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CONTENTS

Installation details 1 Demarcation Product Overview 52


Introduction 2-3 Demarcation Specification 53
Legislation 4-7 Demarcation Re-certification 54
Re-certification 8 Mobile Valley Frame Product Overview 55
Risk Assessment 9 Mobile Valley Frame Specification 56
Permit to Work 10 Mobile Valley Frame Re-certification 57
Method Statement 10 Steel Fabrication Product Overview 58-59
Product Selector Guide 11 Anchorage Systems Product Overview 60-61
System 2000 Product Overview 12-13 Eyebolt Specification 62-63
System 2000 Specification 14-17 Roof Anchor Specification 64
System 2000 Assembly 18-24 Eyebolt & Roof Anchor Re-certification 65
System 2000 Re-certification 25 Ladder Restraint Specification 66
BBA Certificate 26-29 Ladder Restraint Re-certification 67
Personal Fall Protection 30 Fixed Ladder 68
Minimum Height 31 Fixed Ladder Re-certification 68-69
Horizontal Lifeline Product Overview 32-33 Mobile Man Anchor Product Overview 70-71
Horizontal Lifeline Specification 34-35 Mobile Man Anchor Specification 72
Horizontal Lifeline Shuttle Operation 36 Mobile Man Anchor Assembly 73
Horizontal Lifeline Re-certification 37 Mobile Man Anchor Re-Certification 74-75
Hercule Product Overview 38-39 Linked Mobile Man Anchor 76-77
Hercule Specification 40-41 Linked Mobile Man Anchor Operation 78-79
Hercule Re-certification 43 Rescue Kit 80-85
Railbloc Product Overview 44 PPE Inspection 86-89
Railbloc Specification 45 Harness Re-certification 90-91
Railbloc Shuttle Operation 46 Lanyard Re-certification 92-93
Railbloc Re-certification 47 How to Wear a Harness 94-95
Cabloc Product Overview 48 PPE Products 96-99
Cabloc Specification 49
Cabloc Shuttle Operation 50
Cabloc Re-certification 51

1
INTRODUCTION
Safesite Fall Arrest Systems

INTRODUCTION FALL ARREST & RISK ASSESSMENT


This brochure is designed to provide information on Safesites range Employers, employees, architects and anyone in control of the Safesites experienced Technical Services Department can help with
of products and services, and to provide full assembly, installation, construction or maintenance of a building are responsible for providing your Risk Assessment needs via an initial telephone conversation and
operation and maintenance information for installed and/or supplied the necessary safety equipment and procedures to carry out the work then arrange for one of our Surveyors to provide an on-site evaluation
products and systems. in accordance with the latest HSE legislation. This is detailed within and solution.
the HSE Workplace (Health, Safety & Welfare) Regulations 1992 and
COMPANY PROFILE the Work at Height Regulations 2005. SURVEYS
Safesite is committed to providing solutions to fall arrest situations As no two buildings are the same, requirements for working at height
that arise on a daily basis throughout industry and commerce. As part of these regulations duty holders are required by law to must be site specific and not generic. Safesites Surveyors have a
Service, reliability and cost competitiveness are the key principles to ensure that all work at height is properly planned and organised. To do wealth of knowledge and experience when it comes to working at
the companys continued success within the marketplace. this you must carry out a full risk assessment for each of the individual height so are able to advise on the best possible solution in line with
procedures. Risk Assessments must be site specific and not generic. current legislation.
Safesite is one of the few companies able to provide all the product
solutions from a single source, giving the client the opportunity to Under the Work at Height Regulations a Risk Assessment should pri- Once the site visit has been completed the Surveyor will report to our
specify a complete range of fall arrest solutions. The companys marily look at the hierarchy of control measures: Firstly, if possible Engineers on the assessed risks and possible solutions in merit
recruitment within the construction industry provides the client with a eliminate the risk; if this can not be done then the risk of a fall should according to suitability and economics. The Engineers will then prepare
professionally qualified team of Surveyors and Engineers who evaluate, be removed, for example through the provision of guardrails. Finally, if a detailed solution for each situation. This takes into account the
organise and certify the required system solution for each project. a fall can not be eliminated then the distance and consequence of a structural design of the building and the likely imposed loads applied
fall must be minimised such as through the provision of fall arrest by the proposed situation and those using the system. In addition to
The company manufactures, distributes and installs systems through its equipment. these criteria, wind speed calculations may also apply for the solution.
offices at Crawley and Runcorn and through its authorised distributors
who cover Scotland, Northern Ireland and Eire. When carrying out a Risk Assessment you must also bear in mind THE INSTALLATION
that more injuries occur as a result of work at height below 2m and The Contracts Department will organise the complete installation
so all risks should be assessed, irrespective of height. including delivery, access, Safesite operatives and any additional
works such as roofing/cladding repairs that may be required. This will

2
require liaison with the client in order to ensure that all parties con- The company is constructionline registered and has achieved BS EN Safesites Health & Safety Division provides services tailored to suite
cerned are aware of every aspect of the contracts organisation. ISO 9001:2000 Quality Management Systems. a companys health & safety needs. From on-site risk assessments to
comprehensive training and risk management, Safesite can help a
Some installations may require routine inspection and certification Safesite is also a registered provider of Continual Professional company gain a better understanding of the complex issues arising
depending upon the environment and usage. Safesite will advise on Development (CPD) for both the Royal Institute of British Architects from Health & Safety Regulations in the workplace and to comply
the service schedules and costings during the quotation stage of the (RIBA) and the Institution of Occupational Safety & Health (IOSH). with the latest legislation.
report.
These courses are designed for Architects and Surveyors and WEBSITE
CERTIFICATION & TRAINING explains the thought process leading to product specification. For Safesites website www.safesite.co.uk gives full details of products,
Health & Safety legislation as well as European Directives are contin- example, user participation, frequency of access, building height and together with their specification and autocad drawing facilities. The
ually monitored and implemented within the design of Safesites planning issues etc. site also gives details of all relevant legislation for working at height
Products. This is independently accessed by institutions such as the together with information on the companys range of services such as
British Board of Agrement, British Standards and National Engineering HEALTH AND SAFETY DIVISION re-certification, CPD and training which will help you comply with
Laboratory testing. Health and safety is becoming an increasingly important part of current legislation.
todays working environment, but with legislation constantly changing
Safesite is committed to service & quality and has been assessed by to meet new issues it is virtually impossible to know everything there
the National Britannia Health & Safety Supplyline Registration Scheme. is to know about health & safety.

wahsa
Work at Height
Safety Association

3
LEGISLATION
Legislation
Compliance with statutory regulations could save many lives and
reduce the number of injuries. Most accidents and costs incurred
could be prevented through the correct application, information,
instruction, training and supervision of those who use the equipment.
Those in control of non-domestic premises have a duty to ensure, so
far as is reasonably practicable, that the premises, the means of
access and exit, and any plant or substances are safe and without
risks to health. The common parts of residential premises are deemed
as fabricated steel work. In many instances it has been established
that products have been tampered with by other trades leaving them
in an unfit state for safe usage.

non-domestic. Ability to clean windows etc safely - Regulation 16


Before carrying out any form of work at height, a risk assessment of (1) All windows and skylights in a workplace shall be of a design or
the work must be carried out by every employer so that they can There is a general provision for monitoring both employees and be so constructed that they may be cleaned safely.
make a suitable and sufficient assessment of each work activity in persons not in their employment to ensure compliance with method
order to detect and define hazards that any employee or person statements, risk assessments and general health & safety policies for (2) In considering whether a window or skylight is of a design or so
affected by their operations might encounter. Once these hazards completing an activity. This includes contractors working on premises. constructed as to comply with paragraph (1), account may be taken
have been identified, it is then the employer's duty to put control of equipment used in conjunction with the window or skylight or of
measures into place in order to remove or reduce those hazards as Duties of employees - Section 7 devices fitted to the building.
far as is reasonably practicable. Employees must take reasonable care for the health and safety of
themselves and others who may be affected by their actions at work Suitable provision should be made so that windows and skylights can
Everyone has a duty of care under common law to protect themselves and co-operate with their employer and others to enable them to fulfil be cleaned safely if they cannot be cleaned from the ground or other
and others. When it comes to working at height, the following legislation their legal obligations. suitable surface. Suitable provisions may include the fitting of access
needs to be considered when assessing the risks and deciding upon equipment or providing 'suitable conditions' for the future use of
a suitable solution. Directors' Liabilities - Section 37 mobile access equipment, including ladders up to 9 metres long.
Where an offence is committed by a body corporate or can be 'Suitable conditions' are adequate access to the equipment, and a
HEALTH & SAFETY AT WORK ETC ACT 1974 attributable to the neglect of a director or other senior officer of that firm level surface in a safe place on which to stand it. Where a ladder
The Health and Safety at Work Act is an Enabling body, both that body and the person are liable to prosecution. over 6m long will be needed, suitable points for tying or fixing the
Act which allows the Secretary of State to make ladder should be provided. Suitable and suitably placed anchorage
further regulations without the need to return to WORKPLACE (HEALTH, SAFETY AND WELFARE) points for safety harnesses should also be provided. For further infor-
Parliament. The Act imposes a duty of care on REGULATIONS 1992 mation refer to BS 8213 Part 1 2004 Windows, doors and roof lights.
everyone at work related to their roles. This includes Maintenance of workplace, and of equipment,
employers, employees, owners, occupiers, designers, devices and systems - Regulation 5 PERSONAL PROTECTIVE EQUIPMENT AT WORK REGULATIONS 1992
suppliers, manufacturers and the self employed. The workplace and the equipment, devices and Provision of personal protective equipment -
systems to which this regulation applies shall be Regulation 4
Duties of Employers - Section 2 maintained (including cleaned as appropriate) in an PPE as a Last Resort
The employers main general duties are to ensure, so far as is efficient state, in efficient working order and in good The Management of Health & Safety at Work
reasonably practicable, the health, safety and welfare at work of all repair. Regulations (MHSW) require employers to identify
their employees. These include: and assess the risk to health and safety present in
Where appropriate, the equipment, devices and systems to which this the workplace, so enabling the most appropriate
The provision of a written health & safety policy (required for five regulation applies shall be subject to a suitable system of mainte- means of reducing those risks to an acceptable level to be determined.
or more employees) nance. There is a hierarchy of control measures, and PPE should always be
The provision of safe plant and systems of work regarded as the last resort to protect against risks to safety and
The provision of any required information, instruction, training and Efficient in the above context means efficient in terms of health, health. Engineering controls and safe systems of work should always
supervision safety and welfare. be considered first.
A safe place of work including safe access and egress
Examples of equipment & devices which require a system of Employers should provide appropriate PPE and training in its usage
Duties of Owners/Occupiers - Sections 3-4 maintenance include guardrails, equipment used for window cleaning for their employees wherever there is a risk to health and safety that
Every employer and self employed person is under a duty to conduct and anchorage points/systems for safety harnesses. cannot be adequately controlled by other means.
their work in such a way as to ensure, so far as is reasonably
practicable, that persons not in their employment, are not exposed to As a general recommendation, we advise annual inspection and
risks to their health and safety. certification of all guardrails, fall arrest and restraint systems as well

4
Compatibility of personal protective equipment - Regulation 5 are adequately trained. Records of all training should be maintained (b) after assembly at a new site or in a new location, to ensure that it
Every employer shall ensure that where the presence of more than to assist in the efficient administration of the training programme. has been installed correctly and is safe to operate.
one risk to health or safety makes it necessary for his employee to (2) Every employer shall ensure that work equipment exposed to con-
wear or use simultaneously more than one item of personal protective BS EN 365: 2004 ditions causing deterioration which is liable to result in dangerous sit-
equipment, such equipment is compatible and continues to be effec- Personal Protective Equipment against falls from height - General uations is inspected - (a) At suitable intervals; And (b)Each time
tive against the risk or risks in question. requirements for instruction for use and marking. exceptional circumstances which are liable to jeopardise the safety of
This standard provides the general requirements for instructions for the work equipment have occurred, to ensure that health and safety
Where more than one item of PPE is being used simultaneously, the use and marking of equipment. As well as many other provisions conditions are maintained and that any deterioration can be detected
different items must be compatible with one another. In these cases, under this standard, there is a clause which states: and remedied in good time.
when selecting PPE, it should be ensured that when both items are
used together, they will adequately control the risks against which Instruction that the system or component be examined - or where Inspections must be recorded and may, in some cases, include some
they are provided to protect. deemed necessary by the manufacturer, serviced - at lease once every or all of the checks that are made during the maintenance activity.
twelve months by a competent person authorised by the manufacturer. Where the risk assessment under Regulation 3 of the Management of
Maintenance and replacement of personal protective equipment Health and Safety at Work Regulations 1999 has identified a significant
- Regulation 7 This provides the criteria for annual re-certification of vertical and risk to the operator or other workers from the installation or use of
Every employer shall ensure that any personal protective equipment horizontal lifeline systems, track systems, eyebolt and anchorage the work equipment, a suitable inspection should be carried out. The
provided to his employees is maintained (including replacement or points as well as legislation relating to fencing (guardrail). With extent of the inspection required will depend on the potential risks
cleaning as appropriate) in an efficient state, in efficient working regards to restraint systems, it would be considered good practice to from the work equipment. Inspection should include where appropriate,
order and in good repair. carry out annual inspections as specified in this standard. visual checks, functional checks and testing.

An efficient system of maintenance of PPE is essential to make sure PROVISION AND USE OF WORK EQUIPMENT Where work equipment is of a type where the safe operation is critically
the equipment continues to provide the degree of protection for which REGULATIONS 1998 (PUWER) dependent upon its condition in use and deterioration would lead to a
it was designed. Maintenance is required under the Regulations and Maintenance - Regulation 5 significant risk to the operator or other workers, you should arrange
includes, where appropriate, cleaning, disinfection, examination, (1) Every employer shall ensure that work equip- for suitable inspections to be carried out.
replacement, repair and testing. The responsibility for carrying out the ment is maintained in an efficient state, in efficient
maintenance should be laid down, together with the details of the working order and in good repair. The frequency of inspections should be based on how quickly the
procedures to be followed and their frequency. (2) Every employer shall ensure that where any work equipment or parts of it are likely to deteriorate and therefore
machinery has a maintenance log, the log is kept up to date. give rise to a significant risk. This should take into account the type of
Information, instruction and training - Regulation 9 equipment, how it is used and the conditions to which it is exposed,
Where an employer is required to ensure that personal protective This regulation builds on the general duty of the Health and Safety at (for example external construction or maintenance use compared to
equipment is provided to an employee, the employer shall also ensure Work etc. Act 1974, which requires work equipment to be maintained internal warehouse maintenance use).
that the employee is provided with such information, instruction and so that it is safe. It is important that equipment is maintained so that
training as is adequate and appropriate to enable the employee to the performance does not deteriorate to the extent that it puts people Information and Instructions - Regulation 8
know- at risk. The frequency and maintenance management will be dependent (1) Every employer shall ensure that all persons who use work
a) the risk or risks which the personal protective equipment will avoid upon the complexity of the piece of equipment, intensity of use, equipment have available to them adequate health and safety infor-
or limit; operating environment, variety of operations, risk to health & safety mation and, where appropriate, written instructions pertaining to the
b) the purpose for which and the manner in which the personal pro- from malfunction or failure. Maintenance operations need to be carried use of the work equipment.
tective equipment is to be used; and out by a competent person in accordance with the manufacturer's (2) Every employer shall ensure that any of his employees who
c) any action to be taken by the employee to ensure that the personal recommendations. supervises or manages the use of work equipment has available to
protective equipment remains in an efficient state, in efficient working him adequate health and safety information and, where appropriate,
order and in good repair as required by Regulation 7(1). Inspection - Regulation 6 written instructions pertaining to the use of the work equipment
(1) Every employer shall ensure that, where the safety of work
It is essential that initial training of the PPE is provided to all those equipment depends on the installation conditions, it is inspected -
who are involved or likely to use the equipment. Further refresher (a) after installation and before being put into service for the first
training is equally important to ensure that existing and new operatives time; or

5
LEGISLATION
Legislation
This regulation builds on the Health and Safety at Work etc. Act 1974
to provide employees with the information and instructions that are
necessary to ensure their health and safety. It also links to the
Management Regulations to provide information to employees relating
how they impact on those affected. This information is needed to
make decisions on how to manage those risks in an informed, rational
and structured manner, and that the action taken is proportionate.
Hierarchy of Protective Measures

to their health and safety. WORK AT HEIGHT REGULATIONS 2005


The main aim of the Regulations is to ensure that all work at height is
Any written instructions need to be made available to everyone who planned, organised and carried out safely.
is directly using the equipment; this includes employees and other
appropriate people. For example, maintenance instructions are made The Regulations apply to virtually all industrial sectors and place a
available or passed to the people involved in maintaining the work duty on employers, the self employed and any person who controls
equipment. the work of others (including facilities managers and building owners),
to do all that is reasonably practicable to prevent anyone from falling.
Training - Regulation 9
(1) Every employer shall ensure that all persons who use work Work at height now relates to all heights where a person can fall a
equipment have received adequate training for purposes of health distance, and not just to work at 2 metres or above.
and safety, including training in the methods which may be adopted
when using the work equipment, any risks which such use may entail The Regulations set out a simple hierarchy for managing and selecting Training
and precautions to be taken. equipment for work at height: All instruction and training for work at height must be carried out in
accordance with BS 8454 Code of practice for the delivery of training
(2) Every employer shall ensure that any of his employees who and education for work at height and rescue.
supervises or manages the use of work equipment has received ade-
quate training for purposes of health and safety, including training in Rescue
the methods which may be adopted when using the work DUTY An understanding of the rescue requirements associated with the use
equipment, any risks which such use may entail and precautions to HOLDERS of equipment, the procedures and time limitations are vital, especially
MUST
be taken. when considering PPE.

It is not possible to detail what constitutes 'adequate training' as this Innovation


will vary according to the job or activity and work equipment etc. Avoid work at height The Regulations allow the use of other work equipment that would
not normally be permitted, for example life jackets when working at
Prevent falls from height by selection
MANAGEMENT OF HEALTH AND SAFETY AT WORK of suitable work equipment and measures low fall height over still or slow flowing water.
REGULATIONS 1999
Risk Assessment - Regulation 3 Use work equipment and other measures to Competence
minimise the distance and consequences of a fall
(1) Every employer shall make a suitable and sufficient assessment The Work at Height Regulations require that everyone who works at
of - height or is responsible for work at height is competent. This means
(a) the risk to health and safety of his employees to which they are they must also understand any potential hazards associated with the
exposed whilst they are at work; and work or equipment and be able to detect any technical defects or
(b) the risk to the health and safety of persons not in his employment omissions in the work or equipment.
arising out of or in connection with the conduct by him of his under-
taking,.

This requires all employers and the self-employed to assess the risks
to workers and any others who may be affected by their work or
business. A risk assessment is carried out to identify the risks to the
health and safety of any person arising out of, or in connection with
the work or undertaking. It should identify how the risks arise and

6
Construction (Design and Management) Regulations 2007
Construction (Design and Management) Regulations 2007 Ensure all relevant pre-construction information is provided to Principal Contractor
The Construction (Design and Management) Regulations 2007 designers and contractors (Part 2) The Principal Contractor is usually the main or managing contractor
(CDM2007) came into force on 6th April 2007 and bring together Appoint a CDM co-ordinator and Principal Contractor. Failure to and is responsible for the planning, management and co-ordination of
CDM 1994 and the Construction (Health, Safety and Welfare) (CHSW) appoint these parties means that the Client will take on their roles work during the construction phase. The Principal Contractor must
Regulations 1996 into a single regulatory package. and so assume their duties and liabilities (Part 3) also comply with the other duties placed on all Contractors under the
Make sure that the construction phase does not start until there Regulations. Key responsibilities are to:
The key aim of CDM2007 is to integrate health and safety into the are suitable welfare facilities and a construction phase plan is in Ensure the Client is aware of their duties, has appointed a CDM
management of a project and to encourage everyone involved to place (Part 3) Co-ordinator and notified the HSE before work started
work together to: Provide information relating to the health & safety file (e.g. Prepare, develop and implement a written plan with site rules and
Asbestos Register) to the CDM co-ordinator (Part 3 ensure all contractors follow this.
Improve the planning and management of projects from the very Ensure suitable welfare facilities are in place from the start of the
beginning construction and maintained properly
CDM Co-ordinator Check all appointees are competent
Identify hazards early on so that they can be eliminated or The CDM Co-ordinator acts as the Client's key advisor for the project, Provide all workers with suitable health and safety induction,
reduced at the design or planning stage and any remaining risks particularly on matters relating to health and safety and competency. information and training.
can be properly managed Key duties include: Liaise with the CDM Co-ordinator on the ongoing design
Advise and assist the Client with their duties Take reasonable steps to prevent unauthorised access to the site.
Target effort where it can do the most good in terms of health & Notify the HSE about the project
safety Co-ordinate the health and safety for the design work, planning Contractor (and the self-employed)
and other construction preparation Anyone who directly employs construction workers or controls or
Discourage unnecessary bureaucracy Manage the flow of information between the Client, Designer and manages construction work is a Contractor under CDM2007 and is
Contractor required to:
The Regulations are divided into 5 Parts. Part 2 covers general Liaise with the Principal Contractor on the design of the project Plan, manage and monitor their own work and that of workers
management duties which apply to all construction projects, including Collect and distribute all necessary pre-construction information (Part 2)
those that are non-identifiable, while Part 3 sets out additional Prepare and update the health and safety file for use at the end of Ensure the competence of all their appointees and workers (Part 2)
management duties on notifiable projects. In other words those lasting the construction phase Provide workers under their control with the necessary information
more than 30 days, or involving more than 500 person days of and training (Part 2)
construction work. These duties require specific appointments and
documents which will help in the management of health and safety
Designer Comply with the requirements listed in Part 4 of the Regulations
The Designer's responsibilities extend beyond the construction phase (Part 2)
throughout the project. Ensure adequate welfare facilities have been provided (Part 2)
of a project. They must also consider the health and safety of anyone
who will maintain, repair, clean, refurbish and demolish all or part of Ensure the Client is aware of their duties, has appointed a CDM
Requirements of duty holders under CDM2007 the structure and who will be using the premises as a workplace. The Co-ordinator and notified the HSE before work started (Part 3)
Everyone involved in a construction project must check their own Designer's main duties include: Co-operate with the Principal Contractor, CDM Co-ordinator and
competence, co-operate with others and co-ordinate work in order to Avoid unnecessary risks to those involved in the construction and others working on the project (Part 3)
ensure the health and safety of construction workers and others who future use of the building, eliminate hazards and reduce risks Provide the Principal Contractor with details of any contractor they
may be affected by the work. associated with any remaining hazards (Part 2) engage (Part 3)
Provide information on any remaining risks (Part 2) Ensure all information required for the health and safety file is
Client (excluding domestic clients) Ensure that the Client is aware of their duties and a CDM provided (Part 3)
A Client is an organisation or individual for whom a construction project Co-ordinator has been appointed (Part 3) Inform the Principal Contractor of any problems with the plan or
is carried out. All Clients have a duty under the Regulations to: Provide any necessary information for the health and safety file risks identified during their work (Part 3)
Check the competency and resources of all appointees (Part 2) (Part 3) Inform the Principal Contractor of any reportable accidents,
Ensure that there are suitable management arrangements and diseases or dangerous occurrences (Part 3)
welfare facilities in place for the project (Part 2)
Allow sufficient time and resources at all stages (Part 2)

7
RE-CERTIFICATION Re-Certification

RE-CERTIFICATION - HOW DOES IT AFFECT YOU?


Safesite's Re-certification service has been designed to help you ensure roof safety equipment As part of its Re-certification service, Safesite's qualified engineer will not only assess roof
is safe to use at all times and to comply with health and safety regulations. safety equipment such as lifeline systems and guardrails, but will also inspect and certify all
PPE used in conjunction with this equipment, including lanyards and harnesses. Safesites
Under current legislation such as the Workplace (Health, Safety and Welfare) Regulations engineers will also advise of any product developments which may affect the compatability of
1992, companies are required to provide a safe working environment. However, ensuring safe PPE for example, the HSE featured Belt Harnesses as fall arrest products in HSG/33 1987
access for work at height does not simply stop when you invest in and install safety equipment. and interia blocks used over horizontal planes in HSG/33 1998. Both these recommendations
Once the equipment has been installed it must be maintained in accordance with existing are now considered bad practice.
legislation and examined at least once a year as outlined in BS EN 365: 2004.
Safesite's engineer will also be available to advise clients on any falls from height concerns
Unfortunately this does not always happen which means that companies and/or individuals they might have around the site and, if required, carry out individual training on equipment
may be held accountable should an accident occur and the equipment is found to be at fault provided. This will help to ensure that all those using the safety equipment are not only
and/or uncertified. In addition to supplying and maintaining equipment, companies must also trained in the correct usage but know how to check equipment such as PPE for any sign of
provide information, instruction, training and supervision for both employees and those outside fault before using it.
their regular employment who are accessing their site for whatever reason.
Further information on Safesite's re-certification service can be obtained via email:
recertification@safesite.co.uk

8
RISK ASSESSMENT Risk Assessment
RISK ASSESSMENTS - OPERATION AT ROOF LEVEL
This section gives an example of a Risk Assessment
LIKELIHOOD

HOW LIKELY IS IT THAT A HAZARD WILL CAUSE AN ACCIDENT? VALUE


Risk Assessments are required under the Management of Health & Very unlikely 1
Safety at Work Regulations 1999 and must be site specific and not
generic. Unlikely 2
Likely 3
The concept behind a risk assessment is to identify a specific activity,
highlight the relevant hazards and significant identifiable risks and Very Likely 4
then put in place control measures to prevent an accident from Certain 5
occurring. Employers obviously need to carry out a risk assessment in
relation to all operations carried out by employees in order to ensure
adequate precautions are in place for all identified risks. SEVERITY CONSIQUENCE
When assessing the risks associated with working at height it is HARM DAMAGE LOSS
important to remember that work at height relates to any height, not
Minor Injury Minor Minor 1
just 2m or above. Statistics show that the majority of major accidents
are as a result of falls from below 2 metres. First Aid Injury/Illenss 2
Reportable Injury/Illness Major Major 3
Major/Long Term Absence 4
Fatality Catastrophic Catastrophic 5

SEVERITY / CONSEQUENCE

1 2 3 4 5

1 1 2 3 4 5

2 2 4 6 8 10
LIKELIHOOD
3 3 6 9 12 15

4 4 8 12 16 20

5 5 10 15 20 25

RISK = LIKELIHOOD x SEVERITY / CONSEQUENCE

HIGH RISK 16-25 MEDIUM RISK 8-15 LOW RISK 1-7

9
WORKING PRACTICE Permit To Work
TYPICAL ROOF PERMIT TO WORK

The following is an extract of a typical roof permit to work that includes information that is
Method Statement
A TYPICAL METHOD STATEMENT

The method statement of a project must be site specific and not generic. This document is
required in order to ensure surveying, inspecting or maintenance operations are carried out extremely important as it details the exact method of carrying out the works and should provide
effectively, controlled and the measures which are required in the case of an emergency. the following information:-
It is prudent for all employers/clients to provide these for any likely inspector, surveyor or
maintenance contractor to complete when carrying out any operations at a given building. Client
This procedure protects the employer/client and the operative concerned in terms of health Client address
and safety legislation in the sense that adequate precautions are in place for the operation to Client telephone number
be carried out effectively and safely. Client fax number
Client contact
Company. E-mail address
Site Address. Site address
Contact. Site contacts
Telephone number. Site telephone number
Emergency number. Responsibilities of each party detailed
Safety Equipment installed. Health & safety arrangements
P.P.E. equipment issued in conjunction with installed safety equipment. Emergency arrangement & procedures
Training information and instruction of use of equipment. Security arrangements
Additional precautions:- Programme of works
Fire procedure; Courier details and arrangements for deliveries
fume/extract; Access arrangements for men & materials
X-rays; Distribution of equipment
public below; Utility arrangements
roof lights; Installation in accordance with Safesite O&M manual & Risk Assessment
electrical equipment/tank room;
telecommunication equipment.
Other trades working on roof.
Operative signature and print signature.
Operative emergency contact and telephone number.

10
Product Selector Guide
Falls From Height Protection Required

Flat Roof Pitched Roof Window cleaning Ladders/Masts

Short Term Annual Maintenance Only? Fragile? Internal Access? Permanent Installation?

NO YES YES NO YES NO NO YES

Plant or Safesite
Safesite Valley Frame Short Term Annual Removable or Plastic Safesite Railbloc or
equipment within 2M Mobile Temporary Solution? Rope Grab (PPE)
or Safesite Maintenance Only? Coated Eyebolt Cabloc
of Roof Edge? Man Anchor

YES NO Alte YES NO NO YES Ladder Restraints


rna
tive

Safesite Safesite
Planning Consent Safesite Horizontal Life
Safesite Demarcation Roof Hercule
Issues? Line
Anchor System

NO YES

Rescue Kit
Alternative
Safesite System Specialist Designed Including Training
Virtually Invisible
2000 Powdercoated System Rescue Risk Assessment
Horizontal Life Line
Rescue Policy

11
SYSTEM 2000
Safesite System 2000 Guardrail

SYSTEM 2000 IS UNIQUE SYSTEM 2000 IS SYSTEMISED


This revolutionary, British Board of Agrment Approved guardrail has The system consists of galvanised tubing joined together using the The fluted rubber also has the additional benefit of adding to the
been specifically designed to provide permanent edge protection "Safeclamp" method of connection. The vertical leg has been frictional resistance of the system to prevent any movement.
where regular access for maintenance and inspections is required. specifically designed so that the base foot can be raised or lowered
The system's unique design provides permanent edge protection allowing the system to be levelled during installation. In addition to TESTING & CERTIFICATION
without the need to mechanically fix the system through the roofing this, the sliding base foot allows future re-roofing works to be System 2000 has been externally tested to HSE/SIR 15 1988 Design
membrane or building's structure. completed without the need to dismantle the system. The base foot loadings for temporary roof & floor edge protection and awarded
is connected to the low profile counter weight, giving the system its British Board of Agrment Approval. This independent certification is
This simple cantilever principle provides unrivalled strength, stability strength & stability. your guarantee that the system is designed, manufactured & installed
and safety and overcomes the problems associated with traditional to its full specification and tested correctly.
systems such as having to drill and puncture the roof membrane SYSTEM 2000 IS VERSATILE
which can lead to potential penetrative water damage and noise System 2000 has been specially designed to fit all shapes and sizes Testing was carried out by The British Standards Institute and the
disturbance during installation. Similarly, high levels of insulation of flat roofs, even circular designs. The system can also cope with National Engineering Laboratory to the Health & Safety Executive
included within warm deck and inverted flat roof designs often mean changes in levels, roof falls and difficult details such as ductwork Document SIR/15 :1988 and MOAT No 43 1987. System 2000 is wind
it is virtually impossible to fix through, as with traditional systems, passing over the roof edge and cable trays/plant mounted at the roof calculated to BS 6399 : Part 2 1997 Code of Practice for Wind Load.
without causing cold bridging. This may then cause interstitial edge. The flexibility of the counter weight & Safeclamp design allows To ensure the system was tested in the most unfavourable conditions
condensation to form within the flat roof construction, causing the the system to be used on plant congested or complex detailed roofs. we included the Building Regulations interpretation of a flat roof
roof to deteriorate and eventually require replacement. design being up to 10 degree pitch and added a 25% safety factor to
SYSTEM 2000 MEMBRANE PROTECTION the more onerous wind calculations.
SYSTEM 2000 IS DURABLE The system is installed with fluted rubber matting bonded to the
Safesite's guardrail components are supplied with a galvanised finish underside of all components in contact with the roof membrane. This WIND CALCULATED
carried out to BS EN ISO 1461 : 1999 Hot Dip Galvanised Coatings protects the roof membrane from damage via heat transfer or direct BS 6399 : Part 2 1997 Code of Practice for Wind Load.
Specification and Testing Methods, giving an average coating of contact with components. On warm deck roof construction specifications Wind loading is the most likely regular and demanding force a free
between 65-85 microns. All locking screws are stainless steel and pedestrian tiles are recommended to be placed where base feet and standing roof guardrail will encounter during its lifetime. Safesite has
are greased before fixing to ensure a maintenance free system. counter weights are in contact with the roof membrane. developed a computerised programme to calculate the design of

12
SYSTEM 2000 AESTHETICS
System 2000 to ensure compliance with the relevant wind loadings The smooth lines of the standard galvanised finish can be further
relating to the topography, height and location of the project through- enhanced by the application of polyester powder coating to BS 6497 :
out the UK. 1984 Specification for Powder Organic Coatings, with bespoke colour
produced to special order. System 2000 aesthetics can be improved
OFFICIAL DOCUMENTATION by the addition of decorative design panels between the horizontal
System 2000 complies with the following:-
British Board of Agrment Certificate
EN 13374: 2004 Temporary Edge Protection Systems - Product
guardrails. These panels are welded between the horizontal rails dur-
ing the fabrication process. Special designs can also be catered for
within the System 2000 cantilevered principle, details on request. The
The one
Specification Test Methods
BS 6399 : Part 2 1997 Code of Practice for Wind Load.
HSE/SIR 15 : 1988
concept of a decorative cantilevered system has been warmly wel-
comed by Planning Officers due to the improved aesthetics. and only
MOAT No 43 : 1987 SYSTEM 2000 DISTRIBUTORS
HSC Workplace (Health, Safety and Welfare) Regulation 13 "Falls or
falling objects" 1992.
System 2000 is available as a supply and installation service or com-
ponent supply only. The system is available from Safesite directly or approved
HS/G 33 " Health & Safety in Roofwork" 1998 one of its licensed distributors within the UK & Overseas.
HSE Construction Sheet No. 21 "Working on flat roofs protection
against falls."
European Union Directives together with requirements of CDM
SPECIALIST SYSTEMS
Safesite System 2000 has been specially adapted to provide roof
BBA System
Regulations. edge protection on fragile roofs with the advantage of not fixing the
system to the building's structure. This is a specialist service and
Full documentation is available upon request. each project is designed to the specific building's requirements. (See
Mobile Valley Frame and Steel Fabrication sections).

13
SPECIFICATION
Safesite Cantilevered Edge Protection System Specification
GENERAL
System 2000 is a fully cantilevered guardrail without any requirement for physical fixing into the roof's
structure/membrane. The complete system's design, manufacture, testing and installation has been
externally assessed by the British Board of Agrment and issued with a BBA Certificate.
MATERIALS
System 2000 is fabricated from steel to BS EN 10025 S275 Grade : 1993 and S275JO Grade. All steel
components are then hot dipped galvanised to BS EN ISO 1461.
Guardrail upper and lower rails are produced in steel - 48.3mm external diameter.
481mm All fixing screws are A2 Grade Stainless Steel and are greased before installation.
All cast clamps used to join the guardrail are galvanised malleable cast iron produced to BS EN 1562 :
1997 founding malleable cast iron.
All components in contact with the roof membrane are covered with 3mm fluted rubber.
Counter weights are totally fabricated in steel.
Where tubing is cut on site zinc rich paint is applied to the cut end of the tube.
LAYOUT
Height of guardrail is set at 1100mm.
All vertical supports are set at no more than 2M centres with counter weights set at no more than 4M
centres on a straight run. All stop ends are double counter weighted or supported by way of a wall/ladder
clamp.
TESTING
150mm 230mm System 2000 has been tested to EN 13374:2004 Temporary Edge Protection Systems - Product
BASE FOOT - SL 101A Specification Test Methods and has been awarded a Class A Pass.
This component provides support to the system and is utilised where cantilever tubes and counter weights are
required. The base is bonded with fluted rubber matting for membrane protection. WIND LOADING
Material : galvanised steel to BS EN ISO 1461. Component weight : 4.3kg System 2000 was assessed by the British Board of Agrment to ensure compliance with
BS 6399 : Part 2 : 1997 Code of Practice for Wind Loads.
This is fully documented and approved by the British Board of Agrment.

SYSTEM PLAQUE - SL 111


Provides details of the
system and approvals.
1250mm Material : plastic.
Component weight : 0.085kg.
O/D 48.3mm

CANTILEVER TUBE - SL 104


This component provides the link between the counter weight and base foot.
Material : galvanised steel to BS EN ISO 1461. Component weight : 4.6kg

1000mm
150mm
250mm 600mm

COUNTER WEIGHT - SL 106 COUNTER WEIGHT SL106A


This component provides the stability to the system. The base is bonded with fluted rubber matting for membrane Ditto description as SL-106. This is a specially fabricated counter weight for utilisation on cladded roofs. The dimensions of
protection. Material : galvanised steel to BS EN ISO 1461. Component weight : 19.7kg. the counter weight are adjusted to suit the given proprietary cladding panel.

14
SLIDING LINK TUBE
ACCESS POINT

481mm

150mm 230mm

INTERMEDIATE BASE FOOT - SL 101C


This component provides support to the system and is utilised as an intermediate base between those requiring a
counter weight. The base is bonded with fluted rubber matting for membrane protection.
Material : galvanised steel to BS EN ISO 1461. Component weight : 2.9kg.

O/D 48.3mm

850mm

2m max

SUPPORT LEG - SL 103


This component provides height adjustment to the system. Its unique telescopic design allows re-roofing operations
to continue without the need to move the system.
Material : galvanised steel to BS EN ISO 1461. Component weight : 3.1kg.

O/D 48.3mm

2.9m or 2.2m
STANDARD CORNER DETAIL

MAIN RAIL TUBE (2.9M - SL 102) (2.2M - SL 107)


Supplied in two sizes for convenience, these components provide the horizontal rails of the system.
2m max Material : galvanised steel to BS EN ISO 1461. Component weight : 10.4kg. & 8.1kg.
15
SPECIFICATION
Safesite Cantilevered Edge Protection System Specification
50mm
112.8mm
A

63.2mm A

CROSS OVER CLAMP - SL 200


This component provides the method of linking the horizontal main rail tubes (SL102 & SL107) to the support legs.
Material : malleable cast iron to BS 1562 and galvanised to BS EN ISO 1461. Component weight : 1.1kg.

97.6mm

50mm
SLIDING LINK TUBE
ACCESS POINT

ON LINE CONNECTOR - SL 201 TYPICAL LAYOUT


This component provides the method to link the horizontal main rail tubes (SL102 & SL107) and also the counter
weight (SL106) to the cantilever tube (SL104).
Material : malleable cast iron to BS 1562 and galvanised to BS EN ISO 1461. Component weight : 0.87kg.

63.2mm

50mm
99mm
90 ELBOW - SL 203
This component provides the means of dealing with corners and changes in level.
Material : malleable cast iron to BS 1562 and galvanised to BS EN ISO 1461. Component Weight : 1.1kg.

ENCLOSED WALKWAY DETAIL


137mm 50mm
99mm
T-CONNECTOR - SL 204
This component is utilised in many different instances, for example, to provide a double counter weight end detail and
also changes in level.
Material : malleable cast iron to BS 1562 and galvanised to BS EN ISO 1461. Component weight : 0.96kg.

113.2mm
113.2mm

50mm

ADJUSTABLE ELBOW - SL 205


This component is utilised to deal with non 90 degree corner details and changes in level.
Material : malleable cast iron to BS 1562 and galvanised to BS EN ISO 1461. Component Weight : 1.2kg. CAT LADDER CLAMP DETAIL

16
4000mm 125mm
2000mm 100mm

75mm
TYPICAL START/STOP
1655mm
POINT
WALL/LADDER CLAMP - SL 109C
This component provides the means to terminate the system against a facade or clamp the system to a cat ladder/
structure where the stringer is a maximum of 70mm wide.
Material : galvanised steel to BS EN ISO 1461. Component weight : 1.1kg.
75mm

CHAIN ACCESS WALL FIXING - SL 110


DETAIL The wall fixing is utilised in pairs in conjunction with a Wall Clamp (SL 109c)
Material : stainless steel. Component weight : 0.064kg.

61mm 96mm

O/D12mm

L BAR - SL 108
This component is utilised in conjunction with a link tube (SL 108) and a pair of on line connectors (SL 201) when one is
providing a sliding link tube access point. One of the grub screws, of each of the on line connectors (SL 201) is replaced with
an L-bar. The L-bars in each of the on line connectors provides the means of locking the link tube in place.
Material : stainless steel. A2-50. Component weight : 0.113kg.

O/D38.1mm

STEP UP/DOWN DETAIL 2500mm

LINK TUBE - SL 108


This component provides a telescopic entrance/exit point within the main rail tubes length at any desired position. The
link tube is utilised with an on line connector (SL201) adapted with L-bolts to provide the means of locking the link
500mm tube to the main rail tubes when not in use.
Material : galvanised steel to BS EN ISO 1461. Component weight : 6.5kg.
SECTION A-A
1100mm
50mm
WEIGHT
20kg

PLASTIC CAP - SL 105


This component is fitted to the top of the support leg (SL103) to prevent water ingress. It is also fitted to the exposed
3mm Thick flutted counter weight tube (SL106) when the system is installed.
1655mm Rubber Material : PVC. Component weight : 0.009kg.
17
ASSEMBLY GUIDE
System 2000 Assembly Guide
1. BASE FEET AND SUPPORT LEG (SL101A) (SL101C) FEET (SL103) LEG.
Stand a base foot (SL101A) or (SL101C) on a flat surface, slide the support leg (SL103) over the base foot as shown, (make sure the grub screw is at the
bottom of the support tube).
Rotate the support leg until the grub screw is on the right hand side of the base foot.
Repeat the procedure for the required amount of legs.

2. SETTING THE HEIGHT OF THE BASE FOOT AND SUPPORT LEG.


Raise the support leg up from the base foot 250mm and lock the grub screw using a 6mm allen key. Use this procedure for all required feet and legs.

3. FIXING THE 90 CROSS OVER CLAMPS (SL200) TO THE SUPPORT LEG


Slide 2 No. cross over clamps onto the support leg with the grub screws facing down. You should be able to read SAFESITE BBA on top of the cross over
clamp). Place the top cross over clamp flush with the top of the support leg, making sure that the cross over clamp is square with the base foot. (The grub SL 101A SL 101C
screw of the cross over should be in line with the grub screw of the support leg) tighten the grub screw.
Slide the second cross over clamp up until there is 475mm gap between the bottom of the top cross over clamp and the top of the second cross over
clamp. Turn the cross over clamp until it is square with the base foot making sure the grub screw of this support leg aligns with the top cross over grub
screw, and the base foot grub screw.
Tighten the grub screw of this cross over. Repeat to all legs.
The support leg with a base foot (SL101A) is now known as a weighted leg.
The support leg with a base foot (SL101C) is now known as a budget leg.

475mm

1100mm

250mm

SUPPORT LEG UNIT

18
System 2000 Assembly Guide
4. LAYING OUT SUPPORT LEG AND MAIN RAIL TUBES

Lay out the equipment in approximately the positions shown below. Always ensure that you and the equipment are at a safe distance from the roof edge. It is a recommendation of Safesite that this distance is no less
than 2 metres.

Lay out two 2.9m main rail tubes (SL102) or (SL107) side by side and in a continual line, for the whole length of the required guardrail (ensure these do not roll towards the roof edge).

Then start laying out the support leg units (budget leg/weighted leg).

If your start position is from a corner, start with a budget leg.

2m along from that position lay a weighted leg, carry on laying out the support leg units in this alternative manner for the required length of guardrail.

COMPONENT LAYOUT
Roof Edge

2 Metres Minimum

FIGURE 1

19
ASSEMBLY GUIDE
System 2000 Assembly Guide
The guardrail must always end on a weighted leg, the only exception to this rule is if the guardrail can be fixed to a suitable structure i.e. brick/concrete walls or cat ladders etc, then a budget leg can be used.

If the start point of the guardrail is from a position that can not be fixed, (this might be a glass or steel building) then your first leg must be a weighted leg, the next one is a budget leg laid 2m away along the guardrail
length, then carry on laying out the support leg units alternating between the two different support leg units. (Budget/Weighted).

START/END DETAILS
DETAIL A, B, C REQUIRE DOUBLE WEIGHT OR LINKED DOUBLE WEIGHT

A B C D
SLIDING LINK TUBE ACCESS CHAIN POINT FREESTANDING END WALL CLAMP
Extra components Extra components Extra components Extra components
4No. On line connectors (SL201) 1No. Length of chain 2No. 90 Elbows (SL203) 1No. T-Connector (SL204)
4No. L-bolt (MMA005) 2No. 90 elbows (SL203) 1No. Wall/Ladder clamp (SL109C)
2No. Link tubes (SL108) 2No. Hook Fittings (SL206) 2No. 90 Elbows (SL203)
2No. Wall fixings (SL110)
FIGURE 2

5. LAYING OUT COUNTER WEIGHTS AND CANTILEVER TUBES (SEE FIGURE 1.)
At the positions where the weighted legs are placed you will also require one cantilever tube (SL104) and add one on line connector (SL201) for joining the counter weight to the cantilever tube.

At the stop ends of the guardrail that have a weighted leg you will require one cantilever tube, two counter weights and a tee fitting (S204).

At the stop ends you will also require a length of tube 475mm long, to connect vertically between the top and the bottom main rail tubes using two 90 elbows (SL203).

6. LAYING OUT FITTINGS (SEE FIGURE 1.)


Where the two main tubes butt together lay out two on line connectors (SL201) in order for the main tubes to be joined. At corners two 90 elbows will be used (SL203). (Use adjustable elbows (SL205) in pairs where
corners are not 90, SL205).

20
System 2000 Assembly Guide
STAGE 1
Starting at the corner, stand up the corner two legs, (the first one a budget leg and the second a weighted leg) making sure the cross over clamps (SL200) are facing you. You should be able to read SAFESITE BBA.
Space the legs 2m apart.

2m Max

2m Max FIGURE 3

STAGE 2
Slide a 2.9m main rail tube (SL102) into the bottom cross over clamp (SL200) of each of the standing legs. Position the tube so there is 60mm protruding from the cross over clamp (SL200), and tighten the grub screw.
These are located on the bottom of the cross over clamp (SL200).

Slide the second 2.9m main rail tube (SL102) into the top cross over clamp (SL200), positioning the tube as before, leaving 60mm of the tube protruding from the cross overclamp (SL200), and tighten the grub screw of
the cross over clamp (SL200), but on the budget leg only.

The weighted leg is left free for the moment so that you can make adjustments to the height of the guardrail. This is achieved by releasing the grub screw at the bottom right of the support leg unit, and using a spirit
level. Lift or lower until the assembly is level and then re-tighten the grub screw.

Once the assembly is level the weighted leg needs to be plumbed. To do this you simply slide the top of the leg slightly left or right. After checking with a spirit level tighten the grub screw of the top and bottom cross
over clamps (SL200).

21
ASSEMBLY GUIDE
System 2000 Assembly Guide
STAGE 3
Connect the cantilever tube (SL104) to the counter weight (SL106) using the on line connector clamp (SL201). Now slide the free end of the cantilever tube (SL104) into the bottom of the weighted leg and tighten the
grub screw.

Slide and secure the 90 elbows (SL103) to the 60mm of 2.9m main rail tube (SL102) extending from the budget leg.

STAGE 4
Working perpendicular to where you started, stand up the next support leg unit, which is a budget leg.
With the cross over clamps (SL200) facing you slide a 2.9m main rail tube (SL102) through the bottom cross over clamp (SL200) and back into the 90 elbow (SL203) and tighten the grub screw locking the 2.9m main
rail tube (SL102) to the first assembly.

Slide the top 2.9m main rail tube (SL102) into the top cross over clamp (SL200) as before and secure the 2m main rail tube (SL102) to the 90 elbow (SL203).

Now level and plumb the budget leg as described in Stage 2.

TYPICAL ACCESS POINT DETAILS


LINK TUBE SLIDES BOTH WAYS

LINKED DOUBLE WEIGHT LINKED DOUBLE WEIGHT


LINKED DOUBLE WEIGHT WITH SLIDING TUBE CHAIN ACCESS FIGURE 4

22
System 2000 Assembly Guide
STAGE 5
Slide this completed assembly into position, at the roof edge.

STAGE 6
Secure an on line connector clamp (SL201) to each of the free ends of the 2.9m main rail tube (SL102) of the assembly.

Working from both sides stand up the next support leg unit and slide a 2.9m main rail tube (SL102) through the bottom cross over clamp (SL200) and back into the on line connector clamp (SL201) and tighten the grub
screw securing the 2.9m main rail tube (SL102) into the on line connector clamp (SL201), carry on with the top 2.9 main rail tube (SL102), again going through the top cross over clamp (SL200) and into the top on line
connector clamp (SL201). Do not tighten the grub screw yet as this will permit movement while you level the support leg unit. Once you have established this level, (as described in stage 2), tighten the grub screw on
the cross over clamp (SL200).

STAGE 7
Continue with this method of fitting the 2.9m main rail tube (SL102) and legs together for this run of guardrail, remembering to connect the cantilever tubes (SL104) and counter weights (SL106) to the appropriate
support legs as you proceed.

STAGE 8
Determine the end detail and finish the guardrail accordingly (see end detail drawings figure 2.).

GUARDRAIL CONNECTION TO VERTICAL LADDER/STEELWORK

LADDER CLAMP
DETAIL

FIGURE 5

WARNING
Under no circumstances should any person be anchored to the system for fall arrest purposes. Further, components such as timber infill, advertising boards, polyethylene sheets must not be fixed to the system.

23
ASSEMBLY GUIDE System 2000 Assembly Guide
BUDGET LEG WEIGHTED FOOT
ADJUSTABLE ANGLE CORNER
STEP DETAIL
120mm Max
90

ELBOW 120mm Max

T- CONNECTOR

BUDGET LEG WEIGHTED FOOT

STEP UP/DOWN DETAIL STEP DETAILS

1100mm Minimum

DUCT

LAYOUT - ENCLOSED WALKWAY

GUARDRAIL AROUND DUCT

24
RE-CERTIFICATION SYSTEM 2000 Re-Certification
Periodic inspections by a competent person are required under Regulation 5 of the Workplace (Health, Safety & Welfare) Regulations 1992, the Work at Height Regulations 2005 and BS EN 365.
The frequency will depend upon the environment, location and usage but should be at least every 12 months.

Walk and visually inspect the complete installed system in relation to the general client's needs.
Establish if any modifications and/or additional products are required to reflect any refurbishment requirements or additional plant & equipment which have been installed and require access.

Check installation configuration is complete as per the original installation drawing/plan.

Ensure the system has not been modified or tampered with by unauthorised persons.

Check all base feet are in contact with the roof membrane.

Check all counter weights are in place as per the original drawing. This is essential for wind loading calculations.

Check all grub screws are in place, greased and sufficiently torque.

Check that the general height and level of the system including the leg centres do not exceed 2m.
(This only tends to be an issue if the system has been tampered with between inspections).

Any galvanised components showing signs of corrosion should be wire brushed thoroughly and galvanised spray/paint applied as appropriate.
If rusted significantly, take digital photographs and include these in the inspection report.

Where toe-boards are fitted check the brackets that support the toe-board are in place, greased and sufficiently torque.

Where applicable, check fixings to walls/structures including cat ladder clamps are in place, greased and sufficiently torque.

Check system plaque position & mark up to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.

25
BBA CERTIFICATION

26
27
BBA CERTIFICATION

28
29
PERSONAL FALL PROTECTION Personal Fall Protection Systems
PERSONAL FALL PROTECTION SYSTEMS When working in a fall arrest situation it is a legal requirement for FREE FALL DISTANCE
Personal fall protection systems are required when an operative is the employer/building owner to have a rescue policy and plan in In layman's terms, it is the distance that a person falls before any
working at an elevated level with an unprotected side or edge, which place and not to rely solely on the emergency services. Anyone part of the system starts to arrest the fall. Free fall is measured from
can be at any height. The system must be designed in such a way to responsible for or working at height must be trained fully on the anchorage point to the point in which the system started to arrest the
prevent the operative from free falling more than 2 metres or striking correct rescue procedures including how to use the rescue kit fall. This distance excludes deceleration distance and lanyard/harness
a lower level. There are two ways that a company can accomplish provided. Should an emergency occur, a competent first aider elongation. Maximum free fall distance is 2 metres or striking a lower
this task: Fall Restraint or Fall Arrest. should be present to assist with the casualty and to follow the level.
standard UK first aid guidance for the recovery of a person.
FALL RESTRAINT SYSTEM TOTAL FALL DISTANCE
This system does exactly what it states. It is designed in such a way KEY COMPONENTS OF A FALL ARREST SYSTEM Is measured as the distance the operative fell from the point at which
as to restrain the user from falling by not allowing the user to get to There are a number of issues that need to be addressed when they were standing to the position of their feet after the fall. Free fall
the leading edge. With this system the free fall distance is ZERO. considering using a fall arrest system - and deceleration distances are included in the measure. An example
Belts can be used with this type of system but a full body harness is of the 6 metre rule which shows falling distances can be seen in
recommended. If any possibility of a free fall exists then the user IMPACT FORCE appendix 1.
needs to use a Fall Arrest system. The maximum impact force for a full body harness is 6kN and 10kN
for the anchorage point. Calculating the impact force is difficult ANCHORAGE POINTS
FALL ARREST SYSTEM because there are so many variables. These variables include fall Need to be rated at a minimum of 10kN per person.
A fall arrest system consists of the following components: Anchor, distance, person's weight, and attachment method (self retracting If engineered, they need to have a 2:1 safety factor.
Connector, Body support and Retrieval. lifeline, shock-absorbing lanyards, etc.)

Anchors need to have a minimum breaking strength of 10kN or be EQUIPMENT COMPATIBILITY


engineered for a specific system and have a safety factor of 2:1. It is important that the equipment being used is compatible with one
Connectors can consist of one of several different means. A another. The entire system needs to be measured by its weakest link.
positioning lanyard, a deceleration lanyard, a self-retracting Conventional locking snap hooks need to be used with compatible
lanyard/lifeline or a climbing aid device. D-ring connectors. It is a general recommendation that a user does
Body support is a full body harness. A full body harness distributes not mix fall protection equipment from various manufacturers in order
the fall impact throughout the body and allows the user to better to avoid a compatibility issues and to ensure maximum manufacturer
absorb a fall. guarantee of quality and use.

Consideration of fall protection


system & PPE should include:

1m - system deflection
2m - height of person
2m - shock absorbing lanyard
up to 1.75m - absorber extension

In this instance, a minimum


distance for fall arrest of 6.75m will
be required. Limitations and dangers of using a Fall restraint system
restraint system on a sloping roof unsuitable for this roof arrangement

30
PERSONAL FALL PROTECTION Minimum Height Requirements
DIAGRAM A
Anchor point above user. (In this case 1m above user's harness attachment
point)
(Preferred Option)
Free fall distance: 0.5m
Fall factor = 0.5/1.5 = 0.3

DIAGRAM B
Anchor point at shoulder level.
(Non-preferred option)
Free fall distance: 1.5m
Fall factor = 1.5/1.5 = 1.0

DIAGRAM C
Anchor point at foot level.
(To be avoided)
Free fall distance: 3.0m
Fall factor = 3.0/1.5 = 2.0

NOTE: The lower human figure in each diagram indicates the position
of the user at the end of the free fall. This is the point at which the
energy absorber begins to deploy and should not be confused with the
position the user would be in at the end of the arrest of the fall.

KEY
F = Free fall distance

(Source BS 8437:2005)

The above diagram shows three fall arrest situations. In each case the fall arrest system is based on a 1.5m long
energy absorbing lanyard and a distance between the attachment point on the user's harness and their feet of 1.5m.
The free fall distance is the vertical distance between the position of the user's feet immediately before the fall, and
the position of the user's feet at the point at which the lanyard has become taut and started to arrest the fall. (Figure
F in the diagram)

31
HORIZONTAL LIFELINE Safesite Horizontal Lifeline

INTRODUCTION DESIGN SPECIFICATION INSTALLATION


Horizontal Lifeline or 'Mansafe' Systems are the perfect answer to The system is so well engineered that end post shock absorbers are Any fixing through the roof structure is a potential maintenance
providing fall arrest protection where guardrails are not suitable or completely avoided on installations that exceed 10m in total length. consideration for the future and additional cost when installing a
for when planning considerations dictate the need for a virtually invisi- Safesite's innovative design approach means that its Horizontal horizontal life line system. With up to 50% less support posts needed
ble solution. Safesite's Horizontal Lifeline provides the operative with Lifeline can span up to 12m between supports on 8mm stainless to fix through the roof structure, Safesite's Horizontal Lifeline System
complete and continual handsfree protection throughout the length steel cable. The system is also unique as the link device has been reduces the potential maintenance to an absolute minimum and gives
of the system. When a bracket is encountered, the link device which designed to allow entry/exit at any point along the entire length of the clients a substantial cost saving. On steel profile cladded roof
attaches the operative to the system, glides over the bracket without system. This link device has been engineered with a double action fail designs, it may be possible to use a top fix bracket, thus avoiding the
the need to detach from the fall protection system. The system can safe mechanism and has no mechanical/moving parts which reduces need to cut through the roof cladding panel in order to fix the support
be installed to any steel cladding panel, beam/column structure, solid the potential for misuse and maintenance of the system. Swaging at post as with traditional systems. This new technology has been made
parapet walls and flat roofs via a support post. each corner has been avoided through the application of a hollow possible with the design of collapsible brackets which absorb the
stainless steel tube which allows the 8mm cable to pass through it. shock loading applied to the cladding panel and fixings.
APPLICATION This tube is formed to the desired angle on site, allowing the system
Safesite's Horizontal Lifeline system incorporates P.A.S (Progressive to change direction easily. In some instances it may not be possible to conventionally fix through
Absorbing System), making the system's design totally unique. The the roof's structure. In these cases a free standing fall arrest/restraint
stainless steel intermediate brackets are designed to deform should solution using the Linked Safesite Mobile Man Anchor can be
an operative fall, reducing the loadings applied to the potential user provided. A series of Mobile Man Anchors can be linked at
and the building's structure. approximately 10m centres via the Safesite horizontal

32
restraint line. When a bracket/Mobile Man Anchor is encountered, the for instruction for use and marking. This can be carried out by system provides the contractors with complete and continual hands
link device attaching the operative to the system simply glides over Safesite as a service contract and included within the quotation for free protection during the work.
the bracket without the need to detach. Whilst the operative is the system.
attached to the horizontal life line a fall restraint solution is provided. The Work at Height Regulations 2005 require that the employer/ Although the lifeline systems were installed primarily to provide ade-
If the operative needs to go within 2m of the roof edge, then they building owner has a rescue plan and policy in place for all fall arrest quate safety measures for the re-roofing phase, the virtually invisible
must attach to an individual mobile man anchor and detach from the systems. (see pages 80-85) solutions were retained to ensure that any future maintenance to the
horizontal life line, fall arrest solution. roof or ceiling could be undertaken in complete safety. Plans to clean
INSTALLATION - DRAPERS HALL and restore the ceiling painting in the Livery Hall, painted by Herbert
CERTIFICATION Safesite's Horizontal Lifeline systems was installed at Drapers Hall to Draper between 1903 and 1910, was one such project where the
Safesite's Horizontal Lifeline System has been tested successfully to ensure safe working conditions for contractors and employees during Horizontal Lifeline system was able to offer permanent fall arrest pro-
BS EN 795: 1997 Protection against falls from a height anchor the restoration project which involved the re-roofing of the grand tection.
devices - Requirements and Testing. main hall. The Livery Hall is 40ft from floor to ceiling so during the re-
roofing phase, two Horizontal Lifeline systems were installed in the Safesite's Horizontal Lifeline system was also specified for external
LEGAL REQUIREMENTS roof's eaves to provide a fall arrest protection solution. During the use allowing workers to access the roof which features a 2ft high
All fall arrest systems & PPE equipment need regular inspection and project, contractors were required to work in the void above the ceil- parapet with narrow gullies either side and a 60ft drop to the ground
re-certification in accordance with BS EN 365: 2004 Personal ing where severe space constraints meant that they had to work on below.
Protective Equipment against falls from height - General requirements and negotiate narrow areas and access routes. The Horizontal Lifeline

33
SPECIFICATION
Safesite Horizontal Lifeline Specification
120mm
AN 716

WALL MOUNTED
AN 705

WALL MOUNTED
AN 709

AN 725
FLAT ROOF MOUNTED
91mm
125mm
53mm
INTERMEDIATE BRACKET WITH PAS - AN 705
Designed to allow the shuttle to pass over the brackets without detaching from the system. Maximum span of 12m between FLAT ROOF MOUNTED
intermediate brackets. The unique design incorporates an active energy absorbing system PAS (Progressive Absorbing
System) which takes up part of the generated forces in the event of a fall. Material : Stainless steel AISI 316L. Breaking
strength >12kN. Net Weight : 0.46kg. SAFESITE HORIZONTAL LIFE LINE
The Safesite Horizontal Life Line provides a permanently
PITCHED ROOF MOUNTED installed cable system that complies to BS EN 795 Class C. The
system can be used in any horizontal configuration including
curves and/or inclinations up to 15. The system can be
CABLE - AN 708 installed on various structures utilising specifically designed
Stainless steel AISI 316L 8mm diameter 7x7 structure with breaking strength > 37kN, is suitable for spans of up to 12 posts. The spacing between intermediate supports can be up to
meters between intermediate brackets. Net Weight : 0.246kg. per metre. 12m. The cable consists of an 8mm 316 grade stainless steel
7 x 7 structure with breaking resistance of >37kN. The sys-
144mm tem is pre-tensioned to 80daN. Annual certification in
WALL MOUNTED
14mm accordance with BS EN 365 and BS 7883 is required.

SWAGE END - AN 709


A swage connection ensures secure assembly of the cable (diam 8mm) to the end anchor.

AN 707
Material : Stainless steel AISI 316L. Breaking strength >52kN. Net Weight : 0.23kg.

40mm WALL MOUNTED

AN 719
16mm SYSTEM PLAQUE - SL111/1
124mm Provides details of the given system and approvals. Material :
ENERGY ABSORBER - AN 725 plastic. Component weight : 0.085kg.
The energy absorber is designed to dissipate the energy generated throughout the system and reduce the end load-
ings. Some installations do not require an absorber. The element is a disposable device which must be replaced after
each fall. Material : Stainless steel AISI 304-303. Breaking strength >52 kN. Activating force minimum 2.4kN. Net Weight
: 1.1kg.
70mm
R260mm

370 - 530mm adjustable


TENSIONER AND TENSION INDICATOR - AN 707 CORNER TUBE - AN 716
The pretension indicator is a way of instantly adjusting and checking the correct tension of the lifeline cable. In the Allows the system to turn through 90. Other angles can be acheived via cutting the tube in order to form the required angle.
event of a fall, the correct tension of the cable ensures that all the components operate correctly. Material : Stainless Material : Stainless steel AISI 316L. 13.5mm. Net Weight : 0.3kg.
steel AISI 316L. Breaking strength >52kN. Net Weight : 0.83kg.

34
Complies with BS EN 795 Class C Anchorage Devices
90.5mm
BRACKET ORIENTATION

48.5mm

SHUTTLE - AN 700
Designed to enable the user to move easily and safely along the Lifeline. A spring loaded cleat fastens the shuttle to the
cable. One then attaches the karabiner to the shuttle thus locking the shuttle onto the cable. The shuttle can be connected
and disconnected at any point along the system.
Material : Z8CND17 04 Stainless steel. Breaking strength 12kN. Net Weight : 0.39kg.

127mm

127mm

END ANCHOR - AN 719


The end anchor is designed to terminate the Life Line System at either end. They are intended to provide direct attachment for
tensioners, absorbers and pretension indicators. Alternative end components may be utilised, depending on the type of
assembly.
WALL MOUNTED CEILING MOUNTED FLOOR MOUNTED Material : Stainless steel AISI 316L. Breaking strength >40kN. Net Weight : 0.73kg.

200mm

200mm 240 - 320mm

240-320mm
Dependent Dependent
upon cladding upon cladding
TOP FIX BRACKET - AM 220
STANDING SEAM POST - AM 221 Designed to be fitted to (min) 0.7mm steel, 0.9mm aluminium cladding sheet.
Designed to clamp on to the standing seam of a proprietary roofing sheet. The post is designed to progressively Material : AISI 304 stainless steel. Mastic joint included with twelve 7mm rivets and waterproof washer. Ultimate load >12kN
collapse to reduce the loads applied to the structure. Material : AISI 304 grade stainless steel. Fixings A2 grade direction of force parallel with roof valleys and crowns. Net Weight : 6kg.
stainless steel. Component weight : 9kg.

0/0 90mm 310mm 0/0 90mm 310mm

415mm 415mm 250mm 250mm

SUPPORT POST LARGE - AM 223 SUPPORT POST STANDARD - AM 222


This post provides a method of connecting the system, to a given structure that requires a greater surface area in This post provides a standard method of connecting the system to the structure. Post fabricated c/w cowling for weather
contact with the decking to absorb the loads applied. Post fabricated c/w cowling for weather detail. Material : gal- detail. Material : galvanised steel to BS EN ISO 1461. Component weight : 13kg.
vanised steel to BS EN ISO 1461. Component weight : 28kg.
35
SHUTTLE OPERATION

Ensure the screw gate karabiner is connected to the required Once the screw gate karabiner is unscrewed push the karabiner Whilst holding the shuttle as shown, utilise your forefinger to press
PPE BEFORE connection to the shuttle. together utilising your thumb as shown and detach the karabiner in the small spring latch at the rear of the shuttle. Whilst holding in
Take the shuttle and screw gate karabiner in two hands. Unscrew from the shuttle. the spring latch, position the shuttle on the 8mm cable and
the screw gate karabiner. release the spring latch.

Take the karabiner in one hand and push the karabiner together Thread the karabiner through the hole in the shuttle and release Whilst holding the shuttle and karabiner as shown, screw the
utilising your thumb as shown, to open the karabiner and position the karabiner so that it closes. screw gate karabiner to lock the device and ensure the karabiner
the shuttle as shown. cannot be opened via pushing together with your thumb as per
stage two.

36
RE-CERTIFICATION Safesite Horizontal Lifeline Re-Certification
Periodic inspections by a competent person are required under Regulation 5 of the Workplace (Health Safety & Welfare) Regulations 1992, BS EN 365 & BS 7883.
The frequency will depend upon environment, location and utilisation, but should be at least every 12 months.

Check structural connection of system.

Walk the complete system and check the smooth running over all intermediate brackets and that system still serves client needs.

Establish if any modifications, additional products are required to reflect any refurbishment or additional plant and equipment that has been installed and requires access.

Inspect shock absorber.

Inspect cable for damage / kinks / signs of wear.

Check and tighten all visible / accessible fixings.

Any galvanised components showing signs of corrosion, wire brush thoroughly and apply galvanised spray / paint as appropriate.

If rusted significantly take digital photographs and include in inspection report.

Pull test visible end fixings to concrete / brickwork / structure (where possible) 6kN - 15 secs.

Re-tension cable if required to allow smooth operation of the system (where required).

Clean entire cable run with white spirit.

Any part of the installation or fixings that may need additional attention including shock absorber - take digital photographs and include in inspection report.

Any major components, other than nuts/ bolts/ washers etc, which may need replacing report to client and establish costings, so that if possible it can be repaired whilst on site.

Check system plaque position & mark up to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.

37
HERCULE
Safesite Hercule Enclosed Track System

INTRODUCTION APPLICATION DESIGN FLEXIBILITY


Safesite's Hercule has been designed as a horizontal fall arrest/goods Unlike conventional beam and trolley systems, Hercule is an enclosed When it comes to lorry or aircraft maintenance, it is not always possi-
carrying enclosed track system and has been tested to the require- track system which eliminates excessive build up of debris from col- ble to position the vehicle in the same position every time. Hercule
ments of BS EN 795:1997 Protection against falls from a height - lecting on the main running track. In addition, the lightweight trolley can be installed as a double track and trolley device with a further
anchor devices - Requirements and testing class D. In many with sealed bearings allows the operative to move completely hands single track running in between so that all required positions over an
instances when operatives are carrying out operations on trains, lor- free throughout the system. This ensures that, should the operative area can be accommodated in complete safety with the operative
ries and aircraft with low ground clearances, conventional fall arrest fall, the trolley will be immediately above so preventing the pendulum trolley immediately above the operative at all times. The flexible
solutions would not work. This is due to the fact that the deflection of effect that is associated with conventional systems. The system can design of the system means that it can cope with bends and changes
conventional horizontal cables, or the general take up of the system, also be installed in low ground clearance situations or up to 60m in height within the run of the system. In addition to these features, a
means that the operative would hit the ground before the fall was between the operative and the track. turntable and point system allows entry/exit to any number of sys-
arrested. With this in mind, Safesite developed an enclosed track sys- tems within the building. The control of the number of operatives in
tem with the operative and maintenance of the system as key design an area can be accommodated by stops at predetermined positions.
features. The system has four track sizes which are available in 3mm lengths
that are selected according to use, loadings and available centres of
support. The track can be specified in galvanised, zinc coated or
epoxy resin steel depending upon client's individual requirements.

38
LEGAL REQUIREMENT INSTALLATION - CLASSIC COUVERTURE
All fall arrest & PPE equipment needs regular inspection and re- The glass wall construction of the showroom meant that it required Hercule has also been installed at Classic Couverture's distribution
certification in accordance with BS EN 365:2004 Personal Protective regular cleaning but the height of the building and the glass frontage plant in Liverpool to provide a permanent fall arrest system for opera-
Equipment against falls from height - General requirements for posed the problem of how to ensure this could be done safely and tives needing to access the top of tankers. Classic Couverture manu-
instruction for use and marking. This can be carried out by Safesite as factures and processes chocolate in both liquid and solid forms for
a service contract and included within the quotation for the system. efficiently. Hercule was installed to the outside of the building to pro- major retailers including M&S. The company approached Safesite for
The Work at Height Regulations 2005 require that the employer/building vide a permanent fall arrest system for window cleaners while advice on how to protect workers who needed to access the top of
owner has a rescue plan and policy in place for all fall arrest systems. accessing ladders. The system's design allows the window cleaners the tankers in order to fill them with liquid chocolate. Safe access to
(see pages 80-85) to move freely and operate totally hands free throughout the cleaning the vehicles was already provided by a gantry with guardrails, but the
process. In addition to the ease of use, Hercule's trolley mechanism problem was how to allow the workers to safely walk along the top of
INSTALLATION-HERCULE AT BMW which prevents the pendulum effect associated with other systems, the tankers without restricting movement. Hercule not only offered
The Hercule horizontal fall arrest has been installed at Chandlers was of particular importance to the installation in catering for the the perfect solution by providing hands free protection, but the flexi-
BMW dealership in Hailsham, to provide a permanent fall arrest sys- concerns relating to the showroom's glass frontage. bility of the system's design also meant that it was able to meet the
tem for window cleaners working at height. Constructed on two levels specific installation requirements presented by Classic Couverture's
at a height of 7m, Hercule was specified as it was able to address the distribution plant.
low ground clearance of the building, while also offering a hands free
fall arrest solution.
39
SPECIFICATION
Safesite Hercule Track Specification
140mm

140mm

29mm
TROLLEY - AN 200
Horizontal mobile anchorage point. Bichromate zinc-plated steel roller support. Galvanised steel anchorage point
clamp. Anchorage zinc plated steel. Maximum load 136kg. Overall system strength 10kN minimum. Net Weight :
0.86kg.
19mm

70mm

END STOP - AN 200/ACC 12mm


This is used at the ends of rails AN 201/AN 202. Material : zinc plated steel, alternative option stainless steel nut and
bolt. Overall system strength 10kN minimum. Net weight : 0.07kg.

48.5mm

48.5mm 3.5mm

THE TRACK - AN 201 15mm


This is the heart of the system and is supplied in 3m Lengths. Maximum distance between supports 1m. Material :
steel to E315D. Galvanised to BS EN ISO 1461. Overall system strength 10kN minimum. Net weight : 11kg.

600mm

CURVED GALVANISED TRACK - AN 202


Galvanised curved track in 1.3m sections. Curve radius 584.5mm. Material : galvanised steel E315D. Overall system
strength 10kN minimum. Net weight : 9.1kg.
60mm 145mm 65mm

4.5mm 55mm
55mm

CONNECTING SLEEVE - AN 203 20mm


Utilised to connect AN 201 & AN 202 track sections. Supplied with locking hardware. Material : DD13 yellow bichro- SUPPORT BRACKET - AN 204
mate zinc plated steel as per EN 10111. Overall system strength 10kN minimmum. Net weight : 0.95kg. This support bracket is welded to the structure. Supplied with locking hardware. Material : DD13 untreated steel as
per EN 10111. Overall system strength 10kN minimum. Net weight : 0.395kg.
40
Complies with BS EN 795 Class D Anchorage Devices
66mm 130mm

59.5mm
60mm

SUPPORT BRACKET - AN 205


This support bracket is bolted to the track system and ceiling mounted. Supplied with locking hardware.
Material : DD13 untreated steel as per EN 10111. Overall system strength 10kN minimum. Net weight : 0.752kg.

32.5mm

55mm

60mm 65mm

SUPPORT BRACKET - AN 206


This support bracket is bolted to the track and wall mounted. Supplied with locking hardware.
Material : DD13 yellow bichromate zinc plated steel as per EN 10111. Overall strength of system 10kN. Net weight : 0.58kg.

115.5mm
164mm

60mm 65mm
SPECIFICATION
Hercule is an enclosed horizontal track sys- SUPPORT BRACKET - AN 207
tem that is designed and installed to BS EN This support bracket is bolted to the track and ceiling mounted. Supplied with locking hardware.
795 Class D Anchorage Devices. The system
Material : DD13 yellow bichromate zinc plated steel as per EN 10111. Overall system strength 10kN minimum.
comprises of a number of components (Not
all illustrated) to provide a horizontal fall Net weight : 0.555kg.
arrest enclosed track system designed as 145mm
required. The design can include curves,
turn tables, point systems etc. The track can
be supplied galvanised, zinc coated, or 65mm
epoxy resin coated steel for aesthetic
appearance. Please contact the Safesite 28mm
Technical Department for full design assis-
tance if required. Re-certification annually 75mm
in accordance to BS EN 365 and BS 7883

SUPPORT BRACKET - AN 208


This support bracket is bolted to the track and is wall mounted. Material : DD13 yellow bichromate zinc plated steel
as per EN 10111. Overall system strength 10kN minimum. Net weight : 0.71kg.

41
RE-CERTIFICATION Safesite Hercule Re-Certification
Periodic inspections by a competent person are required under Regulation 5 of the Workplace (Health Safety & Welfare) Regulations 1992, BS EN 365 & BS 7883.
The frequency will depend upon environment, location and utilisation, but should be at least every 12 months.

Check structural connection of system.

Walk the complete system and check the smooth running of the system and that it still serves client needs.
Establish if any modifications or additional products are required to reflect any refurbishment or additional plant and equipment that has been installed and requires access.

Inspect trolley including all moving parts, where access permits.

Inspect track for damage/signs of wear/bending.

Check and tighten all visible/accessible fixings.

Any galvanised components showing signs of corrosion, wire brush thoroughly and apply galvanised spray/paint as appropriate.
If rusted significantly take digital photographs and include in inspection report.

Pull test visible end fixings to concrete / brickwork / structure (where possible) 6kN - 15 secs.

Clean entire track run with white spirit.

Any part of the installation or fixings that may need additional attention take digital photographs and include in inspection report.

Any major components i.e. other than nuts/ bolts/ washers etc which may need replacing report to client and establish costing so it can be repaired whilst on site, if possible.

Check system plaque position & mark up to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.

43
VERTICAL FALL ARREST Safesite Railbloc

INTRODUCTION SPECIFICATION SAFETY FEATURES


Masts, gantries, ladders and silos etc often have to be accessed for Railbloc is based on a CE approved track system that is supplied in Railbloc has a unique fail-safe design in that the cam-brake mechanism
maintenance purposes. Ladders oftend depend upon hoops to protect 1.5m lengths that join together to provide a continuous rail along will work if the trolley is attached incorrectly i.e upside down. The
the operatives, however in many instances these can cause severe which a unique friction fall arrester trolley slides. The track can be cam-brake includes a rubber o ring which prevents the cam-brake
injuries and in some cases fatalities. Railbloc has been developed in supplied in aluminium, galvanised or stainless steel and requires teeth from continually rubbing and gouging the track during normal
order to overcome these problems and to ensure operative safety and clamping at approximately 0.6m centres to the stringer or rungs of operations. This significantly lengthens the life of the complete system
protection from potential falls. The system allows the operative to the structure. The trolley design enables it to be attached or and reduces ongoing maintenance.
ascend/descend uninhibited but, if they were to fall whilst attached to detached at any point of the system.
the system, the fall would be arrested and the operative would then LEGAL REQUIREMENTS
merely adjust their footing and continue to ascend/descend normally. DESIGN FEATURES All fall arrest & PPE equipment needs regular inspection and re-
Many of these systems have been installed off centre of the lad- certification in accordance with BS EN 365:2004 Personal Protective
der/structure to which they are clamped, so when the operative either Equipment against falls from height - General requirements for
descends or ascends, they are likely to pull the trolley from one side. instruction for use and marking. This can be carried out by Safesite
Normally this results in the system jamming and not running smooth- as a service contract and included within the quotation for the system.
ly. Railbloc's trolley has been designed to prevent this from happen- The Work at Height Regulations 2005 require that the employer/building
ing through the inclusion of guides within the wheel design which owner has a rescue plan and policy in place for all fall arrest systems.
keeps the trolley in the correct positioning. (see pages 80-85)
44
SPECIFICATION Safesite Railbloc Specification - BS EN 353-1
120
mm ARRESTER/SHUTTLE - AC 101
Railbloc mobile fall arrester for use on 50mm
x 6mm track. Double safety opening system
for vertical use. Shock absorber with pro-
gressively engaging mechanism with impact
INSTALLATION LAYOUT
force reduction <6kN. Material : high
strength forged steel and aluminium with
180mm epoxy finish. Breaking strength > 15kN. Net

Attachment
weight : 1.8kg. 50

Bracket
AC190
mm
80

Ladder

Junction
Link
Rail
Junction
Link
Railbloc

Attachment 30 MIN
Bracket Railbloc
BRACKET - AC 190 Arrester/
Fitted to ladder rung or style at 0.6m centres. Shuttle
15-30mm
Vertical extension of rail above last fixing
0.5m max. Material : zinc plated steel,
galvanised steel or stainless steel avail-
able. (Net weight : 0.36kg. zinc plated steel).

30 mm
10 mm 10 mm
20 mm
250 mm

105 mm

Dia 9 mm

Ladder
Rail
500 mm

1505 mm

TRACK - AC 150/G
500 mm

Material : galvanised or stainless steel 50mm x


6mm track. Standard length 1.5m. Mortice &
EN353-1
tenon jointed ends. Net weight : 3.4kg. Stainless
steel, 3.6kg. galvanised steel.
250 mm

Dia 9 mm
RE-CERTIFICATION
30 mm Annually in accordance to BS EN 365
50 mm and BS 7883.
45
SHUTTLE OPERATION

Holding the shuttle in one hand unscrew the safety locking pin, via turning in an anticlockwise direction, with thumb Once the locking pin is unscrewed, push the pin in an upwards direction to open the railbloc shuttle. The sides snap
and fore finger as shown. open.

Position the rail bloc shuttle on to the track. Ensure the arrow on the shuttle is pointing in an upwards direction. Screw the locking pin in a clockwise direction to lock the shuttle on to the given track. The shuttle is now ready
Push the shuttle sides together utilising two hands for the appropriate PPE to be connected via the karabiner

46
RE-CERTIFICATION Safesite Railbloc Re-Certification
Periodic inspections by a competent person are required under Regulation 5 of the Workplace (Health Safety & Welfare) Regulations 1992, BS EN 365 & BS 7883.
The frequency will depend upon environment, location and utilisation, but should be at least every 12 months.

Check structural connection of system.

Climb the complete system and check the intermediate brackets for wear & tear. Check the system still serves the client's needs.
Establish if any modifications or additional products are required to reflect any refurbishment or additional plant and equipment that has been installed and requires access.

Inspect shock absorber and shuttle/traveller for any wear & tear.

Inspect track for damage/ signs of wear/missing fixings/bending.

Check and tighten all visible / accessible fixings.

Any galvanised components showing signs of corrosion, wire brush thoroughly and apply galvanised spray / paint as appropriate.
If rusted significantly take digital photographs and include in inspection report.

Pull test visible end fixings to concrete / brickwork / structure (where possible) 6kN - 15 secs.

Clean entire track with white spirit.

Any part of the installation or fixings that may need additional attention - take digital photographs and include in inspection report.

Any major components i.e. other than nuts/ bolts/ washers etc which may need replacing report to client and establish costing so it can be repaired whilst on site, if possible.

Check system plaque position & mark up to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.

47
VERTICAL FALL ARREST Safesite Cabloc

INTRODUCTION INSTALLATION CABLOC - KEMSLEY MILL


Cabloc has been designed to provide vertical fall arrest protection of the ladder there is either a counterweight, or alternatively the cable Cabloc has been installed at Kemsley Mill in Kent to provide safe
based upon a vertical tensioned cable system and arrester device. is attached to a tensioner and clamped to the ladder. access for maintenance purposes to the towers which house the
This system is extremely flexible in its application and will allow an Mill's CCTV cameras and lighting systems. As with many of today's
operative complete hands free protection. Cabloc has been developed An arrester device with a double cam-brake is connected to the cable modern sites, CCTV cameras and floodlighting are strategically placed
for use in areas where wind loading would inhibit the use of Railbloc and via a karabiner to the operative's harness. In order for the system around the mill to provide a safe working environment. However, the
or in instances where a track system would encumber the general to fail, the operative has to remove the karabiner connecting the lanyard provision of the systems lead to a further health and safety issue -
use of the existing system. to the device. Once this has been disconnected, the arrester device how to ensure safe maintenance of the equipment. The problem has
can be removed from the system, thus preventing misuse. been solved by the installation of a Cabloc system which provides
SPECIFICATION total safety when access to the towers is required. The system's
The system relies upon a tensioned galvanised or stainless steel LEGAL REQUIREMENTS cable is clamped to the top of the tower with an impact shock
8mm cable (+o.4) with 19 solid core strands to prevent deformation All fall arrest & PPE equipment needs regular inspection and re-certification absorber and then at regular intervals along the length of the system.
under load. The cable is clamped to the top of the ladder with an in accordance with BS EN 365:2004 Personal Protective Equipment Should an operative fall then the shock absorber will absorb the ener-
impact indicating shock absorber and at intermediate points (10m) against falls from height - General requirements for instruction for gy caused by the fall, preventing serious injury.
along the length of the stringer. These intermediate brackets allow the use and marking. This can be carried out by Safesite as a service
cable to be released as the arrester device passes through and the contract and included within the quotation for the system.
tensioned cable then simply springs back into the bracket. At the bottom The Work at Height Regulations 2005 require that the employer/building
owner has a rescue plan and policy in place for all fall arrest systems.
(see pages 80-85)
48
SPECIFICATION Safesite Cabloc Specification - BS EN 353-1/353-2
202.5mm
81mm
EXPLODED VIEW OF BRACKET ASSEMBLY
BRACKET - AC 340
General purpose anchorage bracket
designed to take the loads generated in the
event of a fall occuring. Designed to be
adaptable for most ladder/mast designs.
Constructed from 316 grade stainless steel.
Net weight : 2.5 kg.
17mm
SHOCK ABSORBER - AC 325
ATTACHMENT OF CABLE GUIDE BRACKET DESIGN Designed to operate with a minimum of
ARRESTER/SHUTTLE 2.4kN loading. Constructed from stainless
TO CABLE steel AISI 304-303. Maximum displacement
70mm.
Breaking strength >52kN. Net weight :
!
1.1kg.
Mounted on Ladder Rung/Style 16mm min

CABLE GUIDE - AC 320


General purpose cable guide fitted at 10m
centres. Constructed from stainless steel
2
and rubber. Net weight : 0.36kg.

1 Mounted on Ladder Rung/style 22-26mm


ARRESTER SHUTTLE - AC 350
Easy connection & disconnection at any
point. Constructed from stainless steel AISI
304. Breaking strength >25kN. Net weight
: 0.7kg.

1 CABLE - AC 300
2 Mounted on Flat Ladder Rung/Style 12mm Thickness max,
width 100mm max Stainless steel cable 8mm diameter.
Breaking strength >37kN. Net weight :
0.246kg. per metre.
Alternative galvanised cable 8mm diame-
ter. Breaking strength >35kN. Net weight :
0.21kg. per metre.

2
TENSIONER - AC 330
Utilised to tension the cable to the opti-
1 mum requirement with built in indicator.
Material : stainless steel 316. Breaking
strength 59kN. Net weight : 0.635kg.
RE-CERTIFICATION
Annually in accordance to BS EN 365
and BS 7883.

COMPLIES WITH - BS EN 353-1/BS EN 353-2

49
SHUTTLE OPERATION

Take the shuttle and auto twist lock karabin- Whilst twisting the safety clasp push the Now detach the karabiner from the shuttle. Having removed the karabiner push up the Holding the shuttle horizontally, position on
er in two hands. Twist the safety clasp in a karabiner together using your thumb as latch as shown. the cable as shown and rotate the whole
clockwise direction as shown. shown. shuttle anticlockwise.

Ensuring the cable is positioned on both the Ensure the arrow on the shuttle is pointing Take the karabiner in one hand and twist Thread the karabiner through the hole in the The shuttle is now ready for the appropriate
top and bottom cable guides as shown. in an upwards direction and release the the safety clasp in a clockwise direction. shuttle and release the karabiner so that it PPE to be connected to the auto twist lock-
latch so the shuttle is held on the cable. Whilst twisting the safety clasp push the closes and is locked into place . ing karabiner as shown above.
karabiner together utilising your thumb as
shown.

50
RE-CERTIFICATION Safesite Cabloc Re-Certification
Periodic inspections by a competent person are required under Regulation 5 of the Workplace (Health Safety & Welfare) Regulations 1992, BS EN 365 & BS 7883.
The frequency will depend upon environment, location and utilisation, but should be at least every 12 months.

Check structural connection of system.

Climb the complete system and check the intermediate brackets for wear & tear. Check the system still serves the client's needs.
Establish if any modifications, additional products are required to reflect any refurbishment or additional plant and equipment that has been installed and requires access.

Inspect shock absorber.

Inspect cable for damage / kinks / signs of wear.

Check and tighten all visible / accessible fixings.

Any galvanised components showing signs of corrosion, wire brush thoroughly and apply galvanised spray / paint as appropriate.
If rusted significantly take digital photographs and include in inspection report.

Pull test visible end fixings to concrete / brickwork / structure (where possible) 6kN - 15 secs.

Re-tension cable if required to allow smooth operation of the system, (where required).

Clean entire cable run with white spirit.

Any part of the installation or fixings that may need additional attention including shock absorber - take digital photographs and include in inspection report.

Any major components i.e. other than nuts/ bolts/ washers etc which may need replacing report to client and establish costing so it can be repaired whilst on site, if possible.

Check system plaque position & mark up to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.

51
DEMARCATION
Safesite Demarcation System

INTRODUCTION
Safesite's demarcation system has been designed to provide a high visibility In many cases, demarcation is required to a specific piece of plant/equipment At Mayday University Hospital, the demarcation was installed in
maintenance free system that will remain in place no matter what the weather. in the centre of a large roof. This is where the new economic demarcation system conjunction with Safesite's System 2000 and Mobile Man Anchors to
This non-fall arrest product has been introduced to satisfy the Health & Safety can be used in place of all arrest product solutions providing the demarcation ensure compliance with HS/G-33 and to enable safe access for
Executive guidance note HS/G-33 Health & Safety in Roofwork 1998 which is set in at least 2m from the roof edge. The system can equally be used at maintenance of plant and equipment such as air conditioning and
recommends that demarcation systems should be immediately obvious and ground level for alternative types of demarcation such as trade shows, ventilation units. Safesite won the contract to supply its roof safety
project above the main roof decking. Section 67 of the guidance also states machinery demarcation, stately homes and castles. equipment following a competitive tender. We asked a number of
that markings at foot level are not a suitable alternative to a barrier, which companies to quote for the work and chose Safesite as it was able to
implies that painted lines on roofs are no longer acceptable as a means of INSTALLATION - WAITROSE & MAYDAY UNIVERSITY HOSPITAL supply a full range of products, explains Steve Perfect, Estates
demarcation. Safesite's demarcation system has been installed at Waitrose's Officer. We are very happy with the installation and found Safesite to
Regional Distribution Centre (RDC) in Bracknell and at Mayday be an extremely professional organisation.
The Safesite Demarcation System is compact, portable, easy to assemble and University Hospital to enable safe maintenance of plant and equipment
features a unique post design which prevents the chain from becoming on the roofs.
detached during adverse weather conditions. The system's base foot is
formed from PVC and weighs 11kg which prevents the system from falling In the case of Waitrose, the system was installed as part of an
during severe weather. The system is further enhanced by a high visibility, two upgrade to the Centre's health and safety regimes where the need for
colour, polyurethane chain which is continually linked between the support regular access to the roof of the RDC's Ambient Dry Goods
posts. Warehouse was reviewed. As with most buildings, plant and equipment
is housed on the warehouse's roof meaning that regular access is
Installation of the system is quick and easy with the support posts set up to required for maintenance purposes of equipment such as the smoke
3m apart and the chain linked to form a continuous demarcation route from vents. However, hazards such as roof lights and the vents themselves
the point of roof entry to the point of exit. meant that particular care was required when accessing the roof.
Safesite's system provides demarcation around the hazards, clearly
identifying areas of concern and preventing access to and around
these sections.
52
SPECIFICATION Safesite Demarcation Specification
120mm

415mm

415mm
BASE FOOT - DM 001
The base foot is formed from PVC and provides support to the Demarcation System. Material : PVC. Component
3M weight : 11kg.

0.6M

700mm

40mm

SUPPORT POST - DM 002


This component is fabricated in steel and galvanised to BS EN ISO 1461. The support post has a unique non-return
hook to prevent the polyethylene chain from becoming detached during adverse weather conditions. The support post
has two fabricated stops at the bottom to ensure the post does not come into contact with the roof membrane.
Material : galvanised steel to BS EN ISO 1461. Component weight : 2kg.

CHAIN - DM 003
High visibility red and white polyethylene chain links the support posts that are spaced 3m a part. Material : poly-
ethylene. Supplied in 24m long rolls giving an effective length of 22m when installed. Component weight : 0.055kg.
per metre

35mm

38mm
D - Link - DM 004
This component is used to link the seperate rolls of polyethylene chain at the commencement and termination points
of a given system where support posts are not utilised.
Material : galvanised steel to BS EN ISO 1461. Component weight : 0.025kg.

53
RE-CERTIFICATION
Safesite Demarcation Re-Certification
Periodic inspections by a competent person are required under Regulation 5 of the Workplace (Health Safety & Welfare)
Regulations 1992 & BS EN 365. The frequency will depend upon environment, location and utilisation, but should be at least every twelve months.

Walk & visually inspect the complete system installation in relation to the general clients needs. Establish if any modifications,
additional products are required to reflect any refurbishment or additional plant and equipment that has been installed and requires access.

Check installation configuration is complete as per the installation original drawing/plan.

Ensure the system has not been modified/tampered with via unauthorised persons.

Check the general height of the system including the leg centres, do not exceed 3m and the plastic chain between support posts
is 0.6m high when measured from the roof deck (see diagram opposite).

Any galvanised components showing signs of corrosion, wire brush thoroughly and apply galvanised spray / paint as appropriate.
If rusted significantly take digital photographs and include in inspection report.

Where applicable check fixings to walls/structures.

54
MOBILE VALLEY FRAME Safesite Mobile Valley Frame

INTRODUCTION MESH PANEL TOTAL WEIGHT


The Safesite Mobile Valley Frame has been designed to provide short
term protection when lifelines or guardrails are not provided. The system MOBILE VALLEY FRAME
is extremely compact, portable and easily assembled without the need 30kg
BRACE UNIT
for tools, making it ideal for maintenance of valleys, northern lights and
box gutter details on fragile roofs such as asbestos and glass houses.

15
The Mobile Valley Frame comprises a lightweight steel tubular frame with

00
m

mm
removable mesh side panels and wheel assembly giving complete 0m
200
adjustment for most box/gutter details.

Safesite's Mobile Valley Frame and mesh panels are fully galvanised to
BS EN ISO 1461: 1999 Hot Dip Galvanised Coatings, Specification and
test methods. The wheel assembly is stainless steel to ensure non-corrosion
and long life whilst left on site in wet conditions.

The unit has been specifically designed to comply with the following
legislation:

The Construction (Health, Safety & Welfare) 1996


MAX 350mm
Construction Design & Maintenance Regulations 1994
Workplace (Health, Safety & Welfare) Regulations 1992
MAIN SUPPORT
Work at Height Regulations 2005 UNIT
MIN 300mm MAIN SIDE FRAME
WHEEL BOGIE
55
SPECIFICATION
Mobile Valley Frame Specification
ASSEMBLY

1. Lay out the equipment as detailed in the illustration (we suggest initially to do this at
ground level to familiarise yourself with the components).
2000mm

1500mm

2. Initially connect the wheel bogie to the main support unit. Adjust the height accordingly
to ensure the mobile valley frame will pass over roofing/cladding sheet when in use.
Tighten the L bolt once set at the required height. This is now referred to as the wheel MAIN SIDE FRAME - VF 001
assembly. This component is reversable for use on glass and fibreous cement sheets. Note the tube in contact with the cladding must
be at right angles to the supporting sheeting rail/mullion. Material : galvanised steel to BS EN ISO 1461. Net weight : 11kg.
3. Connect the wheel assembly units to either end of the main side frames.
Partially tighten the L-bolts so that the main side frames can pivot.
370mm
4. Now assemble the two brace units, each supplied in two parts, that slide into one
another. Once assembled partially tighten the L-bolt holding the two parts together.

5. Both operatives should now stand inside the mobile valley frame and lift the main side 300mm
frames via the centre horizontal rail of the side frames. Whilst one operative holds the
main side frames in position the second operative can slide the braces over the ends of MAIN SUPPORT UNIT - VF 002
the top horizontal rail of the main side frames and tighten the L-bolts. This component is the means of connecting the Wheel Bogie to the Main Side Frames utilising the L-bolts to lock the
components in position. Material : galvanised steel to BS EN ISO 1461. Net weight : 1.65kg.
6. Now check the mobile valley frame is balanced accordingly and all components are
tightened sufficiently.

7. Attach the side mesh panels to the mobile valley frame by hooking these over the top
horizontal rail of the main side frames.
400mm
300mm
8. The mobile valley frame can either be utilised in its current assembled configuration or
alternatively when the operatives have reached the area where works are to be carried
out the system can be expanded. WHEEL BOGIE - VF 003
This component is manufactured in 316 grade stainless steel with stainless steel bearings for long life. Net weight :
1.8kg.
To expand the mobile valley frame release one brace totally and detach this from the unit.
Whilst one operative holds the centre horizontal rails of both side frames the second
operative can carefully loosens the centre L-bolt of the second brace.
The second operative should then hold both parts of the brace in his/her hands. Working 1000 - 1800mm
together both operatives can then gradually lower the main frames on to the roof membrane
taking care not to drop the side main frames. BRACE UNIT - VF 010 (INNER) VF 011(OUTER)
This component provides stability to the Mobile Valley Frame whilst traveling along the valley gutter. The component is
Note:- Do not stray outside the area of the mobile valley frame when accessing a given manufactured in two diameters to allow the brace units to telescopically slide inside one another and lock at the desired
area. position utilising the central & end L-bolts. Material : galvanised steel to BS EN ISO 1461. Net weight : 1.45kg. & 1.7kg.

Note:- The Valley Frame should be supported by a minimum of two purlins 865mm
310mm

1000mm

380mm

MESH PANELS - VF 100 & TOOL TRAY - VF 101


These provide additional protection whilst carrying out maintenance & simply clip to the Main Side Frames. Material :
galvanised steel to BS EN ISO 1461. Net weight : 4kg.
The Tool Tray provides a platform to place tools/buckets on. Material : galvanised steel to BS EN ISO 1461. Net weight :
56 2kg.
RE-CERTIFICATION Safesite Mobile Valley Frame Re-Certification
Periodic inspections by a competent person are required under Regulation 5 of the Workplace (Health Safety & Welfare) Regulations 1992 & BS EN 365.
The frequency will depend upon environment, location and utilisation, but should be at least every 12 months.

Walk & visually inspect the complete system installation (where applicable) in relation to the general client's needs.
Establish if any modifications, additional products are required to reflect any refurbishment or additional plant and equipment that has been installed and requires access.

Ensure the system has not been modified/tampered with by unauthorised persons.

DETAILED COMPONENT INSPECTION:-


Main Side Frame (2)
Check complete frame for distortion, cracks or dents. Ensure that this does not affect the fitting of the main support unit.
CHECK FOR ANY GENERAL CORROSION.

Main Support Unit (2)


Check complete main support unit for distortion, cracks or dents. Ensure that this does not affect the fitting of the wheel bogie and/or the main side frames.
Ensure the L-bolts are greased and operational.
Check for any general corrosion.

Wheel Bogie (2)


Check complete wheel bogie for distortion, cracks or dents. Ensure that this does not affect the fitting of the main support unit.
Check the condition of the wheels and tyres. Ensure wheels are fully operational.
Check for any general corrosion.

Brace Unit (2)


Check complete brace unit for distortion, cracks or dents. Ensure that this does not affect the slide telescopic fitting of the assembly.
Ensure the brace unit slides on to the main side frames.
Ensure the L-bolts are greased and operational.
Check for any general corrosion.

Mesh Panels (4)


Check complete mesh panels for distortion, cuts, holes, cracks or dents. Ensure that this does not affect the general rigidity of the panel.
Ensure the hooks are in place and easily fit to the main side frame.
Check for any general corrosion.

Any galvanised components showing signs of corrosion, wire brush thoroughly and apply galvanised spray / paint as appropriate. If rusted significantly take digital photographs and include in inspection report.

Once all other inspection points are completed, check that the whole device is fixed securely in position with no obvious distortions in balance.

Check system plaque (where applicable) position & mark up system plaque to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.

57
STEEL FABRICATION Safesite Specialist Steel Fabrication

INTRODUCTION INSTALLATION - MILTON KEYNES


There will be occasions when standard systems are not suitable. In these 2881m of System 2000 cantilever guardrail with specialist adapta- As with many building's, it was important that the system chosen did
instances, specialist bespoke designs will be required. Safesite's experienced tions has been installed at The Shopping Centre, Milton Keynes, to not detract from the aesthetics of the original centre so the main part
design team are able to consider the risk assessments and method statements provide a complete roof edge protection system and to allow safe of the installation comprises a powder coated system with square
of a specific operation and design a bespoke solution that will comply with cur- access to plant and machinery such as air conditioning units which box sections, designed to mimic the Centre's existing system. This
rent regulations. are housed on the Centre's roof. System 2000 has been specifically has also been installed to provide a demarcation system 2m from the
designed to provide edge protection where regular access for mainte- edge of the roof.
Many designs require specialist fabrication of steelwork to provide gantries, nance and inspection purposes is required. The system's distinctive
guardrails, staircases, ships ladders, cat ladders and walkways etc. All steel cantilever principle enables edge protection without the need to Elsewhere, a series of Mobile Man Anchors, connected together via
work is galvanised to BS EN ISO 1461: 1999 Hot Dip Galvanised Coatings mechanically fit it to the building's structure or through the roofing 1800m of 8mm stainless steel cable, provide a fall arrest/restraint
Specification and Test Methods. In some instances, powder coating in a selection membrane, which can lead to costly leaks. In addition, as the system system for short term work. This allows workers complete 'hands
of colours complying with BS 6497:1984 Specification for Powder Organic is not fixed to the roof, noise and disturbance to those working in the free' protection when working at or near the roof's edge.
Coatings, can be applied to enhance its appearance for aesthetic purposes. Centre was kept to a minimum.

58
INSTALLATION - FRAGILE ROOF PROTECTION
The flexibility of systems means that they can be adapted and protection and a mesh system which is laid on to the asbestos sheet, falling through the material. If regular access along the valley is
designed to overcome a specific problem. This was the case where over at least two purlins, and then clipped to the cantilever tube for unavoidable, then temporary measures such as Safesite's Mobile
an edge protection system was designed to overcome the problem of support, ensuring protection for anyone falling onto the side of the Valley Frame or permanent solutions must be provided.
carrying out maintenance on a property's fragile roofs. As with many valley. The specially designed Safesite system enables access to the
buildings, regular access is required to the roof to enable mainte- roof and allows operatives to carry out maintenance work to the roof SPECIALIST FABRICATION RE-CERTIFICATION
nance work to be carried out on the roof itself as well as to the val- and valley gutter in total safety and in compliance with the Work at As these are bespoke products, re-certification requirements will be recom-
ley/box gutters. However, as the roof is made from asbestos sheet, a Height Regulations 2005. mended with each installation.
fragile material, a method needed to be found to ensure the safety of
workers at all times. Normal edge protection would provide protection Falls through fragile material surfaces account for more fatal acci-
at the edge of the roof, but there was still the problem of preventing dents than any other cause, while falls during maintenance are
workers from falling through the fragile asbestos sheeting. responsible for around a quarter of deaths. The Work at Height
Regulations require the provision of suitable platforms, coverings and
The solution has been the installation of a combination of Safesite's safe access to be provided to the work area. Where a valley is used
System 2000 cantilevered guardrail to provide permanent edge for access, precautions must be taken to prevent a person from

59
ANCHORAGE SYSTEMS Safesite Eyebolt, Roof Anchors & Ladder Restraint Service

INTRODUCTION INSTALLATION
External works often require access from the inside of a premises as well as Regulation 16 of the Workplace (Health, Safety and Welfare) Regulations deals Installation is carried out in accordance with BS 7883:2005. In relation to fall
from the outside, for example, window cleaning or minor maintenance opera- with the ability to clean windows etc safely. Under the Regulation, paragraph arrest products installed in brickwork or concrete, it is necessary to place an
tions. In these cases, eyebolts, roof anchors and ladder restraints are the most 156, suitable provisions should be made so that windows and skylights can axial proof load test of 6kN for 15 seconds to confirm the fixing. In the case of
common and user friendly solution to ensuring operative fall arrest safety. be cleaned safely if they cannot be cleaned from the ground or other surface. through fixing, these are set to a torque of 35Nm. Ladder restraints require a
Suitable provisions may include the fitting of access equipment or providing tensile proof test load of 2.4kN for 15 seconds.
LEGISLATION suitable conditions for the future use of mobile access equipment, including
BS 8213 Par 1: 2004 Windows, doors and rooflights provides guidance for ladders up to 9 metres long. Where a ladder over 6 metres is required, suit- ANNUAL RE-CERTIFICATION
designers on the reach limits in relation to cleaning. Should these limits need able points for tying or fixing the ladder should be provided. Suitable and suit- Fall arrest products should be re-certified in accordance with BS EN 365:2004
to be exceeded, then suitable anchorage points in accordance with BS EN ably placed anchorage points for safety harnesses should also be provided. Personal Protective Equipment against falls from height - General require-
795:1997 Protection against falls from height anchorage devices - ments for instructions for use and for marking. This can be carried out by
Requirements and testing, need to be provided for the operative to attach via The Work at Height Regulations 2005 require that the employer/building Safesite as a service contract and included within the quotation for the system.
a lanyard and harness. These structural anchorage points should be installed owner has a rescue plan and policy in place for all fall arrest systems. (see
and tested to BS 7883:2005 Application and use of anchor devices conform- pages 80-85) Where ladder restraints are concerned, there are no requirements for annual
ing to BS EN 795. re-certification, however, the straps, ratchet and J hooks must be visually
inspected by a competent person every time they are used.

60
INSTALLATION - NATIONAL BALLET
A number of permanent fall arrest eyebolts have been installed to finish or can be white plastic coated. So that the installation did not products, it was decided that safe access to all the high level areas of
enable safe maintenance to be carried out at the English National detract from the building's aesthetics, white plastic coated eyebolts the Stan Cullis and Billy Wright Stands was best achieved using three
Ballet's headquarters at Markova House in London. Named after were specified for Markova House. Safesite fall arrest systems. High level access to the Jack Harris and
Dame Alicia Markova who was a co-founder of the English National John Ireland Stands required separate assessment due to their differ-
Ballet, Markova House is a listed building. This meant that as well as INSTALLATION - WOLVERHAMPTON WANDERERS FC ing architecture. Here it was decided that permanent fall arrest eye-
providing a fall arrest solution, the installation also needed to comple- Safesite's eyebolts have been installed at Molineux, the prestigious bolt fixings would provide the best anchorage protection for opera-
ment the aesthetics of the building. Safesite's eyebolts provided the home of Wolverhampton Wanderers Football Club to ensure complete tives working at high level.
perfect solution by blending in with the building's faade and allow- safety during maintenance work at the Club's new stands.
ing general maintenance work or window cleaning operations to be NOTE: When using fall arrest equipment such as eyebolts, it is essential that
carried out without a threat of workers falling. Following the 20 million redevelopment of the Stadium, mainte- only fall arrest anchorages manufactured and installed to the requirements
nance work to the new Jack Harris, John Ireland, Stan Cullis and Billy of BS 7883:2005 and BS EN 795:1997 are used and that the work is carried
Safesite offers both permanently installed eyebolts such as those Wright Stands required frequent access to high level areas. Safesite out by qualified companies experienced in the field of fall arrest installation.
used at Markova House, or pushlock systems where the sockets are carried out a professional inspection and risk assessment of the
permanent but the eyebolts can be removed when not in use. The stands in conjunction with the Club's Management. With Safesite's
eyebolts are available in a standard galvanised steel, stainless steel comprehensive understanding of current health and safety legislation
governing working at height, combined with an extensive range of
61
SPECIFICATION
Safesite Eyebolt Specification
140mm
APPLICATION
Cleaning windows may expose the window cleaner to potential fall risks. In
these instances one may specify eyebolts in order to provide a Class A1
anchorage point to which a shock absorbing lanyard can be attached.
225

LO
CK
ED

The lanyard is then connected to the full body harness being worn by
the operative .
100mm GALVANISED EYEBOLT - EB 100G
Galvanised finished BS EN ISO 1461 Internal/External fitting Drop forged Net weight : 0.23kg. General guidance concerning reach limits and cleaning is provided within BS Resin Bond solid brickwork
8213 : Part 1 : 2004 Windows doors and rooflights greater than 225mm

INSTALLATION
140mm
Safesite Eyebolts are installed and comply with the recommendations of BS
EN 795 : 1997 and BS 7883 : 2005. The given structure must be of adequate 100
construction to be able to sustain the likely imposed loads, this to be confirmed
by a qualified Engineer.
100mm STAINLESS STEEL EYEBOLT - EB 100SS
Stainless Steel 316 grade finish Internal/External fitting Drop forged Net weight : 0.235kg.
PRODUCT
Safesite Eyebolts are statically tested to 12kN and available in standard
galvanised finish to BS EN ISO 1461 : 1999 or Polyester White Gloss to BS Throughfix Cavity Wall
140mm 6496 amended 1992 and BS 6497 amended 1992 or stainless steel 316
grade. The structure determines the method of fixing as illustrated in the
diagrams. Dry Lining

MAINTENANCE - RE-CERTIFICATION Resin Bond


POLYESTER COATED EYEBOLT - EB 100WP BS EN 365 : 1993 Personal Protective Equipment against falls from height -
White polyester coated finish BS 6496 : 1984 and BS 6497 : 1984 Mainly for internal fitting Drop forged Net
General requirements for instructions for use and for marking.
weight : 0.23kg.
The re-certification procedure entails the removal of the eyebolt for visual 75
170mm inspection purposes to check for deterioration, re-insertion of the eyebolt
together with a new identification tag providing the installation and re-testing Stand off fix
dates. The eyebolt is then tested in tension to 6kN for 15 seconds by a
competent person. Through fix eyebolts require the same examination, the
eyebolt is then reinserted and the back nut torqued to 35Nm.

Once re-certification is completed the client is issued with the necessary


certification and the Safesite database is updated accordingly.
65mm

PUSHLOCK EYEBOLT AND INSERT - EB 101L


Quick release mechanism for Eyebolt removal Stainless Steel 316 grade Net weight : Eyebolt: 0.3kg.
Insert: 0.3kg. Throughfix Steelwork

96mm
150 Clear Opening
175

Access box
Resin Bond

165mm
PUSHLOCK EYEBOLT AND INSERT - EB 101B 55
Quick release mechanism for Eyebolt removal Stainless Steel 316 grade Weight : Eyebolt: 0.3kg. Expansion anchor, resin bond or
throughfix for concrete structures Resin Bond into load bearing masonry
Insert: 0.204kg.
62
Complies with BS EN 795 Class A1 Anchorage Devices
SAFESITE PORTABLE ANCHORAGE POINT
100mm
Eyebolts cannot always be fitted for structural reasons, for example, dormer windows where the con-
struction is mainly timber or dry lined. In many instances anchorage points are required to carry out
short term inspections or maintenance and these very often are not provided. The Safesite Portable
Anchorage Point is the ideal solution. This anchorage point is fully adjustable and can be positioned in
door reveals up to 1.2 metres wide. The anchorage point is fully tested to BS EN 795. Material 316 CONNECTOR M12 - EB 102
grade stainless steel. Breaking strength 1 tonne. Component net weight is 8kg. Annual inspection is Galvanised Used to extend fixings Outside Dia 16mm Net weight : 0.08kg.
required by a competent person.

75mm

KNURLED INSERT - EB 103


75mm Long galvanised Used on Eyebolt resin fix installations Net weight : 0.068kg.

O/D 64mm

STAINLESS STEEL BACK PLATE - EB 104


Stainless Steel Used on through fix as backing plate Net weight : 0.01kg.
850mm

O/D 64mm
290mm

2150mm
GALVANISED BACK PLATE - EB 105
1000mm 610mm Galvanised finish Used on through fix as backing plate Net weight 0.014kg.
1100mm
1300mm

A TYPICAL EYEBOLT POSITION MAXIMUM REACH LIMITS O/D 64mm

IDENTIFICATION DISK - EB 106


Safesite Personal Protective Equipment Washer Used with all Eyebolt installations Net weight : 0.003kg.

290mm

150mm adjustable 0.3-1.2m

SAFESITE PORTABLE ANCHORAGE POINT - EB 107B


This anchorage point is fully adjustable (0.3-1.2m) and can be positioned in door reveals. Material : 316 grade
A TYPICAL EYEBOLT POSITION
stainless steel. Net weight : 8kg.
63
SPECIFICATION
Safesite Roof Anchor Specification BS EN 795 Class A2
This product is designed to be used as an anchor point by personnel working on pitched roofs.
The designed system consists of a stainless steel eyebolt and steel clamping system that utilis-
es the structural members of the roofs construction for support. The system is fully tested and
compliant with BS EN 795 class A2 : 1997. Re-certification is required annually in accordance to
BS EN 365 : 2004.
The anchor is manufacturered to clamp around the following structural members:- Timber rafter,
Angle Purlin, Multibeam B, Multibeam Purlin, Z-Purlin, I-Beam etc. When used on SC3 Grade min-
imum timber trusses the clamps can accommodate rafters from 97mm x 41mm through to
125mm x 52mm. The system can be extended to accommodate larger rafter sizes and these
anchors can be designed to order.
Waterproofing is achieved via a piece of lead slate complete with long-life rubber weather seal.

lead slate M16 stainless Longlife rubber


closure steel eyebolt weather seal

M16 nuts

main roof Clamp Fabricated


rafter from 50 x 6 M.S. Vertical adjustment by slotted HLS

TIMBER RAFTER ANGLE PURLIN Z PURLIN MULTIBEAM PURLIN

A Anchor Bolt: 316 grade S/S 5/8 UNC thread. D1 Clamp/Bracket BZP M/S manufactured to fit Rafter / F2 Steel Purlin / H Beam Angle Purlin / T Purlin.
B Threaded Bush BZP M/S 5/8 UNC thread 70mm/100mm Truss / Purlin. G Angle Plate.
to suit roof build up. D2 Bracket BZP M/S manufactured to fit Purlin Type. H Wooden Packer (if required).
C BZP M/S Bush / Collar 40mm. E M/8 M/S Nuts + (Bolts) Studs. I Longlife Rubber Weather Seal.
F1 Rafter / Truss. J Lead Slate Piece (if required).

64
RE-CERTIFICATION Safesite Eyebolt and Roof Anchor Re-Certification
Periodic inspections by a competent person are required under Regulation 5 of the Workplace (Health Safety & Welfare) Regulations 1992, BS EN 365: 2004 & BS 7883.
The frequency will depend upon environment, location and utilisation, but should be at least every 12 months.

Check the system & configuration still serves the client's needs. Establish if any modifications, additional products are required to reflect any refurbishment or additional plant and equipment
that has been installed and requires access.

At least once every 12 months each anchor device and its structural steelwork should be examined by a competent person.

Remove the demountable components and thoroughly examine for wear, defects & corrosion,

Re-assemble all the components if satisfactory.

After being re-assembled, each structural anchor should be submitted to an axial pull-out force of 6kN to confirm the soundness of the fixing.
The structural anchor should sustain the force for a minimum of 15 seconds without deformation.

Structural anchors that fail the test should be rejected.

After testing, the structural fabric should be carefully examined for cracking or other signs of failure, and appropriate action taken if necessary.
Should the structure fail, the hole should be plugged so preventing re-use and the device relocated in a sound structure.

Should any given anchorage restrain a fall, then the eyebolt must be removed and discarded, the socket be plugged and a new anchorage fitted in a nearby suitable position.

Anchorages in buildings which have been subject to fire and high temperature, impact damage or any similar detriment should be renewed.

Check system plaque position & mark up to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.

65
SPECIFICATION
Safesite Ladder Restraint Specification

LADDER POSITION

RACHET LADDER
STRAP FIXED
TO LADDER

LADDER RESTRAINT RATCHET AND STRAPS - LR 003-(3m)/LR 006-(6m)


Ladder Restraint Straps - Manufactured to BS 5759 : 1987. Straps complete with snap hook and ratchet Nylon
Strap Orange Rated assembly strength 0.25 tonnes. Minimum breaking strength 0.5 tonnes Nylon Strap Net
weight : 0.21kg. Ratchet Strap Net weight : 0.42kg. 1.8m
4

50mm 1

75mm
LADDER RESTRAINT HOOK SPACING CAN VARY
LADDER ANGLE CAN VARY
(2-4m) GENERALLY
50mm
The above diagram shows the recommended height for ladder restraints to be installed (1.8m). The black solid lad-
der drawing shows the initial position and the two red drawings indicate the next ladder positions all utilising just
LADDER RESTRAINT HOOK - LR 001 12mm two ladder restraint "J" hooks installed at 2-4m centres. It is generally recommended that the ladder should be
Stainless Steel J hook - 316 grade Net weight : 0.1kg. utilised at 75.
External window cleaning and general maintenance operations often require the use of ladders SYSTEM APPLICATION
as a means of access. Statistically over 50% of accidents involving ladders occur due to Ladder Restraint Straps are reefed around the outer style of the lower section of the ladder
ineffective means of securing and where the duration of works is 30 minutes or less. Generally (using the loop in one end of the strap) at a position closest to the J hooks. This means that
ladders should only be used as a means access and not as a working platform. It is essential the strap will be as short as possible when attached to the hooks. Straps may be left on the
that three points of contact are maintained and overstretching must be avoided. ladder during the working day.
The straps are attached to the J hooks by means of the strap hooks. Slack is taken out of the
LEGISLATION strap by pulling excess through the ratchet. The straps are then put into tension via utilising the
The Workplace (Health, Safety and Welfare) Regulations 1992 state Where a ladder over 6 ratchet device.
metres long will be needed, suitable points for tying or fixing the ladder should be provided.
Further information concerning access for cleaning is contained within BS 8213 : Part 1 : 2004 The system is now ready for use by the operative. For further safety the operative can utilise a
Windows, doors and rooflights waist belt and karabiner thus providing a work positioning system at the desired height.

INSTALLATION If hook positions dictate that the ladder must be positioned directly above a single hook then
The J hooks are resin fixed to the structure at approx 2-4m centres. Where possible they are both straps can be linked back to the same hook and the system used as normal.
installed at a height of approx 1.8 - 2.0 metres above the ground. Once installed they are test- To release the system simply pull the spring loaded clip mounted on the ratchet device and pull
ed to a tensile load of 2.5kN for 15 seconds. through the webbing.

MAINTENANCE
Every time the system is used a visual inspection of the straps must be carried out by a com-
petent person to check for wear and abrasion. The J hook and surrounding structure should
also be inspected for general deterioration by a competent person. There is no legal obligation
to pull test the ladder restraint J hooks.

66
RE-CERTIFICATION Safesite Ladder Restraint Re-Certification
Although there is no legal obligation to recertify ladder restraints, there is a general requirement under Regulation 5 of the Workplace (Health, Safety and Welfare) Regulations 1992 to inspect
and record the general condition of the restraint system in order to provide a maintenance schedule that is available for inspection.

Check the system & configuration still serves the client's needs. Establish if any modifications, additional products are required to reflect any refurbishment or additional plant and equipment
that has been installed and requires access.

It is recommended that each ladder restraint and its structure should be examined at least once every 12 months by a competent person.

Each structural anchor, after being examined should be submitted to an axial pull-out force of 2.5 kN to confirm the soundness of the fixing.
The structural anchor should sustain the force for a minimum of 15 seconds without deformation.

Structural anchors that fail the test should be rejected.

After testing, the structural fabric should be carefully examined for cracking or other signs of failure, and appropriate action taken if necessary.

Should the structure fail, the hole should be plugged so preventing re-use and the device relocated in a sound structure.

Ladder restraints in buildings which have been subject to fire and high temperature, impact damage or any similar detriment should be renewed.

Check system plaque position & mark up to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.

67
RE-CERTIFICATION
Safesite Fixed Ladder
FIXED LADDER
Safesite Fixed Ladder
INTRODUCTION
Employers have a duty under the Health & Safety at Work etc Act 1974 to provide a safe
means of access and egress to the workplace. There is also an obligation to ensure that
work equipment is safe, properly installed and maintained. See Legislation pages 4-6.
RISK RATINGS
Each ladder should be assessed and assigned a risk rating to enable further actions
to be prioritised using the following risk level indicator based on BS8800:2004.
Additional guidance on fixed ladders can be found in BS4211:2005 which specifies the
requirements for ladders with single bar rungs which are fixed permanently to structures to
provide a means of access. This includes usage on high structures such as chimneys, silos Likelihood Severity of Harm
and bins. of Harm Slightly Harmful Harmful Extremely Harmful
MAINTENANCE & RECERTIFICATION Very Unlikely Very low risk Very low risk High risk
Each time a ladder is used, a visual inspection must be carried out by a competent person to Unlikely Very low risk Medium risk Very high risk
check for wear and abrasion. Regular checks to certify that the fittings, hinges, anchor Likely Low risk High risk Very high risk
points, supports and mounting points are rigid and stable enough to ensure the safety of
users must also be carried out. Very Likely Low risk Very high risk Very high risk

Periodic inspections by a competent person are required under Regulation 5 of the Workplace Based on the risk level estimations, recommendations are made using the
(Health, Safety & Welfare) Regulations 1992, the Work at Height Regulations 2005 and BS following control plan:
4211:2005

When inspecting or recertifying a ladder, a risk rating must be determined by considering its
physical compliance and factors such as lighting levels, environment, housekeeping, proximity Risk Level Tolerability: Action Guidance
of adjacent services etc. (See Risk Assessment pg 10 and Risk Ratings opposite) Very low Considered acceptable, maintain existing controls
FALL PROTECTION May be upgraded when other works are done
Fall protection must be provided when the ladders is more than 2m high or if there is a risk of Low Considered acceptable, maintain existing controls
falling more than 2m, for example if there is an unprotected side to the access platform (or Consideration should be given to whether the risk can be
similar structure) or if radius from the centreline of the ladder is less than 3m.
reduced but the associated costs should be taken into account
A passive protection system such as a safety cage would be the preferred choice, however Action within 2 years
where this is not possible then individual protective equipment should be provided. Medium The possibility of a fall can not be ruled out
Fall arrest systems should be fitted in accordance with BS EN 363:2004. If a guided type of Remedial works or changes to working practices may be
fall arrester is fitted then this must be in accordance with BS EN 353-1:2002 or appropriate
BS EN 353-2:2002. A full risk assessment of all work activities involving the
Any unauthorised access must be prevented through the use of suitable safeguards such as equipment should be undertaken
locking devices. Action within 1 year
High Significant risk of a fall occurring
Remedial works may be required
Action required within 3 months
Immediate control measures may be required until the risk
can be reduced to an acceptable level
Very high A substantial and unacceptable risk that a fall could occur
Remedial works are very likely to be required
Action recommended within 6 weeks
Immediate control measures should be put in place until the
risk has been reduced
A full risk assessment of all work activities involving the
equipment should be undertaken

68
RE-CERTIFICATION Safesite Fixed Ladder
COMPLIANCE CRITERIA
As stipulated in the Workplace (Health, Safety and Welfare) Regulations 1992, ACOP and
BS211:2005, the following principle criteria should be used when assessing the compliance of
each ladder.
EXAMPLE DATA SHEET
Once the Risk Ratings and Compliance Criteria have been determined, a typical ladder date sheet
would be as follows:

Dimension Observed Criteria Compliance


Fixed ladders should not be used where it would be practical to install a conventional staircase Height between rungs 220 225-300 x
Width between strings 305 400-600 x

The ladder should be of sound construction, properly maintained and securely fixed
Clear toe space 400 >200

Assembly should be sufficiently rigid and stable to ensure safety of the user under normal
conditions Partial toe space 400 >150
Diameter of rungs 15 20-35 x

Handrails should extend at least 1100mm above landing
Stiles should extend to the height of guarding Height of ladder 2860 6000 landings
Fall protection provided No Fall >2000 x

The ladder should not exceed 6m without an intermediate landing
Height to cage N/A 2200-3000

Hoops should be fixed if the ladder exceeds 2.5m
Cage diameter N/A 650-800

Fall protection, preferably passive such as cages, should be provided if there is a risk of
Sq cage depth N/A 700-800

falling more than 2m
Sq cage width N/A 650-700

Hoops should be a maximum of 900mm apart
Distance between cage rails N/A <300

Hoops should not exceed 1500m apart with uprights not more than 300mm apart
Height between cage hoops N/A <1500

The width between the strings should be between 300mm (400mm preferred) and 600mm
Handrails should open out to between 600mm & 700mm above the landing Top cage hoop at handrail N/A Level
Rungs must withstand 1.5kN and have a diameter of 20-35 mm Height of handrail at top 550 partial >1100 x
Width of strings at top 220 600-700 x

The top rung should be level with the platform
Top rung level with landing Yes Level

Rise between rungs should be 225mm to 300mm
Clear distance behind user 1000+ >600

A minimum of 200mm clear space should be behind each rung
Secure fixings Yes Secure

Clear space on the user side should be 600mm
Sufficient fixings Yes Varies
Rigid strings Yes Stiff
Clear of traffic routes Yes No hazard
Clear of services Yes No hazard
Lighting level Yes Adequate
Floor surfaces clean/clear Yes Avoid slips/trips
Is ladder appropriate No Stairs practical? x
Comments: This ladder appears to be fabricated locally and does not meet a number of the
design criteria. For example, the hand holds and rails at high level are poor and transfer down
onto the ladder is not easy. There is space available to install a proper staircase if access is
required on a regular basis. The roof to which access is gained is also poorly organised and may
not be strong enough to support a person's weight throughout and there are no delineated routes
or guardrails.

69
MOBILE MAN ANCHOR Safesite Mobile Man Anchor

INTRODUCTION
The CE Approved Mobile Man Anchor is an item of Personal Protective The unit has also been designed to ensure compliance with the No part of the Mobile Man Anchor should be placed closer than
Equipment (PPE) which has been specifically designed to provide following Regulations: 2.5m from the nearest roof edge. The unit should not be placed on
short term safety for low frequency operations where guardrails are any surfaces affected by ice, grease or similar slippery conditions
not provided. The unit is ideal for short term maintenance opera- Work at Height Regulations 2005 which may impair the performance of the unit.
tions to flat roofs or to the plant and equipment installed at roof level Construction (Health, Safety & Welfare) Regulations 1996
such as AC units, telecommunications equipment etc. Construction (Design & Management) Regulations 1994 ROOF PITCH & SAFE WORKING
Workplace (Health, Safety & Welfare) Regulations 1992 The Mobile Man Anchor can be used on any flat roof or industrial
Safesite's Mobile Man Anchor is extremely compact, portable, easily Manual Handling Operations Regulations 1992 steel cladded pitched roof up to 15 pitch provided that the unit is
assembled and features a unique design incorporating a shock positioned on the opposite pitch to where the operative intends to
absorber which reduces the total weight of the unit, making the BUILDING HEIGHT & SAFE WORKING work. When placed on a roof slope, the Mobile Man Anchor must
product more user friendly. The Mobile Man Anchor has been Safesite's Mobile Man Anchor can be utilised on buildings over 4m be at least 2.5m from the ridge. In all cases, the roof structure
designed to be used with an approved shock absorbing rope grab high when used as a fall arrest system in conjunction with a shock must be capable of taking the load of the Mobile Man Anchor
and rope and full body harness to provide safe access at all times. absorbing rope grab device with 14mm twisted rope. If the system (250kg) combined with the weight of the operative, plus any
is to be used on buildings below 4m, it must then be used in additional equipment required.
The unit is fully galvanised to BS EN ISO 1461:1999 Hot Dip conjunction with a fixed length lanyard and used as a restraint system
Galvanised Coatings Specification and test methods. The Anchor as opposed to fall arrest. LEGAL REQUIREMENTS
Weights are supplied with suction cut rubber boots. These protect The Work at Height Regulations 2005 require that the employer/
the roof membrane, increase friction resistance and enable the The length of the shock absorbing rope grab device should not building owner has a rescue plan and policy in place for all fall
anchor to be used on all roof membranes, even in wet weather. exceed the height of the building in order to avoid the possibility arrest systems. (see pages 80-85)
ofthe pendulum effect. To overcome this, the Mobile Man Anchor
The Mobile Man Anchor fully complies with BS EN 795: Protection should be placed perpendicular to the roof edge where the operative
against falls from height - Anchor devices - Requirements and testing. is likely to be working.

70
LINKED MOBILE MAN ANCHOR SYSTEMS BS EN 795 Test Procedure
Safesite's Mobile Man Anchor can be installed as a complete attached to the Safesite Horizontal Lifeline or Mobile Man Anchor The test involved a 100kg weight freefalling a distance of 2.5m to
restraint and fall arrest system by linking a series of units at they will remain protected from falling or accessing unprotected reach a maximum velocity. The Mobile Man Anchor then had to
approx 10m centres via the standard Safesite Horizontal Lifeline areas. bring this force to a complete rest within a horizontal movement
System components. The installation provides fall restraint for not exceeding 1.0m. This was achieved via the extension of the
operatives whilst they travel between each Mobile Man Anchor and Note: Consideration must also be given to ensure that while the shock absorber coupled with horizontal movement of the complete
fall arrest once they have connected directly to an individual operative is attached to the Safesite Horizontal Lifeline and using unit. This test was then successfully duplicated using a 120kg
Mobile Man Anchor and disconnected from the horizontal line. the system as a fall restraint, they are unable to reach any roof weight. Full independent test documentation is available upon
edge/void. If the operative does need to approach the roof edge request.
The Safesite Horizontal Lifeline provides the operative with hands- then this is a fall arrest situation and they must attach directly to
free operation so that when a bracket/Mobile Man Anchor is the Mobile Man Anchor shock absorber only. In addition to the above testing, the Mobile Man Anchor has also
encountered, the link device attaching the operative to the system been tested with a shock absorbing rope grab device with 14mm
glides over the bracket without the need to detach. Operatives can TESTING & CE APPROVAL twisted rope connected to the shock absorber of the Mobile Man
however attach to a particular Mobile Man Anchor if they wish to Safesite's Mobile Man Anchor has been extensively tested by Anchor over steel & concrete sharp edges, thus representing on
use it as a fall arrest system. This type of installation is ideal when SATRA to BS EN 795: Protection against falls from a height - site usage of the system. The same test load as BS EN 795 was
a free standing solution is required in order to avoid penetrating Anchor devices - Requirements and testing. The unit was tested on applied to the system. This testing successfully demonstrated the
the membrane or for when the roof design is not suitable for the following roof surfaces and has been awarded CE Approval compatibility of the shock absorbing rope grab device with 14mm
structural fixings such as those associated with Horizontal Lifeline accordingly. twisted rope when used horizontally in combination with a Safesite
installations. Mobile Man Anchor over sharp edges.
Single Ply Membrane Paving Slabs
This linking of equipment ensures compliance with HS/G-33 1998 HT Mineral Grade Felt Asphalt
which requires demarcated safe areas/routes to ensure operatives Swept Stone Chippings Steel Cladding
remain within a specific area. Providing the operative is either

71
SPECIFICATION
Safesite Mobile Man Anchor Specification

950mm 50mm

MOBILE MAN ANCHOR CROSS FRAME - MMA 001


This unit is the heart of the system and provides the means of connecting the man anchor weights to the shock
absorber anchorage point. Material : galvanised steel to BS EN ISO 1461. Net weight : 13.6kg.
92mm
300mm 61mm 96mm

O/D12mm
152mm
250mm L-BOLT - MMA 005 & HANDLE - MMA 006
The L-Bolt provides the means of securing the components to the system. Material : stainless steel A2-50 grade. Net
MOBILE MAN ANCHOR WEIGHT - MMA 002 weight : 0.13kg. The Handle provides the attachment of the shock absorber to the Mobile Man Anchor Cross Frame.
This component is one of twelve that are used to provide the overall weight of the system. Material : galvanised steel Material : stainless steel A2-50. Net weight : 0.285kg.
to BS EN ISO 1461. Net weight : 19kg.
50mm 140mm

515mm
O/D 38mm

SHOCK ABSORBER - MMA 007


MOBILE MAN ANCHOR EXTENSION ARM - MMA 003 This component absorbs the shock loading should an operative fall whilst connected to the Mobile Man Anchor. The
This unit is utilised to connect the second and third weight of each arm to the cross frame. Material : galvanised
component is designed to be disposed of should it be activated. Material : bright zinc plated steel. Net weight : 0.85kg.
steel to BS EN ISO 1461. Net weight : 2.5kg.

307mm

200mm
950mm

257mm
LINKED MOBILE MAN ANCHOR - CABLE SUPPORT POST - MMA 004 RUBBER BOOTS - MMA REP BOOTS
This item can be fitted to the standard cross frame. This arrangement links a series of Mobile Man Anchor utilising the Set of 12 replacement rubber boots for MMA 002.
Safesite horizontal line system. This provides a fall restraint/arrest system that has the advantage of being free standing
as opposed to being traditionally fixed to the structure. Mobile Man Anchor centres 10m. Material : Mobile Man Anchor
Cross Frame : galvanised steel to BS EN ISO 1461. Net weight : 13.6kg. Cable Support Post : Stainless steel AISI 316L
grade. Net weight : 0.885kg. (This code relates to the Support Post ONLY, not the Cross Frame and Support Post.)

72
ASSEMBLY GUIDE Complies with BS EN 795 Class 3 Anchorage Devices
MOBILE MAN ANCHOR USER INSTRUCTIONS
Please ensure all operatives have read fully and understood all instructions for the safety equipment
before using.
2.5m MINIMUM

Only one person to be connected at any one time.

Recommended maximum weight of person 100kg.


2.1m
On a flat roof make sure that the Mobile Man Anchor will be used at least 2.5m from the edge of the
roof. See diagram.

4m MINIMUM
The minimum building height is 4m when using the unit as a fall arrest system. When the building
height is less than 4m operatives must use a fixed length lanyard which restricts their movement to
FLAT ROOF
avoid falling from the edge of the building.
SAFE WORKING PRACTICE
When used on steel cladded roofs up to 15 pitch always place the Mobile Man Anchor on the opposite
pitch to the one you are working on. Always position the Mobile Man Anchor a minimum of 2.5m
from the ridge on the opposite pitch. When working on the verge detail remember to position the
Mobile Man Anchor at least 2.5m from the verge and only work opposite the Mobile Man Anchor
in order to avoid the pendulum effect down the faade of the building.
UM
MINIM
Sweep any loose materials from the surface of the roof covering where the Mobile Man Anchor will 2.5m
be placed. (Do not use on icy, greasy or any slippery surfaces that may impair the Mobile Man
Anchor's performance.) Ensure that the rubber boots are in place and in good condition before using.
PITCHED ROOF
Slide 1 Mobile Man Anchor Weight onto each of the cross frame legs and tighten the locking handles 15 MAXIMUM
SAFE WORKING PRACTICE
in a clockwise direction. See diagram for exact layout.

Slide 1 Extension Arm onto each of the cross frame legs and tighten the locking handles in a
clockwise direction. See diagram for exact layout.
ASSEMBLY OF MOBILE MAN ANCHOR
Slide a further 2 Weights onto each of the Extension Arms and tighten the locking handles in a CE BS EN 795 : 1997
clockwise direction. See diagram for exact layout. TOTAL WEIGHT OF COMPLETE ASSEMBLY
250kg.
Connect karabiner (or similar approved clip) of the shock absorbing rope grab device (or fixed length
lanyard) only to the loose end of the spring shock absorber on the Mobile Man Anchor.

Never connect to any other part of the Mobile Man Anchor. Check the spring shock absorber is in
good condition and that it is not stretched or damaged in any way. If the spring is elongated do not
use the unit and return the whole assembly to Safesite Limited for repair / replacement.

All operatives must read & fully understand all PPE instructions before using with the Mobile Man Anchor.

Once the operative is wearing the harness connect the karabiner on the end of the shock absorbing
rope grab device (or fixed length lanyard) to either of the chest or rear D-Rings of the harness. CONNECT THE SHOCK ABSORBING
ROPE GRAB DEVICE (or fixed length lanyard)
Make sure all connections are fixed correctly and that the system has been assembled correctly. TO THE MOBILE MAN ANCHOR SHOCK
The system is now ready for use. ABSORBER ONLY

If you are in any doubt please contact Safesite's Technical Department on 01293 529977. 73
RE-CERTIFICATION
Safesite Mobile Man Anchor Re-Certification
Periodic inspections by a competent person are required under Regulation 5 of the Workplace (Health Safety & Welfare) Regulations 1992, BS EN 365 & BS 7883.
The frequency will depend upon environment, location and utilisation, but should be at least every 12 months.

Walk & visually inspect the complete system installation (where applicable) in relation to the general client's needs. Establish if any modifications, additional products are required to reflect any
refurbishment or additional plant and equipment that has been installed and requires access.

Check installation configuration (where applicable) is complete as per the original installation drawing/plan.

Ensure the system has not been modified/tampered with by unauthorised persons.

DETAILED COMPONENT INSPECTION:-

Cross Frame (1).


Check arms on cross for distortion or dents. Ensure that this does not affect the fitting of the weight or extension arm.
Check metal plate for distortion or cracks.
Check handle is securely in place.
Check shock absorber for any signs of pulling - no elongation.
Check for any general corrosion.

Extension Arms (4).


Check arms for distortion along length.
Ensure that any dents at widest end do not affect the connection to the cross frame.
Look for signs of cracks in metal - especially around any bruised areas.
Check for any general corrosion.

Counter weights (12)


Check all rubber boots on the weights are in good order - no tears or rubber missing.
Check L-bolts are still present and in good order to lock and unlock (ease of movement). ENSURE GREASING IS CARRIED OUT ANNUALLY.
Check box section and handle for dents, cracking etc. Make sure arm slides through easily and is secure when L-bolts are tightened.
Check for any general corrosion.

Any galvanised components showing signs of corrosion, wire brush thoroughly and apply galvanised spray / paint as appropriate.

If rusted significantly take digital photographs and include in inspection report.

Once all other inspection points are completed, check that the whole device is fixed securely in position with no obvious distortions in balance.

Check system plaque (where applicable) position & mark up to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.

In the event of a fall the Mobile Man Anchor MUST be returned to the manufacturer for re-testing.
When used in anger the shock absorber on the mobile man anchor will elongate as soon as this is observed the device MUST be taken out of service until re-certificated by the manufacturer.

NOTE: ENSURE PRODUCT IS INSTALLED AT LEAST 2.5M FROM THE ROOF EDGE. IF USED AS A FALL ARREST SYSTEM CHECK BUILDING HEIGHT IS IN EXCESS OF 4M. ENSURE PRODUCT IS
POSITIONED ON A SUITABLE MEMBRANE THAT HAS BEEN INCLUDED WITHIN THE TESTING PROGRAMME.
74
RE-CERTIFICATION Safesite Mobile Man Anchor Re-Certification
Rubber Boot (12)
The rubber boot on the counter weight is paramount to the product's safety and performance and must be checked on a regular basis
If the boot shows any sign of damage it must be replaced otherwise the product's frictional resistance will fail dramatically.
Safesite's rubber boots can be retrofitted to the counter weights to restore friction.
These boots have been extensively tested in both wet and dry conditions, making Safesite's Mobile Man Anchor the only such product that can be used on all roof types, even in wet weather,
without adding further counter weights.

Pictured Above: Old style bonded rubber. Pictured Above: New Rubber Boot, redesigned for improved performance on wet surfaces.

75
LINKED MOBILE MAN ANCHOR Fall Arrest & Restraint System
The Safesite Mobile Man Anchor can be installed as a complete restraint and fall arrest system in
conjunction with the Safesite Horizontal Life Line. A series of Mobile Man Anchors can be linked at
approximate 10m centres via the "Safesite " horizontal life line. This installation provides "fall
restraint" for operatives whilst they travel between each Mobile Man Anchor and "fall arrest" once
they have connected directly to an individual Mobile Man Anchor and disconnected from the horizontal
life line.

The "Safesite" horizontal life line provides the operative with hands-free operation so that when a
bracket/Mobile Man Anchor is encountered, the shuttle attaching the operative to the system glides
over the bracket without the need to detach, unless one wishes to attach to a particular Mobile Man
Anchor in order to utilise it as a fall arrest system .

This type of installation is ideal if a free standing solution is required in order to avoid roof
membrane penetration, or the roof design is not suitable for structural fixings associated with horizontal
life line installations.

This configuration of equipment ensures compliance with HS/G-33 1998 requiring "demarcated"
safe areas/routes to ensure operatives remain within a specific area. Providing the operative is either
attached to the "Safesite" horizontal life line or Mobile Man Anchor they will remain protected from
falling or accessing unprotected areas.

Consideration must be given to ensure that whilst the operative is in the "fall restraint" situation,
attached to the horizontal life line, that they remain unable to reach any roof edge/void. If the operative
needs to approach the roof edge, "fall arrest" situation, they must attach directly to the Mobile Man
Anchor only.

Please see system operation overleaf and other sections as follows:


Horizontal Life Line Specification pages 34-35
Shuttle Operation page 36
Re-certification of Horizontal Life Line page 37
Mobile Man Anchor Specification page 72
Re-Certification of Mobile Man Anchor pages 74-75
Safesite Rescue Kit 80-85
PPE Inspection pages 86-89
Harness Re-certification pages 90-91
Lanyard Re-certification pages 92-93
How to Wear your Harness pages 94-95

76
LINKED MOBILE MAN ANCHOR Fall Arrest & Restraint System
10m (max)

ROPE AND ROPE GRAB DEVICE


ATTACHED TO THE MOBILE MAN
ANCHOR SHOCK ABSORBER
OPERATIVE CONNECTS TO SHOCK ABSORBING ROPE
(FALL ARREST)
GRAB AND ROPE, THEN DETACHES FROM LANYARD
TO ACCESS LEADING EDGE

LANYARD
ATTACHED TO
HORIZONTAL LIFELINE
(FALL RESTRAINT)
VOID

Ventilation
Equipment

LINKED MOBILE MAN ANCHORS


AT 10m (MAX CENTRES)
77
SYSTEM OPERATION Fall Arrest & Restraint System Operation

To reach the roof edge of a building, simply connect a 2m shock absorbing lanyard, or specific length of restraint Once this position has been reached, connect a
lanyard, to the horizontal stainless steel cable via the shuttle. You can now walk to the position on the roof requiring shock absorbing rope grab device with 14mm twisted
access/maintenance. rope (see pages 74-75) or a secondary shock absorbing lanyard
to the spring/shock absorber on the Mobile Man Anchor.

Connect the karabiner of the shock absorbing rope grab device You are now connected to the Mobile Man Anchor via the Detach the primary 2m shock absorbing lanyard/restraint
(see pages 74-75) or shock absorbing lanyard to the chest shock absorbing rope grab device/secondary shock lanyard from the stainless steel cable walk towards the
(preferred position fall restraint) or rear D dorsal attachment absorbing lanyard and still connected to the horizontal edge whilst connected to the Mobile Man Anchor via the
point (preferred position fall arrest) on the harness. stainless steel cable via the primary 2m shock absorbing shock absorbing rope grab device/secondary shock
See How to Wear Your Harness section on pages 90-91 lanyard/restraint lanyard. absorbing lanyard.
78
SYSTEM OPERATION Fall Arrest & Restraint System Operation

This now classified as a fall arrest situation.


(Reverse the procedure to return).

79
RESCUE KIT Fall Arrest & Restraint System Operation
Before commencing any work at height activity please ensure you are adequately trained and competent to carry out the task and able to use the safety equip-
ment provided by your employer/building owner.

In situations where a work at height activity involves a fall arrest situation, it is a legal requirement for your employer/building owner to provide the anchorage
point, rescue plan, policy, training and equipment to complete a rescue. It is not the responsibility of the emergency services to conduct such a rescue.

Should a rescue become necessary it is extremely important that the procedures detailed in the roof permit to work, rescue policy and plan are followed.

Try to make contact with the casualty to establish if they are conscious or unconscious. If they are unconscious then time is of the essence.

Contact the emergency services and request an ambulance and fire/rescue support. Inform them of the exact address, location and site contact details of where
you are working (This should be contained within the permit to work). Confirm that you are trained and competent to commence the rescue procedure.

Call your site contact and inform them of the situation and that you have already contacted the emergency services. Request they bring a competent First Aider
to assist you at ground level by receiving the casualty.

SAFESITE RESCUE KIT

Kernmantel Rope

Screw Gate Karabiner


Webbing/Rope Sling
(EN341 & EN1496)

Safesite Rescue Hub

Edge Protector

Rope Grab
(EN353-2)

80
4 5 6

Connecting to the same or an alternative suitable anchorage point. Connect the Safesite Rescue Hub device using the Screw Gate Karabiner Pull the end of the Kernmantel Rope which has the Rescue Rope
fitted directly to the Safesite Rescue Hub. Ensure the Screw Gate is tightened once connected to the anchorage point. Grab attached. The Kernmantel Rope will start to feed out of the rescue
bag and run through the Safesite Rescue Hub.

7 8 9

Start walking towards the area where the casualty has fallen whilst still holding the Rescue Rope Grab. When you reach this area, kneel down and continue to pull out sufficient rope to reach the D ring on the casualtys
harness. Ensure the Edge Protector is connected to the anchorage point, this may need to be extended in some cases via a webbing or rope sling. Place the Edge Protector over the edge ready for the rescue operation.

81
RESCUE KIT Fall Arrest & Restraint System Operation
10 11 12 13

Whilst holding the Rescue Rope Grab unscrew the Turn the Rescue Rope Grab over and push the The Rescue Rope Grab will now open. Ensure you have adopted a fall restraint position.
Screw Gate as shown above. leaver in an upwards direction. Carefully lean over the leading edge and pass the
open Rescue Rope Grab (with the arrow in the up
direction) around the back of the casualtys rope.
(cont)

18 19 20

Return to the anchorage point where the Safesite Rescue Hub is con- Once the Safesite Rescue Hub Kernmantel Rope is taught, rotate & Lift up the black handle as shown above.
nected. Pull any excess Kernmantel Rope through the Safesite lower the locking pin so that it engages with the body of the hub.
Rescue Hub by pulling the free end of the rope which is stored in the When in place correctly, the hub cannot turn.
bag.

82
14 15 16 17

(cont) Ensure the casualtys rope is correctly posi- Once the Rescue Rope Grab is closed ensure the Position the Safesite Rescue Kernmantel Rope over the Edge Protector. Now carefully lower the Rescue
tioned inside the Rescue Rope Grab. Close the Screw Gate is then tightened into position. Rope Grab down towards the casualty. The Rescue Rope Grab device will descend easily under gravity to
Rescue Rope Grab. the D ring of the casualtys harness.

21 22 23

With the black handle in position push in the silver ball bearing Now open the top third of the Safesite Rescue Hub and it will Detach the pin.
positioned in the centre of the white plate as shown above. automatically lock into place.

83
RESCUE KIT Fall Arrest & Restraint System Operation
24 25 26

Start winding the Safesite Rescue Hub in a clockwise direction so Once the casualtys primary rope is slack enough to detach their primary hook/karabiner from the anchorage point, stop winding and engage
that the Kernmantel Rope passes through the hub. If the rope does the locking pin by lifting, rotating & then lowering it. Ensure the pin is engaged against the body of the Safesite Rescue Hub. When in place
not move through the hub, pull on the free end of the rope. Continue correctly the Hub cannot turn.
to wind until the casualtys primary rope becomes slack.

30 31 32

Pass the loose end of the Kernmantel Rope around the pig tail of the Once you are in a comfortable position and able to hold the casualty with one hand, take the casualtys primary rope which you previously
Safesite Rescue Hub. Hold the rope firmly in one hand. To take the disconnected from the anchorage point. When ready, carefully position yourself so you are able to attach this primary rope to the Safesite
load off the casualty, simply rotate and pull the Locking Pin upwards Rescue Hub Rope (Kernmantel Rope) as shown above. Ensure that you keep holding the Safesite Rescue Hub Kernmantel Rope at all times.
and rotate sufficiently so that the pin is disengaged from the Safesite Gradually lower the casualtys primary rope until the hook reaches the casualtys D ring. Ensure you are still holding the Safesite Rescue Hub
Rescue Hub. Whilst holding the Kernmantel Rope you can move back Kernmantel Rope. You can now let the casualtys primary rope fall to the ground so that it can be used as a guy rope by those at ground level
towards the area where the casualty fell. who are ready to assist/receive the casualty.

84
27 28 29

You can now remove the casualtys slack primary rope from the Close the Safesite Rescue Hub by pressing in the silver ball bearing in the centre of the white plate. Once closed fold down the plastic handle.
anchorage point as shown above.

33

Begin to lower the casualty gradually, continually observing them and


communicating with both the casualty and those at ground level who are
receiving/assisting the casualty. The competent first aider must then
follow the standard UK first aid guidance for the recovery of a person.
The casualty must then be seen by the ambulance crew, even if they
appear to have recovered.

85
PPE INSPECTION PPE Equipment

INSPECTION OF ROPE & WEBBING FALL ARREST EQUIPMENT


There is a wide range of possible causes of degradation of deterioration should be inspected at suitable intervals and designated competent persons to carry out the inspections;
synthetic fibres used in webbing and rope fall arrest equipment each time circumstances which might jeopardise safety have
(including abuse, general wear and tear, edge/surface damage, occurred. British Standard BS EN 365: 2004 Personal protective action to be taken on finding defective lanyards or harnesses;
ultraviolet light, dirt, grit, chemicals). equipment against falls from a height. General requirements for
instructions for use and for marking gives general requirements means of recording the inspections;
Recent research involving synthetic fibre webbing products has for periodic inspection, instructions for use and marking of PPE
confirmed a number of the potential causes of degradation. It against falls from a height. To counter the causes of degradation, training of users;
also highlighted that there is no well-defined boundary (eg the British Standard states that components should be examined
usable life) separating those lanyards and harnesses that are 'at least twelve-monthly'. This is sometimes taken to be 'annually', Means of monitoring the inspection regime to verify
safe and those that are not (eg a 1 mm cut in the edge of a although manufacturers of textile products usually recommend inspections are carried out accordingly.
lanyard or harness can result in a 5 to 40% loss of strength inspection more frequently than this.
depending on the make of lanyard or harness being used). It is
therefore essential that if lanyards and harnesses are to be INSPECTION REGIME It is essential that the person carrying out any inspection is
maintained to provide the required level of protection they are Employers should establish a regime for the inspection of lanyards competent and sufficiently independent and impartial to allow
subject to an effective inspection regime. and harnesses that is drawn up by a competent person. The them to make objective decisions, and has the appropriate and
regime should include: genuine authority to discard defective equipment. Employers
LEGAL REQUIREMENTS AND STANDARDS may wish to provide additional lanyards and harnesses to use
The Personal Protective Equipment Regulations 1992 require the lanyard or harness to be inspected (including its unique as replacements in the event that defective equipment is taken
employers to maintain fall arrest equipment in good repair, identification); out of use.
including appropriate replacement. In addition, the Provision and
Use of Work Equipment Regulations 1998 require that the frequency and type of inspection (pre-use checks, Safesite offers inspection services and training on the inspec-
equipment which is exposed to conditions causing significant detailed inspection and, where appropriate, interim inspection); tion of products.

86
Inspection Regime

SCOPE OF THE INSPECTION REGIME DETAILED INSPECTIONS INTERIM INSPECTIONS


Lanyards and harnesses should be subject to: These more formal, in-depth inspections should be carried out These are also in-depth inspections and may be appropriate in
periodically at minimum intervals specified in the employer's addition to pre-use checks and detailed inspections. Interim
pre-use checks; inspection regime. It is recommended that there is a detailed inspections may be needed between detailed inspections
inspection at least every six months. For frequently used because the employer's risk assessment has identified a risk
detailed inspections; and equipment it is suggested that this is increased to at least that could result in significant deterioration, affecting the
every three months, particularly when the equipment is used safety of the equipment before the next detailed inspection is
(as appropriate) interim inspections; in arduous environments (eg demolition, steel erection, scaf- due. The need for and frequency of interim inspections will
folding, steel skeletal masts/towers with edges and protru- depend upon use. Examples of situations where they may be
These should be carried out by competent persons, to identify sions). Detailed inspections should be recorded. appropriate include:
defects or damage that may affect safety.
risks from transient arduous working environments
PRE-USE CHECKS involving paints, chemicals or grit blasting operations; or
These checks are essential and should be carried out each
time, before the lanyard or harness is used. acidic or alkaline environments if the type of fabric the
lanyard or harness is made from cannot be determined
Pre-use checks should be tactile and visual. The whole lanyard (some fabrics offer low resistance to acids or alkalis).
or harness should be subject to the check, by passing it slowly
through the hands (eg to detect small cuts of 1 mm in the The results of interim inspections should be recorded.
edges, softening or hardening of fibres, ingress of contami-
nants). A visual check should be undertaken in good light and
will normally take a few minutes.

87
PPE INSPECTION Inspection Regime
EXAMPLES OF DEFECTS AND DAMAGE
The following defects and damage have the potential to result
WITHDRAWING EQUIPMENT FROM USE
Equipment should be withdrawn from use and passed to a
in the degradation and/or weakening of the lanyard or harness: competent person for a detailed inspection to decide whether
they should continue to be used, destroyed or returned to the
cuts of 1mm or more at the edges of webbing lanyards or manufacturer for inspection to enable a product performance
harnesses (eg where the lanyard may have been choke history to be determined, if:
hitched around steelwork);
there is no evidence that a lanyard or harness has been
surface abrasion across the face of the webbing and at the inspected by a competent person within the last six
webbing loops, particularly if localised; months;

abrasion at the edges, particularly if localised; identification is not evident (lanyards & harnesses should
be indelibly marked in accordance with BS EN 365: 2004.
damage to stitching (eg cuts or abrasion); They should be uniquely identifiable so that they can be
easily associated with their respective inspection
a knot in the lanyard, other than those intended by the documentation);
manufacturer;
a lanyard or harness is still in use and marked to the old
chemical attack which can result in local weakening and British Standard, BS 1397: 1979 Specification for industrial
softening - often indicated by flaking of the surface. There safety belts, harnesses and safety lanyards (ie pre CE-marking);
may also be achange to the colour of the fibres;
a lanyard or harness is thought to be defective, or if there
heat or friction damage indicated by fibres with a glazed is any doubt about its safety after a pre-use check or
appearance which may feel harder than surrounding fibres; interim inspection;

UV-degradation which is difficult to identify, particularly a lanyard or harness that has been used to arrest a fall
visually, but there may be some loss of colour (if dyed) and should never be reused. It should be withdrawn from
a powdery surface; service immediately and destroyed or returned to the
manufacturer;
partially deployed energy absorber (eg short pull-out of tear
webbing);

contamination (eg with dirt, grit, sand etc) which may result
in internal or external abrasion;

damaged or deformed fittings (eg karabiners, screwlink


connectors, scaffold hooks);

damage to the sheath and core of a kernmantel rope (eg


rucking of the core detected during tactile inspection);

internal damage to a cable-laid rope.

88
PPE INSPECTION Inspection Regime

Damaged webbing caused by wear and tear. Missing label and damaged protector to Wear at end of webbing loop at connection Abrasion damage to webbing.
energy absorber. point.

2-3mm cut in webbing. Two similar products with unknown history Heavy paint contamination of rope. Damaged gate on karabiner.
left rope is heavily soiled.

Remember: When checking or inspecting lanyards or harnesses


think WEBBING - STITCHING - HARDWARE

89
HARNESS RE-CERTIFICATION Harness Inspection Check List
Warning:- The life span of a Safesite Harness is a maximum of ten years from the date of manufacture or a maximum of five years from date of first utilisation on site.

HARNESS SERIAL NO
Cuts are any visible on webbing Yes No

If yes How Many Quantity

If yes are they deeper than 1mm from edge Yes No

Multiple cuts close together or longer than 1mm from edge FAIL

WEBBING
Is the webbing of normal texture Yes No

If no state appearance, e.g. bobbling/strained or badly pulled webbing/paint or liquid stains

Many stains on the material that have not come out in a normal wash,
indicate that the webbing may be being damaged by chemicals in the liquid or paint. FAIL

Is there any fraying on webbing Yes No

If yes report to Supervisor.

If in doubt about any of the above do not use and inform your supervisor.

STITCHING
Are there any breaks in the stitching Yes No

If yes report to supervisor for decision.

PLASTIC LOOPS
Are any loops broken Yes No

If yes how many Quantity

If more than one Fail

Are any loops cracked or damaged Yes No

What type of damage

90
HARNESS RE-CERTIFICATION For cracks and damages inform your supervisor before use and make sure the item is checked again after use and any more damage reported immediately.

BUCKLES
METAL BUCKLES
Are there any dents or cracks in metal Yes No

If yes inform Supervisor.

PLASTIC BUCKLES
Are buckles cracked/broken/deformed (will not close properly) Yes No

If Yes INSTANT FAIL report to Supervisor.

SERIAL NUMBER
Is the serial number visible and easy to read Yes No

If no inform Supervisor

Are there any serial numbers marked in any other way, e.g. Marked on with marker pen Yes No

If yes inform Supervisor

NOTE: ANY MARKS ON THE WEBBING MADE BY PAINT, MARKER INK, OIL WILL ALL CAUSE THE WEBBING TO
DETERIORATE CHEMICAL DETERIORATION TAKE OUT OF USE AND INFORM SUPERVISOR.

CLEANLINESS
Is the webbing clean Yes No

Check webbing for debris grit, general dirt etc.


General ingress of debris can seriously damage the webbing.

SPECIAL CONDITIONS
It is to be noted that special working conditions may also effect the use and wear of the webbing or the metal parts i.e. Radiation working in conditions where
radiation may be in evidence may alter the physiological composition of the metal and therefore should always be x-rayed at regular intervals for hair-line cracks or
damage.

RULE OF THUMB: IF IN ANY DOUBT REPORT TO SUPERVISOR AND DO NOT USE.

91
LANYARD RE-CERTIFICATION Lanyard Inspection Check List
Warning:- The life span of a Safesite Lanyard is a maximum of ten years from the date of manufacture or a maximum of five years from date of first utilisation on site.

LANYARD SERIAL NO
Cuts are any visible on webbing Yes No

If yes How Many Quantity

If yes are they deeper than 1mm from edge Yes No

Multiple cuts close together or longer than 1mm from edge FAIL

WEBBING
Is the webbing of normal texture Yes No

If no state appearance, e.g. bobbling/strained or badly pulled webbing/paint or liquid stains

Many stains on the material that have not come out in a normal wash,
indicate that the webbing may be being damaged by chemicals in the liquid or paint. FAIL

Is there any fraying on webbing Yes No

If yes report to Supervisor.

If in doubt about any of the above do not use and inform your supervisor.

STITCHING
Are there any breaks in the stitching Yes No

If yes report to supervisor for decision.

ROPE
Is the twist in the rope loose Yes No

Is there any fraying on the rope Yes No

If yes to either question FAIL

SHOCK ABSORBER
Is the plastic covering intact Yes No

If no FAIL

92
LANYARD RE-CERTIFICATION
CONNECTORS KARABINER/SCAFFOLD HOOK
Does it open and close properly Yes No

Are there any cracks in the metal Yes No

Are there any dents or is the metal bent Yes No

If the connector does not open or close properly FAIL

If there are any cracks in the metal report to Supervisor

If there are any dents or bends in the metal but the unit will open, close and connect properly to anchor point and or
operator harness report to Supervisor.

Are any loops cracked or damaged Yes No

What type of damage

For cracks and damages inform your supervisor before use and make sure the item is checked again after use and any
more damage reported immediately.

SERIAL NUMBER
Is the serial number visible and easy to read Yes No

If no inform Supervisor

Are there any serial numbers marked in any other way, e.g. Marked on with marker pen Yes No

If yes inform Supervisor

Note: Any marks on the webbing/rope made by paint, marker ink, oil will all cause the webbing/rope to
deteriorate chemical deterioration take out of use and inform supervisor.

CLEANLINESS
Is the webbing/rope clean Yes No

Check webbing/rope for debris grit, general dirt etc. General ingress of debris can seriously damage the webbing/rope.

SPECIAL CONDITIONS
It is to be noted that special working conditions may also effect the use and wear of the webbing/rope or the metal
parts i.e. Radiation working in conditions were radiation may be in evidence may alter the physiological composition of the metal and therefore should always be
x-rayed at regular intervals for hair-line cracks or damage.

RULE OF THUMB: IF IN ANY DOUBT REPORT TO SUPERVISOR AND DO NOT USE


93
HOW TO WEAR YOUR HARNESS 1 2 3

After carrying out an inspection of the har- Establish the position for your arm to pass Slip the harness on to your shoulder as
ness hold the rear dorsal D ring and through via holding the rear dorsal D shown.
shake the harness and untangle all the ring and front support webbing strap.
webbing and unfasten all the buckles.

4 5 6

Ensure the webbing remains untwisted Ensure the harness is positioned correctly Adjust the shoulder straps by pulling or
whilst you pass your other arm through to on the shoulders and the dorsal D ring releasing the slack end so the sub-pelvic
place the harness on your other shoulder. is in the correct position. strap is firmly placed under the buttocks.

Warning:- The life span of a Safesite Harness is a maximum of ten years from the date of manufacture or a maximum of five years from
date of first utilisation on site.
94
7 8 9

Pull each thigh strap through the legs and Adjust tension by pulling or releasing the Repeat for other leg.
fasten the male buckle through the slack end of the strap.
female buckle.

10 11 12

Adjust both straps tension by pulling or Fasten the chest strap male buckle Individually adjust each torso strap by
releasing the slack end of the strap. through the female buckle and adjust so pulling or releasing the slack end so that
that the shoulder straps are centred on the dorsal D ring is in the centre of the
each shoulder. operatives back and the sub-pelvic strap is
firmly placed under the buttocks. Ensure
that the plastic loops are positioned at
the far ends of any straps.
95
PPE SPECIFICATION Safesite Personal Protective Equipment
1 POINT FALL AREST HARNESS - AB10113
Fully adjustable. Rear attachment harness.
One dorsal attachment D Ring
Conforms to EN 361
SCAFFOLD HARNESS - AB10119
One dorsal attachment point with connected
1.75m shock-absorbing lanyard and 50mm
opening automatic snap hook.
Net weight: 0.8kg Conforms to EN 361 and EN 355
Net weight: 1.65kg

3 POINT FALL ARREST HARNESS - AB10213 RESCUE HARNESS - AB210D


Fully adjustable. Front and rear attachment One dorsal attachment D Ring. One rescue D
harness. Ring. Two lateral attachment D Rings. Two
One dorsal attachment D Ring, 2 lateral attach- external attachment D Rings for fall arrest.
ment D Rings. Conforms to EN 358, EN 361 and EN 1498
Conforms to EN 361 Net weight: 1.8kg
Net weight: 1.3kg

FALL ARREST HARNESS AND BELT -


Y-LANYARD - AL432 AB115135
Twin tailed lanyard. Length 1m Full body fall arrest harness complete with
Conforms to EN 354 work positioning belt. Dorsal attachment D
Net weight: 0.23kg ring. One positioning belt with accessory hold-
ers and 2 attachment points for restraint sys-
tem. Fully adjustable.
Conforms to EN 361 & EN 358.
Net weight: 1.7kg

96
Safesite Personal Protective Equipment
50MM SNAP HOOK (SCAFF HOOK) - AJ595 CONNECTOR - MANUCROCHE - MEDIUM
Aluminium hook with 50mm opening. AJ302
Conforms to EN 362 Steel snap hook, autolocking with 110mm
Net weight: 0.6kg opening.
(SS141 140mm opening)
Conforms to EN 362
Net weight: 0.35kg

SCREW LOCKING KARABINER - SS112 CONNECTOR - MANUCROCHE - LARGE AJ303


Steel karabiner with 17mm opening. Steel snap hook autolocking with 140mm
Conforms to EN 362 opening.
Net weight: 0.2kg (SS142 110mm opening)
Conforms to EN 362
Net weight: 0.4kg

TWIST LOCK KARABINER - AJ514 AUTOBLOCK - SELF RETRACTING LANYARD -


Aluminium karabiner with 18mm opening. S110
Conforms to EN 362 Self retractable fall arrester with shock
Net weight: 0.2kg absorber and 2.7m polymide strap.
Conforms to EN 360
Net weight: 1.4kg

97
PPE SPECIFICATION Safesite Personal Protective Equipment
FALL ARREST BLOCK - INERTIA BLOCK - PULLEY FOR RESCUE SYSTEM AND TRIPOD -
AD212 AT052
Self retractable fall arrester (10m) with gal- Rescue winch with galvanised or stainless
vanised steel cable, karabiner and composite steel cable, available in 20m length. Must be
anti-shock casing. used with self-retractable fall arrester. Max
Conforms to EN 360 load: 136kg
Net weight: 5kg Conforms to EN 1496 Class B
(Available in 6.60m length) Net weight: 9.4kg

INERTIA BLOCK WITH RESCUE FACILITY - TEMPORARY LIFELINE SYSTEM - 10M -


AD515 AN410
Self retractable fall arrester with rescue facili- Supplied in 10m kit c/w two hooks and ten-
ty. Maximum length 15m. sioner.
Galvanised steel cable. Conforms to BS EN 795:1997.
Conforms to EN 360 With pre-tension of 12kN max deflection at
Net weight: 10.8kg 10m is 2.27m and at 20m is 4.22m. Available
in webbing or rope.

RESCUE TIRPOD - AM100 VERTICAL ROPE 10M - AC210


Ultra light mobile tripod with four attachment 10m rope, 14mm diameter. Also available in
points. 5m, 20m, 25m, 30m & 50m lengths.
Conforms to EN 7905 Conforms to EN 353-2
Max load: 500kg Net weight: 1.3kg
Net weight: 14.5kg

98

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