Rod Mill Comparision

ROD MILL
Sl No PARAMETERS TS Mc Nally TRF FLSmidth

Material
1 Material to Grind Coke Breeze/ Nut Coke / Anthracite Coke Breeze/ Nut Coke / Anthracite Coke Breeze/ Nut Coke / Anthracite Tenderer to confirm as per TS
(-) 10 + 3 mm for Coke Breeze, (-) 10 + 3 mm for Coke Breeze,

2 Feed Size(mm)
Coke Breeze=3-10mm, [80% Passing considered as 8 mm] [80% Passing considered as 8 mm] Tenderer to confirm as per TS
Rest=3-34mm (-) 34+3 mm for Nut Coke / Anthracite (-) 34+3 mm for Nut Coke / Anthracite
[80% Passing considered as 29 mm] [80% Passing considered as 29 mm]
4-5% for Coke Breeze & Nut Coke 4-5% for Coke Breeze & Nut Coke 4-5% for Coke Breeze & Nut Coke
3 Moisture
9-10% for Anthracite 9-10% for Anthracite 9-10% for Anthracite Tenderer to confirm as per TS
Coke breeze-0.4-0.5
5 Bulk Density Nut Coke- 0.4-0.5 Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
Anthracite- 0.8-0.9
Coke breeze-50/55 TH,

4 Rated Capacity(TPH)(Rated/Design) Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
Nut coke & Anthrecite-30/34
Operation Continious operation 24hrs a day and 365 days in year with Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
98%availability(3.1.9)
For all material

6 Output size(mm) (-3)-95%, Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
0.25mm-40% (max)
Efficiency
The equipment offered could generate noise levels in excess of

governmental or other regulations and/or stated values. All personnel,
3.1.7 Noise level at 01mtr from equipment 85dba at adistance of 1mtr and 1.5mtr above floor lvl.(3.1.17) Tenderer to confirm as per TS Tenderer to confirm as per TS including operating and maintenance personnel are to be protected from
this noise exposure and directed away from any operating equipment by
means of aisles, walkways, etc.
Equipment
1 Equipment No FRM-3 FRM - 3 FRM - 3 FRM - 3
2 Type Dry Peripheral discharge(c 3.4.2) Dry Peripheral discharge Dry Peripheral discharge Dry Peripheral discharge
MBE-SAYAJI / L&T / FLSMIDTH / CEMTEC

3 Make
INDIA/METSO MSEL FLSmidth
TRF
4 Model No Data to be provided by tenderer 3.2M X 4.8M 3.2M X 4.8M 3.1 M DIA X 6.0 M LONG
5 GA drawing of Machine Data to be provided by tenderer ATTACHED

GA drawing to be provided for technical assessment GA drawing to be provided for technical assessment
6 Liner material and thickness C-3.4.7- Mn steel: IS276 GR3 75 thk avr/equivalent. Mn. STL / 75 MM Mn. STL / 75 MM METAL LINERS
7 Liner fixing arrangement details Easy replacement & Maintenance BOLTED BOLTED Data to be provided by vendor for technical assessment
8 Description of Water cooling arrangement 4.7 Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
9 Water consumption Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
Bearing- HYDRODYNAMIC LUBRICATION SYSTEM,

10 Description of Lubrication arrangement Data to be provided by tenderer Forced Lubrication Forced Lubrication Girth Gear -AUTOMATIC GREASE SPRAY SYSTEM,
11 Lifting bar size As per clause 3.4.8 Dia:100,90,75mm. length-4500mm Dia:100,90,75mm. Length-4500mm Tenderer to confirm as per TS
12 Lifting bar charging schedule As per clause 3.4.8 Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
13 Lifting bar material As per clause 3.4.8 Hot rolled High Carbon Steel Hot rolled High Carbon Steel FORGED RODS
400-500 gms/ tons of material 400-500 gms/ tons of material
14 Lifting bar consumption Data to be provided by tenderer grinding grinding Data to be provided by vendor for technical assessment
15 Kw,, 250 dia electromagnetic 15 Kw,, 250 dia electromagnetic

15 Description of inching drive arrangement Data to be provided by tenderer brake, Gear box. brake, Gear box. 5.5 kW
16 Total weight of the shell, ton Data to be provided by tenderer 15 ton 15 Ton ( Approx) Data to be provided by vendor for technical assessment
17 Material of shell Hevy duty rolled plate steel shell with cast steel heads. IS:2062 IS:2062 Tenderer to confirm as per TS
MAIN MOTOR -550Kw, Inching MAIN MOTOR -550Kw, Inching

19 kW of main drive motor and other drives Data to be provided by tenderer Motor 15 Kw Motor 15 Kw Main Motor- 500 kW, SQUIRREL CAGE INDUCTION
8
20 Allowable temperature rise of bearing, oC (Guaranteed) Data to be provided by tenderer 8 deg C Data to be provided by vendor for technical assessment
21 Vibration limit under full load condition (Guaranteed) Data to be provided by tenderer Less than 10mm/Sec ( Vrms) Less than 10mm/Sec ( Vrms) Data to be provided by vendor for technical assessment
a) Grinding Power at Pinion a) Grinding Power at Pinion

Shaft=450 KW (Approx.) Shaft=450 KW (Approx.)
b) Efficiencies : b) Efficiencies :
Fluid Coupling = 97% Fluid Coupling = 97%
22 Power consumption in main motor (Guaranteed) Data to be provided by tenderer Gear Box = 98 % Gear Box = 98 % Data to be provided by vendor for technical assessment
Geared Coupling = 97% Geared Coupling = 97%
Motor = 92% (Assumed) Motor = 92% (Assumed)
Minimum Motor Output Power = Minimum Motor Output Power =
530 KW 530 KW
Type : End Peripheral Discharge Rod Mill. Type : End Peripheral Discharge Rod Mill.
Make : MSEL Model : 3.2 x 4.8 ROD MILL, DRY PERIPHERAL DISCHARGE,
23 Type, make, Model no. & quantity Data to be provided by tenderer
Model : 3.2 x 4.8 Quantity : One 3.1 M DIA X 6.0 M LONG
Quantity : One
50/55, 50 for Coke Breeze 50 for Coke Breeze COKE BREEZE: 50/55 MTPH
24 Guaranteed capacity (MTPH)
30/34As per Ts clause 3.4.1 30 for Nut Coke / Anthracite 30 for Nut Coke / Anthracite NUT COKE+ANTHRACITE: 28 MTPH (Max)
25 Guaranteed Output Size, mm (-) 3mm 95% with (-)0.25mm 40% max. (-) 3mm 95% with (-)0.25mm 40% max. (-) 3mm 95% with (-)0.25mm 40% max. 3000 MICRON 95% PASSING
Max. moisture for which the rod 5-8% Normal 5-8% Normal
26
mill is designed Anthracite-(9-10%),Nut coke and coke breeze- (4-5%) 10 % maximum occasionally 10 % maximum occasionally 4-5% (MAX.)
6 Painting Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Painting shall be as per FLS Painting specification.
Material of construction
Cast Steel,
1 Mill Head C.3.4.5 -Heavy duty rolled plate steel shell with cast steel head. Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
As per IS-1030, GR.280-520 W
Mn Steel,
2 Mill - Head Liner & Shell Liner C-3.4.7- Mn steel: IS276 GR3 75 thk avr/equivalent. As per IS-276 GR.1 [ deviation against GR 3 ] Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
Alloy Steel,
3 Integral Pinion Shaft [ Reversible ] Data to be provided by tenderer 817M40 BS:970/EN 24 Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
4 Rods Data to be provided by tenderer Hot Rolled High Carbon Steel Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
C-3.4.11-Split and reversible Girth gear of cast alloy steel as

per IS:2708, Cast Steel
5 Girth Gear Pinion will be forged carbon steel as per IS:1875 or alloy steel As per IS-2708, GR-3 Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
as per IS:1570
and reversible type.
6 Mn. Steel Liner Thickness Data to be provided by tenderer Shell Liner 75 mm Average Thickness Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
7 Bond Work Index Data to be provided by tenderer 20.8 KWH/ST 20.8 KWH/ST 20.8 KWH/ST
Noise level will be limited to 85db at 85 90 dB (Excluding Background Noise 85 90 dB (Excluding Background Noise
8
a distance of 1.5m from the machine Data to be provided by tenderer During load run) During load run) Data to be provided by vendor for technical assessment
Additional arrangement provided to

9
prevent of entry of foreign material Data to be provided by tenderer No Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
Feed opening: 440 mm dia. (approx.) in Feed

Chute. Feed opening: 440 mm dia. (approx.) in Feed
10 Size of rod mill inlet /outlet opening Data to be provided by tenderer Chute.Discharge opening: 338 mm x 342 mm (approx.) Data to be provided by vendor for technical assessment
Discharge opening: 338 mm x 342 mm (approx.)
Pocket in Mill Shell. Pocket in Mill Shell.
Nos. of Rod 358 ( total for one Mill )

Size of Rod Diameters : 100, 90, 75 mm
11 Overall Dimension Data to be provided by tenderer Rod Length : 4500 mm Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
Base Frame Size Shall be furnished later
Rod Charger Details Shall be furnished later
12 Speed, rpm Data to be provided by tenderer Mill RPM 14.7 (approx.) Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
Inching device consisting of

15 kw motor, 250 dia. electromagnetic Brake,
13 Inching Device As per TS(3.4.9) Triple reduction Gear Box , Geared coupling & Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
Overdrive coupling.
Forced Lubrication system for Mill Bearing & Girth Gear -AUTOMATIC GREASE SPRAY SYSTEM,
14 Lubrication system As per TS(3.4.9) Data to be provided by vendor for technical assessment
Grease Spray Lubrication for Girth Gear. Bearing- HYDRODYNAMIC LUBRICATION SYSTEM,
360 deg sectional guard for ring gear

15 As per TS(3.4.9) Provided Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
& pinion
Plummer block Cast Steel , Foot Mounted

16 Type of Plummer block Data to be provided by tenderer Labyrinth type Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
Type of Sealing arrgt.
Bearing
Spherical Roller
Type SKF / FAG
Make (c-3.4.6)Trunioin Bearing with automatic lubrication Pinion Bearing : 50,000 Hours (Approx)
17 Working Life systemand visual oil gauge, High lift forced lubrication system. Grease Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
Lubrication (IOC , Servogem EP 2)
Type of lubricant
10 kg (approx.)
Quantity of lubricant
18 Mounting details Data to be provided by tenderer Trunnion mounted on Babbitt Bearing. Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
19 Amplitude of vibration Data to be provided by tenderer Less than 10 mm / sec. (Vrms) Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
20 Drive Motor Data to be provided by tenderer 550 kw Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
a) Grinding Power at Pinion Shaft=450 KW

(Approx.)
b) Efficiencies :
Power requirement at motor shaft Fluid Coupling = 97%
21 with Maximum Moisture content at Data to be provided by tenderer Gear Box = 98 % Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
50C ambient, Kw Geared Coupling = 97%
Motor = 92% (Assumed)
Minimum Motor Output Power = 530 KW
Motor nameplate rating at 50 deg.C

22 Data to be provided by tenderer 550 Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
ambient Kw
Starting torque along with Load 140 150 % of Motor rated torque,
23 Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
Curve (Torque vs Speed) TS Curve enclosed
GD2 value of equipment at motor Torque vs Speed characteristic curve is
24 Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
shaft at Motor RPM enclosed for the selection of Main Motor
25 Motor frame size Data to be provided by tenderer By Purchaser Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
26 Motor synchronous speed Data to be provided by tenderer 1500 rpm Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
Delayed Fill Type Fluid Coupling between
27 Data to be provided by tenderer Main Motor & Main Gear Box Data to be provided by vendor for technical assessment HS coupling- FLUID COUPLING,
LS coupling- GEAR COUPLING.
Coupling details & Pinion Data Pinion details shall be furnished later
Rod mill Weight (kg. without Rod

Charge & Drive) 100 mt. approx. ;
Rod Charger Weight & Wheel Load 3.0 mt [ Tentative ];
Data Mill Head , 8.5 mt. approx. , 3490 mm dia x
28
Weight & Dimension of the Heaviest Data to be provided by tenderer 1280 mm long; Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
part to be lifted during maintenance Mill Shell , 15.0 mt. approx. , 3490 mm dia x
Weight & Dimension of the Heaviest 4812 mm long
part to be lifted for erection
Equipment designed as per data

29 sheet & considering coke Data to be provided by tenderer Yes (Equipment is Designed as per Operating Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
Details)
characteristics
30 Foundation Load Data Data to be provided by tenderer Shall be furnished after order. Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
(-) 3 mm , 95%
31 Product Granulometry Data to be provided by tenderer (-) 0.25 mm , 40% max. Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
32 HP PUMPS Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment 2.2 KW
33 LP PUMPS Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment 3 KW
34 REDUCER LUBE SYSTEM Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment (IF APPLICABLE)
35 JACKING CRADLES Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment JACKING CRADLES
36 Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment JACKING CYLINDERS WITH HYDRAULIC
HYDRAULIC POWER JACK POWER PACK ASSEMBLY
37 Necessary rod charging arrangment will be supplied by tender Data to be provided by vendor for technical assessment Included ROD CHARGER
ROD CHARGER along with main equipment.
PG parameters
Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS

No Load test As per Ts (6.9.3,6.9.4)

Load test and commissioning As per TS(6.9.5)
Yes. As per Operating Details mentioned

4 As per TS(6.9.6) Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
above are maintained.
95% of 50/55TPH with parametrers as described before
0.5% of equipment cost for every 1% fall in guaranteed value upto Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
Penalty maximum of 5%(6.9.7)

Rejection limit if performance falls more than 5% below guaranteed value(6.9.7)

Ambient dust concentration level 2mg/Nm3 at a distance of 10metre
Feed-At inlet of rod mill feed chute,
5 Battery Limit To be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Utility (air & water)- TOP of equipment,
Product- at outlet of rod mill discharge.
SCOPE
3.2. M dia. x 4.8 M long Wet, Open Circuit, Overflow Discharge Rod Mill -1
No. with Mn.
Mill Shell, Mill Heads, Gear, Main Bearing Assembly, Pinion Shaft, Steel Head Liners and Rubber Shell Liners consisting of following:-
Drive Base, Pillow Mill Shell, Mill Heads, Gear, Main Bearing Assembly, Pinion Shaft, Drive
Block, Slide Base, Feed Chute, Feed Sleeve, Discharge Sleeve,
Base, Pillow
Trommel, Gear Guard,
Main Reducer, High Speed Coupling, Low Speed Coupling, Auxiliary Block, Slide Base, Feed Chute, Feed Sleeve, Discharge Sleeve, Trommel, Gear
1 Design, Engg, Manufacture, Inspection, Painting. Tenderer scope(6.1.2)) Guard, Tenderer to confirm as per TS
Reducer, Auxiliary
Coupling, Overdrive Coupling, Brake, High Lift & Force Lubrication Main Reducer, High Speed Coupling, Low Speed Coupling, Auxiliary Reducer,
Auxiliary
System, Girth Gear,
Coupling, Overdrive Coupling, Brake, High Lift & Force Lubrication System,
Automatic Spray Lubrication System, RTD, Flow Switches, Rod Girth Gear,
Charge & Rod Charger Automatic Spray Lubrication System, RTD, Flow Switches, Rod Charge & Rod
Charger
2 Unloading at site. Tenderer scope(6.1.2))

The civil foundation of new Rod mill has already been made
3 Civil work, Foundation arrangment. considering the excluded excluded Excluded
load data & dimensions of existing Rod Mill.
4 Foundation bolts. Tenderer scope(6.1.2)) Tenderer to confirm as per TS Tenderer to confirm as per TS For equipment only
5 Motors . Tenderer scope(6.1.2)) Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
6 L.C.S(Push bottom station) Tenderer scope(6.1.2)) Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
7 Starter for the Motor Tenderer scope(6.1.2)) Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
8 All Power cables. Tenderer scope(6.1.2)) Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
9 All Control cables. Tenderer scope(6.1.2)) Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
10 All electrical Panels. Tenderer scope(6.1.2)) Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
11 Hydraulic cylinder for lid opening Tenderer scope(6.1.2)) Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
12 Baseframe for drive arrangment. Tenderer scope(6.1.2)) Tenderer to confirm as per TS Included included
HELICAL GEAR, PARALLEL SHAFT, FOOT
13 Gearbox. Tenderer scope(6.1.2)) Tenderer to confirm as per TS Included MOUNTED
14 Vibration monitoring unit Tenderer scope(6.1.2)) Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
15 Vibration Isolation System Tenderer scope(6.1.2)) Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
16 Bearing temperature scanner. Tenderer scope(6.1.2)) Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
17 Zero speed switch. Tenderer scope(6.1.2)) Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
18 Initial fill of lubricants Tenderer scope(6.1.2)) Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
19 Flat belt, Drive & driven pulleys Tenderer scope(6.1.2)) Tenderer to confirm as per TS Included Tenderer to confirm as per TS
20 Fluid coupling. Tenderer scope(6.1.2)) included Included Tenderer to confirm as per TS
21 List of 2 years spares included Tenderer scope(6.1.2)) yes yes Tenderer to confirm as per TS
22 Commissioning spares included Tenderer scope(6.1.2)) yes yes Tenderer to confirm as per TS
23 Insurance spares included Tenderer scope(6.1.2)) yes yes Tenderer to confirm as per TS
F Tederer Detail
1 Name of the Tenderer : Data to be provided by tenderer Mcnally TRF FLSmidth
2 Address of the Tenderer : Data to be provided by tenderer Po Kumardhubi, Dhanbad, Jharkhand-828203 11, Station Road, Burmamines, Jamshedpur- 831 007, INDIA Data to be provided by vendor for technical assessment
3 Data to be provided by tenderer mse.kdb@mbed.co.in06540-273010/11 Tel: +91 657 2345714, FAX: +91 657 2345716, Website: www trf.co.in Data to be provided by vendor for technical assessment
Email ID, fax and telephone address
R.K. Sinha, General Manager, Marketing,
(R.K.Shukla)
4 Name and designation of the officer Data to be provided by tenderer Nitin Kinnakar
09771438218 Head- Marketing
5 Place of manufacture : Data to be provided by tenderer Kumardhubi, Dhanbad 11, Station Road, Burmamines, Jamshedpur- 831 007, INDIA Data to be provided by vendor for technical assessment
6 Service facilities available : Data to be provided by tenderer avl avl Data to be provided by vendor for technical assessment
7 Availability of spare parts : Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
8 Tenderers proposal number and date : Data to be provided by tenderer 12.08.2016 16.08.16 16-4811-729-R0, 31-08-16
9 Proposal validity period of 120 days : Yes / No Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
10 Earnest money as desired submitted : Yes / No / NA Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
11 Terms of payment as laid down in General Conditions of Contract Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
12 Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
Penalty for delay in completion acceptable as per Commercial Specification
13 Are all technical particulars called for inAnnexure-VII and as called for in other schedules Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
filled-up as per tender requirements?
14 Are all deviations pointed out in Schedule of Deviations. Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
Equipment / items proposed to be manufactured by the Tenderer and the facilities available
for manufacturing the same
List of major equipment proposed to be bought out with names of manufacturers
17 Whether sales tax applicable at concessional rate Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
18 Whether octroi payable extra Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
19 Whether customs duty payable Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
20 Any other duty payable Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
21 Terms of payment : Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
22 Delivery / completion period as per specification Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
23 Whether quoted prices are firm? Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
24 Guaranteed delivery period (FOR site) from the date of issue of LOI Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
25 Whether the equipment is guaranteed for 12 months from the date of commissioning or 18 Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
months from the date of delivery
Contract schedule
1 Submission of list of drawings and documents with date Data to be provided by tenderer
2 Submission of all drawings and documents of approval and information category Data to be provided by tenderer Data to be provided by vendor for technical assessment
3 Time for Engg. From date of LOI Data to be provided by tenderer 2 week
4 Time for manufacture From date of LOI Data to be provided by tenderer 28 week
5 Time for tests at works,dismantling,packing and ready for despatch from works Data to be provided by tenderer at site
6 Time for shipment to site Data to be provided by tenderer 4* week
7 Time for erection Data to be provided by tenderer 6 week Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
8 Time for commissioning Data to be provided by tenderer 1 week
9 Total time from date of LOI till commissioning Data to be provided by tenderer 41 week
10 Submission of As-built drawings Data to be provided by tenderer Data to be provided by vendor for technical assessment
11 Erection diagram,procedure for assembly and erection of equipment Data to be provided by tenderer Data to be provided by vendor for technical assessment
12 Operation and maintenance manual Data to be provided by tenderer Data to be provided by vendor for technical assessment
13 Control Philosophy Data to be provided by tenderer Data to be provided by vendor for technical assessment
Deviation
Typical availability for a grinding circuit is 90% to 93% (92% being an

3.1.9 Contineous operation for 24 hr a day,365 days in year minimum 98% availability. Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment accepted industry standard).
The trunnion bearings offered are of a 120 partial-arc journal, dual-pocket

The shell assembly will rotate on selfaligning design with removable bronze inserts. These bearings are not self-aligning.
trunnion bearings lined with The bearings are lined with replaceable Bronze insert which do not require
3.4.5 replaceable, completely sealed babbit or Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
other alloy of suitable grade with water water cooling.
cooling system Mill main bearings are Cooled and Lubricated using a Hydrodynmic Oil
Lubrication system
Shell liners will be of suitable design (Mn

3.4.7 Steel: IS:276 GR.3 75THK Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Mill liners (Shell and head) shall be lined with Hi-Chrome steel.
Avr/Equivalent)
Split and reversible Girth gear of cast

alloy steel as per IS:2708 will be
3.4.11 provided. Pinion will be forged carbon Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Girth gear and Pinion shall be designed as per AGMA standards.
steel as per IS:1875 or alloy steel as
per IS:1570
The civil foundation of new Rod mill has

already been made considering the load
data & dimensions of existing Rod Mill.
The tenderer should confirm that the The proposed mill size, which has been arrived based on the data provided
3.4.15 proposed crusher shall be suitable for Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment in the RFQ, requires some modification to the existing civil foundation to
mounting on existing civil foundation. suit.
The load data & mounting bolt details of
existing Rod Mill is furnished in the
attached tender drawing.
Supply of all consumables including

lubricants, oils, grease, chemicals, We have considerd supply of First fill of lubricants only for FLS supplied
6.1.2.h resins etc. required till commissioning of Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment equipents
the plant with a shelf life of minimum 1
year.
Mill - Head Liner & Shell Liner Material : As

per NIT - IS-276 GR.3
List of Deviation, if any Data to be provided by tenderer Data to be provided by vendor for technical assessment
As per our offer - IS-276 GR.1
[ deviation against GR 3 ]
Exclusion
ENGINEERING SUPPLY
FOR PROCESS DUCTS &
CHUTES
EXPANSION JOINTS
INSULATION & CLADDING
CRANES & ELECTRICAL
Motor (Main 500 kW/1500 RPM, Slip Ring, Inching 15 kw/1500 RPM, Sq. HOIST
yes, Motor (Main 500 kW/1500 RPM, Slip Ring, Inching 15 kw/1500 Cage)
RPM, Sq. Cage)
Controls, Electrical, Panels & Cables
Controls, Electrical, Panels & Cables ALL ELECTRICALS, HT/LT
Foundation Bolts
68 Exclusion, If any. Data to be provided by tenderer Foundation Bolts SWITCH BOARD,
Cradles Cradles
Hydraulic Jacks TRANSFORMER,CABLES,
Hydraulic Jacks CABLE TRAY, EARTHING,
First Fill of Lubricants First Fill of Lubricants
Any other items not specifically mentioned under scope of supply LIGHTING, POWER
FACTOR CORRECTION
ETC.
PLC/DCS INCLUDING
CABLES, CABLE TRAY,
EARTHING, JUNCTION
BOX, UPS ETC
Sl No PARAMETERS
Material
1 Material to Grind
2 Feed Size(mm)
3 Moisture
5 Bulk Density
4 Rated Capacity(TPH)(Rated/Design)
Operation
6 Output size(mm)
Efficiency
3.1.7 Noise level at 01mtr from equipment
Equipment
1 Equipment No
2 Type
3 Make
4 Model No
5 GA drawing of Machine
6 Liner material and thickness
7 Liner fixing arrangement details
8 Description of Water cooling arrangement
9 Water consumption
10 Description of Lubrication arrangement
11 Lifting bar size
12 Lifting bar charging schedule
13 Lifting bar material
14 Lifting bar consumption
15 Description of inching drive arrangement

16 Total weight of the shell, ton
17 Material of shell
19 kW of main drive motor and other drives
20 Allowable temperature rise of bearing, oC (Guaranteed)

21 Vibration limit under full load condition (Guaranteed)
22 Power consumption in main motor (Guaranteed)
23 Type, make, Model no. & quantity
24 Guaranteed capacity (MTPH)

25 Guaranteed Output Size, mm
26
Max. moisture for which the rod
mill is designed
6 Painting
Material of construction
1 Mill Head
2 Mill - Head Liner & Shell Liner
3 Integral Pinion Shaft [ Reversible ]

4 Rods
5 Girth Gear
6 Mn. Steel Liner Thickness

7 Bond Work Index
8
Noise level will be limited to 85db at
a distance of 1.5m from the machine
9
Additional arrangement provided to
prevent of entry of foreign material
10 Size of rod mill inlet /outlet opening
Nos. of Rod
Size of Rod
11 Overall Dimension
Base Frame Size
Rod Charger Details
12 Speed, rpm
13 Inching Device
14 Lubrication system
15
360 deg sectional guard for ring gear
& pinion
Plummer block
16 Type of Plummer block
Type of Sealing arrgt.
Bearing
Type
Make
17 Working Life
Lubrication
Type of lubricant
Quantity of lubricant
18 Mounting details
19 Amplitude of vibration
20 Drive Motor
Power requirement at motor shaft

21 with Maximum Moisture content at
50C ambient, Kw
22
Motor nameplate rating at 50 deg.C
ambient Kw
23
Starting torque along with Load
Curve (Torque vs Speed)
24
GD2 value of equipment at motor
shaft at Motor RPM
25 Motor frame size
26 Motor synchronous speed
27
Coupling details & Pinion Data
Rod mill Weight (kg. without Rod

Charge & Drive)
Rod Charger Weight & Wheel Load
28
Data
Weight & Dimension of the Heaviest
part to be lifted during maintenance
Weight & Dimension of the Heaviest
part to be lifted for erection
Equipment designed as per data

29 sheet & considering coke
characteristics
30 Foundation Load Data
31 Product Granulometry
32 HP PUMPS
33 LP PUMPS
34 REDUCER LUBE SYSTEM
35 JACKING CRADLES
36 HYDRAULIC POWER JACK
37
ROD CHARGER
PG parameters
No Load test
Load test and commissioning
4
95% of 50/55TPH with parametrers as described before
Penalty
Rejection limit
Ambient dust concentration level
5 Battery Limit
SCOPE
1 Design, Engg, Manufacture, Inspection, Painting.
2 Unloading at site.
3 Civil work, Foundation arrangment.
4 Foundation bolts.
5 Motors .
6 L.C.S(Push bottom station)
7 Starter for the Motor
8 All Power cables.
9 All Control cables.
10 All electrical Panels.
11 Hydraulic cylinder for lid opening
12 Baseframe for drive arrangment.
13 Gearbox.
14 Vibration monitoring unit
15 Vibration Isolation System
16 Bearing temperature scanner.
17 Zero speed switch.
18 Initial fill of lubricants
19 Flat belt, Drive & driven pulleys
20 Fluid coupling.
21 List of 2 years spares included
22 Commissioning spares included
23 Insurance spares included
F Tederer Detail
1 Name of the Tenderer :
2 Address of the Tenderer :
3
Email ID, fax and telephone address
4
Name and designation of the officer
5 Place of manufacture :
6 Service facilities available :
7 Availability of spare parts :
8 Tenderers proposal number and date :
9 Proposal validity period of 120 days : Yes / No
10 Earnest money as desired submitted : Yes / No / NA
11 Terms of payment as laid down in General Conditions of Contract
12
Penalty for delay in completion acceptable as per Commercial Specification
13 Are all technical particulars called for inAnnexure-VII and as called for in other
schedules filled-up as per tender requirements?
14 Are all deviations pointed out in Schedule of Deviations.
15 Equipment / items proposed to be manufactured by the Tenderer and the

facilities available for manufacturing the same
16 List of major equipment proposed to be bought out with names of

manufacturers
17 Whether sales tax applicable at concessional rate
18 Whether octroi payable extra
19 Whether customs duty payable
20 Any other duty payable
21 Terms of payment :
22 Delivery / completion period as per specification
23 Whether quoted prices are firm?
24 Guaranteed delivery period (FOR site) from the date of issue of LOI
25 Whether the equipment is guaranteed for 12 months from the date of

commissioning or 18 months from the date of delivery
Contract schedule
1 Submission of list of drawings and documents with date
2 Submission of all drawings and documents of approval and information

category
3 Time for Engg. From date of LOI
4 Time for manufacture From date of LOI
5
Time for tests at works,dismantling,packing and ready for despatch from works
6 Time for shipment to site
7 Time for erection
8 Time for commissioning
9 Total time from date of LOI till commissioning
10 Submission of As-built drawings
11 Erection diagram,procedure for assembly and erection of equipment
12 Operation and maintenance manual
13 Control Philosophy
Deviation
Contineous operation for 24 hr a day,365 days in year minimum 98%
3.1.9 availability.
The shell assembly will rotate on selfaligning

trunnion bearings lined with
3.4.5 replaceable, completely sealed babbit or
other alloy of suitable grade with water
cooling system
Shell liners will be of suitable design (Mn

3.4.7 Steel: IS:276 GR.3 75THK
Avr/Equivalent)
Split and reversible Girth gear of cast

alloy steel as per IS:2708 will be
3.4.11 provided. Pinion will be forged carbon
steel as per IS:1875 or alloy steel as
per IS:1570
The civil foundation of new Rod mill has

already been made considering the load
data & dimensions of existing Rod Mill.
The tenderer should confirm that the
3.4.15 proposed crusher shall be suitable for
mounting on existing civil foundation.
The load data & mounting bolt details of
existing Rod Mill is furnished in the
attached tender drawing.
Supply of all consumables including

lubricants, oils, grease, chemicals,
6.1.2.h resins etc. required till commissioning of
the plant with a shelf life of minimum 1
year.
List of Deviation, if any
Exclusion
68 Exclusion, If any.
TS
Coke Breeze/ Nut Coke / Anthracite
Coke Breeze=3-10mm,
Rest=3-34mm
4-5% for Coke Breeze & Nut Coke

9-10% for Anthracite
Coke breeze-0.4-0.5
Nut Coke- 0.4-0.5
Anthracite- 0.8-0.9
Coke breeze-50/55 TH,
Nut coke & Anthrecite-30/34
Continious operation 24hrs a day and 365 days in year with
98%availability(3.1.9)
For all material
(-3)-95%,
0.25mm-40% (max)
85dba at adistance of 1mtr and 1.5mtr above floor lvl.

(3.1.17)
FRM-3
Dry Peripheral discharge(c 3.4.2)
MBE-SAYAJI / L&T / FLSMIDTH / CEMTEC
INDIA/METSO
Data to be provided by tenderer
C-3.4.7- Mn steel: IS276 GR3 75 thk avr/equivalent.
Easy replacement & Maintenance
4.7
As per clause 3.4.8
As per clause 3.4.8
As per clause 3.4.8

Hevy duty rolled plate steel shell with cast steel heads.

50/55,
30/34As per Ts clause 3.4.1
(-) 3mm 95% with (-)0.25mm 40% max.
Anthracite-(9-10%),Nut coke and coke breeze- (4-5%)
C.3.4.5 -Heavy duty rolled plate steel shell with cast steel
head.
C-3.4.7- Mn steel: IS276 GR3 75 thk avr/equivalent.

C-3.4.11-Split and reversible Girth gear of cast alloy steel as
per IS:2708,
Pinion will be forged carbon steel as per IS:1875 or alloy steel
as per IS:1570
and reversible type.
As per TS(3.4.9)
As per TS(3.4.9)
As per TS(3.4.9)
(c-3.4.6)Trunioin Bearing with automatic lubrication

systemand visual oil gauge, High lift forced lubrication system.




Necessary rod charging arrangment will be supplied by tender
along with main equipment.
As per Ts (6.9.3,6.9.4)
As per TS(6.9.5)
As per TS(6.9.6)
0.5% of equipment cost for every 1% fall in guaranteed value upto

maximum of 5%(6.9.7)
if performance falls more than 5% below guaranteed value(6.9.7)

2mg/Nm3 at a distance of 10metre
To be provided by tenderer
Tenderer scope(6.1.2))
The civil foundation of new Rod mill has already been made
considering the
load data & dimensions of existing Rod Mill.






Mc Nally
Coke Breeze/ Nut Coke / Anthracite

(-) 10 + 3 mm for Coke Breeze,
[80% Passing considered as 8 mm]
(-) 34+3 mm for Nut Coke / Anthracite
[80% Passing considered as 29 mm]
4-5% for Coke Breeze & Nut Coke
9-10% for Anthracite
Tenderer to confirm as per TS
FRM - 3
Dry Peripheral discharge
MSEL
3.2M X 4.8M
ATTACHED
Mn. STL / 75 MM
BOLTED
Data to be provided by vendor for technical assessment
Forced Lubrication
Dia:100,90,75mm. length-4500mm
Hot rolled High Carbon Steel
400-500 gms/ tons of material
grinding
15 Kw,, 250 dia electromagnetic
brake, Gear box.
15 ton
IS:2062
MAIN MOTOR -550Kw, Inching
Motor 15 Kw
8
Less than 10mm/Sec ( Vrms)
a) Grinding Power at Pinion

Shaft=450 KW (Approx.)
b) Efficiencies :
Fluid Coupling = 97%
Gear Box = 98 %
Geared Coupling = 97%
Minimum Motor Output Power =
530 KW
Type : End Peripheral Discharge Rod Mill.

Make : MSEL
Model : 3.2 x 4.8
Quantity : One
50 for Coke Breeze
30 for Nut Coke / Anthracite
(-) 3mm 95% with (-)0.25mm 40% max.
5-8% Normal
10 % maximum occasionally
Cast Steel,
As per IS-1030, GR.280-520 W
Mn Steel,
As per IS-276 GR.1 [ deviation against GR 3 ]
Alloy Steel,
817M40 BS:970/EN 24
Hot Rolled High Carbon Steel
Cast Steel
As per IS-2708, GR-3
Shell Liner 75 mm Average Thickness

20.8 KWH/ST
85 90 dB (Excluding Background Noise
During load run)
No
Feed opening: 440 mm dia. (approx.) in Feed

Chute.
Discharge opening: 338 mm x 342 mm (approx.)
Pocket in Mill Shell.
358 ( total for one Mill )

Diameters : 100, 90, 75 mm
Rod Length : 4500 mm
Shall be furnished later
Shall be furnished later
Mill RPM 14.7 (approx.)
Inching device consisting of
15 kw motor, 250 dia. electromagnetic Brake,
Triple reduction Gear Box , Geared coupling &
Overdrive coupling.
Forced Lubrication system for Mill Bearing &
Grease Spray Lubrication for Girth Gear.
Provided
Cast Steel , Foot Mounted

Labyrinth type
Spherical Roller
SKF / FAG
Pinion Bearing : 50,000 Hours (Approx)
Grease
(IOC , Servogem EP 2)
10 kg (approx.)
Trunnion mounted on Babbitt Bearing.

Less than 10 mm / sec. (Vrms)
550 kw
a) Grinding Power at Pinion Shaft=450 KW

(Approx.)
b) Efficiencies :
Fluid Coupling = 97%
Gear Box = 98 %
Geared Coupling = 97%
Minimum Motor Output Power = 530 KW
550
140 150 % of Motor rated torque,
TS Curve enclosed
Torque vs Speed characteristic curve is
enclosed for the selection of Main Motor
By Purchaser
1500 rpm
Delayed Fill Type Fluid Coupling between
Main Motor & Main Gear Box
Pinion details shall be furnished later
100 mt. approx. ;

3.0 mt [ Tentative ];
Mill Head , 8.5 mt. approx. , 3490 mm dia x
1280 mm long;
Mill Shell , 15.0 mt. approx. , 3490 mm dia x
4812 mm long
Yes (Equipment is Designed as per Operating

Details)
Shall be furnished after order.

(-) 3 mm , 95%
(-) 0.25 mm , 40% max.

Yes. As per Operating Details mentioned
above are maintained.

Mill Shell, Mill Heads, Gear, Main Bearing Assembly, Pinion Shaft,
Drive Base, Pillow
Block, Slide Base, Feed Chute, Feed Sleeve, Discharge Sleeve,
Trommel, Gear Guard,
Main Reducer, High Speed Coupling, Low Speed Coupling, Auxiliary
Reducer, Auxiliary
Coupling, Overdrive Coupling, Brake, High Lift & Force Lubrication
System, Girth Gear,
Automatic Spray Lubrication System, RTD, Flow Switches, Rod
Charge & Rod Charger
excluded

included
yes
yes
yes
Mcnally
Po Kumardhubi, Dhanbad, Jharkhand-828203
mse.kdb@mbed.co.in06540-273010/11
R.K. Sinha, General Manager, Marketing,
09771438218
Kumardhubi, Dhanbad
avl
12.08.2016


2 week
28 week
at site
4* week
6 week
1 week
41 week
Mill - Head Liner & Shell Liner Material : As

per NIT - IS-276 GR.3
As per our offer - IS-276 GR.1
[ deviation against GR 3 ]
yes, Motor (Main 500 kW/1500 RPM, Slip Ring, Inching 15 kw/1500
RPM, Sq. Cage)
Controls, Electrical, Panels & Cables
Foundation Bolts
Cradles
Hydraulic Jacks
First Fill of Lubricants

Rod Mill Comparision

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Rod Mill Comparision

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ROD MILL

Sl No PARAMETERS TS Mc Nally TRF FLSmidth

(-) 10 + 3 mm for Coke Breeze, (-) 10 + 3 mm for Coke Breeze,

Coke breeze-50/55 TH,

For all material

The equipment offered could generate noise levels in excess of

1 Equipment No FRM-3 FRM - 3 FRM - 3 FRM - 3

MBE-SAYAJI / L&T / FLSMIDTH / CEMTEC

5 GA drawing of Machine Data to be provided by tenderer ATTACHED

Bearing- HYDRODYNAMIC LUBRICATION SYSTEM,

15 Kw,, 250 dia electromagnetic 15 Kw,, 250 dia electromagnetic

MAIN MOTOR -550Kw, Inching MAIN MOTOR -550Kw, Inching

a) Grinding Power at Pinion a) Grinding Power at Pinion

C-3.4.11-Split and reversible Girth gear of cast alloy steel as

Additional arrangement provided to

Feed opening: 440 mm dia. (approx.) in Feed

Nos. of Rod 358 ( total for one Mill )

Inching device consisting of

360 deg sectional guard for ring gear

Plummer block Cast Steel , Foot Mounted

a) Grinding Power at Pinion Shaft=450 KW

Motor nameplate rating at 50 deg.C

Rod mill Weight (kg. without Rod

Equipment designed as per data

Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS

Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS

Yes. As per Operating Details mentioned

Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS

Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS

2 Unloading at site. Tenderer scope(6.1.2))

Typical availability for a grinding circuit is 90% to 93% (92% being an

The trunnion bearings offered are of a 120 partial-arc journal, dual-pocket

Shell liners will be of suitable design (Mn

Split and reversible Girth gear of cast

The civil foundation of new Rod mill has

Supply of all consumables including

Mill - Head Liner & Shell Liner Material : As

3.1.7 Noise level at 01mtr from equipment

15 Description of inching drive arrangement

20 Allowable temperature rise of bearing, oC (Guaranteed)

22 Power consumption in main motor (Guaranteed)

23 Type, make, Model no. & quantity

24 Guaranteed capacity (MTPH)

2 Mill - Head Liner & Shell Liner

3 Integral Pinion Shaft [ Reversible ]

6 Mn. Steel Liner Thickness

10 Size of rod mill inlet /outlet opening

Power requirement at motor shaft

Rod mill Weight (kg. without Rod

Equipment designed as per data

3 Civil work, Foundation arrangment.

15 Equipment / items proposed to be manufactured by the Tenderer and the

16 List of major equipment proposed to be bought out with names of

25 Whether the equipment is guaranteed for 12 months from the date of

2 Submission of all drawings and documents of approval and information

The shell assembly will rotate on selfaligning

Shell liners will be of suitable design (Mn

Split and reversible Girth gear of cast

The civil foundation of new Rod mill has

Supply of all consumables including

List of Deviation, if any

Coke Breeze/ Nut Coke / Anthracite

4-5% for Coke Breeze & Nut Coke

85dba at adistance of 1mtr and 1.5mtr above floor lvl.