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APPENDIX - A

TERMS AND CONDITIONS, TECHNICAL SPECIFICATIONS

FOR

2 MWGRID CONNECTED SOLAR PV POWER PLANT

AT CME KIRKEE, PUNE, MAHARATHRA

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PROJECT DESCRIPTION
CME is a premier government undertaking XXXXX. This project consists of 2 MW solar PV
plant to be located at AT CME KIRKEE, PUNE, MAHARASHTRA.It shall generate energy at
as per CUF mentioned at Schedule-I. The output of power plant shall be evacuated at
22kVvoltage level XXXXX plants switchgear which is connected to MSEB grid.

A) GENERAL TERMS AND CONDITIONS

1.0 DEFINITIONS

In the contract the following expression shall, unless the context otherwise requires,
have the meanings thereby respectively assigned to them.

APPROVAL shall mean the written approval of the OWNER and of the statutory
authorities, wherever such authorities are specified by any codes or otherwise.
BIS means The Bureau of Indian Standards, the National Standards Body of India,
resolves to be the leader in all matters concerning Standardization, Certification and
Quality.
BoM Bill of Materials
CAPACITY UTILIZATION FACTOR or CUF shall mean the ratio of the annual output of
the PLANT versus installed annual PLANT capacity.
COMMISSIONING shall mean the satisfactory, continuous and uninterrupted
operation of the equipment/system as specified after all necessary initial tests,
checks and adjustments required at site for a period of at least 5 consecutive days to
the satisfaction of the OWNER.
CONTRACT shall mean Supply Work Order No. ______ dated ____________ , Service Work
Order No. _____ dated _______alongwith the agreement signed between OWNER and the
CONTRACTOR incorporating Terms & Conditions, specification & Schedule of work
after issuance of Letter of Award and other necessary documents.
CONTRACT PERIOD shall mean time from the date of issue of Letter of Award (LOA) up
to FINAL ACCEPTANCE and thereafter five year (05)period of Operation and
Maintenance Contract for the project after completion of FINAL ACCEPTANCE.
CONTRACT PRICE shall mean the price payable to the CONTRACTOR for Supply
Work Order No. ______ dated ____________ and Service Work Order No. _____ dated
_______under the contract for full and successful performance of its contractual
obligations.
DELIVERY OF EQUIPMENT means delivery in accordance with the terms of the
contract complete in all respect, after approval by the Project Manager/Site-in-Charge.
DETAILED DRAWINGS means the execution drawings, which will be furnished by
the Contractor for execution of the work that will form part of the contract.
FINAL ACCEPTANCE TEST means on commissioning of the Solar PV Grid
interactive System, the plant performance shall be observed on real live condition for a

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period of 5days on continuous basis for trouble free operation, on completion of
which the plant shall be accepted by the owner and handed over to the
CONTRACTOR for Operation &Maintenance for a period of mentioned elsewhere in this
specification.
FINAL ACCEPTANCEshall mean that date of completion of the services as per the
Scope of Work including successful demonstration of PERFORMANCE RATIO of PLANT
to be more than 75% during the FINAL ACCEPTANCE TEST.
FINAL ACCEPTANCE CERTIFICATE shall mean the certificate issued by OWNER
pursuant to the successful demonstration of performance.
GRID INTERACTIVE means a grid connected system, which can feed in power to the grid
as per the relevant Indian grid standards.
GOVERNMENT shall mean the Government of Maharashtra or the Government of
India, as the case may be.
IEC means International Electro technical Commission; is the world's leading
organization that prepares and publishes International Standards for all electrical,
electronic and related technologies
MANUFACTURER refers to the party proposing to design / engineering and
construct as specified complete or in part at their works/premises.
OPERATION & MAINTENANCE shall mean the period of 5 years starting from the date of
issue of FINAL ACCEPTANCE certificate by the OWNER.
PERFORMANCE RATIO (PR) shall mean Performance Ratio of a Solar PV grid
connected plant shall be calculated using the following formula:

Energy Measured at invertor output 1000


"
Installed Capacity Measured radiation Intensity !

PLANT, EQUIPMENT, MACHINERY, MATERIAL means and includes plant and


machineries to be provided under the contract.
POWER EVACUATION POINT means the point at which the power produced by the
solar power plant is injected into the MSEB grid.
PROJECT refers to Design, engineering, manufacture, supply, erection, testing and
commissioning of 2 MW Grid Interactive Solar PV Power Plant with associated HT
cable up to the power evacuation point of AT CME KIRKEE including FIVE (5) year
operation & maintenance of the same on turnkey basis AT CME KIRKEE, PUNE.
PROJECT MANAGER / SITE - IN - CHARGE: Means the Project Manager appointed
by CME, or its duly authorized representative to direct, supervise and be in-charge of the
works for the purpose of the contract.
OWNER shall mean College of Military Engineering (CME)/CHIEF ENGINEER PUNE
ZONE.
SPECIFICATIONS: Means collectively all the terms and stipulations contained in
this document including the conditions of contract, technical provisions and
attachments thereto and list of corrections and amendments.

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SUB-CONTRACTORS refers to a party or parties having direct contract with the
CONTRACTOR and to whom any part of the contract has been sublet by the
CONTRACTOR with the consent in writing of the Project Manager/Site-in-Charge.
SUCCESSFUL COMPLETION OF O&M PERIOD means that the Capacity Utilization
Factor (CUF) is in line with guaranteed parameter or higher in 5 years O&M period.
TESTS ON COMPLETION shall mean all such tests as are prescribed by the specification
to be made by the CONTRACTOR to the satisfaction of the OWNER before the plant
and equipment are taken over by the OWNER and this also includes those tests
not specifically mentioned in the specification but required under various BIS codes
and relevant Electricity Acts and Rules. The CONTRACTOR has to show the report to the
OWNER on the test site conditions.
WORKS means the materials to be supplied as per Supply Work Order No. ______ dated
____________ and the services to be executed as per Service Work Order No. _____ dated
_______as defined and set out in the specifications and includes all extra work,
additions, deletions, substitutions and variations ordered by the Site-in-charge in
accordance with the provisions of the contract.
2.0 NATURE OF CONTRACT

This contract shall be applicable to both Supply Work Order No. ______ dated ____________
and Service Work Order No. _____ dated _______. Material to be sold by CONTRACTOR to
OWNER under Supply Work Order No. _____ dated _______ shall be provide by OWNER to
CONTRACTOR as free supply to execute services as covered under Service Work Order
No. _____ dated _______. Sales Tax Declaration forms E/C as the case may be for
interstate sales (transaction) or within the state of Maharashtra respectively shall be
issued for the supply portion.

3.0 USE OF CONTRACT DOCUMENTS & INFORMATION

3.1 The CONTRACTOR shall not, without the OWNERs prior written consent, disclose the
contract or any provision thereof or any specification, plan, drawing, pattern
therewith to any person other than person employed by the CONTRACTOR in
performance of the contract. Disclosure to any such employed person shall be made in
confidence and shall extend strictly for purpose of performance only.

3.2 The CONTRACTOR shall not, without OWNERs prior written consent, make use of
any document or information enumerated under this clause except for purpose of
performing the contract.
3.3 Any document other than the Contract itself, enumerated under this clause shall remain
the property of the OWNER.

4.0 PATENT RIGHTS


The CONTRACTOR shall fully indemnify CME, its customers and users, against any action,
claim or demand, costs or expenses, arising from or incurred by reason of any
infringement or alleged infringement of letters, patent, trade mark or name, copyright or
other protected rights in respect of any materials supplied or industrial design rights
arising from use of goods or any part thereof in India. All royalties and the like payment

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shall be paid directly by the CONTRACTOR. Notwithstanding any other provisions under
this Tender, the liabilities arising on account of above shall be unlimited and to the
account of the CONTRACTOR.

5.0 MATERIALS AND WORKMANSHIP

5.1 All materials shall be of the best quality and workmanship capable of satisfactory
operation under the operating and climatic conditions as may be specified. Unless
otherwise specified, they shall conform in all respect to the latest edition of the relevant
Bureau of Indian Standard (BIS) specification wherever Indian specifications apply or
British Standard (BS) or internationally accepted standard.
5.2 The CONTRACTOR shall supply & deliver all equipment and materials for installation at
site. The CONTRACTOR shall arrange for transportation, loading & unloading and safe
storage of materials at project site at his own cost & risk.
5.3 If the CONTRACTOR shall offer equipment manufactured in accordance with
other international well recognized standards, he shall, in that case, supply a copy in
English of the Standard Specification adopted and shall clearly mention in what
respect such standard specification differs from Indian Standard Specifications. The
Plant, equipment, and materials offered by the CONTRACTOR should comply with
one consistent set of Standards only as far as possible.
6.0 INTER-CHANGEABILITY
All the parts shall be made accurately to Standard gauges so as to facilitate replacement
and repairs. All corresponding parts of similar apparatus shall be inter-changeable.

7.0 PACKING AND MARKING

7.1 The CONTRACTOR shall be responsible for securely protecting and packing the plant
&equipment as per prescribed standards in force to withstand the journey and ensuring
safety of materials and also arrival of materials at destination in original condition and
good for contemplated use. Packing case size & weight shall take into consideration the
remoteness of the goods final destination and absence of heavy material handling
facilities at all points in transit.

7.2 Packing lists of materials shall be provided in each package to facilitate checking up of
the contents at the destination.
7.3 In order to import any items, associated with the Solar PV Power Project, from abroad or
from any other state in India, CONTRACTOR shall have to arrange any clearance,
permission, if required at his own risk, from any Government controlled organization
for transportation of materials from manufacturing shop to delivery at site.
Necessary certificates if so required shall be issued by the OWNER within reasonable
time after getting written request from the CONTRACTORalong with the necessary
documents substantiating necessity of such approvals.
7.4 All packing material is the property of CME and shall be immediately deposited by the
CONTRACTOR to CMEs Store at project site.

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8.0 POWER TO VARY OR OMIT WORK
8.1 No alterations, amendments, omissions, additions, subtractions, or variations of the work
(hereinafter referred to as variation) under the CONTRACT shall be made by the
CONTRACTOR except as directed by the PROJECT MANAGER/SITE-IN-CHARGE.
8.2 If any suggested variations would, in the opinion of the CONTRACTOR, if carried out
prevent him from fulfilling any of his obligations or guarantees under the contract, he
shall notify the PROJECT MANAGER / SITE-IN-CHARGE thereof in writing, and the
Project Manager/Site-in-Charge shall decide forthwith whether or not the same shall be
carried out, and if PROJECT MANAGER/SITE-IN-CHARGE confirms his instruction, the
CONTRACTOR shall carryout the work as per instruction.The differences in cost, if any,
occasioned by such variations which is not part of the scope of the Work as
enumerated in the CONTRACT, shall be added to or deducted from the contract price,
as the case may be.

8.3 In the event of PROJECT MANAGER/SITE-IN-CHARGE requiring any variations,


reasonable and proper notice shall be given to the CONTRACTOR as well as to
enable him to make arrangements accordingly, and in cases where goods or
materials are already prepared/procured, or any designs, drawings or patterns made or
work done that require to be altered, a reasonable sum in respect thereof shall be
allowed by the PROJECT MANAGER/SITE-IN-CHARGE.
8.4 In every case in which the CONTRACTOR shall receive instructions from the PROJECT
MANAGER/ SITE-IN-CHARGE for carrying out any work, which either then or later, will in
the opinion of the CONTRACTOR involve a claim for additional payment, the
CONTRACTOR shall as soon as reasonably possible after the receipt of such
instructions, inform in writing the PROJECT MANAGER/SITE-IN-CHARGE of such claim
for additional payment.

8.5 In any case if the contractor deviates from the design or specification as defined in the
tender document, the contractor has to submit the deviation sheet along with the offer.
Formats for the technical and commercial deviations are provided respectively.

9.0 NEGLIGENCE

9.1 If the CONTRACTOR shall neglect to manufacture or supply the plant and equipment
with due diligence and expeditiousness or shall refuse or neglect to comply with
any reasonable order given to him in writing by the Project Manager / Site-in-Charge or
shall contravene any provisions of the contract, the OWNER may give seven days
notice in writing to the CONTRACTOR, to make good the failure, neglect or
contravention complained of and, If the CONTRACTOR shall fail to comply with the
notice within reasonable time from the date of serving thereof, in the event of failure,
neglect or contravention capable of being made good within that time, then in such
case, if the OWNER shall think fit, it shall be lawful for him to take the manufacture or
supply of plant wholly or in part, out of the CONTRACTORs hand and give it to another
person on contract at a reasonable price and the OWNER shall be entitled to retain any
balance which may be otherwise due on the contract by him to the CONTRACTOR or

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such part thereof as may be necessary, to the payment of the cost of manufacture or
supply of such plant as aforesaid.
9.2 If the cost of executing the work as aforesaid shall exceed the balance due to the
CONTRACTOR and the CONTRACTOR fails to make good such deficiency, the OWNER
shall take action in the manner it may consider deem fit in terms of the contract.

10.0 STATUTORY RESPONSIBILITY

10.1 The CONTRACTOR shall comply with all applicable laws or ordinances, codes,
approved standards, rules, and regulations and shall procure all necessary Municipal,
Panchayat and Government permits & licenses etc. at his own cost.
10.2 The CONTRACTOR shall leave the OWNER and the PROJECT MANAGER/SITE-IN-
CHARGE harmless as a result of any infractions thereof. If required, the CONTRACTOR
shall renew the above permits & licenses in case such situation warrants at his own cost.

11.0 INSOLVENCY AND BREACH OF CONTRACT


11.1 The OWNER may at any time by notice in writing summarily terminate the Contract
without compensation to the CONTRACTOR in any of the following events:

11.2 If the CONTRACTOR being an individual or if a firm, any partner thereof shall at any
time, be adjudged insolvent or shall have a receiving order or order from
administration of his estate made against him or shall take any proceeding for
composition under any Insolvency Act for the time being in force or make any
conveyance or assignment with his creditors or suspend payment or if the firm be
dissolved under Partnership Act, or

11.3 If the CONTRACTOR being a Company is wound up voluntarily or by the order of a


court or a Receiver, Liquidator or Manager on behalf of the Debenture holder is
appointed or circumstances have arisen which entitle the Court or debenture
holder to appoint a Receiver, Liquidator or Manager, or
11.4 If the CONTRACTOR commits any breach of the contract not herein specifically provided
for, provided always that such determination shall not prejudice any right of action or
remedy which shall have accrued or shall accrue thereafter to the OWNER and provided
also that the CONTRACTOR shall be liable to pay to the OWNER. The CONTRACTOR shall
under no circumstances be entitled to pay again or repurchase.
12.0 TERMINATION FOR DEFAULT
12.1 The OWNER may, without prejudice to any other remedy for breach of contract, by
written notice of default sent to the CONTRACTOR, terminate the contract in whole or
part.

12.2 If the CONTRACTOR fails to deliver or execute any or all of the goods within the
time period(s) under the contract or any extension thereof granted by the OWNER
pursuant to the clause for Delay in Execution or Failure to Supply or If the CONTRACTOR
fails to perform any other obligations(s) under the contract.

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12.3 In the event the OWNER terminates the contract in whole or in part, pursuant to above,
the OWNER may procure, upon such terms and in such manner as it deems
appropriate, Goods similar to those undelivered, the CONTRACTOR shall be liable to the
OWNER for any excess costs for such similar goods. However, the CONTRACTOR shall
continue the performance of the contract to the extent not terminated.

13.0 BREACH & CANCELLATION OF THE CONTRACT

13.1 In case of non-performance in any form or change of the covenant and conditions of the
Contract by the CONTRACTOR, CME shall have the power to annul, rescind, cancel or
terminate the order and upon its notifying in writing to the CONTRACTOR that it has so
done, this contract shall absolutely determine. The decision of CME in this regard shall
be final and binding.
13.2 The OWNER may cancel the order or a portion thereof and if so purchase or authorize
purchase of the plant/equipment not so delivered or order plant/equipment of
similar description (opinion of the OWNER shall be final) at the risk and cost of the
CONTRACTOR.

14.0 FORCE MAJEURE


14.1 In the event of either party being rendered unable by Force Majeure to perform any
obligation required to be performed by them under this agreement, relative obligation of
the party affected by such Force Majeure shall be treated as suspended during which
the Force Majeure clause last.

14.2 The term Force Majeure shall have herein mean riots (other than among the
CONTRACTORs employee), Civil commotion, War (whether declared or not), invasion, act
of foreign enemies hostilities, civil war, rebellion, revolution, insurrection, military
coup, damage from aircraft, nuclear fission, embargoes, quarantines, acts of god such
as earthquake (above 7.0 magnitude on Richter scales), lightning, unprecedented floods,
fires not caused by CONTRACTORs negligence and other causes which the
CONTRACTOR has no control and accepted as such by the Project Manager/Site-in-
Charge whose decision shall be final and binding. Normal rainy season and monsoons are
not Force Majeure.

14.3 Upon occurrence of such causes and upon its termination, the party alleging that it has
been rendered unable as aforesaid thereby shall notify the other party in writing by
registered notice within 24 (twenty four) hours of the alleged beginning and ending
thereof giving full particulars and satisfactory evidence in support of its claim.
14.4 Time for performance of the relative obligation suspended by the force majeure shall
stand extended by the period for which such clause lasts.

14.5 If works are suspended by Force Majeure conditions lasting for more than two months,
the OWNER shall have the option of cancelling this contract in whole or part thereof, at
its discretion.
14.6 The CONTRACTOR shall not claim any compensation for ,Force Majeure conditions and
shall take appropriate steps to insure men and materials utilized by him under the
contract well in advance

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15.0 STATUTORY ACTS, RULES AND STANDARDS
The work shall be executed in conformity with the relevant standard of Bureau of Indian
Specification (or equivalent International Standard), Indian Electricity Rules, 1956 (as
amended up to date), Indian Electricity Act, Explosive Act 1948, Petroleum Act 1934,
National Building Code and relevant Rules in vogue at the time of execution including
operation & maintenance period.

16.0 TOOLS & TACKLES


The CONTRACTOR shall provide technically suitable tools and tackles for
installation &erection of Plant & Machineries conforming to relevant BIS safety
and technical standards for proper execution of work. CME, in no way, shall be
responsible for supply of any tools and tackles for implementation of the work and also
to carry out operation & maintenance activities.

17.0 SAFETY MEASURES


The CONTRACTOR shall have to provide necessary and adequate safety measures
including personal protective equipment and precautions to avoid any accident, which
may cause damage to any equipment/material or injury to workmen. CME shall not be
responsible for any such accidents.

18.0 HAZARDOUS MATERIAL


Any hazardous material used during construction or used as part of the plant has to be
taken back by the CONTRACTOR for recycling or dumping purpose after its operating /
working life, so that it may not affect the environment or any living being. CONTRACTOR
to Comply with MPCB regulation.

19.0 STOPPAGE OF WORK


CME shall not be responsible and not liable to pay any compensation due to stoppage of
work as a reaction from local public due to any undue action on the part of the
CONTRACTOR causing annoyance to local people.

20.0 HINDRANCE REGISTER


The CONTRACTOR may also maintain a Hindrance Register where reasons for delay may
be recorded from time to time and at the time of occurrence of the hindrance and get it
duly certified by the Site - in - Charge or his authorized representative.

21.0 RESPONSIBILITY OF THE CONTRACTOR

The CONTRACTOR shall provide guarantee and be entirely responsible for the execution
of the contract in accordance with the specification, schedules, and annexure. He shall
further provide guarantee and be responsible for the quality and workmanship of all
materials and completed works, correct designs and drawings, correct delivery of
material, erection, testing and commissioning including operation & maintenance.

22.0 RIGHT OF CME TO MAKE CHANGE(S) IN DESIGN

CME shall have the right to make any change in the design, which may be necessary in

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the opinion of the PROJECT MANAGER/SITE-IN-CHARGE to make the plant and
materials conform to the provisions and contents of the specification without extra cost to
the OWNER.

23.0 MANUALS

The CONTRACTOR shall supply all necessary erection and commissioning manuals,
O&M manuals etc. as and when required. Six sets of test results, manuals etc. shall
be submitted by the CONTRACTOR on completion of the work.

24.0 GOVERNING LANGUAGE


The contract shall be written in English Language. All correspondence and documents
pertaining to the contract, which are exchanged by the OWNER & CONTRACTOR,
shall be written in English.

25.0 ORDER AMENDMENTS

No variation in or modification of the terms of the contract shall be made except by


written amendments issued by the OWNER.

26.0 ASSIGNMENTS
The CONTRACTOR shall not assign in whole or in part, its obligations to perform under
the contract except with the OWNERs prior written consent.

27.0 SUBLETTING OF CONTRACT


The CONTRACTOR shall not, without the prior consent in writing of the OWNER,
assign or sublet or transfer his contract, or a substantial part thereof other than raw
materials, or for any part of the work of which makers are named in the contract,
provided that any such consent shall not relieve the CONTRACTOR from any obligation,
duty or responsibility under the contract.

28.0 SUB CONTRACTS

The CONTRACTOR shall notify the OWNER in writing of all sub contracts awarded
under the contract if not already specified in his offer. Such notification in his original
offer or later shall not relieve the CONTRACTOR from any liability or obligation under
the contract
In case, the CONTRACTOR engages any Sub-CONTRACTOR to carry out a part of the
work, the Sub-CONTRACTOR should have requisite Government License for carrying
out such part of the work.
29.0 INSPECTION & TESTING

29.1 PROJECT MANAGER / SITE-IN-CHARGE or his authorized representative shall have,


at all reasonable time, access to the CONTRACTORs premises and also shall have the
power, at all reasonable times, to inspect and examine the materials and workmanship
of project work during its manufacture, shop assembly and testing. If part of the plant is
required to be manufactured in the premises other than the CONTRACTORs, the

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necessary permission for inspection shall be obtained by the CONTRACTOR for the
Project Manager/Site-in-Charge or his duly authorized representative.
29.2 The PROJECT MANAGER / SITE-IN-CHARGE shall have the right to serve notice in writing
to the CONTRACTOR on any grounds of objections, which he may have in respect of the
work. The CONTRACTOR has to satisfy the objection, otherwise, PROJECT
MANAGER/SITE - IN - CHARGE at his liberty may reject all or any component of plant or
workmanship connected with such work.
29.3 The CONTRACTOR shall issue request letter to the PROJECT MANAGER / SITE-IN-
CHARGE or his authorized representative for testing of any component of the plant,
which is ready for testing at least 15 days in advance from the date of actual date of
testing at the premises of the CONTRACTOR or elsewhere. When the inspection and the
tests have been satisfactorily completed at the CONTRACTORs works, the SITE - IN -
CHARGE shall issue a certificate to that effect. However, the SITE - IN - CHARGE at its
own discretion may waive the inspection and testing in writing under very special
circumstances. In such case, the CONTRACTOR may proceed with the tests which shall
be deemed to have been made in the SITE - IN CHARGEs presence, and he shall
forthwith forward six sets of duly certified copies of test results and certificates to the
PROJECT MANAGER/SITE-IN-CHARGE for approval of the CME. The CONTRACTOR,
on receipt of written acceptance from CME, may dispatch the equipment for erection &
installation.

29.4 For all tests to be carried out, whether in the premises of the CONTRACTOR or any Sub-
CONTRACTOR, the CONTRACTOR, shall provide labour, materials, electricity, fuel, water,
stores, apparatus and instruments etc. free of charge as may reasonably be demanded to
carry out such tests of the plant in accordance with the contract. The CONTRACTOR shall
provide all facilities to the PROJECT MANAGER/SITE-IN-CHARGE or his authorized
representative to accomplish such testing.
29.5 The project manager / Site-in-charge or his authorized representative shall have the
right to carry out inward inspection of the items on delivery at site and if the items have
been found to be not in line with the approved specifications, shall have the liberty to
reject the same.

29.6 If CME desires, testing of any component(s) of the plant be carried out by an
independent agency. The inspection fee, if any, shall be paid by the OWNER. However,
the CONTRACTOR shall render all necessary help to CME whenever required free of
charge.
29.7 The CONTRACTOR has to provide the necessary testing reports to the owner as and
when required.
29.8 Neither the waiving of inspection nor acceptance after inspection by the OWNER shall,
in any way, absolve the CONTRACTOR of the responsibility of supplying the plant
and equipment strictly in accordance with specification and drawings etc.

30.0 DELIVERY OF EQUIPMENT

The CONTRACTOR shall deliver the equipment of the plant and machineries in

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accordance with the terms of the contract at the time(s) to the place(s) and in the manner
specified in the contract. The CONTRACTOR shall comply with instructions that may
be given by the OWNER from time to time regarding the transit of the plant and material.
Notification of delivery or dispatch in regard to each and every consignment shall be
made to the OWNER immediately after dispatch or delivery from the manufacturing
works. The CONTRACTOR shall supply to the consignee Invoice in triplicate and packing
account of all stores delivered or dispatched by him.
In case of any occurrence of loss or damage in transit, it shall be the liability of the
CONTRACTOR to initiate or pursue the claim with insurance company. He should take
immediate steps to repair the damaged apparatus or replacement
thereto.CME on merit will consider any extension of time limit required in such
contingency.

31.0 PROJECT MANAGERS DECISION

In respect of all matters, which are left to the decision of the PROJECT
MANAGER/SITE-IN-CHARGE, including the granting or withholding certificates, the
PROJECT MANAGER/SITE-IN-CHARGE shall, if required to do so by the
CONTRACTOR, give in writing a final decision thereon. If the final decision is not
accepted by the CONTRACTOR the matter will, at the request of the CONTRACTOR
be referred to arbitration under the provision for arbitration hereinafter contained
but, subject to the right of reference to arbitration; such decision shall be final and
binding on the CONTRACTOR

32.0 LIABILITIES DURING TRANSIT


The CONTRACTOR shall be responsible for loss, damages, or depreciation to goods or
of plant, equipment, and machineries up to delivery at site.

33.0 DEDUCTION FROM CONTRACT PRICE


All costs, claims, damages or expenses, which the OWNER may have paid for which the
CONTRACTOR is liable, will be deducted by the OWNER from deposited Earnest
Money Deposit or Security Money/ Performance Bank Guarantee or from any money
due or which become due to him under this contract or any contract are being executed
elsewhere with CME. Pursuant to such deductions, the CONTRACTOR shall replenish the
Security Deposit/ Performance Bank Guarantee to the original value.
Any sum of money due and payable to the CONTRACTOR, as per the contract
agreement, may be appropriated by the OWNER and set off against any claim of the
OWNER, for the payment of a sum of money arising out of or under any other
contract made by the CONTRACTOR with the OWNER i.e. CME.
It is an agreed term of the contract that the sum of money, withheld or obtained under
this clause by the OWNER, will be kept withhold or retained as such by the OWNER or
till this claim arising out of in the same contract is either mutually settled or determined
by the arbitrator, or by competent court, as the case may be, and that the CONTRACTOR
shall have no claim for interest or damages whatsoever on this account or any other
account in respect of any sum of money withheld or retained under this clause and duly
notified as such to the CONTRACTOR.

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34.0 REJECTION OF DEFECTIVE PARTS
If the completed plant, or any portion thereof, before it is taken over, be found to be
defective, or fails to fulfil the requirements of the contract, the Project Manager/Site-in-
Charge shall issue a notice to the CONTRACTOR stating the particulars of such defects
or failure. The CONTRACTOR shall start the rectification with immediate effect to make
good the defect, or alter the same to make it comply with the requirements of the
contract. If the CONTRACTOR fails to do so within a week time, the OWNER may reject
and replace, at the risk & cost of the CONTRACTOR, the whole, or any portion of
the plant, as per requirement of the contract. Such replacement shall be carried out by
the OWNER within a week time where possible to the same specifications under
competitive conditions. In cases if such replacement is taken up by the OWNER, the extra
cost, if any, of such replacement, shall be realized from the Security Money or from any
money due or which become due to him under this contract or any contract are
being executed elsewhere with CME. The extra cost may be ascertained as the
difference between the prices paid by the OWNER for such replacement and the
contract price of the plant/equipment so replaced and any sum paid by the OWNER to
the CONTRACTOR in respect of defective plant. If the OWNER does not replace the
defective plant/part of the plant within a reasonable time, the CONTRACTOR shall be
liable only to repay to the OWNER all money paid by the OWNER to him in respect of
such plant/part of the plant.
In the event of such rejection, the OWNER shall be entitled to the use of the plant/ part
of the plant in responsible and proper manner, till such time, which is reasonably
sufficient to enable him to obtain other replacement plant/ part of the plant.

35.0 ARBITRATION

Except where otherwise provided, if at any time, any question, dispute or difference,
whatever shall arise between the CONTRACTOR and the OWNER upon or in relation to
or in connection with this contract either of the parties may give to the other notice in
writing of the existence of such a question, on rejection of the matter, the dispute or
difference shall be referred to the sole arbitrator jointly appointed by CME and the
CONTRACTOR at the time of dispute after ascertaining the terms of reference mutually.
The Arbitrator will preferably be a member of Arbitration Council and arbitration
proceedings will take place as per provisions of Arbitration and Conciliation Act, 1996 or
any statutory modifications or re-enactment thereof, and the rules made there under and
for the time being in force shall apply.
The CONTRACTOR will ensure that the work under this contract shall continue
during arbitration proceedings and dispute and no payments due from or payment
by the OWNER shall be withheld on account of such proceedings except to the extent
which may be in dispute.

36.0 COURT OF COMPETENT JURISDICTION

The CONTRACT shall be deemed to have been entered into at Mumbai, INDIA and all
causes of action in relation to the CONTRACT will thus be deemed to have been arisen
only within the jurisdiction of the Mumbai Courts.

37.0 LAW & PROCEDURE

Technical Specifications Page 13 of 142


The law which is to apply to the contract and under which the contract is to be construed
shall be Indian Law
The Law governing the procedure and administration of any arbitration instituted
under the Clause for Arbitration shall be the Indian Law.

38.0 NOTICES
For all purpose of the contract, including arbitration there under, the address of the
CONTRACTOR mentioned in the tender shall be the address to which all
communications addressed to the CONTRACTOR shall be sent, unless the
CONTRACTOR has notified a change by a separate letter containing no other
communication and sent by registered post with acknowledgement due to the Project
Manager. The CONTRACTOR shall be solely responsible for the consequence of an
omission to notify change of address in the manner aforesaid.
Any communication or notice on behalf of the OWNER in relation to the contract
agreement may be issued to the CONTRACTOR by Project Manager and all such
communication and notice may be served on the CONTRACTOR either by registered post
or under certificate of posting or by ordinary post or by hand delivery at the option of
the officer.
Instructions or notices to the CONTRACTOR and notices from the CONTRACTOR to the
OWNER recorded in a minute signed by the authorized representatives of both
OWNER & CONTRACTOR. Such notice or instruction shall be valid notice of instruction
for the purpose of contract.

39.0 RISK PURCHASE

If the CONTRACTOR fails, on receipt of the order, to take up the work within a
reasonable period or leave the work site after partial execution of the work CME shall
have the liberty to get the work done through other agency at his own risk and additional
cost if any. If the situation, so warrants, to compel CME to cancel the order placed on the
CONTRACTOR, he shall be liable to compensate the loss or damage, which CME
may sustain due to reasons of failure on his part to execute the work in time.

40.0 PRICE ESCALATION

The rate(s) quoted against the work shall remain firm during the entire contract period.

41.0 PROCUREMENT OF MATERIALS


The CONTRACTOR shall procure all necessary material required for the project work
and arrange to store them properly. Test certificate in accordance with the specifications
are to be furnished by the CONTRACTOR to CME for approval in respect of the
materials procured by the CONTRACTOR.

42.0 SAMPLES

Apart from adhering to special provision made in the specification regarding


submission of samples, the CONTRACTOR shall if possible within 10 days of his receipt of
Letter of Award or within reasonable time, provide to OWNER samples along with
detailed literature of all materials he proposes to use irrespective of the fact that
specific make/material might have been stipulated. If certain items proposed to be

Technical Specifications Page 14 of 142


used are of such nature that samples cannot be presented or prepared at site,
detailed literature / test certificate of the same shall be provided instead. The OWNER
shall check the samples and give his comments and/or approval to the same.

43.0 NOTICE OF OPERATION

The CONTRACTOR shall not carry out important operation without the consent in
writing of the PROJECT MANAGER or his representative. For carrying out such important
activity, the CONTRACTOR shall intimate to CME at least 72 hours before starting of
the job.

44.0 REJECTION OF MATERIALS


CMEs decision in regard to the quality of the material and workmanship will be final. The
CONTRACTORs at his own cost and risk without any compensation shall
immediately remove any material rejected by the Project Manager from the site of work.

45.0 Labour Engagement

The CONTRACTOR shall be responsible to provide all wages and allied benefits to
his labours engaged for execution of the project work and also to carry out
Operation &Maintenance service. The CONTRACTOR shall remain liable to the
authorities concerned for compliance of the respective existing rules and regulations of
the government for this purpose and shall remain liable for any contravention thereof.

Technical Specifications Page 15 of 142


B) SPECIAL TERMS AND CONDITIONS

The General and Special Conditions of Contract are complementary to each other and
where they are in conflict, the special condition shall prevail.
46.0 INSURANCE

46.1 HASPL shall bear the responsibility to arrange for project insurance encompassing all the
probable risks associated with the proposed Solar Power Project including warranty of
solar PV modules.
46.2 Erection all Risks Policy should be taken by the CONTRACTOR till the time the entire
erection and completion of WORK including issue of FINAL ACCEPTANCE CERTIFICATE
by the OWNER.
46.3 The goods supplied under the contract shall be fully insured as long as the
plantcontinues to remain under the custody of the CONTRACTOR against the loss or
damageincidental to manufacture or acquisition, transportation, storage and delivery in
such a manner that CME shall not incur any financial loss. The CONTRACTOR may ensure
adequate insurance of Solar PV systems against robbery, theft and acts of God such as
natural calamities, flood etc. till Final ACCEPTANCE CERTIFICATE by OWNER.

46.4 In case of any loss or damage or pilferage or theft or fire accident or combination of the
said incidents etc. under the coverage of insurance, the CONTRACTOR shall lodge the
claim as per rules of insurance. Any FIR required to be lodged to local Police Station
shall be the responsibility of CONTRACTOR.

46.5 The CONTRACTOR shall arrange to supply/rectify/recover the materials even if the
claim is unsettled for timely completion of the project. The final financial settlement
with the insurance company shall be rested upon the CONTRACTOR.

46.6 In case of any delay of the project attributable to the CONTRACTOR, the CONTRACTOR
himself in consultation with CME should take the extension of insurance. Any financial
implications shall, however, be borne by the CONTRACTOR.

46.7 The CONTRACTOR should arrange for providing insurance coverage to his workmen
under Workmens Compensation Act or similar Rules and Acts as applicable during
execution of work for covering risk against any mishap to his workmen.
CONTRACTOR shall also undertake a Third Party Insurance. CME will not be
responsible for any such loss or mishap.
46.8 Fire insurance is to be arranged by the CONTRACTOR up to issue of Final Acceptance
Certificate.
46.9 Arranging insurance shall be in the scope of the HASPL upto Final acceptance. After final
acceptance the insurance of the plant shall be in CME's scope.

47.0 PERFORMANCE SECURITY


47.1 The CONTRACTOR shall have to furnish Bank Guarantee equivalent to 10% of Total
Contract Value towards contract performance security. The bank guarantee shall be
valid for 12 months and shall be renewed atleast 15 days before the expiry date. Total

Technical Specifications Page 16 of 142


validity of bank guarantee shall be up to 90 days beyond the successful completion of
FIVE (5) years O&M contract after handing over project to CME.
47.2 The proceeds of the Bank Guarantee shall be payable to the OWNER as compensation for
any loss resulting from the CONTRACTOR's failure to complete his obligations during
the successful completion of the Project and FIVE (5) years Operation and maintenance
period after handing over project to CME.

47.3 CONTRACTOR should ensure the continuous running of Power Plant without any
interruption within the contractual period of operation & maintenance of the power plant.
All repairing & replacement works are to be completed by the CONTRACTOR within
24 hours from the time of occurrence of fault or defect. If it is not possible to set right
the equipment within this time, the CONTRACTOR shall notify the OWNER indicating
nature of fault & cause of damage etc. within 12 hours from the time of occurrence of the
fault and expected time for rectification of the same.

48.0 COMPLETION TIME


48.1 The CONTRACTOR shall provide full programme of the supply in detail and delivery
schedule along with work schedule thereto. Strict adherence and guaranteed delivery
schedule mentioned in terms & conditions shall be the essence of the contract and
delivery must be maintained. The work must be completed as per the TIME LINE below
from the date of handing over of site. The contractor shall also provide a Bar/PERT
Chart indicating completion schedule for various items involved in the work within
the stipulated completion period and the contractor should strictly adhere to that
schedule.

Sr. Reference
Stage
No. From D (Days)

(a) Issue of LOA/LOI/Work Order Zero Date (D)

(b) Site development work D+45

(c) Approval of all major drawings D+75

(d) Completion of civil works D+155

Completion of supply of major equipments like SPV


(e) Modules (including structures for the above), Power D+160
Conditioning Units, Power Evacuation equipments, etc.

(f) Installation of all major equipments D+185

Interconnection of all major equipments and completion of


(g) D+210
installation

Completion, testing and commissioning of Solar PV power


(h) D+240
plant

(i) Final Acceptance D+250

Technical Specifications Page 17 of 142


The CONTRACTOR shall mobilize resources keeping in view, the above scheduled
completion period.
49.0 GUARANTEED PARAMETERS

Sr. Parameter Guaranteed Unit


No.

1. Performance ratio (PR) 78.21%

2. Annual CUF ratio

2a For First Year (from the date of Final 17.73%


Acceptance)

2b For Second Year 17.60%

2c For Third Year 17.48%

2d For Fourth Year 17.36%

2e For Fifth Year 17.24%

3. Completion Time period (Final Acceptance) 250 Days from Zero date

4. Water consumption per annum 125 M3p.a for all 5 years of O&M
period

5. Auxiliary Power consumption per Annum 20,500 kWh p.a. for all 5 years of
O&M period

6. Efficiency of Solar PV Crystalline cells 17.1%

50.0 WARRANTY

50.1 The CONTRACTOR must ensure that the goods supplied under the contract are new,
unused and of most recent or current models and incorporate all recent improvements in
design and materials unless provided otherwise in the contract.
50.2 THE WARRANTYs SHALL BE AS FOLLOWS:

a) Solar PV Modules: Modules shall be warranted for a minimum period of 25 years.PV


modules shall be warranted for their output peak watt capacity, which should not be less
than 90% at the end of 10 years and 80% at the end of 25 years. PV modules shall be
warranted for any manufacturing defect of bad workmanship for a period of 25 years from
the date of FINAL ACCEPTANCE CERTIFICATE. This warranty shall be backed up in the form
of manufacturers warranty and shall be in the name of OWNER.
b) Power Conditioning Units (PCU): PCUs shall be warranted for the guarantee period
provided by the manufacturer but not less than 5 years.

Technical Specifications Page 18 of 142


c) Transformers, associated switch gear and others: CONTRACTOR shall furnish in
details their warranties / guarantees for these items.
d) The Warranty Certificates to the above effects must be furnished by the CONTRACTOR
along with the delivery of these equipment at SITE. Any defect noticed during warranty
period should be rectified/replaced by the CONTRACTOR free of cost upon due intimation
by CME or as deemed necessary.

e) All the Warranties provided by manufacturers /suppliers/shall be passed on in the name


of CME.

50.3 During the period of Warranty / Guarantee the CONTRACTOR shall remain liable to
replace any defective parts that become defective in the plant, under the conditions
provided for by the contract and arising solely from faulty design, materials or
workmanship, provided such defective parts are not repairable at site. After
replacement the defective parts shall be returned to the CONTRACTORs works at the
expense of the CONTRACTOR unless otherwise arranged.
50.4 If any defects not remedied within a reasonable time, the OWNER may proceed to do
work at the CONTRACTORs risk and cost, but without prejudice to other rights, which
the OWNER may have against the CONTRACTOR in respect of such defects.

50.5 At the end of guarantee period, the CONTRACTORs liability shall cease. In respect of
goods not covered by the clause No 40.0, the OWNER shall be entitled to the benefit
of such guarantee given to the CONTRACTOR by the original CONTRACTOR or
manufacturer of such goods.
50.6 During the operation & maintenance and guarantee period, the CONTRACTOR shall
be responsible for any defects in the work due to faulty workmanship/ improper
preventive maintenance or due to use of substandard materials in the work. Any defects
in the work during the guarantee period shall therefore, be rectified by the CONTRACTOR
without any extra cost to CME within a reasonable time as may be considered from the
date of receipt of such intimation from CME failing which CME shall take up
rectification work at the risk and cost of the CONTRACTOR.

51.0 PERFORMANCE GUARANTEE TEST

The test to prove the Performance Guarantee shall be conducted at site by the
contractor in presence of Owners representative. This test shall be binding on both
the parties of the Contract to determine compliance of the equipment with functional
guarantee. Any special equipment, instrumentation tools and tackles required for
successful completion of the Performance Guarantee Test shall be provided by the
Contractor free of cost. The accuracy class of the instrumentation shall be as per the
relevant clause of the documents.

51.1 Performance Ratio Test:


a) This test checks if the power plant is performing at or above the performance ratio
agreed or warranted within the EPC contract. A standard testing period would be
continuous testing for a minimum of Seven consecutive days. Typically, a minimum

Technical Specifications Page 19 of 142


irradiance will be defined and the performance ratio measured for the period in which
that irradiance is exceeded. The electrical energy generated should be recorded at the
metering point. Input from all energy meters will be added to get energy generation
from Solar power plant. Energy meters shall have minimum accuracy class of 0.2).This
value of energy generated will be taken for calculation of performance ratio (PR). Global
incident radiation value shall be considered for plane of array irradiation for calculation
of PR.
b) The procedure for PG demonstration test shall be as follows:

Step 1: A calibrated Pyranometer shall be installed by the contractor at the location


mutually agreed by the Contractor and Owner. The test report for the calibration shall
be submitted by the Contractor for approval by the Owner. The output of this
Pyranometer for test period of the PG test shall be made available at SCADA.
Pyranometer shall be of secondary standard as per ISO9060 classification. Required
Software shall be supplied with Pyranometer to get required output.
Step 2: Actual energy exported from the plant supplied by the Contractor shall be
noted for time of the test(Minimum 5 days). This will be taken as A.C Yield in KWH in PR
formulae.

Values calculated in Step-1 & 2 shall be used to calculate PR.

The PR, usually expressed as a percentage, is used to compare PV systems independent


of size and solar resource. The PR is expressed as:

AC Yield (kWh) X 100


PR =
{ Installed capacity (kWp) x plane of array irradiation (kWh/m) }

c) For performance ratio calculations:


Effect due to variation of meteorological parameters e.g. ambient temperature, wind
Speed, humidity etc. shall not be considered.

Generation loss due to grid outage (or power evacuation system which is not in the
scope of the CONTRACTOR): the measured global solar radiation of the period of the
outage of the power evacuation system shall be excluded to calculate average global
solar radiation for the period of the PG test.
51.2 Actual Performance ratio

The ACTUAL PERFORMANCE RATIO (APR) shall be equal to or more than the
Minimum Guaranteed Performance ratio of 75%. The Performance Ratio Test should be
conducted within 15 days of successful commissioning of the plant. PLANT having
performance ratio below 75 % shall not be accepted by CME. In such case, the
CONTRACTOR at its own cost should Make Good the PLANT so as to be capable to
meet the Minimum Guaranteed Performance ratio. This shall be verified by again
carrying out the PR test, within a reasonable period of time. In case, the CONTRACTOR
fails to achieve the minimum 75% PR ratio even in the repeated PR test, then without
prejudice to any other right or remedy available CME shall be entitled to forfeit the
Security Deposit and Performance Guarantee and terminate the CONTRACT and the

Technical Specifications Page 20 of 142


PLANT shall be taken over by CME and rectify the same at the risk and cost of
CONTRACTOR.
51.3 GUARANTEED PERFORMANCE GUARANTEE (PR and CUF)

a) If the Contractor is not able to demonstrate Guaranteed Performance Ratio during the
three months he will be given one or more chance to demonstrate the PG test. In that
case the steps for PG test shall be repeated again as above.

b) Performance Ratio will be considered while taking over the plant from the contractor
which should be minimum of 75%.

c) During the O&M period, at the end of every year starting from first year Value of C.U.F
(Co-efficient of utilization factor) shall be demonstrated by CONTRACTOR, which shall
be not less than value as specified in Annexure-A every year throughout O&M period.
d) Thecapacity factor of a PV power plant (usually expressed as a percentage) is the ratio
of the actual output over a period of one year and its output if it had operated at
nominal power the entire year, as described by the formula:

Energy generated Per annum (kWh) X 100


C.U.F =
{8760(hours/annum) x Installed capacity (kWp) }

52.0 DELAY IN EXECUTION OR FAILURE TO SUPPLY


If the work is delayed on account of (i) Increase in quantity of work (ii) Suspension of
work as ordered by CME (iii) Force Majeure conditions (iv) Any other causes, which, in
absolute discretion of the PROJECT MANAGER/SITE-IN-CHARGE are beyond the
contractors control, the contractor shall appeal to CME in the form of a written
application along with the complete delay analysis before expiry of the contract period,
bringing out the causes responsible for the delay, for granting suitable time extension.

If the CONTRACTOR is found responsible for any delay in completion of the work, formal
time extension shall be granted by CME but reserving its right to recover a sum
towards Mutually Agreed damages, for late completion as per Mutually Agreed Damages
as mentioned below in Mutually Agreed Damages.
If the CONTRACTOR fails to deliver the plant or fails to start the work within specified
time frame after signing of contract agreement or leave the work site after partial
execution of the work, CME shall have the right to get the work done through any
other agency at the risk and cost of the CONTRACTOR. Further to this, CME may,
without prejudice to the right of the OWNER to recover damages for breach of trust of
the contract, may impose penalties.

53.0 MUTUALLY AGREED DAMAGES


a) Delay In Completion:

In case the CONTRACTOR fails to achieve FINAL ACCEPTANCE of the plant by the
due date indicated in Time of Completion, then the OWNER shall levy the Mutually

Technical Specifications Page 21 of 142


Agreed Damages on the CONTRACTOR at the rate of 1.0% (One per cent) of the contract
price per week of delay or part thereof, subject to a maximum of 10.0% (ten per
cent) of the Total Contract Value.

b) Annual Capacity Utilization Factor (CUF) less than Guaranteed CUF


For Annual C.U.F less than the guaranteed value as per the Guaranteed Parameters of
this document, the CONTRACTOR shall pay CME Mutually Agreed damages (MAD)
equivalent to loss of units (kWh) @ Power Penalty Rate (i.e. prevalent Forbearance
price declared by CERC for Solar REC or prevalent purchased electricity cost of CME per
Kwh, whichever is higher).
Mutually Agreed Damages = (Power Penalty Rate in Rs.) X {(2000 kWp X 24 X 365 X (%
CUF as guaranteed) (KWh generated as invertor output for the year)}
The CUF performance shall be verified at the end of each year of O&M.

c) Annual Auxiliary power consumption more than guaranteed.

For Auxiliary power consumption more than the value as per Guaranteed Parameters
of this document, the CONTRACTOR shall pay Mutually Agreed damages (MAD)
equivalent to the additional consumption of units @ Power Penalty rate per Kwh.
The auxiliary power consumption shall be verified at the end of each year of O&M.
d) Annual Water consumption more than guaranteed.

For water consumption more than the value as per the Guaranteed Parameters of this
document, the CONTRACTOR shall pay Mutually Agreed damages (MAD) equivalent to
the additional consumption of units @ 70 Rs per unit(M3).
The water consumption shall be verified at the end of each year of O&M.

The Mutually Agreed Damages shall be recovered from any amount payable to the
CONTRACTOR including the balance payments and / or Security Deposit cum
Performance Bank Guarantee. In case of deduction from the Performance Bank
Guarantee, the CONTRACTOR shall immediately replenish the Bank Guarantee to the
value equivalent to 10% of the Total Contract Value.

54.0 SCHEDULE OF PAYMENT


54.1 Subject to any deduction which the OWNER may be authorized to make under this
contract, and or to any additions or deductions provided for in this contract, the
CONTRACTOR shall be entitled to payment as follows:
a) All payments shall be made in Indian Rupees, unless otherwise specified in the order.

b) All payment shall be made on the basis of actual measurement for the quantified items
as per schedule of works.

c) The CONTRACTOR shall submit the bill / invoice for the work executed showing
separately CST, VAT, Service Taxes and any other statutory levies in the bill / invoice.
54.2 The payment will be made to the CONTRACTOR on award of the contract as follows:

Technical Specifications Page 22 of 142


Sr. No. Payment Milestone Percentage (%) of Total
Contract Price excluding fee
towards 5 year O&M period

(a) Mobilisation advance (recoverable) 10%

(b) Approval of all major drawings. 5%

(c) Site development work and Completion of Civil


10%
works.

(d) Supply of major equipments like: SPV


Modules (including structures for the above),
Power Conditioning Units, Power Evacuation 15%
equipments, etc. andInstallation of all major
equipments.

(e) Completion of Control Room, Metering Room etc. 15%

(f) Interconnection of all major equipments and


15%
completion of installation.

(g) On successful testing & commissioning of solar


power PV project. 15%

(h) On issue of Final Acceptance certificate by


OWNER and submission to additional Bank
25%
Guarantee of 10% of the Total Contract Value
excluding O&M fee

The O&M charges for the respective year shall be paid at the end of every year after
evaluating the CUF.

55.0 TAX LAW

As per Supply Work Order No.CME/2MWSOLARPV/SUPP1 dated XX/XX/2016 and


Service Work Order No. CME/2MWSOLARPV/SERV2 dated XX/XX/2016.

56.0 MANUALS
The CONTRACTOR shall supply all necessary erection and commissioning manuals,
O&M manuals etc. as and when required. Three sets of test results, manuals etc.
shall be submitted by the CONTRACTOR on completion of the work.
57.0 PROGRAMME OF WORK

The contractor shall submit the programme of work including a Bar Chart indicating
there in the starting position and completion date of each of the major items of work.

58.0 MODE OF EXECUTION


The entire work shall be executed on turnkey basis. Any minor item(s) not included in

Technical Specifications Page 23 of 142


the schedule but required for completion of the work shall have to be carried
out/supplied without any extra cost. Such works, not listed in the schedule of works but
elaborately described to perform or to facilitate particular operation(s) required for
completion of the project shall deemed to have been included in the scope of this work
and the CONTRACTOR shall supply, install the same without any extra cost.

59.0 HANDING OVER -TAKING OVER

The work shall be taken over by CME upon successful completion of all tasks to be
performed at site(s) on equipment supplied, installed, erected & commissioned by the
CONTRACTOR in accordance with provision of Tender. During handing over complete
project work, i.e. after FINAL ACCEPTANCE, the CONTRACTOR shall submit the following
for considering final payment.
(a) All as- Built Drawings

(b) Detailed Engineering Document with detailed specification, schematic drawing,


circuit drawing and test results, manuals for all deliverable items, Operation,
Maintenance & Safety Instruction Manual and other information about the project

(c) Warranty/ Guarantee certificates, test certificates etc.


(d) Bill of material

(e) Inventory of spares at projects site

Immediately after taking over of complete project(s), the same will be handed over to the
CONTRACTOR for operation & maintenance period.

60.0 POWER EVACUATION:


Proposed Solar Power Plant is hooked up with 22kV receiving station. Output of solar
power plant will be evacuated to existing 22kV receiving station by 22KV UE grade
cable from 22kV switchgear in solar power plant to CME Receiving Station.

A 22kV breaker to be installed by contractor with necessary metering & protections &
shall be coupled with the receiving station indoor breaker panel. Extension of existing
22 kV switchgear at CME receiving station & related activities is in scope of contractor.
The distance between solar plant & the 22kV CME receiving station is approximately
One (1) kilo meter. In addition to that one breaker panel is proposed on the transformer
22kV side.

61.0 ERECTION, TESTING & COMMISSIONING


The installation shall be carried out by an electrical contractor holding a valid license
as required by the State Government Authorities.
The contractor shall provide necessary drawings and documents required by
statutory authorities and obtain the approval before taking up erection. It shall be the
sole responsibility of the contractor in obtaining safety certificate / approval from local
statutory authorities. Any modification in the equipment or installation that may be
demanded by the inspecting authorities shall be carried out by the contractor at no
additional cost to the CME. In accordance with the specific installation instruction as per
the manufacturers drawings or as directed by the CME, the CONTRACTOR shall

Technical Specifications Page 24 of 142


unload, assemble, erect, install test, commission and hand over all electrical
equipments included in this contract.
Erection materials including all consumables, tools, testing instruments or any other
equipment required for successful commissioning shall be arranged by the successful
CONTRACTOR in a timely manner.

Clearing the site after completion, of erection as well as regular clearance of


unwanted materials from site, returning excess materials supplied by the CME back to
CME's stores shall also be included under this scope of work.

All equipment and instruments, indoor and outdoor, shall be marked with No. and
provided with danger boards before commissioning.The contractor shall touch up the
surface with paint of same shade for equipments, which are scratched and / or damaged
during transportation and erection before commissioning.

The contractor shall employ skilled and semi-skilled labourers for erection, testing
and commissioning as required. All the electricians, cable jointers, wiremen, welders
and others employed shall possess valid certificates / license recognised by competent
authorities. The contractor shall set up his own facilities at site at allocated place to
undertake fabrication jobs threading etc.

The Contractor shall carry out major civil engineering works as called for in scope of
work pertaining to electrical equipment's like foundation, plate inserts etc. as per the
latest relevant drawings as well as carry out minor civil works such as, but no limited to,
the grouting of base plates, channels, supports and foundation bolts, cutting holes in
walls and ceiling, chipping of floor and ceiling and making good the same after
installation of the equipment and any other minor civil works advised by CME for
completion of the work has to be carried out without any extra charges.

Power transformers, 22kV Switchgears, LT panel etc. shall be handled and erected as
per the relevant codes of practice and manufacturer's drawings and instruction manuals.
For power transformer, drying out and oil filling as required, after checking and
testing the contractor shall carry out the dielectric strength. If required, the contractor
shall carry out oil filtration before commissioning at no extra cost.

During erection, care is to be taken to see that painting does not peel off at any place and
if so, it has to be given a 'Touch-up' after erection by the contract.

*****************

Technical Specifications Page 25 of 142


C) TECHNICAL SPECIFICATION

CONTENTS

SR. NO. TITLE SHEET


NO.
1.0 PROJECT DESCRIPTION

2.0 DEFINITONS

3.0 SYSTEM DESIGN AND PHILOSOPHY

4.0 SCOPE OF SUPPLY & WORK

5.0 TECHNICAL SPECIFICATION FOR SPV POWER PLANT

6.0 415V NON SEGREGATED PHASE BUSDUCT- DATA SHEET A

7.0 UNINTERRUPTED POWER SUPPLY (UPS) - DATA SHEET A

8.0 CABLES- DATA SHEET A

9.0 SCHEDULE OF 2 MWP GRID CONNECTED SOLAR PV POWER PLANT

10.0 SCHEDULE OF GUARANTEED TECHNICAL PARTICULAR FOR SOLAR PV MODULE

11.0 SCHEDULE OF GUARANTEED TECHNICAL PARTICULAR DATA SHEET FOR POWER


CONDITIONING UNIT
12.0 SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS OF 22kV SWITCHGEAR

13.0 SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS OF LUMINAIRES

14.0 SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS OF UPS

15.0 SCHEDULE-I OF GUARANTEES


BID EVALUATION CRITERIA & GUARANTEED PARAMETERS
ENCLOSURE

SINGLE LINE DIAGRAM


EA-001
MCC & CONTROL ROOM LAYOUT
EA-002

Technical Specifications Page 26 of 142


PROJECT INFORMATION

1.0 Project Title : 2 MWp Grid Connected Solar PV Power Plant


2.0 Location : CME, Kirkee, Pune.
3.0 GPS co-ordinates : (a) Latitude N XX
: (b) Longitude E XX
4.0 Altitude : XX Meter above MSL
5.0 Wind Load : As per IS: 875 1987 Part III
6.0 Earthquake Zone : Zone III, IS: 1893-2002
7.0 AMBIENT AIR TEMPERATURE:
9.1 Maximum : 45 C
9.2 Minimum : 7 C
9.3 Design air temp : 50 C
8.0 RELATIVE HUMIDITY :
10.1 Maximum : 100 %
10.2 Minimum : 74%
10.3 Design : 85%
9.0 Wind Direction : South West to North East
10.0 WIND SPEED :
12.1 Annual mean Speed : 40-60 Km/hr.
12.2 Maximum mean speed : 152 Km/hr.
12.3 Design wind speed : 160 Km/hr.
11.0 RAIN FALL :
13.1 Annual Average : 2500mm
13.2 Highest : 3900mm
13.3 Heaviest Rain fall in 24 hours : 360 mm
13.4 Design : 150mm in 1hour
12.0 ELECTRICAL
14.1 Auxiliary Power Supply
14.1.1 Auxiliary electrical equipment shall be suitable for operation on the following supply System
(a) Power devices Effectively earthed : 415V, 3 phase, 3 wire / 4 wire 50 Hz,
(b) Lighting fixtures Space heaters : 240V, 1 phase, 50 Hz.
(c) Control & Instrumentation : 240V, 1 Phase, 50 Hz available from UPS
14.2 Short Circuit Levels For 415 V System Equipment
14.3 The equipment shall be suitable for the following short circuit levels
(a) PCC / MCC : 31.5 MVA
(b) Lighting Distribution Board : 9 kA / 1 Sec.
14.4 The variation in voltage and frequency may be 10% and + 3 %, 5% respectively. The combined
voltage and frequency variation may be 10%. All devices shall be suitable for continuous
operation over the entire range of voltage variation without any change in their performance.

Technical Specifications Page 27 of 142


1.0 SYSTEM DESIGN AND PHILOSOPHY
1.1 The main objective is the high availability and reliability of the plant. In order to achieve
the main objective, the following principles shall be adopted while designing system.
1.2 The Solar photovoltaic (SPV) array shall consist of approx. 6350 number of Canadian
solar /Jinko Solar make module that directly produces DC electricity- power on receipt of
solar irradiation. This DC power is converted to AC power by Power Conditioning Units
(PCU). The AC output of PCU shall be stepped up to 22kV level by a step-up transformer.
Single line diagram shows details of the scheme. Solar PV Crystalline cells of high
efficiency.
1.3 Inverters of minimum 500 KW shall be provided along with PCUs, Junction boxes etc. to
ensure generation of poweras per design estimates. This to be done by applying liberal
de-rating factors for the arrayand recognizing the efficiency parameters of PCUs,
transformers, etc.

1.4 CONTRACTOR shall


a) Selectthe equipment and adopt plant layout such as to ensure ease of maintenance.
b) Ensure strict compliance with the approved and proven quality assurance norms and
proceduresduring the different phases of the project.
c) Provide proper monitoring in the synchronizations which ensures the availability of
power to thegrid.
d) Design the plant instrumentation and control system to ensure high availabilityand
reliability of the plant to assist the operators in the safe and efficient operation of
theplant.It should also provide for the analysis of the historical data and help in the
plant maintenance people to take up the plant and equipment on preventive
maintenance.The power plant has to operate in parallel with the grid system which is
infinite electrical system. The Solar Power Plant has to protect its equipment against
any of possible fault or other disturbances from the grid.
e) Provide Very fast microprocessor based Directional and Reverse power flow
protection to insure isolation of the solar power plant from the grid at the time of any
fault or/and any additional suitable protection.
1.5 The basic and detailed engineering of the plant will aim at achieving high standards of
operational Performance especially considering following:
i. Optimum availability of modules during the day time.
ii. Ensuring module layout to prevent shading.
iii. Module mounting structure with manual seasonal tilting arrangement.
iv. High DC system voltage and low current handling requirements.
v. Selection of PCUs with high track record and ready availability of requisite spares.
vi. Careful logging of operation data / historical information from the Data Monitoring
Systems,and periodically processing it to determine abnormal or slowly deteriorating
conditions.
vii. SPV power plant should be designed to operate satisfactorily in parallel with the grids
within permissible limits of high voltage and frequency fluctuation conditions, so as to
export the maximum possible units to the grid. It is also extremely important to
safeguard the system during major disturbances, like tripping / pulling out of big
generating stations and sudden overloading during falling of portion of the grid loads

Technical Specifications Page 28 of 142


on the power plant unit in island mode, under fault / feeder tripping conditions.
viii. Flat plate arrays held fixed at a tilted angle and face towards the equator, are most
common. The angle of tilt should be approximately equal to the angle of latitude for the
site.
ix. The solar PV system should be so designed that it shall take into account the mean energy
output after allowing for various losses, temperature corrections, on an average day for
each month of the year.
x. The Minimum array capacity at STC shall be 2 MWp on DC side at the time of
installation & after stabilised operation of first year this capacity will be measured
and capacity of the plant shall be 2MWp.If the Contractor anticipates any degradation
of the module, it shall be taken care of to provide additional capacity to achieve
minimum units of energy as guaranteed to avoid liquidated damages/compensation
on account of Performance Guaranteed Generation. This will be tested as given in
Module Test at the end of first year of operation as specified in Schedule-I of
Guarantees.

2.0 SCOPE OF SUPPLY & WORK

2.1 Scope of Supply & Work includes all, design, engineering, manufacture, procurement &
supply ofequipment, and materials, testing at manufacturers works, inspection,
packing and forwarding, supply, unloading at site, associated civil works, services,
permits, installation and incidentals, insurance at all stages, erection, testing and
commissioning of 2.0 MWp Grid Connected Solar PV Power Plant with associated
equipments and materials on turnkey basis at CME, Khirkee, Pune and operation &
Maintenance for 5 years.
2.2 The offered Grid Connected Solar Power Plant should be able to generate power
through solar energyand supply clean and green electricity to the grid. CME may avail
carbon credits under clean development mechanism as per Regulations in force.
2.3 The equipment and materials for 2 MWp Grid Interactive Solar PV Power Plant with
associatedsystem (Typical) shall include but not be limited to the Supply, Erection,
Testing &Commissioning of the following:
(a) Solar PV modules, of suitable rating in each array.
(b) Solar PV modules in array totalling 2.0 MWp give details mentioned in the bid
including mounting frames, structures, array foundation and module inter
connection.
(c) Array Junction boxes, distribution boxes and Fuse boxes. MCBs, Surge Arrestors
(d) Power Conditioning Units (PCU) with SCADA.
(e) LT Interfacing Panel with bus bars, CT, PT, SFU and circuit breakers, Plant
Monitoring Desk.
(f) 415V bus duct between Transformer and Interface Panel with necessary
supporting arrangements.
(g) HT & LT Power and Control Cables including end terminations and other required
accessories for both AC & DC power. DC string cable shall be stranded copper
where as AC cable shall be stranded aluminium.
(h) 22kV Switchgear with CT, VCB, PT, Relays, Cable termination kits etc.
(i) One (1) Nos. 2500 kVA, 22/0.433 kV, Oil type, Off Circuit Tap Changer having 5
equal steps with voltage range 5% in steps of 2.5 %, Dyn11, percentage

Technical Specifications Page 29 of 142


impedance 7.15 % complete with all accessories. Color shade shall be RAL 7032
as per IS-5. (Refer revised single line diagram)
(j) Power Conditioning Unit (PCU) critical equipment in Grid Connect SPV Power
plant. This equipment converts DC power generated by SPV array, into 3 phase
AC voltage to be connected to Grid. It also provides necessary protections for
Grid Synchronization and Data Logging/Monitoring. MPPT controller, inverter
(minimum 500KW or higher) depends on array formation and associated
control and protection devices etc. all shall be integrated into PCU. They should
convert DC power produced by SPV modules, in to AC power and adjust the
voltage & frequency levels to suit the local grid conditions. All Inverters should
be located in the central control room mandatorily.
(k) DC generated by the solar modules is transmitted through the appropriate
cables from Array Yard to 2MW Unit Control Room. DC bus & Panel should be
provided for the incoming DC supply from Array Yard. The Panel should consist
of adequate size DC Bus/Cable which can handle the current and the voltage
safely as per the relevant IS standards. DC panel should be equipped with an
adequate DC circuit breaker along with control circuit, Protection and
equipment for input to remote monitoring of each String, Array parameters.
CONTRACTOR should submit design calculations and detailed explanations
along with drawings for approval of CME. All features mentioned above can be
clubbed in power conditioning unit to satisfy mentioned functions.
(l) UPS with 30 minute battery backup for supplying Auxiliary Power requirement
of Switchgears and Emergency Loads.
(m) Plant illumination system using LED lamps along with DBs, JBs, conduits,
lighting poles etc.
(n) Data acquisition system with remote monitoring facilities.
(o) Equipment required for Fire Protection.
(p) PVC pipes and accessories/trenches
(q) Tool kit and earthing kit
(r) Control room equipment related to solar system etc.
(s) Testing, maintenance and condition monitoring of equipment.
(t) Any other equipment / material required to complete the 2MW Solar Power Plant.
(u) Receipt, unloading, storage, erection, testing and commissioning of all supplied
material.
(v) The Solar Observatory system with associated accessories shall include but not
be limited to the following:
1. Pyranometer
2. Ultrasonic Anemometer.
3. Temperature & Relative Humidity Meter.
4. Rain Sensor.
5. Solar Panel (35W) + Battery Bank for 2 days autonomy
6. Data logging System

(w) 22kV CME Receiving Station: Connection of 22kV output of breaker (near
Transformer) to 22kV switchgear at about 1Km distance in CME receiving station.

Technical Specifications Page 30 of 142


(x) Design of 2.0 MWp Grid Interactive Solar Power Plant and its associated
electrical & mechanical auxiliary systems includes preparation of single line
diagrams and installation drawings electrical layouts, erection key diagrams,
electrical and physical clearance diagrams, design calculations for Earth- mat, Bus
Bar & Spacers indoor and outdoor lighting/illumination etc. Design
memorandum and other relevant drawings and documents required for
engineering of all facilities within the scope to be provided under this contract,
are covered under Contractors scope of work.
2.4 The items of civil erection work shall be performed with respect to the following but not
limited to:
(a) Solar PV Array. (Foundations in RCC)
(b) Power Cables including Necessary Structures and accessories for cable laying
(c) Civil foundation work of transformers, switchgears, etc.
(d) Entire GI cable tray inside control room building
(e) Fabrication, supply & erection of cable trays, support, brackets and accessories in case
of site fabrication cable tray.
(f) Galvanized steel rigid/flexible/HDPE conduits and accessories, Hume pipes, ferrules,
lugs, glands, terminal blocks, galvanized sheet steel junction boxes, cable fixing
clamps, nuts and bolts etc. as required.
(g) Supply of necessary steel materials for field fabrication of cable trays, supports,
brackets, grounding system etc.
2.5 One Solar Observatory including testing facilities shall be installed for CME at site and
operated by the contractor. During the O&M period, the measured data will be recorded
in electronic form and used appropriately. Link shall be provided between SCADA of
power plant &CME office to review the performance of the power plant in real time.
2.6 Any other items not specifically mentioned in the specification but which are required
for erection, testing and commissioning and satisfactory operation of the solar
power plant are deemed to be included in the scope of the specification unless
specifically excluded.
2.7 Land development, Design and construction of other civil works including:
(a) Cutting, filling and levelling of ground.
(b) Furnished control cum Stores building along with requisite furniture,
computer, air-conditioning, other equipment etc.
(c) Suitable approach road and & internal roads to carry safe and easy
transportation of equipment and material at the project site shall be made.
(d) Conducting contour survey of the Solar Photovoltaic Power Plant for the total
area identified for 2.0 MWp Solar Photovoltaic capacity & soil investigation.
(e) Suitable drainage System shall be arranged for water drained from Panel
Cleaning, which shall be connected to existing CME main drainage system.
(f) Suitable Communication System.

2.8 Obtaining statutory approvals / clearances from all relevant Government &non
government agencies for the plant.

2.9 The Contractor shall arrange deployment of manpower and required consumable
during commissioning.

2.10 Submission of following documents drawings data design and engineering information
to CME or its authorized representative for review and approval in three copies as per
clause(C) of COMPLETION TIME mentioned in contract document.

Technical Specifications Page 31 of 142


(a) Detailed technical specification of all the equipments.
(b) Design criteria.
(c) Design calculations.
(d) General arrangement an assembly drawings.
(e) Contour plan for the area.
(f) Solar Insolation Data
(g) Schematic diagram for entire electric system
(h) G.A. drawings for, all types of structures,22kV switchgear panels& interfacing.
(i) Quality assurance plans.
(j) Test report (for type, acceptance, and routine tests).
(k) O&M Instruction manuals and its drawings.

2.11 List of Drawings shall be submitted as below but not limited to the following.

ARRAY YARD

SR. NAME OF DRAWINGS FOR CIVIL WORK


NO. DRAWING OF CIVIL WORK FOR ARRAY YARD

1* Map showing the results of pre-construction survey of the


project site showing location of control room, array yard,
Power Evacuation Arrangement, Switch gear room, Transformer bay etc.
2* General Layout drawing of SolarPV power plant locating control room building,
module yard, internal roadways, drainage system, fencing, gate, water
distribution line mentioning all lines and levels.
3* General equipment layout drawings for control room, transformer bay,
switch gear room etc.
4 General layout of Solar PV module yard locating earth pits &earth continuity,
cable trenches, yard lightings, lightning conductors with its corresponding earth
pits and cable trays.
5 Foundation details of lightning conductors, yard lighting posts
Topographical survey for proposed area & civil drawing for Arrays
6* Module Structure GA &Foundation drawingand design data

7 Approach road and path way

8 Water arrangement for module cleaning

9* Water sewage and drainage system


10* Scope of civil work for core area land development Other drawing as may be
required by CME for clear understanding.
DRAWING OF ELECTRICAL WORK FOR ARRAY YARD

11* Model mounting structure GA, part drawings and BOM with fasteners
12* Drawing for AC, DC cable, communication cable trenches and wiring
13 Drawing for Array Junction Box
14* Drawing for Array Yard lighting
15 Array yard lightning protection
16 Drawing for Earthing system for Array yard Other drawing as may be required by
CME for clear understanding.

Technical Specifications Page 32 of 142


POWER CONTROL UNIT

17* Drawing for GA &main control room building

18* Details of power conditioning unit/inverter (Bill of Materials, Schematic diagram,


Wiring diagram, Internal layouts, details of DC bus panel etc.)
19* Drawings & specification for transformer

20* Drawing for Circuit Breaker Panel

21* Drawing for DC battery and charger / UPS

22* Drawing for auxiliary power supply

23* Drawing for monitoring& system

24 Drawing for web box and remote monitoring system

25 Drawing for lighting fixture Other drawing as may be required by CME for clear
understanding.

Miscellaneous drawings

26* Structural details of construction works includes foundation, tie beam, column,
lintel, chajja, roof beam with roof, and water storage tank with supporting
structure details, parapet, plinth protection.
27* Control Room internal illumination & concealed wiring layout

28 Line diagram, Block diagram & CKT diagram for Surveillance Camera Desk
29 Other drawing as may be required by CME for clear understanding

* These drawings are major drawings and should get approved as per clause( C ) of
COMPLETION TIME mentioned in contract document s.

i. These drawings shall show sufficient overall dimensions, clearances and space
requirements of all apparatus to be furnished, to enable the Owner to determine the
design and layout of the installation.
ii. Within 07 days of receipt of such drawings, the Owner shall convey his approval or
otherwise of the same, and in the event of disapproving the drawing, the Contractor shall
re-submit the revised drawings with proper revision number for approval after
making necessary modification / correction.
iii. No extension of time shall be allowed on account of the time consumed in submission
and examination of defective drawings and resubmission of the corrected drawings.
iv. Within a reasonable period from the date of receipt of approval, the Contractor shall
submit six sets of drawings to CME and these drawings (as mentioned above), thereafter
be deemed to be the Contract Drawings.
v. These drawings, when so signed, shall become the property of CME. No exclusion
from the drawings in any way will be allowed in execution except with written
permission of Site-in -charge of CME.
vi. The Contractor, if required by the Project Manager/Site-in-Charge shall supply additional
copies of any drawing without charging any extra cost, which may reasonably be
required for the purpose of the contract.

Technical Specifications Page 33 of 142


vii. Any tender drawings, technical data or correspondence which form the basis of an order
or contract, as aforesaid, or which may be furnished by the Contractor for the Owners
approval, or information, as provided under the said order or contract, shall be in English
and if it is in any other language a complete translation in English shall be duly
furnished. All Civil Drawings are to be approved by the Authority designated by
CME before starting any civil work. All design calculations of structures are to be
submitted.
viii. The Contractor shall be responsible for and shall pay for any alterations of the work due
to any discrepancies, errors and omissions in the drawings or other particulars supplied
by him whether such drawings or particulars have been approved by the Owner or not,
provided that such discrepancies, errors or omissions are due to inaccurate information
or particulars furnished to the Contractor by the Owner. Any alterations in the
work, necessitated by reasons of such inaccurate information of particulars, shall be
paid for by the Owner.
ix. All drawings shall be fully corrected to agree with the actual "as built" site conditions and
submitted to CME after commissioning of the project for record purpose.

2.12 The contractor shall


i. Provide Schedule for various activities in the form of PERT Chart within a week from the
date of detailed work order.
ii. Submit Fortnightly site work progress report during construction period and fortnightly
O&M reports after commissioning of the project.
iii. Provide detailed training plan for all operation, maintenance procedures, seek approval
of CMEand carry outtraining of CMEs staff in O&M activities.
iv. Prepare and supply of detailed Operation, System and Maintenance manual of Power
Plant.
v. Establish a system to maintain an inventory of spare parts and tools, equipment,
consumables and supplies for the facilitys and operation.
vi. Employ and coordinate the training of personnel who will be qualified and experienced
to operate and monitor the facility and to coordinate operations of the facility with the
grid system.
vii. Maintain accurate and up-to-date operating logs, records and fortnightly reports
regarding the Operation & Maintenance of facility.
viii. Perform or contract for and oversee the performance of periodic overhauls or
maintenance required for the facility in accordance with the recommendations of the
original equipment manufacturer.
ix. Procure spares parts, overhaul parts, tools, equipment, consumables, etc. required to
operate and maintain the project in accordance with the prudent utility practices and
having regarded to warranty recommendations.
x. Maintain and keep all administrative offices, roads, tool room, stores room,
equipment, clean and etc. in workable conditions.

Technical Specifications Page 34 of 142


3.0 TECHNICAL SPECIFICATION FOR SPV POWER PLANT:
3.1 The equipment and material for 2 MWp Grid Interactive Solar Photovoltaic Power
Plant withassociate system (typical) shall include following but not be limited to the
following:
Sr. Item Details No/Unit
No.
(a) PV Module : 7000 Nos

(b) Module Mounting Structures : For 7000 panels as per


cl 3.3
(c) Solar module to array junction box : As required
Interconnection cable (Cu)
(d) Inverter and Junction box Interconnection : As required
Cable(AL)
(e) AC Cables and DC cables : As required

(f) 415V Non Segregated Phase bus Ducts(NSPBD) : As required as per cl


3.12
(g) Inverter : 4 Nos as per cl 3.5

(h) String monitoring system : As required

(i) Junction Box : As required as per cl


3.4
(j) CT and PT (at 22 KV) set for metering : As per SLD

(k) 22kV Indoor feeder panels with CT, VCB, PT, : As per SLD & cl 3.31
Relays

(l) 22kV XLPE cable : As required as per cl


3.55
(m) 415V/22kV, 2.5 MVA step up Transformers : As per cl 3.29

(n) Earth mat for equipments : As required

(o) Control and power cables : As required

(p) Surge Protection and Fuses : Lot

(q) MCC & Control room : Ref dwg (PE-207-EL-


5002)
(r) Rubber Mat - 12 mm : Lot

(s) Foam type fire extinguisher : Nos

(t) CO2 Extinguisher : Nos

(u) Sand Bucket : Lot

(v) Transformer discharge Rod : Lot

(w) LED system Lighting arrangement for the plant : System to satisfy lux
safety level

Technical Specifications Page 35 of 142


Sr. Item Details No/Unit
No.
(x) Metering Equipment : Ref SLD

(y) Protection Equipment : As required

(z) Solar Observatory : One

The technical features of major equipmentsshall be as described hereunder.

3.2 SPV MODULES:


i. Individual SPV modules to be supplied should have minimum declared output of 300
Wp or more at standard test conditions.
ii. The V-I curve of each PV module with Sl. Nos. should be submitted along with Modules
meeting the required specifications.
iii. Identification and Traceability: Each PV module used in must use a RF identification
tag. The following information must be mentioned in the RFID used on each module.
This must be laminated inside the panel and it must be able to withstand harsh
environmental conditions.
(a) Name of the manufacturer of PV module
(b) Name of the manufacturer of Solar cells
(c) Month and year of the manufacturer (Separately for Solar cell and module)
(d) Country of origin (Separately for Solar cell and module)
(e) I-V curve for the module
(f) Wattage, Im, Vm and FF for the module
(g) Unique Serial No and Model No of the module
(h) Date and year of obtaining IEC PV module qualification certificate
(i) Name of the test lab issuing IEC certificate
(j) Other relevant information on traceability of Solar cell and module as per ISO
9000 series.
iv. Entire drawings, detailed test reports of the offered modules should be submitted for
approval of CME within 15 days from the date of placement of module order and
supply should start thereafter.
V. PV ARRAY CONFIGURATIONS:
The Solar array shall be configured in multiple numbers of sub-arrays, providing optimum
DC power to auditable number of sub arrays. The Contractor shall submit their own
design indicating configuration of PCU and respective sub arrays and bill of material.
vi. Stabilized output of the Solar Power Plant should not be less than 2.0 MWp, under
Standard Test Condition after one year of operation.
vii. Peak power point voltage and the peak power point current of any supplied module
and/or any module string (series connected module) shall not be more than 3% from
the respective arithmetic means for all modules and/or for all module strings, as the
case may be.

Technical Specifications Page 36 of 142


viii. Each module shall have low iron tempered glass front for strength & superior light
transmission. It shall also have tough multi-layered polymer back sheet for
environmental protection against moisture & provide high voltage electrical insulation.
ix. The module frame shall be made of anodised aluminium or corrosion resistant
material, which shall be electrically compatible with the structural material used for
mounting the modules.
x. Solar modules offered shall be certified as per IEC 61215-Edition -II, IEC 61646 and IEC
61730-1, -2 amendedup to date or equivalent Indian Standard.
xi. All materials used shall have a proven history of reliability and stable operation in
external applications. It shall perform satisfactorily in relative humidity up to 100% with
temperatures between -10 C and +50 C and should have lowest temperature coefficient
and shall withstand gust up to 200 km/h on the surface of the panel. Each and every SPV
module shall be checked for conformity with relevant standard and no negative
tolerance shall be accepted.
xii. SPV module shall contain Crystalline high power silicon solar cells. The solar cell shall
have surface anti-reflective coating to help to absorb more light in all weather conditions.
xiii. Solar PV module array shall consist of high efficiency Solar Modules utilizing Crystalline
Solar PV cells. Power output Guarantee offered for the SPV Module shall not be less than
25 years.
xiv. Crystalline power cells shall be used in the Solar Photovoltaic module. Solar module
shall belaminated using lamination technology using established polymer (EVA) and
Tedlar/Polyesterlaminate.
xv. The solar modules shall have suitable encapsulation and sealing arrangements to protect
the silicon cells from the environment. The arrangement and the material of
encapsulation shall be compatible with the thermal expansion properties of the
Silicon cells and the module framing arrangement/material. The encapsulation
arrangement shall ensure complete moisture proofing during life of the solar modules.
xvi. All materials used shall be having a proven history of reliable, light weight and stable
operation in external outdoor applications and shall have service life of more than 25
years.
xvii. Module rating is considered under standard test conditions, however Solar Modules
shall be designed to operate and perform under site condition including high
temperature, dust. The Geological data for Kharkee, Pune should be referred for
design to get optimum generation.
xviii. Solar PV Module design shall conform to following Mechanical requirement:
(a) Toughened, low iron content.
(b) High transmissivity front glass.
(c) Anodized Aluminium frame
(d) Ethyl Vinyl Acetate (EVA) encapsultant
(e) Silicon edge sealant around laminate
(f) Tedlar/Polyester trilaminate back surface
(g) Weatherproof DC rated MC connector and a lead cable coming out as a part of the
module, making connections easier and secure, not allowing for any loose
connections.

Technical Specifications Page 37 of 142


(h) Resistant to water, abrasion, hail impact, humidity & other environment factor
for the worstsituation at site.
xix. Each module shall have low iron tempered glass front for strength and superior light
transmission. It shall have back sheet for environment protection against moisture and
high voltage electrical insulation.
xx. Modules shall be provided with a junction box with provision of external screw terminal
connection and with arrangement for provision of external & adequate capacity by-pass
diode. The box should have hinged, weatherproof lid with captive screws and cable gland
entry points.
xxi. The fill factor of module shall not be less than 0.70 (typical). The V-I curve of each PV
module with Sl. Nos. should be submitted along with Modules meeting the required
specifications.
xxii. Minimum following parameters should be provided in the detail documents:

(a) Maximum Power : Pmax

(b) Minimum Power : Pmin

(c) Open Circuit Voltage : Voc

(d) Short Circuit Current : Isc

(e) Voltage at Max Power : Vmp

(f) Current at Max power : Imp

(g) Fill Factor : FF

(h) Efficiency of cell : c

(i) Efficiency of module : m

xxiii. Identification and Traceability: Each PV module used in must use a RF identification
tag. The following information must be mentioned in the RFID used on each module.
This must be laminated inside the panel and it must be able to withstand harsh
environmental conditions.
(a) Name of the manufacturer of PV module
(b) Name of the manufacturer of Solar cells
(c) Month and year of the manufacturer (Separately for Solar cell and module) Country of
origin (Separately for Solar cell and module)
(d) I-V curve for the module
(e) Wattage, Im, Vm and FF for the module
(f) Unique Serial No and Model No of the module
(g) Date and year of obtaining IEC PV module qualification certificate
(h) Name of the test lab issuing IEC certificate

Technical Specifications Page 38 of 142


(i) Other relevant information on traceability of Solar cell and module as per ISO 9000
series.
xxiv. Contractor shall provide data sheet for Solar PV Module (Under Standard Testing
Condition) along with their offer as per Guarantee Technical Particular Data Sheet - B.
xxv. Entire drawings, detailed test reports of the offered modules should be submitted for
approval of CME within 15 days from the date of placement of order and supply
should start thereafter.
3.3 MODULE MOUNTING STRUCTURE.
i. The structure design shall be appropriate and innovative and must follow the existing
structure and profile.
ii. The structure shall be designed to allow easy replacement of any module and shall be in
line with site requirement.
iii. Design drawings with material selected shall be submitted for prior approval of CME
within 15days of detailed order.
iv. Module mounting structure with manual seasonal tilt facility of suitable degrees shall be
provided. (Minimum -15 degrees to +15 degrees to the latitude angle).Drawing for this
arrangement should be govt approved by CME. The Locking arrangement for adjusting
the angle of module shall be accessible from the ground.
v. The support structure design & foundation shall be designed to withstand wind speed
applicable for the zone (Pune site) using relevant Indian wind load codes.
vi. The structure shall be designed for simple mechanical and electrical installation. It shall
support SPV modules at a given orientation, absorb and transfer the mechanical loads to
the ground properly.
vii. The array structure shall be made of hot dipped galvanized MS angles of suitable size.
viii. The array structure shall be so designed that it will occupy minimum space without
sacrificing the output from SPV panels at the same time.
ix. Nut & bolts, supporting structures including Module Mounting Structures shall
have to be adequately protected from atmosphere and weather prevailing in the area.
x. All fasteners shall be of stainless steel of grade SS 304.
xi. The array structure shall be grounded properly using maintenance free earthing kit.
xii. The Contractor/manufacturer shall specify installation details of the PV modules
and the support structures with appropriate diagram and drawings.
xiii. The drawings along with detailed structure design and material selected and their
standards shall be submitted in four sets to CME for approval before starting the
execution work. The work will be carried out as per design approved by CME.
3.4 JUNCTION BOX:
i. The junction box shall be dust, vermin, and waterproof and made of FRP/ABS Plastic.
ii. The terminal will be connected to copper bus-bar arrangement of proper size to be
provided. The junction boxes shall have suitable cable entry points fitted with cable
glands of appropriate sizes for both incoming and outgoing cables.
iii. Suitable markings shall be provided on the bus-bars for easy identification and cable
ferrules will be fitted at the cable termination points for identification. The junction box

Technical Specifications Page 39 of 142


shall be Protection IP 65.
iv. Each Array junction Box will have suitable string fuses of adequate rating.The Array
junction Box will also have suitable surge protection,in addition, over voltage
protection shall be provided between positive and negative conductor and earth
ground such as Metal Oxide Varister (MOV). A lightning protection coil/ surge
protection devices in each sub-array line shall be provided to prevent the high
current transients from entering into the DC bus. Adequate capacity solar DC fuses &
isolating miniature circuit breakers should be provided if required. The junction
Boxes shall have suitable arrangement for the followings (typical):-
(a) Combine groups of modules into independent charging sub-arrays that will be
wired into the controller.
(b) Provide arrangement for disconnection for each of the groups.
(c) Provide a test point for each sub-group for quick fault location.
(d) To provide group array isolation.
(e) The current carrying rating of the junction Boxes shall be suitable with adequate
safety factor to inter connect the Solar PV array.
3.5 POWER CONDITIONING UNIT (PCU)
i. Power Conditioning Unit (PUC) is critical equipment in Grid Connect SPV Power
plant. This equipment converts DC power generated by SPV array, into 3 phase AC
voltage to be connected to Grid. It also provides necessary protections for Grid
Synchronization and Data Logging/Monitoring. MPPT controller, inverter
(Minimum500KW or higher) depends on array formation and associated control and
protection devices etc. all shall be integrated into PCU. They should convert DC power
produced by SPV modules, in to AC power and adjust the voltage & frequency levels
to suit the local grid conditions.All inverters shall be located in the central control room
mandatorily.
ii. MPPT controller, inverter and associated control and protection devices etc. all shall be
integratedinto PCU.
iii. The DC energy produced has to be utilized to maximum and supplied to the DC bus for
inverting toAC voltage to extract maximum energy from solar array and provide
415VAC/ (+15% to - 10%), 3-ph 50Hz through 3 winding transformer with secondary
voltage of 22kV to synchronise with local grid. (Ref SLD).
iv. The PCU shall have protection features such as, over current, short circuit, over
temperature to namea few.
v. The PCU shall be designed for continuous, reliable power supply as per specification.
vi. The PCU should be designed to be completely compatible with the SPV array voltage
and gridsupply voltage.
vii. The dimension, weight foundation details etc. of the PCU shall be clearly indicated in
the detailed technical specification.
viii. It should have user friendly LEDs/LCD display for programming and view on line
parameters such as:
(a) DC power input,
(b) DC input voltage,
(c) DC current,
(d) AC power output,

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(e) AC voltage (all the 3 phases and line)
(f) AC current (all the 3 phases and line)
(g) Power factor
(h) Inverter on
(i) Grid on
(j) Inverter under voltage/over voltage
(k) Inverter over load
(l) Inverter over temperature.
ix. The PCU shall have arrangement for adjusting DC input current and should trip against
sustainable fault downstream and shall not start till the fault is rectified.
x. Both AC&DC lines shall have suitable fuses/breaker and contactors to allow safe start up
and shut down of the system.
xi. Fuses used in the DC circuit should be DC rated.
xii. The PCU shall have provision for input & output isolation. Each solid-state electronic
device shall have to be protected to ensure long life of the inverter as well as smooth
functioning of the inverter.
xiii. The PCU shall be capable of complete automatic operation, including wake-up,
synchronization & shut down.
xiv. PCU shall be capable to synchronize independently & automatically/ to be phase locked
to the Local grid power line frequency to attain synchronization and export power
generated by the solar panel to grid.
xv. Built in with data logging to remotely monitor plant performance through external PC
shall be provided (PC shall be provided along with SPV Plant).
xvi. Inverter shall be tested for islanding protection performance.
xvii. Protections:
(a) Over voltage both at input & output.
(b) Over current both at input & output.
(c) Over/under grid frequency.
(d) Over temperature.
(e) Short circuit.
(f) Protection against lightening.
(g) Surge voltage induced at output due to external source.
xviii. Typical failure analysis report of PCUs and recommended list of critical components
shall be provided by the Contractor.
xix. The PCU shall be capable of operating in parallel with the grid utility service and shall be
capable of interrupting line fault currents and line to ground fault currents.
xx. The PCU shall be able to withstand an unbalanced load conforming to IEC standard and
relevant Indian electricity condition. The PCU shall include appropriate self protective and
self diagnostic features to protect itself and the PV array from damage in the event of PCU
component failure or from parameters - beyond the PCUs safe operating range due to
internal or external causes. The self-protective features shall not allow signals from the
PCU front panel to cause the PCU to be operated in a manner which may be unsafe or
damaging. Faults due to malfunctioning within the PCU, including commutation feature,
shall be cleared by the PCU protective devices and not by the existing site utility grid
service circuit breaker.
xxi. The PCU shall go to shutdown/standby mode, with its contacts open, under the following

Technical Specifications Page 41 of 142


conditions before attempting an automatic restart after an appropriate time delay.
When the power available from the PV array is insufficient to supply the losses of
the PCU, the PCU shall go to standby/shutdown mode. The PCU control shall prevent
excessive cycling of shut down during insufficient solar radiance.
xxii. Galvanic isolation is required to avoid any DC component being injected into the grid
and the potential for AC components appearing at the array.
xxiii. Disconnection of the PV generator in the event of loss of the main grid supply is to be
achieved by inflicts protection within the power conditioner. This may be achieved
through rate of change of current, phase angle, unbalanced voltages, or reactive load
variants.
xxiv. Detailed technical description of the complete unit of offered PCU should be furnished
as per clause( C ) of completion time mentioned in contract document for approval of
CME. Following Technical documents of PCU shall be supplied for approval after
placement of order.
(a) Detailed technical description of the complete unit
(b) Instructions for installation and operation
(c) Electrical diagrams of all internal cabling, necessary for installation, maintenance and
fault finding.
(d) Description of electrical and mechanical characteristics of units.
(e) Maintenance and fault finding& trouble shooting procedures.
(f) Safety precautions.
(g) Software for data monitoring with detailed description.
(h) Details of data acquisition
(i) Factory test reports in details on various parameters.
(j) All maintenance requirements and their schedules, including detailed instructions on
how to perform each task.
(k) Detailed schematics of all power instrumentation and control equipment and
subsystems along with their interconnection diagrams. Schematics shall indicate
wiring diagrams, their numbers and quantities, type and ratings of alt components and
subsystems.
(l) A detailed bill of materials which shall list components model numbers, quantities and
manufacturer of each supplied item.
(m) All documents and write ups shall be in English. They shall be clean and legible, and
must be checked, signed, approved and dated by a competent representative of the
contractor.
xxv. The Contractor shall provide data sheet for PCU as per Data Sheet-B.
xxvi. Make And Type Of Inverter :
The CONTRACTOR shall provide Inverter of either of the following makes:
a. SMA
b. ABB
c. SCHNEIDER ELECTRIC

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d. DELTA
e. TMEIC
f. HITACHI
g. AEG

3.6 DC BUS & PANEL(COMBINER BOX)


DC generated by the solar modules is transmitted through the appropriate cables
from Array Yard to Control Room. DC bus & Panel should be provided or the
incoming DC supply from Array Yard. The Panel should consist of adequate size DC
Bus/Cable which can handle the current and the voltage safely as per the relevant
IS standards. DC panel should be equipped with an adequate DC circuit breaker
along with control circuit, Protection and equipment for input to remote
monitoring of each string, array parameters. Contractor should submit design
calculations and detailed explanations along with drawings for approval of CME as
per clause(C) of COMPLETION TIME mentioned in contract document. All features
mentioned above can be clubbed in Power conditioning unit to satisfy mentioned
functions.
3.7 DATA MONITORING OF POWER PLANT
i. The performance and generation data is recorded using a data logger. The monitoring
system shall comprise of the following main components:
(a) PCU to log the inverter performance data and transmit the same to the Data logger.
(b) Data logger gathers information and monitors the performance of the inverter. It
shall supports measurements from external sensors. Computer and other accessories
required shall also be in the scope of this tender.
(c) PC Data logging software should enable automatic long-time storage of measured data
form PV-Plant. It should allow visualization, monitoring, commissioning and service of the
installation.
(d) Communication interface the entire system can be operated and monitored via various
interface viz. (RS485), in addition to the information indicated on the operator panel. Link
shall be provided between SCADA &Corporate office of CME.
3.8 LT PANEL
The power through 3 winding transformer shall be collected by LT Panel for further
distribution as shown in revised single line diagram. The incoming and outgoing feeders
shall be protected with suitable breakers and its parameters shall be as below:
The panel shall have adequate outgoing feeders to provide aux power to each
equipment with all necessary protections. Refer enclosed Single line diagram for more
details.
Circuit breakers shall be provided with motor operated spring charged stored energy
closing mechanism suitable for operation from the switchgear or remote areas as required.
CB shall be provided with CT operated numerical relay having O/C, S/C, E/F protections.
i. Provided with Red, Green, Amber and Blue indicating lamps to indicate close/trip/auto
trip condition.
ii. Provided with at least 2 NO + 2 NC auxiliary contacts as spare exclusively for purchaser use
and these shall be duly wired to the terminal blocks.

Technical Specifications Page 43 of 142


3.9 CONSTRUCTIONAL FEATURES
i. It shall be Metal enclosed, indoor, floor mounted, modular type, dust, vermin proof, of
uniform height (not more than 2100 mm) in Single front as specified. Neoprene gaskets
shall be provided all around the perimeter of adjacent panels, panel and base frame, doors
and removable covers. The module shall be provided with door operable by a handle. Door
fixed by screwed knobs are not acceptable. All the switchboards shall be suitable for
bottom cable entry.
ii. The panels shall be fabricated out of 1.6 mm / 2.0 mm thick cold rolled sheet steel.
Stiffeners shall be used where ever necessary. Panels shall be provided with fabricated
base channel. The panels shall have adequate provision for grouting on foundation. The
angles, channel used in the panels shall be fabricated out of 10 gauge sheet steel. All doors
shall be fabricated out of 12 gauge sheet steel.
iii. The construction of switchgear shall conform to a degree of protection of IP: 4X as per IS
2448. All doors, removable covers, Gland plates and joints between adjacent sections shall
be gasketed all around with neoprene gaskets. Lifting facilities to be provided for each
shipping section. Switchgear shall have readily accessible terminals for making
connections to external equipment. Suitable shrouding shall be provided for all incoming
& outgoing terminals. The bottom most row of equipment mounted in the panel shall be at
least 250 mm, above bottom cover to facilitate repair and maintenance. Power and control
terminals shall be segregated. All equipment shall have permanent identification labels.
iv. Panel shall be divided into distinct vertical sections each comprising of metal enclosed
horizontal bus bar compartment, individual feeder module in multitier arrangement,
enclosed vertical bus bars, vertical cable alley (minimum 250 mm wide, horizontal
separate enclosure for auxiliary power and control bus, space heater with thermostat.
v. Each shipping section shall have metal sheets on both sides.
vi. All doors shall be with concealed type hinges and captive screws. The doors shall be
operable by a handle. Door fixed by screwed knobs are not acceptable.
3.10 MAIN & AUXILIARY BUSES
i. Bus bars shall be of uniform cross section throughout the length and made of high
conductivity Aluminium alloy of E 91 E grade.
ii. Busbar shall be fully insulated with close fitting heat shrinkable sleeve and adequately
supported to withstand stresses developed due to short circuit. Supports shall be of
glass reinforced phenolic material or cast resin. All bus bar joints shall be shrouded.
iii. Space heaters shall be provided in each cable alley and provided with MCB/thermostat.
The space heater supply shall be derived from the incoming supply and distributed
throughout the switchgear through Auxiliary bus bars.
iv. Earth bus of 75 x10mm GS flat shall run throughout the length of the switchgear.
v. All hardware used in Busbar connections shall be electro-galvanised. All busbar
connections shall be provided with spring washers.
vi. Switchgear controls shall be through the UPS supply. The control bus shall run
throughout the length of the panel and shall be made of same material as main busbar.
3.11 WIRING AND TERMINAL BLOCKS
i. The wiring shall be carried out with PVC insulated, 650/1100 V grade, flexible stranded
tinned copper conductor wires. The following minimum sizes shall be used.
(a) Power circuit : 2.5 mm2

Technical Specifications Page 44 of 142


(b) Control circuit : 1.5 mm2
(c) C.T. circuit : 2.5 mm2
ii. The control circuit wires shall be provided with identification ferrules at both the ends.
iii. The terminal blocks for control circuit shall be Elmex clamp on type. The terminals for
the C.T. circuit shall be disconnecting and short circuiting type.
iv. The power terminals for out going connections shall be bolted type. All the power
terminal blocks should be provided with nickel cadmium coated bolts.
v. Nut & bolts including metallic shall have to be adequately protected against atmosphere
and weather prevailing in the area.

3.12 NON SEGREGATED PHASE BUS DUCT(NSPBD)


i. The busduct will serve as interconnection between L.V terminals oftransformers&LT
interface panel / PCU.
ii. The busduct shall be non-segregated type, self-cooled. The cooling medium inside the
duct shall be air.
iii. The busduct will be installed in a hot, humid and tropical atmosphere.
iv. For continuous operation at specified rating, considering 50C as design ambient
temperature, maximum temperature rise of the busduct shall be limited to 55 deg for
bus conductor with Silver Plated bolted joints,40 deg for plain/tinned joints and 30 deg
for bus enclosure and structures.
(a) It shall be capable of withstanding the mechanical forces and thermal stresses of the
specified short-circuit currents without any damage or deterioration of material.
(b) Wherever expansion joints are required neoprene rubber bellows shall be provided for
enclosure and flexible connectors for conductor
v. Same phase disposition shall be maintained throughout the run of the bus duct. Phase
cross-over units, if required, shall also be provided.
vi. Enclosure
All the three phases shall be enclosed in a weather proof, dust tight enclosure. Outdoor
section of the busduct shall be completely rain proof. Minimum Degree of protection
of busduct enclosure shall be IP-54/IP-55 for indoor/Outdoor section of the
busduct.Weather resistant type circumferential gaskets shall be provided for making
the joints with adjacent enclosures dust-proof and imperious to moisture.Canopy shall
be provided for outdoor section.The connection flanges shall be sufficiently stiffened so
as not to bend while tightening the bolts.Suitable inspection opening with gaskets
shall be provided for access to support insulator, bus joints etc.
vii. Bus Conductor
The conductor shall be of high conductivity aluminium /aluminium alloy sized for the
same rating as associated PMCC bus.Joints made at the factory shall be welded type and
the joints to be made at site shall be bolted type.For bolted rigid/expansion joints,
necessary bolts, nuts, (cadmium plated) washers and other hardwares shall be
supplied.Busbar shall be colour coded at regular intervals for easy identification. The
markings on the bars shall be Red for R-phase, Yellow for Y-phase, and Blue for B-
phase.For each shipping section, the bus conductor shall be supported at
minimum two positions.

Technical Specifications Page 45 of 142


viii. Bus-Bar Support
All buses and connections shall be supported and braced to withstand stresses due to
maximum short circuit current.The bus conductor supporting insulators shall be flame
retardant, non-hygroscopic, high strength track resistant type with high creepage
surface.The insulators shall be so located that they can be easily removed and
replaced without dismantling the busduct installation.Space heater shall be provided
near each insulator to avoid moisture condensation within busduct.The number and
wattage of space heaters shall be decided by the CONTRACTOR.
ix. Supporting Structures
All supporting structures required for hanging and/or supporting the complete busduct
shall be furnished. These include all members, indoor/outdoor posts, bolts, shims, base
plates, beams, hangers, brackets, bracings and hardware.All buses shall be adequately
supported and braced to successfully withstand normal operation, vibration, thermal
expansion, short circuit forces, and all specified design loads.All steel members shall
be hot-dip galvanised after fabrication. All hardware shall be of high strength steel with
weather resistant finish.For each shipping section, the enclosure shall be supported at
minimum two positions.The enclosure supporting arrangement shall be such that
the busduct load is not transmitted onto the terminations.
x. Connections And Terminations
All matching flanges, seal-off bushings, gaskets, fittings, hardware, and supports
required for termination of the busduct at Interface panel, transformer, and any
other equipment shall be supplied.All hardware used at conductor points shall be of
non-magnetic, high tensile material.Expansion joints for both conductor and enclosure
shall be provided as follows:
(a) At all equipment terminations
(b) On either side of seal-off bushings
Expansion joints shall be provided on bus conductor and enclosure to take care of
thermal expansion.Seal-off bushing with wall frame assembly shall be provided
wherever the busduct penetrates the building wall from outdoor to indoor.Equipment
terminal connection shall be readily accessible and shall provide sufficient air gap for
isolation of equipment during testing.If the material of bus conductor and that of
the equipment terminal connectors are different, suitable bi-metallic connectors shall
be provided.
xi. Ground Bus
A ground bus rated to carry maximum fault current shall be provided running the entire
length of the busduct on both sides. Grounding all parts of the supporting structure and
each enclosure section.The ground bus shall be provided with two-bolt drilling with GS
bolts and nuts at each end to receive 2 run of 50 x 6 mm G.S. flat.
xii. Finish
Except for supporting steel structures, which shall be galvanised, all other
material, shall be finished with a undercoat of high quality primer followed by two
coats of synthetic enamel paint.The interior surface finish shall be as per
manufacturers standard. The shade of exterior surface finish will be Siemens grey RAL
7032. Pre-treatment consisting of degreasing, derusting etc. shall be done on all
fabricated parts before painting or galvanising.Paints shall be carefully selected to
withstand heat and weather conditions. The paint shall not scale off or crinkle or are

Technical Specifications Page 46 of 142


removed by abrasion due to normal handling.Sufficient quantities of all paints and
preservatives required for touching up at site shall be furnished.
3.13 TESTS
The busduct shall be completely assembled and checked at the factory for correctness of
alignment.
i. Routine Tests
Busduct shall be subjected to the following tests:
(a) Visual inspection and verification of dimensions.
(b) Dry power frequency voltage withstand test for 1-min.
(c) Insulation resistance measurement.
(d) Milli-volt drop test.
ii. Type Tests
The following type tests shall be performed on a representative section of bus
assembly:
(a) Impulse voltage withstand test.
(b) Heat run test.
(c) Short circuit test.
(d) Water tightness test.
(e) Air tightness test
3.14 UNINTERRUPTIBLE POWER SUPPLY SYSTEM
i. Suitable rating of UPS (30 minutes backup, load power factor range 0.85 lag to unity)
230 V, 50 Hz, single phase Uninterruptible Power Supply system complete with all
accessories, Sealed Maintenance Free lead acid battery set with racks, UPS DB and
necessary accessories.
ii. Requirements And Services To Be Furnished Under The Specification
The UPS System shall mainly comprise of the following:
(a) Rectifier Unit
(b) Static Inverter
(c) Set of Sealed Lead Acid Maintenance Free Battery
(d) 230 V AC distribution boards
(e) Built in Isolation Transformer
(f) One bypass transformer with servo control Voltage Stabilizer
(g) Static Transfer Switch
(h) Manual By Pass Switch
(i) One (1) Set of interconnecting cables - between various sub- systems, cables glands,
lugs and accessories etc.
(i) Necessary Circuit breaker/Switch Fuse unit for protection.
3.15 Codes And Standards
Codes and Standards shall also meet the requirements of latest IS / IEC.The design and
workmanship shall be in accordance with the best engineering practice. The design,
manufacture, inspection, testing and performance shall comply with latest revisions of
Indian standards, Electricity Act, Indian Electricity Rules and Regulations of Statutory
Authorities (Chief Electrical Inspector to State Government).
a. IS-2705 (1992) : Current Transformer
b. IS-2834 (1986) : Shunt Capacitors

Technical Specifications Page 47 of 142


c. IS-2959 (1985) : A.C. Contractors
d. IS-3231 (1986) : Electrical Relays.
e. IS-3700 (1988) : Essential ratings and characteristics of semi-
Conductors devices.
f. IS-3895 (1966) : Monocrystalline semi-conductor rectifier cells and
Stack.
g. IS-4064 (1978) : Air break Switches.
h. IS-4237 (1991) : General requirements for switchgear & control gear
i. IS-6553 (1992) : Environmental requirements for semi-conductors
Devices and integrated circuits.
j. ICE-146 : Semi-conductor converters.

3.16 Mode Of Operation And Performance Requirements


Under normal conditions, the loads shall be supplied by the inverters. The rectifier /
battery chargers shall derive power from normal AC source and supply DC power to the
inverters while simultaneously float/boost charging the battery. In case, the inverter
fails, automatic change over to standby transformer shall be effected through static
switches. Upon failure of the normal AC source, the loads shall continue to be supplied
by inverters which, without any switching shall obtain their power from storage battery
for duration of 30 minutes.Upon restoration of the normal AC source, the
rectifier/battery chargers shall power the inverters and simultaneously recharge the
battery. This shall be automatic causing no interruption to critical loads.
a. The entire load shall be automatically transferred to an alternate AC source
through static switch within a maximum of four (4) milli seconds under the
following conditions.
(a) Battery discharged completely
(b) Initiation of manual control switch
b. In case of failure of inverters, static transfer switch shall changeover within five
(5) milli seconds to connect the alternate AC source to the load. On restoration,
the retransfer shall be manually initiated.
c. During Asynchronous conditions, if the UPS fails the load shall be transferred
through contactor arrangement to the bypass within 20 milli seconds.
d. Retransfer of load shall be accomplished automatically by synchronising the
inverter to the alternate source and allowing the inverter to ramp into the load
and then disconnecting the alternate source.
e. Manual transfer facility through static transfer switches shall be provided in
either direction.
f. In case of maintenance requirement, it shall be possible to isolate inverters and
static bypass switches from load and connect alternate AC source to the load
through manually operated, make before break manual transfer switch.
g. When battery is taken out of service for maintenance, it shall be disconnected
from the rectifier/charger and inverter by means of miniature circuit breakers.
The UPS shall continue to function and meet all performance requirements except
for the reserve time capability.
3.17 Rectifier Cum Battery Charger
The charger shall provide DC supply at the input terminal of the inverter and battery.
The charger shall be of static type, comprising of Silicon Controlled Rectifiers (SCRs)
connected in three phase full wave bridge circuit and shall be complete with filter
circuits to limit the ripple within the limits specified in Data Sheet A. The rectifier
transformer shall be of dry type, double wound with adequate number of primary

Technical Specifications Page 48 of 142


taps.In float charging mode, charger shall have both auto and manual voltage regulation
arrangements with Provision of Selector switch. Output DC voltage shall not vary
beyond + 1%.The float charger controller shall have built in load limiting feature which
will limit the load on charger in the event of over load and reduce the output voltage.
The current setting of load limiting device shall be uniformly adjustable between 100%
and 110% of full load. Float -cum-Boost charger shall be provided with suitable device
for detection of AC under voltage, DC under over voltage and DC earth fault, fuse failure
on AC and DC sides and charger overload condition.
3.18 Static Inverter
Inverter shall be of Thyristor controlled alternatively power transistor controlled Pulse
Width Modulated (PWM ) control type for providing output power having parameters
as specified in Data Sheet A.
3.19 Static Transfer Switch
Static switch shall be of Thyristor controlled type having operating time less than 4
milliseconds. The transition shall be make before break type.
3.20 Manual Bypass
The manual bypass switch shall be used to isolate the static transfer switch from its load
and from bypass supply source without interrupting supply to the load. Manual bypass
transfer shall be make before break.

3.21 Bypass Transformer And Voltage Stabilizer


a. A transformer and voltage stabilizer shall be provided in the bypass path of UPS system.
Transformer shall be dry type, air cooled.
b. Voltage stabilizer shall be of static type or servo controlled type. The output form the
stabilizer shall be as specified in Data Sheet A.
3.22 Battery
The battery shall be sized to feed load for the period specified. Vendor shall furnish
calculations for battery capacity. Battery shall be supplied with all necessary
accessories.
3.23 ALARMS, INDICATIONS PROTECTIONS AND METERING
i. Inverter Panel
Following minimum Audio/Visual alarm / indications and protections shall be
provided for the static inverters :
a. Protections
(a) RFI filter at the rectifier input
(b) Fast acting semi conductor fuses for all devices
(c) D.C. over voltage
(d) HRC fuses for D.C. filter capacitors
(e) Battery charging current limit
(f) Snubber circuit for each device dv/dt protection
(g) Semi-conductor fuses at inverter input and output
(h) Static Isolator for early removable of faulty inverter
(i) Over temperature for the inverter
(j) Fuses in the control circuit
(k) Low Battery Voltage

Technical Specifications Page 49 of 142


b. Alarm / Indications
(a) Inverter fuse failure annunciation
(b) Inverter overload annunciation
(c) D.C. over voltage/ under voltage annunciation
(d) Inverter fan failure (if fans are provided) annunciation
(e) Inverter loss of synchronism annunciation
(f) Inverter failure annunciation
(g) Emergency Shut-down
(h) Low Battery voltage
(i) Equipment over temperature
(j) Mains Failure
(k) Fan failure
(l) Battery on load
(m) DC ground fault

ii. Static Transfer Switch


a. Protections
(a) Fast acting semi conductor fuses for device
(b) Snubber circuit for each device
b. Alarm/Indications
(a) Switch in Normal position indication
(b) Switch in By pass position indication
(c) Normal & By pass Sources in Synchronism indication
(d) Bypass Source Deviated annunciation
(e) Static switches fuse failure annunciation
c. Bypass Source
(a) Mains ON indications
(b) Mains failure/phase annunciation
(c) Bypass ON indication.
(d) Frequency out of acceptable limit alarm and indication.

d. Metering
Following metering instrument shall be provided on the UPS :

(a) Input side


(i) AC Voltmeter with VSS
(ii) AC Ammeter
(iii) Frequency meter
(iv) DC Voltmeter
(v) DC Ammeter
(b) Output side
(i) AC Voltmeter
(ii) AC Ammeter
(iii) Frequency Meter
iii. Constructional Features
UPS equipment shall be housed in panels freely standing on floor. The panels shall be
sheet steel construction of CRCA of thickness not less than 2 mm. The degree of
protection provided by enclosure shall be as specified in Data Sheet A. Suitable
neoprene sponge rubber gaskets shall be provided on doors and covers plates to make
the panel construction dust and vermin proof. The panel shall be complete with internal
wiring and input/output terminals blocks. All equipments and wire terminations shall
be identified by symbols corresponding to applicable schematic/wiring diagrams. The

Technical Specifications Page 50 of 142


cubicles shall be provided with 240 V AC Power socket for connecting instruments
during testing. All remote alarm contacts shall be wired upto the panel terminals blocks.
iv. A.C. Distribution Boards
The A.C. Distribution Boards shall be inbuilt in the UPS Panels. All outgoing feeders shall
be provided with Miniature circuit breaker as a minimum Protection.
3.24 POWER AND CONTROL CABLES
All external power cables required for interconnection between sub-systems of UPS
shall be 650/1100 V grade stranded copper conductor, PVC insulated, steel wire
armoured cable. Cable size shall be selected on the basis of rated current and shall
be suitably coordinated with corresponding protective device.
Control cables shall be of 650/1100 V grade copper conductor of minimum 1.5 mm2
size, PVC insulated steel wire armoured wrapped PVC inner sheath, extruded PVC outer
sheath. The CT circuits shall be minimum 2.5 mm2.
3.25 GROUND BUS
Copper ground bus rated to carry maximum fault current shall be furnished along
entire length of UPS switched A.C. Distribution Boards Grounding terminals shall be
provided at two points for connection to purchasers ground grid.
3.26 PAINTING
Steel fabrication work shall undergo surface pre-treatment such as degreasing,
descaling, etc. Prior to application of two coats of epoxy based primer. Final two coats of
epoxy based paint shall be applied with minimum paint thickness of 50 microns. The
shade of final coat shall be as specified. Adequate quantity of touch up paint shall be
furnished for application after installation.
3.27 PLANT MONITORING DESK
i. Computer aided data acquisition unit shall have features for simultaneous monitoring
and recording of various parameters of different sub-systems, power supply of the
Power Plant at the DC side and AC side.
ii. Computer Aided Data Acquisition Unit shall be a separate & Individual system
comprising of different transducers to read the different variable parameters, A/D
converter, Multiplexer, Demultiplexors, Interfacing Hardware & Software, Industrial
Type PC, which will be robust & rugged suitable to operate in the Control Room
environment.
iii. Reliable sensors for solar Radiation, Temperature & other electrical Parameters are to
be suppliedwith the data logger unit.
iv. The PC Shall of Industrial type, rugged & robust in nature to operate in a hostile
environment. The PC has latest configuration and adequate memory. The PC shall also
have 21 LCD colour monitor, DVD Drive with writer, multimedia kit and UPS with 30
hours Power back up. The printer shall be of industrial type, rugged & robust in nature. The
printer shall be equipped for printing, scanning, copying and fax.
v. The data acquisition system shall perform but not limited to the following operations:
(a) Measurement and continuous recording of
(i) Ambient Air Temperature near Array Field
(ii) Module Back Surface Temperature
(iii) Wind Speed at the level of Array Plane

Technical Specifications Page 51 of 142


(iv) Solar Irradiation Incidental to Array Plane
(v) Inverter Output
(vi) System Frequency
(vii) DC Bus Output
(viii) Energy delivered to the GRID in kWh.
(b) All data shall be recorded chronologically date wise. The data file should be MS
Excel compatible. The data logger shall have internal reliable battery backup to record
all sorts of data simultaneously round the clock. All data shall be stored in a
common work sheet chronologically. Representation of monitored data shall be in
graphics mode and/or in tabulation form. All instantaneous data can be shown in the
Computer Screen.
(c) The Bill of Materials associated with the equipment must clearly indicate especially
the detail about the PC, Modems, etc.
(d) The data acquisition system should be housed in a desk made of sheet steel.
3.28 AIR CONDITIONERS
The control room shall be equipped with 2 ton, 2 Nos energy efficient split air
conditioning systems suitable for heat dissipation.
3.29 SOLAR PHOTOVOLTAIC POWER PLANT ELECTRICAL SYSTEM
The technical requirements of design, manufacture, testing at works supply
installation testing &commissioning of all electrical equipment's required for the Solar
Photovoltaic Power Plant starting from the local control panel of Plant and up to the tie
up with the CME22kV switchgear including all control protection, metering equipment,
step up generator voltage transformer, 22kV switchgear with VCB and balance of
equipment complete in all respect shall be of high standard and quality meeting the
requirement of respective Indian standard. The brief particulars and requirement of
equipment is as under.
i. 415V/22kV Step Up Transformers
1 x 2500 kVA transformer shall be used for 2.0 MW SPV Power Plant. Transformer shall
be connected to Interface panel through Non Segregated bus duct (NSPBD).The
Contractor shall furnish Guaranteed Technical Particulars as per Data Sheet. The detail
specification of step up transformer is as under-
a. General Requirements:
The intention of the specification is to provide information for the design of the above
mentioned transformers to be fully suitable in every respect for the functions
designated. It is required that the CONTRACTOR agrees to furnish all apparatus,
appliance and material whether specifically mentioned or not, but which may be found
necessary to complete, perfect, or test any of the herein specified units in compliance
with the requirements implied in this specification.
(a) All terminal screws, studs, nuts and bolts shall be in accordance with the Indian
Standards.
(b) All electrical and mechanical equipment shall be designed and manufactured so
that no damage will result from transportation, installation and operation of the
equipment under the climatic conditions to which it will be subjected.
(c) All materials used shall conform to this specification and appropriate standards and
shall be new in all respects.

Technical Specifications Page 52 of 142


b. Standards:
The transformers, their accessories and fittings, transformer oil, etc. shall conform to
the latest edition of the following standards (as amended up to date) except where
specified otherwise in this specification:
(a) Transformer. : IS:2026
(b) Transformer oil. : IS:335/93
(c) Bushings. : IS: 2099, 3347,8603
(d) Fittings and accessories for transformers. : IS:3639
(e) Code of practice for selection installation & : IS:10028
maintenance of transformer.
(f) Guide for loading of oil immersed transformers. : IS:6600

(g) Method of impulse voltage testing : IS:2070


(h) Gas & Oil operated Relay. : IS:3637
(i) Specifications for insulating kraft paper. : IS:9335:
(j) Specifications for solid insulating press Boards for : IS:1576
electrical purposes.

(k) Ready mixed paint, brushing zinc chromate, painting : IS:104


(l) Determination of water content in oil for porcelain : IS:2362
bushing transformers.
(m) Dimensions for clamping arrangements for bushings. : IS:4257
(n) Selection, Installation and maintenance of : IS:3401 and
transformers:
Silica-gel IS:10028
(o) Terminal Connector : IS:5561:
(p) Gas & Oil operated Relay. : IS:3637:
(q) Method of impulse voltage testing : IS:2070:

c. Electricity Rules Act & Rules:


All work shall be carried out in accordance with the latest edition of the Indian
Electricity Act and rules formed there under and as amended from time to time.
d. Type And Rating:
(a) The transformers shall be of copper wound 2500 kVA, 415V/22kV, 3 phase, natural
cooled, double wound, core type construction, oil immersed and shall be suitable for
outdoor service as step-up transformers ( At times however these may be required to
work under reversal of power also).
(b) The transformers covered by this specification are to run in parallel with transformers
which are being installed or will be installed in future (for same rating) and as such the
characteristics of the transformers covered in this specification for the sub-station will be
identical so as to enable these transformers to run in parallel. The technical particulars of
transformers required are as under:

(i) Maximum continuous rating at reference : 2500 kVA


ambient temperature specified

Technical Specifications Page 53 of 142


(ii) Frequency : 50 Hz

(iii) No. of phases : 3 phase

(iv) Rated primary Voltage on principal tap : 22 kV

(v) Rated secondary Voltage : 0.415 kV

(vi) Winding connections: :

a. HV side : Delta

b. LV side : Star

c. Vector group reference : Dyn11

(vii) Type of cooling : ONAN

(viii) Percentage impedance at normal voltage & 75 : 7.15 %


Deg.C average winding temperature between
HV-LV with tolerance as per ISS.

(ix) Off load tap changer : Having 5 equal steps (in step
of 2.5% of each to have
voltage variation of 5% on
HV side Also match the range
of requirement of HV voltage
viz-a-viz Inverter output
voltage.

(x) Maximum. current density for HV & LV : 3 Amp/mm sq (for Cu


winding incl. tapped winding
wound)

(xi) Neutral unbalance current : Not exceeding 2.0%

(xii) Type of terminal : HV side: Suitable cable for


inter connection
LV Side: Suitable for
connecting LT Bus Duct

e. Efficiency:
The percentage loading for the maximum efficiency shall be clearly stated at unity
power factor as well as 0.8 and 0.9. Pf.
f. Insulation:
(a) The dielectric strength of the winding, given insulation and the bushings shall conform to
the values given in IS: 2026 (Part. III)/1981 (or its latest amendment) for highest system
voltage of 22 kV, 1.1 kV and shall be suitable for the following impulse test\power
frequency test voltages.

Technical Specifications Page 54 of 142


SR. SYSTEM Voltage HST.SYSTEM IMPULSE TEST PF TEST Voltage
voltage Voltage
NO.

i. 22kV 12 kV 75 kVp 35 kV

ii. 415 kV 1.1 kV - 2.5 kV

g. Temperature Rise:
Each transformer shall be capable of operating continuously at their normal rating
without exceeding temperature rise limits as specified below:
Type of Temp.rise External
cooling. cooling
medium (Air)
Winding( Temp. rise ONAN 50 degree C. When the oil
measured by resistance circulation is
method) natural non directed
Oil (Temp. rise As above. 45 degree C. -
measured by
thermometer
method)
The reference temperature conditions for which the transformers shall be
designed are as per the climatic conditions of the site as specified. The hottest spot
temperature shall not exceed 98degree C when calculated over an annual weighted
average ambient temperature of 35 degree C when transformer is loaded to its rated
MVA. The transformer shall be capable of being over loaded in accordance of IS: 6600/
1972. Bushing and its terminal connectors shall have minimum continuous current
rating corresponding to 120% rated current of transformer at lowest tap.
h. Impedances:
The percentage impedance at 75 deg. C shall be 7.15% for the sub- station
transformers subject to tolerance as per IS: 2026. The duration of short circuit with
reference to the impedance voltage shall also be in accordance with the latest IS: 2026.
i. Guarantees:
The Contractors are required to offer the transformers having no load losses and load
losses not exceeding the following values as per CBIP manual.
(a) No load loss at rated voltage, : 2600Watts
Rated current, rated frequency
(b) Load loss at rated current, rated : 25000 Watts
Voltage, rated freq. and 75 Deg.C.
j. Cooling :
(a) Transformer shall be provided with ONAN type cooling.
(b) The ONAN cooling of the transformers shall be by natural circulation of air while
the circulation of oil shall be effected by natural convection, the maximum oil flow being
assured by a method whereby the return flow of cooled oil is made to enter the
tank at alevel coinciding with the bottom of the hot columns of oil thus avoiding centre
heads of cold oil at the bottom of the tank. Out flow shall be arranged to coincide as
nearly as possible with the hot oil level at the top of the tank so that the total available

Technical Specifications Page 55 of 142


difference will be fully employed in circulating the oil round the shortest possible
paths.
(c) The windings of the transformers shall be designed to deliver continuously rated
kVA corresponding to ONAN cooling. Radiators shall be provided for cooling purpose.
These shall be directly mounted on the tank on both sides in a balanced manner & not on
one side only.
k. Transformer Core:
(a) The core shall be built up with thin lamination of high grade, non ageing, low loss,
high permeability, cold rolled, grain oriented silicon steel specially suitable for
transformer core. The particulars of laminated steel to be employed shall be
furnished along with DC magnetization, B-H and iron loss curves.
(b) If required after being sheared the laminations shall be treated to remove all burrs
and shall be re-annealed to remove all residual stresses. At least one side of each
lamination shall be coated with a double baked enamel insulation coating which will not
deteriorate due to pressure and the action of hot oil. The nature of insulation shall be
specified.
(c) Every care shall be exercised in the selection, treatment and handling of core steel
to ensure that as for as practicable, the laminations are flat and the finally assembled
core is free from distortion.
(d) The design of the magnetic circuit shall be such as to avoid discharges, development
of short circuit paths within itself or to the earthed clamping structure and the
production of flux components at right angles to the plane of the laminations which
may cause local heating.
(e) The core shall be rigidly clamped to ensure adequate mechanical strength and to
prevent vibration during operation. The core/clamping bolts shall not pass through
Core/Yoke and clamping structure shall be so constructed that eddy currents will be
minimum.
(f) The core shall be provided with lugs suitable for lifting the complete core and coil
assembly of the transformer. The core and the coil shall be so fixed in tank that shifting
will not occur when the transformer is moved or during a short circuit.
l. Flux Density:
The flux density in any part of the core built from cold rolled grain oriented steel shall
not exceed 16000 lines per sq. cm. at any tap position necessary to maintain No-load
terminal voltage of 415 V on LV side as required. Due regard shall also be given to
limiting the flux density based on the characteristics of the material used. Over flux
in the core shall be limited to 12.5% of rated value to ensure that core does not get
saturated in the event of over voltage to the extent of 12.5%. The core step section and
flux density calculation shall be furnished.
The magnetizing current at rated voltage shall not exceed 2% of full load current and at
112.5% of rated voltage shall not exceed 4% of rated full load current. The above
values are maximum& no tolerance shall be allowed.
m. Suppression of Harmonics:
The transformer shall be designed with particular attention to the suppression of
harmonics voltages especially in the third and fifth harmonics so as to eliminate wave
form distortion and any possibility of high frequency disturbances.
n. Winding:

Technical Specifications Page 56 of 142


(a) The copper windings shall be so designed that all coil assemblies of identical voltage
ratings shall be inter changeable and field repairs to the windings can be made readily,
without special equipment. The coils shall be between adjacent sections by
insulating spacers and bracers. Bracings and other insulation used in the assembly of
the windings shall be arranged to ensure a free circulation of the oil and to reduce
hot spots in the windings. The windings shall be designed to reduce to a minimum the
out of balance forces in the transformer at all ratios. The double paper covering
insulation shall be used in HV &LV coils.
(b) The insulation of the coils shall be suitable to develop the full electrical strength of
the windings. All materials used in the insulation and assembly of the windings shall
be insoluble, non catalytic, and chemically inactive in the hot transformer oil, and shall
not soften or otherwise be adversely effected under the operating conditions.
(c) All threaded connections shall be provided with locking facilities. All leads from
the windings to the terminal board and bushings shall be rigidly supported to
prevent injury from vibration. Guide tubes shall be used where practicable.
The windings shall be clamped securely in place so that they will not be displaced
or deformed during short circuits. The assembled core and windings shall be vacuum
dried and suitably impregnated. The Copper conductor used in the coil structure shall
be best suited to the requirements.
(d) The material used for insulation and coils shall be of best quality and if desired, invoices
and manufacturers test certificates shall be furnished. All permanent current carrying
joints in the windings and the leads shall be welded or braced except compression
type which may be used for terminal connections. Bolted connection may be used at the
bushings and at terminal board with suitable locking device. The drying out procedure
of the core coil assembly shall be indicated.
o. Fault Withstanding Capacity of Windings:
All the windings shall be suitably designed to withstand short time rating for not
less than 3 seconds. The maximum temperature attained for short time rating shall not
exceed 250 degree C.
p. Insulating Oil:
(a) The oil for first filling shall be supplied with each transformer. The oil shall be EHV grade.
and shall comply IS:335/1993 and IS:1866 with latest amendments.
(b) Particular attention shall be paid to deliver the oil for topping up free from moisture
having uniform quality throughout in the non-returnable new steel drums.
(c) The quantity of oil for first filling of each transformer shall be stated. Quantity of
oil required for filling of conservator and radiators shall also be stated.
q. Tank :
(a) The transformer tank and cover shall be fabricated from good commercial grade low
carbon steel suitable for welding and of adequate plate thickness. The tank and the cover
shall be of welded construction. All seams shall be welded and where practicable they
shall be double welded. The transformer tank shall have sufficient strength to withstand
without permanent distortion.
(b) At least one manhole/inspection cover with a welded flange and a bolted cover shall
be provided on the tank cover. The manhole shall be of a sufficient size to afford easy
access to the lower ends of the bushings, terminals etc.
(c) All bolted connections to the tank shall be fitted with suitable oil tight gaskets which

Technical Specifications Page 57 of 142


shall give satisfactory service under the operating conditions. Special attention shall be
given to the methods of making the hot oil tight joints between the tank and the
cover as also between the cover and the bushing and all other outlets to ensure that
the joints can be remade satisfactorily and with ease , with the help of semi-
skilled labour. Where compressible gaskets are used, steps shall be provided to
prevent over compression. Suitable guides shall be provided for positioning the various
parts during assembly or dismantling.
(d) Lifting eyes or lugs shall be provided on all the parts of the transformers
requiring independent handling during assembly or dismantling. In addition the
transformer tank shall be provided with lifting lugs and bosses properly secured to the
sides of the tank, for lifting the transformer either by cranes or by jacks.
(e) The design of the tank, the lifting lugs and bosses shall be such that the complete
transformerassembly filled with oil can be lifted with the use of these lugs without any
damage ordistortions. The tank shall be provided with two suitable copper alloy lugs for
the purpose ofgroundings.
(f) The main body of the tank shall have sufficient strength to withstand and without
permanent distortion
(i) A vacuum of 760mm of mercury.
(ii) Continuous internal gas pressure of 0.7 atmospheres above atmosphere pressure
with oil at operating level i.e. the transformer tank should be able to withstand 100%
vacuum and also one atmosphere pressure above atmosphere internal pressure.
(g) The tank cover shall be belled to the tank and the transformer design shall be such that at
the tank will not split between the lowest and upper cooler connections.
(h) The exterior of transformer tank shall be thoroughly given one primary coats &
twofinishing coats of durable oil and weather resistant paints of enamel. The colour of
thefinishing coats shall be dark admiralty grey confirming to colour code number 320
of IS.
r. Under Carriage:
(a) The transformer tank shall be supported on a structural steel base equipped with
forged steel or cast steel, flat uni-directional rollers suitable for moving the transformer
completely filled with oil. The rollers should be of Cast Iron with mild steel mounting
arrangement and also mild steel axle with mild steel split pin. The surface of roller
should be machined and axle should be of round shape.
(b) Pulling eyes shall be provided to facilitate moving the transformer and they shall be
suitably braced in a vertical direction so that bending does not occur when the pull has a
verticalcomponent.
s. Off Load Tap Changer Mechanism:
(a) The off circuit tap changer shall be of high quality and robust in construction. It shall be
located at a convenient position so that it can be operated from ground level by a
standing operator. The handle of OCTC shall be provided with a locking arrangement.
Thus enabling the OCTC to be locked in position. Arrangement for indicating of tap
position shall also be provided. It shall be suitable for local manual operations. The tap
changer shall be capable of permitting parallel operation with other transformer of
the same type. When one unit is in parallel with another of same type, the tap
changer shall not become out of step.
(b) The OCTC shall be capable of carrying rated MVA on all taps. The breaking capacity of the

Technical Specifications Page 58 of 142


OCTC shall be compatible with the highest system voltage and current based on maximum
over loading permissible under IS: 6600 -1972 (150% of rated this) Step voltage of
OCTC shall not be less than 115% of 2.5% of the nominal phase voltage of the HV
winding and rated through current of OCTC at this voltage will not be less than
150% of rated current of HV winding at lowest tap.
t. Conservator:
(a) Oil preserving equipment shall be conventional conservator tank type. The minimum
oil level in the conservator tank shall not be below the level of the bushing flanges.
Oil conservator tank shall be located well clear of the bare connection of the
transformer terminals. The conservator tank shall have adequate capacity between
highest and lowest permissible levels to meet the requirement of expansion of the total
cold oil volume in the transformer and cooling equipment from min. ambient
temperature to highest oil temp. as per desired.
(b) The total volume of the conservator shall be min.10% of the total quantity of oil in
transformer .The inside diameter of the pipe connecting the conservator to the main
tank shall be min.50mm and it should be projected into the conservator in such a way
that its end is projected 30mm above the bottom so as to create sump for collection of
impurities. The min. oil level should be above the sump level.
(c) A conservator complete with sump and drain valve shall be provided in such a
position as not to obstruct the electrical connections to the transformer, having a
capacity between highest and lowest visible levels to meet the requirement of
expansion of the total cold oil volume in the transformer and cooling equipment from
the minimum ambient temperature shall be with 0 Deg. C to 90 Deg.C. The minimum
indicated oil level shall be with the feed pipe from the tank covered with not less than
15mm depth of oil and the indicated range of oil level shall be minimum to maximum.
(d) The oil connection from transformer tank to the conservator vessel shall be arranged at
arising angle of 3 Deg. to 9 Deg. to the horizontal up to gas and oil actuated relay and
shallconsist of 50mm inside diameter pipe.
u. Bushings:
(a) All main winding and neutral leads shall be brought out through outdoor type bushings.
The electrical characteristics of bushing shall be in accordance with IEC-137 as well
as IS3347/8603 and IS-1999. The bushing shall be rated for highest voltage and current
rating of the respective windings. The current ratings of bushing shall be at least 150%
of the rated current at minimum tap to permit overloading.
(b) The bushings shall have high factor of safety against leakage to ground and shall be
so located as to provide adequate electrical clearances between bushings and
between the bushings and ground parts. The spacing between the bushings shall be
adequate to utilize full flashover strength preventing flashover between the phases or
betweenphaseand groundparts under all conditions of operation. The creepage
distance shall not be less than 25 mm per KV.
(c) All bushings shall be equipped with suitable solder less terminals of approved type. The
typeand size shall be specified. All external current carrying contact surfaces shall be
placedadequately.
(d) Bushings of identical voltage ratings shall be interchangeable.
(e) All porcelain used in bushings shall be of the wet process homogeneous impervious to
moisture and free from cavities or other flaws and throughout verified and smoothly
glazed. The glazing shall be of the uniform colour and free from blisters, burns and

Technical Specifications Page 59 of 142


other defects. All bushings shall have puncture strength greater than the dry
flashover voltage.
v. Centre of Gravity.
The centre of gravity of the assembled transformer shall be low and as near the vertical
centre line as possible. The transformer shall be stable with or without oil.
w. Fittings and Accessories:
Each transformer shall be provided with the following fitting and accessories in
accordance as specified in IS: 2026/1977:
(a) 150 mm dial type thermometer for oil, a dial type indicating thermometer with
maximum pointer of robust pattern mounted in the marshalling box of the
transformer at a convenient height to read the temperature in the hottest part of the oil
and fitted with alarm and trip contacts. Adequate thermometer pockets shall also be
provided on the transformer tank.
(b) Two winding temp indicators, One for HV and other for LV winding. Current
transformer for WTI shall have secondary current of rating of 2 Amp.
(c) One oil drain cum sampling valve for main tank with plug or core plate of suitable size
withlocking arrangement.
(d) One filter valve located at the top of the tank on the LV side. The opening of this valve
shallbe baffled to prevent aeration of oil.
(e) One filter valve located near the bottom of the tank on the HV side of the transformer.
(f) Air release device. It shall be of adequate capacity and shall be provided to release
thetrapped air during/after filling of the oil.
(g) Explosion vent (with diaphragm /Pressure release device)
(h) One No. double float Buchholz relay shall be provided with alarm and tripping contacts
todetect accumulation of gas and sudden changes of oil pressure, complete with
shut-off valves on either side and flange coupling to permit easy removal without
lowering oil level in the main tank, a bleed valve for gas venting and a test valve. The
Buchholz relay shall be of best indigenous make having ISI certification.
(i) Detachable radiators complete with shut off valves as necessary for cooling
(j) An oil conservator having detachable end plates, with following provisions.
(i) Magnetic type oil level gauge with low level alarm contacts.
(ii) One oil filling hole with plug and drain valve on the conservator.
(iii) One prismatic oil level gauge having painted/embossed marking as min., normal, and
max. Oil level.
(iv) Silica gel breather with Oil seal and dehydrating agent.
(k) Eye bolts and lugs on all parts for ease of handling.
(l) Two grounding terminals
(m) Rating, Diagram and terminal marking plates :
Rating, diagram and terminal marking plates of stainless steel or brass for transformers
and other accessories giving details as per ISS-2026 shall be provided. Value of full
wave (1.2/50 micro second) impulse level, short circuit current, its duration,

Technical Specifications Page 60 of 142


weights of all important items, Impedances, loss values at normal/extreme taps
and Postal address. Performance guarantee shall also be indicated.
(n) All transformers shall have the marking in paint on the body for identification as per
Indian Standard or as instructed by purchaser. Further, the following should be
embossed at the top of the tank cover.
(i) Sr. No. of the transformer.
(ii) The details of P.O. i.e. Order No. & Date.
(iii) Name of the firm.
(iv) Month and year of manufacture.
(o) Bimetallic terminal connectors for HT & LT cable termination.
(p) Suitable weather proof cubicles (Marshalling box) for housing the local control
equipment for fans, terminal blocks, for current transformer secondarys and for
mounting winding temperature indicators and oil temperature indicator as (i) and (ii)
above.
(q) Triple pole type off load tap changer.
(r) Rollers:
Transformers shall be provided with four numbers of flat uni-directional / Bi directional
rollers.
(s) Skids
(t) Hauling Eyes:
Hauling eyes shall be provided on all the four sides of the transformer base.
(u) Jacking Pads:
Four, sturdy jacking pads shall be provided for lifting complete transformer to
enable rotation of its wheels through 90 degree for pulling on transformer tank. Lifting
height and safe capacity of jacks shall be specified in Bid.
(v) Lifting Lugs:
Two sets of forged or tested mild steel plate lifting lugs, one set for top cover, core and
coil assembly and other set of complete transformer shall be provided. Lifting lugs
shall be of adequate strength and size for attaching steel rope slings. Should lugs for
lifting complete transformer be located on the base, sling guides shall be provided on
cover.
(w) Inspection Covers:
One inspection covers of sufficient size for access to the interior of the tank shall
be provided on the cover. The inspection covers shall be provided with suitable lifting
arrangements.
(x) OFF CKT Tap Changer.
(y) Axles & Wheels.
All type of valves shall be of gun metal except radiator shut off valves which may be of
cast iron/steel. All valves shall be provided either with blind companion flanges or
with pipe plugs for protection.
The makes of fitting & accessories will be Specifications as under:-

Technical Specifications Page 61 of 142


Sr. No. Fitting & Accessories

(i) Buchholz relay

(ii) Winding Temperature Indicator

(iii) Magnetic type oil level guage

(iv) Radiator Valve

(v) Filter valve & Drain valve

(vi) Oil Temperature Indicator

Radiator valves shall have clear & distinct OPEN/CLOSE indication embossed/ casted
as well as painted on the both sides of main body of valve.
x. Factory Assembly And Tests:
The transformer shall be completely assembled and tested at the Factory.
Routine and Acceptance tests as per specification are to be conducted and no deviation in
respect of conducting these tests will be acceptable. No extra charges for these tests will
be paid. Test charges shall be part of cost of the equipment. If purchaser selects to send
a representative, all tests shall be carried out in his presence. Type test certificate shall be
furnished before start of supply
y. Routine Tests:
Each completed transformer shall be subjected to following routine tests as per IS: 2026
Part. I & III (latest amendment). No extra charges for any of the tests shall be paid.
No deviation shall be acceptable. If the CONTRACTOR desires, he may not fix
radiators on transformers (other than the one which is to be type tested) during
routine testing. However in that case, radiator manufacturer's test certificate shall be
furnished for reference of inspecting officer with undertaking that CONTRACTORshall be
responsible for proper alignment/fixing of radiator on transformer at site.
1. Measurement of resistance of each winding.
2. Measurement of turns ratio between HV-LV windings at each tap.
3. Checking of polarity and phase relation-ships for each winding.
4. Measurement of no load loss and no load current.
5. Positive phase sequence impedance/short circuit impedance between HV-LV
windings on minimum, maximum and normal taps.
6. Separate source voltage withstand test.
7. BDV test on transformer oil.
8. Induced over voltage withstand test.
9. Measurement of neutral unbalance current.
10. Regulation at rated load at unity, 0.90 and 0.80 lagging power factor.
11. Load losses measured at rated frequency by applying voltage sufficient to
produce the ratedrelevant current in one winding with the other winding short
circuited.
12. Measurement of insulation resistance.
13. The total losses shall comprise of the No Load Losses, load losses at rated output
dulyconverted at 75 degree C average winding temperature and shall also be
indicated in thetest report. Load losses shall be that corresponding to rated load

Technical Specifications Page 62 of 142


on HV & LV winding.
14. Routine dielectric tests as per IS: 2026(Part. I & III), 1981.
15. Check complete transformer against approved outline drawing, provision for all
fittings, finish oil level etc.
z. Type Tests:
Type test certificate shall be furnished with tender and before start of supply for approval.
aa. Tests at Site
After erection at site all transformer(s) shall be subjected to the following tests:
(a) Insulation resistance test.
(b) Ratio and polarity test.
(c) Dielectric test on oil.
In case the equipment is not found as per the requirements of the purchase order,
all expenses incurred during site testing will be to the tenderer's account and the
material shall be replaced by him at site, free of cost.
bb. Further Tests:
The OWNER reserves the right of having other reasonable tests carried out at his own
expenses either before dispatch or during performance guarantee period from Govt.
Approved/ Govt. recognized lab to ensure that the transformer complies with the
requirements of this specification after due intimation to the CONTRACTOR. In case the
equipment is not found meeting the requirement of Work Order/Contract/ Agreement
specification, all expenses incurred for such testing will be on CONTRACTORs
account and the material shall be replaced by the CONTRACTOR at site free of cost
cc. Frequency and System Voltage :
The transformer shall be suitable for continuous operation with a frequency variation of
plus minus 3% from normal of 50 cycles per second without exceeding the specified
temperature rise. The highest system rated voltage shall be 24KV. However the flux
density requirements shall be as per this specification.
dd. Drawings:
(a) The drawings and the technical literature list below shall be submitted.
(i) General outline drawings showing front, side elevations and plan views of the
transformer and all accessories and external features with detailed dimensions, net and
shipping weight, crane lift for undertaking and for erection/ removal of bushing, size of
lifting and pulling eyes, HV & LV terminal clearances, live terminal to ground
clearances, quantity of insulating oil etc.
(ii) Core assembly drawing showing complete constructional details and flux
densitycalculations & details of insulation.
(iii) Drawings giving details of name plate & terminal marking and connection diagrams.
(iv) Drawings of bimetallic terminal connectors with test certificates.
Thermal / dynamic calculations to provide transformers capability to withstand short
circuit under worst conditions.
(b) Any shop work done prior to approval of the drawing shall be at the CONTRACTOR's
risk. The CONTRACTORshall make all such changes in the design as are considered
necessary to make the equipment conform to the provisions and intent of this
specification without any additional cost to the OWNER.

Technical Specifications Page 63 of 142


(c) Each drawing shall be identified by a drawings number and each subsequent
resubmission/ revision or addition to the drawings or procedure. All drawings shall be
thoroughly checked for accuracy and completeness and signed or initialled by a
responsible officer of the contractor.
(d) Checking and approval of the drawings by the CONTRACTOR is for the benefit of the
CONTRACTOR and shall not relieve the CONTRACTOR of full responsibility for ensuring
correct interpretation of design drawings and specifications or for completeness and
accuracy of the shop drawings and relevant specifications.
NOTES:
1. The Tolerance in weight and Dimension of the transformer shall not be more than (+/-)
5%.
2. Minimum external electrical clearance after mounting the bi-metallic terminal
connectors in position shall be maintained as per relevant standards.
3. Make of each accessories/components shall be clearly and invariably indicated in the bill
of material. Further following make(s) of bought out items are acceptable to the
department.
a. Bushings.
b. Bimetallic terminal connector
c. OFF circuit tap changer.
d. Oil temperature indicator
However other makes of bought out items are also acceptable, if it is of ISI mark or
type tested for which Contractor shall furnish attested Photostat copy of valid ISI
certificate / type testreport from Govt. approved/ recognized lab. The type test report
should not be older than 5 years.
3.30 INSTALLATION & COMMISSIONING
Mainly following activities are required to be carried out before commissioning of
Power Transformers:-
1. Assembling of Power Transformer accessories.
2. Testing activities in presence of Purchaser such as
a. Ratio Test
b. Megger Value
c. Magnetic balance.
d. Oil BDV
e. Earth Resistance
f. Bucholz Relay checking.
g. WTI/OTI/MOLG (oil level) checking.
h. Checking of points of leakage of oil from Transformer body/ Radiator/Valve,
i. Setting of Relays in Panel
3.31 Technical Specification Of 22kV Switchgear
3 pole, 50 Hz, 22kV switchgear panels shall be fitted with 22kV vacuum circuit breakers
including voltage transformers, current transformers, metering instruments,
protection relays etc. The power system is with neutral solidly earthed. The circuit
breaker and protective devices shall be of latest design so as to ensure rapid and efficient
interruption of fault current, low arc energy, small arcing time, complete phase
segregation and freedom from fire hazards.

Technical Specifications Page 64 of 142


a. Standards :
The circuit breaker/metal enclosed switchgear, Voltage transformers, current
transformers and all other equipment shall also comply with the requirement of following
latest edition of relevant Indian standards. Voltage transformer and current transformers
shall be mounted within the panels.

Sr.No. IS/IEC Reference Specification

(a) IEC-298 : A.C. Metal - enclosed and control gear for rated
voltages above 1KV and including 72.5KV

(b) IS-3427 : A.C. Metal - enclosed and control gear for rated
voltages above 1KV and including 52KV

(c) IS-8623 : Specification for Low Voltage Switchgear and Control


gear assemblies.

(d) IS-13118 : Specification for High Voltage AC Circuit Breakers.


IEC-56

(e) IEC-529 : Degrees of Protection.

(f) IS-5578 & 11353 : Making and arrangement for switchgear bus bar main
connections and auxiliary wiring.

(g) IS-325 : Specification for 3 Phase Induction motors.

(h) IS-2629 : Recommended practice for Hot dip galvanizing of iron


and steel.

(i) IEC-137 : Bushing for AC Voltages.

(j) IS-3347 : Porcelain Transformer Bushings.

(k) IS-5561 : Terminal Connectors

(l) IS-3156 : Voltage Transformers

(m) IS-2705 : Current Transformers

(n) IS-3231 : Electric relays for power protection.

(o) IS-13779 : Static Energy Meters

(p) IS-8686 : Static Protection Relays

(q) IS-1248 : Electrical measuring instruments

(r) IS-2099 : High Voltage Porcelain Bushings.

Technical Specifications Page 65 of 142


Sr.No. IS/IEC Reference Specification

(s) IS-10118 : Minimum clearances for Outdoor Switchgear.

(t) IEC-694 : Common Clauses for High Voltage Switchgear and


Control gear.

(u) IEC-60255 & : Numerical Relays


IEC-61330

(i) Particulars of System :


a. Nominal system voltage : 22kV
b. Highest system voltage : 12 KV
c. Frequency : 50 Hz
d. No. of phases : 03
e. Neutral earthing : Effectively Earthed
(ii) Service Conditions :
The equipment should operate satisfactorily under the climatic conditions specified
in this specification. The reference maximum ambient Air temperature may be taken
as 50Deg. C. as against 40 Deg. C. The permissible temperature rise for various equipment
offered should therefore be de-rated accordingly.
b. Principal Parameters
(a) Circuit Breakers : Rating and characteristics of circuit breakers :

(i) No. of poles : 3

(ii) Class : Indoor

(iii) Rated voltage : 22kV

(iv) Rated insulation level :

a. Lightning impulse voltage : 75 KV (Peak)

b. One minute power frequencywithstand voltage. : 35 KV (rms)

(v) Rated frequency : 50 Hz

(vi) Rated normal current : 800A

(vii) Short circuit breaking capacity : 40 KA

Technical Specifications Page 66 of 142


(viii) Short time withstand current for 3secs. : 40 KA

(ix) First pole to clear factor : 1.5

(x) Protection class : IP 4X

(xi) Maximum opening time : 5 Cycles

(xii) Rated operating sequence : 0-3min-CO-3min-CO

(xiii) Minimum operations at full rated short circuit : 100


breaking current.

(xiv) Rated Breaking Capacity :

a. Symmetrical : 40KA

b. Asymmetrical : As per ISS

(xv) Rated making capacity : 2.50 x 40 KA

(xvi) Operating Mechanism : Motor operated Spring


charged closing
mechanism.

(xvii) Heater/Lamp/Socket : 240 V AC

(xviii) Control Voltage : 230V AC

(b) Characteristics of the operating mechanism of Circuit breaker and associated


equipment :
(i) Method of operation :
The circuit breakers shall be equipped with power operated mechanism to operate
all the three phases simultaneously using 220/240Vuniversal motors operated spring
closing mechanism or magnetic actuator. The circuit breakers shall also be provided
with hand operated spring closing mechanism or magnetic actuator. The Circuit
Breaker shall have electrical and mechanical tripping arrangements under various
conditions. In case of spring closing mechanism no main spring of the mechanism shall
be plated, powder coated or given any other treatment so that spring property is not lost.
(ii) Number and type of spare, auxiliary switches :
Adequate number of spare auxiliary switches/ contacts both of normally open and
normally close type but not less than four each shall be provided on the circuit
breaker for use in the indication and controlling scheme of the circuit breaker.
(iii) Rated supply voltage and rated supply frequency :
The rated voltage for the auxiliary supply shall be 230 V AC supply. Each switchgear shall

Technical Specifications Page 67 of 142


be provided with built in Power packs.
(c) Constructional features:
The circuit breakers shall be triple pole metal clad truck mounted horizontal draw out
type enclosed in cubicle made of CRCA sheet steel of minimum 2 mm thickness and shall
comply with latest edition of relevant IS. The cubicle /panels shall be vermin proof and
dust tight. The cubicle shall be of folded type construction. The switchgears and control
gear shall be complete with all necessary supporting frame work, nuts and bolts etc. for
securing the same to the floor. The operating mechanism shall operate (close/open) all
the three phases simultaneously. The operating mechanism, links etc. should be
accessible for maintenance. Mechanical safety shutters should be provided between
breaker and panel. Engagement and disengagement of auxiliary supply should be
automatically linked through the movement of the truck so that in service
condition auxiliary supply is automatically made. All six terminals shall brought out of
cubicle through appropriate class of cable termination and sealing kits. All the
breakers shall be supplied with necessary clamps suitable for appropriate current
ratings. Suitable arrangement of earthing the switchgear and control gear panels shall
be provided. The arcing contacts shall be made of homogeneous special alloy so that
surge voltages are reduced to negligible level and multiple arc reignitionis eliminated. All
the connecting bus bar shall be made of Aluminum for these indoor circuit
breakers.
For indoor panels, switchgear (circuit breakers, CTs, PTs etc.) and control gear
(relays, C&R panel meters etc.) shall be mounted on the same panel. A set of air
insulated electrolytic copper bus bars with PVC sleeves or PVC insulation are to be
provided for all indoor switchgear panels. The switchgear panels shall be provided with
the arrangement for extending the bus bar and inter-connecting bus bars. Their supports,
nuts and bolts etc. will be supplied loose. The region of such inter connection shall
normally be blanked on panels. The bus bars should be of electrolytic copper with
permissible limits of current density. Size of the bus bar and current density should be
specified in the tender. The bus bar conductor shall conform to IS: 8034. The bus bar shall
be rated for 40KA for 3 Seconds. Painting of panel cubicle shall be epoxy based powder
coated. The paint shade of indoor panels shall be RAL-7032
(d) Vacuum Circuit Breaker:
The three phase vacuum circuit breakers will have three interrupters (one
interrupter per phase) mounted on same carriage. The interrupters shall be air
insulated in epoxy resin tank or with epoxy resin phase barriers. Each interrupter shall
have fixed and moving contacts in sealed envelope having vacuum below 10-6torr.
The metallic bellow shall permit axial movement of moving contact and act as vacuum
seal. The contacts shall have requisite mechanical strength and good electrical and
thermal conductivity and shall be made of copper chromium alloy. Complete
literature of vacuum bottles shall be furnished with the tender.
(e) Voltage Transformers :

(i) Highest equipment voltage : 22kV

(ii) No. of phases : 3

(iii) Insulation level :

a. Impulse withstand voltage : 75kVP

Technical Specifications Page 68 of 142


b. One minute power frequency withstand :
voltage on :

1. Primary winding : 35kV rms

2. Secondary winding : 2kV rms

(iv) Frequency : 50 Hz.

(v) Transformation ratio : 11000/110 V

(vi) Rated output : 50 VA / phase

(vii) Accuracy class : 0.5 For measurement and 3P


for Protection.

(viii) Winding connection : Star/Star

(ix) Rated voltage factor : 1.2 continuous and 1.9 for 30


seconds

(x) Type of insulation : Resin cast

VTs shall be provided with HRC type fuses on the secondary side. The VT fuses on
primary side shall also be provided with all safety precautions. One of the secondary
terminals of the VTs shall be solidly earthed. One number three phase voltage
transformer of this rated output will be required for each incoming indoor panel.
Voltage transformers should be mounted in the top part of the cubicle for ease of
replacement of fuses.
(f) Current Transformers :

(i) Rated voltage : 22kV

(ii) Insulation level :

a. Impulse withstand voltage : 75 kVP

b. One minute power frequency voltage on :

1. Primary winding : 35 kV rms

2. Secondary winding : 2 kV rms

(iii) Frequency : 50 Hz

(iv) Rated continuous thermal : 120% of rated primary current

(v) Short time thermal rating current : 40 KA for 3 Sec.

Technical Specifications Page 69 of 142


(vi) Transformer CTs of ratio for incoming type :
indoor panel.

(vii) Rated output/accuracy etc. for CTs. : Core-I Core-II

a. Rated output : 10 VA 10 VA
However VA burden should not be less than
suitable for A.C. series trip requirement with
shunt trip arrangement

b. Class of accuracy : 5P 0.5 S

c. Accuracy limit factor : 15 -

d. Purpose : Relaying Metering

(viii) Max. instrument security factor : - 5

(ix) CT for differential protection and restricted : PS Class


earth fault protection

(x) Type of Insulation : Resin Cast

The core shall be of high grade non ageing laminated silicon steel of low hysterics loss
and high permeability to ensure high accuracy for both normal and fault current.
(g) The rating of secondary winding shall be 1 Amps. However, the current transformers
will have to satisfy the requirement of rated VA burden, class of accuracy, accuracy limit
factor and short time thermal rating as specified. Magnetization curves corresponding
to all secondary taps must be submitted with the tender.
The ratings of current transformers of all classes regarding ratio error, knee point
voltage, resistance of secondary winding etc. shall have to be co-ordinated with the
requirements of protective relays and protection scheme, without any extra cost.
(h) All the type test certificates are also needed to be furnished with tender.
(i) The tenderer shall also furnish along with the tender, complete general arrangement,
schematic and outline diagrams indicating the mounting arrangement and position of
current transformers, voltage transformer terminal blocks etc. Type of
currenttransformer and voltage transformer employed shall also be clearly stated.
3.32 Indicating and Integrating Meters/Instruments :
All indicating instruments shall be of switchboard type, back connected, suitable for
flush mounting and provided with dust and vermin proof cases for tropical use and
finished in suitable colour. All instruments shall have practical laboratory means for
adjustment of accuracy. The limits of errors for ammeters/voltmeters shall be those
permissible for class 0.5 instruments as per IS: 1248. The ammeters and voltmeters
shall be suitably scaled to indicate the current/voltage for all the rating of
current/voltage transformers. A phase selector switch with four/six position shall be
used to measure the current/voltage of each phase/line. The meters shall be located at
eye level to facilitate observation of readings correctly.

Technical Specifications Page 70 of 142


a. A.C. Static HT Trivector Meter :
A.C. Static HT Trivector Meter shall be provided with RS485 communicable in 22kV
Switchgear for energy measurement. The meters shall be located at transformer HT side
VCB panel on eye level to facilitate observations of readings correctly.
b. Relays :
(a) 22kV Switchgear located near 2500KVA transformer in proposed SPV plant shall have
Numerical relay(Siemens 7SJ64/ MiCom P132/ or equivalent ) and it should have the
following as a minimum protection :
(i) IDMT + Instantaneous O/C, S/C (50/51)
(ii) IDMT + Instantaneous E/F protection (50N/51N)
(iii) Reverse power relay(32)
(iv) Breaker failure protection (50BF)
(v) Trip circuit supervision (74TC)
(vi) Lockout (86)

(b) For22kV Switchgear located in Existing CME 22kV Receiving Station for evacuation shall
have following as a minimum protection :
(i) IDMT + High set and Instantaneous O/C, S/C (50/51)
(ii) IDMT + High set and Instantaneous E/F protection (50N/51N)
(iii) Breaker failure protection (50BF)
(iv) Trip circuit supervision (74TC)
(v) Lockout (86)

(c) 2500KVA Oil filled transformer protections:


(i) Bucholz trip (63T) - (transformer mounted via marshalling box)
(ii) Oil Temperature trip (26T) - (transformer mounted via marshalling box)
(iii) Winding Temperature trip (49) - (transformer mounted via marshalling box)
(iv) Pressure Relief Device - (transformer mounted via marshalling box)

The circuit breaker shall be fitted with shunt trip coil for operation on Numerical
relay with communication facility with standard open protocol / SCADA compatibility.
The coils should be rated for 110VAC operation on station battery.
Three phase protection relays shall be Numerical Over-current & Earth Fault
protection having 2 elements for over current and one for earth fault protection. The
setting for over-current shall be 50-200% (in step of 1%) for earth fault element from
5 to 80% (in step of 1%).
These relays shall be numerical / non directional with selectable curve from all standard
5 IDMT curves. The relay should be able to store a minimum of two previous fault
values including fault level and phase. The relay should be fully compatible to

Technical Specifications Page 71 of 142


SCADAsystem.
The relay shall be numerical type mounted in flush pattern on the panel board. The
relay should be rated for 1 Amp. CT secondary. The relay should conform to
IS:3231&8686 specifications. The tenders shall furnish the detail in this regard along
with the offer.
All the relays shall be provided with test blocks in panel so designed that the relays may
be tested at site. The relays should have provision of testing either through test
block or test plug easily accessible by injecting the voltage / current / frequency (as
applicable) from external testing instruments /source without first disconnecting/
reenergizing the primary electrical circuit protected by the relays. Facilities for
isolating the tripping circuit during such testing shall be also provided.
The requirement of test block shall not be applicable in case of draw out type relays
which can be tested by using test plug without removing the relay from its casing.
The testing facilities provided in the relays shall be specifically stated in the bid. Necessary
test plug etc. as may be required for proper testing shall be included in the contractors
scope of supply. One test plug with five panels or part thereof is to be supplied.
3.33 Wiring:
All wiring shall be of switch board type consisting of copper conductor of 1.5 Sq. mm.
for alarm / annunciation / control circuits and 2.5 Sq.mm. for CT and all other Circuits
insulated with polyvinyl chloride insulation suitable for 660 Volt service and in
accordance with relevant IS: 732. Polyvinyl Chloride used shall have excellent resistance
against burning, moisture, oil and vermin and shall be finished with clear colour.
Rubber insulated wiring shall not be acceptable. Tenderers shall furnish the details of
method being adopted by them for Joint /Connections.
All instruments and Panel wiring shall be of heat resisting and self-extinguishing type
in compliance with IS. Plastic or porcelain cleats of the limited compression type shall be
used for holding wiring runs. All wires shall be suitable for bending to meet the
terminal studs at right angles. Metal cases of all apparatus mounted on panels shall
be separately earthed by means of copper wire or strips. The following colour scheme
of the wiring shall be used as per IS: 375.
(a) AC three phase circuits :
(i) No.1 Phase : Red.
No.2 Phase : Yellow.
No.3 Phase : Blue
(ii) Neutral Conductor : Black
(iii) Connection to Earth : Green
(b) D.C. circuits : Grey
3.34 Mimic Diagram :
For indoor panels painted colour bands shall be used for the mimic bus. The mimic
diagram shall be on eye level. Equipments such as current transformers, voltage
transformers etc. shall be represented by suitable symbols. The colour shall be Red
Shade 537 of IS-5.
3.35 Indicating LEDs / LAMPS :
Indicating LEDs shall be provided on the control board to indicate the following:

Technical Specifications Page 72 of 142


(a) Visual indication of ON and OFF position of each circuit breaker.
(b) Trip circuit healthy indication.
(c) Auto trip indication for each circuit breaker panel.
(d) VT supply indication.
3.36 Test Terminal Blocks :
Two nos. test terminal blocks shall be provided one for testing of relays and other
for testing meters. They shall be of switch board, back connected type for front of panel
mounting. The test blocks shall provide complete isolation of meters, instruments,
etc. and the arrangement shall be such that testing power could be connected at the
test block from any external source or may be taken from the instrument transformers.
Provision shall be made for short circuiting current transformers. Suitable sealing
arrangement shall be provided in test terminal blocks.
3.37 Ferrules :
Ferrules engraved/printed with the same number, letters or symbols as indicated in
the connection and wiring diagram shall be provided on the terminal ends of all
wires for identification of circuits for inspection and maintenance. Ferrules shall be of
strong and flexible insulating material with glossy finish to prevent adhesion. They shall
be engraved / printed and clearly marked and shall not be effected by dampness.
Ferrule numbering shall be in accordance with IS: 375. The same ferrule number shall
not be used on wires in different circuits on a panel.
3.38 Space For Cables And Cable Glands :
Sufficient space for receiving the cables inside the switch board at the bottom of the
cubicles and mounting arrangement for the terminal cable glands shall be
provided. Cable gland plates should be above the ground level for the ease of working.
3.39 Schedule Of Requirements:
a. 22kV Switchgear for 2500KVA transformer shall have the following
(a) 22kV/800A Circuit Breaker vacuum type draw out with provisions of manual
tripping by means of a control switch/push button.
(b) Motor Charged Spring operated closing mechanism or magnetic actuator
operated device.
(c) Numerical relays with necessary protections along with communication facility
and standard open protocol, Communication on RS-485, Port - Mod Bus - Open
Protocol. (Siemens 7SJ64/Micom P132/ or Equivalent)
(d) Single phase 22kV current transformers of suitable ratio for metering and
protection. The class of accuracy shall be 0.5 S for metering and 5P10 for
protection. Rated burden (output) shall be 10 VA for each secondary winding.
Instrument Security factor for metering core shall not exceed 5.
(e) 11000/110 Volts three phase voltage transformers of suitable burden and class of
accuracy 0.5. The transformer shall be star-star connected.
(f) Digital AC voltmeter
(g) Voltmeter phase selector switch to indicate phase to phase and phase toneutral
voltage of all the three phases.
(h) Indicating LEDs coloured red, amber and blue for PT supply indication.
(i) Arrangement for reception of incoming and outgoing cable connection along with
cable termination and sealing kits of requisite for suitable size of XLPE power
cables.
(j) Set of three phase air insulated main Electrolytic copper bus bars of 800A

Technical Specifications Page 73 of 142


continuous current rating with PVC insulation or sleeves. STC rating 40 KA for 3
seconds.
(k) Mechanical ON/OFF indicator.
(l) Operating handle for independent manual closing mechanism.
(m) Auxiliary switch having minimum of 8 contacts 4 normally open and 4
normally closed.
(n) Digital ammeter
(o) Ammeter selector switch to indicate phase current in all three phases and with
OFF position.
(p) AC HT Trivector meter
(q) KW/KWH meter, Power factor(PF) meter

(r) Auxiliary Relay for Transformer protection functions.


(s) Automatic door CFL with Switch.
(t) 240V, 80WAC single phase anti condensation heaters with thermostat (0-60 Deg.
C) and switch.
(u) Anti pumping contactor.
(v) Operation Counter.
(w) Test terminal blocks for metering and relays, 3 phase 4 wire.
(x) Fault trip yellow LED.
(y) Trip Circuit healthy indication.
(z) Ground Bus size min. 40 x 6 mm. copper.
(aa) Bell for Alarm
(bb) Hooter for Alarm
(cc) 3 Pin Socket with switch
(dd) Indicating Lamps for ON/OFF/Trip
b. 22kV Switchgear located in existing CME 22kV Receiving Station for power evacuation
shall have
(a) 22kV/800A Circuit Breaker vacuum type Draw out with provisions of manual
tripping by means of control switch/push button.
(b) Motor Charged Spring operated closing Mechanism or magnetic actuator.

(c) Numerical relay with necessary protections along with communication facility and
standard open protocol.
(d) Single phase 22kV current transformers of suitable ratio for metering and
protection. The class of accuracy shall be 0.5 S for metering and 5P15 for protection.
Rated burden (output) shall be 10 VA for each secondary winding. Instrument
security factor for metering core shall not exceed 5.
(e) 22000/110 Volts three phase voltage transformers of suitable burden and class of
accuracy 0.5. The transformer shall be star-star connected.
(f) Arrangement for reception of incoming and outgoing cable connection along with
cable termination and sealing kits of requisite size XLPE power cables.
(g) Set of three phase air insulated main electrolytic copper bus bars of 800 A
continuous current rating with PVC insulation or sleeves. STC rating 40 KA for 3
seconds
(h) Mechanical ON/OFF indicator.

(i) Operating handle for independent manual closing mechanism

(j) Auxiliary switch having minimum of 8 contacts 4 normally open and 4 normally
closed.
(k) 11000/110 Volts three phase voltage transformers of suitable burden and class of
accuracy 0.5. The transformer shall be star-star connected.

Technical Specifications Page 74 of 142


(l) Digital AC voltmeter

(m) Voltmeter phaseselector switch to indicate phase to phase and phase to neutral
voltage of all the three phases.
(n) KW/KWH meter, Power factor(PF) meter

(o) Automatic door CFL with Switch.

(p) 240V, 80W AC single phase anti condensation heaters with thermostat (0-60 Deg.
C) and switch.
(q) Anti pumping contactor.

(r) Operation Counter.

(s) Adaptor Box for Matching existing panel bus bar(if necessary)

(t) Loose Set of 3 phase Air insulated inter connection electrolytic copper bus bars, 800
Amps. Rating with PVC insulation with nuts and bolts supports etc. STC rating 40 KA
for 3 seconds.
(u) Test terminal blocks for metering and relays, 3 phase 4 wire.

(v) Trip Circuit healthy indication.

(w) Ground Bus size min. 40 x 6 mm. copper.

(x) Bell for Alarm

(y) Hooter for Alarm

(z) 3 Pin Socket with switch

(aa) Indicating Lamps for ON/OFF/Trip

3.40 Allequipments shall be complete in all respect. All fittings, accessories or apparatus
which may not have been mentioned above but which are usual/ necessary for the
equipments shall be included for each circuit breaker panel.
3.41 Temperature Rise :
The maximum temperature rise of various parts of the circuit breakers when tested
under rated conditions shall not exceed the specified values at a peak ambient
temperature of 50 deg. c. The breakers may be provided with silver plated contacts if
necessary to meet the requirement of IS: 13118 where higher temperature rise is
permitted with silver plating contacts. The quantity of silver facing shall be such that
after carrying out one tenth of the total number of operations specified for the
mechanical endurance test, there is still continuous layer of silver on the contacts.
The temperature rise of CTs and PTs shall also not exceed the permissible values as per
relevant Indian Standards when corrected for max. ambient temperature at site.
3.42 Inspection And Testing
Each equipment shall comply with and shall be subjected to all routine and
acceptance tests prescribed in the relevant Indian Standard Specification/IEC.
i. Test of 22kV Indoor Circuit Breaker :
a. Routine/Acceptance Tests:
The following acceptance and routine tests shall be got conducted in presence of

Technical Specifications Page 75 of 142


purchaser's representative as per stipulation of the relevant standards, on each unit.
(a) One minute power frequency voltage withstand dry test on main circuit.
(b) Voltage withstand test on control & auxiliary circuits.
(c) Measurement of the resistance of main circuit.
(d) Mechanical operating test.
(e) Design and visual checks.
(f) Any other tests not specified above but covered as per amendment/ latest edition of
relevant IS/IEC.
The Contractor must furnish type test reports along with bid in respect of the
equipment (of the type and design offered) type tested in NABL approved test
laboratory for which particular test the lab has been accredited (for Indian Contractors).
These type tests must not have been conducted earlier than three years from the date of
opening of bid. The Contractor may furnish type test report latest upto 45 days after
opening of tender.
ii. The type test reports of Circuit Breakers, Current Transformers, Potential Transformers,
Relays etc. shall be complete in all respect along with oscillographic records,
photographs etc. in respect of all type tests as per relevant IS/IEC. The type test
certificates should be in respect of specific make and type / rating of the Circuit
Breakers/ instruments, transformers etc. Intended to be supplied and not in
respect of the breakers etc. Manufactured by their foreign collaborators if any.
Necessary data with test reports to show capability of circuit breaker to withstand
number of full level short circuit faults is also furnished. Complete literature must be
sent with the tender.
iii. Routine & acceptance test as per relevant standard shall be carried out on each
equipment covered by this specification in the presence of purchaser's representative.
If so desiredby the purchaser all test reports shall be submitted and got approved
from the purchaser before despatch of the equipment
iv. Technical Particulars
The tenderers shall furnish the guaranteed technical & other particulars of the
equipments offered in the proforma appended at Data Sheet. Tenders not accompanied
with such details are liable to be ignored. Make of various equipments should be clearly
stated. Words like reputed, equivalent etc. shall not be accepted. Alternative makes of
equipments should not be more than two in the order of preference.
v. Inter Changeability
All similar materials and removable parts of similar equipments shall be inter
changeable with each other.
vi. Fault / Trouble Alarm Scheme
The automatic trip of the Circuit Breaker due to operation of protection relays shall be
indicated by sounding of a hooter. All non-trip alarms shall be indicated by an alarm bell.
vii. Make And Type Of Bought Out Items :
The following make of bought out items will be acceptable to department:
Sr. No. Name of Item Make

Technical Specifications Page 76 of 142


Sr. No. Name of Item Make

(a) Vacuum Circuit Breaker : ABB/Siemens/Schneider /C & S


Electric /CG
(b) Air Circuit Breaker/Moulded case : ABB/Siemens/Schneider/L&T
Circuit Breaker
(c) Relays : Alstom/ABB/Siemens/C&S

(d) Current & Voltage Transformers : Pragati/JSL/ECS/AE

(e) Indicating Instrument (Digital : Conzerv/AE/IMP/MECO


type)
(f) Fuse : Siemens/ L&T/GE

(g) Control Switch for Circuit : ALSTOM/GE/SWITRON/


Breaker/Trip Transfer KAYCEE
(h) Selector Switch for : SWITRON/KAYCEE
Voltmeter/Ammeter
(i) Indicating Lamp : SIEMENS/TEKNIC/
L&T/BCH
(j) Annunciator : MINILEC/YESHMUN/
PROTON/ALAN
(k) Push Button : TEKNIC/VAISHNO/ESSEN

(l) A.C. Hooter/Bell : TARGET/INDUSTRIAL


HOOTER/ALAN
(m) D.C. Hooter : TARGET/INDUSTRIAL
HOOTER/ALAN
(n) Heater : SOFIA/ELTER/AIREX
KAYCEE
(o) Link Type test terminal block for : IMP/CAPITAL
testing of TVM

(p) CFL Tube : PHILIPS/CROMPTON/BAJAJ

(q) 2 Pin/3 Pin socket with Switch : ISI MARK


(5/15A)
Other makes shall also acceptable if it is of "ISI MARK" or type tested for which
tenderers shall furnish attested photocopies of ISI Certificate/type test report not
older than 5 years for the respective make offered along with tender.
viii. Make / type of each relay, indicating instruments, integrating instruments, control
switches, selector switches, indicating lamps, semaphore indicators, enunciator
scheme, bell, hooter etc. shall be clearly and invariably indicated in the GTP
(Guaranteed Technical Particulars), bill of material and unit price list. Only specific
make accessories shall be indicated. The word" EQUIVALENT/ REPUTED MAKE" will
not be given for consideration.
3.43 SPECIFICATION OF LIGHTING IN SOLAR POWER PLANT
i. Scope
This specification covers design of Array yard, street light using LED lights, tubular
poles PVC cables, conduit steel trays etc. which shall be supplied by the contractor for
installation of luminaries, their controlgear and wiring on them at suitable height above

Technical Specifications Page 77 of 142


gravel level.The Contractor will also design, supply and install lighting fixtures and
accessories based on LED/CFL Tubes energy saving concept technology required for
control room building and entry points/ gates. Selection of fixtures shall be as per
Contractors design subject to approval from CME.All fixtures shall be supplied from
auxiliary power.Minimum lux level as envisaged in cl 3.44 shall be maintained.
The following equipment and materials are broadly covered under this scope.
(a) Illumination design both indoor and outdoor for the area pertaining to Power
plant area and control building including all connected roads of plant.
(b) 1.1 KV (E) Grade PVC Cables conforming to IS: 1554, Part-I.
(c) G.I. Conduits with threads and watertight accessories.
(d) Clamps, fixtures etc. required for holding conduits/light fittings/cables for
complete wiring.
(e) Light fittings as required by this specification and approved design provided with
water-tight conduit wiring boxes.
(f) Mounting and suspension attachment for switchboard etc.
(g) Incandescent, fluorescent and sodium/mercury vapour lamps etc. as required.
(h) Switches Plugs and Sockets.
(i) Metal clad socket outlet with plug and iron clad switches.
(j) HRC fuses and Miniature Circuit Breaker.
(k) Safety earthing materials.
(l) Water-tight Junction boxes etc.
(m) Main lighting boards, Emergency lighting panels, Lighting panels/boards, Street /
roads lighting panels etc.
(n) Lighting fixtures with lamps and accessories.
(o) Street / roads light poles.
(p) Photo voltaic cell or timer circuit to operate outdoor light.
(q) Ceiling fans, receptacles, switches switchboards, portable emergency lights, etc.
(r) Cable trays and supporting structures
(s) Cables, wires, splicing/termination/connection accessories.
(t) Conduit and accessories, junction and pull boxes, terminal blocks.
(u) Grounding materials and connections.
(v) All fittings, supports, brackets, anchors, clamps and connections.
(w) Steel for field fabrication of supports and brackets
(x) Welding sockets

ii. Codes And Standards

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All equipment and materials shall be designed, manufactured and tested in accordance
with the latest applicable Indian Standards (IS) / IEC as given below except where
modified and/or supplemented by this specification.
(a) IS 3646 (Part I to III) : Code of Practice For Interior
Illumination
(b) CBIP Manual : Substation Equipment, Illumination and
Layouts
(c) IES (Illuminating Engineering : Application and Reference Volume
Society of North America)
(d) IEC 60598 : Luminaries

(e) IEC 60081 : Double Capped Fluorescent Lamps

(f) IEC 60920 & 60921 : Ballast for Tubular Fluorescent Lamps

(g) IEC 60400 : Lamp holder for Tubular Fluorescent


Lamps & Starter Holder
(h) IEC 60064 : Tungsten Filament Lamp for Domestic
And Similar General Purpose
(i) IEC 60188 : High Pressure Mercury Vapor Lamps

(j) IS:1913,Part-I : General and safety requirement for


luminaries:Tubular Fluorescent lamps.
(k) IS:177 : Industrial luminaries with metal
reflectors.
(l) IS:4012 : Specification for Dust proof electric
lighting fittings.
(m) IS:4013 : Dust tight electric lighting fittings.

(n) IS:5077 : Decorative lighting outfits.

(o) IS:3287 : Industrial lighting fittings with plastic


reflectors.
(p) IS:3528 : Water proof electric lighting fittings.

(q) IS:2418(all relevant parts) : Specification for Tubular fluorescent


lamps for General lighting service.
(r) IS:1258 : Bayonet lamp holders.

(s) IS:3323 : Bi-pin lamp holders for tubular


fluorescent lamp.
(t) IS:1534 : Ballasts for fluorescent lamps-(Part-I)-
For switch start circuit.
(u) IS:1569 : Capacitors for use in tubular
fluorescent high pressure mercury and
low pressure sodium vapour discharge
lamp circuit
(v) IS:2215 : Specification for Starters for fluorescent
lamps.
(w) IS:3324 : Holders for starters for tubular
fluorescent lamps.
(x) Conduits, Junction Boxes

(y) IS:10322(all relevant parts) : Specification for Luminaries

Technical Specifications Page 79 of 142


(z) IS:9537(Part 2) : Conduits for electrical installations,
Part 2- Rigid steel conduits
(aa) IS:3480 : Flexible steel conduit for electrical
wiring.
(bb) IS:2667 : Fittings for rigid steel conduits for
electrical wiring.
(cc) IS:3837 : Accessories for rigid steel conduits for
electrical wiring.
(dd) IS:4649 : Adapters for flexible steel conduits.

(ee) IS:14772 : General requirements for enclosures


for accessories for household and
similar fixed electrical installations-
Specifications
(ff) Lighting Panels

(gg) IS:13947 : Specification for low voltage switchgear


and control gear (all relevant parts).
(hh) IS:13703(all relevant parts) : LV fuses for voltages not exceeding
1000 V AC or 1500 V DC.
(ii) IS:5082 : Wrought aluminium and Al. alloys, bars,
rods, tubes and sections for electrical
purposes.
(jj) IS:8828 : Electrical accessories: Circuit Breakers
for over current protection for
household and similar installations.
(kk) Cables

(ll) IS:694 : PVC insulated cables for working


voltages (1977) upto and including1100
V.
(mm) Electrical

(nn) IS:1293 : Plugs and Socket- Outlets of rated


voltage upto and including 250 volts and
rated current upto and including 16
Amps-Specification.
(oo) IS:3854 : Switches for domestic and similar
purposes.
(pp) IS:5216(Part I and II) : Recommendations on safety procedures
and practices in electrical work.
(qq) IS:732 : Code of practice for Electrical wiring
installations.
(rr) IS:3646 : Code of practice for interior
illumination (Part I, II & III).
(ss) IS:800 : Code of practice for general
construction in steel.
(tt) IS:1944 : Code of practice for lighting of public
thoroughfares.
(uu) IS:2633 : Methods for testing uniformity of
coating of zinc coated articles.
(vv) IS:6005 : Code of practice for phosphating iron
and steel.
(ww) IS:3043 : Code of practice for earthing.

Technical Specifications Page 80 of 142


(xx) IS:6665 : Code of practice for Industrial lighting.

(yy) Indian Electricity Rule (IE) 1956 as amended up to date.

Equipment and material conforming to any other standard, which ensures equal or
better quality, may be accepted subject to approval of the Owner. In such case, copies of
the English version of the standards adopted shall have to be submitted along with the
bid.
The electrical installation shall meet the requirements of Indian Electricity Rules as
amended upto date and relevant IS Codes of Practice. In addition, other rules and
regulations applicable to the work shall be followed
3.44 Design Criteria
a. General
The illumination system shall provide lighting supply to all plant areas. In addition, it
shall also provide emergency lighting to selected areas during plant emergency
conditions, as described below.
The entire illumination system shall be installed in an adverse industrial environment.
Fixtures / Accessories in some areas shall be subject to vibration, dust, oil / water
vapours.
The design shall be such so to ensure the minimum lighting levels as specified for
different areas.
Led Fixtures and lamps shall be used
The lighting system shall comprise the following two (2) categories:
(a) Normal 230V AC Lighting System
(b) Emergency Lighting
The illumination system shall comprise of following sub-systems:
b. Normal A.C. Lighting
This shall be provided by A.C. lighting fixtures distributed throughout the plant.
These lights shall be ON as long as the station A.C. supply is available. A.C. lighting
fixtures shall be fed from respective area A.C. Lighting Panels, which in turn shall be
connected to Lighting Distribution Boards (LDB).
c. Emergency Lighting
This shall be provided by A.C. lighting fixtures in Switchgear and control room. These
lights fixtures shall be normally fed from respective Emergency Lighting Panels, which
in turn shall be connected to UPS ACDB.
d. General Technical Requirements:
The lighting system for outdoor and indoor areas of Solar Power Plant shall be designed
in such a way that uniform illumination is achieved. In outdoor yard only equipment are
to be illuminated and luminaries shall be aimed as far as possible towards
transformers.
e. Illumination Calculation
Standard Lumen method shall be adopted for interior and exterior lighting in order to

Technical Specifications Page 81 of 142


determine the number of lighting fixtures for obtaining the desired average level of
illumination.
The coefficient of utilization shall be considered to take care of Lumen loss due to:
(a) Effect of room dimensions.
(b) Absorption of light in luminaries.
(c) Absorption of light at various room surfaces i.e. ceiling wall etc.
(d) Floor cavity, ceiling cavity.
(e) Mounting height.
Moreover a maintenance factor shall also be considered to account for the fall of
illumination due to aging, pollution like dust deposits etc.
Voltage drop at the fixture terminals from the LDB bus shall not exceed 3%. Circuit
loading of each lighting Panel shall be done in such a way that almost balanced loading
in all the phases i.e. R, Y and B is achieved. At least two sub circuits shall be used for
illumination of a particular area. Sub circuit loading of each lighting panel shall be
restricted to 2000 Watts and total lighting circuits in each lighting panels shall never
exceed 10 (ten) numbers.
Design of lighting system shall be such that the average lux level specified is achieved.
f. Maintenance Factor
During illumination design, the maintenance factor shall never be taken more than 0.7
in the standard formula:
F = (E x A)/ (CU x MF)
Where F = Total luminous flux to be installed in 1 M. E = Illumination required in Lux. A
= Area of floor to be illuminated in Sq. Meter CU = Co-efficient of utilisation. MF =
Maintenance Factor.
Dust proof fittings and water tight fittings shall be provided wherever the layout shall
call for the same and the general type fittings shall not be acceptable in those special
areas. The type of fittings at different areas of the complex shall clearly be indicated in
the relevant schedules along with detailed literature of the same.
g. Lighting Levels
The area-wise average illumination levels and type of luminaries shall be as indicated
below:
The average LUX level of 20 is to be maintained on transformer yard.
Lighting in other areas such as control room, office rooms & other areas(i.e. street light)
shall be such that the average LUX level to be maintained shall be as under

Sr. No. Area LUX

(a) Control Room 300

(b) Switchgear room 150

(c) Array yard 15

Technical Specifications Page 82 of 142


(d) Street lighting & Outdoor areas 20

h. Emergency Light Points:


80% of lighting shall be fed from normal AC source and balance from Emergency AC
source. Emergency AC supply shall be obtained from UPS
Emergency Light fittings shall have LED lamps of required rating (at 240 V) shall also be
provided as given below:

(a) Control room 2 Nos.

(b) Switchgear room 2 No

The lighting level shall take into account appropriate light output ratio of luminaires
coefficient of utilization maintenance factor (of 0.7 or less) to take into account
deterioration with time and dust deposition.
ii. Receptacles
a. Heavy duty metal clad, welding receptacles shall be provided at array yard. Welding
receptacles shall have IP 55 degree of protection.
b. The welding receptacle used in control room /switchgear room shall be wall mounted
type. It shall be interlocked such that
(a) Switch can be put ON only when the plug is fully engaged
(b) Plug can be taken out only when the switch is in OFF position.
(c) Cover can be opened only when the switch is in OFF position.
c. Two nos. 20A, 240V, AC 3 pin industrial type power receptacles with controlling
switches and loose matching plugs mounted in a weather proof and dust tight boxes
shall be supplied and installed at each of the platforms near access doors. The box shall
be fabricated of galvanized sheet steel having suitable hinged door properly gasketted
to make it dust proof.
d. The lighting fixtures and receptacles shall be fed such that loading of all the three
phases is balanced. The lamps on the same vertical line shall be fed from different
phases, so that failure of any one phase shall not cause total blackout on one side.
iii. Wiring Arrangement And Installation For Illumination Work
Wiring installation covers supply and wiring of all the conduits, junction boxes, wires,
accessories, cable identification tags/ferrules, hardware and consumables required to
complete the installation.All the cables and conduits shall be clamped in steel supports
fixed to the wall. Necessary dash fasteners shall be provided by the Contractor for this
purpose. The conduits shall be supported at 750 mm intervals. The wiring shall be
continuous without any loose joints. Whenever looping or connection is to be made on
wires, it shall be done within the junction box through suitable fixed terminal strips. For
longer run of conduits, pullout boxes shall be provided at an interval of 4 m. Separate
conduit shall be used for individual phases. All conduits shall be electrically continuous
and thoroughly grounded by drawing 12 SWG GI wire along the conduit.The maximum
conduit fill shall not exceed 60%. Suitable pull boxes shall be provided at convenient
locations. All aviation light fixture, conduits and junction boxes etc. shall be properly
earthed. Earth wire shall run inside along the entire length of conduit between the

Technical Specifications Page 83 of 142


fixtures and distribution board where it shall be connected to earth.Cables shall be
protected with GI pipes wherever there is a chance of mechanical damage.
The PVC wires and cables shall be of 1100 volts grade. The wiring should be of open
conduit type with G.I. conduits of suitable size..
The PVC conduits of medium duty and the weather proof accessories shall be of first
class quality subject to the approval of purchaser and should bear ISI mark. All
mounting and suspension attachments, clamps, fixtures and accessories etc. should be
supplied by the contractor.
(a) Wiring for different rooms:
(i) Concealed wiring shall be done in the rooms having false ceiling i.e. control room,
engineers room, computer room / record room. Conduit wiring shall be done above
false ceiling area and concealed wiring shall be done below false ceiling area as per
design / layout approved by DVC.
iv. Out Door Area Lighting
a. Street / Road Lighting / Area Lighting
Timer/ photocell with built in battery backup shall be used for controlling Street/ Road
lights/Area lights with provision for manual override. Time switch in street / roads
lighting panels shall be clock switch type with ON-OFF time setting facility which shall
ensure respective ON-OFF operation in every 24 Hours cycle.
Area illumination shall be provided from Cable bridge/pipe Bridge running parallel to
the road and close to the road. Street / Roads Pole lighting shall be provided at a
suitable height. The Contractor shall include complete illumination for street / roads
with in the battery limit of BOP and also the internal roads constructed by the
purchaser- Road Network including cross drainage works.
v. Luminaries And Lamps
150 W LED light fitting shall meet the following parameters
SR. NO. PARAMETER SPECIFIED VALUE

(a) Input voltage : 170-260 V without SMPS

(b) Input Frequency : 50 HZ +/-1 HZ

(c) Power Factor : 0.95 (Minimum)

(d) LED efficiency : 100 lumens per watt

(e) Dispersion Angle : Minimum 120

(f) Usage hours : Dusk to dawn

(g) Total Harmonic Distortion : < 15 %

(h) Working Temperature : -5 to +50 C

(i) Working Humidity : 10% - 90% RH (Preferably Hermetically


sealed unit.)

(j) Index of Protection Level : Minimum IP 65

Technical Specifications Page 84 of 142


SR. NO. PARAMETER SPECIFIED VALUE

(k) Lamp Casing : Powder coated metal.

(l) Life : > 50000 Hrs.

(m) Output Luminous flux : > 24 lux and > 40% uniformity

(n) LED Type : High Power CREE/ORSAM/EDISON/


SEOUL semi conductor of 5 mm high bright
LED whichever generate minimum heat
110 Lumens per watt
(o) LED Output : Lumens per watt

(p) Colour Temperature : 2800 K/3000o K

(q) Colour Rendering : >75

(r) Junction Temperature : < 60 C

(s) Energy Consumption Watt/ : < 1.2 W Per LED (Preference shall be given
Lamp to minimum Watts per LED)

(t) Electrical Connector : Lead wire with 2 meter long -or as


required by the customer at
site.
(u) Expected Life of components : Passive electronics components life greater
than>100,000hours .
(v) Woking of LEDs : Preferably Direct AC, without conversion to
Environment considerations DC Environment friendly and 100% green
Preferably without PCB - minimum
pollution during the -manufacture/ disposal
(w) Moisture protection in case : IP 65 (preferably Totally encapsulated)
of casing damage
vi. Luminaire Compliances:
(a) Luminaire Specification:
Control gear specification:
(i) EN 61347-2-13: Particular requirements for D.C or A.C supplied electronic control gear
for LED modules.
(ii) EN 62384: D.C or A.C supplied electronic control gear for LED modules
(b) Luminaire EMC specification:
(i) EN 61000-3-2: Electromagnetic compatibility (EMC). Limits for harmonic current
emissions (Equipment input current < 16 A per phase)
(ii) EN 61000-3-3: Limitation of voltage fluctuation and flicker in low voltage supply
systems for equipment with rated current < = 16 A
Additional information:
a. The LED luminaire housing, heat sink, pole mounting bracket, individual LED
reflectors and front heat resistant tempered glass should be provided.
b. The LED luminaire housing should be made of non corrosive high pressure die cast

Technical Specifications Page 85 of 142


aluminium and the housing should be power coated grey, so as to ensure good
weatherability.
c. Each individual LED source should be provided with a asymmetrical distribution
high reflectance aluminized reflector, which should ensure that the light distribution
of the luminaire is suitable for road lighting applications (wide beam distribution)
and should ensure high pole to pole spacing.
d. The luminaire should be provided with in built power unit and electronic driver. The
luminaire should be should be so constructed to ensure that the gear and LED
modules are replaceable, if required.
e. The luminaire should be suitable for both standard street light poles with a typical
pole diameter of 50mm - 60 mm and should be suitable for both side entry and
bottom entry (post top)
vii. Cables and wiring
Cables shall be laid in medium duty GI conduit while crossing floor, wall, etc.Wiring
shall be carried out with PVC insulated, PVC sheathed 1100V grade armoured cables
with aluminium stranded conductors while crossing floors/wall, medium duty
galvanised pipes/conduits conforming to IS:1239 shall be used. Any damage to
wall/floor during fixing of inserts cable laying, conduit laying etc shall be rectified
without any extra cost. Earthing conductors run on walls/floors/cable and equipment
structures etc. shall be supported at suitable intervals and painted with black oxide pain
viii. Exposed conduits
Exposed conduits shall be laid along walls on steel supports etc. as per
workingdrawings/site requirements in consultation with the supervisory personnel.
The conduits shall be neatly run and evenly spaced.Fixing of conduits to the supports on
wall, column, and structure shall not be done by welding. Exposed conduits shall be
adequately supported by racks, clamps, straps etc.
All conduits shall be effectively connected to the earth terminal of the equipment where
it terminates.Both ends of conduits shall be suitable earthed. Earthing continuity to be
maintained by means of flexible wire wherever two conduits are joined with sockets.
The base frames of all panels, desks, posts etc., shall be welded to structures or to the
civil inserts provided on the floor/walls. Fabrication of supports/frames, wherever
required, shall be done by the Contractor.
ix. Lighting Distribution Boards/Lighting Panel / Distribution Boards

(a) Main distribution board/ Lighting panels shall be wall/Column mounted. However, the
above provisions may be changed as per design requirement.
(b) The Lighting Distribution board shall be fed from UPS DB. The lighting distribution
boards shall consist of four pole MCB as incomer and required number of outgoing
feeders.The board shall be designed for the required short circuit level of 9 kA. All the
distribution boards shall be sheet steel metal clad, dust and vermin proof, cubicle type
with degree of protection conforming to IP-52. Outdoor panels shall be weather proof
type with IP-54 protection. The thickness of sheet steel enclosures shall be 2 mm
minimum for load bearing, 1.6 mm for other members and 3mm for gland plate.
(c) The equipment shall be housed inside a sheet steel cubicle with hinged front access
door and the board shall be complete with Aluminium busbar, of size not less than 25x6

Technical Specifications Page 86 of 142


mm, in an enclosed busbar chamber, floor pedestals including iron base for floor
mounting, necessary bolts, nuts etc.
(d) The Lighting Distribution board shall be Detachable blank circuit label to be inscribed at
site.
(e) The Lighting Distribution board shall be consisting of Caution board.
(f) The lighting panels shall be rated for 415 V, 3 phase, 4 wire, AC with neutral bus and
suitable for either wall/column mounting. Indoor panels shall have degree of
protection of IP 52 and the outdoor panels shall have a degree of protection of minimum
IP 55. Additionally, all outdoor panels shall be provided with detachable canopy at the
top with regular slope towards the rear to prevent accumulation of rain water.
(g) The panel bus bars shall be of electrolytic grade Hard drawn Aluminium, sized for a
maximum temperature of 40c over the ambient temperature, colour coded for easy
identification of phase and neutral bus bars. Minimum size shall be 25x6mm
(h) The cable/conduit entry may be either from the top or bottom (for Indoor Panels) /
from bottom only (for Outdoor Panels) with removable cable gland plates and shall be
terminated in suitable separate terminal blocks. Necessary double compression type
brass cable glands, tinned copper cable lugs are to be provided.
(i) Provision shall be made for earthing the panel at two points. A copper earth bus shall
run along the length of the panel. The front access door of the panels shall have
padlocking arrangement.
(j) The incoming to each Normal AC Lighting Panel shall be provided with a triple pole MCB
with neutral isolating facility and one earth leakage circuit breaker. Combined type
triple pole MCB and earth leakage circuit breaker (ELCB) are also acceptable for
incomers to Lighting Panels.
(k) Normal AC lighting panels shall have outgoing MCBs having thermal elements for
overload protection and an instantaneous magnetic trip to protect against severe faults.
All MCBs provided shall be suitable for breaking capacity of 9kA (minimum) at 230 V
AC.
(l) The Emergency Lighting Panels shall have Incoming and outgoing feeders with HRC
Switch fuse units or MCB units with back up fuse as required.
(m) The Lighting Panels shall be of double door type with the outer enclosure made of sheet
steel having a minimum thickness of 2 mm with a hinged door and suitable locking
arrangement.
(n) Each of the LDBs/ ELDBs shall be provided with voltmeter and ammeter along with
selector switches, SUPPLY ON indicating lamps, etc.
(o) The incomers of Lighting Distribution Boards (LDB) shall be provided with energy
(kWh) meter for measurement of energy consumed by the lighting loads. The electronic
energy meters shall be 3 phase, 4-wire type suitable for measurement of unbalanced
loads. Energy meter shall have provision to communicate with DCS through open
protocol IEC61850
(p) Each outgoing MCB shall be of 15 A, but load to be limited to 2 kW or maximum 10 nos.
fittings to be connected to one MCB.
(q) Individual control in office buildings shall be through single pole flush type switches. In
those areas where group controls are required, rotary switches/MCBs shall be provided.

Technical Specifications Page 87 of 142


(r) Lighting panels feeding the remote areas shall be provided with contactors for control
from a remote point. Lighting fixtures of remote area shall be fed from different circuits
such that all the lights in the area are not On all the time. The lights connected to a
circuit or few circuits shall be ON automatically through photocell. Provision shall be
made for switching ON for rest of the lights. In heat zones, ie; in the areas where
ambient temperature is 60 C and above, heat resistant control cables shall be used in
hot dip galvanized rigid steel surface.
(s) Each Lighting Distribution Board shall be complete with designation and caution notice
plates fixed at front cover and a directory plate fixed inside the front cover. This
directory plate shall contain details of the lighting panels being fed from the
Distribution Board including their designation, location, loading etc. Each Lighting Panel
shall be complete with designation and caution notice plates fixed on front cover and a
circuit directory plate fixed on inside of the front cover. Circuit directory plate shall
contain details of the points to be controlled by each circuit including the location of the
point controlled, rating of the protective units and loading of the circuit. The plates shall
be of anodised aluminium with inscriptions indelibly etched on it. For street / roads
lighting, 3-phase power from LDB shall be supplied by 3 nos. single pole MCB. The
circuit shall be looped in and out at each lighting pole through a Junction box and Tee off
shall be provided with single pole MCB for supply of power to the fixture of that lighting
pole.
(t) Number of outgoing feeders in LDBs, SLDBs shall be provided as per requirement. 2
NOs Feeders for Purchasers use , and 20% spare feeders of each type and rating shall
be provided in LDB, LDBs/SLDBs.
(u) Necessary cabling including laying and terminations shall be in the scope of this
Contractor.
(v) Loop-in-loop-out J.B: LILO Box (Out door type with IP-55) made of sheet steel (CRCA),
min. 2mm thickness, having the following and design approved by CME,
(i) 25A terminal block for Loop-in-loop-out of cable
(ii) Fuse with link for connection to street light etc.
x. Switch And Switchboard
(a) All switch boards/boxes shall be of folded steel sheet construction, fabricated of 14 SWG
MS sheet with 6 mm thick Bakelite front cover and brass fixing screws.
(b) Switchboards/boxes located in control room and office areas shall be flush mounted
type on brick wall with only the switch knob projecting outside.
(c) Switch boards/boxes shall have conduit knock outs on the sides. Adequate provision
shall be available for ventilation of these boxes.

(d) At least one 5/15A flush type receptacle shall be provided in each switchboard and so
located that only the plug projects outside.
(e) Switches shall have quick-make and quick-break mechanism operated by a suitable
external handle complete with position indicator
xi. Lighting Poles/Towers
(a) Street / roads light poles shall be swaged steel tubular pole complete with single /
double arm luminaire mounting type fixing brackets, weather-proof junction box and all
other accessories made from steel confirming to 18:2713 (Part III) 1980. The steel for

Technical Specifications Page 88 of 142


street / roads light poles shall confirm to grade YST 240 as per 18:1161-1979. The
poles shall undergo surface treatment to make it suitable for the corrosive
atmosphere of the site. The surface treatment shall include derusting, cleaning
chemically, degreasing etc. This shall be followed by one coats of Epoxy zinc phosphate
primer (minimum 70 microns per coat) and then two coats of finished paint of
Bituminous Aluminium paint (minimum 30 microns per coat). The exposed portion of
the pole enclosed in approved grade of PCC M20 shall be given two coats of bitumen
paint prior to back filling.
(b) All poles and hardware shall be hot dip galvanised. Galvanisation shall be done in
accordance to relevant standards.
(c) The poles shall have a looping box for terminating three cables. The terminal block shall
be rated for 30 A from which supply to the luminaire shall be taken through 3Cx2.5
mm2 PVC insulated stranded copper conductor. A 10A HRC Fuse shall be provided in
the Junction box for the protection of luminaire circuit.
(d) It shall be ensured earth continuity from the luminaire body to earth grid through
pole/looping box. Two nos of welded earth terminals with bolts shall be provided on
the pole.
(e) The contractor shall arrange for testing of alignment and verticality of the street / roads
light poles. Necessary equipment and calibrated instruments shall be provided by the
contractor for the above.
(f) 6 meter height (above ground level) Street / roads light poles spacing shall be 30 meter
for 4M wide roads. However, in case of any obstruction at any location, re-location shall
be carried out with the approval of the purchaser.
(g) The street light Poles for the roads along the boundary wall shall have double arm
luminaires with suitable mounting brackets to have required illumination for the
boundary walls.
(h) The location of poles shall be pegged on the ground as per the specified distance.
Installation of poles and cabling shall be started only after the approval of the
purchaser.

3.45 Tests
a. Shop Tests
All equipment shall be completely assembled, wired, adjusted and routine tested as per
relevant IEC Standards at manufacturer's works.
Tests on Lighting Distribution Boards / Panels shall include:

(a) Wiring continuity tests.


(b) High voltage and insulation tests.
(c) Operational tests.
b. Test Witness
All tests shall be performed in presence of owners representative, if so desired by the
owner. The Contractor shall give an advance notice of shop tests and tests.
(a) Test Certificates

Technical Specifications Page 89 of 142


(i) Certified copies of all tests carried out at works and at site shall be furnished in requisite
no. of copies for approval of the Owner.
(ii) The equipment shall be dispatched from works only after receipt of Owner's written
approval of shop test reports.
(iii) Valid Type test certificate on any equipment (within last 5 years), if so desired by the
Owner, shall be furnished. Otherwise the equipment shall have to be type tested, free of
charge, to prove the design.
c. Tests of Equipment and Materials
All the MDBs, LDBs and other equipment will be tested as per relevant IS.
Polar distribution curves and other type tests reports of different type of luminaries
shall be submitted. Test certificate for lumen output and characteristic curves of
different lamps are also to be submitted.
Three (3) copies of all the test reports shall be submitted before despatch of materials.
(a) Testing of the Installation
(i) The following tests shall be done on the installation and test reports in triplicate shall be
submitted after completion of the installation.
(ii) The wiring of the MDBs and lighting panels shall withstand an applied voltage test of
2500 volts for 1 minute.
(b) Insulation resistance test: As per IE Rule No. 60.
(i) Earth resistance tests: The final earth resistance as measured by a suitable earth tester
between the earth electrodes and any point on earth continuity system shall not exceed
1 (one) Ohm.
(ii) Earth continuity and mains conductors: The tests shall be in accordance with IE Rule
No. 61.
(iii) Testing of polarity of single pole switches: The contractor shall ensure that all single
pole non-linked switches and single phase breakers are connected to the live wire of the
system
3.46 LIGHTNING & OVER VOLTAGE PROTECTION
i. The SPV Power Plant should be provided with Lightning and over voltage protection
connected to proper earth mats. The main aim of over voltage protection is to
reduce the over voltage to a tolerable level before it reaches the PV or other sub-
system components. The source of over voltage can be lightning or other atmospheric
disturbance.
ii. The lightning Masts/Conductors shall be made as per applicable Indian
Standard/International Standard in order to protect the entire Array Yard/Shed from
Lightning stroke. Necessary concrete foundation for holding the lightning conductor, in
position, to be made after giving due consideration to maximum wind speed and
maintenance requirement at site in future.
iii. The lightning masts / conductor shall be earthed through flats and connected to the
Earth mats as per applicable Indian Standards with earth pits. Each Lightning Conductor
shall be fitted with individual earth pit as per required Standards including accessories,
and providing masonry enclosure with cast iron cover plate having locking
arrangement, watering pipe using charcoal or coke and salt as per required provisions
of IS.

Technical Specifications Page 90 of 142


iv. The Contractor shall ensure adequate lightning protection to provide and acceptable
degree of protectionas per IS for the array yard/Shed. If necessary more numbers of
Lightning conductors may be provided. Design calculations and detailed explanations
(in 4 sets) shall be provided for approval of CME within 15 days of order.
v. Lightning- Conductor shall be as per requirements of IS Standards.
vi. All building earth conductor shall be interconnected through the concept of Earth
Mats for interconnection with separate earth pits.
vii. For each earth pit, necessary Test Point shall have to be provided.
3.47 EARTHING SYSTEM
Earthing and lightning protection system installation shall be in strict accordance
with the latest editions of Indian Electricity Rules, relevant Indian Standards and
Codes of Practice, and Regulations existing in the locality where the system is
installed.
Code of practice for Earthing IS: 3043.
Code of practice for the protectionof Buildings IS : 2309
& alliedStructuresagainst lightning
i. Indian Electricity Rules 1956.
Neutral points of system metallic enclosures and frame works, not forming part of
electric supply shall be connected to main earthing system.
Grounding system shall consist of a ground grid formed by a number of M.S. Rods
placed in a mesh foundation by all welded joints, riser connections from ground grid
and G.S. flat for grounding of equipment. Ground electrodes shall also be provided at
intervals and driven into solid earth.
Size of below ground conductor shall be selected based on unrestricted ground fault
current and maximum duration of fault closing time shall be 1 second. Connection to
individual equipment shall be sized based on fault clearing time.
3.48 EARTHING NETWORK
i. The earthing installation shall be done in accordance with the earthing drawings,
specifications and the standard drawings of reference. The entire earthing system
shall fully comply with the Indian Electricity Act and Rules framed there under. The
contractor shall carryout any changes desired by the Electrical Inspector or the
owner, in order to make the installation conform to the Indian Electricity Rules at no
extra cost. The exact location of earth conductors, earth electrodes and earthing
points on the equipment shall be determined in field, in consultation with the
Engineer-in-charge or his authorized representative. Any changes in the methods,
routing, size etc. Owner/Engineer-in-charge approval shall be obtained before
execution.
ii. Excavation and refilling of earth, necessary for laying underground earth loops shall
be the responsibility of the contractor.
iii. The earth loop impedance to any point in the electrical system shall have a value
which will ensure satisfactory operation of protective devices.
iv. The main earth loop shall be laid at a depth of 600 mm below grade level. Wherever
cable trenches are available, the earth lead shall be laid in the trenches. The earthing
strip shall be protected against mechanical damage.

Technical Specifications Page 91 of 142


v. Where ever cable trays are available, the earthing cable/strip shall be run along
cable trays wherever specified in the layout drawings. The earthing strip/cable shall
be suitably cleated and electrically bonded to the cable tray at regular intervals.
vi. Joints and tapping in the main earth loop shall be made in such a way that reliable
and good electrical connections are permanently ensured. All joints below grade
shall be welded and suitably protected by giving two coats of bitumen and covering
with Hessian tape. All joints above ground shall be made by means of
connectors/lugs as far as practicable. Tee connectors shall be used for tapping earth
leads from the main earth loop wherever it is installed above ground. Earthing
plates shall be provided for earthing of two or more equipment at a place from earth
grid. Where aluminium cable risers are to be connected to the underground MS
earth bus, the aluminium cable riser shall be taken to the nearest earth pit and
terminated through a bolted joint. If this is not practicable, then a MS riser shall be
brought above grade and a bolted joint shall be made between this MS riser and the
aluminium cable riser just above grade. Aluminium lugs shall be used for cable
termination. This MS Riser shall be protected by applying two coats of bituminous
paint/bitumen on the exposed portion.
vii. Conduits in which cables have been installed shall be effectively bonded and earthed.
Cable armours shall be earthed at both ends.
viii. HV and LV earthing system shall not be mixed and to be kept separately
ix. Contractor should submit Theoretical design calculations and detailed explanations
along with drawings shall be provided and approved by CME.
3.49 EARTH ELECTRODES
Earth pipe electrodes shall be installed as shown in the earthing layout drawings and
in accordance with the standard drawings of reference and IS: 3043. Their location
shall be marked to enable accurate location by permanent markers.
3.50 EARTHING LAYOUT
The contractor shall submit to CME earthing drawings showing the location of
earthing conductors, earth electrodes and test pits, and earthing connections, for
their approval. Earthing conductors in outdoor areas shall be
buried 600 mm below finished graded level and these buried conductors shall be
brought 500 mm above ground level for making tap connections to the equipments.
3.51 TRANSFORMER EARTHING
Two separate earth electrodes shall be provided for transformer neutral and one
earth electrode for transformer body earthing. Apart from body earthing control
cubicle and radiator shall also be properly earthed. All the electrodes shall be 40mm
dia GI pipe, 2.5 m long and shall strictly be as per IS : 3043 of latest revision.
3.52 STRUCTURE EARTHING
Each phase of LA shall be earthed to an individual earth electrode through 50 x6 mm
GI flat.
Metallic conduits and pipes shall not be used as earth continuity conductor. 8 SWG
GI conductors shall be provided for earthing lighting fixtures. Receptacles, junction
boxes, lighting conduits and this conductor in turn shall be connected to the main
earthing conductor / electrode.
3.53 EQUIPMENT EARTHING

Technical Specifications Page 92 of 142


i. The earthing for LT side (Solar Power Plant side) array and LT power system shall
be as required as per provisions of Indian Standard/International Standard.
Necessary provision shall be made for bolted isolating joints of each earthing pit for
periodic checking of earth resistance.
ii. Each array structure of the SPV Yard/shed shall be grounded properly. The array
structure are to be connected to earth pits as per IS standards.
iii. A separate instrument earth network shall be provided, single point connected to
the main earth system, to which all alarm, control computer, instrument etc. earth
connection shall be made Instrumentation cable screens shall be single point
bonded to the instrument earth network to minimize the effects of electrical
interference.
iv. The earthing for the power plant equipment shall be made as per provisions of IS.
Necessary provisions shall be made for bolted isolating joints of each earthing pit for
periodic checking of earth resistance.
v. The complete earthing system shall be mechanically & electrically connected to
provide independent return to earth. All three phase equipment shall have two
distinct earth connections.
vi. An Earth Bus shall be provided inside the control room.
vii. For each earth pit, necessary Test Point shall have to be provided.
viii. In compliance to Rule 33 and 61 of Indian Electricity Rules, 1956 (as amended up to
date) all non-current carrying metal parts shall be earthed with two separate
and distinct earth continuity conductors to an efficient earth electrode.
ix. Earth resistance of the earth pits shall be tested in presence of the representative of
CME
3.54 FIRE PROTECTION SYSTEM
The SPV plant shall be equipped with suitable fire protection &fire fighting systems
for protection of entire equipment including SPV, 2MW Unit Control Room as per
CEIG requirements. Contractor shall comply with recommendation of Tariff
Advisory Committee to incurring minimal premium for insurance. The installation
shall meet all applicable statutory requirements, safety regulations in terms of fire
protection.
i. Fire Extinguishers
Liquefied CO2 fire extinguisher shall be Upright type of capacity 10 kg having IS:
2171. 7 IS: 10658 marked. The fire extinguisher shall be suitable for fighting fire of
Oils, Solvents, Gases, Paints, Varnishes, Electrical Wiring, Live Machinery Fires, and
All Flammable Liquid & Gas.
Contractor to provide following number of portable fire extinguisher

CO2 Type Foam Type


Hand 9 kg Hand 9 kg

(a) For Main Control Room As Reqd As Reqd

ii. Fire Detection & Alarm

Technical Specifications Page 93 of 142


Contractor to provide intelligent microprocessor based main fire alarm panel of
modular construction complete with central processing unit, input and output modules,
power supply module, supervision control and isolator modules with 10% spare
provisions.
Fire detection alarm system shall include alarm initiating devices e.g. multi sensor type
smoke detectors and alarm notification Appliances (Audio device). Multi sensor type
smoke detectors shall be provided for below false ceiling areas of Control Room. One
(01) sensor shall be provided for each 25 Sq.m. of area in Control Room.
iii. Fire Alarm Control Panel:
(a) Alarm conditions shall be immediately displayed on the control panel of Main Control
Room. Alarm LED shall flash on the control panel until the alarm has been
acknowledged. Once acknowledged the LED shall remain lit. A subsequent alarm
received from another zone after acknowledgement shall illuminate the alarm LED and
the panel display shall show the new alarm information.
(b) During an alarm condition, an alarm tone shall sound within the control panel until the
alarm is acknowledged.
(c) If the audible alarm signals are silenced for any reason, they shall automatically
resound if another zone is activated.
(d) All alarm signals shall be automatically locked in at the control panel until the
operated device is returned to its normal condition and the control panel is manually
reset.
3.55 CABLES & INSTALLATION ACCESSORIES.
i. Codes And Standards
All equipment and materials shall be designed, manufactured and tested in accordance
with the latest applicable Indian Standards (IS) / IEC as given below or any
international standard acceptable to purchaser.
(a) IS:1554(Part I) : PVC insulated(heavy duty) electric cables for working
voltage up to and including 1100V

(b) IS:1554(Part II) : PVC insulated(heavy duty) electric cables for working
voltage from 3.3kv up to and including 22kV
(c) IS: 3961 : Recommended current ratings for cables.

(d) IS: 8130 : Conductors for insulated electric cables and flexible
cords

(e) IS:5831 : PVC insulation and sheath of electric cables

(f) IS: 2982 : Copper conductor in insulated cables and cords.

(g) IS: 3975 : Mild steel wires, strips and tapes for armouring cables

(h) IS: 5609 : Specification for low frequency wires and cables with
PVC insulation and PVC sheath

(i) IS: 6380 : Specification of elastomeric insulation of sheath of


electric cables.

Technical Specifications Page 94 of 142


(j) IS: 434(I and II) : Specification for rubber insulation cables.

(k) IEC: 540 : The methods for insulations and sheath of electric
cables and cords(elastomeric and thermoplastic
compounds)

(l) IEC: 230 : Impulse tests on cables and their accessories

(m) IEC: 60 : High voltage test techniques

(n) IEC: 287 : Calculation of the continuous current rating of the


cables (100% load factor).

(o) IEC: 288 : Nominal cross sectional area and composition of


conductor of insulated cables.

(p) IEC: 502 : Extruded solid dielectric insulated power cables for
rated voltages from 1kV upto 30kV.

(q) NEMA-WC-5 : Thermoplastic insulated wires and cables for


transmission and distribution of electrical energy.

(r) IEEE: 383 : Standard for type test for class IE electric cables, filled
splices and connection for nuclear power generation
station.

(s) IEC: 332-1 : Test on electric cables under fire conditions.

(t) ASTM-D-2843 : Standard test method for density of smoke from


burning/decomposition of plastics.

(u) ASTM-D-2863 : Test for determination of oxygen index.

(v) IEC-754-I : Test method for acid gas generation

(w) IEC-331 : Fire resisting characteristics of electric cables

(x) : SVENSK Standard SS-4241475 Class F3

(i) BICC Hand Book For cables in fire regarding temperature index-chapter-6
(ii) Indian Electricity Rule.
Equipment and material conforming to any other standard, which ensures equal or
better quality, may be accepted subject to approval of the Owner.
The electrical installation shall meet the requirements of Indian Electricity Rules as
amended up to date and relevant IS Codes of Practice. In addition, other rules and
regulations applicable to the work shall be followed.
ii. Design Criteria
a. For L.V. Cable:
(a) The cable shall be used for connection of power and control circuits of the auxiliary
electrical systems.

Technical Specifications Page 95 of 142


(b) The cable shall be suitable for installation in the required site conditions.
(c) Cables shall be sized suitably with proper derating factors as per the installation
conditions of the cable.
(d) For continuous operation at specified rating as well as during short circuit condition the
maximum conductor temperature shall be limited to the permissible value as per
relevant standard.
(e) The insulation and sheath materials shall be resistant to oil, acid and alkali and shall be
tough enough to withstand mechanical stresses during handling.
(f) Armouring, wherever provided, shall be single round/ flat wire of galvanised steel for
multi-core cables and aluminium for single core cable. Cables in buried formation shall
be armoured. Cables laid in duct banks/conduits shall be unarmoured. This will be
applicable for all LT cables(On AC side).The outer sheath shall have flame retardant low
smoke (FRLS) characteristics and shall meet the requirements of additional tests
specified for this purpose.
(g) Core identification for multi-core cable shall be provided by colour coding. Power cables
shall be chosen taking into account the following factors:
(h) Systemfault level.
(i) Maximum time for fault clearance (i.e. operating time of the back up protection relay
plus the time of operation of the circuit breakers).
(j) Full load current of the circuit.
(k) Short circuit current and duration (for breaker protected cables)
(l) Installation conditions.
(m) Voltage drop under normal running and starting condition
(n) Voltage drop at motor terminals shall be within permissible limit during starting &
normal running.
(o) The cable should withstand the maximum fault current corresponding to the particular
voltage level for the minimum time before the fault is cleared.
(p) Consideration shall also be given to limit the cable to the nearest standard sizes instead
of using too many types.
(q) The standard cable sizes, ampacities, derating factors, etc. Shall be as given in is or
relevant standard.
(r) The minimum size of power cables to be used shall be as follow :

(i) ALUMINIUM CONDUCTOR : 6 SQ. MM.

(ii) COPPER CONDUCTOR : 2.5 SQ. MM.

b. For H.V. Cable:


The cable shall be suitable for installation in the required site conditions.
(a) The HV cables (22kV) shall be unearthed grade as it is used in non-effectively earthed
systems.

Technical Specifications Page 96 of 142


(b) Cables shall be sized suitably with proper de-rating factors as per the installation
conditions of the cable.
(c) For continuous operation at specified rating as well as during short circuit condition the
maximum conductor temperature shall be limited to the permissible value as per
relevant standard.
(d) The insulation and sheath materials shall be resistant to oil, acid and alkali and shall be
tough enough to withstand mechanical stresses during handling.
(e) Armouring, wherever provided, shall be single round wire of galvanised steel for multi-
core cables and aluminium for single core cable. Cables in buried formation shall be
armoured. Cables laid in duct banks/conduits shall be unarmoured.
(f) The outer sheath as well as the inner sheath shall have flame retardant low smoke
(FRLS) characteristics and shall meet the requirements of additional tests specified for
this purpose.
(g) Core identification for multi-core cable shall be provided by colour coding.
(h) Power cables shall be chosen taking into account the following factors:
System Fault level.
Maximum time for fault clearance (i.e. operating time of the back up protection relays
plus the time of operation of the circuit breakers).
Full load current of the circuit.
Short circuit current and duration (for breaker protected cables)
Installation conditions.
Voltage drop under normal running and starting condition.
Voltage drop at motor terminals shall be within permissible limit during starting &
normal running.
Consideration shall also be given to limit the cable to the nearest standard sizes instead
of using too many types.
The standard cable sizes, ampacities, derating factors, etc. shall be as given in IS
2165(Part II) or relevant standard.
The insulation level of the cable shall be as per the type of grounding (effectively/non-
effectively earthed) of the system and the ground fault clearing time.
The Continuous current rating of the cable shall be calculated in accordance with IEC
60287 Part 1, 2 & 3.
iii. Specific Requirements
A. Type of Cable
Power cables shall be stranded aluminium conductor, cross linked polyethylene (XLPE)
insulated, extruded black FRLS PVC inner sheathed, armoured and overall FRLS
extruded black PVC sheathed cables conforming to IS: 7098.
Control Cables shall be 1100 V grade with annealed high conductivity stranded copper
conductor, PVC insulated, FRLS PVC inner sheathed, armoured and FRLS extruded black
PVC outer sheathed cables conforming to IS : 1554.

Technical Specifications Page 97 of 142


b. Conductor
The cable conductor shall be made from standard Aluminium for Power cables and
Copper for control cables to form compact conductor having a resistance within the
limits specified. All the cables of size 25mm2 and above shall have sector shaped
conductors.
c. Insulation
The insulation of the LV power cable shall be XLPE type & for control the insulation
shall be PVC type. It shall be designed and manufactured for the specified system
voltage. The manufacturing process shall ensure that insulation shall be free from voids.
The insulation shall withstand mechanical and thermal stresses under steady state and
transient operating conditions. The extrusion method should give a very smooth
interface between semi conducting screen and insulation. The insulation of the cables
shall be of high standard quality.
d. Insulation Shield
A non magnetic semi conducting shield shall be put over the insulation to confine
electrical field to the insulation. The XLPE cable insulation shield shall be strippable.
The metallic layer of the insulation shield shall be grounded at least at one location in
the cables run. In the case of single conductor cable, care should be taken with regard to
ampacity when grounding at more than one point.
For all the cables having insulation shield, it shall have some form of stress relief
measure at every splice at termination. This can be stress cones, moulded devices, heat
shrink or cold shrink kits. All kits must be suitable for the voltage class and cable size.
e. Inner Sheath
The sheath shall be suitable to withstand the site conditions and the desired
temperature. It shall be of adequate thickness and applied by a continuous process to
produce a sheath of consistent quality free from all defects. PVC sheath shall be
extruded with FRLS properties.
f. Armour
Hard drawn aluminium wire armouring/ galvanized steel tape/ wire armouring shall be
used for single core and multi-core cable respectively. Cables should be un-armoured
wherever indicated. The hard drawn aluminium wire for armour shall be of H4 grade, as
per IS-8130 (having tensile strength above 150 N/mm2). The diameter of the
aluminium wire shall be as per the table for the dimensions of the galvanized steel wire
armour given in the relevant standard.

g. Serving / Outer Sheath


FRLS extruded black PVC serving as per IS: 1554 otherwise shall be applied over the
armouring with suitable additives to prevent attach by rodent and termites. All serving
must be given anti-termite treatment.
h. Packing
(a) Cables shall be supplied in non-returnable drums. Drum lengths shall be such so that
cable joints are totally avoided. The drums shall be of heavy construction. All wooden
parts shall be manufactured from seasoned wood. All ferrous parts used shall be treated
with suitable rust preventive finish or coating to avoid rusting during transit or storage.
Wooden cable drum shall be treated by immersing in copper-nitrate solution.

Technical Specifications Page 98 of 142


(b) The ends of each cable length shall be sealed before shipment. Heat shrinkable cable cap
shall be used for this purpose.
(c) A label shall be securely attached to each end of the reel indicating the length, type,
voltage grade, conductor size and number of cores of the cable. A tag containing the
same information shall be attached to the leadings end of the cable inside. An arrow and
necessary instructions shall be marked on the drum indicating the direction in which it
should be rolled. Drum numbers are to be indicated on the cable drums.
i. Spare Core
Multi-core control cables shall have 20% spare core, minimum one spare.
Separate cables for each type of following services / functions as applicable shall be
used for each feeder. Same multi-core cable using different services shall not be
acceptable.
(a) Power
(b) Control, interlock and indication.
(c) Metering and measuring.
(d) Alarm and annunciation.
(e) C.T. Cables.
(f) V.T. Cables.

iv. Constructional Requirements


(a) Cable shall have suitable filters laid up with the conductors to provide a substantially
circular cross section before the sheath is applied. Fillers shall be suitable for the
operating temperature of the cable and compatible with the insulating material. All
materials shall be new, unused and of finest quality.
(b) Workmanship shall be neat, clean and of the highest grade.
(c) LT Power cables shall be 1.1kV grade, heavy duty, stranded aluminium conductor, XLPE
Insulated galvanized steel wire/strip armoured, flame retardant low smoke (FRLS)
extruded PVC type outer sheathed.
(d) Control cables shall be 1.1kV grade, heavy duty, stranded copper conductor, PVC Type-A
insulated, galvanized steel wire armoured, flame retardant low smoke (FRLS) extruded
PVC of Type - ST1 outer sheathed.
v. Special Properties:
All the above cables shall be conforming to the relevant Indian/IEC standard in general,
with the following special properties:
(a) Oxygen Index of the outer sheath shall not be less than 29, when tested as per ASTM-D-
2863.
(b) Temperature Index of the outer sheath shall not be less than 250C, when tested as per
ASTM-D-2863
(c) Halogen acid contents in outer sheath shall not be more than 20%, when tested as per
IEC-60754.
(d) The maximum smoke density in percent light absorption should not exceed 60% in case

Technical Specifications Page 99 of 142


of PVC compound and 20% in case of fire survival cables, when tested as per ASTM-D-
2843.
(e) Oxygen Index of the outer sheath shall not be less than 29, when tested as per ASTM-D-
2863.
(f) Temperature Index of the outer sheath shall not be less than 250C, when tested as per
ASTM-D-2863.
(g) Halogen acid contents in outer sheath shall not be more than 20%, when tested as per
IEC-60754.
(h) The maximum smoke density in percent light absorption should not exceed 60% in case
of PVC compound and 20% in case of fire survival cables, when tested as per ASTM-D-
2843.
vi. Joints And Terminations
Materials of construction for a joint/termination shall perfectly match with the
dielectric chemical and physical characteristics of the associated cables. The material
and design concepts shall incorporate a high degree of operatingcompatibility between
the cable and joints. The protective outer covering (jacket) used on the
joints/terminations shall have the same qualities as that of the cable outer sheath in
terms of ambient/operating temperature withstand capability and resistance to
Hazardous environments and corrosive elements. No joints shall be allowed unless the
cable drawn length is exceeded.
vii. Cable Identification
Cable identification shall be provided by embossing the following on the outer sheath:
(a) Manufacturer's name or trade mark
(b) Voltage grade
(c) Year of manufacture
(d) Type of insulation.
(e) Type of outer sheath e.g. "FRLS" etc.
(f) ISI marks
(g) Nominal cross sectional area of the conductor & no of cores
(h) Sequential marking

viii. Instrumentation cables


Cable Design And Construction
a. 650/1100v Grade Single Pair Twisted Instrumentation Signal Cable
b. Construction
(a) Conductor:
Each core shall be seven stranded annealed copper electrolyte grade conductor of cross
section 1.5mm2 generally complying to IS-8130.
(b) Insulation:
Each core shall be provided with extruded HR PVC insulation conforming to IS:5831
Type 'C'. Insulation thickness shall be >=1.1 mm and shall conform to relevant IS/other
standard. Color of insulation shall be Red and black in a pair.
(c) Twist:

Technical Specifications Page 100 of 142


Every 2 core shall be twisted to form a pair and number of twist shall be 10-12 per
meter.
(d) Shielding:
The individual pair shall be shielded. Shield shall be Aluminium backed by Mylar tape
bonded together side down helically applied with either side 25% overlap and 100%
coverage. Minimum shield thickness shall be 0.06mm Drain wire shall be 0.5 sq mm
multi stranded bare tinned annealed copper conductor. The drain wire shall be in
continuous contact with aluminium side of the shield.
(e) Inner sheath:
Cables shall be provided with extruded HR PVC inner sheath as per IS 5831 type ST2.
The color shall be black and minimum thickness shall be as per IS-1554 parts.
(f) Armouring:
Armouring applied over inner sheath shall be of galvanised steel wire 1.4 mm dia as
per IS 1554 part I and IS 3975.
(g) Overall sheathing:
The cable shall be sheathed with extruded FRLS PVC type ST2 as per IS 5831. The
shielding and sheathing shall be so done that it fits firmly to the cable and are easily
removable without damage to cores. Color of sheath be blue. Thickness of the sheath
shall be as per IS 1554 Part-I.
c. 650/1100v grade multi pair twisted instrumentation signal cables.
(A) General

Multi-pair twisted instrumentation cables shall be same as single pair shielded cable,
except that the area of cross section of the conductor shall be 1.0 Sq.mm.
Following additional features shall be applicable:
(i) Shielding: In addition to individual shielding of pair, overall shielding shall be provided.
Overall shield shall be Aluminium backed mylar tape helically applied with metallic side
down either side 25% overlap and 100% coverage. Shield thickness shall be 0.075mm. Drain
wire shall be similar to individual pair drain wire and shall be in continuous contact with the
Aluminium side of the overall shield.

(ii) Twist: Overall twist of all pair shall be as per manufacturer standard.
(iii) Pair-Identification: Pairs shall be identified by numbered melinex tape applied over
individual pair shield at interval not more than 250 mm. Conductor insulation shall be
black and white for each pair.
d. 650/1100v Grade Two Core Control Cable
(A) Construction
(i) Conductor: Each core shall be seven stranded annealed tinned copper conductor of
cross section 1.5mm2 generally complying to IS 8130.
(ii) Insulation: Each core shall be provided with extruded HR PVC insulation conforming
to IS 5831 Type 'C'. Insulation thickness shall be as per IS-1554 (I) Color of core
insulation shall be red and black.

Technical Specifications Page 101 of 142


(iii) Inner sheath: Cables shall be provided with extruded HR PVC inner sheath as per IS
5831 type ST2. The color shall be black. Thickness of sheath shall be as per IS-1554 (I).
(iv) Armouring: Armouring applied over inner sheath shall be of galvanised steel wire
1.4 mm dia. as per IS 1554 part I and IS 3975.
(v) Overall sheathing: The cable shall be sheathed with extruded FRLS PVC type ST2 as
per IS 5831. The shielding and sheathing shall be so done that it fits firmly to the cable
and are easily removable without damage to core. Colour of sheath shall be black.
Thickness of the sheath shall be as per IS 1554 part-I.
e. 650/1100v Multi core Control Cables
(A) General
Multi core untwisted instrumentation cables shall be same as two cores unshielded
untwisted cable.
ix. Tests
a. Type Test
Cables shall be type tested quality. For each type and rating of cables reports on all type
tests as per relevant standards, and carried out with in last five years from the date of
bid opening shall be submitted.
These reports shall be for the tests conducted on the similar type of cables proposed to
be supplied under this contract. These tests should have been conducted at an
independent laboratory. If type test certificate are not available the same shall be
conducted in the presence of the purchaser.
b. Shop Tests
The Cables shall be tested in accordance with relevant IS/IEC standards at
manufacturers works in the presence of consultant /purchaser or his representative as
given below:
c. Routine tests on each drum of cables.
d. Acceptance tests on drums chosen at random for acceptance of the lot shall be
conducted in the presence of Consultant / purchaser or his representative.
e. Additional Tests
Following additional acceptance tests shall also be performed on each type of cables
having outer sheath with improved fire performance (Category C1, Type FR/ Category
C2, Type FRLS):
f. Oxygen index test (for both C1 & C2) The oxygen index test shall be carried out as per
ASTM D2863. The Oxygen index shall not be less than 29. All the additional tests shall be
conducted in the presence of the purchaser.
g. Temperature Index Test (for both C1 & C2) - The measured value of temperature index
shall be 21 at a temperature of 250C.
h. Flame retardance test on single cable and on bunched cables (for both C1 & C2) - After
the test, there should be no visible damages on the test specimen within 300mm from
its upper end. After burning has ceased, the cables should be wiped clean and the
charred or affected portion should not have reached a height exceeding 2.5 meter above
the bottom edge of the burner, measured at the front and rear of the cable assembly.
i. Halogen acid gas evolution test (for category C2) This test shall be as per IEC-754-

Technical Specifications Page 102 of 142


1.The level of HCL evolved shall not exceed 20 per cent by weight.
j. Smoke density test (for category C2) Smoke generation by outer sheath under fire as
per ASTM D 2843. The cables shall meet the requirements of light transmission of
minimum 40% after the test.
k. Test for rodent & termite repulsion property.
x. Cable Installations
HV power cables shall be XLPE Insulated Power Cables of 22kV voltage grade. They
shall be manufactured in accordance with IEC60502, having compacted, stranded
copper conductor, thermosetting material semi-conductive conductor screen, XLPE
insulated, hand strippable thermosetting material semi-conductive insulation screen,
copper wire screen, PVC sheath, aluminium wire armour and PVC black outer sheath.
LV power cables shall be XLPE or PVC insulated cables manufactured in accordance
with IEC60502 having stranded, aluminium conductors, XLPE or PVC insulation,
0.6/1kV voltage grade, separation tapes and black PVC sheath, with galvanised steel or
aluminium wire armour and black PVC outer sheath.
All cables shall be installed either on cable trays or racking in ducts, fixed to steelwork
or laid in concrete trenches.
22kV cables from solar PV plant to CME 22kV Receiving Station shall be laid on over
head trays. Cables inside control building shall be laid on trays in underground
trenches.
Where cabling passes through floors, the cables shall be protected up to a height of 1.5
m from the floor level
The routes of cables shall be arranged to have an adequate clearance from other
services. Cables shall generally be routed to avoid hot or fire risk areas, and to minimize
the risk of damage from any source. Control cables shall be separated from power
cables.
The cables shall be brought to motors and other devices using a conduit or a branch of
cable tray for mechanical protection. The take-offs shall be located and supported so
that the equipment is well accessible for maintenance work, and walkways will not be
blocked.
The cross-section of power cable conductors shall be selected according to:
(a) Current-carrying capacity at actual mounting location and ambient temperature
(correction factors accounted), when selecting the size of the wire for sub-circuits it
must be considered as if the sub-circuits are fully loaded (6 Amps.). Minimum cable size
per lighting sub-circuit shall not be less than 3/20 (1.5sq.mm min) copper wires.
Minimum cable size for 15 Amps. Power socket receptacle connection shall not be less
than 7/22 (2.5sq.mm min).
(b) Voltage drop of motor supply cables maximum 10% at starting and 3% when running.
Voltage drop from MDBs to the farthest load point must not exceed 3 (three) Volts.
(c) Co-ordination with the fuse rating.
The power cables shall be mounted on cable trays in one layer stretched parallel. The
cable shall be fixed to the tray at both ends, vertical parts, on both sides of elbows and
wherever needed in order to have a neat execution. Metallic fixing devices or
weatherproofed bundle ties shall be used for fixing.

Technical Specifications Page 103 of 142


The control cables may be tied in bundles to save space on the cable trays. The control
cables may be installed on the other edge of the power cable tray if there is no special
tray for control cables. Instrumentation cables shall always be installed in different
trays than the power cables. Crimp connectors shall be used for connections of control
cables with flexible conductors.
When the cables are brought into connection boxes, the sealing shall be done according
to the protection degree of the original equipment. Cables coming from upper direction
shall be sealed with a shrink plastic sleeve so that water cannot flow into the box along
the cable sheath.
All apparatus connections and cable installations shall be designed and installed to
minimize the risk of fire and any damage which may be caused in the event of fire.
Enclosed vertical runs of cables shall be provided with fire stops to limit the spread of
fire, and shall be sealed to prevent "chimney effects".
Wherever cables pass through floors, walls or other partitions, a suitable method of
sealing shall be used. This sealing shall consist of one-hour fire resisting materials, the
whole being arranged to prevent the spread of fire, smoke and fumes through each
partition. Cableways containing a large number of cables shall be enclosed in one-hour
fireproof material
Every cable shall be securely supported near its termination point, and in places where
vertical runs pass through the floors, immediately above the floor.
Cables on vertical trays shall be fixed about every half a meter and on horizontal trays
about every two meters and in all corner points.
Where cables are exposed to mechanical damage, sheet steel guards shall be provided to
protect them.
Earth connections formed from wire braid screening shall be sleeved with green/yellow
insulation. Cable type earth connections shall use green/yellow coloured insulated
cable.
Phase identification shall be marked on cable terminals, single-core cables and at all
connecting points.
xi. Cable Trays
(a) All metal cable trays, ladders and racks, etc. shall be galvanized or otherwise protected.
(b) All ladder and trays shall be securely fastened to supporting steelwork and shall be
adequately supported to prevent sagging.
(c) The cable trays as well as supports, joints, elbows and crossings shall be made of
prefabricated standard parts. The type and supporting method of the cable trays shall
be selected so that the maximum mid-span deflection is less than 1/300 of the span
between supports, and permitted loads for the assembly will not be exceeded. The cable
trays shall preferably be supported by brackets from one side only.
(d) All external cable trays shall be equipped with covers.
(e) Hanging wires or chains, or a single-rod suspend at the middle of the tray is not
considered to be rigid enough.
(f) Cable trays shall be pre-fabricated ladder type, perforated type cable trays sheet
steel with hot dip galvanizing furnished in standard length of 2.5 metres.
In areas, where acid/alkali ingration is likely to occur, glass reinforced plastic trays with
fire retardant corrosion resistance properties shall be used.

Technical Specifications Page 104 of 142


(g) Cable trays shall be of standard widths.
(h) Cable trays shall be complete with all necessary hot dip galvanized sheet steel
accessories such as coupler plates, ground continuity connections, nuts, bolts, washers,
hangers, clamps etc. Also horizontal/vertical bends, horizontal / vertical Tee,
Reducers, Horizontal cross-pieces, protective covers shall be supplied along with
straight runs in order to take care of cable tray alignments in different routes.
(i) All fittings like horizontal/vertical elbow, horizontal crosspiece, reducer,
horizontal tee etc. should be prefabricated.
(j) Cable trays, fittings & accessories as well as elbows, reducers, tees, crosses etc. shall be
fabricated out of 14 gauge (2 mm thick) hot rolled mild steel sheets.
(k) Contractor shall supply 14 gauge (2 mm thick) perforated type hot rolled mild steel
sheet covers for vertical cable shafts up to a height of 2.5 metres from floor level. The
perforated covers used for the vertical raceways may be of one or more pieces along the
width of the raceway, depending on the width of the raceway and shall be bolted to the
structural framework of the raceway.
(l) The cable trays, fittings and accessories including all bolts, nuts, screws, washers
etc. shall be hot dip galvanized after fabrication as per IS:2629. Galvanizing shall be
uniform, clear, smooth and free from acid spots. Should the galvanizing of the samples
be found defective, the entire batch of steel will have to be regularized at Contractor's
cost.
(m) The amount of zinc deposited shall not be less than 610 gms per square metre of
surface area and in addition the thickness of the zinc deposit at any spot
whatsoever, shall not be less than 86 microns. The Owner reserves the right to measure
the thickness of zinc deposit by Elcometer or any other instrument and reject any
component, which shows thickness of zinc at any location to be less than 86 microns.
(n) Each 2.5 meter long section of all types of cable trays & each fittings like elbow, tees,
crosses etc. shall be provided with 2 (two) nos. hot dip galvanized side coupler
plates & associated bolts, nuts and washers on each side.
(o) The Contractor shall perform all tests necessary to ensure that the material and
workmanship conform to the relevant standards and that such tests are adequate
to demonstrate that the equipment will comply with the requirement of this
specification.
(p) The tolerance on dimensions shall be in accordance with appropriate Indian
Standards. The extent of the tests to be performed by the contractor in presence of
owner shall include but not be limited to the following:
xii. Deflection Test:

A 2.5 meter straight section of each type of cable trays shall be simply supported
at the two ends. A uniformly distributed load of 100 Kg per meter will be applied along
the length of the tray. The maximum deflection at mid span shall not exceed 7 mm.
All the tests shall be carried out as per relevant standards
3.56 ERECTION, TESTING & COMMISSIONING
i. The installation shall be carried out by an electrical contractor holding a valid license
as required by the State Government Authorities.
ii. The contractor shall provide necessary drawings and documents required by

Technical Specifications Page 105 of 142


statutory authorities and obtain the approval before taking up erection. It shall be the
sole responsibility of the contractor in obtaining safety certificate / approval from local
statutory authorities.
iii. Any modification in the equipment or installation that may be demanded by the
inspecting authorities shall be carried out by the contractor at no additional cost to the
CME.
iv. In accordance with the specific installation instruction as per the manufacturers
drawings or as directed by the CME, the successful Contractor shall unload,
assemble, erect, install test, commission and hand over all electrical equipments
included in this contract.
v. Erection materials including all consumables, tools, testing instruments or any other
equipment required for successful commissioning shall be arranged by the successful
Contractor in a timely manner.
vi. Clearing the site after completion, of erection as well as regular clearance of
unwanted materials from site, returning excess materials supplied by the CME back to
CME's stores shall also be included under this scope of work.
vii. All equipment and instruments, indoor and outdoor, shall be marked with No. and
provided with danger boards before commissioning.
viii. The contractor shall touch up the surface with paint of same shade for equipments,
which are scratched and / or damaged during transportation and erection before
commissioning.
ix. The contractor shall employ skilled and semi-skilled labourers for erection, testing
and commissioning as required. All the electricians, cable jointers, wiremen, welders
and others employed shall possess valid certificates / license recognised by competent
authorities.
x. The contractor shall set up his own facilities at site at allocated place to undertake
fabrication jobs threading etc.
xi. The Contractor shall carry out major civil engineering works as called for in scope of
work pertaining to electrical equipment's like foundation, plate inserts etc. as per the
latest relevant drawings as well as carry out minor civil works such as, but no limited to,
the grouting of base plates, channels, supports and foundation bolts, cutting holes in
walls and ceiling, chipping of floor and ceiling and making good the same after
installation of the equipment and any other minor civil works advised by CME for
completion of the work has to be carried out without any extra charges.
xii. Power transformers, 22kV Switchgears, LT panel etc. shall be handled and erected as
per the relevant codes of practice and manufacturer's drawings and instruction manuals.
xiii. For power transformer, drying out and oil filling as required, after checking and
testing the contractor shall carry out the dielectric strength. If required, the contractor
shall carry out oil filtration before commissioning at no extra cost.
xiv. During erection, care is to be taken to see that painting does not peel off at any place and
if so, it has to be given a 'Touch-up' after erection by the contract.
3.57 SPECIFICATION FOR TESTING & COMMISSIONING
The testing and commissioning for all electrical equipment at site shall be
according to the procedures listed below:
i. All electrical equipment shall be tested, installed and commissioned in accordance with

Technical Specifications Page 106 of 142


the latest relevant standards and code of practices published by Indian Standards
Institution wherever applicable and stipulations made in relevant general specifications.
ii. The testing of all electrical equipment as well as the system as a whole shall be carried out
to ensure that the equipment and its components are in satisfactory condition and
will successfully perform its functional operations. The inspection of the equipment
shall be carried out to ensure that all materials, workmanship and installations
conform to the accepted design, engineering and construction standards, as well as
accepted code of practices and stipulations made in the relevant general specifications.
iii. The contractor in the presence of CME shall carry out all tests/ Consultant using his own
calibrated instruments, testing equipment as well as qualified testing personnel.
iv. The results of all tests shall conform to the specification requirements as well as any
specific performance data, guaranteed during finalisation of the contract.
3.58 PREPARATION OF THE EQUIPMENT FOR COMMISSIONING
i. After completion of the installation at site and for the preparation of plant
commissioning, the contractor shall check all the equipment and installation in
accordance with the agreed standards, latest relevant code of practices of Indian
Standards and specific instructions furnished by the particular equipment suppliers as
well as purchaser.
ii. Checking required to be made on all equipment and installations at site shall comprise,
but not limited to, the following:
Physical inspection for removal of any foreign bodies, external defects, such as damaged
insulators, loose connecting bolts, loose foundation bolts etc.
Check for grease, insulating / lubricating oil leakage and its proper quantity.
Check for the free movement of mechanism for the circuit - breaker, rotating parts of the
rotating machines and devices.
Check for tightness of all cable joints and bus bar termination ends as well as earth
connections in the main earthing network.
Check for clearance of live bus bars and connectors from the metal enclosure.
Check for proper alignment of all draw out device like draw out type circuit breaker etc.
Continuity checks in case of power and control cables.
Checking of all mechanical and electrical interlocks including tripping of breakers using
manual operation of relay.
Checking of alarm and annunciation circuits by manual actuation of relevant relays like
Bucholz relay in case of transformer.
Check and calibrate devices requiring field adjustment/calibration like adjustment of
relay setting etc.
Check for proper connection to earth network of all non-current carrying parts of the
equipment and installation.
iii. The relevant tests shall be carried out in accordance with relevant IS of latest issue. The
tests which are to be carried out on the equipment shall include, but not be limited to, the
following:
Check for completeness of installation.

Technical Specifications Page 107 of 142


Each pole to earth insulation resistance test.
a. Cables
Insulation resistance test with 2,500 V megger for high voltage power cables rates above
1.1kV grade and 1,000V megger for cables rated up to 1.1kV grade.
All 1.1 kV cables shall be subjected to high voltage test after joining and terminating but
before commissioning as per relevant standards.
In each test, the metallic sheath / screen / armour should be connected to earth.
Continuity of all the cores, correctness of all connections as per wiring diagram,
correctness of polarity and phasing of power cables and proper earth connection of cable
glands, cable boxes, armour and metallic sheath, shall be checked.
b. Earthing System
Tests to ensure continuity of all earth connections.
Tests to obtain earth resistance of the complete network by using earth tester. The test
values obtained shall be within the limits.
3.59 CIVIL WORKS
The design of foundation shall be carried out by Limit State or working stress methods
as per the provision of IS-456.Bearing capacity shall be as recommended by
Geotechnical Expert engaged by Contractor. Factor of safety for overturning shall be 2
& sliding 1.5. Structural concrete for foundation work shall be M-25, unless a higher
grade is required from specific design consideration. Clear cover to main
reinforcement shall be 50 mm. In case of aggressive sub-soil condition, adequate
protective treatment shall be given to foundation in form of higher strength, use of
blended cement, protective coating for concrete/reinforcement &/or sacrificial
reinforcement etc. Soft and hard rocks are not envisaged during excavation. However,
Contractor has to take care of the soft and hard rocks if encountered during
excavation without any price and time implication. Any dewatering required during
construction period shall be done by the Contractor without any extra cost. Soil
improvement if required shall be in Contractors scope. Foundation levels of some
columns will have to be suitably lowered to accommodate underground services, pits,
trenches; etc.
Contractor should ensure that minimum 70 micron thickness of galvanization for all
supporting structure.
i. Detailed Contour Survey & Soil Investigation of the Site
The contractor shall be responsible for detailed soil investigation and contour survey
at required locations for the purposes of foundation design.
ii. Land Development for site activities
The contractor is responsible for making the site ready by clearing of bushes, felling of
trees (if required), levelling of ground (wherever required) etc. for commencing the
project.
iii. Transformer yard civil works
Transformer civil work includes step up transformer plinth, earth pits, metal spreading
curb wall in and around switchyard and fencing.
Earth pit construction shall be of brickwork covered with RCC (1:2:4) slabs, chain link

Technical Specifications Page 108 of 142


fencing with pre-cast RCC post double leaf gate will be provided.
iv. Buildings
For the operation & maintenance of Solar Photovoltaic Power Plant Control room cum
store building and security house have been proposed. The building shall be
constructed with RCC framed structure with brick partition walls. Contractor shall
furnish the drawing showing the proposed buildings. The construction of the same shall
be as under-
a. RCC Works
All RCC works shall be as per IS 456 and the materials used viz. Cement reinforcement
steel etc. shall be as per relevant standards.
b. Brick Works
Brick works in cement mortar (cm) 1:6 for 9" thick and 4" thick wall respectively. All
brick works shall be using 1st class bricks of approved quality as per IS 3102.
c. Doors & Windows:
Steel framed doors, windows and ventilators shall conform to IS - 1081 with necessary
glass panels including of all fixtures and painting etc complete.
d. Plastering
Plastering in cement mortar 1:5, 1:6 and 1:3 shall be applied to all internal, external
walls and ceiling of slab respectively as per IS 1542.
e. Flooring
Flooring for stores shall be of cement flooring in concrete mix 1:2:4 using 10 mm
aggregates as per IS 2571. Flooring for control room & security house shall be of
vitrified tiles 8 mm. For toilet area, the floor shall be of ceramic tiles 8 mm thicknesses.
The wall tiles shall be glazed tiles of 6 mm thickness and provided upto lintel level.
f. Roofing
The roof of the building shall be insulated and waterproofing shall be done as per
relevant IS.
g. Plinth Protection
Plinth protection 1000mm wide shall be provided around all the buildings.
h. White washing & colour washing.
White washing and colour washing work shall be conforming to IS 6278. For
distempering IS 427 shall be referred.
For synthetic enamel painting IS 428 shall be followed. For cement painting IS 5410
shall be followed.
For painting of steel doors, windows and ventilators IS 2338, IS 1477 (Part I & II) shall
be followed.
i. Rolling Shutters.
Rolling shutters made of cold rolled strips shall conforming to IS 4030 with approved
gauge thickness shall be provided with all fixtures, accessories, painting all etc.
complete.
j. Water supply.

Technical Specifications Page 109 of 142


GI pipes of Medium quality conforming to IS 1239 (Part I) and IS 1795 for Mild Steel
pipes shall be used for all water supply and plumbing works.
k. Plumbing and Sanitary:
Sanitary fittings, which include water closet (EWC/IWC), wash basins, sink, urinal fitting
including flushing tank, and necessary plumbing lines shall be provided for control
room cum stores building and Security house.
l. Electrification of Building
Electrification of buildings shall be carried out as per IS 732 and other relevant
standards.
The lighting design of the buildings shall be carried out as per IS 3646. The building
shall be provided with adequate quantity of light fittings, 5A/ 15A 1 phase sockets, fans
etc., controlled by required ratings of MCBs and MCB DBs.
3.60 WATER SUPPLY
A suitable tap off arrangement from existing line of water shall be ensured to cater the
day-to-day requirement of drinking water and needs of Solar Photovoltaic during entire
O&M period. Drilling of borewell inside battery limit is not required.
All documents/records regarding test data, oscillographs and other measured values
of important parameters finalised after site adjustment shall be handed over to
purchaser in the form of test reports (in bound volume) for their future use and reference.
3.61 PAINTING& FINISH
i. All metalsurfaces shall be thoroughly cleaned of rust, scale, oil, grease, dirt etc.
Fabricated structures shall be pickled and then rinsed to remove any trace of acid. The
under surface shall be made free from all imperfections before undertaking the finishing
coat.
ii. After Phosphate treatment, two (2) coats of yellow zinc chromate primer shall be
applied followed by two (2) coats of epoxy based synthetic enameled paint. Shade shall
be Siemens Grey Ral- 7032. Thickness of paint shall be not less than 75 micron.
iii. All unpainted steel parts shall be cadmium plated or suitably treated to prevent rust
formation. If these parts are moving elements then they shall be greased.
3.62 INSPECTION& TESTING

i. CME shall have free access to Contractors manufacturers works to inspect, expedite
and witness shop tests. Any materials or work found to be defective or which does not
meet the requirements of the specification will be rejected and shall be replaced at
Contractors cost. Owner reserves the right to carry out stage wise inspection of
fabrication and components. The Contractor shall furnish a detailed quality assurance
plan for CME review.
ii. The test & inspection shall be carried out at manufacturers work and at Sion site with
the Contractors obligation. The test and Inspection shall be done in accordance with
the relevant standards and the Manufacturer's standard before the delivery to site as
well as after the erection and commission at site. The Contractors shall give the list of
tests that they will carry out at site to show the performance of plant.
iii. A detailed 'QAP' for Manufacturing and Inspection shall be submitted by the Contractor
for Owner's approval. The data of each test and inspection shall be recorded and

Technical Specifications Page 110 of 142


submitted as soon as the test/trials are conducted and will also be a part of final
documentation.
iv. The shop test shall be carried out to prove the performance parameters of the offered
model. The testing shall be done in the presence of the representatives of the
department.
v. Manufacturer has to submit procedure for Test carried out at their Factory.
(a) Start Up Trials
(b) Load Test
(c) Records & Measurements
(d) Safety Device List
(e) Setting values for all sensors for Pressure and Temperature
(f) Dimensional Check-up, Overall Inspection, Completeness of Scope of Supply
(g) Shop Test/Load Test for Solar Power Plant
3.63 LOAD TRIALS & RELIABILITY TEST AT SITE FOR GRID CONNECT SOLAR POWER PLANT
i. Performance Guarantee Test at Site for Grid Connect Solar Power Plant, HT Panel etc.
These tests will be conducted at site as per site conditions at available load and after
performing all pre-commissioning check and trials and after readiness of the entire
Solar Power Plant system which are required to carry out the load trials.
ii. All the tests which are mentioned in the load test of Solar Power Plant will be carried
out in presence of CME Representative at Sion site at site conditions and the parameters
checked in accordance with the data sheet and guaranteed parameters given by the
Contractor.
iii. All the equipments supplied by the vendor will be tested as per relevant standard/
Quality assurance plan at site conditions and the performance monitored.
3.64 QUALITY ISSUES
i. Contractor will submit and get finalized detailed comprehensive Standard Field
Quality Plan (SFQP) within 30 days from date of issue of the order for bought out items
and items manufactured by them. The Standard Field Quality Plan shall relate to the
specific and objective erection practices right from storage of equipment till final
inspection and testing to be followed for bought out items and items manufactured by
Contractor. Accordingly, the Manufacturing Quality Plan shall be submitted broadly
under following sub-heads:-
(a) Raw material/Bought Out items and Components.
(b) In process inspection and test/checks to establish successful completion/
accomplishment of the process.
(c) Final tests/checks in accordance with relevant national/ international
standards/specification.
ii. The quantum of check for each and every inspection/test items shall be based on an
established sampling method and the quantum of check indicated in the SFQp should be
designed adequate quality protection.
iii. In case reference documents/acceptance norms are indicated as per plant standards
then the same shall be duly substantiated/properly explained by well established and

Technical Specifications Page 111 of 142


proven engineering practices. All submissions will be in English language only.
iv. Contractor will have to allow CME to carry out Quality/Audit/Quality surveillance on
Contractors and our sub-vendors work with reference to contractual obligations to
ensure that the quality management practices/norms as detailed out in the Quality
Manual are adhered to. To facilitate this activity, you shall keep CME informed all
progress of work in this contract on monthly basis.
v. Contractor will associate/fully witness in each inspection being carried out at
their/their sub-vendors works by our authorized inspection engineer(s).

Technical Specifications Page 112 of 142


DATA SHEET A

Technical Specifications Page 113 of 142


A. LT INTERFACE PANEL

SR. NO. ITEM

1.0 SCOPE OF SUPPLY

1.1 LT Interface Panel

1.2 Lighting Distribution Board


(LDB)

2.0 TECHNICAL PARAMETERS

2.1 SYSTEM PARTICULARS

2.1.1 Rated voltage & phases 415 V, 3 phase, 4 wire

2.1.2 Frequency 50 Hz

2.1.3 System earthing Effectively earthed

2.1.4 Maximum system voltage 457 V

2.1.5 One minute power frequency withstand


voltage
(a) Power 2.5 kV
circuit
(b) Control 1.5 kV
circuit

2.1.6 Continuous current rating of busbars Refer Single Line Diagram

2.1.7 Short circuit withstand Refer Single Line Diagram

2.1.8 Reference ambient 50 0C max.

2.1.9 Max temp of busbars at rated current 85 0C

3.0 CONSTRUCTIONAL REQUIREMENTS

3.1 SHEET STEEL THICKNESS

3.1.1 Frames 2.5 mm cold rolled

3.1.2 Doors 2.5 mm cold rolled

3.1.3 Covers 2.0 mm cold rolled

3.2 Degree of protection IP 4X

3.3 COLOUR FINISH SHADE AS PER IS: 5 Painting with epoxy based

3.3.1 Interior Glossy white

3.3.2 Exterior RAL 7032

3.4 BUSBAR MATERIAL Al alloy of E 91 E grade. for Main & aux bus bars
-
3.4.1 Bus bar insulation Fully Insulated

3.5 EARTHING BUS.

Technical Specifications Page 114 of 142


SR. NO. ITEM

3.5.1 Material GS

3.5.2 Size for Interface Panel Minimum 75 x 10

3.5.3 For LDB Minimum 40 x 6

3.6 CLEARANCES IN AIR OF LIVE PARTS

3.6.1 Phase to Phase 25.4 mm

3.6.2 Phase to earth 19.4 mm

3.7 DRAW OUT / FIXED TYPE DESIGN

3.7.1 LT Interface Panel Draw out type

3.7.2 LDB Fixed type

3.8 CABLE ENTRY / BUS DUCT ENTRY (a) Interface panel: Top Bus duct Entry
: Bottom cable entry

(b) LDB : Top Cable entry

4.0 INCOMER CIRCUIT BREAKERS FOR INTERFACE PANEL

4.1 Circuit breaker type Air circuit breaker

4.2 No. of Phases 3 PH & neutral link

4.3 Rated breaking capacity 50 kA

4.4 Short circuit withstand current 50 kA for 1 sec

4.5 Rated current at site Refer enclosed SLD

4.6 Type of operating mechanism Motorised spring charged


Motor voltage, 220 V AC, 1 Ph.

4.7 Series trip required Yes/No Yes

4.8 Relays IDMT & Instantaneous Over Current / Earth fault


/Short circuit with settable settings (Numerical
relay)

4.9 Minimum no. of auxiliary contacts 4 NO, 4 NC spare for purchasers use

4.10 CONTROL VOLTAGE

(a) For shunt tripping 230 V AC, 1 Phase, 50 Hz.

(b) For closing 230 V AC, 1 Phase, 50 Hz.

(c) For spring charge motor 230 V AC, 1 Phase, 50 Hz.

5.0 OUTGOING CIRCUIT BREAKERS FROM INTERFACE PANEL

5.1 Circuit breaker type Air circuit breaker

Technical Specifications Page 115 of 142


SR. NO. ITEM

5.2 No. of Phases 3 PH with neutral link

5.3 Short circuit withstand current 50 kA for 1 sec

5.4 Rated current Refer enclosed SLD

5.5 Type of operating mechanism Motorised spring charged


Motor voltage, 220 V AC, 1 Ph.

5.6 Shunt trip required Yes/No Yes

5.7 Relays IDMT & Instantaneous Over Current / Earth fault


/Short circuit with settable settings (Numerical
relay)

5.8 Minimum no. of auxiliary contacts 4 NO, 4 NC spare for purchasers use

6.0 INCOMING MCB FOR LDB

6.1 Circuit breaker type ELMCB

6.2 No. of Phases 4 pole

6.3 Rated breaking capacity 9 kA

6.4 Short circuit withstand current 9 kA for 1 sec

6.5 Rated current at site Refer enclosed SLD

6.6 Type of operating mechanism Manual

6.7 Electrical close/ trip required Yes/No No

6.8 Relays / series releases Overload / Earth fault /Short circuit with settable
settings
6.9 Under voltage release Yes/No No

6.10 Minimum no. of auxiliary contacts 2 NO, 2 NC spare for purchasers use

7.0 OUTGOING MINIATURE CIRCUIT BREAKERS FROM LDB

7.1 Circuit breaker type ELMCB

7.2 No. of Phases 3 Pole & Neutral

7.3 Rated breaking capacity 9 kA

7.4 Rated current Refer enclosed SLD

7.5 Type of operating mechanism Manual

7.6 Shunt trip required Yes/No No

7.7 Relays/series releases Magnetic short circuit/ over load

7.8 Under voltage release Yes/No No

7.9 Minimum no. of auxiliary contacts 1 NO, 1 NC spare for purchasers use

Technical Specifications Page 116 of 142


B. 415V NON SEGREGATED PHASE BUSDUCT

SR NO. ITEM UNITS

1.0 GENERAL

1.1 Type, No ,length of each busduct Non-segregated Phase Bus duct. Length
as per site requirement (maximum
approx.. 10Mtr)

1.2 Service Indoor / Outdoor

1.3 Material enclosure Sheet steel

1.4 Conductor Aluminium/Aluminium alloy

1.5 Thickness of enclosure mm 2 mm for sheet steel


3 mm for aluminium (min)
2.0 SYSTEM

2.1 Voltage V 415V AC 10%

2.2 Phase 3-Phase and neutral

2.3 Frequency Hz 50 Hz +3 % to -5%

2.4 Combined voltage and Frequency 10% (absolute sum)


variation

3.0 Service voltage (for space heater) V 240V AC 10%, 1-Phase

4.0 Rated current at 50C ambient 4000 A

5.0 Short time current rating kA 50

6.0 For one (1) second kV 2.5 kV (rms)

7.0 TEMPERATURE RISE OVER 50C


AMBIENT
7.1 BUS CONDUCTOR

(a) With Silver Plated bolted joints C 55C

(b) With Plain or Tin joints C 40C

7.2 Bus enclosure and structure C 30C

8.0 Busbar Insulator Epoxy/Porcelain

9.0 Earth conductor material ,size mm x mm GS, Minimum 2 run 50 x 6 mm

Technical Specifications Page 117 of 142


C. UNINTERRUPTED POWER SUPPLY (UPS)

SR.NO. ITEM
1.0 TECHNICAL PARAMETERS

1.1 GENERAL

1.1.1 Quantity One

1.1.2 Type Static

1.1.3 Rating Rating to be decided by vendor (operation: 0.85


lag to unity PF)
1.1.4 Input voltage / phase 415 V 10%, 3 Phase

1.1.5 Input frequency 50 Hz, +3% & -5%

1.1.6 Type of inverter IGBT / Transistor / Thyristor (SCR)

1.1.7 Mode of operation Single, Continuous.

1.1.8 Nominal output voltage 230 V AC, 1 Phase, 50 Hz.

1.1.9 Acoustic noise at rated loads 60 dB (A) at 1 metre (max.).

1.1.10 Design ambient temp 50C.

1.1.11 Short circuit level 50 kA for 1sec.

1.1.12 Static regulator required (yes/no) Yes


1.1.13 Bypass trafo.reqd (Yes/No) Yes

1.1.14 Servo Control Voltage Stabilizer Yes


reqd (Yes/No)

1.1.15 Self diagnostic unit required Yes


(Yes/No)

1.1.16 Efficiency at (100%) full load 96% minimum for Inverter and 96% minimum for
rectifier/charger for 0.7 lag to unity PF operation.

1.1.17 Sheet material type and thickness CRCA sheet steel & min.25 mm thick

1.1.18 Degree of enclosure protection IP 4X


1.1.19 Cable entry Bottom

1.1.20 Panel finish / Colour Epoxy type / RAL 7032

2.0 RECTIFIER / CHARGER

2.1 Method of cooling Fan cooled

2.2 Type of rectifier Solid state power type

2.3 NO. OF CHARGERS 1 No.

Technical Specifications Page 118 of 142


SR.NO. ITEM

2.3.1 Float Yes

2.3.2 Equalising Yes

2.3.3 Boost (suitable for sealed Yes


maintenance-free lead acid
battery)

2.4 Power walk-in circuit Required

2.5 Voltage regulation 1% rms

2.6 Ripple content 1% max.

2.7 Time to recharge Less than 2 hours

2.8 Soft start feature Required

2.9 Mode sel. switch reqd Yes

2.10 Overload current limit 125%

2.11 Type of rectifier bridge ckt. IGBT/Thyristor (SCR), fully controlled

3.0 BATTERIES
3.1 Type SMF Lead Acid

3.2 Mounting type multi-tier; on rack

3.3 Load cycle 100% for 30 minutes

3.4 cycle duty @ 50% depth of 2000 cycle


discharge

3.5 Charging method Float Cum Boost

3.6 Battery back-up duration 30 minutes.

3.7 DC Output 100% UPS load plus boost charging of fully


discharged battery to fully charged within 8 hrs.

4.0 INVERTER

4.1 Quantity One No.

4.2 Type IGBT/Transistor/Thyristor (SCR)

4.3 Type of power switching Pulse width modulation (PWM)

4.4 Line drop compensation 5% Max.

4.5 Transient voltage regn. for

4.6 50% step load change 10%

Technical Specifications Page 119 of 142


SR.NO. ITEM

4.7 Sudden input voltage change of 10%


10%

4.8 Loss & return of I/P AC power 10%

4.9 Transient recovery time 10 milliseconds max. (within cycle)

4.10 Output frequency 50 Hz

4.11 Accuracy 0.5%

4.12 Volt. adjustment range 5% (including line drop compensation)

4.13 Output voltage 230 V(AC, 1ph)

4.14 Accuracy 1%

5.0 HARMONIC DISTORTION AT


100% LINEAR LOAD

5.1 Total harmonic / Single harmonic 2% max. / 1.5% max.

6.0 OVERLOAD CAPABILITY

6.1 125% of full load For 10 minutes

6.2 150% of full load For 60 seconds

6.3 300% of full load For 10 cycles

7.0 STATIC TRANSFER SWITCH

7.1 Type Solid state using Thyristors (SCRs); Make


before break type

7.2 Voltage & Frequency 230 V , 50 Hz

7.3 Transfer time (m sec.) Zero in sync. Mode else 5msec. (max.)

8.0 LOADING CAPACITY

8.1 100% inverter output Continuous


8.2 125% inverter output 30 minutes

8.3 150% inverter output 1 min.

9.0 BYPASS TRANSFORMER

9.1 Quantity One

9.2 Type 3Ph / 1Ph, dry type

9.3 Voltage ratio 415V (3 Ph) / 240 V (1 Ph)

9.4 Frequency 50 Hz

9.5 Type of cooling Air cooled

Technical Specifications Page 120 of 142


SR.NO. ITEM

9.6 Wdg. insulation class Class H

9.7 Voltage regulation Not more than 2% of nominal value 0 to 100%


load at 0.8 lag to Unity PF

10.0 UPS DBS (MAIN / SUB DBS)

10.1 Rated voltage 230 V (AC 1Ph)

10.2 Cable entry Bottom

10.3 1 min. power frequency withstand 1100 V


voltage

10.4 Bus bars Copper (Neutral busbar provided with suitable


Perspex sheet protection)

10.5 Degree of enclosure protection IP 4X

10.6 Outgoing feeder

10.7 Mounting type

10.8 Main ups DB / UPS sub-DB Free standing, floor mounted / Wall mounted

11.0 BYPASS SWITCH

11.1 Type Make before break

11.2 Mode of operation Manual

11.3 Capacity Make & carry full load current of inverters at 0.8
PF lag.

11.4 Short time rating 150% of full load current for 2min.

12.0 COMMUNICATION RS 485 Modbus

Technical Specifications Page 121 of 142


D. CABLES

(a) H.V. Power Cables 11000 V Grade


Heavy duty XLPE power cable suitable for use in 3300V/11000V non-effectively earthed
system conforming to following requirement and in line with IS-7098, IS-8130, IS-5831 & IS-
3975.

(i) Conductor : Stranded and compacted aluminium conductor of grade


H2 and class 2 for all sizes, generally conforming to IS:
8130.shall be provided.
(ii) Conductor Screen : Extruded semi-conducting compound
(iii) Insulation : Extruded cross linked polyethylene (XLPE)
(iv) Insulation Screen: : Extruded semi-conducting compound with a layer of
non-magnetic metallic tape.For single core armoured
cables, the armouring shall constitute the metallic part
of screening. The semi-conducting tape shall be easily
strippable.
(v) Core : By coloured strips applied on (For three core cables)
Identification cores or by numerals
(vi) Inner Sheath : Extruded FRLS PVC compound conforming to ST2 of
IS:5831. Filler material shall also be of type ST2 PVC.
(vii) Armour : Galvanised single round steel wire armour for twin and
multicore cables. Non-magnetic hard drawn aluminium
single round wire conforming to H4 grade for single
core cables.
(viii) Overall Sheath : Extruded FRLS PVC compound conforming to type ST2
of IS: 5831.

(b) L.V. Power Cables 1100 V Grade


1100 V grade, power cable conforming to following requirement and in line with IS-1554, IS-
5831, IS-8130 & IS-3975.
(i) Conductor : Stranded and compacted plain aluminium of grade H2 and class
2/stranded, high conductivity annealed plain copper as per,
generally conforming to IS:8130
(ii) Insulation : Extruded cross linked Poly ethylene (XLPE).

(iii) Inner Sheath : Extruded FRLS PVC compound conforming to type ST2 of IS: 5831
for multicore cable.
(iv) Armour : Galvanised single round/ strip steel wire armour for twin and
multicore cables. Non-magnetic hard drawn aluminium single round
wire conforming to H4 grade for single core cables.
(v) Overall Sheath : Extruded FRLS PVC compound conforming to type ST2 of IS: 5831.

(c) Control Cables 1100 V Grade


1100 V grade, 700 C rating, PVC Control cable conforming to following requirement and in line with
IS-1554, IS-8130, IS-5831 & IS-3975.

(i) Conductor : Stranded, non-compacted & circular, high conductivity annealed


plain copper, generally conforming to IS: 8130.
(ii) Insulation : Extruded PVC compound conforming to type A of IS: 5831.
(iii) Inner sheath : Extruded FRLS PVC compound conforming to type ST1 of IS: 5831 for
multicore cables. Single core cables shall have no inner sheath
(iv) Armour : Galvanised single round steel wire for twin and multicore cables.
(v) Overall sheath : Extruded FRLS PVC compound conforming to type ST1 of IS:5831

Technical Specifications Page 122 of 142


DATA SHEET B TO BE FILLED AND SUBMITTED BY CONTRACTOR

Technical Specifications Page 123 of 142


SCHEDULE OF GUARANTEED TECHNICAL PARTICULAR FOR SOLAR PV MODULE

Sr. No. Particulars Unit Type/value

1.0 PV Module Manufacture name & Country

2.0 PV Module type (Crystalline-Mono/ poly)

3.0 Product Code

4.0 Product Status Standard

5.0 No. of PV cells per Module

6.0 Mounting arrangement for Solar Module

7.0 Solar Module frame material

8.0 Module dimensions

9.0 Output Cables (viz., Polarized Weather Proof DC rated multi-


contact connector)

10.0 Weather resistant Junction Box (IP65)

11.0 Construction front back

12.0 Temperature rise of solar cells under severe working


conditions over Max. Ambient Temp.

13.0 Nominal voltage

14.0 Nominal Wattage

15.0 Power Tolerance (5%)

16.0 Peak power voltage (Vmp)

17.0 Peak power current (Imp)

18.0 Open circuit voltage (Voc)

19.0 Short circuit current (Isc)

20.0 Weight of each module (Kg)

21.0 Fill Factor

22.0 Standards IEC61215 /


IEC 61730
TUV

23.0 Cell efficiency %

24.0 Module efficiency %

Technical Specifications Page 124 of 142


SCHEDULE OF GUARANTEED TECHNICAL PARTICULAR FOR POWER CONDITIONING UNIT

Sr. No. Particulars Unit Value

1.0 AC SIDE

1.1 Nominal AC power

1.2 Output AC voltage

1.3 Frequency

1.4 Total Harmonic Distortion

1.5 AC over / under voltage over/ under frequency


protection

1.6 Phase shift (cos phi)

2.0 DC SIDE

2.1 PV power

2.2 Maximum DC voltage

2.3 MPPT voltage range

2.4 Maximum DC current

2.5 DC over voltage protection

2.6 DC voltage ripple

2.7 Others

2.8 Minimum Efficiency (CE)

2.9 Ambient temperature range

2.10 Humidity (non condensing)

2.11 Quiescent power

2.12 Degree of protection

2.13 Dimensions approx. (HXWXD)

2.14 Weight

Technical Specifications Page 125 of 142


SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS OF415V/22kV STEP-UP TRANSFORMER &
OTHER TRANSFORMERS

Sr. No. Description Unit Details

1.0 Service

2.0 Type

3.0 Rating kVA

4.0 Rated frequency Hz

5.0 NUMBER OF PHASE

(a) HV side

(b) LV side

(c) Neutral (separate outside)

6.0 RATED VOLTAGE

(a) HV winding kV

(b) LV winding kV

7.0 Vector group

8.0 Type of cooling (ONAN/) earlier only ONAN.

9.0 INSULATION LEVEL

(a) Power frequency withstand -kV rms.


(HV/LV)

(b) Impulse withstand voltage kV (HV/LV)

10.0 Method of Earthing

11.0 Duty

12.0 Short circuit level

13.0 Off circuit tap changer:

(a) Range %

(b) In steps of

(c) Tapping provided on HV side

14.0 Tap changer type

15.0 IMPEDANCE VOLTAGE AT 75OC

(a) At principal tapping %

Technical Specifications Page 126 of 142


Sr. No. Description Unit Details

16.0 TEMPERATURE RISE ABOVE 50OC AMBIENT

(a) Top of oil by thermometer oC

(b) Winding Resistance oC

17.0 TERMINAL DETAILS

(a) HV side

(b) LV side

18.0 LOSSES (AT 75OC AND PRINCIPAL TAPPING)

(a) No load loss at rated voltage and frequency kW

(b) Load loss at rated current (ONAN) kW

(c) Total loss at maximum rated power kW

19.0 EFFICIENCY AT 75OC AND 0.9 PF

(a) At full load (ONAN) %

(b) At 75% load (ONAN) %

(c) At 50% load (ONAN) %

Hot spot temperature in winding limit to oC


20.0

21.0 SHIPPING DIMENSIONS

(a) Height m

(b) Breadth m

(c) Length m

22.0 Painting

23.0 Reference Standards

Technical Specifications Page 127 of 142


SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS OF 22kV SWITCHGEAR

Sr. No. Description Details

1.0 CIRCUIT BREAKERS :

1.1 Manufacturer's name and collaborator (if any).

1.2 Type designation:

1.3 Number of poles.

1.4 Class

1.5 Rated voltage.

1.6 RATED INSULATION LEVEL

(a) Lightning impulse withstand voltage.

(b) One minute power frequency withstand voltage

(c) One minute power frequency withstand voltage for auxiliary circuits.

1.7 Rated frequency

1.8 Rated normal current:

1.9 Rated short circuit breaking current/ capacity.

1.10 Rated short time withstand current and its duration.

1.11 Rated transient recovery voltage for terminal faults.

1.12 Rated short circuit making current.

1.13 Rated operating sequence (test duty cycle).

1.14 First pole to clear factor.

1.15 (a) Opening time.

(b) Closing time

1.16 Total break time measured from the instant of trip circuit energisation :

(a) At 10% breaking capacity(m sec)

(b) At 100% breaking capacity(m sec)

1.17 Protection class of Breaker

1.18 CONSTRUCTIONAL FEATURES :

(a) Mass of complete Circuit Breaker with mechanism and Vacuum


Bottle.
(b) Mass of Vacuum Bottle

Technical Specifications Page 128 of 142


Sr. No. Description Details

1.19 OPERATING MECHANISM OF CIRCUIT BREAKER AND ITS ASSOCIATED


EQUIPMENT :

(a) Type of closing mechanism

(b) Whether the circuit breaker is trip free or fixed trip and whether it is
with lockout preventing closing.

(c) Rated supply voltage of closing mechanism.

(d) Current required at rated supply voltage to close the circuit breaker.

(e) Number and type of spare auxiliary switches/contacts.

(f) Current required at rated supply voltage by other auxiliaries

1.20 OTHER INFORMATION :

(a) (i) Type of breaker (Draw out or fixed)

(ii) Type of isolation (Vertical or horizontal)

(b) Type of arc control device.

(c) Main Contact :

(i) Type

(ii) Material

(iii) Silver facing provided.

(iv) Design contact pressure

(d) Life :

(i) Mechanical operations.

(ii) Electrical operations.

(iii) Short circuit operations.

(e) Max Temperature rise over an ambient temp. Of 50 Deg.C.

(f) Transient behaviour details :

(i) PF recovery voltage between phases.

(ii) Peak transient recovery voltage.

(iii) Rate of rise of recovery voltage.

(g) Rated Current of Terminal Connectors.

(h) Details of interlocks provided.

Technical Specifications Page 129 of 142


Sr. No. Description Details

(i) Derating factor for specified 50 Deg.C ambient temp. & site condition
if any.

(j) Max. Chopping current.

(k) Vacuum interrupter details.

(i) Make & Code No. of vacuum bottle.

(ii) Pressure inside interrupter.

(iii) Manufacturer's code number/Reference standard.

(l) Contact wear indication.

1.21 Thickness of sheet steel

1.22 Whether CRCA Sheet used

1.23 The manufacture should give the necessary information as regards the
overall dimensions of the circuit breakers and details necessary for the
design of the foundation. General information regarding maintenance should
also be given.

2.0 12 KV VOLTAGE TRANSFORMERS :

2.1 Manufacturer's name.

2.2 Type designation.

2.3 Highest equipment voltage.

2.4 Number of phases.

2.5 System earthing.

2.6 INSULATION LEVEL :

(a) One minute power frequency withstand voltage for :

(i) Primary winding.

(ii) Secondary winding.

(b) Impulse withstand voltage

2.7 Frequency.

2.8 Transformation ratio.

2.9 Rated output.

2.10 Accuracy class.

2.11 Winding connection.

Technical Specifications Page 130 of 142


Sr. No. Description Details

2.12 TYPE :

(a) Resin cast

(b) Whether three phase.

(c) Type of fuses provided.

(i) Primary.

(ii) Secondary.

(iii) Make.

2.13 Whether Voltage Transformer is mounted on the top part of the Cubical.

3.0 CURRENT TRANSFORMERS :

3.1 Manufacturer's name.

3.2 Type designation.

3.3 Rated voltage.

3.4 Type of insulation resin cast.

3.5 INSULATION LEVEL :

(a) 1 Mt.PF withstand voltage for primary winding.

(b) Impulse withstand voltage.

(c) PF withstand voltage for secondary.

3.6 Frequency.

3.7 Transformation ratio.

3.8 Rated output (Core-I and Core-II).

3.9 Class of accuracy (Core-I and Core-II).

3.10 Instrument security factor

3.11 Short time thermal current and its duration.

3.12 Secondary winding rise at 75 C.(Max.)

3.13 Knee point voltage.

3.14 Maximum exciting current (in r.m.s.)

4.0 RELAYS :

4.1 Numerical Relay

Technical Specifications Page 131 of 142


Sr. No. Description Details

4.2 Manufacturer's name.

4.3 Type designation.

4.4 Rated CT Secondary Current

4.5 Tap range

4.6 VA BURDEN.

(a) Highest tap

(b) Lowest tap.

4.7 Rate Voltage of Coil for Operation

4.8 Whether relay is able to store a minimum of two previous fault values
including fault level and phase.

4.9 Whether relay is mounted in flush pattern on the Panel board.

4.10 Whether test blocks provided as per specification.

4.11 Whether numerical relay is with communication facility and standard open
protocol / SCADA compatibility along with IED for purpose of SCADA.

4.12 Whether communication on RS-485 Port-Mod Bus-Open Protocol provided.

4.13 Type of characteristic

4.14 Descriptive leaflet attached or not.

4.15 Accuracy class of CT needed.

4.16 Range of setting for over current and earth fault protection.

4.17 Whether draw out type.

5.0 INDICATING AND INTEGRATING INSTRUMENTS

5.1 AMMETER ,VOLTMETER

5.1.1 Manufacturer's name

5.1.2 Type designation/reference.

5.1.3 Accuracy class(es) & governing standard.

5.1.4 The burden in VA at normal current and/or nominal voltage.

(a) Current coil.

(b) Potential coil.

5.1.5 Transformation ratio(s) of instrument transformer(s) for which the


instrument has been adjusted, if relevant

Technical Specifications Page 132 of 142


Sr. No. Description Details

5.1.6 Size.

5.1.7 Whether suitable for sheet steel mounting.

5.1.8 Colour finish.

5.1.9 Short duration overload capacity

5.1.10 Make and type of selector switch for Ammeter/Volt meter.

5.2 CONTROL SWITCHES :

5.2.1 Manufacturer's name

5.2.2 Type designation.

5.2.3 Type of handle provided.

5.2.4 No. of position.

5.2.5 No. of contacts.

(a) Normally closed.

(b) Normally opened.

5.2.6 Making capacity/breaking capacity.

5.2.7 Whether spring return to normal or stay put type.

5.2.8 Type of lock provided

5.3 INDICATING LAMPS :

5.3.1 Manufacturer's name

5.3.2 Type designation

5.3.3 Operating voltage.

5.3.4 Size of lenses.

5.3.5 Wattage of lamps.

5.3.6 Colour of lamp body.

5.4 SWITCH BOARD WIRING :

5.4.1 Insulation of wiring.

5.4.2 Size of wiring conductor for

(a) CT circuits.

Technical Specifications Page 133 of 142


Sr. No. Description Details

(b) PT circuits.

(c) AC supply circuits.

(d) Other circuits.

5.4.3 Size of earthing bar for safety earthing.

5.4.4 Type of terminals provided on wiring.

5.4.5 Conductor material.

5.4.6 Colour used.

(a) AC circuits.

(i) 1st phase

(ii) IInd phase.

(iii) IIIrd phase.

(iv) Neutral.

(v) Earth.

(b) DC circuits.

5.4.7 Identification of suffix used for :

(a) Metering circuits.

(b) O/C and E/F indication.

(c) AC aux. circuits.

6.0 MISCELLANEOUS INFORMATION :

6.1 BUSHINGS :

(a) Make and Drawing No.

(b) Type of bushing.

(c) Creepage distance.

(i) Total

(ii) Protected.

(d) 1 minute power frequency withstands test voltage for bushing.

(i) Dry.

(ii) Wet.

Technical Specifications Page 134 of 142


Sr. No. Description Details

(e) Impulse withstand voltage.

(f) Reference standard

(g) Permissible safe cantilever loading on bushing

(h) Catalogue n. of bushing offered and its mechanical strength.

6.2 MOTOR / MAGNETIC ACTUATOR :

(a) Make

(b) Wattage

(c) Rated voltage

(d) Protection equipment

(e) Closing contactor

6.3 TERMINAL CONNECTORS :

(a) Make/Material

(b) Rated continuous current.

(c) Rated short time current for 3 seconds.

(d) Max. temp. rise of terminal connector over ambient temp. of 50


Deg.C. & Max. temp. attained.

6.4 MAIN BUS BAR :

(a) Size.

(b) Material (Copper only).

(c) Rated short time current for 3 seconds.

(d) Current density.

6.5 INTERCONNECTING BUS BAR.

(a) Size.

(b) Material (Copper only).

(c) Rated continuous current for 3 seconds.

(d) Current density.

6.6 C.T. WINDINGS :

(a) Primary :

(i) No. of turns.

Technical Specifications Page 135 of 142


Sr. No. Description Details

(ii) Cross sectional area.

(iii) Material.

(b) Secondary :

(i) No. of turns.

(ii) Cross sectional area.

(iii) Material.

6.7 POWER CABLE SEALING KITS

(a) Make

(b) Type

(c) Size

6.8 LIST OF INTERLOCKS

(a) Mechanical interlock

(b) Electrical interlock.

6.9 OVERALL DIMENSIONS

(a) For vacuum circuit breaker kiosk complete.

(b) Circuit breakers

6.10 CONSTRUCTIONAL FEATURES

(a) Mass of complete circuit breaker with mechanism and


vacuum bottle

(b) Mass of vacuum bottle.

(c) No. of breaks in series per pole.

(d) Min. clearance in air.

(i) Between poles

(ii) to earth.

6.11 ARRANGEMENT PROVIDED

(a) Pole discrepancy.

(b) Trip free/fixed trip

(c) Anti pumping

6.12 CONNECTION FOR CTS

Technical Specifications Page 136 of 142


Sr. No. Description Details

(a) Size

(b) Material

6.13 CONNECTION FOR PTS

(a) Size

(b) Material

Technical Specifications Page 137 of 142


SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS OF LT PANEL

SR.NO. ITEM

1.0 GENERAL FEATURE

1.1 Switchgear make

1.2 Single front Yes/No


Double front
1.3 Modular construction Yes/No

1.4 OVERALL DIMENSIONS OF EACH SWITCHGEAR

(a) 415 V LT PANEL

(b) 415 V LDB

1.5 Total weight of each switchgear

1.6 SHEET STEEL THICKNESS

1.6.1 Frames

1.6.2 Covers

1.6.3 Doors

1.7 Short time rating (1 sec)

1.8 ONE MINUTE POWER FREQUENCY WITH STAND


VOLTAGE

1.8.1 Main circuit

1.8.2 Control circuit

1.9 Degree of protection provided

1.10 BUS BARS

1.10.1 Material of busbar

1.10.2 Size of the bus bars

1.10.3 Whether busbar have been insulated

1.10.4 Max temperature of busbars when Carrying rated


current.

1.11 DETACHABLE GLAND PLATES PROVIDED Yes/No

1.11.1 Epoxy based paint/Powder coated

1.11.2 Paint shade

1.12 Earth Bus

Technical Specifications Page 138 of 142


SR.NO. ITEM

1.12.1 Material

1.12.2 Size

2.0 CIRCUIT BREAKERS

2.1 Make

2.2 Circuit breaker type (Air break) Yes/No

2.3 Rated operating duly

2.4 Rated current as per specification Yes/No

2.5 Rated breaking capacity

2.6 Short time withstand current for 1 Sec.

2.7 Operating mechanism type

2.8 RELEASES PROVIDED AS PER SPECIFICATION Yes/No

2.8.1 Release type and protection included

2.9 Shunt trip provided Yes/No

2.10 No. of poles

2.11 Close/trip coil voltage

3.0 FUSES

3.1 Make

3.2 Type

4.0 CURRENT TRANSFORMERS

4.1 Make

4.2 Output as per specification Yes/No

4.3 Accuracy class

5.0 VOLTAGE TRANSFORMERS

5.1 Make

5.2 Ratio

5.3 Output per Phase

5.4 Accuracy class

6.0 CONTROL /SELECTOR SWITCH

6.1 Make

Technical Specifications Page 139 of 142


SR.NO. ITEM

6.2 Type designation

7.0 VOLTMETER

7.1 Make

7.2 Type

7.3 Accuracy class

8.0 AMMETER

8.1 Make

8.2 Type

8.3 Accuracy class

9.0 INDICATING LAMP

9.1 Make

9.2 Type (Cluster LED)

10.0 415 V NONSEGREGATED PHASE BUS DUCT

10.1 Make

10.2 Material of enclosure , thickness

10.3 Current rating under site condition Amp

10.4 Size of AL bus bar

10.5 Type of insulator

10.6 Short ckt rating KA,1 sec KA

10.7 DC resistance of conductor in MicroOhms/meter/phase


10.7.1 At 50 deg C , 90 deg C Micro
Ohm
10.7.2 Reactance at 50 Hz /meter / phase Micro
ohms
10.8 Guaranteed loss per 3 phase / meter watts

Technical Specifications Page 140 of 142


SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS OF UPS

SR.NO. ITEM

1.0 GENERAL

1.1 Manufacture

1.2 OUTPUT RATING OF SPECIFIED AMBIENT

(a) Rectifier

(b) Inverter

1.3 Design ambient temperature

2.0 BATTERY CHARGER

2.1 Charging modes

2.2 Selector switch provided for Charging modes Yes/No

2.3 DC OUTPUT VOLTAGE

2.3.1 Float Voltage range

2.3.2 Boast Voltage range

2.3.3 Voltage regulation

2.3.4 Output nominal Voltage

2.3.5 Rectifier Efficiency

(a) At half load

(b) At half load

3.0 INVERTER SYSTEM

3.1 OUTPUT AT 0.8 PF LAG AT SPECIFIED


AMBIENT.

3.1.1 Output Voltage

3.1.2 Voltage adjustable range

3.1.3 Voltage regulation

3.1.4 Transient Voltage regulation for 100% load


application
3.1.5 Transient Recovery time

3.1.6 Nominal Frequency

3.1.7 Frequency Variation Range

3.1.8 Synchronizing adjustable Range

3.1.9 A C Harmonic content

Technical Specifications Page 141 of 142


SR.NO. ITEM

3.1.10 Over load capacity as per Specification Yes/No

3.1.11 Guaranteed Efficiency at full load

4.0 STORAGE BATTERY

4.1 Battery duty cycle

4.2 Type of battery cell

5.0 STATIC TRANSFER SWITCH

5.1 Whether make before break type

5.2 Current Capacity

6.0 MANUAL SELECTOR SWITCH

6.1 Voltage & Current Rating

6.2 Type of Switch

6.3 No of Positions

6.4 Whether make before break type

7.0 STAND BY REGULATED SUPPLY

7.1 Voltage Stabilizer rating

7.2 Output voltage

7.3 Voltage Regulation for linear variation of


+10% and 0 to100 % load Variation and PF
0.8 To 1.0

7.4 Output voltage setting range

8.0 PANELS

8.1 Sheet Steel Thickness

8.2 Protection Class

8.3 Mode of Cooling

8.4 Busbar Material

8.5 EARTH BUS

(a) Material

(b) Size

Technical Specifications Page 142 of 142

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