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Read this manual carefully before operating this vehicle.

OWNERS MANUAL

FZ6RY(C)
LIT-11626-22-77 36P-28199-10

DIC183
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM

EAU10042

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM

INTRODUCTION
EAU10083

Congratulations on your purchase of the Yamaha FZ6RY(C). This model is the result of Yamahas vast experience in the
production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and
reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at
the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10011

WARNING
Please read this manual and the YOU AND YOUR MOTORCYCLE: RIDING TIPS booklet carefully before operating
this motorcycle. Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con-
trols and operating features. Regular inspections and careful maintenance, along with good operating techniques,
will help ensure that you safely enjoy the capabilities and reliability of this motorcycle.
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IMPORTANT MANUAL INFORMATION


EAU10132

Particularly important information is distinguished in this manual by the following notations:


This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in


WARNING death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.


U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM

IMPORTANT MANUAL INFORMATION

EAU10193

FZ6RY(C)
OWNERS MANUAL
2008 by Yamaha Motor Corporation, U.S.A.
1st edition, October 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-22-77
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM

TABLE OF CONTENTS
LOCATION OF IMPORTANT Sidestand ..................................... 4-20 Valve clearance ........................... 7-21
LABELS .............................................1-1 Ignition circuit cut-off system ........ 4-20 Tires ............................................. 7-22
Cast wheels ................................. 7-24
SAFETY INFORMATION ..................2-1 FOR YOUR SAFETY Adjusting the clutch lever free
PRE-OPERATION CHECKS ............. 5-1 play ........................................... 7-24
DESCRIPTION ..................................3-1 Adjusting the rear brake light
Left view ..........................................3-1 OPERATION AND IMPORTANT switch ....................................... 7-25
Right view ........................................3-2 RIDING POINTS................................. 6-1 Checking the front and rear
Controls and instruments.................3-3 Starting the engine ......................... 6-1 brake pads ................................ 7-26
Shifting ........................................... 6-2 Checking the brake fluid level ...... 7-26
INSTRUMENT AND CONTROL Engine break-in .............................. 6-3 Changing the brake fluid .............. 7-27
FUNCTIONS .......................................4-1 Parking ........................................... 6-4 Drive chain slack .......................... 7-28
Main switch/steering lock ................4-1 Cleaning and lubricating the
Indicator and warning lights ............4-2 PERIODIC MAINTENANCE AND drive chain ................................ 7-29
Multi-function meter unit .................4-5 ADJUSTMENT ................................... 7-1 Checking and lubricating the
Handlebar switches ........................4-8 Owners tool kit ............................... 7-2 cables ....................................... 7-30
Clutch lever .....................................4-9 Periodic maintenance chart for Checking and lubricating the
Shift pedal .....................................4-10 the emission control system ....... 7-3 throttle grip and cable ............... 7-30
Brake lever ...................................4-10 General maintenance and Checking and lubricating the
Brake pedal ..................................4-10 lubrication chart .......................... 7-4 brake and shift pedals .............. 7-30
Fuel tank cap ................................4-11 Removing and installing cowlings Checking and lubricating the
Fuel ...............................................4-11 and panels .................................. 7-9 brake and clutch levers ............ 7-31
Catalytic converter ........................4-13 Checking the spark plugs ............. 7-12 Checking and lubricating the
Seats ............................................4-13 Canister (for California only) ........ 7-13 sidestand .................................. 7-32
Adjusting the rider seat height ......4-15 Engine oil and oil filter cartridge ... 7-13 Lubricating the swingarm
Helmet holder ...............................4-17 Coolant ......................................... 7-16 pivots ........................................ 7-32
Storage compartment ...................4-17 Replacing the air filter element ..... 7-19 Checking the front fork ................. 7-32
Handlebar position ........................4-18 Checking the engine idling Checking the steering .................. 7-33
Rear view mirrors .........................4-18 speed ........................................ 7-21 Checking the wheel bearings ....... 7-33
Adjusting the shock absorber Checking the throttle cable free Battery ......................................... 7-34
assembly ...................................4-19 play ........................................... 7-21 Replacing the fuses ..................... 7-35
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TABLE OF CONTENTS
Replacing the headlight bulb ........7-36 YAMAHA EXTENDED SERVICE
Replacing the tail/brake light (Y.E.S.) ..................................... 10-9
bulb ...........................................7-37
Replacing a turn signal light
bulb ...........................................7-38
Replacing the license plate light
bulb ...........................................7-38
Supporting the motorcycle ............7-39
Front wheel ...................................7-39
Rear wheel ...................................7-40
Troubleshooting ............................7-42
Troubleshooting charts .................7-43

MOTORCYCLE CARE AND


STORAGE ..........................................8-1
Matte color caution .........................8-1
Care ................................................8-1
Storage ...........................................8-3

SPECIFICATIONS .............................9-1

CONSUMER INFORMATION...........10-1
Identification numbers ..................10-1
Reporting safety defects ...............10-3
Motorcycle noise regulation ..........10-4
Maintenance record ......................10-5
YAMAHA MOTOR
CORPORATION, U.S.A.
STREET AND ENDURO
MOTORCYCLE LIMITED
WARRANTY .............................10-7
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LOCATION OF IMPORTANT LABELS


EAU10383

Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
1 your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.

1 2 3 4 5,6,7,8,9

1-1
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LOCATION OF IMPORTANT LABELS

1 NOTICE 4
Cleaning with alkaline or
acid cleaner, gasoline or 1
solvent will damage
windshield.
Use neutral detergent.
4B5-2815K-00

2
5
WARNING
Improper loading can cause loss of control.
Read owners manual for proper loading.
3JJ-28446-A1

3
6

1-2
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LOCATION OF IMPORTANT LABELS

7 California only 9 California only


1

8 California only

1-3
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SAFETY INFORMATION
EAU10283
Safe Riding Ride where other motorists can
Perform the pre-operation checks each see you. Avoid riding in another
time you use the vehicle to make sure it motorists blind spot.
Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi-
As the vehicles owner, you are respon- inspect or maintain the vehicle properly enced operators. In fact, many op-
sible for the safe and proper operation increases the possibility of an accident erators who have been involved in
of your motorcycle. 2
or equipment damage. See page 5-1 accidents do not even have a cur-
Motorcycles are single-track vehicles. for a list of pre-operation checks. rent motorcycle license.
Their safe use and operation are de- This motorcycle is designed to car- Make sure that you are qualified
pendent upon the use of proper riding ry the operator and a passenger. and that you only lend your
techniques as well as the expertise of The failure of motorists to detect motorcycle to other qualified op-
the operator. Every operator should and recognize motorcycles in traf- erators.
know the following requirements before fic is the predominating cause of Know your skills and limits.
riding this motorcycle. automobile/motorcycle accidents. Staying within your limits may
He or she should: Many accidents have been caused help you to avoid an accident.
Obtain thorough instructions from by an automobile driver who did We recommend that you prac-
a competent source on all aspects not see the motorcycle. Making tice riding your motorcycle
of motorcycle operation. yourself conspicuous appears to where there is no traffic until you
Observe the warnings and mainte- be very effective in reducing the have become thoroughly famil-
nance requirements in this Own- chance of this type of accident. iar with the motorcycle and all of
ers Manual. Therefore: its controls.
Obtain qualified training in safe Wear a brightly colored jacket. Many accidents have been caused
and proper riding techniques. Use extra caution when you are by error of the motorcycle opera-
Obtain professional technical ser- approaching and passing tor. A typical error made by the op-
vice as indicated in this Owners through intersections, since in- erator is veering wide on a turn
Manual and/or when made neces- tersections are the most likely
sary by mechanical conditions. places for motorcycle accidents
to occur.

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SAFETY INFORMATION
due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe
cornering (insufficient lean angle road use only. It is not suitable for the above precautions.
for the speed). off-road use.
Always obey the speed limit and Avoid Carbon Monoxide Poisoning
never travel faster than warrant- Protective apparel All engine exhaust contains carbon
2 ed by road and traffic conditions. The majority of fatalities from motor- monoxide, a deadly gas. Breathing car-
Always signal before turning or cycle accidents are the result of head bon monoxide can cause headaches,
changing lanes. Make sure that injuries. The use of a safety helmet is dizziness, drowsiness, nausea, confu-
other motorists can see you. the single most critical factor in the pre- sion, and eventually death.
The posture of the operator and vention or reduction of head injuries. Carbon Monoxide is a colorless, odor-
passenger is important for proper Always wear an approved helmet. less, tasteless gas which may be
control. Wear a face shield or goggles. present even if you do not see or smell
The operator should keep both Wind in your unprotected eyes any engine exhaust. Deadly levels of
hands on the handlebar and could contribute to an impairment carbon monoxide can collect rapidly
both feet on the operator foot- of vision that could delay seeing a and you can quickly be overcome and
rests during operation to main- hazard. unable to save yourself. Also, deadly
tain control of the motorcycle. The use of a jacket, heavy boots, levels of carbon monoxide can linger
The passenger should always trousers, gloves, etc., is effective in for hours or days in enclosed or poorly
hold onto the operator, the seat preventing or reducing abrasions ventilated areas. If you experience any
strap or grab bar, if equipped, or lacerations. symptoms of carbon monoxide poison-
with both hands and keep both Never wear loose-fitting clothes, ing, leave the area immediately, get
feet on the passenger footrests. otherwise they could catch on the fresh air, and SEEK MEDICAL TREAT-
Never carry a passenger unless control levers, footrests, or wheels MENT.
he or she can firmly place both and cause injury or an accident. Do not run engine indoors. Even if
feet on the passenger footrests. Always wear protective clothing you try to ventilate engine exhaust
Never ride under the influence of that covers your legs, ankles, and with fans or open windows and
alcohol or other drugs. feet. The engine or exhaust sys- doors, carbon monoxide can rap-
tem become very hot during or af- idly reach dangerous levels.
ter operation and can cause burns.
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SAFETY INFORMATION
Do not run engine in poorly venti- Never attach any large or heavy
Maximum load:
lated or partially enclosed areas FZ6RY 188 kg (414 lb) items to the handlebar, front
such as barns, garages, or car- FZ6RYC 187 kg (412 lb) fork, or front fender. These
ports. items, including such cargo as
Do not run engine outdoors where When loading within this weight limit, sleeping bags, duffel bags, or
engine exhaust can be drawn into keep the following in mind: tents, can create unstable han- 2
a building through openings such Cargo and accessory weight dling or a slow steering re-
as windows and doors. should be kept as low and close to sponse.
the motorcycle as possible. Se- This vehicle is not designed to
Loading curely pack your heaviest items as pull a trailer or to be attached to
Adding accessories or cargo to your close to the center of the vehicle as a sidecar.
motorcycle can adversely affect stabili- possible and make sure to distrib-
ty and handling if the weight distribution ute the weight as evenly as possi- Genuine Yamaha Accessories
of the motorcycle is changed. To avoid ble on both sides of the motorcycle Choosing accessories for your vehicle
the possibility of an accident, use ex- to minimize imbalance or instabili- is an important decision. Genuine
treme caution when adding cargo or ty. Yamaha accessories, which are avail-
accessories to your motorcycle. Use Shifting weights can create a sud- able only from a Yamaha dealer, have
extra care when riding a motorcycle den imbalance. Make sure that ac- been designed, tested, and approved
that has added cargo or accessories. cessories and cargo are securely by Yamaha for use on your vehicle.
Here, along with the information about attached to the motorcycle before Many companies with no connection to
accessories below, are some general riding. Check accessory mounts Yamaha manufacture parts and acces-
guidelines to follow if loading cargo to and cargo restraints frequently. sories or offer other modifications for
your motorcycle: Properly adjust the suspension Yamaha vehicles. Yamaha is not in a
The total weight of the operator, pas- for your load (suspension-ad- position to test the products that these
senger, accessories and cargo must justable models only), and aftermarket companies produce.
not exceed the maximum load limit. check the condition and pres- Therefore, Yamaha can neither en-
Operation of an overloaded vehicle sure of your tires. dorse nor recommend the use of ac-
could cause an accident. cessories not sold by Yamaha or

2-3
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SAFETY INFORMATION
modifications not specifically recom- clearance or cornering clearance, tor and may limit control ability,
mended by Yamaha, even if sold and limit suspension travel, steering therefore, such accessories are
installed by a Yamaha dealer. travel or control operation, or ob- not recommended.
scure lights or reflectors. Use caution when adding electri-
Aftermarket Parts, Accessories, and Accessories fitted to the handle- cal accessories. If electrical acces-
2 Modifications bar or the front fork area can sories exceed the capacity of the
While you may find aftermarket prod- create instability due to improper motorcycles electrical system, an
ucts similar in design and quality to weight distribution or aerody- electric failure could result, which
genuine Yamaha accessories, recog- namic changes. If accessories could cause a dangerous loss of
nize that some aftermarket accessories are added to the handlebar or lights or engine power.
or modifications are not suitable be- front fork area, they must be as
cause of potential safety hazards to you lightweight as possible and Aftermarket Tires and Rims
or others. Installing aftermarket prod- should be kept to a minimum. The tires and rims that came with your
ucts or having other modifications per- Bulky or large accessories may motorcycle were designed to match the
formed to your vehicle that change any seriously affect the stability of performance capabilities and to provide
of the vehicles design or operation the motorcycle due to aerody- the best combination of handling, brak-
characteristics can put you and others namic effects. Wind may at- ing, and comfort. Other tires, rims, siz-
at greater risk of serious injury or death. tempt to lift the motorcycle, or es, and combinations may not be
You are responsible for injuries related the motorcycle may become un- appropriate. Refer to page 7-22 for tire
to changes in the vehicle. stable in cross winds. These ac- specifications and more information on
Keep the following guidelines in mind, cessories may also cause replacing your tires.
as well as those provided under Load- instability when passing or being
ing when mounting accessories. passed by large vehicles.
Never install accessories or carry Certain accessories can dis-
cargo that would impair the perfor- place the operator from his or
mance of your motorcycle. Care- her normal riding position. This
fully inspect the accessory before improper position limits the free-
using it to make sure that it does dom of movement of the opera-
not in any way reduce ground
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DESCRIPTION
EAU10410

Left view
1 2 3,4 5 6

9 8 7
1. Air filter element (page 7-19) 9. Engine oil drain bolt (page 7-13)
2. Passenger seat lock (page 4-13)
3. Main fuse (page 7-35)
4. Fuse box (page 7-35)
5. Storage compartment (page 4-17)
6. Owners tool kit (page 7-2)
7. Shift pedal (page 4-10)
8. Engine oil filter cartridge (page 7-13)

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DESCRIPTION
EAU10420

Right view
1 2 3 4 5

10 9 8 7 6
1. Helmet holder (page 4-17) 9. Brake pedal (page 4-10)
2. Battery (page 7-34) 10.Shock absorber assembly spring preload adjusting ring (page 4-19)
3. Rear brake fluid reservoir (page 7-26)
4. Engine oil filler cap (page 7-13)
5. Radiator cap (page 7-16)
6. Coolant reservoir (page 7-16)
7. Coolant drain bolt (page 7-18)
8. Engine oil dipstick (page 7-13)

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DESCRIPTION
EAU10430

Controls and instruments


1 2 3 4 5 6 7 8

1. Clutch lever (page 4-9)


2. Left handlebar switches (page 4-8)
3. Main switch/steering lock (page 4-1)
4. Multi-function meter unit (page 4-5)
5. Front brake fluid reservoir (page 7-26)
6. Right handlebar switches (page 4-8)
7. Throttle grip (page 7-21)
8. Brake lever (page 4-10)

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INSTRUMENT AND CONTROL FUNCTIONS


EAU10460 EAU10661
To lock the steering
Main switch/steering lock OFF
All electrical systems are off. The key
can be removed.
EWA10061

WARNING
Never turn the key to OFF or
LOCK while the vehicle is moving.
Otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident.
4 1. Push.
The main switch/steering lock controls 2. Turn.
EAU10681
the ignition and lighting systems, and is LOCK 1. Turn the handlebars all the way to
used to lock the steering. The various The steering is locked, and all electrical the left.
positions are described below. systems are off. The key can be re- 2. Push the key in from the OFF po-
moved. sition, and then turn it to LOCK
EAU10540
ON while still pushing it.
All electrical circuits are supplied with 3. Remove the key.
power, and the meter lighting, taillight,
license plate light and position lights
come on, and the engine can be start-
ed. The key cannot be removed.
TIP
The headlight comes on automatically
when the engine is started and stays on
until the key is turned to OFF, even if
the engine stalls.

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INSTRUMENT AND CONTROL FUNCTIONS


To unlock the steering EAU11004 EAU11080

Indicator and warning lights High beam indicator light


This indicator light comes on when the
1 234 high beam of the headlight is switched
on.

EAU11254
Oil level warning light
This warning light comes on if the en-
gine oil level is low.
The electrical circuit of the warning light
1. Push. 65 can be checked by turning the key to 4
2. Turn. 1. Turn signal indicator light ON. The warning light should come
2. Neutral indicator light on for a few seconds, and then go off.
Push the key in, and then turn it to 3. High beam indicator light If the warning light does not come on
OFF while still pushing it. 4. Engine trouble warning light initially when the key is turned to ON,
5. Oil level warning light
or if the warning light remains on, have
6. Coolant temperature warning light
a Yamaha dealer check the electrical
EAU11020
circuit.
Turn signal indicator light TIP
This indicator light flashes when the
Even if the oil level is sufficient, the
turn signal switch is pushed to the left or
warning light may flicker when
right.
riding on a slope or during sudden
EAU11060
acceleration or deceleration, but
Neutral indicator light this is not a malfunction.
This indicator light comes on when the This model is also equipped with a
transmission is in the neutral position. self-diagnosis device for the oil
level detection circuit. If a problem
is detected in the oil level detection

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INSTRUMENT AND CONTROL FUNCTIONS


circuit, the following cycle will be
TIP
repeated until the malfunction is
For radiator-fan-equipped vehi-
corrected: The oil level warning
cles, the radiator fan(s) automati-
light will flash ten times, then go off
cally switch on or off according to
for 2.5 seconds. If this occurs,
the coolant temperature in the ra-
have a Yamaha dealer check the
diator.
vehicle.
If the engine overheats, see page
7-43 for further instructions.
EAU11427
Coolant temperature warning
4 light
This warning light comes on if the en-
gine overheats. If this occurs, stop the
engine immediately and allow the en-
gine to cool.
The electrical circuit of the warning light
can be checked by turning the key to
ON. The warning light should come
on for a few seconds, and then go off.
If the warning light does not come on
initially when the key is turned to ON,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
ECA10021

NOTICE
Do not continue to operate the en-
gine if it is overheating.

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INSTRUMENT AND CONTROL FUNCTIONS


Coolant
Display Conditions What to do
temperature

Under 39 C
Message Lo is displayed. OK. Go ahead with riding.
(Under 103 F)

40116 C
Temperature is displayed. OK. Go ahead with riding.
(104242 F) 4

Stop the vehicle and allow it to idle until


117139 C Temperature display flashes. the coolant temperature goes down.
(243283 F) Warning light comes on. If the temperature does not go down,
stop the engine. (See page 7-43.)

Above 140 C Message HI flashes. Stop the engine and allow it to cool.
(Above 284 F) Warning light comes on. (See page 7-43.)

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INSTRUMENT AND CONTROL FUNCTIONS


EAU11534 EAU47340
The multi-function meter unit is
Engine trouble warning light Multi-function meter unit equipped with the following:
This warning light comes on or flashes
1 2 3 4 a speedometer
if a problem is detected in the electrical
a tachometer
circuit monitoring the engine. If this oc-
an odometer
curs, have a Yamaha dealer check the
two tripmeters (which show the
self-diagnosis system. (See page 4-8
distance traveled since they were
for an explanation of the self-diagnosis
last set to zero)
device.)
a fuel reserve tripmeter (which
The electrical circuit of the warning light
shows the distance traveled since
can be checked by turning the key to
4 8 7 6 5 the left segment of the fuel meter
ON. The warning light should come
1. Fuel meter started flashing)
on for a few seconds, and then go off. 2. Coolant temperature display a clock
If the warning light does not come on 3. Speedometer a fuel meter
initially when the key is turned to ON, 4. Tachometer a coolant temperature display
or if the warning light remains on, have 5. Odometer/tripmeter/fuel reserve tripmeter
a self-diagnosis device
a Yamaha dealer check the electrical 6. SELECT button
circuit. 7. RESET button TIP
8. Clock Be sure to turn the key to ON be-
EWA12422 fore using the SELECT and RE-
WARNING SET buttons.
To switch the speedometer and
Be sure to stop the vehicle before
odometer/tripmeter displays be-
making any setting changes to the
tween kilometers and miles, press
multi-function meter unit. Changing
the SELECT button for at least
settings while riding can distract the
one second.
operator and increase the risk of an
accident.

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INSTRUMENT AND CONTROL FUNCTIONS


Tachometer Clock 5. Push the RESET button to set
the minutes.
1
6. Push the SELECT button and
then release it to start the clock.

Odometer and tripmeter modes


1
2

1. Tachometer 1. Clock 4
2. Tachometer red zone
The clock displays when the key is
The electric tachometer allows the rider turned to ON. In addition, the clock
to monitor the engine speed and keep it can be displayed for 10 seconds by 1
within the ideal power range. pushing the SELECT button when the
1. Odometer/tripmeter/fuel reserve tripmeter
When the key is turned to ON, the ta- main switch is in the OFF or LOCK
chometer needle will sweep once position. Push the SELECT button to switch
across the r/min range and then return the display between the odometer
to zero r/min in order to test the electri- To set the clock mode ODO and the tripmeter modes
cal circuit. 1. Turn the key to ON. TRIP A and TRIP B in the following
ECA10031
2. Push the SELECT button and order:
NOTICE RESET button together for at TRIP A TRIP B ODO TRIP A
Do not operate the engine in the ta- least two seconds. When the fuel amount in the fuel tank
chometer red zone. 3. When the hour digits start flashing, decreases to 3.2 L (0.85 US gal,
Red zone: 11666 r/min and above push the RESET button to set the 0.70 Imp.gal), the left segment of the
hours. fuel meter will start flashing, and the
4. Push the SELECT button, and odometer display will automatically
the minute digits will start flashing. change to the fuel reserve tripmeter
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INSTRUMENT AND CONTROL FUNCTIONS


mode F-TRIP and start counting the The fuel meter indicates the amount of Coolant temperature mode
distance traveled from that point. In that fuel in the fuel tank. The display seg-
case, push the SELECT button to ments of the fuel meter disappear to-
1
switch the display between the various wards E (Empty) as the fuel level
tripmeter and odometer modes in the decreases. When the last segment on
following order: the left starts flashing, refuel as soon as
F-TRIP TRIP A TRIP B ODO possible.
F-TRIP
TIP
To reset a tripmeter, select it by push-
This fuel meter is equipped with a self-
ing the SELECT button, and then
diagnosis system. If a problem is de-
4 push the RESET button for at least 1. Coolant temperature display
tected in the electrical circuit, the follow-
one second. If you do not reset the fuel
ing cycle is repeated until the The coolant temperature display indi-
reserve tripmeter manually, it will reset
malfunction is corrected: fuel level seg- cates the temperature of the coolant.
itself automatically and the display will
ments and symbol flash eight ECA10021
return to the prior mode after refueling
times, then go off for approximately 3 NOTICE
and traveling 5 km (3 mi).
seconds. If this occurs, have a Yamaha Do not continue to operate the en-
dealer check the electrical circuit. gine if it is overheating.
Fuel meter

1. Fuel meter

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INSTRUMENT AND CONTROL FUNCTIONS


Self-diagnosis device ECA11590 EAU12348

NOTICE Handlebar switches


If the display indicates an error Left
code, the vehicle should be checked
as soon as possible in order to avoid
1 engine damage.

2
3 4
1. Error code display

This model is equipped with a self-diag- 1. Dimmer switch /


nosis device for various electrical cir- 2. Turn signal switch /
cuits. 3. Horn switch
If a problem is detected in any of those
circuits, the engine trouble warning light Right
will come on and the display will indi-
cate an error code.
The self-diagnosis device also detects
problems in the immobilizer system cir-
cuits.
If the display indicates any error codes,
note the code number, and then have a
Yamaha dealer check the vehicle.
1. Engine stop switch /
2. Start switch

4-8
U36P10E0.book Page 9 Thursday, November 13, 2008 4:45 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU12400 EAU12711 EAU12820
Dimmer switch / Start switch Clutch lever
Set this switch to for the high Push this switch to crank the engine
beam and to for the low beam. with the starter. See page 6-1 for start-
ing instructions prior to starting the en-
EAU12460
gine.
Turn signal switch /
To signal a right-hand turn, push this EAU41700
switch to . To signal a left-hand The engine trouble warning light will
turn, push this switch to . When re- come on when the key is turned to ON
leased, the switch returns to the center and the start switch is pushed, but this
4 position. To cancel the turn signal does not indicate a malfunction.
lights, push the switch in after it has re- 1. Clutch lever
turned to the center position.
The clutch lever is located at the left
EAU12500
handlebar grip. To disengage the
Horn switch clutch, pull the lever toward the handle-
Press this switch to sound the horn. bar grip. To engage the clutch, release
the lever. The lever should be pulled
EAU12660
rapidly and released slowly for smooth
Engine stop switch /
clutch operation.
Set this switch to before starting
The clutch lever is equipped with a
the engine. Set this switch to to
clutch switch, which is part of the igni-
stop the engine in case of an emergen-
tion circuit cut-off system. (See page
cy, such as when the vehicle overturns
4-20.)
or when the throttle cable is stuck.

4-9
U36P10E0.book Page 10 Thursday, November 13, 2008 4:45 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU12870 EAU26823 EAU12941

Shift pedal Brake lever Brake pedal


The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handle-
bar grip.

1 1
4
1. Shift pedal 1. Brake pedal

The shift pedal is located on the left The brake pedal is on the right side of
side of the engine and is used in com- the motorcycle. To apply the rear
bination with the clutch lever when brake, press down on the brake pedal.
1. Brake lever
shifting the gears of the 6-speed con- 2. Brake lever position adjusting dial
stant-mesh transmission equipped on 3. mark
this motorcycle. 4. Distance between brake lever and handlebar
grip

The brake lever is equipped with a


brake lever position adjusting dial. To
adjust the distance between the brake
lever and the handlebar grip, turn the
adjusting dial while holding the lever
pushed away from the handlebar grip.
Make sure that the appropriate setting
on the adjusting dial is aligned with
the mark on the brake lever.
4-10
U36P10E0.book Page 11 Thursday, November 13, 2008 4:45 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU13074 EAU13221

Fuel tank cap TIP Fuel


The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in
less the key is in the lock. In addition, the tank.
the key cannot be removed if the cap is EWA10881

not properly closed and locked. WARNING


EWA11091 Gasoline and gasoline vapors are
WARNING extremely flammable. To avoid fires
Make sure that the fuel tank cap is and explosions and to reduce the
properly closed after filling fuel. risk of injury when refueling, follow
4 Leaking fuel is a fire hazard. these instructions.
1. Fuel tank cap lock cover 1. Before refueling, turn off the en-
2. Unlock. gine and be sure that no one is sit-
ting on the vehicle. Never refuel
To open the fuel tank cap while smoking, or while in the vi-
Open the fuel tank cap lock cover, in- cinity of sparks, open flames, or
sert the key into the lock, and then turn other sources of ignition such as
it 1/4 turn clockwise. The lock will be re- the pilot lights of water heaters and
leased and the fuel tank cap can be clothes dryers.
opened. 2. Do not overfill the fuel tank. When
refueling, be sure to insert the
To close the fuel tank cap pump nozzle into the fuel tank filler
1. Push the fuel tank cap into position hole. Stop filling when the fuel
with the key inserted in the lock. reaches the bottom of the filler
2. Turn the key counterclockwise to tube. Because fuel expands when
the original position, remove it, and it heats up, heat from the engine or
then close the lock cover. the sun can cause fuel to spill out
of the fuel tank.

4-11
U36P10E0.book Page 12 Thursday, November 13, 2008 4:45 PM

INSTRUMENT AND CONTROL FUNCTIONS


ately. If gasoline spills on your skin, um unleaded fuel. Use of unleaded fuel
1 wash with soap and water. If gaso- will extend spark plug life and reduce
2
line spills on your clothing, change maintenance costs.
your clothes. Gasohol
There are two types of gasohol: gaso-
EAU13301 hol containing ethanol and that contain-
ing methanol. Gasohol containing
ethanol can be used if the ethanol con-
Recommended fuel: tent does not exceed 10% (E10). Gas-
UNLEADED GASOLINE ONLY ohol containing methanol is not
1. Fuel tank filler tube Fuel tank capacity:
2. Fuel level 17.3 L (4.57 US gal, 3.81 Imp.gal) recommended by Yamaha because it 4
Fuel reserve amount: can cause damage to the fuel system
3. Wipe up any spilled fuel immedi- 3.2 L (0.85 US gal, 0.70 Imp.gal) or vehicle performance problems.
ately. NOTICE: Immediately wipe
off spilled fuel with a clean, dry, ECA11400

soft cloth, since fuel may deteri- NOTICE


orate painted surfaces or plastic Use only unleaded gasoline. The use
parts. [ECA10071] of leaded gasoline will cause severe
4. Be sure to securely close the fuel damage to internal engine parts,
tank cap. such as the valves and piston rings,
EWA15151
as well as to the exhaust system.
WARNING
Your Yamaha engine has been de-
Gasoline is poisonous and can
signed to use regular unleaded gaso-
cause injury or death. Handle gaso-
line with a pump octane number
line with care. Never siphon gaso-
[(R+M)/2] of 86 or higher, or a research
line by mouth. If you should swallow
octane number of 91 or higher. If
some gasoline or inhale a lot of gas-
knocking (or pinging) occurs, use a
oline vapor, or get some gasoline in
gasoline of a different brand or premi-
your eyes, see your doctor immedi-
4-12
U36P10E0.book Page 13 Thursday, November 13, 2008 4:45 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU13433 ECA10701 EAU47360

Catalytic converter NOTICE Seats


This model is equipped with a catalytic Use only unleaded gasoline. The use
converter in the exhaust system. of leaded gasoline will cause unre- Passenger seat
EWA10862

WARNING pairable damage to the catalytic


converter. To remove the passenger seat
The exhaust system is hot after op- 1. Insert the key into the passenger
eration. To prevent a fire hazard or seat lock, and then turn it counter-
burns: clockwise.
Do not park the vehicle near

4 possible fire hazards such as


grass or other materials that 2
easily burn.
Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.
Make sure that the exhaust sys- 1
tem has cooled down before do- 1. Passenger seat lock
ing any maintenance work. 2. Unlock.
Do not allow the engine to idle
more than a few minutes. Long 2. Lift the front of the passenger seat
idling can cause a build-up of and pull it forward.
heat.

4-13
U36P10E0.book Page 14 Thursday, November 13, 2008 4:45 PM

INSTRUMENT AND CONTROL FUNCTIONS


To install the passenger seat
1. Insert the projection on the rear of 1 1 2
the passenger seat into the seat
holder as shown, and then push
the front of the seat down to lock it
2
in place.
1

1. Rider seat 1. Seat holder


2 2. Bolt 2. Projection 4

2. Install the passenger seat.


To install the rider seat
1. Insert the projection on the front of TIP
the rider seat into the seat holder Make sure that the seats are prop-
1. Projection as shown, place the seat in the erly secured before riding.
2. Seat holder original position, and then tighten The rider seat height can be ad-
the bolts. justed to change the riding posi-
2. Remove the key.
tion. (See page 4-15.)
Rider seat

To remove the rider seat


1. Remove the passenger seat.
2. Remove the bolts, and then pull
the rider seat off.

4-14
U36P10E0.book Page 15 Thursday, November 13, 2008 4:45 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU47450
4. Insert the projection on the front of
Adjusting the rider seat height 1 2 the rider seat into seat holder B as
The rider seat height can be adjusted to shown.
one of two positions to suit the riders
preference. 1
The rider seat height was adjusted to
the lower position at delivery.
1 2 2

1. Rider seat height position adjuster


4 2. Bolt

3. Install the rider seat height position


1. Projection
adjuster so that its bolt holes
2. Seat holder B (for high position)
marked H are aligned with the
bolt holes of the adjuster brackets, 5. Align the lower bolt holes in the rid-
1. Low position and then install the adjuster bolts. er seat with the bolt holes in the
2. High position seat brackets, and then install the
2
bolts.
To change the rider seat height to 1
the high position
1. Remove the passenger and rider
seats. (See page 4-13.)
2. Remove the rider seat height posi-
tion adjuster by removing the ad-
juster bolts. 3
1. Rider seat height position adjuster
2. H mark
3. Adjuster bracket
4-15
U36P10E0.book Page 16 Thursday, November 13, 2008 4:45 PM

INSTRUMENT AND CONTROL FUNCTIONS


5. Align the upper bolt holes in the
2
rider seat with the bolt holes in the
1 seat brackets, and then install the
bolts.

3
1. Bolt 1. Rider seat height position adjuster
2. L mark 4
6. Install the passenger seat. 1
3. Adjuster bracket

To change the rider seat height to 4. Insert the projection on the front of
1. Bolt
the low position the rider seat into seat holder A as
1. Remove the passenger and rider shown. 6. Install the passenger seat.
seats. (See page 4-13.)
1 TIP
2. Remove the rider seat height posi-
Make sure that the seats are properly
tion adjuster by removing the ad-
secured before riding.
juster bolts.
3. Install the rider seat height position
adjuster so that its bolt holes
marked L are aligned with the 2
bolt holes of the adjuster brackets,
and then install the adjuster bolts.
1. Projection
2. Seat holder A (for low position)

4-16
U36P10E0.book Page 17 Thursday, November 13, 2008 4:45 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU47350 EAU14462

Helmet holder 1 2
3 Storage compartment
2
1
1

3
1. Helmet
4 2. Helmet holding cable
1. Helmet holder 3. Helmet holder 1. Storage compartment
2. Owners tool kit
3. Helmet holding cable 3. Place the helmet on the right side The storage compartment is located
of the vehicle, and then install the under the passenger seat. (See page
The helmet holder is located under the passenger seat. WARNING! Nev- 4-13.)
passenger seat. A helmet holding cable er ride with a helmet attached to
EWA10961

is provided in the owners tool kit to se- the helmet holder, since the hel- WARNING
cure a helmet to the helmet holder. met may hit objects, causing Do not exceed the load limit of 3
loss of control and possibly an kg (7 lb) for the storage com-
To secure a helmet to the helmet accident. [EWA10161] partment.
holder Do not exceed the maximum
1. Remove the passenger seat. (See To release the helmet from the hel- load of FZ6RY 188 kg (414 lb)
page 4-13.) met holder FZ6RYC 187 kg (412 lb) for the
2. Pass the helmet holding cable Remove the passenger seat, remove vehicle.
through the buckle on the helmet the helmet holding cable from the hel-
strap as shown, and then hook the When storing the Owners Manual or
met holder and the helmet, and then in- other documents in the storage com-
cable loop over the helmet holder. stall the passenger seat. partment, be sure to wrap them in a
plastic bag so that they will not get wet.
4-17
U36P10E0.book Page 18 Thursday, November 13, 2008 4:45 PM

INSTRUMENT AND CONTROL FUNCTIONS


When washing the vehicle, be careful EAU46830 EAU47260

not to let any water enter the storage Handlebar position Rear view mirrors
compartment. The handlebars can be adjusted to one The rear view mirrors of this vehicle can
of two positions to suit the riders pref- be folded forward for parking in narrow
erence. Have a Yamaha dealer adjust spaces. Fold the mirrors back to their
the position of the handlebars. original position before riding.
1 2 2 1

1. Handlebar 1. Riding position


2. Parking position
EWA14371

WARNING
Be sure to fold the rear view mirrors
back to their original position before
riding.

4-18
U36P10E0.book Page 19 Thursday, November 13, 2008 4:45 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU47000
Do not tamper with or attempt to
Adjusting the shock absorber open the cylinder assembly.
assembly 3 (b) Do not subject the shock ab-
This shock absorber assembly is 2 sorber assembly to an open
equipped with a spring preload adjust- 1 (a) flame or other high heat source.
ing ring. This may cause the unit to ex-
ECA10101
plode due to excessive gas
NOTICE pressure.
To avoid damaging the mechanism, 4 Do not deform or damage the
do not attempt to turn beyond the cylinder in any way. Cylinder
1. Extension bar
4 maximum or minimum settings. 2. Special wrench damage will result in poor
Adjust the spring preload as follows. 3. Spring preload adjusting ring damping performance.
To increase the spring preload and 4. Position indicator Do not dispose of a damaged or
thereby harden the suspension, turn worn-out shock absorber as-
the adjusting ring in direction (a). To de- Spring preload setting: sembly yourself. Take the shock
Minimum (soft): absorber assembly to a Yamaha
crease the spring preload and thereby 1
soften the suspension, turn the adjust- dealer for any service.
Standard:
ing ring in direction (b). 3
Align the appropriate notch in the Maximum (hard):
adjusting ring with the position in- 7
dicator on the shock absorber. EWA10221

Use the special wrench and exten- WARNING


sion bar included in the owners
This shock absorber assembly con-
tool kit to make the adjustment.
tains highly pressurized nitrogen
gas. Read and understand the fol-
lowing information before handling
the shock absorber assembly.

4-19
U36P10E0.book Page 20 Thursday, November 13, 2008 4:45 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU15301
below and have a Yamaha dealer re- EAU44892

Sidestand pair it if it does not function proper- Ignition circuit cut-off system
The sidestand is located on the left side ly. The ignition circuit cut-off system (com-
of the frame. Raise the sidestand or prising the sidestand switch, clutch
lower it with your foot while holding the switch and neutral switch) has the fol-
vehicle upright. lowing functions.
It prevents starting when the trans-
TIP
mission is in gear and the side-
The built-in sidestand switch is part of
stand is up, but the clutch lever is
the ignition circuit cut-off system, which
not pulled.
cuts the ignition in certain situations.
It prevents starting when the trans-
(See further down for an explanation of 4
mission is in gear and the clutch le-
the ignition circuit cut-off system.)
ver is pulled, but the sidestand is
EWA10240
still down.
WARNING It cuts the running engine when the
The vehicle must not be ridden with transmission is in gear and the sid-
the sidestand down, or if the side- estand is moved down.
stand cannot be properly moved up Periodically check the operation of the
(or does not stay up), otherwise the ignition circuit cut-off system according
sidestand could contact the ground to the following procedure.
and distract the operator, resulting
in a possible loss of control.
Yamahas ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly as described

4-20
U36P10E0.book Page 21 Thursday, November 13, 2008 4:45 PM

INSTRUMENT AND CONTROL FUNCTIONS

With the engine turned off: WARNING


1. Move the sidestand down. If a malfunction is noted, have a Yamaha
2. Make sure that the engine stop switch is set to . dealer check the system before riding.
3. Turn the key on.
4. Shift the transmission into the neutral position.
5. Push the start switch.
Does the engine start?
The neutral switch may not be working correctly.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
4
With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?
The sidestand switch may not be working correctly.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
After the engine has stalled:
10. Move the sidestand up.
11. Keep the clutch lever pulled.
12. Push the start switch.
Does the engine start?
The clutch switch may not be working correctly.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
The system is OK. The motorcycle can be ridden.

4-21
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM

FOR YOUR SAFETY PRE-OPERATION CHECKS


EAU15596

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owners Manual.
EWA11151

WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE

Check fuel level in fuel tank.


Fuel Refuel if necessary. 4-11 5
Check fuel line for leakage.
Check oil level in engine.
Engine oil If necessary, add recommended oil to specified level. 7-13
Check vehicle for oil leakage.
Check coolant level in reservoir.
Coolant If necessary, add recommended coolant to specified level. 7-16
Check cooling system for leakage.
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Front brake Replace if necessary. 7-26, 7-26
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.

5-1
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM

FOR YOUR SAFETY PRE-OPERATION CHECKS


ITEM CHECKS PAGE

Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Rear brake Replace if necessary. 7-26, 7-26
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
Check operation.
Lubricate cable if necessary.
Clutch 7-24
Check lever free play.
Adjust if necessary.
Make sure that operation is smooth.
Check cable free play.
Throttle grip 7-21, 7-30
5 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.
Make sure that operation is smooth.
Control cables 7-30
Lubricate if necessary.
Check chain slack.
Adjust if necessary.
Drive chain 7-28, 7-29
Check chain condition.
Lubricate if necessary.
Check for damage.
Check tire condition and tread depth.
Wheels and tires 7-22, 7-24
Check air pressure.
Correct if necessary.
Make sure that operation is smooth.
Brake and shift pedals 7-30
Lubricate pedal pivoting points if necessary.
Make sure that operation is smooth.
Brake and clutch levers 7-31
Lubricate lever pivoting points if necessary.
Make sure that operation is smooth.
Sidestand 7-32
Lubricate pivot if necessary.

5-2
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM

FOR YOUR SAFETY PRE-OPERATION CHECKS


ITEM CHECKS PAGE

Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners
Tighten if necessary.
Instruments, lights, signals Check operation.

and switches Correct if necessary.
Check operation of ignition circuit cut-off system.
Sidestand switch 4-20
If system is not working correctly, have Yamaha dealer check vehicle.

5-3
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM

OPERATION AND IMPORTANT RIDING POINTS


EAU15951 EAU46632 EAU40197

Starting the engine


Read the Owners Manual carefully to In order for the ignition circuit cut-off
TIP
become familiar with all controls. If system to enable starting, one of the
This model is equipped with:
there is a control or function you do not following conditions must be met.
a lean angle sensor to stop the en-
understand, ask your Yamaha dealer. The transmission is in the neutral
gine in case of a turnover. In this
EWA10271
position.
WARNING case, the multi-function display in-
The transmission is in gear with
dicates error code 30, but this is
Failure to familiarize yourself with the clutch lever pulled and the sid-
not a malfunction. Turn the key to
the controls can lead to loss of con- estand up.
OFF and then to ON to clear the
trol, which could cause an accident See page 4-20 for more informa-
error code. Failing to do so will pre-
or injury. tion.
vent the engine from starting even
1. Turn the key to ON and make
though the engine will crank when
sure that the engine stop switch is
pushing the start switch.
set to .
an engine auto-stop system. The
6 The following warning lights
engine stops automatically if left
should come on for a few seconds,
idling for 20 minutes. In this case,
then go off.
the multi-function display indicates
Oil level warning light
error code 70, but this is not a mal-
Coolant temperature warning
function. Push the start switch to
light
clear the error code and to restart
Engine trouble warning light
the engine. ECA15482

NOTICE
If a warning light does not go off, see
page 4-2 for the corresponding
warning light circuit check.

6-1
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM

OPERATION AND IMPORTANT RIDING POINTS


2. Shift the transmission into the neu- EAU16671 ECA10260

tral position. (See page 6-2.) The Shifting NOTICE


neutral indicator light should come Even with the transmission in
on. If not, ask a Yamaha dealer to 6 the neutral position, do not
check the electrical circuit. 5 coast for long periods of time
3. Start the engine by pushing the 4 with the engine off, and do not
start switch. NOTICE: For maxi-
3
tow the motorcycle for long dis-
2
mum engine life, never acceler- tances. The transmission is
ate hard when the engine is N properly lubricated only when
cold! [ECA11041] 1 2 1 the engine is running. Inade-
If the engine fails to start, release quate lubrication may damage
the start switch, wait a few sec- 1. Shift pedal the transmission.
onds, and then try again. Each 2. Neutral position Always use the clutch while
starting attempt should be as short changing gears to avoid damag-
Shifting gears lets you control the
as possible to preserve the bat- ing the engine, transmission,
amount of engine power available for 6
tery. Do not crank the engine more and drive train, which are not
starting off, accelerating, climbing hills,
than 10 seconds on any one at- designed to withstand the
etc.
tempt. shock of forced shifting.
The gear positions are shown in the il-
lustration.
EAU16681
TIP To start out and accelerate
To shift the transmission into the neu- 1. Pull the clutch lever to disengage
tral position, press the shift pedal down the clutch.
repeatedly until it reaches the end of its 2. Shift the transmission into first
travel, and then slightly raise it. gear. The neutral indicator light
should go out.
3. Open the throttle gradually, and at
the same time, release the clutch
lever slowly.
6-2
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM

OPERATION AND IMPORTANT RIDING POINTS


4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841

shown in the following table, close tral position when the motorcycle Engine break-in
the throttle, and at the same time, is almost completely stopped. The There is never a more important period
quickly pull the clutch lever in. neutral indicator light should come in the life of your engine than the period
5. Shift the transmission into second on. between 0 and 1600 km (1000 mi). For
gear. (Make sure not to shift the this reason, you should read the follow-
transmission into the neutral posi- EAU16740 ing material carefully.
Recommended shift points Since the engine is brand new, do not
tion.)
The recommended shift points during put an excessive load on it for the first
6. Open the throttle part way and
acceleration and deceleration are 1600 km (1000 mi). The various parts in
gradually release the clutch lever.
shown in the table below. the engine wear and polish themselves
7. Follow the same procedure when
shifting to the next higher gear. to the correct operating clearances.
Shift up points: During this period, prolonged full-throt-
TIP 1st 2nd: 20 km/h (12.5 mi/h)
2nd 3rd: 30 km/h (18.8 mi/h) tle operation or any condition that might
When shifting gears in normal operat- 3rd 4th: 40 km/h (25.0 mi/h) result in engine overheating must be
6 ing conditions, use the recommended 4th 5th: 50 km/h (31.3 mi/h) avoided.
shift points. 5th 6th: 60 km/h (37.5 mi/h)
Shift down points: EAU17093
6th 5th: 25 km/h (15.5 mi/h)
EAU16700
5th 4th: 25 km/h (15.5 mi/h)
To decelerate 4th 3rd: 25 km/h (15.5 mi/h)
1. Apply both the front and the rear 01000 km (0600 mi)
3rd 2nd: 25 km/h (15.5 mi/h)
brakes to slow the motorcycle. 2nd 1st: Avoid prolonged operation above 5800
2. Shift the transmission into first r/min. NOTICE: After 1000 km (600
gear when the motorcycle reaches mi) of operation, the engine oil must
25 km/h (15.5 mi/h). If the engine is be changed and the oil filter car-
about to stall or runs very roughly, tridge or element replaced. [ECA10302]
pull the clutch lever in and use the
brakes to stop the motorcycle. 10001600 km (6001000 mi)
Avoid prolonged operation above 7000
r/min.
6-3
U36P10E0.book Page 4 Thursday, November 13, 2008 4:45 PM

OPERATION AND IMPORTANT RIDING POINTS


1600 km (1000 mi) and beyond EAU17213

The vehicle can now be operated nor- Parking


mally. When parking, stop the engine, and
ECA10310 then remove the key from the main
NOTICE switch.
EWA10311
Keep the engine speed out of WARNING
the tachometer red zone.
Since the engine and exhaust
If any engine trouble should oc-
cur during the engine break-in system can become very hot,
period, immediately have a park in a place where pedestri-
Yamaha dealer check the vehi- ans or children are not likely to
cle. touch them and be burned.
Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire. 6
Do not park near grass or other
flammable materials which
might catch fire.

6-4
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU17232
A running engine has moving EAU17302

parts that can catch on body


Periodic inspection, adjustment, and lu- parts or clothing and electrical Emission controls not only function to
brication will keep your vehicle in the parts that can cause shocks or ensure cleaner air, but are also vital to
safest and most efficient condition pos- fires. proper engine operation and maximum
sible. Safety is an obligation of the vehi- Running the engine while ser- performance. In the following periodic
cle owner/operator. The most important vicing can lead to eye injury, maintenance charts, the services relat-
points of vehicle inspection, adjust- burns, fire, or carbon monoxide ed to emissions control are grouped
ment, and lubrication are explained on poisoning possibly leading to separately. These services require
the following pages. death. See page 2-1 for more in- specialized data, knowledge, and
EWA10321
formation about carbon monox- equipment. Maintenance, replacement,
WARNING or repair of the emission control devic-
ide.
Failure to properly maintain the ve- es and systems may be performed by
hicle or performing maintenance ac- any repair establishment or individual
tivities incorrectly may increase that is certified (if applicable). Yamaha
your risk of injury or death during dealers are trained and equipped to
service or while using the vehicle. If perform these particular services.
you are not familiar with vehicle ser-
7
vice, have a Yamaha dealer perform
service.
EWA15121

WARNING
Turn off the engine when performing
maintenance unless otherwise
specified.

7-1
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU17542

Owners tool kit


1

1. Owners tool kit

The owners tool kit is located under the


passenger seat. (See page 4-13.)
The service information included in this
manual and the tools provided in the
owners tool kit are intended to assist
you in the performance of preventive 7
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.
TIP
If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you.

7-2
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU17600

Periodic maintenance chart for the emission control system


INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months

Check fuel hoses for cracks or


1 * Fuel line damage.
Replace if necessary.
Check condition.
Adjust gap and clean.
2 * Spark plugs Replace. Replace.
Replace every 8000 mi (13000
km) or 12 months.
Check and adjust valve clearance
3 * Valve clearance Every 26600 mi (42000 km)
when engine is cold.
Check breather hose for cracks or
Crankcase breather
4 * damage.
system
Replace if necessary.
7 Check and adjust engine idle
5 * Fuel injection
speed and synchronization.
Check for leakage.
6 * Exhaust system Tighten if necessary.
Replace gasket(s) if necessary.
Evaporative emis- Check control system for dam-
7 * sion control system age.
(for California only) Replace if necessary.
Check the air cut-off valve, reed
Air induction sys- valve, and hose for damage.
8 *
tem Replace any damaged parts if
necessary.
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
7-3
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU32185

General maintenance and lubrication chart


INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months

1 * Air filter element Replace. Every 24000 mi (37000 km)


Check operation.
2 * Clutch
Adjust or replace cable.
Check operation, fluid level, and
3 * Front brake for fluid leakage.
Replace brake pads if necessary.
Check operation, fluid level, and
4 * Rear brake for fluid leakage.
Replace brake pads if necessary.
Check for cracks or damage.
5 * Brake hoses
Replace. Every 4 years
Check runout and for damage.
7
6 * Wheels
Replace if necessary.
Check tread depth and for dam-
age.
7 * Tires Replace if necessary.
Check air pressure.
Correct if necessary.
Check bearings for smooth oper-
8 * Wheel bearings ation.
Replace if necessary.

7-4
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PERIODIC MAINTENANCE AND ADJUSTMENT


INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months

Check operation and for exces-



Swingarm pivot sive play.
9 *
bearings Lubricate with lithium-soap-based
Every 30000 mi (50000 km)
grease.
Check chain slack, alignment and
condition.
10 Drive chain Adjust and lubricate chain with a Every 600 mi (1000 km) and after washing the motorcycle or riding in the rain
special O-ring chain lubricant
thoroughly.
Check bearing assemblies for

looseness.
11 * Steering bearings
Moderately repack with lithium-
Every 12000 mi (19000 km)
soap-based grease.

7 Check all chassis fitting and fas-


12 * Chassis fasteners teners.
Correct if necessary.
Brake lever pivot
13 Apply silicone grease lightly.
shaft
Brake pedal pivot Apply lithium-soap-based grease
14
shaft lightly.
Clutch lever pivot Apply lithium-soap-based grease
15
shaft lightly.
Shift pedal pivot Apply lithium-soap-based grease
16
shaft lightly.

7-5
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PERIODIC MAINTENANCE AND ADJUSTMENT


INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months

Check operation.
17 Sidestand pivot Apply lithium-soap-based grease
lightly.
Check operation and replace if
18 * Sidestand switch
necessary.
Check operation and for oil leak-
19 * Front fork age.
Replace if necessary.
Check operation and for oil leak-
Shock absorber as-
20 * age.
sembly
Replace if necessary.
Change (warm engine before
21 Engine oil
draining).
Engine oil filter car- 7
22 * Replace.
tridge
Check hoses for cracks or dam-
age.
23 * Cooling system Replace if necessary.
Change with ethylene glycol anti-
Change.
freeze coolant every 24 months.
Front and rear brake
24 * Check operation.
switches
Apply Yamaha chain and cable
25 * Control cables
lube or engine oil thoroughly.

7-6
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PERIODIC MAINTENANCE AND ADJUSTMENT


INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months

Check operation and free play.


Adjust the throttle cable free play
Throttle grip hous-
26 * if necessary.
ing and cable
Lubricate the throttle grip housing
and cable.
Lights, signals and Check operation.
27 *
switches Adjust headlight beam.
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

TIP
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.

EAU17650

7
TIP
Air filter
This models air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid
levels and fill the reservoirs as required.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.

7-7
U36P10E0.book Page 8 Thursday, November 13, 2008 4:45 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


Replace the brake hoses every four years and if cracked or damaged.

7-8
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU18712 EAU46740

Removing and installing cowl- 1 Cowling A


ings and panels
The cowlings and panels shown need To remove the cowling
to be removed to perform some of the Remove the bolts, and then take the
maintenance jobs described in this cowling off.
chapter. Refer to this section each time
a cowling or panel needs to be re-
moved and installed.
2
1 2 1. Cowling C 2
2. Panel A

2 1
1 2 1. Cowling A
2. Bolt

7
1. Cowling A
To install the cowling
2. Cowling B Place the cowling in the original posi-
tion, and then install the bolts.
1. Panel B
EAU47380
2. Panel C Cowlings B and C

To remove one of the cowlings


1. Remove cowling A.

7-9
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PERIODIC MAINTENANCE AND ADJUSTMENT


2. Remove the quick fastener and
1
the bolts, and then take the cowl-
ing off.
2
3
1
3
3

1. Turn signal light lead


3. Install cowling A.
2. Guide
2 2 3. Turn signal light lead coupler
EAU46770

1. Cowling B Panel A
2. Quick fastener To install the cowling
3. Bolt 1. Connect the turn signal light cou- To remove the panel
pler, and then route the turn signal Remove the bolt and the quick fasten-
3. Remove the turn signal light lead
light lead through the guide. er, and then take the panel off.
from the guide, and then discon-
2. Place the cowling in the original 7
nect the turn signal light lead cou-
position, and then install the bolts
pler.
and the quick fastener.

7-10
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PERIODIC MAINTENANCE AND ADJUSTMENT


1
2 1

3
3
1. Panel A 1. Panel B
3. Pull the panel backward to remove
2. Bolt 2. Quick fastener
3. Quick fastener 3. Bolt
it.

2. Slide the panel backward, and


To install the panel
then lift up the rear of the panel
Place the panel in the original position,
slightly.
and then install the bolt and the quick
fastener.
7
EAU47370
Panels B and C

To remove one of the panels


1. Remove the quick fastener and To install the panel
the bolt. 1. Fit the projections on the panel into
the slots and slide it forward.

7-11
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU19642
Before installing a spark plug, the spark
Checking the spark plugs plug gap should be measured with a
The spark plugs are important engine wire thickness gauge and, if necessary,
components, which should be checked adjusted to specification.
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
2. Install the bolt and the quick fas- the condition of the spark plugs can re-
tener. veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of each spark plug should
1. Spark plug gap
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally),
Spark plug gap:
and all spark plugs installed in the en- 0.70.8 mm (0.0280.031 in)
gine should have the same color. If any
7
spark plug shows a distinctly different Clean the surface of the spark plug
color, the engine could be operating im- gasket and its mating surface, and then
properly. Do not attempt to diagnose wipe off any grime from the spark plug
such problems yourself. Instead, have threads.
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode Tightening torque:
erosion and excessive carbon or other Spark plug:
deposits, it should be replaced. 12.5 Nm (1.25 mkgf, 9.0 ftlbf)

Specified spark plug:


NGK/CR9E

7-12
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU19672 EAU46720
TIP Canister (for California only) Engine oil and oil filter car-
If a torque wrench is not available when tridge
installing a spark plug, a good estimate The engine oil level should be checked
of the correct torque is 1/41/2 turn before each ride. In addition, the oil
past finger tight. However, the spark must be changed and the oil filter car-
plug should be tightened to the speci- tridge replaced at the intervals speci-
fied torque as soon as possible. fied in the periodic maintenance and
lubrication chart.

To check the engine oil level


1. Place the vehicle on a level sur-
This model is equipped with a canister face and hold it in an upright posi-
to prevent the discharging of fuel vapor tion. A slight tilt to the side can
into the atmosphere. result in a false reading.
Check each hose connection.
2. Start the engine, warm it up for
Check each hose and canister for
several minutes, and then turn it
cracks or damage. Replace if dam- off.
7 aged. 3. Wait a few minutes until the oil set-
Make sure the vent hose is not
tles.
blocked. Clean it if necessary. 4. Remove the engine oil dipstick and
wipe it clean, insert it back into the
hole (without screwing it in), and
then remove it again to check the
oil level.

7-13
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PERIODIC MAINTENANCE AND ADJUSTMENT

1
2
3 1

1. Engine oil dipstick 1. Engine oil filler cap 1. Engine oil drain bolt
2. Maximum level mark
3. Minimum level mark 6. Insert and tighten the engine oil
TIP
dipstick, and then install and tight-
Skip steps 57 if the oil filter cartridge is
TIP en the oil filler cap.
not being replaced.
The engine oil should be between the
minimum and maximum level marks. To change the engine oil (with or 5. Remove the oil filter cartridge with
without oil filter cartridge replace- an oil filter wrench.
5. If the engine oil is at or below the ment) 7
minimum level mark, remove the 1. Remove cowling B. (See page
oil filler cap, and then add sufficient 7-9.)
oil of the recommended type to 2. Start the engine, warm it up for
raise it to the correct level. several minutes, and then turn it
off.
3. Place an oil pan under the engine 1
to collect the used oil.
4. Remove the engine oil filler cap 2
and drain bolt to drain the oil from 1. Oil filter cartridge
the crankcase. 2. Oil filter wrench

7-14
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PERIODIC MAINTENANCE AND ADJUSTMENT


9. Refill with the specified amount of
TIP
the recommended engine oil, and
An oil filter wrench is available at a
then install and tighten the oil filler
Yamaha dealer.
cap.
6. Apply a thin coat of clean engine
oil to the O-ring of the new oil filter Recommended engine oil:
cartridge. See page 9-1.
Oil quantity:
Without oil filter cartridge replace-
1 ment:
1. Torque wrench 2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter cartridge replacement:
2.80 L (2.96 US qt, 2.46 Imp.qt)
Tightening torque:
Oil filter cartridge:
17 Nm (1.7 mkgf, 12 ftlbf) TIP
Be sure to wipe off spilled oil on any
8. Install the engine oil drain bolt, and parts after the engine and exhaust sys-
then tighten it to the specified tem have cooled down.
1. O-ring torque.
7 ECA11620

TIP TIP NOTICE


Make sure that the O-ring is properly Check the washer for damage and re- In order to prevent clutch slip-
seated. place it if necessary. page (since the engine oil also
7. Install the new oil filter cartridge lubricates the clutch), do not
with an oil filter wrench, and then Tightening torque: mix any chemical additives. Do
Engine oil drain bolt: not use oils with a diesel speci-
tighten it to the specified torque 43 Nm (4.3 mkgf, 31 ftlbf)
with a torque wrench. fication of CD or oils of a high-
er quality than specified. In

7-15
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PERIODIC MAINTENANCE AND ADJUSTMENT


addition, do not use oils labeled ECA10400 EAU20070

ENERGY CONSERVING II or NOTICE Coolant


higher. If the oil level warning light flickers The coolant level should be checked
Make sure that no foreign mate- or remains on, immediately turn the before each ride. In addition, the cool-
rial enters the crankcase. engine off and have a Yamaha dealer ant must be changed at the intervals
check the vehicle. specified in the periodic maintenance
and lubrication chart.
1 11. Turn the engine off, and then
check the oil level and correct it if EAU47330

necessary. To check the coolant level


12. Install the cowling. 1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
2 2. Remove cowling A. (See page
7-9.)
1. CD specification TIP
2. ENERGY CONSERVING II The coolant level must be checked
on a cold engine since the level
10. Start the engine, and then let it idle 7
varies with engine temperature.
for several minutes while checking
Make sure that the vehicle is posi-
it for oil leakage. If oil is leaking, im-
tioned straight up when checking
mediately turn the engine off and
the coolant level. A slight tilt to the
check for the cause.
side can result in a false reading.
TIP
3. Check the coolant level in the cool-
After the engine is started, the engine
ant reservoir.
oil level warning light should go off if the
oil level is sufficient.

7-16
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PERIODIC MAINTENANCE AND ADJUSTMENT


against frost and corrosion. If
TIP 1
water has been added to the
The coolant should be between the
coolant, have a Yamaha dealer
minimum and maximum level marks.
check the antifreeze content of
2 the coolant as soon as possible,
3 otherwise the effectiveness of
the coolant will be reduced.
2 [ECA10472]

3 Coolant reservoir capacity (up to the


1. Coolant reservoir cap
maximum level mark):
2. Coolant reservoir breather hose 0.25 L (0.26 US qt, 0.22 Imp.qt)
3. Guide
1 7. Route the coolant reservoir breath-
6. Add coolant to the maximum level
1. Coolant reservoir mark, and then install the coolant er hose through the guide as
2. Maximum level mark
reservoir cap. WARNING! Re- shown.
3. Minimum level mark
move only the coolant reservoir
4. If the coolant is at or below the cap. Never attempt to remove
7
minimum level mark, remove cowl- the radiator cap when the en-
ing C. (See page 7-9.) gine is hot. [EWA15161] NOTICE: If 1
5. Remove the coolant reservoir coolant is not available, use dis-
tilled water or soft tap water in-
2
breather hose from the guide, and
then remove the coolant reservoir stead. Do not use hard water or
cap. salt water since it is harmful to
the engine. If water has been
used instead of coolant, replace 1. Coolant reservoir breather hose
it with coolant as soon as possi- 2. Guide
ble, otherwise the cooling sys- 8. Install the cowlings.
tem will not be protected
7-17
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU47320
7. Drain the coolant from the coolant
To change the coolant 1
reservoir by turning it upside down.
1. Place the vehicle on a level sur-
8. Remove the coolant drain bolt to
face and let the engine cool if nec-
drain the cooling system.
essary. 2
2. Remove cowlings A and C. (See 3
page 7-9.)
3. Place a container under the engine
to collect the used coolant.
4. Remove the radiator cap.
WARNING! Never attempt to re- 1. Coolant reservoir cap
move the radiator cap when the 2. Coolant reservoir breather hose
3. Guide
engine is hot. [EWA10381]
1
6. Remove the coolant reservoir cov-
1. Coolant drain bolt
1 er and coolant reservoir by remov-
ing the bolts. 9. After the coolant is completely
1 drained, thoroughly flush the cool-
ing system with clean tap water. 7
10. Install the coolant drain bolt, and
then tighten it to the specified
torque.
2
TIP
1. Radiator cap
Check the washer for damage and re-
5. Remove the coolant reservoir 3 place it if necessary.
breather hose from the guide, and
1. Bolt
then remove the coolant reservoir Tightening torque:
2. Coolant reservoir cover
cap. Coolant drain bolt:
3. Coolant reservoir
10 Nm (1.0 mkgf, 7.2 ftlbf)

7-18
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PERIODIC MAINTENANCE AND ADJUSTMENT


11. Install the coolant reservoir and its until it reaches the top of the radia- EAU47460

reservoir cover by placing them in tor, and then install the radiator Replacing the air filter element
the original position, and then in- cap. The air filter element should be re-
stalling the bolts. 17. Check the coolant level in the res- placed at the intervals specified in the
12. Pour the specified amount of the ervoir. If necessary, remove the periodic maintenance and lubrication
recommended coolant into the ra- coolant reservoir cap, add coolant chart. Replace the air filter element
diator and reservoir. to the maximum level mark, and more frequently if you are riding in un-
then install the cap. usually wet or dusty areas.
Antifreeze/water mixture ratio: 18. Route the coolant reservoir breath- 1. Remove the rider seat. (See page
1:1 er hose through the guide as 4-13.)
Recommended antifreeze: 2. Remove panels B and C. (See
High-quality ethylene glycol anti- shown.
page 7-9.)
freeze containing corrosion inhibitors
for aluminum engines 3. Remove the fuel tank bolts, and
Coolant quantity: then lift the fuel tank away from the
Radiator capacity (including all air filter case.
routes): 1
2.00 L (2.11 US qt, 1.76 Imp.qt)
Coolant reservoir capacity (up to the 2
7 maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)

13. Install the radiator cap.


1. Coolant reservoir breather hose 1
14. Install the coolant reservoir cap.
2. Guide
15. Start the engine, let it idle for sev-
eral minutes, and then turn it off. 19. Start the engine, and then check
16. Remove the radiator cap to check the vehicle for coolant leakage. If 1. Bolt
the coolant level in the radiator. If coolant is leaking, have a Yamaha
necessary, add sufficient coolant dealer check the cooling system. 4. Remove the air filter case cover by
20. Install the cowlings. removing the screws. NOTICE:
When removing the air filter

7-19
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PERIODIC MAINTENANCE AND ADJUSTMENT


case cover, be careful not to al- 6. Insert a new air filter element into the engine, otherwise fuel may
low foreign objects to drop into the air filter case. NOTICE: Make leak, creating a fire hazard.
the air intake manifold. [ECA12881] sure that the air filter element is [EWA12463]

2 properly seated in the air filter


2 case. The engine should never
be operated without the air filter
1 element installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
[ECA10481] 1
7. Install the air filter case cover by in-
stalling the screws.
2
1. Air filter case cover 8. Place the fuel tank in its original 1. Hose
2. Screw position. Make sure that the fuel
hoses are properly connected and
5. Pull the air filter element out. routed, and are not pinched. Be
sure to place the hoses in their
original position. WARNING! Be- 7
1 fore placing the fuel tank in the
original position, make sure that
all hoses (i.e., fuel hose, fuel
tank breather hose, fuel tank
2 overflow hose) are not dam- 1
aged, that they are properly con- 1. Original position (paint mark)
nected and routed, and that they
1. Air filter element are not pinched. If any hose is 9. Install the fuel tank bolts.
2. Air intake manifold damaged, have a Yamaha dealer 10. Install the panels.
replace the hose before starting 11. Install the rider seat.

7-20
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU44734 EAU21382 EAU21401

Checking the engine idling Checking the throttle cable Valve clearance
speed free play The valve clearance changes with use,
Check the engine idling speed and, if resulting in improper air-fuel mixture
necessary, have it corrected by a and/or engine noise. To prevent this
Yamaha dealer. from occurring, the valve clearance
must be adjusted by a Yamaha dealer
Engine idling speed: at the intervals specified in the periodic
12501350 r/min maintenance and lubrication chart.

1. Throttle cable free play

The throttle cable free play should mea-


sure 3.05.0 mm (0.120.20 in) at the
throttle grip. Periodically check the
throttle cable free play and, if neces-
7
sary, have a Yamaha dealer adjust it.

7-21
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU21752
Tire air pressure (measured on cold Tire inspection
Tires
tires):
To maximize the performance, durabil- 090 kg (0198 lb):
ity, and safe operation of your motor- Front:
cycle, note the following points 225 kPa (2.25 kgf/cm, 33 psi)
regarding the specified tires. Rear:
250 kPa (2.50 kgf/cm, 36 psi)
FZ6RY 90188 kg (198414 lb)
Tire air pressure FZ6RYC 90187 kg (198412 lb):
The tire air pressure should be checked Front:
and, if necessary, adjusted before each 250 kPa (2.50 kgf/cm, 36 psi)
ride. Rear:
EWA10501 290 kPa (2.90 kgf/cm, 42 psi) 1. Tire sidewall
WARNING High-speed riding: 2. Tire wear indicator
Front: 3. Tire tread depth
Operation of this vehicle with im- 225 kPa (2.25 kgf/cm, 33 psi)
proper tire pressure may cause se- Rear: Always check the tires before operating
vere injury or death from loss of 250 kPa (2.50 kgf/cm, 36 psi) the motorcycle. If a tire tread shows
control. Maximum load*: crosswise lines (minimum tread depth),
FZ6RY 188 kg (414 lb)
The tire air pressure must be if the tire has a nail or glass fragments
FZ6RYC 187 kg (412 lb) 7
checked and adjusted on cold * Total weight of rider, passenger, car- in it, or if the sidewall is cracked, con-
tires (i.e., when the temperature go and accessories tact a Yamaha dealer immediately and
of the tires equals the ambient have the tire replaced.
EWA10511
temperature).
WARNING Minimum tire tread depth (front and
The tire air pressure must be ad-
justed in accordance with the Never overload your vehicle. Opera- rear):
tion of an overloaded vehicle could 1.0 mm (0.04 in)
riding speed and with the total
weight of rider, passenger, car- cause an accident.
go, and accessories approved
for this model.

7-22
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PERIODIC MAINTENANCE AND ADJUSTMENT


EWA10580
This motorcycle is equipped with cast Front tire:
WARNING wheels and tubeless tires with valves. Size:
It is dangerous to ride with a EWA10481
120/70 ZR17M/C (58W)
worn-out tire. When a tire tread WARNING Manufacturer/model:
begins to show crosswise lines, The front and rear tires should BRIDGESTONE/BT021
DUNLOP/ROADSMART
have a Yamaha dealer replace be of the same make and de- Rear tire:
the tire immediately. sign, otherwise the handling Size:
The replacement of all wheel- characteristics of the motor- 160/60 ZR17M/C (69W)
and brake-related parts, includ- cycle may be different, which Manufacturer/model:
ing the tires, should be left to a could lead to an accident. BRIDGESTONE/BT021
DUNLOP/ROADSMART
Yamaha dealer, who has the Always make sure that the valve FRONT and REAR:
necessary professional knowl- caps are securely installed to Tire air valve:
edge and experience. prevent air pressure leakage. TR412
Use only the tire valves and Valve core:
valve cores listed below to #9100 (original)
Tire information
avoid tire deflation during a EWA10600
high-speed ride. WARNING
7 After extensive tests, only the tires list- This motorcycle is fitted with super-
ed below have been approved for this high-speed tires. Note the following
model by Yamaha Motor Co., Ltd. points in order to make the most ef-
ficient use of these tires.
Use only the specified replace-
ment tires. Other tires may run
the danger of bursting at super
1. Tire air valve high speeds.
2. Tire air valve core Brand-new tires can have a rela-
3. Tire air valve cap with seal tively poor grip on certain road
surfaces until they have been

7-23
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PERIODIC MAINTENANCE AND ADJUSTMENT


broken in. Therefore, it is ad- EAU21960 EAU47390

visable before doing any high- Cast wheels Adjusting the clutch lever free
speed riding to ride conserva- To maximize the performance, durabil- play
tively for approximately 100 km ity, and safe operation of your vehicle,
(60 mi) after installing a new tire. note the following points regarding the 2
The tires must be warmed up specified wheels.
before a high-speed run. The wheel rims should be checked

Always adjust the tire air pres- for cracks, bends or warpage be-
sure according to the operating fore each ride. If any damage is
conditions. found, have a Yamaha dealer re-
place the wheel. Do not attempt
even the smallest repair to the
wheel. A deformed or cracked
1. Clutch lever free play adjusting bolt
wheel must be replaced. 2. Clutch lever free play
The wheel should be balanced
whenever either the tire or wheel The clutch lever free play should mea-
has been changed or replaced. An sure 10.015.0 mm (0.390.59 in) as
unbalanced wheel can result in shown. Periodically check the clutch le-
7
poor performance, adverse han- ver free play and, if necessary, adjust it
dling characteristics, and a short- as follows.
ened tire life. To increase the clutch lever free play,
Ride at moderate speeds after turn the clutch lever free play adjusting
changing a tire since the tire sur- bolt at the clutch lever in direction (a).
face must first be broken in for it To decrease the clutch lever free play,
to develop its optimal characteris- turn the adjusting bolt in direction (b).
tics.

7-24
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU22272
TIP Adjusting the rear brake light
1 2
If the specified clutch lever free play switch
cannot be obtained as described
above, proceed as follows.
(a) 2 1
1. Fully turn the adjusting bolt at the
clutch lever in direction (a) to loos- (a)
en the clutch cable. (b) (b)
2. Remove cowlings A and B. (See
page 7-9.) 1. Locknut (clutch cable)
3. Loosen the locknut further down 2. Clutch lever free play adjusting nut (clutch
the clutch cable. cable)
4. To increase the clutch lever free 1. Rear brake light switch
5. Tighten the locknut.
play, turn the clutch lever free play 2. Rear brake light switch adjusting nut
6. Install the cowlings.
adjusting nut in direction (a). To
The rear brake light, which is activated
decrease the clutch lever free play,
by the brake pedal, should come on just
turn the adjusting nut in direction
before braking takes effect. If neces-
7 (b).
sary, adjust the rear brake light switch
as follows.
Turn the rear brake light switch adjust-
ing nut while holding the rear brake light
switch in place. To make the brake light
come on earlier, turn the adjusting nut
in direction (a). To make the brake light
come on later, turn the adjusting nut in
direction (b).

7-25
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU22390
indicator groove has almost disap- EAU39371

Checking the front and rear peared, have a Yamaha dealer replace Checking the brake fluid level
brake pads the brake pads as a set. Front brake
The front and rear brake pads must be
checked for wear at the intervals spec- EAU22500

ified in the periodic maintenance and Rear brake pads


lubrication chart.

EAU22420
Front brake pads

1. Minimum level mark


1 1
1 1 Rear brake
1. Lining thickness

Check each rear brake pad for damage


and measure the lining thickness. If a 7
1. Brake pad wear indicator groove brake pad is damaged or if the lining
thickness is less than 1.5 mm (0.06 in), 1
Each front brake pad is provided with a have a Yamaha dealer replace the
wear indicator groove, which allows brake pads as a set.
you to check the brake pad wear with-
out having to disassemble the brake.
1. Minimum level mark
To check the brake pad wear, check
the wear indicator groove. If a brake Insufficient brake fluid may allow air to
pad has worn to the point that the wear enter the brake system, possibly caus-
ing it to become ineffective.

7-26
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PERIODIC MAINTENANCE AND ADJUSTMENT


Before riding, check that the brake fluid Be careful that water does not en- EAU22731

is above the minimum level mark and ter the brake fluid reservoir when Changing the brake fluid
replenish if necessary. A low brake fluid refilling. Water will significantly Have a Yamaha dealer change the
level may indicate worn brake pads lower the boiling point of the fluid brake fluid at the intervals specified in
and/or brake system leakage. If the and may result in vapor lock. the TIP after the periodic maintenance
brake fluid level is low, be sure to check Brake fluid may deteriorate paint- and lubrication chart. In addition, have
the brake pads for wear and the brake ed surfaces or plastic parts. Al- the oil seals of the master cylinders and
system for leakage. ways clean up spilled fluid calipers as well as the brake hoses re-
immediately. placed at the intervals listed below or
TIP whenever they are damaged or leak-
As the brake pads wear, it is nor-
The rear brake fluid reservoir is located ing.
mal for the brake fluid level to grad-
behind panel A. (See page 7-9.) Oil seals: Replace every two
ually go down. However, if the
Observe these precautions: brake fluid level goes down sud- years.
denly, have a Yamaha dealer Brake hoses: Replace every four
When checking the fluid level,
make sure that the top of the brake check the cause. years.
fluid reservoir is level.
Use only the recommended quality
7 brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking perfor-
mance.

Recommended brake fluid:


DOT 4

Refill with the same type of brake


fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.
7-27
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU22760
of the motorcycle and can lead
Drive chain slack to chain slippage or breakage.
The drive chain slack should be To prevent this from occurring,
checked before each ride and adjusted keep the drive chain slack with-
if necessary. in the specified limits. [ECA10571]
EAU22773 TIP
To check the drive chain slack Using the alignment marks on each
1. Place the motorcycle on the side- 1 side of the swingarm, make sure that
stand. the notch on the alignment plates is in
1. Drive chain slack the same position on both sides for
TIP
When checking and adjusting the drive 4. If the drive chain slack is incorrect, proper wheel alignment.
chain slack, there should be no weight adjust it as follows.
on the motorcycle.
EAU47031 1 2 3
2. Shift the transmission into the neu- To adjust the drive chain slack
tral position. 1. Loosen the locknut at each end of
3. Move the rear wheel by pushing (a)
the swingarm, and then loosen the
the motorcycle to locate the tight- axle nut. 7
est portion of the drive chain, and 2. To tighten the drive chain, turn the (b)
then measure the drive chain slack drive chain slack adjusting nut at
as shown. 4
each end of the swingarm in direc-
tion (a). To loosen the drive chain, 1. Axle nut
Drive chain slack: turn the adjusting nut at each end 2. Alignment marks
45.055.0 mm (1.772.17 in) 3. Drive chain slack adjusting nut
of the swingarm in direction (b),
and then push the rear wheel for- 4. Locknut
ward. NOTICE: Improper drive
chain slack will overload the en-
gine as well as other vital parts

7-28
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23023
may contain substances that
Cleaning and lubricating the could damage the O-rings.
drive chain [ECA11111]

The drive chain must be cleaned and


2 lubricated at the intervals specified in
1 the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.
1. Alignment plate ECA10581
2. Notch
NOTICE
3. Tighten the axle nut, and then The drive chain must be lubricated
tighten the locknuts to the speci- after washing the motorcycle and
fied torque. riding in the rain.

Tightening torques: 1. Clean the drive chain with kero-


Axle nut: sene and a small soft brush.
7 90 Nm (9.0 mkgf, 65 ftlbf) NOTICE: To prevent damaging
Locknut: the O-rings, do not clean the
16 Nm (1.6 mkgf, 11 ftlbf) drive chain with steam cleaners,
high-pressure washers or inap-
propriate solvents. [ECA11121]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive
chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri-
cants for the drive chain, as they

7-29
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23093 EAU23111 EAU44271

Checking and lubricating the Checking and lubricating the Checking and lubricating the
cables throttle grip and cable brake and shift pedals
The operation of all control cables and The operation of the throttle grip should
the condition of the cables should be be checked before each ride. In addi-
checked before each ride, and the ca- tion, the cable should be lubricated at
bles and cable ends should be lubricat- the intervals specified in the periodic
ed if necessary. If a cable is damaged maintenance chart.
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
ble to prevent unsafe conditions.
[EWA10711]

7
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil

The operation of the brake and shift


pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.

7-30
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23142
Recommended lubricant: Checking and lubricating the Recommended lubricants:
Lithium-soap-based grease Brake lever:
brake and clutch levers Silicone grease
Clutch lever:
Brake lever Lithium-soap-based grease

Clutch lever

The operation of the brake and clutch


levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.

7-31
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23202 EAUM1650 EAU23272

Checking and lubricating the Lubricating the swingarm piv- Checking the front fork
sidestand ots The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.

To check the condition


Check the inner tubes for scratches,
damage and excessive oil leakage.

To check the operation


1. Place the vehicle on a level sur-
The operation of the sidestand should The swingarm pivots must be lubricat- face and hold it in an upright posi-
be checked before each ride, and the ed at the intervals specified in the peri- tion. WARNING! To avoid injury,
sidestand pivot and metal-to-metal odic maintenance and lubrication chart. securely support the vehicle so
contact surfaces should be lubricated if there is no danger of it falling
necessary. Recommended lubricant: over. [EWA10751]
EWA10731 Lithium-soap-based grease 7
2. While applying the front brake,
WARNING push down hard on the handlebars
If the sidestand does not move up several times to check if the front
and down smoothly, have a Yamaha fork compresses and rebounds
dealer check or repair it. Otherwise, smoothly.
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.

Recommended lubricant:
Lithium-soap-based grease
7-32
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23283 EAU23290

Checking the steering Checking the wheel bearings


Worn or loose steering bearings may The front and rear wheel bearings must
cause danger. Therefore, the operation be checked at the intervals specified in
of the steering must be checked as fol- the periodic maintenance and lubrica-
lows at the intervals specified in the pe- tion chart. If there is play in the wheel
riodic maintenance and lubrication hub or if the wheel does not turn
chart. smoothly, have a Yamaha dealer check
1. Place a stand under the engine to the wheel bearings.
raise the front wheel off the
ECA10590 ground. (See page 7-39 for more
NOTICE information.) WARNING! To
If any damage is found or the front avoid injury, securely support
fork does not operate smoothly, the vehicle so there is no danger
have a Yamaha dealer check or re- of it falling over. [EWA10751]
pair it. 2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
7
play can be felt, have a Yamaha
dealer check or repair the steering.

7-33
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU33654
ways shield your eyes when battery tends to discharge more quickly
Battery working near batteries. In case if the vehicle is equipped with optional
of contact, administer the fol- electrical accessories.
3
lowing FIRST AID. ECA16520

4 EXTERNAL: Flush with plenty NOTICE


2 of water. To charge a VRLA (Valve Regulated
INTERNAL: Drink large quan- Lead Acid) battery, a special (con-
tities of water or milk and im- stant-voltage) battery charger is re-
1 mediately call a physician. quired. Using a conventional battery
EYES: Flush with water for 15 charger will damage the battery. If
minutes and seek prompt you do not have access to a con-
1. Battery band medical attention. stant-voltage battery charger, have a
2. Battery cover Batteries produce explosive hy- Yamaha dealer charge your battery.
3. Negative battery lead (black) drogen gas. Therefore, keep
4. Positive battery lead (red) sparks, flames, cigarettes, etc.,
To store the battery
This model is equipped with a VRLA away from the battery and pro-
1. If the vehicle will not be used for
(Valve Regulated Lead Acid) battery. vide sufficient ventilation when
more than one month, remove the
There is no need to check the electro- charging it in an enclosed 7
battery, fully charge it, and then
lyte or to add distilled water. However, space.
place it in a cool, dry place.
the battery lead connections need to be KEEP THIS AND ALL BATTER-
NOTICE: When removing the
checked and, if necessary, tightened. IES OUT OF THE REACH OF
battery, be sure the key is
EWA10760 CHILDREN.
turned to OFF, then discon-
WARNING
nect the negative lead before
Electrolyte is poisonous and To charge the battery disconnecting the positive lead.
dangerous since it contains sul- Have a Yamaha dealer charge the bat- [ECA16302]
furic acid, which causes severe tery as soon as possible if it seems to
burns. Avoid any contact with have discharged. Keep in mind that the
skin, eyes or clothing and al-

7-34
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PERIODIC MAINTENANCE AND ADJUSTMENT


2. If the battery will be stored for more EAU47470

than two months, check it at least Replacing the fuses


The main fuse and the fuse box, which 1
once a month and fully charge it if
necessary. contains the fuses for the individual cir-
3. Fully charge the battery before in- cuits, are located under the rider seat.
stallation. (See page 4-13.)
4. After installation, make sure that TIP 2
the battery leads are properly con- To access the main fuse, remove the 43
nected to the battery terminals. starter relay cover as shown.
7 65
ECA16530
1. Spare fuse
NOTICE 2
1 2. Headlight fuse
Always keep the battery charged. 3. Ignition fuse
Storing a discharged battery can 4. Signaling system fuse
3
cause permanent battery damage. 5. Backup fuse (for odometer and clock)
6. Fuel injection system fuse
7. Radiator fan fuse

If a fuse is blown, replace it as follows.


7 1. Turn the key to OFF and turn off
4 the electrical circuit in question.
1. Starter relay cover 2. Remove the blown fuse, and then
2. Main fuse
install a new fuse of the specified
3. Spare main fuse
amperage. WARNING! Do not
4. Fuse box
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire. [EWA15131]

7-35
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU47410
Specified fuses: Replacing the headlight bulb
Main fuse:
30.0 A This model is equipped with a quartz
Headlight fuse: bulb headlight. If the headlight bulb
15.0 A burns out, replace it as follows.
Signaling system fuse: ECA10650

15.0 A NOTICE
Ignition fuse:
10.0 A Take care not to damage the follow-
Radiator fan fuse: ing parts:
20.0 A Headlight bulb
Fuel injection system fuse: 1. Do not touch the glass part of the bulb.
Do not touch the glass part of
10.0 A the headlight bulb to keep it free
Backup fuse: 1. Remove cowlings A and C. (See
10.0 A from oil, otherwise the transpar- page 7-9.)
ency of the glass, the luminosity 2. Disconnect the headlight coupler,
3. Turn the key to ON and turn on of the bulb, and the bulb life will and then remove the headlight
the electrical circuit in question to be adversely affected. Thor- bulb cover.
check if the device operates. oughly clean off any dirt and fin-
4. If the fuse immediately blows gerprints on the headlight bulb 1 7
using a cloth moistened with al- 2
again, have a Yamaha dealer
check the electrical system. cohol or thinner.
Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of a
wattage higher than specified.
1. Headlight bulb cover
2. Headlight coupler

7-36
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PERIODIC MAINTENANCE AND ADJUSTMENT


3. Unhook the headlight bulb holder, EAU47400

and then remove the burnt-out Replacing the tail/brake light


bulb. bulb
1. Remove the passenger seat. (See 2
1
1 page 4-13.)
2. Remove the owners tool kit.
3. Remove the socket (together with
the bulb) by turning it counter-
clockwise.
1 1. Tail/brake light bulb
2 2. Tail/brake light bulb socket

5. Insert a new bulb into the socket.


1. Headlight bulb holder
6. Install the socket (together with the
2. Headlight bulb
bulb) by turning it clockwise.
4. Place a new headlight bulb into po- 7. Install the owners tool kit.
sition, and then secure it with the 8. Install the passenger seat.
7 bulb holder.
5. Install the headlight bulb cover, 1. Tail/brake light bulb socket
and then connect the coupler.
6. Install the cowlings. 4. Remove the burnt-out bulb by pull-
7. Have a Yamaha dealer adjust the ing it out.
headlight beam if necessary.

7-37
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU24204 EAU24312

Replacing a turn signal light Replacing the license plate


bulb light bulb
1. Remove the turn signal light lens 1. Remove the license plate light unit
by removing the screw. by removing the screws. 1
1 1 2

1. License plate light bulb socket


2. License plate light bulb
2 3. Remove the burnt-out bulb by pull-
2 ing it out.
1. Turn signal light lens 1. License plate light unit
4. Insert a new bulb into the socket.
2. Screw 2. Screw 5. Install the socket (together with the
bulb) by pushing it in.
2. Remove the burnt-out bulb by 2. Remove the socket (together with 6. Install the license plate light unit by 7
pushing it in and turning it counter- the bulb) by pulling it out. installing the screws.
clockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw. NOTICE: Do not over-
tighten the screw, otherwise the
lens may break. [ECA11191]

7-38
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU24350
a jack either under each side of the EAU24360

Supporting the motorcycle frame in front of the rear wheel or under Front wheel
Since this model is not equipped with a each side of the swingarm.
centerstand, follow these precautions EAU47420
To remove the front wheel
when removing the front and rear EWA10821
wheel or performing other maintenance WARNING
requiring the motorcycle to stand up-
To avoid injury, securely support the
right. Check that the motorcycle is in a
vehicle so there is no danger of it
stable and level position before starting
falling over.
any maintenance. A strong wooden
box can be placed under the engine for 1. Loosen the front wheel axle pinch
added stability. bolt, then the wheel axle and the
brake caliper bolts.
To service the front wheel
1. Stabilize the rear of the motorcycle
by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un- 1
7
der the frame in front of the rear
wheel. 2
2. Raise the front wheel off the
ground by using a motorcycle
stand. 1. Wheel axle
2. Front wheel axle pinch bolt
To service the rear wheel
Raise the rear wheel off the ground by 2. Lift the front wheel off the ground
using a motorcycle stand or, if a motor- according to the procedure on
cycle stand is not available, by placing page 7-39.

7-39
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PERIODIC MAINTENANCE AND ADJUSTMENT


3. Remove the brake caliper (togeth- 3. Install the brake caliper (together EAU25080

er with the reflector) on each side with the reflector) on each side by Rear wheel
by removing the bolts. NOTICE: installing the bolts. EAU34414
Do not apply the brake after the To remove the rear wheel
TIP
brake calipers have been re- EWA10821
Make sure that there is enough space
moved, otherwise the brake WARNING
between the brake pads before install-
pads will be forced shut. [ECA11051] To avoid injury, securely support the
ing the brake calipers onto the brake
discs. vehicle so there is no danger of it
1 falling over.
4. Lower the front wheel so that it is
on the ground, and then put the 1. Loosen the locknut and drive chain
sidestand down. slack adjusting nut on each side of
5. Tighten the wheel axle, the front the swingarm.
2 2. Loosen the axle nut.
wheel axle pinch bolt and the
brake caliper bolts to the specified 1 2
3 torques.
1. Reflector 3
2. Brake caliper bolt Tightening torques: 7
Wheel axle:
3. Brake caliper
65 Nm (6.5 mkgf, 47 ftlbf)
4. Pull the wheel axle out, and then Front wheel axle pinch bolt:
19 Nm (1.9 mkgf, 13 ftlbf)
remove the wheel. Brake caliper bolt:
40 Nm (4.0 mkgf, 29 ftlbf)
EAU43101
To install the front wheel 1. Axle nut
6. Push down hard on the handlebar 2. Drive chain slack adjusting nut
1. Lift the wheel up between the fork
several times to check for proper 3. Locknut
legs.
fork operation.
2. Insert the wheel axle.

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PERIODIC MAINTENANCE AND ADJUSTMENT


3. Lift the rear wheel off the ground 6. While supporting the brake caliper EAU34431
To install the rear wheel
according to the procedure on and slightly lifting the wheel, pull
1. Install the wheel and the brake cal-
page 7-39. the wheel axle out.
iper bracket by inserting the wheel
4. Remove the axle nut.
2 3 4 axle from the right-hand side.
5. Push the wheel forward, and then
remove the drive chain from the TIP
1 5
rear sprocket. Make sure that the retainer on the
swingarm is inserted into the slot in
the brake caliper bracket.
Make sure that there is enough
space between the brake pads be-
fore installing the wheel.
1. Locknut
2. Drive chain slack adjusting nut
3. Brake caliper bracket
2
4. Brake caliper
5. Wheel axle
1
7 TIP
If the drive chain is difficult to re- TIP
move, remove the wheel axle first, A rubber mallet may be useful to tap the
and then lift the wheel upward wheel axle out.
enough to remove the drive chain 7. Remove the wheel. NOTICE: Do 1. Slot
from the rear sprocket. not apply the brake after the 2. Retainer
The drive chain does not need to wheel has been removed to-
be disassembled in order to re- gether with the brake disc, oth- 2. Install the drive chain onto the rear
move and install the rear wheel. erwise the brake pads will be sprocket.
forced shut. [ECA11071] 3. Install the axle nut.

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PERIODIC MAINTENANCE AND ADJUSTMENT


4. Lower the rear wheel so that it is EAU25871
heaters or furnaces. Gasoline or
on the ground, and then put the Troubleshooting gasoline vapors can ignite or ex-
sidestand down. Although Yamaha motorcycles receive plode, causing severe injury or
5. Adjust the drive chain slack. (See a thorough inspection before shipment property damage.
page 7-28.) from the factory, trouble may occur dur-
6. Tighten the axle nut to the speci- ing operation. Any problem in the fuel,
fied torque. compression, or ignition systems, for
example, can cause poor starting and
Tightening torque: loss of power.
Axle nut: The following troubleshooting charts
90 Nm (9.0 mkgf, 65 ftlbf) represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
7
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
EWA15141

WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
7-42
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU42501

Troubleshooting charts

Starting problems or poor engine performance

1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.

2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.

3. Ignition Wipe off with a dry cloth and correct the


Wet Operate the electric starter.
spark plug gaps, or replace the spark plugs.
Remove the spark plugs
7 and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.

4. Battery The engine turns over


The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
The engine turns over Check the battery lead connections, check the vehicle.
slowly. and charge the battery if necessary.

7-43
U36P10E0.book Page 44 Thursday, November 13, 2008 4:45 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


Engine overheating
EWAT1040

WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.

There is Have a Yamaha dealer check


The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See TIP.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator.

The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system. 7

TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.

7-44
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM

MOTORCYCLE CARE AND STORAGE


EAU37833 EAU26014
ucts onto seals, gaskets, sprock-
Matte color caution Care ets, the drive chain and wheel
ECA15192
While the open design of a motorcycle axles. Always rinse the dirt and de-
NOTICE reveals the attractiveness of the tech- greaser off with water.
Some models are equipped with nology, it also makes it more vulnera-
matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning
sure to consult a Yamaha dealer for even if high-quality components are ECA10772

advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your not leave the cleaner on the af-
be applied to any matte colored fin- motorcycle looking good, extend its life fected area any longer than in-
ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray.
plastic bag after the engine has Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
8 2. Make sure that all caps and covers panels, windshields, headlight
as well as all electrical couplers lenses, meter lenses, etc.) and
and connectors, including the the mufflers. Use only a soft,
spark plug caps, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
8-1
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM

MOTORCYCLE CARE AND STORAGE


off any detergent residue using Test the product on a small hid-
TIP
plenty of water, as it is harmful den part of the windshield to
Salt sprayed on roads in the winter may
to plastic parts. make sure that it does not leave
remain well into spring.
Do not use any harsh chemical any marks. If the windshield is
products on plastic parts. Be scratched, use a quality plastic 1. Clean the motorcycle with cold wa-
sure to avoid using cloths or polishing compound after ter and a mild detergent, after the
sponges which have been in washing. engine has cooled down.
contact with strong or abrasive NOTICE: Do not use warm water
cleaning products, solvent or since it increases the corrosive
After normal use
thinner, fuel (gasoline), rust re- action of the salt. [ECA10791]
Remove dirt with warm water, a mild
movers or inhibitors, brake flu- 2. Apply a corrosion protection spray
detergent, and a soft, clean sponge,
id, antifreeze or electrolyte. on all metal, including chrome- and
and then rinse thoroughly with clean
Do not use high-pressure wash- nickel-plated, surfaces to prevent
water. Use a toothbrush or bottlebrush
ers or steam-jet cleaners since corrosion.
for hard-to-reach areas. Stubborn dirt
they cause water seepage and
and insects will come off more easily if
deterioration in the following ar- After cleaning
the area is covered with a wet cloth for
eas: seals (of wheel and swing- 1. Dry the motorcycle with a chamois
a few minutes before cleaning.
arm bearings, fork and brakes), or an absorbing cloth.
electric components (couplers, 2. Immediately dry the drive chain
After riding in the rain, near the sea or
connectors, instruments, and lubricate it to prevent it from
on salt-sprayed roads 8
switches and lights), breather rusting.
Since sea salt or salt sprayed on roads
hoses and vents. 3. Use a chrome polish to shine
during winter are extremely corrosive in
For motorcycles equipped with chrome, aluminum and stainless-
combination with water, carry out the
a windshield: Do not use strong steel parts, including the exhaust
following steps after each ride in the
cleaners or hard sponges as system. (Even the thermally in-
rain, near the sea or on salt-sprayed
they will cause dulling or duced discoloring of stainless-
roads.
scratching. Some cleaning com- steel exhaust systems can be re-
pounds for plastic may leave moved through polishing.)
scratches on the windshield.
8-2
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM

MOTORCYCLE CARE AND STORAGE


4. To prevent corrosion, it is recom- ECA10800 EAU26181

mended to apply a corrosion pro- NOTICE Storage


tection spray on all metal, Apply spray oil and wax spar-
including chrome- and nickel-plat- ingly and make sure to wipe off Short-term
ed, surfaces. any excess. Always store your motorcycle in a cool,
5. Use spray oil as a universal clean- Never apply oil or wax to any dry place and, if necessary, protect it
er to remove any remaining dirt. rubber and plastic parts, but against dust with a porous cover.
ECA10810
6. Touch up minor paint damage treat them with a suitable care NOTICE
caused by stones, etc. product.
Storing the motorcycle in a
7. Wax all painted surfaces. Avoid using abrasive polishing
8. Let the motorcycle dry completely compounds as they will wear poorly ventilated room or cover-
before storing or covering it. away the paint. ing it with a tarp, while it is still
EWA11131 wet, will allow water and humid-
WARNING TIP ity to seep in and cause rust.
Contaminants on the brakes or tires Consult a Yamaha dealer for ad- To prevent corrosion, avoid
can cause loss of control. vice on what products to use. damp cellars, stables (because
Make sure that there is no oil or Washing, rainy weather or humid of the presence of ammonia)
wax on the brakes or tires. climates can cause the headlight and areas where strong chemi-
If necessary, clean the brake lens to fog. Turning the headlight cals are stored.
discs and brake linings with a on for a short period of time will
8
regular brake disc cleaner or ac- help remove the moisture from the Long-term
etone, and wash the tires with lens. Before storing your motorcycle for sev-
warm water and a mild deter- eral months:
gent. Before riding at higher 1. Follow all the instructions in the
speeds, test the motorcycles Care section of this chapter.
braking performance and cor- 2. Fill up the fuel tank and add fuel
nering behavior. stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
8-3
U36P10E0.book Page 4 Thursday, November 13, 2008 4:45 PM

MOTORCYCLE CARE AND STORAGE


3. Perform the following steps to pro- 4. Lubricate all control cables and the
tect the cylinders, piston rings, etc. pivoting points of all levers and
from corrosion. pedals as well as of the side-
a. Remove the spark plug caps stand/centerstand.
and spark plugs. 5. Check and, if necessary, correct
b. Pour a teaspoonful of engine oil the tire air pressure, and then lift
into each spark plug bore. the motorcycle so that both of its
c. Install the spark plug caps onto wheels are off the ground. Alterna-
the spark plugs, and then place tively, turn the wheels a little every
the spark plugs on the cylinder month in order to prevent the tires
head so that the electrodes are from becoming degraded in one
grounded. (This will limit spark- spot.
ing during the next step.) 6. Cover the muffler outlet with a
d. Turn the engine over several plastic bag to prevent moisture
times with the starter. (This will from entering it.
coat the cylinder walls with oil.) 7. Remove the battery and fully
WARNING! To prevent dam- charge it. Store it in a cool, dry
age or injury from sparking, place and charge it once a month.
make sure to ground the Do not store the battery in an ex-
spark plug electrodes while cessively cold or warm place [less
8
turning the engine over. than 0 C (30 F) or more than 30
[EWA10951] C (90 F)]. For more information
e. Remove the spark plug caps on storing the battery, see page
from the spark plugs, and then 7-34.
install the spark plugs and the
TIP
spark plug caps.
Make any necessary repairs before
storing the motorcycle.

8-4
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM

SPECIFICATIONS
Dimensions: Engine oil: Fuel:
Overall length: Type: Recommended fuel:
2120 mm (83.5 in) YAMALUBE 4 10W-40 or 20W-50, SAE Unleaded gasoline only
Overall width: 10W-40 or SAE 20W-50 Fuel tank capacity:
770 mm (30.3 in) 17.3 L (4.57 US gal, 3.81 Imp.gal)
Overall height: Fuel reserve amount:
1185 mm (46.7 in) 0 10 30 50 70 90 110 130 F 3.2 L (0.85 US gal, 0.70 Imp.gal)
Seat height: Fuel injection:
YAMALUBE 4 10W-40
785 mm (30.9 in) or SAE 10W-40 Throttle body:
Wheelbase: Type/quantity:
1440 mm (56.7 in) YAMALUBE 4 20W-50 32EIDW/1
or SAE 20W-50
Ground clearance: Spark plug (s):
140 mm (5.51 in) Manufacturer/model:
20 10 0 10 20 30 40 50 C
Minimum turning radius: NGK/CR9E
2800 mm (110.2 in) Spark plug gap:
Weight: 0.70.8 mm (0.0280.031 in)
With oil and fuel: Recommended engine oil grade:
API service SG type or higher, JASO
Clutch:
FZ6RY 212.0 kg (467 lb) Clutch type:
standard MA
FZ6RYC 213.0 kg (470 lb) Wet, multiple-disc
Engine oil quantity:
Engine: Transmission:
Without oil filter cartridge replacement:
Engine type: Primary reduction system:
2.50 L (2.64 US qt, 2.20 Imp.qt)
Liquid cooled 4-stroke, DOHC Spur gear
With oil filter cartridge replacement:
Cylinder arrangement: Primary reduction ratio:
2.80 L (2.96 US qt, 2.46 Imp.qt)
Forward-inclined parallel 4-cylinder 86/44 (1.955)
Displacement:
Cooling system:
Secondary reduction system:
Coolant reservoir capacity (up to the
600.0 cm Chain drive
maximum level mark):
9 Bore stroke: Secondary reduction ratio:
0.25 L (0.26 US qt, 0.22 Imp.qt)
65.5 44.5 mm (2.58 1.75 in) 46/16 (2.875)
Radiator capacity (including all routes):
Compression ratio: Transmission type:
2.00 L (2.11 US qt, 1.76 Imp.qt)
12.20 :1 Constant mesh 6-speed
Starting system: Air filter:
Operation:
Electric starter Air filter element:
Left foot operation
Lubrication system: Oil-coated paper element
Wet sump

9-1
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM

SPECIFICATIONS
Gear ratio: Manufacturer/model: Rim size:
1st: BRIDGESTONE/BT021 17M/C x MT3.50
37/13 (2.846) Manufacturer/model: Rear wheel:
2nd: DUNLOP/ROADSMART Wheel type:
37/19 (1.947) Loading: Cast wheel
3rd: Maximum load: Rim size:
28/18 (1.556) FZ6RY 188 kg (414 lb) 17M/C x MT4.50
4th: FZ6RYC 187 kg (412 lb) Front brake:
32/24 (1.333) (Total weight of rider, passenger, cargo and Type:
5th: accessories) Dual disc brake
25/21 (1.190) Tire air pressure (measured on cold Operation:
6th: tires): Right hand operation
26/24 (1.083) Loading condition: Recommended fluid:
Chassis: 090 kg (0198 lb) DOT 4
Frame type: Front: Rear brake:
Diamond 225 kPa (2.25 kgf/cm, 33 psi) Type:
Caster angle: Rear: Single disc brake
26.00 250 kPa (2.50 kgf/cm, 36 psi) Operation:
Trail: Loading condition: Right foot operation
103.5 mm (4.07 in) FZ6RY 90188 kg (198414 lb) Recommended fluid:
Front tire: FZ6RYC 90187 kg (198412 lb) DOT 4
Type: Front: Front suspension:
Tubeless 250 kPa (2.50 kgf/cm, 36 psi) Type:
Size: Rear: Telescopic fork
120/70 ZR17M/C (58W) 290 kPa (2.90 kgf/cm, 42 psi) Spring/shock absorber type:
Manufacturer/model: High-speed riding: Coil spring/oil damper
BRIDGESTONE/BT021 Front: Wheel travel: 9
Manufacturer/model: 225 kPa (2.25 kgf/cm, 33 psi) 130.0 mm (5.12 in)
DUNLOP/ROADSMART Rear: Rear suspension:
Rear tire: 250 kPa (2.50 kgf/cm, 36 psi) Type:
Type: Front wheel: Swingarm (monocross)
Tubeless Wheel type: Spring/shock absorber type:
Size: Cast wheel Coil spring/gas-oil damper
160/60 ZR17M/C (69W)

9-2
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM

SPECIFICATIONS
Wheel travel: Turn signal indicator light:
130.0 mm (5.12 in) LED
Electrical system: Coolant temperature warning light:
Ignition system: LED
TCI (digital) Engine trouble warning light:
Charging system: LED
AC magneto Fuses:
Battery: Main fuse:
Model: 30.0 A
GT12B-4 Headlight fuse:
Voltage, capacity: 15.0 A
12 V, 10.0 Ah Signaling system fuse:
Headlight: 15.0 A
Bulb type: Ignition fuse:
Halogen bulb 10.0 A
Bulb voltage, wattage quantity: Radiator fan fuse:
Headlight: 20.0 A
12 V, 60 W/55 W 1 Fuel injection system fuse:
Tail/brake light: 10.0 A
12 V, 5.0 W/21.0 W 1 Backup fuse:
Front turn signal/position light: 10.0 A
12 V, 21 W/5.0 W 2
Rear turn signal light:
12 V, 21.0 W 2
License plate light:
12 V, 5.0 W 1
9 Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Oil level warning light:
LED

9-3
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM

CONSUMER INFORMATION
EAU26351 EAU26381 EAU26400

Identification numbers Key identification number Vehicle identification number


Record the key identification number,
vehicle identification number and mod-
el label information in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen. 1
KEY IDENTIFICATION NUMBER:

1. Key identification number 1. Vehicle identification number

The key identification number is The vehicle identification number is


stamped into the key tag. Record this stamped into the steering head pipe.
VEHICLE IDENTIFICATION number in the space provided and use Record this number in the space pro-
NUMBER: it for reference when ordering a new vided.
key.
TIP
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motor-
MODEL LABEL INFORMATION: cycle with the licensing authority in your
area.

10

10-1
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM

CONSUMER INFORMATION
EAU26520
Model label
1

1. Model label

The model label is affixed to the frame


under the passenger seat. (See page
4-13.) Record the information on this la-
bel in the space provided. This informa-
tion will be needed when ordering
spare parts from a Yamaha dealer.

10

10-2
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM

CONSUMER INFORMATION
EAU26551

Reporting safety defects


If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately
inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation,
U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group
of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems
between you, your dealer, or Yamaha Motor Corporation, U.S.A.
To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go to
http://www.safercar.gov; or write to: Administrator, NHTSA, 400 Seventh Street, SW., Washington, DC 20590. You can also
obtain other information about motor vehicle safety from http://www.safercar.gov.

10

10-3
U36P10E0.book Page 4 Thursday, November 13, 2008 4:45 PM

CONSUMER INFORMATION
EAU26560

Motorcycle noise regulation


TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:
Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other
than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve-
hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of
the vehicle after such device or element of design has been removed or rendered inoperative by any person.
AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW.
These acts include tampering with the following systems; i.e., modification, removal, etc.
Exhaust system
Muffler
Exhaust pipe
Silencer
Intake system
Air cleaner case
Air cleaner element
Intake duct

10

10-4
U36P10E0.book Page 5 Thursday, November 13, 2008 4:45 PM

CONSUMER INFORMATION
EAU26632

Maintenance record
Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that
maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder
that maintenance work is required. It is not acceptable proof of maintenance work.
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
600 mi
(1000 km) or
1 month
4000 mi
(7000 km) or
6 months
8000 mi
(13000 km) or
12 months
12000 mi
(19000 km) or
18 months
16000 mi
(25000 km) or
24 months
20000 mi
(31000 km) or
30 months
24000 mi
(37000 km) or
36 months
28000 mi
(43000 km) or 10
42 months
32000 mi
(49000 km) or
48 months

10-5
U36P10E0.book Page 6 Thursday, November 13, 2008 4:45 PM

CONSUMER INFORMATION
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
36000 mi
(55000 km) or
54 months
40000 mi
(61000 km) or
60 months

10

10-6
U36P10E0.book Page 7 Thursday, November 13, 2008 4:45 PM

CONSUMER INFORMATION
EAU26663

YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED


WARRANTY
Yamaha Motor Corporation, U.S.A. hereby warrants that THE CUSTOMERS RESPONSIBILITY under this Engine
new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period
material and workmanship for the period of time stated 1. Operate and maintain the motorcycle as specified in Under 50cc 6,000 km (3,750 miles)
herein, subject to certain stated limitations. the appropriate Owners Manual, and or five years, whichever occurs first
2. Give notice to an authorized Yamaha motorcycle
THE PERIOD OF WARRANTY for Yamaha motorcycles dealer of any and all apparent defects within ten (10) 50cc to 169cc 12,000 km (7,465 miles)
originally equipped with headlight, stoplight, and turn days after discovery, and make the machine available or five years whichever occurs first
signals shall be one (1) year from the date of purchase, at that time for inspection and repairs at such dealers
with no mileage limitation. place of business. 170cc to 279cc 18,000 km (11,185 miles)
or five years, whichever occurs first
MODELS EXCLUDED FROM WARRANTY include WARRANTY TRANSFER: To transfer the warranty from
those used for non-Yamaha-authorized renting, leasing the original purchaser to any subsequent purchaser, it is 280cc and over 30,000 km (18,641 miles)
or other commercial purposes, and TZ models. imperative that the machine be inspected and registered or five years, whichever occurs first
for warranty by an authorized Yamaha motorcycle dealer.
DURING THE PERIOD OF WARRANTY, any authorized In order for this warranty to remain in effect, this YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO
Yamaha motorcycle dealer will, free of charge, repair or inspection and registration must take place within ten OTHER WARRANTY OF ANY KIND, EXPRESSED OR
replace any part adjudged defective by Yamaha due to (10) days after transfer. An inspection and registration fee IMPLIED. ALL IMPLIED WARRANTIES OF
faulty workmanship or material from the factory. Parts used will be charged for this service. MERCHANTABILITY AND FITNESS FOR A
in warranty repairs will be warranted for the balance of the PARTICULAR PURPOSE WHICH EXCEED THE
products warranty period. All parts replaced under EMISSION CONTROL SYSTEM WARRANTY: OBLIGATIONS AND TIME LIMITS STATED IN THIS
warranty become property of Yamaha Motor Corporation, Yamaha Motor Corporation, U.S.A. also warrants to the WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA
U.S.A. ultimate purchaser and each subsequent purchaser of MOTOR CORPORATION, U.S.A. AND EXCLUDED
each Yamaha motorcycle covered by this warranty with a FROM THIS WARRANTY.
GENERAL EXCLUSIONS from this warranty shall displacement of 50cc or greater, that the vehicle is
include any failures caused by: designed, built, and equipped so as to conform at the SOME STATES DO NOT ALLOW LIMITATIONS ON
a) Competition or racing use. time of sale with all U.S. emissions standards applicable HOW LONG AN IMPLIED WARRANTY LASTS, SO THE
b) Installation of parts or accessories that are not at the time of manufacture and that it is free from defects ABOVE LIMITATION MAY NOT APPLY TO YOU. ALSO
qualitatively equivalent to genuine Yamaha parts. in materials and workmanship which would cause it not EXCLUDED FROM THIS WARRANTY ARE ANY
c) Abnormal strain, neglect, or abuse. to meet these standards within the period listed INCIDENTAL OR CONSEQUENTIAL DAMAGES
d) Lack of proper maintenance. immediately below. Failures other than those resulting INCLUDING LOSS OF USE. SOME STATES DO NOT
e) Accident or collision damage. from defects in material or workmanship, which arise ALLOW THE EXCLUSION OR LIMITATION OF
f) Modification to original parts. solely as a result of owner abuse and/or lack of proper INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
maintenance, are not covered by this warranty. THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
SPECIFIC EXCLUSIONS from this warranty shall
include parts replaced due to normal wear or routine THIS WARRANTY GIVES YOU SPECIFIC LEGAL
maintenance. RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS
WHICH VARY FROM STATE TO STATE. 10
YAMAHA MOTOR CORPORATION, U.S.A.
P.O. Box 6555
Cypress, California 90630

10-7
U36P10E0.book Page 8 Thursday, November 13, 2008 4:45 PM

CONSUMER INFORMATION

WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE


Q. What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha
A. The customers responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty
non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase. If a question or
spark plugs, and brake shoes. problem arises regarding the warranty, first contact the owner of the dealership. Since
all warranty matters are handled at the dealer level, this person is in the best position to
Q. What are some examples of abnormal strain, neglect, or abuse? help you. IF you are still not satisfied and require additional assistance, please write to:
A. These terms are general and overlap each other in areas. Specific examples
include: Running the machine out of oil, sustained high rpm, full-throttle, operating YAMAHA MOTOR CORPORATION, U.S.A.
the machine with a broken or damaged part which causes another part to fail, CUSTOMER RELATIONS DEPARTMENT
damage or failure due to improper or careless transportation and/or tie-down. If P.O. Box 6555
you have any specific questions on operation or maintenance, please contact your Cypress, California 90630
dealer for advice.
When contacting Yamaha Motor Corporation, U.S.A., dont forget to include any
Q. Does the warranty cover incidental costs such as towing or transportation due to important information such as names, addresses, model, V.I.N. (frame number),
a failure? dates, and receipts.
A. No. The warranty is limited to repair of the machine itself.
CHANGE OF ADDRESS
Q. May I perform any or all of the recommended maintenance shown in the Owners
Manual instead of having the dealer do them? The federal government requires each manufacturer of a motor vehicle to maintain a
A. Yes, if you are a qualified mechanic and follow the procedures specified in the complete, up-to-date list of all first purchasers against the possibility of a safety-
Owners and Service Manual. We do recommend, however, that items requiring related defect and recall. This list is compiled from the purchase registrations sent to
special tools or equipment be done by a Yamaha motorcycle dealer. Yamaha Motor Corporation, U.S.A. by the selling dealer at the time of your purchase.
Q. Will the warranty be void or cancelled if I do not operate or maintain my new If you should move after you have purchased your new motorcycle, please advise us
motorcycle exactly as specified in the Owners Manual? of your new address by sending a postcard listing your motorcycle model name, V.I.N.
A. No. The warranty on a new motorcycle cannot be voided or cancelled. However, (frame number), dealer number (or dealers name) as it is shown on your warranty
if a particular failure is caused by operation or maintenance other than as card, your name and new mailing address. Mail to:
described in the Owners Manual, that failure may not be covered under
warranty. YAMAHA MOTOR CORPORATION, U.S.A.
P.O. Box 6555
Q. What responsibility does my dealer have under this warranty? Cypress, California 90630
A. Each Yamaha motorcycle dealer is expected to: Attention: Warranty Department
1. Completely set up every new machine before sale.
2. Explain the operation, maintenance, and warranty requirements to your This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration
satisfaction at the time of sale, and upon your request at any later date. record in accordance with federal law.
3. Each Yamaha motorcycle dealer is held responsible for his setup, service and
warranty repair work.
10
Q. Is the warranty transferable to second owners?
A. Yes. The remainder of the existing warranty can be transferred upon request. The
unit has to be inspected and re-registered by an authorized Yamaha motorcycle
dealer for the policy to remain effective.

10-8
U36P10E0.book Page 9 Thursday, November 13, 2008 4:45 PM

CONSUMER INFORMATION
EAU26750

YAMAHA EXTENDED SERVICE (Y.E.S.)


Keep your Yamaha protected even after your warranty In addition, Travel and Recreation Interruption Protection
expires with genuine Yamaha Extended Service (Y.E.S.). (TRIP) is included at no extra cost. TRIP gives you up to
$150 reimbursement per occurrence for any reasonable
Y.E.S. is designed and administered by Yamaha Motor
expenses you incur because your Yamaha needs
Corporation to provide maximum owner satisfaction. You
covered service: replacement vehicle rental, emergency
get uninterrupted factory-backed coverage for extra
towing, phone calls, even food and lodging when you are
peace of mind.
away from home. This superb coverage goes into effect
Y.E.S. is flexible. You choose the plan thats right for when you purchase Y.E.S., so it applies to any warranty
you: 12 months, 24 months, 36 months or, on certain repairs as well as covered repairs during your entire
models, even 48 months beyond your warranty period. Y.E.S. plan period.
Y.E.S. is designed and administered by the same Y.E.S. coverage is honored at any authorized Yamaha
Yamaha people who handle your warranty and it dealer nationwide.
shows in the comprehensive coverage benefits. There
Y.E.S. coverage is transferable to a new owner if you
are no mileage limitations. Coverage isnt limited to
sell or trade-in. That can make your Yamaha much more
moving parts or the drive train like many other plans.
valuable!
And Y.E.S. covers manufacturing defects just like the
warranty. See the sample contract at your Yamaha This excellent Y.E.S. plan coverage is only available to
dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still
backed protection can be. within the Yamaha Limited Warranty period. So visit your
authorized Yamaha dealer to get all the facts. He can show
You dont have to pay anything for covered repairs.
you how easy it is to protect your investment with Yamaha
Theres no deductible to pay, and repairs arent
Extended Service.
pro-rated. You dont have any out-of-pocket expenses
for covered repairs.

10

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U36P10E0.book Page 10 Thursday, November 13, 2008 4:45 PM

CONSUMER INFORMATION
We urge you to act now. Youll get the excellent benefits of
TRIP coverage right away, and youll rest easy knowing
youll have strong factory-backed protection even after your
Yamaha Limited Warranty expires.
A special note:
If visiting your dealer isnt convenient, contact Yamaha with
your Primary ID number (your frame number). Well be
happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing
P.O. Box 6555
Cypress, CA 90630
1-(866)-YES-EXTD (1-866-937-3983)

10

10-10
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM

INDEX
A F O
Air filter element, replacing ................... 7-19 Front and rear brake pads, checking ....7-26 Oil level warning light .............................. 4-2
B Front fork, checking...............................7-32 P
Battery .................................................. 7-34 Fuel .......................................................4-11 Parking.................................................... 6-4
Brake and clutch levers, checking and Fuel tank cap.........................................4-11 Part locations .......................................... 3-1
lubricating ........................................... 7-31 Fuses, replacing....................................7-35 R
Brake and shift pedals, checking and H Rear brake light switch, adjusting ......... 7-25
lubricating ........................................... 7-30 Handlebar position, adjusting................4-18 Rear view mirrors.................................. 4-18
Brake fluid, changing ............................ 7-27 Handlebar switches .................................4-8 Rider seat height, adjusting .................. 4-15
Brake fluid level, checking .................... 7-26 Headlight bulb, replacing.......................7-36 S
Brake lever ........................................... 4-10 Helmet holder........................................4-17 Safety defects, reporting....................... 10-3
Brake pedal .......................................... 4-10 High beam indicator light.........................4-2 Safety information................................... 2-1
C Horn switch .............................................4-9 Seats..................................................... 4-13
Cables, checking and lubricating.......... 7-30 I Shifting.................................................... 6-2
Canister (for California only)................. 7-13 Identification numbers ...........................10-1 Shift pedal............................................. 4-10
Care........................................................ 8-1 Ignition circuit cut-off system .................4-20 Shock absorber assembly, adjusting .... 4-19
Catalytic converter................................ 4-13 Indicator and warning lights ....................4-2 Sidestand.............................................. 4-20
Clutch lever............................................. 4-9 K Sidestand, checking and lubricating ..... 7-32
Clutch lever free play, adjusting ........... 7-24 Key identification number......................10-1 Spark plugs, checking........................... 7-12
Coolant ................................................. 7-16 L Specifications.......................................... 9-1
Coolant temperature warning light.......... 4-3 Labels, location .......................................1-1 Starting the engine.................................. 6-1
Cowlings and panels, removing and License plate light bulb, replacing .........7-38 Start switch ............................................. 4-9
installing ............................................... 7-9 M Steering, checking ................................ 7-33
D Main switch/steering lock ........................4-1 Storage ................................................... 8-3
Dimmer switch ........................................ 4-9 Maintenance and lubrication, periodic.....7-4 Storage compartment ........................... 4-17
Drive chain, cleaning and lubricating.... 7-29 Maintenance, emission control system ...7-3 Supporting the motorcycle .................... 7-39
Drive chain slack .................................. 7-28 Maintenance record ..............................10-5 Swingarm pivots, lubricating ................. 7-32
E Matte color, caution.................................8-1 T
Engine break-in ...................................... 6-3 Model label............................................10-2 Tail/brake light bulb, replacing .............. 7-37
Engine idling speed, checking .............. 7-21 Multi-function meter unit..........................4-5 Throttle cable free play, checking ......... 7-21
Engine oil and oil filter cartridge ........... 7-13 N Throttle grip and cable, checking and
Engine stop switch.................................. 4-9 Neutral indicator light ..............................4-2 lubricating ........................................... 7-30
Engine trouble warning light ................... 4-5 Noise regulation ....................................10-4 Tires...................................................... 7-22
Tool kit .................................................... 7-2
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM

INDEX
Troubleshooting .................................... 7-42
Troubleshooting charts ......................... 7-43
Turn signal indicator light ........................ 4-2
Turn signal light bulb, replacing ............ 7-38
Turn signal switch ................................... 4-9
V
Valve clearance .................................... 7-21
Vehicle identification number ................ 10-1
W
Warranty, extended............................... 10-9
Warranty, limited ................................... 10-7
Wheel bearings, checking..................... 7-33
Wheel (front) ......................................... 7-39
Wheel (rear) .......................................... 7-40
Wheels .................................................. 7-24
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM
YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2008.11-4.21 CR
(E)

DIC183

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