299 Within the instrument panel area front passenger door
(between the bulkhead and the front
plane of the instrument panel) 700-799 Inline harness connectors to or within the
left rear door
300-399 Passenger compartment (from instrument
panel to the back of the 2nd row seats) 800-899 Inline harness connectors to or within the
right rear door
400-499 Luggage compartment (from the back of
the 2nd row seats to the rear of the 900-999 Inline harness connectors to or within the
vehicle, including any additional rows of liftgate, lift window, endgate, or rear doors
seating rear of the 2nd row seats)

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-47

Schematics RPO Code List


RPO Option Name Country Group
5B3 TBD TBD
5H4 TBD TBD
8S3 TBD TBD
8S8 TBD TBD
A12 WINDOW RR-DR, STA U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
Israel (MBI),Mid-East (MAM)
A18 WINDOW RR-DR, SWING OUT U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
Israel (MBI),Mid-East (MAM)
A31 WINDOW-POWER OPERATED, ALL U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
DOORS Israel (MBI),Mid-East (MAM)
AG1 ADJUSTER FRT ST-POWER, MULTI- U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
DIRECTIONAL, DRIVER Israel (MBI),Mid-East (MAM)
AG2 ADJUSTER PASS ST-POWER, U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
MULTI-DIRECTIONAL Israel (MBI),Mid-East (MAM)
ASF RESTRAINT-ROOF SIDE, LH and U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
RH, INFLATABLE Israel (MBI),Mid-East (MAM)
AU0 TBD TBD
AU3 LOCK CONTROL-SIDE DR, ELEC U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
Israel (MBI),Mid-East (MAM)
BTV REMOTE START-ENGINE U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
Israel (MBI),Mid-East (MAM)
C36 HEATER-AUXILIARY U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
Israel (MBI),Mid-East (MAM)
C49 DEFOGGER-RR WINDOW, U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
ELECTRIC Israel (MBI),Mid-East (MAM)
C60 HVAC SYSTEM-AIR CONDITIONER U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
FRT, MAN CONTROLS Israel (MBI),Mid-East (MAM)
C69 HVAC SYSTEM RR-AIR U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
CONDITIONER Israel (MBI),Mid-East (MAM)
C99 SWITCH-INFL RST I/P MDL MAN U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
SUPPRESSION Israel (MBI),Mid-East (MAM)
DE5 MIRROR O/S-LH and RH, REMOTE U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
CONTROL, ELECTRIC, HEATED, Israel (MBI),Mid-East (MAM)
FOLDING, COLOR.
DE7 TBD TBD
DH6 MIRROR I/S FRT VAN-LH and RH, U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
SUNSHADE, ILLUM Israel (MBI),Mid-East (MAM)
DT4 ASHTRAY-CIGARETTE LIGHTER U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
Israel (MBI),Mid-East (MAM)
E24 DOOR SIDE-REAR, HINGED U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
Israel (MBI),Mid-East (MAM)
E26 DOOR SIDE REAR LH-HINGED U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
Israel (MBI),Mid-East (MAM)
ENC HVAC PROVISIONS-AUXILLIARY U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
HEATER PLUMBING and WIRING Israel (MBI),Mid-East (MAM)
FHZ VEHICLE FUEL-DEDICATED CNG U.S.A., PR and USVI (MAH),Canada (MBC)
JL4 CONTROL,-ACTIVE BRAKE U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
Israel (MBI),Mid-East (MAM)
JL9 TBD TBD
K07 TBD TBD
K08 HEATER-AUXILIARY, FUEL FIRED U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Israel (MBI)

2014 - Express, Savana Electrical Body Builders Manual


11-48 Wiring Systems and Power Management
Schematics RPO Code List (cont'd)
RPO Option Name Country Group
K34 CRUISE CONTROL-AUTOMATIC, U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
ELECTRONIC Israel (MBI),Mid-East (MAM)
KD9 GENERATOR-145 AMP, DUAL U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
Israel (MBI),Mid-East (MAM)
KO7 VEHICLE FUEL-DEDICATED U.S.A., PR and USVI (MAH)
LIQUEFIED PETROLEUM GAS,
LIQUID
L20 ENGINE-GAS, 8 CYL, 4.8L, SFI, E85 U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
MAX, IRON, GM Mid-East (MAM)
L2C TBD TBD
L96 ENGINE-GAS, 8 CYL, 6.0L, SFI, E85 U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
MAX, IRON, GM Mid-East (MAM)
LC8 ENGINE-LPG/CNG, 8 CYL, V8, 6.0L, U.S.A., PR and USVI (MAH),Canada (MBC)
SFI, GEN 1, GMNA
LGH ENGINE-DIESEL, 8 CYL, 6.6L, DI, V8, U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Israel (MBI)
TURBO, DURAMAX
LMF ENGINE-FLEXIBLE FUEL, (GAS/ U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA)
ALC), 8 CYL, 5.3L, SFI, V8, OHV,
IRON, GM
LS0 TBD TBD
LU3 ENGINE-GAS, 6 CYL, 4.3L, MFI, V6, U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX)
90 DEG
M30 TRANSMISSION-AUTO 4 SPD, HMD, U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA)
4L60-E, ELECTRONIC
MYD TRANSMISSION-AUTO 6 SPD, U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
HMD, 6L90 Israel (MBI),Mid-East (MAM)
NE7 FUEL TANK-216L, 57 GAL U.S.A., PR and USVI (MAH),Canada (MBC),Africa (MAA),Israel (MBI)
PRP SALES PACKAGE-COMMERCIAL U.S.A., PR and USVI (MAH),Canada (MBC),Africa (MAA)
TRADESMAN
U2K DIGITAL AUDIO SYSTEM-S-B and U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX)
U80 DISPLAY-COMPASS U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
Israel (MBI),Mid-East (MAM)
UD7 PARK ASSIST-REAR U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
Israel (MBI),Mid-East (MAM)
UE1 COMMUNICATION SYSTEM- U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX)
VEHICLE, ONSTAR
UF2 LAMP-CARGO U.S.A., PR and USVI (MAH),Canada (MBC),Africa (MAA)
UFA DISPLAY-OUTSIDE TEMPERATURE U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
Israel (MBI),Mid-East (MAM)
UFM PARTS PKG-COMPLETE VEHICLE U.S.A., PR and USVI (MAH),Canada (MBC)
KIT, 3 TANK
UFP PARTS PKG-COMPLETE VEHICLE U.S.A., PR and USVI (MAH),Canada (MBC)
KIT, 4 TANK
UJ1 INDICATOR-SYSTEM, BRAKE U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Israel (MBI),
WARNING Mid-East (MAM)
UJ6 TBD TBD
UL5 RADIO-(NONE) U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
Israel (MBI),Mid-East (MAM)
US8 RADIO-AM/FM STEREO, SEEK/ U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
SCAN, CD, AUTO TONE, CLOCK, Israel (MBI),Mid-East (MAM)
ETR, MP3, RDS
USR RECEPTACLE-USB U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
Israel (MBI),Mid-East (MAM)
UY7 WIRING HARNESS-TRUCK U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
TRAILER, HD Israel (MBI),Mid-East (MAM)

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-49
Schematics RPO Code List (cont'd)
RPO Option Name Country Group
UYS RADIO-AM/FM STEREO, NAV, DVD- U.S.A., PR and USVI (MAH),Canada (MBC)
ROM, CAF, HDD, USB, RSA, RSE
(GMNA VERSION)
V22 GRILLE-RADIATOR, CHROME U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
Israel (MBI),Mid-East (MAM)
W1Y CONTROL-STEERING WHEEL, U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
RADIO, REDUNDANT CONTROLS Israel (MBI),Mid-East (MAM)
YA2 DOOR SIDE-REAR, SLIDING U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
Israel (MBI),Mid-East (MAM)
YF1 SALES PACKAGE-CUTAWAY U.S.A., PR and USVI (MAH),Canada (MBC)
UPFITTER
YF2 SALES PACKAGE-AMBULANCE U.S.A., PR and USVI (MAH),Canada (MBC),Mexico (MCX),Africa (MAA),
UPFITTER Israel (MBI)
YF7 SALES PACKAGE-RECREATIONAL U.S.A., PR and USVI (MAH),Canada (MBC),Africa (MAA),Mid-
VEHICLE, UPFITTER East (MAM)

2014 - Express, Savana Electrical Body Builders Manual


Power Distribution Schematics (B+ Bus - Underhood Fuse Block (1 of 2))

11-50
Power Distribution Schematics B+ Bus - Underhood Fuse Block (1 of 2)

Wiring Systems and Power Management


X60A
Junction L
Block - 1 1 O
RD + RD C
Underhood
C1 + 1 1
F104C Battery F104A C1 RD RD
Fusible Fusible Battery 1
X1 B
1 1 1 Link 3 Link 1 RD
KD9 F104B M64
1 RD RD RD
RD 8 RD - Fusible Starter
1 3 RD
- Link 2 Motor
+ RD X2 1 F104D X2 S F104B
Fusible Fusible 1 1
C1B E24 RD 8 RD
F104E Link 4 Intake Link 2 RD
Battery -
Auxiliary Fusible Air X2 1 X1 1
Link 5 8 RD Heater 8 RD X1 B G13 K34 LU3/L20/LMF/LC8/L96
M64 Generator Glow Plug
- 8 RD Starter Control
G13E Motor
Generator Module
1 1
RD - RD LGH 1
Auxiliary RD
X50A
Fuse Block -
X5 S Underhood F104C
Fusible
Fusible
Link
Link
33

F9UA F7UA F8UA F26UA F19UA F1UA F36UA F27UA F56UA MEGA 8 RD
10A 10A 10A 10A 10A 50A 20A 10A 10A 125A
(LMF) (8S8) (GAS)

F58UA F59UA F72UA F74UA F42UA F2UA F11UA F32UA X2 1


10A 10A 10A 40A 30A 40A 30A 10A
(UY7) (UY7)

G13
Generator

F73UA F78UA KR48 KR49 KR42 KR63L KR63R


20A 10A Headlamp Headlamp Daytime Trailer Trailer
High Low Running Stop/ Stop/
Beam Beam Lamps Turn Turn
Relay Relay Relay Signal Signal
Lamp Lamp 87 KR59
Relay - Relay Stop Lamp
Left - Right Relay

F25UA F35UA F51UA F52UA F53UA F54UA (LOLVL-V22) (LOLVL+V22) F3UA F3UA F68UA
20A 15A 10A 10A 10A 10A F66UA F67UA 15A 15A 15A
(DIESEL) 10A 15A (UY7) (UY7)
(-V22) (V22)
(UY7) (UY7)

X6 S
2014 - Express, Savana Electrical Body Builders Manual

B+
B 842
Bus
KO7 RD/BK
30 85 (C60) 30
KR11 KR3 KR29 KR23A KR12C
Windshield Horn A/C Fuel F55UA
25A Windshield OG (UFP)
Washer Relay Compressor Pump Wiper RD (UFM)
Pump Clutch Relay Speed
Relay Relay F A
Control
87 87 Relay
KR12B FUSE X53A
F14UA F16UA F18UA F24UA HOLDER- Fuse Block -
15A 20A 15A 30A (GAS) Windshield Wiper
Relay LPG Rear Body
(C60) 20A (DIESEL)

FS V3 2014/Express-Savana SIE: 3396280 FIG: 3395792 3395569

3395569
2014 - Express, Savana Electrical Body Builders Manual

Power Distribution Schematics (B+ Bus - Underhood Fuse Block (2 of 2))

L
O
C
X50A
Fuse Block -
Underhood

B+
BUS B

30 30
KR93 KR72D
Ignition Ignition 3
Run/ Relay
Crank
Relay
87 87

F6UA F13UA F10UA F17UA F31UA F30UA F28UA F29UA F44UA


10A 10A 10A 15A 15A 15A 10A 10A 40A
(LMF) (JL4)

Wiring Systems and Power Management


85 30
KR75
Engine
Controls
Ignition
Relay
86 87

F71UA F77UA F62UA F78UA F64UA F75UA F79UA F65UA F45UA F63UA
15A 10A 10A 10A 15A 15A 20A 20A 30A 10A
(DIESEL) (GAS) (GAS) (LU3) (L20/LMF/L96) (GAS) (DIESEL) (DIESEL)

2
KR20F
Cooling
Fan Relay

(LGH)

11-51
3395570
Power Distribution Schematics (B+ Bus - Body Fuse Block)

11-52
Wiring Systems and Power Management
L
O
X50A C
Fuse Block -
Underhood
A
X53A
Fuse
842 Block -
RD/BK Rear
X3 S Body

(YF2/YF7)
KR78
F16RA F29RA F9RA F21RA F22RA F10RA F11RA F20RA F23RA F25RA Courtesy
50A 30A 5A 10A 2A 10A 10A 15A 10A 10A Lamps
(YF1/YF2/YF7) (C36/C69/ENC) (DE5/DE7) (AU0/UJ6) (UE1) (-8S8) (C49/DE5/DE7) Provision
CB1 Relay
30A F30RA
(AG1/AG2) 15A
(YF2/YF7)

(AU3) (AU3) 30 (C49/DE5/DE7)


KR40 KR90P KR97 KR5
Backup Passenger/ Door Lock Rear
Lamp Cargo Door Relay Defogger
Relay Unlock Relay
Relay
KR90F KR90R 87
Door Door Unlock
F26RA F27RA Unlock Relay - Rear F31RA F32RA F18RA F17RA
10A 10A Relay - 15A 15A 30A 20A
Front (AU3) (AU3) (C49) (DE5/DE7)
(AU3) F34RA F35RA (AU3)
15A 15A
(AU3) (AU3)
F36RA F33RA
15A 15A
(AU3) (AU3)
2014 - Express, Savana Electrical Body Builders Manual

30 86 30 (YF1/YF2/YF7) 30 85 30
KR74 KR77 KR53 KR76
Ignition Ignition Park Retained
Run Relay Power Lamps Accessory
Provision Relay Power
Relay Relay
87 87 87 87

CB2
F14RA F13RA F19RA F28RA F4RA F7RA F8RA F5RA F3RA F6RA 25A
20A 10A 10A 50A (YF1/YF2/YF7) 10A 10A 10A 15A 15A 10A (A31)
(U80) 30A (5B3) (UY7) (CUTAWAY) (YF2/YF7)

3395571
2014 - Express, Savana Electrical Body Builders Manual

Power Distribution Schematics (AUX PWR OUTLET, BCM-1, BCM-2, BCM-3, BCM-4, BCM-5, BCM-6, BCM-7, FOH MDL,
FRT BLWR, LTR/DLC, and TRLR WRG Fuses)

L
O
C
B+ X50A
Fuse Block - Underhood

BCM-4 BCM-5 BCM-6 BCM-3 BCM-1 BCM-2 BCM-7 AUX PWR LTR/DLC FRT RPA TRLR WRG TRLR WRG FOH MDL
10A 10A 10A 10A 10A 15A 10A OUTLET 20A BLWR 10A 30A 30A 15A
20A 40A (UY7) (UY7) (DIESEL)

X3 A3 A7 J2 A4 H2 K3 A5 B4 J1 G1 X1 F2 B1 X3 B1 X2 D1 B4

LU3/LMF

Wiring Systems and Power Management


840
RD/WH

UY7 UY7

X202 C

2240 2740 2940 3040 2840 3840 2140 2540 1040 640 640 542 840 3940 742 1740
RD/WH RD/WH RD/WH RD/WH RD/WH RD/WH RD/WH RD/WH RD/WH RD/WH RD/WH RD/BK RD/WH RD/WH RD/BK RD/WH

X1 1
16

X84
Data Link Connector E
K41R W8 X88
(DT4) Rear Parking Blunt Cut - Trailer
A Assist Control Trailer Connector
Cigar Lighter/ Module Provision
Power Outlet
Schematics
A
(-DT4)
X80A
X80B Accessory
X4 4 1 3 2 10 X3 3 2 X2 2 A Power A R3 (K08)
Accessory
K9 Power Receptacle - Blower E19
Body Control Receptacle - Center Console Motor Coolant
Module Center 1 Resistor Heater
Console 2

11-53
3395572
Power Distribution Schematics (A/C CMPRSR, ABS MDL, ABS MTR, DIESEL FUEL PUMP, GAS FUEL PUMP, HORN, and

11-54
WASH Fuses)

Wiring Systems and Power Management


L
B+ O
C
X50A
Fuse Block -
Underhood

30 85 30
ABS ABS KR29 KR11 KR3 KR23A
MTR MDL A/C Windshield Horn Fuel
50A 40A Compressor Washer Relay Pump
Clutch Pump Relay Relay
Relay
87 87

A/C WASH HORN GAS FUEL PUMP (GAS)


CMPRSR 15A 20A DIESEL FUEL PUMP (DIESEL)
15A 30A (GAS)
(C60) 20A (DIESEL)

X2 D2 C2 X1 B2 X3 D1 X1 B4 X2 B1
120
GY

L20/L96/LU3 LC8 LGH

D X350 D
A7 X174 B8
Fuel Pump
and Level
C60 Sensor 120
Assembly GY
X316 F

120
GY
1
FHZ K07 G12
442 1640 59 228 29 Fuel
RD/BK RD/WH D-GN OG D-GN Pump

UFM UFP
GY WH
J2
2014 - Express, Savana Electrical Body Builders Manual

J431
K103
Fuel
X180 A Injector
Control
Module
RD GY
J432
GY
K103
X2 D Fuel GY RD
Injector
1 A
Control
Module G12 Q58R
18 1 (-JL4) A GY Fuel LPG Cut-Off
G24 Pump Solenoid
13 38 (JL4) B B Valve - Rear
Windshield
K17 Q2 Washer P13 K119
Electronic A/C Pump Horn CNG
Brake Compressor Assembly Control
Control Clutch Module
Module

3395573
2014 - Express, Savana Electrical Body Builders Manual

Power Distribution Schematics (AUX STOP LAMP(S), LT HI BEAM, LT STOP/TRN TRLR, RT HI BEAM, RT STOP/TRN
TRLR, and STRTR SOL Fuses)

L
B+ O
C
X50A
Fuse Block -
Underhood

(UY7) (UY7) 30
KR48 KR64L KR63R KR59 KR72B
Headlamp Trailer Trailer Stop Ignition 1
High Beam Turn Stop/Turn Lamp Relay
Relay Signal Signal Relay
Lamp Lamp
Relay - Relay - 87
Left Right

LT HI RT HI LT STOP/ RT STOP/ AUX STRTR SOL


BEAM BEAM TRN TRLR TRN TRLR STOP LAMP(S) 40A
10A 10A 15A 15A 15A

X4 N M X2 E4 B5 E2 X1 E1

Wiring Systems and Power Management


711 311
D-GN/WH L-GN/BK

1320 6
L-BU PU

V22 -V22 V22 -V22 1618 1619 -5H4 5H4


YE D-GN

X405 C

17
WH

A A
B B
G D X405 C X904 B
E4E E4F X2 A
Headlamp - Headlamp - X88 X88 M64
Left High E13L Right High E13R Trailer Trailer Starter
Beam Headlamp - Beam Headlamp - Connector Connector Motor
Left Right

11-55
3395575
Power Distribution Schematics (DRL 1, (UPLVL+V22), DRL 2 (LOLVL-V22), LT LO BEAM, RT LO BEAM, SEO, and

11-56
TCM BATT Fuses)

Wiring Systems and Power Management


L
O
C
B+

X50A
Fuse Block -
Underhood

KR49 KR42
Headlamp Daytime
Low Beam Running
Relay Lamps
Relay

RT LO BEAM LT LO BEAM DRL2 (LOLVL-V22) DRL 1 (UPLVL+V22) SEO TCM BATT


10A 10A 10A 15A 10A 10A
(-V22) (V22) (8S8)

X4 P F L K X3 A2 X1 A2

312 712 712 2840 1840


TN/WH YE YE RD/WH RD/WH

V22 -V22 V22 -V22 V22 -V22 M30 MYD

L20/L96 LGH

X101 18
1840
RD/WH
2014 - Express, Savana Electrical Body Builders Manual

X174 D
1840
RD/WH

X1 1 (LGH)
A C A C 20 32 X1 4 (L20/L96)
T12
Q8 Automatic
Control Transmission
E4H E13R E4G E13L Solenoid Valve Assembly
Headlamp - Headlamp - Headlamp - Headlamp - Assembly
Right Low Right Left Low Left
Beam Beam P16 K71
Instrument Transmission
Cluster Control
Module

3395576
2014 - Express, Savana Electrical Body Builders Manual

Power Distribution Schematics (CNSTR VENT SOL, ECM BATT, FCSM BATT, and WPR Fuses)

L
O
C
B+

X50A
Fuse Block -
Underhood

WPR ECM CNSTR FSCM BATT


25A BATT VENT SOL 20A
KR12B 10A 10A (LMF)
Windshield (GAS)
Wiper
Relay

X1 A1 X2 F2 E5

Wiring Systems and Power Management


LU3/L20/L96 LMF

440 40 1940
RD/WH RD/WH RD/WH

X1 67 (LGH)
X1 20 (LU3/L20/LMF/L96) 2 32
K20 Q13 K38
Engine Evaporative Chassis
Control Emission Control
Module Vent Module
Solenoid
Valve

11-57
3395578
Power Distribution Schematics (AIRBAG, BRK SW, ECM IGN/GLOW PLUG MDL IGN, FCSM IGN, IPC, STR/WHL/SNSR,

11-58
TCM IGN, and TRANS Fuses)

Wiring Systems and Power Management


B+ L
O
C
X50A
Fuse Block -
30 Underhood
KR74
Ignition
Run Relay

87

TRANS TCM IGN ECM IGN/ AIRBAG STR/WHL/ IPC ISRVM/ FSCM IGN
15A 15A GLOW PLUG 10A SNSR 10A RVCM 10A
MDL IGN 10A 10A (LMF)
15A (JL4)

X1 D2 D3 B5 X3 B2 B3 C2 A1 C1 X2 A8

3039 2139
PK PK
LGH
2139 439 1139 1139 239
PK PK PK PK PK
M30 M30 MYD

X107 B4
L20/L96 LGH
JL4 LMF
2139
X101 2 PK
2139 X2 33
J334
PK K34 2239
Glow Plug PK
31 Control
X174 M Module
2139 C99 -C99/YF7
X318 C2
PK 239
PK
X1 12 X200 A6 6
K71 T12
Transmission Q8 Automatic X1 48 (LGH)
Control Control Transmission X1 19 (LU3/L20/LMF/L96)
Module Solenoid Assembly K20
Valve Engine
Assembly Control
Module
X175 E 1139 2239 1639 2739
PK PK PK PK
T12 B87
839 Automatic
2014 - Express, Savana Electrical Body Builders Manual

RD Rearview
Transmission Camera
J135 Assembly

839 839 839 839 839 239


RD RD RD RD RD PK
A 32
A A B A 4
B
7 19 13 15

Q39A K36
Q1A Q1B B14C Q39B Torque Inflatable P14
1-2 Shift 2-3 Shift Transmission Torque Converter Restraint S40 Passenger
Solenoid Solenoid Input Shaft Converter Clutch Sensing Passenger Air Bag B99 P16 A10 K38
Valve Valve Speed Clutch Enable Pressure and Air Bag Disabled Steering Instrument Inside Chassis
Sensor Solenoid Control Diagnostic Disable Indicator Wheel Cluster Rearview Control
Valve Solenoid Module Switch Angle Mirror Module
Valve Sensor

3395579
2014 - Express, Savana Electrical Body Builders Manual

Power Distribution Schematics (ECM PWR/TRN, MAF/CNSTR VENT, O2 SNSR 1 (PRE)/CLS, and O2 SNSR 2 (POST) Fuses)

L
B+ O
C
X50A
Fuse Block -
Underhood

85 30
KR75
Engine Controls Ignition
Relay

87
FUEL
T HTR
FUSE
ECMPWR/ MAF/CNSTR
O2 SNSR 1 O2 SNSR 2 VENT
(POST) TRN
(PRE)/CLS 15A
10A 10A
10A
(GAS)

X1 K1 K4 H2 G4 G5

1539 1539
PK PK

LGH
L20/L96/LMF L20/L96/LMF L20/L96/LMF L20/L96/LMF LU3/L20/LMF/L96

Wiring Systems and Power Management


LU3 5293
PK/BK LU3

J150 X101 28 J151

539 539 1539 1539


PK PK PK PK
1339 1939 1939
PK PK PK
539 539
PK PK 5293
PK/BK
CUTAWAY CUTAWAY -(CUTAWAY
-(CUTAWAY +L20/L96 +L20/L96
+L20/L96) +L20/L96)
X128 F B
X392 A2
1539 1539
PK PK

5293
PK/BK X1 47 (L20/L96LMF) D (LGH)
X1 73 (LU3) B (LU3/L20/LMF/L96) A
D D D D

K20 B75B Q12


Engine Mass Air Evaporative
Control Flow/Intake Emission
B52C B52E B212 B52D B52F Module Air Purge
Heated Heated Reductant Heated Heated Temperature Solenoid
Oxygen Oxygen Sensor Oxygen Oxygen Sensor Valve
Sensor - Sensor - Module Sensor - Sensor -
Bank 1 Bank 2 Bank 1 Bank 2
Sensor 1 Sensor 1 Sensor 2 Sensor 2

11-59
3395580
Power Distribution Schematics (ECM PWR/TRN, EVEN IGN/IJN, FUEL HTR, and V6 FUEL INJ Fuses)

11-60
Wiring Systems and Power Management
L
O
C
X50A
Fuse Block - Underhood
MAF/
CNSTR ODD
VENT T U IGN/INJ
Fuse Fuse
FUEL V6 FUEL
HTR INJ EVEN IGN/IJN ECM PWR/TRN
15A 15A 20A 30A
(DIESEL) (LU3) (L20/L96/LC8/LMF) (DIESEL)

X2 B2 X1 J4 J2 J3 J1 F1

LU3/L20/L96/LMF LGH LU3 L20/L96/LC8/LMF LGH

5294 1839 1239 1239 1239 1239 1239 1439


PK/BK PK PK PK PK PK PK PK

X1 73
X127 H

X174 C8

K20
Engine
5294 5294 1239 Control
PK/BK PK/BK PK Module

J120 J185
LC8+FHZ L20/L96/LMF LC8+FHZ L20/L96/LMF LC8+FHZ
X316 D
X162 A X166 A X168 A
X164 A

1239 1239 1239 1239


RD RD RD RD PK PK PK PK
5294 1839 1839 1839 1839 1839 1839
2014 - Express, Savana Electrical Body Builders Manual

PK/BK PK PK PK PK PK PK

1 (LC8+FHZ) 1 (LC8+FHZ) 1 (LC8+FHZ) 1 (LC8+FHZ)


1 B X7 E D B H J L A (L20/L96/LMF) A (L20/L96/LMF) A (L20/L96/LMF) A (L20/L96/LMF) D D D D

B198 E11 Q7 Q17B Q17D Q17F Q17H T8B T8D T8F T8H
Fuel Fuel Fuel Injector Fuel Injector Fuel Injector Fuel Fuel Ignition Ignition Ignition Ignition
Composition Heater Fuel Meter 2 4 Injector 6 Injector 8 Coil 2 Coil 4 Coil 6 Coil 8
Sensor Body

3395581
2014 - Express, Savana Electrical Body Builders Manual

Power Distribution Schematics (FAN CLTCH (EV) and ODD IGN/INJ Fuses)

X50A L
Fuse Block - O
Underhood C
ECM
PWR/TRN U
Fuse
ODD IGN/INJ FAN CLTCH (EV)
20 A 10 A (DIESEL)
(GAS)

2
KR20F
A90 Cooling
Logic B+ Fan Relay

X1 G1 G2 G3

1039
PK

1039

Wiring Systems and Power Management


1039 1039 1039 1039
PK
PK PK PK PK
L20/L96/LC8/LMF LU3

X126 H

1039 LC8+FHZ LC8+FHZ L20/L96/LMF LC8+FHZ


PK
X161 A X165 A X167 A
X163 A
J184

RD RD RD RD

1039 1039 1039 1039 1039


PK PK PK PK PK

1 (LC8+FHZ) 1 (LC8+FHZ) 1 (LC8+FHZ) 1 (LC8+FHZ)


D D D D F A (L20/L96/LMF) A (L20/L96/LMF) A (L20/L96/LMF) A (L20/L96/LMF)

Q17A T8A T8C T8E T8G K35 Q17A Q17C Q17E Q17G
Fuel Ignition Ignition Ignition Ignition Ignition Fuel Fuel Injector Fuel Fuel
Injector 1 Coil 1 Coil 3 Coil 5 Coil 7 Coil Injector 1 3 Injector 5 Injector 7
Module

11-61
3395583
Power Distribution Schematics (HVAC CNTRL, I/P CLUSTER, ONSTAR, OSRVM SW, RDO/CHIME, REAR BLWR, and

11-62
RFA/TPM Fuses and PWR SEATS Circuit Breaker)

Wiring Systems and Power Management


L
O
C
B+

X52A
Fuse Block -
Passenger
Compartment

REAR HVAC ONSTAR I/P RDO/CHIME RFA/TPM OSRVM SW


BLWR CNTRL 10A CLUSTER 15A 10A 5A
30A 10A (UE1) 10A (AU0/UJ6) (DE5/DE7) PWR SEATS
(C69/C36/ENC) (C49/DE5/DE7) (-8S8) 30A
(AG1/AG2)

X2 F1 X1 H5 X2 B3 C2 X1 B1 H6 G4 H8 X2 A6 B2 B1

C36/C69/ENC C49/DE5/DE7 UE1 -8S8 AU0/UJ6 DE5/DE7 AG1 AG2

3240 3240 340


RD/WH RD/WH RD/WH

1740 4440 2840 5340 4340 3540 3540


RD/WH RD/WH RD/WH RD/WH RD/WH RD/WH RD/WH

X3 A -UL5 UL5

X1 15 1

X409 A X500 C8 X307 E X306 G


S34
HVAC
Controls
Switch K73 P5
Assembly Telematics Chime
1740
RD/WH Communication Alarm
Interface Control
Control Module -U2K -U2K Module

J412 J270 4340 3540 3540


RD/WH RD/WH RD/WH
2014 - Express, Savana Electrical Body Builders Manual

340 340
RD/WH RD/WH

1740 1740 1740


RD/WH RD/WH RD/WH

C1 C1 C1 20 X1 1 16 1 E F F

KR32C KR32D KR32B P16 A11 A12 K77 S52 S64D S64P
Blower Motor Low Blower Motor Blower Motor High Instrument Radio Digital Radio Remote Control Door Outside Rearview Seat Adjuster Seat Adjuster Switch
Speed Relay - Medium Speed Speed Relay - Cluster Receiver Control Lock Receiver Mirror Switch Switch - Driver - Passenger
Auxiliary Relay - Auxiliary Auxiliary Module

3395584
2014 - Express, Savana Electrical Body Builders Manual

Power Distribution Schematics (Ignition Switch and IGN SW (DLIS)/PK3 Fuse)

B+ L
4 O
C
X52A S39
Fuse Block - Ignition
IGN SW Passenger Switch
(DLIS)/PK3 Compartment
2A

III III III


X1 D4 III
I II I II I II
540 540 I II
RD/WH RD/WH

X200 B1
540 3 2 5 6
RD/WH
J203 4 3 1020 530
BN PK PK WH
J205

540 4 4
RD/WH BN BN
X200 C6 A9 B6 C1
1 2
K64 4 3 1020 530
B+ IGN Content BN PK PK WH
Theft
Deterrent X1 21 14 2 4

Wiring Systems and Power Management


Control K9
Module 5V Body
Control
Module

IGN

X4 19 21

5985 5985 5199


L20/L96 LGH D-BU D-BU YE
X100 19
X3 D2
X101 26 X50A
MYD 5985 Fuse Block -
D-BU 86 Underhood
5985 RUN/CRNK
D-BU J115
Relay 15

M30 LGH 5985


D-BU
5985
X174 R D-BU
X107 B3
5985 5985 LU3/L20/LMF/LC8 LGH
D-BU D-BU
5985
D-BU

X1 18 (L20/L96/LMF)
X1 9 11 X2 40 X1 3 (LU3) X1 26
T12 K71 K34 K20
IGN Q8 Automatic IGN Transmission IGN Glow Plug IGN K20 IGN Engine
Engine
Control Transmission Control Control Module Control Control
Solenoid Valve Assembly Module Module Module
Assembly

11-63
3395585
Power Distribution Schematics (AIRBAG/AOS, OSRVM HTR, and REAR DEFOG Fuses and PWR WINDOW(S)

11-64
Circuit Breaker)

Wiring Systems and Power Management


B+ L
O
X52A C
Fuse Block -
Passenger
Compartment

30 30
KR76 KR5
Retained Rear
Accessory Defogger
Power Relay
Relay
87 87

EMPTY EMPTY REAR DEFOG OSRVM HTR AIRBAG/AOS


PWR WINDOW(S) 30A 20A 10A
25A (C49) (DE5/DE7)
(A31)

X1 - J1 X2 - G3 X2 G2 G1 D2 D1 D4 D3 A3 A2 A1
(Not Used) (Not Used)

A31 A31 C49 C49 DE5/DE7 DE5/DE7 ASF LU3/LMF -YF7

1001 1001 293 293 2267 2267 3440 3440 3440


D-GN D-GN PU PU OG OG RD/WH RD/WH RD/WH

X411 D X412 B

293 293 X306 A


PU PU
X500 D6 X600 B5 X600 A3 X500 A7

X901 A X902 A 3440


RD/WH
2014 - Express, Savana Electrical Body Builders Manual

1001 1001 293 293 2267 2267


D-GN D-GN PU PU OG OG
31 1 A

C A A A C C

S79D S79P E18L E18R A9B A9A


Window Window Switch - Rear Rear Outside Outside K36 B64 B60
Switch - Passenger Defogger Defogger Rearview Rearview Inflatable Rollover Passenger
Driver Grid - Left Grid - Mirror - Mirror - Restraint Sensing Sensor Presence
Right Passenger Driver and Diagnostic Sensor
Module

3395586
2014 - Express, Savana Electrical Body Builders Manual

Power Distribution Schematics (CARGO DR UNLCK, DVR DR UNLCK, FRT PASS DR UNLCK and REAR PASS DR
UNLCK Fuses)

L
B+ O
C
X52A
Fuse Block -
Passenger
KR90P Compartment
KR90 Passenger/ KR90A
Door Cargo Door Cargo
Unlock Unlock Door
Relay Relay Unlock
Relay

DVR DR CARGO
UNLCK FRT PASS DR REAR PASS DR DR UNLCK
15A UNLCK UNLCK 15A
(AU3) 15A 15A (AU3)
(AU3) (AU3)

X2 J1 J4 J3 J2 K7 K3

AU3 AU3 AU3 +E24/YA2 AU3 +E26 294 AU3 +CARGO/PASSENGER


TN

Wiring Systems and Power Management


694 294 294 294 1095
TN TN TN TN TN/BK

A A
X87RB X87LB
Sliding Sliding
Door Jamb Door Jamb
Contact Contact
X500 B7 X600 A2 Plate - Plate -
Right Body Left Body

X400 G

694 294 294 294 1095


TN TN TN TN TN/BK

X2 A X2 A B X2 A X2 A

A23D A23P M14RR M14LR M13


Door Door Latch Door Lock Door Lock Door Latch
Latch Assembly - Actuator - Actuator - Assembly -
Assembly Passenger Right Rear Left Rear Rear Cargo
- Driver

11-65
3395587
Power Distribution Schematics (FRT DR LCK, REAR DR LCK and UPFITTER AUX1 Fuses)

11-66
Wiring Systems and Power Management
B+ L
O
C
X52A
Fuse Block -
Passenger
KR97 Compartment
Door Lock
Relay

FRT DR LCK REAR DR LCK UPFITTER AUX1


15A 15A 50A
(AU3) (AU3) (YF1/YF2/YF7)

X2 J5 G5 G4 E2 X1 E1

E26 E24/YA2 PASSENGER/CARGO YF7 PRP

1042 1042 1042


RD/BK RD/BK RD/BK
J302

295 295 295 295 295


GY GY GY GY GY UF2

1042 1042
YF1 YF7 RD RD
B B X53A
X87LB X87RB 18 PANEL 16 DOME Fuse
Sliding Sliding ACTUATOR FLUORESCENT Block -
Door Jamb Door Jamb 19 45A 17 WORK LAMPS Rear
Contact Contact 10A Body
Plate - Plate -
Left Body Right Body

840
OG
J312
X500 B8 X600 B2 X400 F

740 840 840


OG OG OG

A1 C1
KR45
295 295 295 295 295
2014 - Express, Savana Electrical Body Builders Manual

Fluorescent Work
GY GY GY GY GY Lamp Relay

J303
B (YA2)
X2 B X2 B X2 B A (E24) X2 B
X321 A X222 A 740 740 740 740 740 740
OG OG OG OG OG OG
X53A
W12 Fuse
Blunt Cut - 15 11 5 1 10 6
A23D A23P M14LR M14RR M13 Block -
Emergency KR89RR KR89LF KR89LR Rear
Door Door Latch Door Lock Door Lock Door Latch Vehicle Left Rear Body
Assembly - Right Rear Left Front
Latch Assembly - Actuator - Actuator - Provision Access Access Access
Assembly Passenger Left Rear Right Rear Rear Cargo Panel
Panel Relay Panel
- Driver Relay Relay

3395589
2014 - Express, Savana Electrical Body Builders Manual

Power Distribution Schematics (HVAC1 and HVAC2 Fuses)

L
B+ O
C
X52A
Fuse Block -
30 Passenger
KR74 Compartment
Ignition
Run Relay

87
V CMPS
Fuse
HVAC1 HVAC2
20A 10A

X1 D5 C8 B3 C5 X2 C4 C3 C5

C69 C49/DE5/DE7/C60

C49/DE5/ 341
LGH DE7/C60 C69/C36/ENC BN

141 141 341 341 341 X205 F


BN BN BN BN BN
341
BN

Wiring Systems and Power Management


X100 5 X407 E

YF7/SWB
-YF7 PASSENGER

341
BN
J307
J405

341 341
BN BN

341
141 341 341 341 341 341 341 341 BN
BN BN BN BN BN BN BN BN
X420 G
341
BN
X2 E X3 B C2 G
J G
B 10 C2 10 C2 10

KR32B S34F
S34 S34 Blower HVAC S34R S34F
HVAC G34 M6 HVAC KR32C M37B KR32D M6B Motor High Controls HVAC Controls HVAC
Controls Evaporative Air Controls Blower Mode Door Blower Air Speed Switch Switch Controls
Switch Emission Temperature Switch Motor Low Actuator - Motor Temperature Relay - Assembly - Assembly - Switch
Assembly System Leak Door Assembly Speed Relay Auxiliary Medium Door Auxiliary Auxiliary Front Auxiliary Rear Assembly -
Detection Actuator - Auxiliary Speed Actuator - Auxiliary Front
Pump Relay - Auxiliary
Auxiliary

11-67
3395590
Power Distribution Schematics (AUX/TRLR BCK/UP, CMPS, READING LAMP(S), TAIL LAMP(S), AND UPFITTER

11-68
AUX2 Fuses)

Wiring Systems and Power Management


B+ L
O
C
X52A
Fuse Block -
HVAC2 Passenger
Fuse V
Compartment
86 30
KR78 KR40
Courtesy Backup
Lamps Lamp
Provision Relay
Relay
87

CMPS UPFITTER AUX2 (YF1/YF2/YF7) TAIL LAMP (S)


READING LAMP (S) (5B3) AUX/TRLR
10A BCK/UP BCK/UP
(U80) 50A (YF1/YF2/YF7) 10A
30A (5B3) 10A

X2 H2 X1 F1 X2 F2 X1 J5 X2 K8

CUTAWAY/UY7/8S3

CARGO/ CARGO/
441 541 541 1624 PASSENGER PASSENGER
BN BN BN L-GN

X3 D3
X50A
Fuse Block -
Underhood
YF1 YF7 YF7 YF1
X2 F1
1624 24 24
L-GN L-GN L-GN

X205 A
LGH LU3/L20/LMF/L96

A
J404

1624 1624
L-GN L-GN
2014 - Express, Savana Electrical Body Builders Manual

441
BN X401 F X402 F
A A
X88 X88
E37R Trailer 8S3 CUTAWAY Trailer
Dome/ Connector Connector 24 24
Reading L-GN L-GN
Lamps -
Rear
A
1 A A
W12 X405 H
X222 B X321 B Blunt Cut -
Emergency E5A E5B
Vehicle Backup Backup
Provision Lamp - Lamp -
K18 Left Right
Compass P3
Module Backup Alarm

3395591
2014 - Express, Savana Electrical Body Builders Manual

Power Distribution Schematics (AUX PRK LAMP(S), FRT PRK LAMP(S), LT REAR PARK LAMP, RT REAR PRK LAMP,
TRLR PRK LAMP(S), and UPFTR PRK LAMP(S) Fuses)

L
B+ O
C
X52A
Fuse Block -
85 30 Passenger
KR53 Compartment
Park
Lamps
Relay

87

UPFTR PRK LAMP(S) FRT PRK LAMPS(S) TRLR PRK LAMPS(S) AUX PRK LAMPS(S) LT REAR PARK RT REAR PARK
10A F4 F5 F3 LAMP LAMP
(YF2/YF7) 10A 15A 15A F8 F7
(UY7) (CUTAWAY) 10A 10A

X2 B4 X1 B4 B2 B5 X2 A4 A5

PASSENGER/ PASSENGER/
C99 2309 2109 2109 CARGO CARGO
BN BN BN

X3 J3 B5 C5

Wiring Systems and Power Management


X50A
Fuse Block -
Underhood

2509 2609
BN BN
X4 B C X2 A7 F3

2309 2309 2109


2209 2309 BN BN BN
BN BN

2509
BN
J121 X405 F
J122
X412 A X401 A X402 A

2309 2309 2309 2309 2109 2509 2509 2609


C BN BN BN BN BN BN BN BN

B A B A A B B
S40 F
Passenger
Air Bag E4N E2LF E4P E2RF X88 E7 E5S E5T
Disable Park/Turn Side Park/Turn Side Trailer License Tail/Stop Tail/Stop
Switch Signal Marker Signal Marker Connector Plate and Turn and Turn
Lamp - Lamp - Lamp - Lamp - Lamp Signal Signal
Left Left Right Right Lamp - Left Lamp -
Front Front Right
X320 S

11-69
3395592
Power Distribution Schematics (UPFTR CTSY LAMP(S) Fuse and LPCM Fuse (KO7))

11-70
Wiring Systems and Power Management
L
B+ O
C
X52A X50A Fuse Holder
LPCM
Fuse Block - Fuse Block - 20A
Passenger Underhood
KR78 Compartment F
Courtesy RD
Lamps RD J167
Provision
Relay KO7 UFM
RD
J168
PRFTR CTSY LAMP(S) OG RD
15A RD RD
J169 86 30
UFP KR143
Wait to
RD RD Start
X1 H2 X2 H7 H8
Indicator
Relay
RD
-YF7 CUTAWAY PASSENGER Fuse Holder
J170
LPCM
30A J171 RD
149 149 149 149 149 A
D-BU/WH D-BU/WH D-BU/WH D-BU/WH D-BU/WH
RD/BK G34
Evaporative
Emission
1M RD System Leak
X3 C7 Detection RD
Pump
X50A RD/BK
Fuse Block - PASSENGER -YF7 CARGO -YF7 RD
16 13
Underhood K103
Fuel
Injector
X2 A3 J361 Control J172
X420 B A X417 A Module
RD RD
RD
J173 J174
J364
149 149 149 RD RD RD RD
D-BU/WH D-BU/WH D-BU/WH RD RD RD
YF7 -YF7 3 4 3 4
J366
KR139 KR140
Evaporative Evaporative
Emission Emission
Purge Vent
RD
2014 - Express, Savana Electrical Body Builders Manual

X205 H Solenoid Solenoid


Valve Relay Valve
J363 J367 Relay
149
149 D-BU/WH
D-BU/WH
A A A A
RD RD RD RD RD
X2 5 X405 K
X320 R F E F E
J365
G32A G32B
Fuel Fuel Pump
Pump - -
E37F E37M E37R E36AH Primary Secondary
Dome/ Dome/ Dome/ Dome RD RD
K9 H1
Body Reading Reading Reading Lamp
Lamps - Lamps - Lamps - K103 F E
Control G25
Module Front Middle Rear Fuel
Injector LPG Tank
Control Scavange
Module Pump

3395593
2014 - Express, Savana Electrical Body Builders Manual

Power Moding Schematics (RUN/CRNK Relay)

B+ L
O
X52A C
Fuse Block - 4
Passenger S39
IGN SW (DLIS)/PK3 Compartment Ignition D
2A E
Switch S
C

III
X1 H7
I II
540 540
RD/WH RD/WH
2

X200 B1 3
PK

540
RD/WH X200 A9

J203
3
PK

X1 14
K9
Body
Control

Wiring Systems and Power Management


Module

X4 21

5199
YE

B+
X3 D2
X50A
Fuse Block -
Underhood
86 30
RUN/CRNK
Relay 15

85 87

FCSM BRK IPC TRANS TCM


IGN ECM IGN/ AIRBAG STR/WHL/
SW 10 A 15 A IGN GLOW PLUG
10 A 10 A 10 A SNSR
15 A MDL IGN 10 A
(LMF)
15 A (JL4)

X1 C7
1250
BK

G102

11-71
3395594
Power Moding Schematics (RAP and RUN Relays)

11-72
Wiring Systems and Power Management
L
B+ O
C
X50A
Fuse Block - D
BCM-1 Underhood E
S
10A C

X3 H2

3840
RD/WH

X3 3
K9
B+ Body
Control
Module

X5 11 13

300
OG
43
YE

B+ B+
X1 H4 X1 C7
X52A
Fuse Block -
86 30 Passenger
86 30 KR74 Compartment
KR76 Ignition
Retained Run Relay
Accessory
Power
Relay 85 87
85 87
2014 - Express, Savana Electrical Body Builders Manual

86
KR77
PWR WINDOW (S) HVAC1 HVAC2 CMPS Ignition
25A (A31) 20A 10A 10A Power
(U80) Provision
Relay

X1 E2
350
BK

G302

3395595
2014 - Express, Savana Electrical Body Builders Manual

Upfitter Provision Schematics (Power, Ground and Relay Controls)

B+ L
O
C
X52A
Fuse Block -
RUN Relay K1 Passenger
Compartment

85 30
KR53 KR78 KR77
Park Courtesy Ignition
Lamps Lamps Power
Relay Provision Provision
Relay Relay
86 87

UPFTR PRK LAMP(S) UPFTR UPFITTER UPFITTER


10A CTSY LAMP(S) AUX2 AUX1
15A 50A 50A

X1 A5 X2 B4 X1 K7 X2 H7 X1 E2 X2 F2 E2 X1 F1 E1

45 2209 690 149 350 541 1042 541 1042


D-BU BN GY/BK D-BU/WH BK BN RD/BK BN RD/BK

Wiring Systems and Power Management


X222 B A C
G302

X5 24 X2 5
K9
Body
Control YF1 YF7 YF7 YF1 YF1 YF7
Module

450 350
BK BK

Blunt Cut - Provisional Wiring


Blunt Cut - Provisional Wiring

X321 B A C

X320 S R P
450
BK

G347 G302

11-87
3395613
Upfitter Provision Schematics (Rear Heat Auxiliary (ENC))

11-88
Wiring Systems and Power Management
L
O
C
B+

X52A K9
Fuse Block - Body
RUN Relay K1 Passenger Control
Compartment Module

REAR HVAC2
BLWR 10A X2 3
30A 230
BN/WH
X2 F1 C4 J250

230
BN/WH

Interior Lights
Dimming
X1 C2 Schematics
X52A
Fuse Block -
1740 341 Passenger
RD/WH BN Compartment

X2 J5

230
BN/WH
X409 A B
X407 E B D C J356

1926 1925 1924


D-BU OG WH 230
BN/WH
Interior Lights Dimming
Schematics

450
BK
X319 C B A D E

450
2014 - Express, Savana Electrical Body Builders Manual

BK

G347

3395615
2014 - Express, Savana Electrical Body Builders Manual

Trailer Connector/Provision Schematics (Trailer Connector/Provision)

X52A L
Fuse Block - O
PRK LAMP(S) Relay K3 C
Passenger
Compartment
RTLR PRK W8
LAMP Blunt Cut - Trailer Provision
15A

X1 B2
47
D-BU
2109
BN

B+
X3 B5 X3 D4
X50A
Fuse Block -
Underhood
KR63L KR63R
Trailer Stop/Turn Trailer Stop/
Signal Lamp Turn Signal
Relay - Left Lamp Relay -
Right

LT STOP/TRN RT STOP/TRN TRLR TRLR


TRLR TRLR WRG WRG
10A 10A 30A 30A

Wiring Systems and Power Management


X2 A7 X3 C4 G3 X2 E4 B5 X3 B1 X2 D1 E3

3940
2109 RD/WH
BN 5186 5187
OG YE

UY7-NE7 UY7/NE7)
X4 13 12
K9 1618 1619 W8 724 47
Body YE D-GN Blunt Cut - Trailer Provision RD/BK D-BU
J460
Control
Module
22
350 WH
BK

X460 1

G302 22
WH
F G D E C B
X88 22 W8
Trailer WH Blunt Cut -
Connector Trailer
Provision

G400

11-89
3395616
Wiring Systems and Power Management 11-91
Front Exterior Lighting (Uplevel)

5 6

2831199

Items
(6) E4G Headlamp - Left Low Beam
(1) E4H Headlamp - Right Low Beam
(7) E2LF Side Marker Lamp - Left Front
(2) E4F Headlamp - Right High Beam
(8) E4N Park/Turn Signal Lamp - Left
(3) E4P Park/Turn Signal Lamp - Right
(4) E2RF Side Marker Lamp - Right Front
(5) E4E Headlamp - Left High Beam

2014 - Express, Savana Electrical Body Builders Manual


11-92 Wiring Systems and Power Management
Ambient Air Temperature Sensor (UFA)

2831211

Items
(1) B9 Ambient Air Temperature Sensor (UFA)

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-93
Front Exterior Lighting (Base)

3 2

2831196

Items
(5) E2LF Side Marker Lamp - Left Front
(1) E13R Headlamp - Right
(6) E4N Park/Turn Signal Lamp - Left
(2) E4P Park/Turn Signal Lamp - Right
(3) E2RF Side Marker Lamp - Right Front
(4) E13L Headlamp - Left

2014 - Express, Savana Electrical Body Builders Manual


11-96 Wiring Systems and Power Management
Engine Compartment

2831204

Items
(6) B20 Brake Fluid Level Switch
(1) G34 Evaporative Emission System Leak
Detection Pump (7) K20 Engine Control Module (ECM)
(2) C1 Battery (8) X50A Fuse Block - Underhood
(3) K71 Transmission Control Module (M30)
(4) R3 Blower Motor Resistor
(5) M8 Blower Motor

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-97
Front of Engine Compartment

5
6
7

10

2831200

Items
(7) G10 Cooling Fan Motor (LGH)
(1) B1 A/C Refrigerant Pressure Sensor (C60)
(8) B59 Front Impact Sensor
(2) M75 Windshield Wiper Motor
(9) P13 Horn Assembly
(3) B33 Engine Coolant Level Switch (LGH)
(10) G24 Windshield Washer Pump
(4) B1B A/C Low Side Pressure Switch (C60)
(5) Q2 A/C Compressor Clutch
(6) Q2 A/C Compressor Clutch

2014 - Express, Savana Electrical Body Builders Manual


11-98 Wiring Systems and Power Management
Front of Engine Compartment Components (LGH)

4
5

2831202

Items
(4) G34 Evaporative Emission System Leak
(1) B193B Charge Air Cooler Outlet Tempera- Detection Pump
ture Sensor (LGH)
(5) B1B A/C Low Side Pressure Switch (C60)
(2) B33 Engine Coolant Level Switch (LGH)
(6) X142 (LGH)
(3) C1 Battery

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-121
Instrument Panel/Center Console Component Views
Steering Column

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A

K
2
L

M
1
N

2831280

Items
(1) X200
(2) B99 Steering Wheel Angle Sensor (JL4)

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-125
Upper Steering Column

1 2

7 4

2831279

Items
(5) F107 Steering Wheel Air Bag
(1) K64 Content Theft Deterrent Control Module
(6) S78 Turn Signal/Multifunction Switch
(2) M7 Transmission Shift Lock Control Solenoid
Actuator (7) S26 Hazard Warning Switch
(3) S39 Ignition Switch
(4) S33 Horn Switch

2014 - Express, Savana Electrical Body Builders Manual


11-128 Wiring Systems and Power Management
Front Left Side of Passenger Compartment

2831285

Items
(5) K36 Inflatable Restraint Sensing and
(1) F105LF Roof Rail Air Bag - Left Front (ASF) Diagnostic Module (SDM)
(2) F105RF Roof Rail Air Bag - Right Front (6) F105RR Roof Rail Air Bag - Right Rear
(ASF) (ASF with YA2)
(3) B64 Rollover Sensor (7) X53A Fuse Block - Rear Body
(4) B119 Multi-axis Acceleration Sensor (JL4)

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-151
Ground Views
Instrument Panel Harness Routing - Passenger Compartment
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A

2 3 4
C

1
D

13
G

12
H
11
I

10
K
9
8
L

7 5
N

6
P

2831345

Items
(8) X318
(1) JX250
(9) G301
(2) X221
(10) G302
(3) X276
(11) X222 (YF2 or YF7)
(4) G304
(12) X220
(5) X331
(13) JX200
(6) X330
(7) X200

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-153
Chassis Harness Routing (LU3, L20, LMF or L96)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A

1 3
B

D
2
E

4
F

8
H

7
K

6
M

5
N

2831358

Items
(6) G300
(1) J402
(7) X101
(2) G400
(8) J315
(3) X405
(4) G400
(5) J301

2014 - Express, Savana Electrical Body Builders Manual


11-154 Wiring Systems and Power Management
G110 (LGH)

2832038

Items
(1) G110

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-155
G109 (LGH)

2832045

Items
(1) G109 (LGH)

2014 - Express, Savana Electrical Body Builders Manual


11-156 Wiring Systems and Power Management
Engine Harness Routing - Left Rear (LMF)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A

B 2

C 3

D 1 4

L 5

2831337

Items
(4) G102
(1) X126 (L20, LMF, L96 or LC8)
(5) G103
(2) J102
(3) J101

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-157
Body Harness Routing - Left Rear (Passenger and Cargo)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A

C 2 3

D 1

G 7

J
6

N 5 4

2831351

Items
(5) X320 (YF2 or YF7)
(1) G402 (Passenger or Cargo)
(6) X407 (C36 with C69)
(2) X401
(7) X409 (C36 with C69)
(3) X411
(4) X321 (YF2 or YF7)

2014 - Express, Savana Electrical Body Builders Manual


11-158 Wiring Systems and Power Management
G400 (LGH)

2831874

Items
(1) G400

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-159
Engine Harness Routing - Left Rear (LU3)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A
1

B
2

F
3

L
4

2831336

Items
(4) G103
(1) J101
(2) J102
(3) G102

2014 - Express, Savana Electrical Body Builders Manual


11-160 Wiring Systems and Power Management
Body Harness Routing - Left Front Passenger Compartment
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A

B
6
C

D
5
E 7
4
F

G
2 3
H

I
1
J

N
10 9 8
O

2831347

Items
(7) G302
(1) JX347
(8) X307
(2) G347
(9) X330
(3) X500
(10) X331
(4) X319 (C36 or ENC)
(5) X318
(6) G301

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-161
Engine Harness Routing - Front View (LMM)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A
2 3
B
1
C

E
4

G
5
H

6
L

7
N

O 9 8

2831339

Items
(6) G102
(1) X108 (LGH)
(7) G103
(2) X142 (LGH)
(8) X105
(3) X109
(9) X115 (LGH Cutaway)
(4) X101
(5) X100

2014 - Express, Savana Electrical Body Builders Manual


11-162 Wiring Systems and Power Management
Engine Harness Routing - Left Rear (L20 or L96)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A
2
B
3
C
1
D

N
5
O
4
P

2831338

Items
(4) G103
(1) X126 (L20, LMF, L96 or LC8)
(5) G102
(2) J101
(3) J102

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-163
G102/G103 (LGH)

1 2

2832033

Items
(1) G102
(2) G103

2014 - Express, Savana Electrical Body Builders Manual


11-164 Wiring Systems and Power Management
Forward Lamp Harness

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A

B 3 5 6

G
2
H

I 1 4

M 7

2831334

Items
(5) J118
(1) G100
(6) G101
(2) J110
(7) J122
(3) X150 (UFA)
(4) J121

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-165
Body Harness Routing - Right Rear (Passenger and Cargo)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A

B 1 2

D 3

E 4

F 5

G 8

H 6

K 7

2831353

Items
(6) X412
(1) X419
(7) X400
(2) X415
(8) X324 (ASF)
(3) X420
(4) G401 (Passenger or Cargo)
(5) X402

2014 - Express, Savana Electrical Body Builders Manual


11-166 Wiring Systems and Power Management
Chassis Harness Routing (LMM)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A

C 3

F 1 2 4

K 8

L 7 6

M 5

2831361

Items
(6) X305 (K08)
(1) X101
(7) J119 (LGH)
(2) X105
(8) X174 (LGH)
(3) X405
(4) G400
(5) J402

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-167
Left Side Frame (LMM or LGH)

2 4

6 5

2831485

Items
(5) E19 Coolant Heater (K08)
(1) B46 Fuel Level Sensor
(6) G12 Fuel Pump
(2) C1B Battery - Auxiliary (LGH)
(3) G305 (LGH)
(4) G7 Coolant Heater Fuel Pump (K08)

2014 - Express, Savana Electrical Body Builders Manual


11-168 Wiring Systems and Power Management
Electrical Center Identification Views
Fuse Block - Underhood Top View

X5

2
1

16

17

18

19
10

14
12

13
11
4

9
+

5
+ + + + + +

30

85
+ + + + + + + + + + + +

15
87A
+ + + + + + + + + + +

86

87

30

32

33
31
28

29
24

26

27
20

22

23

25
21
+ + +

87A
85

87

87A
85

87
30

85
34

36
35

30

85

41
X6

+
+ + +

87A
37

38

87A
39
30

86

40
30

86
86

87
42

86

87
+ +

44
+
43

45
+
+ +

30

85

30

85

50
46 47

87A

87A
48

49
X4
H

86

87

86

87
G

+ + + + + + + +
P
F

64

65
62

63
58

59

61
53

54

55

56
52
51
E

+ + + + +
30

85

30

85
M
D

+
87A

87A
57

60
+ + + + + + + + + + +
C

74

76
75

77

78

79
72

73
66

70
67

68

69

71

86

87

86

87
K
B

+ +
A

2832054

Fuse Block Underhood Usage


Device Label Device Assigned
No. Name Name Rating Description
1 ABS MTR Fuse 50A Electronic Brake Control Module (EBCM)
2 ABS MDL Fuse 40A Electronic Brake Control Module (EBCM)
3 RT STOP/TRN 15A Trailer Connector
TRLR Fuse
4 SPARE Fuse 10A Not Used
5 SPARE Fuse 10A Not Used
6 FCSM IGN Fuse 10A Fuel Pump Flow Control Module (LMF)
7 BCM5 Fuse 10A Body Control Module
8 BCM7 Fuse 10A Body Control Module
9 BCM4 Fuse 10A Body Control Module
10 IPC Fuse 10A Instrument Panel Cluster (IPC)
11 TRLR WRG Fuse 30A Blunt Cut (UY7)
12 SPARE Fuse 10A Not Used
13 BRK SW Fuse 10A Stop Lamp Switch
14 WASH Fuse 15A Windshield Washer Fluid Pump
15 RUN/CRNK Relay AIRBAG, BRK SW, ECM IGN/GLOW PLUG MDL IGN,
FCSM IGN (LMF), IPC, STR/WHL/SNSR (JL4), TCM IGN
and TRANS Fuses
16 HORN Fuse 20A Horn Assembly

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-169
Fuse Block Underhood Usage (cont'd)
Device Label Device Assigned
No. Name Name Rating Description
17 TRANS Fuse 15A Automatic Transmission
18 A/C CMPRSR 15A A/C Compressor Clutch (C60)
Fuse
19 ECM BATT Fuse 10A Engine Control Module (ECM) (L20, L96 or LMF)
20 SPARE Fuse 10A Not Used
21 LT STOP/TRN 15A Trailer Connector
TRLR Fuse
22 SPARE Fuse 10A Not Used
23 SPARE Fuse 15A Not Used
24 FUEL PUMP Fuse 30A Fuel Pump and Sender Assembly (L20, L96 or LU3)
20A Fuel Pump (LGH)
25 AUX PWR 20A Accessory Power Outlet Center Console 2
OUTLET Fuse
26 BCM3 Fuse 10A Body Control Module
27 SEO Fuse 10A Instrument Panel Cluster (IPC) (8S8)
28 AIRBAG Fuse 10A Inflatable Restraint I/P Module Disable Switch (C99) or
Inflatable Restraint I/P Module Indicator (without C99)
and Inflatable Restraint Sensing and Diagnostic Module
(SDM)
29 STR/WHL/SNSR 10A Steering Wheel Speed/Position Sensor (JL4)
Fuse
30 ECM IGN/GLOW 15A Engine Control Module (ECM) (L20, L96, LMF or LU3) or
PLUG MDL IGN Glow Plug Control Module (GPCM) (LGH)
Fuse
31 TCM IGN Fuse 15A Transmission Control Module (TCM)
32 TCM BATT Fuse 10A Control Solenoid Valve Assembly (MYD) or Transmission
Control Module (TCM) (M30)
33 SPARE Fuse 15A Not Used
34 SPARE Fuse 15A Not Used
35 FOH MDL Fuse 15A Coolant Heater (LGH with K08)
36 FCSM BATT Fuse 20A Fuel Pump Flow Control Module (LMF)
37 SPARE Relay Not Used
38 FUEL PUMP Relay FUEL PUMP Fuse (except LMF)
39 CRNK Relay STRTR SOL Fuse
40 A/C CMPRSR A/C CMPRSR Fuse
Relay
41 SPARE Fuse 20A Not Used
42 TRLR WRG Fuse 30A Trailer Connector (UY7)
43 FAN HI Fuse 40A Not Used
44 STRTR SOL Fuse 40A Starter Motor
45 ECM PWR/TRN 30A Engine Control Module (ECM) (LGH)
Fuse
46 SPARE Fuse 30A Not Used
47 FAN LO Fuse 40A Not Used
48 FAN HI Relay Not Used
49 PWR/TRN Relay ECM PWR/TRN, EVEN IGN/INJ (L20, L96 or LMF), FAN
CLTCH (EV) (LGH), FUEL HTR (LGH), MAF/CNSTR
VENT, O2 SNSR 1 (PRE)/CLS (L20, L96 or LMF), O2
SNSR 2 (POST) (L20, L96 or LMF), ODD IGN/INJ (L20,
L96 or LMF) and V6 FUEL INJ (LU3) Fuses

2014 - Express, Savana Electrical Body Builders Manual


11-170 Wiring Systems and Power Management
Fuse Block Underhood Usage (cont'd)
Device Label Device Assigned
No. Name Name Rating Description
50 FAN CLTCH (EV) Engine Cooling Fan (LGH)
Relay
51 LT HI BEAM Fuse 10A Headlamp - Left High Beam (Composite) or Headlamp -
Left (Sealed)
52 RT HI BEAM Fuse 10A Headlamp - Right High Beam (Composite) or Headlamp -
Right (Sealed)
53 LT LO BEAM Fuse 10A Headlamp - Left Low Beam (Composite) or Headlamp -
Left (Sealed)
54 RT LO BEAM Fuse 10A Headlamp - Right Low Beam (Composite) or Headlamp -
Right (Sealed)
55 WPR Fuse 25A WPR PCB Relay
56 CNSTR VENT 10A Evaporative Emission (EVAP) Canister Vent Solenoid
SOL Fuse Valve (L20, L96, LMF or LU3)
57 FAN LO Relay Not Used
58 BCM2 Fuse 10A Body Control Module
59 BCM1 Fuse 10A Body Control Module
60 FAN CNTRL Relay Not Used
61 SPARE Fuse 15A Not Used
62 O2 SNSR 2 10A HO2S Bank 1 Sensor 2 (L20, L96, LMF or LU3) and
(POST)/EV FAN HO2S Bank 2 Sensor 2 (L20, L96, LMF or LU3)
Fuse
63 FAN CLTCH (EV) 10A FAN CLTCH (EV) Relay (LGH)
Fuse
64 MAF/CNSTR 15A Evaporative Emission (EVAP) Canister Purge Solenoid
VENT Fuse Valve (L20, L96, LMF or LU3) and Mass Air Flow (MAF)/
Intake Air Temperature (IAT) Sensor
65 ODD IGN/INJ Fuse 20A Ignition Control Module (LU3), Odd Fuel Injectors (L20,
L96 or LMF) and Odd Ignition Coils (L20, L96 or LMF)
66 DRL2 (LOLVL 10A Headlamp - Left (Sealed) and LT LO BEAM Fuse
V22) Fuse
67 DRL1 (UPLVL 15A Headlamp - Left Low Beam (Composite) and LT LO
+V22) Fuse BEAM Fuse
68 AUX STOP 15A X405 (Cutaway)
LAMP(S) Fuse
69 SPARE Fuse 10A Not Used
70 Not Used
71 FUEL HTR Fuse 15A Fuel Heater (LGH)
72 BCM6 Fuse 10A Body Control Module
73 LTR/DLC Fuse 20A Accessory Power Outlet Center Console 1 (without
DT4) or Cigar Lighter (DT4) and Data Link Connector
(DLC)
74 FRT BLWR Fuse 40A Blower Motor Resistor
75 V6 FUEL INJ Fuse 15A Fuel Injectors (LU3)
76 SPARE Fuse 10A Not Used
77 O2 SNSR 1 (PRE)/ 10A HO2S Bank 1 Sensor 1 (L20, L96, LMF or LU3) and
CLS Fuse HO2S Bank 2 Sensor 1 (L20, L96, LMF or LU3)
78 ECM PWR/TRN 10A Engine Control Module (ECM)
Fuse
79 EVEN IGN/INJ 20A Even Fuel Injector (L20, L96 or LMF) and Even Ignition
Fuse Coils (L20, L96 or LMF)

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-171
Fuse Block Underhood Usage (cont'd)
Device Label Device Assigned
No. Name Name Rating Description
Note: Relays listed below are non-serviceable Printed Circuit Board (PCB) relays and are internal to the block.
K3 WPR HI PCB Windshield Wiper Motor
Relay
K5 HORN/WASH PCB HORN and WASH Fuses
Relay
K6 LO BEAM PCB LT LO BEAM and RT LO BEAM Fuses
Relay
K7 HI BEAM PCB LT HI BEAM and RT HI BEAM Fuses
Relay
K9 TRLR LT STOP/ LT STOP/TRN TRLR Fuse (UY7)
TRN PCB Relay
K11 STOP LAMP(S) AUX STOP LAMP(S) Fuse
PCB Relay
K13 WPR PCB Relay Windshield Wiper Motor and WPR HI PCB Relay
K18 TRLR RT STOP/ RT STOP/TRN TRLR Fuse (UY7)
TRN PCB Relay
K19 DRL PCB Relay DRL1 (UPLVL+V22) and DRL2 (LOLVL-V22) Fuses

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-213
A9A Outside Rearview Mirror - Driver (DE5 or DE7)

H E

62434

Connector Part Information


Harness Type: Driver Door
OEM Connector: 12085396
Service Connector: Service by Harness - See Part Catalog
Description: 8-Way M Metri-Pack 150 Series(NA)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Pins: A, C J-35616-3 Pins: A, C
I J-38125-12A 12047581 2 A
13505668 (GY) E

A9A Outside Rearview Mirror - Driver (DE5 or DE7)


Terminal
Pin Size Color Circuit Function Option
Type ID
A 0.8 BK 450 Ground I -
B 0.5 L-BU/WH 1314 Left Front Turn Signal Lamp Control I -
C 0.8 OG 2267 Mirror Heating Element Control I -
D 0.5 BK 450 Ground I -
E 0.35 YE 88 Driver Mirror Motor Up Control I -
F 0.35 L-GN 89 Driver Mirror Motor Down Control I -
G 0.35 WH 81 Driver Mirror Motor Right Control I -
H 0.35 YE 88 Driver Mirror Motor Up Control I -

2014 - Express, Savana Electrical Body Builders Manual


11-214 Wiring Systems and Power Management
A9B Outside Rearview Mirror - Passenger (DE5 or DE7)

H E

62434

Connector Part Information


Harness Type: Passenger Door
OEM Connector: 12162427
Service Connector: 12162427
Description: 8-Way M Metri-Pack 150 Series (NA)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Pins: A, C J-35616-3 Pins: A, C
I J-38125-12A 12047581 2 A
13505668 (GY) E

A9B Outside Rearview Mirror - Passenger (DE5 or DE7)


Terminal
Pin Size Color Circuit Function Option
Type ID
A 0.8 BK 1850 Ground I -
B 0.5 D-BU/WH 1315 Right Front Turn Signal Lamp Control I -
C 0.8 OG 2267 Mirror Heating Element Control I -
D 0.5 BK 1850 Ground I -
E 0.35 BN/WH 1498 Passenger Mirror Motor Left/Down Control I -
F 0.35 PU/WH 889 Passenger Mirror Motor Down Control I -
G 0.35 OG/WH 881 Passenger Mirror Motor Right Control I -
H 0.35 BN/WH 1498 Passenger Mirror Motor Left/Down Control I -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-245
B1B A/C Low Side Pressure Switch

A B

537107

Connector Part Information


Harness Type: Engine (LU3, L20, LMF or L96)
Harness Type: Engine Chassis (LMM or LGH)
OEM Connector: 12052644
Service Connector: 53306302
Description: 2-Way F Metri-Pack 150 Series, Sealed (GY)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-14
I 13575419 J-38125-12A 12048074 2 E 1
(GN)

B1B A/C Low Side Pressure Switch


Terminal
Pin Size Color Circuit Function Option
Type ID
A 0.5 L-GN 66 A/C Request Signal I -
B 0.5 L-GN 66 A/C Request Signal I -

2014 - Express, Savana Electrical Body Builders Manual


11-312 Wiring Systems and Power Management
B87 Rearview Camera (UVC)

3 1

6 4

2133378

Connector Part Information


Harness Type: Rearview Camera Jumper
OEM Connector: 13629704
Service Connector: Service by Harness See Part Catalog
Description: 6-Way F 0.64 Series, Sealed (GY)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-64B J-38125- Not Stocked in
I 13575845 NA P P
(L-BU) 215A Kit

B87 Rearview Camera (UVC)


Terminal
Pin Size Color Circuit Function Option
Type ID
1 0.5 WH 7641 Camera Rear Vision Signal + I -
2 0.5 GY 6799 Camera Shield I -
3 0.5 L-GN 24 Backup Lamp Supply Voltage I -
4 0.5 L-BU 7642 Camera Rear Vision Signal (-) I -
5 0.5 BK/WH 351 Signal Ground I -
6 0.5 PK 239 Run/Crank Ignition 1 Voltage I -

2014 - Express, Savana Electrical Body Builders Manual


11-326 Wiring Systems and Power Management
E13L Headlamp - Left (Sealed)

B A

306269

Connector Part Information


Harness Type: Forward Lamp
OEM Connector: 12034372
Service Connector: 12117369
Description: 3-Way F Metri-Pack 800 Series (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-44
I Pending J-38125-558 12020634 18 C A
(YE)

E13L Headlamp - Left (Sealed)


Terminal
Pin Size Color Circuit Function Option
Type ID
A 0.5 BK 250 Ground I -
B 0.5 D-GN/WH 711 Left Headlamp High Beam Control I -
C 0.5 YE 712 Left Headlamp Low Beam Control I -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-327
E13R Headlamp - Right (Sealed)

B A

306269

Connector Part Information


Harness Type: Forward Lamp
OEM Connector: 12034372
Service Connector: 12117369
Description: 3-Way F Metri-Pack 800 Series (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-44
I Pending J-38125-558 12020634 18 C A
(YE)

E13R Headlamp - Right (Sealed)


Terminal
Pin Size Color Circuit Function Option
Type ID
A 0.8 BK 650 Ground I -
B 0.8 L-GN/BK 311 Right Headlamp High Beam Control I -
C 0.8 TN/WH 312 Right Headlamp Low Beam Control I -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-345
E4E Headlamp - Left High Beam (Composite)

684797

Connector Part Information


Harness Type: Forward Lamp
OEM Connector: 12059183
Service Connector: 12101898
Description: 2-Way F Metri-Pack 280 Series, Sealed (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Pin A J-35616-4A
I J-38125-11A 12077411 2 2 5
13575418 (PU)

E4E Headlamp - Left High Beam (Composite)


Terminal
Pin Size Color Circuit Function Option
Type ID
A 0.5 D-GN/WH 711 Left Headlamp High Beam Control I -
B 0.8 BK 250 Ground I -

2014 - Express, Savana Electrical Body Builders Manual


11-346 Wiring Systems and Power Management
E4F Headlamp - Right High Beam (Composite)

684797

Connector Part Information


Harness Type: Forward Lamp
OEM Connector: 12059183
Service Connector: 12101898
Description: 2-Way F Metri-Pack 280 Series, Sealed (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-4A
I Pending J-38125-11A 12077411 2 2 5
(PU)

E4F Headlamp - Right High Beam (Composite)


Terminal
Pin Size Color Circuit Function Option
Type ID
A 0.8 L-GN/BK 311 Right Headlamp High Beam Control I -
B 0.8 BK 650 Ground I -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-347
E4G Headlamp - Left Low Beam (Composite)

684796

Connector Part Information


Harness Type: Forward Lamp
OEM Connector: 12059181
Service Connector: 12101897
Description: 2-Way F Metri-Pack 280 Series, Sealed (GY)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Pin A J-35616-4A
I J-38125-11A 12077411 2 2 5
13575418 (PU)

E4G Headlamp - Left Low Beam (Composite)


Terminal
Pin Size Color Circuit Function Option
Type ID
A 0.5 YE 712 Left Headlamp Low Beam Control I -
B 0.8 BK 250 Ground I -

2014 - Express, Savana Electrical Body Builders Manual


11-348 Wiring Systems and Power Management
E4H Headlamp - Right Low Beam (Composite)

684796

Connector Part Information


Harness Type: Forward Lamp
OEM Connector: 12059181
Service Connector: 12101897
Description: 2-Way F Metri-Pack 280 Series, Sealed (GY)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-4A
I Pending J-38125-11A 12077411 2 2 5
(PU)

E4H Headlamp - Right Low Beam (Composite)


Terminal
Pin Size Color Circuit Function Option
Type ID
A 0.5 TN/WH 312 Right Headlamp Low Beam Control I -
B 0.8 BK 650 Ground I -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-349
E4N Park/Turn Signal Lamp - Left

C A

847206

Connector Part Information


Harness Type: Forward Lamp
OEM Connector: 12040977
Service Connector: 12085492
Description: 3-Way F Metri-Pack 280 Sealed (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Pin A J-35616-4A
I J-38125-11A 12077411 2 2 5
Pending (PU)

E4N Park/Turn Signal Lamp - Left


Terminal
Pin Size Color Circuit Function Option
Type ID
A 0.8 L-BU/WH 1314 Left Front Turn Signal Lamp Control I -
B 0.5 BN 2309 Front Park Lamps Control I -
C 0.5 BK 250 Ground I -

2014 - Express, Savana Electrical Body Builders Manual


11-350 Wiring Systems and Power Management
E4P Park/Turn Signal Lamp - Right

C A

847206

Connector Part Information


Harness Type: Forward Lamp
OEM Connector: 12040977
Service Connector: 12085492
Description: 3-Way F Metri-Pack 280 Sealed (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Pin A J-35616-4A
I J-38125-11A 12077411 2 2 5
Pending (PU)

E4P Park/Turn Signal Lamp - Right


Terminal
Pin Size Color Circuit Function Option
Type ID
A 0.8 D-BU/WH 1315 Right Front Turn Signal Lamp Control I -
B 0.5 BN 2309 Front Park Lamps Control I -
C 0.5 BK 650 Ground I -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-369
G10 Cooling Fan Motor (LGH)

632357

Connector Part Information


Harness: Fan Jumper
OEM: 15326829
Service: 88988944
Description: 6-Way F GT 150 Series Sealed (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
See See
See Terminal See Terminal
I Terminal Terminal
Repair Kit Repair Kit
Repair Kit Repair Kit

G10 Cooling Fan Motor (LGH)


Terminal
Pin Size Color Circuit Function Option
Type ID
A 0.5 BK 1250 Ground I -
B 0.5 WH 2368 Cooling Fan Clutch Control I -
C 0.5 BN/WH 6141 Low Reference I -
D 0.5 D-BU 2364 Cooling Fan Speed Signal I -
E 0.5 GY 2365 Low Reference I -
F - - - Not Occupied - -

2014 - Express, Savana Electrical Body Builders Manual


11-372 Wiring Systems and Power Management
G13 Generator X1 (LC8, LGH, L20 or L96)

647991

Connector Part Information


Harness: Engine
OEM: 15355066
Service: 15306329
Description: 2-Way F Metri-Pack 150 Series Sealed (BG)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
I 12048074 2 E 1

G13 Generator X1 (LC8, LGH, L20 or L96)


Terminal
Pin Size Color Circuit Function Option
Type ID
A - - - Not Occupied - -
0.5 OG 225 Generator Turn On Signal L20 or L96
B I
0.8 OG 225 Generator Turn On Signal LGH
0.5 GY 23 Generator Field Duty Cycle Signal L20 or L96
C I
0.8 GY 23 Generator Field Duty Cycle Signal LGH
D - - - Not Occupied - -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-373
G13 Generator X1 (LU3 or LMF)

1 2

1522871

Connector Part Information


Harness Type: Engine
OEM Connector: 12186308
Service Connector: 13585849
Description: 2-Way F Junior Power Timer Series, Sealed (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-35
I 13581346 J-38125-36 4-964286-1 16 E 1
(VT)

G13 Generator X1 (LU3 or LMF)


Terminal
Pin Size Color Circuit Function Option
Type ID
1 0.5 OG 225 Generator Turn On Signal I -
2 0.5 GY 23 Generator Field Duty Cycle Signal I -

2014 - Express, Savana Electrical Body Builders Manual


11-374 Wiring Systems and Power Management
G13 Generator X2

Connector Part Information


Harness Type: Battery Positive
OEM Connector: 15355282
Service Connector: Service by Harness See Part Catalog
Description: Ring Terminal

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
No Tool No Tool Not Avail- Not Avail-
I Not Available Not Available Not Available
Required Required able able

G13 Generator X2
Terminal
Pin Size Color Circuit Function Option
Type ID
1 19 RD 1 Battery Positive Voltage I -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-375
G13E Generator - Auxiliary X1 (KD9 with YF2)

647991

Connector Part Information


Harness Type: Engine Chassis
OEM Connector: 15355066
Service Connector: 15306329
Description: 2-Way F Metri-Pack 150 Series, Sealed (BG)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-14
I 13575427 J-38125-12A 12048074 2 E 1
(GN)

G13E Generator - Auxiliary X1 (KD9 with YF2)


Terminal
Pin Size Color Circuit Function Option
Type ID
A - - - Not Occupied - -
B 0.8 BN/WH 7076 Charge Indicator Control I -
CD - - - Not Occupied - -

2014 - Express, Savana Electrical Body Builders Manual


11-376 Wiring Systems and Power Management
G13E Generator - Auxiliary X2 (KD9 with YF2)

Connector Part Information


Harness Type: Auxiliary Battery Positive
OEM Connector: 15355282
Service Connector: Service by Harness See Part Catalog
Description: Ring Terminal

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
No Tool No Tool Not Avail- Not Avail-
I Not Available Not Available Not Available
Required Required able able

G13E Generator - Auxiliary X2 (KD9 with YF2)


Terminal
Pin Size Color Circuit Function Option
Type ID
1 19 RD 1 Battery Positive Voltage I -

2014 - Express, Savana Electrical Body Builders Manual


11-388 Wiring Systems and Power Management
K17 Electronic Brake Control Module (JL4)

13 12 24 2 14 1

38 25

1862109

Connector Part Information


Harness Type: Chassis
OEM Connector: 13528146
Service Connector: 19178085
Description: 38-Way F 2.8 Series, Sealed (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-42
I 13578926 J-38125-11A 7116-4142-02 10 D 3
(RD)
J-35616-64B J-38125- SAITS-A03T-
II 13578883 14 9 9
(L-BU) 215A M064
J-35616-4A
III 13575408 J-38125-553 15392777 23 D 5
(PU)

K17 Electronic Brake Control Module (JL4)


Terminal
Pin Size Color Circuit Function Option
Type ID
1 5 BK 2150 Ground I -
2 0.5 WH 883 Low Reference II -
3 0.5 BN 882 Right Rear Wheel Speed Sensor Signal II -
4 0.5 TN 884 Left Rear Wheel Speed Sensor Signal II -
5 0.5 OG 885 Low Reference II -
6 0.5 TN 833 Low Reference II -
7 0.5 YE 6046 Steering Angle Sensor Phase A II -
8 0.5 TN 6048 Steering Angle Sensor Phase C II -
9 0.5 L-GN 6043 Steering Angle Sensor Signal II -
1011 - - - Not Occupied - -
12 0.5 L-BU 5986 Serial Data Communication Enable II -
13 5 RD/BK 442 Battery Positive Voltage I -
1415 - - - Not Occupied - -
16 0.5 OG/BK 6045 Low Reference II -
17 0.5 D-GN 872 Right Front Wheel Speed Sensor Signal II -
18 - - - Not Occupied - -
19 0.5 GY/BK 1337 12-Volt Reference II -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-389
K17 Electronic Brake Control Module (JL4) (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
20 0.5 D-BU 6047 Steering Angle Sensor Phase B II -
21 0.5 WH/BK 6436 CAN Bus Low Terminated Serial Data II -
22 - - - Not Occupied - -
23 0.5 TN 2501 High Speed GMLAN Serial Data Bus () II -
24 0.5 TN 2501 High Speed GMLAN Serial Data Bus () II -
25 3 BK 2150 Ground III -
2627 - - - Not Occupied - -
28 0.5 L-BU 830 Left Front Wheel Speed Sensor Signal II -
29 0.5 YE 873 Low Reference II -
30 0.5 BK/PU 7499 Low Reference II -
31 0.5 GY 6044 5-Volt Reference II -
32 0.5 YE/BK 1827 Vehicle Speed Signal II -
33 0.5 BN/WH 6437 CAN Bus High Terminated Serial Data II -
3435 - - - Not Occupied - -
36 0.5 TN/BK 2500 High Speed GMLAN Serial Data Bus (+) II -
37 0.5 TN/BK 2500 High Speed GMLAN Serial Data Bus (+) II -
38 3 RD/WH 1640 Battery Positive Voltage - -

2014 - Express, Savana Electrical Body Builders Manual


11-390 Wiring Systems and Power Management
K17 Electronic Brake Control Module (without JL4)

11 10 2 1

17 12

18

28 27 19

2056935

Connector Part Information


Harness Type: Chassis
OEM Connector: 13628862
Service Connector: 19149286
Description: 28-Way F 0.64/6.3 Series, Sealed (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Pins: 1, 11 J-35616-42 Pins: 1, 11
I J-38125-11A 7116-4142-02 10 3
Pending (RD) A
J-35616-64B J-38125- SAITS-A03T-
II 13575378 14 9 9
(L-BU) 215A M064

K17 Electronic Brake Control Module (without JL4)


Terminal
Pin Size Color Circuit Function Option
Type ID
1 3 RD/WH 1640 Battery Positive Voltage I -
2 0.5 TN/BK 2500 High Speed GMLAN Serial Data Bus (+) II -
3 0.5 TN/BK 2500 High Speed GMLAN Serial Data Bus (+) II -
410 - - - Not Occupied - -
11 3 BK 2150 Ground I -
12 0.5 TN 2501 High Speed GMLAN Serial Data Bus () II -
13 0.5 TN 2501 High Speed GMLAN Serial Data Bus () II -
14 - - - Not Occupied - -
15 0.5 L-BU 830 Left Front Wheel Speed Sensor Signal II -
16 0.5 YE 873 Low Reference II -
17 - - - Not Occupied - -
18 5 RD/BK 442 Battery Positive Voltage I -
19 0.5 L-BU 5986 Serial Data Communication Enable II -
20 0.5 YE/BK 1827 Vehicle Speed Signal II -
2125 - - - Not Occupied - -
26 0.5 D-GN 872 Right Front Wheel Speed Sensor Signal II -
27 0.5 TN 833 Low Reference II -
28 5 BK 2150 Ground I -

2014 - Express, Savana Electrical Body Builders Manual


11-392 Wiring Systems and Power Management
K20 Engine Control Module X1 (LC8, LMF, L20 or L96)

73 16 1

17

52
33
72 53

1673472

Connector Part Information


Harness Type: Engine
OEM Connector: 13580802
Service Connector: 88988931
Description: 73-Way F MX123 34566 Series (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Pins: 1, 12 Pins: 9, 16,
Pins: 1, 12, 13,
13, 23, 29 18-20, 24,
23, 29, 30, 32,
30, 32, 34, J-35616-64B 26-28, 31,
I J-38125-213 34, 36, 50, 52, 23 J
36, 50, 52, (L-BU) 33, 47, 54,
56, 57, 63, 68
5657, 63, 68 59, 61, 71
33467-0003
13575811 J
Service by
Harness - J-35616-35
II J-38125-11A 7116-4152-02 9 A 5
See Part (VT)
Catalog

K20 Engine Control Module X1 (LC8, LMF, L20 or L96)


Terminal
Pin Size Color Circuit Function Option
Type ID
1 0.5 OG/BK 1786 Park/Neutral Signal I -
28 - - - Not Occupied - -
9 0.5 L-BU/WH 6311 Torque Converter Clutch (TCC) Brake Signal I -
Heated Oxygen Sensor (HO2S) High Signal Bank
10 0.8 PU/WH 1668 I -
1 Sensor 2
Heated Oxygen Sensor (HO2S) Low Signal Bank
11 0.8 TN/WH 1669 I -
1 Sensor 2
12 0.35 OG/BK 380 A/C Refrigerant Pressure Sensor Signal I C60
13 0.35 TN 5514 Low Reference I C60
1415 - - - Not Occupied - -
16 0.5 PU 1589 Fuel Level Sensor Signal Primary I -
17 - - - Not Occupied - -
18 0.5 D-BU 5985 Accessory Wakeup Serial Data I -
19 0.5 PK 439 Ignition Voltage I -
20 0.5 RD/WH 440 Battery Positive Voltage I -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-393
K20 Engine Control Module X1 (LC8, LMF, L20 or L96) (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
21 - - - Not Occupied - -
22 0.8 L-BU/BK 6813 Low Reference I -
23 0.35 PU 1272 Low Reference I -
24 0.5 D-GN 890 Fuel Tank Pressure Sensor Signal I -
25 - - - Not Occupied - -
26 0.5 YE 5361 Brake Apply Sensor Signal - -
27 0.5 TN 2501 High Speed GMLAN Serial Data Bus () I -
28 0.5 TN/BK 2500 High Speed GMLAN Serial Data Bus (+) I -
29 0.35 D-BU 1161 Accelerator Pedal Position (APP) Sensor 1 Signal I -
30 0.35 BN 1271 Low Reference I -
0.5 TN/BK 2759 Low Reference L20 or L96
31 I
0.5 TN/BK 6049 Low Reference LMF
32 0.35 L-BU 1162 Accelerator Pedal Position (APP) Sensor 2 Signal I -
33 0.5 GY 2709 5-Volt Reference 1 I -
34 0.35 GY 2700 5-Volt Reference 1 I C60
35 - - - Not Occupied - -
36 0.35 TN 1274 5-Volt Reference 1 I -
37 0.5 TN/WH 472 Intake Air Temperature (IAT) Sensor Signal I -
38 0.8 TN 2760 Low Reference I -
39 0.8 L-GN 2032 Engine Coolant Temperature (ECT) Sensor Signal I -
40 - - - Not Occupied - -
41 0.8 YE 492 Mass Air Flow (MAF) Sensor Signal I -
42 0.5 BN 5360 Brake Apply Sensor Low Reference - -
4346 - - - Not Occupied - -
47 0.5 PK 1339 Ignition Voltage I -
48 - - - Not Occupied - -
Heated Oxygen Sensor (HO2S) Low Signal Bank
49 0.8 TN 1671 I -
2 Sensor 2
50 0.35 D-GN/WH 465 Fuel Pump Relay Control Primary I -
51 - - - Not Occupied - -
52 0.35 YE/BK 625 Starter Enable Relay Control I -
53 - - - Not Occupied - -
54 0.5 WH 5359 Brake Apply Sensor Supply Voltage - -
55 - - - Not Occupied - -
56 0.35 WH/BK 1164 5-Volt Reference 2 I -
57 0.35 YE/BK 1827 Vehicle Speed Signal I -
58 - - - Not Occupied - -
59 0.5 YE 5991 Powertrain Relay Control I -
60 - - - Not Occupied - -
Evaporative Emission (EVAP) Canister Vent
61 0.5 WH 1310 I -
Solenoid Control
62 - - - Not Occupied - -
63 0.35 D-GN/WH 459 A/C Compressor Clutch Relay Control I C60
Heated Oxygen Sensor (HO2S) Heater Low Control
64 0.8 OG/WH 3223 I -
Bank 2 Sensor 2

2014 - Express, Savana Electrical Body Builders Manual


11-394 Wiring Systems and Power Management
K20 Engine Control Module X1 (LC8, LMF, L20 or L96) (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
Heated Oxygen Sensor (HO2S) Heater Low Control
65 0.8 GY/WH 3122 I -
Bank 1 Sensor 2
6667 - - - Not Occupied - -
68 0.35 BN/WH 419 MIL Control I -
Heated Oxygen Sensor (HO2S) High Signal Bank
69 0.8 PU 1670 I -
2 Sensor 2
70 - - - Not Occupied - -
71 0.5 OG/BK 6399 Replicated TOS Signal I -
72 - - - Not Occupied - -
73 3 BK/WH 1551 Ground II -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-395
K20 Engine Control Module X1 (LGH)

53 72

33 52

17

1 16 73

1968294

Connector Part Information


Harness Type: Engine Chassis
OEM Connector: 13649839
Service Connector: 13574946
Description: 73-Way F MX123 34566 Series (BU)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Pins: 12,
J-35616-64B
I 13575575 J-38125-213 33467-0005 23 6, 50, 53, K
(L-BU)
70 K
J-35616-35
II Pending J-38125-11A 7116-4152-02 9 A 5
(VT)

K20 Engine Control Module X1 (LGH)


Terminal
Pin Size Color Circuit Function Option
Type ID
1 0.8 BN/WH 3100 DEF Dosing Valve Low Control I -
2 0.8 BN 3099 DEF Dosing Valve High Control I -
3 0.5 D-BU 3105 DEF Smart Pump Control I -
4 0.5 D-GN/WH 465 Fuel Pump Primary Relay Control I -
5 0.5 YE/BK 625 Starter Enable Relay Control I -
6 0.8 D-GN 3101 DEF Reverting Valve High Control I -
7 0.5 BN/WH 6783 Low Reference I -
8 - - - Not Occupied - -
9 0.5 L-BU/WH 6311 Cruise/ETC/TCC Brake Signal I -
1013 - - - Not Occupied - -
14 0.5 GY 2365 5 Volt Reference I -
15 0.5 GY/BK 2931 Low Reference I -
16 0.5 L-BU/WH 6288 Low Reference I -
17 0.5 BN/WH 419 Check Engine Indicator Control I -
18 0.5 PU 2927 Hydrocarbon Injector Low Control I -
19 0.5 WH/BK 2366 Cooling Fan Control Relay Speed Signal I -
20 0.5 D-BU 507 Wait To Start Indicator Control I -
21 0.5 WH/BK 2366 Cooling Fan Control Relay Speed Signal - -

2014 - Express, Savana Electrical Body Builders Manual


11-396 Wiring Systems and Power Management
K20 Engine Control Module X1 (LGH) (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
22 0.5 TN 3657 Low Reference I -
2324 - - - Not Occupied - -
25 0.5 OG/BK 1786 Transmission Park/Neutral Signal I -
26 0.5 D-BU 5985 Accessory Wakeup Serial Data I -
27 0.5 TN 3661 Low Reference I -
28 0.5 TN 2759 Low Reference I -
29 0.5 BN 3108 DEF Pressure Sensor Signal I -
30 0.5 GY 3106 5 Volt Reference I -
31 0.5 TN 3107 Low Reference I -
32 - - - Not Occupied - -
33 0.5 D-BU 2926 Hydrocarbon Injector High Control I -
34 0.5 D-GN/WH 459 A/C Compressor Clutch Relay Control I -
35 0.5 TN 3104 Low Reference I -
36 0.5 TN 5514 Low Reference I -
37 - - - Not Occupied - -
38 0.5 L-BU 5377 Exhaust Gas Temperature Sensor 2 Signal I -
39 0.5 L-BU 1162 Accelerator Pedal Position Signal 2 I -
40 0.5 TN/BK 6289 Induction Air Temperature Sensor Signal I -
41 0.5 D-BU 6053 Exhaust Pressure Sensor Signal 1 I -
42 0.5 WH/BK 1164 5 Volt Reference I -
43 0.5 GY 6054 5 Volt Reference I -
44 0.5 YE 6055 Low Reference I -
45 0.5 L-GN 7494 High Speed GMLAN Serial Data (-) (3) I -
46 0.5 TN 2501 High Speed GMLAN Serial Data (-) (1) I -
47 - - - Not Occupied - -
48 0.5 PK 439 Run/Crank Ignition 1 Voltage I -
49 0.5 YE 492 Mass Air Flow Sensor Signal I -
50 0.8 OG 225 Generator Turn On Signal I -
51 0.5 PU 1272 Low Reference I -
52 - - - Not Occupied - -
53 0.8 BK 3102 DEF Reverting Valve Low Control I -
54 0.5 GY 3103 DEF Smart Pump Supply Voltage I -
55 0.5 BN 1271 Low Reference I -
56 0.5 D-BU/WH 3660 Exhaust Gas Temperature Sensor 4 Signal I -
57 0.5 L-GN 5378 Exhaust Gas Temperature Sensor 3 Signal I -
58 0.5 PU 1589 Primary Fuel Level Sensor Signal I -
59 0.5 OG/BK 380 A/C Refrigerant Pressure Sensor Signal I -
60 - - - Not Occupied - -
61 0.5 D-BU 1161 Accelerator Pedal Position Signal 1 I -
62 0.5 TN 1274 5 Volt Reference I -
63 0.5 GY 2700 5 Volt Reference I -
64 - - - Not Occupied - -
65 0.5 D-GN 7493 High Speed GMLAN Serial Data (+) (3) I -
66 0.5 TN/BK 2500 High Speed GMLAN Serial Data (+) (1) I -
67 0.5 RD/WH 440 Battery Positive Voltage I -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-397
K20 Engine Control Module X1 (LGH) (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
68 0.5 YE 5991 Powertrain Relay Coil Control I -
69 0.5 D-BU 2364 Cooling Fan Speed Signal I -
70 0.8 GY 23 Generator Field Duty Cycle Signal I -
71 0.5 BN/WH 6141 Low Reference I -
72 0.5 OG/BK 6399 Replicated TOS Signal I -
73 3 PK 1439 Run/Crank Ignition 1 Voltage - -

2014 - Express, Savana Electrical Body Builders Manual


11-398 Wiring Systems and Power Management
K20 Engine Control Module X1 (LU3)

73 16 1

17

52
33
72 53

1673472

Connector Part Information


Harness Type: Engine
OEM Connector: 13580810
Service Connector: 88988931
Description: 73-Way F MX123 34566 Series (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Pins: 1, 6, 8, Pins: 1, 6,
Pins: 1, 6, 8,
18, 21, 25, 8, 18, 21,
18, 21, 25, 27,
27, 30, 32, J-35616-64B 25, 27, 30,
I J-38125-213 30, 32, 41, 47, 23 H
41, 47, 50, (L-BU) 32, 41, 47,
50, 57, 65, 67
57, 65, 67 50, 57, 65,
33467-0003
13575811 67 H
Service by
Harness J-35616-35
II J-38125-12A 1326030-8 17 A 4
See Part (VT)
Catalog

K20 Engine Control Module X1 (LU3)


Terminal
Pin Size Color Circuit Function Option
Type ID
1 0.35 D-BU 1161 Accelerator Pedal Position (APP) Sensor 1 Signal I -
Heated Oxygen Sensor (HO2S) High Signal Bank
2 0.8 PU 1670 I -
2 Sensor 2
3 0.5 D-BU 5985 Accessory Wakeup Serial Data I -
45 - - - Not Occupied - -
6 0.35 D-GN/WH 465 Fuel Pump Relay Control Primary I -
7 - - - Not Occupied - -
8 0.35 TN 5514 Low Reference I C60
Heated Oxygen Sensor (HO2S) Low Signal Bank
9 0.8 TN/WH 1669 I -
1 Sensor 2
Heated Oxygen Sensor (HO2S) Low Signal Bank
10 0.8 TN 1671 I -
2 Sensor 2
11 0.5 BN 5360 Brake Apply Sensor Low Reference I -
12 - - - Not Occupied - -
13 0.5 YE 5991 Powertrain Relay Control I -
14 - - - Not Occupied - -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-399
K20 Engine Control Module X1 (LU3) (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
Heated Oxygen Sensor (HO2S) Heater Low Control
15 0.8 GY/WH 3122 I -
Bank 1 Sensor 2
Heated Oxygen Sensor (HO2S) Heater Low Control
16 0.8 OG/WH 3223 I -
Bank 2 Sensor 2
Heated Oxygen Sensor (HO2S) High Signal Bank
17 0.8 PU/WH 1668 I -
1 Sensor 2
18 0.35 L-BU 1162 Accelerator Pedal Position (APP) Sensor 2 Signal I -
19 0.5 PK 439 Ignition Voltage I -
20 0.5 RD/WH 440 Battery Positive Voltage I -
21 0.35 PU 1272 Low Reference I -
2223 - - - Not Occupied - -
24 0.5 TN/BK 6049 Low Reference I -
25 0.35 OG/BK 380 A/C Refrigerant Pressure Sensor Signal I C60
26 - - - Not Occupied - -
27 0.35 BN/WH 419 MIL Control I -
2829 - - - Not Occupied - -
30 0.35 D-GN/WH 459 A/C Compressor Clutch Relay Control I C60
31 - - - Not Occupied - -
32 0.35 YE/BK 625 Starter Enable Relay Control I -
3334 - - - Not Occupied - -
35 0.8 TN 2760 Low Reference I -
36 - - - Not Occupied - -
37 0.5 YE 492 Mass Air Flow (MAF) Sensor Signal I -
38 - - - Not Occupied - -
39 0.5 PU 1589 Fuel Level Sensor Signal Primary I -
40 - - - Not Occupied - -
41 0.35 BN 1271 Low Reference I -
42 0.5 D-GN 890 Fuel Tank Pressure Sensor Signal I -
43 0.5 TN/BK 2500 High Speed GMLAN Serial Data Bus (+) I -
44 0.5 TN 2501 High Speed GMLAN Serial Data Bus () I -
45 0.5 WH 5359 Brake Apply Sensor Supply Voltage I -
46 - - - Not Occupied - -
47 0.35 WH/BK 1164 5-Volt Reference 2 I -
4849 - - - Not Occupied - -
50 0.35 YE/BK 1827 Vehicle Speed Signal I -
5153 - - - Not Occupied - -
54 0.5 OG/BK 6399 Replicated TOS Signal I -
55 0.5 L-BU/WH 6311 Torque Converter Clutch (TCC) Brake Signal I -
56 - - - Not Occupied - -
57 0.35 OG/BK 1786 Park/Neutral Signal I -
58 0.5 TN 472 Intake Air Temperature (IAT) Sensor Signal I -
5960 - - - Not Occupied - -
61 0.5 YE 5361 Brake Apply Sensor Signal - -
6264 - - - Not Occupied - -
65 0.35 GY 2700 5-Volt Reference 1 I C60
66 0.5 GY 2709 5-Volt Reference 1 I -

2014 - Express, Savana Electrical Body Builders Manual


11-400 Wiring Systems and Power Management
K20 Engine Control Module X1 (LU3) (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
67 0.35 TN 1274 5-Volt Reference 1 I -
6869 - - - Not Occupied - -
Evaporative Emission (EVAP) Canister Vent
70 0.5 WH 1310 I -
Solenoid Control
7172 - - - Not Occupied - -
73 0.5 PK 1339 Ignition Voltage - -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-401
K20 Engine Control Module X2 (LC8, LMF, L20 or L96)

20 40 21 1

41

80 60 61

1830236

Connector Part Information


Harness Type: Engine
OEM Connector: 13536319
Service Connector: 19115670
Description: 80-Way F MX123 34566 Series (GY)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Pins: 2, 12-
13, 16, 21-
22, 26-27,
29-30, 34,
J-35616-64B
I 13575575 J-38125-213 33467-0005 23 41, 43-44, K
(L-BU)
50, 52-53,
56-60, 64,
66, 68-79
K
J-35616-64B
II 13575811 J-38125-213 33467-0003 23 H H
(L-BU)

K20 Engine Control Module X2 (LC8, LMF, L20 or L96)


Terminal
Pin Size Color Circuit Function Option
Type ID
1 - - - Not Occupied - -
2 0.35 PU/WH 6270 5-Volt Reference 2 I -
3 0.35 GY 2701 5-Volt Reference 2 II -
4 - - - Not Occupied - -
5 0.5 BN 582 Throttle Actuator Control Motor Control 2 I -
6 0.5 YE 581 Throttle Actuator Control Motor Control 1 I -
7 - - - Not Occupied - -
Evaporative Emission (EVAP) Canister Purge
8 0.5 D-GN/WH 428 I -
Solenoid Control
911 - - - Not Occupied - -
Heated Oxygen Sensor (HO2S) Heater Low Control
12 0.8 GY/WH 3113 I -
Bank 1 Sensor 1
Heated Oxygen Sensor (HO2S) Heater Low Control
13 0.8 L-GN 3212 I -
Bank 2 Sensor 1
1415 - - - Not Occupied - -

2014 - Express, Savana Electrical Body Builders Manual


11-402 Wiring Systems and Power Management
K20 Engine Control Module X2 (LC8, LMF, L20 or L96) (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
16 0.8 PU 5284 Camshaft Phaser Intake Solenoid (1) I L96
17 0.5 D-BU/WH 878 Fuel Injector 8 Control I -
18 0.5 TN/WH 845 Fuel Injector 5 Control I -
19 0.5 YE/BK 846 Fuel Injector 6 Control I -
20 0.5 TN 1744 Fuel Injector 1 Control I -
21 0.5 YE 410 Engine Coolant Temperature (ECT) Sensor Signal I -
22 0.5 TN 2761 Low Reference I -
2325 - - - Not Occupied - -
26 0.8 D-BU 496 Knock Sensor (KS) 1 Signal I -
27 0.8 GY 1716 Knock Sensor (KS) 1 Signal I -
28 - - - Not Occupied - -
29 0.8 L-BU 1876 Knock Sensor (KS) 2 Signal I -
30 0.8 GY 2303 Knock Sensor (KS) 2 Signal I -
31 - - - Not Occupied - -
32 0.5 GY 23 Generator Field Duty Cycle Signal I -
33 - - - Not Occupied - -
34 0.35 BK 2755 Low Reference I -
35 0.35 TN 2752 Low Reference II -
36 - - - Not Occupied - -
37 0.5 L-GN/BK 1745 Fuel Injector 2 Control I -
38 0.5 PK/BK 1746 Fuel Injector 3 Control I -
39 0.5 L-BU/BK 844 Fuel Injector 4 Control I -
40 0.5 OG/BK 877 Fuel Injector 7 Control I -
41 0.35 GY 2705 5-Volt Reference 1 I -
42 - - - Not Occupied - -
43 0.35 GY 2704 5-Volt Reference 1 I -
44 0.35 D-BU 6259 5-Volt Reference 1 I -
4549 - - - Not Occupied - -
50 0.35 TN/WH 331 Oil Pressure Sensor Signal I -
51 - - - Not Occupied - -
52 0.8 TN 2199 Low Reference I L96
53 0.35 OG/BK 469 Low Reference I -
5455 - - - Not Occupied - -
Heated Oxygen Sensor (HO2S) Low Signal Bank
56 0.8 TN 1664 I -
1 Sensor 1
Heated Oxygen Sensor (HO2S) High Signal Bank
57 0.8 PU/WH 1665 I -
1 Sensor 1
58 0.35 L-GN 432 Manifold Absolute Pressure (MAP) Sensor Signal I -
Heated Oxygen Sensor (HO2S) High Signal Bank
59 0.8 PU 1666 I -
2 Sensor 1
Heated Oxygen Sensor (HO2S) Low Signal Bank
60 0.8 TN 1667 I -
2 Sensor 1
61 0.5 OG 225 Generator Turn On Signal I -
62 - - - Not Occupied - -
63 0.35 PU 486 Throttle Position (TP) Sensor 2 Signal II -
64 0.35 D-BU/WH 6265 Camshaft Position (CMP) Sensor Signal I -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-403
K20 Engine Control Module X2 (LC8, LMF, L20 or L96) (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
65 0.35 D-GN 485 Throttle Position (TP) Sensor 1 Signal II -
66 0.35 BN 6266 Low Reference I -
67 - - - Not Occupied - -
68 0.35 WH/BK 6271 Crankshaft Position (CKP) Sensor Signal I -
69 0.35 GY/BK 6272 Low Reference I -
70 0.8 PU 2121 Ignition Coil 1 Control I -
71 0.8 PU/WH 2128 Ignition Coil 8 Control I -
72 0.8 OG 2127 Ignition Coil 7 Control I -
73 0.8 OG/WH 2122 Ignition Coil 2 Control I -
74 0.8 L-BU/WH 2126 Ignition Coil 6 Control I -
75 0.8 D-GN 2125 Ignition Coil 5 Control I -
76 0.8 D-GN/WH 2124 Ignition Coil 4 Control I -
77 0.8 L-BU 2123 Ignition Coil 3 Control I -
78 0.8 BN 2129 Low Reference I -
79 0.8 BN/WH 2130 Low Reference I -
80 - - - Not Occupied - -

2014 - Express, Savana Electrical Body Builders Manual


11-404 Wiring Systems and Power Management
K20 Engine Control Module X2 (LGH)

53 72

33 52

17

1 16 73

1968294

Connector Part Information


Harness Type: Engine
OEM Connector: 12603596
Service Connector: 13574947
Description: 73-Way F MX123 34566 Series (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Pins: 3, 5
J-35616-64B 10, 22, 25,
I 13575575 J-38125-213 33467-0005 23 J
(L-BU) 27, 41, 47,
6667 J
J-35616-35
II Pending J-38125-11A 7116-4152-02 9 A 5
(VT)

K20 Engine Control Module X2 (LGH)


Terminal
Pin Size Color Circuit Function Option
Type ID
12 - - - Not Occupied - -
3 0.5 YE 2928 Fuel Metering Valve High Control I -
4 0.8 PU/WH 2530 Fuel Rail Pressure Solenoid Supply Voltage I -
5 0.5 BK 2929 Fuel Metering Valve Low Control I -
6 0.5 WH 5931 Variable Nozzle Turbo Solenoid Low Signal I -
7 0.5 TN 2752 Low Reference I -
8 0.5 TN 2753 Low Reference I -
9 0.5 BN 1174 Oil Level Switch Signal I -
10 0.5 BN 6782 Low Reference I -
1112 - - - Not Occupied - -
Direct Fuel Injector (DFI) High Voltage Supply
13 0.8 BN/WH 4901 I -
Cylinder 1
Direct Fuel Injector (DFI) High Voltage Supply
14 0.8 TN/WH 4907 I -
Cylinder 7
Direct Fuel Injector (DFI) High Voltage Control
15 0.8 L-BU 4804 I -
Cylinder 4
Direct Fuel Injector (DFI) High Voltage Control
16 0.8 BN 4801 I -
Cylinder 1

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-405
K20 Engine Control Module X2 (LGH) (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
17 0.8 BK/WH 451 Ground I -
18 0.8 BK/WH 451 Ground I -
19 0.8 YE 2834 Low Reference I -
20 - - - Not Occupied - -
21 0.8 BK/WH 451 Ground I -
22 0.5 D-BU 5930 Variable Nozzle Turbo Solenoid High Signal I -
2324 - - - Not Occupied - -
25 0.5 OG/BK 5929 Low Reference I -
26 - - - Not Occupied - -
27 0.5 YE/BK 1827 Vehicle Speed Signal I -
28 - - - Not Occupied - -
Direct Fuel Injector (DFI) High Voltage Supply
29 0.8 L-BU/WH 4904 I -
Cylinder 4
Direct Fuel Injector (DFI) High Voltage Supply
30 0.8 PU/WH 4906 I -
Cylinder 6
Direct Fuel Injector (DFI) High Voltage Control
31 0.8 TN 4807 I -
Cylinder 7
Direct Fuel Injector (DFI) High Voltage Control
32 0.8 PU 4806 I -
Cylinder 6
3340 - - - Not Occupied - -
41 0.5 BK 2755 Low Reference I -
4246 - - - Not Occupied - -
47 0.5 GY 2702 5 Volt Reference I -
4865 - - - Not Occupied - -
Variable Nozzle Turbo Position Sensor Voltage
66 0.5 TN 5928 I -
Reference
67 0.5 PU/WH 6270 5 Volt Reference I -
6872 - - - Not Occupied - -
73 3 BK/WH 451 Ground II -

2014 - Express, Savana Electrical Body Builders Manual


11-406 Wiring Systems and Power Management
K20 Engine Control Module X2 (LU3)

73 16 1

17

52
33
72 53

1673472

Connector Part Information


Harness Type: Engine
OEM Connector: 13580811
Service Connector: 88988372
Description: 73-Way F MX123 34566 Series (L-GY)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Pins: 45, 6
13, 16, 20, Pins: 45, 6 Pins: 45,
3033, 35 13, 16, 20, 30 13, 20, 33,
39, 41, 43, 33, 3539, 41, 3539, 41,
J-35616-64B
I 4546, 48 J-38125-213 43, 4546, 48 23 4546, 48 K
(L-BU)
51, 54, 58, 51, 54, 58, 65 51, 54, 58,
6566, 68, 66, 68, 7071 6566, 68,
7071 33467-0005 7071 K
13575575
J-35616-35
II Pending J-38125-11A 7116-4152-02 9 A 5
(VT)

K20 Engine Control Module X2 (LU3)


Terminal
Pin Size Color Circuit Function Option
Type ID
13 - - - Not Occupied - -
4 0.5 TN 2761 Low Reference I -
5 0.35 GY/BK 6272 Low Reference I -
6 0.5 TN 1744 Fuel Injector 1 Control I -
7 0.5 YE/BK 846 Fuel Injector 6 Control I -
8 0.5 TN/WH 845 Fuel Injector 5 Control I -
9 0.5 BN 2129 Low Reference I -
10 0.5 L-BU/BK 844 Fuel Injector 4 Control I -
11 0.5 PK/BK 1746 Fuel Injector 3 Control I -
12 0.5 L-GN/BK 1745 Fuel Injector 2 Control I -
13 0.5 GY 2704 5-Volt Reference 1 I -
1415 - - - Not Occupied - -
16 0.5 YE 581 Throttle Actuator Control Motor Control 1 I -
1719 - - - Not Occupied - -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-407
K20 Engine Control Module X2 (LU3) (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
20 0.35 BN 6266 Low Reference I -
21 - - - Not Occupied - -
22 0.5 PU 2121 Ignition Coil 1 Control - -
23 0.5 L-BU 2123 Ignition Coil 3 Control - -
24 0.5 OG/WH 2122 Ignition Coil 2 Control - -
2529 - - - Not Occupied - -
Evaporative Emission (EVAP) Canister Purge
30 0.5 D-GN/WH 428 I -
Solenoid Control
31 0.5 OG 225 Generator Turn On Signal I -
32 0.5 BN 582 Throttle Actuator Control Motor Control 2 I -
33 0.35 D-BU 6259 5-Volt Reference 1 I -
34 - - - Not Occupied - -
35 0.35 GY 2705 5-Volt Reference 1 I -
36 0.35 TN/WH 331 Oil Pressure Sensor Signal I -
Heated Oxygen Sensor (HO2S) High Signal Bank
37 0.8 PU/WH 1665 I -
1 Sensor 1
Heated Oxygen Sensor (HO2S) High Signal Bank
38 0.8 PU 1666 I -
2 Sensor 1
39 0.5 L-GN 432 Manifold Absolute Pressure (MAP) Sensor Signal I -
40 0.35 TN 2752 Low Reference I -
41 0.35 BK 2755 Low Reference I -
42 - - - Not Occupied - -
43 0.5 GY 23 Generator Field Duty Cycle Signal I -
44 - - - Not Occupied - -
45 0.35 WH/BK 6271 Crankshaft Position (CKP) Sensor Signal I -
46 0.35 D-BU/WH 6265 Camshaft Position (CMP) Sensor Signal I -
47 - - - Not Occupied - -
Heated Oxygen Sensor (HO2S) Low Signal Bank
48 0.8 TN 1664 I -
1 Sensor 1
49 0.5 OG/BK 469 Low Reference I -
50 0.5 GY 1716 Knock Sensor (KS) 1 Signal I -
51 0.5 D-BU 496 Knock Sensor (KS) 1 Signal I -
52 - - - Not Occupied - -
53 0.35 GY 2701 5-Volt Reference 2 I -
54 0.35 PU/WH 6270 5-Volt Reference 2 I -
5556 - - - Not Occupied - -
57 0.35 D-GN 485 Throttle Position (TP) Sensor 1 Signal I -
58 0.5 YE 410 Engine Coolant Temperature (ECT) Sensor Signal I -
59 0.35 PU 486 Throttle Position (TP) Sensor 2 Signal I -
6064 - - - Not Occupied - -
Heated Oxygen Sensor (HO2S) Heater Low Control
65 0.8 GY/WH 3113 I -
Bank 1 Sensor 1
Heated Oxygen Sensor (HO2S) Heater Low Control
66 0.8 L-GN 3212 I -
Bank 2 Sensor 1
67 - - - Not Occupied - -
Heated Oxygen Sensor (HO2S) Low Signal Bank
68 0.8 TN 1667 I -
2 Sensor 1

2014 - Express, Savana Electrical Body Builders Manual


11-408 Wiring Systems and Power Management
K20 Engine Control Module X2 (LU3) (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
69 - - - Not Occupied - -
70 0.5 GY 2303 Knock Sensor (KS) 2 Signal I -
71 0.5 L-BU 1876 Knock Sensor (KS) 2 Signal I -
72 - - - Not Occupied - -
73 3 BK/WH 1551 Ground - -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-409
K20 Engine Control Module X3 (LGH)

53 72

33 52

17

1 16 73

1968294

Connector Part Information


Harness Type: Engine Chassis
OEM Connector: 12603597
Service Connector: 13574948
Description: 73-Way F MX123 34566 Series (GY)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Pins: 2, 4,
67, 914,
1521, 24,
J-35616-64B 2732, 36
I 13575575 J-38125-213 33467-0005 23 J
(L-BU) 38, 40, 44,
46, 48, 54
55, 6061,
6568 J
J-35616-35
II Pending J-38125-11A 7116-4152-02 9 A 5
(VT)

K20 Engine Control Module X3 (LGH)


Terminal
Pin Size Color Circuit Function Option
Type ID
1 - - - Not Occupied - -
2 0.5 BU/YE 6861 Water In Fuel Sensor Signal I -
3 - - - Not Occupied - -
4 0.5 TN/WH 331 Oil Pressure Sensor Signal I -
5 0.5 YE 5361 Brake Apply Sensor Signal - -
Exhaust Gas Recirculation Temperature Sensor 1
6 0.5 PU/WH 7584 I -
Supply Voltage
Exhaust Gas Recirculation Temperature Sensor 2
7 0.5 D-BU 7583 I -
Supply Voltage
8 - - - Not Occupied - -
9 0.5 BN/WH 5763 Exhaust Gas Recirculation Valve Sensor Signal I -
10 0.5 YE 5947 Variable Nozzle Turbo Position Sensor Signal I -
11 0.5 YE 1578 Fuel Temperature Signal I -
Charge Air Cooler Outlet Temperature Sensor
12 0.5 BN 3681 I -
Signal

2014 - Express, Savana Electrical Body Builders Manual


11-410 Wiring Systems and Power Management
K20 Engine Control Module X3 (LGH) (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
Charge Air Cooler Outlet Temperature Sensor
13 0.5 TN 3680 I -
Return
14 0.5 TN 2917 5 Volt Reference I -
15 0.5 WH 5359 Brake Apply Sensor Supply Voltage I -
16 0.5 GY 2704 5 Volt Reference I -
17 0.5 D-BU 6863 Low Reference I -
18 0.5 D-BU 5277 Exhaust Gas Temperature Sensor 1 Signal I -
19 0.5 D-GN 485 Throttle Position Sensor Signal 1 I -
20 0.5 YE 2918 Fuel Rail Pressure Sensor Signal I -
21 0.5 L-GN 432 Manifold Absolute Pressure Sensor Signal I -
2223 - - - Not Occupied - -
24 0.5 YE 410 Engine Coolant Temperature Sensor Signal I -
2526 - - - Not Occupied - -
27 0.5 BN/GY 7072 Sensor Fuel Temperature 1 Signal I -
28 0.5 D-GN 3683 Charge Air Cooler Inlet Temperature Sensor Signal I -
29 0.5 TN/BK 3682 Charge Air Cooler Inlet Temperature Sensor Return I -
30 0.5 GY 2705 5 Volt Reference I -
31 0.5 D-BU 6259 5 Volt Reference I -
32 0.5 GY 2701 5 Volt Reference I -
3335 - - - Not Occupied - -
36 0.5 OG/BK 2919 Low Reference I -
37 0.5 OG/BK 469 Low Reference I -
38 0.5 BN 5360 Brake Apply Sensor Low Reference I -
39 - - - Not Occupied - -
40 0.5 TN 2761 Low Reference I -
4143 - - - Not Occupied - -
44 0.5 GY/BK 5765 Fuel Filter Pressure Switch Signal I -
45 - - - Not Occupied - -
46 0.5 BN/WH 7073 Sensor Fuel Temperature 1 Return I -
47 - - - Not Occupied - -
48 0.5 BN 6062 Low Reference I -
Direct Fuel Injector (DFI) High Voltage Supply
49 0.8 GY/WH 4908 I -
Cylinder 8
Direct Fuel Injector (DFI) High Voltage Supply
50 0.8 D-BU/WH 4902 I -
Cylinder 2
Direct Fuel Injector (DFI) High Voltage Control
51 0.8 D-BU 4802 I -
Cylinder 2
Direct Fuel Injector (DFI) High Voltage Control
52 0.8 L-BU 4805 I -
Cylinder 5
53 - - - Not Occupied - -
54 0.5 L-GN/BK 5746 Exhaust Gas Recirculation Valve Motor Low Signal I -
55 0.5 OG/BK 5764 Exhaust Gas Recirculation Valve Motor High Signal I -
56 0.8 BN 582 Throttle Actuator Control Close I -
57 0.8 YE 581 Throttle Actuator Control Open I -
5859 - - - Not Occupied - -
60 0.5 GY/BK 6272 Low Reference I -
61 0.5 WH/BK 6271 CKP Sensor Signal I -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-411
K20 Engine Control Module X3 (LGH) (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
6264 - - - Not Occupied - -
65 0.5 D-BU/WH 6265 CMP Sensor Signal I -
66 0.5 BN 6266 Low Reference I -
67 0.5 BN 6274 Low Reference I -
68 0.5 WH 6275 Low Reference I -
Direct Fuel Injector (DFI) High Voltage Supply
69 0.8 D-GN/WH 4903 I -
Cylinder 3
Direct Fuel Injector (DFI) High Voltage Supply
70 0.8 L-GN/WH 4905 I -
Cylinder 5
Direct Fuel Injector (DFI) High Voltage Control
71 0.8 D-GN 4803 I -
Cylinder 3
Direct Fuel Injector (DFI) High Voltage Control
72 0.8 GY 4808 I -
Cylinder 8
73 3 BK/WH 451 Ground - -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-429
K9 Body Control Module X1

7 1

14 8

21 15

27 22

1664495

Connector Part Information


Harness Type: Instrument Panel
OEM Connector: 15482789
Service Connector: 88988838
Description: 27-Way F HIT Series (L-GN)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-64B SNAC3-A021T-
I 13575870 J-38125-12A 20 J J
(L-BU) M0.64

K9 Body Control Module X1


Terminal
Pin Size Color Circuit Function Option
Type ID
1 - - - Not Occupied - -
2 0.35 PK 1020 Ignition Voltage I -
3 0.35 GY 1884 Cruise Control Switch Signal I -
4 0.35 WH 530 Ignition Voltage I -
5 0.35 L-GN 1715 Windshield Wiper Switch High Signal I -
6 0.35 L-GN 6818 Steering Wheel Control Signal I -
7 - - - Not Occupied - -
8 0.35 TN/BK 6009 Low Reference I -
9 0.35 L-BU 1714 Windshield Wiper Switch Low Signal I -
1013 - - - Not Occupied - -
14 0.35 PK 3 Ignition Voltage I -
15 0.35 D-GN 663 Hazard Switch Left Turn Signal I -
16 0.35 TN 664 Hazard Switch Turn Right Signal I -
17 0.35 PK 1444 12-Volt Reference I -
18 0.35 YE 525 Headlamp Dimmer Switch Low Beam Signal I -
19 0.35 WH 111 Theft Deterrent Alarm Enable Signal I -
20 0.35 PU 5526 Tap Up/Tap Down Switch Signal I -
21 0.35 BN 4 Ignition Voltage I -
22 - - - Not Occupied - -
23 0.35 L-BU 1788 Tow/Haul Switch Signal I -

2014 - Express, Savana Electrical Body Builders Manual


11-430 Wiring Systems and Power Management
K9 Body Control Module X1 (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
24 0.35 PK 94 Windshield Washer Switch Signal I -
25 0.35 YE 307 Headlamp Switch Flash to Pass Signal I -
26 0.5 TN/WH 816 A/T Shift Lock Solenoid Control I -
27 - - - Not Occupied - -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-431
K9 Body Control Module X2

4 1

10 5

18 11

25 19

1664496

Connector Part Information


Harness Type: Instrument Panel
OEM Connector: 15482790
Service Connector: 88988839
Description: 25-Way F HIT Series (NA)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-35 SNAC-A061T-
I 13327199 J-38125-12A 20 E A
(VT) M2.8
J-35616-64B SNAC3-A021T-
II 13575870 J-38125-12A 20 J J
(L-BU) M0.64

K9 Body Control Module X2


Terminal
Pin Size Color Circuit Function Option
Type ID
1 0.8 OG 1732 Courtesy Lamp Control I -
2 0.5 RD/WH 2540 Battery Positive Voltage I -
3 0.5 BN/WH 230 Instrument Panel Lamps Dimming Control I -
4 - - - Not Occupied - -
0.5 GY/BK 690 Courtesy Lamp Control YF7
5 I
0.8 D-BU/WH 149 Courtesy Lamp Control without YF7
67 - - - Not Occupied - -
8 0.35 L-BU 13 Headlamp Switch Park Lamps Signal II -
910 - - - Not Occupied - -
11 0.35 WH 278 Ambient Light Sensor Signal II -
12 0.35 WH 103 Headlamp Switch Headlamps On Signal II -
1316 - - - Not Occupied - -
17 0.35 D-GN 306 Headlamp Switch Headlamps Off Signal II -
18 0.35 D-BU/WH 149 Courtesy Lamp Control II -
1920 - - - Not Occupied - -
21 0.5 D-BU 6727 Traction Control Preference Switch Signal II JL4
22 0.35 D-BU 38 Backup Lamp Relay Control II -
2324 - - - Not Occupied - -
25 0.35 PU 328 Interior Lamp Defeat Switch Signal II -

2014 - Express, Savana Electrical Body Builders Manual


11-432 Wiring Systems and Power Management
K9 Body Control Module X3

4 1

10 5

18 11

25 19

1664498

Connector Part Information


Harness Type: Instrument Panel
OEM Connector: 15482791
Service Connector: 88988840
Description: 25-Way F HIT Series (L-BU)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-35 SNAC-A061T-
I 13575871 J-38125-12A 20 E A
(VT) M2.8
J-35616-64B SNAC3-A021T-
II 13327195 J-38125-12A 20 J J
(L-BU) M0.64

K9 Body Control Module X3


Terminal
Pin Size Color Circuit Function Option
Type ID
1 0.8 BK/WH 351 Ground I -
2 0.8 RD/WH 2140 Battery Positive Voltage I -
3 0.5 RD/WH 3840 Battery Positive Voltage I -
4 - - - Not Occupied - -
5 0.8 BK/WH 351 Ground I -
67 - - - Not Occupied - -
8 0.5 TN/BK 2500 High Speed GMLAN Serial Data Bus (+) II -
9 0.5 TN 2501 High Speed GMLAN Serial Data Bus () II -
10 0.35 D-GN 5060 Low Speed GMLAN Serial Data II -
11 0.35 D-GN 44 Instrument Panel Lamps Dimmer Switch Signal II -
12 0.35 OG/WH 812 IP Dimming Voltage Reference II -
13 0.5 TN 5380 Brake Position Sensor Signal II -
14 0.5 BN 5382 Brake Position Sensor Low Reference II -
15 0.5 GY 5381 Brake Position Sensor 5 Volt Reference II -
16 0.5 TN/BK 2500 High Speed GMLAN Serial Data Bus (+) II -
17 0.5 TN 2501 High Speed GMLAN Serial Data Bus () II -
18 0.35 YE 6817 LED Backlight Dimming Control II -
19 0.5 L-BU 5986 Serial Data Communication Enable II -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-433
K9 Body Control Module X3 (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
2021 - - - Not Occupied - -
22 0.35 D-GN/WH 7158 Cruise Control Indicator Dimming Signal II -
2325 - - - Not Occupied - -

2014 - Express, Savana Electrical Body Builders Manual


11-434 Wiring Systems and Power Management
K9 Body Control Module X4

10 1

18 5

25 19 11

1664499

Connector Part Information


Harness Type: Instrument Panel
OEM Connector: 15482792
Service Connector: 88988841
Description: 25-Way F HIT Series (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-35 SNAC-A061T-
I 13327199 J-38125-12A 20 E A
(VT) M2.8
J-35616-64B SNAC3-A021T-
II 13575870 J-38125-12A 20 J J
(L-BU) M0.64

K9 Body Control Module X4


Terminal
Pin Size Color Circuit Function Option
Type ID
1 0.8 RD/WH 2740 Battery Positive Voltage I -
2 0.8 RD/WH 3040 Battery Positive Voltage I -
3 0.8 RD/WH 2940 Battery Positive Voltage I -
4 0.8 RD/WH 2240 Battery Positive Voltage I -
5 0.8 D-BU/WH 1315 Right Front Turn Signal Lamp Control I -
6 0.35 D-GN 6134 Local Interconnect Network 3 II -
7 0.35 YE 196 Windshield Wiper Motor Park Switch Signal II -
8 - - - Not Occupied - -
9 0.5 BK/WH 451 Ground II LU3 or LMF
10 0.5 RD/WH 2840 Battery Positive Voltage II LU3 or LMF
11 0.5 L-GN 1391 Ignition Voltage II PRP
12 0.35 YE 5187 Right Trailer Turn Signal Lamp II UY7
13 0.35 OG 5186 Left Trailer Turn Signal Lamp II UY7
14 - - - Not Occupied - -
15 0.35 OG 2268 Windshield Washer Relay Control II -
16 0.35 TN/WH 1969 Headlamp High Beam Relay Control II -
1718 - - - Not Occupied - -
19 0.5 D-BU 5985 Accessory Wakeup Serial Data II -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-435
K9 Body Control Module X4 (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
20 0.5 L-BU 1344 Trunk Release Control II PRP
21 0.35 YE 5199 Run/Crank Relay Coil Control II -
22 - - - Not Occupied - -
23 0.35 PU 544 Headlamp Low Beam Control II -
24 0.5 L-BU 244 Front Passenger Door Lock Switch Lock Control II PRP
25 - - - Not Occupied - -

2014 - Express, Savana Electrical Body Builders Manual


11-436 Wiring Systems and Power Management
K9 Body Control Module X5

4 1

10 5

18 11

25 19

1664500

Connector Part Information


Harness Type: Instrument Panel
OEM Connector: 15480179
Service Connector: 88988837
Description: 25-Way F HIT Series (BN)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-64B SNAC3-A021T-
I 13575870 J-38125-12A 20 J J
(L-BU) M0.64
J-35616-35 SNAC-A061T- Pins: 1-2
II 13327199 J-38125-12A 20 A
(VT) M2.8 C

K9 Body Control Module X5


Terminal
Pin Size Color Circuit Function Option
Type ID
1 1 YE 618 Left Rear Turn Signal Lamp Control II -
2 1 D-GN 619 Right Rear Turn Signal Lamp Control II -
3 - - - Not Occupied - -
4 0.8 L-BU/WH 1314 Left Front Turn Signal Lamp Control II -
5 0.5 WH 5065 Stop Lamps Control II -
6 0.35 L-BU/WH 6311 Torque Converter Clutch (TCC) Brake Signal I -
7 - - - Not Occupied - -
8 0.5 PK 5076 5-Volt Reference I LU3 or LMF
9 0.5 WH 5075 Current Sensor Signal I LU3 or LMF
10 0.5 BN 5077 Low Reference I LU3 or LMF
11 0.35 YE 43 Ignition Voltage I -
12 - - - Not Occupied - -
13 0.35 OG 300 Ignition Voltage I -
1415 - - - Not Occupied - -
16 0.35 L-BU 1134 Park Brake Switch Signal I -
17 - - - Not Occupied - -
18 0.35 TN 28 Horn Relay Control I -
19 - - - Not Occupied - -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-437
K9 Body Control Module X5 (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
20 0.35 GY 91 Windshield Wiper Switch Signal 2 I -
21 0.35 TN 860 Front Windshield Wiper Switch High Signal I -
22 - - - Not Occupied - -
23 0.35 PK/WH 1970 Headlamp Low Beam Relay Control I -
24 0.35 D-BU 45 Park Lamp Control I -
25 - - - Not Occupied - -

2014 - Express, Savana Electrical Body Builders Manual


11-438 Wiring Systems and Power Management
K9 Body Control Module X6

10 5

18 11

25 19

1664502

Connector Part Information


Harness Type: Instrument Panel
OEM Connector: 15482793
Service Connector: 88988842
Description: 25-Way F HIT Series (PK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-35 SNAC-A061T-
I 13327199 J-38125-12A 20 E A
(VT) M2.8
J-35616-64B SNAC3-A021T-
II 13575870 J-38125-12A 20 J J
(L-BU) M0.64

K9 Body Control Module X6


Terminal
Pin Size Color Circuit Function Option
Type ID
1 - - - Not Occupied - -
Passenger or
2 0.8 L-BU 1320 CHMSL Control -
Cargo
37 - - - Not Occupied - -
8 0.35 TN/WH 746 Right Front Door Ajar Switch Signal II -
9 0.35 D-BU 245 Passenger Door Lock Switch Unlock Control II AU3
10 0.35 GY/BK 745 Left Front Door Ajar Switch Signal II -
11 - - - Not Occupied - -

12 0.35 PK/BK 1303 Liftgate Ajar Switch Signal II Passenger or


Cargo
13 - - - Not Occupied - -
Passenger or
14 0.35 YE/BK 1181 Right Rear Door Open Switch Signal II
Cargo
15 0.35 D-BU/WH 1179 Left Rear Door Open Switch Signal II E26
16 0.35 L-GN 1177 Right Front Door Open Switch Signal II -
17 - - - Not Occupied - -
18 0.35 L-BU 244 Passenger Door Lock Switch Lock Control II AU3
1921 - - - Not Occupied - -
Passenger or
22 0.35 L-GN 5926 Rear Access Open Switch Signal II
Cargo

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-439
K9 Body Control Module X6 (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
2325 - - - Not Occupied - -

2014 - Express, Savana Electrical Body Builders Manual


11-440 Wiring Systems and Power Management
K9 Body Control Module X7

5 1

13 6

21 14

28 22

1664505

Connector Part Information


Harness Type: Instrument Panel
OEM Connector: 15466053
Service Connector: 88988806
Description: 28-Way F HIT Series (GY)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-64B SNAC3-A021T-
I 13575870 J-38125-12A 20 J J
(L-BU) M0.64

K9 Body Control Module X7


Terminal
Pin Size Color Circuit Function Option
Type ID
1 - - - Not Occupied - -
Passenger or
2 0.5 YE 356 Driver Door Lock Relay Unlock Control I
Cargo with AU3
35 - - - Not Occupied - -
6 0.5 YE 356 Driver Door Lock Relay Unlock Control I AU3
7 0.5 L-BU 244 Passenger Door Lock Switch Lock Control I AU3
8 - - - Not Occupied - -
AU3 without
9 0.5 L-BU 244 Passenger Door Lock Switch Lock Control I
PRP
10 - - - Not Occupied - -
11 0.5 OG/BK 781 Driver Door Lock Switch Unlock Signal I AU3
12 0.5 PK/BK 780 Driver Door Lock Switch Lock Signal I AU3
1322 - - - Not Occupied - -
23 0.5 TN 126 Left Front Door Open Switch Signal I -
24 0.5 L-GN 66 A/C Request Signal I C60
2528 - - - Not Occupied - -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-473
P16 Instrument Cluster

10 1

20 11

1715223

Connector Part Information


Harness Type: Instrument Panel
OEM Connector: 15489824
Service Connector: 15126711
Description: 20-Way F 64 Series (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-64B J-38125- SAIT-A03T-
I 13575845 14 P P
(L-BU) 215A M064

P16 Instrument Cluster


Terminal
Pin Size Color Circuit Function Option
Type ID
1 0.35 D-GN 5060 Low Speed GMLAN Serial Data I -
2 - - - Not Occupied - -
3 0.5 L-GN 1478 Coolant Level Switch Signal I LMM or LGH
4 0.35 BN/WH 419 MIL Control I -
Light Duty
5 0.35 PU 5234 Passenger Seat Belt Indicator I
without YF7
6 - - - Not Occupied - -
7 0.35 BK/WH 351 Ground I -
8 - - - Not Occupied - -
9 0.35 D-BU 507 Wait to Start Indicator Control I LMM or LGH
10 0.5 D-GN/WH 636 Ambient Air Temperature Sensor Signal I UFA
11 0.5 YE 61 Low Reference I UFA
Light Duty
12 0.35 D-BU 2307 Passenger Air Bag On Indicator Control I
without YF7
Light Duty
13 0.35 D-GN 2308 Passenger Air Bag Off Indicator Control I
without YF7
14 0.5 TN/WH 33 Brake Warning Indicator Control I -
15 0.5 PU 333 Brake Fluid Level Sensor Signal I -
Driver Information Center (DIC) Select Menu Switch
16 0.35 PK 893 I -
Signal
17 0.35 D-GN/WH 1358 Driver Information Center (DIC) Switch Signal I -

2014 - Express, Savana Electrical Body Builders Manual


11-474 Wiring Systems and Power Management
P16 Instrument Cluster (cont'd)
Terminal
Pin Size Color Circuit Function Option
Type ID
18 0.35 BN 897 Low Reference I -
19 0.35 PK 1639 Ignition Voltage I -
20 0.35 RD/WH 2840 Battery Positive Voltage I -

2014 - Express, Savana Electrical Body Builders Manual


11-570 Wiring Systems and Power Management
S39 Ignition Switch

1664548

Connector Part Information


Harness Type: Steering Column
OEM Connector: 15484551
Service Connector: 19153174
Description: 6-Way F HCM Series (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-64B SHCM-A03T-
I Pending J-38125-12A 20 J J
(L-BU) P025

S39 Ignition Switch


Terminal
Pin Size Color Circuit Function Option
Type ID
1 - - - Not Occupied - -
2 0.35 PK 3 Ignition Voltage I -
3 0.35 BN 4 Ignition Voltage I -
4 0.35 RD/WH 540 Battery Positive Voltage I -
5 0.35 PK 1020 Ignition Voltage I -
6 0.35 WH 530 Ignition Voltage I -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-595
X84 Data Link Connector

1 8

9 16

68793

Connector Part Information


Harness Type: Instrument Panel
OEM Connector: 12110250
Service Connector: 12110250
Description: 16-Way F Metri-Pack 150 Series (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-14 Pins: 1, 4-6,
I 13575725 J-38125-12A 12129484 19 C
(GN) 14 E

X84 Data Link Connector


Terminal
Pin Size Color Circuit Function Option
Type ID
1 0.35 D-GN 5060 Low Speed GMLAN Serial Data I -
23 - - - Not Occupied - -
4 0.5 BK/WH 351 Ground I -
5 0.5 BK/WH 351 Ground I -
6 0.5 TN/BK 2500 High Speed GMLAN Serial Data Bus (+) I -
713 - - - Not Occupied - -
14 0.5 TN 2501 High Speed GMLAN Serial Data Bus () I -
15 - - - Not Occupied - -
16 0.8 RD/WH 640 Battery Positive Voltage I -

2014 - Express, Savana Electrical Body Builders Manual


11-600 Wiring Systems and Power Management
X88 Trailer Connector (UY7)

G F

B E

C D

525095

Connector Part Information


Harness Type: Chassis
OEM Connector: 15354653
Service Connector: 15306164
Description: 7-Way F Metri-Pack 280, Sealed (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Pins: A, D, Pins: A, D,
J-35616-4A
I Pending J-38125-553 12110845 4 F, G Not F, G Not
(PU)
Available Available
Service by
Connector Not Avail- Not Avail-
II Not Available Not Available Not Available Not Available
Assembly - able able
15354653

X88 Trailer Connector (UY7)


Terminal
Pin Size Color Circuit Function Option
Type ID
A 1 L-GN 1624 Trailer Backup Lamps Control I -
B 8 WH 22 Ground - -
C 3 D-BU 47 Trailer Auxiliary Control I -
D 1 D-GN 1619 Trailer Right Rear Turn/Stop Lamp Control I -
E 3 RD/BK 742 Battery Positive Voltage I -
F 1 BN 2109 Trailer Park Lamps Control I -
G 1 YE 1618 Trailer Left Rear Turn/Stop Lamp Control I -

2014 - Express, Savana Electrical Body Builders Manual


11-656 Wiring Systems and Power Management
X200 Steering Column Harness to Instrument Panel Harness

A17 A1
A1 A17
B6 B1
B1
C6
C1 B6
D6 C1 C6
D1 D6
D1
E13 E1 E1 E13

794237 510556

Connector Part Information Connector Part Information


Harness Type: Steering Column Harness Type: Instrument Panel
OEM Connector: 12047842 OEM Connector: 15492579
Service Connector: 12047842 Service Connector: Service by Harness - See Part Catalog
Description: 17-Way F Metri-Pack 280 Series (BK) Description: 48-Way M Metri-Pack 150 280 630 Series (BK)
OEM Connector: 15492581
Service Connector: Service by Harness - See Part Catalog
Description: 18-Way F Metri-Pack 280 630 Series
Unsealed (BK)
OEM Connector: 12047840
Service Connector: 12047840
Description: 13-Way F Metri-Pack 280 Series (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-14
I 13575464 J-38125-12A 15326030 5 E C
(GN)
J-35616-42
II Pending J-38125-11A 12015869 3 E A
(RD)
J-35616-4A
III Pending J-38125-11A 12034046 2 E A
(PU)
J-35616-3
IV 13575462 J-38125-12A 12047581 2 E C
(GY)
J-35616-3
V 13575463 J-38125-12A 12047581 2 E C
(GY)
Service by
Harness J-35616-43
VI J-38125-11A 12020126 2 E A
See Part (RD)
Catalog

X200 Steering Column Harness to Instrument Panel Harness


Termin- Termin-
Circ- Opti- Circ- Opti-
Pin Size Color al Type Function Pin Size Color al Type
uit on uit on
ID ID
I IV
A1 0.35 TN 28 - Horn Relay Control A1 0.35 TN 28 -
I IV
A2 - - - - - Not Occupied A2 - - - - -
I IV
A3 0.35 PK 1444 K34 12-Volt Reference A3 0.35 PK 1444 K34
I IV

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-657
X200 Steering Column Harness to Instrument Panel Harness (cont'd)
Termin- Termin-
Circ- Opti- Circ- Opti-
Pin Size Color al Type Function Pin Size Color al Type
uit on uit on
ID ID
A4 A4
- - - - - Not Occupied - - - - -
A5 A5
I IV
A6 0.35 PK 2239 - Ignition Voltage A6 0.35 PK 2239 -
I IV
A7 A7
- - - - - Not Occupied - - - - -
A8 A8
I IV
A9 0.35 PK 3 - Ignition Voltage A9 0.35 PK 3 -
I IV
A10 - - - - - Not Occupied A10 - - - - -
Steering Wheel
A11 0.35 L-GN 6818 I W1Y A11 0.35 L-GN 6818 IV W1Y
Control Signal
Steering Angle
A12 0.35 YE 6046 I JL4 A12 0.5 YE 6046 IV JL4
Sensor Phase A
Cruise Control
D-GN/ D-GN/
A13 0.35 7158 I K34 Indicator Dimming A13 0.35 7158 IV K34
WH WH
Signal
Steering Angle
A14 0.35 D-BU 6047 I JL4 A14 0.5 D-BU 6047 IV JL4
Sensor Phase B
K34/ K34/
A15 0.35 BN 6136 I Supply Voltage A15 0.35 BN 6136 IV
W1Y W1Y
Steering Angle
A16 0.35 TN 6048 I JL4 A16 0.5 TN 6048 IV JL4
Sensor Phase C
Cruise Control
A17 0.35 GY 1884 I K34 A17 0.35 GY 1884 IV K34
Switch Signal
RD/ Battery Positive RD/
B1 0.35 540 II - B1 0.35 540 VI -
WH Voltage WH
B2 - - - - - Not Occupied B2 - - - - -
Theft Deterrent
B3 0.35 WH 111 III - B3 0.35 WH 111 V -
Alarm Enable Signal
B4 B4
- - - - - Not Occupied - - - - -
B5 B5
B6 0.35 PK 1020 II - Ignition Voltage B6 0.35 PK 1020 VI -
C1 0.35 WH 530 II - Ignition Voltage C1 0.35 WH 530 VI -
C2 - - - - - Not Occupied C2 - - - - -
Headlamp Switch
C3 0.35 YE 307 III - C3 0.35 YE 307 V -
Flash to Pass Signal
C4 C4
- - - - - Not Occupied - - - - -
C5 C5
C6 0.35 BN 4 II - Ignition Voltage C6 0.35 BN 4 VI -
II
D1 0.35 TN/BK 6009 II - Low Reference D1 0.35 TN/BK 6009 VI -
III
D2 - - - - - Not Occupied D2 - - - - -

II Headlamp Dimmer
D3 0.35 YE 525 - Switch Low Beam D3 0.35 YE 525 V -
III Signal
II A/T Shift Lock
D4 0.5 TN/WH 816 - D4 0.5 TN/WH 816 V -
III Solenoid Control
II Steering Angle
D5 0.35 L-GN 6043 JL4 D5 0.5 L-GN 6043 VI JL4
III Sensor Signal
II Windshield Washer
D6 0.35 PK 94 - D6 0.35 PK 94 VI -
III Switch Signal

2014 - Express, Savana Electrical Body Builders Manual


11-658 Wiring Systems and Power Management
X200 Steering Column Harness to Instrument Panel Harness (cont'd)
Termin- Termin-
Circ- Opti- Circ- Opti-
Pin Size Color al Type Function Pin Size Color al Type
uit on uit on
ID ID
III
V
E1 0.5 BK 350 III - Ground E1 0.5 BK 350 -
V
III
E2 - - - - - Not Occupied E2 - - - - -
III V
E3 0.5 BK/WH 351 - Ground E3 0.5 BK/WH 351 -
III V
III V
E4 0.35 OG/BK 6045 JL4 Low Reference E4 0.5 OG/BK 6045 JL4
III V
E5 E5
- - - - - Not Occupied - - - - -
E7 E7
III Hazard Switch Left V
E8 0.35 D-GN 663 - E8 0.35 D-GN 663 -
III Turn Signal V
III Hazard Switch Turn V
E9 0.35 TN 664 - E9 0.35 TN 664 -
III Right Signal V
III
E10 0.35 GY 6044 JL4 5-Volt Reference E10 0.5 GY 6044 V JL4
III
III Windshield Wiper
E11 0.35 L-BU 1714 - E11 0.35 L-BU 1714 V -
III Switch Low Signal
III Windshield Wiper
E12 0.35 L-GN 1715 - E12 0.35 L-GN 1715 V -
III Switch High Signal
III Low Speed GMLAN
E13 0.35 D-GN 5060 - E13 0.35 D-GN 5060 V -
III Serial Data

2014 - Express, Savana Electrical Body Builders Manual


11-666 Wiring Systems and Power Management
X222 Upfitter Provision Harness to Instrument Panel Harness (YF2 or YF7)

D A

365938 655680

Connector Part Information Connector Part Information


Harness Type: Upfitter Provision Harness Type: Instrument Panel
OEM Connector: 12015664 OEM Connector: 12052623
Service Connector: 12085487 Service Connector: 15306008
Description: 4-Way F Metri-Pack 630 Series (BK) Description: 4-Way M Metri-Pack 630 Series (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Service by
Connector Not Avail- Not Avail-
I Not Available Not Available Not Available Not Available
Assembly able able
-12015664
J-35616-43
II Pending J-38125-11A 12066493 3 B G
(RD)

X222 Upfitter Provision Harness to Instrument Panel Harness (YF2 or YF7)


Termin- Termin-
Circ- Opti- Circ- Opti-
Pin Size Color al Type Function Pin Size Color al Type
uit on uit on
ID ID
Battery Positive
A 1042 I - A 5 RD/BK 1042 II -
Voltage
B 541 I - Ignition Voltage B 5 BN 541 II -
C 350 I - Ground C 5 BK 350 II -
D - - - - - Not Occupied D - - - - -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-679
X320 Upfitter Provision Harness to Body Harness (YF2 or YF7)

S H

A
A H
J
J S

800518 646377

Connector Part Information Connector Part Information


Harness Type: Upfitter Provision Harness Type: Body
OEM Connector: 15332177 OEM Connector: 13516907
Service Connector: 15332177 Service Connector: 19153746
Description: 16-Way F GT 150 Series (BK) Description: 16-Way M GT 150 Series (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Service by
Connector Not Avail- Not Avail-
I Not Available Not Available Not Available Not Available
Assembly - able able
15332177
J-35616-3 Pins: A D
II 13575502 J-38125-553 15304702 19 4
(GY) 2

X320 Upfitter Provision Harness to Body Harness (YF2 or YF7)


Termin- Termin-
Circ- Opti- Circ- Opti-
Pin Size Color al Type Function Pin Size Color al Type
uit on uit on
ID ID
Left Rear Midrange
A 1959 I - A 1 WH 1959 II -
Speaker Output ()
Left Rear Midrange
B 1859 I - B 1 TN 1859 II -
Speaker Output (+)
Right Rear Midrange
C 1955 I - C 1 OG 1955 II -
Speaker Output ()
Right Rear Midrange
D 1855 I - D 1 TN 1855 II -
Speaker Output (+)
EN - - - - - Not Occupied EN - - - - -
P 450 I - Ground P 0.5 BK 450 II -
Courtesy Lamp D-BU/
R 149 I - R 0.5 149 II -
Control WH
Rear Park Lamps
S 2209 I - S 0.5 BN 2209 II -
Control

2014 - Express, Savana Electrical Body Builders Manual


11-680 Wiring Systems and Power Management
X321 Upfitter Provision Harness to Body Harness (YF2 or YF7)

D A

365938 655680

Connector Part Information Connector Part Information


Harness Type: Upfitter Provision Harness Type: Body
OEM Connector: 12015664 OEM Connector: 12052623
Service Connector: 12085487 Service Connector: 15306008
Description: 4-Way F Metri-Pack 630 Series (BK) Description: 4-Way M Metri-Pack 630 Series (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Service by
Connector Not Avail- Not Avail-
I Not Available Not Available Not Available Not Available
Assembly - able able
12015664
J-35616-43
II Pending J-38125-11A 12066493 3 B G
(RD)

X321 Upfitter Provision Harness to Body Harness (YF2 or YF7)


Termin- Termin-
Circ- Opti- Circ- Opti-
Pin Size Color al Type Function Pin Size Color al Type
uit on uit on
ID ID
Battery Positive
A 1042 I - A 5 RD/BK 1042 II -
Voltage
B 541 I - Ignition Voltage B 5 BN 541 II -
C 450 I - Ground C 5 BK 450 II -
D - - - - - Not Occupied D - - - - -

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-695
X405 Cutaway Rear Lighting Connector to Chassis Harness (Cutaway)

E A A E

K F F K

655815 655819

Connector Part Information Connector Part Information


Harness Type: Cutaway Rear Lighting Connector Harness Type: Chassis
OEM Connector: 15326660 OEM Connector: 15326661
Service Connector: 88986262 Service Connector: 88986245
Description: 10-Way F GT 280 5.8 Series, Sealed (BK) Description: 10-Way M GT 280 5.8 Series, Sealed (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
J-35616-4A
I 13575405 J-38125-553 15304719 19 2 5
(PU)
J-35616-5 Pins: CH
II 13327135 J-38125-553 15304731 19 5
(PU) 2

X405 Cutaway Rear Lighting Connector to Chassis Harness (Cutaway)


Termin- Termin-
Circ- Opti- Circ- Opti-
Pin Size Color al Type Function Pin Size Color al Type
uit on uit on
ID ID
AB - - - - - Not Occupied AB - - - - -
Center High
C 1 WH 17 I - Mounted Stop Lamp C 1 L-BU 1320 II -
(CHMSL) Control
Left Rear Turn
D 1 YE 618 I - D 1 YE 618 II -
Signal Lamp Control
Right Rear Turn
E 1 D-GN 619 I - E 1 D-GN 619 II -
Signal Lamp Control
Trailer Park Lamps
F 1 BN 2109 I - F 1 BN 2109 II -
Control
G 1 BK 150 I - Ground G 1 BK 150 II -
Trailer Backup
H 1 L-GN 1624 I - H 1 L-GN 1624 II -
Lamps Control
J - - - - - Not Occupied J - - - - -
D-BU/ Courtesy Lamp D-BU/
K 0.8 149 I - K 0.8 149 II -
WH Control WH

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-709
X500 Driver Door Harness to Body Harness

D1 D8 D8 D1

C1 C12

C12 C1

B12 B12 B1

B1 A1 A8 A8 A1

1538788 1715230

Connector Part Information Connector Part Information


Harness Type: Driver Door Harness Type: Body
OEM Connector: 15448129 OEM Connector: 15416976
Service Connector: 89046969 Service Connector: Service by Harness - See Part Catalog
Description: 40-Way F GT 150 280 Series (BK) Description: 40-Way M GT 150 280 Series (BK)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Pins: A1,
J-35616-2A
I 13575735 J-38125-553 12191812 19 A8, B1B4, C
(GY)
D7D8 E
Pins: A5
Pins: A5
Pins: A5 (AU3 (AU3
(AU3 without
J-35616-4A without DE5, without
II DE5, DE7 or J-38125-553 8 A
(PU) DE7 or A31), DE5, DE7
A31), A6
A6 15304711 or A31), A6
13575753
E
Pins: A1,
J-35616-3
III 13575502 J-38125-553 15304702 19 A6, B1B4 C
(GY)
E
J-35616-5
IV 13575510 J-38125-553 15304724 8 A D
(PU)

X500 Driver Door Harness to Body Harness


Termin- Termin-
Circ- Opti- Circ- Opti-
Pin Size Color al Type Function Pin Size Color al Type
uit on uit on
ID ID
I
Left Front Door III
A1 0.35 TN 126 I - A1 0.35 TN 126 -
Open Switch Signal III
II
A2 A2
- - - - - Not Occupied - - - - -
A4 A4
AU3
witho-
0.35 BK 450 I ut Ground III
A5 A5 3 BK 450 -
3 BK 450 II DE5, Ground IV
DE7
or A31

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-713
X600 Passenger Door Harness to Body Harness

A1 A11 A11 A1

B1 B11 B11 B1

524205 524211

Connector Part Information Connector Part Information


Harness Type: Passenger Door Harness Type: Body
OEM Connector: 15326063 OEM Connector: 15326064
Service Connector: 15326063 Service Connector: 15326064
Description: 22-Way F GT 150, 280 (GY) Description: 22-Way M GT 150, 280 (GY)

Terminal Part Information


Terminal
Terminal Terminated Diagnostic Service Core Insulation
Removal Tray
Type ID Lead Test Probe Terminal Crimp Crimp
Tool
Pins: A1
J-35616-2A
I 13575735 J-38125-553 12191812 19 A3, B1B2 A
(GY)
C
J-35616-4A
II 13575756 J-38125-553 15304713 19 F D
(PU)
J-35616-4A
III 13575753 J-38125-553 15304711 8 Pin A5 2 A
(PU)
Pins: A1
J-35616-3
IV 13575502 J-38125-553 15304702 19 A3, B1B2 4
(GY)
2
J-35616-5
V 13575510 J-38125-553 15304724 8 A D
(PU)
J-35616-5 Pin A5
VI 13575507 J-38125-553 8 Pin A5 2 A
(PU) 15304724

X600 Passenger Door Harness to Body Harness


Termin- Termin-
Circ- Opti- Circ- Opti-
Pin Size Color al Type Function Pin Size Color al Type
uit on uit on
ID ID
I Right Front IV
A1 0.8 OG 1853 I - Midrange Speaker A1 0.8 OG 1853 IV -
III Output (+) VI
I IV
Door Lock Actuator
A2 0.8 TN 294 I AU3 A2 0.8 TN 294 IV AU3
Unlock Control
III VI
I DE5 IV DE5
Mirror Heating
A3 0.8 OG 2267 I or A3 0.8 OG 2267 IV or
Element Control
III DE7 VI DE7

I Power Window IV
A4 3 L-BU 166 A31 Master Switch Right A4 3 L-BU 166 A31
I Front Up Signal IV

2014 - Express, Savana Electrical Body Builders Manual


11-714 Wiring Systems and Power Management
X600 Passenger Door Harness to Body Harness (cont'd)
Termin- Termin-
Circ- Opti- Circ- Opti-
Pin Size Color al Type Function Pin Size Color al Type
uit on uit on
ID ID
II V
III VI
I IV
A5 0.8 BK 1850 I - Ground A5 0.8 BK 1850 IV -
III VI
DE5 Passenger Mirror
I or Motor Left/Down IV
0.35 BN/WH 1498 DE7 Control DE5
A6 I A6 0.5 BN/WH 1498 IV or
0.35 BN/WH 1498 DE5 Passenger Mirror DE7
III or Motor Left/Down VI
DE7 Control
I DE5 IV DE5
OG/ Passenger Mirror OG/
A7 0.35 881 I or A7 0.5 881 IV or
WH Motor Right Control WH
III DE7 VI DE7
I IV
Right Front Door
A8 0.35 TN/WH 746 I - A8 0.35 TN/WH 746 IV -
Ajar Switch Signal
III VI
I IV
A9 0.35 BK 1850 I - Ground A9 0.35 BK 1850 IV -
III VI
I Side Impact Sensing IV
A10 0.5 D-GN 2134 I - Module Right A10 0.5 D-GN 2134 IV -
III Signal VI
I Passenger Door IV
A11 0.35 L-BU 244 I AU3 Lock Switch Lock A11 0.35 L-BU 244 IV AU3
III Control VI
I IV
I Right Front IV
B1 0.8 D-GN 1953 - Midrange Speaker B1 0.8 D-GN 1953 -
II Output () V
III VI
I IV
I Door Lock Actuator IV
B2 0.8 GY 295 AU3 B2 1 GY 295 AU3
II Lock Control V
III VI
I IV
I DE5 IV DE5
D-BU/ Right Front Turn D-BU/
B3 0.5 1315 or B3 0.5 1315 or
WH II Signal Lamp Control WH V
DE7 DE7
III VI
I IV
I Power Window IV
B4 3 TN 167 A31 Master Switch Right B4 3 TN 167 A31
II Front Down Signal V
III VI
I IV
I IV
B5 3 D-GN 1001 A31 RAP Control B5 3 D-GN 1001 A31
II V
III VI
Instrument Panel
I Lamps Dimming IV
0.35 BN/WH 230 I AU3 Control IV AU3
B6 B6 0.35 BN/WH 230
0.35 BN/WH 230 II A31 Instrument Panel V or A31
III Lamps Dimming VI
Control

2014 - Express, Savana Electrical Body Builders Manual


Wiring Systems and Power Management 11-715
X600 Passenger Door Harness to Body Harness (cont'd)
Termin- Termin-
Circ- Opti- Circ- Opti-
Pin Size Color al Type Function Pin Size Color al Type
uit on uit on
ID ID
I IV
I DE5 IV DE5
Passenger Mirror
B7 0.35 PU/WH 889 or B7 0.5 PU/WH 889 or
II Motor Down Control V
DE7 DE7
III VI
I IV
I Right Front Door IV
B8 0.35 L-GN 1177 - B8 0.35 L-GN 1177 -
II Open Switch Signal V
III VI
B9 - - - - - Not Occupied B9 - - - - -
I IV
I IV
B10 0.5 WH/BK 6629 ASF Low Reference B10 0.5 WH/BK 6629 ASF
II V
III VI
I IV
I Passenger Door IV
B11 0.35 D-BU 245 AU3 Lock Switch Unlock B11 0.35 D-BU 245 AU3
II Control V
III VI

2014 - Express, Savana Electrical Body Builders Manual


Immobilizer 12-3

Immobilizer
Schematic and Routing Diagrams

2014 - Express, Savana Electrical Body Builders Manual


Immobilizer Schematics (Immobilizer)

12-4
Immobilizer
L
B+ K9 O
P16 C
Instrument Body
X52A Control
Fuse Block - Cluster
Module D
IGN SW (DLIS)/PK3 Passenger E
2A Compartment S
C
A90
Logic
X4 17 X5 15
X1 H7

540 BTV BTV


RD/WH
X200 B1
Data 109 5531
540 Communication PK/BK PU
RD/WH Schematics

J203
X150 A B

540 540 5060


RD/WH RD/WH D-GN
4
BN

2 1 4
4 K64
S39 IGN B+ 109 5531
Content PK/BK PU
Ignition Theft
Switch Deterrent
Control
Module
III
I II
K20
3 3 Engine
Control A B
Module
4
BN

J205 B55
Hood Ajar
Switch
2014 - Express, Savana Electrical Body Builders Manual

351
BK/WH

250
BK

G302 G100

3395617
Immobilizer 12-5
Description and Operation by the TDM. The TDM then compares this value to the
learned key code stored in memory. The TDM then
performs one of the following functions:
Immobilizer Description and If the transponder value matches the values
stored in the TDM memory, the TDM will send the
Operation prerelease password to the ECM via the serial
The immobilizer system functions are provided by the data circuit.
theft deterrent module (TDM) and the engine control If the transponders unique value does not match
module (ECM). When an ignition key is inserted into the the value stored in the TDM, the TDM will send the
ignition lock cylinder and the ignition is switched ON, fuel disable message to the ECM via the serial
the transponder embedded in the head of the key is data circuit.
energized by the exciter coil surrounding the ignition If the TDM is unable to measure the ignition key
lock cylinder. This exciter coil is part of the TDM. The transponder value, the TDM will not send any
energized transponder transmits a signal that contains messages to the ECM.
its unique value, which is received by the TDM. The
TDM then compares this value to a value stored in Engine Control Module (ECM)
memory. If the values match, the TDM will send the
prerelease password via the serial data circuit to the When the engine control module (ECM) receives the
ECM. If the transponders unique value is incorrect, the theft deterrent module (TDM) prerelease password, the
TDM will send the fuel disable password to the ECM. ECM will challenge the password. The ECM sends this
challenge back to the TDM via the serial data circuit.
When the ECM receives the TDM prerelease Both the ECM and TDM perform a calculation on this
password, the ECM will challenge the password. The challenge. If the calculated response from the TDM
ECM sends this challenge back to the TDM via the equals the calculation performed by the ECM, the ECM
serial data circuit. Both the ECM and TDM perform a will allow vehicle starting.
calculation on this challenge. If the calculated response
from the TDM equals the calculation performed by the The ECM will disable vehicle starting if any of the
ECM, the ECM will allow vehicle starting. following conditions occur:
The components of the theft system are as follows: The prerelease password is invalid.
TDM The fuel disable password is sent by the TDM.
ECM No passwords are received. There is no
communication with the TDM.
Ignition key (Transponder)
The TDM calculated response to the challenge
Security indicator does not equal the calculation performed by
the ECM.
Theft Deterrent Module (TDM)
Vehicles with steering column mounted ignition The Ignition Key (Transponder)
switches have the exciter integral with the theft Note: The ignition key will be stamped with a + or a +
deterrent module (TDM), which is located within the surrounded by a circle. This symbol only identifies the
steering column. The TDM can learn up to 10 keys key as a PassKey III+ transponder key and is not a
(transponder values). reliable way to determine if a particular key is the
The TDM uses the following inputs: correct key for a vehicle. Service parts may have a
Battery voltage different stamped symbol than the production part. The
only way to determine the proper key for a vehicle is by
Ignition switched voltage referencing the parts catalog.
Ground circuit
The ignition key for PassKey III+ (PK3+) equipped
The theft deterrent control module uses the following vehicles is a standard ignition key with a transponder
outputs: located in the plastic head of the key. The transponder
Password exchange value is fixed and unable to be changed. The
Challenge/response with the engine control immobilizer system uses the ignition key transponder
module (ECM) value to determine if a valid ignition key is being used to
When an ignition key is inserted into the ignition lock start the vehicle. There are approximately 3 trillion
cylinder and the ignition is switched ON, the possible transponder values. There are no visible
transponder embedded in the head of the key is electrical contacts. The immobilizer system use the
energized by the exciter coils surrounding the ignition following types of ignition keys:
lock cylinder. The energized transponder transmits a Master Keys
signal that contains its unique value, which is received
Master keys have a black plastic head for full access
operation of the vehicle. Master keys may perform the
following functions:
Start the vehicle.
Lock/unlock all of the door locks and rear
compartment.
Lock/unlock all of the storage compartments.

2014 - Express, Savana Electrical Body Builders Manual


12-6 Immobilizer
Valet Keys unlimited number of fleet keys may be learned to the
Important: Valet keys are NOT standard equipment on vehicle. Fleet keys are only used in vehicles configured
all GM vehicle lines. for fleet use with RPO 6E2 or 6E8.
Start the vehicle.
Valet keys have a gray plastic head and are for
restricted operation of the vehicle. Valet keys may Lock/unlock all of the door locks and rear
perform the following functions: compartment.
Start the vehicle. Lock/unlock all of the storage compartments.
Lock/unlock all of the door locks. Security Indicator
Fleet Keys The theft deterrent module (TDM) can command the
Important: Fleet keys are NOT standard equipment on instrument panel cluster (IPC) to illuminate the security
all GM vehicle lines. indicator only when the ignition key is in the ON
position. The TDM will command the security indicator
Fleets keys allow full access to the vehicle just as a be illuminated any time a fault is noted in the
master key would. However, unlike a master key which immobilizer system and when the engine starting is
may only learn 10 keys to a particular vehicle, an disabled.

2014 - Express, Savana Electrical Body Builders Manual


Shift Lock Control 16-13

Shift Lock Control


Schematic and Routing Diagrams

2014 - Express, Savana Electrical Body Builders Manual


Shift Lock Control Schematics (Shift Lock Control)

16-14
Shift Lock Control
L
O
C

D
E
S
C

K9
Body
Control
Module

X1 26

816
TN/WH

X200 D4

816
TN/WH

A
M7
Transmission
Shift Lock
Control
Solenoid
B Actuator
2014 - Express, Savana Electrical Body Builders Manual

350
BK

G302

3395647
1
A Fuel System
ABS Description . . . . . . . . . . . . . . . . . . . 9-36, 9-67, 9-70, 9-73,
9-76, 9-116
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Audible Warnings Description and
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27 G
Glow Plug
B System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-120
Ground Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-151
Body Control System
Description and Operation . . . . . . . . . . . . . . . . . . . . . . 11-15
Brake Warning System H
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 5-15 Harness Routing Views . . . . . . . . . . . . . . . . . . . . . . . . . . 11-20
Horn
C System Description and Operation . . . . . . . . . . . . . . . . 4-9
Hydraulic Brake
Charging System
System Description and Operation . . . . . . . . . . . . . . 5-15
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Component Connector End Views . . . . . . . . . . . . . 11-198
Cooling Fan I
Description and Operation . . . . . . . . . . . . . . . . . . . . . . 9-127 Immobilizer
Cooling System Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 12-5
Description and Operation . . . . . . . . . . . . . . . . . . . . . . 9-127 Indicator/Warning Message
Cruise Control Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 8-31
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 9-17 Inline Harness Connector End Views . . . . . . . . . . 11-601
Instrument Cluster
D Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 8-31
Instrument Panel/Center Console
Data Link Communications
Component Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-121
Description and Operation . . . . . . . . . . . . . . . . . . . . . . 11-15
Intake Air Heater System Description . . . . . . . . . . . 9-121
Diesel Exhaust Fluid
Interior Lighting System
(DEF) Warning
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 4-26
Strategy . . . . . . . . . . . . . . . . . . 9-100, 9-101, 9-103, 9-104
Door Ajar Indicator Description and
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36 K
Door Component Views . . . . . . . . . . . . . . . . . . . . . . . . 11-133 Keyless Entry
Driver Information Center System Description and Operation . . . . . . . . . . . . . 12-16
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 8-28
L
E Luggage Compartment/Rear of Vehicle
Electrical Center Identification Views . . . . . . . . . . . 11-168 Component Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-139
Electrical Power Management Description
and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10, 9-12 M
Electronic Ignition System Manual High Idle
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42, 9-83 System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-121
Electronic Park Lock Description and
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-719 O
Engine Control Module Object Detection
Description . . . . . . . . . . . . . . . . . . . . . . . . . 9-34, 9-65, 9-105 Description and Operation . . . . . . . . . . . . . . . . . . . . . . 12-12
Evaporative Emission OnStar
Control System Description . . . . . . . . . . 9-39, 9-80, 9-83 Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Exhaust Aftertreatment Outside Mirror
System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-110 Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 4-32
Exhaust Gas Recirculation (EGR)
System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-106 P
Exterior Lighting Systems Passenger Compartment/Roof Component
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 4-25 Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-127
Power Door Locks
F Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 4-36
Fast Idle System Description . . . . . . . . . . . . . . . . . . . . . 9-84 Power Mode Description and Operation . . . . . . . 11-719
Front of Vehicle/Engine Compartment Power Outlets
Component Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-90 Description and Operation . . . . . . . . . . . . . . . . . . . . . . 11-19

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2
Power Seats Schematics (cont'd)
System Description and Operation . . . . . . . . . . . . . . 13-6 OnStar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Power Windows Outside Rearview Mirror . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Passenger Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
Powertrain Component Views . . . . . . . . . . . . . . . . . . . 11-99 Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-50
Power Moding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-71
R Radio/Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Radio/Audio System Release Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 8-16 Remote Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
Rear Window Defogger Shift Lock Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-14
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Starting and Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Retained Accessory Power Steering Wheel Secondary/Configurable
Description and Operation . . . . . . . . . . . . . . . . . . . . 11-720 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34
RPO Code List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Trailer Connector/Provision . . . . . . . . . . . . . . . . . . . . . 11-89
Upfitter Provision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-87
S Wiper and Washer Systems . . . . . . . . . . . . . . . . . . . . . 4-39
Schematics Schematics RPO Code List . . . . . . . . . . . . . . . . . . . . . . 11-47
ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Starting System
Audible Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26 Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 9-13
Automatic Transmission Controls . . . . . . . . . . 16-4, 16-9 Steering Wheel Controls
Body Control Systems . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10 Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 8-35
Cigar Lighter/Power Outlet . . . . . . . . . . . . . . . . . . . . . 11-18
Cruise Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16 T
Data Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4 Throttle Actuator Control (TAC)
Defogger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 System Description . . . . . . . . . . . . . . . . . . . . . . . . 9-35, 9-66
Driver Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4 Tire Pressure Monitor
Engine Controls and Fuel . . . . . . . . . . . . 9-23, 9-45, 9-86 Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 15-3
Engine Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-126 Turbocharger
Exterior Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-122
Ground Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-73
Headlamps/Daytime Running Lamps . . . . . . . . . . . . 4-11 V
Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Vehicle Zoning Strategy . . . . . . . . . . . . . . . . . . . . . . . . . 11-46
HVAC Systems - Manual . . . . . . . . . . . . . . . . . . . . . . . . 10-4
Hydraulic Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 W
Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4 Wheels/Vehicle Underbody Component
Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21 Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-141
Interior Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19 Wiper/Washer
Interior Lamps Dimming . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 System Description and Operation . . . . . . . . . . . . . . 4-41
Moveable Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Object Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8

2014 - Express, Savana Electrical Body Builders Manual

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