Professional Documents
Culture Documents
OWNERS MANUAL
FZ6RY(C)
LIT-11626-22-77 36P-28199-10
DIC183
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM
EAU10042
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM
INTRODUCTION
EAU10083
Congratulations on your purchase of the Yamaha FZ6RY(C). This model is the result of Yamahas vast experience in the
production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and
reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at
the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10011
WARNING
Please read this manual and the YOU AND YOUR MOTORCYCLE: RIDING TIPS booklet carefully before operating
this motorcycle. Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con-
trols and operating features. Regular inspections and careful maintenance, along with good operating techniques,
will help ensure that you safely enjoy the capabilities and reliability of this motorcycle.
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAU10193
FZ6RY(C)
OWNERS MANUAL
2008 by Yamaha Motor Corporation, U.S.A.
1st edition, October 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-22-77
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM
TABLE OF CONTENTS
LOCATION OF IMPORTANT Sidestand ..................................... 4-20 Valve clearance ........................... 7-21
LABELS .............................................1-1 Ignition circuit cut-off system ........ 4-20 Tires ............................................. 7-22
Cast wheels ................................. 7-24
SAFETY INFORMATION ..................2-1 FOR YOUR SAFETY Adjusting the clutch lever free
PRE-OPERATION CHECKS ............. 5-1 play ........................................... 7-24
DESCRIPTION ..................................3-1 Adjusting the rear brake light
Left view ..........................................3-1 OPERATION AND IMPORTANT switch ....................................... 7-25
Right view ........................................3-2 RIDING POINTS................................. 6-1 Checking the front and rear
Controls and instruments.................3-3 Starting the engine ......................... 6-1 brake pads ................................ 7-26
Shifting ........................................... 6-2 Checking the brake fluid level ...... 7-26
INSTRUMENT AND CONTROL Engine break-in .............................. 6-3 Changing the brake fluid .............. 7-27
FUNCTIONS .......................................4-1 Parking ........................................... 6-4 Drive chain slack .......................... 7-28
Main switch/steering lock ................4-1 Cleaning and lubricating the
Indicator and warning lights ............4-2 PERIODIC MAINTENANCE AND drive chain ................................ 7-29
Multi-function meter unit .................4-5 ADJUSTMENT ................................... 7-1 Checking and lubricating the
Handlebar switches ........................4-8 Owners tool kit ............................... 7-2 cables ....................................... 7-30
Clutch lever .....................................4-9 Periodic maintenance chart for Checking and lubricating the
Shift pedal .....................................4-10 the emission control system ....... 7-3 throttle grip and cable ............... 7-30
Brake lever ...................................4-10 General maintenance and Checking and lubricating the
Brake pedal ..................................4-10 lubrication chart .......................... 7-4 brake and shift pedals .............. 7-30
Fuel tank cap ................................4-11 Removing and installing cowlings Checking and lubricating the
Fuel ...............................................4-11 and panels .................................. 7-9 brake and clutch levers ............ 7-31
Catalytic converter ........................4-13 Checking the spark plugs ............. 7-12 Checking and lubricating the
Seats ............................................4-13 Canister (for California only) ........ 7-13 sidestand .................................. 7-32
Adjusting the rider seat height ......4-15 Engine oil and oil filter cartridge ... 7-13 Lubricating the swingarm
Helmet holder ...............................4-17 Coolant ......................................... 7-16 pivots ........................................ 7-32
Storage compartment ...................4-17 Replacing the air filter element ..... 7-19 Checking the front fork ................. 7-32
Handlebar position ........................4-18 Checking the engine idling Checking the steering .................. 7-33
Rear view mirrors .........................4-18 speed ........................................ 7-21 Checking the wheel bearings ....... 7-33
Adjusting the shock absorber Checking the throttle cable free Battery ......................................... 7-34
assembly ...................................4-19 play ........................................... 7-21 Replacing the fuses ..................... 7-35
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM
TABLE OF CONTENTS
Replacing the headlight bulb ........7-36 YAMAHA EXTENDED SERVICE
Replacing the tail/brake light (Y.E.S.) ..................................... 10-9
bulb ...........................................7-37
Replacing a turn signal light
bulb ...........................................7-38
Replacing the license plate light
bulb ...........................................7-38
Supporting the motorcycle ............7-39
Front wheel ...................................7-39
Rear wheel ...................................7-40
Troubleshooting ............................7-42
Troubleshooting charts .................7-43
SPECIFICATIONS .............................9-1
CONSUMER INFORMATION...........10-1
Identification numbers ..................10-1
Reporting safety defects ...............10-3
Motorcycle noise regulation ..........10-4
Maintenance record ......................10-5
YAMAHA MOTOR
CORPORATION, U.S.A.
STREET AND ENDURO
MOTORCYCLE LIMITED
WARRANTY .............................10-7
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
1 your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.
1 2 3 4 5,6,7,8,9
1-1
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM
1 NOTICE 4
Cleaning with alkaline or
acid cleaner, gasoline or 1
solvent will damage
windshield.
Use neutral detergent.
4B5-2815K-00
2
5
WARNING
Improper loading can cause loss of control.
Read owners manual for proper loading.
3JJ-28446-A1
3
6
1-2
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM
8 California only
1-3
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM
SAFETY INFORMATION
EAU10283
Safe Riding Ride where other motorists can
Perform the pre-operation checks each see you. Avoid riding in another
time you use the vehicle to make sure it motorists blind spot.
Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi-
As the vehicles owner, you are respon- inspect or maintain the vehicle properly enced operators. In fact, many op-
sible for the safe and proper operation increases the possibility of an accident erators who have been involved in
of your motorcycle. 2
or equipment damage. See page 5-1 accidents do not even have a cur-
Motorcycles are single-track vehicles. for a list of pre-operation checks. rent motorcycle license.
Their safe use and operation are de- This motorcycle is designed to car- Make sure that you are qualified
pendent upon the use of proper riding ry the operator and a passenger. and that you only lend your
techniques as well as the expertise of The failure of motorists to detect motorcycle to other qualified op-
the operator. Every operator should and recognize motorcycles in traf- erators.
know the following requirements before fic is the predominating cause of Know your skills and limits.
riding this motorcycle. automobile/motorcycle accidents. Staying within your limits may
He or she should: Many accidents have been caused help you to avoid an accident.
Obtain thorough instructions from by an automobile driver who did We recommend that you prac-
a competent source on all aspects not see the motorcycle. Making tice riding your motorcycle
of motorcycle operation. yourself conspicuous appears to where there is no traffic until you
Observe the warnings and mainte- be very effective in reducing the have become thoroughly famil-
nance requirements in this Own- chance of this type of accident. iar with the motorcycle and all of
ers Manual. Therefore: its controls.
Obtain qualified training in safe Wear a brightly colored jacket. Many accidents have been caused
and proper riding techniques. Use extra caution when you are by error of the motorcycle opera-
Obtain professional technical ser- approaching and passing tor. A typical error made by the op-
vice as indicated in this Owners through intersections, since in- erator is veering wide on a turn
Manual and/or when made neces- tersections are the most likely
sary by mechanical conditions. places for motorcycle accidents
to occur.
2-1
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM
SAFETY INFORMATION
due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe
cornering (insufficient lean angle road use only. It is not suitable for the above precautions.
for the speed). off-road use.
Always obey the speed limit and Avoid Carbon Monoxide Poisoning
never travel faster than warrant- Protective apparel All engine exhaust contains carbon
2 ed by road and traffic conditions. The majority of fatalities from motor- monoxide, a deadly gas. Breathing car-
Always signal before turning or cycle accidents are the result of head bon monoxide can cause headaches,
changing lanes. Make sure that injuries. The use of a safety helmet is dizziness, drowsiness, nausea, confu-
other motorists can see you. the single most critical factor in the pre- sion, and eventually death.
The posture of the operator and vention or reduction of head injuries. Carbon Monoxide is a colorless, odor-
passenger is important for proper Always wear an approved helmet. less, tasteless gas which may be
control. Wear a face shield or goggles. present even if you do not see or smell
The operator should keep both Wind in your unprotected eyes any engine exhaust. Deadly levels of
hands on the handlebar and could contribute to an impairment carbon monoxide can collect rapidly
both feet on the operator foot- of vision that could delay seeing a and you can quickly be overcome and
rests during operation to main- hazard. unable to save yourself. Also, deadly
tain control of the motorcycle. The use of a jacket, heavy boots, levels of carbon monoxide can linger
The passenger should always trousers, gloves, etc., is effective in for hours or days in enclosed or poorly
hold onto the operator, the seat preventing or reducing abrasions ventilated areas. If you experience any
strap or grab bar, if equipped, or lacerations. symptoms of carbon monoxide poison-
with both hands and keep both Never wear loose-fitting clothes, ing, leave the area immediately, get
feet on the passenger footrests. otherwise they could catch on the fresh air, and SEEK MEDICAL TREAT-
Never carry a passenger unless control levers, footrests, or wheels MENT.
he or she can firmly place both and cause injury or an accident. Do not run engine indoors. Even if
feet on the passenger footrests. Always wear protective clothing you try to ventilate engine exhaust
Never ride under the influence of that covers your legs, ankles, and with fans or open windows and
alcohol or other drugs. feet. The engine or exhaust sys- doors, carbon monoxide can rap-
tem become very hot during or af- idly reach dangerous levels.
ter operation and can cause burns.
2-2
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM
SAFETY INFORMATION
Do not run engine in poorly venti- Never attach any large or heavy
Maximum load:
lated or partially enclosed areas FZ6RY 188 kg (414 lb) items to the handlebar, front
such as barns, garages, or car- FZ6RYC 187 kg (412 lb) fork, or front fender. These
ports. items, including such cargo as
Do not run engine outdoors where When loading within this weight limit, sleeping bags, duffel bags, or
engine exhaust can be drawn into keep the following in mind: tents, can create unstable han- 2
a building through openings such Cargo and accessory weight dling or a slow steering re-
as windows and doors. should be kept as low and close to sponse.
the motorcycle as possible. Se- This vehicle is not designed to
Loading curely pack your heaviest items as pull a trailer or to be attached to
Adding accessories or cargo to your close to the center of the vehicle as a sidecar.
motorcycle can adversely affect stabili- possible and make sure to distrib-
ty and handling if the weight distribution ute the weight as evenly as possi- Genuine Yamaha Accessories
of the motorcycle is changed. To avoid ble on both sides of the motorcycle Choosing accessories for your vehicle
the possibility of an accident, use ex- to minimize imbalance or instabili- is an important decision. Genuine
treme caution when adding cargo or ty. Yamaha accessories, which are avail-
accessories to your motorcycle. Use Shifting weights can create a sud- able only from a Yamaha dealer, have
extra care when riding a motorcycle den imbalance. Make sure that ac- been designed, tested, and approved
that has added cargo or accessories. cessories and cargo are securely by Yamaha for use on your vehicle.
Here, along with the information about attached to the motorcycle before Many companies with no connection to
accessories below, are some general riding. Check accessory mounts Yamaha manufacture parts and acces-
guidelines to follow if loading cargo to and cargo restraints frequently. sories or offer other modifications for
your motorcycle: Properly adjust the suspension Yamaha vehicles. Yamaha is not in a
The total weight of the operator, pas- for your load (suspension-ad- position to test the products that these
senger, accessories and cargo must justable models only), and aftermarket companies produce.
not exceed the maximum load limit. check the condition and pres- Therefore, Yamaha can neither en-
Operation of an overloaded vehicle sure of your tires. dorse nor recommend the use of ac-
could cause an accident. cessories not sold by Yamaha or
2-3
U36P10E0.book Page 4 Thursday, November 13, 2008 4:45 PM
SAFETY INFORMATION
modifications not specifically recom- clearance or cornering clearance, tor and may limit control ability,
mended by Yamaha, even if sold and limit suspension travel, steering therefore, such accessories are
installed by a Yamaha dealer. travel or control operation, or ob- not recommended.
scure lights or reflectors. Use caution when adding electri-
Aftermarket Parts, Accessories, and Accessories fitted to the handle- cal accessories. If electrical acces-
2 Modifications bar or the front fork area can sories exceed the capacity of the
While you may find aftermarket prod- create instability due to improper motorcycles electrical system, an
ucts similar in design and quality to weight distribution or aerody- electric failure could result, which
genuine Yamaha accessories, recog- namic changes. If accessories could cause a dangerous loss of
nize that some aftermarket accessories are added to the handlebar or lights or engine power.
or modifications are not suitable be- front fork area, they must be as
cause of potential safety hazards to you lightweight as possible and Aftermarket Tires and Rims
or others. Installing aftermarket prod- should be kept to a minimum. The tires and rims that came with your
ucts or having other modifications per- Bulky or large accessories may motorcycle were designed to match the
formed to your vehicle that change any seriously affect the stability of performance capabilities and to provide
of the vehicles design or operation the motorcycle due to aerody- the best combination of handling, brak-
characteristics can put you and others namic effects. Wind may at- ing, and comfort. Other tires, rims, siz-
at greater risk of serious injury or death. tempt to lift the motorcycle, or es, and combinations may not be
You are responsible for injuries related the motorcycle may become un- appropriate. Refer to page 7-22 for tire
to changes in the vehicle. stable in cross winds. These ac- specifications and more information on
Keep the following guidelines in mind, cessories may also cause replacing your tires.
as well as those provided under Load- instability when passing or being
ing when mounting accessories. passed by large vehicles.
Never install accessories or carry Certain accessories can dis-
cargo that would impair the perfor- place the operator from his or
mance of your motorcycle. Care- her normal riding position. This
fully inspect the accessory before improper position limits the free-
using it to make sure that it does dom of movement of the opera-
not in any way reduce ground
2-4
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM
DESCRIPTION
EAU10410
Left view
1 2 3,4 5 6
9 8 7
1. Air filter element (page 7-19) 9. Engine oil drain bolt (page 7-13)
2. Passenger seat lock (page 4-13)
3. Main fuse (page 7-35)
4. Fuse box (page 7-35)
5. Storage compartment (page 4-17)
6. Owners tool kit (page 7-2)
7. Shift pedal (page 4-10)
8. Engine oil filter cartridge (page 7-13)
3-1
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM
DESCRIPTION
EAU10420
Right view
1 2 3 4 5
10 9 8 7 6
1. Helmet holder (page 4-17) 9. Brake pedal (page 4-10)
2. Battery (page 7-34) 10.Shock absorber assembly spring preload adjusting ring (page 4-19)
3. Rear brake fluid reservoir (page 7-26)
4. Engine oil filler cap (page 7-13)
5. Radiator cap (page 7-16)
6. Coolant reservoir (page 7-16)
7. Coolant drain bolt (page 7-18)
8. Engine oil dipstick (page 7-13)
3-2
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM
DESCRIPTION
EAU10430
3-3
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM
WARNING
Never turn the key to OFF or
LOCK while the vehicle is moving.
Otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident.
4 1. Push.
The main switch/steering lock controls 2. Turn.
EAU10681
the ignition and lighting systems, and is LOCK 1. Turn the handlebars all the way to
used to lock the steering. The various The steering is locked, and all electrical the left.
positions are described below. systems are off. The key can be re- 2. Push the key in from the OFF po-
moved. sition, and then turn it to LOCK
EAU10540
ON while still pushing it.
All electrical circuits are supplied with 3. Remove the key.
power, and the meter lighting, taillight,
license plate light and position lights
come on, and the engine can be start-
ed. The key cannot be removed.
TIP
The headlight comes on automatically
when the engine is started and stays on
until the key is turned to OFF, even if
the engine stalls.
4-1
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM
EAU11254
Oil level warning light
This warning light comes on if the en-
gine oil level is low.
The electrical circuit of the warning light
1. Push. 65 can be checked by turning the key to 4
2. Turn. 1. Turn signal indicator light ON. The warning light should come
2. Neutral indicator light on for a few seconds, and then go off.
Push the key in, and then turn it to 3. High beam indicator light If the warning light does not come on
OFF while still pushing it. 4. Engine trouble warning light initially when the key is turned to ON,
5. Oil level warning light
or if the warning light remains on, have
6. Coolant temperature warning light
a Yamaha dealer check the electrical
EAU11020
circuit.
Turn signal indicator light TIP
This indicator light flashes when the
Even if the oil level is sufficient, the
turn signal switch is pushed to the left or
warning light may flicker when
right.
riding on a slope or during sudden
EAU11060
acceleration or deceleration, but
Neutral indicator light this is not a malfunction.
This indicator light comes on when the This model is also equipped with a
transmission is in the neutral position. self-diagnosis device for the oil
level detection circuit. If a problem
is detected in the oil level detection
4-2
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM
NOTICE
Do not continue to operate the en-
gine if it is overheating.
4-3
U36P10E0.book Page 4 Thursday, November 13, 2008 4:45 PM
Under 39 C
Message Lo is displayed. OK. Go ahead with riding.
(Under 103 F)
40116 C
Temperature is displayed. OK. Go ahead with riding.
(104242 F) 4
Above 140 C Message HI flashes. Stop the engine and allow it to cool.
(Above 284 F) Warning light comes on. (See page 7-43.)
4-4
U36P10E0.book Page 5 Thursday, November 13, 2008 4:45 PM
4-5
U36P10E0.book Page 6 Thursday, November 13, 2008 4:45 PM
1. Tachometer 1. Clock 4
2. Tachometer red zone
The clock displays when the key is
The electric tachometer allows the rider turned to ON. In addition, the clock
to monitor the engine speed and keep it can be displayed for 10 seconds by 1
within the ideal power range. pushing the SELECT button when the
1. Odometer/tripmeter/fuel reserve tripmeter
When the key is turned to ON, the ta- main switch is in the OFF or LOCK
chometer needle will sweep once position. Push the SELECT button to switch
across the r/min range and then return the display between the odometer
to zero r/min in order to test the electri- To set the clock mode ODO and the tripmeter modes
cal circuit. 1. Turn the key to ON. TRIP A and TRIP B in the following
ECA10031
2. Push the SELECT button and order:
NOTICE RESET button together for at TRIP A TRIP B ODO TRIP A
Do not operate the engine in the ta- least two seconds. When the fuel amount in the fuel tank
chometer red zone. 3. When the hour digits start flashing, decreases to 3.2 L (0.85 US gal,
Red zone: 11666 r/min and above push the RESET button to set the 0.70 Imp.gal), the left segment of the
hours. fuel meter will start flashing, and the
4. Push the SELECT button, and odometer display will automatically
the minute digits will start flashing. change to the fuel reserve tripmeter
4-6
U36P10E0.book Page 7 Thursday, November 13, 2008 4:45 PM
1. Fuel meter
4-7
U36P10E0.book Page 8 Thursday, November 13, 2008 4:45 PM
2
3 4
1. Error code display
4-8
U36P10E0.book Page 9 Thursday, November 13, 2008 4:45 PM
4-9
U36P10E0.book Page 10 Thursday, November 13, 2008 4:45 PM
1 1
4
1. Shift pedal 1. Brake pedal
The shift pedal is located on the left The brake pedal is on the right side of
side of the engine and is used in com- the motorcycle. To apply the rear
bination with the clutch lever when brake, press down on the brake pedal.
1. Brake lever
shifting the gears of the 6-speed con- 2. Brake lever position adjusting dial
stant-mesh transmission equipped on 3. mark
this motorcycle. 4. Distance between brake lever and handlebar
grip
4-11
U36P10E0.book Page 12 Thursday, November 13, 2008 4:45 PM
4-13
U36P10E0.book Page 14 Thursday, November 13, 2008 4:45 PM
4-14
U36P10E0.book Page 15 Thursday, November 13, 2008 4:45 PM
3
1. Bolt 1. Rider seat height position adjuster
2. L mark 4
6. Install the passenger seat. 1
3. Adjuster bracket
To change the rider seat height to 4. Insert the projection on the front of
1. Bolt
the low position the rider seat into seat holder A as
1. Remove the passenger and rider shown. 6. Install the passenger seat.
seats. (See page 4-13.)
1 TIP
2. Remove the rider seat height posi-
Make sure that the seats are properly
tion adjuster by removing the ad-
secured before riding.
juster bolts.
3. Install the rider seat height position
adjuster so that its bolt holes
marked L are aligned with the 2
bolt holes of the adjuster brackets,
and then install the adjuster bolts.
1. Projection
2. Seat holder A (for low position)
4-16
U36P10E0.book Page 17 Thursday, November 13, 2008 4:45 PM
Helmet holder 1 2
3 Storage compartment
2
1
1
3
1. Helmet
4 2. Helmet holding cable
1. Helmet holder 3. Helmet holder 1. Storage compartment
2. Owners tool kit
3. Helmet holding cable 3. Place the helmet on the right side The storage compartment is located
of the vehicle, and then install the under the passenger seat. (See page
The helmet holder is located under the passenger seat. WARNING! Nev- 4-13.)
passenger seat. A helmet holding cable er ride with a helmet attached to
EWA10961
is provided in the owners tool kit to se- the helmet holder, since the hel- WARNING
cure a helmet to the helmet holder. met may hit objects, causing Do not exceed the load limit of 3
loss of control and possibly an kg (7 lb) for the storage com-
To secure a helmet to the helmet accident. [EWA10161] partment.
holder Do not exceed the maximum
1. Remove the passenger seat. (See To release the helmet from the hel- load of FZ6RY 188 kg (414 lb)
page 4-13.) met holder FZ6RYC 187 kg (412 lb) for the
2. Pass the helmet holding cable Remove the passenger seat, remove vehicle.
through the buckle on the helmet the helmet holding cable from the hel-
strap as shown, and then hook the When storing the Owners Manual or
met holder and the helmet, and then in- other documents in the storage com-
cable loop over the helmet holder. stall the passenger seat. partment, be sure to wrap them in a
plastic bag so that they will not get wet.
4-17
U36P10E0.book Page 18 Thursday, November 13, 2008 4:45 PM
not to let any water enter the storage Handlebar position Rear view mirrors
compartment. The handlebars can be adjusted to one The rear view mirrors of this vehicle can
of two positions to suit the riders pref- be folded forward for parking in narrow
erence. Have a Yamaha dealer adjust spaces. Fold the mirrors back to their
the position of the handlebars. original position before riding.
1 2 2 1
WARNING
Be sure to fold the rear view mirrors
back to their original position before
riding.
4-18
U36P10E0.book Page 19 Thursday, November 13, 2008 4:45 PM
4-19
U36P10E0.book Page 20 Thursday, November 13, 2008 4:45 PM
Sidestand pair it if it does not function proper- Ignition circuit cut-off system
The sidestand is located on the left side ly. The ignition circuit cut-off system (com-
of the frame. Raise the sidestand or prising the sidestand switch, clutch
lower it with your foot while holding the switch and neutral switch) has the fol-
vehicle upright. lowing functions.
It prevents starting when the trans-
TIP
mission is in gear and the side-
The built-in sidestand switch is part of
stand is up, but the clutch lever is
the ignition circuit cut-off system, which
not pulled.
cuts the ignition in certain situations.
It prevents starting when the trans-
(See further down for an explanation of 4
mission is in gear and the clutch le-
the ignition circuit cut-off system.)
ver is pulled, but the sidestand is
EWA10240
still down.
WARNING It cuts the running engine when the
The vehicle must not be ridden with transmission is in gear and the sid-
the sidestand down, or if the side- estand is moved down.
stand cannot be properly moved up Periodically check the operation of the
(or does not stay up), otherwise the ignition circuit cut-off system according
sidestand could contact the ground to the following procedure.
and distract the operator, resulting
in a possible loss of control.
Yamahas ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly as described
4-20
U36P10E0.book Page 21 Thursday, November 13, 2008 4:45 PM
4-21
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owners Manual.
EWA11151
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
5-1
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Rear brake Replace if necessary. 7-26, 7-26
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
Check operation.
Lubricate cable if necessary.
Clutch 7-24
Check lever free play.
Adjust if necessary.
Make sure that operation is smooth.
Check cable free play.
Throttle grip 7-21, 7-30
5 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.
Make sure that operation is smooth.
Control cables 7-30
Lubricate if necessary.
Check chain slack.
Adjust if necessary.
Drive chain 7-28, 7-29
Check chain condition.
Lubricate if necessary.
Check for damage.
Check tire condition and tread depth.
Wheels and tires 7-22, 7-24
Check air pressure.
Correct if necessary.
Make sure that operation is smooth.
Brake and shift pedals 7-30
Lubricate pedal pivoting points if necessary.
Make sure that operation is smooth.
Brake and clutch levers 7-31
Lubricate lever pivoting points if necessary.
Make sure that operation is smooth.
Sidestand 7-32
Lubricate pivot if necessary.
5-2
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM
Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners
Tighten if necessary.
Instruments, lights, signals Check operation.
and switches Correct if necessary.
Check operation of ignition circuit cut-off system.
Sidestand switch 4-20
If system is not working correctly, have Yamaha dealer check vehicle.
5-3
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM
NOTICE
If a warning light does not go off, see
page 4-2 for the corresponding
warning light circuit check.
6-1
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM
shown in the following table, close tral position when the motorcycle Engine break-in
the throttle, and at the same time, is almost completely stopped. The There is never a more important period
quickly pull the clutch lever in. neutral indicator light should come in the life of your engine than the period
5. Shift the transmission into second on. between 0 and 1600 km (1000 mi). For
gear. (Make sure not to shift the this reason, you should read the follow-
transmission into the neutral posi- EAU16740 ing material carefully.
Recommended shift points Since the engine is brand new, do not
tion.)
The recommended shift points during put an excessive load on it for the first
6. Open the throttle part way and
acceleration and deceleration are 1600 km (1000 mi). The various parts in
gradually release the clutch lever.
shown in the table below. the engine wear and polish themselves
7. Follow the same procedure when
shifting to the next higher gear. to the correct operating clearances.
Shift up points: During this period, prolonged full-throt-
TIP 1st 2nd: 20 km/h (12.5 mi/h)
2nd 3rd: 30 km/h (18.8 mi/h) tle operation or any condition that might
When shifting gears in normal operat- 3rd 4th: 40 km/h (25.0 mi/h) result in engine overheating must be
6 ing conditions, use the recommended 4th 5th: 50 km/h (31.3 mi/h) avoided.
shift points. 5th 6th: 60 km/h (37.5 mi/h)
Shift down points: EAU17093
6th 5th: 25 km/h (15.5 mi/h)
EAU16700
5th 4th: 25 km/h (15.5 mi/h)
To decelerate 4th 3rd: 25 km/h (15.5 mi/h)
1. Apply both the front and the rear 01000 km (0600 mi)
3rd 2nd: 25 km/h (15.5 mi/h)
brakes to slow the motorcycle. 2nd 1st: Avoid prolonged operation above 5800
2. Shift the transmission into first r/min. NOTICE: After 1000 km (600
gear when the motorcycle reaches mi) of operation, the engine oil must
25 km/h (15.5 mi/h). If the engine is be changed and the oil filter car-
about to stall or runs very roughly, tridge or element replaced. [ECA10302]
pull the clutch lever in and use the
brakes to stop the motorcycle. 10001600 km (6001000 mi)
Avoid prolonged operation above 7000
r/min.
6-3
U36P10E0.book Page 4 Thursday, November 13, 2008 4:45 PM
6-4
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM
WARNING
Turn off the engine when performing
maintenance unless otherwise
specified.
7-1
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM
7-2
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM
7-4
U36P10E0.book Page 5 Thursday, November 13, 2008 4:45 PM
7-5
U36P10E0.book Page 6 Thursday, November 13, 2008 4:45 PM
Check operation.
17 Sidestand pivot Apply lithium-soap-based grease
lightly.
Check operation and replace if
18 * Sidestand switch
necessary.
Check operation and for oil leak-
19 * Front fork age.
Replace if necessary.
Check operation and for oil leak-
Shock absorber as-
20 * age.
sembly
Replace if necessary.
Change (warm engine before
21 Engine oil
draining).
Engine oil filter car- 7
22 * Replace.
tridge
Check hoses for cracks or dam-
age.
23 * Cooling system Replace if necessary.
Change with ethylene glycol anti-
Change.
freeze coolant every 24 months.
Front and rear brake
24 * Check operation.
switches
Apply Yamaha chain and cable
25 * Control cables
lube or engine oil thoroughly.
7-6
U36P10E0.book Page 7 Thursday, November 13, 2008 4:45 PM
TIP
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
EAU17650
7
TIP
Air filter
This models air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid
levels and fill the reservoirs as required.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
7-7
U36P10E0.book Page 8 Thursday, November 13, 2008 4:45 PM
7-8
U36P10E0.book Page 9 Thursday, November 13, 2008 4:45 PM
2 1
1 2 1. Cowling A
2. Bolt
7
1. Cowling A
To install the cowling
2. Cowling B Place the cowling in the original posi-
tion, and then install the bolts.
1. Panel B
EAU47380
2. Panel C Cowlings B and C
7-9
U36P10E0.book Page 10 Thursday, November 13, 2008 4:45 PM
1. Cowling B Panel A
2. Quick fastener To install the cowling
3. Bolt 1. Connect the turn signal light cou- To remove the panel
pler, and then route the turn signal Remove the bolt and the quick fasten-
3. Remove the turn signal light lead
light lead through the guide. er, and then take the panel off.
from the guide, and then discon-
2. Place the cowling in the original 7
nect the turn signal light lead cou-
position, and then install the bolts
pler.
and the quick fastener.
7-10
U36P10E0.book Page 11 Thursday, November 13, 2008 4:45 PM
3
3
1. Panel A 1. Panel B
3. Pull the panel backward to remove
2. Bolt 2. Quick fastener
3. Quick fastener 3. Bolt
it.
7-11
U36P10E0.book Page 12 Thursday, November 13, 2008 4:45 PM
7-12
U36P10E0.book Page 13 Thursday, November 13, 2008 4:45 PM
7-13
U36P10E0.book Page 14 Thursday, November 13, 2008 4:45 PM
1
2
3 1
1. Engine oil dipstick 1. Engine oil filler cap 1. Engine oil drain bolt
2. Maximum level mark
3. Minimum level mark 6. Insert and tighten the engine oil
TIP
dipstick, and then install and tight-
Skip steps 57 if the oil filter cartridge is
TIP en the oil filler cap.
not being replaced.
The engine oil should be between the
minimum and maximum level marks. To change the engine oil (with or 5. Remove the oil filter cartridge with
without oil filter cartridge replace- an oil filter wrench.
5. If the engine oil is at or below the ment) 7
minimum level mark, remove the 1. Remove cowling B. (See page
oil filler cap, and then add sufficient 7-9.)
oil of the recommended type to 2. Start the engine, warm it up for
raise it to the correct level. several minutes, and then turn it
off.
3. Place an oil pan under the engine 1
to collect the used oil.
4. Remove the engine oil filler cap 2
and drain bolt to drain the oil from 1. Oil filter cartridge
the crankcase. 2. Oil filter wrench
7-14
U36P10E0.book Page 15 Thursday, November 13, 2008 4:45 PM
7-15
U36P10E0.book Page 16 Thursday, November 13, 2008 4:45 PM
7-16
U36P10E0.book Page 17 Thursday, November 13, 2008 4:45 PM
7-18
U36P10E0.book Page 19 Thursday, November 13, 2008 4:45 PM
reservoir cover by placing them in tor, and then install the radiator Replacing the air filter element
the original position, and then in- cap. The air filter element should be re-
stalling the bolts. 17. Check the coolant level in the res- placed at the intervals specified in the
12. Pour the specified amount of the ervoir. If necessary, remove the periodic maintenance and lubrication
recommended coolant into the ra- coolant reservoir cap, add coolant chart. Replace the air filter element
diator and reservoir. to the maximum level mark, and more frequently if you are riding in un-
then install the cap. usually wet or dusty areas.
Antifreeze/water mixture ratio: 18. Route the coolant reservoir breath- 1. Remove the rider seat. (See page
1:1 er hose through the guide as 4-13.)
Recommended antifreeze: 2. Remove panels B and C. (See
High-quality ethylene glycol anti- shown.
page 7-9.)
freeze containing corrosion inhibitors
for aluminum engines 3. Remove the fuel tank bolts, and
Coolant quantity: then lift the fuel tank away from the
Radiator capacity (including all air filter case.
routes): 1
2.00 L (2.11 US qt, 1.76 Imp.qt)
Coolant reservoir capacity (up to the 2
7 maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
7-19
U36P10E0.book Page 20 Thursday, November 13, 2008 4:45 PM
7-20
U36P10E0.book Page 21 Thursday, November 13, 2008 4:45 PM
Checking the engine idling Checking the throttle cable Valve clearance
speed free play The valve clearance changes with use,
Check the engine idling speed and, if resulting in improper air-fuel mixture
necessary, have it corrected by a and/or engine noise. To prevent this
Yamaha dealer. from occurring, the valve clearance
must be adjusted by a Yamaha dealer
Engine idling speed: at the intervals specified in the periodic
12501350 r/min maintenance and lubrication chart.
7-21
U36P10E0.book Page 22 Thursday, November 13, 2008 4:45 PM
7-22
U36P10E0.book Page 23 Thursday, November 13, 2008 4:45 PM
7-23
U36P10E0.book Page 24 Thursday, November 13, 2008 4:45 PM
visable before doing any high- Cast wheels Adjusting the clutch lever free
speed riding to ride conserva- To maximize the performance, durabil- play
tively for approximately 100 km ity, and safe operation of your vehicle,
(60 mi) after installing a new tire. note the following points regarding the 2
The tires must be warmed up specified wheels.
before a high-speed run. The wheel rims should be checked
Always adjust the tire air pres- for cracks, bends or warpage be-
sure according to the operating fore each ride. If any damage is
conditions. found, have a Yamaha dealer re-
place the wheel. Do not attempt
even the smallest repair to the
wheel. A deformed or cracked
1. Clutch lever free play adjusting bolt
wheel must be replaced. 2. Clutch lever free play
The wheel should be balanced
whenever either the tire or wheel The clutch lever free play should mea-
has been changed or replaced. An sure 10.015.0 mm (0.390.59 in) as
unbalanced wheel can result in shown. Periodically check the clutch le-
7
poor performance, adverse han- ver free play and, if necessary, adjust it
dling characteristics, and a short- as follows.
ened tire life. To increase the clutch lever free play,
Ride at moderate speeds after turn the clutch lever free play adjusting
changing a tire since the tire sur- bolt at the clutch lever in direction (a).
face must first be broken in for it To decrease the clutch lever free play,
to develop its optimal characteris- turn the adjusting bolt in direction (b).
tics.
7-24
U36P10E0.book Page 25 Thursday, November 13, 2008 4:45 PM
7-25
U36P10E0.book Page 26 Thursday, November 13, 2008 4:45 PM
Checking the front and rear peared, have a Yamaha dealer replace Checking the brake fluid level
brake pads the brake pads as a set. Front brake
The front and rear brake pads must be
checked for wear at the intervals spec- EAU22500
EAU22420
Front brake pads
7-26
U36P10E0.book Page 27 Thursday, November 13, 2008 4:45 PM
is above the minimum level mark and ter the brake fluid reservoir when Changing the brake fluid
replenish if necessary. A low brake fluid refilling. Water will significantly Have a Yamaha dealer change the
level may indicate worn brake pads lower the boiling point of the fluid brake fluid at the intervals specified in
and/or brake system leakage. If the and may result in vapor lock. the TIP after the periodic maintenance
brake fluid level is low, be sure to check Brake fluid may deteriorate paint- and lubrication chart. In addition, have
the brake pads for wear and the brake ed surfaces or plastic parts. Al- the oil seals of the master cylinders and
system for leakage. ways clean up spilled fluid calipers as well as the brake hoses re-
immediately. placed at the intervals listed below or
TIP whenever they are damaged or leak-
As the brake pads wear, it is nor-
The rear brake fluid reservoir is located ing.
mal for the brake fluid level to grad-
behind panel A. (See page 7-9.) Oil seals: Replace every two
ually go down. However, if the
Observe these precautions: brake fluid level goes down sud- years.
denly, have a Yamaha dealer Brake hoses: Replace every four
When checking the fluid level,
make sure that the top of the brake check the cause. years.
fluid reservoir is level.
Use only the recommended quality
7 brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking perfor-
mance.
7-28
U36P10E0.book Page 29 Thursday, November 13, 2008 4:45 PM
7-29
U36P10E0.book Page 30 Thursday, November 13, 2008 4:45 PM
Checking and lubricating the Checking and lubricating the Checking and lubricating the
cables throttle grip and cable brake and shift pedals
The operation of all control cables and The operation of the throttle grip should
the condition of the cables should be be checked before each ride. In addi-
checked before each ride, and the ca- tion, the cable should be lubricated at
bles and cable ends should be lubricat- the intervals specified in the periodic
ed if necessary. If a cable is damaged maintenance chart.
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
ble to prevent unsafe conditions.
[EWA10711]
7
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil
7-30
U36P10E0.book Page 31 Thursday, November 13, 2008 4:45 PM
Clutch lever
7-31
U36P10E0.book Page 32 Thursday, November 13, 2008 4:45 PM
Checking and lubricating the Lubricating the swingarm piv- Checking the front fork
sidestand ots The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
Recommended lubricant:
Lithium-soap-based grease
7-32
U36P10E0.book Page 33 Thursday, November 13, 2008 4:45 PM
7-33
U36P10E0.book Page 34 Thursday, November 13, 2008 4:45 PM
7-34
U36P10E0.book Page 35 Thursday, November 13, 2008 4:45 PM
7-35
U36P10E0.book Page 36 Thursday, November 13, 2008 4:45 PM
15.0 A NOTICE
Ignition fuse:
10.0 A Take care not to damage the follow-
Radiator fan fuse: ing parts:
20.0 A Headlight bulb
Fuel injection system fuse: 1. Do not touch the glass part of the bulb.
Do not touch the glass part of
10.0 A the headlight bulb to keep it free
Backup fuse: 1. Remove cowlings A and C. (See
10.0 A from oil, otherwise the transpar- page 7-9.)
ency of the glass, the luminosity 2. Disconnect the headlight coupler,
3. Turn the key to ON and turn on of the bulb, and the bulb life will and then remove the headlight
the electrical circuit in question to be adversely affected. Thor- bulb cover.
check if the device operates. oughly clean off any dirt and fin-
4. If the fuse immediately blows gerprints on the headlight bulb 1 7
using a cloth moistened with al- 2
again, have a Yamaha dealer
check the electrical system. cohol or thinner.
Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of a
wattage higher than specified.
1. Headlight bulb cover
2. Headlight coupler
7-36
U36P10E0.book Page 37 Thursday, November 13, 2008 4:45 PM
7-37
U36P10E0.book Page 38 Thursday, November 13, 2008 4:45 PM
7-38
U36P10E0.book Page 39 Thursday, November 13, 2008 4:45 PM
Supporting the motorcycle frame in front of the rear wheel or under Front wheel
Since this model is not equipped with a each side of the swingarm.
centerstand, follow these precautions EAU47420
To remove the front wheel
when removing the front and rear EWA10821
wheel or performing other maintenance WARNING
requiring the motorcycle to stand up-
To avoid injury, securely support the
right. Check that the motorcycle is in a
vehicle so there is no danger of it
stable and level position before starting
falling over.
any maintenance. A strong wooden
box can be placed under the engine for 1. Loosen the front wheel axle pinch
added stability. bolt, then the wheel axle and the
brake caliper bolts.
To service the front wheel
1. Stabilize the rear of the motorcycle
by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un- 1
7
der the frame in front of the rear
wheel. 2
2. Raise the front wheel off the
ground by using a motorcycle
stand. 1. Wheel axle
2. Front wheel axle pinch bolt
To service the rear wheel
Raise the rear wheel off the ground by 2. Lift the front wheel off the ground
using a motorcycle stand or, if a motor- according to the procedure on
cycle stand is not available, by placing page 7-39.
7-39
U36P10E0.book Page 40 Thursday, November 13, 2008 4:45 PM
er with the reflector) on each side with the reflector) on each side by Rear wheel
by removing the bolts. NOTICE: installing the bolts. EAU34414
Do not apply the brake after the To remove the rear wheel
TIP
brake calipers have been re- EWA10821
Make sure that there is enough space
moved, otherwise the brake WARNING
between the brake pads before install-
pads will be forced shut. [ECA11051] To avoid injury, securely support the
ing the brake calipers onto the brake
discs. vehicle so there is no danger of it
1 falling over.
4. Lower the front wheel so that it is
on the ground, and then put the 1. Loosen the locknut and drive chain
sidestand down. slack adjusting nut on each side of
5. Tighten the wheel axle, the front the swingarm.
2 2. Loosen the axle nut.
wheel axle pinch bolt and the
brake caliper bolts to the specified 1 2
3 torques.
1. Reflector 3
2. Brake caliper bolt Tightening torques: 7
Wheel axle:
3. Brake caliper
65 Nm (6.5 mkgf, 47 ftlbf)
4. Pull the wheel axle out, and then Front wheel axle pinch bolt:
19 Nm (1.9 mkgf, 13 ftlbf)
remove the wheel. Brake caliper bolt:
40 Nm (4.0 mkgf, 29 ftlbf)
EAU43101
To install the front wheel 1. Axle nut
6. Push down hard on the handlebar 2. Drive chain slack adjusting nut
1. Lift the wheel up between the fork
several times to check for proper 3. Locknut
legs.
fork operation.
2. Insert the wheel axle.
7-40
U36P10E0.book Page 41 Thursday, November 13, 2008 4:45 PM
7-41
U36P10E0.book Page 42 Thursday, November 13, 2008 4:45 PM
WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
7-42
U36P10E0.book Page 43 Thursday, November 13, 2008 4:45 PM
Troubleshooting charts
1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.
7-43
U36P10E0.book Page 44 Thursday, November 13, 2008 4:45 PM
WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system. 7
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
7-44
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM
advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your not leave the cleaner on the af-
be applied to any matte colored fin- motorcycle looking good, extend its life fected area any longer than in-
ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray.
plastic bag after the engine has Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
8 2. Make sure that all caps and covers panels, windshields, headlight
as well as all electrical couplers lenses, meter lenses, etc.) and
and connectors, including the the mufflers. Use only a soft,
spark plug caps, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
8-1
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM
8-4
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM
SPECIFICATIONS
Dimensions: Engine oil: Fuel:
Overall length: Type: Recommended fuel:
2120 mm (83.5 in) YAMALUBE 4 10W-40 or 20W-50, SAE Unleaded gasoline only
Overall width: 10W-40 or SAE 20W-50 Fuel tank capacity:
770 mm (30.3 in) 17.3 L (4.57 US gal, 3.81 Imp.gal)
Overall height: Fuel reserve amount:
1185 mm (46.7 in) 0 10 30 50 70 90 110 130 F 3.2 L (0.85 US gal, 0.70 Imp.gal)
Seat height: Fuel injection:
YAMALUBE 4 10W-40
785 mm (30.9 in) or SAE 10W-40 Throttle body:
Wheelbase: Type/quantity:
1440 mm (56.7 in) YAMALUBE 4 20W-50 32EIDW/1
or SAE 20W-50
Ground clearance: Spark plug (s):
140 mm (5.51 in) Manufacturer/model:
20 10 0 10 20 30 40 50 C
Minimum turning radius: NGK/CR9E
2800 mm (110.2 in) Spark plug gap:
Weight: 0.70.8 mm (0.0280.031 in)
With oil and fuel: Recommended engine oil grade:
API service SG type or higher, JASO
Clutch:
FZ6RY 212.0 kg (467 lb) Clutch type:
standard MA
FZ6RYC 213.0 kg (470 lb) Wet, multiple-disc
Engine oil quantity:
Engine: Transmission:
Without oil filter cartridge replacement:
Engine type: Primary reduction system:
2.50 L (2.64 US qt, 2.20 Imp.qt)
Liquid cooled 4-stroke, DOHC Spur gear
With oil filter cartridge replacement:
Cylinder arrangement: Primary reduction ratio:
2.80 L (2.96 US qt, 2.46 Imp.qt)
Forward-inclined parallel 4-cylinder 86/44 (1.955)
Displacement:
Cooling system:
Secondary reduction system:
Coolant reservoir capacity (up to the
600.0 cm Chain drive
maximum level mark):
9 Bore stroke: Secondary reduction ratio:
0.25 L (0.26 US qt, 0.22 Imp.qt)
65.5 44.5 mm (2.58 1.75 in) 46/16 (2.875)
Radiator capacity (including all routes):
Compression ratio: Transmission type:
2.00 L (2.11 US qt, 1.76 Imp.qt)
12.20 :1 Constant mesh 6-speed
Starting system: Air filter:
Operation:
Electric starter Air filter element:
Left foot operation
Lubrication system: Oil-coated paper element
Wet sump
9-1
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM
SPECIFICATIONS
Gear ratio: Manufacturer/model: Rim size:
1st: BRIDGESTONE/BT021 17M/C x MT3.50
37/13 (2.846) Manufacturer/model: Rear wheel:
2nd: DUNLOP/ROADSMART Wheel type:
37/19 (1.947) Loading: Cast wheel
3rd: Maximum load: Rim size:
28/18 (1.556) FZ6RY 188 kg (414 lb) 17M/C x MT4.50
4th: FZ6RYC 187 kg (412 lb) Front brake:
32/24 (1.333) (Total weight of rider, passenger, cargo and Type:
5th: accessories) Dual disc brake
25/21 (1.190) Tire air pressure (measured on cold Operation:
6th: tires): Right hand operation
26/24 (1.083) Loading condition: Recommended fluid:
Chassis: 090 kg (0198 lb) DOT 4
Frame type: Front: Rear brake:
Diamond 225 kPa (2.25 kgf/cm, 33 psi) Type:
Caster angle: Rear: Single disc brake
26.00 250 kPa (2.50 kgf/cm, 36 psi) Operation:
Trail: Loading condition: Right foot operation
103.5 mm (4.07 in) FZ6RY 90188 kg (198414 lb) Recommended fluid:
Front tire: FZ6RYC 90187 kg (198412 lb) DOT 4
Type: Front: Front suspension:
Tubeless 250 kPa (2.50 kgf/cm, 36 psi) Type:
Size: Rear: Telescopic fork
120/70 ZR17M/C (58W) 290 kPa (2.90 kgf/cm, 42 psi) Spring/shock absorber type:
Manufacturer/model: High-speed riding: Coil spring/oil damper
BRIDGESTONE/BT021 Front: Wheel travel: 9
Manufacturer/model: 225 kPa (2.25 kgf/cm, 33 psi) 130.0 mm (5.12 in)
DUNLOP/ROADSMART Rear: Rear suspension:
Rear tire: 250 kPa (2.50 kgf/cm, 36 psi) Type:
Type: Front wheel: Swingarm (monocross)
Tubeless Wheel type: Spring/shock absorber type:
Size: Cast wheel Coil spring/gas-oil damper
160/60 ZR17M/C (69W)
9-2
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM
SPECIFICATIONS
Wheel travel: Turn signal indicator light:
130.0 mm (5.12 in) LED
Electrical system: Coolant temperature warning light:
Ignition system: LED
TCI (digital) Engine trouble warning light:
Charging system: LED
AC magneto Fuses:
Battery: Main fuse:
Model: 30.0 A
GT12B-4 Headlight fuse:
Voltage, capacity: 15.0 A
12 V, 10.0 Ah Signaling system fuse:
Headlight: 15.0 A
Bulb type: Ignition fuse:
Halogen bulb 10.0 A
Bulb voltage, wattage quantity: Radiator fan fuse:
Headlight: 20.0 A
12 V, 60 W/55 W 1 Fuel injection system fuse:
Tail/brake light: 10.0 A
12 V, 5.0 W/21.0 W 1 Backup fuse:
Front turn signal/position light: 10.0 A
12 V, 21 W/5.0 W 2
Rear turn signal light:
12 V, 21.0 W 2
License plate light:
12 V, 5.0 W 1
9 Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Oil level warning light:
LED
9-3
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM
CONSUMER INFORMATION
EAU26351 EAU26381 EAU26400
10
10-1
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM
CONSUMER INFORMATION
EAU26520
Model label
1
1. Model label
10
10-2
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM
CONSUMER INFORMATION
EAU26551
10
10-3
U36P10E0.book Page 4 Thursday, November 13, 2008 4:45 PM
CONSUMER INFORMATION
EAU26560
10
10-4
U36P10E0.book Page 5 Thursday, November 13, 2008 4:45 PM
CONSUMER INFORMATION
EAU26632
Maintenance record
Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that
maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder
that maintenance work is required. It is not acceptable proof of maintenance work.
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
600 mi
(1000 km) or
1 month
4000 mi
(7000 km) or
6 months
8000 mi
(13000 km) or
12 months
12000 mi
(19000 km) or
18 months
16000 mi
(25000 km) or
24 months
20000 mi
(31000 km) or
30 months
24000 mi
(37000 km) or
36 months
28000 mi
(43000 km) or 10
42 months
32000 mi
(49000 km) or
48 months
10-5
U36P10E0.book Page 6 Thursday, November 13, 2008 4:45 PM
CONSUMER INFORMATION
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
36000 mi
(55000 km) or
54 months
40000 mi
(61000 km) or
60 months
10
10-6
U36P10E0.book Page 7 Thursday, November 13, 2008 4:45 PM
CONSUMER INFORMATION
EAU26663
10-7
U36P10E0.book Page 8 Thursday, November 13, 2008 4:45 PM
CONSUMER INFORMATION
10-8
U36P10E0.book Page 9 Thursday, November 13, 2008 4:45 PM
CONSUMER INFORMATION
EAU26750
10
10-9
U36P10E0.book Page 10 Thursday, November 13, 2008 4:45 PM
CONSUMER INFORMATION
We urge you to act now. Youll get the excellent benefits of
TRIP coverage right away, and youll rest easy knowing
youll have strong factory-backed protection even after your
Yamaha Limited Warranty expires.
A special note:
If visiting your dealer isnt convenient, contact Yamaha with
your Primary ID number (your frame number). Well be
happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing
P.O. Box 6555
Cypress, CA 90630
1-(866)-YES-EXTD (1-866-937-3983)
10
10-10
U36P10E0.book Page 1 Thursday, November 13, 2008 4:45 PM
INDEX
A F O
Air filter element, replacing ................... 7-19 Front and rear brake pads, checking ....7-26 Oil level warning light .............................. 4-2
B Front fork, checking...............................7-32 P
Battery .................................................. 7-34 Fuel .......................................................4-11 Parking.................................................... 6-4
Brake and clutch levers, checking and Fuel tank cap.........................................4-11 Part locations .......................................... 3-1
lubricating ........................................... 7-31 Fuses, replacing....................................7-35 R
Brake and shift pedals, checking and H Rear brake light switch, adjusting ......... 7-25
lubricating ........................................... 7-30 Handlebar position, adjusting................4-18 Rear view mirrors.................................. 4-18
Brake fluid, changing ............................ 7-27 Handlebar switches .................................4-8 Rider seat height, adjusting .................. 4-15
Brake fluid level, checking .................... 7-26 Headlight bulb, replacing.......................7-36 S
Brake lever ........................................... 4-10 Helmet holder........................................4-17 Safety defects, reporting....................... 10-3
Brake pedal .......................................... 4-10 High beam indicator light.........................4-2 Safety information................................... 2-1
C Horn switch .............................................4-9 Seats..................................................... 4-13
Cables, checking and lubricating.......... 7-30 I Shifting.................................................... 6-2
Canister (for California only)................. 7-13 Identification numbers ...........................10-1 Shift pedal............................................. 4-10
Care........................................................ 8-1 Ignition circuit cut-off system .................4-20 Shock absorber assembly, adjusting .... 4-19
Catalytic converter................................ 4-13 Indicator and warning lights ....................4-2 Sidestand.............................................. 4-20
Clutch lever............................................. 4-9 K Sidestand, checking and lubricating ..... 7-32
Clutch lever free play, adjusting ........... 7-24 Key identification number......................10-1 Spark plugs, checking........................... 7-12
Coolant ................................................. 7-16 L Specifications.......................................... 9-1
Coolant temperature warning light.......... 4-3 Labels, location .......................................1-1 Starting the engine.................................. 6-1
Cowlings and panels, removing and License plate light bulb, replacing .........7-38 Start switch ............................................. 4-9
installing ............................................... 7-9 M Steering, checking ................................ 7-33
D Main switch/steering lock ........................4-1 Storage ................................................... 8-3
Dimmer switch ........................................ 4-9 Maintenance and lubrication, periodic.....7-4 Storage compartment ........................... 4-17
Drive chain, cleaning and lubricating.... 7-29 Maintenance, emission control system ...7-3 Supporting the motorcycle .................... 7-39
Drive chain slack .................................. 7-28 Maintenance record ..............................10-5 Swingarm pivots, lubricating ................. 7-32
E Matte color, caution.................................8-1 T
Engine break-in ...................................... 6-3 Model label............................................10-2 Tail/brake light bulb, replacing .............. 7-37
Engine idling speed, checking .............. 7-21 Multi-function meter unit..........................4-5 Throttle cable free play, checking ......... 7-21
Engine oil and oil filter cartridge ........... 7-13 N Throttle grip and cable, checking and
Engine stop switch.................................. 4-9 Neutral indicator light ..............................4-2 lubricating ........................................... 7-30
Engine trouble warning light ................... 4-5 Noise regulation ....................................10-4 Tires...................................................... 7-22
Tool kit .................................................... 7-2
U36P10E0.book Page 2 Thursday, November 13, 2008 4:45 PM
INDEX
Troubleshooting .................................... 7-42
Troubleshooting charts ......................... 7-43
Turn signal indicator light ........................ 4-2
Turn signal light bulb, replacing ............ 7-38
Turn signal switch ................................... 4-9
V
Valve clearance .................................... 7-21
Vehicle identification number ................ 10-1
W
Warranty, extended............................... 10-9
Warranty, limited ................................... 10-7
Wheel bearings, checking..................... 7-33
Wheel (front) ......................................... 7-39
Wheel (rear) .......................................... 7-40
Wheels .................................................. 7-24
U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM
YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2008.11-4.21 CR
(E)
DIC183