5

NAME OF THERMAL FIELD QUALITY PLAN FOR MATERIAL RECEIPT/ EQP NO.
CONTRACT INSULATION TURBINE INSULATION STORAGE/PRE-ERECTED/ REV.
PAPCKAGE PACKAGE ERECTION/PRE- DATE
COMMISSIONING/COMMISSION PAGE
ING/POLST COMMISSIONING

SNO CHARACTERISTICS / TYPE OF CHECK INSTRUMENT CLASS QUANTUM//F REFERENCE FORMAT REMARK
S
ITEMS REQUENCY DOCUMENTS & OF
OF CHECK ACCEPTANCE RECORDS
STANDARD
1. MATERIAL RECEIPT MATERIAL RECD. AT VISUAL Minor 100 Log Book
SITE TO BE Corelation
CORELALTED WITH of Batch
chp/mdcc AND bATCH No.
nO. (WHICHEVER IS Thickness/
APPLICABLE) Size/WRT/
CHP/MDC
C
Sprayable granulated -do- -do- -do- -do- IS-3677 -do-
Mineralo Wool
Bonding Agent -do- -do- -do- -do- - -do-
SS Wirenetting/SS -do- -do- -do- -do- IS-6528 -do-
wire
GI Wirenetting/GI -do- -do- -do- -do- IS-280 -do-
Wire
Self Setting cement -do- -do- -do- -do- IS-9743 -do-
Oil Resistance Paint -do- -do- -do- -do- Berger Make -do-

2. IN PROCESS
Supporting os Visual Physical Minor 100 %
Structure
Surface -do- -do- -do- 100 % check Shall be free from Log Sheet
Preparation(Physica for dirt, grease dirt, grease, rust,
l) etc. wetness etc.
Spray of 1st layer of Thickness Thickness Minor Three reading BHEL Engg.
insulation and Gauge of each Approved
subsequent component to insulation
layers(Thickness of be taken thickness
Insulation for each schedule.
layer).
Fixing of SS wire Visual Physical Minor 100 % SS Wirenetting/
netting/ SS wire wire shall be used
after first layer and wherever the
G.I. wirenetting/ GI temp. Is more
wire after than 400 Deg.C.
subsequent layers. GI wirenettin g/
GI wire shall be
used.
Supporting of Visual Physical Minor 100 %
retainers
Finishing with Plaster Thickness Thickness -do- Three reading BHEL Engg.
Gauge on each Approved
component to insulation
be taken. thickness
schedule.
Oil Resistance Covering capacity Measuring -do- These reading, Suppliers
compound painting tape at the Literatures
beginning of enclosed
application, in (Annedxure-1)
Mid. Course of
applications, at
the end of
application.

3. SPRAYED OF
ROCKWOOL
Mix. On Components hermal conductivity BHEL Major Two samples IS-3346 & IS- T.C.
(One per job.) APPD. 9742
lAB.
Heat Resistance -do- -do- One Samples IS-3144 & 9742 -DO-
Density Standard -do- -do- BHEL Engg.
Template Approveod bulk
density schedule.
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Incombustibility LAB -do- -do- IS-3144 & 9742 -DO-

Compressive strength LAB Major One sample IS-5724 & 9742 T.C.

4. FINAL CHECKS
Completion of Total Ins. thickness Thickness Minor Random BHEL Engg. Log sheet.
sprayed rockwool gauge (Three Appd. Thick ness
insulation readings at schedule.
different pts.
Of surface.)
Hard setting cement Thickness Thickness Minor Five readings
Oil Resistant - do - Micrometer -do- Five readings Tender Spcen. -do-
Compound after drying 80-100 Microse.
Surface temp. Over Temperature Digital, Major Five readings BHEL Appt. -do-
finished surface Measurement/ contact. ` at different Procedure Tender
pts. Spen. Data
sheet).
Ambient Temp. At a -do- -do- -do- Three readings -do- -do-
dist. Of 1.5 mtr. at different pts.
From ccladding
surface.
Finished insulation Visual Minor no cracks.
surface.

Note : 1. Wherever samples are drawn for testing at site, double readings must be ensure for
any re-tests, if required later on.

2. Pre-Commissioning checks to be finalised with Operational Services.