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‘PSI 34 COMI TRADE ABBRE' (ONS |ERICAN STAI RD ABBRI TH AND ME. IG ASTM American Society for Testing and Materials ASME American Society of Mechanical Engineers AISC American Institute of Steel Construction AISI American Iron and Steel Institute ANSI American National Standard Institute API American Petroleum Institute SAE Society of automotive Engineers us Japanese Industrial Standard ADI Adjustable ALT Alternate AWG American wire Gauge AB Anchor Bolt _ARCH Architectural ASSY Assembly & And a @ At BtoB : Back to Back o B/M Bill of Materials BC Bolt Circle BCD Bolt Circlé Diameter BI Black Iron BF Both Face BS Both Sides BP Base Plate BOP Bottom of Pipe cr Cast Iron HR & ADMINISTRATION DEPARTMENT PIPE FITTER TRAINING PROGRAM (PFTP) CTR Cc toc cc CHD CMP cR coL CONVR MP csK DL DET DIA oro DIM DR EA EF ECC EL EXP ExT FAB FtoF FIN FIX © FLG GA HR Ips +1 ast 35 Center Center to Center Counter Clockwise Clockwise Chord Circulating Water Pump Cold Rolled Column Construction Joint Conveyor Corrugated Metal Pipe Counter Sunk Dead Load Detail Diameter Dimension Drain Each Each Face Eccentric Elevation Expansion Extension Fabricated Face to Face Finish: Fixture Flange Gauge or Gage ‘Hot Rolled International Pipe Standard Inside Diameter Joint Joist HR & ADMINISTRATION DEPARTMENT PIPE FITTER TRAINING PROGRAM (PFTP) act MH or MN MK MD MED MIN NF NS NOM NIC OAL OAH opp op PL REF ss ‘SPEC 35583 B/UA dE MR THK MATL eve” MwP No Nc UNO 36 Junation Manhole Mark Mean Diameter Medium Minimum Near Face Near Side Nominal Not In Contact Not To Scale Over All Length Over All Height Opposite Outside Diameter Plate Reference Stainless Stee! Specification Typical Slip On Fiance Penetrant Testing Ultrasonic Testing Magnetic Particle Testing Build-up Angle Build-up Tee Opening Mean Radius ‘Thickness: Material cylinder Maximum Working Pressure Normally Open Normally Close Self Working Pressure Unless Noted Otherwise HR & ADMINISTRATION DEPARTMENT PIPE FITTER TRAINING PROGRAM (PFTP) MH or MN MK MD - MED MIN NE Ns Nom NIC NTs OAL “OAH OPP od PL REF “ss SPEC — SOF Pr. uT MPT B/UA a MR “THK MATL, ork Mwe No NC swe uNo 3st 7 Manhole Mark Mean Diameter Medium Minimum Near Face Near Side Nominal Not In Contact Not To Scale Over All Length Over All Height Opposite Outside Diameter Plate Reference Stainless Steel Specification Typical Slip On Flance Penetrant Testing ultrasonic Testing Magnetic Particle Testing Build-up Angle Build-up Tee Opening Mean Radius ‘Thickness Material cylinder Maximum Working Pressure Normally Open Normally Close Self Working Pressure Unless Noted Otherwise tered Nt Nleres Dole _ Rev. 20 only No, for ABB Lummus Global us PLANT DESIGN ABBREVIATIONS sd STEAM JACKET UG UNDERGROUND 0 STEAM OUT UL UNDERARTER, st STEAM TRACE LABORATORIES, INC. sh ‘STEEL UNB. UNION BONNET SiR STRAINER SIRG STRONG suct SUCTION SUPHTR SUPERHEATED v VALVE SUPT SUPPORT vB VALVE BOX We HAGE VT VENT (UNVALVED) .° SYUMETRICAL W__ VENT (VALNED) VERT VERTICAL Ve WITRFED CLAY veR WIRED CLAY W/ TAN TANGENT RESILIENT JONT TL TANGENT LUNE, Yt, TANGENT TO_TANGENT Tee TEMPERATURE. WoC WATER, Oil, GAS MP TEMPORARY wr WEIGHT B TEST BLNO Wa WELD BONNET THK THICKNESS We WELD END m0 THREAD Wi WELD NECK TE THREAD BOTH ENDS WS WELD SADDLE rE THREAD END WO. —WELDOLET Te THREAD LARGE END Wo VEST oe THREAD ONE END We WOE FLANGE B TEMPORARY STRANER W/W TSE THREAD SMALL END w/o WITHOUT ~ TAND © THREADED AND COUPLED We) WORKING PONT ToL THREADOLET We WROUGHT 1RON TAND G TONGUE AND GROOVE 0c TOP OF CONCRETE 106 TOP OF GROUT ToS TOP OF SUPPORT OR STEEL YO YARD oP TOP GF PIPE YDS YARDS TP Pi GRAPHIC STEALS NOTE: ZINE 1. COMPLIES WITH LCL STAXDARDS. ano ROUND CR DIAY ALIGN] - protractor level 45° elbow - ‘ “s+ steel plate HR & ADMINISTRATION DEPARTMENT PIPE FITTER TRAINING PROGRAM (PFTP) ALIGNMENT OF FLANGES: ‘Ah method which can be used to align 2 flange to 2 fred PP ig shown in Figure 8-13. Fist, place the pipe flange on Te pipe A meth proper rod spacing allowance. Then place 2 SEV ce thot k contacts the outside diameters of adjacent holes. are ees the flange and the level until the bubble os Pi to be horizontal 2s shown In Flue 8-122. Fra & small are paid atthe top of the joint. Next, place the short eg the lev) are In contack with and centered on the fae of We flange, tack welt in Figure 6-13b, Be sure that the long eg Of the Sabon parallel to and in ine with te centrine of te BP Now, 25 SoA agement by measuring the distance between the 1p = pat te pipe and the lower edge ofthe long [ed of the sreste. when the measurements are the same at al pelts, top ange is aigned on this plane. Place a smal tac weld at the sate tne joint. Repeat the preceeding step DY plecng te eg ein postion at 9° tothe previous one. When fhe bottom olneasured at several ponts bebween the surface of he PES Stine inner edge of the long leg ofthe square aF ll he Sent alignment is corect inthis drection. Place 2 tack Pe ihe aligned side of the Joint and repeat the elignment Sore on the opposite side before making tack weld. FIGURES:13 - METHOD OF ALIGNING Fld FIXED PIPE ca) tb) HR & ADMINISTRATION DEPARTMENT PIPE FITTER TRAINING PROGRAM (PFTP) LIGNMENT OF 45° ELBOW AND PIPE WITHLE! svather method of 45° elbow and pipe algnment is shown 9 ak 9:6, It is necessary thatthe pipe be set horizontal while 2 eon tev! placed on it. Next, the 459 elbow 's ‘eSrumatlyalgred, te rot spacing i ean 2 secone Pv Tevel is used Soi ee ow in corece alignment. This second spit fe Masa prt bubble in 2.45° position to indicate that the 10 te Sabon Is at 45° angle, After checking the fit for «de alignment, tis tack-welded in place to preserve the alignment. FIGURE 8:6 = ALIGNING 45° ELBOW AND PIPE WITH sIRIT LEVEL! 7 | i ALIGNMENT OF TEE AND PIPE WITH SQUARES cent qrocedur for 8 mnanufactured tee and apie is shown in Figure 67. TS Met of alignment is similar to the dure Fy nt fortwo pices of pie. The upright legs ofthe two savarst Met full contact with each Re OO pet agp. When te algae made, make o S72 tack weld at the top of the joint. oot he cides nd if the alignments cared, make tack welds of Proper 329% FIGURE 8-7 - ALIGNING TEE AND PIPE 10.24 INCHES CARPENTE! HR & ADMINISTRATION DEPARTMENT PIPE FITTER TRAINING PROGRAM (PFTP) ver etigunent is imponsst i o.piplg system ito be SOussTy we Suspmen Noment mey eval welding disiules ond © Siar does not function Proven. : SSionel welding rings say be employed 10 ose POPHT Gd ing age welding gop. In eddion Yo usiog welding 2 85 wel ple procedures com be feiowed oan the ips 2200 Sn Ding pose ere alignment procedures commonly Poy today’s exolsemea. ‘PE-TO-PIPE Level one length of pipe use Spat evel a Fring lonaths together leaving Saly sell weleing oP Ploce eptt love! over both pipes Fess rd maneuver test sod Sent ust both exe evel ‘Teck weld top end Bottom ovate pipe 90° Tepeot precede ~. _) ELBOW-TO-PIPE Level pipe using spit level Place iting to pipe leaving sell ‘welding ge? Piece &5" splst level on face of BigSwe ead maneuver elbow wat Duele i eontered Tock weld in place A jor ELBOW-TO-PIPE Lo kav pipe using spist level 1 prose ting to pipe leaving smal! SY : wreicieg $20 4, Ploce spit level co face of elbow PSS taceeuver eloow wnt level rok weld ta place ‘7EE-TO-PIPE 1, Level pipe asog spt lvel fo pipe leaving scl evel on face of fee uni level 1, Place spirit bad maneuver 4, Tock weld in ple FLANGE-TO-PIPE 1. Bxiag Range 10 pipe end leaving Seal welding oP 2. Align top two Boles of Bangelwith Sint level 2, Teck weld is place Genter square on face of Benge Seahows s. Tock weld in ploce 6. Check sides in same wey yig FOR SMALL BIRMETER PIPING “The jig is mode [yom chonnel ton Fo beg, Uae Ae Da" fer pipe thre 375 WAT = 37 bor ‘ut 0° notches cbout &* from 1. Cat oa 2. eet Room of ncten with torch 42. Bend choaael ison to $0" angie fod wold sides. 4, Ploce elbow ia jig ond srw Bol! fire sider of chanel 895 65 Rowe, Repent die step wit ser eGinowe oo fig may be wore for dierent opevatons 5. A used Bock sow Blege # ASRS stow ‘ll provide proper welding 60°. ig. 7-2. Alignment pipe (Courtesy ITT Grinnell Corporation) HEADER AND BRANCH LAYOUT ‘Tolay out'a header and its corresponding full-size pranch linerscribe a centerline mark at the center point where the branch will belocated. Divide and reark the eixcumference into four equal parts. Paint Cis located at the intersection of the header vot pranch eentorlines (on the eixcumference of the pipe, as shown in Fig. 7-8). Points A and B are Jooated along the header’s circumference where Tho branch wil be placed. The distance between 4 ee B is equal to the diameter of the branch. A and Pecan be found by setting off one-half the outside diameter of the branch as measuéed from the scribed centerline. ‘fh wraparound can then be used to scribe the contour between point A and point C (about the cer half of the pipe’s centerline). Repeat the contour bewween point process for the pipe SETUP, eee Branch and header In Fig. 7-3 yout (Courtesy Texas Fine 83 ALIGNMENT OF BUTT JOINTS W: EI 'S Es can be used fr pipe alignment as shown in Fig. 83. This method reques OO more helpers st be paced under the pipe and the root spacing set. THEA the squares are aligned at < then brought together; if they are in contact throughout Une pe engtrs ond the other legs are fully contacting the pibes, the joint is aligned in a vertical plane. If they are not te rontact move the pipes unt they are. A ight tack weld old be placed at the top of the pipe after aligning the pipes in toe tat plane. Next, move the squares down to the side of he FPS ‘and again align the pipe by moving them sideways to Sajust for misalignment. Lightly tack weld on the sides jut Signed. The pipes should now be in correct alignment. Move the aa fo the opposite side to double check the alignment. IF the aiignmment is not correct, make the necessary acjustment then make tack welds of the proper size. Carpenter's 24 in, stee! squares to assist in the work, First, SUP the top centeffines of the pipes. The upright 301 0 CARPE! 7 Al SIT] iuagara orn ALIGNMENT OF 90° ELBOW AND PIPE WITH SQUARES ight length of pipe and an elbow. After setting the root spacing, align te rhe carpenter's squares can be used for aligning a st iyo squares as shown In Figure 8-42. Tt may be help! Bye Sere en aet the squares as shown and move elbow until Ue upright ess Jie is properly aligned, tack weld the joint atthe Bottom. Check the se alignment aioe of the joint, Spin level can also be used as shown in Figure 8 4b. 2d ter the elbow has been approximately aligned, to tack weld i ahiy OF the squares are in full contact. When the by placing one of the squares at each UR &e ADMINISTRATION DEPARTMENT PIPE FITTER TRAINING PROGRAM (PFTP) | ° 47. What does the term “rating” mean with regards to flanges and gaskets? WAPNEL IT 18 THe PEGANOAEE BEA TATEAILL THAT ML OTL TADO 77 48 What is the meaning of PRE? OPP 2177 teat se erryaccawne Ar obec PPE ~ PERESIIK (PRD FECT IVE koguipirites 49. Name the typical PPE used. { BREE TY MELE TB) BPE TY CATE SwerT gerd Jeng ssa jel Gore safety tools and equipment are cofnmonly required for a jol plant? a) Ze exp nance APRITELTIVE cao TKes fee Behe 7 Sew ere | Nie ATER eee FO 21 Name the standard Symbols of piping listed below. GATE ALE. = PES ABIVE GY b oe 2 Ge0bE VALVE j, 4 ee Pom - cen weve m ie 4. oexb = BALL VALVE, SS = IEEE CE = Bu TERY 2 EA HF be oP agery : eC] - 2 Aine, vaeve P. = PAKWE Hor 4 UL = eXPERGOR oe > i CBO REROY AD LIE Pie w/ open TeMe = “= = zz ¥ TIP te ; = — —= — Reference Line A (Procedure 13) oc. i | FIGURE 5-10 - PATTERN DEVELOPMENT FOR A LATERAL CONNECTION, EQUAL PIPE DIAN \H 2. ena TX PAS POM x CRE THE pire 24 Where: TL = trulength tT travel TO = take-off ( see table 3-1 ) GC = gasket cdearance, 1/8” FC = flange clearance, 3/8” Example: Given = Travel = 25 ft FC 3/8" cc je" 90° elbow CFE (SR ) 8” sch. 80, 150 Ibs. Find TL Solution: TO = 9" TL 25' -2(9 + 1/8 + 3/8) = 28 - 2(91/2) 300" - 19” = 281" 2. With a welding neck Flange ~ 4 TRAVEL Where: LTH = length of thru hub ( see table 3-2 ) = welding gap, 1/8” Example: Find the total length of spool if T = 25% elbow 90° CFELAR. sch. 80 150 Ibs., 8” @ Solution: From Table 3-1 - TO = 14” Table3-2 - LTH= 4" TL = 7-2 (TO + WG + GC + LTH) 25' - 214+ 1/8 + 1/8 + 4) TL = 300" - 36 % = 263 Ye inches 25" - 18 %) Where: TL = trulength T travel TO = take-off ( see table 3-1 ) GC = gasket clearance, 1/8” FC = flange clearance, 3/8” Example: Given Travel = 25 ft FC 3/8” GC 18" 90° elbow CFE (SR ) 8" sch. 80, 150 Ibs. Find TL Solution: TO = 9” TL 2 Where: Example : Solution: 25" -2(9 + 1/B + 3/8) = 25’ - 2(91/2) 300" - 19" = 281" With a welding neck Flange - Jength of thru hub ( see table 3-2 ) welding gap, 1/8” Find the total length of spool if T = 25 @ elbow 90° CFELIR, sch. 80 150 Ibs,, 8" @ From Table 3-1 - TO 1" Table3-2.- LTH 4 n = 7-2 (TO + WG + GC + LTH) 25! Th = 300" - 36 % = 263 % Inches 14+ 18 + 1/8 +4) = 25-208 Mw) 24 MOG MOGTE 9S = — (— ( x@ x ey crea NAKOG MOTTE 006. - PLAN VIEW s jee ; 6 i 5 7 le a ¥ ISOMETRIC VIEW 3 gs 8 ge eae he «“ . k a 4 | PLAN VIEW i . ISOMETRIC VIEW ISOMETRIC VIEW Figure 2-4, 45-degree elbow, long rads. (Courtesy of Hackney, Inc. ad Tinity industries.) 9 (Courtesy of Hackney, inc., a division of /48-degree Elbows Figure 2-4 shows a 45-degree long radius elbow. These elbows are used for partial jes in direction of ‘The 45-degree elbows are sometimes trimmed to a lesser. when required, such as 37 degrees. “4 80-degree Retu The return is used for direction changes of 180-de- and qin be sither straight or reducing, as shown in Figure A Figure 2-5. 180-4 a division of Trinity industries.) Figure 2-6. Straight and reducing tees. (Courtesy of Hackney,-tnc., a division Tinity industries.) 2-6. The reducing outlet can be specified on any braric and Figure 2-7 shows the correct descriptions used ' reducing tees and other fittings. Vérosses Straight or reducing crosses are seldom used ins’ tems, except where space requirements dictate it. Figt 2.8 shows a straight cross. Crosses are made in sizes 12-in. and smaller. - "pesn eq ‘syeseye] Ou!) 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Z JO UO|SUEWUIP 898}-0}-s0]U moq|@ snipei joys ® “B'8 ‘Moga ey} Jo oz eles 84} S| Mogje Snipes JOYS B JO UOISUeWUID 6: ~US0 OY). MOg|a EL} JO eZIs EL) SeLUN} Jyey-eUO pL Uo|SUBWUIP @98}-0}-s8]U90 B Sey Moje snipes Buc (ouy ‘soyGojouysay sun, aqry so As@1inog) ‘sBupyew uoRes\yqUap| ROUivaraTINSGr Sua aA Heias won Sawa TOuING AuoLvuoav? z : Table 2-1 Seamless Welding Fittings (Courtesy of Taylor Bonney Division, a Gulf + Westem Manufacturing Company.) cre zIA F 4] ie aA “I at ze TT Be it i Bae A z zee wt i #88 Pty i 22/2 By i ee f ge eegieigie E [eel else el al a| |e A PES EA bel 5 ee ea |e ape TEL: Blom} oc | mia [sl] cl wm] vw HE] em| * | 1% i ” eee we fie] el ie YY aed Bis es 7 A) aw] da | A] OY a fils + |'% rane a | sk) gale a | is 4 mie | mm | | om] e [as 4 Bs - ry ay se = Fi ig] he RY fe we te bs md y mle |, |] | de] 3 Be [xls % wml 2 mle] el a 7 a [a | ies] 2 = me 2) hs Pfaolt ie |e] 3 a iil Bi fea ede ala | ie} 2 wt an 7 w/a Bie [el 8 x By gis * | - who fn wpe a Paine = aia mele cs 3, aie 3 : 3|h B |B | & ™ mK) a i s ww | 2 19% a |e yd 2 5 ate 8/2] 8 Br aE 3 * mw] a . eae 1S : ‘ eel a ela : Be BE a | ow ; wil wpe | ty Tie Balk | i | ae 3 tit Bn x i Bt he Ba) Ba) yd a : Ba|-BY | ke stot et .{k 8 Tae a4] me | aK) oe + - wl = 2» z ” ala faet at) awpe | a | 2 2 bo | | de Sue ssur | rau | oan eae % cri Rie | i Table 4-5 API Type 6B Flanges for 3000 psi Maximum Working Pressure API Type GBX Weldneck Flanges for 10,000 psi Maximum Working Pressure Table 4-7 i 38 ‘Nominal ‘Size and Wrench Ring ‘Nominal Bore ot Sie tor Number She and Size and Wrench i lange (in.) ) Ror RX Bore of ‘Number of Longth.of ‘Size for Ring SA gece eee EEL co Me REET MEE Dg Flange (in.) Bolts Bolts (in.) Bolts (in) Number 246 4 1%6 8 Wx 5 We BX+150_ Me a 16 8 Hex 5 BX-154 Et ” o . eee. Ryte9 zo a a 2x Mie Bis 4 16% a Ve x We 246 BX-162, 1400 Table 4-8 Table 4-6 API Type 6BX Weldneck Flanges for 15,000 psi API Type 6B Flanges for 5,000 psi Maximum Working Pressure Maximum Working Pressure ‘Nominal ‘old Nominal ‘Size.and ‘Nominal ‘Size and ‘Wrench Ring ‘Size and ‘Weight Bore of Sie ot Humber of Length of Ske for Number Bore of | Number of Ring at lange (in.) Flange (in.) Bolts Bolts (in,) Bolts (in.) =~ Ror RX Flange (in.) Bolts Number Flange (li 1h We 4 th 20 Ws A 2B 2Y6 2 8 The 2 Ve 8 8. ae 2% 8 th a 2h 8 3 3M 3 8 1% 35 2he 7 be Ae 4 8 2 39 3¥e 8 64 5M 5 8 2% 4 ts 8 4, Ts 6 12 26 & The 16 ‘We x 12% 440 g 8 12 26 50, n 10 12 246 54 °€

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