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Muhammad Bilal Rasheed

+966- 59-9779161 engr.bilalkhan


Mechanical Engineer-Static Equipments
bilal.rasheed@outlook.com

CAREER PROFILE
Mechanical Engineer having 7 years experience of Inspections, NDT & QC/QA for Mechanical work related to
chemical processing and refining plants especially for static equipments. I worked for operational plants
inspection i.e. fertilizer complex in Pakistan, Pressure vessel manufacturing facility in Saudi Arabia i.e.
inspected more than 300 process equipments and currently working as Saudi Aramco PID for construction of
Gas Processing Plant. With excessive hands on field experience and job knowledge, I am effectively and
efficiently managing all kind of mechanical inspection and quality control tasks independently. I am looking
for an opportunity which requires leading role as a Mechanical Inspection Engineer at an Operational Plant.

QUALIFICATION
2006 ~ 2010 Bachelors of Mechanical Engineering (BE Mechanical)

University of Engineering and Technology Lahore, Pakistan


CERTIFICATIONS
2016 Certified In-service Pressure Vessels Inspector (API-510)
American Petroleum Institute USA (certificate # 68637)
2016 Certified Risk Based Inspection Specialist (API-580)
American Petroleum Institute USA (certificate # 70618)
2016 Certified in Welding Inspection/Metallurgy (API-577)
American Petroleum Institute USA (certificate # 70526)
2016 Certified Maintenance and Reliability Professional (CMRP)
Society of Maintenance & Reliability Professionals (cert. 155838)
2016 Certified Project Management Professional (PMP)
Project Management Institute USA (Certificate #1893169)

PROFESSIONAL AFFILIATIONS
Since 2010 Registered Engineer [Pakistan Engineering Council, PEC-Pakistan]

Since 2013 Registered Engineer [Saudi Council of Engineers, SCE-Saudi Arabia]

Since 2015 Member [Project Management Institute, PMI-USA]

Since 2016 Member [Society of Maintenance and Reliability Professionals, SMRP-USA]

Employment Summary

Period Position Organization

March-2017 to date Mechanical Inspector Fadhili Gas Program Project Saudi


Aramco ( via Intertek Saudi Arabia)
Aug-2013 to Feb-2017 Static Equipment Inspector Zamil Process Equipment Company
Dammam KSA
Sept- 2010 to July-2013 Plant Maintenance and Inspection Pak Arab Fertilizers Limited Multan
Engineer
EXPERIENCE DETAILS
March-2017 -date PID Mechanical Inspector Static Equipments
FADHILI GAS PROGRAM PROJECT Saudi Aramco.
RESPONSIBILITIES
Responsible for all inspection and site testing activates for all kind of Static equipments i.e. Columns,
reactors, drums, tanks, separates, slug catchers, heat exchangers, condensers, boilers, scrubbers, filter
vessels, piping and associated steel structures for the assigned area.
Performing technical e-reviews regarding the inspection requirements related to mechanical work for Gas
Processing Facility.
Assuring the Adherence of Contractor to Saudi Aramco Quality requirements as per approved Quality Plan,
Saudi Aramco engineering procedures (SAEP), engineering standards (SAES), Material Specification System
(SAMSS) and all applicable project specification and documents.
Reviewing the Method statements for tanks construction and process equipments installation, internals
and externals fit ups, inspection and testing.
Issuing Proactive notification to contractor for critical quality concerns before execution through QMIS.
Material receiving inspection for fabricated Structural steel, Pipes, fittings, valves and Static equipments as
per applicable international standards and client specifications, i.e. ASME, TEMA, API, ASTM, SA standards.
Monitoring and controlling the preservation of Pipes, fittings, valves and Static equipments in the lay down
yard before installation.
Monitoring and verifying the Quality of contractor executed Works for structural erection, pressure vessels
installation, Piping and tanks construction as per approved ITPs and Inspection Checklists.
Inspection of foundation and base plates prior to installation, alignment and leveling inspection after
erection.
Internals coatings holiday testing, PMI and trays testing and NDT (MT, PT, UT and RT).
All kind of internals fit up and testing inspections. I.e. demisters, trays, filter elements, internal coils,
deaerator assemblies, vortex breaker, baffle plates, cathodes and miscellaneous process related catalysts
and raschig rings.
Inspections of associated apprentices of process equipments i.e piping, block valves, relief valves, vent and
drain connections and external access structure.
Box up, tightness testing, pressure testing using different methods and test fluids i.e. pneumatic,
hydrostatic, vacuum box testing and oil leakage testing for all kind of process equipments and pipings.
Final punch listing before Mechanical completion acceptance.

Aug 2013 -FEB-2017 Mechanical Inspection Engineer-Static Equipments


Zamil Process Equipment Company Ltd. 2nd Industrial Dammam, KSA
RESPONSIBILITIES
Working as inspection engineer with overall responsibility of all inspection and NDT of assigned projects
related to maintenance and fabrication of Stationary Equipments i.e. Pressure vessels, reactors, columns,
drums, tanks, scrubbers, heat exchangers, scraper trappers, surge vessels, Filer vessels, stacks, bins, pots,
deaerators, piping, headers and manifolds, process ducts & support structures.
Review specifications, engineering drawings, general arrangements, detailed drawings/ isometrics w.r.t
Welding, inspection and NDT point of view, propose changes as per available qualified welder and NDT
tools and techniques.
MPTR review for all procurement items & perform incoming material inspections and prepare IMIR.
Review raw material cutting programs for material traceability specially for plates and pipes.
Monitor all fabrication activities in fabrication shop i.e. cutting, rolling, bending, nozzles prefabrication,
temporary and job fit up and welding and welding Equipments to ensure that all work is being done as per
standard procedures to assure quality.
Prepare work instructions, repair procedure/ methodology and material identification for repair works.
Co-ordinate all QC activities; internal or client witness. Arrange NDT as required to ensure compliance of
all specifications, welding documents and ITPs for every work done.
To carry out material inspection, Fit-up inspection, Welding Inspection & Final dimension inspection of
Equipments& piping.
To carry out inspection of piping spools as per drawing & Hydro & pneumatic pressure test Witness &
Client inspection

ACHIEVEMENTS;

Complete inspection form incoming material till Hydrostatic test for Fabrication of replacement vessel;
Vacuum Separator for SAFCO- SABIC
Lead the fabrication and inspection of very specialized columns and vessels for JAZAN Refinery and
Terminal Project, Saudi Aramco i.e. Fabrication of 02 No. Hot low pressure separator and 02 No. Cold Low
pressure separator for WET H2S / H2. (SA 387 GR 22 CL 2 cladded with SA 240 GR 347 special heat
treatment required for fabrication), Fabrication of 02 No. HP Amine Absorber Colum for train 1 & 2 and LP
Amine Absorber Colum & 07 No cladded drums
All stage & final inspections for 05 No Steam Dearators & 30 No heat exchangers (10 BEU & 20 AES) for
JAZAN IGCC-Complex Combined Cycle Power Block, Saudi Aramco
Final visual and demotion inspection of two slug catchers, thickest (148mm) and heaviest (678MT) in Saudi
Arabia. (Wasit Inlet & gas processing project # 1, Saudi Aramco)
Inspection and NDT of 17 no shop fabricated tanks for SADARA Project Jubail
All stage & final inspections 36 No steam drums (L.P, I.P & HP 12EA) for PP 13 & PP 14, SEC Riyadh
Complete inspection of 37 No Surge vessels for 3 YMWTS-3 Project, SWCC
Inspection and NDT of all Stainless Steel vessels of NPK/DAP Plant UMM WU'AL Phosphate Project
MAADEN, Tanks 20 No., heat exchangers 04 No, PN reactors 04 No, Ammonia separators 04 No. & steam
de-super heaters 4 No.
Inspection, NDT and hydro test of 76 No. different types of drums and tanks for Rabigh II Refining &
Petrochemical Project Saudi Aramco and SUMITOMO chemicals Rabigh

Plant Maintenance and Inspection Engineer


Sep-2010 to July-2013 Fatima Group; Pak Arab Fertilizer Multan, Pakistan
(Ammonia/CAN/NP/Nitric Acid Plants)
RESPONSIBILITIES
Ensure safe work at plant by compliance of all safety procedures, conduct MSA and JSA.
Inspecting static equipment and piping of ammonia, urea, and nitric acid plants in accordance with
predetermined schedule or in emergency shutdowns.
Executing external, internal, and on-stream inspections of pressure vessels, columns, KO drum, storage
tanks, furnace, PSVs, and piping as per defined condition monitoring plans
Generation and monitoring of inspection recommendations.
Optimization of inspection plans of fixed assets using RBI approach
Providing repair procedures to maintenance section as a technical support
Developing quality and inspection test plans (ITPs) for new equipment or equipment subjected to
modification as a technical support to project section
Liaison with 3rd party inspection parties for NDT services
Training of inspectors as per skill enhancement program
Development of shutdown job package and resource planning for annual turnaround or forced outages
Pressure safety valves calibration and inspection & Calibrate & keep record of inspection tools
Providing technical support in the field of materials selection and welding
Stewarding temporary repairs in assigned area to ensure their timely removal as well as providing
temporary repair procedure to maintenance section as technical support
Participate in management of change program regarding mechanical changes to ensure compliance
with relevant codes and standards
Conducting root cause analysis of equipment and piping failure
Review and updating of inspection work procedures as per relevant API codes
Calculate hydro & pneumatic test pressure according to construction code and Witness Hydro static&
pneumatic test
ACHIEVEMENTS;
Worked as a site inspection engineer for Construction and Commissioning of Ammonia Storage Tank
and associated piping system Project. (Double wall Refrigerated liquid storage Tank of capacity
5000MT)
Inspection of Installation and commissioning of 02 No. Refrigeration units, Fire water network and
deluge system for Ammonia storage tank and Liquefied Ammonia pumping station.
Successfully planned and executed the inspection and NDT activities during Annual Turnarounds for
year 2012 & 2013 for Ammonia and Calcium Ammonium Nitrate Plant.
Inspection for slewing bearing for the Fertilizer product scraper in NP Prilling tower. RCA of slewing
bearing failure and suggested design improvements to manufacturer (Rothe Erde).
Improved reliability & performance of machines by robust condition monitoring plans resulted in
enhanced production up to 1200 MTD from a NP plant of designed capacity 1015 MTD.
Prepared Repair procedure and QC plan for Tube bundle replacement & Bulged shell rectification of
Waste heat recovery boiler 101C & ammonia convertor basket replacement at Ammonia plant
Leakage detection and rectification in Economizer of Waste heat boiler (Lamont boiler)
Inspection of Fixed tube-sheet, floating head and U-bundle heat exchangers of fertilizer plant
Inspection for Major overhauling of rotary drum vacuum filter for CN removal form phosphate solution
Inspection for Replacement of top dish heads of 02 No. Phosphate reactors at NP plant.
My RCA was declared as Best RCA of the Year-2012 for a safety incident at plant.
SKILLS AND ABILITIES
Inspection Planning: Prepare Inspection plans as per equipment condition and relevant API codes and RBI
techniques application for inspection prioritization.
Welding Inspection Expertize in inspections of welds and well aware of weld measurement tools
QC & QA: Well experience in all QC and QA activities for fabrication and welding activities.
NDE Well aware of all applicable NDE techniques PT, UT, MT, RT
Materials Inspection: Incoming Material Inspections & document reviews w.r.t to PO conditions.
RBI Certified and skilled for Risk prioritized and consequence based RBI assessments.
ASME Standards: Thorough knowledge &understanding; Section VIII; D-I & II, Section II, Section IX,
Section V, B16.5, B16.9, B16.10, B16.11, B16.20, B16.21, B16.47, B36.10, B36.19
API codes: Thorough knowledge & understanding; AP-I510, 571, 572, 576, 577, 580, 650, 653
Misc. specification: Kellogg, Uhde and Snamprogetti for Fertilizer Plant & TEMA
Drawings/drafting: Auto CAD & ZW CAD (Basic User)
Report writing: MS Word, Excel, Power Point & Publisher
CMMS: Inspection Management by eAM for a Fertilizer Complex
TECHNICAL TRAININGS
Weldability of Metals & Welding qualification (ASME Section IX, API 1104 and AWS D1.1) by PWI, Atomic
Energy Commission of Pakistan. (12-day workshop)
Project Management by Proxalt USA (35 hours)
Managerial skills by Asian Competitiveness institute (ACI) (3-day workshop)
Effective Communication skills & Introduction to Management by HRD Fatima Group (4-day workshop)
In-house training on Welding Inspection & NDT, RT safety, Fundamentals of Alignment, Vibration Diagnosis,
Lubrication, work permits systems in Pak Arab Fertilizer Limited Pakistan
Qualified DuPont behavior based Safety training observation program (STOP)
Qualified Work Permit receiver at PFL plants.
PERSONAL INFORMATIONS
Date of Birth: 03-July-1989 Driving license: Saudi Arabia & Pakistan
Nationality: Pakistani Tel No. (home): +92 302 3756662

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