Professional Documents
Culture Documents
094135-CM-PRO-129
PROCEDURE
REV. NO. : 0
PAGE : COVER
PVC-DEC PVGAS
REV. NO. DISCIPLINE PREPARATION BY REVIEW BY
APPROVAL APPROVAL
0 QA/QC
This DOCUMENT is the property of PetroVietnam Gas Joint Stock Corporation. Therefore, it shall not be released to any third party
without permission of an authorized personnel of the PetroVietnam Gas Joint Stock Corporation.
CONTENTS
I. SCOPE
VIII. SAFETY
X. ATTACHED FILE
Page 1 of 25
I. SCOPE
This procedure describes general requirement and method of fabrication , erection
for fire water tanks of LPG Refrigerated Storage Project for PetroVietnam Gas
Joint Stock Corporation at Thi Vai, Ba Ria- Vung Tau, Viet Nam
- API Standard 650 11th Edition Nov. 2008, including Addendum 1, "Welded Steel
Tanks for Oil Storage".
- 094135-QA-PRO-013 Inspection and Test Plan for Field Construction (Fire Water
Tank).
- 094135-ME-SPC-037 Inspection Specification for Field Construction
(Atmospheric Tank)
Page 2 of 25
- Pre-Fabrication of bottom plate, shell plate, and top plate, roof frame
- Fabrication of all steel structure, nozzle.
- Cleaning, blasting and painting 2 layer.
1.2. Construction Area (See Attached dwg.no: MBTC-01)
2. Sequence Of Work
3 Fabrication Procedure.
3.1. Marking, Cutting & Bevel
- The mark indication, the material spec. heat no. shall be transferred to each piece
of member in accordance with approval drawing
- Quality Staff check and mark before permiting cut.
Page 3 of 25
- Edge of shell plate must to be cut and chamfer in accordance with approval
drawing.
- Cutting and chamfering process be carry out by cutting machine running on rail
which be put parallel cutting line,after beveling, all edge shall grind smoothly.
- Dimention of chamfer suit to welds in drawing.
- After cutting,all defects of edge shall be removed completely.
- Foreman shall check edges after chamfering in accordance with WPS which is
approved .
- Bend process shall be start after checking parallel of bending shaft.
3.2 Bending
- All shell plates shall be cold bend to suit the specified curvature,plate dimension
need bend to be: 2000x9000 mm.
- Before bending need check parallel of Roll-bending machine shaft to suit
specification of machine.
- Bend process be start after checking parallel of bending shaft.
- Bend process follow step by step:
+ Fall of C and B shaft, adjust distance between A shaft and B shaft
+ Give shell plate to bending shaft.
+ Lift C shaft up touch shell plate.
+ Checking squarness, parallel of bending shaft and shell plate.
+ Rotate B shaft clockwise at the same time lift C shaft up step by step to get
specified curvature up (This activity shall bend until curvature is acceptable).
+ Rotate forward and backward until getting proper curvature.
+ During bending, on surface of plate shall be free from oil, dust, water and other
foreign materials to do not stick bending shaft.
+ Cuvarture of plate is checked by measurable tool during bending
+ Foreman used template which has a round with shape of inside radius of tank
to inspecte cuvarture during bending process.
+ After bending completely QC engineer check shell plate which is put in
template before moving next step.
Page 4 of 25
ILLUSTRATION SKETCH
Cable A
A
c c
B Clamp c B c
Step 1 Step 2
Cable Cable
A
A
Clamp
c B
c Clamp
c B c
Step 3
Step 4
3.3. Fabrication.
- All roof frame, columns,spriral stairway, handrail shall fabricate at shop
- All detail after cutting, bevel shall install on template following shop drawing.
- Dimension shall check before welding and after welding.
- Welding is showed part V.4 in this procedure.
3 2
455
3.4.3 Bending of shell plate
- H1,H2,H3 13mm
Page 5 of 25
900mm 900mm
H1 H2 H3
3.5. Painting. Reference to :Method Statement for Painting Work for Fire Water
Tank (094315-CM-PRO-256)
- All detail, structures after complete fabrication shall be blast and paint 2 layer
before releasing to site.
- Before painting head no, plate no shall save and mark again after painting.
3.6. Package and transportation.
- After painting completed, shell plate shall be put in template and release to site by
trucks.
- Refer to Attached dwg no:CM-01, CM-02 sheet1/2 and 2/2
Page 6 of 25
Page 7 of 25
3. Erection Procedure
- Before erecting the bottom, plate the tank foundation shall be inspected visually for
evidence of cracks, damage etc.
- A check of the dimension, level and reference point shall be carried out prior to take
over of the foundation and all QA/QC required documents shall be signed by owner,
PVC-DEC consortium
- Spot level of the foundations shall be verified and tolerances shall be as per the
limits specified in API 650 part 5.5.5.2.
- The first, marking circumference line outer edge and limited line of annular plate
MARKING LINE
- Each annular plate shall be placed in accordance with the approved project drawings
in correct orientation.
ANNULAR
GUIDE PLATE
PLATE
WEDGE
- Bottom plate and annular plate can install the same time, installation of bottom
plate to annular will perform after welding of annular plate is completed
- The bottom plates is start from the center plate which shall be laid progressively
towards the annular plates in accordance with marking line on foundation
ANNULAR PLATE
3
1 2
4 BOTTOM PLATE
- To make sure gap welding, welds shall be fix by guide plate and wedge before QC
engineer check and pemit to weld
BOTTOM
GUIDE PLATE
PLATE
WEDGE
- The bottom plates shall be fixed by tack welds after bottom plate is adjusted correct
position
- Three plate laps shall be welded as following.( after hot bending)
CUTTING
CORNER HOT BEND
TACK WELD
MARK FOR
ASSEMBLY
DIAMETER OF
BOTTOM PLATE
EACH SHELL JOINT OF
VERTICAL SEAM
- Guide plate , hooks shall be fitted inside and outside each shell plate before it is
lifted into position.
- After moving to site,the shell plates shall be placed around the tank foundation.
- All required fixtures shall be installed on the inside and outside of the shell plates to
ensure that the shell plates are aligned with the scribed line.( Under figures)
Page 10 of 25
3.4.2. Assembling
- Shell plate will be install by crane 50 ton. Each shell plate shall be secured on the
annular plate.
- Shell plate of 1st course will adjust as followed:
+ Using wedges adjust foot of plate following marking point
+ Using strong back, wedge, guide plate, turnbuckle adjust misalignment,
plumbness of plate before tack weld.
WELD HERE
WELD HERE
Page 11 of 25
- 2nd course will be install after vertical seam of 1st course is welded . For the erection
second course scaffold bracket and wood plates shall be attached to the shell plate.
- Shell plate of 2nd course will adjust as followed:
Using strong back, wedge, guide plate, adjust misalignment, bending, peaking
plumbness of shell plate,vertical joint and horizontal joint before tack weld.
- After adjustment completed, QC staff will check,
- Vertical seam will be welded.
- Horizontal seam between 1st course and 2nd course will be weld after vertical seam
of 2nd course is welded completely.
- Seam between shell plate and annular plate shall be welded after all tank seam is
welded completely.
Page 12 of 25
3.5. Installation of steel structure
Page 13 of 25
3.5.2. Assembling Girder
After installing columns completed, girder will be install as followed:
Page 14 of 25
3.5.4 Assembling Top Angle
After completion of vertical welding of the top course of the shell plate, top angle
shall be installed on the shell plate.
REINFORCING
PLATE
NOZZLEMANHOLE
Page 15 of 25
- Welding shall not be carried out during rain, or high wind.
- In multilayer welding , each layer of weld metal shall be cleaned by removing all
slag and other iterm before the next layer is applied. All completed welds shall be
free from slag, brush and cleaned before final inspection.
- The next side of double welds, vertical and horizontal but joint shall be back-
chipped, gouging before welding fist pass.
4.2 Weld map:
All welds shall be marked clear symbol or number.
4.2.1 Nozzle: All nozzle will be mark following name of nozzle in drawing.
For-example:
+ N9-F( meaning is Joint between Nozzle N9 and Flange
+ N9-SP(meaning is joint between Nozzle N9 and Shell Plate
4.2.2. Shell plate
- Each plate will mark number from S1 to S7 following direction 00 2700
- Horizontal line is marked from( H1.1-H1.7 to H11.1-H11.7)
- Vertical line is marked from (V1.1-V1.7 to V10.1-V10.7)
For-example:
+ V9.4
+ V8.3/H9.3
H11.1-H11.7 V9.4 V8.3/H9.3
V10.1-V10.7
S10.7 S10.6 S10.5 S10.4 S10.3 S10.2 S10.1 V9.1-V9.7
V8.1-V8.7 S9.7 S9.6 S9.5 S9.4 S9.3 S9.2 S9.1
S8.7 S8.6 S8.5 S8.4 S8.3 S8.2 S8.1 V7.1-V7.7
V6.1-V6.7 S7.7 S7.6 S7.5 S7.4 S7.3 S7.2 S7.1
S6.7 S6.6 S6.5 S6.4 S6.3 S6.2 S6.1 V5.1-V5.7
V4.1-V4.7 S5.7 S5.6 S5.5 S5.4 S5.3 S5.2 S5.1
S4.7 S4.6 S4.5 S4.4 S4.3 S4.2 S4.1 V3.1-V3.7
V2.1-V2.7 S3.7 S3.6 S3.5 S3.4 S3.3 S3.2 S3.1
S2.7 S2.6 S2.5 S2.4 S2.3 S2.2 S2.1 V1.1-V1.7
S1.7 S1.6 S1.5 S1.4 S1.3 S1.2 S1.1
- Each weld will be marked number from AP1 to AP14 following direction
00 2700.
- Position of NDT will be intersection of each plate.( For-example AP3).
Page 16
Page 16 of
of 25
25
90
AP3
AP1-P14
180 0
270
NDT MARKING FOLLOWED 0-90-180-270
BP/W/7-BP/W/9 BP/L/1
BP/L/2 BP/A/1-BP/A/14
BP/W/10-BP/W/11
BP/L/3
BP/L/4
180
BP/L/5
BP/W/12-BP/W/14
BP/L/6
BP/W/15-BP/W/16
BP/L/7 BP/W/17-BP/W/19
BP/L/8 BP/W/20-BP/W/21
BP/W/22-BP/W/25
270
4.2.5 Roof plate
RP/L/1-BP/L/16
180 0
RP/W/1-BP/W/16
270
Page 17 of 25
Page 17 of 25
4.3 Weld marking
Before welding, each weld will check fitup following under table
WPS
Drawing no.
Weld no.
Welder ID
Signature:
Fit up
Date:
Signature:
Visual
Date:
Signature:
NDT
Date:
The shell plates shall be continuously welded on both sides to the annular plates
with the leg length of both fillet welds equal to the thickness of the annular plate.
Page 18 of 25
Page 18 of 25
Page 19 of 25
4.4.3. Shell Butt Joints
- All seams shall be butt welded from both sides of the plate.
- All vertical butt joints, single V or double V, shall have complete weld
penetration through the full thickness of the parent plate.
- All single bevel butt joints shall have complete penetration through the full
thickness of the parent plate.
Last weld
All Roof plate joints shall be full fillet welded on the welded side.
Page 20
Page 19 of
of 25
25
4.5 Welder and Welding machine
4.5.1 Welder( Refer to: Welder Qualification And Control Procedure
(094135-QA-PRO-005)
- Welder have to train and test before assigning the field
- Each welder will provide Welders qualification certificate
- At site, welder only weld position following training and testing process
4.5.2 Welding machine ( Refer to:Monitoring And Measuring Device Control
Procedure (094135-QA-PRO-003)
- All equipment shall be confirm the calibration label of the
calibration/inspection agency.
- The identification label shall be attached on the each equipment.
Page 21
20 of 25
TANK SHELL INSIDE
HANDRAIL
WOOD PLATE
BRACKET
BOTTOM PLATE
90 90
HANDRAIL HANDRAIL
PLANKING PLANKING
LADDER
180 0 180 0
SCAFFOLDING SCAFFOLDING
270 270
STEP 1 STEP 2
21 of 25
Page 22
PIPE 42
PLANKING
PIPE 42
PIPE 49
Page 23
22 of 25
6.3 Plumpness,& roundness standards
- After completion of shell welding, the plumpness and the roundness shall be
measured in accordance with API-650, 5.5.2 and 5.5.3 at two points per shell
plate.
- And the tolerances shall be as follows:
900mm
G2 G2
G1
1. Sequence of works
2. Preliminaries
- Prior to water filling, all required erection, welding, and inspection shall be
completed.
Page 23 of 25
Page 24 of 25
- No debris or foreign articles shall be left in the tank.
- Outside of the corner welding between shell and annular plate shall be cleaned.
- The tank shall be swept clean.
- Prior to water filling, the initial data of tank level shall be taken.
- The level check points should be designated at intervals of maximum 10m around
the tank periphery, but minimum 8 points.
- During the water filling and discharging, the roof nozzles shall be kept open.
3. Hydrostatic Testing
- After opening the roof manholes and/or some roof nozzles to vent the tank, water
shall be introduced into the tank. "KEEP OPEN" signs shall be placed on the
openings.
- The tank shall be filled with water at a determine rate to specified test water level.
- Water filling may be made continuously by agreement with owner and/or civil
contractor.
- Before, during and after water filling, foundation settlement shall be checked.
+ Frequency: No load, 1 /4 load, 1 /2 load, 3/4 load and full Ioad
+ Points: Follow the location of the initial data
- During water filling and when the tank is filled to test level, visual check shall be
performed for all seams in shell including corner weld between shell and bottom
1. Profile testing shall be carried out after accomplish blasting. (Steel surfaces shall
be blast cleaned to SA 2.5, profile 50-75). The re-blast shall be made if the
blasted surfaces not get requirement yet.The prime coat shall be applied immediately
after blast cleaning.
2. Brushing, spraying, roller coating or other suitable methods shall be used
depending on the kinds of paints, surfaces and material to be painted or
circumstances of working area.
3. Checking dryness fist layer before painting second layer.
4. Checking dryness second layer before releast to field.
5. At field after final inspection, third layer shall be paint.
Page 25
Page 24 of
of 25
25
VIII. SAFETY( Reference to: Health, Safety, Security and Environmental
Plan094135-GE-PRO-008
- Safety assessment table for dangerous works( See attached file)
X ATTACHED FILE.
Page 26 of 25
EQUIPMENT MOBILIZATION PLAN
PROJECT: LPG REFRIGENATED STORAGE ITEM:
FIRE WATER TANK
50
`
45
40
35
QUANLITY
30
25
20
15
10
0
Agu Sep Oct Nov Dec Jan feb Mar
Welding Equipments (list attached) 17 17 19 19 19 19 17 17
Inspection Equipment (list attached) 42 42 42 42 42 42 42 42
Transport equipments (list attached) 1 1 1 1 1 1 1 1
hand-Toots Equipment (list attached) 43 43 43 43 43 43 43 43
Truck,lift Equipment (list attached) 26 26 26 26 26 26 26 26
Rollbending machine (list attached) 1 1 1
HUMAN MOBILIZATION PLAN
PROJECT: LPG REFRIGENATED STORAGE
ITEM: FIRE WATER TANK
45
40
35
QUANLITY
30
25
20
15
10
Page 1 of 2
No DESCRIPTION ` QUANTITY REMACKS
11 Shackles 2 tons ea 2
12 Webbing sling 5 tons , L=8m fiber 6
13 Single wire rope sling 5tons fiber 4
VI OTHER 2
1 Rollbending Machine set 1
2 Eir Compressor set 1
Page 2 of 2
CONSTRUCTION PROJECT SCHEDULE
PROJECT: LPG REFRIGENATED STORAGE
ITEM: FIRE WATER TANK
CONSTRUCTION TEAM: TEAM No 7
ID WBS Task Name Duration Start Finish July August September October November December January February
E B M E B M E B M E B M E B M E B M E B M E B M E
1 1 CONSTRUCTION FIRE WATER TANKS 161 days Mon 8/22/11 Mon 2/13/12
2 1.1 FABRICATION AT SHOP 40 days Mon 8/22/11 Thu 10/6/11
3 1.1.1 MATERIALS RECEIVED 10 days Mon 8/22/11 Wed 8/31/11
4 1.1.1.1 Materials received 10 days Mon 8/22/11 Wed 8/31/11 8/22 8/31
5 1.1.2 FABRICATION BOTTOM OF THE TANKS 11 days Thu 9/1/11 Tue 9/13/11
6 1.1.2.1 Marking, cutting 5 days Thu 9/1/11 Tue 9/6/11 9/1 9/6
7 1.1.2.2 Press edges 5 days Fri 9/2/11 Wed 9/7/11 9/2 9/7
8 1.1.2.3 Corrosion protection & Paint 5 days Thu 9/8/11 Tue 9/13/11 9/8 9/13
9 1.1.3 FABRICATION SHELL OF THE TANKS 17 days Thu 9/1/11 Wed 9/21/11
10 1.1.3.1 Marking, cutting, bevel 9 days Thu 9/1/11 Sat 9/10/11 9/1 9/10
11 1.1.3.2 Bending plates 10 days Fri 9/2/11 Tue 9/13/11 9/2 9/13
12 1.1.3.3 Corrosion protection & Paint 6 days Wed 9/14/11 Wed 9/21/11 9/14 9/21
13 1.1.4 FABRICATION ROOF OF THE TANKS 14 days Thu 9/8/11 Sat 9/24/11
14 1.1.4.1 Marking, cutting roof plate 4 days Thu 9/8/11 Mon 9/12/11 9/8 9/12
15 1.1.4.2 Press edges 4 days Fri 9/9/11 Tue 9/13/11 9/9 9/13
16 1.1.4.3 Cutting V 200x200x20 2 days Tue 9/13/11 Wed 9/14/11 9/13 9/14
17 1.1.4.4 Manufacturing roof frame 4 days Thu 9/15/11 Tue 9/20/11 9/15 9/20
18 1.1.4.5 Bending V200x200 4 days Thu 9/15/11 Tue 9/20/11 9/15 9/20
19 1.1.4.6 Corrosion protection & Paint 4 days Wed 9/21/11 Sat 9/24/11 9/21 9/24
20 1.1.5 FABRICATION STAIRWAY AND HANDRAIL 21 days Mon 9/12/11 Thu 10/6/11
21 1.1.5.1 Marking, cutting 7 days Mon 9/12/11 Tue 9/20/11 9/12 9/20
22 1.1.5.2 Combination of clusters of Stairway and handrail 5 days Wed 9/21/11 Sun 9/25/11 9/21 9/25
23 1.1.5.3 Clusters welding Stairway and handrail 5 days Mon 9/26/11 Fri 9/30/11 9/26 9/30
24 1.1.5.4 Corrosion protection & Paint 4 days Mon 10/3/11 Thu 10/6/11 10/3 10/6
25 1.1.6 FABRICATION PIPING 14 days Wed 9/21/11 Thu 10/6/11
26 1.1.6.1 Manufacturing spools 5 days Wed 9/21/11 Sun 9/25/11 9/21 9/25
27 1.1.6.2 Welding spools 5 days Sat 9/24/11 Wed 9/28/11 9/24 9/28
28 1.1.6.3 Weld inspection and repair ( if any) 2 days Thu 9/29/11 Fri 9/30/11 9/29 9/30
29 1.1.6.4 Corrosion protection & Paint 4 days Mon 10/3/11 Thu 10/6/11 10/3 10/6
30 1.2 TRANSPORTING SUPPLIES AND EQUIPMENT TO CONSTRU 10 days Fri 10/7/11 Thu 10/20/11
31 1.2.1 Transporting supplies and equipment to construction sites 10 days Fri 10/7/11 Thu 10/20/11 10/7 10/20
32 1.3 INSTALLATION AT SITE 71 days Fri 10/21/11 Tue 1/3/12
33 1.3.1 INSTALLATION BOTTOM OF THE TANKS 11 days Fri 10/21/11 Fri 11/4/11
34 1.3.1.1 Installation bottom of the tanks 4 days Fri 10/21/11 Wed 10/26/11 10/21 10/26
35 1.3.1.2 Welding bottom of the tanks 5 days Thu 10/27/11 Wed 11/2/11 10/27 11/2
36 1.3.1.3 Inspection and repair ( if any) 2 days Thu 11/3/11 Fri 11/4/11 11/3 11/4
37 1.3.2 INSTALLATION THE TANKS SHELL 51 days Sat 11/5/11 Sun 12/25/11
38 1.3.2.1 Installation the tanks shell layer 1 2 days Sat 11/5/11 Sun 11/6/11 11/5 11/6
39 1.3.2.2 Installation the tanks shell layer 2 2 days Mon 11/7/11 Tue 11/8/11 11/7 11/8
40 1.3.2.3 Installation the tanks shell layer 3 2 days Wed 11/9/11 Thu 11/10/11 11/9 11/10
41 1.3.2.4 Welding the tanks shell layer 1 2 days Fri 11/11/11 Sat 11/12/11 11/11 11/12
42 1.3.2.5 Weld inspection and repair ( if any) 1 day Sun 11/13/11 Sun 11/13/11 11/13 11/13
43 1.3.2.6 Installation the tanks shell layer 4 2 days Mon 11/14/11 Tue 11/15/11 11/14 11/15
44 1.3.2.7 Welding the tanks shell layer 2 2 days Wed 11/16/11 Thu 11/17/11 11/16 11/17
45 1.3.2.8 Weld inspection and repair ( if any) 1 day Fri 11/18/11 Fri 11/18/11 11/18 11/18
46 1.3.2.9 Installation the tanks shell layer 5 2 days Sat 11/19/11 Sun 11/20/11 11/19 11/20
47 1.3.2.10 Welding the tanks shell layer 3 2 days Mon 11/21/11 Tue 11/22/11 11/21 11/22
48 1.3.2.11 Weld inspection and repair ( if any) 1 day Wed 11/23/11 Wed 11/23/11 11/23 11/23
49 1.3.2.12 Installation the tanks shell layer 6 2 days Thu 11/24/11 Fri 11/25/11 11/24 11/25
50 1.3.2.13 Welding the tanks shell layer 4 2 days Sat 11/26/11 Sun 11/27/11 11/26 11/27
51 1.3.2.14 Weld inspection and repair ( if any) 1 day Mon 11/28/11 Mon 11/28/11 11/28 11/28
52 1.3.2.15 Installation the tanks shell layer 7 2 days Tue 11/29/11 Wed 11/30/11 11/29 11/30
Splashing/scrolling Happened several times Injury and Check to ensure no people are
Start Much Less
1 objects/person round rotating at mechanical Likely danger to 5 around the rotating structure Medium 3
machine likely likely
structure workshop equipment before start of machine
Page 1 of 10
Analysis of Reduction
Analysis of risk probability Type Precaution method Risk Re.
consequence (10)
work
No Risk Description of maining
step Exlanation
risk
Explanation Type P of con. Type C Description method P C
sequences
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
-Use bypass valve to add
pressure
Increase, Increase pressure so quickly, Less Affects life Much -Increase/reduce pressure Very Much
Known 4 3
reduce affecting equipment life likely of equipment likely gradually, about 2 bar/min rarely likely
1 pressure -Use bypass valve of the PSVs
for to reduce pressure
equipment
Reduce pressure fast causes Less Affects life Much Reduce pressure gradually, Very Much
Known 4 3
gas leak, and maybe explosion likely of equipment likely about 2 bar/min rarely likely
- Add temp. gradually and
Operationa
always check designed temp.
l
of material prior to operating. '-
temperatur Causes
Control equipment temp. on
e higher Reducing allowable stress of explosion to
Less Much periodic basis. Very Much
2 than material may explode Known in some cases high 4 3
likely likely -Check operational temperature rarely likely
designed pressurized tank pressurized
every 2 hour for timely
temp. of tank
adjustment
pressurize
-Comply strictly with relevant
d tank
operational steps
Causes excessive pressure (for
Actually happened
equipment operating at Causes -Assignments by speciality
Incorrectly when VHV
considerably varied damage to - Regular step-3 training as
opening/cl closed/opened valve V- Much Less Much
3 temperatures, depending on Likely equipment 6 required 4
osing 06 from auto-->manual Likely likely likely
technologies) and fire, -Comply strictly with relevant
valves of heating phase --
Causes leaks on flanges and explosion operational steps
>cooling phase.
explosion
b Maintenance, repair of equipment
Page 2 of 10
Analysis of Reduction
Analysis of risk probability Type Precaution method Risk Re.
consequence (10)
work
No Risk Description of maining
step Exlanation
risk
Explanation Type P of con. Type C Description method P C
sequences
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
Colliding - Covering to be put in place
Reducing the thickness of Causes
equipment during maintenamce/repair of
pressurized tank, that reduces explosion to
when Much equipment adjacent to Less
1 allowable stress of materials, Known in some cases Likely high 5 Medium 3
under likely pressurized tank likely
and possibly causes explosion pressurized
maintenan - Comply with the warnings set
of pressurized tank tank
ce, repair out in work permit
Page 3 of 10
Analysis of Reduction
Analysis of risk probability Type Precaution method Risk Re.
consequence (10)
work
No Risk Description of maining
step Exlanation
risk
Explanation Type P of con. Type C Description method P C
sequences
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
Closely inspect the levels of
explosive gas concentration
Damage to
Fabricatin Heat originating from and flamable materials in their
lives and
g, welding, welding, cutting leads surroundings before
properties in Much
cutting Fire and explosion to fire or explosion Rarely Likely 4 welding/cutting. Full Rarely 3
case of fire likely
metal when contacting implementation of fire
and
structures explosive materials prevention and fighting in the
explossion
area.
Page 4 of 10
Analysis of Reduction
Analysis of risk probability Type Precaution method Risk Re.
consequence (10)
work
No Risk Description of maining
step Exlanation
risk
Explanation Type P of con. Type C Description method P C
sequences
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
The flamable gases
Respiratory
generated during metal Avoid flamable gas direction
poisons,
welding/cutting may be (if possible), create a clear
occupational Much Much
Respiratory poisons. inhaled into the lungs, possible 5 working environment and high Hardly 4
disease if likely likely
causing breathing industrial hygiene.
exposed for
problems, poisoning
long time
respiratory organs.
Take part
in
responding Damage to
Damage to lives and properties When in fire, workers Compliance with the Much
2 to rarely lives and Likely 4 Rarely 3
Body injury take part in response regulations of rescue. likely
fire/explos properties
ion
incidents
4.Inspection by radioactive ray
-Set and fix devices before
capture
-To perfome at off time, less
Caused
people at site
damange to
- Notice to unauthorized
equipment
never seen, but heard a people to keep away from
Radioactive
Tripping, touching radioactive few similar situations. much radioactive source very Much
possible contaminatio 6 3
equipment caused damage likely - Contractor is required to rarely likely
n hazards to
check the leakage of
humans at
radioactive source before
site area.
carrying out works
- Putting up warnings and
stretching strings for danger
within 30m radius
Page 5 of 10
Analysis of Reduction
Analysis of risk probability Type Precaution method Risk Re.
consequence (10)
work
No Risk Description of maining
step Exlanation
risk
Explanation Type P of con. Type C Description method P C
sequences
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
- To perform at night time, less
people at site
- Inform people by speakers,
Radioactiv
1 walkie-talkie, ... about the
e capture
location and time for
at site Endanger to
Never seen, but heard a inspection by radiation
Radioactive dose may affect health of
few similar situations. much - Putting up warnings and very Much
people during capture and possible labors 6 3
likely stretching strings for danger rarely likely
consequently health (causing
withing 30m radius
cancer, )
- Assign guards where people
frequently passing by
- Use remote control (30m
radius) to perform radioactive
capture
- Use the remote control (30m
Endanger to radius) to perform the
health of radioactive capture.
never seen, but heard a much very Much
Do not close source rarely labors 5 - Check the open/close status 4
few similar situation likely rarely likely
(causing of radioactive sources to
cancer, ) ensure good operation before
transportation to site.
5.Works performed at height >2m (including craffholding erection)
Page 6 of 10
Analysis of Reduction
Analysis of risk probability Type Precaution method Risk Re.
consequence (10)
work
No Risk Description of maining
step Exlanation
risk
Explanation Type P of con. Type C Description method P C
sequences
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
- Follow the required route
- Use the handrail when going
Caused up or down
injured to - One person uses one ladder at
labors a time
Going up
(broken - No climbing when in poor
or down Slipping while climbing up Ever happened in much very
1 possible legs/arms, 6 health conditions Likely 4
for doing and down at the height of 2m similar situations likely rarely
trauma, ) - No climbing when heavy rain
works
Can be or wind
dangerous to - Check the status of ladder,
life railings, fences, ... before
climbing.
Causes injury
to people
- Stretch warning strings for
below Causes
Lifting work at height
damage to
materials - Allow no people in lifting
equipment
and Ever happened in much area very
2 Impact of falling objects possible below 6 Likely 4
equipment similar situations likely - Check the conditions of rarely
Causes
up and lifting equipment
damange to
down - Consider an appropriate
falling
lifting plan
equipment
Page 7 of 10
Analysis of Reduction
Analysis of risk probability Type Precaution method Risk Re.
consequence (10)
work
No Risk Description of maining
step Exlanation
risk
Explanation Type P of con. Type C Description method P C
sequences
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
Misundersta
use walkie-talkie to
informatio Exchange inaccurate nding, very Much
4 Ever witnessed possible Likely 6 communicate while carrying 3
n information resulting in rarely likely
out works (if necessary)
accident
6.Hot works (flame generating) to be performed by gas projects
Page 8 of 10
Analysis of Reduction
Analysis of risk probability Type Precaution method Risk Re.
consequence (10)
work
No Risk Description of maining
step Exlanation
risk
Explanation Type P of con. Type C Description method P C
sequences
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
- Inspection to confirm
isolation
- Necessary to isolate the fire /
smoke detectors in working
area (carefully considering,
depending on the specific case)
- Regularly check air
concentration to comply with
Hot works
Causes death regulations
generating
or injury - Explosive gas concentration
flame in
Damage or in equipment and surrounding
gas
shut down area LEL<5%
projects Can cause fire or explosion if Heard in similar much
1 possible equipment 6 - Inspectors must have rarely Medium 3
(welding air leaks around working area situation likely
Fire of gas certificate for air concentration
cutting,
projects measurement
grinding,
caused - No work permit for other
punching
disaster works within the radius of 30m
...).
- Arrange fighting equipment
(steering hose, portable fire
extinguishers. ) and fire
fighting personel
- Isolate working area
- Minimize sparkling (attention
to wind direction)
Page 9 of 10
Analysis of Reduction
Analysis of risk probability Type Precaution method Risk Re.
consequence (10)
work
No Risk Description of maining
step Exlanation
risk
Explanation Type P of con. Type C Description method P C
sequences
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
DATE.MONTH..YEAR..
HSE LEADER:
ATTENDANCE STAFF.
Page 10 of 10