LG Plasma TV Full Training Manual PDF

PDP(Plasma Display Panel ) Display
1. What is Plasma?
2. What is Plasma Display Panel(PDP)?
3. LG PDP Display(MNT & STB)
4. SVC Precaution
5. One Point SVC Guide
LG Electronics DND Division

1. What is Plasma?
Plasma ?
Plasma is by far the most common form of matter.
Plasma in the stars and in the tenuous space between them makes up over 99% of the
visible universe and perhaps most of that which is not visible.
Plasma consists of a collection of free-moving electrons and ions - atoms that have lost
electrons.
Energy is needed to strip electrons from atoms to make plasma. The energy can be of
various origins:thermal, electrical, or light (ultraviolet light or intense visible light from a laser).
With insufficient sustaining power, plasmas recombine into neutral gas.
Solid Liquid Gas Ion, Electron : The 4th State of Matter
Plasma can be accelerated and steered by electric and magnetic fields which allows
it to be controlled and applied. Plasma research is yielding a greater understanding of
the universe.
It also provides many practical uses: new manufacturing techniques, consumer products,
and the prospect of abundant energy.
Ex.) Lightning, Aurora, Nebula, Flames, Neon Sign, Solar core .
TOP in Digital 2 LG Electronics

Plasma ?
Plasma -The 4th State of Matter

2. What is Plasma Display Panel(PDP)?
(1) How does it work?

(2) The Structure and mechanism of PDP
(3) Flow chart of a PDP fabrication
(4) Advantage of PDP Display
(5) Comparison of Display Devices
(6) Display Product Segments
(7) Usage of PDP Display

2.What is Plasma Display Panel(PDP)? (1) How does it work?
Plasma display panel is the latest display technology and the best way to achieve flat panel displays with
excellent image quality and large screen size that is easily viewable in any environment.
PDP is an array of cells, known as pixels, which are composed of 3 sub-pixels, corresponding to the colors
Red, Green and Blue. Gas in a plasma state is used to react with phosphors in each sub-pixel to produce
colored light (red, green or blue). These phosphors are the same types used in Cathode Ray Tube(CRT)
devices such as televisions and standard computer monitors. You get the rich, dynamic colors that you expect.
Each sub-pixel is individually controlled by advanced electronics to produce over 16 million different colors.
All of this means that you get perfect images that are easily viewable in a display that is less than 6 inches
thick.
Sustain(Z) Electrode
Scan(Y) Electrode
Gas Discharge
YUV Generate
(MgO)
Visible Illuminate
Display

(2) The structure and mechanism of Panel
< Upper Panel > < Lower Panel >

ITO Barrier Rib
Electrode
BUS
Electrode
W/B
(MgO) Dielectric
Protection Electrode Fluorescent
Visible Light
ITO Electrode Bus Electrode
Fluorescent Plasma Barrier Rib

(R,G,B) UV light
Address Electrode Glass

(3) Flow chart of a PDP fabrication
Front Glass Rear Glass

Address
(Ag, Cu)
Electrode
Sustain Electrode (ITO)
Dielectric Layer (PbO)

Bus Electrode (Ag,Cu,
Au) White Back
(Screen Printing)
Dielectric Layer (PbO) Barrier Lib
)
(130
(Sand Blasting)
Protection Layer (MgO) Phosphor layer (R, G, B)
Sealing
Exhausting &
Filling Gas (Xe+He/Ne/Ar)
Aging
PDP Panel

(4) Advantages of PDP Display

(5) Comparison of Display devices
Rear
Projection

(6) Display Market Segments
PDA/Car Nav. Notebook Public Jumbo

PC Monitor / TV
Potable TV PC Screen Screen
FED
PDP
CRT
EL Projector
Projection
LCD
(Rear CRT/LCD)
10 20 30 40 50 60 70
* FED : Field Emission Display

** EL : Organic Electro Luminescent Diode

(7) Usage of PDP Display
=> Home Theatre, A digital poster for the showroom, Visual guide or digital art display, Information
display in reception areas, Business presentations, Easy-to-see monitor for fitness club
Home Theatre Information Board Conference Room
Commercial Shop Public Display Sports Center

3. LG PDP Display(TV & MNT) (1) PDP Display System Structure(1)
Interface between
MN-40PA10 MP-40PA10 PDP Monitor and other AV machines
& RN-BA10(Korea/USA)
RGB-PC input(VGA,SVGA)
RGB-DTV(480P/720P/1080i)
COMPONENT ( 480i /480P/720P/1080i )

External Input Audio Input Y, PB, PR
DVD / DTV INPUT
(Right-Audio Left-Video Right - Left
RGB-PC/DTV
Component Audio
Composite
DVD ( 480i / 480P ) Video
(Input output)
Set Top Box ( HD STB )

MN-40PA10 (PDP) connection MN-40PA10 RN-BA10(Analog STB)
RGB-PC input
(VGA, SVGA)
PC
RGB-DTV input
(480P/720P/1080i)
RGB INPUT/CONTROL RGB-PC
Audio OUTPUT Right/Left / DTV output COMPONENT 2
25Pin D-Sub. ( 480P/720P
1080i )
Set Top Box ( HD STB )
DVD/DTV INPUT
Output
(Right-Audio,Left-Video) Component 1
ANT IN ( 480i input ) DVD
S Video input
input1,2
(R-voice, L-image)
VCR

(2) Accessories(Option Items)
Wall Mount(Fix) (AP-40WA10) Wall Mount(Tilt)(AP-40WA20M) Desk Top Stand(AP-40DA10)
Floor Stand(AP-40FA10) Floor Stand(Moving)(AP-40FA20M) SPEAKER(AP-40SA10)

* There are Ceiling, Pole & Rack type as well as Above accessories(Refer to Catalogue)

Description Model Name Description Model Name
PLASMA Monitor MN-40PA10 Ceiling

Mounting AP-40CA10
Bracket
AP-40DA10
Desktop Stand
AP-40SA10
Speaker
Wall Mounting AP-40WA10

Bracket
Speaker Stand AP-40SA10D
Tilt
Wall Mounting AP-40WA20M
Bracket Floor Type AP-40SA10F
Speaker Stand
Floor Type
Stand AP-40FA10 PDP Tuner RN-BA10

(3) External Connection Terminals
Terminal Cord Length

RGB IN/Control 3000 mm
External SPK 5000 mm
AC Input 2500 mm
(+) R (-) (+) L (-) R L RGB In/Control PC In/DTV In 1 R A L Video Y Cb/Pb Cr/Pr AC Input
(RGB/HV)
1.40/42 Ext. SPK(8) Audio IN External Input DVD In/DTV In 2
R A L Video Y Cb/Pb Cr/Pr

PC In/DTV In 1 R L RGB In/Control
(+) R (-) (+)L (-)
2. 60 External Input DVD In/DTV In2
(RGB/HV) Audio Input
S Video
Ext. SPK(8)
AC Input

(4) Fixing Points
4-1)MP-40PA10(40 PDP) - Fixing Points : Fix with M5 screws
3,4,5,6,7,8 ; 6 points)
(
Wall Mount Fixing Points - SPK Fixing Points : Fix with 3 tapping screws
1,2,9,10 (2 points each); 8 Points)
(
1 9
3 6
4 7
5 8
2 10
D/T,F/S Fixing Points

4-2)MN-60PZ10(60 PDP) - Fix with M8 Screw
Pre-Fixing Point
- Total 16 fixing points
( ; Wall Mount Holder or
FLOOR STAND Fixing)
7 12 - 1,3 4,6 : For SPK
1 4
Fixing Points
8 13
2 5
9 14
10 15
3 6
11 16
D/T,F/S Fixing Points

(5) EXPLODE VIEW
5-1)MONITOR PART
7
10
6 NO. NAME Part Number

1 Cabinet 3091V00288C
5
2 Filter 3790V00266B
4 3 Supporter,Filter
4 Module Assy 6348Q-A002A
3 5 Line Filter 3501V00028A
6 PCB ASSY, VSC 6871VMM602B
2 7 PCB ASSY, POWER 3501V00027E
8 Supporter,Vertical 4980V00164B/C
9 Back Cover Assy 3809V00212C
10 Plate, Rear A/V 3301V00005A
1

5-2)SET TOP BOX ASSY
5 4
3
NO. NAME Material Part Number
1 Panel,Control ABS 3720V00080B
2 Panel, Front HIPS 3720V00079A
3 Case, Bottom SECC 1.0t 3110V00101B
4 Case, Rear SECC 1.0t 3110V00111C
5 Case, Top SECC 1.0t 3110V00102A
1 2

5-3) PSU & VSC Board
PSU
(Power
VSC Supply
(Video Unit)
Scan
Con-
verter)

(6) Inter-Connection Guide
PDP MODULE
6p CON302 (Upper X-Board) 6p CON301
Z-Board
4p 8p (Sustain)
CON3 CON2 8P CON300 8P CON102
PDP
Y-Board Control
(Scan)
40P Board 12P CON102 12P CON101
CON100
CON304
6p PDP MODULE 6p CON303
P801 P802
(Lower X-Board)
POWER SW.B/D
Local Key Board 7p P003A 4p 8p

Local Key Board 8P P801 6P P812
P802 P803
7P P004A 6P P002A 6P P814 6P P811

VSC 6P P813
4P P810 8P P807
40P PD501
POWER
SPEAKER 12P P005A 12P P809
P006A 4P
2P
P007A 4P 4P P007A 7P P003A 7P P815 2P CN801
EMI pack

(7) Block Diagram
DATA PDP Module

( 41PIN )
R/L
RGB(24bit)
(Spk.) Image
Video
V/R/L VSYNC Processing +5V
Scan VA
Converter Logic +15V ADDRESS DRIVER
DVD HSYNC & (X)
&
Scan-
Audio Amp. BLANK
Controller
PC Ext. I/F
(VSC) DISPEN (Control)
+5V
Control ST 5V
& RGB/HV, +9V +5Vcntl COMMON SCAN
+32V SUSTAIN PANEL SUSTAIN
RL(25pin) DRIVER 640XR,G,BX480 DRIVER
ANT VS(180V) +5V (Z) (Y) +5V
VA(80V) +15V
+15V
V/R/L
V set-up
DVD TD-620 Power (275V)
VS
Supply
Vsb
Set Top
VS
VSetup
PC
DTV Box (AC-DC, VSb(75V)
DC-DC) +5V
PC/DTV +5vdrv ADDRESS DRIVER
(X) +15V
+15vdrv
STB
VA
Power
AC Input EMI Filter AC Input

MP--40PA10 VSC Board
STB-POWER
DS101 VSC DET/POWER
HDSTB_DET OSD_HS/VS
IC002
STB_SCL/SDA
D-sub
24C08 2
ANA_STB_DET 4 HS/VS_OUT 2 IC501 2
74F541
25 7 OSD_R/G/B/YS PVS/PHS_OUT
STB-R/G/B/HS/VS(A)
IC001
IC001 IC402
5 M37270
M37270 2M SDRAM
P601 EEPROM
EEPROM
Display Processor & Scan Rate Converter 8
L/R -Com
-Com A0-10 11 16 D16-31 IC502
(Format Converter)
74F541 PAR0-7
Converts Interlace into Progressive D0-16
15KHz 31KHz(2H, 1V) IC401 8 DOR0-7
IC401
IC403 16 MX88L284 PD501
MX88L284
2M (41Pin)
D-sub
PC-R/G/B/HS/VS (A) 3X2M

3X2M
SDRAM Scan 8 DOG0-7
Scanconverter
converter IC503 8
5 208Pin 74F541
15 208Pin
DTV-Y/Pb/Pr (A) Buffer PAG0-7
IC Bus
DS102 3 TV-Y/U/ V/HVs
(A) CAX-HS/VS 2 3X8 8 DOB0-7
4 (R/G/B)(D) 8
1
IC204 IC504 PAB0-7
CVBS IC204
IC203 SDA9410 IC303
IC303 74F541
IC203 SDA9410 IC304
(A) VPC3230 CXA2101AQ IC304
VPC3230 De-interlace
De-interlace CXA2101AQ THS8083
Decoder & Video&Chroma THS8083
Decoder & Video&Chroma 100Pin
Y,Cb,Cr 80Pin D/A
D/A 80Pin 100Pin
80Pin 80Pin Chip for flat panel display application
P101 (A) 100Pin
100Pin
VGA XGA(scale up/down)
V/R/L 3
CHR0-7
PDP Module
8
(D)
8 LU0-7 3 CXA-R/G/B(A )
Multi-Component Processor
Triple 8Bit, 80MSPS, 3.3V Video&Graphic Digitizer
Comb Filter & Video Processor (Baseband Video Signal Processor)
with Digital PLL
Separates CVBS signal into Y,U &V Outputs Analog R,G & B signal from
P102 Generates D-R/G/B(24bit) signal from Analog RGB
STB,PC,DTV & TV signal
DVD
AV/DVD/DTV2 IC603 Lout P007A
IC604 IC602 IC603
IC602 LA4282
LA7222 CXA2022S LA4282 (SPK. Jack : 8)
STB/PC/DTV1 CXA2022S Audio Rout
(Audio S/W) (Tone Audio Amp.
Amp. 10x10Wrms
(ToneControl)
Control) (12Wx2)
(12Wx2)

VSC Board Block
PC-R/G/B/HS/VS
Y/Pb/Pr
( 480 p )
3X8
TV-Y/U/V/HS/VS
( R/G/B ) ( D )
CVBS
IC204
IC204 IC401
IC401
IC203
IC203 IC303
IC303
SDA9410
SDA9410 IC304
IC304 MX88L284
MX88L284
VPC3230
VPC3230 CXA2101AQ
CXA2101AQ PD501
PD501
De-interlace
De-interlace && THS8083
THS8083 3X2M
3X2M
Decoder
Decoder Video
Video && Chroma
Chroma (41Pin)
(41Pin)
D/A
D/A 100
100Pin
Pin Scan
Scan Converter
Converter
80
80 Pin
Pin 80
80 Pin
Pin
100
100Pin
Pin 208
208Pin
Pin
Y,Cb,Cr
( 480 i ) LUM0-7
3 CXA-R/G/B
CHR0-7
Heat-Run pattern.
LLC1/2
Outputs Blue/Red/ PDP
Green/White Pattern Module
with 225 steps

42/60 New VSC Board
MONOSTABLE MULTIBIB.
(74LS123) MEMORY
RGBHV CLAMP_AD
(6M-BYTE) 8bit 135Mhz ADC(3),
SOG_OUT
5 RGB 3 PLL(3), PIP,Gamma,
High order 3rd generation Scaling
VIDEO
SWITCH A/D CONVERTER
(M52758FP) H PLLH/CLK 2
SCALER TMDS TX
8
RGBHV 5 3 (CXA3516R) 21P
4
H/V (JAG200) (SII150)
SOG H/V/DE/CLK
Y/C V
H
CVBS RGB 3
DISP_EN
H/V 2
YCbCr/
YPbPr COLOR Digital Component Video 5
H/V/ De-Interlacer/Line Doubler RGBHV
DECODER FIELD/
LLC1
4 H
(VPC3230D)
DEINTER Digital Video V EPLD
2
-LACER Enhancer 5
YUV (GEN. CLAMP)
(FLI2200) (FLI2220) H/V/CLK/ Clamp
HBLK/VBLK COLOR CONTROL
&
Comb Filter Video Processor VIDEO SWITCH
high quality video front -end, which
H/V 2 Y,U,V,H,V 5 Multi-Component Processor
is targeted for 4:3 for 16:9, 50/60 MEMORY
& 100/120Hz TV sets, color decoder (CXA2101Q) (Baseband Video Signal
(4M-BYTE)
Processor)
PAL/NTSC/SECAM PIP processing
Y,Pb,Pr(MNT) 3 bipolar IC which integrates
Y,Pb,Pr(STB) 3 baseband signal processing,
RGB signal processing and
4 video switching systems
(including HV sync signal
AUDIO PORT EXP processing) using YCbCr
(74HCT373) (M62320X4) inputs developed for multi
R -scan TV & configuring
AUDIO AUDIO MICOM
SWITCH high-end TV systems
AMP
LA4282 (LA7222) ROM EEPROM
L (L & R) (AT29C010) X2416P

Power Supply Unit (40)
H
A VR
2 806 CEMENT
A: Vsc(75V)Trans
HEAT SINK
Vsc Vsc Vs B: Vsetup(275V) Trans
HEAT SINK
TRANS INDUCTOR
VR
CEMENT
TRANS C: Va Inductor Trans
B 3 805
Vset
CEMENT D: 5V Inductor Trans
Vsetup E: Multi Inductor Trans
CEMENT

TRANS 4 VR CEMENT Vs
F: Multi(5V/15V/12V/30V/Va)Trans
804 TRANS
C Vs Vs I G: St-By(5V/15V)Trans
Drive
D H: Vs Inductor Trans
Va
Inductor 5V
Inductor I : Vs(180V)Trans
E
J: PFC Inductor Trans
HEAT SINK
1 VR803 Multi
Inductor
(Va)
<Adjustment Point>
MULTI-
VR802
HEAT SINK
TRANS F
(5V Adj.)
5V)
VR802 : Va adjust(typ.70
VR801 Multi
5V)
VR804 : Vs adjust(typ.180
(32V Adj.) Drive VR805 : Vsetup adjust(typ.275V)
VR806 : Vsc adjust(typ.75V)
J
HEAT SINK
G
HEAT SINK
ST-BY
TRANS HEAT SINK TRANS
PFC Inductor
CEMENT
AC In
Power
EMI(Line Filter) Pack EMI Switch
POWER BLOCK
ST-BY 5V
AC Input
90Vac~265Vac STR-G6100 15V
Rectifier DIODE
Relay 380V 5V
PFC Forward
15V
Type
MC33262 12V
TL494
30V
Rectifier DIODE
RCC Type Va
TL494 75V
Half-Bridge
Type Vs
TL494 180V
VSC
RCC Type 75V
TL494 Vsetup
275V
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TOP in with Best Technology 28 LG Electronics
(8) Basic Structure of Optical Filter(Screen Filter)
AR(Antireflection) Film
PET Film with Multilayer
sputter-coatings Adhesive layer
Multilayer sputter-coating Tempered Glass

for EMI shielding & NIR
(Near Infrared Light)blocking
Colored adhesive layer
Adhesive layer
AR(Antireflection) Film Frame Printings(Screen Size)
Electrode(Bus Bar)
* EMI shielding : Mesh Fiber type & Film coating Type
Features of Optical Filter
-. Reduce Electromagnetic Radiation and NIR(Near infrared light) emission.
: EMI regulation(FCC A-class for Industry use, B-class for consumer use)
-.Transparency Control(40 ~ 70%),
ex) FCC -A(sheet resistance = 2.5~3.5W) @ 60% , FCC -B(sheet resistance = 1.1~1.5W) @ 45%
-.Color Control : Color Temperature & Color Reproducibility control
-.Reduce Surface Reflection
-.Enhancement of Contrast
-.Protection of PDP panel
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(9) PDP Tuner(Set Top Box)
SMPS Board RT-BA10(N-EU Multi)

Interface Board RZ-BA10(EU Multi)
RN-BA10(NTSC)
RP-BA10(Latin America)
Top View
Back Panel(Signal Input)
Main Board
Inside
Best LGDigital
(10) RT-BA10( STB ) Inter-Connection
12P
STB-CONTROL B/D
PF01
P00112 Power
P Switch
STB - MAIN P00210P 10P P810S

P402 P401
P403 12P 10P STB - POWER

Tuner 7P
8P
P003
8P P870S
12P 10P 7P
PX002 PX001 PX003
STB Interface B/D
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(11) STB Block Diagram(1)
Comb filter video processor Format converter
8bit UVin 8bit UVout
TV Digital Y/Cr/Cb Interlace scanning to
8bit Yin 8bit Yout
TV Audio(SIF) Multi-standard color decoder
TUNER Improve the Image Progressive scanning
TUNER A/D converter
3
DCF(3D)
DCF(3D) SDA Y/V/U
TV Signal (Digital
(DigitalComb
CombFilter)
Filter)
(CVBS) 8 2
3 IC IC
IC302
DVD
IC
IC301
301 CHROMA0-7 IC701
701 302
SDA- SDA9410
SDA-U/V/Y
(Y,Cb,Cr) 1 DCF-VIN Y/U/V VPC3230 LGTV1001 SDA9410
in VPC3230 LGTV1001 HS/VS
2 8 64pin 100pin
100pin
80pin
80pin 64pin
(R,L) 2 LUMA0-7 8 C0-7
Y/C
TV-L/R 3 OSD R/G/B/YS 3
3 (VRL)
A/V 1 8 P003
P003
2 W/F-OUT
2 1 S-MUTE Y0-7
DCF-C/Y KEY-1 OUT-L
2(Y/C) IC
IC201
201 IC
IC601
601 OUT-R
AV-L/R
SVHS CXA2069Q
CXA2069Q MSP3401
MSP3401
64pin 80pin (Woofer Spk.
64pin 80pin
Jack : 8)
3 3 15Wrms
A/V 2 KIN 3 SCL_A, SDA_B
DTV2 IC
IC602/3/4
602/3/4 PC/DTV
(VRL) IC
IC001
001
SRS
SRSblock
block
(R,L) KOUT 3 M37272
M37272
(option)
(option)
MNT 3 u-COM
u-COM
PDP MODUAL
OUT MNT-L/R/V
2
7input/3output Single chip multi-standard
wideband video Amp(20MHz, -3dB) Sound processors(Dolby Virtual) SCL-A
Y/C mix circuit TV SDL-A
A/V switch featuring I2C BUS Mono/Stereo/Bilingual SCL-A
2 SDL-A 2
DTV2 (R,L)
PC-HS/VS IS 501
in (Y,Pb,Pr)
5 (25Pin
3 1 Cable)
Interface Board SDA-HS/VS/U/V/Y IC
IC401
401 IC
IC402
402
PC 3 CXA R/G/B
R/G/B P401 CXA2101AQ
CXA2101AQ BA7657
BA7657 CXA-PC
(DTV 2)Y/U/V 80pin 24pin
HS/VS 80pin 24pin 5
DTV 1 R/G/B/HS/VS
5 DTV-R/G/B 3
IN PC-R/G/B
DTV ICX HS/VS
ICX001
001 DTV 2
RGB/HV BA7657F
BA7657F R/G/B P402
HS/VS CXA HS/VS
PC IN
PC
RGB/HV Multi-Component Processor Input select switch for high
PC Analog R/G/B definition display
PC Audio(Stereo) DTV P403 R/L R/G/B Internal broadband RGB s/w
PC/DTV-OUT PC-R/L CXA2069Q Y/U/V R/G/B
(pin 23/25)
(12) Function Descriptions
Parts Function
Y-Board ( Scan Driver ) Connected to Scan(Y) electrode and FPC to operate Scan and Sustain
Z-Board(Common Sustain Driver) Connected to Sustain(Z) electrode and FPC to operate Sustain
X-Board ( Address Driver ) Connected to lower address(X) electrode and FPC to operate Address
Generates and distributes display data and driver timing of Video and
Control Board Audio signal from external input to X,Y,Z Board.
With input voltages-Vs,Va,Vcc, converts into Circuit login voltage(5V),

DC/DC-2 Board Va,Vsc,Vs & Vsetup and distributes to X,Y,Z Board.
FPC(Flexible Plate Circuit) Connect line to line with PCB and pattern of Panel
Charged material between Panel and FPC. Used for heat pressing material
ACF to connect FPC and pattern of Panel(Glass) and constituted by conductive
(Asymmetric Conductive Fundamental)
metal(Ni,Au,etc) and thermosetting high polymer organism powder.
Electrical parts are attached to absorb and radiate heat generated at

Heat Sink Panel when operating.
Unifying IC chip on the PCB and FPC, and it realizes simplified structure
COF ( Chip On Film ) and miniaturization.

(13) Definition of Defect
A. Definition
Item Definition Cause

Dark Dot Non lighting Cell Defect
Flashing Cell Defect Toggles On/Off Foreign material at

Cell or structural
Non-extinguishing Cell Defect Turn on always defect
Brighter than other cell at same color or display

High Intensity Cell Defect
other color
B. Specification
A zone B zone
N 2 [cell/scn] N 4 [cell/scn]
Dark Dot Neighboring 2 Cells 1 Neighboring 2 Cells 1
Neighboring over 3 Cells : 0 Neighboring over 3 Cells : 0
Bright Dot Neighboring 2 Cells 1 Neighboring 2 Cells 1
Flashing Dot Neighboring 2 Cells 1 Neighboring 2 Cells 1
High Intensity Dot N 0 [cell/scn] N 0 [cell/scn]

SVC Precaution 1) X - Board COF Connector separation
Lift up X-BOARD CONNECTOR and separate

Lift up the right and left of X-BOARD CONNECTOR. COP CONNECTOR by pulling up.
When you handle COF CONNECTOR, dont pressure. First release LOCK and separate.
If COF CONNECTOR is damaged, you should replace MODULE ASSY. So, be aware of this!!
COF Connector
Warning
Warning
When
When you
you exchange
exchangeX-Board,
X-Board, first
first you
you should
should separate
separate COF
COF
Connector. Be careful to handle it.
COF
COF Connector
Connector is
isattached
attached to
to Module.
Module. When
When COF
COF Connector
Connector is
is
broken, Module ASSY must be replaced a new
broken, Module ASSY must be replaced a new one. one.

2) X - Board Connector separation
Lift up each edge of left/right. Lifted condition

Be careful to handle LOCK or it can be broken.
When LOCK is broken, replace a new X-BOARD.
Warning
Warning
Its easy to separate it by releasing Connector Lock .
Do not pressure or it can be hurt.

When LOCK is hurt, replace a new X-BOARD

3) Y - Board COF Connector separation
Pull the white LOCK as shown in arrow
Pull the white LOCK as shown in arrow.
Separate COF CONNECTOR by pulling in the left.
Warning
Warning
Be careful to handle LOCK and COF Connector. When LOCK part is damaged, you should replace
a new Y-Board. In case of COF Connector, Module Assembly.

4) Z - Board COF Connector separation
Separate the fixed Screw of Z-Board. Condition in Lock part is pulled Pull COF Connector as shown in arrow.
Pull out Lock as shown in arrow.
Its easy to separate COF on condition
COF Connector that Z-Board Screw is separated.
Warning
Warning In case Z-Board is assembled, its really
hard to separate.
Be careful not to tear COF Connector.
If COF Connector is torn, replace a new Module Assembly

5) Connector separation Guide
Push LOCK and pull out
PUSH PUSH
PUSH
PUSH PUSH PULL

6) Control Board & VSC Board Connector

7) Gas injection (Sealing up) condition
Be sealed up after gas injection

Warning
Warning Be careful to handle the sealed-up part after gas injection.
If it is broken, the gas escapes. So, replace the Module.

One Point SVC Guide Power off in 2 ~ 3 minutes(Protection)
Power
PowerisisOn
Onand
andoff
off2~3
2~3minutes.
minutes.
(Protection)
(Protection)
OK
P301
P301Connector
ConnectorOpen
Open Check.
Check. XX--Board
BoardTop
TopRight
Right Change.
Change.
P302 OK
P302Connector
ConnectorOpen
Open Check
Check XX--Board
BoardTop
TopLeft
Left Change.
Change.
P303 OK
P303Connector
ConnectorOpen
Open Check
Check XX--Board
BoardBottom
BottomRight
Right Change.
Change.
P304 OK
P304Connector
ConnectorOpen
Open Check
Check XX--Board
BoardBottom
BottomLeft
Left Change.
Change.
OK
P102
P102Connector
ConnectorOpen
Open Check
Check ZZ--Board
Board Change.
Change.
OK
P3,
P3,P2
P2Connector
ConnectorOpen
Open Check
Check YY--Board
Board Change.
Change.
OK
P005,
P005,P003
P003Connector
ConnectorOpen
Open Check
Check VSC-
VSC-Board
Board Change.
Change.
PROTECT
PROTECT operation;
operation; P006
P006Connector
ConnectorOpen
Open Check
Check OK VSC
VSC--Board
Board Change.
Change.
When
When the
the load
load voltage
voltage is
is short.
short.
Sound
Sound Output IC ShortCheck
Output IC Short Check
When
When each
each voltage
voltage doesnt
doesnt work
work (in
(in general)
general) Power
Power Board
Board Change
Change

Power off in 2 ~ 3 minutes(Protection)
Symptom : As soon as the power on,

its off in 2 - 3minutes.
(PROTECT operation)
Cause : No VS voltage
L813 Cold Solder L813 Coil cold soldering.
Check
Check
Open the Connector connecting to each Board to check the power is off.
if each Board is same, check the Power Board and voltage.

ADD BAR inspection and repair
Press the ADJ KEY and check the position of add bar by changing WHITE or
RED or BLUE or GREEN
HEATRUN : WHITE
Top Right Top Left MP-40PA10 uses 4 board such as left,right, top and bottom.
Divide the screen in 4 and once you see ADD BAR check COF CONNECTOR
between MODULE and X-BOARD.
If there is no defect in COF CONNECTOR replace X-BOARD.
But the problem still remains and check the connector between X-BOARD and
Bottom Right Bottom Left CONTROL BOARD. And if you cant find defect, check CONTROL.

Symptom : B color 1 Address line Open
Cause : Dented COF
COF is dented

Symptom : Inferior R Address color
Cause : Inferior DATA output by cold soldering 16 pin of IC14 in X-L-TOP
( Normal waveform after tearing off IC Pin)
Countermeasure : Replace X-L-TOP board.
IC14
Cold Soldering
Abnormal waveform by cold soldering
Normal waveform after tearing off IC pin

Symptom Causes Countermeasure
If 15V line voltage reduces Replace PSU

below 14V, (Power Supply Unit)
Mis-discharge occurs and and defective X-Board.
power off because of
protection circuit.
Defective X-Board
The blue spreads on the screen (Mis-discharge)

and power off in 2 ~ 3 seconds.
If you turn on again, it will be same problem.
Check
Check
If when Power on, screen shows like above and turn off in 2 seconds, check if turning off or not by disconnecting
all X & Y boards.

Symptom Cause Countermeasure
No 5V supply to Top right Connect 5V line

X-Board.
The top left part of screen is broken

(Top Right X-BOARD)
Check
Check
Check Top right X-BOARD 5V.(If 0V, it happens)
Check 5V line from SMPS to X-BOARD.

No Va(70V) supply to Top Connect 70V line

right X-Board.
Pinkish screen in the top left.

(Top right X-BOARD)
Check
Check
Check Top right X-BOARD Va(70V).(If 0V, it happens)
Check 70V(Va) line from SMPS to X-BOARD.


X-Board.

right X-Board.
The 3/5 top left in the screen is blank

(Top Right X-BOARD)
Check
Check
Check Top right X-BOARD 12V.( If 0V, it happens )
Check 12V & 70V(Va) line from SMPS to X-BOARD.

No 12V supply to Top left Connect 12V line

X-Board.

left X-Board.
The 3/5 top right of the screen is blank.

(Top left X-BOARD)
Check
Check
Check Top left X-BOARD 12V.( If 0V, it happens )
Check Top left X-BOARD Va(70V).(If 0V, it happens)
Check 12V & Va(70V) line from SMPS to X-BOARD.

P1 COF connector on Top left Reassemble it

X-Board is open.
Pinkish screen in the 1/5 top right

(Top left X-BOARD)
Check
Check
Check the contact point and Locking of P1 on Top left X-BOARD.

No 5V supply to bottom right Connect 5V line

X-Board.
The 3/5 bottom left of screen is broken.

(BOTTOM RIGHT X-BOARD)
Check
Check
Check Bottom right X-BOARD 5V.( If 0V, it happens )


X-Board.
No Va(70V) supply to bottom

right X-Board.
The 3/5 bottom left of the screen is Blank.

(Bottom Right X-BOARD)
Check
Check

No 5V supply to bottom left Connect 5V line

X-Board.
The 2/5 right of the screen is broken.

(Bottom left X-BOARD)
Check
Check
Check Bottom left X-BOARD 5V.( If 0V, it happens )


X-Board.
The 2/5 right part of the screen is blank.

(Bottom left X-BOARD )
Check
Check

The connecting of X-Board bottom Reassemble it.

left connector is bad.
ADDRESS bar appears in the right bottom of the screen.

(X-BOARD BOTTOM LEFT)
Check
Check
Check connecting of the connector of bottom left X-BOARD.
Reassemble it.
X-BOARD BOTTOM LEFT CONNECTOR

OPEN.

Examples

Connector(P13) is OPEN or Reassemble P13.

Connecting condition is bad
Screen is divided in top and bottom, and vertical bar

appears.
Check
Check
P13 CONNECTOR contact point inferior CHECK.
P13 CONNECTOR SIGNAL CHEK.
P13 CONNECTOR

VSC Board Connector is Open. Reassemble VSC Board

Connector
Screen is broken and has the vertical/horizontal bar.
Check
Check
Check the connector connecting

Reassemble the Connector

Loose VSC Board Connector Reassemble VSC BOARD

Connector
The screen is bluish(Mosaic screen)
Check
Check
Check the connection condition of the Connector.
Reassemble the Connector.

Bad IC203 Replace IC203(VPC3230D)
The mosaic appears in the screen when it connects to VIDEO Input.

(The sensibility of Y-signal is low.)
When connected to Component Input, it is O.K.
Check
Check
Check if X201 on VSC board oscillates.

Check Video In/Out of IC203 on VSC board.
IC201
(VPC3230D)
Decoder IC

Y - Signal in Low Sensibility
IC201(VPC3230D) Decoder is inferior

Cause
Symptom Countermeasure
Bad Connector connecting

Control Board and VSC B/D.
Change the Connector
Abnormal Normal
Noise with division of colors
Check
Check
Contact point and signal condition of Connector Control Board and VSC Board.
Bad Connector

Name No signal Vertical Bar
Symptom Cause and Countermeasure
1.Cause : Bad IC2 (DA1)

IC2 DA1(Data Arrange) No.162 Pin output is changing
depending on the temperature. abnormal X-Bd Buffer IC
* Room temperature : 2.5V Output (Normal Pin = over 2.8V)
* Heated : 1.5V Output(Normal Pin = 2.7V )
Bad IC2 (DA1)
2. Countermeasure : Replace IC2
< Waveform of normal pin> < Waveform of abnormal pin >

heated heated
8cm
DA1 DA1
Realization Buffer Buffer
When ASIC Chip(IC2 DA1 LGD4001) on Control Board gets

high temperature, you can observe it
(In normal temperature its O.K. )
Buffer(74ACT541) waveform abnormally narrows.
In this case, it is impossible for Flip Flop(74AC574) on
X B/D to read data.

Name Add Open (Green 1 Line)
1.cause: Add. COF Drive IC inferior
?
COF
Add. COF Drive IC
Normal Line Data waveform Open Line Data output waveform
the output of inferior line less than that of the normal Line
Add. COF Drive IC inferior
COF inspection : 24V Open check (normal 50V)

Name Vertical bar when Power off/on(Mis-discharge)
1.Cause : Control board malfunctions when Power off/on.
2.Countermeasure: Change some parts on Control board.
3.Changing parts : A32_CTRL_03 B/D (Marked on PCB)

-.R14,17,18,21 : 330 ==> 4.7K (Chip Resistor)
-.R15,16,19,20 : 22K ==> 4.7K (Chip Resistor)
-.C504, 505 : 0.1uF / 50V add (Chip Capacitor)
Control board
Realization
1.PDP Power on Mode external input
(regardless of wire/wireless signal but its easy to reenact in wireless
signal)
2. Remove Power Cord (Powers off)
3.after about 20minutes, insert Power cord
(automatically the Powers on and the vertical bar is shown as above)

TABLERO DE CIRCUITO IMPRESO
MAIN(TOP) :MP-40PA10 MAIN(TOP) :RP-BA10
MAIN(BOTTOM) MAIN(BOTTOM)
* MP-40PA10 DIAGRAMA DE ALAMBRADO
POWER S/W CONTROL
P102
P804
P807
SPK(TOP) SPK(BOTTOM) P805
P301
P803
P802
P8
01
P806 P801
P811 P802
P810
P302
P809
P8
P004A 15
PD501
P14
P1 P0
00 05A
P0
P006A 03A P303
P15
P007A
P007B
P304
P004B
* RP-BA10
SMPS
A/V(TOP) A/V(BOTTOM) CONTROL

42 Inch(Wide) PDP SVC Training Manual
LG Electronics / DND QA
Contents
. Usage/Service Points to be concerned
. Module formation & spec
. Screen defect diagnosis
1. 4/7 or 3/7 of screen is not displayed.
2. Screen by Data COF is not displayed.
3. one or more of Data COF IC have regular vertical lines.
4. Data COF IC unit error pattern
5. The screen by Scan COF is not displayed.
6. Regular- interval vertical line in the whole screen.
7. Vertical data copy
8. One or more vertical bars.
9. One or more horizontal bars.
10. Input signal pattern is displayed but the whole brightness of screen is dark.
11. In full white pattern, foreign color is displayed or in full black pattern, mis-
discharge is partially occurred..
12. In full white pattern, the brightness is getting darker toward the center.
13. A specific brightness of one color is not clear.
. Non-picture defect diagnosis

. One Point Service Guide(42 Inch, 40 Inch)
. Usage/Service points to be concerned
Color PDP is a display device consisting of Panel section & Drive section. Panel section is composed of electrode,
fluorescent substances ,dielectrics and gases, and drive section is a combination of electrical circuit section and
PCB section. We call this concrete as PDP Module Assy and the following shows warning.
SUGGGESTIONS
1. Static precaution
Drive section circuit is C-MOS circuit, so to protect against static electricity, wear static-proof wrist band.
2. Cleaning
when wiping panel, do not use liquid cleaner or other chemicals . Use a damp cloth for cleaning .
3. handling
Color PDP uses high voltage(Max.500V). Be aware of electronic shock when handling PDP Unit and dont touch drive circuit.
and even driver circuits capacitor is turned off but charge still remains there, so to touch drive circuit, be sure to wait at least 1 minute.
4. Warning when connecting signal & Power Connector in operation

do not touch connector while Color PDP is operating.
5. PDP servicing and guarantee

Glass Panel and Drive Circuit section are linked and operating together.
if you disassemble and assemble the product in your own hands , LGE is exempted from the guarantee of function, quality and etc.
6. Damage in still image

Color PDP uses fluorescent material. The quality of PDP fluorescence by nature becomes deteriorated if using it in the same condition of CRT.
To prevent this symptom, input full-screen regularly or use screensaver software.
So do not display the still image for a long time.
7. Temperature & ventilation

Color PDPs Glass Panel section and Drive circuit section emit the heat so the temperature shall be kept under 40.
the temperature of glass panel section is pretty high because built-in drive circuit emits the heat.
PDP is operating with high voltage therefore be sure to keep it away from conductive objects.
8. Warning when handling Module

be aware that PDP shall not be touched by metal or hard objects and shocked by the heat or mechanical force.
be careful when disassembling or handling.
be sure to wear glove for preventing injury when the glasss broken.
LG Electronics/DND QA Gr
Service warning
1. When inserting parts or PCB, fasten the lead line to terminal before soldering.
2. When inserting high- voltage resistance(metal oxide film resistance or metal film resistance), keep 10mm away from PCB
3. High-voltage or high-temperature parts shall be away from the lead line.
4. This chassis is insulation(cold) chassis but for safety, it is better to use insulation trance.
when servicing power board, be sure to use insulation trance.
5. While PDP Module is in operation, do not connect or remove lines.
With COF or panel defect, report it to LGE PDP module service department.
Defect diagnosis tool
1. One DVM ( FLUKE 87 or similar type )

2. Digital Oscilloscope ( over 200MHZ )
MN-
MN-42PZ10 Spec & Features
91.5
1259
82
1056
Power : 220V 60Hz

635
Power consumption : 340W
693.5
220 114.8
779.5
281
1379
aspect ratio: 16:9 color temperature : over 8500

8500 K S-Video input
screen size (H X V) : 920.1 X 518.4mm viewing angle : over 160
160 input(Y,Cb
DVD input(Y, Cb,Cr)/R,L
Cb,Cr)/R,L : Y/Y. Pb/
Pb/Cb,
Cb, Pr/Cr+R/L
resolution : 852 X 480 (VGA) input signal : NTSC, HD, VGA ,SVGA Audio input : R/L
Cell Pitch (H X V) : 0.36 X 1.08 Twin Picture : PC/AV Power Cable : 33
(Ground terminal)
displayable colors (R,G,B) : 1,677K (256 X 256 X 256) PC input : D-
D-SUB 15 Sound Output (Speaker) : R.L Out
brightness : 250 cd/
cd/ (w/o filter : 550 cd/
cd/ ) Control : D-
D-SUB25 / STB connection R,G,B input : D-
D-SUB25 (RGBHV) : STB connection
contrast ratio : 250:1 (w/o filter ; 700:1 ) Video input : CVBS AC Input : 220V 60Hz
Spec of Models
MN-42PZ10(42W PDP MNT) ITEMS SPECIFICATIONS(Tentative)

Screen Size: 42 inch/ 106cm diagonal
Market : Korea / N_ America / S_America Aspect Ratio:
Resolution:
16 :9 (width:height)
852 x 480 Pixels(SD grade)
(2001. July ~) Peak Brightness : typ.240cd/m (with filter 60%)
Contrast Ratio: 700:1(Dark Room & with filter 45%)
Viewing Angle: 160 horizontally and vertically
Displayable Colors: 16.7 million
Weight: kg (MNT), kg(D/stand), kg(spk.)x2
Life: >25,000 hours
(elapsed time to 50% of initial brightness)
Dimensions(MNT) : 105.6cm wide, 63.4cm high, 8.2cm deep
Input Terminals : RF terminal(PAL/SECAM/NTSC)
(Set Top Box) Composite Video input(RCA) X 2, S-Video
Audio L&R input(RCA) X 2
Component Video (Y,Pb,Pr) + R/L for DVD
Component Video (Y,Pb,Pr)+ R/L for HDTV Stb.
RGB-SUB 15 pin for HDTV Stb.(480p/720p/1080i)
Analog RGB-SUB 15pin(PC VGA ~SVGA)
Stereo Input for PC Audio
Output Terminals : Analog RGB-SUB 15 pin(PC/DTV input bypass)
(Set Top Box) Audio L&R(RCA)
RGB-SUB 25 Pin for MNT(RGB/HV in & Control)
Composite Video output + R/L output
Input Terminals : Analog RGB-SUB 15 pin (Compatible with PC
(MNT) VGA ~SVGA, Compressed XGA)
(Example of Desk Top Type) RGB-SUB 25 Pin for STB(RGB/HV in & Control)
Component Video (Y,Pb,Pr) for DVD & DTV Stb.
Composite Video input(PAL/SECAM/NTSC)
Audio L&R input(RCA)X2
Display Frequency : 15.73kHz to 60kHz horizontally, 50Hz to 75Hz(V)
Picture : PIP(2Tuner:STB), Twin Picture, Digital Comb filter,
Digital Video Enhancer(Jagging free )
Sound : A2 stereo, AVL, Dolby Virtual, 2x10Wrms
RN-
RN-BA11(3 System Multi STB) Remote Control : Included(Unified)
430(W)X78(H)X280mm(D) External Control : D-sub 25-pin connector
Power Source : 110-240V , 50/60 Hz
Power Consumption: 300 watts( with Max. Audio : 320W)
PDP STB type & compatible model
SET TOP BOX Compatible Model
MN-
MN-40X3M , MN- MN-40PA10, MN-
MN-40PA10A, MN-
MN-42PZ10, MN-
MN-60PZ10
all Model can be connected but because of noise problem with int
internal
ernal
fan, it is terminated.Be sure that MN-
MN-40X3M is not compatible with SK-
SK-011T
DIGITAL SET TOP BOX SK-
( SK-010T ) Separately : dedicated cable (AP-
(AP-EA10)
MN-
MN-40PA10, MN-
MN-40PA10A, MN
MN--42PZ10, MN-
MN-60PZ10
All but MN-

MN-40X3M can be used
DIGITAL SET TOP BOX SK-
( SK-011T ) (AP-
separately : dedicated cable (AP -EA10)
MN-
MN-40PA10, MN-
MN-40PA10A only
Only related model can be used.
RN-
ANALOG SET TOP BOX ( RN -BA10 )
MN-
MN-42PZ10 only
Only related model can be used

RN-
ANALOG SET TOP BOX ( RN -BA11 )
. Module diagram & spec
ZCNT TOP B/D ASSY
Y DRV Upper B/D ASSY

Label
P5 P3 P2
P300
P4
P100
ZSUS B/D ASSY
P1
Y SUS B/D ASSY CTRL B/D ASSY
Y DRV Lower B/D ASSY
P6 VR2 VR1 P2 VR1
P1
X LEFT B/D ASSY X RIGHT B/D ASSY P2
YDRV B/D ASSY ZCNT BOTTOM B/D ASSY

EXTERN AL CABLE C ONNECTION PART NO. product name standard
connector supply signal 1 6871QTH003B PWB(PCB) ASSY ZCNT TOP B/D ASSY
2 6871QZH002B PWB(PCB) ASSY ZSUS B/D ASSY
P1~P2[X B/D] 5V, 15V, VA
3 6871QTH004B PWB(PCB) ASSY ZCNT BOTTOM B/D ASSY
P3[Y SUS B/D] VSC, VSETUP
4 6871QLH012A PWB(PCB) ASSY X LEFT BOTTOM B/D ASSY
P2[Y SUS B/D] 5V, 15V, VS
5 6871QRH010A PWB(PCB) ASSY X RIGHT BOTTOM B/D ASSY
P1[Z SUS B/D] 5V, 15V, VS
6 6871QDP016B PWB(PCB) ASSY YDRV Upper B/D ASSY
P300[CTRL B/D] 5V
7 6871QDP017B PWB(PCB) ASSY YDRV Lower B/D ASSY
P100[CTRL B/D] VIDEO SIGNAL
8 6871QYH015A PWB(PCB) ASSY YSUS B/D ASSY
Y- Drive
CN1
POWER
Controller
Board Board
CN2
Y- Board
Z- Board
VSC
Board
Y- Drive
EMI Filter
X Board ( L ) X Board ( R )
Local key Main Power
Monitor Block diagram
22M
M--SDRAM
SDRAM
STB
STB LA4282
LA4282
MICOM Buffer
Buffer
MX88L284
MX88L284
CXP750010 HC541
HC541
LA7222
LA7222 CXA2022S
CXA2022S
PC
PC
PDP MPDULE
Video
Video HC74
HC74
DVD
DVD VPC3230
VPC3230 SDA9410
SDA9410 CXA2101
CXA2101 THS8083
THS8083
MN-42PZ10 VSC(JAG200 & FLI2200) Block Diagram
MONOSTALE MULTIBIB.
MEMORY (6M-BYTE)
RGBHV SOG_OUT CLAMP_AD
VIDEO
5 RGB 3
SWITCH
A/D CONVERTER
(M52758FP)
(CXA3516R) SCALER
Buffer
41P
(74F574 x 4)
H PLLH/CLK 2 (JAG200) 8
RGBHV 5 3
4
H/V
SOG H/V/DE/CLK
V
H
CVBS RGB 3
H/V 2 DISP_EN
COLOR DECODER
YCbCr/
YPbPr (VPC3230D) 5
H/V/ RGBHV
FIELD/
LLC1
4 H EPLD
DEINTERLACE ENHANCER
(FLI2200) (FLI2220) COLOR CONTROL V
2 (GEN. CLAMP)
5 &
YUV VIDEO SWITCH Clamp
H/V/CLK/
HBLK/VBLK (CXA2101Q)
MEMORY H/V 2 Y,U,V,H,V 5

(4M-BYTE)
Y,Pb,Pr(MNT) 3 Y,Pb,Pr(STB)
3
PORT EXP
(74HCT373)
AUDIO (M62320X3)
MICOM
R
AUDIO AMP Sound
LA4282(L&R) Processor
(MSP3401G) ROM EEPROM
(AT29C010) X2416P
L
PC
RN-BA11(Tuner
RN-BA11(Tuner
L/R Receiver)
Receiver) Block
Block -- Diagram
Diagram Ro
Lo
MSP3401G
RGB(PC)
2nd SiF M52758FP
Sound
TV (M) RGB/YUV
TUNER.1 Processor
S/W
L/R
L/R(tv) RGB (DTV)
TUNER.2 TV (S)
L/R(tv)
M52756FP RGB
CVBS RGB/YUV
S/W
VPC3230D Y,Pb,Pr(DTV)
Y/C (SUB)
Video RGB(OSD) YUV
Y/C Proessor CXA2119M
S-VHS CXA2069Q OPTION
S/W
AUDIO Y/C
V, L/R A/V SW DCF
1
CVBS
WE
MS81V04160
FRAME
RE MEMORY
V, L/R
2
Y/C VPC3230D
(MAIN)
DVD_Y LGTV1001
Vido +
Proessor DRP
MNT_OUT
Y,Cr,Cb (DVD)
Y,Pb,Pr(DTV)
DVD/DTV
(RCA JACK)
Product back & monitor in/output section
Connecting 25 Pin cable

(when connecting 25 Pin cable,
Connect external equipment to STB)
Connection diagram (back covers
cover s open)
Controller Board
Z-Board
Y-Drive (TOP) Power Board
VSC Board
Y-Board
EMI Filter
Y-Drive (Bottom)
Exploded view (Back Cover, VSC, EMI, Power )
VSC BOARD EMI Filter POWER BOARD
BACK COVER
Exploded view (Module)
CONTROL
BOARD
PANEL
Z-BOARD
Y-Drive BOARD
Y-Drive BOARD
X-BOARD
X-BOARD
Y-BOARD
Parts (back covers open)
Y-Drive Board (Top) Y-Board Control Board(Back) Power Board Z- Board
Main Power
Y-Drive Board VSC Board(Front) EMI Filter Switch
EMI Filter & VSC Board are separated
Y-Drive Board Y-Board Control Board Z-Board
X-Board ( Right)
X-Board ( Left )
Power Board ( SMPS )
Power well power Board-Korean market Murata Power Board
1. The 4/7 or 3/7 of screen is not displayed.

1) Check the X B/D power connector.
2) Check the connector between CTRL B/D and X B/D.
3) Replace the X B/D.
relations between screen and X B/D
screen X B/D
left 4/7 of screen Right X B/D
right 3/7 of screen Left X B/D
type
i) screens left(4/7) ii) Screens right(3/7)
Displaying part
Non-displaying part
2. No image by Data COF. (the case one Data COF is totally or partially not displayed included)
1) It is mainly caused by related Data COF and X B/D connection error.
2) Check the connector between that Data COF & X B/D.
3) When Data COF has a defect, replace the related X B/D.
examples of screen display type
( beside the below, any out of 7 Data COF can be occurred. )
ok
partially displaying
Non-image
Data COF IC test method
Set pattern( GND ) to ANODE,

Pattern (resistance joint part ) to CATHOD,
Test diode forward and backward.
Measure resistance value.(10)
GND
resistance
3. Data COF IC unit error
1) As pictures below, this is caused by the clock error of Data COF IC
2) With <case 1>, <case 2>, <case 3>, check Data COF connector and replace the X B/D.
3) With <case 4>, <case 5>, check the connector between CTRL B/D & X B/D and replace X B/D or CTRL B/D.
Cases
<case 1>
One IC error in one COF
<case 2>
Two every-second IC error in one
<case 3>
4 IC errors in one COF
<case 4>
Data COF IC unit error in the whole X B/D
<case 5>
Data COF IC unit error in the whole screen.
4. Regular vertical line with one or more Data COF IC
1) Regular vertical line with one Data COF IC is mainly caused by X B/D output terminal buffers output error. When two Data COF ICs have regular
vertical lines, it means the data transfer from Controller B/D to X B/D has an error.
2) Check the related X B/D connector.
3) Replace that X B/D or CTRL B/D
relation between screen & X B/D
screen X B/D
left 4/7 of bottom screen Right X B/D
right 3/7 of bottom screen Left X B/D
case
Partial error or total error with One or more ICs
defect.
5. The screen by Scan FFC is not displayed
1) It is mainly caused by the bad connection between Scan FFC & Y B/D.
2) Check the related connector between Scan COF & Y B/D.
3) When Scan IC has a defect, replace the related Y DRV B/D.
case 1/8 of the screen
OK
total or partial non- image
SCAN IC check
Set Vpp Pin to ANODE, GND pin to CATHOD and test diode forward and backward.
6. Regular vertical lines in the whole screen. (mainly in one specific color, regular line is flicking)
1) This problem is related to CONTROL B/D.
2) Replace CONTROL B/D
case
Regular vertical lines in the whole screen
7. Vertical Data copy

1) It possibly happens when scan wave does not form properly.
2) Replace Y DRVB/D or Y SUS B/D
case
<pattern supposed to display> <case 1 : total copy>
<case2 : partial- top copy> <case 3 : partial- bottom copy> <case 4 : total copy>
8. One or more vertical lines in the screen.
1) Irregular vertical line is not related to Controller B/D or X B/D.
2) It is mainly caused by the followings open(or short).
- Panel itself defect
- DATA COF FPC attached to panel is open or short.
- DATA COF attached to panel itself defect
3) Replace module
There are several types.
case
Several lines in area.
It can be seen on the both side, right and left.
The area is sometimes over .
9. One or more horizontal lines in the screen.

1) Irregular borizontal line is not related to Controller B/D or Y B/D.
- SCAN FPC attached to panel is open or short.
- SCAN IC attached to panel itself defect
3) Replace Y DRV B/D
case
Not always like this.
There can be several horizontal lines
10. Input signal pattern is displayed but the whole brightness of the screen is dark.
1) It happens when Z B/D is not operating well.
2) Check whether Z B/Ds power connector is plugged .
3) Check whether the connector between Controller B/D & Z B/D is plugged.
4) Replace Controller B/D or Z B/D.
11. In full white pattern, foreign color is displayed or in full black pattern, mis-discharge
is partially occurred.
1) Check the slope of Y B/D set up, set down waveform.
2) Check the slope of Z B/Ds ramp waveform
3) Measure each B/Ds output waveform by over 200MHz oscilloscope and compare it to the below picture.
it is possible to control Y B/Ds setup slope by adjustinng VR2, setdown slope by VR1 and Z B/Ds ramp slope by VR1..
- Y B/D measurement point : TP ( Connector P4 36 pin )
- Z B/D measurement point : panel connection part ( SUS_OUT )
230V
15s
Vsetup 175V
setup
Vs
175V 25s
Vs 20s
0V setdown
230s
Z RAMP voltage wave

Y output voltage wave
1) It happens with Z B/Ds ramp waveform
2) Check the connection between CTRL B/D and Z B/Ds connection cable.
3) Replace Z B/D.
case

1) Check CTRL B/Ds input signal connector.
2) Replace CTRL B/D.
. Non-
Non-picture Defect diagnosis.
Non- image or same symptom when power off or black pattern.

1) Check CTRL B/Ds LED(D1~D4).
2) Check the power or signal cable input into CTRL B/D.
3) Check X B/D, Y B/D and Z B/Ds power connector.
4) Check the connector between CTRL B/D and X B/D, Y B/D, Z B/D respectively.
5) Measure each X, Y, Z B/Ds output waveform with over 200MHz oscilloscope and compare it to the below picture to detect the defect
and replace that.
- Y B/D measurement point : TP ( Connector P4 36 pin )
- Z B/D measurement point : panel connection part ( SUS_OUT )
- X B/D measurement point : L1(RIGHT), L2(LEFT BOTTOM)
6)Test scan(Y) IC.
7)Test data(X) COF IC
8)Replace CTRL B/D.
1Frame(16.7ms)
5) Test scan(Y) IC.

6) Test data(X) COF IC.
< A: Y B/D output waveform - 1 FRAME >

< B: Y B/D output waveform - 1 SF > < B: Y B/D output waveform - 2 SF(non-Setup SF) >
< A: Y B/D output waveform - 1Frame >
< B: Y B/D output waveform - 7~12 SF(SE) >
< A: Z B/D output waveform - 1Frame >
< B: Z B/D output waveform - 1SF >
< X B/D output waveform - 1 FRAME >
< X B/D output waveform - 1 SF >

< X B/D output waveform - amplification >
. One Point Service Guide 42 Inch
42 PDP Flicker and No Raster Troubleshooting Guide
cause : bad connection between

Y-Board
# 1, 2 drive board Connector pin
P6
Rework should
be done
P4
Y-Driver Board
Y-Board

P4
P6

amplified amplified
: outside Leg
: inside Leg
P 6, P 4 both are the first pin, when
wiring, it should be done as picture
shown.
(bend the wire to Y-Driver B/D not
to Y-B/D . If not there can be noise)
Dont be confused with Pin number

Improved since Dec,2001.

Be sure not to misconnect the line.

See the picture precisely and then connect jump wire at the exact
exact point
Intermittent no-
no-image/image error while watching
X CANVAS X CAVBAS
The screen is intermittently disappeared . LED is green screen is distorted weiderly (happened 2 a day)
X CANVAS
cause : bad connection between Y-

Y-Board and #1, 2 pin of
Y-Drive Board Connector
troubleshooting : connect bad linking between Y-

Y-Board &
Y-Drive with jump wire (all 4 parts)
see working instruction(revised since Dec,2001. 1)
normal LG Electronics/DND QA Gr
No Power
X CANVAS X CANVAS
No Power
normal
( in ST-
ST-BY mode, but no LED)
Check the power supply & main power S/W on
Check EMI board fuse (check the rated capacity )
Be sure to use rated fuse.
Fuse 15 A
No Raster
X CAVBAS X CANVAS
when Powers
Power s on, after 2 ~ 3 sec, its
it s off
normal
( LED changing green into red )
CHECK : remove STB and operate monitor individually.

(check STB defect or Monitor defect )
When using ANALOG STB, check STB only

MN-
MN-42PZ10 only STB : RN
RN--BA11
Remove each Boards

Board s power supply connector and check the power is off.
When the power is not off,replace the related board.
No Picture
X CANVAS X CANVAS
no picture (LEDs
(LED s green)
normal
Core checkpoint : remove STB and operate monitor individually.

(check whether STBs
STB s a defect or monitors
monitor s one)
With monitor defect, check VSC and then Controller Board.
Troubleshooting : replace VSC Board
Address Bar ( Horizontal Bar )
X CANVAS X CANVAS
no image (LEDs
(LED s green)
normal
Cause : Y
Y--Drive ( Bottom ) defect
Troubleshooting : Y-
Y-Drive (lower part) replacement
This problem is shown in the bottom of screen,

So it is caused by Y-
Y-Drive
Y-Drive Board ( Bottom )
Address Bar ( Horizontal Bar )
X CANVAS X CANVAS
no image (LEDs
(LED s green)
normal
Y-Drive Board ( Top )
Y-
Cause : Y -Drive Board (upper part) defect
Troubleshooting : Y-
Y-Drive Board replacement
No Picture
X CANVAS X CANVAS
no image (LEDs
(LED s green)
normal
PD501 Connector
cause : PD-
PD-501 Connector contact point defect
PD-
troubleshooting : PD-501 Connector replacement
PD-
(with PD-501 Connector contact point defect,
Various defect symptoms can be seen)
High frequency noise (Bee
( Bee
Bee sound)
X CANVAS X CANVAS
normal picture with high frequency noise ((bee

bee)
bee ) normal
SMPS is supposed to operate

with high frequency so
small noise is not considered
as a defect.
Power (SMPS) Board
1. C8178 0.22
0.22/50V add
2. Open C8139 right lead,
and then connect it to Open C8139 right
R8164 right lead. C8178 0.22uF lead and then
electrolytic wire R8164 right
Improved since Nov,2001 capacitor insertion lead
#. Slight noise is not a defect and write down explanation

No picture in right-
right- 2/5 area
X CANVAS X CANVAS
right-
No picture in the right- 2/5 area normal
X-Board ( Left ) power supply check
X-Board ( Left )Connector check
X-Board ( Left ) replacement
Address Bar (Vertical )
X CANVAS X CANVAS
right-
stripe in right-2/5 area normal
X-Board ( Left ) power supply check
X-Board ( Left ) Connector check
X-Board ( Left ) replacement
No picture in left 3/5 of the screen
X CANVAS X CANVAS
left 3/5 of screen with vertical stripes normal
X-Board ( Right ) power supply check
X-Board ( Right )Connector check
X-Board ( Right ) replacement
Address Bar (Vertical )
X CANVAS X CANVAS
left 3/5 of screen with vertical stripes. normal
X-Board ( Right ) power supply check
X-Board ( Right )Connector check
X-Board ( Right ) replacement
No Red
X CANVAS X CANVAS
no Red ( B or G ) normal
Test Monitor individually.

If detect a problem with monitor, check VSC Board.
If it has a problem with STB connecting, focus on 25 Pin.
Be sure not to connect 5 Pin (AP-

(AP-EA10) by force
25 Pin Cable P/No : GVZ AP

AP--EA10 Be sure not to bend it by force or internal
Insulated conductor can be down.
1) X - Board COF Connector separation 42 Inch
Lift up the right and left of X-BOARD CONNECTOR. Lift up X-BOARD CONNECTOR and separate
COP CONNECTOR by pulling up.
When you handle COF CONNECTOR, dont pressure. First release LOCK and separate.
If COF CONNECTOR is damaged, you should replace MODULE ASSY. So, be aware of this!! COF Connector
Warning
Warning
When
When you
you exchange
exchangeX-Board,
X-Board, first
first you
you should
should separate
separate COF
COF
COF
COF Connector
Connector is
isattached
attached to
to Module.
Module. When
When COF
COF Connector
Connector is
is
broken, Module ASSY must be replaced a new
broken, Module ASSY must be replaced a new one. one.
2) X - Board Connector separation
Lift up each edge of left/right. Lifted condition

Be careful to handle LOCK or it can be broken.
When LOCK is broken, replace a new X-BOARD.
Warning
Warning
Its easy to separate it by releasing Connector Lock .
Do not pressure or it can be hurt.

When LOCK is hurt, replace a new X-BOARD
3) Y - Board COF Connector separation
Pull the white LOCK as shown in arrow
Pull the white LOCK as shown in arrow.
Separate COF CONNECTOR by pulling in the left.
Warning
Warning
Be careful to handle LOCK and COF Connector. When LOCK part is damaged, you should replace
a new Y-Board. In case of COF Connector, Module Assembly.
4) Z - Board COF Connector separation
Separate the fixed Screw of Z-Board. Condition in Lock part is pulled Pull COF Connector as shown in arrow.
Pull out Lock as shown in arrow.
Its easy to separate COF on condition
COF Connector that Z-Board Screw is separated.
Warning
Warning In case Z-Board is assembled, its really
hard to separate.
Be careful not to tear COF Connector.
If COF Connector is torn, replace a new Module Assembly
5) Connector separation Guide
Push LOCK and pull out
PUSH PUSH
PUSH
PUSH PUSH PULL
6) Control Board & VSC Board Connector
7) Gas injection (Sealing up) condition

Warning
Warning Be careful to handle the sealed-up part after gas injection.
If it is broken, the gas escapes. So, replace the Module.
8) Power off in 2 ~ 3 minutes(Protection)
Power
PowerisisOn
Onand
andoff
off2~3
2~3minutes.
minutes.
(Protection)
(Protection)
OK
P301
P301Connector
ConnectorOpen
Open Check.
Check. XX--Board
BoardTop
TopRight
Right Change.
Change.
P302 OK
P302Connector
ConnectorOpen
Open Check
Check XX--Board
BoardTop
TopLeft
Left Change.
Change.
P303 OK
P303Connector
ConnectorOpen
Open Check
Check XX--Board
BoardBottom
BottomRight
Right Change.
Change.
P304 OK
P304Connector
ConnectorOpen
Open Check
Check XX--Board
BoardBottom
BottomLeft
Left Change.
Change.
OK
P102
P102Connector
ConnectorOpen
Open Check
Check ZZ--Board
Board Change.
Change.
OK
P3,
P3,P2
P2Connector
ConnectorOpen
Open Check
Check YY--Board
Board Change.
Change.
OK
P005,
P005,P003
P003Connector
ConnectorOpen
Open Check
Check VSC-
VSC-Board
Board Change.
Change.
PROTECT
PROTECT operation;
operation; P006
P006Connector
ConnectorOpen
Open Check
Check OK VSC
VSC--Board
Board Change.
Change.
When
When the
the load
load voltage
voltage is
is short.
short.
Sound
Sound Output IC ShortCheck
Output IC Short Check
When
When each
each voltage
voltage doesnt
doesnt work
work (in
(in general)
general) Power
Power Board
Board Change
Change
9) Power off in 2 ~ 3 minutes(Protection)
Symptom : As soon as the power on,

its off in 2 - 3minutes.
(PROTECT operation)
Cause : No VS voltage
L813 Cold Solder L813 Coil cold soldering.
Check
Check
Open the Connector connecting to each Board to check the power is off.
if each Board is same, check the Power Board and voltage.
10) ADD BAR inspection and repair
Press the ADJ KEY and check the position of add bar by changing WHITE or
RED or BLUE or GREEN
HEATRUN : WHITE
Top Right Top Left MP-40PA10 uses 4 board such as left,right, top and bottom.
Divide the screen in 4 and once you see ADD BAR check COF CONNECTOR
between MODULE and X-BOARD.
If there is no defect in COF CONNECTOR replace X-BOARD.
But the problem still remains and check the connector between X-BOARD and
Bottom Right Bottom Left CONTROL BOARD. And if you cant find defect, check CONTROL.
11) One Point Service Guide
Symptom : B color 1 Address line Open

Cause : Dented COF
COF is dented
Symptom : Inferior R Address color
Cause : Inferior DATA output by cold soldering 16 pin of IC14 in X-L-TOP
( Normal waveform after tearing off IC Pin)
Countermeasure : Replace X-L-TOP board.
IC14
Cold Soldering
Abnormal waveform by cold soldering
Normal waveform after tearing off IC pin
Symptom Causes Countermeasure
If 15V line voltage reduces Replace PSU

below 14V, (Power Supply Unit)
Mis-discharge occurs and and defective X-Board.
power off because of
protection circuit.
Defective X-Board
The blue spreads on the screen (Mis-discharge)

and power off in 2 ~ 3 seconds.
If you turn on again, it will be same problem.
Check
Check
If when Power on, screen shows like above and turn off in 2 seconds, check if turning off or not by disconnecting
all X & Y boards.

X-Board.
The top left part of screen is broken

(Top Right X-BOARD)
Check
Check
Check Top right X-BOARD 5V.(If 0V, it happens)

right X-Board.
Pinkish screen in the top left.

(Top right X-BOARD)
Check
Check
Check 70V(Va) line from SMPS to X-BOARD.

X-Board.

right X-Board.
The 3/5 top left in the screen is blank

(Top Right X-BOARD)
Check
Check
Check Top right X-BOARD 12V.( If 0V, it happens )
Check 12V & 70V(Va) line from SMPS to X-BOARD.
No 12V supply to Top left Connect 12V line

X-Board.

left X-Board.
The 3/5 top right of the screen is blank.

(Top left X-BOARD)
Check
Check
Check Top left X-BOARD 12V.( If 0V, it happens )
Check Top left X-BOARD Va(70V).(If 0V, it happens)
Check 12V & Va(70V) line from SMPS to X-BOARD.
P1 COF connector on Top left Reassemble it

X-Board is open.
Pinkish screen in the 1/5 top right

(Top left X-BOARD)
Check
Check
Check the contact point and Locking of P1 on Top left X-BOARD.

X-Board.
The 3/5 bottom left of screen is broken.

(BOTTOM RIGHT X-BOARD)
Check
Check

X-Board.
No Va(70V) supply to bottom

right X-Board.
The 3/5 bottom left of the screen is Blank.

(Bottom Right X-BOARD)
Check
Check

X-Board.
The 2/5 right of the screen is broken.

(Bottom left X-BOARD)
Check
Check

X-Board.
The 2/5 right part of the screen is blank.

(Bottom left X-BOARD )
Check
Check
The connecting of X-Board bottom Reassemble it.

left connector is bad.
ADDRESS bar appears in the right bottom of the screen.

(X-BOARD BOTTOM LEFT)
Check
Check
Check connecting of the connector of bottom left X-BOARD.
Reassemble it.
X-BOARD BOTTOM LEFT CONNECTOR

OPEN.
Examples
Connector(P13) is OPEN or Reassemble P13.

Connecting condition is bad
Screen is divided in top and bottom, and vertical bar

appears.
Check
Check
P13 CONNECTOR contact point inferior CHECK.
P13 CONNECTOR SIGNAL CHEK.
P13 CONNECTOR
VSC Board Connector is Open. Reassemble VSC Board

Connector
Screen is broken and has the vertical/horizontal bar.
Check
Check
Check the connector connecting

Reassemble the Connector
Loose VSC Board Connector Reassemble VSC BOARD

Connector
The screen is bluish(Mosaic screen)
Check
Check
Check the connection condition of the Connector.
Reassemble the Connector.
Bad IC203 Replace IC203(VPC3230D)
The mosaic appears in the screen when it connects to VIDEO Input.

(The sensibility of Y-signal is low.)
When connected to Component Input, it is O.K.
Check
Check
Check if X201 on VSC board oscillates.

Check Video In/Out of IC203 on VSC board.
IC201
(VPC3230D)
Decoder IC
Examples
IC201(VPC3230D) Decoder is inferior
Cause
Symptom Countermeasure
Bad Connector connecting

Control Board and VSC B/D.
Change the Connector
Abnormal Normal
Noise with division of colors
Check
Check
Contact point and signal condition of Connector Control Board and VSC Board.
Bad Connector
Name No signal Vertical Bar
1.Cause : Bad IC2 (DA1)

IC2 DA1(Data Arrange) No.162 Pin output is changing
depending on the temperature. abnormal X-Bd Buffer IC
* Room temperature : 2.5V Output (Normal Pin = over 2.8V)
* Heated : 1.5V Output(Normal Pin = 2.7V )
Bad IC2 (DA1)
2. Countermeasure : Replace IC2
< Waveform of normal pin> < Waveform of abnormal pin >

heated heated
8cm
DA1 DA1
Realization Buffer Buffer
When ASIC Chip(IC2 DA1 LGD4001) on Control Board gets

high temperature, you can observe it
(In normal temperature its O.K. )
Buffer(74ACT541) waveform abnormally narrows.
In this case, it is impossible for Flip Flop(74AC574) on
X B/D to read data.
Name Add Open (Green 1 Line)
1.cause: Add. COF Drive IC inferior
Add. COF Drive IC
Normal Line Data waveform Open Line Data output waveform
the output of inferior line less than that of the normal Line
Add. COF Drive IC inferior
COF inspection : 24V Open check (normal 50V)
Name Vertical bar when Power off/on(Mis-discharge)
1.Cause : Control board malfunctions when Power off/on.
2.Countermeasure: Change some parts on Control board.
3.Changing parts : A32_CTRL_03 B/D (Marked on PCB)

-.R14,17,18,21 : 330 ==> 4.7K (Chip Resistor)
-.R15,16,19,20 : 22K ==> 4.7K (Chip Resistor)
-.C504, 505 : 0.1uF / 50V add (Chip Capacitor)
Control board
Realization
1.PDP Power on Mode external input
(regardless of wire/wireless signal but its easy to reenact in wireless
signal)
2. Remove Power Cord (Powers off)
3.after about 20minutes, insert Power cord
(automatically the Powers on and the vertical bar is shown as above)
PRINTED CIRCUIT BOARD STB POWER
MONITOR MAIN(TOP) MONITOR MAIN(BOTTOM)
STB MAIN(TOP) STB MAIN(BOTTOM) SPK(TOP) SPK(BOTTOM)
MONITOR POWER-KEY
STB AV(TOP)
STB AV(BOTTOM)
STB CONTROL MONITOR CONTROL
P/N: 3854VA0091A-S2(2/2)
2001.05.18
POWER
P/No : 3854VA0091A-S1(2/2)
2001.05.18
P/No : 3854VA0091A-S2(1/2)
2001.05.18
VSC
P/No : 3854VA0091A-S1(1/2)
2001.05.18
60 Inch PDP SVC Training Manual
LG Electronics / DND QA
Contents
. Warning and safety instruction

. Module structure & spec
. Defect diagnosis
1. No image in the specific area
2. No picture by Data COF.
3. Regular vertical line in a or more Data COF ICs
4. Data COF IC unit error pattern
5. Regular-interval vertical line in the whole screen
6. Vertical data copy
7. One or more vertical lines in the screen
8. One or more horizontal lines in the screen
9. Pattern but with dark
10. In Full White, foreign color or in Full Black , partial mis-discharge.
11. In Full White, getting darker toward the center
12. One specific brightness error of one specific color
. Non-image defect diagnosis

. One Point Service Guide(42 Inch, 40 Inch)
. Usage/Service points to be concerned
Color PDP is a display device consisting of Panel section & Drive section. Panel section is composed of electrode,
fluorescent substances ,dielectrics and gases, and drive section is a combination of electrical circuit section and
PCB section. We call this concrete as PDP Module Assy and the following shows warning.
SUGGGESTIONS
1. Static precaution
Drive section circuit is C-MOS circuit, so to protect against static electricity, wear static-proof wrist band.
2. Cleaning
when wiping panel, do not use liquid cleaner or other chemicals . Use a damp cloth for cleaning .
3. handling
Color PDP uses high voltage(Max.500V). Be aware of electronic shock when handling PDP Unit and dont touch drive circuit.
and even driver circuits capacitor is turned off but charge still remains there, so to touch drive circuit, be sure to wait at least 1 minute.
4. Warning when connecting signal & Power Connector in operation

do not touch connector while Color PDP is operating.
5. PDP servicing and guarantee

Glass Panel and Drive Circuit section are linked and operating together.
if you disassemble and assemble the product in your own hands , LGE is exempted from the guarantee of function, quality and etc.
6. Damage in still image

Color PDP uses fluorescent material. The quality of PDP fluorescence by nature becomes deteriorated if using it in the same condition of CRT.
To prevent this symptom, input full-screen regularly or use screensaver software.
So do not display the still image for a long time.
7. Temperature & ventilation

Color PDPs Glass Panel section and Drive circuit section emit the heat so the temperature shall be kept under 40.
the temperature of glass panel section is pretty high because built-in drive circuit emits the heat.
PDP is operating with high voltage therefore be sure to keep it away from conductive objects.
8. Warning when handling Module

be aware that PDP shall not be touched by metal or hard objects and shocked by the heat or mechanical force.
be careful when disassembling or handling.
be sure to wear glove for preventing injury when the glasss broken.
3
3/47 LG Electronics/DND QA Gr
Service warning
1. When inserting parts or PCB, fasten the lead line to terminal before soldering.
2. When inserting high- voltage resistance(metal oxide film resistance or metal film resistance), keep 10mm away from PCB
3. High-voltage or high-temperature parts shall be away from the lead line.
4. This chassis is insulation(cold) chassis but for safety, it is better to use insulation trance.
when servicing power board, be sure to use insulation trance.
5. While PDP Module is in operation, do not connect or remove lines.
With COF or panel defect, report it to LGE PDP module service department.
Defect diagnosis tool
1. One DVM ( FLUKE 87 or similar type )

2. Digital Oscilloscope ( over 200MHZ )
4
MN-
MN-60PZ10 Spec & Features
119
1727
99
1455
Power : 220V
883
Power consumption : 700W (Max, Audio : 750W)
964
220 117
958.6
287
1807
aspect ratio : 16:9 color temperature : over 8000

8000 K S-Video input
screen size (H X V) : 1318 X 744mm viewing angle : over 160
160 DVD input(Y,Cb
input(Y,Cb,Cr)/R,L
Cb,Cr)/R,L : Y/Y. Pb/
Pb/Cb,
Cb, Pr/Cr+R/L
resolution : 1280 X 720 (HD/XGA) input signal : NTSC, HD, VGA ~ XGA Audio input : R/L
Cell Pitch (H X V) : 0.343 X 1.032 Twin Picture : PC/AV Power Cable : 33
(Ground terminal)
displayable colors(R,G,B) : 1,677 K (256 X 256 X 256) PC input : D-
D-SUB 15 Sound Output (Speaker) : R.L Out
brightness : 200 cd/
cd/ (w/o filter : 450 cd/
cd/ ) Control : D-
D-SUB25 / STB connection R,G,B input : D-
D-SUB25 (RGBHV) : STB5 input
contrast ratio : 250:1 (w/o filter ; 500:1 ) Video input : CVBS
5/47 AC Input : 220V LG Electronics/DND QA Gr
. Module formation & spec
DC/DC
Board
CN1
P200 VR1 (+15V)
Y- Board CN2
Controller Z- Board
VR 301
Board VR2 (Vsc ) VR 301
VR 424
B61
VR3 (Vsetup)
(TP; sus_out)
B61 (TP;sus_up)
PDP60WXDP3 PCB ASS'Y LIST

NO P/N product name standard
1 6871QCP009A PWB(PCB) ASS'Y Controller Board
2 6871QLH008A PWB(PCB) ASS'Y X Top-left / Bottom-Right Board
EX TERNAL CABLE CONNECTION 3 6871QRH006A PWB(PCB) ASS'Y X Top-right / Bottom-left Board
connector suuply signal 4 6871QXH004A PWB(PCB) ASS'Y X Center Top Board
5 6871QXH005A PWB(PCB) ASS'Y X Center Bottom Board
CN1 5V (Drive B/D)
6 6871QYH016A PWB(PCB) ASS'Y Y-SUS Board
CN2 Va, Vs 7 6871QDH023A PWB(PCB) ASS'Y Y-DRV (Top) Board
P200 5V (Ctrl B/D) 8 6871QDH024A PWB(PCB) ASS'Y Y-DRV (Bottom) Board
9 6871QTH016A PWB(PCB) ASS'Y Z-CNT (Top) Board
10 6871QTH017A PWB(PCB) ASS'Y Z-CNT (Bottom) Board
11 6871QZH010A PWB(PCB) ASS'Y Z-SUS Board
12 6871QPH001A PWB(PCB) ASS'Y DC/DC Converter Board
6
Monitor diagram (MN-
(MN-60PZ10)
X-Board X-Board X-Board
Y-Dribe
Board
DC/DC
Board
CN1
POWER
Controller
Board
Board VR1 (+15V)
P200
Y- Board CN2
Z- Board
VSC VR2 (Vsc
(Vsc )
VR 301 VR 301
VR 424
Board
PFC B61
Board VR3 (Vsetup
(Vsetup)
Vsetup)
(TP; sus_out)
sus_out)
Y-Dribe
(TP;sus_up)
sus_up)
Board
B61 (TP;sus
Side A/V L/F
X-Board X-Board X-Board
Local key
7
X-Board X-Board
Y-Drive Board
POWER Board
CONTROLLER Board
DC-DC Board
Y-Board Z-Board
PFC Board
VSC Board
Y-Drive Board
X-Board X-Board
8
Monitor connection diagram
FAN
5900V08001A
5900 V08001A
PDP MODULE DC
PDP MODULE
CN1
4p
CONTROL BOARD P8011
P200
8p
P8013
P1
MAIN POWER
P806B
P601A
3p 3p 3p
CN2
10
10p
4p
5p
P8012
DC-
P803 P804 P805 6871VPM054A
6871 VPM054A
-DC BOARD
12
12p
12
12p
P801 P807A
p
7p
P901 P802 P804B P808B P803B
21p
21p 5p 4p 8p
VSC
6871VMM693A
6871 VMM693A
5p 4p 8p
P805A
P804A P808A P803A
7p
10
10p
p1720
p
P806
5p
PFC
6p
P102
6871VPM052A
6871 VPM052A
Component in Audio in
A/V in RGB in RGB

control in P801 P840A P830A
2p 2p 2p
10p
10p LOCAL KEY 6p 4p SIDE A/V MAIN
P002B P001B
6871VSM670A
6871 VSM670A 6871VSM66A
6871 VSM66A POWER
(Sub power,
power,vol
vol+,
vol+,-
+,-,input select) SWITCH
S-video in Spk out AC INPUT

9
Monitor block diagram
PDP Module
( 21PIN )
R/L
RGB(24bit)
(Spk.)
Spk.) Image
Video
H,VSYNC Processing +5V
V/R/L Scan ADDRESS DRIVER VA
Logic
Converter BLANK +15V (X)
&
DVD &
DISPEN Scan-
Audio Amp.
Controller
PC Ext. I/F
(VSC) (Control)
+6V
+6V
ST 5V
COMMON SCAN
+12V
+5Vcntl
+5Vcntl SUSTAIN PANEL SUSTAIN
Control +30V
& RGB
DRIVER 1280XR,G,BX720 DRIVER
VS +5V (Z) (Y)
(25pin) +5V
* Note 1 +15V
VSc +15V
VS
Power VSetup
Supply DC-
Vsc
VS
VSetup
VS
(AC-DC, VA DC2) V
A
PFC) +5V
ADDRESS DRIVER
+5 +5V
(X) +15V
+15V
VA
AC Input
EMI Filter
10
* Note 1 : DTV STB SK-
SK-010T only(Korea Only) , except MT,MZ,MU,MP
10/47 Series model LG Electronics/DND QA Gr
VSC board block diagram
S-VIDEO To PDP
MEMORY
RGB-DTV
RGB-PC/
PC (8M-BYTE) Module
R,G,B,H,V
M52758FP
(Video switch)
switching signals
JAGASM
21P
input from two PC_R,G,B SII150
types of image and (Scaler) (TMDS TX)
STB_R,G,B,H,V outputting them
S_Y/C
Highly Integrated, Mixed

Signal Flat Panel Display
Processor
DTV
RGB INPUT/
CONTROL
DTV_Y,Pb,Pr
Y,U,V
VPC3230D
H,V
PIP_Y,U,V
(Color decoder)
COMPONENT
Y,Cb,Cr
H,V
4H comb filter Y/C Y0~7/C0~7 FLI2200 FLI2220
DTV_R,G,B,V,H
(Deinterlace) (Enhancer)
STB_Y,Pb,Pr
separator
PC_V,H
R,G,B
DTV_Y,Pb,Pr
MEMORY ADV7123
CVBS
(4M-BYTE)
AV INPUT
R,G,B
Audio_R,L
H,V R,G,B,H,V CXA2101Q EPM7064

(Color control (Gen.
H/V
& Video SW.) Clamp)
DTV_Y,Pb,Pr
base band signal &

RGB signal
processing / video
MSP3401 switching
AUDIO
INPUT
Audio_R,L Audio_R,L LA4282

(Audio signa
(Audio AMP)
pocess, S/W)
SPK OUT
11
Power section block diagram(1)
PFC DC - DC
A 60 Power Board
A: St-By(5V) Trans
B: PFC Inductor
C: auxiliary power trans
MULTI
F
TRANS D
CAP
U
S
E PFC (for Vs,Va Vcc)
Inductor
D: Multi(5V/6V/12V/30V)
B Trans
E H F G
VA
E: Vs(175V) Trans 1
VS
PFC i VS sub VS
Inductor F: Vs(175V) Trans 2
trans
trans trans trans
G: Va(75V) Trans

B
H:Vs sub Trans 2
CEMENT

CEMENT
R
R I : PFC output V. Adj resistor
R
C J : Vs output V. Adj resistor
J
CAP CAP CAP
K
K : Va output V. Adj resistor
12
AC Input
100~265Vac
ST-
ST-BY
TINY 255P 5V
Auxiliary power
PFC TINY 255P 15V
15V
UC 3854 PRIMARY SIDE SECONDARY SIDE
380V
380V PFC BOARD
DC-DC BOARD
St-
St-by U-com Vcc supply. Output voltage :5.2V
5V
Auxiliary Multi power
power
PFC,Va
PFC,Va,Vs
Va,Vs conrtol IC Vcc supply. Output voltage:16V 5V
Fly back type 6V
Power factor improvement (power harmonic spec) STR-
STR-F6668B
P.F.C Each power board input power (Pre - regulator) 12V
12V
Output voltage :380V (voltage adjustment) 30V
30V
Modules
VSC board & Module s IC Vcc supply
Vctl : 5V (module conrol board Vcc)
Vcc) Va power
Multi. Vdri : 5V (module drive IC Vcc)
Vcc) Resonant type Va
Power Vcc1 : 6V (VSC board Vcc)
Vcc) UC 3863 65~72V
Vcc2 : 12V (VSC board Vcc,
Vcc, fan Vcc
Vcc))
Vsound : 30V (audio Amp Vcc)
Vcc)
Address (X-
Module section Address power supply (X -board)
Vs power
Power Output V :65~72V(V. Adj.: marked V in module) Vs
Resonant type
UC 3863 170~185V
Sustain Module section Sustain power supply (X-
(X-board)
Power Output V. :170~185V(V. Adj:marked
Adj:marked V in module
13
PFC BOARD
F8301 AC IN:100~265Vac VSC BOARD
ST-BY S-AMP Vcc Vcc FAN
5V 30 V 6V 12 V 12V
AC ON
LINE
Normal highHIGH, LOW
FILTER
DC-DC BOARD
ST-BY power board
MULTI power IC8804 IC8806 MODULE
MAIN SWITCH F8302 IC8201 T8201 board SI050S SI120S CONTROL
D8203 TNY-255 TRANS 5 SW REG 12 SW REG BOARD
IC8801 T8801
STR- Multi
Rush.CTL Auxiliary power board F668B TRANS 5V
From DC-DC
IC8202 T8202
TNY-255 TRANS VA power
P.CTL
board 5V
FROM U-COM
Q8401,Q8402 T8401 VA
PFC power
board 2SK2879 VATRANS 65~80V
VR8401
T8301,T8302 Q8303,Q8304
D8303 PFC TRANS FET VA CONTOL
IC8631 IC8602 PACK
UC3863 IR2113 P8601,P8602
PFC CONTOL
IC801
PACK
UC3853
P8301,P8302 VR801 VS power
board
Q8501~4 T8501~3 VS
PFC output V:380V (dc-dc powers for input) 2SK2879 VS TRANS 165~185
VR8501
Auxiliary power :16V (control pack Vcc supply) VS CONTOL
IC8101 IC8102
PACK
Note: output voltage adjustment UC3863 IR2113 MODULE
1.VR801 : PFC output V :380V P8101,P8102
2.VR8401 :VA V. Adj :marked V on panel DC-DC
3.VR8501:VS V. Adj : marked V on panel BOARD
14
U-COM
Main s/w on
AC det Nor Abnor

abnormal
U-COM Vcc supply St-by power on normal
Relay on RL ON
PFC on
Control board
VSC board MULTI power on 5V monitor Nor Abnor
Vcc supply abnormal
normal
Va supply Va power on
Va,Vs ON
Vs supply Vs power on
U-com detect protect circuit
AC det : black-out detect circuit Fan lock Nor Abnor
abnormal
5V monitor : module 5V for detect
Fan lock :fan function check protect circuit detect normal
abnormal => ST-BY mode Va,Vs: ovp,ocp
Vs discharge circuit
Power board itself protect circuit
Va power off
Va, Vs power overvoltage protect circuit(ovp) Va,Vs ON
Va, Vs power overcurrent protect circuit(ocp) Vs power off
Va,Vs, discharge circuit defect
abnormal =>only Vs.Va power off Relay off RL ON
15
1. No image in the specific area (see the below pictures )
1) Check the related X B/Ds power connector.
2) Check the signal cable between Controller B/D & the related X B/D.
3) Replace X B/D
relation screen & X B/D
screen X Board
top left 3/10 X Top-right / Bottom-left B/D
center top 2/5 X Center Top B/D
top right 3/10 X Top-left / Bottom-right B/D
bottom left 3/10 X Top-left / Bottom-right B/D
center bottom 2/5 X Center Top B/D
bottom right 3/10 X Top-right / Bottom-left B/D
case
i) Top left ii) Center top iii) Top right
iv) Bottom left v) Center bottom vi) Bottom right

image
Non-image
16
2. No image by Data COF. (one Data COF is totally or partially not displayed)
1) It is mainly caused by X B/Ds power connector.
2) Check the connector between that Data COF & X B/D.
3) When Data COF has defect, replace the related X B/D
cases
( beside below examples, any out of 20Data COF can be occurred)
ok
Partially displaying
Non-image
Data COF IC check
Set pattern( GND ) to ANODE,

Pattern (resistance joint part ) to CATHOD,
Resistance Test diode forward and backward.
GND
17
3. Data COF IC unit error
1) As pictures below, this is caused by the clock error of Data COF IC
2) With <case 1>, <case 2>, <case 3>, check Data COF connector and replace the X B/D.
3) With <case 4>, <case 5>, check the connector between CTRL B/D & X B/D and replace X B/D or CTRL B/D.
cases
<case 1> One IC error in one COF
Two every-second IC error in one COF

< case 2>
< case 3> 4 IC errors in one COF
<case 4> Data COF IC unit error in the whole X B/D
<case 5> Data COF IC unit error in the whole screen.
18
4. Regular vertical line with one or more Data COF IC
1) It is mainly caused by X B/D output terminal buffers output error. When two Data COF ICs have regular vertical lines, it means the data transfer
from Controller B/D to X B/D has an error.
2) Check the related X B/D connector.
3) Replace that X B/D or CTRL B/D
relation between screen & X B/D
Screen X Board
top left 3/10 X Top-right / Bottom-left B/D
center top 2/5 X Center Top B/D
top right 3/10 X Top-left / Bottom-right B/D
bottom left 3/10 X Top-left / Bottom-right B/D
center bottom 2/5 X Center Top B/D
bottom right 3/10 X Top-right / Bottom-left B/D
case
Partial error or total error with One or more

ICs defect.
19
6. Regular vertical lines in the whole screen. (mainly in one specific color, regular line is flicking)
1) This problem is related to CONTROL B/D.
2) Replace CONTROL B/D
case
Regular vertical lines in the whole screen
7. Vertical Data copy

1) It possibly happens when scan wave does not form properly.
2) Replace Y B/D
case
< pattern supposed to display >
<case 1 : partial Top copy> <case2 : partial Bottom copy> <case3 : total copy>
20
8. One or more vertical lines in the screen.
1) Irregular vertical line is not related to Controller B/D or X B/D.
- DATA COF FPC attached to panel is open or short.
- DATA COF attached to panel itself defect
case
not always like this.
There can be several lines in area.
It can be seen on the both side, right and left.
The area is sometimes over .
9. One or more horizontal lines in the screen.

1) Irregular vertical line is not related to Controller B/D or Y B/D.
-Y FPC connector reinsertion
- Open because of Y DRV B/Ds connector dry joint Y DRV B/D replacement
- Y FPC attached to panel itself is open or short
case
Not always like this.
There can be several horizontal lines
21
10. Input signal pattern is displayed but the whole brightness of the screen is dark.
1) It happens when Z B/D is not operating well.
2) Check whether Z B/Ds power connector is plugged .
3) Check whether the signal connector between Controller B/D & Z B/D is plugged.
4) Replace Z B/D or controller B/D.
11. In full white pattern, foreign color is displayed or in full black pattern, mis-discharge is
partially occurred.
1) Check the slope & waveform of Y B/D set up, set down.
2) Check the slope of Z B/Ds ramp waveform
3) Measure each B/Ds output waveform by over 200MHz oscilloscope and compare it to the below picture.
it is possible to control Y B/Ds setup slope by adjustinng VR2, setdown slope by VR1 and Z B/Ds ramp slope by VR1
- Y B/D measurement point : B61 ( SUS_UP OUTPUT )
- Z B/D measurement point : B61 ( SUS_OUT )
205
Vset-up
( 200V~240V) 3 2
Vs Vs
Vsc
(170 ~ 185V) (170 ~ 185V)
10V ( 90~110V)
0V 0V
140 1705 23
< Y Sustain voltage wave> < Z Ramp voltage wave >
22
1) It happens with Z B/Ds ramp waveform
2) Check the connection between CTRL B/D and Z B/Ds signal cable.
3) Replace Z B/D.
case

1) Check CTRL B/Ds input signal connector.
23
. Non-
Non-picture Defect diagnosis.
No image or same symptom when power off or black pattern.

1) Check CTRL B/Ds LED(D1~D4).
2) Check the power or signal cable inputting into CTRL B/D.
3) Check X B/D, Y B/D and Z B/Ds power connector.
4) Check the connector between CTRL B/D and X B/D, Y B/D, Z B/D respectively.
5) Measure each X, Y, Z B/Ds output waveform with over 200MHz oscilloscope and compare it to the below picture to detect the defect
and replace that.
- Y B/D measurement point :B61 ( SUS_UP OUTPUT )
- X B/D measurement point : Top-right ( TP2 ), Top-center ( TP3 ), Top-left ( TP4 )
Bottom-right ( TP4 ), Bottom-center ( TP2 ), Bottom-left ( TP2 ) : VA_OUT
6) Test data(X) COF IC.

7) Replace Controller B/D
V_SYNC
amplified
< Y B/D output wave - 1 Frame > < Y B/D output wave (amplified) - 1 SF >
24
< Z B/D output wave - 1 FRAME >
< Z B/D output wave (amplified) - 1 SF >
< X B/D output wave - 1 FRAME >
< X B/D output wave - amplified >
25
ISM Mode
ISM Mode (Image Sticking Minimization Mode)

ISM Mode (Image Sticking Minimization Mode)
What is ISM Mode?
If display the still image for a long time, module is damaged,
so to avoid this phenomenon the brightness starts declining after 5 minutes display,
and after 15 minutes, the brightness is decreased up to 20%.
Peak Brightness(%)
100
90
80
70
60
50
40
30
20
10
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
TIME(minutes)
ISM operation condition

1. minimum deviation is 0.36% of the total screen size and it lasts for 5 minutes
2. Regardless of time, it does not operate if pattern deviation is under 0.36%
26
Power PCB Voltage Adjustment
When replacing PDP module & power board,
TP5 GND Be sure to adjust Power Assy voltage.
<SMPS Board>
VA Adjust TP6 VA
VR8401
VS Adjust
VR8501 TP3 TP4 DMM
GND VS
++
PFC + 1. PFC adjustment

PFC -
-. Select 100% White Pattern signal and warm it up enough.
380V 1V -. Connect DMM with TP PFC+ and TP PFC (GND).
-. adjust VR801 to 380V (within 1V ).
VR801
2. Va adjustment
-. Connect DMM + terminal with P814 #1 Pin.
-. Turn VR8401 (Va Adj) to adjust the voltage on DMM to Va voltage
value marked on panel bottomright label. (allowable error : 0.5V )
PFC PACK
3. Vs adjustment
-. Connect DMMs + terminal with P803 # 9 Pin.
-. Turn VR 8501 (Vs Adj )to adjust the voltage on DMM to Vs voltage
value marked on panel bottom-right label.
27
Power Supply Section
Power
Power &
& no
no Raster
Raster
AC
AC input
input check
check (220V)
(220V) Connection
Connection Plug
Plug with
with set
set
When
When Main
Main S/W
S/W ON,
ON, AC
AC Line
Line Fuse
Fuse check
check
ST-BY
ST-BY LED
LED ON
ON check
check (RED)
(RED)
When
When SUB
SUB S/W
S/W on,
on, PFC
PFC Board
Board R8301,R8302
R8301,R8302 R8301,R8302,R8303
R8301,R8302,R8303 replacement
replacement
LED
LED GREEN
GREEN check
check R8303
R8303 OPEN
OPEN check
check
R8538,
R8538, R8539,R8540
R8539,R8540 FAN
FAN function
function check
check 5V
5V MONI,
MONI, 5V
5V CTL
CTL output
output check
check
OPEN
OPEN check
check
VS,
VS, VA
VA PACK
PACK Controller
Controller Board
Board Controller
Controller Board
Board replacement
replacement
Function
Function check
check VS
VS ON
ON check
check
each
each Connector
Connector
&
& connection
connection check
check
28
Sound Section
Connector
Connector between
between SP
SP Input
Input jack
jack check
check
IC601
IC601 (MSP3401)
(MSP3401) check
check IC603
IC603 (LA4282)
(LA4282) check
check
& set check
& set check (25Pin
(25Pin cable L,R input check)
cable L,R input check)
Sound
Sound terminal
terminal
Sound
Sound power
power (P806A,B)
(P806A,B) F8811
F8811 Fuse
Fuse Open
Open Speaker
Speaker connection
connection
Voltage
Voltage check
check
Cable
Cable connection check
connection check check
check line
line check
check
(32V)
(32V)
29
Video Signal Section
Abnormal
Abnormal screen
screen
PC
PC signal
signal input
input IC501
IC501 (( JAGASM
JAGASM check
check ))
IC203
IC203 (( CXA2101
CXA2101 )) check
check IC901
IC901 (SII
(SII 150
150 )) check)
check)
IC406
IC406 (( ADV
ADV 7123
7123 )) check
check P901
P901 (( 21
21 Pin
Pin cable
cable )) check
check
IC404
IC404 (( FLI2220
FLI2220 )) check
check
IC403
IC403 (( FLI2220
FLI2220 )check
)check
IC201
IC201 (VPC3230
(VPC3230 )) check
check
Input
Input jack
jack
&
& Connector check
Connector check
30
. One Point Service Guide No power
X CANVAS X CANVAS
No power ( LED is not on in ST- normal

ST-BY)
AC
AC power
power voltage
voltage check
check
Main
Main Power
Power S/W
S/W check
check
F8301
F8301 Fuse
Fuse (15A)
(15A) check
check
F8301
F8301 Fuse
Fuse (15A)
(15A) replacement
replacement
F8302
F8302 Fuse
Fuse check
check
31
On-
On-and-
and-off
Disappearing or error while watching

X CANVAS X CANVAS
normal
Intermittent image disappearing. LEDs
LED s green
Cause Y-
Cause :: Y--Board
Y-
Y Board VR301
VR301 waveform
waveform adjustment
adjustment defect
defect
Troubleshooting Y-
Troubleshooting :: Y--Board
Y-
Y Board VR301
VR301 Adjust
Adjust
See
See the
the next
next instruction(improved
instruction(improved since
since Dec,2001)
Dec,2001)
32
Auto power off
Automatic off as soon as power is on ( Protect )

X CANVAS X CANVAS
normal
Automatic off after 2~3 seconds ( Protect )
Cause : X
X--Board internal IC Short
Troubleshooting: replace the defective X-

X-Board
& DC-
DC-DC Board
*. Remove X Board power supply connector to check

whether power is off. X - Board
33
Auto power off
Automatic off as soon as power is on ( Protect )

X CANVAS X CANVAS
normal
Automatic off after 2 3 seconds ( Protect )
Cause : Y Board 220V Line Short
Troubleshooting : Y Board replacement
*. Remove Y Board power supply connector to check

Whether power is off.
Y - Board 34
Address Bar(Vertical)
X CANVAS X CANVAS
Address Bar. (Gray Pattern reception) Address Bar. ( Red Pattern reception )
XX--Board COF Drive

Board COF Drive IC
IC check
check
X CANVAS
X-Board
X-Board Connector
Connector check
check
X-Board
X-Board replacement
replacement
Module
Module (( Panel
Panel )replacement
)replacement
35
X CANVAS X CANVAS
Intermittent image disappearing. LED is green image distorted (occurring twice a day)
XX--Board COF Drive

Board COF Drive IC
IC check
check
X CANVAS
X-Board
X-Board Connector
Connector check
check
X-Board
X-Board replacement
replacement
Module
Module (( Panel
Panel )replacement
)replacement
36
36/47 normal LG Electronics/DND QA Gr
Address Bar(Horizontal)
X CANVAS X CANVAS
One horizontal line in the top part normal
YY--Board
Board &
&YY-
Y--Drive
Y- Drive Board
Board Connector
Connector
check
check
Y-Drive
Y-Drive Board
Board (( Top
Top )) Drive
Drive IC
IC check
check
Y-Drive
Y-Drive Board
Board replacement
replacement
37
X CANVAS X CANVAS
Single horizontal bar in the bottom normal
X CANVAS
YY--Board
Board &
&YY-
--Drive
Y-
Y Drive Board
Board Connector
Connector
check
check
Y-Drive
Y-Drive Board
Board (( Bottom
Bottom )) Drive
Drive IC
IC check
check
Y-Drive
Y-Drive Board
Board replacement
replacement
38
X CANVAS X CANVAS
Image is on and off. LEDs

LED s green normal
YY--Board
Board &
&YY-
--Drive
Y-
Y Drive Board
Board Connector
Connector
check
check
Y-Drive
Y-Drive Board
Board (( Top
Top )) Drive
Drive IC
IC check
check
Y-Drive
Y-Drive Board
Board replacement
replacement
39
X CANVAS X CANVAS
Green dot line on the screen normal
VSC
VSC Board
Board &
& Controller
Controller Board
Board Connector
Connector check
check
Controller
Controller Board
Board check
check
Controller
Controller Board
Board replacement
replacement
40
Address Bar ( Vertical ) & partial no-picture

X CANVAS X CANVAS
Central top 4/10 of the screen with vertical bar Central top 4/10 of screen with no-picture
related X CANVAS
related X-Board
X-Board power
power supply
supply voltage
voltage check
check
related
related X-Board
X-Board Connector
Connector check
check
related
related X-Board
X-Board &
& Controller
Controller Board
Board Connector
Connector check
check
related
related X-Board
X-Board replacement
replacement
Module
Module (Panel
(Panel )) check
check normal
41

X CANVAS X CANVAS
Bottom left 3/10 of the screen with vertical bar Bottom left 3/10 of the screen with no-picture
Related
Related X-Board
X-Board power
power supply
supply voltage
voltage check
check
X CANVAS
Related
Related X-Board
X-Board Connector
Connector check
check
Related
Related X-Board
X-Board &
& Controller
Controller Board
Board Connector
Connector check
check
Related
Related X-Board
X-Board replacement
replacement
Module
Module (Panel
(Panel )) check
check
42
X CANVAS X CANVAS
Bottom right 3/10 of the screen with vertical bar Bottom right 3/10 of the screen with no-picture
related
related X-Board
X-Board power
power supply
supply voltage
voltage check
check X CANVAS
Related
Related X-Board
X-Board Connector
Connector check
check
Related
Related X-Board
X-Board &
& Controller
Controller Board
Board Connector
Connector check
check
Related
Related X-Board
X-Board replacement
replacement
Module
Module (Panel
(Panel )) check
check
43
X CANVAS X CANVAS
Central bottom 4/10 of the screen with vertical bar Central bottom 4/10 of the screen with no-picture
Related
Related X-Board
X-Board power
power supply
supply voltage
voltage check
check X CANVAS
Related
Related X-Board
X-Board Connector
Connector check
check
Related
Related X-Board
X-Board &
& Controller
Controller Board
Board Connector
Connector check
check
Related
Related X-Board
X-Board replacement
replacement
Module
Module (Panel
(Panel )) check
check
44
X CANVAS X CANVAS
Top right 3/10 of the screen with vertical bar Top right 3/10 of the screen with no-
no-picture
Related
Related X-Board
X-Board power
power supply
supply voltage
voltage check
check X CANVAS
Related
Related X-Board
X-Board Connector
Connector check
check
Related
Related X-Board
X-Board &
& Controller
Controller Board
Board Connector
Connector check
check
Related
Related X-Board
X-Board replacement
replacement
Module
Module (Panel
(Panel )) check
check
45
normal

X CANVAS X CANVAS
Top left 3/10 of the screen with vertical bar Top left 3/10 of the screen with no-
no-picture
Related
Related X-Board
X-Board power
power supply
supply voltage
voltage check
check X CANVAS
Related
Related X-Board
X-Board Connector
Connector check
check
Related
Related X-Board
X-Board &
& Controller
Controller Board
Board Connector
Connector check
check
Related
Related X-Board
X-Board replacement
replacement
Module
Module (Panel
(Panel )) check
check
46
normal
Appendix
Model by market
Model name Market Input signal STB Input voltage
MN-60PZ10 For Korea LG NTSC-M 220V
MU-60PZ10 For N-America Zenith NTSC-M 120V
MP-60PZ10 For Latin LG PAL-N/M,NTSC-M 110~240V
MT-60PZ10 N-EU LG PAL,SECAM,NTSC-M,NTSC4.43 110~240V
MZ-60PZ10 EU LG PAL,SECAM,NTSC-M,NTSC4.43 200~240V
U-COM adjustment mode Option No.
For Korea, Latin

Option No. Model Market System Remocon Language
1 MN-60PZ10 Korea NTSC NEC Korean(K)
2 MU-60PZ10 America(Zenith) NTSC Zenith English(E)
3 MP-60PZ10 Brazil 3 system NEC Portuguese(P)
4 MP-60PZ10 Latin 3 system NEC Spanish(S)
5 MP-60PZ10 Latin 3 system NEC English(E)
For Europe
1 MZ(MT)-60PZ10 EU(N-EU) 4 system English(E)
2 MZ(MT)-60PZ10 EU(N-EU) 4 system French(F)
3 MZ(MT)-60PZ10 EU(N-EU) 4 system German(D)
4 MZ(MT)-60PZ10 EU(N-EU) 4 system Spanish(S)
5 MZ(MT)-60PZ10 EU(N-EU) 4 system Italian(I)
For China
1 MT-60PZ10 China 4 system Chinese(K)
2 MT-60PZ10 China 4 system English(E)
47
PRINTED CIRCUIT BOARD POWER(TOP)
MAIN(TOP)
POWER(BOTTOM)
MAIN(BOTTOM)
CONTROL(BOTTOM)
POWER PFC(BOTTOM) POWER VA(BOTTOM) POWER VS(BOTTOM)
A/V(TOP)
POWER CONTROL(TOP)
POWER CONTROL(BOTTOM)
A/V(BOTTOM)
POWER MAIN(BOTTOM)

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PDP(Plasma Display Panel ) Display

LG Electronics DND Division

Solid Liquid Gas Ion, Electron : The 4th State of Matter

TOP in Digital 2 LG Electronics

Plasma -The 4th State of Matter

TOP in Digital 3 LG Electronics

(1) How does it work?

TOP in Digital 4 LG Electronics

TOP in Digital 5 LG Electronics

< Upper Panel > < Lower Panel >

ITO Electrode Bus Electrode

Fluorescent Plasma Barrier Rib

Address Electrode Glass

TOP in Digital 6 LG Electronics

Front Glass Rear Glass

Dielectric Layer (PbO)

Protection Layer (MgO) Phosphor layer (R, G, B)

TOP in Digital 7 LG Electronics

TOP in Digital 8 LG Electronics

TOP in Digital 9 LG Electronics

PDA/Car Nav. Notebook Public Jumbo

* FED : Field Emission Display

TOP in Digital 10 LG Electronics

Home Theatre Information Board Conference Room

Commercial Shop Public Display Sports Center

TOP in Digital 11 LG Electronics

COMPONENT ( 480i /480P/720P/1080i )

Set Top Box ( HD STB )

TOP in Digital 12 LG Electronics

TOP in Digital 13 LG Electronics

Wall Mount(Fix) (AP-40WA10) Wall Mount(Tilt)(AP-40WA20M) Desk Top Stand(AP-40DA10)

Floor Stand(AP-40FA10) Floor Stand(Moving)(AP-40FA20M) SPEAKER(AP-40SA10)

TOP in Digital 14 LG Electronics

PLASMA Monitor MN-40PA10 Ceiling

Wall Mounting AP-40WA10

TOP in Digital 15 LG Electronics

Terminal Cord Length

R A L Video Y Cb/Pb Cr/Pr

TOP in Digital 16 LG Electronics

D/T,F/S Fixing Points

TOP in Digital 17 LG Electronics

D/T,F/S Fixing Points

TOP in Digital 18 LG Electronics

6 NO. NAME Part Number

TOP in Digital 19 LG Electronics

NO. NAME Material Part Number

1 Panel,Control ABS 3720V00080B

2 Panel, Front HIPS 3720V00079A

3 Case, Bottom SECC 1.0t 3110V00101B

4 Case, Rear SECC 1.0t 3110V00111C

5 Case, Top SECC 1.0t 3110V00102A

TOP in Digital 20 LG Electronics

TOP in Digital 21 LG Electronics

Local Key Board 7p P003A 4p 8p

7P P004A 6P P002A 6P P814 6P P811

TOP in Digital 22 LG Electronics

DATA PDP Module

AC Input EMI Filter AC Input

PC-R/G/B/HS/VS (A) 3X2M

TOP in Digital 24 LG Electronics

TOP in Digital 25 LG Electronics

TOP in Digital 26 LG Electronics

Multilayer sputter-coating Tempered Glass