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Date 6.06.

2017 1
Version 16.1.8.0 File 1550.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

General Material
Belt Width mm 1200 Description Coal Antracite sized
Belt Speed m/sec 3,50 Density kg/m 1450
Load mtph 1600 Surcharge Angle deg 14,0
Ambient Temp C -10 Actual Area m 0,088
Total Mass kg 427688 Percent Loaded % 60
Total HS Inertia kg-m 213 Edge Distance mm 185
Calculation Method CEMA Universal (7th) Bed Depth mm 152
Friction Force kN 72,3 Lump Size mm 400
Lift Force kN 83,1 Chute Drop Height m 5,00
Misc Drag kN 4,5 Impact Energy N-m 5688,0
Friction Factors
Equivalent DIN f 0.0233

Idlers Carry Return


Specification ISO-LD ISO-LD
Description 6205-133-3-L 6205-133-1-L
Estimated No of Idlers 1524 504
Belt Width mm 1200 1200
No of Rolls 3 1
Angle deg 35,0 0,0
Roll Diameter mm 133 133 Profile
Type Fixed Fixed Horizontal Length m 1524
Rotating Weight kg 19,2 16,6 Vertical Lift m 67
Bearing Type Ball Ball
Rating N 4089 1533
Max Actual Load N 1518 818
Max Calc Load N 3345 1013
RPM 503 503
Min L10 Life hr 54494 103380
Ave L10 Life hr 54494 103395
Vert. Misalign mm 3,175 3,175 Belt
Angular Install Tolerance mm 12,700 12,700 Type
Forward Tilt deg 0,0 0,0 Description 4/EP630
Mfg. Tolerance mm 2,540 2,540 Cover Gauge mm 8,0 x 4,0
Idler/Belt Friction 0,50 0,50 Rating kN /(N/mm) 300 / 250
Seal Drag -Kis Nm 0,13 0,13 Safety/DesignFactor 10,00
Speed Factor -Kiv N-m/rpm 0,0000 0,0000 Elastic Modulus N/mm 17500
Load Factor -Ciw mm-N/N 0,00630 0,00630 Weight kg/m 27,8
Drag Multiplier 1,00 1,00 Apparent Length m 3.062
Kt Multiplier 1,74 1,74 Max Run Ten kN / N/mm / % 248,6 / 207 / 83
Max Accel Ten kN / N/mm / % 323,0 / 269 / 108
Takeup Max Decel Ten kN / N/mm / % 129,3 / 108 / 43
Type Auto
Tension kN 89,9
No of Pulleys 1
Weight kg 18326
Selected Due To Accel Slip
Approx. Carriage Travel Due To (Refer To Belt Manufacturer)
Permanent m 12,70
Total m 17,81

Comments:
Date 6.06.2017 2
Version 16.1.8.0 File 1550.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Drives
1
Location 2
Number of Motors 1
Total Nameplate Power (kW) 700
Power Ratio 1,00
Efficiency 0,95
Wrap Angle (Deg) 196
Synchronous RPM 1500
HS Inertia (kg-m) 52
Running
Running Power (kW) 589
Percent Nameplate (%) 84,1
Running Te (kN) 159,9
Friction Factor 0,35
Wrap Factor 0,43
Slip Ratio 3,31
Actual T1/T2 Ratio 2,77
Breakaway
Breakaway Friction Multiplier 1,50
Req Breakaway Torque (% Nmpl) 104
Motor Peak Torque (% Nmpl) 225
Acceleration
Start Time(sec) 15
Ave Starting Torque (% Nmpl) 137
Starting Te (kN) 234,7
Friction Factor 0,40
Wrap Factor 0,34
Slip Ratio 3,92
Actual T1/T2 Ratio 3,62
Stopping
Est. Drift Time(sec) 9,4
Brake Stop Time(sec) 0,0
Brake Torque (N-m) 0
Brake Te (kN) 0
Brake Ratio 0,00
Friction Factor 0,40
Wrap Factor 0,34
Slip Ratio 3,92
Actual T1/T2 Ratio 1,43

Comments:
Date 6.06.2017 3
Version 16.1.8.0 File 1550.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Input
Idler Skirt Accel No. No. Extra
Length Lift Angle Idler Percent
Flt Desc Label Spacing Length Load Of Of Drag
(m) (m) (degrees) Selection Load
(m) (m) (mtph) Cleaners Plows (kN)
1 Carry 1523,54 66,64 2,50 Carry 1,00 100
2 Dr/Head
3 Return -1,75 0,41 13,24 Return 3,00 X
4 Bend
5 Return -7,31 -0,29 -2,27 Return 3,00 X
6 Bend
7 Return 0,00 -4,19 -90,00 Return X X
8 Takeup
9 Return 0,00 4,13 90,00 Return X X
10 Bend
11 Return -1511,03 -66,10 -2,50 Return 3,00 X
12 Bend
13 Return -1,97 -0,36 -10,38 Return 3,00 X
14 Tail

Comments:
Date 6.06.2017 4
Version 16.1.8.0 File 1550.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Output
Run Accel Decel Min Sag Idler Idler Belt Material
Station Elevation Misc Drag Mass
Flt Desc Tension Tension Tension Tension Drag Align Deform Trpling
(m) (m) (N) (kg)
(kN) (kN) (kN) (kN) (N/m) (N/m) (N/m) (N/m)
1 Carry -83,39 -209,21 83,6 96,1 63,5 9,5 9,96 8,10 23,21 0,64 265195
2 Dr/Head 1440,16 -142,57 248,6 323,0 129,3 979 106940
3 Return 1440,16 -142,57 89,7 89,3 90,4 5,0 1,12 1,21 3,26 50
4 Bend 1438,41 -142,16 89,8 89,4 90,5 603 660
5 Return 1438,41 -142,16 90,4 90,2 90,8 5,1 1,12 1,21 3,26 244
6 Bend 1431,10 -142,45 90,4 90,2 90,7 601 660
7 Return 1431,10 -142,45 91,0 91,0 91,0 0,0 117
8 Takeup 1431,10 -146,64 89,9 89,9 89,9 603 982
9 Return 1431,10 -146,64 90,5 90,7 90,1 0,0 115
10 Bend 1431,10 -142,51 91,6 91,8 91,2 619 660
11 Return 1431,10 -142,51 92,2 92,6 91,5 5,1 1,12 1,21 3,26 50376
12 Bend -79,93 -208,61 82,6 94,8 63,1 523 653
13 Return -79,93 -208,61 83,2 95,5 63,4 5,0 1,12 1,21 3,26 56
14 Tail -81,90 -208,97 83,1 95,4 63,3 528 982

Comments:
Date 6.06.2017 5
Version 16.1.8.0 File 1550.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Pulley
Pulley No. 1 2 3 4 5 1) Dr/Head@2
Flight Description Dr/Head Bend Bend Takeup Bend
Label
Location 2 4 6 8 10
Same As (Pulley No.)
Tension (T1) (kN) 248,6 89,8 90,4 89,9 91,6
Tension (T2) (kN) 89,7 90,4 91,0 90,5 92,2
T1 Incoming Angle (degrees) -2,5 193,2 -2,3 90,0 90,0 2) Bend@4
Wrap Direction Clockwise Clockwise Counterclockwise Clockwise Counterclockwise
Wrap Angle (degrees) 195,7 270,0 87,7 180,0 92,5
T2 Outgoing Angle (degrees) 193,2 177,7 270,0 270,0 -2,5
Pulley Weight (kg) 1564,85 660,15 660,15 982,84 660,15
Resultant Force (kN) 335,8 127,5 125,7 180,3 132,8
Resultant Force Angle (degrees) 271,65 148,44 134,06 360,00 223,93

Pulley Diameter (mm) 1000 630 630 800 630 3) Bend@6


Lagging Gauge (mm) 15,0 0,0 0,0 0,0 0,0
Lagging Type Herringbone
Face Width (mm) 1276 1276 1276 1276 1276
Pulley RPM (RPM) 64,90 106,10 106,10 83,56 106,10

Bearing Centers B (mm) 1733 1632 1632 1632 1632

Overhung Load (N) 0,0


4) Takeup@8
Backstop Required? Yes
Min Backstop Rating 133846
Backstop Torque 12113

5) Bend@10

Comments:
Date 6.06.2017 6
Version 16.1.8.0 File 1550.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Pulley
Pulley No. 6 7 6) Bend@12
Flight Description Bend Tail
Label
Location 12 14
Same As (Pulley No.)
Tension (T1) (kN) 82,6 83,1
Tension (T2) (kN) 83,2 83,6
T1 Incoming Angle (degrees) 177,5 169,6 7) Tail@14
Wrap Direction Clockwise Clockwise
Wrap Angle (degrees) 270,0 187,9
T2 Outgoing Angle (degrees) 169,6 -2,5
Pulley Weight (kg) 653,95 982,84
Resultant Force (kN) 117,2 166,3
Resultant Force Angle (degrees) 132,68 83,57

Pulley Diameter (mm) 630 800


Lagging Gauge (mm) 0,0 0,0
Lagging Type
Face Width (mm) 1276 1276
Pulley RPM (RPM) 106,10 83,56

Bearing Centers B (mm) 1581 1632

Overhung Load (N)


Backstop Required?
Min Backstop Rating
Backstop Torque

Comments:
Date 6.06.2017 7
Version 16.1.8.0 File 1550.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Idlers
Carry Default Return Default
Idler Name Carry Return
Specification ISO-LD ISO-LD
Idler Selection Database Database
Description 6205-133-3-L 6205-133-1-L
Type Fixed Fixed
Estimated No of Idlers 1524 504

For Belt Width (mm) 1200 1200


No of Rolls 3 1
Angle (degrees) 35 0

Bearing Type Ball Ball


Roll Diameter (mm) 133 133
Roll Material Steel Steel
Rotating Weight (kg) 19,2 16,6

Load Rating (N) 4089 1533


Max Actual Load (N) 1518 818
Max Calc. Idler Load - CIL (N) 3345 1013
RPM 503 503
Min L10 Life (hr) 54494 103380
L10 Average (hr) 54494 103395
% Reliability for 50000 Hrs 91,19 96,57

Vertical Misalignment (mm) 3,175 3,175


Angular Install Tolerance (mm) 12,700 12,700
Angular Install Tolerance (deg) 0,51 0,51
Forward Tilt (degrees) 0,0 0,0
Manufacturing Tolerance (mm) 2,540 2,540
Idler to Belt Friction Factor 0,50 0,50

Seal Drag - Kis (Nm) 0,13 0,13


Speed Factor - Kiv (Nm/RPM) 0,0000 0,0000
Load Factor - Ciw (mm-N/N) 0,00630 0,00630

Drag Multiplier 1,00 1,00


Temperature Multiplier - Kt 1,74 1,74
Regen Multiplier

Comments:
Date 6.06.2017 8
Version 16.1.8.0 File 1550.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Trajectory

Material Discharge Trajectory


Interval X Dist mm Y Drop mm Vertical Bankboard
1 305 37 Pulley Center To Top Of Material
X Dimension mm -1872
2 610 149
Y Dimension mm 0
3 914 335 Pulley Center To Bottom Of Material
4 1219 595 X Dimension mm -1872
Y Dimension mm 0
5 1524 930
Horizontal Bankboard
6 1829 1339 Pulley Center To Top Of Material
7 2134 1822 X Dimension mm 0
Y Dimension mm 1872
8 2438 2380
Pulley Center To Bottom Of Material
9 2743 3012 X Dimension mm 0
10 3048 3718 Y Dimension mm 1872
11 3353 4499
12 3658 5354
13 3962 6284
14 4267 7288
15 4572 8366

Comments:
Date 6.06.2017 9
Version 16.1.8.0 File 1550.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Belt
Specification
Carcass 4/EP630
Rating N/mm 250
Top Cover Gauge mm 8,0
Bottom Cover Gauge mm 4,0
Top Rubber Type Default
Bottom Rubber Type Default
Max Belt Width mm 1829
Min Belt Width mm 1219
Weight kg/m 27,8
Modulus N/mm 17500
Accel/Decel Limit % 150

Run Accel Decel


Min Safety Factor 10,00 6,67 6,67
Actual Safety Factor 12,08 9,29 23,21
Local Tension Limits % 115
Min Local Safety Factor 8,70 5,80 5,80
Actual Local Safety Factor 9,88 7,94 11,48
Highest Local Tension Location Head Transition Head Transition Tail Transition
Lowest Tension Allowable N/mm 0,00 0,00 0,00
Lowest Local Tension N/mm 18,63 29,09 1,88
Lowest Local Tension Location Tail Transition Tail Transition Tail Transition
Dynamic Splice Efficiency 0,30
Min Splice Dynamic Safety Factor 2,61 1,74 1,74
Actual Splice Safety Factor 2,96 2,38 3,44

Comments:
Date 6.06.2017 10
Version 16.1.8.0 File 1550.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Transitions
Transitions Run Acceleration Deceleration
Head Transition Point 2
Length (mm) 1200
Trough Depth (%) 50
Pulley Height (mm) 102
Tension At Head (kN) 248,6 323,0 129,3
Highest Local Stress (N/mm) 253,0 315,0 153,7
Local (S.F.) 9,88 7,94 16,26
Splice (S.F.) 2,96 2,38 4,88
Low Tension (N/mm) 171,5 233,5 72,2

Tail Transition Point 1


Length (mm) 1352
Trough Depth (%) 0
Pulley Height (mm) 0
Tension At Tail (kN) 83,6 96,1 63,5
Highest Local Stress (N/mm) 234,5 245,0 217,7
Local (S.F.) 10,66 10,21 11,48
Splice (S.F.) 3,20 3,06 3,44
Low Tension (N/mm) 18,6 29,1 1,9
Head Transition

Tail Transition

Comments:
Date 6.06.2017 11
Version 16.1.8.0 File 1550.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name

Pulley Resultant Forces


Case Name Base
Forces (kN)
1 - Dr/Head 335.8
2 - Bend 127.5
3 - Bend 125.7
4 - Takeup 180.3
5 - Bend 132.8
6 - Bend 117.2
7 - Tail 166.3

Comments:

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