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Principles & Practice
Volume 1
Segun R. Bello
[MNSE, R. Engr. COREN]
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List of Contributors
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Agricultural Engineering
Principles & Practice
Createspace
7290 Investment Drive
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www.createspace.com
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Dedication
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Acknowledgements
I sincerely thank all students, past and present, of the departments of agricultural
technology, agricultural engineering and engineering technology, Federal College of
Agriculture Ishiagu, Federal College of Agriculture Moor plantation Ibadan, College
of Agriculture Jalingo and Michael Okpara University of Agriculture, Umudike and
all who had come in contact with several of my printed matters in various fields of
engineering practice. Your feed-backs and comments on areas of improvement
including suggestions on widening the scope of the book gave birth to this work.
The author deeply appreciate the following contributors; Dr. T. A. Adegbulugbe, and
Engr. David Aremu, both of Federal College of Agriculture Moor plantation Ibadan
and Engr. Mohammed A. Suleiman of the Department of Agriculture and Bio-
Environmental, College of Agriculture Jalingo. Your valuable comments and
criticisms have been used to review and upgrade this work packaged in 2 volumes;
Volume 1 and Volume 2.
My special thanks go to my only dear friend and wife, who had always back-up the
realization of Gods plan for me. She is a virtuous woman indeed and actually my
help meet. I am grateful for her understanding and tolerance in taking full
responsibility of running our home during the entire review and upgrade exercise and
many other works.
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Content
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CHAPTER 5 Farm Machinery Development ....................................................... 81
5.0 Introduction .......................................................................................................... 81
5.1 Development of farm machinery ........................................................................ 81
5.2 Decision making in machinery procurement ..................................................... 84
5.3 Machinery selection procedure .......................................................................... 89
5.4 Determination of machinery capacity................................................................. 90
5.5 Field machine performance factors.................................................................... 93
Further reading.................................................................................................................. 99
CHAPTER 6 Farm Power Development ............................................................101
6 Introduction..............................................................................................................101
6.1 Power units on the farm .....................................................................................101
6.2 Power utilization on the farm .............................................................................107
6.3 Agricultural tractors and other considerations..................................................109
6.4 Functional divisions in agricultural tractors.......................................................118
6.4.1 The tractor engine ..............................................................................................118
6.4.2 Tractor power transmission system ..................................................................147
6.4.3 Tractor differential system .................................................................................150
6.4.4 Tractor auxiliary systems ...................................................................................151
Further reading.................................................................................................................157
Part 2 AGRICULTURAL LAND PREPARATION ...............................159
CHAPTER 7 Land Surveying and Geoinformatics...........................................160
7. Introduction..............................................................................................................160
7.1 Surveying ............................................................................................................160
7.2 Surveying equipment .........................................................................................162
7.3 Types of surveying and equipment ...................................................................165
7.4 Recording survey measurements .....................................................................173
7.5 Introduction to geoinformatics ...........................................................................176
Further reading.................................................................................................................177
CHAPTER 8 Land Clearing Development .........................................................178
8 Introduction..............................................................................................................178
8.1 Land clearing ......................................................................................................178
8.2 Land clearing methods and machinery.............................................................179
8.3 Machinery power sources ..................................................................................183
8.4 Land clearing attachments/detachable .............................................................184
8.5 Factors affecting the choice of land clearing ....................................................191
8.6 Estimation of land clearing cost ........................................................................192
8.7 Disposal of vegetation........................................................................................195
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8.8 Landform and development .............................................................................. 202
8.9 Systems of land leveling ................................................................................... 213
8.10 Introduction to distance measurement ............................................................. 220
Further Reading............................................................................................................... 223
CHAPTER 9 Agricultural Practices and Tillage Operations ......................... 226
9 Introduction ............................................................................................................. 226
9.1 Agricultural practices ......................................................................................... 226
9.2 Seedbed preparation ......................................................................................... 229
9.3 Tillage operations .............................................................................................. 230
9.3.1 Seedbed preparation by conventional tillage................................................... 231
9.3.2 Land preparation by conservation tillage ......................................................... 267
9.3.3 Precision agriculture and vehicle guidance ..................................................... 271
Further Reading............................................................................................................... 275
Part 3 CROP PLANTING AND ESTABLISHMENT..................... 278
CHAPTER 10 Crop Planting and Establishment............................................ 279
10 Introduction ............................................................................................................. 279
10.1 Planting operations ............................................................................................ 280
10.2 Types of planting operation............................................................................... 282
10.3 Planting equipments .......................................................................................... 282
10.4 Plant establishment and germination tests ...................................................... 297
10.5 Planting equipment calibration.......................................................................... 300
10.6 Transplanting operation .................................................................................... 302
10.7 Thinning operation ............................................................................................. 309
Further reading ................................................................................................................ 319
CHAPTER 11 Post Planting Operations ........................................................... 321
11 Fertilizer application ............................................................................................... 321
11.1 Fertilizer Spreaders ........................................................................................... 321
11.2 Pest and weed control programme .................................................................. 324
11.3 Crop protection equipment................................................................................ 329
11.4 Chemical injection systems............................................................................... 334
11.5 Chemigation and fertigation .............................................................................. 340
Further reading ................................................................................................................ 345
Index................................................................................................................................. 346
Test Questions ................................................................................................................ 351
Notes ................................................................................................................................ 355
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Preface to Volume 1
In this volume, the book gave wider and adequate background knowledge of
agricultural engineering principles and practice on production systems, relevant as
background information in the practice of agricultural engineering undertakings at all
levels of training in the university, polytechnic and colleges.
Part 1 has six (6) chapters describing engineering profession, agricultural engineering
development, issues on agricultural mechanization, management of engineering
utilities, economics of machine use, farm power resources and development as well as
agricultural machinery utilization.
Part 2, has three (3) chapters, addressing all aspects of geoinformatics, surveying, land
clearing undertakings, landform development, diverse agricultural practices, and
tillage operations.
Part 3 has 2 chapters on crop planting and post planting operations. Various planting
patterns and characteristics, equipment types and planter descriptions are features x-
rayed in this section. The post planting activities and operations involves crop
thinning, fertilizer application, pest and weed control programme, new developments
in chemical and fertilizer application as well as integrated pest control management.
Segun R. Bello
480001, Ishiagu, Nigeria
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Part 1
AGRICULTURAL
ENGINEERING DEVELOPMENT
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CHAPTER 1
Engineering is an activity other than purely manual and physical work. It brings
about the utilization of the materials and laws of nature for the good of humanity
(Wara, 2011). Prof Samuel Wara in 2011 gave a good review of engineering profession
at a public lecture, however, the most adopted definition of engineering is that given
by Kiddle in 1920:
The law regulating the practice of engineering in Nigeria (Laws of the Federal
Republic of Nigeria, Decrees 55/70 and 27/92 (Now Acts 110)) provides for
registration under the following cadres:
1. Engineers
2. Engineering technologists
3. Engineering technicians
4. Engineering craftsmen
These four cadres form what we refer to as the engineering family. Figure 1 shows the
structure of this family. Recommended ratios satisfying engineering manpower
requirements vary; these are however between 3 to 5 engineering technicians for
every engineer (Wara, 2011).
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Figure 1: Cadres in engineering practice.
Who is an engineer?
Who is a technologist?
Technologists are trained at the Higher National Diploma Levels, and in Polytechnics,
colleges and other monotechnics. Other forms of specialized training like the City and
Guilds of London were accepted for qualification in this technical cadre.
Who is a technician?
Who is a craftsman?
A craftsman or artisan will normally acquire training through practical and informal
or formal means, as an apprentice under a trained craftsman in a specialized
workshop or at a specialized craft school or vocational training centre.
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1.1 Hierarchy of engineering profession
There are many professional regulatory bodies in Nigeria that regulate different
professions ranging from accounting to engineering. The list in Table 1-1 below
presents some notable professional regulatory bodies in Nigeria. Some of these
institutions also administer certification examinations to members depending on their
charter. Passing these examinations is seen as symbol of professional
accomplishments and lends credence to the competence of the individuals who have
passed the examinations.
The professional regulatory body for engineering training and practice in Nigeria is
the Council for the Regulation of Engineering in Nigeria (COREN).
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Table 1.1: Notable list of professional institutions in Nigeria and websites
S/
Regulatory body Website
N
Council for the Regulation of Engineering http://www.corenng.org/ind
1.
in Nigeria (COREN) ex.html
Nigerian Institute of Safety Professionals
2. http://www.nispnigeria.com/
(NISP)
3. Nigerian Institute of Architects (NIA) http://www.niarchitects.org/
4. Nigeria Institute of Quantity Surveyors www.niqs.org
Nigeria Institute of Estate Surveyors &
5. www.niesv.org
Valuers (NIES)
Institute of Chartered Accountants of
6. www.ican-ngr.org
Nigeria (ICAN)
Chartered Institute of Bankers of Nigeria
7. www.cibnonline.org
(CIBN)
8. Nigerian Institute of Management www.managementnigeria.org
9. Nigeria Bar Association (NBA) www.nigeriabar.com
10. Nigerian Medical Association (NMA) www.nigerianma.org
Science Teachers Association of Nigeria
11. www.stan.org.ng
(STAN)
Source: Black herald: http://blackherald.egoong.com/?p=230
Notable among several other regulatory organs setup and funded by Federal
government of Nigeria are the Nigerian Universities Commission (NUC) and the
National Board for Technical Education (NBTE). These organs are responsible for the
supervision and coordination of the Universities, the polytechnics, Colleges of
Education, Colleges of agriculture and other monotechnics in Nigeria. Federal
government of Nigeria through these organs funded all the institutions.
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No. 1 of 1974 which has been amended at various times as the need arises to enable
the commission function effectively under the headship of an Executive Secretary. The
main functions of the Commission include:
They can offer a variety of services including job referral services, continuing
education courses, insurance, travel benefits, periodicals, meeting and conference
opportunities.
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The Nigerian society of engineers (NSE)
The Nigerian Society of Engineers (NSE) is the national umbrella organization for the
Engineering Profession in Nigeria. It was founded in 1958 with the objective to
promote the advancement of engineering education, research and practice in all its
ramifications. This is with a view to maintaining and enhancing the professional
capabilities of its members so as to better equip them to fulfill the needs of the
profession for the good of the public and the nation.
Membership of the Society is open to all those who possess qualifications that are
acceptable to the Council of the Society and registrable by the Council for the
Regulation of Engineering in Nigeria (COREN). There are seven grades of
membership namely Honorary Fellow, Fellow, Corporate Members, Associate,
Graduate, Student and Corporate Firm. The highest policy making body in the Society
is the Council which is elected by Corporate Members and headed by the
PRESIDENT. The Society operates a Secretariat, currently housed at the National
Engineering Centre, Lagos. A full time Executive Secretary heads the Secretariat.
Overall Co-ordination of the Society's activities is carried out from the Secretariat.
The Council for the Regulation of Engineering in Nigeria (COREN) is not a society but
a regulatory body established under the Federal Government of Nigeria Decree No.
55 of 1970 and amended by Decree No. 27 of 1992, to control and regulate the practice
of the engineering profession in Nigeria.
The primary responsibility of this body is to determine who can be engineers through
the screening of academic qualifications; evaluation of practical experience and
performance in a written examination and/or oral interview. Those found suitable are
admitted as engineers and their particulars included in the Register of Engineers, which
is a register that contains the names of all persons who have been considered by the
Council as satisfying the requirements for registration as professional engineers.
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required to sit for an examination and an interview the successful outcome of which
would determine their registration.
Every member is expected in his general conduct to uphold and enhance the honour
and dignity of the Engineering profession and the reputation of the Nigeria Society of
Engineer and to act always in consonance with that interest. The purpose of the
society is clearly stated in the memorandum of association and so therein stated under
article 80 of the memorandum is the code of conduct of engineering practice which
were highlighted as follows:
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vi. To attempt to injure, falsely or maliciously, the professional reputation,
business, or employment position of another Engineer.
d. A member shall no place orders on his own behalf in respect of a project on which
he is engaged but shall only do so explicitly on behalf of his client.
e. A member shall not be the medium of payments made on his clients behalf
unless especially so requested in writing by his client, but shall only issue
certificate for payments.
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1.5 Introduction to agricultural engineering
Agricultural engineering
Agricultural engineering can be defined from two perspectives; the scientific and
professional:
The role of agricultural engineering has increased with the dawn of the century.
Agriculture will have to supply not only food, but also other materials such as
alternative power supply, bio-fuels, and organic feed stocks for secondary industries,
and even medical ingredients. Furthermore, new agricultural technology is also
expected to help solve perennial off-season crop production as well as reduce
environmental destruction and improve conventional agricultural practices.
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engineering. Agricultural engineering training was substantially done overseas until
about the early 1960s when local opportunities started to be available. In the early
days of agricultural engineering services, the first set of Nigerian agricultural
engineers was produced through the re-training of professionals in civil engineering
and agronomy.
Prior to the 1960s, the expertise and services of agriculturists and civil engineers were
used to solve engineering problems on Nigerian farms. The interest and challenges of
engineering services on the farm, made some of them to seek for opportunities to
retrain themselves in what today forms the agricultural engineering curriculum. Some
of the pioneer agricultural engineers in Nigeria then were therefore also specialists of
other disciplines.
To be an agricultural engineer, you should enjoy solving problems and have the
ingenuity to envision new designs or solutions. You must have a good understanding
of physical and chemical properties of agricultural materials well enough to apply
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them as you solve specific problems. In the high school/college/university (training
programme), you will take courses in mathematics, physics, chemistry,
communications, computer science, economics, and a wide variety of engineering
sciences including heat flow, mechanics of machine and dynamics, environmental
engineering, soil-water management, fluid mechanics, instrumentation and controls,
properties of agricultural materials, engineering analysis and design etc.
The society took off with regular holding of meetings and held the first conference in
Benin City in 1967. It was during the conference that the state of Biafra was declared
which marked the beginning of the Nigerian civil war from 1967 to 1970. The
Nigerian civil war prevented the society from functioning until 1975 when with the
incoming of a crop of young and dynamic Nigerian agricultural engineers
resuscitated the society with Professor Ayo Makanjuola as president. The society
effectively took off once again with the following objectives:
Membership: Membership of the society is opened to those who have either undertaken
or are undergoing a professional Agricultural Engineering Curriculum and others
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who may not necessarily be Agricultural Engineers by training but who in the course
of their employment or research have contributed or are contributing to the
advancement of Agricultural Engineering. Between when it was founded and 1999,
the institution existed as a society and was then known as the Nigerian Society of
Agricultural Engineers (NSAE).
Considering the benefits derivable from being a division under the umbrella
organization for the engineering profession in Nigeria; a merger with the Nigerian
Society of Engineers (NSE) was, a formal merger agreement was signed on the 27th
July 1999 between NSE and NSAE. Upon signing the agreement, the name was
changed to The Nigerian Institution of Agricultural Engineers (NIAE) and it became a
Division of the NSE with national secretariat within the premises of the National Centre
for Agricultural Mechanization (NCAM), Ilorin, Kwara state. The Institution
organizes annual conferences, which have transformed into an international event.
Since 2003, the Institution also started an annual public lecture series. The Institution
has a journal, the Journal of Agricultural Engineering Technology, which is published
biannually and a quarterly newsletter.
Examples include:
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International Congress of Agricultural Engineering, held in Liege, Belgium in
1930. It is an international, non-governmental, non-profit organization
regrouping, as a networking system, Regional and National Societies of
Agricultural Engineering as well as private and public companies and individuals
all over the world.
Farm power and machinery engineering is concerned with the development and
utilization of power and machinery in agricultural production. This option is divided
into farm power and farm machinery: Farm power deals with power generation and
availability on the farm while machinery deals with other machine other than farm
power for job delivery on the farm. Most fruits and fiber comes from the farm, which
means that plants must be grown and animals produced to supply mans needs.
Anyone who has grown plants or worked with any of the sources of power in
preparation of seedbed, planting, cultivating, irrigation, thinning etc. has done a hard
work. It is generally agreed that there will be some elements of drudgery to such tasks
the farmer will strive to lessen the work to reduce drudgery. Progress was then made
by the application of power-operated machinery.
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3. Irrigation and drainage engineering
Irrigation is defined as the application of water to land using means other than the
natural rain, the purpose of which is to provide sufficient water for plant growth and
productivity. Irrigation is necessary to provide enough water to fill the deficit arising
from the depletion of soil moisture from the combine action of two separate
phenomena of evaporation and transpiration.
Land drainage deals with the control of water logging and soil salinization in
agricultural lands. In flatlands, a first problem emerges if soil infiltration rates are low
and rainfall or irrigation water stands on the ground surface in small depressions or at
the edges of the irrigation basin. This problem can be solved by leveling and
smoothing the land and providing it with a uniform slope for excess water to flow
through furrows or shallow ditches toward the surface drainage outlet. Surface water
is discharged into a collector drain through pipes to prevent the erosion of the open
ditch bank.
This deals with the processes and machines required to convert agricultural raw
materials or products into finished consumer goods. It involve, harvesting,
transporting, handling, storage, processing and packaging
This branch of engineering has not been fully developed in Nigeria educational
curriculum. It involves the study of engineering properties of woods, composite
products from wood and associated wood products processing; design of machines
required for forestation projects, exploiting forestry products and management of
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wood waste products. This includes machines for planting, pruning, logging,
transporting, milling, densification and other wood processing machines.
Agricultural engineering have advanced in content to the extent that the scope had
been widened to embrace various emerging technologies within the field and thus the
following specialized categories have been identified:
These engineers are equipped with expertise in agricultural and environmental works
to better understand the complex mechanics of these resources, so that they can be
used efficiently and without degradation. These engineers determine crop water
requirements and design irrigation systems. They are experts in agricultural
hydrology principles, such as controlling drainage, and they implement ways to
control soil erosion and study the environmental effects of sediment on stream
quality. Natural resources engineers design, build, operate and maintain water control
structures for reservoirs, floodways and channels. They also work on water treatment
systems, wetlands protection, and other water issues.
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c. Power systems and machinery design engineering
They also devise better practices and systems for storing, recovering, reusing, and
transporting waste products.
Food, fiber, and timber are only the beginning of a long list of products that benefit
from efficient use of our natural resources. The list includes biomass fuels,
biodegradable packaging materials, pharmaceutical and other products. These
engineers understand microbiological processes and use this expertise to develop
useful products, to treat municipal, industrial and agricultural wastes, and to improve
food safety. They are experts in pasteurization, sterilization, and irradiation, and in
the packaging, transportation and storage of perishable products. Food and
processing agricultural engineers combine design expertise with manufacturing
methods to develop economical and responsible processing solutions for the industry
as well as look for ways to reduce waste by devising alternatives for treatment,
disposal and utilization.
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f. Information and electrical technologies engineering
g. Forest engineering
h. Energy engineering
Energy is needed to power the machines, devices, and systems in our homes and
workplaces. But many of the energy sources are nonrenewable and create undesirable
byproducts. Agricultural engineers are at the forefront of the effort to identify and
develop viable energy sources such as biomass, methane, and vegetable oil and to
make these and other systems cleaner and more efficient. These engineers also
develop energy conservation strategies to reduce costs and protect the environment,
and they design traditional and alternative energy systems to meet the needs of
agricultural operations.
i. Aquacultural engineering
As natural fish supplies are threatened, agricultural engineers are needed to help
design farm systems for raising fish and shellfish, as well as ornamental and bait fish.
They specialize in water quality, biotechnology, machinery, natural resources, feeding
and ventilation systems, and sanitation. They seek ways to reduce pollution from
aquacultural discharges, to reduce excess water use, and to improve farm systems.
They also work with aquatic animal harvesting, sorting, and processing.
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j. Nursery & greenhouse engineering
Nursery and greenhouse operations just like large-scale production agriculture have
many similar needs of advancement in technology such as irrigation, mechanization,
disease and pest control, nutrient application etc. However, other engineering needs
also present themselves in nursery and greenhouse operations such as equipment for
transplanting; control systems for temperature, humidity, and ventilation; and plant
biology issues, such as hydroponics, tissue culture, and seedling propagation
methods.
Farming is one of the few industries in which the families work and live on the
premises and are at risk for injuries, illness, and death. Agricultural engineers analyze
health and injury data, the use and possible misuse of machines, and equipment in
compliance with standards and regulation. They constantly look for ways in which
the safety of equipment, materials and agricultural practices can be improved and for
ways in which safety and health issues can be communicated to the public.
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Few among many areas in which Agricultural Engineering technology have made
significant advancement include.
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their industrial application; agricultural equipment components can be similarly
adjusted. For example, the same electro-hydraulic valves might give different
optimal performances in different applications.
h. Other advances: This include plastic mulch for economizing irrigation-water in baby
corn resulting in 36.0% increase in yield over ridge-planting, Bio-rational approach
for integrated pest management (IPM), Processing of jute-sisal blends in jute
machinery machine for compaction of cotton-stalks. Bio-diesel from oil of non-
edible plants etc.
1. Reduction in farm hazards: The causes of these hazards are identified and solutions
given. This ensures that the farmers labour is not in vain.
2. Reduction of drudgery in agricultural operations: Agricultural engineering
intervention is to develop machines and equipment that can be used in
performing agricultural operations to reduce stress on farmers.
3. Ensuring the availability of agricultural products all year-round: To meet all year-
round demand of seasonal crops, they have to be processed and stored. Structures
for long term storage have to be built.
4. Enhancement of the quality of life for the farmer: Agricultural engineering provides
conveniences on the farm, such conveniences include farm houses, good farm
roads etc.
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