COMSPAIN: TECHNICAL EXPERTS IN DESIGN, MANUFACTURING AND MAINTENANCE OF VIBRATING AND HANDLING MATERIAL. Vibsation machinery for obtaining, transporting and classifying solid products is am efficient technology and has been in wide use by the industry for years. For che screening, vibration replaced to the manual sieves or to the static grizalies, used during centuries. Vibration along the transport and fesder systems helps to ease the transportation of solid material. This is especially useful with transpocted material at the outlet side of a hopper and/or material having properties of high temperstures. Proper application of vibration technology helps to ease the mechanical faigue of machinery especially at aproms and redlers. Primary Installation of Phosphate treatment for 1500 T/h - ALGERIA ‘The following is a technology summery governing the unique properties of vibration handling and transporting solid materials and in the specific areas of rotary classification, washing and crushing procedures, Jn eqitipmene requiring vibration, shaking can be produced either through mechanical or electromagnetic. devices, Using motovibrator, exciter or counterweight shafts induces mechanical vibration, With our prescreneers, we can get cuttenings up to 350 mm and on the opposite side, with our screens we can classificate under 1 mm, COMSPAIN is capable of engineering and supplying all the necessary equipment required for an ‘operational system. This equipment includes, hopper feeders, outlet hoppers, supports members, ae Ba ie | i | 3 | Vibrator G70 | Vibrator ©80_| Vibrator C90 us | 38 | 38 | D= 62 Dao D692 te | Sos | Bee Eaai0 | r=280 | eoat0 | r—a00 | E=ar0 | r—380 Bs Ge Vibrator ©4100 | Vibrater C120] Vibrator C140 SP] me | game” ams D854 = ese = 908 Sole ae Ea 340 | p= 980 | En300 | f= 880 | Em 00 | F950. ye [ss esSCS TST VIBRATING “FINGER BEAMS” The grading of blasted material (mix) to obtain "Large natural rocks” is no longer a problem without a solution. Grading of material sized greater than 400 mm may now be accomplished, separating 900 mm blocks weighing between 2 and 3 t from those sized 2,500 mini at 8 t of weight. * The independent vibrating beams are supported upon special neoprene shock absorbers extra sived for heavy toads, * Each vibrating beam is activated by two variable motovibrators, to achieve uni-directional vibration. + Tor perfect grading, the vibrating beam are custom built with finely tuned slope, length and position in mind. iable dosing may be obtained through frequency variation Inno 5 vig nesta rap 150 Unload dumpers 100. for 0 and yaible sre sepa 20d 900 om Fer 100 MAO SAIN, iervana, BILBAO - SPAIN Vibrating : Size enionts Capenity Fed through seid cei engtated mater (n° of fingers)| Lite darper t 3 200-600 | OG Ot 8000 | 4a 4 600-900 ree eet 6500 a 8- 1800 8000 ro) 0- 2000 / 2500Inet site Pedorate plates Ling shavels Advance Shave! com: “The separating-revolving screen performs autogencous crushing, separation and screening of tailings and exceptionally hard materials. This equipment can perform cither homogencization upstream from the process, or screeningrseparation all the process long. ~ Sand and gravel screening. = Coarse coal, - Environmental: . Fresh houschold waste - Compost screening cad aaker | edkve | adi | adxer | sande ‘Gyinder inside (A) diameter 2e00_| 2800 | 3500 | 3500 | 600 Cylinder useful lengih (8) 3700 | 4030 | 4930 [6.160 | 7.400 ‘Overal length (C) 6.000 | 7.250 | 7.850__| 9.100 | 10300 “Gross Weight 28,000 | 38,000 | 66.000 | 62.000 | 70.000 Power 27-37_| 30-50_| 33-56 | 44-60 | 60-75 Hourly 00mm.mh | 20-180 | ve0-210 | 150-300 | 200-400 | 300-800 ‘production 150 mm. tm [425-280 | 300-850 | 400-650 [650-1100 |1.000- 1.500DRUM SCRUBBERS. DESLIMING AND SLAKING DESIGN The optindet is made of laminaved steel plate, designed to withstand loads and abrasion, the removable inner lining is made of steel or reinforced rubber. ‘The shell comprises a set of raising and move forward blades allowing cascade stirring and pulp forming. Supporting and driving are censured by a set of driven supponting mechanisms which are independent, either equipped with standard tyres, or roller mouniing with chain drive, Phosphate - Drum - Scrubbers - SYRIA any tT) Wanted 4 8 ic . E woo] Bom | se | ooo | eo Ce LO EO RC yao] A600 | 300 [1300 | 1.000 800 | aon | 8300 ‘a0 | soo0 | 6400 Boe] oad | F400 2200] ooo | Paso te | ee | Gey | tee | mmc [rmrein | To | et | "tah | Sate [orang (cmrooe] cacy | eo | 1100] eo | ¥o louncal worn [ 2000 | 2700 [10 | ¥0 fommmoe] yor | 5.000 | 00 | 140 | too fewrmoa] so; ] v1 | e800 | 17 | te fom wos] 220i) | ese | 2700 [180 | 00 femzonef a3.0%@ | 2000 | veto | #10 | woo [cmaeor] aaoi | 1a000 | 26100 | 230 | ee jou ase] raovay | eneoo | sse00 | 200 | oxo eT femaovef vtv0 (| 38200 | eveco | 300 | _qi000 2n00 | aon | 10800 [cat sa.no} 140.0%) a&000 | 73.166] 380 _| 100 “3300 | son00 | 11800 avaifeaoo | oreo [ vivo] 000 [2000 3700 | 1.000 | 12800)COMSPAIN CRUSHING COMSPAIN crushing equipment is buile to process a vatiety of rocks and minerals. Production ‘capacities vary on 2,000 T/h and with grading adjustments from 0 to 1800 mm, The crushing ‘equipment is useful in grinding to size material for de-Jumped fertilisers and other chemical products. Eee iene Chemical Bartow - USA. sand bainmers mills General Fertilizer Co, - SYRIA. Percussion crusher Type 1500 x 1000 mm ‘Quarry ~- Asuncion - PARAGUAY. * JAW CRUSHERS: * CYLINDER CRUSHERS + DESINTEGRATORS * IMPACT CRUSHERS * HAMMER CRUSHERS + OTHERS, etc... Gite Sides - TURKEYVIBRATING DISTRIBUTION ~ Uniform and complete distribution ~ Easy installation + Minimal setting + Reliability Feeding = Work saving = Improved screen efficiency rene oeeeeet Distribution [= [os [om [oe [oe [oe [oe [im Po [ow [ve Sle lalolelelelale lata! VIBRATING CONVEYORS ‘The blades conveyors are specifically designed for wearing products transportation, certain size pleces; they are specially design for smelting work in the outlet of the COMSPAIN strippers, {possibility of high temperatures). They are alto used in feeding furnace, with the discharge of the conveyor inside the furnace conveyor in the refractory steel),PUG MILL SCREW GRANULATOR Double screw: e40 Tih of NPK 703 ‘SUBOTICA NPK, NA- YUGOSLAVIE NPK 300 T/y TT SE ean RUSE Miser for 100 Ti smelted urea NPK-DAP plat, DONGBU CHEMICAL - KOREA COMSPAIN COMSPAIN engineers its experience resulting in high-quality technology thar translates into products like our Double Screw Granularor and Mixers for Pag Mill manufacturing. We guaranty mixing efficiency and minimal degradation of product. Our pug raill screw granulator is amply designed for smelting urea and steam work, sulphuric acid and ammonia conditions. The semelting urea entrance has steam jackets to help prevent obecructions. The easy removable paddles are manufactured from special steels and are protected with a covering of hard-coat sealant, The injection tubes are made from stainless steel of Alloy 20 Special spray nozzles. PUG MILL Capacity: until 250 T/h, Power: until 132 kw SCREW GRANULATOR Capacity: until 400 T/h, Power: until 300 kw Variable speed: Frequencies variator PUIG MILL, DATA SHEET Toe wm = er ae PM 120 1.200 x 2.500 x 1.000 2110 22 20/40 1.300 x 3.200 x 1.100 2990 w 40/70 1.400 x 3.780 x 1.200 are 45 701100 1.450 x 4.000 x 1,260 a8 75 100/180 9.500 x 4.500 x 1.300 26 0 150/200 1.550 x 4.700 x 1.350 216 132 2005250DRIVING EXCITERS ‘The exciter module is the essential piece of vibrating machine. It is a uniditectionnal amplitude generator that whea set at a specific angle is able to provide the necessary vibration fequited to advance (transport) 67 to classify (screen) the solid material, Iris composed oF a strong carter supported by bearings, two shafts of different length and a counter-rotation syncronised. Attached at the ends of the shalt (outside of the cartef) are the excenttic weights of the reglable : torque. Models 193, D4, D5, DS5, D7, DS7. EXCITERS SIMPLE MASS VIBRATOR Itis constitued by a tubular carter, which supports by means of bearings, a shaft; at their extremities there are excentrical mass of variable weight. Greasing is made by an oil bath, Power is transmitted from an electrical motor through a 8 double articulated shaft, or by means of Pulley and V-belts. ‘They can be installed from one to three per machine. Sizes C78, C80, C90, C100, C120, cM. LJ = oe 1 cro | cao | coo | “Cio | c120 | C140 MOTOVIBRATORS The motovibrators are electrical motors with prolonged by both extremes provide excentrical mass. The torque is reglable from "0" or until the nominal of the choosen model by turning of one of the mass. with to the other one. It manufactures 4 or 6 poles with couples from 100 emi. kg ro 4000 cm. kg. ‘Two motovibrators with the shafts at the same plane, connected for rurning in opposite side will produce a fine movement as right angle with the shafis of the motovibrators. PEQUIVEN- VENEZUELA.‘COMSPAIN MANUFACTURING CHARACTERISTICS Vibration machines are particularly vulnerable to problems of deterioration as caused by the continuous stress of shaking place on the equipment. Precision is engineering and a high-degree of craft in manufacturing are needed to overcome these problems of vibration and to assure long lasting performance, The body or structure of the equipment is engineered to a vibration frequency that is several times ‘higher than the operating frequesieies to prevent fatigue due to the excess vibration, Additionally, to assuse strength in areas where assembly components are joined the following connections are used: - RIVETING in those cases, where dissamblies are not initially foreseen as being inicially. - Highly resistant screws provided "NV" NUTS they are tighted by means of a dynametric wrench, in those cases where disassembly could be possible. ‘The suspension devices, formed by elastic elements having the appropriate stiffness, damp almost all of the dynamic strains produced by the machine and preventing the transmission of flutters to be building structure, INFORMATION ABOUT RIVETING ‘The "RIVET" system is an advanced riveting cold process consisting of a highly rod and a collar used to form a counter-head of the rivet below the action of the special hydraulically operated machi ‘The "RIVET" has been specially developed 10 get high resistant junctions, where stresses are transmitted through frictions between the surfaces of the elements to be connected, particularly if they are subject to vibrations. INFORMATION ABOUT "NV" NUTS In fastening (By means of the screws) of constructions being subject to vibrating stresses, it is required to secure not only the locking of the screw/nut system, but also the permanence of the original tight between the elements to be fastened. In fact, in the vibrating constructions fastened by means of highty resistant screws and despite the perfect locking of the nut on the screw, there might appear some clearance between the elements fastened as time goes by due to heat expansions, plastic deformations, repeated impacts, etc... which might cause the failure of the union. I is required to secure the existence of an elastic stress im the screw, having the sufficient amplitude to observe the appearance of the above-mentioned clearances. ‘The use of the elastic washers, type "BELLEVILLE", below the nut could become a good solution; but it has been checked that after tightening, the washer remains completely flat, and as result a plastic deformation occurs due this fact the spring effect disappears,MOBILE GROUPS Atypical mobile group is composed of a series of belt conveyors that feed classified products to a receiving hopper. In sequence, this machinery connects to a jaw crusher and a pre-screening device. If separation and diversion of rejection - ype: materials is required, additional belt conveyors may be deployed. ‘The portability of a mobile group makes it useful in sitwetions that require adaptation co changes in BF the location of the work. The ever changing front of a mine's advance and the progression of road and motorway construction are excellent examples of mobile group application, : ‘A new application utilising mobile groups is found Mobile Inctalationseresing - GHANA et ome particularly effective in transporting, reducing and sorting solid materials in an ecological friendly way as concerns for sanitation and economic efficiency become important to the design, construction and operation of these facilities, The Groups can be “Mobile” over caterpillar or rubber wheels or “Semi-Mobile” that sometimes are adapted to the homologated dimensions of a container. This last can be transported by special trucks that make this kind of work. TYPES Mobile minigroup 600x400 40th Container group 800x600 80 t/h Mobile supporting group 1000 x 750 175 t/h Group over skid 1200. 900350 hh ‘Minisnobiles - Crusher- Prescreener - BOLIVIACOMSPAIN ‘Quarry - Ciervana BILBAO - SPAIN Con el patrocinio de la Consejeria de Economia y Empleo de la Comunidad de MadridR_-E FE REN —Summarize List trey rey cr LATERTE iy Pan ri vir ee Cones ENTER ‘SPAIN cd cae sano Pod Pain my sea : arte cr coy 0 Ty a iran Ponieacrcny SPAIN ratte) por me mm iter) ren i nee re CUE ator Pomc era CTE tra ars SOUR ec Ce aac Ov ore me rss eee ET ORS po ORE Mra Potgera eee es Pee fe ror Ce Re cd Po CC ee erin oy ee mers Cer tons CCE eC Ce CC ae eT ern / cary ree Cm oes #1900 mm aco COU sty rere Cat COLOMBIA 2750x7000 _LINESTONE Cert Shoe aos ca RAN rs on ot oO ae eT et Pro ee a Pret ot Serr Le oer ey Pv omc Seman re coer Pras ECM Loria Sror) CT Cee a once TT Lome Ta Paar cr ee a Fe ae a a Corte See eh Pe oye eee rcs ee Ly Cee EL ch et pen a 800% 4000 aUARRY hr er co er me Chere) Crore Poco oh eer Ey eo ra prem er ee) eo ring Epa ames Cer eae rT is Ee mead err ae EN a te Me DE CT a reer) amet ee ar er ao eo PCs Corer i Ca Pe mr Ce ame) Ue ee em Cum Pry nee rer co cor cme cs Cec eee aU me etd Ce merry on ee en am Ce meray ma ee Ce amet poo amd CeCeWeer roe Pract) re AUKINE earn Pe oy Por ert ood ery Coa ro ory Poca ety eos an rea Maru aa ony ory ed roy Su KONRAD RUMP cat LURGI Poy Crean! aT ay Prete) CT SERELETTI PE oat co PLuTOX: Pr pr cory acer ENUSA Percy 0, 6 Por IMPREGILO Eris eta PIERART oe) Slatin Cap aes tL ea BOLIVIA TOUT ro co Pov eo ‘SPAIN EGYPT ory eon ‘SPAIN Por Rak spa ea ALBANIA on SPAIN RST ag ans Ean ead rN Pratard ry Area a coer corsa cer) oes) 1000 x 2500 rier peer oe eer 1300 x 2750 ee seer coer reer peer oe) eer) ere 4750 x 6000, ope) cre Pree) erie) Pert) Pa) 2000 x 6000, etc) Prone pee) er 2500x7250, rere SUGAR es Prd rtd rd rn pres ary ug ry Ric urn cat Cr SINTER ry rg Md PHOSPHATE autor) pied 18 ea Pin Rr thidicd FERTILIZERS ue a Cr his ray Crh era TL ro Pod rr HORIZONTAL SCREENS - AT) oT TUNISIA cat co) SPAN pen) Cay oy sean aa cr coor nny GREECE INDONESIA rn eo a aa SPAIN Poa TUNISIA aC ny cna ALGERIA Pony Pree Ca cree rer) pret) erie) re) rhe) 4200 x 5500 rer) Seer) errata) eee er re ee) ered hen) rer) eer) 2000 4000 Pert er) ee Peer) 2500x7000, Pre) 2750 x 6500 a) 2750x7500 een oc ne Ory Cerna PYRITE ray cred fr Cr core PYRITE er cre cig ond cry PELLETS rr Prd ‘SALT (UpanU RAL Cad PHOSPHATE eae fata Bd PELLETS ore Cts cy 70TH. cad ccs is a coy coh rh cy CL roam 480TH. 250TH. rm coi rs rs Eos rs acon. cos te i Es oa Eas 7e0Th, his core 0-50 mm, es eres ere reread ered reco eras Cer ee er 0-60mm. es 0-150 mm. 0-40 mm. Cerna ce 0-50 mm. 0-30 mm Cees 0-50 mm, ene Cs ce er nas eo rere a end Cores Nang eer a 0-12mm rs 0- 6m 0-200. mm Care Ces reo Cee 0-200 mm. Ca a Ce Ce cers Cece Caco 0-100 mn. een rer Cer 0-20mm, enn ecu er eo os 0- 80mm, Chas Ce re eer Per cerry 40.ané 10 mm es Pera” ee 200m rer coe ero Po err een Cer ay ern Snm. eno) err ey 2mn co ren ered ro 40mm cr ra i) cE) 50 and 15 mm cers cre 25mm Ceci ed 25 and § om cera 20mm ce Sm Pn Simm ree res 16,12, 6mm, 20'nm. enCR ea aS LA eRe ULLAL Og ESPECIALES ESPANA, S.A. Pho EIU eae LRAT aa) POE AP ISN} Lee eee Fax: +434, 91 447 5477 /91 447 31 39 MANUFACTURING DEPARTEMENT Pecunia Or a se AeA) Tel: +434.94 440 44 50 Fax: +434.94 440 09 50 fare eee eo Aiea Anco oS)