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INFRASTRUCTURE DIVISION
TRACK AND RIGHT OF WAY DEPARTMENT
Technical Specification
of
No. E-01-802
January 2010
Rail Fastening System W14 and Suitable Components
Contents
1. SCOPE 3
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Rail Fastening System W14 and Suitable Components
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Rail Fastening System W14 and Suitable Components
1. SCOPE
1.1 This technical specification pertains to the manufacture and supply
of elastic rail fastening system w14 and suitable components for
universal monoblock concrete sleeper and different rail types.
1.2 The rail fastening system W14 shall provide support, guidance,
resilience and insulation between rail and sleeper.
1.3 The main components of the rail fastening system W14 shall be:
Tension clamps;
Angled guide plates;
Sleeper screws;
Rail seat pads;
Height adjustment plates.
1.4 The rail fastening system shall be a direct fastening of screwed type
without base plate, simple to install, capable of easy visual
inspection.
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Rail Fastening System W14 and Suitable Components
2.9 S-Curve: In some lines there are S-curves with short tangent section
(6 m) and there are some without tangent.
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Rail Fastening System W14 and Suitable Components
5.2 The Rail Fastening System W14 and Suitable Components tests
shall be accomplished according EN 13146 parts 1-8, UIC 864-
1:1982, UIC 864-5:1986. Tests procedure shall be applied to a
complete fastening assembly and to the components according to the
relevant standards.
5.3 The Rail Fastening System W14 and Suitable Components shall
meet the following requirements:
Longitudinal rail restraint greater than 9kN;
attenuation of impact loads greater than 30%;
Electrical resistance greater 5 k;
Clamping force greater than 9 kN per tension set;
Clamping force equal or greater than 18 kN per rail set;
Static stiffness of rail seat pads Cstat= 6010 kN/mm.
5.4 All parts which are non-metallic shall be made of hot weather
resistant materials, suitable for use at temperature of up to 70C and
under high corrosion conditions. Plastic parts shall be UV protected.
5.5 The inspection and acceptance of Rail Fastening System W14 and
Suitable Components will be performed be ISR representative, an
authorized company (inspector), according to ISR instructions.
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Rail Fastening System W14 and Suitable Components
6.2 The manufacturer shall submit, together with his proposal, drawings
of the assembled unit (the interface between the fastening
accessories and the sleeper), for each rail type based on the provided
sketch in appendixes C1, C2, C3 the drawings shall be included
with:
a. The external gauge point of rail fastening system which defines
the track gauge;
b. The dimension and the tolerance between internal and external
gauge points for the rail section for which the fastening
assembly is designed;
c. Drawing with dimensions and tolerances of every components
of the fastening system;
d. The nominal inclination of the rail seat.
6.3 The Rail Fastening System W14 and Suitable Components overall
dimensions shall be designed to avoid interface with vehicles
including track maintenance vehicles according to EN13481-2:2002
paragraph 5.7.
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Rail Fastening System W14 and Suitable Components
Type SKL14 for UIC 60-E1 rails, see sketch in appendix D1;
Type SKL14/92/10 for UIC 54-E1 and U50 rails, see sketch in
appendix D2;
Type SKL1 for fastening sleepers to insulated rails, see sketch
in appendix D3.
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Rail Fastening System W14 and Suitable Components
Angled guide plates for UIC60-E1 rails, see sketch in appendix E1:
Type Wfp 14K-7;
Type Wfp 14K-8;
Type Wfp 14K-9;
Type Wfp 14K-9.5
Type Wfp 14K-10;
Type Wfp 14K-11;
Type Wfp 14K-12;
Type Wfp 14K-13;
Type Wfp 14K-14;
Type Wfp 14K-14.5;
Type Wfp 14K-15;
Type Wfp 14K-16;
Type Wfp 14K-17.
Angled guide plates for UIC54-E1 rails, see sketch in appendix E2:
Type Wfp 14K-12.9;
Type Wfp 14K-13.1;
Type Wfp 14K-13.9;
Type Wfp 14K-14.1;
Type Wfp 14K-14.9;
Type Wfp 14K-15.1;
Type Wfp 14K-15.9;
Type Wfp 14K-16.1;
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Rail Fastening System W14 and Suitable Components
The angled guide rail material impact strength shall be greater than
40 kJ/m2 according EN ISO 179.
The angled guide rail material density shall be 1.35 1.45 g/cm3
according with EN ISO 1183-1.
The angled guide rail surface must be free of cracks and damages
affecting performances.
7.2.c Angled Guide Plates - Tests And Inspection
For every order of less than, or equal to 40,000 angled guide plates
parts the manufacturer shall submit testing certificates of dimensions,
material density, viscosity, moisture and glass content, volume
resistivety and surface.
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Rail Fastening System W14 and Suitable Components
For orders greater than 40,000 angled guide plates parts the
manufacturer need to submit for every batch of up to 40,000 angled
guide plates parts certificates of testing for material density,
viscosity, moisture and glass content, volume and surface resistivity.
The sleeper screws tensile strength shall be greater than 500 N/mm2.
The sleeper screws elongation shall be greater than 20%.
The sleeper screws and the washers shall be galvanized. The sleeper
screws and thw washers must be free from any trace of grease, paint,
etc. before the galvanization.
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Rail Fastening System W14 and Suitable Components
rise to any tearing of the metal or leave any roughness on the contact
surfaces.
For every order of less than, or equal to 40,000 sleeper screws the
manufacturer submit testing and inspection certificates.
For orders greater than 40,000 sleeper screws the manufacturer need
to submit certificate for every batch of up to 40,000 sleeper screws.
For every order of less than, or equal to 40,000 sleeper screws the
manufacturer shall submit certificates of galvanization.
For orders greater than 40,000 sleeper screws the manufacturer need
to submit certificate of galvanization for every batch of up to 40,000
sleeper screws.
The rail seat pads shall have 82-90 shore A in accordance with EN
ISO868:2003.
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Rail Fastening System W14 and Suitable Components
The rail seat pads static stiffness shall be Cstat= 6010 kN/mm.
The rail seat pads shall have a soft dynamic stiffness < 100 MN/m.
The rail seat pads electrical volume resistivety shall be greater than
108 Ohmcm according with IEC 60093 / IEC 60167.
For every order of less than, or equal to 40,000 rail seat pads the
manufacturer shall submit testing and inspection certificates
according UIC 864-5:1986.
For orders greater than 40,000 rail seat pads the manufacturer need
to submit for every batch of up to 40,000 rail seat pads certificates of
testing and inspection according UIC 864-5:1986.
The height adjustment plate shall the following types, see sketch in
appendix I:
Type Hap140-2;
Type Hap140-4;
Type Hap140-6;
Type Hap140-8;
Type Hap150-2;
Type Hap150-4;
Type Hap150-6;
Type Hap150-8.
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Rail Fastening System W14 and Suitable Components
8.2 The supplier shall check the manufactured rail fastening system
W14 as an assembled unit according to EN13481-2:2002 paragraphs
5.1-5.10 and EN13146:2002 parts 1-8, and submit the relevant
certificates to ISR and the inspector.
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Rail Fastening System W14 and Suitable Components
8.5 The supplier shall submit approval testing, of his rail fastening
system W14 as an assembled unit, provided by the organization
commissioning according to 13481-2:2002 paragraph 6.
9.2 The manufacturer shall add to the drawings hard copies and
magnetic copy the relevant technical descriptions of every
component.
9.4 The manufacturer shall notify ISR which standard and process
description will be used for carrying out the relevant tests.
9.5 The manufacturer shall state the nature and main characteristics of
the steel making process.
9.6 The manufacturer shall submit to ISR certificate that the non-
metallic materials comply with the requirements.
9.7 The manufacturer shall submit ISR hard copy and also magnetic
copy of installation and maintenance manuals.
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Rail Fastening System W14 and Suitable Components
10.2 The manufacturer shall add to the drawings the relevant technical
descriptions of the sleeper and all fastening accessory components,
and certificate for sleepers steel type.
10.4 The manufacturer shall state the nature and main characteristics of
the steel making process.
10.5 The manufacturer shall submit a certificate confirming that the non-
metallic materials comply with the requirements.
11. PACKING
11.1 Each rail fastening components shall be packed separately.
Metal components shall be packed in wooden boxes tied by metal
bands.
Non-metallic components shall be packed in carton boxes fastened
to one another with plastic nylon. They shall be tied to wooden
platform by plastic bands.
The dimensions of the wooden and the carton boxes shall be
according to EN standard, to enable maximum effective storage
capacity in containers.
It shall be possible to put at least 3 wooden boxes one on the other.
It shall be possible to put at least 2 carton boxes one on the other.
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Rail Fastening System W14 and Suitable Components
11.2 The following marks shall be shown on the upper surface of the
components in permanently legible embossed characters formed
during manufacture:
- The supplier mark;
- The last two figures of the year delivery;
- The type identification mark.
11.3 Each order shall be delivered with certificate that the components
has manufactured according to drawing submitted.
12. WARRANTY
12.1 The manufacturer shall bear full responsibility for all and every
damage and loss to the scope of supply of rail fastening system w14.
and/or suitable components due to faults (including errors and
omissions) of and/or in the scope of supply and any of its sub
contractor(s), normal wear and tear excluded, for a period of 36
months from the delivery date or 24 months from the installation
date, whichever period is shorter.
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