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Strategies for Minimising and Predicting Dilution in Narrow Vein

Mines The Narrow Vein Dilution Method


P C Stewart1 and R Trueman2

ABSTRACT
An improved ability to predict dilution for narrow vein deposits enables
more accurate economic comparisons between mechanised longhole
stoping and other narrow vein mining methods, as well as reducing
uncertainty surrounding dilution estimates for deposits at the
prefeasibility/feasibility stage. This paper proposes narrow vein dilution
prediction and minimisation strategies for both greenfield sites and
operating mines, respectively. The narrow vein dilution method (NVD
method) is a tool for more accurately predicting longhole narrow vein
dilution. The method is based on a new concept called benchmark stoping
width. Benchmark stoping width is based on probabilistic analysis of
overbreak distributions from a typical longhole narrow vein mine. The
premise for the NVD method is that dilution associated with longhole
stoping can be predicted using the benchmark stoping width. In addition to
dilution prediction, the NVD method also includes strategies for narrow
vein dilution minimisation generally, including; filling, cablebolting, stress
relaxation, extraction sequencing and blast overbreak. FIG 1 - Annual operating cost for 25 cm of dilution for typical
narrow vein mine (assumes unit dilution direct operating cost =
INTRODUCTION $25/tonne and 500 000 tonnes ore per annum).

Dilution can be defined as the contamination of ore by non-ore


material during the mining process (Wright, 1983). Dilution is operating costs. Furthermore, this model does not take into
associated with indirect and direct costs (Pakalnis, account opportunity costs associated with capital utilisation.
1986; Elbrond, 1994; Pakalnis, Poulin and Hadjigeorgiou, Stability charts are commonly used for stope design and
1995; Villaescusa, 1998; Bock, 1996; Bock, Jagger and dilution estimation for both large open stoping and narrow vein
Robinson, 1998; Revey, 1998; Scoble and Moss, 1994). An stoping. Figures 2, 3 and 4 show three of the most commonly
improved ability to predict dilution enables the economic risks used stability charts. These charts plot stability number (N or N)
associated with unplanned dilution to be reduced. against hydraulic radius (HR or S). Hydraulic radius is defined as
Brewis (1995) defines narrow mining to be the working of the ratio of the area to the perimeter for the stope wall under
mineral deposits typically no more than two to three metres consideration (Laubscher and Taylor, 1976). The stability
wide, with a dip exceeding 50 to 55 degrees (an angle at which number N or N is calculated according to Equation 1, where A,
broken ore can be expected to flow). Historically, conventional B and C are empirical factors taking into account induced stress
narrow vein mining has been associated with high operating acting parallel to the middle of the stope wall, joint orientation
costs and low capital costs (Brewis 1995; Paraszczak and gravity, respectively. Q is the Q classification index value
1992; Robertson, 1990). (Barton, Lien and Lunde, 1974), with the stress reduction factor
Over the past 20 years there has been a general trend away (SRF) and joint water reduction factor (Jw) set to one.
from conventional small-scale narrow vein mining methods
towards mechanised mining methods. Longhole stoping is the N or N = Q A B C (1)
dominant narrow vein mining method in both Australia and
Canada. While longhole stoping has lower mining costs per
tonne and higher production rates than conventional mining
methods, longhole stoping has been associated with increased
dilution. Therefore, mining method selection is relevant to
minimising narrow vein dilution.
The economic performance of narrow vein mines is
particularly sensitive to depth of overbreak or slough. Using
typical narrow vein dilution costs of $25/tonne; mining direct
operating costs (mucking and trucking $7/tonne) and milling
($18/tonne), and assuming 500 000 tonnes per annum ore
production, Figure 1 demonstrates how the cost of 25 cm of
dilution increases as vein width decreases. Based on this
simplified economic model, a mine with a 25 cm average vein
width incurring on average 25 cm more dilution than expected,
would incur more than $6.25 million per annum in unforeseen

1. MAusIMM, Senior Rock Mechanics Engineer, Golder Associates,


611 Coronation Drive, Toowong Qld 4066.
Email: p_stewart@golder.com.au
2. Strata Engineering, PO Box 724, Charlestown NSW 2290. FIG 2 - Modified stability chart (after Potvin, 1988).

Narrow Vein Mining Conference Ballarat, Vic, 14 - 15 October 2008 1


P C STEWART and R TRUEMAN

FIG 3 - The extended Mathews stability graph (after Mawdesley, Trueman and Whitten, 2001).

analysis of hanging wall and footwall overbreak distributions


from a typical longhole narrow vein gold mine (Barkers
mine, Western Australia); and
addressing the causes of dilution as identified by analysis
of over 500 narrow vein case studies, and an additional
640 relevant non-narrow vein case studies.

APPLICABILITY OF STABILITY CHARTS FOR


NARROW VEIN MINES
A study (Stewart, 2005) of 525 narrow vein case studies from the
narrow vein Barkers mine and 146 relatively narrow (85 per cent
between four to 12 m wide) case studies Trout Lake and Callinan
mines (Wang et al, 2002) found that dilution for stopes plotting
in the stable zone of stability charts is insensitive to N or N and
HR. And, that the relationship between narrow vein dilution and
stability chart parameters N or N and HR is best described by a
logistic relationship. Figure 5 illustrates the difference between a
logistic regression model and a linear regression model for
a single independent variable X. The S-shaped logistical
distribution reflects that the dependent variable is relatively
insensitive (flat section of S curve) to model parameters for a
FIG 4 - Empirical dilution design graph after (Clark and
range of values before becoming highly sensitive to model
Pakalnis, 1997).
parameters (steep section of S curve) over a small range of model
parameters, and then reverting to being relatively insensitive
The Mathews stability graph (Mathews et al, 1981), the again (flat section of S curve).
modified stability chart (Potvin, 1988) and the extended Stability charts have two independent variables, N or N and
Mathews stability chart (Trueman et al, 2000; Mawdesley, HR. Therefore, if the probabilities of the stability chart were
Trueman and Whiten, 2001) databases contain fewer than nine
similarly plotted, the graph would be three-dimensional, with
narrow vein stopes. For this reason, there was some concern
about the applicability of these charts to narrow vein probability of stability plotted as a surface. The insensitivity of
underground stopes. This paper discusses how stability chart can dilution to N or N and HR in the stable zone can be related to the
be applied for narrow vein stope design, while proposing a new flat section at the top of the S shaped curve shown in Figure 5.
method for dilution prediction and minimisation (the NVD As shown in Figures 6 - 9, Barkers stopes plotting in the stable
method). The NVD method is based on: zone demonstrate a poor correlation between dilution (in this

2 Ballarat, Vic, 14 - 15 October 2008 Narrow Vein Mining Conference


STRATEGIES FOR MINIMISING AND PREDICTING DILUTION IN NARROW VEIN MINES THE NARROW VEIN DILUTION METHOD

3.00

2.50

2.00

Corrected Overbreak (m)


1.50

1.00

0.50

0.00
0 2 4 6 8 10
-0.50

-1.00
HR

FIG 5 - Comparison of linear and logistic regression models.


FIG 8 - Scatter plot showing the poor correlation between HR and
overbreak for 115 Barkers case studies mined before October
2000 (6040 ml to 6120 ml). These case studies all plot in the
3.00 stable zone of stability charts.
2.50

3
2.00
Corrected OB (m)

1.50 2.5

1.00 2
Corrected Overbreak (m)

0.50 1.5

0.00
1
0 1 2 3 4 5 6 7 8
-0.50
0.5
-1.00
0
N
0 5 10 15 20 25 30 35 40
-0.5
FIG 6 - Scatter plot showing the poor correlation between N and
overbreak for 115 Barkers case studies mined before October -1

2000 (6040 ml to 6120 ml). These case studies all plot in the HR
stable zone of stability charts.

3
3.00
2.5
2.50
2
Corrected Overbreak (m)

2.00
Corrected Overbreak (m)

1.5
1.50
1
1.00
0.5
0.50
0
0.00 0 2 4 6 8 10
0 5 10 15 20 25 30 35 40 -0.5
-0.50
-1
-1.00 HR
N

FIG 9 - Scatter plots (the second scatter plot only shows case
FIG 7 - Scatter plot showing the poor correlation between N and studies with HR <10) showing the poor correlation between HR
overbreak for 410 Barkers case studies mined between October and overbreak for 410 Barkers case studies mined between
2000 and February 2003 (6120 ml to 6040 ml). These case October 2000 and February 2003 (6120 ml to 6040 ml). These
studies all plot in the stable zone of stability charts. case studies all plot in the stable zone of stability charts.

Narrow Vein Mining Conference Ballarat, Vic, 14 - 15 October 2008 3


P C STEWART and R TRUEMAN

case corrected overbreak) and stability charts parameters (N or Potvins (1988) study of large open stoping indicated that in
N and HR). Similarly, Figure 10 plots the difference between most cases, blast induced dilution could not be isolated as a cause
actual and predicted metres of hanging wall ELOS for Trout of instability. However, within the context of large open stopes,
Lake mine and Callinan mine case studies. Equivalent linear 0.5 to 1.0 m blast related overbreak would probably not be
overbreak/slough (ELOS) is one method of quantifying dilution considered unstable. However, 0.5 to 1.0 m dilution would have a
and is estimated as shown in Figure 11. Over 50 per cent of the significant economic effect on narrow vein mines. Furthermore, it
case studies had more than 0.5 m more dilution than predicted. has been argued that because blast damage is rock mass quality
These case studies provide further evidence of poor correlation dependent (low Q stopes would have higher levels of blast
of dilution (in this case ELOS) to stability charts parameters. damage than high Q stopes), blast damage is indirectly taken into
account by the inclusion of Q in existing stability charts
(Mathews et al, 1981; Potvin, 1988; Mawdesley, Trueman and
Whiten, 2001). This could explain why, even though blasting
parameters are not included in most stability charts, they generally
provide a predictive accuracy of approximately 80 per cent. That
is, 80 per cent of stope case studies plot in the correct stability
chart zone (Mawdesley, 2002). Statistical analysis of 115 Barkers
mine case studies found that blast pattern had a statistically
significant effect on overbreak (Stewart, 2005). An in-line three
blasthole pattern performed significantly better than both the
staggered and dice five patterns. These findings further justify
the need for explicit consideration of blast overbreak in the case of
narrow vein mining.
Feasibility studies require realistic estimates of dilution.
Benchmarking is a useful method for estimating mining
parameters where for reasons of complexity no analytical or
FIG 10 - Trout Lake and Callinan narrow stope case studies numerical solutions exist.
showing difference between actual and predicted dilution (after
Wang et al, 2002).
BENCHMARKING NARROW VEIN DILUTION
Narrow vein dilution has been benchmarked using probabilistic
analysis of 115 case studies from the now closed Barkers mine,
at Kundana Gold Operations (Stewart, Trueman and Lyman,
2008). These benchmarks are only applicable to geotechnically
stable stopes. If a stope wall plots in the unstable zone on a
stability chart then these benchmarks are not applicable. The aim
of the benchmarks is to predict dilution associated with using
longhole stoping for narrow vein deposits and should not be used
without reference to the Barkers mine geological conditions
described in this paper. For example, the Barkers case studies are
unaffected by faulting or pinching and swelling of the vein.
Dilution due to these factors is not taken into account by the
benchmarks, and would best be estimated by wireframing a
realistic ore volume similar to what might be done for reserve
estimation.
Each case study represents either a stope hanging wall or stope
footwall. Ideally, benchmarking includes data from a large
FIG 11 - Equivalent linear overbreak/slough (after Clark and number of sites and conditions. While several hundred additional
Pakalnis, 1997). case studies were sourced from at least three other mines, these
case studies could not be included in the database either because
The implications of this study for narrow vein dilution of biases in the database or because of incomplete or unreliable
prediction and minimisation can be summarised as follows: records.
Kundana Gold Operations are located 25 km west-northwest
While stability charts can be effective for predicting whether of Coolgardie, approximately 595 km east of Perth in Western
a stope will be geotechnically stable or unstable, they are Australia as shown in Figure 12. The 115 case studies analysed
unreliable for predicting the amount of dilution in narrow come from panels located between the 6120 m sill drive and the
stopes. 6040 m sill drive. Site geologists recorded stope stability data
The stability chart relationship between N and HR including stope geometry and estimation of overbreak from the
empirically demonstrates that geotechnical parameters N or vein to the final stope walls in stope record sheets. Overbreak
N are stope size dependent. In contrast, dilution associated from vein to final stope wall was measured using a hand-held
with drill and blast parameters such as drill pattern, drill hole laser distance measurement device.
deviation, explosive type and confinement do not appear to Barkers mine is considered an excellent benchmark mine
be stope size dependent. because dilution at the mine is relatively unaffected by rock mass
conditions (Figure 6 and Figure 7), and within the limits of the
BLAST OVERBREAK database dilution can be considered independent of stope span
(Figure 8 and Figure 9). While stress damage had a significant
Dilution related to blasting parameters such as blast design, drill effect on deeper stopes at Barkers mine (Stewart, Slade and
hole deviation and quality control have been termed blast Trueman, 2005), the shallower Barkers database used for
overbreak. Under this definition blast overbreak is quite literally determining benchmark stoping widths is highly unlikely to be
breakage of the rock over the limits of the design. affected by stress damage.

4 Ballarat, Vic, 14 - 15 October 2008 Narrow Vein Mining Conference


STRATEGIES FOR MINIMISING AND PREDICTING DILUTION IN NARROW VEIN MINES THE NARROW VEIN DILUTION METHOD

Zuleika Shear

Meekatharra W iluna Jundee


Big Bell
Bronzewing
MENZIES
Mt Magnet

Leonora

Paddington BROAD ARROW


KUNDANA
Kalgoorlie
Southern
Cross St Ives Kundana
Perth Gold Mine KALGOORLIE
Norseman

Yilgarn Craton COOLGARDIE

N
Granite
100 Greenstone 0 25km

FIG 12 - Location of Barker mine, Kundana Gold Operations (after Slade, 2004).

The average vein width in the first Barkers database was 0.3 m widths discussed in this paper are based on the blast patterns shown
(0.2 m to 0.4 m). Rock mass classification based on scanline in Figure 14. All holes were drilled at 64 mm diameter using an
mapping of sill drives indicates that the rock mass for the first Atlas Copco H157 longhole rig, and were less than 15 m long.
Barkers database ranges from fair to good (Brunton and All holes were blow-loaded up-holes. Hanging wall holes were
Trueman, 2001). It is reasonable to expect that mines with poor generally loaded with a low density ANFO (Sanfold 50).
rock mass conditions would experience higher levels of blast However, when blasting against fill, the first two holes were
overbreak than that incurred at Barkers. Further case studies loaded with 100 per cent ANFO. Footwall and in-line drill holes
would be required to establish the effect of a poor rock mass on were loaded with ANFO. All holes were initiated with long delay
blast overbreak. non-electric detonators. Holes were double primed with one
As illustrated in Figure 13 the Barkers mining method is a booster 2.5 m from the toe and one booster halfway between the
combination of the bottom-up Modified Avoca method using collar and the first booster.
development waste as fill (tight filling) and longhole open
stoping with small rib pillars.
Benchmark stoping widths
The Barkers drill and blast patterns are typical of narrow vein
longhole stoping practices. The benchmark narrow vein stoping Stewart, Trueman and Lyman (2008) developed a probability
based benchmarking method to estimate benchmark stoping
widths for staggered, dice five and in-line longhole drill patterns.
The stability graph accuracy of 80 per cent is considered
reasonable and implies that stopes are generally designed
assuming a 20 per cent probability of overbreak or failure
significantly exceeding design. On this basis, it was assumed that
benchmark stability stoping width should include 80 per cent of
case studies. The benchmark stability stoping width (BSW) is
then defined as:

BSW0.3 = vein width + ( x fw + x hw )80 (2)

where:
( x fw + x hw )80 is the total overbreak function and was determined
by mathematically combining the fitted hanging
wall and footwall distributions (Stewart, Trueman
and Lyman, 2008)
Eighty per cent of stopes are expected to have total overbreak
FIG 13 - Schematic of Barkers mining method (long section). less than ( fw + hw )80 .

design design design design design design


hangingwall footwall hangingwall footwall hangingwall footwall

Vein
Vein
0.2m Vein Vein

0.95
0.
0.5m 0.
0.5m 0.9
0.4 m

Staggered
Staggered/Zig-zag Dice5 In-line 3

FIG 14 - Blast pattern and stope design outline without consideration of practical stoping width considerations.

Narrow Vein Mining Conference Ballarat, Vic, 14 - 15 October 2008 5


P C STEWART and R TRUEMAN

The benchmark stability stoping width for each pattern operating condition specific. In this case, operating condition
defines realistic planned dilution limits. These limits provide the specific refers to standard narrow vein longhole mining methods
basis from which true unplanned dilution can be assessed. and equipment such as those used at the Barkers mine. In other
Table 1 contains the benchmark stability stoping width for each words, benchmark stoping widths are primarily a function of the
blasting pattern. longhole stoping method, and not the geotechnical parameters
In addition, the probabilistic overbreak model was used to that are responsible for unplanned dilution. Based on this
derive benchmark average stope widths for each of the patterns. assumption, the benchmark stoping widths determined for the
Benchmark average stoping width, in conjunction with vein or Barkers mine are applicable to similar narrow vein longhole
ore width, can be used to estimate total dilution (planned and stoping mines. Because vein widths ranged from 0.2 m to 0.4 m
unplanned). These were calculated using by adding the average the accuracy of both benchmark stope widths can be considered
total overbreak to the average vein width of 0.3 m. Table 1 of the to be 0.1 m. Benchmark average stoping width and benchmark
NVD method lists benchmark average stoping widths and stability stoping width form an important component of the NVD
provides details on how benchmark average dilution can be used method.
to estimated dilution. Unfortunately, despite concerted efforts over a number of
Stewart, Trueman and Lyman (2008) assumed that benchmark years to source data from additional narrow vein mines it has not
stoping widths are not site-specific and can be considered been possible to validate these findings at another mine.

TABLE 1
Narrow vein dilution (NVD) method: prefeasibility/feasibility stage.

A1. Geotechnical stability


A1.1 Stability graph assessment1.
A1.2 Stress relaxation potential assessed for tabular stope geometries; especially if principal stress is perpendicular to strike. In cases of full and
tangential stress relaxation set stress factor A = 0.7.
A1.3 If geometry is irregular or complex (eg pillars or multiple lift retreat) then hydraulic radius can be estimated from radius factor2.
A2. Fill requirements
A2.1 Tight filling3. Treat fill as solid rock.
A2.2 Continuous filling with lag between stoping and fill4.
HR = HRafter blasting + HR after backfilling.
A3. Cablebolting
A3.1 Assess if stope is supportable using modified stability chart1.
A3.2 Stable HR can be increased by pattern cablebolting. Modified stability chart can be used to assess possible increase HR achievable with
pattern cablebolting5.
A3.3 Consider effect of backfilling on production cycle. Cablebolts have potential to improve productivity by decreasing delays associated with
regular filling requirements6.
A3.4 Cablebolts can be used for areas with localised instability potential.
A4. Dilution prediction
A4.1 Total dilution for stopes plotting in the stable zone
Benchmark total dilution for stable stopes can be estimated as follows:
Total dilution = (Benchmark average stoping width10 vein width)/vein width.
The benchmark average stoping widths for common narrow vein blast patterns10:
in-line = 1.3 m,
staggered = 1.5 m, and
dice-5 = 1.7 m.
For vein widths >1.2 m, an allowance of approximately 0.6 m of dilution is required to ensure the probability of ore loss is less than five per
cent (from cumulative overbreak probability distributions). This estimate is based on the average dilution allowance required for a 0.7 m vein
using an in-line pattern, ie 1.3 m - 0.7 m requires a 0.6 m dilution allowance to ensure ore loss probability is less than five per cent. It is
reasonable to expect that a similar allowance would be required for wider veins.
A4.2 Dilution assessment for stopes plotting in the unstable or failure zone of a stability chart
Isoprobability contours can be used to estimate the percentage of stopes expected to exceed the benchmark stability stoping width 7 8.
eg The probability of unplanned dilution for a stope plotting on the stable-failure boundary is approximately, 20 per cent12.
Benchmark stability stoping widths11.
Vein width < 0.7 12 using an in-line pattern 1.6 m
Vein width >0.7 m12 using either staggered or dice-5 pattern 2.1 m
A4.3 Undercutting of stope walls
For stope walls with N or N <5 empirical evidence suggests that undercutting will lead to stope wall failure (Potvin, 1988).
For stope walls with N or N >5 the HR of undercut stope walls can be estimated by assuming that the stope height is infinite13.
A4.4 Extraction sequence
Evaluate potential for pre-stoping stress history to cause dilution. Possible methods include: pillar stability chart7,
n > 0.8 UCS8 and 1 - 3 > 0.39
If stress damage potential is high then increase dilution by between 0.1 to 0.3 m14.
Layered orebodies should be assessed for stress relaxation potential.

Note: see Table 3, limitations and assumptions, which contains notes as per superscript numbers.

6 Ballarat, Vic, 14 - 15 October 2008 Narrow Vein Mining Conference


STRATEGIES FOR MINIMISING AND PREDICTING DILUTION IN NARROW VEIN MINES THE NARROW VEIN DILUTION METHOD

THE NARROW VEIN DILUTION METHOD This finding is very important because it offers a simple way
to assess whether an operating mines dilution is likely to be
The narrow vein dilution method (NVD method) is a tool for related to geotechnical stability or blast overbreak. Blast
more accurately predicting longhole narrow vein dilution. In overbreak can be distinguished from geotechnical causes of
addition to dilution prediction, the NVD method also includes dilution by analysing whether dilution occurs independently of
strategies for narrow vein dilution minimisation generally, stope size.
including; filling, cablebolting, stress relaxation, extraction The NVD method addresses geotechnical and blasting
sequencing and blast overbreak. The premise for the NVD overbreak related stability separately. In addition, the method
method is that dilution associated with the longhole stoping addresses issues associated with different types and levels of data
mining method can predicted using the benchmark stoping available at two different stages in a mines life:
widths discussed in this paper. The NVD method remains to be
validated at other sites. However, NVD method represents a 1. prefeasibility/feasibility stage, and
potential improvement over the relatively arbitrary stope widths 2. operating mine.
commonly used to predict dilution.
The NVD method is comprised of three tables. Table 1 contains
In much of the literature to date dealing with the subject of the prefeasibility/feasibility NVD method. Table 2 contains the
dilution and stope stability, the terms overbreak and stope
operating mine dilution minimisation method. Table 3 contains the
stability are represented as being intrinsically related. However,
the case studies presented in this paper suggest an alternate assumptions and limitation of the NVD method.
interpretation, and that the parameters causing narrow vein The NVD method also incorporates improvements to the
dilution can be separated into two groups: stability graph method that are particularly relevant to narrow
vein mining, including; use of radius factor for complex
1. geotechnical instability (stope size dependent), and
geometry (Milne, Pakalnis and Felferer, 1996) and updated
2. blast overbreak (independent of stope size). cablebolt recommendations (Diederichs and Kaiser, 1999).

TABLE 2
Narrow vein dilution (NVD) method: minimising dilution at an operating mine.

B1 Geotechnical stability
B1.1 Determine stable HR for geotechnical domains as per A.1 to A.3
Stable HR predictions should be based on revaluation of Q based on underground mapping and observations of rock mass behaviour.
Observe any time dependent rock mass properties.
B1.2 Site-specific chart (if necessary)
If necessary, develop site-specific stability chart using at least 150 case studies, of which at least ten per cent are unstable. A site-specific
chart would be considered necessary if the geotechnical stability is consistently poorly predicted by stability graphs. For example the Mt Isa
bench stability chart takes into account bedding spacing and blasting parameters (Villaescusa, 1996).
B1.3 Kinematic analysis
If wedge and block failure appears to be dominating stability, a more detailed kinematic stability assessment is warranted. Kinematic stability
can be assessed using scan-line mapping results in conjunction with some type of 3D joint network model, eg Stereoblock (Grenon and
Hadjigeorgiou, 2003).
B2 Minimising dilution
There is significant evidence that dilution can be minimised by ensuring that all personnel involved in stoping and ore development are aware
of its importance to a mines economic performance. For example, mine productivity can be measured in terms of weight of metal mined.
B2.1 Stope database
Maintain stope dilution database15 and plot dilution versus stope span. This will provide a good indication of whether dilution is caused by
geotechnical causes or drill and blast causes. Empirical evidence suggests that reducing stope span will only reduce dilution if the causes of
dilution are geotechnical.
If dilution is independent of stope span, then dilution is unlikely to be caused by geotechnical factors. Stress damage is the only geotechnical
cause of dilution that would not be span dependent.
If dilution is span dependent, then dilution is likely to be related to geotechnical factors.
B2.3 Minimising geotechnical causes of dilution
More detailed structural analysis using scanline mapping and stereonets.
Assess relaxation potential.
Cost benefit analysis for cablebolting and/or stope span reduction including fill cycle times.
Ore drive development under good geological control including appropriate drive profile.
Stress damage related dilution can be minimised by evaluation of extraction sequence against damage criterion, increasing number of rings
fired per blast and where practical avoiding shrinking central pillar extraction sequence.
B2.4 Minimising drill and blasting related dilution
Select appropriate blast pattern. An in-line pattern for veins <0.7 m. For vein widths greater than 0.7 m there is a five per cent risk of ore loss
so in this case a staggered or dice-5 pattern should be selected. However, in some ground conditions an in-line pattern may encounter issues
associated with bridging.
Survey drill holes and analyse results in a systematic manner16.
Drill and blast trials should be randomised trials17.
Blast damage minimisation18.
Smoothwall blasting19.

Note: see Table 3, limitations and assumptions, which contains notes as per superscript numbers.

Narrow Vein Mining Conference Ballarat, Vic, 14 - 15 October 2008 7


P C STEWART and R TRUEMAN

TABLE 3
Notes: Narrow vein dilution (NVD) limitations and assumptions.

1. Use either the extended Mathews stability graph (Mawdesley et al, 2000) approach or the modified stability chart (Potvin, 1988). The
extended Mathews has most data coverage and N is simpler to evaluate. The modified stability chart is in widest use and has a supportable
zone delineated.
2. Radius factor provides a more accurate assessment of the distance to abutments and is therefore better suited to irregular shape geometry
(Milne, Pakalnis and Felferer, 1996). Radius factor (RF) is half the harmonic radius (Rh) that is calculated using the equation below, where r
is the distance to the abutments measured from the surface centre:
Rh 0.5
RF = = n
2 1 1

n = 1 r

3. Tight filling means that there is no volume between the fill and the next rings/slot to be fired.
4. Continuous filling (as opposed to tight fill) means there is a gap between the fill and the next rings to be fired. Milne (1996) proposes that the
effective final span converges to the sum of the opening after blasting plus the opening span after backfilling. However, due to insufficient
data, Milne (1996) was unable to confirm this hypothesis. However, the results of extensive hanging wall monitoring (extensometers) at the
Winston Lake mine did suggest that the common practice of treating a moving backfill abutment like a rock abutment is overly optimistic
(Milne 1996).
5. Pattern cablebolting recommendations: Diederichs and Hutchison (1996) covers various design methods. Diederichs and Kaiser, (1999)
includes charts for cases of stress relaxation.
6. However, cablebolt effectiveness can be reduced by low rock mass stiffness and stress relaxation (Diederichs and Kaiser, 1999).
7. Brow stress damage would correspond to category three for pillar yield (fracturing in pillar walls) and the unstable region of the Confinement
Formula Stability Graph (Lunde, 1994). The main advantage of this approach over the deviatoric stress approach is the very large database of
rock mass conditions incorporated into the database means better prediction of stress damage when there is no opportunity to calibrate to
underground observations.
8. Further validation required.
9. May have effect on dilution below this criterion damage limit, eg Barkers case studies.
10. It has been assumed that benchmark average stoping width is not site-specific, and can be considered operating condition specific. In this case
operating condition specific refers to standard narrow vein longhole mining methods and equipment. In other words, benchmark stability
stoping width is primarily a function of mining method and equipment, and not the geotechnical parameters that are responsible for
unplanned dilution. Based on this assumption, the benchmark stability stoping widths determined for Barkers mine are applicable to similar
narrow vein longhole stoping mines. It should be noted that rock mass classification based on scanline mapping of sill drives indicates that
the rock mass for the Barkers 1 database ranges from fair to good. It is reasonable to expect that mines with poor rock mass conditions would
experience higher levels of blast overbreak than that incurred at Barkers.
For stopes plotting on the stable-failure boundary the probability of a stope width exceeding the benchmark stability stoping width is
approximately 20 per cent12. This estimate assumes parallel holes and standard longhole drill and blast practices.
Standard practice:
low impact explosives used on the hanging wall,
blast pattern suited to the vein width,
51 mm to 64 mm diameter holes <15 m long,
hanging wall hole stand-off distance appropriate to the rock mass,
some drill hole surveys,
irregular reporting of dilution and or stope reconciliation,
some blast trials, and
ore drive development under geological control.
Implementation of best practices and improved quality control has the potential to achieve narrower stoping widths. In these cases the
probability of a stope width exceeding the stable stoping width would be significantly less than 20 per cent.
Each of the practices listed has been proven to be effective in dilution minimisation at least one mine:
Regular and systematic drill hole survey and analysis.
Stope survey and stope reconciliation.
Reporting dilution as a key performance indicator (KPI).
Drill and blast continuous improvement projects based on properly design randomised drill and blast trials. Design modifications based on
statistically significant results obtained from stope reconciliations.
Blast damage modelling based on analysis of PPV.
Tight geological and mining control on ore-drive development to minimise undercutting.
Cablebolting of localised instability.
Smooth wall blasting, eg presplit.
Revaluation/calibration of feasibility study stable stope dimensions.
Sub-standard practice:
no drill hole surveys,
inappropriate blast pattern selected for vein width,
only reporting tonnes as KPI,
no evaluation or reporting of dilution, and
no geotechnical mapping to reassess feasibility study design.

8 Ballarat, Vic, 14 - 15 October 2008 Narrow Vein Mining Conference


STRATEGIES FOR MINIMISING AND PREDICTING DILUTION IN NARROW VEIN MINES THE NARROW VEIN DILUTION METHOD

TABLE 3 cont
11. Like benchmark average stoping width, it has been assumed that benchmark stability stoping width is not site-specific and is a function of
mining method and equipment. An in-line pattern can be used for vein widths less than 0.7 m. If an in-line pattern is used for a vein width of
0.7 m then the probability of ore loss is approximately five per cent. However, depending on geological and rock mass conditions an in-line
pattern can result in bridging.
12. Inside the stable zone the probability of unplanned dilution decreases from 20 per cent the further a stope plots inside the stable zone and
conversely, inside the failure zone the probability of unplanned dilution increase from 20 per cent the further below the stable-failure
boundary. The extended Mathews isoprobability contours (Mawdesley et al, 2000) can be used to estimate the probability of unplanned
dilution at a particular position on the extended Mathews stability graph. While the probability of failure is affected by distance from the
stability graph stable-failure boundary, the amount of unplanned dilution in narrow vein stopes does not appear to be related to position on the
stability graph.
13. This recommendation is based on the assumption that an undercut stope wall cannot obtain support from arching to the abutments and
therefore, assuming the stope height is infinite is a good approximation of the effect of removing lower abutment support. This
recommendation is based on engineering assessment of the destabilising effect of undercutting and has not been validated with case studies.
However, in the absence of alternatives this approach seems to be reasonable, and is likely to be more realistic than assuming that
undercutting has no effect at all. Comment: in one of your chapters undercut footwalls were related to non-undercut hanging walls.
14. Stress damage related unplanned dilution ranged from 0.1 m to 0.3 m and is based on data from one mine (Barkers mine) and therefore
requires further validation. However, the upper limit of 0.3 m could be a function of mineability of ore drives. Barkers mine ore drives had
high levels of support including shotcrete and cablebolting. Based on these levels of support it is reasonable to infer that mineability was
moderately difficult. If stress related conditions in the ore drives were more difficult than Barkers, then stress damage related dilution could
exceed 0.3 m. However, more case studies are required from other mines to validate this proposition.
15. Ideally, a narrow vein stope dilution database should record the following information;
stope dimensions,
undercutting,
failure mechanism,
drill and blasting patterns including explosive types and initiation sequence, and
support of stope walls.
16. Drill hole inaccuracy is a significant cause of dilution (Aplin, 1997; Revey, 1998).
17. Randomised trials mean that changes to drill and blast parameters are undertaken randomly without consideration for any other parameters.
The data collated from randomised drill and blast trials is less likely to be affected by systematic bias. This is the basis of experimental
design.
18. It seems that because the relationship between blast damage and overbreak is rock mass dependent there is no generic model for predicting
overbreak using blast damage modelling. However, individual mines could compare overbreak stability to damage modelling and use this
information in blast design. The value of blast damage modelling is in the ability to compare the blast damage potential of alternative blast
designs. Peak particle velocity (PPV) is a good predictor of blast damage (Singh, 1998; Villaescusa et al, 2003). Blast damage contributes to
dilution (Henning et al, 1997). Blast damage modelling involves monitoring blast vibration to determine site-specific constants k and. Once
k and have been determined PPV can be estimated as follows:
PPV = K (a)a
where:
a is defined as the Holmberg-Persson term
k and are the rock mass and explosive specific attenuation constants (Holmberg and Persson, 1980)
Once the PPV limit for blast damage has been determined it is possible to design blast that do not exceed the PPV limit. However, scatter in
delay timings and inconsistencies in rock mass attenuation properties can significantly affect the reliability of actual PPV versus design PPV.
19. Pageau et al (1992) found that by implementing smooth wall blasting, including a presplit, they were able to reduce dilution at the Richmont
mines, Francouer mine Quebec from ten to 15 per cent to five per cent.

Multiple lift retreat stoping and the leaving of rib pillars often Deposits with more complex geometry and structural
results in complex geometry. The cablebolting recommendations influences are likely to incur more unplanned dilution than a
of Diederichs and Kaiser (1999) are particularly relevant to narrow simple tabular vein with gradual changes in strike and dip. The
vein stoping because they include separate recommendations for Barkers average stoping width is a benchmark from which
cases of stress relaxation. planned dilution in more complex geological formations can be
estimated.
Predicting dilution for narrow vein longhole
stoping Minimising dilution
For stopes plotting in the stable zone of a stability chart, an The NVD method has the potential to improve the process of
estimate of average stoping width for each blast pattern can be selecting the optimum narrow vein mining method, while also
used as the basis for predicting narrow vein dilution. Details are listing ways to minimise dilution in the case where a higher
provided in Table 1. If stopes are designed in the unstable zone dilution method is more economic overall. The dilution
prediction method for mines at the feasibility study stage
of a stability chart, then stoping widths will on average exceed
(Table 1) can be used to assess the appropriateness of the mining
the average stoping width for a particular blast pattern. Dilution method and determine the likely filling and/or cablebolting
for stopes plotting in the stable zone can be estimated from vein requirements if narrow vein longhole stoping is the preferred
width and benchmark average stoping width as follows: mining method. The dilution prediction methods are limited to
mechanised narrow vein longhole stoping. However, elements of
Expected stope width vein width) the NVD method will be applicable to narrow vein mining not
Total dilution = (3)
Vein width using longhole stoping.

Narrow Vein Mining Conference Ballarat, Vic, 14 - 15 October 2008 9


P C STEWART and R TRUEMAN

In the case of an operating mine the NVD method proposes a primarily a function of the longhole stoping method (operating-
back analysis of existing stope data that enables a mine to first condition specific). On this basis, the benchmark stoping widths
identify whether dilution is most likely caused by geotechnical determined for Barkers mine are applicable to narrow vein
factors or alternatively is blast overbreak related. Table 2 longhole stoping with similar operating conditions and remain to
contains details of this approach. Once it has been established be validated at another mine. It is recognised that complex
whether the primary cause of dilution is geotechnical or blasting geology (eg cross-cutting structures) will require adjustment to
overbreak related, a number of strategies are suggested to both the benchmark stability stoping width and the benchmark
minimise dilution.
average stoping width.
The NVD method is a tool for predicting narrow vein dilution
Assumptions and limitations based on the benchmark average stoping widths. In addition to
It is important to note that the applicability of benchmark stoping dilution prediction, the NVD method also includes
widths is qualified by a comprehensive set of assumptions and recommendations and strategies for narrow vein dilution
limitations. These assumptions and limitations are listed in minimisation generally, including; filling, cablebolting, stress
Table 3. For example; deposits with shallow dip, more complex relaxation and managing stress damage and blast overbreak. It is
geometry and structural influences are likely to incur more envisaged that improved dilution prediction will lead to more
dilution than steeply dipping simple tabular veins with gradual accurate comparisons of the expected cost of dilution in longhole
changes in strike and dip. stopes compared to other mining methods while recognising that
Benchmark stoping widths are applicable for narrow vein optimal mining method selection will, in some instances, accept
longhole stoping with standard drill and blast practices. Best a higher level of dilution if it results in a higher overall NPV for
practice or substandard practice would result in lower and higher an operation. While the NVD method remains to be validated at
levels of dilution, respectively. The NVD method clearly defines other sites, the method represents a potential improvement over
what is meant by standard practice, best practice and the relatively arbitrary stope widths commonly used to predict
substandard practice. dilution.
Benchmark stoping widths are applicable for vein widths up to
1.2 m. The benchmark stability stoping widths determined for
various vein widths are only applicable to narrow vein longhole
ACKNOWLEDGEMENTS
open stoping. It has been assumed that benchmark stoping widths The work presented in this paper would not have been possible
are operating condition-specific and not site-specific. For this without the financial support of the AMIRA BART II sponsors
reason, the benchmark stoping widths are generally applicable to initially and finally the ongoing support of the Julius Kruttschnitt
sites with similar operating conditions and geological formation. Mineral Research Centre.
The vein widths used to determine the benchmark stoping The close collaboration of site personnel from the Barkers
widths ranged from approximately 0.2 m to 0.4 m. Because vein mine at Kundana Mining Operations made it possible to collate
width was not recorded an average of 0.3 m has been applied for a highly valuable narrow vein database. Numerous other
all three blast patterns and this means that benchmark stoping operations provided data for this project, including Mount Isa
widths have are associated with a 0.1 m error. It is important to Lead mine, Kanowna Belle and several of the Kambalda nickel
note that staggered and in-line patterns were generally used for mines. However, for various reasons relating to dependencies
the narrower veins widths while dice-five was generally used for between variables, this data could not be used for this project.
the wider veins. These differences would result in minor biases Despite the data not being used, the authors would like to express
with an estimated 0.1 m error. their appreciation for the support and collaboration offered by
The validity of the benchmark stoping widths at mines with personnel at these operations.
similar operating conditions to Barkers remains to be validated.
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12 Ballarat, Vic, 14 - 15 October 2008 Narrow Vein Mining Conference

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