Professional Documents
Culture Documents
1
INTRODUCTION
Safesite Fall Arrest Systems
2
require liaison with the client in order to ensure that all parties con- The company is constructionline registered and has achieved BS EN Safesites Health & Safety Division provides services tailored to suite
cerned are aware of every aspect of the contracts organisation. ISO 9001:2000 Quality Management Systems. a companys health & safety needs. From on-site risk assessments to
comprehensive training and risk management, Safesite can help a
Some installations may require routine inspection and certification Safesite is also a registered provider of Continual Professional company gain a better understanding of the complex issues arising
depending upon the environment and usage. Safesite will advise on Development (CPD) for both the Royal Institute of British Architects from Health & Safety Regulations in the workplace and to comply
the service schedules and costings during the quotation stage of the (RIBA) and the Institution of Occupational Safety & Health (IOSH). with the latest legislation.
report.
These courses are designed for Architects and Surveyors and WEBSITE
CERTIFICATION & TRAINING explains the thought process leading to product specification. For Safesites website www.safesite.co.uk gives full details of products,
Health & Safety legislation as well as European Directives are contin- example, user participation, frequency of access, building height and together with their specification and autocad drawing facilities. The
ually monitored and implemented within the design of Safesites planning issues etc. site also gives details of all relevant legislation for working at height
Products. This is independently accessed by institutions such as the together with information on the companys range of services such as
British Board of Agrement, British Standards and National Engineering HEALTH AND SAFETY DIVISION re-certification, CPD and training which will help you comply with
Laboratory testing. Health and safety is becoming an increasingly important part of current legislation.
todays working environment, but with legislation constantly changing
Safesite is committed to service & quality and has been assessed by to meet new issues it is virtually impossible to know everything there
the National Britannia Health & Safety Supplyline Registration Scheme. is to know about health & safety.
wahsa
Work at Height
Safety Association
3
LEGISLATION
Legislation
Compliance with statutory regulations could save many lives and
reduce the number of injuries. Most accidents and costs incurred
could be prevented through the correct application, information,
instruction, training and supervision of those who use the equipment.
Those in control of non-domestic premises have a duty to ensure, so
far as is reasonably practicable, that the premises, the means of
access and exit, and any plant or substances are safe and without
risks to health. The common parts of residential premises are deemed
as fabricated steel work. In many instances it has been established
that products have been tampered with by other trades leaving them
in an unfit state for safe usage.
4
Compatibility of personal protective equipment - Regulation 5 are adequately trained. Records of all training should be maintained (b) after assembly at a new site or in a new location, to ensure that it
Every employer shall ensure that where the presence of more than to assist in the efficient administration of the training programme. has been installed correctly and is safe to operate.
one risk to health or safety makes it necessary for his employee to (2) Every employer shall ensure that work equipment exposed to con-
wear or use simultaneously more than one item of personal protective BS EN 365: 2004 ditions causing deterioration which is liable to result in dangerous sit-
equipment, such equipment is compatible and continues to be effec- Personal Protective Equipment against falls from height - General uations is inspected - (a) At suitable intervals; And (b)Each time
tive against the risk or risks in question. requirements for instruction for use and marking. exceptional circumstances which are liable to jeopardise the safety of
This standard provides the general requirements for instructions for the work equipment have occurred, to ensure that health and safety
Where more than one item of PPE is being used simultaneously, the use and marking of equipment. As well as many other provisions conditions are maintained and that any deterioration can be detected
different items must be compatible with one another. In these cases, under this standard, there is a clause which states: and remedied in good time.
when selecting PPE, it should be ensured that when both items are
used together, they will adequately control the risks against which Instruction that the system or component be examined - or where Inspections must be recorded and may, in some cases, include some
they are provided to protect. deemed necessary by the manufacturer, serviced - at lease once every or all of the checks that are made during the maintenance activity.
twelve months by a competent person authorised by the manufacturer. Where the risk assessment under Regulation 3 of the Management of
Maintenance and replacement of personal protective equipment Health and Safety at Work Regulations 1999 has identified a significant
- Regulation 7 This provides the criteria for annual re-certification of vertical and risk to the operator or other workers from the installation or use of
Every employer shall ensure that any personal protective equipment horizontal lifeline systems, track systems, eyebolt and anchorage the work equipment, a suitable inspection should be carried out. The
provided to his employees is maintained (including replacement or points as well as legislation relating to fencing (guardrail). With extent of the inspection required will depend on the potential risks
cleaning as appropriate) in an efficient state, in efficient working regards to restraint systems, it would be considered good practice to from the work equipment. Inspection should include where appropriate,
order and in good repair. carry out annual inspections as specified in this standard. visual checks, functional checks and testing.
An efficient system of maintenance of PPE is essential to make sure PROVISION AND USE OF WORK EQUIPMENT Where work equipment is of a type where the safe operation is critically
the equipment continues to provide the degree of protection for which REGULATIONS 1998 (PUWER) dependent upon its condition in use and deterioration would lead to a
it was designed. Maintenance is required under the Regulations and Maintenance - Regulation 5 significant risk to the operator or other workers, you should arrange
includes, where appropriate, cleaning, disinfection, examination, (1) Every employer shall ensure that work equip- for suitable inspections to be carried out.
replacement, repair and testing. The responsibility for carrying out the ment is maintained in an efficient state, in efficient
maintenance should be laid down, together with the details of the working order and in good repair. The frequency of inspections should be based on how quickly the
procedures to be followed and their frequency. (2) Every employer shall ensure that where any work equipment or parts of it are likely to deteriorate and therefore
machinery has a maintenance log, the log is kept up to date. give rise to a significant risk. This should take into account the type of
Information, instruction and training - Regulation 9 equipment, how it is used and the conditions to which it is exposed,
Where an employer is required to ensure that personal protective This regulation builds on the general duty of the Health and Safety at (for example external construction or maintenance use compared to
equipment is provided to an employee, the employer shall also ensure Work etc. Act 1974, which requires work equipment to be maintained internal warehouse maintenance use).
that the employee is provided with such information, instruction and so that it is safe. It is important that equipment is maintained so that
training as is adequate and appropriate to enable the employee to the performance does not deteriorate to the extent that it puts people Information and Instructions - Regulation 8
know- at risk. The frequency and maintenance management will be dependent (1) Every employer shall ensure that all persons who use work
a) the risk or risks which the personal protective equipment will avoid upon the complexity of the piece of equipment, intensity of use, equipment have available to them adequate health and safety infor-
or limit; operating environment, variety of operations, risk to health & safety mation and, where appropriate, written instructions pertaining to the
b) the purpose for which and the manner in which the personal pro- from malfunction or failure. Maintenance operations need to be carried use of the work equipment.
tective equipment is to be used; and out by a competent person in accordance with the manufacturer's (2) Every employer shall ensure that any of his employees who
c) any action to be taken by the employee to ensure that the personal recommendations. supervises or manages the use of work equipment has available to
protective equipment remains in an efficient state, in efficient working him adequate health and safety information and, where appropriate,
order and in good repair as required by Regulation 7(1). Inspection - Regulation 6 written instructions pertaining to the use of the work equipment
(1) Every employer shall ensure that, where the safety of work
It is essential that initial training of the PPE is provided to all those equipment depends on the installation conditions, it is inspected -
who are involved or likely to use the equipment. Further refresher (a) after installation and before being put into service for the first
training is equally important to ensure that existing and new operatives time; or
5
LEGISLATION
Legislation
This regulation builds on the Health and Safety at Work etc. Act 1974
to provide employees with the information and instructions that are
necessary to ensure their health and safety. It also links to the
Management Regulations to provide information to employees relating
how they impact on those affected. This information is needed to
make decisions on how to manage those risks in an informed, rational
and structured manner, and that the action taken is proportionate.
Hierarchy of Protective Measures
This requires all employers and the self-employed to assess the risks
to workers and any others who may be affected by their work or
business. A risk assessment is carried out to identify the risks to the
health and safety of any person arising out of, or in connection with
the work or undertaking. It should identify how the risks arise and
6
Construction (Design and Management) Regulations 2007
Construction (Design and Management) Regulations 2007 Ensure all relevant pre-construction information is provided to Principal Contractor
The Construction (Design and Management) Regulations 2007 designers and contractors (Part 2) The Principal Contractor is usually the main or managing contractor
(CDM2007) came into force on 6th April 2007 and bring together Appoint a CDM co-ordinator and Principal Contractor. Failure to and is responsible for the planning, management and co-ordination of
CDM 1994 and the Construction (Health, Safety and Welfare) (CHSW) appoint these parties means that the Client will take on their roles work during the construction phase. The Principal Contractor must
Regulations 1996 into a single regulatory package. and so assume their duties and liabilities (Part 3) also comply with the other duties placed on all Contractors under the
Make sure that the construction phase does not start until there Regulations. Key responsibilities are to:
The key aim of CDM2007 is to integrate health and safety into the are suitable welfare facilities and a construction phase plan is in Ensure the Client is aware of their duties, has appointed a CDM
management of a project and to encourage everyone involved to place (Part 3) Co-ordinator and notified the HSE before work started
work together to: Provide information relating to the health & safety file (e.g. Prepare, develop and implement a written plan with site rules and
Asbestos Register) to the CDM co-ordinator (Part 3 ensure all contractors follow this.
Improve the planning and management of projects from the very Ensure suitable welfare facilities are in place from the start of the
beginning construction and maintained properly
CDM Co-ordinator Check all appointees are competent
Identify hazards early on so that they can be eliminated or The CDM Co-ordinator acts as the Client's key advisor for the project, Provide all workers with suitable health and safety induction,
reduced at the design or planning stage and any remaining risks particularly on matters relating to health and safety and competency. information and training.
can be properly managed Key duties include: Liaise with the CDM Co-ordinator on the ongoing design
Advise and assist the Client with their duties Take reasonable steps to prevent unauthorised access to the site.
Target effort where it can do the most good in terms of health & Notify the HSE about the project
safety Co-ordinate the health and safety for the design work, planning Contractor (and the self-employed)
and other construction preparation Anyone who directly employs construction workers or controls or
Discourage unnecessary bureaucracy Manage the flow of information between the Client, Designer and manages construction work is a Contractor under CDM2007 and is
Contractor required to:
The Regulations are divided into 5 Parts. Part 2 covers general Liaise with the Principal Contractor on the design of the project Plan, manage and monitor their own work and that of workers
management duties which apply to all construction projects, including Collect and distribute all necessary pre-construction information (Part 2)
those that are non-identifiable, while Part 3 sets out additional Prepare and update the health and safety file for use at the end of Ensure the competence of all their appointees and workers (Part 2)
management duties on notifiable projects. In other words those lasting the construction phase Provide workers under their control with the necessary information
more than 30 days, or involving more than 500 person days of and training (Part 2)
construction work. These duties require specific appointments and
documents which will help in the management of health and safety
Designer Comply with the requirements listed in Part 4 of the Regulations
The Designer's responsibilities extend beyond the construction phase (Part 2)
throughout the project. Ensure adequate welfare facilities have been provided (Part 2)
of a project. They must also consider the health and safety of anyone
who will maintain, repair, clean, refurbish and demolish all or part of Ensure the Client is aware of their duties, has appointed a CDM
Requirements of duty holders under CDM2007 the structure and who will be using the premises as a workplace. The Co-ordinator and notified the HSE before work started (Part 3)
Everyone involved in a construction project must check their own Designer's main duties include: Co-operate with the Principal Contractor, CDM Co-ordinator and
competence, co-operate with others and co-ordinate work in order to Avoid unnecessary risks to those involved in the construction and others working on the project (Part 3)
ensure the health and safety of construction workers and others who future use of the building, eliminate hazards and reduce risks Provide the Principal Contractor with details of any contractor they
may be affected by the work. associated with any remaining hazards (Part 2) engage (Part 3)
Provide information on any remaining risks (Part 2) Ensure all information required for the health and safety file is
Client (excluding domestic clients) Ensure that the Client is aware of their duties and a CDM provided (Part 3)
A Client is an organisation or individual for whom a construction project Co-ordinator has been appointed (Part 3) Inform the Principal Contractor of any problems with the plan or
is carried out. All Clients have a duty under the Regulations to: Provide any necessary information for the health and safety file risks identified during their work (Part 3)
Check the competency and resources of all appointees (Part 2) (Part 3) Inform the Principal Contractor of any reportable accidents,
Ensure that there are suitable management arrangements and diseases or dangerous occurrences (Part 3)
welfare facilities in place for the project (Part 2)
Allow sufficient time and resources at all stages (Part 2)
7
RE-CERTIFICATION Re-Certification
8
RISK ASSESSMENT Risk Assessment
RISK ASSESSMENTS - OPERATION AT ROOF LEVEL
This section gives an example of a Risk Assessment
LIKELIHOOD
SEVERITY / CONSEQUENCE
1 2 3 4 5
1 1 2 3 4 5
2 2 4 6 8 10
LIKELIHOOD
3 3 6 9 12 15
4 4 8 12 16 20
5 5 10 15 20 25
9
WORKING PRACTICE Permit To Work
TYPICAL ROOF PERMIT TO WORK
The following is an extract of a typical roof permit to work that includes information that is
Method Statement
A TYPICAL METHOD STATEMENT
The method statement of a project must be site specific and not generic. This document is
required in order to ensure surveying, inspecting or maintenance operations are carried out extremely important as it details the exact method of carrying out the works and should provide
effectively, controlled and the measures which are required in the case of an emergency. the following information:-
It is prudent for all employers/clients to provide these for any likely inspector, surveyor or
maintenance contractor to complete when carrying out any operations at a given building. Client
This procedure protects the employer/client and the operative concerned in terms of health Client address
and safety legislation in the sense that adequate precautions are in place for the operation to Client telephone number
be carried out effectively and safely. Client fax number
Client contact
Company. E-mail address
Site Address. Site address
Contact. Site contacts
Telephone number. Site telephone number
Emergency number. Responsibilities of each party detailed
Safety Equipment installed. Health & safety arrangements
P.P.E. equipment issued in conjunction with installed safety equipment. Emergency arrangement & procedures
Training information and instruction of use of equipment. Security arrangements
Additional precautions:- Programme of works
Fire procedure; Courier details and arrangements for deliveries
fume/extract; Access arrangements for men & materials
X-rays; Distribution of equipment
public below; Utility arrangements
roof lights; Installation in accordance with Safesite O&M manual & Risk Assessment
electrical equipment/tank room;
telecommunication equipment.
Other trades working on roof.
Operative signature and print signature.
Operative emergency contact and telephone number.
10
Product Selector Guide
Falls From Height Protection Required
Short Term Annual Maintenance Only? Fragile? Internal Access? Permanent Installation?
Plant or Safesite
Safesite Valley Frame Short Term Annual Removable or Plastic Safesite Railbloc or
equipment within 2M Mobile Temporary Solution? Rope Grab (PPE)
or Safesite Maintenance Only? Coated Eyebolt Cabloc
of Roof Edge? Man Anchor
Safesite Safesite
Planning Consent Safesite Horizontal Life
Safesite Demarcation Roof Hercule
Issues? Line
Anchor System
NO YES
Rescue Kit
Alternative
Safesite System Specialist Designed Including Training
Virtually Invisible
2000 Powdercoated System Rescue Risk Assessment
Horizontal Life Line
Rescue Policy
11
SYSTEM 2000
Safesite System 2000 Guardrail
12
SYSTEM 2000 AESTHETICS
System 2000 to ensure compliance with the relevant wind loadings The smooth lines of the standard galvanised finish can be further
relating to the topography, height and location of the project through- enhanced by the application of polyester powder coating to BS 6497 :
out the UK. 1984 Specification for Powder Organic Coatings, with bespoke colour
produced to special order. System 2000 aesthetics can be improved
OFFICIAL DOCUMENTATION by the addition of decorative design panels between the horizontal
System 2000 complies with the following:-
British Board of Agrment Certificate
EN 13374: 2004 Temporary Edge Protection Systems - Product
guardrails. These panels are welded between the horizontal rails dur-
ing the fabrication process. Special designs can also be catered for
within the System 2000 cantilevered principle, details on request. The
The one
Specification Test Methods
BS 6399 : Part 2 1997 Code of Practice for Wind Load.
HSE/SIR 15 : 1988
concept of a decorative cantilevered system has been warmly wel-
comed by Planning Officers due to the improved aesthetics. and only
MOAT No 43 : 1987 SYSTEM 2000 DISTRIBUTORS
HSC Workplace (Health, Safety and Welfare) Regulation 13 "Falls or
falling objects" 1992.
System 2000 is available as a supply and installation service or com-
ponent supply only. The system is available from Safesite directly or approved
HS/G 33 " Health & Safety in Roofwork" 1998 one of its licensed distributors within the UK & Overseas.
HSE Construction Sheet No. 21 "Working on flat roofs protection
against falls."
European Union Directives together with requirements of CDM
SPECIALIST SYSTEMS
Safesite System 2000 has been specially adapted to provide roof
BBA System
Regulations. edge protection on fragile roofs with the advantage of not fixing the
system to the building's structure. This is a specialist service and
Full documentation is available upon request. each project is designed to the specific building's requirements. (See
Mobile Valley Frame and Steel Fabrication sections).
13
SPECIFICATION
Safesite Cantilevered Edge Protection System Specification
GENERAL
System 2000 is a fully cantilevered guardrail without any requirement for physical fixing into the roof's
structure/membrane. The complete system's design, manufacture, testing and installation has been
externally assessed by the British Board of Agrment and issued with a BBA Certificate.
MATERIALS
System 2000 is fabricated from steel to BS EN 10025 S275 Grade : 1993 and S275JO Grade. All steel
components are then hot dipped galvanised to BS EN ISO 1461.
Guardrail upper and lower rails are produced in steel - 48.3mm external diameter.
481mm All fixing screws are A2 Grade Stainless Steel and are greased before installation.
All cast clamps used to join the guardrail are galvanised malleable cast iron produced to BS EN 1562 :
1997 founding malleable cast iron.
All components in contact with the roof membrane are covered with 3mm fluted rubber.
Counter weights are totally fabricated in steel.
Where tubing is cut on site zinc rich paint is applied to the cut end of the tube.
LAYOUT
Height of guardrail is set at 1100mm.
All vertical supports are set at no more than 2M centres with counter weights set at no more than 4M
centres on a straight run. All stop ends are double counter weighted or supported by way of a wall/ladder
clamp.
TESTING
150mm 230mm System 2000 has been tested to EN 13374:2004 Temporary Edge Protection Systems - Product
BASE FOOT - SL 101A Specification Test Methods and has been awarded a Class A Pass.
This component provides support to the system and is utilised where cantilever tubes and counter weights are
required. The base is bonded with fluted rubber matting for membrane protection. WIND LOADING
Material : galvanised steel to BS EN ISO 1461. Component weight : 4.3kg System 2000 was assessed by the British Board of Agrment to ensure compliance with
BS 6399 : Part 2 : 1997 Code of Practice for Wind Loads.
This is fully documented and approved by the British Board of Agrment.
1000mm
150mm
250mm 600mm
14
SLIDING LINK TUBE
ACCESS POINT
481mm
150mm 230mm
O/D 48.3mm
850mm
2m max
O/D 48.3mm
2.9m or 2.2m
STANDARD CORNER DETAIL
63.2mm A
97.6mm
50mm
SLIDING LINK TUBE
ACCESS POINT
63.2mm
50mm
99mm
90 ELBOW - SL 203
This component provides the means of dealing with corners and changes in level.
Material : malleable cast iron to BS 1562 and galvanised to BS EN ISO 1461. Component Weight : 1.1kg.
113.2mm
113.2mm
50mm
16
4000mm 125mm
2000mm 100mm
75mm
TYPICAL START/STOP
1655mm
POINT
WALL/LADDER CLAMP - SL 109C
This component provides the means to terminate the system against a facade or clamp the system to a cat ladder/
structure where the stringer is a maximum of 70mm wide.
Material : galvanised steel to BS EN ISO 1461. Component weight : 1.1kg.
75mm
61mm 96mm
O/D12mm
L BAR - SL 108
This component is utilised in conjunction with a link tube (SL 108) and a pair of on line connectors (SL 201) when one is
providing a sliding link tube access point. One of the grub screws, of each of the on line connectors (SL 201) is replaced with
an L-bar. The L-bars in each of the on line connectors provides the means of locking the link tube in place.
Material : stainless steel. A2-50. Component weight : 0.113kg.
O/D38.1mm
475mm
1100mm
250mm
18
System 2000 Assembly Guide
4. LAYING OUT SUPPORT LEG AND MAIN RAIL TUBES
Lay out the equipment in approximately the positions shown below. Always ensure that you and the equipment are at a safe distance from the roof edge. It is a recommendation of Safesite that this distance is no less
than 2 metres.
Lay out two 2.9m main rail tubes (SL102) or (SL107) side by side and in a continual line, for the whole length of the required guardrail (ensure these do not roll towards the roof edge).
Then start laying out the support leg units (budget leg/weighted leg).
2m along from that position lay a weighted leg, carry on laying out the support leg units in this alternative manner for the required length of guardrail.
COMPONENT LAYOUT
Roof Edge
2 Metres Minimum
FIGURE 1
19
ASSEMBLY GUIDE
System 2000 Assembly Guide
The guardrail must always end on a weighted leg, the only exception to this rule is if the guardrail can be fixed to a suitable structure i.e. brick/concrete walls or cat ladders etc, then a budget leg can be used.
If the start point of the guardrail is from a position that can not be fixed, (this might be a glass or steel building) then your first leg must be a weighted leg, the next one is a budget leg laid 2m away along the guardrail
length, then carry on laying out the support leg units alternating between the two different support leg units. (Budget/Weighted).
START/END DETAILS
DETAIL A, B, C REQUIRE DOUBLE WEIGHT OR LINKED DOUBLE WEIGHT
A B C D
SLIDING LINK TUBE ACCESS CHAIN POINT FREESTANDING END WALL CLAMP
Extra components Extra components Extra components Extra components
4No. On line connectors (SL201) 1No. Length of chain 2No. 90 Elbows (SL203) 1No. T-Connector (SL204)
4No. L-bolt (MMA005) 2No. 90 elbows (SL203) 1No. Wall/Ladder clamp (SL109C)
2No. Link tubes (SL108) 2No. Hook Fittings (SL206) 2No. 90 Elbows (SL203)
2No. Wall fixings (SL110)
FIGURE 2
5. LAYING OUT COUNTER WEIGHTS AND CANTILEVER TUBES (SEE FIGURE 1.)
At the positions where the weighted legs are placed you will also require one cantilever tube (SL104) and add one on line connector (SL201) for joining the counter weight to the cantilever tube.
At the stop ends of the guardrail that have a weighted leg you will require one cantilever tube, two counter weights and a tee fitting (S204).
At the stop ends you will also require a length of tube 475mm long, to connect vertically between the top and the bottom main rail tubes using two 90 elbows (SL203).
20
System 2000 Assembly Guide
STAGE 1
Starting at the corner, stand up the corner two legs, (the first one a budget leg and the second a weighted leg) making sure the cross over clamps (SL200) are facing you. You should be able to read SAFESITE BBA.
Space the legs 2m apart.
2m Max
2m Max FIGURE 3
STAGE 2
Slide a 2.9m main rail tube (SL102) into the bottom cross over clamp (SL200) of each of the standing legs. Position the tube so there is 60mm protruding from the cross over clamp (SL200), and tighten the grub screw.
These are located on the bottom of the cross over clamp (SL200).
Slide the second 2.9m main rail tube (SL102) into the top cross over clamp (SL200), positioning the tube as before, leaving 60mm of the tube protruding from the cross overclamp (SL200), and tighten the grub screw of
the cross over clamp (SL200), but on the budget leg only.
The weighted leg is left free for the moment so that you can make adjustments to the height of the guardrail. This is achieved by releasing the grub screw at the bottom right of the support leg unit, and using a spirit
level. Lift or lower until the assembly is level and then re-tighten the grub screw.
Once the assembly is level the weighted leg needs to be plumbed. To do this you simply slide the top of the leg slightly left or right. After checking with a spirit level tighten the grub screw of the top and bottom cross
over clamps (SL200).
21
ASSEMBLY GUIDE
System 2000 Assembly Guide
STAGE 3
Connect the cantilever tube (SL104) to the counter weight (SL106) using the on line connector clamp (SL201). Now slide the free end of the cantilever tube (SL104) into the bottom of the weighted leg and tighten the
grub screw.
Slide and secure the 90 elbows (SL103) to the 60mm of 2.9m main rail tube (SL102) extending from the budget leg.
STAGE 4
Working perpendicular to where you started, stand up the next support leg unit, which is a budget leg.
With the cross over clamps (SL200) facing you slide a 2.9m main rail tube (SL102) through the bottom cross over clamp (SL200) and back into the 90 elbow (SL203) and tighten the grub screw locking the 2.9m main
rail tube (SL102) to the first assembly.
Slide the top 2.9m main rail tube (SL102) into the top cross over clamp (SL200) as before and secure the 2m main rail tube (SL102) to the 90 elbow (SL203).
22
System 2000 Assembly Guide
STAGE 5
Slide this completed assembly into position, at the roof edge.
STAGE 6
Secure an on line connector clamp (SL201) to each of the free ends of the 2.9m main rail tube (SL102) of the assembly.
Working from both sides stand up the next support leg unit and slide a 2.9m main rail tube (SL102) through the bottom cross over clamp (SL200) and back into the on line connector clamp (SL201) and tighten the grub
screw securing the 2.9m main rail tube (SL102) into the on line connector clamp (SL201), carry on with the top 2.9 main rail tube (SL102), again going through the top cross over clamp (SL200) and into the top on line
connector clamp (SL201). Do not tighten the grub screw yet as this will permit movement while you level the support leg unit. Once you have established this level, (as described in stage 2), tighten the grub screw on
the cross over clamp (SL200).
STAGE 7
Continue with this method of fitting the 2.9m main rail tube (SL102) and legs together for this run of guardrail, remembering to connect the cantilever tubes (SL104) and counter weights (SL106) to the appropriate
support legs as you proceed.
STAGE 8
Determine the end detail and finish the guardrail accordingly (see end detail drawings figure 2.).
LADDER CLAMP
DETAIL
FIGURE 5
WARNING
Under no circumstances should any person be anchored to the system for fall arrest purposes. Further, components such as timber infill, advertising boards, polyethylene sheets must not be fixed to the system.
23
ASSEMBLY GUIDE System 2000 Assembly Guide
BUDGET LEG WEIGHTED FOOT
ADJUSTABLE ANGLE CORNER
STEP DETAIL
120mm Max
90
T- CONNECTOR
1100mm Minimum
DUCT
24
RE-CERTIFICATION SYSTEM 2000 Re-Certification
Periodic inspections by a competent person are required under Regulation 5 of the Workplace (Health, Safety & Welfare) Regulations 1992, the Work at Height Regulations 2005 and BS EN 365.
The frequency will depend upon the environment, location and usage but should be at least every 12 months.
Walk and visually inspect the complete installed system in relation to the general client's needs.
Establish if any modifications and/or additional products are required to reflect any refurbishment requirements or additional plant & equipment which have been installed and require access.
Ensure the system has not been modified or tampered with by unauthorised persons.
Check all base feet are in contact with the roof membrane.
Check all counter weights are in place as per the original drawing. This is essential for wind loading calculations.
Check all grub screws are in place, greased and sufficiently torque.
Check that the general height and level of the system including the leg centres do not exceed 2m.
(This only tends to be an issue if the system has been tampered with between inspections).
Any galvanised components showing signs of corrosion should be wire brushed thoroughly and galvanised spray/paint applied as appropriate.
If rusted significantly, take digital photographs and include these in the inspection report.
Where toe-boards are fitted check the brackets that support the toe-board are in place, greased and sufficiently torque.
Where applicable, check fixings to walls/structures including cat ladder clamps are in place, greased and sufficiently torque.
Check system plaque position & mark up to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.
25
BBA CERTIFICATION
26
27
BBA CERTIFICATION
28
29
PERSONAL FALL PROTECTION Personal Fall Protection Systems
PERSONAL FALL PROTECTION SYSTEMS When working in a fall arrest situation it is a legal requirement for FREE FALL DISTANCE
Personal fall protection systems are required when an operative is the employer/building owner to have a rescue policy and plan in In layman's terms, it is the distance that a person falls before any
working at an elevated level with an unprotected side or edge, which place and not to rely solely on the emergency services. Anyone part of the system starts to arrest the fall. Free fall is measured from
can be at any height. The system must be designed in such a way to responsible for or working at height must be trained fully on the anchorage point to the point in which the system started to arrest the
prevent the operative from free falling more than 2 metres or striking correct rescue procedures including how to use the rescue kit fall. This distance excludes deceleration distance and lanyard/harness
a lower level. There are two ways that a company can accomplish provided. Should an emergency occur, a competent first aider elongation. Maximum free fall distance is 2 metres or striking a lower
this task: Fall Restraint or Fall Arrest. should be present to assist with the casualty and to follow the level.
standard UK first aid guidance for the recovery of a person.
FALL RESTRAINT SYSTEM TOTAL FALL DISTANCE
This system does exactly what it states. It is designed in such a way KEY COMPONENTS OF A FALL ARREST SYSTEM Is measured as the distance the operative fell from the point at which
as to restrain the user from falling by not allowing the user to get to There are a number of issues that need to be addressed when they were standing to the position of their feet after the fall. Free fall
the leading edge. With this system the free fall distance is ZERO. considering using a fall arrest system - and deceleration distances are included in the measure. An example
Belts can be used with this type of system but a full body harness is of the 6 metre rule which shows falling distances can be seen in
recommended. If any possibility of a free fall exists then the user IMPACT FORCE appendix 1.
needs to use a Fall Arrest system. The maximum impact force for a full body harness is 6kN and 10kN
for the anchorage point. Calculating the impact force is difficult ANCHORAGE POINTS
FALL ARREST SYSTEM because there are so many variables. These variables include fall Need to be rated at a minimum of 10kN per person.
A fall arrest system consists of the following components: Anchor, distance, person's weight, and attachment method (self retracting If engineered, they need to have a 2:1 safety factor.
Connector, Body support and Retrieval. lifeline, shock-absorbing lanyards, etc.)
1m - system deflection
2m - height of person
2m - shock absorbing lanyard
up to 1.75m - absorber extension
30
PERSONAL FALL PROTECTION Minimum Height Requirements
DIAGRAM A
Anchor point above user. (In this case 1m above user's harness attachment
point)
(Preferred Option)
Free fall distance: 0.5m
Fall factor = 0.5/1.5 = 0.3
DIAGRAM B
Anchor point at shoulder level.
(Non-preferred option)
Free fall distance: 1.5m
Fall factor = 1.5/1.5 = 1.0
DIAGRAM C
Anchor point at foot level.
(To be avoided)
Free fall distance: 3.0m
Fall factor = 3.0/1.5 = 2.0
NOTE: The lower human figure in each diagram indicates the position
of the user at the end of the free fall. This is the point at which the
energy absorber begins to deploy and should not be confused with the
position the user would be in at the end of the arrest of the fall.
KEY
F = Free fall distance
(Source BS 8437:2005)
The above diagram shows three fall arrest situations. In each case the fall arrest system is based on a 1.5m long
energy absorbing lanyard and a distance between the attachment point on the user's harness and their feet of 1.5m.
The free fall distance is the vertical distance between the position of the user's feet immediately before the fall, and
the position of the user's feet at the point at which the lanyard has become taut and started to arrest the fall. (Figure
F in the diagram)
31
HORIZONTAL LIFELINE Safesite Horizontal Lifeline
32
restraint line. When a bracket/Mobile Man Anchor is encountered, the for instruction for use and marking. This can be carried out by system provides the contractors with complete and continual hands
link device attaching the operative to the system simply glides over Safesite as a service contract and included within the quotation for free protection during the work.
the bracket without the need to detach. Whilst the operative is the system.
attached to the horizontal life line a fall restraint solution is provided. The Work at Height Regulations 2005 require that the employer/ Although the lifeline systems were installed primarily to provide ade-
If the operative needs to go within 2m of the roof edge, then they building owner has a rescue plan and policy in place for all fall arrest quate safety measures for the re-roofing phase, the virtually invisible
must attach to an individual mobile man anchor and detach from the systems. (see pages 80-85) solutions were retained to ensure that any future maintenance to the
horizontal life line, fall arrest solution. roof or ceiling could be undertaken in complete safety. Plans to clean
INSTALLATION - DRAPERS HALL and restore the ceiling painting in the Livery Hall, painted by Herbert
CERTIFICATION Safesite's Horizontal Lifeline systems was installed at Drapers Hall to Draper between 1903 and 1910, was one such project where the
Safesite's Horizontal Lifeline System has been tested successfully to ensure safe working conditions for contractors and employees during Horizontal Lifeline system was able to offer permanent fall arrest pro-
BS EN 795: 1997 Protection against falls from a height anchor the restoration project which involved the re-roofing of the grand tection.
devices - Requirements and Testing. main hall. The Livery Hall is 40ft from floor to ceiling so during the re-
roofing phase, two Horizontal Lifeline systems were installed in the Safesite's Horizontal Lifeline system was also specified for external
LEGAL REQUIREMENTS roof's eaves to provide a fall arrest protection solution. During the use allowing workers to access the roof which features a 2ft high
All fall arrest systems & PPE equipment need regular inspection and project, contractors were required to work in the void above the ceil- parapet with narrow gullies either side and a 60ft drop to the ground
re-certification in accordance with BS EN 365: 2004 Personal ing where severe space constraints meant that they had to work on below.
Protective Equipment against falls from height - General requirements and negotiate narrow areas and access routes. The Horizontal Lifeline
33
SPECIFICATION
Safesite Horizontal Lifeline Specification
120mm
AN 716
WALL MOUNTED
AN 705
WALL MOUNTED
AN 709
AN 725
FLAT ROOF MOUNTED
91mm
125mm
53mm
INTERMEDIATE BRACKET WITH PAS - AN 705
Designed to allow the shuttle to pass over the brackets without detaching from the system. Maximum span of 12m between FLAT ROOF MOUNTED
intermediate brackets. The unique design incorporates an active energy absorbing system PAS (Progressive Absorbing
System) which takes up part of the generated forces in the event of a fall. Material : Stainless steel AISI 316L. Breaking
strength >12kN. Net Weight : 0.46kg. SAFESITE HORIZONTAL LIFE LINE
The Safesite Horizontal Life Line provides a permanently
PITCHED ROOF MOUNTED installed cable system that complies to BS EN 795 Class C. The
system can be used in any horizontal configuration including
curves and/or inclinations up to 15. The system can be
CABLE - AN 708 installed on various structures utilising specifically designed
Stainless steel AISI 316L 8mm diameter 7x7 structure with breaking strength > 37kN, is suitable for spans of up to 12 posts. The spacing between intermediate supports can be up to
meters between intermediate brackets. Net Weight : 0.246kg. per metre. 12m. The cable consists of an 8mm 316 grade stainless steel
7 x 7 structure with breaking resistance of >37kN. The sys-
144mm tem is pre-tensioned to 80daN. Annual certification in
WALL MOUNTED
14mm accordance with BS EN 365 and BS 7883 is required.
AN 707
Material : Stainless steel AISI 316L. Breaking strength >52kN. Net Weight : 0.23kg.
AN 719
16mm SYSTEM PLAQUE - SL111/1
124mm Provides details of the given system and approvals. Material :
ENERGY ABSORBER - AN 725 plastic. Component weight : 0.085kg.
The energy absorber is designed to dissipate the energy generated throughout the system and reduce the end load-
ings. Some installations do not require an absorber. The element is a disposable device which must be replaced after
each fall. Material : Stainless steel AISI 304-303. Breaking strength >52 kN. Activating force minimum 2.4kN. Net Weight
: 1.1kg.
70mm
R260mm
34
Complies with BS EN 795 Class C Anchorage Devices
90.5mm
BRACKET ORIENTATION
48.5mm
SHUTTLE - AN 700
Designed to enable the user to move easily and safely along the Lifeline. A spring loaded cleat fastens the shuttle to the
cable. One then attaches the karabiner to the shuttle thus locking the shuttle onto the cable. The shuttle can be connected
and disconnected at any point along the system.
Material : Z8CND17 04 Stainless steel. Breaking strength 12kN. Net Weight : 0.39kg.
127mm
127mm
200mm
240-320mm
Dependent Dependent
upon cladding upon cladding
TOP FIX BRACKET - AM 220
STANDING SEAM POST - AM 221 Designed to be fitted to (min) 0.7mm steel, 0.9mm aluminium cladding sheet.
Designed to clamp on to the standing seam of a proprietary roofing sheet. The post is designed to progressively Material : AISI 304 stainless steel. Mastic joint included with twelve 7mm rivets and waterproof washer. Ultimate load >12kN
collapse to reduce the loads applied to the structure. Material : AISI 304 grade stainless steel. Fixings A2 grade direction of force parallel with roof valleys and crowns. Net Weight : 6kg.
stainless steel. Component weight : 9kg.
Ensure the screw gate karabiner is connected to the required Once the screw gate karabiner is unscrewed push the karabiner Whilst holding the shuttle as shown, utilise your forefinger to press
PPE BEFORE connection to the shuttle. together utilising your thumb as shown and detach the karabiner in the small spring latch at the rear of the shuttle. Whilst holding in
Take the shuttle and screw gate karabiner in two hands. Unscrew from the shuttle. the spring latch, position the shuttle on the 8mm cable and
the screw gate karabiner. release the spring latch.
Take the karabiner in one hand and push the karabiner together Thread the karabiner through the hole in the shuttle and release Whilst holding the shuttle and karabiner as shown, screw the
utilising your thumb as shown, to open the karabiner and position the karabiner so that it closes. screw gate karabiner to lock the device and ensure the karabiner
the shuttle as shown. cannot be opened via pushing together with your thumb as per
stage two.
36
RE-CERTIFICATION Safesite Horizontal Lifeline Re-Certification
Periodic inspections by a competent person are required under Regulation 5 of the Workplace (Health Safety & Welfare) Regulations 1992, BS EN 365 & BS 7883.
The frequency will depend upon environment, location and utilisation, but should be at least every 12 months.
Walk the complete system and check the smooth running over all intermediate brackets and that system still serves client needs.
Establish if any modifications, additional products are required to reflect any refurbishment or additional plant and equipment that has been installed and requires access.
Any galvanised components showing signs of corrosion, wire brush thoroughly and apply galvanised spray / paint as appropriate.
Pull test visible end fixings to concrete / brickwork / structure (where possible) 6kN - 15 secs.
Re-tension cable if required to allow smooth operation of the system (where required).
Any part of the installation or fixings that may need additional attention including shock absorber - take digital photographs and include in inspection report.
Any major components, other than nuts/ bolts/ washers etc, which may need replacing report to client and establish costings, so that if possible it can be repaired whilst on site.
Check system plaque position & mark up to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.
37
HERCULE
Safesite Hercule Enclosed Track System
38
LEGAL REQUIREMENT INSTALLATION - CLASSIC COUVERTURE
All fall arrest & PPE equipment needs regular inspection and re- The glass wall construction of the showroom meant that it required Hercule has also been installed at Classic Couverture's distribution
certification in accordance with BS EN 365:2004 Personal Protective regular cleaning but the height of the building and the glass frontage plant in Liverpool to provide a permanent fall arrest system for opera-
Equipment against falls from height - General requirements for posed the problem of how to ensure this could be done safely and tives needing to access the top of tankers. Classic Couverture manu-
instruction for use and marking. This can be carried out by Safesite as factures and processes chocolate in both liquid and solid forms for
a service contract and included within the quotation for the system. efficiently. Hercule was installed to the outside of the building to pro- major retailers including M&S. The company approached Safesite for
The Work at Height Regulations 2005 require that the employer/building vide a permanent fall arrest system for window cleaners while advice on how to protect workers who needed to access the top of
owner has a rescue plan and policy in place for all fall arrest systems. accessing ladders. The system's design allows the window cleaners the tankers in order to fill them with liquid chocolate. Safe access to
(see pages 80-85) to move freely and operate totally hands free throughout the cleaning the vehicles was already provided by a gantry with guardrails, but the
process. In addition to the ease of use, Hercule's trolley mechanism problem was how to allow the workers to safely walk along the top of
INSTALLATION-HERCULE AT BMW which prevents the pendulum effect associated with other systems, the tankers without restricting movement. Hercule not only offered
The Hercule horizontal fall arrest has been installed at Chandlers was of particular importance to the installation in catering for the the perfect solution by providing hands free protection, but the flexi-
BMW dealership in Hailsham, to provide a permanent fall arrest sys- concerns relating to the showroom's glass frontage. bility of the system's design also meant that it was able to meet the
tem for window cleaners working at height. Constructed on two levels specific installation requirements presented by Classic Couverture's
at a height of 7m, Hercule was specified as it was able to address the distribution plant.
low ground clearance of the building, while also offering a hands free
fall arrest solution.
39
SPECIFICATION
Safesite Hercule Track Specification
140mm
140mm
29mm
TROLLEY - AN 200
Horizontal mobile anchorage point. Bichromate zinc-plated steel roller support. Galvanised steel anchorage point
clamp. Anchorage zinc plated steel. Maximum load 136kg. Overall system strength 10kN minimum. Net Weight :
0.86kg.
19mm
70mm
48.5mm
48.5mm 3.5mm
600mm
4.5mm 55mm
55mm
59.5mm
60mm
32.5mm
55mm
60mm 65mm
115.5mm
164mm
60mm 65mm
SPECIFICATION
Hercule is an enclosed horizontal track sys- SUPPORT BRACKET - AN 207
tem that is designed and installed to BS EN This support bracket is bolted to the track and ceiling mounted. Supplied with locking hardware.
795 Class D Anchorage Devices. The system
Material : DD13 yellow bichromate zinc plated steel as per EN 10111. Overall system strength 10kN minimum.
comprises of a number of components (Not
all illustrated) to provide a horizontal fall Net weight : 0.555kg.
arrest enclosed track system designed as 145mm
required. The design can include curves,
turn tables, point systems etc. The track can
be supplied galvanised, zinc coated, or 65mm
epoxy resin coated steel for aesthetic
appearance. Please contact the Safesite 28mm
Technical Department for full design assis-
tance if required. Re-certification annually 75mm
in accordance to BS EN 365 and BS 7883
41
RE-CERTIFICATION Safesite Hercule Re-Certification
Periodic inspections by a competent person are required under Regulation 5 of the Workplace (Health Safety & Welfare) Regulations 1992, BS EN 365 & BS 7883.
The frequency will depend upon environment, location and utilisation, but should be at least every 12 months.
Walk the complete system and check the smooth running of the system and that it still serves client needs.
Establish if any modifications or additional products are required to reflect any refurbishment or additional plant and equipment that has been installed and requires access.
Any galvanised components showing signs of corrosion, wire brush thoroughly and apply galvanised spray/paint as appropriate.
If rusted significantly take digital photographs and include in inspection report.
Pull test visible end fixings to concrete / brickwork / structure (where possible) 6kN - 15 secs.
Any part of the installation or fixings that may need additional attention take digital photographs and include in inspection report.
Any major components i.e. other than nuts/ bolts/ washers etc which may need replacing report to client and establish costing so it can be repaired whilst on site, if possible.
Check system plaque position & mark up to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.
43
VERTICAL FALL ARREST Safesite Railbloc
Attachment
weight : 1.8kg. 50
Bracket
AC190
mm
80
Ladder
Junction
Link
Rail
Junction
Link
Railbloc
Attachment 30 MIN
Bracket Railbloc
BRACKET - AC 190 Arrester/
Fitted to ladder rung or style at 0.6m centres. Shuttle
15-30mm
Vertical extension of rail above last fixing
0.5m max. Material : zinc plated steel,
galvanised steel or stainless steel avail-
able. (Net weight : 0.36kg. zinc plated steel).
30 mm
10 mm 10 mm
20 mm
250 mm
105 mm
Dia 9 mm
Ladder
Rail
500 mm
1505 mm
TRACK - AC 150/G
500 mm
Dia 9 mm
RE-CERTIFICATION
30 mm Annually in accordance to BS EN 365
50 mm and BS 7883.
45
SHUTTLE OPERATION
Holding the shuttle in one hand unscrew the safety locking pin, via turning in an anticlockwise direction, with thumb Once the locking pin is unscrewed, push the pin in an upwards direction to open the railbloc shuttle. The sides snap
and fore finger as shown. open.
Position the rail bloc shuttle on to the track. Ensure the arrow on the shuttle is pointing in an upwards direction. Screw the locking pin in a clockwise direction to lock the shuttle on to the given track. The shuttle is now ready
Push the shuttle sides together utilising two hands for the appropriate PPE to be connected via the karabiner
46
RE-CERTIFICATION Safesite Railbloc Re-Certification
Periodic inspections by a competent person are required under Regulation 5 of the Workplace (Health Safety & Welfare) Regulations 1992, BS EN 365 & BS 7883.
The frequency will depend upon environment, location and utilisation, but should be at least every 12 months.
Climb the complete system and check the intermediate brackets for wear & tear. Check the system still serves the client's needs.
Establish if any modifications or additional products are required to reflect any refurbishment or additional plant and equipment that has been installed and requires access.
Inspect shock absorber and shuttle/traveller for any wear & tear.
Any galvanised components showing signs of corrosion, wire brush thoroughly and apply galvanised spray / paint as appropriate.
If rusted significantly take digital photographs and include in inspection report.
Pull test visible end fixings to concrete / brickwork / structure (where possible) 6kN - 15 secs.
Any part of the installation or fixings that may need additional attention - take digital photographs and include in inspection report.
Any major components i.e. other than nuts/ bolts/ washers etc which may need replacing report to client and establish costing so it can be repaired whilst on site, if possible.
Check system plaque position & mark up to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.
47
VERTICAL FALL ARREST Safesite Cabloc
1 CABLE - AC 300
2 Mounted on Flat Ladder Rung/Style 12mm Thickness max,
width 100mm max Stainless steel cable 8mm diameter.
Breaking strength >37kN. Net weight :
0.246kg. per metre.
Alternative galvanised cable 8mm diame-
ter. Breaking strength >35kN. Net weight :
0.21kg. per metre.
2
TENSIONER - AC 330
Utilised to tension the cable to the opti-
1 mum requirement with built in indicator.
Material : stainless steel 316. Breaking
strength 59kN. Net weight : 0.635kg.
RE-CERTIFICATION
Annually in accordance to BS EN 365
and BS 7883.
49
SHUTTLE OPERATION
Take the shuttle and auto twist lock karabin- Whilst twisting the safety clasp push the Now detach the karabiner from the shuttle. Having removed the karabiner push up the Holding the shuttle horizontally, position on
er in two hands. Twist the safety clasp in a karabiner together using your thumb as latch as shown. the cable as shown and rotate the whole
clockwise direction as shown. shown. shuttle anticlockwise.
Ensuring the cable is positioned on both the Ensure the arrow on the shuttle is pointing Take the karabiner in one hand and twist Thread the karabiner through the hole in the The shuttle is now ready for the appropriate
top and bottom cable guides as shown. in an upwards direction and release the the safety clasp in a clockwise direction. shuttle and release the karabiner so that it PPE to be connected to the auto twist lock-
latch so the shuttle is held on the cable. Whilst twisting the safety clasp push the closes and is locked into place . ing karabiner as shown above.
karabiner together utilising your thumb as
shown.
50
RE-CERTIFICATION Safesite Cabloc Re-Certification
Periodic inspections by a competent person are required under Regulation 5 of the Workplace (Health Safety & Welfare) Regulations 1992, BS EN 365 & BS 7883.
The frequency will depend upon environment, location and utilisation, but should be at least every 12 months.
Climb the complete system and check the intermediate brackets for wear & tear. Check the system still serves the client's needs.
Establish if any modifications, additional products are required to reflect any refurbishment or additional plant and equipment that has been installed and requires access.
Any galvanised components showing signs of corrosion, wire brush thoroughly and apply galvanised spray / paint as appropriate.
If rusted significantly take digital photographs and include in inspection report.
Pull test visible end fixings to concrete / brickwork / structure (where possible) 6kN - 15 secs.
Re-tension cable if required to allow smooth operation of the system, (where required).
Any part of the installation or fixings that may need additional attention including shock absorber - take digital photographs and include in inspection report.
Any major components i.e. other than nuts/ bolts/ washers etc which may need replacing report to client and establish costing so it can be repaired whilst on site, if possible.
Check system plaque position & mark up to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.
51
DEMARCATION
Safesite Demarcation System
INTRODUCTION
Safesite's demarcation system has been designed to provide a high visibility In many cases, demarcation is required to a specific piece of plant/equipment At Mayday University Hospital, the demarcation was installed in
maintenance free system that will remain in place no matter what the weather. in the centre of a large roof. This is where the new economic demarcation system conjunction with Safesite's System 2000 and Mobile Man Anchors to
This non-fall arrest product has been introduced to satisfy the Health & Safety can be used in place of all arrest product solutions providing the demarcation ensure compliance with HS/G-33 and to enable safe access for
Executive guidance note HS/G-33 Health & Safety in Roofwork 1998 which is set in at least 2m from the roof edge. The system can equally be used at maintenance of plant and equipment such as air conditioning and
recommends that demarcation systems should be immediately obvious and ground level for alternative types of demarcation such as trade shows, ventilation units. Safesite won the contract to supply its roof safety
project above the main roof decking. Section 67 of the guidance also states machinery demarcation, stately homes and castles. equipment following a competitive tender. We asked a number of
that markings at foot level are not a suitable alternative to a barrier, which companies to quote for the work and chose Safesite as it was able to
implies that painted lines on roofs are no longer acceptable as a means of INSTALLATION - WAITROSE & MAYDAY UNIVERSITY HOSPITAL supply a full range of products, explains Steve Perfect, Estates
demarcation. Safesite's demarcation system has been installed at Waitrose's Officer. We are very happy with the installation and found Safesite to
Regional Distribution Centre (RDC) in Bracknell and at Mayday be an extremely professional organisation.
The Safesite Demarcation System is compact, portable, easy to assemble and University Hospital to enable safe maintenance of plant and equipment
features a unique post design which prevents the chain from becoming on the roofs.
detached during adverse weather conditions. The system's base foot is
formed from PVC and weighs 11kg which prevents the system from falling In the case of Waitrose, the system was installed as part of an
during severe weather. The system is further enhanced by a high visibility, two upgrade to the Centre's health and safety regimes where the need for
colour, polyurethane chain which is continually linked between the support regular access to the roof of the RDC's Ambient Dry Goods
posts. Warehouse was reviewed. As with most buildings, plant and equipment
is housed on the warehouse's roof meaning that regular access is
Installation of the system is quick and easy with the support posts set up to required for maintenance purposes of equipment such as the smoke
3m apart and the chain linked to form a continuous demarcation route from vents. However, hazards such as roof lights and the vents themselves
the point of roof entry to the point of exit. meant that particular care was required when accessing the roof.
Safesite's system provides demarcation around the hazards, clearly
identifying areas of concern and preventing access to and around
these sections.
52
SPECIFICATION Safesite Demarcation Specification
120mm
415mm
415mm
BASE FOOT - DM 001
The base foot is formed from PVC and provides support to the Demarcation System. Material : PVC. Component
3M weight : 11kg.
0.6M
700mm
40mm
CHAIN - DM 003
High visibility red and white polyethylene chain links the support posts that are spaced 3m a part. Material : poly-
ethylene. Supplied in 24m long rolls giving an effective length of 22m when installed. Component weight : 0.055kg.
per metre
35mm
38mm
D - Link - DM 004
This component is used to link the seperate rolls of polyethylene chain at the commencement and termination points
of a given system where support posts are not utilised.
Material : galvanised steel to BS EN ISO 1461. Component weight : 0.025kg.
53
RE-CERTIFICATION
Safesite Demarcation Re-Certification
Periodic inspections by a competent person are required under Regulation 5 of the Workplace (Health Safety & Welfare)
Regulations 1992 & BS EN 365. The frequency will depend upon environment, location and utilisation, but should be at least every twelve months.
Walk & visually inspect the complete system installation in relation to the general clients needs. Establish if any modifications,
additional products are required to reflect any refurbishment or additional plant and equipment that has been installed and requires access.
Ensure the system has not been modified/tampered with via unauthorised persons.
Check the general height of the system including the leg centres, do not exceed 3m and the plastic chain between support posts
is 0.6m high when measured from the roof deck (see diagram opposite).
Any galvanised components showing signs of corrosion, wire brush thoroughly and apply galvanised spray / paint as appropriate.
If rusted significantly take digital photographs and include in inspection report.
54
MOBILE VALLEY FRAME Safesite Mobile Valley Frame
15
The Mobile Valley Frame comprises a lightweight steel tubular frame with
00
m
mm
removable mesh side panels and wheel assembly giving complete 0m
200
adjustment for most box/gutter details.
Safesite's Mobile Valley Frame and mesh panels are fully galvanised to
BS EN ISO 1461: 1999 Hot Dip Galvanised Coatings, Specification and
test methods. The wheel assembly is stainless steel to ensure non-corrosion
and long life whilst left on site in wet conditions.
The unit has been specifically designed to comply with the following
legislation:
1. Lay out the equipment as detailed in the illustration (we suggest initially to do this at
ground level to familiarise yourself with the components).
2000mm
1500mm
2. Initially connect the wheel bogie to the main support unit. Adjust the height accordingly
to ensure the mobile valley frame will pass over roofing/cladding sheet when in use.
Tighten the L bolt once set at the required height. This is now referred to as the wheel MAIN SIDE FRAME - VF 001
assembly. This component is reversable for use on glass and fibreous cement sheets. Note the tube in contact with the cladding must
be at right angles to the supporting sheeting rail/mullion. Material : galvanised steel to BS EN ISO 1461. Net weight : 11kg.
3. Connect the wheel assembly units to either end of the main side frames.
Partially tighten the L-bolts so that the main side frames can pivot.
370mm
4. Now assemble the two brace units, each supplied in two parts, that slide into one
another. Once assembled partially tighten the L-bolt holding the two parts together.
5. Both operatives should now stand inside the mobile valley frame and lift the main side 300mm
frames via the centre horizontal rail of the side frames. Whilst one operative holds the
main side frames in position the second operative can slide the braces over the ends of MAIN SUPPORT UNIT - VF 002
the top horizontal rail of the main side frames and tighten the L-bolts. This component is the means of connecting the Wheel Bogie to the Main Side Frames utilising the L-bolts to lock the
components in position. Material : galvanised steel to BS EN ISO 1461. Net weight : 1.65kg.
6. Now check the mobile valley frame is balanced accordingly and all components are
tightened sufficiently.
7. Attach the side mesh panels to the mobile valley frame by hooking these over the top
horizontal rail of the main side frames.
400mm
300mm
8. The mobile valley frame can either be utilised in its current assembled configuration or
alternatively when the operatives have reached the area where works are to be carried
out the system can be expanded. WHEEL BOGIE - VF 003
This component is manufactured in 316 grade stainless steel with stainless steel bearings for long life. Net weight :
1.8kg.
To expand the mobile valley frame release one brace totally and detach this from the unit.
Whilst one operative holds the centre horizontal rails of both side frames the second
operative can carefully loosens the centre L-bolt of the second brace.
The second operative should then hold both parts of the brace in his/her hands. Working 1000 - 1800mm
together both operatives can then gradually lower the main frames on to the roof membrane
taking care not to drop the side main frames. BRACE UNIT - VF 010 (INNER) VF 011(OUTER)
This component provides stability to the Mobile Valley Frame whilst traveling along the valley gutter. The component is
Note:- Do not stray outside the area of the mobile valley frame when accessing a given manufactured in two diameters to allow the brace units to telescopically slide inside one another and lock at the desired
area. position utilising the central & end L-bolts. Material : galvanised steel to BS EN ISO 1461. Net weight : 1.45kg. & 1.7kg.
Note:- The Valley Frame should be supported by a minimum of two purlins 865mm
310mm
1000mm
380mm
Walk & visually inspect the complete system installation (where applicable) in relation to the general client's needs.
Establish if any modifications, additional products are required to reflect any refurbishment or additional plant and equipment that has been installed and requires access.
Ensure the system has not been modified/tampered with by unauthorised persons.
Any galvanised components showing signs of corrosion, wire brush thoroughly and apply galvanised spray / paint as appropriate. If rusted significantly take digital photographs and include in inspection report.
Once all other inspection points are completed, check that the whole device is fixed securely in position with no obvious distortions in balance.
Check system plaque (where applicable) position & mark up system plaque to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.
57
STEEL FABRICATION Safesite Specialist Steel Fabrication
58
INSTALLATION - FRAGILE ROOF PROTECTION
The flexibility of systems means that they can be adapted and protection and a mesh system which is laid on to the asbestos sheet, falling through the material. If regular access along the valley is
designed to overcome a specific problem. This was the case where over at least two purlins, and then clipped to the cantilever tube for unavoidable, then temporary measures such as Safesite's Mobile
an edge protection system was designed to overcome the problem of support, ensuring protection for anyone falling onto the side of the Valley Frame or permanent solutions must be provided.
carrying out maintenance on a property's fragile roofs. As with many valley. The specially designed Safesite system enables access to the
buildings, regular access is required to the roof to enable mainte- roof and allows operatives to carry out maintenance work to the roof SPECIALIST FABRICATION RE-CERTIFICATION
nance work to be carried out on the roof itself as well as to the val- and valley gutter in total safety and in compliance with the Work at As these are bespoke products, re-certification requirements will be recom-
ley/box gutters. However, as the roof is made from asbestos sheet, a Height Regulations 2005. mended with each installation.
fragile material, a method needed to be found to ensure the safety of
workers at all times. Normal edge protection would provide protection Falls through fragile material surfaces account for more fatal acci-
at the edge of the roof, but there was still the problem of preventing dents than any other cause, while falls during maintenance are
workers from falling through the fragile asbestos sheeting. responsible for around a quarter of deaths. The Work at Height
Regulations require the provision of suitable platforms, coverings and
The solution has been the installation of a combination of Safesite's safe access to be provided to the work area. Where a valley is used
System 2000 cantilevered guardrail to provide permanent edge for access, precautions must be taken to prevent a person from
59
ANCHORAGE SYSTEMS Safesite Eyebolt, Roof Anchors & Ladder Restraint Service
INTRODUCTION INSTALLATION
External works often require access from the inside of a premises as well as Regulation 16 of the Workplace (Health, Safety and Welfare) Regulations deals Installation is carried out in accordance with BS 7883:2005. In relation to fall
from the outside, for example, window cleaning or minor maintenance opera- with the ability to clean windows etc safely. Under the Regulation, paragraph arrest products installed in brickwork or concrete, it is necessary to place an
tions. In these cases, eyebolts, roof anchors and ladder restraints are the most 156, suitable provisions should be made so that windows and skylights can axial proof load test of 6kN for 15 seconds to confirm the fixing. In the case of
common and user friendly solution to ensuring operative fall arrest safety. be cleaned safely if they cannot be cleaned from the ground or other surface. through fixing, these are set to a torque of 35Nm. Ladder restraints require a
Suitable provisions may include the fitting of access equipment or providing tensile proof test load of 2.4kN for 15 seconds.
LEGISLATION suitable conditions for the future use of mobile access equipment, including
BS 8213 Par 1: 2004 Windows, doors and rooflights provides guidance for ladders up to 9 metres long. Where a ladder over 6 metres is required, suit- ANNUAL RE-CERTIFICATION
designers on the reach limits in relation to cleaning. Should these limits need able points for tying or fixing the ladder should be provided. Suitable and suit- Fall arrest products should be re-certified in accordance with BS EN 365:2004
to be exceeded, then suitable anchorage points in accordance with BS EN ably placed anchorage points for safety harnesses should also be provided. Personal Protective Equipment against falls from height - General require-
795:1997 Protection against falls from height anchorage devices - ments for instructions for use and for marking. This can be carried out by
Requirements and testing, need to be provided for the operative to attach via The Work at Height Regulations 2005 require that the employer/building Safesite as a service contract and included within the quotation for the system.
a lanyard and harness. These structural anchorage points should be installed owner has a rescue plan and policy in place for all fall arrest systems. (see
and tested to BS 7883:2005 Application and use of anchor devices conform- pages 80-85) Where ladder restraints are concerned, there are no requirements for annual
ing to BS EN 795. re-certification, however, the straps, ratchet and J hooks must be visually
inspected by a competent person every time they are used.
60
INSTALLATION - NATIONAL BALLET
A number of permanent fall arrest eyebolts have been installed to finish or can be white plastic coated. So that the installation did not products, it was decided that safe access to all the high level areas of
enable safe maintenance to be carried out at the English National detract from the building's aesthetics, white plastic coated eyebolts the Stan Cullis and Billy Wright Stands was best achieved using three
Ballet's headquarters at Markova House in London. Named after were specified for Markova House. Safesite fall arrest systems. High level access to the Jack Harris and
Dame Alicia Markova who was a co-founder of the English National John Ireland Stands required separate assessment due to their differ-
Ballet, Markova House is a listed building. This meant that as well as INSTALLATION - WOLVERHAMPTON WANDERERS FC ing architecture. Here it was decided that permanent fall arrest eye-
providing a fall arrest solution, the installation also needed to comple- Safesite's eyebolts have been installed at Molineux, the prestigious bolt fixings would provide the best anchorage protection for opera-
ment the aesthetics of the building. Safesite's eyebolts provided the home of Wolverhampton Wanderers Football Club to ensure complete tives working at high level.
perfect solution by blending in with the building's faade and allow- safety during maintenance work at the Club's new stands.
ing general maintenance work or window cleaning operations to be NOTE: When using fall arrest equipment such as eyebolts, it is essential that
carried out without a threat of workers falling. Following the 20 million redevelopment of the Stadium, mainte- only fall arrest anchorages manufactured and installed to the requirements
nance work to the new Jack Harris, John Ireland, Stan Cullis and Billy of BS 7883:2005 and BS EN 795:1997 are used and that the work is carried
Safesite offers both permanently installed eyebolts such as those Wright Stands required frequent access to high level areas. Safesite out by qualified companies experienced in the field of fall arrest installation.
used at Markova House, or pushlock systems where the sockets are carried out a professional inspection and risk assessment of the
permanent but the eyebolts can be removed when not in use. The stands in conjunction with the Club's Management. With Safesite's
eyebolts are available in a standard galvanised steel, stainless steel comprehensive understanding of current health and safety legislation
governing working at height, combined with an extensive range of
61
SPECIFICATION
Safesite Eyebolt Specification
140mm
APPLICATION
Cleaning windows may expose the window cleaner to potential fall risks. In
these instances one may specify eyebolts in order to provide a Class A1
anchorage point to which a shock absorbing lanyard can be attached.
225
LO
CK
ED
The lanyard is then connected to the full body harness being worn by
the operative .
100mm GALVANISED EYEBOLT - EB 100G
Galvanised finished BS EN ISO 1461 Internal/External fitting Drop forged Net weight : 0.23kg. General guidance concerning reach limits and cleaning is provided within BS Resin Bond solid brickwork
8213 : Part 1 : 2004 Windows doors and rooflights greater than 225mm
INSTALLATION
140mm
Safesite Eyebolts are installed and comply with the recommendations of BS
EN 795 : 1997 and BS 7883 : 2005. The given structure must be of adequate 100
construction to be able to sustain the likely imposed loads, this to be confirmed
by a qualified Engineer.
100mm STAINLESS STEEL EYEBOLT - EB 100SS
Stainless Steel 316 grade finish Internal/External fitting Drop forged Net weight : 0.235kg.
PRODUCT
Safesite Eyebolts are statically tested to 12kN and available in standard
galvanised finish to BS EN ISO 1461 : 1999 or Polyester White Gloss to BS Throughfix Cavity Wall
140mm 6496 amended 1992 and BS 6497 amended 1992 or stainless steel 316
grade. The structure determines the method of fixing as illustrated in the
diagrams. Dry Lining
96mm
150 Clear Opening
175
Access box
Resin Bond
165mm
PUSHLOCK EYEBOLT AND INSERT - EB 101B 55
Quick release mechanism for Eyebolt removal Stainless Steel 316 grade Weight : Eyebolt: 0.3kg. Expansion anchor, resin bond or
throughfix for concrete structures Resin Bond into load bearing masonry
Insert: 0.204kg.
62
Complies with BS EN 795 Class A1 Anchorage Devices
SAFESITE PORTABLE ANCHORAGE POINT
100mm
Eyebolts cannot always be fitted for structural reasons, for example, dormer windows where the con-
struction is mainly timber or dry lined. In many instances anchorage points are required to carry out
short term inspections or maintenance and these very often are not provided. The Safesite Portable
Anchorage Point is the ideal solution. This anchorage point is fully adjustable and can be positioned in
door reveals up to 1.2 metres wide. The anchorage point is fully tested to BS EN 795. Material 316 CONNECTOR M12 - EB 102
grade stainless steel. Breaking strength 1 tonne. Component net weight is 8kg. Annual inspection is Galvanised Used to extend fixings Outside Dia 16mm Net weight : 0.08kg.
required by a competent person.
75mm
O/D 64mm
O/D 64mm
290mm
2150mm
GALVANISED BACK PLATE - EB 105
1000mm 610mm Galvanised finish Used on through fix as backing plate Net weight 0.014kg.
1100mm
1300mm
290mm
M16 nuts
A Anchor Bolt: 316 grade S/S 5/8 UNC thread. D1 Clamp/Bracket BZP M/S manufactured to fit Rafter / F2 Steel Purlin / H Beam Angle Purlin / T Purlin.
B Threaded Bush BZP M/S 5/8 UNC thread 70mm/100mm Truss / Purlin. G Angle Plate.
to suit roof build up. D2 Bracket BZP M/S manufactured to fit Purlin Type. H Wooden Packer (if required).
C BZP M/S Bush / Collar 40mm. E M/8 M/S Nuts + (Bolts) Studs. I Longlife Rubber Weather Seal.
F1 Rafter / Truss. J Lead Slate Piece (if required).
64
RE-CERTIFICATION Safesite Eyebolt and Roof Anchor Re-Certification
Periodic inspections by a competent person are required under Regulation 5 of the Workplace (Health Safety & Welfare) Regulations 1992, BS EN 365: 2004 & BS 7883.
The frequency will depend upon environment, location and utilisation, but should be at least every 12 months.
Check the system & configuration still serves the client's needs. Establish if any modifications, additional products are required to reflect any refurbishment or additional plant and equipment
that has been installed and requires access.
At least once every 12 months each anchor device and its structural steelwork should be examined by a competent person.
Remove the demountable components and thoroughly examine for wear, defects & corrosion,
After being re-assembled, each structural anchor should be submitted to an axial pull-out force of 6kN to confirm the soundness of the fixing.
The structural anchor should sustain the force for a minimum of 15 seconds without deformation.
After testing, the structural fabric should be carefully examined for cracking or other signs of failure, and appropriate action taken if necessary.
Should the structure fail, the hole should be plugged so preventing re-use and the device relocated in a sound structure.
Should any given anchorage restrain a fall, then the eyebolt must be removed and discarded, the socket be plugged and a new anchorage fitted in a nearby suitable position.
Anchorages in buildings which have been subject to fire and high temperature, impact damage or any similar detriment should be renewed.
Check system plaque position & mark up to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.
65
SPECIFICATION
Safesite Ladder Restraint Specification
LADDER POSITION
RACHET LADDER
STRAP FIXED
TO LADDER
50mm 1
75mm
LADDER RESTRAINT HOOK SPACING CAN VARY
LADDER ANGLE CAN VARY
(2-4m) GENERALLY
50mm
The above diagram shows the recommended height for ladder restraints to be installed (1.8m). The black solid lad-
der drawing shows the initial position and the two red drawings indicate the next ladder positions all utilising just
LADDER RESTRAINT HOOK - LR 001 12mm two ladder restraint "J" hooks installed at 2-4m centres. It is generally recommended that the ladder should be
Stainless Steel J hook - 316 grade Net weight : 0.1kg. utilised at 75.
External window cleaning and general maintenance operations often require the use of ladders SYSTEM APPLICATION
as a means of access. Statistically over 50% of accidents involving ladders occur due to Ladder Restraint Straps are reefed around the outer style of the lower section of the ladder
ineffective means of securing and where the duration of works is 30 minutes or less. Generally (using the loop in one end of the strap) at a position closest to the J hooks. This means that
ladders should only be used as a means access and not as a working platform. It is essential the strap will be as short as possible when attached to the hooks. Straps may be left on the
that three points of contact are maintained and overstretching must be avoided. ladder during the working day.
The straps are attached to the J hooks by means of the strap hooks. Slack is taken out of the
LEGISLATION strap by pulling excess through the ratchet. The straps are then put into tension via utilising the
The Workplace (Health, Safety and Welfare) Regulations 1992 state Where a ladder over 6 ratchet device.
metres long will be needed, suitable points for tying or fixing the ladder should be provided.
Further information concerning access for cleaning is contained within BS 8213 : Part 1 : 2004 The system is now ready for use by the operative. For further safety the operative can utilise a
Windows, doors and rooflights waist belt and karabiner thus providing a work positioning system at the desired height.
INSTALLATION If hook positions dictate that the ladder must be positioned directly above a single hook then
The J hooks are resin fixed to the structure at approx 2-4m centres. Where possible they are both straps can be linked back to the same hook and the system used as normal.
installed at a height of approx 1.8 - 2.0 metres above the ground. Once installed they are test- To release the system simply pull the spring loaded clip mounted on the ratchet device and pull
ed to a tensile load of 2.5kN for 15 seconds. through the webbing.
MAINTENANCE
Every time the system is used a visual inspection of the straps must be carried out by a com-
petent person to check for wear and abrasion. The J hook and surrounding structure should
also be inspected for general deterioration by a competent person. There is no legal obligation
to pull test the ladder restraint J hooks.
66
RE-CERTIFICATION Safesite Ladder Restraint Re-Certification
Although there is no legal obligation to recertify ladder restraints, there is a general requirement under Regulation 5 of the Workplace (Health, Safety and Welfare) Regulations 1992 to inspect
and record the general condition of the restraint system in order to provide a maintenance schedule that is available for inspection.
Check the system & configuration still serves the client's needs. Establish if any modifications, additional products are required to reflect any refurbishment or additional plant and equipment
that has been installed and requires access.
It is recommended that each ladder restraint and its structure should be examined at least once every 12 months by a competent person.
Each structural anchor, after being examined should be submitted to an axial pull-out force of 2.5 kN to confirm the soundness of the fixing.
The structural anchor should sustain the force for a minimum of 15 seconds without deformation.
After testing, the structural fabric should be carefully examined for cracking or other signs of failure, and appropriate action taken if necessary.
Should the structure fail, the hole should be plugged so preventing re-use and the device relocated in a sound structure.
Ladder restraints in buildings which have been subject to fire and high temperature, impact damage or any similar detriment should be renewed.
Check system plaque position & mark up to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.
67
RE-CERTIFICATION
Safesite Fixed Ladder
FIXED LADDER
Safesite Fixed Ladder
INTRODUCTION
Employers have a duty under the Health & Safety at Work etc Act 1974 to provide a safe
means of access and egress to the workplace. There is also an obligation to ensure that
work equipment is safe, properly installed and maintained. See Legislation pages 4-6.
RISK RATINGS
Each ladder should be assessed and assigned a risk rating to enable further actions
to be prioritised using the following risk level indicator based on BS8800:2004.
Additional guidance on fixed ladders can be found in BS4211:2005 which specifies the
requirements for ladders with single bar rungs which are fixed permanently to structures to
provide a means of access. This includes usage on high structures such as chimneys, silos Likelihood Severity of Harm
and bins. of Harm Slightly Harmful Harmful Extremely Harmful
MAINTENANCE & RECERTIFICATION Very Unlikely Very low risk Very low risk High risk
Each time a ladder is used, a visual inspection must be carried out by a competent person to Unlikely Very low risk Medium risk Very high risk
check for wear and abrasion. Regular checks to certify that the fittings, hinges, anchor Likely Low risk High risk Very high risk
points, supports and mounting points are rigid and stable enough to ensure the safety of
users must also be carried out. Very Likely Low risk Very high risk Very high risk
Periodic inspections by a competent person are required under Regulation 5 of the Workplace Based on the risk level estimations, recommendations are made using the
(Health, Safety & Welfare) Regulations 1992, the Work at Height Regulations 2005 and BS following control plan:
4211:2005
When inspecting or recertifying a ladder, a risk rating must be determined by considering its
physical compliance and factors such as lighting levels, environment, housekeeping, proximity Risk Level Tolerability: Action Guidance
of adjacent services etc. (See Risk Assessment pg 10 and Risk Ratings opposite) Very low Considered acceptable, maintain existing controls
FALL PROTECTION May be upgraded when other works are done
Fall protection must be provided when the ladders is more than 2m high or if there is a risk of Low Considered acceptable, maintain existing controls
falling more than 2m, for example if there is an unprotected side to the access platform (or Consideration should be given to whether the risk can be
similar structure) or if radius from the centreline of the ladder is less than 3m.
reduced but the associated costs should be taken into account
A passive protection system such as a safety cage would be the preferred choice, however Action within 2 years
where this is not possible then individual protective equipment should be provided. Medium The possibility of a fall can not be ruled out
Fall arrest systems should be fitted in accordance with BS EN 363:2004. If a guided type of Remedial works or changes to working practices may be
fall arrester is fitted then this must be in accordance with BS EN 353-1:2002 or appropriate
BS EN 353-2:2002. A full risk assessment of all work activities involving the
Any unauthorised access must be prevented through the use of suitable safeguards such as equipment should be undertaken
locking devices. Action within 1 year
High Significant risk of a fall occurring
Remedial works may be required
Action required within 3 months
Immediate control measures may be required until the risk
can be reduced to an acceptable level
Very high A substantial and unacceptable risk that a fall could occur
Remedial works are very likely to be required
Action recommended within 6 weeks
Immediate control measures should be put in place until the
risk has been reduced
A full risk assessment of all work activities involving the
equipment should be undertaken
68
RE-CERTIFICATION Safesite Fixed Ladder
COMPLIANCE CRITERIA
As stipulated in the Workplace (Health, Safety and Welfare) Regulations 1992, ACOP and
BS211:2005, the following principle criteria should be used when assessing the compliance of
each ladder.
EXAMPLE DATA SHEET
Once the Risk Ratings and Compliance Criteria have been determined, a typical ladder date sheet
would be as follows:
69
MOBILE MAN ANCHOR Safesite Mobile Man Anchor
INTRODUCTION
The CE Approved Mobile Man Anchor is an item of Personal Protective The unit has also been designed to ensure compliance with the No part of the Mobile Man Anchor should be placed closer than
Equipment (PPE) which has been specifically designed to provide following Regulations: 2.5m from the nearest roof edge. The unit should not be placed on
short term safety for low frequency operations where guardrails are any surfaces affected by ice, grease or similar slippery conditions
not provided. The unit is ideal for short term maintenance opera- Work at Height Regulations 2005 which may impair the performance of the unit.
tions to flat roofs or to the plant and equipment installed at roof level Construction (Health, Safety & Welfare) Regulations 1996
such as AC units, telecommunications equipment etc. Construction (Design & Management) Regulations 1994 ROOF PITCH & SAFE WORKING
Workplace (Health, Safety & Welfare) Regulations 1992 The Mobile Man Anchor can be used on any flat roof or industrial
Safesite's Mobile Man Anchor is extremely compact, portable, easily Manual Handling Operations Regulations 1992 steel cladded pitched roof up to 15 pitch provided that the unit is
assembled and features a unique design incorporating a shock positioned on the opposite pitch to where the operative intends to
absorber which reduces the total weight of the unit, making the BUILDING HEIGHT & SAFE WORKING work. When placed on a roof slope, the Mobile Man Anchor must
product more user friendly. The Mobile Man Anchor has been Safesite's Mobile Man Anchor can be utilised on buildings over 4m be at least 2.5m from the ridge. In all cases, the roof structure
designed to be used with an approved shock absorbing rope grab high when used as a fall arrest system in conjunction with a shock must be capable of taking the load of the Mobile Man Anchor
and rope and full body harness to provide safe access at all times. absorbing rope grab device with 14mm twisted rope. If the system (250kg) combined with the weight of the operative, plus any
is to be used on buildings below 4m, it must then be used in additional equipment required.
The unit is fully galvanised to BS EN ISO 1461:1999 Hot Dip conjunction with a fixed length lanyard and used as a restraint system
Galvanised Coatings Specification and test methods. The Anchor as opposed to fall arrest. LEGAL REQUIREMENTS
Weights are supplied with suction cut rubber boots. These protect The Work at Height Regulations 2005 require that the employer/
the roof membrane, increase friction resistance and enable the The length of the shock absorbing rope grab device should not building owner has a rescue plan and policy in place for all fall
anchor to be used on all roof membranes, even in wet weather. exceed the height of the building in order to avoid the possibility arrest systems. (see pages 80-85)
ofthe pendulum effect. To overcome this, the Mobile Man Anchor
The Mobile Man Anchor fully complies with BS EN 795: Protection should be placed perpendicular to the roof edge where the operative
against falls from height - Anchor devices - Requirements and testing. is likely to be working.
70
LINKED MOBILE MAN ANCHOR SYSTEMS BS EN 795 Test Procedure
Safesite's Mobile Man Anchor can be installed as a complete attached to the Safesite Horizontal Lifeline or Mobile Man Anchor The test involved a 100kg weight freefalling a distance of 2.5m to
restraint and fall arrest system by linking a series of units at they will remain protected from falling or accessing unprotected reach a maximum velocity. The Mobile Man Anchor then had to
approx 10m centres via the standard Safesite Horizontal Lifeline areas. bring this force to a complete rest within a horizontal movement
System components. The installation provides fall restraint for not exceeding 1.0m. This was achieved via the extension of the
operatives whilst they travel between each Mobile Man Anchor and Note: Consideration must also be given to ensure that while the shock absorber coupled with horizontal movement of the complete
fall arrest once they have connected directly to an individual operative is attached to the Safesite Horizontal Lifeline and using unit. This test was then successfully duplicated using a 120kg
Mobile Man Anchor and disconnected from the horizontal line. the system as a fall restraint, they are unable to reach any roof weight. Full independent test documentation is available upon
edge/void. If the operative does need to approach the roof edge request.
The Safesite Horizontal Lifeline provides the operative with hands- then this is a fall arrest situation and they must attach directly to
free operation so that when a bracket/Mobile Man Anchor is the Mobile Man Anchor shock absorber only. In addition to the above testing, the Mobile Man Anchor has also
encountered, the link device attaching the operative to the system been tested with a shock absorbing rope grab device with 14mm
glides over the bracket without the need to detach. Operatives can TESTING & CE APPROVAL twisted rope connected to the shock absorber of the Mobile Man
however attach to a particular Mobile Man Anchor if they wish to Safesite's Mobile Man Anchor has been extensively tested by Anchor over steel & concrete sharp edges, thus representing on
use it as a fall arrest system. This type of installation is ideal when SATRA to BS EN 795: Protection against falls from a height - site usage of the system. The same test load as BS EN 795 was
a free standing solution is required in order to avoid penetrating Anchor devices - Requirements and testing. The unit was tested on applied to the system. This testing successfully demonstrated the
the membrane or for when the roof design is not suitable for the following roof surfaces and has been awarded CE Approval compatibility of the shock absorbing rope grab device with 14mm
structural fixings such as those associated with Horizontal Lifeline accordingly. twisted rope when used horizontally in combination with a Safesite
installations. Mobile Man Anchor over sharp edges.
Single Ply Membrane Paving Slabs
This linking of equipment ensures compliance with HS/G-33 1998 HT Mineral Grade Felt Asphalt
which requires demarcated safe areas/routes to ensure operatives Swept Stone Chippings Steel Cladding
remain within a specific area. Providing the operative is either
71
SPECIFICATION
Safesite Mobile Man Anchor Specification
950mm 50mm
O/D12mm
152mm
250mm L-BOLT - MMA 005 & HANDLE - MMA 006
The L-Bolt provides the means of securing the components to the system. Material : stainless steel A2-50 grade. Net
MOBILE MAN ANCHOR WEIGHT - MMA 002 weight : 0.13kg. The Handle provides the attachment of the shock absorber to the Mobile Man Anchor Cross Frame.
This component is one of twelve that are used to provide the overall weight of the system. Material : galvanised steel Material : stainless steel A2-50. Net weight : 0.285kg.
to BS EN ISO 1461. Net weight : 19kg.
50mm 140mm
515mm
O/D 38mm
307mm
200mm
950mm
257mm
LINKED MOBILE MAN ANCHOR - CABLE SUPPORT POST - MMA 004 RUBBER BOOTS - MMA REP BOOTS
This item can be fitted to the standard cross frame. This arrangement links a series of Mobile Man Anchor utilising the Set of 12 replacement rubber boots for MMA 002.
Safesite horizontal line system. This provides a fall restraint/arrest system that has the advantage of being free standing
as opposed to being traditionally fixed to the structure. Mobile Man Anchor centres 10m. Material : Mobile Man Anchor
Cross Frame : galvanised steel to BS EN ISO 1461. Net weight : 13.6kg. Cable Support Post : Stainless steel AISI 316L
grade. Net weight : 0.885kg. (This code relates to the Support Post ONLY, not the Cross Frame and Support Post.)
72
ASSEMBLY GUIDE Complies with BS EN 795 Class 3 Anchorage Devices
MOBILE MAN ANCHOR USER INSTRUCTIONS
Please ensure all operatives have read fully and understood all instructions for the safety equipment
before using.
2.5m MINIMUM
4m MINIMUM
The minimum building height is 4m when using the unit as a fall arrest system. When the building
height is less than 4m operatives must use a fixed length lanyard which restricts their movement to
FLAT ROOF
avoid falling from the edge of the building.
SAFE WORKING PRACTICE
When used on steel cladded roofs up to 15 pitch always place the Mobile Man Anchor on the opposite
pitch to the one you are working on. Always position the Mobile Man Anchor a minimum of 2.5m
from the ridge on the opposite pitch. When working on the verge detail remember to position the
Mobile Man Anchor at least 2.5m from the verge and only work opposite the Mobile Man Anchor
in order to avoid the pendulum effect down the faade of the building.
UM
MINIM
Sweep any loose materials from the surface of the roof covering where the Mobile Man Anchor will 2.5m
be placed. (Do not use on icy, greasy or any slippery surfaces that may impair the Mobile Man
Anchor's performance.) Ensure that the rubber boots are in place and in good condition before using.
PITCHED ROOF
Slide 1 Mobile Man Anchor Weight onto each of the cross frame legs and tighten the locking handles 15 MAXIMUM
SAFE WORKING PRACTICE
in a clockwise direction. See diagram for exact layout.
Slide 1 Extension Arm onto each of the cross frame legs and tighten the locking handles in a
clockwise direction. See diagram for exact layout.
ASSEMBLY OF MOBILE MAN ANCHOR
Slide a further 2 Weights onto each of the Extension Arms and tighten the locking handles in a CE BS EN 795 : 1997
clockwise direction. See diagram for exact layout. TOTAL WEIGHT OF COMPLETE ASSEMBLY
250kg.
Connect karabiner (or similar approved clip) of the shock absorbing rope grab device (or fixed length
lanyard) only to the loose end of the spring shock absorber on the Mobile Man Anchor.
Never connect to any other part of the Mobile Man Anchor. Check the spring shock absorber is in
good condition and that it is not stretched or damaged in any way. If the spring is elongated do not
use the unit and return the whole assembly to Safesite Limited for repair / replacement.
All operatives must read & fully understand all PPE instructions before using with the Mobile Man Anchor.
Once the operative is wearing the harness connect the karabiner on the end of the shock absorbing
rope grab device (or fixed length lanyard) to either of the chest or rear D-Rings of the harness. CONNECT THE SHOCK ABSORBING
ROPE GRAB DEVICE (or fixed length lanyard)
Make sure all connections are fixed correctly and that the system has been assembled correctly. TO THE MOBILE MAN ANCHOR SHOCK
The system is now ready for use. ABSORBER ONLY
If you are in any doubt please contact Safesite's Technical Department on 01293 529977. 73
RE-CERTIFICATION
Safesite Mobile Man Anchor Re-Certification
Periodic inspections by a competent person are required under Regulation 5 of the Workplace (Health Safety & Welfare) Regulations 1992, BS EN 365 & BS 7883.
The frequency will depend upon environment, location and utilisation, but should be at least every 12 months.
Walk & visually inspect the complete system installation (where applicable) in relation to the general client's needs. Establish if any modifications, additional products are required to reflect any
refurbishment or additional plant and equipment that has been installed and requires access.
Check installation configuration (where applicable) is complete as per the original installation drawing/plan.
Ensure the system has not been modified/tampered with by unauthorised persons.
Any galvanised components showing signs of corrosion, wire brush thoroughly and apply galvanised spray / paint as appropriate.
Once all other inspection points are completed, check that the whole device is fixed securely in position with no obvious distortions in balance.
Check system plaque (where applicable) position & mark up to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.
In the event of a fall the Mobile Man Anchor MUST be returned to the manufacturer for re-testing.
When used in anger the shock absorber on the mobile man anchor will elongate as soon as this is observed the device MUST be taken out of service until re-certificated by the manufacturer.
NOTE: ENSURE PRODUCT IS INSTALLED AT LEAST 2.5M FROM THE ROOF EDGE. IF USED AS A FALL ARREST SYSTEM CHECK BUILDING HEIGHT IS IN EXCESS OF 4M. ENSURE PRODUCT IS
POSITIONED ON A SUITABLE MEMBRANE THAT HAS BEEN INCLUDED WITHIN THE TESTING PROGRAMME.
74
RE-CERTIFICATION Safesite Mobile Man Anchor Re-Certification
Rubber Boot (12)
The rubber boot on the counter weight is paramount to the product's safety and performance and must be checked on a regular basis
If the boot shows any sign of damage it must be replaced otherwise the product's frictional resistance will fail dramatically.
Safesite's rubber boots can be retrofitted to the counter weights to restore friction.
These boots have been extensively tested in both wet and dry conditions, making Safesite's Mobile Man Anchor the only such product that can be used on all roof types, even in wet weather,
without adding further counter weights.
Pictured Above: Old style bonded rubber. Pictured Above: New Rubber Boot, redesigned for improved performance on wet surfaces.
75
LINKED MOBILE MAN ANCHOR Fall Arrest & Restraint System
The Safesite Mobile Man Anchor can be installed as a complete restraint and fall arrest system in
conjunction with the Safesite Horizontal Life Line. A series of Mobile Man Anchors can be linked at
approximate 10m centres via the "Safesite " horizontal life line. This installation provides "fall
restraint" for operatives whilst they travel between each Mobile Man Anchor and "fall arrest" once
they have connected directly to an individual Mobile Man Anchor and disconnected from the horizontal
life line.
The "Safesite" horizontal life line provides the operative with hands-free operation so that when a
bracket/Mobile Man Anchor is encountered, the shuttle attaching the operative to the system glides
over the bracket without the need to detach, unless one wishes to attach to a particular Mobile Man
Anchor in order to utilise it as a fall arrest system .
This type of installation is ideal if a free standing solution is required in order to avoid roof
membrane penetration, or the roof design is not suitable for structural fixings associated with horizontal
life line installations.
This configuration of equipment ensures compliance with HS/G-33 1998 requiring "demarcated"
safe areas/routes to ensure operatives remain within a specific area. Providing the operative is either
attached to the "Safesite" horizontal life line or Mobile Man Anchor they will remain protected from
falling or accessing unprotected areas.
Consideration must be given to ensure that whilst the operative is in the "fall restraint" situation,
attached to the horizontal life line, that they remain unable to reach any roof edge/void. If the operative
needs to approach the roof edge, "fall arrest" situation, they must attach directly to the Mobile Man
Anchor only.
76
LINKED MOBILE MAN ANCHOR Fall Arrest & Restraint System
10m (max)
LANYARD
ATTACHED TO
HORIZONTAL LIFELINE
(FALL RESTRAINT)
VOID
Ventilation
Equipment
To reach the roof edge of a building, simply connect a 2m shock absorbing lanyard, or specific length of restraint Once this position has been reached, connect a
lanyard, to the horizontal stainless steel cable via the shuttle. You can now walk to the position on the roof requiring shock absorbing rope grab device with 14mm twisted
access/maintenance. rope (see pages 74-75) or a secondary shock absorbing lanyard
to the spring/shock absorber on the Mobile Man Anchor.
Connect the karabiner of the shock absorbing rope grab device You are now connected to the Mobile Man Anchor via the Detach the primary 2m shock absorbing lanyard/restraint
(see pages 74-75) or shock absorbing lanyard to the chest shock absorbing rope grab device/secondary shock lanyard from the stainless steel cable walk towards the
(preferred position fall restraint) or rear D dorsal attachment absorbing lanyard and still connected to the horizontal edge whilst connected to the Mobile Man Anchor via the
point (preferred position fall arrest) on the harness. stainless steel cable via the primary 2m shock absorbing shock absorbing rope grab device/secondary shock
See How to Wear Your Harness section on pages 90-91 lanyard/restraint lanyard. absorbing lanyard.
78
SYSTEM OPERATION Fall Arrest & Restraint System Operation
79
RESCUE KIT Fall Arrest & Restraint System Operation
Before commencing any work at height activity please ensure you are adequately trained and competent to carry out the task and able to use the safety equip-
ment provided by your employer/building owner.
In situations where a work at height activity involves a fall arrest situation, it is a legal requirement for your employer/building owner to provide the anchorage
point, rescue plan, policy, training and equipment to complete a rescue. It is not the responsibility of the emergency services to conduct such a rescue.
Should a rescue become necessary it is extremely important that the procedures detailed in the roof permit to work, rescue policy and plan are followed.
Try to make contact with the casualty to establish if they are conscious or unconscious. If they are unconscious then time is of the essence.
Contact the emergency services and request an ambulance and fire/rescue support. Inform them of the exact address, location and site contact details of where
you are working (This should be contained within the permit to work). Confirm that you are trained and competent to commence the rescue procedure.
Call your site contact and inform them of the situation and that you have already contacted the emergency services. Request they bring a competent First Aider
to assist you at ground level by receiving the casualty.
Kernmantel Rope
Edge Protector
Rope Grab
(EN353-2)
80
4 5 6
Connecting to the same or an alternative suitable anchorage point. Connect the Safesite Rescue Hub device using the Screw Gate Karabiner Pull the end of the Kernmantel Rope which has the Rescue Rope
fitted directly to the Safesite Rescue Hub. Ensure the Screw Gate is tightened once connected to the anchorage point. Grab attached. The Kernmantel Rope will start to feed out of the rescue
bag and run through the Safesite Rescue Hub.
7 8 9
Start walking towards the area where the casualty has fallen whilst still holding the Rescue Rope Grab. When you reach this area, kneel down and continue to pull out sufficient rope to reach the D ring on the casualtys
harness. Ensure the Edge Protector is connected to the anchorage point, this may need to be extended in some cases via a webbing or rope sling. Place the Edge Protector over the edge ready for the rescue operation.
81
RESCUE KIT Fall Arrest & Restraint System Operation
10 11 12 13
Whilst holding the Rescue Rope Grab unscrew the Turn the Rescue Rope Grab over and push the The Rescue Rope Grab will now open. Ensure you have adopted a fall restraint position.
Screw Gate as shown above. leaver in an upwards direction. Carefully lean over the leading edge and pass the
open Rescue Rope Grab (with the arrow in the up
direction) around the back of the casualtys rope.
(cont)
18 19 20
Return to the anchorage point where the Safesite Rescue Hub is con- Once the Safesite Rescue Hub Kernmantel Rope is taught, rotate & Lift up the black handle as shown above.
nected. Pull any excess Kernmantel Rope through the Safesite lower the locking pin so that it engages with the body of the hub.
Rescue Hub by pulling the free end of the rope which is stored in the When in place correctly, the hub cannot turn.
bag.
82
14 15 16 17
(cont) Ensure the casualtys rope is correctly posi- Once the Rescue Rope Grab is closed ensure the Position the Safesite Rescue Kernmantel Rope over the Edge Protector. Now carefully lower the Rescue
tioned inside the Rescue Rope Grab. Close the Screw Gate is then tightened into position. Rope Grab down towards the casualty. The Rescue Rope Grab device will descend easily under gravity to
Rescue Rope Grab. the D ring of the casualtys harness.
21 22 23
With the black handle in position push in the silver ball bearing Now open the top third of the Safesite Rescue Hub and it will Detach the pin.
positioned in the centre of the white plate as shown above. automatically lock into place.
83
RESCUE KIT Fall Arrest & Restraint System Operation
24 25 26
Start winding the Safesite Rescue Hub in a clockwise direction so Once the casualtys primary rope is slack enough to detach their primary hook/karabiner from the anchorage point, stop winding and engage
that the Kernmantel Rope passes through the hub. If the rope does the locking pin by lifting, rotating & then lowering it. Ensure the pin is engaged against the body of the Safesite Rescue Hub. When in place
not move through the hub, pull on the free end of the rope. Continue correctly the Hub cannot turn.
to wind until the casualtys primary rope becomes slack.
30 31 32
Pass the loose end of the Kernmantel Rope around the pig tail of the Once you are in a comfortable position and able to hold the casualty with one hand, take the casualtys primary rope which you previously
Safesite Rescue Hub. Hold the rope firmly in one hand. To take the disconnected from the anchorage point. When ready, carefully position yourself so you are able to attach this primary rope to the Safesite
load off the casualty, simply rotate and pull the Locking Pin upwards Rescue Hub Rope (Kernmantel Rope) as shown above. Ensure that you keep holding the Safesite Rescue Hub Kernmantel Rope at all times.
and rotate sufficiently so that the pin is disengaged from the Safesite Gradually lower the casualtys primary rope until the hook reaches the casualtys D ring. Ensure you are still holding the Safesite Rescue Hub
Rescue Hub. Whilst holding the Kernmantel Rope you can move back Kernmantel Rope. You can now let the casualtys primary rope fall to the ground so that it can be used as a guy rope by those at ground level
towards the area where the casualty fell. who are ready to assist/receive the casualty.
84
27 28 29
You can now remove the casualtys slack primary rope from the Close the Safesite Rescue Hub by pressing in the silver ball bearing in the centre of the white plate. Once closed fold down the plastic handle.
anchorage point as shown above.
33
85
PPE INSPECTION PPE Equipment
86
Inspection Regime
87
PPE INSPECTION Inspection Regime
EXAMPLES OF DEFECTS AND DAMAGE
The following defects and damage have the potential to result
WITHDRAWING EQUIPMENT FROM USE
Equipment should be withdrawn from use and passed to a
in the degradation and/or weakening of the lanyard or harness: competent person for a detailed inspection to decide whether
they should continue to be used, destroyed or returned to the
cuts of 1mm or more at the edges of webbing lanyards or manufacturer for inspection to enable a product performance
harnesses (eg where the lanyard may have been choke history to be determined, if:
hitched around steelwork);
there is no evidence that a lanyard or harness has been
surface abrasion across the face of the webbing and at the inspected by a competent person within the last six
webbing loops, particularly if localised; months;
abrasion at the edges, particularly if localised; identification is not evident (lanyards & harnesses should
be indelibly marked in accordance with BS EN 365: 2004.
damage to stitching (eg cuts or abrasion); They should be uniquely identifiable so that they can be
easily associated with their respective inspection
a knot in the lanyard, other than those intended by the documentation);
manufacturer;
a lanyard or harness is still in use and marked to the old
chemical attack which can result in local weakening and British Standard, BS 1397: 1979 Specification for industrial
softening - often indicated by flaking of the surface. There safety belts, harnesses and safety lanyards (ie pre CE-marking);
may also be achange to the colour of the fibres;
a lanyard or harness is thought to be defective, or if there
heat or friction damage indicated by fibres with a glazed is any doubt about its safety after a pre-use check or
appearance which may feel harder than surrounding fibres; interim inspection;
UV-degradation which is difficult to identify, particularly a lanyard or harness that has been used to arrest a fall
visually, but there may be some loss of colour (if dyed) and should never be reused. It should be withdrawn from
a powdery surface; service immediately and destroyed or returned to the
manufacturer;
partially deployed energy absorber (eg short pull-out of tear
webbing);
contamination (eg with dirt, grit, sand etc) which may result
in internal or external abrasion;
88
PPE INSPECTION Inspection Regime
Damaged webbing caused by wear and tear. Missing label and damaged protector to Wear at end of webbing loop at connection Abrasion damage to webbing.
energy absorber. point.
2-3mm cut in webbing. Two similar products with unknown history Heavy paint contamination of rope. Damaged gate on karabiner.
left rope is heavily soiled.
89
HARNESS RE-CERTIFICATION Harness Inspection Check List
Warning:- The life span of a Safesite Harness is a maximum of ten years from the date of manufacture or a maximum of five years from date of first utilisation on site.
HARNESS SERIAL NO
Cuts are any visible on webbing Yes No
Multiple cuts close together or longer than 1mm from edge FAIL
WEBBING
Is the webbing of normal texture Yes No
Many stains on the material that have not come out in a normal wash,
indicate that the webbing may be being damaged by chemicals in the liquid or paint. FAIL
If in doubt about any of the above do not use and inform your supervisor.
STITCHING
Are there any breaks in the stitching Yes No
PLASTIC LOOPS
Are any loops broken Yes No
90
HARNESS RE-CERTIFICATION For cracks and damages inform your supervisor before use and make sure the item is checked again after use and any more damage reported immediately.
BUCKLES
METAL BUCKLES
Are there any dents or cracks in metal Yes No
PLASTIC BUCKLES
Are buckles cracked/broken/deformed (will not close properly) Yes No
SERIAL NUMBER
Is the serial number visible and easy to read Yes No
If no inform Supervisor
Are there any serial numbers marked in any other way, e.g. Marked on with marker pen Yes No
NOTE: ANY MARKS ON THE WEBBING MADE BY PAINT, MARKER INK, OIL WILL ALL CAUSE THE WEBBING TO
DETERIORATE CHEMICAL DETERIORATION TAKE OUT OF USE AND INFORM SUPERVISOR.
CLEANLINESS
Is the webbing clean Yes No
SPECIAL CONDITIONS
It is to be noted that special working conditions may also effect the use and wear of the webbing or the metal parts i.e. Radiation working in conditions where
radiation may be in evidence may alter the physiological composition of the metal and therefore should always be x-rayed at regular intervals for hair-line cracks or
damage.
91
LANYARD RE-CERTIFICATION Lanyard Inspection Check List
Warning:- The life span of a Safesite Lanyard is a maximum of ten years from the date of manufacture or a maximum of five years from date of first utilisation on site.
LANYARD SERIAL NO
Cuts are any visible on webbing Yes No
Multiple cuts close together or longer than 1mm from edge FAIL
WEBBING
Is the webbing of normal texture Yes No
Many stains on the material that have not come out in a normal wash,
indicate that the webbing may be being damaged by chemicals in the liquid or paint. FAIL
If in doubt about any of the above do not use and inform your supervisor.
STITCHING
Are there any breaks in the stitching Yes No
ROPE
Is the twist in the rope loose Yes No
SHOCK ABSORBER
Is the plastic covering intact Yes No
If no FAIL
92
LANYARD RE-CERTIFICATION
CONNECTORS KARABINER/SCAFFOLD HOOK
Does it open and close properly Yes No
If there are any dents or bends in the metal but the unit will open, close and connect properly to anchor point and or
operator harness report to Supervisor.
For cracks and damages inform your supervisor before use and make sure the item is checked again after use and any
more damage reported immediately.
SERIAL NUMBER
Is the serial number visible and easy to read Yes No
If no inform Supervisor
Are there any serial numbers marked in any other way, e.g. Marked on with marker pen Yes No
Note: Any marks on the webbing/rope made by paint, marker ink, oil will all cause the webbing/rope to
deteriorate chemical deterioration take out of use and inform supervisor.
CLEANLINESS
Is the webbing/rope clean Yes No
Check webbing/rope for debris grit, general dirt etc. General ingress of debris can seriously damage the webbing/rope.
SPECIAL CONDITIONS
It is to be noted that special working conditions may also effect the use and wear of the webbing/rope or the metal
parts i.e. Radiation working in conditions were radiation may be in evidence may alter the physiological composition of the metal and therefore should always be
x-rayed at regular intervals for hair-line cracks or damage.
After carrying out an inspection of the har- Establish the position for your arm to pass Slip the harness on to your shoulder as
ness hold the rear dorsal D ring and through via holding the rear dorsal D shown.
shake the harness and untangle all the ring and front support webbing strap.
webbing and unfasten all the buckles.
4 5 6
Ensure the webbing remains untwisted Ensure the harness is positioned correctly Adjust the shoulder straps by pulling or
whilst you pass your other arm through to on the shoulders and the dorsal D ring releasing the slack end so the sub-pelvic
place the harness on your other shoulder. is in the correct position. strap is firmly placed under the buttocks.
Warning:- The life span of a Safesite Harness is a maximum of ten years from the date of manufacture or a maximum of five years from
date of first utilisation on site.
94
7 8 9
Pull each thigh strap through the legs and Adjust tension by pulling or releasing the Repeat for other leg.
fasten the male buckle through the slack end of the strap.
female buckle.
10 11 12
Adjust both straps tension by pulling or Fasten the chest strap male buckle Individually adjust each torso strap by
releasing the slack end of the strap. through the female buckle and adjust so pulling or releasing the slack end so that
that the shoulder straps are centred on the dorsal D ring is in the centre of the
each shoulder. operatives back and the sub-pelvic strap is
firmly placed under the buttocks. Ensure
that the plastic loops are positioned at
the far ends of any straps.
95
PPE SPECIFICATION Safesite Personal Protective Equipment
1 POINT FALL AREST HARNESS - AB10113
Fully adjustable. Rear attachment harness.
One dorsal attachment D Ring
Conforms to EN 361
SCAFFOLD HARNESS - AB10119
One dorsal attachment point with connected
1.75m shock-absorbing lanyard and 50mm
opening automatic snap hook.
Net weight: 0.8kg Conforms to EN 361 and EN 355
Net weight: 1.65kg
96
Safesite Personal Protective Equipment
50MM SNAP HOOK (SCAFF HOOK) - AJ595 CONNECTOR - MANUCROCHE - MEDIUM
Aluminium hook with 50mm opening. AJ302
Conforms to EN 362 Steel snap hook, autolocking with 110mm
Net weight: 0.6kg opening.
(SS141 140mm opening)
Conforms to EN 362
Net weight: 0.35kg
97
PPE SPECIFICATION Safesite Personal Protective Equipment
FALL ARREST BLOCK - INERTIA BLOCK - PULLEY FOR RESCUE SYSTEM AND TRIPOD -
AD212 AT052
Self retractable fall arrester (10m) with gal- Rescue winch with galvanised or stainless
vanised steel cable, karabiner and composite steel cable, available in 20m length. Must be
anti-shock casing. used with self-retractable fall arrester. Max
Conforms to EN 360 load: 136kg
Net weight: 5kg Conforms to EN 1496 Class B
(Available in 6.60m length) Net weight: 9.4kg
98