Professional Documents
Culture Documents
C327 Project
Design Report
Document No SK-W7418-EN-005, Rev 01
Confidentiality Statement
This document contains confidential information.
All rights (including copyright, confidential information, trade secrets and design rights)
are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior
written permission of Trelleborg CRP Ltd. Copyright 2008 Trelleborg CRP Ltd. All rights
reserved.
Revision List
Rev Issue Prepared Checked Approved
No Date Name Sign Name Sign Name Sign
Kevin Damian
Digitally signed by Damian Hartley
Jonathan Digitally signed by Jonathan Fox Digitally signed by Kevin McKenzie DN: cn=Damian Hartley,
This document contains confidential information. All rights (including copyright, confidential information, trade secrets
and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
of Trelleborg CRP Ltd. Copyright 2008 Trelleborg CRP Ltd. All rights reserved.
Issued By: SK-W7418-EN-005
Engineered Products Rev 01
Trelleborg CRP Ltd 25 July 2008
Page 3
Table of Contents
1 Introduction .................................................................................................... 4
2 References...................................................................................................... 4
3 Design Basis ................................................................................................... 5
3.1 Riser Details............................................................................................. 5
3.2 Bending Stiffener Requirements................................................................. 5
3.3 Interfacing Structure.................................................................................. 6
3.4 Design Loading ......................................................................................... 6
4 Drawings......................................................................................................... 8
5 General Arrangement....................................................................................... 8
6 Materials ........................................................................................................ 9
6.1 Internal Steelwork ..................................................................................... 9
6.2 Elastomer Moulding .................................................................................. 9
7 Corrosion Protection...................................................................................... 10
8 Stiffener Cone Geometry ................................................................................ 11
8.1 Program Description................................................................................ 11
8.2 Program Input ......................................................................................... 13
8.3 Program Output ...................................................................................... 14
9 Overall Geometry ........................................................................................... 15
10 Internal Structure ...................................................................................... 15
11 Fatigue Design Basis ................................................................................. 16
11.1 Wave Loadings ....................................................................................... 16
11.2 Polyurethane Fatigue............................................................................... 18
11.3 Bending Stiffener Internal Steelwork......................................................... 18
12 Fatigue Analysis Conclusions ..................................................................... 21
12.1 Bending Stiffener Conclusions ................................................................. 21
13 Conclusion ................................................................................................ 21
Appendices
A ................................................................................Design Datasheet
B ............................................ Bending Stiffener Design Program Output
C ................................................................. Bending Stiffener Diagrams
D ..................................................Bending Stiffener Design Calculations
E ..................................................................................Fatigue Analysis
This document contains confidential information. All rights (including copyright, confidential information, trade secrets
and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
of Trelleborg CRP Ltd. Copyright 2008 Trelleborg CRP Ltd. All rights reserved.
Issued By: SK-W7418-EN-005
Engineered Products Rev 01
Trelleborg CRP Ltd 25 July 2008
Page 4
1 Introduction
Wellstream International Ltd has contracted Trelleborg CRP to supply Bending Stiffeners
for use with the C327 project.
The purpose of this document is to present the design of the Bending Stiffeners.
The document will also present the fatigue analysis of the bending stiffener internal
steelwork.
2 References
Reference should be made to the following documents when reviewing this procedure:
This document contains confidential information. All rights (including copyright, confidential information, trade secrets
and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
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Page 5
3 Design Basis
The design information for this work has been supplied by the client as detailed in the
Reference section (Ref. 1).
1. Riser Details
3. Interfacing Structure
4. Design Loading
This gives the dimensions and mechanical properties of the riser, these are taken from
Refs. 1 and 2 and are summarised in Appendix A.
This specifies the geometrical and environmental criteria for the application.
The 6" Oil/Gas Riser Bend Stiffeners will be located in seawater. The bending stiffener
will be required to perform during operating and shutdown conditions. The calculated
temperature values of the stiffener polyurethane material in these conditions are
explained below.
3.2.1 Temperatures
There will be two distinct heat sources applicable to the bending stiffener: -
1. Ambient temperature
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and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
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Page 6
Using a simple linear thermal analysis and previous experience, based on the riser
temperature and ambient temperatures applicable, TCRP estimate the bulk temperature
of the bending stiffener polyurethane material for each case to be as follows: -
The bending stiffener will be analysed under two separate conditions. The two analysis
cases are: -
2. Shut down. During the shutdown loadcases it is assumed that the polyurethane
material within the 6" Oil/Gas Riser Bend Stiffeners is at an average
temperature of 15C. The minimum internal fluid temperature has been
assumed to be the same as the minimum ambient temperature (i.e. 20C). The
minimum ambient temperature will govern the temperature of the polyurethane
material. This temperature has been rounded down to 15C for conservatism.
These temperatures will be used to obtain the polyurethane material properties during
operating and shutdown conditions.
It is assumed that the bending stiffener shall be bolted to the client's steelwork.
The design loadings are the worst case theoretical loadings that the bend stiffener will
be designed to withstand. Tension/angle plots have been supplied by the client for the
bending stiffener (Ref. 1). The values obtained from this are included in Table 3-1.
These loadcases are summarised in Appendix A. All the loadcases are to be analysed
as 'Normal' design loadcases (i.e. maximum steelwork design stress to be less than
0.67 x yield in accordance with API 17J - Ref. 3). The analyses are further explained in
Section 8.3.
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and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
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Page 7
Table 3-1
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and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
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4 Drawings
The following drawings have been prepared illustrating the bending stiffener and
associated steelwork:
Table 4-1
5 General Arrangement
The bending stiffener consists of two main components:
1. internal steelwork
2. elastomer moulding
The internal steelwork forms the interface between the client's steelwork and the
bending stiffener body. It is attached to the client's steelwork on one side, and is
moulded into the stiffener elastomer body on the other.
This document contains confidential information. All rights (including copyright, confidential information, trade secrets
and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
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6 Materials
The assemblies that comprise the bending stiffener are given below along with the
materials used in their construction.
The grades of materials used in the fabrication of the internal steelwork are: -
The 6" Oil/Gas Riser Bend Stiffeners body will be moulded from a high performance
polyurethane elastomer displaying the following typical properties at 23C:
Hardness : 60 Shore D
The stress / strain curves for the polyurethane material are presented in Appendix B.
This document contains confidential information. All rights (including copyright, confidential information, trade secrets
and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
of Trelleborg CRP Ltd. Copyright 2008 Trelleborg CRP Ltd. All rights reserved.
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Page 10
7 Corrosion Protection
All metallic items are to be electroless nickel plate (ENP) coated (Ref 5). The internal
steelwork of the bending stiffener will also be coated by a Fusion Bonded Epoxy (FBE)
system and then surrounded by elastomer. The ENP, FBE and elastomer protect the
steelwork against exposure to seawater hence preventing corrosion.
It is assumed that the steelwork will be protected by the cathodic protection system
provided by the interfacing structure.
This document contains confidential information. All rights (including copyright, confidential information, trade secrets
and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
of Trelleborg CRP Ltd. Copyright 2008 Trelleborg CRP Ltd. All rights reserved.
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Page 11
The program enables the user to derive an optimum stiffener profile that protects the
flexible pipe or riser (defined as cable in the program) from infringing its allowable bend
radius under a range of design loads.
The design program generates a 2-D finite element model of the elastomer section of
the bend stiffener and the cable supported by the stiffener.
1. Data Input
2. Design Procedure
3. Output of Results
1. preliminary assessment
The program allows the user to optimise the number of analysis points and reporting
points along the length of the stiffener and the cable beyond the stiffener tip.
A preliminary assessment of the length and root stiffness is made based on the simple
assumption of uniform curvature at maximum load and angle.
The bend stiffener is modelled as an elastic beam whose bend stiffness varies along its
length. The program uses the term 'Arc Length' to define positions along the length. Arc
length is defined as zero at the bending stiffener root (i.e. the fixed end) and increases
towards the tip. As a general rule, the bending stiffener will reduce in diameter from
root to tip.
At any point along the length, the bending stiffener is assumed to have a circular hole in
the centre containing the cable. The diameter of the central hole is assumed constant
and equal to the bending stiffener ID defined on the cable data form.
For calculation purposes the bending stiffener and cable are discretised into a number
of short segments and a non-linear calculation is performed.
In addition to a performance chart the program also displays a number of other charts
and graphs including deflection, strain and curvature along the bending stiffener length.
It also reports detailed numerical results such as the root bending moment (moment at
the base of the bending stiffener cone) applied by the bending stiffener to the attached
equipment.
8.1.4 Non-Linearity
The analysis method used by the program is non-linear. There are two principal sources
of non-linearity in the bending stiffener design: -
1. Geometric non-linearity resulting from the large deflections to which the bending
stiffener is subjected.
2. Non-linearity of the stress / strain curve for the material of which the bending
stiffener is constructed.
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and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
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Page 13
In order for the design to become practical the bending stiffener should be effective
over a range of design load cases and conditions. The program enables this to be done
as follows:-
Any number of load cases can be defined and the program will then develop a
bending stiffener design that meets them all in a single pass.
Cable and material properties can be defined for two different states. These two
states are used to specify the maximum and minimum bend stiffness for the
cable, and the non-linear stress strain curves for the bending stiffener material.
This document contains confidential information. All rights (including copyright, confidential information, trade secrets
and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
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The loadcases specified in Section 3.4 were run using the design program.
Having analysed the two material states the optimum final dimensions were as follows:
It should be noted that the cone length presented above does not include the length of
the base portion of the stiffener, but does include the length of the tip. The section
described above is actually a frustum of a cone but is referred to as a cone for
simplicity.
Examination of the design program output in Appendix B, reveals that the design criteria
of the dynamic bend radius (bend radius = 1 / curvature) has been met. The overall
performance of the 6" Oil/Gas Riser Bend Stiffeners, as designed, is acceptable.
The analyses contained in Appendix B for the 6" Oil/Gas Riser Bend Stiffeners are as
follows:
Steelwork design is based on Loadcase 2, which yielded the greatest base bending
moment at 15C.
This document contains confidential information. All rights (including copyright, confidential information, trade secrets
and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
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9 Overall Geometry
Diagrams supporting the development of the bending stiffener overall geometry are
presented in Appendix C for the 6" Oil/Gas Riser Bend Stiffeners.
These include: -
10 Internal Structure
Calculations describing the development of the bending stiffener internal structure are
presented in Appendix D for the 6" Oil/Gas Riser Bend Stiffeners.
These include: -
This document contains confidential information. All rights (including copyright, confidential information, trade secrets
and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
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Page 16
The client has specified the fatigue loadcases in Ref. 1. Ref. 1 contains tension / angle
data along with the appropriate number of cycles for one fatigue analysis (90 Azimuth
angle) with two fatigue scenarios (CASE 1 & CASE 2).
CASE 1- Maximum and Minimum End Force Angles with associated End Forces
CASE 2- Maximum and Minimum End Forces with associated End Force Angles
All cases have been analysed, and the results of each are shown in Table 11-1 below.
From this, case 1 is the most onerous and the analysis from this will be presented in
Appendix E.
Table 11-1
Ref. 1 details the total number of cycles over the design life for each fatigue wave class
and each fatigue scenario. A copy of the format in which the fatigue data was received
can be found in Table 11-2 for the most onerous loadcase.
The total number of occurrences over the 250 year fatigue life is 109,853,196 cycles
which is equivalent to 4,394,128 cycles per year.
The results from the fatigue loadcases have been analysed to provide local bending
moments at the base of the flexible cone and at the base flange of the bending
stiffener. These bending moments have been assumed to have been transmitted
through the bending stiffener internal steelwork causing the fatigue loadings.
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and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
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Table 11-2
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and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
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Page 18
The fatigue of the polyurethane has been addressed in Trelleborg CRP's bending
stiffener material qualification programme. Extensive cyclic testing (fatigue testing) has
been performed on the polyurethane material at numerous strain amplitudes. From this
an endurance limit for the PU material has been determined (10%) and justified in the
design methodology documentation. This has been validated and approved by Lloyds.
This qualification data is proprietary but can be reviewed on-site at Trelleborg CRP if
required. The design of the bending stiffener is such that the design material strain is
always maintained below the 10% endurance limit strain criteria even when considering
the most onerous design loadcases.
A fatigue analysis has been carried out on the bending stiffener internal steelwork. The
design of the internal steelwork has been presented in this document. The
flange/sleeve weld will be the most likely area to suffer fatigue damage, hence analysis
of this area. The flange bolting that secures the bending stiffener is also analysed. For
completeness the internal ring and tie-rods which attach the internal ring to the flange
have also been analysed.
It should be noted that the analysis is conservative since it considers all the cycles to
act in one plane rather than in a number of different planes. Considering the cycles to
act in a number of different planes would increase the calculated fatigue life
considerably.
This work has been carried out using the analysis methodology presented in Ref. 4.
The methods used to analyse the internal steelwork are described below.
The bending moment and shear force ranges from the bending stiffener design program
output are analysed and the 'Total Bending Moment Range' and 'Shear Force Range' (at
the bending stiffener base flange) are calculated. In-house testing on a bending
stiffener fitted with strain gauges at several locations on the internal steelwork, along
with Finite Element Analysis (FEA) has shown that the bending moment is shared
between the tube and the internal ring. The load share is approximately 70% in the tube
and 30% in the internal ring.
For analysis of the flange/sleeve weld 70% of the bending moment range is input into
the spreadsheets contained in Appendix E for the bending stiffener internal steelwork.
The adjusted bending moment value is used to examine a number of different angles
around the flange/sleeve to ensure that the flange/sleeve weld is examined in full.
Where the loadcase data contains negative values then the calculation method takes
this into account and applies any fatigue damage at the relevant position.
The stress ranges at the angles specified around the flange/sleeve weld are calculated
and are then corrected for material thickness.
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and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
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Page 19
The S-N curve from Ref. 4 is then used to calculate the allowable number of cycles at
the calculated stress range.
The usage factor is then derived from the actual number of cycles compared to the
allowable number of cycles, and multiplied to give the usage factor for the design life
(25 years). The usage factors for different wave classes are summed using Miner's
Rule. The total usage factor is derived by summing the usage factors for each condition.
The total usage factor is then divided into the design life to give the fatigue life of the
component. The minimum value from all the angular positions is then quoted as the
fatigue life for the component.
In addition to this the flange/sleeve weld is examined using a similar methodology but
considering the sleeve in bending.
The sleeve weld (weld between sleeve and weld neck flange) is also examined using a
similar methodology considering the sleeve in bending.
Further description and information is contained in Appendix E for the bending stiffener
internal steelwork.
However, it should be noted that the bolting cannot be cycled to see both tensile and
compressive loads. This is because of the physical bolting arrangement and the pre-
tensioning of the bolting that takes place during installation. The full stress range is
considered in the analysis for conservatism and ease of analysis.
Further description and information is contained in Appendix E for the bending stiffener
internal steelwork.
The Tie Rod Thread is the section of the rod which enables the rod to be bolted to the
flange.
The 'Bending Moment Range' and 'Shear Force Range' at the base flange of the
stiffener is calculated using the loadcases in Ref. 1. 30% of the total range for each
wave class is then input into the spreadsheets contained in Appendix E for the bending
stiffener internal steelwork.
The Tie Rod Thread is a standard metric thread and is analysed using the same
methodology that is used for the bolting but considers the appropriate loading.
Further description and information is contained in Appendix E for the bending stiffener
internal steelwork.
This document contains confidential information. All rights (including copyright, confidential information, trade secrets
and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
of Trelleborg CRP Ltd. Copyright 2008 Trelleborg CRP Ltd. All rights reserved.
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Page 20
The Tie Rod Parallel Section is the parallel section of the rod on the inboard side of the
flange when the steelwork is moulded into the bending stiffener. It is subjected to the
same percentage of the load as the tie-rod thread.
Due to the change in geometry from the threaded section to the parallel section there
will be a stress concentration at the end of the parallel section. Roark's Table 37 (17a
and 17b) provides calculations to determine the Stress Concentration Factor (SCF) for
this geometry. It considers elastic stress in axial tension and elastic stress in bending.
The spreadsheet calculates the SCF and then is applied in the calculations to factor up
the stress range.
The methodology used for the fatigue analysis on this section is identical to that used
for the flange/sleeve weld.
Further description and information is contained in Appendix E for the bending stiffener
internal steelwork.
The Internal Ring is the component that transfers the load to the tie-rods which in turn
transfers the load back to the flange.
The Internal Ring is analysed as a uniformly loaded beam with fixed ends. The result of
this is very similar to the assessment of the ring as a curved beam with fixed ends
loaded normal to the plane of curvature (Roark's Table 19 case 4e). For this reason
the more simplistic equation was used to analyse the ring for the fatigue analysis.
Again the methodology used for the fatigue analysis of the internal ring is identical to
that used for the flange/sleeve weld.
Further description and information is contained in Appendix E for the bending stiffener
internal steelwork.
This document contains confidential information. All rights (including copyright, confidential information, trade secrets
and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
of Trelleborg CRP Ltd. Copyright 2008 Trelleborg CRP Ltd. All rights reserved.
Issued By: SK-W7418-EN-005
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Page 21
Based on the calculations in Appendix E, the fatigue life of the various 6" Oil/Gas Riser
Bend Stiffeners components are as follows:-
FATIGUE ANALYSIS
Therefore, the fatigue life of the Bend Stiffener steelwork is 329 years. A fatigue life of
>10 times the design life, i.e. 250 years has been met for the 6" Oil/Gas Riser Bend
Stiffeners.
13 Conclusion
Examination of the details presented in the text and the Appendices show that the
6" Oil/Gas Riser Bend Stiffeners is fit for purpose and satisfies all the design
requirements.
This document contains confidential information. All rights (including copyright, confidential information, trade secrets
and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
of Trelleborg CRP Ltd. Copyright 2008 Trelleborg CRP Ltd. All rights reserved.
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APPENDIX A
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and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
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INTERFACING STRUCTURE
STRUCTURE TYPE Client's End Flange
GEOMETRY DETAILS Not Specified
STRUCTURE MATERIAL Not Specified
COATING SYSTEM Not Specified
CP SYSTEM Not Specified
STIFFENER REQUIREMENTS
LENGTH RESTRICTION Not Specified
DIAMETER RESTRICTION Not Specified
STIFFENER LOCATION Sub-sea
AMBIENT TEMPERATURE Seawater, MAX. 24C, MIN. 20C,
DESIGN LIFE 25 YEARS
STATIC OFFSET (Assumed) 0
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and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
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DESIGN LOADINGS
CASE No. DESCRIPTION TENSION (kN) ANGLE ()
OTHER REQUIREMENTS/INFORMATION
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and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
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APPENDIX B
This document contains confidential information. All rights (including copyright, confidential information, trade secrets
and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
of Trelleborg CRP Ltd. Copyright 2008 Trelleborg CRP Ltd. All rights reserved.
REV No. 1
CLIENT: Wellstream International Ltd PROJECT No: W7418
PROJECT: C347 PREPARED BY: Jonathan Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 07/07/2008
CABLE DATA
State 1 State 2
120.28 120.28
4.180
0.335
Number of Points: 3
4.180
Number of Loadcases: 3
ANALYSIS DATA
Stiffener Cable
0.010 0.010
Stiffener Cable
0.100 0.100
Calculation: Non-Linear
OrcaBend 4.3c
Column A: Strain
Column B: Stress (kN/m^2) STRESS / STRAIN CURVE
Strain
60D
Stress (kN/m^2)
15.00C
60D MATERIAL @ 15C
-0.20 -14322.4
-0.18 -13989.3
16000.0
-0.16 -13551.9
-0.14 -12974.9
-0.12 -12249.8
-0.10 14000.0
-11375.8
-0.09 -10862.6
-0.08 -10312.1
-0.07 12000.0
-9685.1
-0.06 -8942.5
-0.05 -8088.8
-0.04 -7051.4
10000.0
STRESS kN/m
-0.03 -5797.1
-0.02 -4231.2
-0.01 -2320.3
8000.0
0.00 0.0
0.01 2320.3
0.02 4231.2
6000.0
0.03 5797.1
0.04 7051.4
0.05 8088.8
0.06 4000.0
8942.5
0.07 9685.1
0.08 10312.1
0.09 2000.0
10862.6
0.10 11375.8
0.12 12249.8
0.14 0.0
12974.9
0.16 13551.90.00 0.05 0.10 0.15 0.20 0.25
0.18 13989.3 STRAIN
0.20 14322.4
OrcaBend 4.3c
Column A: Strain
Column B: Stress (kN/m^2) STRESS / STRAIN CURVE
Strain
60D
Stress (kN/m^2)
40.00C
60D MATERIAL @ 40C
-0.20 -10698.0
-0.18 -10457.2
12000.0
-0.16 -10113.2
-0.14 -9674.4
-0.12 -9126.0
-0.10 -8463.4
-0.09 10000.0
-7997.0
-0.08 -7609.0
-0.07 -7127.2
-0.06 -6480.4
-0.05 8000.0
-5846.4
-0.04 -5035.8
STRESS kN/m
-0.03 -4119.0
-0.02 -2902.9
-0.01 -1591.0
6000.0
0.00 0.0
0.01 1591.0
0.02 2902.9
0.03 4119.0
4000.0
0.04 5035.8
0.05 5846.4
0.06 6480.4
0.07 7127.2
0.08 2000.0
7609.0
0.09 7997.0
0.10 8463.4
0.12 9126.0
0.14 0.0
9674.4
0.16 10113.20.00 0.05 0.10 0.15 0.20 0.25
0.18 10457.2 STRAIN
0.20 10698.0
REV No. 1
CLIENT: Wellstream International Ltd PROJECT No: W7418
PROJECT: C347 PREPARED BY: Jonathan Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 07/07/2008
0.30
0.25
0.20
Curvature (m^-1)
0.15
0.10
0.05
0.00
0 1 2 3 4
Arc Length (m)
REV No. 1
CLIENT: Wellstream International Ltd PROJECT No: W7418
PROJECT: C347 PREPARED BY: Jonathan Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 07/07/2008
0.10
0.08
0.06
0.04
0.02
Max. Strain
STATE 1 TENSILE
STATE 1 COMP.
0.00
STATE 2 TENSILE
0 1 2 3 4
-0.02 STATE 2 COMP.
-0.04
-0.06
-0.08
-0.10
Arc Length (m)
0.80
0.70
0.60
STATE 1
Deflection (m)
0.50
STATE 2
0.40
END OF BENDING
0.30 STIFFENER
0.20
0.10
0.00
0 1 2 3 4
Arc Length (m)
REV No. 1
CLIENT: Wellstream International Ltd PROJECT No: W7418
PROJECT: C347 PREPARED BY: Jonathan Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 07/07/2008
0.30
0.25
0.20
Curvature (m^-1)
0.15
0.10
0.05
0.00
0 1 2 3 4
Arc Length (m)
REV No. 1
CLIENT: Wellstream International Ltd PROJECT No: W7418
PROJECT: C347 PREPARED BY: Jonathan Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 07/07/2008
0.10
0.08
0.06
0.04
0.02
Max. Strain
STATE 1 TENSILE
STATE 1 COMP.
0.00
STATE 2 TENSILE
0 1 2 3 4
-0.02 STATE 2 COMP.
-0.04
-0.06
-0.08
-0.10
Arc Length (m)
0.80
0.70
0.60
STATE 1
Deflection (m)
0.50
STATE 2
0.40
END OF BENDING
0.30
STIFFENER
0.20
0.10
0.00
0 1 2 3 4
Arc Length (m)
REV No. 1
CLIENT: Wellstream International Ltd PROJECT No: W7418
PROJECT: C347 PREPARED BY: Jonathan Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 07/07/2008
0.30
0.25
0.20
Curvature (m^-1)
0.15
0.10
0.05
0.00
0 1 2 3 4
Arc Length (m)
REV No. 1
CLIENT: Wellstream International Ltd PROJECT No: W7418
PROJECT: C347 PREPARED BY: Jonathan Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 07/07/2008
0.10
0.08
0.06
0.04
0.02
Max. Strain
STATE 1 TENSILE
STATE 1 COMP.
0.00
STATE 2 TENSILE
0 1 2 3 4
-0.02 STATE 2 COMP.
-0.04
-0.06
-0.08
-0.10
Arc Length (m)
0.80
0.70
0.60
STATE 1
Deflection (m)
0.50
STATE 2
0.40
END OF BENDING
0.30
STIFFENER
0.20
0.10
0.00
0 1 2 3 4
Arc Length (m)
REV No. 1
CLIENT: Wellstream International Ltd PROJECT No: W7418
PROJECT: C347 PREPARED BY: Jonathan Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 07/07/2008
APPENDIX C
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WHERE
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and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
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WHERE
D1 = 820.0mm C1 = 5.0mm x 30
D2 = 457.0mm C2 = 10.0mm x 45
D3 = 50.0mm R1 = 20.0mm
L1 = 135mm R2 = 19.0mm
L2 = 365.0mm R3 = 15.0mm
L3 = 100.0mm R4 = 5.0mm
T1 = 36.0mm nom.
No of radial holes 3
NOTE: THERE ARE A NUMBER OF
D3 HOLES EQUISPACED. ONE
HOLE TO BE IN LINE WITH FILL
PORT.
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DETAIL A DETAIL B
No OFF = 18 No OFF = 18
MIN. DRILL DEPTH = 105 mm HOLE THROUGH = 38.0 mm
TAP DEPTH = 90 mm COUNTERBORE DIA = 80 mm
SIZE = M 42 COUNTERBORE DEPTH = 45 mm
PCD = 736 mm PCD = 636 mm
HOLE THROUGH TO HAVE 1mm x 45 CHAMF ON FLANGE FACE
DETAIL C
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WHERE
D1 = 850mm L1 = 550mm
D2 = 779mm L2 = 3206mm
D3 = 335mm L3 = 3283mm
R1 = 5mm L4 = 200mm
R2 = 20mm
T1 = 20.0mm
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APPENDIX D
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and design rights) are owned by Trelleborg CRP Ltd. No use or disclosure is to be made without prior written permission
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The internal steelwork is designed in accordance with guidelines contained within API 17J.
From the bending stiffener design program output for a design loadcase of:
Tension 1400 kN
Angle 17.0
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The presence of a shear force (FY) will produce an additional moment which will
be carried by the cylinder base.
MXY+(FY*l) MXY
FX
FY FY
Ml = FY * l
= 409.3 * 0.550
Ml = 225.1 kNm
MT = Ml + MXY
= 225.1 + 507.3
MT = 732.4 kNm
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slb = MT
Zsa
4 4
Zsa = (DS - dS )
32 * DS
Where:
DS = External sleeve diameter
= 0.457 m
= 0.385 m
Zsa = 0.004650 m
slb = 732.4
0.004650 * 1000
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slt = FY
As
2 2
As = (DS - dS )
4 * fsa
Where:
DS = External sleeve diameter
= 0.457 m
= 0.385 m
= 2
As = 0.0238 m
slt = 409.3 kN
0.0238 m
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The combined stress in the sleeve (cssl) is found using the von Mises equation:
Now the yield stress (sly) for steel grade BS EN 10025 S355J2+N, 36.0mm thick is:
UF = 0.67
The combined sleeve stress is less than the allowable yield stress, hence satisfactory
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MT
Where :
a = Bolting radius
a = 0.368 m
b = 0.229 m
t = Flange thickness
t = 0.135 m
Using "Roark's Formulas for Stress and Strain" Table 24, Case No 20b:
= 0.621
= 0.997
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The maximum bending stress (flm) is located at the tube flange connection and
is given by:
flm = * MT
a * t2
= 0.997 * 732.44
0.368 * 0.135 * 1000
Now the yield stress (FY) for steel grade BS EN 10025 S355J2+N, 135mm thick is:
FY = 295 N/mm
UF = 0.67
Allowable yield stress is greater than the actual stress, hence satisfactory.
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NB = 18
For this number of bolts the maximum tensile bolt load (P) at the extremity is given by:
Assuming rotation about the centreline
P = MT
9 * RB
RB = 0.368 m
Therefore P = 732
9 * 0.368
P = 221 kN
The required pre-load in the bolt, Pp is determined using the following equation:
Pp = 0.5 * Abt * bp
Pp = 405 kN
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To reduce the stress range in the bolt during fatigue loading the pre-load, Pp should be at least 1.5 x
greater than the maximum tension, P (according to BS7608: 1993 - Fatigue Design and Assessment
of Steel Structures).
Factor = Pp
P
Factor = 1.83
The pre-load is greater than 1.5 x the maximum tension, hence satisfactory.
The minimum tension required in the bolts is 1.5 x P = 332kN
The maximum tension required in the bolts is 405kN (TCRP recommended installation value)
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To ensure tensile bolt failure instead of thread shear the required depth of thread (DT) is
given by BS 3580 for a M42 bolt:
DT = 2 * ABT * J * F
* D1/TP * (TP/2 + 0.577(D2-D1))
Where:
J = Proof strength of external thread
Yield strength of internal thread
J = 723
295
J = 2.45
F = Tensile/shear factor
F = 1.5
D1 = 37.129mm
D2 = 39.077mm
TP = Thread pitch
TP = 4.500mm
DT = 94.16mm
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The internal ring is added to the internal structure to assist with the transfer of the
moment from the body to the end flange.
MXY
FX
FY
The effect of the shear force is absorbed by the internal sleeve. Conservatively, we shall say that
the internal ring may be required to carry the stiffener body moment MXY.
Consider rotation about the centreline. For this number of rods the maximum tensile load (PR)
at the extremity is given by:
PR = MXY
9 * RR
The tie rod radius (RR) for the bending stiffener is:
RR = 0.318 m
PR = 507.31
9 * 0.318
PR = 177 kN
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Diameter = 60.0mm
End Thread = M36
The maximum tensile or compressive stress (ROD) in the rods will occur in the
threaded section due to the reduced cross sectional area.
rtm = PR/ART
rtm = 177
817
Now the yield stress (RY) for ALLOY 625 60.0mm dia. is:
RY = 414 N/mm
UF = 0.67
The rod stress is below the allowable yield stress, hence satisfactory.
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0.170 m 0.060 m
(RCT) (RCD)
M36
(rts)
0.0380 m
(RHD)
The tie rod collar bears directly against the end flange.
The internal ring nuts shall be pre-tensioned to 90 kN. This will require a torque of 517Nm
for an M36 fastener
The maximum bearing stress, sbc will result from the load (PR + 90) as the nut pre-tension and
the compressive tie rod load will act simultaneously.
bc = 4 * (90 + PR)
2 2
*(RCD - RHD )
bc = 4 * (90 + 177)
3.14 * (0.060 - 0.038) * 1000
bc = 158 N/mm
As defined above the allowable yield stress for the flange (FLA) is : 198 N/mm
The bearing stress is below the flange yield stress, hence satisfactory
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sc = (90 + PR)*fsac
* RHD * RCT
fsac = 10 / 9
sc = 14.6 N/mm
The shear stress is below the allowable rod yield stress, hence satisfactory
The combined stress in the collar (csc) is found using the von Mises equation:
The combined collar stress is less than the allowable rod yield stress, hence satisfactory
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PR
Lbr
Where:
Lbr = Ring circumference - Ring diameter
No of rods
Lbr = * RR * 2 - RID
18
Lbr = 0.061m
MR = 177 * 0.061
8
MR = 1.35kNm
Zir = * RID
32
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Zir = 1.23E-5 m
irb = MR
Zir
irb = 1352
1.23E-5 * 1E6
UF = 0.67
Ring bending stress is lower than the ring yield stress, hence satisfactory.
7.0 CONCLUSION
The structural design of the bending stiffener internal steelwork is deemed satisfactory.
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APPENDIX E
Fatigue Analysis
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CLIENT: Wellstream International Ltd PROJECT No.: 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
LOADCASE: Case 1
SUMMARY OF FATIGUE ANALYSIS
Notes:
2/ The following calculations assume the preload in the bolts is at least 1.5 X the design tension. Therefore the stress range can be taken as:
3/ The stress range is modified to allow for the effect of material thickness.
5/ The basic Sr -N curve has been reduced by a factor of 2 on life to cover the effects of contact with seawater when considering fatigue of bolting.
CLIENT: Wellstream International Ltd PROJECT No.: 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
LOAD RANGE
Wave Shear Force Shear Force Bending Bending Actual no. Resultant Resultant bolt Axial Load bolt Stress Corrected Allowable Usage
Class Y-direction Z-direction Moment Moment of cycles Shear Force B/Moment Range on Range, S Stress no. of Factor
Y-direction Z-direction per year Range, F Range, M Bolt (20%) Range, Sb cycles = 25*n/N
(kN) (kN) (kNm) (kNm) n (kN) (kNm) (MPa) (kN) (MPa) (MPa) (MPa) N U
32 0.00 57.81 0.00 119.43 19.20 57.81 119.43 3.19 36.06 32.20 6.53 7.44 1.0E+30 0.0000000
33 0.00 29.16 0.00 59.81 76.78 29.16 59.81 1.61 18.06 16.12 3.27 3.73 1.0E+30 0.0000000
34 0.00 89.58 0.00 183.06 5.26 89.58 183.06 4.94 55.27 49.35 10.02 11.40 1.0E+30 0.0000000
35 0.00 43.08 0.00 88.00 13.14 43.08 88.00 2.37 26.57 23.72 4.82 5.48 1.0E+30 0.0000000
36 0.00 377.67 0.00 751.96 2.74 377.67 751.96 20.81 227.04 202.72 41.18 46.88 2.8E+05 0.0002490
37 0.00 37.81 0.00 77.63 8.23 37.81 77.63 2.08 23.44 20.93 4.25 4.84 1.0E+30 0.0000000
38 0.00 58.51 0.00 119.52 5.26 58.51 119.52 3.22 36.09 32.22 6.54 7.45 1.0E+30 0.0000000
= 0.0019100
INPUT
b/a 0.1 0.15 0.2 0.25 0.3 0.4 0.5 0.6 0.7 0.8
Beta 9.478 6.252 4.621 3.625 2.947 2.062 1.489 1.067 0.731 0.449
b/a : 0.620923913
Trunnion Factor: Beta : 0.9967
flange = *M
(a * t)
Notes:
1/ The distribution of the number of cycles is as follows:
2/ The maximum stresses in the flange occur at the machined radius profile. 70 % of the bending moment is assumed to be taken by the flange at this connection.
3/ The stress range is modified to allow for the effect of material thickness.
4/ Stress Concentration Factor 2.73
5/ The flange in bending is analysed using the Class F, Fatigue curve from BS7608.
6/ The allowable number of cycles has been increased by a factor due to the effect of weld improvement by toe grinding: 2.2
CLIENT: Wellstream International Ltd PROJECT No. 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
Stress Range, Sr 1.879 1.329 0.000 1.329 1.879 1.329 0.000 1.329
Corrected Stress Range, Sc 3.20 2.26 0.00 2.26 3.20 2.26 0.00 2.26
Allowable No of Cycles, N 6.69E+12 3.79E+13 7.76E+93 3.79E+13 6.69E+12 3.79E+13 3.19E+91 3.79E+13
Usage Factor (25 years), U 0.000001 0.000000 0.000000 0.000000 0.000001 0.000000 0.000000 0.000000
Stress Range, Sr 1.798 1.272 0.000 1.272 1.798 1.272 0.000 1.272
Corrected Stress Range, Sc 3.07 2.17 0.00 2.17 3.07 2.17 0.00 2.17
Allowable No of Cycles, N 8.33E+12 4.71E+13 9.65E+93 4.71E+13 8.33E+12 4.71E+13 9.65E+93 4.71E+13
Usage Factor (25 years), U 0.000004 0.000001 0.000000 0.000001 0.000004 0.000001 0.000000 0.000001
Stress Range, Sr 1.225 0.866 0.000 0.866 1.225 0.866 0.000 0.866
Corrected Stress Range, Sc 2.09 1.48 0.00 1.48 2.09 1.48 0.00 1.48
Allowable No of Cycles, N 5.68E+13 3.21E+14 6.59E+94 3.21E+14 5.68E+13 3.21E+14 2.71E+92 3.21E+14
Usage Factor (25 years), U 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
CLIENT: Wellstream International Ltd PROJECT No. 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
Stress Range, Sr 1.780 1.259 0.000 1.259 1.780 1.259 0.000 1.259
Corrected Stress Range, Sc 3.03 2.14 0.00 2.14 3.03 2.14 0.00 2.14
Allowable No of Cycles, N 8.77E+12 4.96E+13 6.31E+96 4.96E+13 8.77E+12 4.96E+13 1.66E+92 4.96E+13
Usage Factor (25 years), U 0.000001 0.000000 0.000000 0.000000 0.000001 0.000000 0.000000 0.000000
Stress Range, Sr 0.856 0.605 0.000 0.605 0.856 0.605 0.000 0.605
Corrected Stress Range, Sc 1.46 1.03 0.00 1.03 1.46 1.03 0.00 1.03
Allowable No of Cycles, N 3.41E+14 1.93E+15 3.96E+95 1.93E+15 3.41E+14 1.93E+15 1.63E+93 1.93E+15
Usage Factor (25 years), U 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
Stress Range, Sr 0.416 0.294 0.000 0.294 0.416 0.294 0.000 0.294
Corrected Stress Range, Sc 0.71 0.50 0.00 0.50 0.71 0.50 0.00 0.50
Allowable No of Cycles, N 1.26E+16 7.15E+16 1.47E+97 7.15E+16 1.26E+16 7.15E+16 6.03E+94 7.15E+16
Usage Factor (25 years), U 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
CLIENT: Wellstream International Ltd PROJECT No. 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
Stress Range, Sr 6.164 4.359 0.000 4.359 6.164 4.359 0.000 4.359
Corrected Stress Range, Sc 10.51 7.43 0.00 7.43 10.51 7.43 0.00 7.43
Allowable No of Cycles, N 1.76E+10 9.96E+10 2.04E+91 9.96E+10 1.76E+10 9.96E+10 8.40E+88 9.96E+10
Usage Factor (25 years), U 0.000024 0.000004 0.000000 0.000004 0.000024 0.000004 0.000000 0.000004
Stress Range, Sr 1.241 0.877 0.000 0.877 1.241 0.877 0.000 0.877
Corrected Stress Range, Sc 2.11 1.50 0.00 1.50 2.11 1.50 0.00 1.50
Allowable No of Cycles, N 5.33E+13 3.02E+14 6.18E+94 3.02E+14 5.33E+13 3.02E+14 2.54E+92 3.02E+14
Usage Factor (25 years), U 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
Stress Range, Sr 7.095 5.017 0.000 5.017 7.095 5.017 0.000 5.017
Corrected Stress Range, Sc 12.09 8.55 0.00 8.55 12.09 8.55 0.00 8.55
Allowable No of Cycles, N 8.72E+09 4.93E+10 5.39E+91 4.93E+10 8.72E+09 4.93E+10 2.89E+90 4.93E+10
Usage Factor (25 years), U 0.000144 0.000025 0.000000 0.000025 0.000144 0.000025 0.000000 0.000025
CLIENT: Wellstream International Ltd PROJECT No. 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
Stress Range, Sr 11.993 8.480 0.000 8.480 11.993 8.480 0.000 8.480
Corrected Stress Range, Sc 20.44 14.45 0.00 14.45 20.44 14.45 0.00 14.45
Allowable No of Cycles, N 6.32E+08 3.57E+09 4.31E+91 3.57E+09 6.32E+08 3.57E+09 7.99E+88 3.57E+09
Usage Factor (25 years), U 0.001912 0.000338 0.000000 0.000338 0.001912 0.000338 0.000000 0.000338
Stress Range, Sr 4.051 2.864 0.000 2.864 4.051 2.864 0.000 2.864
Corrected Stress Range, Sc 6.90 4.88 0.00 4.88 6.90 4.88 0.00 4.88
Allowable No of Cycles, N 1.44E+11 8.12E+11 6.46E+92 8.12E+11 1.44E+11 8.12E+11 5.74E+91 8.12E+11
Usage Factor (25 years), U 0.000018 0.000003 0.000000 0.000003 0.000018 0.000003 0.000000 0.000003
Stress Range, Sr 6.709 4.744 0.000 4.744 6.709 4.744 0.000 4.744
Corrected Stress Range, Sc 11.43 8.09 0.00 8.09 11.43 8.09 0.00 8.09
Allowable No of Cycles, N 1.15E+10 6.52E+10 1.34E+91 6.52E+10 1.15E+10 6.52E+10 5.50E+88 6.52E+10
Usage Factor (25 years), U 0.000171 0.000030 0.000000 0.000030 0.000171 0.000030 0.000000 0.000030
CLIENT: Wellstream International Ltd PROJECT No. 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
Stress Range, Sr 8.739 6.180 0.000 6.180 8.739 6.180 0.000 6.180
Corrected Stress Range, Sc 14.89 10.53 0.00 10.53 14.89 10.53 0.00 10.53
Allowable No of Cycles, N 3.07E+09 1.74E+10 1.04E+92 1.74E+10 3.07E+09 1.74E+10 3.58E+88 1.74E+10
Usage Factor (25 years), U 1.68E-06 2.97E-07 4.96E-89 2.97E-07 1.68E-06 2.97E-07 1.44E-85 2.97E-07
Stress Range, Sr 3.466 2.451 0.000 2.451 3.466 2.451 0.000 2.451
Corrected Stress Range, Sc 5.91 4.18 0.00 4.18 5.91 4.18 0.00 4.18
Allowable No of Cycles, N 3.13E+11 1.77E+12 4.87E+92 1.77E+12 3.13E+11 1.77E+12 2.75E+92 1.77E+12
Usage Factor (25 years), U 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
Stress Range, Sr 20.159 14.254 0.000 14.254 20.159 14.254 0.000 14.254
Corrected Stress Range, Sc 34.36 24.29 0.00 24.29 34.36 24.29 0.00 24.29
Allowable No of Cycles, N 4.71E+07 2.66E+08 5.26E+94 2.66E+08 4.71E+07 2.66E+08 2.00E+87 2.66E+08
Usage Factor (25 years), U 0.000268 0.000047 0.000000 0.000047 0.000268 0.000047 0.000000 0.000047
CLIENT: Wellstream International Ltd PROJECT No. 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
Stress Range, Sr 43.258 30.588 0.000 30.588 43.258 30.588 0.000 30.588
Corrected Stress Range, Sc 73.73 52.13 0.00 52.13 73.73 52.13 0.00 52.13
Allowable No of Cycles, N 1.57E+06 4.45E+06 2.00E+88 4.45E+06 1.57E+06 4.45E+06 1.07E+85 4.45E+06
Usage Factor (25 years), U 1.79E-02 6.33E-03 1.41E-84 6.33E-03 1.79E-02 6.33E-03 2.63E-81 6.33E-03
Stress Range, Sr 7.588 5.366 0.000 5.366 7.588 5.366 0.000 5.366
Corrected Stress Range, Sc 12.93 9.14 0.00 9.14 12.93 9.14 0.00 9.14
Allowable No of Cycles, N 6.23E+09 3.52E+10 7.22E+90 3.52E+10 6.23E+09 3.52E+10 7.22E+90 3.52E+10
Usage Factor (25 years), U 1.14E-05 2.01E-06 9.82E-87 2.01E-06 1.14E-05 2.01E-06 9.82E-87 2.01E-06
Stress Range, Sr 2.904 2.053 0.000 2.053 2.904 2.053 0.000 2.053
Corrected Stress Range, Sc 4.95 3.50 0.00 3.50 4.95 3.50 0.00 3.50
Allowable No of Cycles, N 7.59E+11 4.29E+12 8.80E+92 4.29E+12 7.59E+11 4.29E+12 8.80E+92 4.29E+12
Usage Factor (25 years), U 1.52E-07 2.69E-08 1.31E-88 2.69E-08 1.52E-07 2.69E-08 1.31E-88 2.69E-08
CLIENT: Wellstream International Ltd PROJECT No. 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
Stress Range, Sr 10.508 7.430 0.000 7.430 10.508 7.430 0.000 7.430
Corrected Stress Range, Sc 17.91 12.66 0.00 12.66 17.91 12.66 0.00 12.66
Allowable No of Cycles, N 1.22E+09 6.92E+09 2.10E+92 6.92E+09 1.22E+09 6.92E+09 1.90E+88 6.92E+09
Usage Factor (25 years), U 4.69E-07 8.29E-08 2.73E-90 8.29E-08 4.69E-07 8.29E-08 3.01E-86 8.29E-08
Stress Range, Sr 4.132 2.922 0.000 2.922 4.132 2.922 0.000 2.922
Corrected Stress Range, Sc 7.04 4.98 0.00 4.98 7.04 4.98 0.00 4.98
Allowable No of Cycles, N 1.30E+11 7.35E+11 1.51E+92 7.35E+11 1.30E+11 7.35E+11 1.51E+92 7.35E+11
Usage Factor (25 years), U 1.27E-08 2.24E-09 1.09E-89 2.24E-09 1.27E-08 2.24E-09 1.09E-89 2.24E-09
Stress Range, Sr 25.902 18.315 0.000 18.315 25.902 18.315 0.000 18.315
Corrected Stress Range, Sc 44.15 31.22 0.00 31.22 44.15 31.22 0.00 31.22
Allowable No of Cycles, N 7.32E+06 7.60E+07 2.14E+93 7.60E+07 7.32E+06 7.60E+07 6.19E+86 7.60E+07
Usage Factor (25 years), U 1.52E-04 1.47E-05 5.20E-91 1.47E-05 1.52E-04 1.47E-05 1.80E-84 1.47E-05
CLIENT: Wellstream International Ltd PROJECT No. 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
Stress Range, Sr 54.044 38.215 0.000 38.215 54.044 38.215 0.000 38.215
Corrected Stress Range, Sc 92.11 65.13 0.00 65.13 92.11 65.13 0.00 65.13
Allowable No of Cycles, N 8.06E+05 2.28E+06 7.68E+87 2.28E+06 8.06E+05 2.28E+06 3.64E+84 2.28E+06
Usage Factor (25 years), U 5.33E-03 1.89E-03 5.60E-85 1.89E-03 5.33E-03 1.89E-03 1.18E-81 1.89E-03
Stress Range, Sr 12.804 9.054 0.000 9.054 12.804 9.054 0.000 9.054
Corrected Stress Range, Sc 21.82 15.43 0.00 15.43 21.82 15.43 0.00 15.43
Allowable No of Cycles, N 4.55E+08 2.57E+09 6.17E+89 2.57E+09 4.55E+08 2.57E+09 4.54E+89 2.57E+09
Usage Factor (25 years), U 3.46E-05 6.12E-06 2.56E-86 6.12E-06 3.46E-05 6.12E-06 3.48E-86 6.12E-06
Stress Range, Sr 3.457 2.445 0.000 2.445 3.457 2.445 0.000 2.445
Corrected Stress Range, Sc 5.89 4.17 0.00 4.17 5.89 4.17 0.00 4.17
Allowable No of Cycles, N 3.17E+11 1.79E+12 3.68E+92 1.79E+12 3.17E+11 1.79E+12 3.68E+92 1.79E+12
Usage Factor (25 years), U 1.10E-07 1.95E-08 9.49E-89 1.95E-08 1.10E-07 1.95E-08 9.49E-89 1.95E-08
CLIENT: Wellstream International Ltd PROJECT No. 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
Stress Range, Sr 8.070 5.706 0.000 5.706 8.070 5.706 0.000 5.706
Corrected Stress Range, Sc 13.75 9.72 0.00 9.72 13.75 9.72 0.00 9.72
Allowable No of Cycles, N 4.58E+09 2.59E+10 4.72E+91 2.59E+10 4.58E+09 2.59E+10 4.09E+88 2.59E+10
Usage Factor (25 years), U 2.87E-08 5.07E-09 2.79E-90 5.07E-09 2.87E-08 5.07E-09 3.21E-87 5.07E-09
Stress Range, Sr 79.609 56.292 0.000 56.292 79.609 56.292 0.000 56.292
Corrected Stress Range, Sc 135.68 95.94 0.00 95.94 135.68 95.94 0.00 95.94
Allowable No of Cycles, N 2.52E+05 7.13E+05 2.40E+87 7.13E+05 2.52E+05 7.13E+05 6.84E+84 7.13E+05
Usage Factor (25 years), U 2.60E-04 9.21E-05 2.73E-86 9.21E-05 2.60E-04 9.21E-05 9.61E-84 9.21E-05
Stress Range, Sr 124.946 88.350 0.000 88.350 124.946 88.350 0.000 88.350
Corrected Stress Range, Sc 212.95 150.58 0.00 150.58 212.95 150.58 0.00 150.58
Allowable No of Cycles, N 6.52E+04 1.85E+05 7.97E+86 1.85E+05 6.52E+04 1.85E+05 5.27E+83 1.85E+05
Usage Factor (25 years), U 7.05E-03 2.49E-03 5.77E-85 2.49E-03 7.05E-03 2.49E-03 8.72E-82 2.49E-03
CLIENT: Wellstream International Ltd PROJECT No. 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
Stress Range, Sr 24.477 17.308 0.000 17.308 24.477 17.308 0.000 17.308
Corrected Stress Range, Sc 41.72 29.50 0.00 29.50 41.72 29.50 0.00 29.50
Allowable No of Cycles, N 8.68E+06 1.01E+08 3.71E+90 1.01E+08 8.68E+06 1.01E+08 1.71E+87 1.01E+08
Usage Factor (25 years), U 3.03E-04 2.61E-05 7.09E-88 2.61E-05 3.03E-04 2.61E-05 1.54E-84 2.61E-05
Stress Range, Sr 11.823 8.360 0.000 8.360 11.823 8.360 0.000 8.360
Corrected Stress Range, Sc 20.15 14.25 0.00 14.25 20.15 14.25 0.00 14.25
Allowable No of Cycles, N 6.78E+08 3.84E+09 7.86E+89 3.84E+09 6.78E+08 3.84E+09 7.86E+89 3.84E+09
Usage Factor (25 years), U 1.09E-05 1.92E-06 9.36E-87 1.92E-06 1.09E-05 1.92E-06 9.36E-87 1.92E-06
Stress Range, Sr 8.191 5.792 0.000 5.792 8.191 5.792 0.000 5.792
Corrected Stress Range, Sc 13.96 9.87 0.00 9.87 13.96 9.87 0.00 9.87
Allowable No of Cycles, N 4.25E+09 2.40E+10 6.48E+90 2.40E+10 4.25E+09 2.40E+10 2.22E+88 2.40E+10
Usage Factor (25 years), U 1.61E-08 2.85E-09 1.06E-89 2.85E-09 1.61E-08 2.85E-09 3.09E-87 2.85E-09
CLIENT: Wellstream International Ltd PROJECT No. 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
Stress Range, Sr 113.405 80.189 0.000 80.189 113.405 80.189 0.000 80.189
Corrected Stress Range, Sc 193.28 136.67 0.00 136.67 193.28 136.67 0.00 136.67
Allowable No of Cycles, N 8.73E+04 2.47E+05 5.86E+86 2.47E+05 8.73E+04 2.47E+05 1.12E+83 2.47E+05
Usage Factor (25 years), U 7.86E-04 2.78E-04 1.17E-85 2.78E-04 7.86E-04 2.78E-04 6.12E-82 2.78E-04
Stress Range, Sr 20.840 14.736 0.000 14.736 20.840 14.736 0.000 14.736
Corrected Stress Range, Sc 35.52 25.12 0.00 25.12 35.52 25.12 0.00 25.12
Allowable No of Cycles, N 3.99E+07 2.25E+08 5.56E+91 2.25E+08 3.99E+07 2.25E+08 8.16E+86 2.25E+08
Usage Factor (25 years), U 1.20E-05 2.13E-06 8.63E-90 2.13E-06 1.20E-05 2.13E-06 5.88E-85 2.13E-06
CLIENT: Wellstream International Ltd PROJECT No. 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
Stress Range, Sr 10.436 7.379 0.000 7.379 10.436 7.379 0.000 7.379
Corrected Stress Range, Sc 17.79 12.58 0.00 12.58 17.79 12.58 0.00 12.58
Allowable No of Cycles, N 1.27E+09 7.16E+09 1.47E+90 7.16E+09 1.27E+09 7.16E+09 1.47E+90 7.16E+09
Usage Factor (25 years), U 0.000002 0.000000 0.000000 0.000000 0.000002 0.000000 0.000000 0.000000
Stress Range, Sr 31.942 22.587 0.000 22.587 31.942 22.587 0.000 22.587
Corrected Stress Range, Sc 54.44 38.49 0.00 38.49 54.44 38.49 0.00 38.49
Allowable No of Cycles, N 3.90E+06 2.67E+07 6.08E+89 2.67E+07 3.90E+06 2.67E+07 5.04E+86 2.67E+07
Usage Factor (25 years), U 0.000034 0.000005 0.000000 0.000005 0.000034 0.000005 0.000000 0.000005
Stress Range, Sr 15.356 10.858 0.000 10.858 15.356 10.858 0.000 10.858
Corrected Stress Range, Sc 26.17 18.51 0.00 18.51 26.17 18.51 0.00 18.51
Allowable No of Cycles, N 1.83E+08 1.04E+09 2.13E+89 1.04E+09 1.83E+08 1.04E+09 2.13E+89 1.04E+09
Usage Factor (25 years), U 0.000002 0.000000 0.000000 0.000000 0.000002 0.000000 0.000000 0.000000
CLIENT: Wellstream International Ltd PROJECT No. 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
Stress Range, Sr 131.209 92.779 0.000 92.779 131.209 92.779 0.000 92.779
Corrected Stress Range, Sc 223.62 158.13 0.00 158.13 223.62 158.13 0.00 158.13
Allowable No of Cycles, N 5.63E+04 1.59E+05 1.43E+87 1.59E+05 5.63E+04 1.59E+05 6.97E+82 1.59E+05
Usage Factor (25 years), U 0.001217 0.000430 0.000000 0.000430 0.001217 0.000430 0.000000 0.000430
Stress Range, Sr 13.545 9.578 0.000 9.578 13.545 9.578 0.000 9.578
Corrected Stress Range, Sc 23.08 16.32 0.00 16.32 23.08 16.32 0.00 16.32
Allowable No of Cycles, N 3.44E+08 1.94E+09 3.98E+89 1.94E+09 3.44E+08 1.94E+09 3.98E+89 1.94E+09
Usage Factor (25 years), U 0.000001 0.000000 0.000000 0.000000 0.000001 0.000000 0.000000 0.000000
Stress Range, Sr 20.855 14.747 0.000 14.747 20.855 14.747 0.000 14.747
Corrected Stress Range, Sc 35.54 25.13 0.00 25.13 35.54 25.13 0.00 25.13
Allowable No of Cycles, N 3.97E+07 2.25E+08 7.05E+88 2.25E+08 3.97E+07 2.25E+08 3.11E+88 2.25E+08
Usage Factor (25 years), U 0.000003 0.000001 0.000000 0.000001 0.000003 0.000001 0.000000 0.000001
Total Usage Factor 0.035675407 0.012022342 3.015E-84 0.012022342 0.03567541 0.01202234 6.35744E-81 0.012022342
All cases total usage factor 0.035675 0.012022 0.000000 0.012022 0.035675 0.012022 0.000000 0.012022
Fatigue Life 701 2079 infinite 2079 701 2079 infinite 2079
= 0.0760754
2/ The following calculations assume the preload in the bolts is at least 1.5 X the design tension. Therefore the stress range can be taken as:
3/ The stress range has been modified to allow for the effect of material thickness, as specified in BS7608,
4/ The tie rod thread stress calculations are as per the internal steelwork design calculations (assuming rotation about the centreline), as contained in Appendix D.
5/ The tie rod threads are analysed used the Class X, Fatigue curve from BS7608.
6/ The ring/rods take only the loads generated at the cone section base but the flange base loads have been considered for conservatism.
7/ It can be assumed that a further load share occurs between the internal sleeve and the ring/rods, with the ring taking 30% of the load.
8/ The basic Sr -N curve has been reduced by a factor of 2 on life to cover the effects of contact with seawater when considering fatigue of the rod thread.
The rod thread is surrounded by silicone sealant so there should be no contact with seawater.
CLIENT: Wellstream International Ltd PROJECT No.: 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
LOAD RANGE
Wave Shear Force Shear Force Bending Bending Actual no. Resultant Resultant +/bolt Axial Load +/bolt Stress Corrected Allowable Usage
Class Y-direction Z-direction Moment Moment of cycles Shear Force B/Moment Range on Range, S Stress no. of Factor
Y-direction Z-direction (1 year) Range, F Range, M Bolt (20%) Range, Sb cycles = 25*n/N
(kN) (kN) (kNm) (kNm) n (kN) (kNm) (MPa) (kN) (MPa) (MPa) (MPa) N U
1 0.00 1.55 0.00 3.23 362,763.11 1.55 3.23 0.12 1.13 1.38 0.28 0.31 1.0E+30 0.000000
2 0.00 1.50 0.00 3.09 1,171,616.46 1.50 3.09 0.11 1.08 1.32 0.27 0.29 1.0E+30 0.000000
3 0.00 1.04 0.00 2.11 687,065.82 1.04 2.11 0.08 0.74 0.90 0.18 0.20 1.0E+30 0.000000
4 0.00 1.49 0.00 3.06 518,339.21 1.49 3.06 0.11 1.07 1.31 0.26 0.29 1.0E+30 0.000000
5 0.00 0.73 0.00 1.47 915,882.03 0.73 1.47 0.06 0.51 0.63 0.13 0.14 1.0E+30 0.000000
6 0.00 0.36 0.00 0.71 361,298.94 0.36 0.71 0.03 0.25 0.31 0.06 0.07 1.0E+30 0.000000
7 0.00 5.18 0.00 10.60 17,162.59 5.18 10.60 0.39 3.70 4.53 0.92 1.00 1.0E+30 0.000000
8 0.00 1.06 0.00 2.13 66,894.86 1.06 2.13 0.08 0.75 0.91 0.18 0.20 1.0E+30 0.000000
9 0.00 6.00 0.00 12.20 50,135.23 6.00 12.20 0.45 4.26 5.22 1.06 1.16 1.0E+30 0.000000
10 0.00 9.59 0.00 20.62 48,292.13 9.59 20.62 0.72 7.20 8.82 1.78 1.95 1.0E+30 0.000000
11 0.00 3.41 0.00 6.96 102,824.88 3.41 6.96 0.26 2.43 2.98 0.60 0.66 1.0E+30 0.000000
12 0.00 5.61 0.00 11.54 79,036.22 5.61 11.54 0.42 4.03 4.93 1.00 1.09 1.0E+30 0.000000
13 0.00 7.20 0.00 15.03 206.42 7.20 15.03 0.54 5.25 6.43 1.30 1.42 1.0E+30 0.000000
14 0.00 2.94 0.00 5.96 633.59 2.94 5.96 0.22 2.08 2.55 0.52 0.56 1.0E+30 0.000000
15 0.00 16.81 0.00 34.66 504.58 16.81 34.66 1.27 12.11 14.82 3.00 3.28 1.0E+30 0.000000
16 0.00 37.04 0.00 74.37 1,126.70 37.04 74.37 2.80 25.99 31.81 6.43 7.05 1.0E+30 0.000000
17 0.00 6.49 0.00 13.05 2,835.09 6.49 13.05 0.49 4.56 5.58 1.13 1.24 1.0E+30 0.000000
18 0.00 2.34 0.00 4.99 4,615.72 2.34 4.99 0.18 1.74 2.14 0.43 0.47 1.0E+30 0.000000
19 0.00 8.67 0.00 18.07 22.94 8.67 18.07 0.65 6.31 7.73 1.56 1.71 1.0E+30 0.000000
20 0.00 3.53 0.00 7.10 65.94 3.53 7.10 0.27 2.48 3.04 0.61 0.67 1.0E+30 0.000000
21 0.00 21.61 0.00 44.53 44.63 21.61 44.53 1.63 15.56 19.05 3.85 4.22 1.0E+30 0.000000
22 0.00 46.75 0.00 92.92 172.01 46.75 92.92 3.53 32.47 39.74 8.04 8.81 1.0E+30 0.000000
23 0.00 10.85 0.00 22.01 630.72 10.85 22.01 0.82 7.69 9.41 1.90 2.09 1.0E+30 0.000000
24 0.00 2.78 0.00 5.94 1,396.18 2.78 5.94 0.21 2.08 2.54 0.51 0.56 1.0E+30 0.000000
25 0.00 6.85 0.00 13.87 5.26 6.85 13.87 0.52 4.85 5.93 1.20 1.31 1.0E+30 0.000000
26 0.00 68.64 0.00 136.87 2.63 68.64 136.87 5.19 47.82 58.54 11.84 12.97 1.0E+30 0.000000
27 0.00 112.00 0.00 214.82 18.40 112.00 214.82 8.46 75.06 91.87 18.61 20.38 1.0E+30 0.000000
28 0.00 20.56 0.00 42.08 105.12 20.56 42.08 1.55 14.70 18.00 3.64 3.99 1.0E+30 0.000000
29 0.00 9.94 0.00 20.33 294.34 9.94 20.33 0.75 7.10 8.69 1.76 1.93 1.0E+30 0.000000
30 0.00 7.06 0.00 14.08 2.74 7.06 14.08 0.53 4.92 6.02 1.22 1.34 1.0E+30 0.000000
CLIENT: Wellstream International Ltd PROJECT No.: 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
LOAD RANGE
Wave Shear Force Shear Force Bending Bending Actual no. Resultant Resultant +/bolt Axial Load +/bolt Stress Corrected Allowable Usage
Class Y-direction Z-direction Moment Moment of cycles Shear Force B/Moment Range on Range, S Stress no. of Factor
Y-direction Z-direction (1 year) Range, F Range, M Bolt (20%) Range, Sb cycles = 25*n/N
(kN) (kN) (kNm) (kNm) n (kN) (kNm) (MPa) (kN) (MPa) (MPa) (MPa) N U
31 0.00 102.93 0.00 194.98 2.74 102.93 194.98 7.78 68.13 83.39 16.89 18.51 1.0E+30 0.000000
32 0.00 17.34 0.00 35.83 19.20 17.34 35.83 1.31 12.52 15.32 3.10 3.39 1.0E+30 0.000000
33 0.00 8.75 0.00 17.94 76.78 8.75 17.94 0.66 6.27 7.67 1.55 1.70 1.0E+30 0.000000
34 0.00 26.87 0.00 54.92 5.26 26.87 54.92 2.03 19.19 23.49 4.75 5.20 1.0E+30 0.000000
35 0.00 12.92 0.00 26.40 13.14 12.92 26.40 0.98 9.22 11.29 2.28 2.50 1.0E+30 0.000000
36 0.00 113.30 0.00 225.59 2.74 113.30 225.59 8.56 78.82 96.48 19.52 21.39 2.9E+06 0.000024
37 0.00 11.34 0.00 23.29 8.23 11.34 23.29 0.86 8.14 9.96 2.01 2.21 1.0E+30 0.000000
38 0.00 17.55 0.00 35.86 5.26 17.55 35.86 1.33 12.53 15.33 3.10 3.40 1.0E+30 0.000000
= 0.000024
Notes:
2/ The stress range is modified to allow for the effect of material thickness, as specified in BS7608.
3/ The tie rod stress calculations are as per the internal steelwork design calculations (assuming rotation about the centreline), as contained in Appendix D.
4/ The tie rods are analysed using the Class B, Fatigue curve from BS7608.
5/ The ring/rods take only the loads generated at the cone section base but the flange base loads have been considered for conservatism.
6/ It can be assumed that a further load share occurs between the internal sleeve and the ring/rods, with the ring taking 30% of the load.
At the end of the parallel section there is a step where the rod diameter increases from 36mm diameter to 60mm diameter. This abrupt change will cause a stress
concentration at the end of the parallel section. To evaluate this SCF the methodolgy contained in Roarks Formulas for stress and strain will be used.
LOAD RANGE
Wave Shear Force Shear Force Bending Bending Actual no. Resultant Resultant +/bolt Axial Load +/bolt Stress Corrected Allowable Usage
Class Y-direction Z-direction Moment Moment of cycles Shear Force B/Moment Range on Range, S Stress no. of Factor
Y-direction Z-direction (1 year) Range, F Range, M Section Range, Sb cycles = 25*n/N
(kN) (kN) (kNm) (kNm) n (kN) (kNm) (MPa) (kN) (MPa) (MPa) (MPa) N U
1 0.00 1.55 0.00 3.23 362,763.11 1.55 3.23 0.03 1.13 0.40 1.15 1.43 1.15E+18 0.000000
2 0.00 1.50 0.00 3.09 1,171,616.46 1.50 3.09 0.03 1.08 0.38 1.10 1.37 1.50E+18 0.000000
3 0.00 1.04 0.00 2.11 687,065.82 1.04 2.11 0.02 0.74 0.26 0.75 0.93 1.50E+19 0.000000
4 0.00 1.49 0.00 3.06 518,339.21 1.49 3.06 0.03 1.07 0.38 1.09 1.36 1.59E+18 0.000000
5 0.00 0.73 0.00 1.47 915,882.03 0.73 1.47 0.02 0.51 0.18 0.52 0.65 1.29E+20 0.000000
6 0.00 0.36 0.00 0.71 361,298.94 0.36 0.71 0.01 0.25 0.09 0.25 0.32 9.82E+21 0.000000
7 0.00 5.18 0.00 10.60 17,162.59 5.18 10.60 0.11 3.70 1.31 3.78 4.70 9.24E+14 0.000000
8 0.00 1.06 0.00 2.13 66,894.86 1.06 2.13 0.02 0.75 0.26 0.76 0.95 1.39E+19 0.000000
9 0.00 6.00 0.00 12.20 50,135.23 6.00 12.20 0.13 4.26 1.51 4.35 5.41 3.97E+14 0.000000
10 0.00 9.59 0.00 20.62 48,292.13 9.59 20.62 0.21 7.20 2.55 7.34 9.14 1.71E+13 0.000000
11 0.00 3.41 0.00 6.96 102,824.88 3.41 6.96 0.07 2.43 0.86 2.48 3.09 1.15E+16 0.000000
12 0.00 5.61 0.00 11.54 79,036.22 5.61 11.54 0.12 4.03 1.43 4.11 5.12 5.56E+14 0.000000
13 0.00 7.20 0.00 15.03 206.42 7.20 15.03 0.16 5.25 1.86 5.36 6.67 1.14E+14 0.000000
14 0.00 2.94 0.00 5.96 633.59 2.94 5.96 0.06 2.08 0.74 2.13 2.65 2.92E+16 0.000000
15 0.00 16.81 0.00 34.66 504.58 16.81 34.66 0.37 12.11 4.28 12.36 15.38 7.56E+11 0.000000
16 0.00 37.04 0.00 74.37 1,126.70 37.04 74.37 0.81 25.99 9.19 26.53 33.02 7.71E+09 0.000004
17 0.00 6.49 0.00 13.05 2,835.09 6.49 13.05 0.14 4.56 1.61 4.65 5.79 2.65E+14 0.000000
18 0.00 2.34 0.00 4.99 4,615.72 2.34 4.99 0.05 1.74 0.62 1.78 2.21 8.50E+16 0.000000
19 0.00 8.67 0.00 18.07 22.94 8.67 18.07 0.19 6.31 2.23 6.44 8.01 3.77E+13 0.000000
20 0.00 3.53 0.00 7.10 65.94 3.53 7.10 0.08 2.48 0.88 2.53 3.15 1.02E+16 0.000000
21 0.00 21.61 0.00 44.53 44.63 21.61 44.53 0.47 15.56 5.50 15.88 19.76 1.68E+11 0.000000
22 0.00 46.75 0.00 92.92 172.01 46.75 92.92 1.02 32.47 11.48 33.15 41.26 2.03E+09 0.000002
23 0.00 10.85 0.00 22.01 630.72 10.85 22.01 0.24 7.69 2.72 7.85 9.77 1.15E+13 0.000000
24 0.00 2.78 0.00 5.94 1,396.18 2.78 5.94 0.06 2.08 0.73 2.12 2.64 2.98E+16 0.000000
25 0.00 6.85 0.00 13.87 5.26 6.85 13.87 0.15 4.85 1.71 4.95 6.16 1.83E+14 0.000000
26 0.00 68.64 0.00 136.87 2.63 68.64 136.87 1.50 47.82 16.91 48.83 60.78 1.98E+08 0.000000
27 0.00 112.00 0.00 214.82 18.40 112.00 214.82 2.45 75.06 26.55 76.71 95.48 1.32E+07 0.000035
28 0.00 20.56 0.00 42.08 105.12 20.56 42.08 0.45 14.70 5.20 15.01 18.68 2.36E+11 0.000000
29 0.00 9.94 0.00 20.33 294.34 9.94 20.33 0.22 7.10 2.51 7.25 9.02 1.85E+13 0.000000
30 0.00 7.06 0.00 14.08 2.74 7.06 14.08 0.15 4.92 1.74 5.02 6.25 1.67E+14 0.000000
CLIENT: Wellstream International Ltd PROJECT No.: 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
LOAD RANGE
Wave Shear Force Shear Force Bending Bending Actual no. Resultant Resultant +/bolt Axial Load +/bolt Stress Corrected Allowable Usage
Class Y-direction Z-direction Moment Moment of cycles Shear Force B/Moment Range on Range, S Stress no. of Factor
Y-direction Z-direction (1 year) Range, F Range, M Section Range, Sb cycles = 25*n/N
(kN) (kN) (kNm) (kNm) n (kN) (kNm) (MPa) (kN) (MPa) (MPa) (MPa) N U
31 0.00 102.93 0.00 194.98 2.74 102.93 194.98 2.25 68.13 24.09 69.65 86.69 2.36E+07 0.000003
32 0.00 17.34 0.00 35.83 19.20 17.34 35.83 0.38 12.52 4.43 12.77 15.90 6.19E+11 0.000000
33 0.00 8.75 0.00 17.94 76.78 8.75 17.94 0.19 6.27 2.22 6.40 7.96 3.92E+13 0.000000
34 0.00 26.87 0.00 54.92 5.26 26.87 54.92 0.59 19.19 6.79 19.58 24.37 4.77E+10 0.000000
35 0.00 12.92 0.00 26.40 13.14 12.92 26.40 0.28 9.22 3.26 9.41 11.72 3.86E+12 0.000000
36 0.00 113.30 0.00 225.59 2.74 113.30 225.59 2.47 78.82 27.88 80.49 100.18 1.00E+07 0.000007
37 0.00 11.34 0.00 23.29 8.23 11.34 23.29 0.25 8.14 2.88 8.30 10.33 8.21E+12 0.000000
38 0.00 17.55 0.00 35.86 5.26 17.55 35.86 0.38 12.53 4.43 12.79 15.91 6.16E+11 0.000000
= 0.000051
Ring Diameter 50 mm
No. of tie rods 18
Distance between rod centres 0.111 m
Distance between rods 0.061 m
Ring Sectional Modulus 1.2E-05 m
Ring UTS 414 MPa
Ring PCR 318.00 mm
Notes:
2/ The stress range is modified to allow for the effect of material thickness, as specified in BS7608.
3/ The internal ring stress calculations are as per the internal steelwork design calculations contained in Appendix D.
4/ The ring is analysed used the Class F, Fatigue curve from BS7608.
5/ The ring/rods take only the loads generated at the cone section base but the flange base loads have been considered for conservatism.
6/ It can be assumed that a further load share occurs between the internal sleeve and the ring/rods, with the ring taking 30% of the load.
CLIENT: Wellstream International Ltd PROJECT No.: 7418
PROJECT: C327 PREPARED BY: J. Fox
SUBJECT: 6" Oil/Gas Riser Bend Stiffeners DATE: 04-Jun-08
= 0.000054