Vacuum filler

ROBOT 500

Spare parts catalogue

(from machine number 128.3293)
The copying, distribution and utilization of this document as well as the
communication of its contents to others without expressed authorization is
prohibited. Offenders will be held liable for the payment of damages. All
rights reserved in the event of the grant of a patent, utility model or
ornamental design registration.

We reserve the right to make technical modifications

Issue: 08/05
Version: 1.0 EN

VEMAG Maschinenbau GmbH Postfach 1620 D-27266 Verden

Tel.: +49 42 31 77 70 Fax: +49 42 31 77 72 41
Email: e-mail@vemag.de
http://www.vemag.de
ROBOT 500 Foreword

Foreword
This spare parts catalogue for the ROBOT 500 continuous vacuum filler
applies from
machine number 128.3293
When ordering spare parts, please always quote the machine number for
which the spare part is required, together with the order number, quantity
and name of the relevant spare part.

Example order:
For machine no. 128.xxxx
1 Cylinder roller bearing 063.063.051
1 O-ring 061.023.301

The machine number can be found on the rating plate on the rear of the
machine.
The spare parts catalogue is arranged by subassembly. A list of all the
subassemblies of the machine can be found in the machine summary.
From there you are taken to the desired subassembly. Subassemblies
which appear in bold in the spare parts list are broken down further below.
Parts subject to wear are marked with a W.

VEMAG 2005 1
Machine summary ROBOT 500

Machine summary

7, 8

23

21, 22 31, 32

16-20
30

25-28
11

29

9, 10
12-15

3
4, 5

2 VEMAG 2005
ROBOT 500 Machine summary

Machine summary

Item Subassembly no. Name Page

1 128.100.000 Machine frame cpl. 5

2 128.120.001 Foot cpl. 9
3 140.140.000 Knee lever bearing cpl. 11
4 124.180.000 Step for hopper 110 l cpl. (optional) 13
5 133.150.000 Step for hopper 230 l cpl. (optional) 15
6 128.200.000 Pumping cylinder cpl. 17
7 128.300.010 Hopper 110 l cpl. 21
8 128.300.016 Hopper 230 l cpl. 23
9 128.400.000 Gear cpl. 25
10 128.420.000 Double screw drive cpl. 29
11 128.500.000 Vacuum system cpl. 31
12 128.600.006 Hydraulic unit cpl. 37
13 128.610.001 Pump unit cpl. 39
14 128.620.006 Valve manifold cpl. 41
15 128.640.000 Tank cpl. 43
16 128.910.004 Double screw housing dia. 80 cpl. 45
17 128.910.005 Double screw housing dia. 80 cpl. 47
18 128.910.008 Double screw housing dia. 120 cpl. 49
19 128.910.070 Double screw housing dia. 80 cpl. 51
20 128.910.079 Double screw housing dia. 120 cpl. 51
21 128.918.000 Plug cpl. 53
22 128.918.002 Plug cpl. 53
23 128.920.001 Tie bolt cpl. 55
23 128.920.002 Tie bolt cpl. 57
24 889.300.000 Tension ring cpl. 59
25 849.200.000 Linking gear cpl. (optional) 61
26 849.210.000 Coupling housing cpl. (optional) 65
27 128.540.000 Belt tensioner (optional) 69
28 824.016.001 Seal locator cpl. (optional) 71
- 896.100.006 Drive housing for lifting and tipping device cpl. (optional) 73
- 896.500.001 Hydraulic aggregate for lifting and tipping device cpl. (optional) 79
- 896.050.004 Tipping linkage cpl. (optional) 81
- 896.200.006 Tipping arm cpl. (optional) 83
- 140.440.006 Trolley hoist, entered from rear (optional) 85
- 140.440.003 Trolley hoist, entered from side (optional) 87
29 128.850.019 Control panel cpl. 89
30 - Controls 91
31 878.800.002 Portiomat PC 878 93
32 878.810.002 Cover cpl. 95
- - Tools and accessories 97
- - Lubricants 99

VEMAG 2005 3
Spare parts list ROBOT 500

128.100.000

1/2

1
5 6 2
7
8
9 3
10
4

27
26
25
24
23

6
7
8
9
10 5

22 20
21

11
12
13
14
15, 16
17

19 18

4 VEMAG 2005
ROBOT 500 Spare parts list

Machine frame cpl. 128.100.000

1/2

Item Order no. Quantity W Name

1 128.100.160 1 - Sealing cap

2 061.005.702 1 - O-ring
3 128.100.120 1 - Plug
4 128.110.000 1 - Machine frame assembly
5 128.140.000 2 - Duct cpl.
consisting of items 6 - 10:
6 061.005.501 1 - O-ring
7 128.140.010 1 - Bushing
8 040.506.090 1 - Hexagon bolt M6 x 16
9 061.006.503 1 - O-ring
10 049.610.650 1 x Seeger L-profile circlip
11 128.130.000 1 - Panel for electrical cabinet
12 040.906.055 1 - Cylinder bolt M6 x 10
13 128.100.173 1 - Cover for fan
14 128.100.040 1 - Insulation for electrical cabinet
15 612.012.001 1 - Rubber profile
16 061.201.401 1 - Edge protector
17 128.100.174 1 - Plate
18 140.140.000 1 - Knee lever bearing cpl.
19 128.120.001 4 - Foot cpl.
20 047.708.105 1 - Cylinder pin
21 061.009.402 1 x O-ring
22 128.100.140 1 - Sealed cover
23 044.104.050 1 - Threaded pin M4 x 10
24 128.100.130 1 - Eccentric bushing
25 045.010.060 1 - Hexagon nut M10
26 128.100.150 1 - Bracket
27 040.210.210 2 - Hexagon bolt M10 x 45
- 128.870.102 1 - Cable for mains connection
- 070.802.170 1 - Screwed cable connection

VEMAG 2005 5
 Spare parts list ROBOT 500

128.100.000

2/2

2 3 4 5 6
21 31
30
28
28
27

26
25
24

23
22
21

7
8
20 1
19
17, 18
16
15
9 14
10-13

6 VEMAG 2005
ROBOT 500 Spare parts list

Machine frame cpl. 128.100.000

2/2

Item Order no. Quantity W Name

1 128.180.000 1 - Cover, rear, cpl.

consisting of items 2 - 8:
2 061.000.601 2 - O-ring
3 061.201.202 2.5 m - Foam rubber tie
4 128.181.000 1 - Cover assembly
5 067.110.071 2 - Plastic washer
6 042.108.135 2 - Raised-head countersunk screw M8 x 25
7 045.006.065 2 - Hexagon nut M6
8 040.906.135 2 - Cylinder bolt M6 x 25
9 128.170.000 1 - Cover, vacuum pipe, cpl.
consisting of items 10 - 19:
10 128.171.000 (1) - Cover assembly (standard)
11 128.171.001 (1) - Cover assembly (step for hopper 110 l)
12 128.171.005 (1) - Cover assembly (step + lifting and tipping device for hopper 230 l)
13 894.170.001 (1) - Cover assembly (coextrusion device)
14 045.006.065 2 - Hexagon nut M6
15 040.906.135 2 - Cylinder bolt M6 x 25
16 061.201.202 2.7 m - Foam rubber tie
17 042.108.115 (3) - Raised-head countersunk screw M8 x 20 (for 128.171.000)
18 042.108.135 (3) - Raised-head countersunk screw M8 x 25 (for 128.171.001,
128.171.005 and 894.170.001)
19 067.110.071 3 - Plastic washer
20 061.000.601 3 - O-ring
21 128.160.001 1 - Cover, socket, cpl.
consisting of items 22, 23, 27 - 31:
22 045.006.065 2 - Hexagon nut M6
23 040.906.135 2 - Cylinder bolt M6 x 25
24 070.802.051 1 - Locking nut
25 061.005.402 1 - O-ring
26 128.100.110 1 - Blind cover
27 042.108.115 3 - Raised-head countersunk screw M8 x 20
28 067.110.071 3 - Plastic washer
29 061.000.601 3 - O-ring
30 128.161.001 1 - Cover assembly
31 061.201.202 2.7 m - Foam rubber tie

VEMAG 2005 7
Spare parts list ROBOT 500

128.120.001

1/1

8 VEMAG 2005
ROBOT 500 Spare parts list

Foot cpl. 128.120.001

1/1

Item Order no. Quantity W Name

1 128.120.030 1 - Spindle
2 044.012.755 1 - Threaded pin M12 x 60
3 128.020.260 1 - Plastic foot
4 128.120.051 1 - Rubber/metal buffer

VEMAG 2005 9
Spare parts list ROBOT 500

140.140.000

1/1

3 4 5 6

2
1

8 7
9
10
11
23

22

21

12
20

13

19
14

15
16
17

18

10 VEMAG 2005
ROBOT 500 Spare parts list

Knee lever bearing cpl. 140.140.000

1/1

Item Order no. Quantity W Name

1 060.301.101 4 x Plastic cover

2 040.906.255 4 - Cylinder bolt M6 x 60
3 140.140.010 1 - Bearing housing
4 061.007.301 1 - O-ring
5 140.140.040 1 - Stop
6 140.140.020 1 - Lever
7 090.783.801 1 - Compression spring
8 040.904.055 2 - Cylinder bolt M4 x 10
9 046.004.010 2 - Washer
10 140.140.270 1 - Switch locator
11 128.870.403 1 - Cable for knee lever
12 061.002.002 1 - O-ring
13 049.006.100 1 - Key
14 123.170.030 1 - Selector shaft
15 045.120.025 1 - Hexagon nut M20
16 140.140.180 1 - Clamping bushing
17 140.140.170 1 - Selector rod
18 061.001.101 2 - O-ring
19 140.140.220 1 - Selector plate
20 123.170.110 1 - Washer
21 061.003.601 1 - O-ring
22 049.320.420 1 - Guard ring
23 063.060.045 2 - Deep-groove ball-bearing

VEMAG 2005 11
Spare parts list ROBOT 500

124.170.001

1/1

2
3
4
5 1
6
5
7
8
9
10
11

12
13

18
17

15
16

14

12 VEMAG 2005
ROBOT 500 Spare parts list

Step for hopper 110 l cpl. (optional) 124.170.001

1/1

Item Order no. Quantity W Name

1 126.185.001 1 - Safety switch cpl.

consisting of items 2 - 11:
2 041.603.040 1 - Cylinder bolt M3 x 8
3 041.603.090 2 - Cylinder bolt M3 x 16
4 071.405.014 1 - Limit switch
- 128.871.403 1 - Cable for step switch
5 045.005.065 2 - Hexagon nut M5
6 126.185.040 1 - Switching cone
7 126.186.001 1 - Switch locator assembly
8 090.712.601 1 - Compression spring
9 126.185.031 1 - Compression pin
10 045.116.035 2 - Hexagon nut M16
11 126.185.090 1 - Threaded ring
12 124.182.000 1 - Cheek, right, assembly
13 047.704.140 1 - Cylinder pin
14 124.183.000 1 - Step assembly
15 124.180.090 1 - Rod
16 124.181.000 1 - Cheek, left, assembly
17 046.510.021 4 - Spring ring
18 040.210.135 4 - Hexagon bolt M10 x 25

VEMAG 2005 13
Spare parts list ROBOT 500

133.150.000

1/1

2 3 4, 5 6 7
6
8
9
10
11 13
12
14
13 14

15
16

17

20

19 18

14 VEMAG 2005
ROBOT 500 Spare parts list

Step for hopper 230 l cpl. (optional) 133.150.000

1/1

Item Order no. Quantity W Name

1 133.154.000 1 - Safety switch cpl.

consisting of items 2 - 12:
2 041.603.040 1 - Cylinder bolt M3 x 8
3 041.603.090 2 - Cylinder bolt M3 x 16
4 071.405.014 1 - Limit switch
5 128.871.403 1 - Cable for step switch
6 045.005.065 2 - Hexagon nut M5
7 126.185.040 1 - Switching cone
8 126.186.001 1 - Switch locator assembly
9 090.712.601 1 - Compression spring
10 133.154.030 1 - Compression pin
11 045.116.035 2 - Hexagon nut M16
12 126.185.090 1 - Threaded ring
13 040.210.135 4 - Hexagon bolt M10 x 25
14 046.510.021 4 - Spring ring
15 133.152.000 1 - Cheek, right, assembly
16 047.704.140 1 - Cylinder pin
17 124.180.090 1 - Rod
18 133.153.000 1 - Step assembly
19 128.171.005 - - Cover assembly (step + lifting and tipping device for hopper 230 l)
20 133.151.000 1 - Cheek, left, assembly

VEMAG 2005 15
Spare parts list ROBOT 500

128.200.000

1/2

2
1
3

4
7
5 8

10

11

6 12

13

14

25 15

16

17

18

24
23
22
21 20 19

16 VEMAG 2005
ROBOT 500 Spare parts list

Pumping cylinder cpl. 128.200.000

1/2

Item Order no. Quantity W Name

1 128.206.000 1 - Pinion cpl.

consisting of items 2 - 3:
2 128.206.020 1 - Washer
3 128.206.010 1 x Pinion
4 128.200.140 1 - Shaft
5 049.008.150 1 - Key
6 049.006.180 1 - Key
7 049.730.280 1 - Seeger snap ring
8 128.200.130 1 x Bearing ring seal
9 061.006.202 1 x O-ring
10 066.806.701 1 - Star spring
11 061.104.009 1 x Shaft seal
12 049.320.620 1 - Seeger ring
13 063.063.054 1 x Deep-groove ball-bearing
14 040.910.155 2 - Cylinder bolt M10 x 30
15 128.200.080 1 - Locking bushing
16 061.005.402 1 - O-ring
17 128.202.000 1 - Protective pipe assembly
18 128.210.001 1 - Hopper bottom part assembly
19 128.200.150 1 - Adjusting bushing
20 128.205.000 1 - Lock cpl.
consisting of items 21 - 24:
21 889.300.070 1 - Handle
22 128.911.020 1 - Clamping piece
23 047.706.195 1 - Cylinder pin
24 128.205.010 1 - Locking journal
25 128.200.040 1 - Plug

VEMAG 2005 17
Spare parts list ROBOT 500

128.200.000

2/2

15
14

13

8
12

11 10

18 VEMAG 2005
ROBOT 500 Spare parts list

Pumping cylinder cpl. 128.200.000

2/2

Item Order no. Quantity W Name

1 128.200.110 1 x Sliding ring, top

2 128.200.090 1 x Guide ring
3 128.210.001 - - Hopper bottom part assembly
4 128.200.100 1 x Sliding ring, bottom
5 042.108.065 6 - Raised-head countersunk screw M8 x 12
6 040.908.130 5 - Cylinder bolt M8 x 25
7 128.200.120 1 - Cylinder pin
8 061.501.801 2 x Sealing ring
9 040.216.190 1 - Hexagon bolt M16 x 40
10 040.316.190 1 - Hexagon fit bolt M16 x 40
11 096.012.803 1.4 m - Hoop
12 096.012.804 1 - Locking clasp
13 128.200.070 1 - Pumping cylinder dia. 80
14 040.908.090 6 - Cylinder bolt M8 x 16
15 047.708.165 1 - Cylinder pin
128.200.470 1 - Insulation for pumping cylinder
128.200.480 1 - Insulation for pumping cylinder

VEMAG 2005 19
Spare parts list ROBOT 500

128.300.010

1/1

21
20
19
5 18
17 4

4
5
6
7

8
9

10

12 13 14 15 16

11

20 VEMAG 2005
ROBOT 500 Spare parts list

Hopper 110 l cpl. 128.300.010

1/1

Item Order no. Quantity W Name

1 128.304.005 1 - Stopper 90 l assembly

2 040.216.155 2 - Hexagon bolt M16 x 30
3 128.310.005 1 - Hopper 110 l assembly
4 061.001.601 2 - O-ring
5 064.920.162 2 - DU bushing
6 043.906.045 1 - Threaded pin M6 x 8
7 067.210.162 1 - Adjusting ring
8 128.100.400 1 - Stop
9 040.906.065 1 - Cylinder bolt M6 x 12
10 128.302.000 1 - Toothed ring assembly
11 128.330.000 1 - Scraper cpl.
consisting of items 12 - 16:
12 128.330.050 1 - Scraper plate
13 128.330.010 1 - Bracket for scraper
14 114.085.000 1 - Latch
15 112.950.430 1 - Rivet
16 824.092.070 3 - Hexagon bolt
17 128.300.093 1 - Bolt for hinge
18 128.300.082 1 - Hinge part
19 040.910.155 2 - Cylinder bolt M10 x 30
20 128.300.130 1 - Cover
21 041.905.055 4 - Flat-head countersunk screw M5 x 10

VEMAG 2005 21
Spare parts list ROBOT 500

128.300.016

1/1

2
3
4
5
38 6
37

36

35

7
30
33, 34
32
31

9 8 23 24
25
26

29 22
28
27
8
9
10
11
12
13
14

17 18 19 20 21
15
16

22 VEMAG 2005
ROBOT 500 Spare parts list

Hopper 230 l cpl. 128.300.016

1/1

Item Order no. Quantity W Name

1 128.304.006 (1) - Spade stopper

2 040.216.155 (2) - Hexagon bolt M16 x 30
3 046.017.010 (2) - Washer
4 128.320.010 (1) - Locator
5 140.302.120 (2) - Washer
6 045.020.065 (2) - Hexagon nut M20
7 128.310.007 1 - Hopper 230 l assembly
8 064.920.162 2 x DU bushing
9 061.001.601 2 - O-ring
10 043.906.045 1 - Threaded pin M6 x 8
11 067.210.162 1 - Adjusting ring
12 128.300.062 1 - Stop
13 046.506.015 2 - Spring washer
14 040.906.095 2 - Cylinder bolt M6 x 16
15 128.302.000 1 - Toothed ring assembly
16 128.330.000 1 - Scraper cpl.
consisting of items 17 - 21:
17 128.330.050 1 - Scraper plate
18 128.330.010 1 - Bracket for scraper
19 114.085.000 1 - Latch
20 112.950.430 1 - Rivet
21 824.092.070 3 - Hexagon bolt
22 128.300.093 1 - Bolt for hinge
23 128.300.082 1 - Hinge part
24 040.910.155 2 - Cylinder bolt M10 x 30
25 128.300.130 1 - Cover
26 041.905.055 4 - Flat-head countersunk screw M5 x 10
27 110.320.410 1 - Mirror bracket
28 042.106.055 2 - Raised-head countersunk screw M6 x 10
29 040.208.095 1 - Hexagon bolt M8 x 16
30 140.307.000 1 - Mirror cpl.
consisting of items 31 - 34:
31 140.302.170 1 - Mirror rod
32 040.206.055 1 - Hexagon bolt M6 x 10
33 140.307.010 1 - Mirror plate
34 126.330.020 1 - Bushing
35 040.106.195 4 - Hexagon bolt M6 x 40
36 128.320.020 1 - Locator
37 128.304.008 (1) - Spiral stopper
38 040.216.155 (2) - Hexagon bolt M16 x 30

VEMAG 2005 23
Spare parts list ROBOT 500

128.400.000

1/2

29 2

28 3
27
26
25
24

10

11 13, 14

12 15

16

23

22

21

20

19
18
17

24 VEMAG 2005
ROBOT 500 Spare parts list

Gear cpl. 128.400.000

1/2

Item Order no. Quantity W Name

1 068.110.852 1 - Noise damping

2 068.110.451 1 - Angle piece
3 067.150.221 1 - Oil sight glass
4 040.908.130 7 - Cylinder bolt M8 x 25
5 128.400.151 2 - Plug
6 040.908.170 4 - Cylinder bolt M8 x 35
7 049.320.520 2 - Guard ring
8 046.508.160 4 - Spring washer
9 128.400.090 1 - Spur wheel
10 040.208.110 1 - Hexagon bolt M8 x 20
11 111.300.140 1 - Washer
12 128.400.120 1 - Hub
13 090.312.801 (1) - Hydraulic motor OMR 80
14 090.312.802 (1) - Hydraulic motor OMR 160
15 046.512.160 2 - Spring washer
16 040.912.170 2 - Cylinder bolt M12 x 35
17 061.007.901 1 - O-ring
18 043.013.237 1 - Shut-off screw
19 061.501.302 1 x Sealing ring
20 040.906.100 8 - Cylinder bolt M6 x 18
21 046.006.010 8 - Washer
22 128.400.050 1 - Motor bearing
23 061.015.501 1 - O-ring
24 040.905.110 1 - Cylinder bolt M5 x 20
25 128.400.130 1 - Shut-off screw
26 128.400.140 1 - Key
27 128.400.040 1 - Gear housing
28 128.420.000 1 - Double screw drive cpl.
29 128.400.180 1 - Seal

VEMAG 2005 25
Spare parts list ROBOT 500

128.400.000

2/2

25

24
1
23

22

20

21

20

19

18

17 14

15

16
2
15
3

5
13 6
12 7
11
8
10
9

26 VEMAG 2005
ROBOT 500 Spare parts list

Gear cpl. 128.400.000

2/2

Item Order no. Quantity W Name

1 128.400.040 - - Gear housing

2 063.060.053 1 x Deep-groove ball-bearing
3 049.310.250 1 - Guard ring
4 061.101.801 1 x Radial sealing ring
5 061.005.402 1 x O-ring
6 128.400.060 1 - Flange
7 046.006.010 4 - Washer
8 040.906.130 4 - Cylinder bolt M6 x 25
9 878.830.101 1 - Cable for encoder
10 - 1 - Collar
11 870.830.022 1 - Encoder
12 091.287.401 1 - Coupling
13 043.904.050 1 - Threaded pin M4 x 10
14 128.400.080 1 - Spur wheel
15 049.320.550 2 - Guard ring
16 063.060.061 1 x Deep-groove ball-bearing
17 061.103.501 1 x Radial sealing ring
18 049.008.140 1 - Key
19 128.400.100 1 - Shaft
20 046.606.120 8 - Serrated lock washer
21 040.906.060 8 - Cylinder bolt M6 x 12
22 065.126.501 1 - Universal joint
23 128.400.110 1 - Hub
24 063.060.085 1 x Deep-groove ball-bearing
25 049.310.400 1 - Guard ring

VEMAG 2005 27
Spare parts list ROBOT 500

128.420.000

1/1

1
33
2
31
3

6
23
7
22
34

32 8
30 21

29
20
28
9
26 9
10
27

26 10 11

25 12
19 13
24

18 14

17

16

15

28 VEMAG 2005
ROBOT 500 Spare parts list

Double screw drive cpl. 128.420.000

1/1

Item Order no. Quantity W Name

1 064.203.201 2 x Needle bearing

2 049.740.420 4 - Supporting ring
3 111.220.060 2 - Spacer bushing
4 063.931.522 2 x Thrust cylindrical roller bearing
5 114.420.131 1 - Spacer tube
6 061.011.901 1 x O-ring
7 114.420.132 1 - Spacer tube
8 128.420.220 1 - Bearing housing, front
9 111.220.291 2 - Set screw
10 114.420.140 2 - Gear wheel
11 114.420.170 1 - Ring, split
12 114.420.180 1 - Spacer bushing
13 064.203.002 1 x Needle bearing
14 049.310.300 1 - Guard ring
15 040.208.130 1 - Hexagon bolt M8 x 25
16 046.708.110 1 - Safety plate
17 112.300.061 1 - Washer
18 063.332.051 1 x Angular-contact ball-bearing
19 822.221.051 1 - Spacer bushing
20 044.206.060 2 - Threaded pin M6 x 12
21 047.710.120 1 - Cylinder pin
22 128.420.400 1 - Centring bolt
23 061.001.101 1 x O-ring
24 049.320.520 2 - Guard ring
25 049.730.500 2 - Snap ring
26 061.104.001 4 x Radial shaft sealing ring
27 111.220.050 2 - Bleeding ring
28 061.104.013 2 x Radial shaft seal
29 111.220.031 2 - Bushing
30 047.704.065 1 - Cylinder pin
31 114.420.213 1 - Clutch shaft II
32 049.008.150 1 - Key
33 114.420.011 1 - Clutch shaft I
34 049.008.131 1 - Key

VEMAG 2005 29
Spare parts list ROBOT 500

128.500.000

1/3

11
10
9
8
7
5 6
4 1
3
2

13 14 15
12

22
16
23
24
25
26

16

17

18

19
21

14
20

30 VEMAG 2005
ROBOT 500 Spare parts list

Vacuum system cpl. 128.500.000

1/3

Item Order no. Quantity W Name

1 128.510.000 1 - Vacuum throttle cpl.

consisting of items 2 - 11:
2 140.511.000 1 - Spindle cpl.
consisting of items 3 - 5:
3 140.511.011 1 - Handle
4 047.704.115 1 - Cylinder pin
5 140.511.020 1 - Spindle
6 061.000.602 1 - O-ring
7 047.704.115 1 - Cylinder pin
8 061.002.002 1 - O-ring
9 140.510.030 1 - Shut-off screw
10 140.510.020 1 - Spindle locator
11 061.003.201 1 - O-ring
12 061.501.801 1 x Sealing washer
13 067.520.122 1 - Screwed connection
14 067.710.251 2 - Worm drive hose clip
15 140.500.110 1 - Braided hose
16 067.700.121 2 - Jubilee clip
17 067.540.062 1 - Angle screwed connector
18 128.500.130 1 - Distributor piece
19 061.002.601 1 - O-ring
20 128.520.000 1 - Vacuum pipe assembly
21 128.500.082 1 - Information plate
22 128.500.120 1 - Guttasyn hose
23 067.520.061 1 - Straight screw-in connector
24 068.110.851 1 - Sleeve
25 140.500.380 1 - Sealing ring
26 090.112.602 1 - Vacuum gauge

VEMAG 2005 31
Spare parts list ROBOT 500

128.500.000

2/3

1
2
3

20
4
5
6
7

19

18

8
9
10

17 16 11
9 12
13
15

14

32 VEMAG 2005
ROBOT 500 Spare parts list

Vacuum system cpl. 128.500.000

2/3

Item Order no. Quantity W Name

1 128.500.100 1 - Plastic spiral hose

2 067.710.321 1 - Worm drive hose clip
3 067.540.251 1 - Bend
4 000.990.710 1 - Linking lip
5 128.500.590 1 - Bracket
6 040.205.065 2 - Hexagon bolt M5 x 12
7 061.014.401 1 - O-ring
8 128.500.070 1 - Hinge
9 128.500.150 2 - Bolt for hinge
10 048.006.215 2 - Grooved taper pin
11 128.500.091 1 - Flap
12 061.001.802 1 - O-ring
13 128.530.000 1 - Plug cpl.
14 128.500.160 2 - Retaining bolt
15 096.012.801 2 - Table tennis ball
16 128.500.060 1 - Clip
17 061.413.001 1 x V-ring
18 040.210.095 2 - Hexagon bolt M10 x 16
19 061.011.801 1 - O-ring
20 043.010.031 1 - Grub screw

VEMAG 2005 33
Spare parts list ROBOT 500

128.500.000

3/3

17
16

15

13, 14
1
1

11, 12

3
4
5

5
6

8
10
9

34 VEMAG 2005
ROBOT 500 Spare parts list

Vacuum system cpl. 128.500.000

3/3

Item Order no. Quantity W Name

1 068.410.205 3 - Angle
2 068.460.206 1 - Double nipple
3 067.540.123 1 - Angle screwed connector
4 067.710.251 1 - Worm drive hose clip
5 040.208.065 4 - Hexagon bolt M8 x 12
6 128.500.050 1 - Plate
7 128.500.038 1 - Braided hose
8 067.760.221 1 - Clip
9 040.906.045 1 - Cylinder bolt M6 x 8
10 040.206.065 4 - Hexagon bolt M6 x 12
11 090.116.301 1 - Vacuum pump
12 128.876.301 1 - Vacuum pump cable
13 096.012.601 1 - Air filter plus filter cartridge
14 096.090.004 (1) x Filter cartridge
15 067.540.251 1 - Bend
16 067.710.321 1 - Worm drive hose clip
17 128.500.100 - - Plastic spiral hose
- 090.116.310 (1) x Kit of wearing parts
- 090.116.311 (1) x Sealing kit
- 090.116.312 (1) x Air de-oiling element

VEMAG 2005 35
 Spare parts list ROBOT 500

128.600.006

1/1

35
2
1
1
2
29 34
33
32
31
30

28
27
3
26
4
5

14 6
7
25
10
24 8, 9
11
23
21, 22

18-20

12
12
14
15
16
17

36 VEMAG 2005
ROBOT 500 Spare parts list

Hydraulic unit cpl. 128.600.006

1/1

Item Order no. Quantity W Name

1 046.006.010 3 - Washer
2 040.906.050 3 - Cylinder bolt M6 x 10
3 040.208.150 2 - Hexagon bolt M8 x 30
4 128.600.050 1 - Transmission strut
5 128.620.006 1 - Valve manifold cpl.
6 093.612.802 1 - Membrane reservoir
7 067.811.501 1 - Straight screw-in connection
8 067.871.504 1 - Connector
9 128.600.420 1 - Pipe
10 045.010.060 1 - Hexagon nut M10
11 066.710.503 1 - Rubber/metal buffer
12 040.912.170 4 - Cylinder bolt M12 x 35
13 046.013.010 4 - Washer
14 067.710.321 2 - Worm drive hose clip
15 067.811.505 1 - Straight screw-in connection
16 040.210.065 1 - Hexagon bolt M10 x 12
17 128.610.001 1 - Pump unit cpl.
18 093.312.801 1 - Fan with DC motor
19 045.006.060 3 - Hexagon nut M6
20 046.506.010 3 - Spring ring
21 093.912.801 1 - Oil / air cooler
22 128.870.302 1 - Fan motor cable
23 046.008.010 4 - Washer
24 040.908.110 4 - Cylinder bolt M8 x 20
25 128.600.070 1 - Intake hose
26 067.710.251 2 - Jubilee clip
27 128.600.090 1 - Cooler / filter pipe
28 128.600.080 1 - Hose for leaking oil
29 128.660.001 (1) - Return filter cpl.
consisting of items 30 - 34:
30 067.861.502 1 - Swivelling screwed connection
31 067.922.002 1 - Reducing connector
32 093.912.805 1 x Filter element
33 093.912.804 1 - Low-pressure filter
34 067.862.201 1 - Swivelling screwed connection
35 128.640.000 1 - Tank cpl.

VEMAG 2005 37
Spare parts list ROBOT 500

128.610.001

1/1

26 27
25
24
23
22
28 8
31
30
29

21

20
1
19
2
18

17
5 4
2 3
1
1

6
7
8

11-16 10 9

38 VEMAG 2005
ROBOT 500 Spare parts list

Pump unit cpl. 128.610.001

1/1

Item Order no. Quantity W Name

1 067.861.502 3 - Swivelling screwed connection

2 128.610.071 1 - Pump / throttle pipe
3 128.600.060 1 - High-pressure hose
4 090.512.802 1 - Proportional throttle valve
5 040.905.157 4 - Cylinder bolt M5 x 30
6 091.212.801 1 - Coupling
7 040.208.090 1 - Hexagon bolt M8 x 16
8 128.612.000 1 - Bracket assembly
9 090.212.802 1 - Double flange foot
10 040.912.150 4 - Cylinder bolt M12 x 30
11 081.441.123 1 - Rotary current motor M1
12 128.870.202 1 - Cable for main motor
13 128.871.801 1 - Cable for main motor overheat protection
14 128.810.101 1 - V-belt pulley
15 065.411.162 1 x Narrow V-belt
16 044.306.050 1 - Threaded pin M6 x 10
17 067.922.501 1 - Reducing connector
18 128.610.120 1 - Distance sleeve
19 049.750.191 1 - Close-tolerance washer
20 128.610.050 1 - Axial piston pump
21 067.690.133 1 - Threaded connector
22 067.870.801 1 - Screwed angle connection
23 128.610.081 1 - Throttle / controller pipe
24 046.010.010 2 - Washer
25 040.210.130 2 - Hexagon bolt M10 x 25
26 128.610.060 1 - Tail pipe
27 067.862.501 1 - Swivelling screwed connection
28 040.905.060 2 - Cylinder bolt M5 x 12
29 128.610.091 1 - Connecting plate
30 093.912.803 1 - Nozzle
31 067.860.801 1 - Swivelling screwed connection

VEMAG 2005 39
Spare parts list ROBOT 500

128.620.006

1/1

4
10
9
8

7 3

4
6

40 VEMAG 2005
ROBOT 500 Spare parts list

Valve manifold cpl. 128.620.006

1/1

Item Order no. Quantity W Name

1 061.002.402 2 x O-ring
2 043.013.031 1 - Shut-off screw
3 128.620.011 1 - Valve manifold
4 067.861.505 2 - Swivelling screwed connection
5 067.461.206 1 - Low-pressure hose
6 040.908.210 4 - Cylinder bolt M8 x 45
7 067.930.062 1 - Measuring coupling
8 040.905.157 4 - Cylinder bolt M5 x 30
9 090.512.802 1 - 4/2-directional control valve
10 128.600.060 - - High-pressure hose

VEMAG 2005 41
Spare parts list ROBOT 500

128.640.000

1/1

5 1

42 VEMAG 2005
ROBOT 500 Spare parts list

Tank cpl. 128.640.000

1/1

Item Order no. Quantity W Name

1 128.641.000 1 - Tank
2 043.022.217 1 - Shut-off screw
3 061.502.201 1 x Sealing ring
4 067.690.132 1 - Threaded angle connector
5 067.862.201 1 - Swivelling screwed connection
6 093.990.003 1 - Air filter with dipstick

VEMAG 2005 43
Spare parts list ROBOT 500

128.910.004

1/1

12

10, 11

3
1
4

8 7 6

44 VEMAG 2005
ROBOT 500 Spare parts list

Double screw housing dia. 80 cpl. 128.910.004

1/1

Item Order no. Quantity W Name

1 128.913.004 - - Double screw housing cpl.

consisting of items 2 - 4:
2 061.014.001 1 - O-ring
3 128.919.000 1 - Double screw housing assembly
4 128.910.300 2 - Bushing
5 061.010.801 1 x O-ring
6 128.910.400 1 - Pin
7 128.910.201 1 - Filling horn holder
8 061.005.702 1 x O-ring
9 930.201.000 1 - Locking nut
10 128.918.000 1 - Plug cpl.
11 128.918.002 1 - Plug cpl.
12 128.920.002 1 - Tie bolt cpl.

VEMAG 2005 45
Spare parts list ROBOT 500

128.910.005

1/1

5
6
1
5

10

46 VEMAG 2005
ROBOT 500 Spare parts list

Double screw housing dia. 80 cpl. 128.910.005

1/1

Item Order no. Quantity W Name

1 128.913.005 - - Double screw housing cpl.

consisting of items 2, 3, 8 - 10:
2 061.016.001 1 x O-ring
3 128.917.000 1 - Intermediate piece
4 920.450.404 2 - Pin
5 061.014.001 2 - O-ring
6 128.910.105 1 - Double screw housing assembly
7 889.300.000 1 - Tension ring cpl.
8 930.201.000 1 - Locking nut
9 061.005.702 1 x O-ring
10 128.915.000 1 - Filling horn holder with clamping flange assembly

VEMAG 2005 47
Spare parts list ROBOT 500

128.910.008

1/1

5
6
1
5

48 VEMAG 2005
ROBOT 500 Spare parts list

Double screw housing dia. 120 cpl. 128.910.008

1/1

Item Order no. Quantity W Name

1 128.913.008 - - Double screw housing cpl.

consisting of items 2, 3, 7 - 9:
2 061.016.001 1 x O-ring
3 128.917.000 1 - Intermediate piece
4 920.450.404 2 - Pin
5 061.014.001 2 - O-ring
6 128.910.108 1 - Double screw housing assembly
7 889.300.000 1 - Tension ring cpl.
8 891.210.003 1 - Filling horn holder with clamping flange assembly
9 096.011.701 1 - Locking nut

VEMAG 2005 49
Spare parts list ROBOT 500

128.910.070
128.910.079

1/1

11

10
9

2
3, 4
5
1

50 VEMAG 2005
ROBOT 500 Spare parts list

Double screw housing dia. 80 cpl. 128.910.070

Double screw housing dia. 120 cpl. 128.910.079

1/1

Item Order no. Quantity W Name

1 128.913.070 (1) - Double screw housing cpl.

consisting of items 2 - 3:
2 128.913.079 (1) - Double screw housing cpl.
consisting of items 2 - 3:
2 061.014.001 1 - O-ring
3 128.913.170 (1) - Double screw housing assembly
4 128.913.179 (1) - Double screw housing assembly
5 128.910.300 2 - Bushing
6 128.910.400 1 - Pin
7 061.005.702 1 x O-ring
8 930.201.000 1 - Locking nut
9 128.910.200 1 - Filling horn holder
10 061.010.801 1 x O-ring
11 128.920.001 1 - Tie bolt cpl.

VEMAG 2005 51
Spare parts list ROBOT 500

128.918.000
128.918.002

1/1

2, 3

5, 6

52 VEMAG 2005
ROBOT 500 Spare parts list

Plug cpl. 128.918.000

Plug cpl. 128.918.002

1/1

Item Order no. Quantity W Name

1 048.303.015 2 - Hemispherical grooved drive stud

2 128.918.020 (1) - Plug, left (for 128.918.000)
3 128.918.022 (1) - Plug, left (for 128.918.002)
4 128.918.100 (1) - Spacer assembly
5 128.918.030 (1) - Plug, right (for 128.918.000)
6 128.918.032 (1) - Plug, right (for 128.918.002)
7 061.001.502 2 - O-ring

VEMAG 2005 53
Spare parts list ROBOT 500

128.920.001

1/1

1
2
3
4
5

54 VEMAG 2005
ROBOT 500 Spare parts list

Tie bolt cpl. 128.920.001

1/1

Item Order no. Quantity W Name

1 041.105.065 1 - Flat-head countersunk screw M5 x 12

2 128.920.040 1 - Clamping piece
3 049.750.160 - - Close-tolerance washer (number determined on assembly)
4 049.750.161 - - Close-tolerance washer (number determined on assembly)
5 049.750.162 - - Close-tolerance washer (number determined on assembly)
6 128.921.001 1 - Tie bolt
7 128.920.030 1 - Bushing
8 061.002.002 1 - O-ring

VEMAG 2005 55
Spare parts list ROBOT 500

128.920.002

1/1

12

11

10

8
6

56 VEMAG 2005
ROBOT 500 Spare parts list

Tie bolt cpl. 128.920.002

1/1

Item Order no. Quantity W Name

1 041.105.065 1 - Flat-head countersunk screw M5 x 12

2 128.920.040 1 - Clamping piece
3 049.750.160 - - Close-tolerance washer (number determined on assembly)
4 049.750.161 - - Close-tolerance washer (number determined on assembly)
5 049.750.162 - - Close-tolerance washer (number determined on assembly)
6 128.921.002 1 - Tie bolt
consisting of items 7 - 10:
7 061.001.301 1 - O-ring
8 128.921.020 1 - Pin
9 128.921.030 1 - Sleeve
10 128.921.011 1 - Locking journal
11 128.920.030 1 - Bushing
12 061.002.002 1 - O-ring

VEMAG 2005 57
Spare parts list ROBOT 500

889.300.000

1/1

1 2

11

6
10

58 VEMAG 2005
ROBOT 500 Spare parts list

Tension ring cpl. 889.300.000

1/1

Item Order no. Quantity W Name

1 889.300.040 1 - Bracket
2 047.704.065 2 - Cylinder pin
3 045.008.065 1 - Hexagon nut M8
4 889.300.100 1 - Pin
5 047.708.105 2 - Cylinder pin
6 889.300.120 1 - Eye bolt
7 889.300.200 2 - Bushing
8 889.300.060 1 - Handle assembly
9 047.708.225 1 - Cylinder pin
10 889.300.000 1 - Tension ring assembly
11 047.708.145 2 - Cylinder pin

VEMAG 2005 59
Spare parts list ROBOT 500

849.200.000

1/2

31
30

29

1
2

5
28 6
27
20 26 3
25 4
24 5
23
6

22 7

8
21

19

9
10
14
15, 16 11
17
12, 13

18
60 VEMAG 2005
ROBOT 500 Spare parts list

Linking gear cpl. (optional) 849.200.000

1/2

Item Order no. Quantity W Name

1 060.301.101 6 - Plastic cover

2 040.906.235 6 - Cylinder bolt M6 x 50
3 049.310.400 1 - Guard ring
4 063.060.083 1 x Deep-groove ball-bearing
5 049.750.400 1 - Close-tolerance washer
6 049.750.402 1 - Close-tolerance washer
7 849.200.010 1 - Housing
8 066.409.403 1 x Synchroflex toothed belt
9 064.103.201 1 x Needle bearing
10 064.830.002 1 x Sealing ring
11 061.102.804 1 x Shaft seal
12 824.002.000 (1) - Seal standard cpl.
consisting of items 15 + 17
13 824.002.001 (1) - Seal Roto-ring cpl.
consisting of items 14, 16, 17
14 061.002.901 1 x Roto-ring
15 824.016.001 (1) - Seal locator cpl.
16 845.100.250 (1) - Seal locator
17 061.005.002 1 x O-ring
18 930.200.016 1 - Nut
19 064.202.850 1 - Internal ring
20 849.220.001 1 - Linking head cpl.
consisting of items 21 - 28:
21 849.200.031 1 - Linking head
22 061.405.001 1 x V-ring
23 849.200.051 1 - Flange
24 061.405.002 1 x V-ring
25 849.200.210 1 - Washer, bottom
26 849.200.041 1 - Gear wheel
27 048.402.060 6 - Adapter sleeve
28 849.200.060 1 - Washer, top
29 849.201.001 1 - Pipe flange
30 061.001.601 1 x O-ring
31 931.221.010 1 - Cone
- 128.870.502 1 - Linking cable

VEMAG 2005 61
Spare parts list ROBOT 500

849.200.000

2/2

19
25
24
19

1 2 3

23
22

21
20
19
18
17
16
15
14

4
5

11
12
13

10 9 8 7 6

62 VEMAG 2005
ROBOT 500 Spare parts list

Linking gear cpl. (optional) 849.200.000

2/2

Item Order no. Quantity W Name

1 849.200.020 1 - Cover
2 041.105.055 7 - Raised-head countersunk screw M5 x 10
3 061.200.201 1 - Foam rubber tie
4 045.008.065 1 - Hexagon nut M8
5 049.310.170 1 - Guard ring
6 049.320.350 1 - Guard ring
7 063.060.035 1 x Deep-groove ball-bearing
8 849.200.180 1 - Clamping roller
9 849.200.170 1 - Eccentric sleeve
10 849.200.190 1 - Axle
11 849.200.130 1 - Shaft
12 061.003.601 1 x O-ring
13 849.200.080 1 - Blind plug
14 049.006.090 1 - Key
15 049.320.427 1 - Guard ring
16 061.102.513 1 x Shaft seal
17 063.060.045 1 x Deep-groove ball-bearing
18 049.320.420 1 - Guard ring
19 049.310.200 3 - Guard ring
20 835300.100 1 - Pin
21 849.200.120 1 - Bearing pipe
22 041.008.065 6 - Cylinder bolt M8 x 12
23 849.200.010 - - Housing
24 063.062.044 1 x Deep-groove ball-bearing
25 849.200.140 1 - Gear wheel

VEMAG 2005 63
Spare parts list ROBOT 500

849.210.000

1/2

11
10
9
8

7
6
5
1
4
3
2
1

24
25
26
27
12
13

15 14
16
17
18-21
22
18-21
23

64 VEMAG 2005
ROBOT 500 Spare parts list

Coupling housing cpl. (optional) 849.210.000

1/2

Item Order no. Quantity W Name

1 063.060.035 2 x Deep-groove ball-bearing

2 111.730.080 1 - Bushing
3 849.210.061 1 - Gear wheel
4 049.320.350 1 - Guard ring
5 049.750.170 4 - Close-tolerance washer
6 849.210.090 1 - Ring
7 849.210.071 1 - Washer
8 849.210.080 1 - Brake disc
9 041.005.055 5 - Cylinder bolt M5 x 10
10 091.091.304 1 x Anchor part
11 040.905.095 3 - Cylinder bolt M5 x 16
12 060.301.801 4 - Plastic cover
13 040.910.255 4 - Cylinder bolt M10 x 60
14 849.210.010 1 - Flange
15 091.091.303 1 - Coil body
16 041.006.065 3 - Cylinder bolt M6 x 12
17 849.210.040 1 - Spacer bushing
18 069.002.011 4 - Washer
19 049.750.201 1 - Close-tolerance washer
20 049.750.202 1 - Close-tolerance washer
21 049.750.203 2 - Close-tolerance washer
22 091.091.301 1 x Rotor
23 849.210.050 1 - Distance ring
24 048.003.080 1 - Grooved taper pin
25 111.730.110 1 - Washer
26 046.706.110 1 - Safety plate
27 040.206.115 1 - Hexagon bolt M6 x 20

VEMAG 2005 65
Spare parts list ROBOT 500

849.210.000

2/2

10
9
8
7

1 2 3 4

11
19
12
20
11

18

17

13
4 16 15 14

66 VEMAG 2005
ROBOT 500 Spare parts list

Coupling housing cpl. (optional) 849.210.000

2/2

Item Order no. Quantity W Name

1 043.027.258 1 - Shut-off screw

2 061.502.601 1 - Sealing ring
3 849.210.010 - - Flange
4 063.062.045 2 x Deep-groove ball-bearing
5 049.006.091 1 - Key
6 849.210.030 1 - Shaft
7 049.005.120 1 - Key
8 849.210.020 1 - Bearing pipe
9 061.009.201 1 x O-ring
10 061.409.501 1 x V-ring
11 065.411.337 1 x Narrow V-belt
12 065.211.122 1 - V-belt pulley
13 128.540.000 1 - Belt tensioner cpl. (optional)
14 040.908.110 4 - Cylinder bolt M8 x 20
15 849.000.030 1 - Plate
16 049.310.200 1 - Guard ring
17 070.802.012 1 - Clamp
18 070.802.099 1 - Insulating hose
19 040.905.055 1 - Cylinder bolt M5 x 10
20 046.605.120 1 - Serrated lock washer

VEMAG 2005 67
Spare parts list ROBOT 500

128.540.000

1/1

1
2
3
4
2
12

7
6

68 VEMAG 2005
ROBOT 500 Spare parts list

Belt tensioner cpl. (optional) 128.540.000

1/1

Item Order no. Quantity W Name

1 049.310.150 1 - Guard ring

2 049.320.350 2 - Guard ring
3 846.200.020 1 - Clamping roller
4 063.062.025 1 x Deep-groove ball-bearing
5 128.541.000 1 - Belt tensioner assembly
6 046.010.010 1 - Washer
7 040.210.190 1 - Hexagon bolt M10 x 40

VEMAG 2005 69
Spare parts list ROBOT 500

824.016.001

1/1

70 VEMAG 2005
ROBOT 500 Spare parts list

Seal locator cpl. (optional) 824.016.001

1/1

Item Order no. Quantity W Name

1 824.016.021 1 - Cover
2 061.102.803 1 x Radial shaft seal
3 824.016.011 1 - Seal locator
4 041.904.045 3 - Flat-headed countersunk screw M4 x 8

VEMAG 2005 71
Spare parts list ROBOT 500

896.100.006

1/3

31

30

1
34
33 2
32

29
3
28
27 4

8
9 7
10
11
12
13
26 14

25
24
23
22
21
20
19

15
16
17
18

72 VEMAG 2005
ROBOT 500 Spare parts list

Drive housing for lifting and tipping device cpl. (optional) 896.100.006

1/3

Item Order no. Quantity W Name

1 044.220.310 1 - Threaded pin M20 x 90

2 045.020.065 1 - Hexagon nutM20
3 040.208.065 4 - Hexagon bolt M8 x 12
4 896.150.006 1 - Chain guide assembly
5 896.180.003 1 - Disc assembly
6 896.100.071 1 - Bolt
7 896.140.000 1 - Safety control system for lift cpl.
consisting of items 8 - 14:
8 896.140.010 1 - Segment
9 896.140.050 1 - Retaining plate
10 041.904.065 2 - Countersunk bolt M4 x 12
11 046.004.010 2 - Washer
12 040.904.055 2 - Cylinder bolt M4 x 10
13 143.873.901 1 - Safety circuit with cable
14 040.904.135 2 - Cylinder bolt M4 x 25
15 060.302.001 2 - Plastic cover
16 040.912.125 2 - Cylinder bolt M12 x 25
17 896.270.000 1 - Bracket
18 896.110.006 1 - Housing assembly
19 896.960.011 1 - Distance sleeve
20 061.002.502 1 - O-ring
21 045.124.060 1 - Hexagon nut M24
22 046.723.115 1 - Safety plate
23 047.118.276 1 - Bolt
24 896.100.105 1 - Articulation
25 048.505.170 1 - Cotter pin
26 096.089.603 1 - Flyer chain
27 896.100.431 1 - Axle holder
28 046.706.010 1 - Safety plate
29 040.206.065 1 - Hexagon bolt M6 x 12
30 046.008.008 4 - Washer
31 040.108.175 4 - Hexagon bolt M8 x 35
32 061.201.006 1 - Silicone rubber foam
33 896.960.020 1 - Sealing
34 896.120.000 1 - Cover, top, assembly

VEMAG 2005 73
Spare parts list ROBOT 500

896.100.006

2/3

1
2
3
4
5
15 6
14

16

7
8

9
4
10
11
12
13

74 VEMAG 2005
ROBOT 500 Spare parts list

Drive housing for lifting and tipping device cpl. (optional) 896.100.006

2/3

Item Order no. Quantity W Name

1 896.100.194 1 - Distance ring

2 896.100.270 1 - Ring
3 061.108.502 1 - Shaft seal
4 063.060.155 2 - Grooved ball bearing
5 049.321.150 1 - Circlip
6 896.100.201 1 - Distance ring
7 047.708.140 1 - Cylinder pin
8 896.100.181 1 - Key
9 896.100.211 1 - Distance ring
10 049.310.750 1 - Circlip
11 061.010.801 1 - O-ring
12 896.100.336 1 - Cover
13 041.904.065 6 - Countersunk bolt M4 x 12
14 896.100.164 1 - Shaft
15 857.100.260 1 - Key
16 040.906.095 4 - Cylinder bolt M6 x 16

VEMAG 2005 75
Spare parts list ROBOT 500

896.100.006

3/3

24
23
22
21
20

3
19
4

18 5

17

16
12

15
6
7
14

13

8
9
10
11

76 VEMAG 2005
ROBOT 500 Spare parts list

Drive housing for lifting and tipping device cpl. (optional) 896.100.006

3/3

Item Order no. Quantity W Name

1 896.500.001 1 - Hydraulic aggregate for lifting and tipping device cpl.

2 040.906.115 2 - Cylinder bolt M6 x 20
3 046.106.020 2 - Washer
4 061.006.401 1 x O-ring
5 896.100.380 1 - Ring
6 043.022.215 1 - Shut-off bolt
7 061.502.201 1 - Sealing ring
8 040.206.065 1 - Hexagon bolt M6 x 12
9 046.706.010 1 - Safety plate
10 896.100.431 1 - Axle holder
11 896.100.420 1 - Bolt
12 896.400.002 1 - Cylinder cpl.
consisting of items 13 - 19:
13 896.400.131 1 - Articulation
14 047.118.291 1 - Bolt
15 046.019.010 1 - Washer
16 048.505.170 1 - Cotter pin
17 896.420.002 1 - Cylinder
18 896.400.090 1 - Stop plug
19 067.930.062 1 - Measuring coupling
20 042.108.115 6 - Countersunk bolt M8 x 20
21 061.110.071 6 - Plastic washer
22 061.000.601 6 - O-ring
23 143.100.360 2.2 m - Sealing profile
24 896.130.001 1 - DCover, front, assembly

VEMAG 2005 77
Spare parts list ROBOT 500

896.500.001

1/1

18 15 2

3
4
5
6

17 7

15 8

16

4
15
14 9
13
10
11

12

78 VEMAG 2005
ROBOT 500 Spare parts list

Hydraulic aggregate for lifting and tipping device cpl. (optional) 896.500.001

1/1

Item Order no. Quantity W Name

1 896.500.270 1 - Filler neck with air filter and dipstick

2 896.500.160 1 - Pipe (return)
3 896.500.150 1 - Pipe (pressurized line)
4 070.840.003 2 - Shaped nozzle
5 040.906.155 4 - Cylinder bolt M6 x 30
6 896.510.001 1 - Hydraulic cover assembly
7 046.505.017 2 - Spring washer
8 040.205.045 2 - Hexagon bolt M5 x 8
9 040.206.065 6 - Hexagon bolt M6 x 12
10 046.506.021 6 - Spring washer
11 896.870.103 1 - Hydraulic pump
12 067.810.610 2 - Screwed angle connection
13 061.201.201 1 - Foam rubber profile
14 070.867.040 1 - Locknut
15 067.860.604 3 - Screwed hinged connection
16 070.867.033 1 - Screwed cable connection
17 090.485.501 1 - Hose
18 090.585.502 1 - Valve manifold

VEMAG 2005 79
Spare parts list ROBOT 500

896.050.004

1/1

11
10
9

8
1
2
3

1
2
3
4
5
5 6

80 VEMAG 2005
ROBOT 500 Spare parts list

Tipping linkage cpl. (optional) 896.050.004

1/1

Item Order no. Quantity W Name

1 060.302.601 2 - Plastic cover

2 041.512.155 2 - Close-tolerance collar bolt
3 014.002.565 2 - Washer
4 896.052.004 1 - Inner rod assembly
5 857.000.155 2 - Sealing ring
6 857.000.145 2 - Washer
7 060.301.501 1 - Plastic cover
8 896.051.002 1 - Outer rod
9 143.460.030 2 - Threaded bushing
10 857.050.045 1 - Stop bushing
11 060.102.001 1 x Scraper

VEMAG 2005 81
Spare parts list ROBOT 500

896.200.006

1/1

1
2
3
4
5

6
8
7

15

14
13
12

11

10

82 VEMAG 2005
ROBOT 500 Spare parts list

Tipping arm cpl. (optional) 896.200.006

1/1

Item Order no. Quantity W Name

1 042.105.155 4 - Raised countersunk head screw M5 x 30

2 140.420.060 1 - Cover
3 040.212.150 1 - Hexagon bolt M12 x 30
4 111.540.120 1 - Washer
5 063.042.091 1 - Grooved ball bearing
6 896.210.006 1 - Tipping arm assembly
7 045.120.025 1 - Hexagon nut M20
8 040.220.255 1 - Hexagon bolt M20 x 60
9 896.200.033 1 - Stop
10 857.400.025 1 - Collar bolt
11 896.220.000 1 - Bearing bolt assembly
12 061.107.003 1 - Radial shaft sealing ring
13 049.320.850 1 - Circlip
14 063.449.121 1 - Needle bearing
15 049.720.600 1 - Split ring

VEMAG 2005 83
Spare parts list ROBOT 500

140.440.006

1/1

9 2
3
8 4
5
6
7

84 VEMAG 2005
ROBOT 500 Spare parts list

Trolley hoist, entered from rear (optional) 140.440.006

1/1

Item Order no. Quantity W Name

1 140.441.006 1 - Trolley hoist assembly

2 140.443.001 1 - Lock
3 060.104.001 1 - Scraper
4 061.004.002 1 - O-ring
5 064.920.404 1 - Permaglide bushing
6 140.440.100 1 x Leg spring
7 047.705.255 1 - Cylindrical pin
8 060.301.501 2 - Plastic cover
9 040.212.195 4 - Hexagon bolt M12 x 40

VEMAG 2005 85
Spare parts list ROBOT 500

140.440.003

1/1

9
8

2
3
4
5
6
7

86 VEMAG 2005
ROBOT 500 Spare parts list

Trolley hoist, entered from side (optional) 140.440.003

1/1

Item Order no. Quantity W Name

1 140.441.003 1 - Trolley hoist assembly

2 140.443.001 1 - Lock
3 060.104.001 1 - Scraper
4 061.004.002 1 - O-ring
5 064.920.404 1 - Permaglide bushing
6 140.440.100 1 x Leg spring
7 047.705.255 1 - Cylindrical pin
8 060.301.501 2 - Plastic cover
9 040.212.195 4 - Hexagon bolt M12 x 40

VEMAG 2005 87
Spare parts list ROBOT 500

128.850.019

1/1

1 2 3 4-6 7 8, 9

K2 K3
K1
F1 F2 F3

T1

10

A1

11
12

C1
V2 V1

QM1

18 17 17 16 14, 15 13

88 VEMAG 2005
ROBOT 500 Spare parts list

Control panel cpl. 128.850.019

1/1

Item Order no. Quantity W Name

1 072.585.019 1 - Timer relay K2

2 072.585.003 1 - Relay K3
3 128.852.102 1 - Terminal strip X2
4 074.059.016 3 - Fuse F1, F2, reserve
5 074.059.014 2 - Fuse holder F1, F2
6 074.059.013 2 - Indicator F1, F2
7 072.160.104 1 - Motor cut-out thermistor F3
8 072.060.065 1 - Main contactor K1
9 072.060.104 1 - Auxiliary switch K1
10 073.207.094 1 - Transformer T1
11 074.187.003 3 - Miniature fuse F4
12 074.187.025 3 - Miniature fuse F5
13 128.851.003 1 - Assembly plate assembly
14 073.163.045 1 - Electrolytic capacitor C1
15 073.163.047 1 - Clip C1
16 072.160.145 1 - Power switch QM1
17 073.060.012 2 - Bridge rectifier V1, V2
18 871.320.005 1 - Control unit A1
- 073.060.050 2 - RC element Z1, Z2
- 075.085.120 1 - Terminal strip X3
- 128.850.601 1 - Cable X2
- 128.890.014 1 - Wiring diagram

VEMAG 2005 89
Spare parts list ROBOT 500

1/1

10 1

ROBOT 500

5, 8, 9

2-4
5-7

90 VEMAG 2005
ROBOT 500 Spare parts list

Controls

1/1

Item Order no. Quantity W Name

1 128.510.000 - - Vacuum throttle cpl.

2 071.099.101 1 - Selector switch
3 071.099.084 1 - Auxiliary switch
4 071.099.083 1 - Mounting flange
5 071.367.002 2 - Switch
6 071.367.008 1 - Button
7 071.367.005 1 - Label
8 071.367.007 1 - Button
9 071.367.006 1 - Label
10 090.112.602 - - Vacuum gauge
- 071.099.120 1 - Push-button, red (optional) S8
- 071.099.130 1 - Auxiliary switch (optional) S8
- 071.099.174 2 - Push-button, green, arrow (optional) S9, S10
- 071.099.127 2 - Auxiliary switch (optional) S9, S10

VEMAG 2005 91
Spare parts list ROBOT 500

878.800.002

1/1

1 6

4
3

16
17
15
14
13
12
11
10
9
8

92 VEMAG 2005
ROBOT 500 Spare parts list

Portiomat PC 878 878.800.002

1/1

Item Order no. Quantity W Name

1 878.820.002 1 - Housing cpl.

consisting of items 2 - 7:
2 061.201.201 1 - Foam rubber profile
3 878.822.000 1 - Carrier assembly
4 878.820.500 1 - Bearing bush
5 878.821.102 1 - Housing
6 878.820.400 1 - Fixing part
7 041.108.195 4 - Raised-head countersunk screw M8 x 40
8 042.108.135 4 - Raised-head countersunk screw M8 x 25
9 880.810.401 4 - Bushing
10 878.810.002 1 - Cover cpl.
11 878.800.401 1 - Silicone hose
12 061.000.601 4 - O-ring
13 044.603.001 18 - Screw
14 878.800.171 1 - Protecting cover
15 048.903.001 2 - Blind rivet
16 047.708.105 1 - Cylinder pin
17 878.800.101 1 - Portiomat cable
- 871.280.001 1 - Vacuum gauge
- 878.800.301 1 - Vacuum gauge cable

VEMAG 2005 93
Spare parts list ROBOT 500

878.810.002

1/1

1
2
13 3
4
12
5 5
6
4
3

1
2
1
3
5
11
5
1

2
3
10
1
3
9
5
8 5

94 VEMAG 2005
ROBOT 500 Spare parts list

Cover cpl. 878.810.002

1/1

Item Order no. Quantity W Name

1 045.003.065 12 - Hexagon nut M3

2 070.900.001 4 - Washer
3 046.003.015 14 - Washer
4 070.922.013 2 - Distance pin
5 046.603.183 20 - Lock washer
6 878.812.003 1 - Front panel cpl.
7 878.810.102 1 - Front frame
8 070.922.021 6 - Distance sleeve
9 875.821.005 1 - Keyboard
10 070.922.020 2 - Distance pin
11 070.922.022 4 - Distance sleeve
12 072.999.005 1 - VF indicating unit
13 878.840.001 1 - Portiomat control board
- 878.870.101 3 - Flat band cable

VEMAG 2005 95
Spare parts list ROBOT 500

96 VEMAG 2005
ROBOT 500 Spare parts list

Tools and accessories

Item Order no. Quantity W Name

1 128.910.700 1 - Sickle spanner (plug)

2 096.012.802 1 - Nozzle brush
3 128.031.000 1 - Screw extractor (double screw)
4 126.030.041 1 - WAF 80/30/50 universal spanner
5 128.030.050 1 - Cleaning mandrel
- 067.287.501 1 - Atomizer canister
- 067.064.001 1 - Grease gun
- 067.064.002 1 - Grease gun hose
- 069.120.131 1 - WAF 13/17 double spanner

VEMAG 2005 97
Spare parts list ROBOT 500

98 VEMAG 2005
ROBOT 500 Spare parts list

Lubricants

Item Order no. Quantity W Name

- 052.001.017 1l x Gear oil Shell Omala 100

double screw drive needs about 3.0 l
- 052.001.010 1l x Hydraulic oil Shell Tellus T46
hydraulic drive needs about 20.0 l
hydraulic aggregate for lifting and tipping device (optional) needs
about 10.0 l
- 052.001.026 1l x Compressor oil
vacuum pump needs about 0.35 l
- 052.009.002 0.5 l x OKS chain spray
lifting chain for lifting and tipping device (optional)
- 052.008.026 400 g x VEMAG special grease
- 052.001.021 1l x VEMAG special oil

VEMAG 2005 99