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1 Design Code 1. Mechanical Design Code: ASME Sec. Viii Div. 1 (Latest)
2 Service Description : Condensate heating (Electric Heated) 2. Medco Standard for Electric Heater ID-F-BU-EE0-STS-GN-80-0010
3 3. Electrical Design Code: IEC
4 4. TEMA
5 PROCESS DESIGN DATA
6 Heat exchanged: MMBtu/hr 2 x 1.706 (Note-3)
2
7 Heat flux Btu/hr.ft *
2
8 Total Surface Area Ft *
9 Fluid HC Liquid + Produced Water (Note-2)
10 Fluid properties
11 Total flow rate (Note-3) lb/h 66440
12 In Out
13 Vapor HC Liq Water Vapor HC Liq Water
14 Phase : - Flowrate (Note-3) lb/h 33850 32590 516 33370 32555
15 - Density: lb/ft3 43.050 61.650 0.6814 41.510 60.140
16 - Viscosity: cP 0.466 0.532 0.0111 0.357 0.344
17 - Specific heat: Btu/lb.F 0.527 1.032 0.480 0.562 1.041
18 - Thermal conductivity: Btu/h.ft.F 0.062 0.373 0.016 0.058 0.388
19 - Latent heat of vapourization Btu/lb 811.900 - 820.900
20
21 Operating temperature F 124.4 179
22 Operating pressure: psig 105 95 (Note 4, 5)
23 Minimum velocity required: ft/s *
24 Pressure drop: (allowable / calculated) psi 10 / * (Note 4, 13)
25 Fouling factor: (allowable / calculated) ft2.h.F/Btu 0.002 (min) / *
26 Turn Down Note 13 30%
27 Insulation(Type/Thk) Inch Hot/1.5 Note 15
28 MECHANICAL DESIGN DATA
29 Design Pressure psig 650/FULL VACUUM Post Weld Heat Treatment AS PER CODE
30 Test Pressure psig * PER CODE Radiography FULL (100%)
31 Design Temperature F 250/-20 Joint Efficiency 1.0
32 Corrosion Allowance in 0.125 Magnetic Particle Inspection PER SPECS
33 Dimensions * Ultrasonic Test PER SPECS
34 Average Wall Temperature F * Impact Test PER CODE
35 Heat absorbed/Heater power (Note-3) Kw 1000/ * Hydrostatic Test PER CODE
36 Heat load margin % - Mounting Horizontal
37 CERTIFICATION REQUIREMENT (Note-7)
38 Terminal Box Eex'e'
39 Area Classification Zone 1, Gas Group IIA, Temp T3 (As Per IEC)
40 Type Test Certificate ATEX
41 MATERIALS OF CONSTRUCTION
42 Shell SA 516 Gr.70 Element Sheath 80/20 Ni Cr (Nickel Alloys) * (Note 1 & 22)
43 Head SA 516 Gr.70 Heating element 80/20 Ni Cr (Nickel Alloys) * (Note 1 & 22)
44 Flanges SA105N Insulator Mgo
45 Tube Sheet SA105N Gaskets SS316,Spiral wound with graphite filler per ASME B16.20
46 Bolts / Nuts SA320 L7/SA194 Gr.4 Terminal Box SS316L *
47 Earthing lugs Refer to Grounding Std. Dwg. No.: 84507-4760-06-002 lifting lugs CS *
48 Baffles / Tierods SS 316L
49 ELECTRICAL RQUIREMENTS (Note-7)
50 Area Classification Zone 1, Gas Group IIA, Temp. T3 (As per IEC) Controls in Control Panel
51 Type Text Certificate ATEX Heater ON/OFF Push Button Required
52 IEC & Medco Standard for Electric Heater Trip Reset Required
Design Code
53 ID-F-BU-EE0-STS-GN-80-0010
54 Ingress Protection Remote Interface Signals
55 Heater IP56 Common Alarm Required
56 Terminal Control Box IP56 Heater On/Off Status Required
57 Control Panel IP42 Shutdown Signal Required
58 Degree of Protection Ex'd'/Ex'e' Temperature Control Signal Required
59 Heating Control Thyristor Control Interposing Relays (24V DC @ 1A) Required
60 Heating Stage 2 Indications
61 Terminal Box Space Heater 120VAC, 1 Ph, 60HZ Power ON Required
62 Heater Controls: Heater ON/OFF Required
63 Element Over Temp. 3RTD Sensors, One per Phase Voltage Required
64 Heater Over Temp. 1 RTD Sensor Current Required
65 Terminal Box Over Temp. 1 RTD Sensor Element Over Temperature Required
66 Heater Protections: Heater Over Temperature Required
67 Earh Fault Required Teminal Box Over Temperature Required
68 Phase Unbalance Protection Required
69 Short Circuit Protection Required
70 Thyristor Over Temperature Protection Required
 P & ID NO : 0
1 WEIGHTS
2 Heater Bundle Weight lbs *
3 Total weight (empty/operating/test) lbs *
4
5 OVER-TEMPERATURE PROTECTION DEVICES
6 Element Over Temperature 3 RTD Sensores, One per Phase
7 Heater Over Temperature 1 RTD Sensor
8 Terminal Box Over Temperature 1 RTD Sensor
9
10 BAFFLE DETAILS
11 Baffle Pitch in *
12 Baffle Cut % *
13 Baffle Thk in *
14 No. of Tierods *
15 Tierods Diameter in *
16
17 ELEMENT DETAILS
18 No. Active *
19 No. Spare * (Note 10 )
20 Diameter in *
21 Active 'U' in *
22 Total Load HP / kW *
23 Element Load HP / kW *
24 Voltage volt * (Note 9)
25 Flux W/sq.cm *
26 Sheath Temp F *
27 Element bundle immersion length ft *
28 NOZZLE CONNECTION SCHEDULE
29
30 MARK SERVICE SIZE FLANGE REMARKS

31 RATING FACING

32 N1 INLET 4'' 600# WNRF

33 N2 OUTLET 4'' 600# WNRF
34 N3 DRAIN 2" * 600# WNRF
35 N4 VENT 2" * 600# WNRF
36 H1 HEATER * 600# WNRF
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39 NOTES
40
41 1. * Indicates SUPPLIER to furnish, confirm and specify data
42 2. Fluid is a combination between Oil, Condensate and Water
43 3. Heater Operating Mode is parallel 2 X 50%. All flowrate, power and duty data is total flow/duty for both heaters
44 4. Maximum allowable pressure drop is 10 psi. SUPPILER to confirm the same
45 5.It is assume that pressure drop at Heater is at maximum allowable pressure drop.
46 6. Process / thermal design, sizing, mechanical performance guarantee of Condensate heater is SUPPLIER's responsibility.
47 7. Electric heater along with vessel shall be inspected and certified by MIGAS. SUPPLIER shall be responsible to submit necessary
48 documentation / drawings required for MIGAS certification.
49 8.ANSI K (dual) type thermocouples shall form SUPPLIER's scope of supply.
50 9. Power supply available at PURCHASER's battery limit is 6 kV, 60 Hz, 3 ph for medium voltage and 480 V, 3 ph, 60 Hz for low voltage.
51 10. 10% spare heating elements shall be provided for electric heater.
52 11. Condensate Heater shall be supplied with thyristor control panel suitable for the intended service and continuous modulating control.
53 12. Dimensional details (LxWxH) along with heat dissipation quantity for thyristor control panel shall be submitted along with proposal.
54 13. SUPPLIER to advise minimum turndown as well as pressure drop across heater vessel during dirty and clean conditions
55 14. SUPPLIER shall identify the requirement of anti-condensate heater if any. If required the same shall be supplied and installed.
56 15. SUPPLIER shall refer Equipment and piping insulation spec. 84501-9200-1L-008 for more details
57 16. Fluid Composition is attached on page 3.
58 17. The heater to be analyised during the design phase to ensure that accoustic or flow induced vibration will not occur
59 18. Vendor shall supply suitable and sufficient support to prevent bending of heater elements and flow induced vibration
60 19. Vendor is required to demonstrate either by calculation or by field evidence that heater element is desinged and constructed to provide estimated time to
61 failure of 25 years for the heater elements
62 20. The noise level measured at one metre distance fromt the heater panel, at any position shall not exceed 70 dB at any load.
63 21. Vendor to mention TYPE of Exchanger
64 22. which is designed to minimize peak inrush current
65 23. Electric Heater packages shall have a continous use design life of 25 years.
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 P & ID NO : 0
1 INLET COMPOSITIONS
2
3 COMPONENT Composition - %mole
4 Nitrogen 0.000213
5 CO2 0.029757
6 H2S 0.000000
7 Methane 0.267891
8 Ethane 0.353442
9 Propane 0.937945
10 i-Butane 0.762818
11 n-Butane 0.805956
12 i-Pentane 0.874484
13 n-Pentane 0.669975
14 n-Hexane 1.532557
15 Mcyclopentan 0.262541
16 Benzene 0.191772
17 Cyclohexane 0.240834
18 n-Heptane 1.304502
19 Methylcyclohexane* 0.613027
20 Toluene 0.298549
21 n-Octane 1.186546
22 E-Benzene 0.049048
23 MethylPara xylene* 0.303609
24 o-Xylene 0.080705
25 n-Nonane 0.766206
26 Cumene 0.000000
27 n-PBenzene 0.000000
28 124-MBenzene 0.079165
29 n-Decane 0.653966
30 n-C11 0.473499
31 n-C12 0.308814
32 n-C13 0.266060
33 n-C14 0.186876
34 n-C15 0.180542
35 n-C16 0.114027
36 n-C17 0.091855
37 n-C18 0.091855
38 n-C19 0.072850
39 n-C20 0.057013
40 n-C21 0.052262
41 n-C22 0.047511
42 n-C23 0.042760
43 n-C24 0.039593
44 n-C25 0.036425
45 n-C26 0.031674
46 n-C27 0.030090
47 n-C28 0.025339
48 n-C29 0.023756
49 C30+* 0.155203
50 H2O 85.406489
51 EGlycol 0.000001
52
53 Note:
54 C30* properties :
55 C30* Molecular Weight 489
56 C30* Ideal Liquid Density 57.25 lb/ft3
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